FIELD
[0002] The present disclosure relates to the field of hot water devices, and in particular,
to a fire grate, a burner, and a gas water heater.
BACKGROUND
[0003] A gas water heater is a gas appliance that uses fuel gas as a fuel and combusts a
mixture of air and fuel gas within a combustion chamber through a burner to generate
high-temperature flue gas and exchanges heat with cold water in a heat exchanger through
a high-temperature flue-gas-flow heat exchanger for achieving the purpose of producing
hot water, and is widely employed due to its convenience in use, rapid hot water preparation,
and other advantages. The burner in the prior art is unfavorable for meeting requirements
of low nitrogen emission performance.
SUMMARY
[0004] A main objection of the present disclosure is to provide a fire grate, which aims
to lower a combustion intensity of the fire grate to improve smoke performance of
instantaneous combustion emission and to lower nitrogen oxides generated during combustion.
[0005] To achieve the above objection, a fire grate provided in the present disclosure comprises
a fire grate body and a flame stabilizer. The fire grate body has a main gas channel
formed therein. A main gas outlet is formed at a top of the fire grate body and in
communication with the main gas channel, and a communication opening is formed at
a side of the fire grate body and in communication with the main gas channel. The
flame stabilizer is disposed outside the fire grate body and forms an auxiliary gas
channel together with the fire grate body. The auxiliary gas channel is in communication
with the communication opening. An auxiliary gas outlet is formed at a top of the
flame stabilizer and communicates with the auxiliary gas channel.
[0006] In an embodiment of the present disclosure, the flame stabilizer comprises two first
connectors arranged opposite to each other and connected to the fire grate body.
[0007] In an embodiment of the present disclosure, the communication opening is formed on
each of two opposite sides of the fire grate body.
[0008] In an embodiment of the present disclosure, one of the two first connectors forms
the auxiliary gas channel with its corresponding side of the fire grate body, and
the auxiliary gas outlet is formed at a top of the first connector and communicates
with the corresponding auxiliary gas channel.
[0009] In an embodiment of the present disclosure, the flame stabilizer further comprises
a plurality of second connectors arranged at an interval in a longitudinal direction
of the fire grate body.
[0010] In an embodiment of the present disclosure, two ends of the plurality of second connectors
are connected respectively to the tops of the two first connectors.
[0011] In an embodiment of the present disclosure, the flame stabilizer is sleeved on the
fire grate body.
[0012] In an embodiment of the present disclosure, the plurality of second connectors is
connected to the top of the fire grate body and arranged to avoid interference with
the main gas outlet.
[0013] In an embodiment of the present disclosure, the top of the first connector is spaced
apart from the corresponding side of the fire grate body.
[0014] In an embodiment of the present disclosure, the main gas outlet comprises a plurality
of first fire holes arranged at an interval in the longitudinal direction of the fire
grate body.
[0015] In an embodiment of the present disclosure, a partition is disposed between two adjacent
ones of the plurality of first fire holes, and one of the plurality of second connectors
is correspondingly connected to the partition.
[0016] In an embodiment of the present disclosure, the main gas outlet further comprises
a plurality of second fire holes formed in the partition, and the plurality of second
fire holes is arranged in a rectangular array.
[0017] In an embodiment of the present disclosure, the plurality of second fire holes is
arranged at an interval in a transverse direction of the fire grate.
[0018] In an embodiment of the present disclosure, the fire grate further comprises a combustion
panel configured as a metal net structure and fixedly connected to the partition.
[0019] In an embodiment of the present disclosure, the combustion panel is disposed at a
side of the partition facing away from the second connector.
[0020] In an embodiment of the present disclosure, the combustion panel is disposed between
the partition and the second connector, and the second connectors are connected to
the partition through the combustion panel.
[0021] In an embodiment of the present disclosure, the combustion panel is an integrally
formed and bent multi-layer metal net structure ; or the combustion panel comprises
multiple layers of metal nets arranged in a laminated structure, and a buffer cavity
is formed between two adjacent layers of metal nets.
