Field of the Invention
[0001] The present invention generally relates to an ecologic packaging with separable composite
materials, and more specifically to a vacuum skin package having a fiber-based packaging
base from which a skin package composite is peelable and removable without fiber-tear.
Background of the Invention
[0002] In recent years, there has been an increasing awareness of the environmental impact
caused by traditional food packaging materials. The extensive use of non-biodegradable
and non-recyclable packaging has led to significant waste generation and pollution,
resulting in adverse consequences for our ecosystems. To address this pressing issue,
the development of ecologically friendly food packaging solutions has become paramount.
One promising approach is the use of composite materials that can be easily separated,
enabling efficient recycling and reducing the environmental burden.
[0003] The objective technological problem of designing a novel packaging with separable
composite materials revolves around achieving effective separation of the different
components while maintaining the functionality and integrity of the packaging. Some
specific challenges include:
[0004] Material Compatibility: Selecting composite materials that can be easily separated
without compromising the overall performance and functionality of the packaging. The
materials should have compatible properties, such as similar melting points or adhesion
properties, to ensure proper separation during recycling or composting processes.
[0005] Mechanical Strength: Ensuring that the separable composite packaging maintains its
structural integrity throughout its lifecycle, including handling, transportation,
and storage. The packaging should be able to withstand mechanical stresses without
compromising the separability of its components.
[0006] Barrier Properties: Maintaining the necessary barrier properties, such as moisture
resistance, oxygen barrier, and aroma retention, to preserve the quality and shelf
life of the packaged food. The separable composite materials should not compromise
these critical attributes.
[0007] Manufacturing Efficiency: Developing manufacturing processes that allow for efficient
and cost-effective production of the separable composite packaging. The manufacturing
methods should be scalable and compatible with existing machinery and infrastructure.
[0008] Recycling Infrastructure: Considering the existing recycling infrastructure and facilities
to ensure the separable composite materials can be effectively sorted, separated,
and recycled. Compatibility with current recycling processes and technologies is crucial
for widespread adoption and environmental impact reduction.
[0009] Consumer Acceptance and Education: Encouraging consumer acceptance and proper disposal
practices through effective communication and education. Consumers need to understand
the importance of separating the different components for recycling or composting
and be aware of the environmental benefits associated with these actions. Large improvements
can be made in this area.
[0010] A particular challenge is to use the various packaging materials, in particular biodegradable
materials such as paper fiber-based packaging parts, with film-based packaging materials
that are used for adequate product protection in such a way that they are also available
for improved waste separation.
Summary of the Invention
[0011] To this aim, according to a first aspect of the invention, there is provided a packaging
as set out in Claim 1, comprising a fiber-based packaging base, a product carrier
film, that is adhesively attached to a front side of said packaging base such that
it can be peeled from said packaging base without causing fiber-tear, a skin film,
which fixates at least one product on the front side of said packaging base by adhering
to said product carrier film by means of a sealing area that provides a sealable connection
between said skin film and said product carrier film, said skin film and said product
carrier film forming a composite in which said product is enclosed, said fiber-based
packaging base together with said adhesively attached product carrier film is half
cut along a folding line that is located outside said sealing area, and said fiber-based
packaging base is half cut along an undulating line that is undulating along said
folding line.
[0012] The fiber-based packaging base or packaging base referenced in this invention may
be preferably a sheet of paper, cardboard, wood-fiber, bio-degradable polymers or
similar material that is preferably bio-degradable since it is an object of the invention
to provide for an eco-friendly packaging. The fiber-based packaging base preferably
has a minimal thickness in order to provide the necessary rigidity and support for
the product to be packaged. Since fiber-based materials often consist of highly compressed
fibers, such a fiber-based sheet of material may intrinsically have a minimal thickness.
Typical thicknesses of fiber-based compressed materials may range from a few tenths
of a millimeter to a centimeter.
[0013] Also fiber-based materials may provide a certain capability to expand in areas where
the material is bent or folded. When folding the material, the compressed material
may fray out in the zones where the material is bent.
[0014] The fiber-based packaging base preferably consist of materials that provide the necessary
rigidity and support to allow for the packaged product to maintain its shape after
packaging, or that the packaged product may be stacked by means of the rigid packaging
base. Fiber-based packaging materials tend to be less expensive since they mainly
comprise recycled materials.
