Field of the Invention
[0001] The present invention relates to regenerated collagen fibers to which water resistance,
heat resistance, and heat shape memory ability are imparted, and preferably relates
to regenerated collagen fibers used in fiber products such as headdress products such
as wigs and extensions.
Background of the Invention
[0002] Unlike synthetic fibers, regenerated collagen fibers generally have natural texture
and appearance originating from a natural material. The present regenerated collagen
fibers are obtained by solubilizing acid-soluble collagen or by solubilizing insoluble
collagen with an alkali or an enzyme to obtain a spinning stock solution, and discharging
the spinning stock solution into a coagulation bath through a spinning nozzle to form
fibers.
[0003] However, regenerated collagen fibers generally have higher hydrophilicity and hence
higher water absorption as compared to synthetic fibers, and the regenerated collagen
fibers have extremely low mechanical strength when they contain a large amount of
water. This leads to deterioration of suitability as a fiber product such as headdress
products such that during washing, mechanical strength significantly decreases because
of the higher water absorption, and during subsequent drying, rupture occurs.
[0004] Regenerated collagen fibers also have the problem of low heat resistance, so that,
for example, if a heat set using a hair iron or the like is performed at a temperature
as high as that for human hair, shrinkage or crimping occurs, resulting in impairment
of visual quality.
[0005] Further, in plastic synthetic fibers, the shape in a heat set with an iron or the
like is continuously memorized even after subsequent washing (there is heat shape
memory ability), whereas in regenerated collagen fibers, the shape in a heat set with
an iron or the like is lost through subsequent one time washing (there is no heat
shape memory ability). Therefore, regenerated collagen fibers may be inferior to conventional
plastic synthetic fibers in terms of degree of freedom of shape set.
[0006] The above points are a factor in limiting popularization of regenerated collagen
fibers for fiber products. In particular, water resistance, that is, a decrease in
mechanical strength when it is wet has a significant impact.
[0007] On the other hand, in the field of human hair fibers, a method is known in which
to human hair fibers having essentially no heat shape memory ability, a specific aldehyde
derivative and phenolic compound are applied for newly imparting heat shape memory
ability (Patent Literature 1).
Summary of the Invention
[0009] The present invention provides modified regenerated collagen fibers comprising the
following component (A) or a polymerized product containing the component (A) as a
constituent monomer in regenerated collagen fibers:
- (A) vinylbenzoic acid or a salt thereof.
[0010] Further, the present invention provides a method for treating regenerated collagen
fibers comprising the following (i):
- (i) immersing regenerated collagen fibers in a fiber-treating agent which is a one-part
type fiber-treating agent formed of a single composition or a multiple-part type fiber-treating
agent formed of a plurality of compositions, and which comprises the following component
(A) and component (B) in a total composition:
- (A): vinylbenzoic acid or a salt thereof; and
- (B): an azo polymerization initiator.
[0011] Further, the present invention provides a method for producing modified regenerated
collagen fibers, comprising treating regenerated collagen fibers by the above-described
method for treating regenerated collagen fibers.
[0012] Further, the present invention provides a method for producing a headdress product,
comprising treating regenerated collagen fibers by the above-described method for
treating regenerated collagen fibers.
[0013] Further, the present invention provides a headdress product comprising the above-described
modified regenerated collagen fibers as a constituent element.
Detailed Description of the Invention
[0014] In some situations of production of fiber products, fibers are intensively extended,
and in the technique disclosed in Patent Literature 1, there are cases where the stretchability
(tenacity) of treated fibers is not sufficient. For this reason, it is required to
enhance the stretchability of treated fibers for preventing rupture during extension.
In the technique disclosed in Patent Literature 1, there are also cases where coloring
of fibers is caused.
[0015] Therefore, the present invention relates to modified regenerated collagen fibers
which have improved water resistance and heat resistance problematic in regenerated
collagen fibers, impart heat shape memory ability, are excellent in stretchability
(tenacity) and the feel of the surfaces, and have no coloring.
[0016] The present inventors conducted intensive studies and as a result, found that, in
modified regenerated collagen fibers containing vinylbenzoic acid or a salt thereof,
not only the vinylbenzoic acid and the like are polymerized, but also its carboxyl
group is strongly coordinated with a metal (mainly polyvalent metal) in regenerated
collagen fibers, so that the strength in water and heat resistance of the fibers are
improved, and the leakage of vinylbenzoic acid, a salt thereof, or a polymerized product
thereof from the fibers is prevented. As a result, the present inventors found that
not only water resistance, and heat resistance in both dry state and wet state of
the modified regenerated collagen fibers are improved, and the shape can be imparted
by a heat set, but also surprisingly, the stretchability (tenacity) is improved as
compared to that before treatment and can be enhanced to a level close to that of
human hair, and further, no coloring accompanied with modification treatment is caused,
leading to completion of the present invention.
[0017] According to the present invention, it is possible to provide modified regenerated
collagen fibers which have improved water resistance and heat resistance problematic
in regenerated collagen fibers, impart heat shape memory ability, have improved stretchability
(tenacity) and the feel of the surfaces, and have no coloring.
[Fibers to be treated in the present invention]
[0018] Fibers to be treated with the fiber treatment of the present invention are artificially
produced fibers using a polymer or oligomer derived from collagen as a raw material,
that is, regenerated collagen fibers using collagen as a raw material.
[0019] Regenerated collagen fibers can be produced by a known technique, are not required
to have a composition of collagen 100%, and may contain a natural or synthetic polymer
and additives for improvement of quality. Further, regenerated collagen may be post-processed.
Regenerated collagen fibers are preferably in the form of filaments. Filaments are
generally taken from fibers wound around a bobbin or packed in a box. It is also possible
to directly use filaments coming out from a drying step in a production process of
regenerated collagen fibers.
[0020] As the raw material of collagen used for producing regenerated collagen fibers, a
split portion is preferably used. Splits are obtained from fresh splits obtained by
sacrificing livestock animals such as cattle and from salt cured hides. A large part
of these splits and the like is composed of insoluble collagen fibers, and they are
generally used after removing flesh portions adhered in a mesh form, and then removing
salts which are used to prevent decomposition and change in quality.
[0021] In the insoluble collagen fibers, there are impurities such as lipids such as glycerides,
phosphatides, and free fatty acid; glycoproteins; proteins other than collagen, such
as albumin. These impurities have a great influence on spinning stability, qualities
such as brilliance and strength and elongation, odor, and the like upon forming fibers.
Thus, these impurities are preferably removed in advance, for example, by liming insoluble
collagen fibers to hydrolyze the fat content therein, disentangling collagen fibers,
and then subjecting the fibers to conventionally and generally performed hide and
leather treatment such as acid/alkaline treatment, enzyme treatment, or solvent treatment.
[0022] The insoluble collagen subjected to treatment as described above is subjected to
solubilization treatment to cut the cross-linked peptide moiety. As the method for
such solubilization treatment, a generally employed known alkaline solubilization
method, enzyme solubilization method, or the like can be applied. Further, the above-described
alkaline solubilization method and enzyme solubilization method may be used in combination.
[0023] When the alkaline solubilization method is applied, neutralization is preferable
with an acid such as hydrochloric acid. As an improved method of the conventionally
known alkaline solubilization method, a method described in
JP-B-S46-15033 may be used.
[0024] The enzyme solubilization method has such an advantage that soluble collagen having
a uniform molecular weight can be obtained, and is thus a method preferably employed
in the present invention. As such an enzyme solubilization method, for example, methods
described in
JP-B-S43-25829,
JP-B-S43-27513, and the like can be employed.
[0025] When collagen subjected to solubilization treatment as described above is further
subjected to an operation such as pH adjustment, salting-out, washing with water,
or solvent treatment, regenerated collagen fibers excellent in quality can be obtained.
Thus, collagen is preferably subjected to the above-described treatment.
[0026] The obtained soluble collagen is, for example, dissolved with an acid such as hydrochloric
acid, acetic acid, or lactic acid, and adjusted so as to obtain an aqueous collagen
solution having a pH of from 2 to 4.5 and a collagen concentration of 1 mass% or more,
preferably 2 mass% or more, and 15 mass% or less, preferably 10 mass% or less. The
aqueous collagen solution may be defoamed by stirring under reduced pressure and filtered
to remove fine wastes which are water-insoluble contents, as necessary. For example,
to improve mechanical strength, water resistance and heat resistance, brilliance,
and spinnability, and prevent coloring, corrosion, and the like, an appropriate amount
of additive such as a stabilizer or a water-soluble polymer compound may be further
formulated in the aqueous collagen solution, as necessary.