[0022] In an embodiment of the present disclosure, the fire grate body has a plurality of
communication openings formed at the side of the fire grate body. The plurality of
communication openings is arranged at an interval in a longitudinal direction of the
fire grate body. The auxiliary gas channel correspondingly extends in the longitudinal
direction of the fire grate body.
[0023] The present disclosure further provides a burner, comprising the fire grate as described
above.
[0024] The present disclosure further provides a gas water heater, comprising the burner
as described above.
[0025] In the technical solution of the present disclosure, the flame stabilizing member
is additionally provided at an outer side of the fire grate body, to increase the
auxiliary gas channel at the outer side of the fire grate body. The auxiliary gas
channel is in communication with the main gas channel through the communication opening
at the side of the fire grate body. The main gas outlet of the main gas channel and
the auxiliary gas outlet of the auxiliary gas channel together form a fire hole of
the fire grate. After a gas flow is conveyed to the main gas channel, part of the
gas flow enters the auxiliary gas channel through the communication opening. The gas
flow is shunted through the auxiliary gas channel to reduce a gas outlet amount of
the main gas outlet, which reduces a combustion intensity of a main gas opening. Moreover,
the auxiliary gas outlet of the auxiliary gas channel is equivalent to increasing
a fire hole area of the fire grate. In this way, the combustion intensity of the fire
grate is lowered, which is beneficial to ensuring a sufficient degree of the gas flow
in the fire hole. Therefore, the smoke performance of instantaneous combustion emission
can be improved, and the nitrogen oxides generated by combustion are reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to clearly explain technical solutions according to embodiments of the present
disclosure or in the related art, drawings used in the description of the embodiments
or the related art are briefly described below. Obviously, the drawings described
below are merely some embodiments of the present disclosure. Based on these drawings,
other drawings can be obtained by those skilled in the art without creative effort.
FIG. 1 is a front view of an embodiment of a fire grate according to the present disclosure.
FIG. 2 is a cross-sectional view taken along line A-A in FIG. 1 according to an embodiment.
FIG. 3 is a partial cross-sectional structural view taken along line A-A in FIG. 1
according to another embodiment.
FIG. 4 is a partial cross-sectional structural view taken along line A-A in FIG. 1
according to yet another embodiment.
FIG. 5 is a top view of a fire grate according to according to an embodiment of the
present disclosure.
FIG. 6 is a top view of a fire grate according to according to another embodiment
of the present disclosure.
FIG. 7 is a top view of a fire grate according to according to yet another embodiment
of the present disclosure.
Description of Reference Numerals:
[0027]
Numerals |
Name |
Numerals |
Name |
100 |
fire grate body |
201 |
auxiliary gas channel |
110 |
main gas channel |
202 |
auxiliary gas outlet |
120 |
main gas outlet |
210 |
first connector |
121 |
first fire hole |
211 |
fixed-connection protruding portion |
122 |
second fire hole |
220 |
second connector |
130 |
communication opening |
230 |
rectification rack |
140 |
partition |
231 |
fixation member |
150 |
welding engagement section |
300 |
combustion panel |
160 |
blocking protrusion |
310 |
buffer cavity |
200 |
flame stabilizer |
|
|
[0028] The implementation, functional characteristics, and advantages of the present disclosure
will be further described in combination with the embodiments and with reference to
the accompanying drawings.
DETAILED DESCRIPTION
[0029] Technical solutions according to embodiments of the present disclosure will be described
clearly and completely below in combination with accompanying drawings of the embodiments
of the present disclosure. Obviously, the embodiments described below are only a part
of the embodiments of the present disclosure, rather than all embodiments of the present
disclosure. On a basis of the embodiments of the present disclosure, all other embodiments
obtained by those skilled in the art without creative labor shall fall within the
protection scope of the present disclosure.
[0030] It should be noted that, when the embodiments of the present disclosure relate to
directional indication (such as up, down, left, right, front, and back, etc.), the
directional indication is only configured to explain a relative position relationship,
a motion situation, etc. between components in a predetermined specific posture. When
the specific posture changes, the directional indication also changes accordingly.
[0031] Terms such as "connected to," "installation," "fixed" and the like should be understood
in a broad sense. For example, "connection" may be a fixed connection or a detachable
connection or an integral connection; may be directly or indirectly connected through
an intermediate. For those of ordinary skill in the art, the specific meaning of the
above-mentioned terms in the present disclosure can be understood according to specific
circumstances.