[0015] The product carrier film within the context of this invention has to be interpreted
as a functional separating layer that prevents that the product comes into direct
contact with the fiber-based packaging base material. The product carrier film is
adhesively attached to the fiber-based packaging base.
[0016] The skin film in this invention is a plastic sheet that is pulled over the product
which is positioned on the packaging base. The skin film is sealed by a sealable connection
to the plastic material of the product carrier film. The sealable connection fixates
the product on the front side of the fiber-based packaging base.
[0017] The fiber-based packaging base onto which the product carrier film is applied is
preferably arranged with a first half-cut along a folding line. This first half-cut
through the packaging base and product carrier film provides a folding line for folding
back a corner or portion of the fiber-based packaging base while unpacking the product.
Folding back means bending a corner or portion away from the front side of the packaging
base, in other words bending away from the side where the product is located, in other
words towards the back side of the packaging.
[0018] The fiber-based packaging base is preferably arranged with a second half-cut at the
front side of the fiber-based packaging base material, and this preferably along an
undulating or zig-zagging line that is undulating along the folding line mentioned
above. This second half-cut through the packaging base alone provides an expansion
line of the fiber-based packaging base while unpacking the product.
[0019] According to a second aspect of the invention a packaging is provided wherein the
product carrier film is adhesively attached to said packaging base by means of an
adhesive with a low peel strength. Peel strength, expressed in N/mm, is a measure
of the adhesive's ability to resist being pulled apart or peeled away from a surface
to which it has been applied. When the peel strength is low, it means that the adhesive
may not effectively bond or stick to the surfaces it is meant to join. A peel strength
may be considered low when between 0.1 N/mm (Newton per millimeter) and 1.0 N/mm.
Such a low peel strength is advantageous in that it can guarantee peeling without
fiber-tear.
[0020] According to a third aspect of the invention a packaging is provided wherein said
fiber-based packaging base is coated, varnished, lacquered, impregnated or covered
with another non-adhesive surface material on the front side such that said product
carrier film can be peeled from said packaging base without causing fiber-tear.
[0021] According to a fourth aspect of the invention a packaging is provided wherein said
folding line is applied in a corner of a polygon shaped fiber-based packaging base.
This aspect is advantageous since this folding line configuration will result in the
most accessible placement of the grip-area or grip-tab for the packaging.
[0022] According to another aspect of the invention, a packaging is provided wherein the
undulating line is weaving across said folding line. This aspect of the invention
is advantageous in that it offers an optimal positioning of the second half-cut with
regards to the first half-cut that produces an optimal expansion of the fiber-based
material in the area of the folding line. By providing a second half-cut that weaves
over the first half-cut that forms the folding line, the small portions or pieces
of the fiber-based material that are cut loose by the two half-cuts will expand the
most, providing the desired expanding effect.
[0023] According to yet another aspect of the invention, a packaging is provided wherein
said undulating line is not crossing over said folding line, and weaves in parallel
alongside said folding line. This aspect provides an alternative half-cut positioning
that yields a similar effect as above. Also here the small portions or pieces of the
fiber-based material that are cut loose by the two half-cuts will expand the most,
providing the desired expanding effect.
[0024] According to yet another aspect of the invention, a packaging is provided wherein
at least one portion of said undulating line is fully cut. This aspect foresees that
a part of a portion of any of the half-cuts are fully cut through the packaging base.
This feature may further facilitate the action of folding back the packaging base
by requiring less force to perform this action. In another aspect, in the most extreme
case, at least one fiber-based packaging base element is punched out between said
undulating line and said folding line. This configuration being advantageous that
the folding along the folding line may require the least possible effort to bend back
the corner portion of the fiber-based packaging base.
[0025] According to another aspect of the invention, a packaging is provided wherein the
folding line comprises a protruding lobe shape providing a grip-tab for initiating
peeling off said product carrier film from said fiber-based packaging base. In yet
another aspect, the protruding lobe is 0,5-2cm in height.