[0027] The aqueous collagen solution is discharged through, for example, a spinning nozzle
or a slit, and immersed in an aqueous inorganic salt solution, thereby forming regenerated
collagen fibers. As the aqueous inorganic salt solution, for example, an aqueous solution
of a water-soluble inorganic salt such as sodium sulfate, sodium chloride, or ammonium
sulfate is used. The concentration of the inorganic salt in the aqueous inorganic
salt solution is generally adjusted to from 10 to 40 mass%. The pH of the aqueous
inorganic salt solution is preferably 2 or more, more preferably 4 or more, and preferably
13 or less, more preferably 12 or less. In the adjustment of pH, for example, a metal
salt such as sodium borate or sodium acetate, hydrochloric acid, boric acid, acetic
acid, or sodium hydroxide may be used. When the pH of the aqueous inorganic salt solution
is in the above-described range, the peptide bond of collagen is unlikely hydrolyzed
and the intended fibers are easily obtained. The temperature of the aqueous inorganic
salt solution is not particularly limited, and desirably, usually 35°C or lower since
soluble collagen is not denatured, the strength of spun fibers is not reduced, and
stable production of fibers is easy. The lower limit of the temperature of the aqueous
inorganic salt solution is not particularly limited, and is generally, appropriately
adjusted depending on the solubility of the inorganic salt.
[0028] The regenerated collagen fibers may be subjected to pretreatment (cross-linking treatment)
by immersing the regenerated collagen fibers in an epoxy compound or a solution thereof.
The amount of the epoxy compound is preferably 0.1 equivalents or more, more preferably
0.5 equivalents or more, further more preferably 1 equivalent or more, and preferably
500 equivalents or less, more preferably 100 equivalents or less, further more preferably
50 equivalents or less with respect to the amount of the amino group capable of reacting
with the epoxy compound in the regenerated collagen fibers measured by an amino acid
analysis. When the amount of the epoxy compound is in the range, not only the effect
of insolubilizing regenerated collagen fibers in water can be sufficiently imparted,
but also it is preferable in terms of industrial handleability and environment.
[0029] The epoxy compound is used as it is or by being dissolved in various solvents. Examples
of the solvent include water; alcohols such as methyl alcohol, ethyl alcohol, and
isopropanol; ethers such as tetrahydrofuran and dioxane; halogen organic solvents
such as dichloromethane, chloroform, and carbon tetrachloride; and neutral organic
solvents such as dimethylformamide (DMF) and dimethylsulfoxide (DMSO). These solvents
may be used alone, or two or more solvents may be used as a mixture. When water is
used as the solvent, an aqueous solution of an inorganic salt such as sodium sulfate,
sodium chloride, or ammonium sulfate may be used, as necessary. The concentration
of the inorganic salt in the aqueous solution of the inorganic salt is generally adjusted
to from 10 to 40 mass%. The pH of the aqueous solution may be adjusted by, for example,
a metal salt such as sodium borate and sodium acetate; hydrochloric acid, boric acid,
acetic acid, or sodium hydroxide. In this case, the pH of the aqueous solution is
preferably 6 or more, more preferably 8 or more, from the viewpoint of preventing
the reaction between the epoxy group of the epoxy compound and the amino group of
collagen from becoming slow and achieving sufficient insolubilization in water. Since
the pH of the aqueous solution of the inorganic salt tends to be reduced with time,
a buffer may be used, as necessary.
[0030] The treatment temperature of the regenerated collagen fibers by the epoxy compound
is preferably 50°C or lower, from the viewpoint of preventing regenerated collagen
fibers from being denatured, preventing the strength of the fibers to be obtained
from being reduced, and making stable production of fibers easy.
[0031] Then, the regenerated collagen fibers may be subjected to washing with water, oiling,
or drying. Washing with water can be performed by, for example, washing the fibers
for from 10 minutes to 4 hours with running water. As the oil agent used in oiling,
for example, an oil agent composed of an emulsion such as amino modified silicone,
epoxy modified silicone, or polyether modified silicone, and a pluronic polyether
antistatic agent can be used. The drying temperature is preferably 100°C or lower,
more preferably 75°C or lower.
[0032] The regenerated collagen fibers to be treated preferably contain a polyvalent metal,
or a salt or complex thereof from the viewpoint of improving water resistance. Examples
of the polyvalent metal include calcium, magnesium, strontium, barium, zinc, chromium,
aluminum, titanium, zirconium, tin, lead, antimony, iron, and copper. From the viewpoint
of improving water resistance, reducing coloring of fibers, reducing effects on the
environment, and improving economic efficiency, aluminum, zirconium, or titanium is
preferably used, and aluminum is more preferably used. The content of the polyvalent
metal, or the salt or complex thereof in the regenerated collagen fibers is, as the
amount of the metal element, preferably 1.0 mass% or more, more preferably 2.0 mass%
or more, further more preferably 3.0 mass% or more, even more preferably 5.0 mass%
or more, from the viewpoint of improving water resistance, and preferably 40 mass%
or less, more preferably 30 mass% or less, further more preferably 20 mass% or less,
even more preferably 10 mass% or less, from the viewpoint of improving the feel of
the fiber surfaces.
[0033] That is, the content of the polyvalent metal, or the salt or complex thereof in the
regenerated collagen fibers to be treated is, as the amount of the metal element,
preferably from 1.0 to 40 mass%, more preferably from 2.0 to 30 mass%, further more
preferably from 3.0 to 20 mass%, even more preferably from 5.0 to 10 mass%, from the
above viewpoint.
[Method for treating fibers]
(One-step treatment and multistep treatment)
[0034] The method for treating fibers of the present invention includes any form of one-step
treatment using a one-part type fiber-treating agent formed of a single composition,
and multistep treatment in which a multiple-part type fiber-treating agent formed
of a plurality of compositions, such as a two-part type fiber-treating agent, is used
and regenerated collagen fibers are sequentially immersed in the plurality of compositions.
The one-part type fiber-treating agent includes one used as a single composition by
mixing a plurality of compositions upon use.
[0035] In the present invention, the content in the fiber-treating agent refers to, in the
case of the one-step treatment, the content in a single composition that forms the
one-part type fiber-treating agent, and in the case of the multistep treatment, the
content in each treating agent to be used in each step.
(Basic treatment)
[0036] The method for treating fibers of the present invention comprises the following step
(i), and therefore, it is possible to provide modified regenerated collagen fibers
which have improved water resistance and heat resistance problematic in regenerated
collagen fibers, impart heat shape memory ability, have improved stretchability (tenacity)
and the feel of the surfaces, and have no coloring.
[0037] step (i) immersing regenerated collagen fibers in a fiber-treating agent which is
a one-part type fiber-treating agent formed of a single composition or a multiple-part
type fiber-treating agent formed of a plurality of compositions, and which comprises
the following component (A) and component (B) in a total composition:
- (A): vinylbenzoic acid or a salt thereof; and
- (B): an azo polymerization initiator.
[0038] Examples of the multiple-part type fiber-treating agent include a two-part type fiber-treating
agent composed of a first part containing the component (A) and a second part containing
the component (B). When such a multiple-part type fiber-treating agent is used, the
step (i) is multistep treatment in which regenerated collagen fibers are sequentially
immersed in each agent. For example, when the two-part type fiber-treating agent is
used, the step (i) is two-step treatment in which regenerated collagen fibers are
immersed in the first part containing the component (A), and the regenerated collagen
fibers treated with the first part are then immersed in the second part containing
the component (B), or two-step treatment in which regenerated collagen fibers are
immersed in the second part containing the component (B), and the regenerated collagen
fibers treated with the second part are then immersed in the first part containing
the component (A).
[0039] The component (A) is vinylbenzoic acid or a salt thereof. Examples of vinylbenzoic
acid include 2-vinylbenzoic acid, 3-vinylbenzoic acid, 4-vinylbenzoic acid, and a
mixture of two or three selected from the group consisting of them, and a mixture
of three is preferable from the viewpoint of easy availability and good feel quality
of the surface of fibers after treatment. On the other hand, 4-vinylbenzoic acid is
preferable from the viewpoint of imparting water resistance. When the component (A)
is a salt, examples of the salt include alkaline metal salts such as sodium salts
and potassium salts.
[0040] The content of the component (A) in the fiber-treating agent is different depending
on the pH range of the fiber-treating agent, and the following range is preferable.