[0032] In addition, when the embodiments of the present disclosure relate to terms such
as "first" and "second," the terms such as "first" and "second" are used herein for
purposes of description and are not intended to indicate or imply relative importance
or significance, or implicitly indicate the number of indicated technical features.
Furthermore, the feature associated with "first" and "second" may comprise one or
more this feature distinctly or implicitly. In addition, when the meaning of "and/or"
appearing through the disclosure is, comprising three parallel solutions. Taking "A
and/or B" as an example, comprising solution A, or solution B, or solutions A and
B satisfied at the same time. In addition, the technical solutions between the various
embodiments may be combined with each other, but must be based on those of ordinary
skill in the art. Further, when the combination of the technical solutions is contradictory
or cannot be implemented, it should be regarded that the combination of the technical
solutions does not exist, nor is within the scope of the present disclosure.
[0033] The present disclosure provides a fire grate.
[0034] In an embodiment of the present disclosure, as illustrated in FIG. 1 to FIG. 7, the
fire grate comprises a fire grate body 100 and a flame stabilizer 200. The fire grate
body 100 has a main gas channel 110 formed therein. A main gas outlet 120 is formed
at a top of the fire grate body 100 and in communication with the main gas channel
110, and a communication opening 130 is formed at a side of the fire grate body 100
and in communication with the main gas channel 110. The flame stabilizer 200 is disposed
outside the fire grate body 100 and forms an auxiliary gas channel 201 together with
the fire grate body 100. The auxiliary gas channel 201 is in communication with the
communication opening 130. The flame stabilizer 200 has an auxiliary gas outlet 202
formed at a top of the flame stabilizer 200 and in communication with the auxiliary
gas channel 201.
[0035] The inventor found that a core component of a gas water heater is a fire grate provided
in a burner. However, in the related art, the fire grate has high combustion intensity
at fire hole, and accordingly performance of flue gas emitted during instantaneous
combustion is poor, leading to high levels of nitrogen oxides. In the technical solution
of the present disclosure, the flame stabilizer 200 is additionally provided at an
outer side of the fire grate body 100, to increase the auxiliary gas channel 201 at
the outer side of the fire grate body 100. The auxiliary gas channel 201 is in communication
with the main gas channel 110 through the communication opening 130 at the side of
the fire grate body 100. The main gas outlet 120 of the main gas channel 110 and the
auxiliary gas outlet 202 of the auxiliary gas channel 201 together form a fire hole
of the fire grate. After a gas flow is conveyed to the main gas channel 110, part
of the gas flow enters the auxiliary gas channel 201 through the communication opening
130. The gas flow is shunted through the auxiliary gas channel 201, to reduce a gas
outlet amount of the main gas outlet 120, which reduces a combustion intensity of
a main gas opening. The auxiliary gas outlet 202 of the auxiliary gas channel 201
is equivalent to increasing a fire hole area of the fire grate. In this way, the combustion
intensity of the fire grate is lowered, which is beneficial to ensuring a sufficient
degree of the gas flow in the fire hole. Therefore, smoke performance of instantaneous
combustion emission can be improved, and nitrogen oxides generated by combustion are
reduced.
[0036] Further, in the embodiment, the flame stabilizer 200 comprises two first connectors
210 arranged opposite to each other and connected to the fire grate body 100. The
communication opening 130 is formed on each of two opposite sides of the fire grate
body 100. One of the two sides of the fire grate body 100 corresponding to one of
the two first connectors 210 forms the auxiliary gas channel 201, and the auxiliary
gas outlet 201 is formed at a top of the first connector 210 and in communication
with the corresponding auxiliary gas channel 201. In this way, a gas outlet amount
of the main gas outlet 120 and a fire hole area of the fire grate can be further reduced,
to further lower the combustion intensity of the fire grate, which is beneficial to
ensuring that the gas flow is fully combusted in the fire hole. Therefore, the smoke
performance of instantaneous combustion emission is further improved, and the nitrogen
oxides generated during combustion are reduced.
