Cross references to related applications
Field of the invention
[0002] The present invention relates to the field of blower, specifically, relates to a
blower.
Background of the Invention
[0003] According to the state of the art, a single-stage screw blower is complicated in
structure, is divided strictly in functional areas, and includes a compressed gas
inlet and channel, a cooling air inlet for a motor and an electrical cabinet, an air
inlet for oil-cooling fan, a fresh air inlet for a whole machine, a hot air outlet
for a whole machine and so on. Such structure can ensure energy efficiency to the
greatest extent, but it is difficult to use space efficiently with too much open grids
for air inlets and air outlets, which causes the noise of the operating machine to
easily go out, and amounts of spacers are necessary for reducing noise, however, the
effect of reducing noise is still not satisfactory.
[0004] Besides, a conventional blower needs a separate air inlet channel to enter a compressor
element, which also generates large noise. The design of a separate air outlet channel
also increases the environmental temperature and pollutes the environment.
Summary of the invention
[0005] The invention intends to solve one of the above technical problems in the prior art
at least. Thus, the invention sets out to propose a blower that can reduce the number
of openings in the case.
[0006] A blower according to the embodiments of the present invention includes: a case,
a chamber formed within the case, a first air inlet entrance and a second air inlet
entrance that separately penetrate through a case side wall of the case being set
on the said case side walls; a control unit being set within the chamber and applicable
to communicate with the outside through the first air inlet entrance; a motor being
set within the chamber, the control unit being at least applicable to control the
motor to work, the motor being applicable to communicate with the outside through
the second air inlet entrance; and a compression unit, the motor is applicable to
drive the compression unit to work, and the compression unit is applicable to compress
the air inside the chamber.
[0007] According to the blower of the embodiments of the present invention, the first air
inlet entrance and the second air inlet entrance are set on the said case side walls
of the case, thus the number of openings is rather small, which facilitates in reducing
the noise coming out from the inside of the case.
[0008] According to some embodiments of the invention, the said case side walls include
a first end plate and a second end plate that are set oppositely to each other, wherein
the first air inlet entrance is set on the first end plate and the second air inlet
entrance is set on the second end plate.
[0009] According to some embodiments of the invention, a control fan is set on a side of
the first air inlet entrance towards the control unit.
[0010] According to some embodiments of the invention, the control unit further has a heat
radiating opening being communicating with the chamber, wherein the heat radiating
opening is located at a side of the control unit facing away from the first air inlet
entrance.
[0011] According to some embodiments of the invention, the blower further includes a motor
fan that is applicable to provide air cooling to the motor and set between the motor
and the second air inlet entrance, wherein an axis of the motor fan and an axis of
the motor are coaxial, and the axis of the motor fan is misaligned with the center
of the second air inlet entrance.
[0012] According to some embodiments of the invention, a fan cover is set between the motor
fan and the second air inlet entrance, and an air inlet channel is formed within the
fan cover.
[0013] According to some embodiments of the invention, the blower further includes an oil
tank which is located below the motor and supports the motor.
[0014] According to some embodiments of the invention, the blower further includes a gas
filter being connected with the compression unit, wherein the gas filter is applicable
to suck the gas within the chamber and send the filtered gas to the compression unit
for compression.
[0015] According to some embodiments of the invention, a sound-proofing panel is set between
the gas filter and the case side wall.
[0016] According to some embodiments of the invention, a compressed gas exit that penetrates
through a case side wall is set on the case side wall of the case, and a compressed
gas outlet of the compression unit communicates with the compressed gas exit; the
blower further includes a muffler, which is set between the compressed gas outlet
of the compression unit and the compressed gas exit.
[0017] According to some embodiments of the invention, the motor is applicable to drive
the compression unit to work via a transmission system, and the blower further includes
an oil cooler being applicable to cool the lubricant passing through the transmission
system and an oil cooling fan being applicable to provide air cooling to the oil cooler,
wherein a third air inlet entrance that penetrates through a case side wall is set
on the case side wall of the case, and the oil cooling fan communicates with the outside
through the third air inlet entrance.
[0018] According to some embodiments of the invention, the case includes a ceiling, a bottom
plate, a first side plate and a second side plate being set oppositely to each other,
a first end plate and a second end plate being set oppositely to each other, wherein
the first side plate, the first end plate, the second side plate and the second end
plate are disposed in order, the ceiling covers the tops of the first side plate,
the first end plate, the second side plate and the second end plate, the bottom plate
covers the bottoms of the first side plate, the first end plate, the second side plate
and the second end plate, the first air inlet entrance is set on the first end plate,
and the second air inlet entrance and the third air inlet entrance are set on the
second end plate.