When the fiber-treating agent is a multiple-part type fiber-treating agent, "the content
of the component (A)" here refers to the content in the composition containing the
component (A), and "the pH of the fiber-treating agent" here refers to the pH of the
treating agent containing the component (A). When there is a plurality of treating
agents containing the component (A), the preferred range of the content is determined
depending on the pH of each treating agent. As described above, the fiber-treating
agent used as a single composition by mixing a plurality of compositions upon use
is included in the one-part type fiber-treating agent, and "the pH of the fiber-treating
agent" refers to pH after mixing.
[0041] When the pH of the fiber-treating agent is 2.0 or more and less than 6.5, the content
of the component (A) in the fiber-treating agent is, on a vinylbenzoic acid monomer
basis, preferably 0.1 mass% or more, more preferably 0.2 mass% or more, further more
preferably 0.5 mass% or more, even more preferably 1.0 mass% or more, from the viewpoint
of imparting higher shape sustainability, water resistance, stretchability (tenacity,
that is, high breaking elongation during fiber tensioning), and heat resistance to
the treated modified regenerated collagen fibers, and preferably 30 mass% or less,
more preferably 25 mass% or less, further more preferably 20 mass% or less, even more
preferably 15 mass% or less, from the viewpoint of improving the feel of the fiber
surfaces.
[0042] That is, when the pH of the fiber-treating agent is 2.0 or more and less than 6.5,
the content of the component (A) in the fiber-treating agent is, on a vinylbenzoic
acid monomer basis, preferably from 0.1 to 30 mass%, more preferably from 0.2 to 25
mass%, further more preferably from 0.5 to 20 mass%, even more preferably from 1.0
to 15 mass%, from the above viewpoint.
[0043] When the pH of the fiber-treating agent is 6.5 or more and 11.0 or less, the content
of the component (A) in the fiber-treating agent is, on a vinylbenzoic acid monomer
basis, preferably 1.0 mass% or more, more preferably 2.0 mass% or more, further more
preferably 5.0 mass% or more, even more preferably 10 mass% or more, from the viewpoint
of imparting higher shape sustainability, water resistance, stretchability (tenacity,
that is, high breaking elongation during fiber tensioning), and heat resistance to
the treated modified regenerated collagen fibers, and preferably 90 mass% or less,
more preferably 80 mass% or less, further more preferably 70 mass% or less, even more
preferably 60 mass% or less, from the viewpoint of improving the feel of the fiber
surfaces.
[0044] That is, when the pH of the fiber-treating agent is 6.5 or more and 11.0 or less,
the content of the component (A) in the fiber-treating agent is, on a vinylbenzoic
acid monomer basis, preferably from 1.0 to 90 mass%, more preferably from 2.0 to 80
mass%, further more preferably from 5.0 to 70 mass%, even more preferably from 10
to 60 mass%, from the above viewpoint.
[0045] The component (B) is an azo polymerization initiator for polymerizing the component
(A). The component (B) may be contained in the composition containing the component
(A), but when the fiber-treating agent to be used is made into a multiple-part type,
for example, a two-part type agent, the component (B) may be contained in a composition
(the second part) different from the composition containing the component (A) (the
first part).
[0046] Examples of the azo polymerization initiator include 2,2'-azobisisobutyronitrile,
2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane-1-carbonitrile), 2,2'-azobis(2,4-dimethylvaleronitrile),
2,2'-azobis(2,4-dimethyl-4-methoxyvaleronitrile), dimethyl 2,2'-azobis(2-methylpropionate),
2,2'-azobis(2-hydroxymethylpropionitrile), 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)propionamide],
4,4'-azobis(4-cyanovaleric acid), 2,2'-azobis[2-(2-imidazolin-2-yl)propane], 2,2'-azobis[N-(2-carboxyethyl)-2-methylpropionamidine],
2,2'-azobis(2-methylpropionamidine) dihydrochloride, and 2,2'-azobis[2-(2-imidazolin-2-yl)propane]
dihydrochloride.
[0047] The fiber-treating agent for hydrophilic regenerated collagen fibers is preferably
an aqueous solution from the viewpoint of promoting penetration of the compound in
the solution into fibers, and therefore, also as the azo polymerization initiator
to be formulated in the fiber-treating agent, a water-soluble azo polymerization initiator
is preferable. As the water-soluble azo polymerization initiator, 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)propionamide],
4,4'-azobis(4-cyanovaleric acid), 2,2'-azobis[2-(2-imidazolin-2-yl)propane], 2,2'-azobis[N-(2-carboxyethyl)-2-methylpropionamidine],
2,2'-azobis(2-methylpropionamidine) dihydrochloride, 2,2'-azobis[2-(2-imidazolin-2-yl)propane]
dihydrochloride, or the like is preferable.
[0048] Here, the water-soluble azo polymerization initiator refers to, in the following
terms showing the degree of solubility which is defined by the volume (mL) of water
required to dissolve 1 g of azo polymerization initiator powder within 30 minutes
when the powder is put in water and vigorously shaken for 30 seconds every 5 minutes
at 20°C±5°C in accordance with JIS K8001 general rules for test methods of reagents,
an azo polymerization initiator preferably corresponding to "slightly soluble" to
"very soluble", more preferably "sparingly soluble" to "very soluble", further more
preferably "soluble" to "very soluble", even more preferably "freely soluble" to "very
soluble", even more preferably "very soluble".
<Amount of water required to dissolve 1 g of azo polymerization initiator>
[0049]
Very soluble: less than 1 mL
Freely soluble: 1 mL or more and less than 10 mL
Soluble: 10 mL or more and less than 30 mL
Sparingly soluble: 30 mL or more and less than 100 mL
Slightly soluble: 100 mL or more and less than 1 000 mL
Very slightly soluble: 1 000 mL or more and less than 10 000 mL
Practically insoluble: 10 000 mL or more
[0050] Further, as the treating agent for regenerated collagen fibers having a low heat
resistance, an azo polymerization initiator having a low 10-hour half-life temperature
such that it is efficiently cleaved even at a low treatment temperature and functions
as a radical initiator is more preferably used. Among them, 2,2'-azobis[2-(2-imidazolin-2-yl)propane]
(10-hour half-life temperature: 61°C), 2,2'-azobis[N-(2-carboxyethyl)-2-methylpropionamidine]
(10-hour half-life temperature: 57°C), 2,2'-azobis(2-methylpropionamidine) dihydrochloride
(10-hour half-life temperature: 56°C), or 2,2'-azobis[2-(2-imidazolin-2-yl)propane]
dihydrochloride (10-hour half-life temperature: 44°C) is preferable.
[0051] Here, the 10-hour half-life temperature of the azo polymerization initiator refers
to a temperature at which 50% of the azo polymerization initiator is decomposed after
10 hours. The 10-hour half-life temperature of the azo polymerization initiator is
preferably 80°C or lower, more preferably 70°C or lower, further more preferably 60°C
or lower, even more preferably 50°C or lower, from the viewpoint of efficiently progressing
the reaction at a low temperature without damaging regenerated collagen fibers susceptible
to high temperatures, and is preferably 0°C or higher, more preferably 10°C or higher,
further more preferably 20°C or higher, from the viewpoint of exhibiting no excess
reactivity during storage at ambient temperature and being advantageous in storage
and transport.
[0052] One component (B) may be used alone, or two or more components (B) may be used in
combination. The content of the component (B) in the fiber-treating agent is, on an
undissociated form basis in the case of a salt or a complex, preferably 0.001 mass%
or more, more preferably 0.01 mass% or more, further more preferably 0.1 mass% or
more, even more preferably 0.5 mass% or more, from the viewpoint of efficiently progressing
the reaction and imparting higher shape sustainability, water resistance, stretchability
(tenacity, that is, high breaking elongation during fiber tensioning), and heat resistance
to the treated modified regenerated collagen fibers, and is preferably 80 mass% or
less, more preferably 60 mass% or less, further more preferably 40 mass% or less,
even more preferably 20 mass% or less from the viewpoint of preventing the molecular
weight of the polymerized product produced by excess concentration from being too
low. When the fiber-treating agent is a multiple-part type fiber-treating agent, "the
content of the component (B)" here refers to the content in the composition containing
the component (B).