[0037] Further, in the embodiment, the fire grate body 100 has a plurality of communication
openings 130 formed at the side of the fire grate body 100. The plurality of communication
openings 130 is arranged at intervals in a longitudinal direction of the fire grate
body 100. The auxiliary gas channel 201 correspondingly extends in the longitudinal
direction of the fire grate body 100. In this way, a flow area of the communication
opening 130 is increased, which can improve circulation efficiency of the gas flow
from the main gas channel 110 to the auxiliary gas channel 201, and facilitates an
improvement in a shunting effect of the auxiliary gas channel 201 on the gas flow.
Moreover, the plurality of communication openings 130 is arranged at intervals, allowing
for a dispersed inflow of the gas flow to the auxiliary gas channel 201 from the main
gas channel 110. In this way, a gas-out speed of the main gas outlet 120 and a gas-out
speed of the auxiliary gas outlet 202 can be slowed down, and sufficient combustion
of the gas flow is facilitated. In other embodiments of the present disclosure, it
may also be that the communication opening 130 is constructed as an elongated shape
extending in the longitudinal direction of the fire grate body 100.
[0038] In an embodiment, as illustrated in FIG. 1 to FIG. 4, a rectification rack 230 is
provided at a top of each of the first connectors 210. It can be understood that in
a combustion chamber of the burner, there is a plurality of fire grates arrayed in
a transverse direction of the fire grate, and a gas flow of secondary air inlet flows
out from a side of the fire grate in the transverse direction of the fire grate. Two
rectification racks 230 are distributed at two opposite sides of the fire hole in
the transverse direction of the fire grate. When the gas flow flows through the side
of the fire grate in the transverse direction of the fire grate, the gas flow flows
out of a tooth groove of the rectification rack 230, which allows a flow rate of the
gas flow to be reduced, avoiding vortex generation. Therefore, the fire grate of the
present disclosure can rectify the gas flow at the side of the fire grate through
the rectification rack 230 disposed on the fire grate to ensure operation performance
of the burner. Moreover, the rectification rack 230 is disposed at an outer side of
the flame stabilizer 200 without affecting gas-out of the auxiliary gas outlet 202.
[0039] Further, in this embodiment, the flame stabilizer 200 further comprises a plurality
of second connectors 220 arranged at intervals in the longitudinal direction of the
fire grate body 100. Two ends of each of the plurality of second connectors 220 is
connected to the tops of the two first connectors 210, respectively. The flame stabilizer
200 is sleeved on the fire grate body 100. The plurality of second connectors 220
is connected to the top of the fire grate body 100 and avoids the main gas outlet
120. The top of the first connector 210 is spaced apart from the corresponding side
of the fire grate body 100. A bottom of the first connector 210 abuts against the
side of the fire grate body 100. A top of the first connector 210 is spaced apart
from the fire grate body 100 and is connected to the top of the fire grate body 100
through the second connector 220. Moreover, the second connector 220 avoids the main
gas outlet 120. In this way, a connection stability of the flame stabilizer 200 and
the fire grate body 100 is ensured, while a combustion area of the main gas outlet
120 is also ensured. In other embodiments of the present disclosure, it may also be
that the two second connectors 220 are independently connected to two sides of the
fire grate body 100 through a plurality of fixed-connection protruding portions 211
arranged at intervals in a longitudinal direction of the two second connectors 220,
to construct two auxiliary gas channels 201.
[0040] Further, in the embodiment, as illustrated in FIG. 1, the rectification rack 230
comprises a plurality of tooth sections arranged at intervals. A fixation member 231
is provided between two adjacent ones of the plurality of tooth sections and is used
for being connected by the second connector 220. It can be understood that the fixation
member 231 is a flat groove structure located between two adjacent tooth sections,
and the second connector 220 is connected to the fixation member 231, i.e., a fixed
connection of the fixation member 231 with the first connector 210 is realized. The
arrangement of the fixation member 231 can improve connection stability of the first
connector 210 and the second connector 220, to ensure the structural stability of
the flame stabilizer 200. In other embodiments of the present disclosure, it may also
be that the rectifier rack 230 is constructed as a continuous structure.