[0019] According to some embodiments of the invention, the control unit includes an electrical
cabinet and a control panel electrically connected with the electrical cabinet, and
the first end plate includes a first end plate body and a first end door plate, the
first end plate body is adjacent to the second side plate and a first end door plate
is adjacent to the first side plate, wherein the electrical cabinet is set on a side
of the first end door plate towards the chamber, the first air inlet entrance is set
on the first end door plate, and a mounting port is also set on the first end door
plate, through which the control panel is installed outside.
[0020] According to some embodiments of the invention, both the motor and the compression
unit are located on a side of the first end plate body towards the chamber.
[0021] According to some embodiments of the invention, the first side plate includes a first
front side door being adjacent to the first end plate and a first rear side door being
adjacent to the second end plate, wherein the compression unit is located on a side
of the first front side door towards the chamber, and the motor is located on a side
of the first rear side door towards the chamber.
[0022] According to some embodiments of the invention, a compressed gas exit is set on the
second end plate, and a compressed gas outlet of the compression unit communicates
with the compressed gas exit.
[0023] According to some embodiments of the invention, a first air inlet entrance, a second
air inlet entrance and a third air inlet entrance are all provided with an air inlet
grid for each.
[0024] According to some embodiments of the invention, the blower further includes a motor
fan being applicable to provide air cooling to the motor and set between the motor
and the second air inlet entrance, and a control fan is set on a side of the first
air inlet entrance towards the control unit.
[0025] The additional aspects and advantages of the invention will be partially apparent
from the following description, will be partially apparent from the following description,
or will be understood through the practice of the invention.
Brief Description of the Drawings
[0026]
Fig.1 a side view of a blower without a first side plate;
Fig.2 is a front view of a blower;
Fig.3 is a three-dimensional schematic view of a blower without a first side plate
according to one embodiment;
Fig.4 is a three-dimensional schematic view of a blower without a second side plate
according to one embodiment from one perspective ;
Fig. 5 is a three-dimensional schematic view of a blower without the second side plate
from another perspective;
Fig. 6 is a three-dimensional schematic view of a blower from one perspective;
Fig. 7 is a three-dimensional schematic view of the blower from another perspective.
Fig. 8 is a top view of a blower without a ceiling;
Fig. 9 is a three-dimensional schematic view of a sound-proofing panel;
Fig. 10 is a three-dimensional schematic view of a blower without a first side plate
according to another embodiment; and
Fig. 11 is a three-dimensional schematic view of a blower without a second side plate
according to another embodiment.
[0027] Reference signs:
motor 1, motor fan 2, oil cooler 3, oil cooling fan 4, muffler 5, control unit 6,
electrical cabinet 61, control panel 62, first end plate 71, first end door plate
711, first end plate body 712, second end plate 72, first air inlet entrance 8, second
air inlet entrance 9, third air inlet entrance 10, heat radiating opening 11, gas
filter 12, sound-proofing panel 13, first baffle 131, second baffle 132, sound-absorbing
sponge 133, sheet metal bracket 134, compression unit 14, oil tank 15, ceiling 16,
first side plate 17, first front side door 171, first rear side door 172, second side
plate 18, second front side door 181, second rear side door 182, compressed gas exit
19.
Detailed Description on the Embodiments
[0028] The embodiments of the invention are described in detail below. The examples of the
embodiments are disclosed in the drawings, in which the same or similar reference
signs indicate the same or similar elements or elements having the same or similar
functions throughout the drawings. The embodiments described with reference to the
drawings below are illustrative and to explain the invention, but cannot be interpreted
as the limit to the invention.
[0029] In the description of the invention, it is understood that the orientation or position
relation indicated by the terms "longitudinal", "lateral", "length", "width", "thickness",
"up", "below", "front", "rear", "left", "right", "vertical", "horizontal", "top",
"bottom", "inside", "outside" or the like are the ones shown based on the drawings,
which facilitates in describing the invention and simplifying the description, rather
than indicating or suggesting that the referred devices or elements must have particular
orientation, be configured and operated in particular orientation, thus cannot be
interpreted as the limit to the invention.
[0030] Further, the terms "first" and "second" are merely used for the purpose of describing,
but cannot be interpreted as indicating or suggesting relative importance or impliedly
indicating the number of the referred technical features. As such, the features defined
with "first" and "second" can definitely or impliedly include one or more these features.
In the description of the invention, "plurality of" means at least two, for example,
two, three or the like, unless being defined definitely and specifically.