[0053] The mass ratio of the component (B) to the component (A), (B)/(A) in the fiber-treating
agent is preferably 0.001 or more, more preferably 0.01 or more, and preferably 200
or less, more preferably 50 or less, from the viewpoint of efficiently progressing
the reaction and imparting higher shape sustainability, water resistance, stretchability
(tenacity, that is, high breaking elongation during fiber tensioning), and heat resistance
to the treated modified regenerated collagen fibers. In the case of the multiple-part
type fiber-treating agent in which the component (A) and the component (B) are contained
in different treating agents, the mass ratio (B)/(A) in a mixed solution obtained
by virtually mixing both agents is preferably within the range.
[0054] The fiber-treating agent used in the step (i) has water as a medium. The content
of water in the fiber-treating agent is preferably 10 mass% or more, more preferably
20 mass% or more, further more preferably 30 mass% or more, even more preferably 40
mass% or more, and preferably 95 mass% or less, more preferably 90 mass% or less,
even more preferably 85 mass% or less.
[0055] That is, the content of water in the fiber-treating agent is preferably from 10 to
95 mass%, more preferably from 20 to 90 mass%, further more preferably from 30 to
85 mass%, even more preferably from 40 to 85 mass%.
[0056] The pH of the fiber-treating agent used in the step (i) is preferably 2.0 or more,
more preferably 3.0 or more, further more preferably 3.5 or more, even more preferably
4.0 or more, and preferably 11.0 or less, more preferably 10.0 or less, further more
preferably 9.0 or less, from the viewpoint of suppressing damage to and improving
durability of regenerated collagen fibers. The pH in the present invention is a value
at 25°C.
[0057] That is, the pH of the fiber-treating agent is preferably from 2.0 to 11.0, more
preferably from 3.0 to 10.0, further more preferably from 3.5 to 9.0, even more preferably
from 4.0 to 9.0, from the viewpoint of suppressing damage to and improving durability
of regenerated collagen fibers.
[0058] In the case of the multiple-part type fiber-treating agent, the above conditions
are applied to the pH of each agent. However, the pH of each agent is preferably close
to each other, and specifically, the difference in pH between the agent having the
highest pH and the agent having the lowest pH is preferably 3.0 or less, more preferably
2.0 or less, further more preferably 1.0 or less, even more preferably 0.5 or less.
As described above, the fiber-treating agent used as a single composition by mixing
a plurality of compositions upon use is included in the one-part type fiber-treating
agent, and "the pH of the fiber-treating agent" refers to pH after mixing.
[0059] In the step (i), the regenerated collagen fibers to be subjected to fiber treatment
may be dry or wet. For example, the regenerated collagen fibers may be directly treated
in a state before drying upon production of the regenerated collagen fibers. The amount
of the fiber-treating agent in which the regenerated collagen fibers are immersed
is preferably 2.0 or more, more preferably 3.0 or more, further more preferably 5.0
or more, even more preferably 10 or more, even more preferably 20 or more, and preferably
500 or less, more preferably 250 or less, further more preferably 100 or less, in
terms of bath ratio to the mass of the regenerated collagen fibers (mass of fiber-treating
agent/mass of regenerated collagen fibers).
[0060] That is, the bath ratio is preferably from 2.0 to 500, more preferably from 3.0 to
250, further more preferably from 5.0 to 100, even more preferably from 10 to 100,
even more preferably from 20 to 100.
[0061] In the step (i), the regenerated collagen fibers are fixed with a curler or the like
in advance, followed by being subjected to the fiber treatment of the present invention
under heating. This enables a desired shape to be imparted to the regenerated collagen
fibers together with heat shape memory ability and high durability.
[0062] It is preferable that the immersion of the regenerated collagen fibers in the fiber-treating
agent in the step (i) be performed under heating, and this heating is performed by
heating the fiber-treating agent. This heating may be performed by immersing the regenerated
collagen fibers in the fiber-treating agent being heated, or by immersing the regenerated
collagen fibers in the fiber-treating agent at a low temperature, and then performing
heating. The temperature of the fiber-treating agent is preferably 20°C or higher,
more preferably 35°C or higher, further more preferably 45°C or higher to obtain the
effect of the present invention by increasing the interaction between the component
(A) or a polymerized product containing the component (A) as a constituent monomer
and fiber-forming molecules in the regenerated collagen fibers, for example, protein
molecules, and preferably less than 100°C, more preferably 80°C or lower, further
more preferably 70°C or lower, further more preferably 60°C or lower to prevent the
regenerated collagen fibers from being modified by heat and deteriorating.
[0063] The immersion time in the step (i) is appropriately adjusted depending on the heating
temperature, and is, for example, preferably 15 minutes or more, more preferably 30
minutes or more, further more preferably 1 hour or more, from the viewpoint of exhibiting
a stretchability improving effect on regenerated collagen fibers, and is preferably
48 hours or less, more preferably 24 hours or less, further more preferably 12 hours
or less, for suppressing damage to regenerated collagen fibers.
[0064] It is preferable to carry out the step (i) in an environment where evaporation of
moisture is suppressed. Examples of the specific means for suppressing evaporation
of moisture include a method in which a container of the fiber-treating agent in which
regenerated collagen fibers are immersed is covered with a film-shaped material, a
cap, a lid or the like made of a material impermeable to water vapor.
[0065] In the case of multistep treatment using a multiple-part type fiber-treating agent,
the bath ratio, temperature, immersion time, and other conditions are applied to each
step. In the case of multistep treatment, rinsing, drying, or the like may be performed
between each step.
[0066] After the step (i), the regenerated collagen fibers may be rinsed or may not be rinsed,
but are preferably rinsed from the viewpoint of preventing deterioration of the feel
of the surfaces of regenerated collagen fibers by an excess component (A) or an excess
polymerized product containing a component (A) as a constituent monomer.
[0067] The treatment of the step (i) may allow the components (A) and (B) to penetrate into
the regenerated collagen fibers, to be polymerized using the component (A) as the
constituent monomer, and to be strongly coordinated with metals in the fibers, for
example, polyvalent metals, thereby producing various effects. That is, it is possible
to produce modified regenerated collagen fibers containing the component (A) in the
fibers by the method for treating regenerated collagen fibers comprising the step
(i), and the obtained modified regenerated collagen fibers are fibers which can impart
the shape by a heat set, are excellent in water resistance, heat resistance, and tensile
elastic modulus, and have highly improved stretchability (tenacity) of the regenerated
collagen fibers.
[Modified regenerated collagen fibers]
[0068] Hereinafter, the modified regenerated collagen fibers of the present invention obtained
by the above-described method will be described.
(Component (A): vinylbenzoic acid or salt thereof)
[0069] The modified regenerated collagen fibers of the present invention contain the component
(A) vinylbenzoic acid or a salt thereof, or a polymerized product containing the component
(A) as a constituent monomer. Examples of vinylbenzoic acid include 2-vinylbenzoic
acid, 3-vinylbenzoic acid, 4-vinylbenzoic acid, and a mixture of two or three selected
from the group consisting of them, and a mixture of three is preferable from the viewpoint
of easy availability and good feel quality of the surface of fibers after treatment.
On the other hand, 4-vinylbenzoic acid is preferable from the viewpoint of water resistance.
When the component (A) is a salt, examples of the salt include alkaline metal salts
such as sodium salts and potassium salts.
[0070] The content of the component (A) and the polymerized product containing the component
(A) as a constituent monomer in the modified regenerated collagen fibers of the present
invention is, on a vinylbenzoic acid monomer basis, preferably 1.0 mass% or more,
more preferably 5.0 mass% or more, further more preferably 10 mass% or more, even
more preferably 15 mass% or more, even more preferably 20 mass% or more, from the
viewpoint of having higher shape sustainability, water resistance, and heat resistance,
and preferably 70 mass% or less, more preferably 60 mass% or less, further more preferably
50 mass% or less, even more preferably 40 mass% or less, from the viewpoint of improving
the feel of the fiber surfaces.
[0071] That is, the content of the component (A) and the polymerized product containing
the component (A) as a constituent monomer in the modified regenerated collagen fibers
of the present invention is, on a vinylbenzoic acid monomer basis, preferably from
1.0 to 70 mass%, more preferably from 5.0 to 60 mass%, further more preferably from
10 to 50 mass%, even more preferably from 15 to 40 mass%, even more preferably from
20 to 40 mass%, from the above viewpoint.