[0026] According to another aspect of the invention, a packaging is provided wherein said
skin film provides for a grip portion corresponding to said grip-tab for initiating
peeling off said product carrier film from said fiber-based packaging base, allowing
easy opening of said composite by separation of said skin film and said product. This
aspect of the invention is advantageous in that the grip portion that is part of the
skin film substantially aligns with the grip tab of the product carrier film that
is cut-out by the first half-cut, such that both the grip-tab as the grip portion
are gripped together by the user to remove the composite from the packaging base.
And when the composite is separated from the packaging base, the grip portion and
the grip-tab can be gripped separately in order to open the composite to remove the
product, by splitting the composite in the two plastic portions, the product carrier
film and the skin film.
[0027] According to another aspect of the invention, a packaging is provided wherein the
sealing area substantially follows the contour of the skin film, except that a grip
portion is excluded from said sealing area, such that said product carrier film can
be separated from the skin film, by gripping both the grip portion from the skin film
and the grip tab from the product carrier film. The grip tab thus corresponds to the
portion or area of the skin film that is not included in the sealable area determined
by the sealing area.
[0028] In the case of the known cardboard trays and cardboard blanks, however, a relatively
large amount of foil material is consumed by the use of a first film for the complete
lining of the cardboard tray or as a full-surface foil coating of the cardboard blank
and a further skin foil designed as a lid. In addition, due to the material bond between
the first film and the cardboard tray or cardboard blank used as a carrier, a relevant
material separation is complicated and tends not to be carried out by the end user.
[0029] Preferably new packaging types will make it easier for a consumer to easily separate
the different materials from each other in a clean and straight forward fashion. This
means that the separation should lead to a preferably 100% separation into the composing
material types, and this without too much hassle. Preferably, by opening the packaging
to get to the product, the first steps are taken to separate the different material
components of the packaging.
[0030] While encouragement of the public to improve its waste separation habits may change
the behavior of a large audience on the long term, a better approach for obtaining
better waste separation results would be to design packaging such that when a consumer
opens the package, the correct separation of the different components is the automatic
result.
[0031] The claimed invention is advantageous in that it allows for a clean separation of
the different packaging materials. It is advantageous that the fiber-based packaging
base can be removed without fiber-tear from the composite containing the product.
Moreover, when opening the packaging of the invention, the consumer is obliged to
first remove the composite from the packaging base in its entirety, before the composite
containing the product can be opened. This ensures that all plastic material is separated
from the fiber-based material. A further advantage of the invention is that the consumption
of plastic material is minimized .
[0032] To this aim, according to another aspect of the invention, there is provided a method
for separating respective packaging materials of a packaging according to independent
method claim 13.
[0033] Another aspect of the invention is the manufacturing method according to method claim
14, wherein the manufacturing process of the packaging of the invention is provided.
[0034] Further advantages and embodiments of the present invention will become apparent
from the following description and drawings.
[0035] Specific examples and preferred embodiments are set out in the dependent claims.
Brief Description of the Drawings
[0036]
Fig. 1 shows a top view of the front side of the packaging of the invention.
Fig. 2 shows the same top view of the front side of the packaging of the invention
(10) wherein a grip portion takes an almost identical shape as the grip tab.
Fig. 3 shows a side view of the packaging of the invention, indicating the composite.
Fig. 4 shows a side view of the packaging of the invention.
Fig. 5 shows a top view of a detail of a corner of the packaging of the invention
showing an embodiment of the folding line and an undulating line.
Fig. 6 shows a top view of a detail of a corner of the packaging of the invention
showing another embodiment of the folding line and an undulating line.
Fig. 7 shows a top view of a detail of a corner of the packaging of the invention
showing another embodiment of the folding line and an undulating line.
Fig. 8, 9 and 10 show a perspective view of a detail of a corner of the packaging
of the invention.
Detailed Description of Embodiment(s)
[0037] In the following detailed description, reference is made in sufficient detail to
the above referenced drawings, allowing those skilled in the art to practice the embodiments
explained below.
[0038] In Figure 1, a top view of the front side of the packaging of the invention 10 is
shown, the packaging of the invention comprises a packaging base 20, a product carrier
film 40 and a skin film 60. The product carrier film 40 and skin film 60 are plastic
sheet components that are sealed together to envelop the product P completely and
form a so-called composite 70.