[0031] In the invention, unless being stipulated and defined definitely, the terms "install",
"interconnect", "connect", "secure" or the like should be interpreted broadly, for
example, it may be fixedly connected or detachably connected or formed as one piece;
it may be mechanically connected or electrically connected or intercommunicated; it
may be directly interconnected or indirectly interconnected via intermediate medium
or the communication inside two elements or the interact between two elements. To
those skilled in the art, the specific meanings of the above terms in the invention
can be interpreted according to specific cases.
[0032] The blower according to the invention is described in detail in conjunction with
Figs. 1-11 below.
[0033] With reference to Figs. 1-2, 4 and 8, the blower according to the invention may include
a case, a control unit 6, a motor 1 and a compression unit 14.
[0034] Wherein, an chamber is formed within the case, with reference to Figs. 2-4, a first
air inlet entrance 8 and a second air inlet entrance 9 are set on a case side wall
of the case; the first air inlet entrance 8 and the second air inlet entrance 9 separately
penetrate a case side wall, that is, the inside of the case is communicated with the
outside of the case by the first air inlet entrance 8 and the second air inlet entrance
9; and the air outside may enter into the chamber inside the case via the first air
inlet entrance 8 and the second air inlet entrance 9.
[0035] In some embodiments of the invention, with reference to Figs. 1-2 and 5-6, the control
unit 6 may include an electrical cabinet 61 and a control panel 62, wherein, electric
components, such as an inverter or the like, are disposed inside the electrical cabinet
61, the control panel 62 is connected with the electrical cabinet 61, a monitoring
system may be integrated inside the control unit 6, for monitoring various working
parameters of the blower, for example, the monitoring system may include warning information,
maintenance plan and online visible display of the state of the machine.
[0036] With reference to Figs. 1-4, the control unit 6 is disposed inside the chamber, the
control unit 6 communicates with the outside (the outside of the case) through the
first air inlet entrance 8 on the electrical cabinet 61, and the control unit 6 is
at least applicable to control the operation of the motor 1. In some embodiments,
a user can set the relevant parameters of the control unit 6 by means of the control
panel 62, which can control the motor 1. Further, the control unit 6 can dissipate
heat through the first air inlet entrance 8, so as to prevent the control unit 6 from
being destroyed due to an excessively high working temperature.
[0037] With reference to Figs. 1 and 3-4, the motor 1 communicates with the outside through
the second air inlet entrance 9. A motor fan 2 is used for air cooling the motor 1.
When the motor fan 2 is working, the air outside can be guided to the motor 1 through
the second air inlet entrance 9, so as to dissipate heat, which prevents the motor
1 from being destroyed due to an excessively high working temperature.
[0038] With reference to Figs. 4-5, the compression unit 14 is set within the chamber, the
motor 1 is suitable for driving the compression unit 14 to work, and the compression
unit 14 is suitable for compression the gas inside the chamber.
[0039] According to the blower of the embodiments in the invention, the first air inlet
entrance 8 and the second air inlet entrance 9 are set on the case side wall of the
case, no other air inlet entrances and air outlet exits are provided, for example,
no other openings for cooling air sucking and hot air discharging are provided. Fewer
openings help to reduce noise transmission from the inside of the case to the outside.
Meanwhile, the arrangement is simplified, which facilitates in reducing the cost of
installation and future maintenance, and in better ensuring the stable operation of
the blower at a low temperature.
[0040] In some embodiments of the invention, in connection with Figs. 1, 6 and 11, the case
side walls include a first end plate 71 and a second end plate 72 that are set oppositely.
The first air inlet entrance 8 is set on the first end plate 71, and the second air
inlet entrance 9 is set on the second end plate 72. In this way, the first air inlet
entrance 8 and the second air inlet entrance 9 are set oppositely, which brings less
mutual interference, so as not to interfere with the cooling effect of each end. Further,
the centers of the first air inlet entrance 8 and the second air inlet entrance 9
are not located in the same line, which helps the heat dissipation of the motor 1
and the control unit 6, and makes the cooling air and the hot air at two ends of the
blower flow in different spaces.
[0041] In some embodiments of the invention, the first air inlet entrance 8 and the control
unit 6 are directly opposite to each other, and a control fan is set on a side of
the first air inlet entrance 8 towards the control unit 6. When the control fan is
working, the air outside can be guided to the control unit 6 through the first air
inlet entrance 8, so as to dissipate the heat of the control unit 6. By providing
the control fan, the air circulation speed at the control unit 6 can be increased,
so that more surrounding heat can be taken away, which reduces the working temperature
of the control unit 6 (mainly including the electric components such as the inverter
or the like).
[0042] In some embodiments, the control fan can further integrate with a filter such as
air filter cotton or the like, so as to filter the air entering from the first air
inlet entrance 8, which ensures that the air entering and cooling the inverter and
other electric components of the control unit 6 does not contain particulate pollutants
and help to elongate the service life of the inverter and other electric components.