(Component (C): polyvalent metal, or salt or complex thereof)
[0072] The modified regenerated collagen fibers of the present invention preferably contain
(C) a polyvalent metal, or a salt or complex thereof, from the viewpoint of improving
water resistance. Examples of the polyvalent metal include calcium, magnesium, strontium,
barium, zinc, chromium, aluminum, titanium, zirconium, tin, lead, antimony, iron,
and copper. From the viewpoint of improving water resistance, reducing coloring of
fibers, reducing effects on the environment, and improving economic efficiency, aluminum,
zirconium, or titanium is preferably used, and aluminum is more preferably used. These
polyvalent metals may be used either alone or in combination of two or more.
[0073] The content of the component (C) in the modified regenerated collagen fibers of the
present invention is, as the amount of the metal element, preferably 0.1 mass% or
more, more preferably 0.5 mass% or more, further more preferably 1.0 mass% or more,
even more preferably 2.0 mass% or more, from the viewpoint of improving water resistance,
and preferably 40 mass% or less, more preferably 30 mass% or less, further more preferably
20 mass% or less, even more preferably 10 mass% or less, from the viewpoint of improving
the feel of the fiber surfaces.
[0074] That is, the content of the component (C) in the modified regenerated collagen fibers
of the present invention is, as the amount of the metal element, preferably from 0.1
to 40 mass%, more preferably from 0.5 to 30 mass%, further more preferably from 1.0
to 20 mass%, even more preferably from 2.0 to 10 mass%, from the above viewpoint.
[0075] The modified regenerated collagen fibers of the present invention are fibers which
can impart the shape by a heat set, are excellent in water resistance, heat resistance,
and tensile elastic modulus, and have highly improved stretchability (tenacity) of
the regenerated collagen fibers. Therefore, the modified regenerated collagen fibers
of the present invention can be preferably used as the fibers for headdress products,
and various headdress products can be produced using the fibers.
[0076] In the present invention, examples of suitable headdress products include hair wigs,
wigs, weavings, hair extensions, blade hairs, hair accessories, and doll hairs.
[0077] The modified regenerated collagen fibers of the present invention may be used as
the headdress products alone, or may be mixed with other fibers to produce headdress
products. Other fibers may be fibers which can be used in headdress products and are
not particularly limited. Examples of other fibers include polyester fibers, human
hair, animal hair, polyvinyl chloride fibers, modacrylic fibers, polyamide fibers,
and polyolefin fibers. Among them, polyester fibers are preferable, and flame-retardant
polyester fibers are more preferable, from the viewpoint of being excellent in heat
resistance, flame retardancy, and curl retention properties.
[0078] The flame-retardant polyester fibers are not particularly limited, and it is preferable
to contain from 5 to 40 parts by mass of a brominated epoxy flame retardant with respect
to 100 parts by mass of one or more polyester resins selected from the group consisting
of polyalkylene terephthalate and copolymerized polyester mainly composed of polyalkylene
terephthalate, from the viewpoint of flame retardancy. In the present invention, "mainly
composed of" means containing 50 mol% or more, and "copolymerized polyester mainly
composed of polyalkylene terephthalate" refers to copolymerized polyester containing
50 mol% or more of polyalkylene terephthalate. Preferably, "copolymerized polyester
mainly composed of polyalkylene terephthalate" contains 60 mol% or more, more preferably
70 mol% or more, further more preferably 80 mol% or more of polyalkylene terephthalate.
It is preferable that the flame-retardant polyester fibers further contain from 0
to 5 parts by mass of an antimony compound with respect to 100 parts by mass of the
polyester resin. By containing the antimony compound, flame retardancy of polyester
fibers improves.
[0079] Concerning the embodiments described above, preferred aspects of the present invention
will be further disclosed below.
<1> Modified regenerated collagen fibers comprising the following component (A) or
a polymerized product containing the component (A) as a constituent monomer in regenerated
collagen fibers:
- (A) vinylbenzoic acid or a salt thereof.
<2> The modified regenerated collagen fibers according to <1>, wherein a content of
the component (A) is, on a vinylbenzoic acid monomer basis, preferably 1.0 mass% or
more, more preferably 5.0 mass% or more, further more preferably 10 mass% or more,
even more preferably 15 mass% or more, even more preferably 20 mass% or more, and
preferably 70 mass% or less, more preferably 60 mass% or less, further more preferably
50 mass% or less, even more preferably 40 mass% or less.
<3> The modified regenerated collagen fibers according to <1> or <2>, preferably,
further comprising the following component (C):
(C) a polyvalent metal, or a salt or complex thereof.
<4> The modified regenerated collagen fibers according to <3>, wherein the component
(C) is preferably one or more polyvalent metals selected from the group consisting
of calcium, magnesium, strontium, barium, zinc, chromium, aluminum, titanium, zirconium,
tin, lead, antimony, iron, and copper, or a salt or complex thereof, more preferably
one or more polyvalent metals selected from the group consisting of aluminum, zirconium,
and titanium, or a salt or complex thereof, further more preferably aluminum, or a
salt or complex thereof.
<5> The modified regenerated collagen fibers according to <3> or <4>, wherein a content
of the component (C) is, as the amount of the metal element, preferably 0.1 mass%
or more, more preferably 0.5 mass% or more, further more preferably 1.0 mass% or more,
even more preferably 2.0 mass% or more, and preferably 40 mass% or less, more preferably
30 mass% or less, further more preferably 20 mass% or less, even more preferably 10
mass% or less.
<6> A method for treating regenerated collagen fibers comprising the following step
(i):
step (i) immersing regenerated collagen fibers in a fiber-treating agent which is
a one-part type fiber-treating agent formed of a single composition or a multiple-part
type fiber-treating agent formed of a plurality of compositions, and which comprises
the following component (A) and component (B) in a total composition:
- (A): vinylbenzoic acid or a salt thereof; and
- (B): an azo polymerization initiator.
<7> The method for treating regenerated collagen fibers according to <6>, wherein
the fiber-treating agent in the step (i) is a multiple-part type fiber-treating agent
comprising a first part containing the component (A) and a second part containing
the component (B); and
the step (i) comprises immersing the regenerated collagen fibers in the first part,
and then immersing the regenerated collagen fibers treated with the first part in
the second part, or immersing the regenerated collagen fibers in the second part,
and then immersing the regenerated collagen fibers treated with the second part in
the first part.
<8> The method for treating regenerated collagen fibers according to <6> or <7>, comprising
a regenerated collagen fiber production step of subjecting insoluble collagen fibers
using a split of a livestock animal as a raw material to solubilization treatment,
discharging the obtained aqueous soluble collagen solution through a spinning nozzle
or a slit, and immersing the aqueous soluble collagen solution in an aqueous inorganic
salt solution, before the step (i).
<9> The method for treating regenerated collagen fibers according to <8>, preferably
comprising a cross-linking treatment step of immersing the regenerated collagen fibers
in an epoxy compound or a solution thereof, after the regenerated collagen fiber production
step.
<10> The method for treating regenerated collagen fibers according to any one of <6>
to <9>, wherein the component (B) is preferably a water-soluble azo polymerization
initiator, more preferably one or more selected from the group consisting of 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)propionamide],
4,4'-azobis(4-cyanovaleric acid), 2,2'-azobis[2-(2-imidazolin-2-yl)propane], 2,2'-azobis[N-(2-carboxyethyl)-2-methylpropionamidine],
2,2'-azobis(2-methylpropionamidine) dihydrochloride, and 2,2'-azobis[2-(2-imidazolin-2-yl)propane]
dihydrochloride.
<11> The method for treating regenerated collagen fibers according to any one of <6>
to <10>, wherein a content of the component (B) in the fiber-treating agent (in the
case of the multiple-part type fiber-treating agent, a content of the component (B)
in a composition containing the component (B)) is, on an undissociated form basis,
preferably 0.001 mass% or more, more preferably 0.01 mass% or more, further more preferably
0.1 mass% or more, even more preferably 0.5 mass% or more, and preferably 80 mass%
or less, more preferably 60 mass% or less, further more preferably 40 mass% or less,
even more preferably 20 mass% or less.
<12> The method for treating regenerated collagen fibers according to any one of <6>
to <11>, wherein the regenerated collagen fibers comprise the following component
(C):
(C) a polyvalent metal, or a salt or complex thereof.
<13> The method for treating regenerated collagen fibers according to <12>, wherein
the component (C) is preferably one or more polyvalent metals selected from the group
consisting of calcium, magnesium, strontium, barium, zinc, chromium, aluminum, titanium,
zirconium, tin, lead, antimony, iron, and copper, or a salt or complex thereof, more
preferably one or more polyvalent metals selected from the group consisting of aluminum,
zirconium, and titanium, or a salt or complex thereof, further more preferably aluminum,
or a salt or complex thereof.