[0039] The shape and size of the product or products P to be packaged determines the size
of the product carrier film 40 on which the product P is positioned, and therefore
also the shape and size of the packaging base 20. Preferably, the size of the product
carrier film 40 exceeds the size of the product P by at least the width of a contour
that can serve as a sealing area 80 connecting the product carrier film 40 with the
skin film 60. In one embodiment, the product carrier film 40 covers the entire surface
of the packaging base 20. The size of the product carrier film 40 should ideally be
limited to the amount of material needed to allow for a proper sealing area 80 to
be foreseen between the two plastic layers in order to minimize the total amount of
material used in the packaging, and to minimize packaging material consumption. In
addition to this, extra material should be foreseen of the product carrier film 40
outside of the sealing area 80 to provide the grip-tab 95.
[0040] The product carrier film 40 is attached to the packaging base 20 by means of the
adhesive layer that is foreseen on one side of the plastic sheet of the product carrier
40, and that is oriented towards the front side of said packaging base 20.
[0041] The front side of the fiber-based packaging base 20 may be treated such that an optimal
adhesion is ensured between the fiber-based packaging base 20 and the product carrier
film 40. The front side surface of the fiber-based packaging base 20 may be treated
such that the adhesion with the product carrier film 40 is better controlled, in other
words that the level of adhesion between the treated surface of the fiber-based packaging
base and the product carrier film is controlled. To this extent, the front surface
of the fiber-based packaging base may be coated, varnished, lacquered, impregnated
or covered with another non-adhesive surface material. As such may the amount of coating,
varnish or lacquer applied on the surface of the fiber-based packaging base control
the level of adhesion between the product carrier and the fiber-based packaging base,
and thus find a compromise between a good adhesion strength and the risk of occurrence
of fiber-tear when separating the product carrier from the packaging base. Fiber-tear
is an undesired effect wherein a portion of the fiber-based packaging base remains
adhered to the product carrier when separating the product carrier from the packaging
base. In other words, a portion of the fiber-based packaging base material remains
attached to the plastic material of the product carrier film when fiber-tear occurs.
This effect is preferably minimized in order to ensure optimal separation of the two
materials.
[0042] The fiber-based packaging base 20 can be shaped into different shapes and forms,
and may be adapted to shape, size and number of products to be packaged in order to
minimize material consumption. The size and shape of the packaging base is chosen
such that the packaged product(s) comfortably fit to its surface, but leaving at the
same time sufficient space on the front side of the packaging base beyond the contour
of the packaged products to allow for good adhesion between the product carrier film
40 and the skin film 60.
[0043] The fiber-based packaging base may be for instance shaped as a flat sheet or plate,
a tray, a cup, as a rectangle or as another geometric shape. In general, the packaging
base preferably provides a sufficiently large contact surface to accommodate the product
carrier 40 on which the product or products P are arranged. The product carrier film
may at the most assume the same surface and shape as the packaging base itself, but
may also be smaller.
[0044] The product carrier film 40 serves as an impermeable layer that prevents liquid,
moisture or product to come into contact with the fiber-based packaging base 20. Especially
when the packaged product P comprises moisture or fat, such as a food product, a water
and fat resistant barrier is preferably foreseen between the product and the fiber-based
packaging base to prevent that this moisture or fat partially ingresses the fiber-based
material, or that the moisture or fat is partially absorbed by the fiber-based material.
The product carrier film 40 therefore is preferably made from plastic sheet material
with an at least partially adhesive surface allowing it to adhere tightly to the front
side of the packaging base. The front side of the packaging base 20 being the side
that is facing the product P.
[0045] The skin film 60 is a plastic sheet that is pulled over the product P which is positioned
on the packaging base 20. The skin film 60 is sealed by a sealable connection to the
plastic material of the product carrier film. The sealable connection fixates the
product on the front side of the fiber-based packaging base. The skin film may form
a vacuum package together with the product carrier film. The plastic material of the
skin film is preferably the same plastic material as the product carrier in order
to form a composite consisting of the same material. The composite preferably fully
encloses the product by means of plastic material, and forms a sealed plastic baglike
enclosure. The two parts forming the composite may then be disposed of together.
[0046] The skin film 60 is sealed or welded to the product carrier film 40 in a so-called
sealing area 80 that is an area that fully encircles the contact surface of the product
to be packaged P and the product carrier film 40. The sealing area 80 is preferably
sufficiently broad to ensure sufficient sealing quality and prevent leakage from within
the composite.