[0043] In some embodiments of the invention, with reference to Figs. 1 and 3, the control
unit 6 further has a heat radiating opening 11 that communicates with the chamber.
In this way, the heat generated by the working control unit 6 can enter the chamber
through the heat radiating opening 11. The air entering from the first air inlet entrance
8 takes away the heat of the control unit 6 by blowing directly towards the control
unit 6, so that the heat enters into the chamber via the heat radiating opening 11.
With reference to Figs. 3 and 10, the heat radiating opening 11 is located near the
top of the electrical cabinet 61. Because the air with the heat of the control unit
6 is hot and light, providing the heat radiating opening 11 at a location close to
the top of the electrical cabinet 61 helps the hot air within the electrical cabinet
61 flow upwards so as to enter the chamber from the heat radiating opening 11.
[0044] The heat radiating opening 11 is located on a side of the control unit 6 facing away
from the first air inlet entrance 8. As such, the heat radiating opening 11 does not
directly face to the first air inlet entrance 8, which can prevent the heat radiating
opening 11 from being directly blown by the air entering from the first air inlet
entrance 8, affecting the heat discharging from the inside the control unit 6 to the
chamber.
[0045] In some embodiments of the invention, with reference to Figs. 3-5 and 10-11, the
blower further includes a motor fan 2 set in the chamber and used for air cooling
the motor 1. When the motor fan 2 is working, the air outside can be rapidly guided
to the motor 1 through the second air inlet entrance 9, so as to dissipate the heat
of the motor 1 faster, which prevents the motor 1 from being destroyed due to an excessively
high working temperature. The axis of the motor fan 2 and the axis of the motor 1
are arranged coaxially.
[0046] In some embodiments, with reference to Figs. 10-11, the axis of the motor fan 2 is
in misalignment with the center of the second air inlet entrance 9. In this way, the
path between the second air inlet entrance 9 and the motor fan 2 meanders, which can
reduce the noise of the air intake at the second air inlet entrance 9.
[0047] In further embodiments of the invention, as shown in Figs. 3-5, the second air inlet
entrance 9 directly faces to the motor fan 2. When the motor fan 2 is working, the
air outside can be guided into the chamber through the second air inlet entrance 9,
so as to cool the parts within the chamber. The speed of air circulation within the
chamber can be increased when the motor fan 2 is working, so that more heat within
the chamber can be taken away, and the working temperature of the blower reduces.
[0048] In some embodiments of the invention, a motor cover is set between the motor fan
2 and the second air inlet entrance 9, and the motor cover forms a channel for the
inlet air. In this way, the work efficiency of the motor fan 2 can be improved, and
the vortex generated by the work of the motor fan 2 directly acts on the second air
inlet entrance 9, so as to accelerate the air circulation at the second air inlet
entrance 9. When the heat dissipating demand increases, the air intake of the motor
fan 2 also increases to meet the actual heat dissipating demand.
[0049] In some embodiments of the invention, the motor 1 is suitable for driving the compression
unit 14 to work by means of transmission system. In some embodiments, the transmission
system may be gear mechanism, which has high drive efficiency. In some embodiments,
the transmission mechanism also may be belt drive mechanism.
[0050] In some embodiments of the invention, the axis of the motor 1 and the axis of the
transmission system can be set horizontally, which has a simple arrangement, a low
cost of maintenance, and a higher drive stability. In other embodiments, the axis
of the motor 1 and the axis of the transmission system can also be set non-horizontally,
so as to increase the drive ratio and the amount of compressed air.
[0051] The blower may also include an oil cooler 3 and an oil cooling fan 4. The oil cooler
3 is used for cooling the lubricant passing the transmission system, to take away
a part of heat of the transmission system, which prevents the transmission system
from working at a high temperature for long time. Further, the lubricant lubricates
the transmission system and also reduces the wear of the transmission system, so that
the service life of the transmission system can be elongated. The oil cooling fan
4 is used for making air cooling to the oil cooler 3, so as to take away the extra
heat of the oil cooler 3. When the oil cooling fan 4 is working, the speed of air
circulation at the oil cooler 3 can be increased, so as to take away more heat surrounding
the oil cooler 3 and reduce the working temperature of the oil cooler 3. A third air
inlet entrance 10 is set on a case side wall of the case. The third air inlet entrance
10 penetrates through the case side wall, that is, the inside of the case is communicated
with the outside of the case by the third air inlet entrance 10. The oil cooling fan
4 is applicable to communicate with the outside through the third air inlet entrance
10, and the air outside can reach the oil cooling fan 4 via the third air inlet entrance
10 to enter the chamber within the case. Specifically, when the oil cooling fan 4
is working, the air outside can be guided to the oil cooler 3 through the third air
inlet entrance 10, so as to dissipate the heat of the oil cooler 3 and prevent the
cooling effects on the lubricant from being affected by an excessively high working
temperature of the oil cooler 3.