<14> The method for treating regenerated collagen fibers according to any one of <6>
to <13>, wherein a pH of the fiber-treating agent used in the step (i) at 25°C is
preferably 2.0 or more, more preferably 3.0 or more, further more preferably 3.5 or
more, even more preferably 4.0 or more, and preferably 11.0 or less, more preferably
10.0 or less, further more preferably 9.0 or less.
<15> The method for treating regenerated collagen fibers according to any one of <6>
to <14>, wherein a pH of the treating agent containing the component (A) used in the
step (i) is 2.0 or more and less than 6.5, and a content of the component (A) in the
treating agent is, on a vinylbenzoic acid monomer basis, preferably 0.1 mass% or more,
more preferably 0.2 mass% or more, further more preferably 0.5 mass% or more, even
more preferably 1.0 mass% or more, and preferably 30 mass% or less, more preferably
25 mass% or less, further more preferably 20 mass% or less, even more preferably 15
mass% or less.
<16> The method for treating regenerated collagen fibers according to any one of <6>
to <14>, wherein a pH of the treating agent containing the component (A) used in the
step (i) is 6.5 or more and 11.0 or less, and a content of the component (A) in the
treating agent is, on a vinylbenzoic acid monomer basis, preferably 1.0 mass% or more,
more preferably 2.0 mass% or more, further more preferably 5.0 mass% or more, even
more preferably 10 mass% or more, and preferably 90 mass% or less, more preferably
80 mass% or less, further more preferably 70 mass% or less, even more preferably 60
mass% or less.
<17> The method for treating regenerated collagen fibers according to any one of <6>
to <16>, wherein a mass ratio of the component (B) to the component (A), (B)/(A) in
the fiber-treating agent (in the case of a multiple-part type fiber-treating agent
in which the component (A) and the component (B) are contained in different treating
agents, in a mixed solution obtained by virtually mixing both agents) is preferably
0.001 or more, more preferably 0.01 or more, and preferably 200 or less, more preferably
50 or less.
<18> The method for treating regenerated collagen fibers according to any one of <6>
to <17>, wherein the fiber-treating agent used in the step (i) has water as a medium,
and a content of water in the fiber-treating agent is preferably 10 mass% or more,
more preferably 20 mass% or more, further more preferably 30 mass% or more, even more
preferably 40 mass% or more, and preferably 95 mass% or less, more preferably 90 mass%
or less, further more preferably 85 mass% or less.
<19> The method for treating regenerated collagen fibers according to any one of <6>
to <18>, wherein an amount of the fiber-treating agent in which the regenerated collagen
fibers are immersed in the step (i) is preferably 2.0 or more, more preferably 3.0
or more, further more preferably 5.0 or more, even more preferably 10 or more, even
more preferably 20 or more, and preferably 500 or less, more preferably 250 or less,
further more preferably 100 or less, in terms of bath ratio to a mass of the regenerated
collagen fibers (mass of fiber-treating agent/mass of regenerated collagen fibers).
<20> The method for treating regenerated collagen fibers according to any one of <6>
to <19>, wherein a temperature of the fiber-treating agent in which the regenerated
collagen fibers are immersed in the step (i) is preferably 20°C or higher, more preferably
35°C or higher, further more preferably 45°C or higher, and preferably less than 100°C,
more preferably 80°C or lower, further more preferably 70°C or lower, further more
preferably 60°C or lower.
<21> The method for treating regenerated collagen fibers according to any one of <6>
to <20>, wherein an immersion time in the step (i) is preferably 15 minutes or more,
more preferably 30 minutes or more, further more preferably 1 hour or more, and preferably
48 hours or less, more preferably 24 hours or less, further more preferably 12 hours
or less.
<22> The method for treating regenerated collagen fibers according to any one of <6>
to <21>, wherein it is preferable to carry out the step (i) in an environment where
evaporation of moisture is suppressed.
<23> A method for producing modified regenerated collagen fibers, comprising treating
regenerated collagen fibers by the method for treating regenerated collagen fibers
according to any one of <6> to <22>.
<24> A method for producing a headdress product, comprising treating regenerated collagen
fibers by the method for treating regenerated collagen fibers according to any one
of <6> to <22>.
<25> A headdress product comprising the modified regenerated collagen fibers according
to any one of <1> to <5> as a constituent element.
<26> The headdress product according to <25>, wherein the headdress product is selected
from the group consisting of hair wigs, wigs, weavings, hair extensions, blade hairs,
hair accessories, and doll hairs.
Examples
Example 1 and Comparative Examples 1 to 3
[0080] Using compositions whose formulations are shown in Table 1, regenerated collagen
fibers were treated by the following method, and various properties were evaluated.
The pH of each composition was measured with the prepared composition directly applied
to a pH meter (F-52 manufactured by HORIBA, Ltd.) at room temperature (25°C).
<Treatment method>
[0081] 1. A 22 cm-long tress with 0.50 g of regenerated collagen fibers (*) was immersed
in a container containing the fiber-treating agent in such an amount that the bath
ratio as shown in the table is achieved, the opening of the container was closed,
the container was immersed together with its contents in a water bath (manufacturer:
TOYO SEISAKUSHO, Ltd./Model: TBS221FA) at the temperature as shown in the table, and
heating was performed for the time as shown in the table.
[0082] *: Regenerated collagen fibers manufactured by Kaneka Corporation were purchased
in the form of a commercially available extension product, and cut, and the cut fibers
were segmented into tresses, and used for evaluation. In this evaluation, extension
products having a notation of the use of Ultima 100% as a fiber species, and being
white with a color number of 30, and straight in shape, were used.
[0083] These regenerated collagen fibers manufactured by Kaneka Corporation contained aluminum,
and each aluminum content measured by the following analysis was 6.8 mass%.
[0084] The regenerated collagen fibers were dried with a desiccator, 0.1 g of these fibers
were then placed in a mixed solution of 5 mL of nitric acid and 15 mL of hydrochloric
acid, and heated and dissolved. After cooling, this solution was diluted with water
to 50 times, and the aluminum content in the diluted aqueous solution was measured
using an atomic absorption spectrophotometer (Z-5300) manufactured by Hitachi, Ltd.
[0085] 2. The container containing the tress was taken out from the water bath, and brought
back to room temperature.
[0086] 3. The tress was taken out from the container, then rinsed with running tap water
at 30°C for 30 seconds, lathered with evaluating shampoo for 60 seconds, rinsed with
running tap water at 30°C for 30 seconds, and lightly drained with a towel, and the
tress was dried by a hot air dryer (Nobby White NB 3 000 manufactured by TESCOM Company)
while being combed.
<Formulation of evaluating shampoo>
[0087]
Component |
(mass%) |
sodium laureth sulfate |
15.5 |
lauramide DEA |
1.5 |
EDTA-2Na |
0.3 |
phosphoric acid |
amount required to adjust pH to 7 |
ion-exchange water |
balance |
total |
100 |
<Increase in average breaking elongation during fiber tensioning>
[0088] As an index of water resistance and stretchability (tenacity) during fiber tensioning,
an average breaking elongation, that is, an average value in evaluation on a plurality
of fibers (ten fibers) for the percentage by which the fiber was stretched by tensioning
with respect to the original fiber length when rupture occurred was used. The evaluation
was performed in the following procedure using a tress immediately after treatment
performed as described in <Treatment method> above.
- 1. Ten fibers were cut from the root of the tress. A 3 cm fiber fragment was taken
from near the center between the root and the hair tip of each fiber, so that a total
of ten 3 cm hair fragments were obtained.
- 2. The fiber fragment was set in "MTT690 Miniature Tensile Tester" manufactured by
DIA-STRON Limited. After the fiber was allowed to stand for 30 minutes while being
immersed in water, automatic measurement was started, and an average breaking elongation
was determined in a state where the fiber was immersed in water. A large numerical
value indicates that the fiber has high stretchability, and is excellent in tenacity
and excellent in durability.
[0089] The degree of increase (C%) in average breaking elongation of the treated tress (B%)
with respect to an untreated state when the average breaking elongation during fiber
tensioning in an intact state (untreated; Comparative Example 1) at the time of being
cut from the commercially available product (A%) is used as a reference is determined
from the following expression, and shown as "ratio of increase in average breaking
elongation during fiber tensioning [%]" in the table.

