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(11) | EP 4 530 057 A3 |
(12) | EUROPEAN PATENT APPLICATION |
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(54) | METHOD OF MANUFACTURING A TUNABLE MIDSOLE FOR AN ARTICLE OF FOOTWEAR |
(57) A method of making a midsole includes selecting a plurality of yarns. At least two
yarns of the plurality of yarns have different properties relative to one another.
The method further includes bundling the plurality of yarns to form a bundled yarn
structure and intertwining the bundled yarn structure to form a twisted yarn structure.
Further, the method includes depositing the twisted yarn structure into a first mold
within an autoclave and applying a supercritical fluid to the twisted yarn structure.
The method further includes supercritical fluid infiltrating and saturating the twisted
yarn structure, depressurizing the autoclave to cause a foaming process therein to
convert the twisted yarn structure into an anisotropic foam blank, and depositing
the anisotropic foam blank within a second mold that is configured as a midsole for
an article of footwear.
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