[0052] Alternatively, the third air inlet entrance 10 directly faces to the oil cooling
fan 4. In this way, the vortex generated by the work of the oil cooling fan 4 directly
acts on the third air inlet entrance 10, so as to accelerate the air circulation at
the third air inlet entrance 10. The air outside will also enter the chamber through
the fins of the oil cooler 3 later, in order to dissipate the heat of the parts within
the chamber.
[0053] In some embodiments of the invention, the blower may also include an oil tank 15
positioned under the motor 1. A shock-absorbing pad (not shown in the drawings) is
set between the oil tank 15 and the motor 1, and the motor 1 is mounted on the oil
tank 15 by means of fasteners such as bolts or rivets. The oil tank 15 can support
the motor 1, without separately providing a motor supporting seat.
[0054] In some embodiments of the invention, the blower may also include an oil pump, the
oil pump is integrated on the compression unit 14 and applicable to drive a circulating
flow of lubricant fluid from the oil tank 15 to the transmission system.
[0055] In some alternative embodiments, the third air inlet entrance 10 and the second air
inlet entrance 9 can be integrated as one air inlet entrance.
[0056] In some embodiments of the invention, with reference to Fig.3, the blower may also
include a gas filter 12, which is connected with the compression unit 14. The gas
filter 12 is applicable to absorb the hot gas within the chamber and send the filtered
hot gas to the compression unit 14 for compression, which ensures a pure gas enters
into the compression unit 14 and prevent the compression unit 14 from being destroyed
due to the impurities entering into the compression unit 14. The gas inside the chamber
can enter into the compression unit 14 after passing through the gas filter 12 for
compression , and the compression unit 14 does not need a separate air inlet channel.
[0057] In some embodiments of the invention, a sound-proofing panel 13 is set between the
gas filter 12 and the case side wall. The sound-proofing panel 13 as shown in Fig.
9, may include a sound-absorbing sponge 133 and a sheet metal bracket 134. The thickness
of the sound-absorbing sponge 133 may be 20mm-40mm, for example, 30mm. The surface
of the sound-absorbing sponge 133 is covered with PU film, and the sound-absorbing
coefficient of the sound-absorbing sponge 133 can be up to more than 90% at a high-frequency
section. The sound-absorbing sponge faces towards the gas filter 12, that is, the
sound-absorbing sponge 133 is located on a side of the sheet metal bracket 134 towards
the gas filter 12, in order to absorb and buffer the sound wave radiated thereto.
The sheet metal bracket 134 is secured beside the gas filter 12, so as to reflect
the sound wave passing through the sound-absorbing sponge 133 and prevent the energy
of sound wave from being radiated out of the case as far as possible.
[0058] With reference to Figs. 3-5, there may be two sound-absorbing sponges 13, the two
sound-absorbing sponges 13 are a first baffle 131 and a second baffle 132 respectively,
wherein the first baffle 131 is located on the front side of the blower and the second
baffle 132 is located on the left side of the blower. The sound-absorbing sponge 13
can reduce the amount of noise coming out of the gas filter 12 towards the outside,
so as to further reduce the noise of the blower.
[0059] In some embodiments of the invention, with reference to Figs. 3-4, 7 and 10-11, the
case side wall of the case is set with a compressed gas exit 19. The compressed gas
exit 19 penetrates through the case side wall, and the compressed gas outlet compressed
by the compression unit 14 is suitable for communicating with the compressed gas exit
19. In actual application, the compressed gas exit 19 is applicable to connect with
the pipelines of other devices, so that the other devices can use the compressed air
generated by the blower. That is, the motor 1 supplies the compression unit 14 with
power, and the gas compressed by the compression unit 14 goes out of the compressed
gas exit 19 in order to be used by other devices.
[0060] In some embodiments of the invention, with reference to Figs. 3-5, the blower may
also include a muffler 5 set between the compressed gas outlet of the compression
unit 14 and the compressed gas exit 19. The muffler 5 is applicable to eliminate the
compressed gas noise coming out from the compressed gas outlet of the compression
unit, so as to further reduce the noise of the blower.