<Increase in average breaking load during fiber tensioning>
[0090] As an index of water resistance during fiber tensioning, an average breaking load
during fiber tensioning was used. Evaluation was performed using a tress immediately
after treatment performed as described in <Treatment method> above. As a numerical
value, an average value in evaluation on a plurality of fibers (ten fibers) was used.
The evaluation was performed in the following procedure.
- 1. Ten fibers were cut from the root of the tress. A 3 cm fiber fragment was taken
from near the center between the root and the hair tip of each fiber, so that a total
of ten 3 cm hair fragments were obtained.
- 2. The fiber fragment was set in "MTT690 Miniature Tensile Tester" manufactured by
DIA-STRON Limited. After the fiber was allowed to stand for 30 minutes while being
immersed in water, automatic measurement was started, and a breaking load was determined
when the fiber stretched while being immersed in water. A large numerical value indicates
that the fiber has suppleness and resilience, and is insusceptible to stretching by
an external force, and excellent in durability.
[0091] The degree of increase (Y (gf)) in average breaking load of the treated tress (W
1 (gf)) with respect to an untreated state when the average breaking load during fiber
tensioning in an intact state (untreated; Comparative Example 1) at the time of being
cut from the commercially available product (W
0 (gf)) is used as a reference is determined from the following expression, and shown
as "amount of increase in average breaking load during fiber tensioning [gf]" in the
table.

<Shrinkage ratio during set with iron at high temperature>
[0092] As an index of heat resistance, a shrinkage ratio during a set with an iron at a
high temperature was used. The evaluation was performed using a tress immediately
after treatment performed as described in <Treatment method> above. As a numerical
value, an average value in evaluation on a plurality of fibers (five fibers) was used.
The evaluation was performed in the following procedure.
- 1. Five fibers were cut from the root of the tress immediately after treatment performed
as described in <Treatment method> above, and marked. The lengths of these five fibers
after treatment were measured, and an average value was recorded (length L1). Then, these marked five fibers after treatment were bundled together with separately
prepared two untreated tresses with 0.5 g of regenerated collagen fibers (1 g in total)
so as to be sandwiched therebetween to thereby produce a new tress (hereinafter, large
tress), and a flat iron (manufactured by Miki Denki Sangyo K.K./Model: AHI-938) set
at 180°C was applied throughout the large tress ten times at a rate of 5 cm/sec.
- 2. After the iron operation, marked five fibers after treatment were taken out from
the large tress, and the lengths of these marked five fibers after treatment were
measured again, and an average value was recorded (length L2).
- 3. The shrinkage ratio during a set with an iron at a high temperature was defined
as Sdry = {1 - (L2/L1)} × 100 [%]. When Sdry is close to 0%, the fiber is unlikely to shrink by dry heat and thus excellent in
heat resistance.
<Shrinkage ratio during hot-water heating>
[0093] As an index of water resistance and heat resistance, a shrinkage ratio during hot-water
heating was used. The evaluation was performed using a tress immediately after treatment
performed as described in <Treatment method> above. As a numerical value, an average
value in evaluation on a plurality of fibers (five fibers) was used. The evaluation
was performed in the following procedure.
- 1. Five fibers were cut from the root of the tress, an average value of the lengths
of the fibers was recorded (length L1), and the fibers were immersed in a water bath (manufacturer: TOYO SEISAKUSHO, Ltd./Model:
TBS221FA) at 90°C and heated for 1 minute.
- 2. After the heating operation, five fibers were taken out, lightly drained with a
towel, and dried at ambient temperature and ambient humidity for 30 minutes, and then
an average value of the lengths of the fibers was recorded again (length L2).
- 3. The shrinkage ratio during hot-water heating was defined as Swet = {1-(L2/L1)} × 100[%]. When Swet is close to 0%, the fiber is unlikely to shrink by wet heat and thus excellent in
heat resistance.
<Heat shape memory ability>
[0094] Evaluation of heat shape memory ability was performed using a tress immediately after
treatment performed as described in <Treatment method> above. When the value of the
result of "I: shaping (curl)" was 5% or less, it was determined that there was no
effect, and subsequent treatment and evaluation were not performed.
• I: Shaping (curl)
[0095]
- 1. A 22 cm-long tress with 0.5 g of regenerated collagen fibers was wetted with tap
water at 30°C for 30 seconds, and the wet tress was then wound around a plastic rod
having a diameter of 14 mm, and fixed with a clip.
- 2. The tress wound around the rod was immersed in a water bath (manufacturer: TOYO
SEISAKUSHO, Ltd./Model: TBS221FA) at 60°C, and heated for 1 minute.
- 3. The tress was taken out from the water bath, immersed in water at 25°C for 1 minute,
and taken out from water to be brought back to room temperature.
- 4. The tress was removed from the rod, combed three times, and then, hung and photographed
right from the side 3 minutes after being taken out from water.
(Evaluation criteria)
[0096] The curling-up ratio = ratio of decrease in tress length (I) (%) determined from
the following expression, where L
0 is an untreated tress length (22 cm) and L is a treated tress length, was defined
as curling strength.

• II: Reshaping (straight)
[0097]
- 1. The tress evaluated in I was combed to eliminate entanglement, and a flat iron
(manufactured by Miki Denki Sangyo K.K./Model: AHI-938) set at 180°C was then slid
over the tress six times at a rate of 5 cm/sec.
- 2. The tress was rinsed with running tap water at 30°C for 30 seconds, lathered with
evaluating shampoo for 60 seconds, then rinsed with running tap water at 30°C for
30 seconds, and dried with a towel.
- 3. The tress was hung and naturally dried at 20°C and 65%RH for 12 hours, combed,
and then visually observed right from the side while being hung.
(Evaluation criteria)
[0098] The straightening ratio (ST) (%) determined from the following expression, where
L
0 is an untreated tress length (22 cm) and L is a treated tress length, was defined
as a degree of attainment straightening. The tress is completely straightened when
ST is 100%.

• III: Re-reshaping (Curl)
[0099]
- 1. The tress evaluated in II was wetted with tap water at 30°C for 30 seconds, and
the wet tress was then wound around a plastic rod having a diameter of 14 mm, and
fixed with a clip.
- 2. The tress wound around the rod was immersed in a water bath (manufacturer: TOYO
SEISAKUSHO, Ltd./Model: TBS221FA) at 60°C, and heated for 1 minute.
- 3. The tress was taken out from the water bath, immersed in water at 25°C for 1 minute,
and taken out from water to be brought back to room temperature.
- 4. The tress was removed from the rod, combed three times, and then, hung and photographed
right from the side 3 minutes after being taken out from water.
(Evaluation criteria)
[0100] The curling-up ratio = ratio of decrease in tress length (I) (%) determined from
the following expression, where L
0 is an untreated tress length (22 cm) and L is a treated tress length, was defined
as curling strength.

<Surface feel quality>
[0101] For evaluation of the feel of the surfaces, five skilled panelists performed evaluation
on the basis of the following criteria for feel smoothness when the tress immediately
after treatment performed as described in <Treatment method> was touched by hand,
and a total value for the five panelists was taken as an evaluation result.
(Evaluation criteria)
[0102]
5: Much smoother hand feel over untreated fibers (Comparative Example 1).
4: Smoother hand feel over untreated fibers (Comparative Example 1).
3: Slightly smoother hand feel over untreated fibers (Comparative Example 1).
2: Comparable in hand feel to untreated fibers (Comparative Example 1).
1: Rougher, more frictional and poorer in hand feel than untreated fibers (Comparative
Example 1).
<Suppression of coloring on fibers>
[0103]
- 1. For each of the front and the back of the tress, the color in each of the vicinity
of the root, the vicinity of the center and the vicinity of the hair tip was measured
with a colorimeter (Colorimeter CR-400 manufactured by KONICA MINOLTA, INC.), and
an average value for a total of six points was taken as a colorimetric value (L, a,
b).
- 2. The degree of coloring was evaluated by ΔE*ab using an untreated white tress with
a color number of 30 (*) (Comparative Example 1) as a reference. The color was measured
on the day when the treatment was performed.
(*) Untreated white tress with a color number of 30
[0104] Regenerated collagen fibers manufactured by Kaneka Corporation were purchased in
the form of a commercially available extension product, and cut, and the cut fibers
were segmented into tresses, and used for evaluation. In this evaluation, extension
products having a notation of the use of Ultima 100% as a fiber species, and being
white with a color number of 30, and straight in shape, were used.
[0105] These regenerated collagen fibers manufactured by Kaneka Corporation contained aluminum,
and each aluminum content measured by the above-described analysis was 6.8 mass%.