[0047] However, in order to make a portion of the skin film 60 accessible to a user for
gripping, a gripping portion 100 is foreseen of the skin film 60 that is kept outside
the sealing area 80. The gripping portion 100 is therefore not welded to the product
carrier film 40. The gripping portion 100 covers a portion of the product carrier
film 40 having a protruding lobe shape providing a grip-tab 95 for initiating peeling
off said product carrier film 40 from the fiber-based packaging base 20. The shape
of the gripping portion 100 may be adapted to the shape of the grip-tab 95 as is illustrated
in Figure 2. In case that the gripping portion 100 substantially aligns with the grip-tab
95, both present themselves as a single plastic tab portion of the composite 70.
[0048] In Figure 3, a side view of different parts of the packaging of the invention 10
is shown indicating the composite 70. The composite 70 consists of the product carrier
film 40 and skin film 60. The composite 70 therefore ideally consists only of plastic
material, and has a bag-like shape when removed from the packaging base 20, and that
fully envelopes the product P.
[0049] Figure 4 shows another side view of the assembled packaging of the invention 10.
The fiber-based packaging base 20 onto which the product carrier film 40 is applied
is preferably arranged with a first half-cut along a folding line 90. The first half-cut
therefore fully cuts the product carrier film 40, and partially cuts the fiber-based
packaging base 20 along the same folding line 90 as indicated in the drawing. The
folding line 90 is preferably arranged outside the sealing area 80, such that when
the fiber-based packaging base 20 is bent backwards along the folding line 90, a portion
of the product carrier film is released 41, shown in Figure 10, from the fiber-based
packaging base 20 without further releasing the product carrier film from the fiber-based
packaging base in the sealing area 80. This first half-cut 90 through the packaging
base and product carrier film provides a folding line 90 for folding back a corner
or portion of the fiber-based packaging base while unpacking the product P.
[0050] The fiber-based packaging base is preferably arranged with a second half-cut 91 at
the front side of the fiber-based packaging base material, and this preferably along
an undulating or zig-zagging line that is undulating along the folding line 90 mentioned
above. This second half-cut 91 through the packaging base 20 alone provides an expansion
line 91 of the fiber-based packaging base 20 while unpacking the product. The undulation
or zig-zag pattern along the folding line 90 enlarges the cutting surface caused by
the half-cut through the fiber-based material 20, and this specifically in the vicinity
of the folding line 90 mentioned above.
[0051] Folding back the packaging base along this expansion line 91 causes the compressed
fibers of the fiber-based material to expand 200 in the half-cut area, which results
in lifting up of the product carrier film in this area.
[0052] The expansion of the fibers 200 in the area of the folding line 90 lifts up and liberates
a grip-tab 95 portion of the product carrier film 40 that is situated between the
first half-cut line 90 and the sealing area 80. This grip-tab 95 portion of the product
carrier film 40 becomes readily accessible for a user opening the packaging 10 by
folding back the corner or portion of the fiber-based packaging base 20. The grip-tab
95 can be easily accessed and gripped, and allows an easy separation of the product
carrier film 40 from the packaging base 20. Since a portion of the skin film overlaps
with the grip-tab, both plastic materials of the composite, being the combination
of the product carrier firm and the skin film are necessarily removed simultaneously.
[0053] Figure 5 shows a top view of a detail of a corner of the packaging 10 of the invention
showing an embodiment of the folding line 90 and an undulating line 91. The folding
line 90 marks the path of the first half-cut through the product carrier film 40 that
is adhesively attached to the packaging base 20. The folding line 90 is shaped comprising
a protruding lobe 95, the protruding lobe having a height 96. Along this folding line
90, the product carrier film 40 is fully cut, and the packaging base 20 is half-cut,
meaning that the fiber-based material of the packaging base 20 is not cut all the
way through to the other side. This figure shows an embodiment where the position
of the undulating line 91 is positioned more towards the center of the packaging base
thank the folding line 90, but that both lines substantially touch each other.
[0054] Figure 6 shows a top view of a detail of a corner of the packaging 10 of the invention
showing another embodiment of the folding line 90 and an undulating line 91. This
figure shows an embodiment where the position of the undulating line 91 weaves across
the folding line 90.