[0061] In some embodiments of the invention, with reference to Figs. 6-7, the case may include
a ceiling 16, a bottom plate, a first side plate 17 and a second side plate 18 being
set opposite to each other, and a first end plate 71 and a second end plate 72 being
set opposite to each other. The first side plate 17, the first end plate 71, the second
side plate 18 and the second end plate 72 are disposed in order. The ceiling 16 covers
the tops of the first side plate 17, the first end plate 71, the second side plate
18 and the second end plate 72. The bottom plate covers the bottoms of the first side
plate 17, the first end plate 71, the second side plate 18 and the second end plate
72. The first air inlet entrance 8 is set on the first end plate 71, and the second
air inlet entrance 9 and the third air inlet entrance 10 are set on the second end
plate 72.
[0062] The second side plate 18 is located on left side of the blower, the first side plate
17 is located on right side of the blower, the first end plate 71 is located at front
end of the blower, and the second end plate 72 is located at rear end of the blower.
The first side plate 17, the first end plate 71, the second side plate 18 and the
second end plate 72 may be plates that are detachable, so as to facilitate in maintaining
the parts behind the corresponding side plate by detaching the same.
[0063] The first end plate 71 may include a first end plate body 712 and a first end door
plate 711. The first end plate body 712 is adjacent to the second side plate 18, the
first end door plate 711 is adjacent to the first side plate 17, and the electrical
cabinet 61 is set on a side of the first end door plate 711 towards the chamber. In
other words, the electrical cabinet 61 is located on right side of the blower, and
the electrical cabinet 61 is located directly behind the first end door plate 711.
As such, by opening the first end door plate 711, the repair and maintenance of the
electrical cabinet 61 behind the first end door plate 711 can be performed. The first
air inlet entrance 8 is set on the first end door plate 711, and the first end door
plate 711 is also set with a mounting port, through which the control panel 62 is
installed outside, convenient for the user to operate the control panel 62. That is,
the user can perform relevant operations to the control panel 62 outside the case.
[0064] In some embodiments of the invention, the motor 1, the motor fan 2 and the compression
unit 14 are all located on a side of the first end plate body 712 towards the chamber.
That is, the motor 1, the motor fan 2 and the compression unit 14 are all located
on left side of the blower.
[0065] In some embodiments of the invention, the first side plate 17 may include a first
front side door 171 and a first rear side door 172. The first front side door 171
is located at front side of the first rear side door 172, the first front side door
is adjacent to the first end plate 71, the first rear side door 172 is adjacent to
the second end plate 72, the compression unit 14 is located on a side of the first
front side door 171 towards the chamber, and the motor 1 and the motor fan 2 are located
on a side of the first rear side door 172 towards the chamber. That is, the compression
unit 14 is located at front side of the blower, and the motor 1 and the motor fan
2 are located at rear side of the blower.
[0066] In some embodiments of the invention, the second side plate 18 may include a second
front side door 181 and a second rear side door 182. The second front side door 181
is located at front side of the second rear side door 182, the second front side door
181 is adjacent to the first end plate 71, and the second rear side door 182 is adjacent
to the second end plate 72.
[0067] In some embodiments of the invention, the compressed air outlet 19 is set on the
second end plate 72, that is, the compressed air outlet 19 is located at the rear
side of the blower. As such, the blower has better appearance, the compressed gas
exit 19 is connected to other devices from rear side of the blower, and the leaked
gas occurring at the compressed gas exit 19 when a pipeline leaks, is prevented from
directly blowing the user at a front, left or right side, which facilitates in improving
the use safety of the blower.
[0068] In some embodiments of the invention, the first air inlet entrance 8, the second
air inlet entrance 9 and the third air inlet entrance 10 are all set with an air inlet
grid for each. Providing the air inlet grids can protect the first air inlet entrance
8, the second air inlet entrance 9 and the third air inlet entrance 10 and prevent
the user from colliding with the parts inside the case through the first air inlet
entrance 8, the second air inlet entrance 9 and the third air inlet entrance 10, which
ensures the use safety of the blower. Meanwhile, because of fewer openings, the amount
of the air inlet grids can be lowered, which can reduce the labor-hours for assembling
the air inlet grids and the case.
[0069] In some embodiments of the invention, the blower further includes a motor fan 2,
which is applicable to provide air cooling to the motor 1, and the motor fan 2 is
set between the motor 1 and the second air inlet entrance 9. When the motor fan 2
is working, the air outside can be guided to the motor 1 rapidly through the second
air inlet entrance 9, so as to dissipate heat of the motor 1 faster and prevent the
motor 1 from being destroyed due to an excessively high working temperature. The axis
of the motor fan 2 and the axis of the motor 1 are arranged coaxially. A control fan
is set on a side of the first air inlet entrance 8 towards the control unit 6. When
the control fan is working, the air outside can be directed to the control unit 6
through the first air inlet entrance 8, so as to dissipate the heat of the control
unit 6. By providing the control fan, the speed of air circulation at the control
unit 6 can be increased, so that more heat surrounding the control unit 6 can be taken
away, which reduces the working temperature of the control unit 6 (mainly the electric
components such as the inverter or the like).