[0106] ΔE*ab was defined as [(L
1 - L
0)
2 + (a
1 - a
0)
2 + (b
1 - b
0)
2]
1/2 , where (L
0, a
0, b
0) is a measured value for the untreated white tress with a color number of 30 and
(L
1, a
1, b
1) is a measured value for the treated tress, and a coloring suppressing effect was
determined on the basis of the following criteria.
5:

4:

3:

2:

1:

[Table 1]
|
Example |
Comparative Example |
1 |
1 |
2 |
3 |
Treating agent (mass%) |
(A) |
4-Vinylbenzoic acid |
5.0 |
- |
5.0 |
- |
(B) |
2,2'-Azobis[2-(2-imidazolin-2-yl)propane] dihydrochloride (in parenthesis, amount
as undissociated compound) |
5.0 |
- |
- |
5.0 |
(3.9) |
(3.9) |
|
Water |
Balance |
- |
Balance |
Balance |
pH adjuster |
Hydrochloric acid or sodium hydroxide |
* |
- |
* |
* |
Total |
100 |
- |
100 |
100 |
pH(25°C) |
5.5 |
- |
5.5 |
5.5 |
Treatment |
Bath ratio |
40 |
- |
40 |
40 |
Heating condition |
50°C 3h |
- |
40°C 1h |
50°C 3h |
|
Durability improvement |
Ratio of increase in average breaking elongation during fiber tensioning [%] |
4.6 |
Reference |
0.1 |
0.2 |
|
Amount of increase in average breaking load during fiber tensioning [gf] |
30.1 |
Reference |
10.8 |
4.0 |
|
Heat resistance improvement |
Shrinkage ratio during set with iron at high temperature [%] |
10.7 |
14.7 |
14.0 |
14.0 |
Effect |
Shrinkage ratio during hot-water heating [%] |
16.0 |
76.0 |
28.0 |
40.0 |
|
Heat shape memory |
I: Shaping (curl) |
34 |
1 |
24 |
9 |
|
II: Reshaping (straight) |
99 |
90 |
95 |
100 |
|
III: Re-reshaping (curl) |
39 |
6 |
27 |
12 |
|
Surface feel quality |
15 |
Reference |
10 |
10 |
|
Suppression of coloring on fibers |
5 |
Reference |
5 |
5 |
*: Amount of pH adjustment |
Examples 2 to 6
[0107] Using the first parts and the second parts whose formulations are shown in Table
2, the regenerated collagen fibers were treated by the following method, and various
properties were evaluated. The pH of each composition was measured with the prepared
composition directly applied to a pH meter (F-52 manufactured by HORIBA, Ltd.) at
room temperature (25°C) .
[0108] The concentration of each component shown in the table is the concentration in the
first part or the second part.
<Treatment method>
[0109]
- 1. A 22 cm-long tress with 0.5 g of regenerated collagen fibers (*) was immersed in
a container containing the first part in such an amount that the bath ratio as shown
in the table is achieved, the opening of the container was closed, the container was
immersed together with its contents in a water bath (manufacturer: TOYO SEISAKUSHO,
Ltd./Model: TBS221FA) at the temperature as shown in the table, and heating was performed
for the time as shown in the table.
[0110] *: Regenerated collagen fibers manufactured by Kaneka Corporation were purchased
in the form of a commercially available extension product, and cut, and the cut fibers
were segmented into tresses, and used for evaluation. In this evaluation, extension
products having a notation of the use of Ultima 100% as a fiber species, and being
white with a color number of 30, and straight in shape, were used.
[0111] These regenerated collagen fibers manufactured by Kaneka Corporation contained aluminum,
and each aluminum content measured by the above-described analysis was 6.8 mass%.
[0112] 2. The container containing the tress was taken out from the water bath, and brought
back to room temperature.
[0113] 3. The tress was taken out from the container, rinsed with running tap water at 30°C
for 30 seconds, lathered with evaluating shampoo for 60 seconds, rinsed with running
tap water at 30°C for 30 seconds, and lightly drained with a towel, and the tress
was then dried by a hot air dryer (Nobby White NB 3 000 manufactured by TESCOM Company)
while being combed.
[0114] 4. The tress was immersed in a container containing the second part in such an amount
that the bath ratio as shown in the table is achieved, the opening of the container
was closed, the container was immersed together with its contents in a water bath
(manufacturer: TOYO SEISAKUSHO, Ltd./Model: TBS221FA) at the temperature as shown
in the table, and heating was performed for the time as shown in the table.
[0115] 5. The container containing the tress was taken out from the water bath, and brought
back to room temperature.
[0116] 6. The tress was taken out from the container, then rinsed with running tap water
at 30°C for 30 seconds, lathered with evaluating shampoo for 60 seconds, rinsed with
running tap water at 30°C for 30 seconds, and lightly drained with a towel, and the
tress was then dried by a hot air dryer (Nobby White NB 3 000 manufactured by TESCOM
Company) while being combed. At this time, the tress remained straight.
[Table 2]
|
Example |
2 |
3 |
4 |
5 |
6 |
First part (mass%) |
(A) |
4-Vinylbenzoic acid |
5.0 |
20. |
1.0 |
5.0 |
5.0 |
|
Water |
Balance |
Balance |
Balance |
Balance |
Balance |
pH adjuster |
Hydrochloric acid or sodium hydroxide |
* |
* |
* |
* |
* |
Total |
100 |
100 |
100 |
100 |
100 |
pH(25°C) |
5.5 |
5.5 |
5.5 |
5.5 |
5.5 |
First part Treatment |
Bath ratio |
40 |
40 |
40 |
40 |
40 |
Heating condition |
40°C 1h |
40°C 1h |
40°C 1h |
40°C 1h |
40°C 1h |
Second part (mass%) |
(B) |
2,2'-Azobis[2-(2-imidazolin-2-yl) propane] dihydrochloride (in parenthesis, amount
as undissociated compound) |
5.0 (3.9) |
5.0 (3.9) |
5.0 (3.9) |
20.0 (15.5) |
1.0 (0.77) |
|
Water |
Balance |
Balance |
Balance |
Balance |
Balance |
pH adjuster |
Hydrochloric acid or sodium hydroxide |
* |
* |
* |
* |
* |
Total |
100 |
100 |
100 |
100 |
100 |
pH(25°C) |
5.5 |
5.5 |
5.5 |
5.5 |
5.5 |
Second part Treatment |
Bath ratio |
40 |
40 |
40 |
40 |
40 |
Heating condition |
50°C 3h |
50°C 3h |
50°C 3h |
50°C 3h |
50°C 3h |
|
Durability improvement |
Ratio of increase in average breaking elongation during fiber tensioning [%] |
1.5 |
3.1 |
1.1 |
2.0 |
1.4 |
|
Amount of increase in average breaking load during fiber tensioning [gf] |
17.9 |
29.3 |
15.6 |
23.1 |
17.5 |
|
Heat resistance improvement |
Shrinkage ratio during set with iron at high temperature [%] |
12.0 |
12.7 |
13.3 |
11.3 |
11.3 |
Effect |
Shrinkage ratio during hot-water heating [%] |
37.0 |
37.0 |
47.0 |
9.0 |
29.0 |
|
Heat shape memory |
I: Shaping (curl) |
37 |
41 |
32 |
40 |
41 |
|
II: Reshaping (straight) |
97 |
97 |
98 |
97 |
95 |
|
III: Re-reshaping (curl) |
39 |
38 |
36 |
38 |
44 |
|
Surface feel quality |
20 |
20 |
20 |
20 |
20 |
|
Suppression of coloring on fibers |
5 |
5 |
5 |
5 |
5 |
*: Amount of pH adjustment |
Comparative Example 4
[0117] Using the following formulation, regenerated collagen fibers were treated by <Treatment
method> in Example 1 and Comparative Examples 1 to 3. The degree of coloring of the
treated tress was evaluated in the same manner as above, and as a result, brownish
coloring was found (evaluation 1).
Raw material name |
Amount formulated [mass%] |
Formaldehyde |
10.0 |
Resorcin |
15.0 |
Water |
Balance |
pH adjuster (hydrochloric acid or sodium hydroxide) |
(Amount of pH adjustment) |
Total |
100.0 |
pH (25°C): 5.5
Bath ratio: 40
Heating condition: 50°C 3 h |
[0118] The tresses treated in Examples above can all be used directly as extensions by attachment
to head hair with pins or the like, and can exhibit sufficient performance on the
human head.