[0055] Figure 7 shows a top view of a detail of a corner of the packaging 10 of the invention
showing another embodiment of the folding line 90 and an undulating line 91. This
figure shows an embodiment where the folding line 90 is shaped as a straight line,
without a protruding lobe 95.
[0056] Figure 8 shows a perspective view of a detail of a corner of the packaging of the
invention in an early step of the production process. When producing the packaging
of the invention 10, as a first step the fiber-based packaging base 20 is cut to its
final intended size. In a next step, the second half-cut 91 is made to the packaging
base 20 along the undulating line.
[0057] Figure 9 shows a perspective view of the same detail of a corner of the packaging
of the invention in a next step of the production process. In this step, the product
carrier film 40 is adhesively applied to the upper surface of the packaging base 20.
In a next step, the first half-cut 90 is made to the combination of the applied product
carrier film 40 and the packaging base 20 along the folding line 90. The result of
the preceding steps is depicted in the configuration of Figure 9.
[0058] On this above configuration, the product P is positioned over which the skin film
60 is pulled. The skin film 60 is sealed onto the product carrier film 40 in the sealing
area 80.
[0059] Figure 10, depicts the resulting configuration of the product carrier film 40 and
packaging base 20, after the corner of the packaging is bent or folded backwards.
Folding back the packaging base 20 along the expansion line 91 causes the compressed
fibers of the fiber-based material to expand 200 in the half-cut area, which results
in lifting up of the product carrier film 40 in this area, as is indicated by the
upwards pointing arrows in the drawing. When the fiber-based packaging base 20 is
bent backwards along the folding line 90, a portion of the product carrier film is
released 41 from the underlying packaging base 20.
[0060] When opening the packaging, and in a first step, a corner of the fiber-based packaging
base 20 is bent backwards along a folding line 90, revealing the grip-tab 95 which
is a portion of the product carrier film 40. The expansion 200 of the fiber material
liberates a portion 41 of the product carrier film by pushing it upwards, this portion
is the grip-tab 95. The grip-tab 95 is covered by a gripping portion 100 of the skin
film 60, and both present themselves as a single plastic tab portion of the composite
70. So, in order to proceed with the unpacking of the product, a user will have no
choice but to separate the plastic material from the composite 70 first from the packaging
base 20.
[0061] In a second step, the composite 70 consisting of the skin film 60 sealed to the product
carrier film 40, is easily and cleanly removed from the fiber-based packaging base
20 by grabbing the combination of the grip-tab 95 and the gripping portion 100, and
tearing both layers, skin film 60 and product carrier film 40 off from the packaging
base 20. In this second step, the plastic materials are fully separated from the fiber-based
material.
[0062] It is only after this second step that the skin film 60 can be separated from the
product carrier film 40 to release the product from the composite 70. The product
carrier film 40 is separated from the skin film 60 by separately pulling the grip-tab
95 and the gripping portion 100 to open the composite 70.
[0063] Although the present invention has been illustrated by reference to specific embodiments,
it will be apparent to those skilled in the art that the invention is not limited
to the details of the foregoing illustrative embodiments, and that the present invention
may be embodied with various changes and modifications without departing from the
scope thereof. The present embodiments are therefore to be considered in all respects
as illustrative and not restrictive, the scope of the invention being indicated by
the appended claims rather than by the foregoing description, and all changes which
come within the meaning and range of equivalency of the claims are therefore intended
to be embraced therein. In other words, it is contemplated to cover any and all modifications,
variations or equivalents that fall within the scope of the basic underlying principles
and whose essential attributes are claimed in this patent application. It will furthermore
be understood by the reader of this patent application that the words "comprising"
or "comprise" do not exclude other elements or steps, that the words "a" or "an" do
not exclude a plurality, and that a single element, such as a computer system, a processor,
or another integrated unit may fulfil the functions of several means recited in the
claims. Any reference signs in the claims shall not be construed as limiting the respective
claims concerned. The terms "first", "second", third", "a", "b", "c", and the like,
when used in the description or in the claims are introduced to distinguish between
similar elements or steps and are not necessarily describing a sequential or chronological
order. Similarly, the terms "top", "bottom", "over", "under", and the like are introduced
for descriptive purposes and not necessarily to denote relative positions. It is to
be understood that the terms so used are interchangeable under appropriate circumstances
and embodiments of the invention are capable of operating according to the present
invention in other sequences, or in orientations different from the one(s) described
or illustrated above.