[0070] The working situation of the blower according to one embodiment of the invention
will be overall described below.
[0071] The motor fan 2 set coaxially with the motor 1 obtains the cool air outside through
the second air inlet entrance 9, after the cool air absorbs the heat of motor 1, the
cool air becomes hot air and stays within the chamber after cooling the motor 1, because
the first side plate 17 and the ceiling 16 is not set with an opening and are designed
as being closed.
[0072] The control unit 6 takes in fresh air through the first air inlet entrance 8 on the
first end plate 71 to dissipate the heat of the inverter and the electronic elements,
and then the hot air is exhausted into the chamber through the heat radiating opening
11, too.
[0073] The oil cooling fan 4 at front end of the oil cooler 3 takes in air through the third
air inlet entrance 10, and after taking away the heat of the lubricant being cooled
by oil, the hot air also enters into the chamber.
[0074] The hot air is absorbed directly by the gas filter 12. Based on experiments, the
temperature of the air entering the gas filter 12 is higher than that of the air outside
by 8 °C to 10 °C. After the impurities thereof are filtered, the air enters the compression
unit 14 to be compressed . Then, the level of pressure fluctuation is reduced via
the muffler 5, and finally, the compressed air is transported to other systems through
the compressed gas exit 19. The first baffle 131 and the second baffle 132 are set
around the gas filter 12 in a direction close to the first side plate 17, which facilitates
in reducing noise at the sound source.
[0075] The arrangement of the blower according to the embodiment of the invention can maintain
the expected level of flow and energy efficiency, and the amplitude of the noise of
the machine can be reduced by 8 to 9dB (A). Through the calculation of machine intake
amount, the air amount required by the air compression can be satisfied by the air
intake of the first air inlet entrance 8 and the second air inlet entrance 9, and
the situation of back pressure (which will cause the motor or lubricant not to be
cooled enough) would not occur. After adding the third air inlet entrance 10, the
air intake amount can be further satisfied, and the back pressure situation is less
likely to occur. Except for a little exposure from the air inlet grids, the case is
well sealed integrally, which facilitates in reducing the sound radiating outside
the case when the blower is running. The blower is compact in structure, and has a
higher integrality. When the blower is used under normal conditions, there is no need
to equip an additional rain-proof/dust-proof cover.
[0076] According to the embodiment of the invention, the case of the blower only retain
three air inlets (that is, the first air inlet entrance 8, the second air inlet entrance
9 and the third air inlet entrance 10), which removes a separate air inlet channel
for the compressed air and a hot air outlet of the machine.
[0077] In the description of this specification, the description on the reference terms
"one embodiment", "some embodiments", "examples", "specific examples", or "some examples"
or the like means specific features, structure, material, or characters described
in connection with this embodiment or example are contained in at least one embodiment
or example of the invention. In this specification, the schematic expression for the
above terms is not necessary to refer to the same embodiments or examples. Also, the
described specific features, structure, material, or characters can be combined in
any one or a plurality of embodiments or examples as appropriate. Further, those skilled
in the art can engage or combine different embodiments or examples described in the
description.
[0078] Although the embodiments of the invention have been shown and described, as can be
understood, the above embodiments are illustrative and in no way of limiting the present
invention. Changes, modifications, alternatives and variants can be made to the above
embodiments by those skilled in the art are within the scope of the invention.
1. A blower including a case, a motor (1), a control unit (6) and a compression unit
(14), wherein an chamber is formed within the case, and the motor (1), the control
unit (6) and the compression unit (14) are set within the chamber, characterized in that, a first air inlet entrance (8) and a second air inlet entrance (9) that separately
penetrate through a case side wall are set on the said case side walls of the case,
the control unit (6) communicates with outside through the first air inlet entrance
(8), the motor (1) communicates with outside through the second air inlet entrance
(9), and the compression unit (14) is applicable to compress the air inside the chamber.
2. The blower according to claim 1, characterized in that the said case side walls include a first end plate (71) and a second end plate (72)
that are set oppositely to each other, wherein the first air inlet entrance (8) is
set on the first end plate (71) and the second air inlet entrance (9) is set on the
second end plate (72).
3. The blower according to claim 1 or claim 2, characterized in that a control fan is set on a side of the first air inlet entrance (8) towards the control
unit (6).