1. A packaging (10) comprising:
- a fiber-based packaging base (20),
- a product carrier film (40), that is adhesively attached to a front side of said
packaging base (20) such that it can be peeled from said packaging base (20) without
causing fiber-tear,
- a skin film (60), which fixates at least one product (P) on the front side of said
packaging base (20) by adhering to said product carrier film (40) by means of a sealing
area (80) that provides a sealable connection between said skin film (60) and said
product carrier film (40), said skin film (60) and said product carrier film (40)
forming a composite (70) in which said product (P) is enclosed,
- said fiber-based packaging base (20) together with said adhesively attached product
carrier film (40) is half cut along a folding line (90) that is located outside said
sealing area (80), and
- said fiber-based packaging base (20) is half cut along an undulating line (91) that
is undulating along said folding line (90).
2. A packaging according to Claim 1, wherein said product carrier film (40) is adhesively
attached to said packaging base (20) by means of an adhesive with a low peel strength.
3. A packaging according to Claim 1 or 2, wherein said fiber-based packaging base (20)
is coated, varnished, lacquered, impregnated or covered with another non-adhesive
surface material on the front side such that said product carrier film (40) can be
peeled from said packaging base (20) without causing fiber-tear.
4. A packaging according to Claim 1, 2 or 3, wherein said fiber-based packaging base
(20) is polygon-shaped and said folding line (90) is applied in a corner of said polygon-shaped
fiber-based packaging base (20).
5. A packaging according to Claim 1, 2, 3 or 4, wherein said undulating line (91) is
weaving across said folding line (90).
6. A packaging according to Claim 1, 2, 3, or 4, wherein said undulating line (91) is
not crossing over said folding line (90), and weaves in parallel alongside said folding
line (90).
7. A packaging according to any of the previous claims, wherein at least one portion
of said undulating line (91) is fully cut.
8. A packaging according to Claim 7, wherein at least one fiber-based packaging base
element is punched out between said undulating line (91) and said folding line (90).
9. A packaging according to any of the previous claims, wherein said folding line (90)
comprises a protruding lobe shape providing a grip-tab (95) for initiating peeling
off said product carrier film (40) from said fiber-based packaging base (20).
10. A packaging according to Claim 9, wherein said protruding lobe between 0,5 - 2 cm
in height.
11. A packaging according to Claim 9 or 10, wherein said skin film provides for a grip
portion corresponding to said grip-tab for initiating peeling off said product carrier
film (40) from said fiber-based packaging base (20), allowing easy opening of said
composite by separation of said skin film and said product.
12. A packaging (10) according to Claim 9,10 or 11, wherein said sealing area (80) substantially
follows the contour of the skin film (60), except that a grip portion (100) is excluded
from said sealing area (80), such that said product carrier film (40) can be separated
from the skin film (60)
13. Method for separating packaging materials of a package (1), comprising the steps of:
- folding a portion of a fiber-based packaging base (20) backwards along a folding
line, thereby expanding a portion (200) of said of fiber-based packaging base (20)
located between said folding line and an undulating line, thereby liberating a portion
of said product carrier film (40),
- grabbing said portion of said product carrier film (40),
- peeling said product carrier film (40) from said fiber-based packaging base (20),
thereby separating said product carrier film (40) together with a skin film (60) forming
a composite (70) from said fiber-based packaging base (20).
14. Method for manufacturing a packaging, comprising the steps of:
- providing a half cut on a front side of a fiber-based packaging base (20) along
an undulating line, that is undulating along a folding line,
- adhesively applying a product carrier film (40) on said front side of said fiber-based
packaging base (20), such that it can be peeled from said packaging base (20) without
causing fiber-tear,
- providing a half cut on said front side of said fiber-based packaging base (20)
combined with said adhesively attached product carrier film (40) along said folding
line,
- applying a skin film (60), thereby fixating a product (P) on the front of said packaging
base (20) by means of sealing said skin film (60) onto said product carrier film (40)
in a sealing area (80).