4. The blower according to any one of claims 1- to 3, characterized in that the control unit (6) further has a heat radiating opening (11) being communicating
with the chamber, wherein the heat radiating opening (11) is located at a side of
the control unit (6) facing away from the first air inlet entrance (8).
5. The blower according to any one of claims 1 to 4, characterized in that the blower further includes a motor fan (2) that is applicable to provide air cooling
to the motor (1) and set between the motor (1) and the second air inlet entrance (9),
wherein an axis of the motor fan (2) and an axis of the motor (1) are coaxial, and
the axis of the motor fan (2) is misaligned with the center of the second air inlet
entrance (9).
6. The blower according to claim 5, characterized in that a fan cover is set between the motor fan (2) and the second air inlet entrance (9),
and an air inlet channel is formed within the fan cover.
7. The blower according to any one of claims 1 to 6, characterized in that the blower further includes an oil tank (15) which is located below the motor (1)
and supports the motor (1).
8. The blower according to any one of claims 1- to 7, characterized in that the blower further includes a gas filter (12) being connected with the compression
unit (14), wherein the gas filter (12) is applicable to suck the gas within the chamber
and send the filtered gas to the compression unit (14) to be compressed.
9. The blower according to claim 8, characterized in that a sound-proofing panel (13) is set between the gas filter (12) and the case side
wall.
10. The blower according to any one of claims 1 to 9, characterized in that a compressed gas exit (19) that penetrates through a case side wall is set on the
case side wall of the case, and a compressed gas outlet of the compression unit (14)
communicates with the compressed gas exit (19);
the blower further includes a muffler (5), which is set between the compressed gas
outlet of the compression unit (14) and the compressed gas exit (19).
11. The blower according to claim 1 or claim 2, characterized in that the motor (1) is applicable to drive the compression unit (14) to work via a transmission
system, and the blower further includes an oil cooler (3) being applicable to cool
the lubricant passing through the transmission system and an oil cooling fan (4) being
applicable to perform air cooling to the oil cooler (3), wherein a third air inlet
entrance (10) that penetrates through a case side wall is set on the case side wall
of the case, and the oil cooling fan (4) communicates with the outside through the
third air inlet entrance (10).
12. The blower according to claim 11, characterized in that the case includes a ceiling (16), a bottom plate, a first side plate (17) and a second
side plate (18) being set opposite to each other, a first end plate (71) and a second
end plate (72) being set opposite to each other, wherein the first side plate (17),
the first end plate (71), the second side plate (18) and the second end plate (72)
are disposed in order, the ceiling (16) covers the tops of the first side plate (17),
the first end plate (71), the second side plate (18) and the second end plate (72),
the bottom plate covers the bottoms of the first side plate (17), the first end plate
(71), the second side plate (18) and the second end plate (72), the first air inlet
entrance (8) is set on the first end plate (71), and the second air inlet entrance
(9) and the third air inlet entrance (10) are set on the second end plate (72).
13. The blower according to claim 12, characterized in that the control unit (6) includes an electrical cabinet (61) and a control panel (62)
being electrically connected with the electrical cabinet (61), and the first end plate
(71) includes a first end plate body (712) adjacent to the second side plate (18)
and a first end door plate (711) adjacent to the first side plate (17), wherein the
electrical cabinet (61) is set on a side of the first end door plate (711) towards
the chamber, the first air inlet entrance (8) is set on the first end door plate (711),
and a mounting port is also set on the first end door plate (711), through which the
control panel (62) is installed outside.
14. The blower according to claim 13, characterized in that both the motor (1) and the compression unit (14) are located on a side of the first
end plate body (712) towards the chamber.
15. The blower according to any one of claims 12 to 14, characterized in that the first side plate (17) includes a first front side door (171) being adjacent to
the first end plate (71) and a first rear side door (172) being adjacent to the second
end plate (72), wherein the compression unit (14) is located on a side of the first
front side door (171) towards the chamber, and the motor (1) is located on a side
of the first rear side door (172) towards the chamber.
16. The blower according to any one of claims 12 to 15, characterized in that a compressed gas exit (19) is set on the second end plate (72), and a compressed
gas outlet of the compression unit (14) communicates with the compressed gas exit
(19).
17. The blower according to any one of claims 11 to 16, characterized in that the first air inlet entrance (8), the second air inlet entrance (9) and the third
air inlet entrance (10) are all provided with an air inlet grid for each.
18. The blower according to any one of claims 11 to 17, characterized in that the blower further includes a motor fan (2) being applicable to provide air cooling
to the motor (1) and set between the motor (1) and the second air inlet entrance (9),
and a control fan is set on a side of the first air inlet entrance (8) towards the
control unit (6).