[0041] Further, in this embodiment, as illustrated in FIG. 5 to FIG. 7, the main gas outlet
120 comprises a plurality of first fire holes 121 arranged at intervals in the longitudinal
direction of the fire grate body 100. A partition 140 is disposed between two adjacent
ones of the plurality of first fire holes 121. One of the plurality of second connectors
220 is correspondingly connected to one partition 140. In this way, under the separation
of the partition 140, a plurality of fire holes is formed at the top of the fire grate
body 100, which plays a shunting role in the gas-out of the gas flow, and is beneficial
to improving distribution uniformity of flame at the main gas outlet, to further ensure
that the gas flow is fully combusted in the fire hole. Therefore, the smoke performance
of instantaneous combustion emission is further improved, and the nitrogen oxide generated
by combustion is reduced. Further, the plurality of partitions 140 is uniformly arranged
at intervals at the top of the fire grate body 100, which can further improve the
distribution uniformity of the flame at the main gas outlet. In addition, the second
connectors 220 are connected to the partition 140, which can prevent the second connector
220 from interfering with the gas-out of the main gas outlet 120. Therefore, sufficient
combustion of the gas flow is ensured.
[0042] Further, in the embodiment, the main gas outlet 120 further comprises a plurality
of second fire holes 122 formed in the partition 140. The plurality of second fire
holes 122 is arranged in a rectangular array or arranged at intervals in the transverse
direction of the fire grate. By providing the plurality of partitions 140, the plurality
of first fire holes 121 is formed to preliminarily shunt the gas-out of the gas flow.
Moreover, the plurality of second fire holes 122 is provided at a spacing portion,
and at least two second fire holes 122 are arranged at intervals in a transverse direction
of the fire grate body 100 to implement secondary shunting of the gas flow. In this
way, an area of the first fire hole 121 may be set to be great to reduce an arrangement
number of the first fire holes 121. Meanwhile, the arrangement of the plurality of
second fire holes 122 can further improve the uniformity of the flame.
[0043] Further, in the embodiment, as illustrated in FIG. 2 to FIG. 7, the fire grate further
comprises a combustion panel 300. The combustion panel 300 is constructed as a metal
net structure and is fixedly connected to the partition 140. The combustion panel
300 of the metal net structure can improve a heat load of the fire grate, making an
adaptability range of the fire grate be improved. Further, gas exhaust performance
of the instantaneous combustion is better, and finally, it is realized that the nitrogen
oxide generated after combustion is lower. Meanwhile, considering that a temperature
at a burning position during fuel combustion is high, in order to ensure a service
life of the combustion panel 300, a multi-layer metal net needs to be a high-temperature-resistant
material. In other embodiments of the present disclosure, it may also be that the
combustion panel 300 is not provided, and the gas flow is directly combusted at the
first fire hole 121 and the second fire hole 122 of the fire grate body 100.
[0044] Further, as illustrated in FIG. 2 to FIG. 4, the combustion panel 300 is constructed
as a multi-layer metal net structure. When an opening area of the metal net is great,
the multi-layer metal net structure can prevent accidents such as a burner explosion
caused by tempering. Multiple layers of the metal net are set to be related to a mesh
number of the multi-layer metal net. Multiple layers of nets in the multi-layer metal
net are negatively correlated with the mesh number of nets, i.e., a metal net with
a great mesh number has a small corresponding number of layers, and a metal net with
a small mesh number has a great corresponding number of layers. For example, the number
of layers of the multi-layer metal net comprises but is not limited to a range from
2 layers to 10 layers, and specifically may be 2 layers, 3 layers, 5 layers, 8 layers,
or 10 layers. The number of commonly used metal nets ranges from 20 mesh to 100 mesh,
which may specifically be 20 mesh, 40 mesh, 50 mesh, 60 mesh, 80 mesh, or 100 mesh.
Considering that an excessive number of layers may result in insufficient supply of
gas flow and that metal nets with larger meshes are expensive, through test and research,
a preferred combination of the multi-layer metal nets is 50 meshes and 3 layers. Since
the combustion panel 300 is of a multi-layer metal net structure, an area of the main
gas outlet 120 is increased, which allows the smoke emission performance during instantaneous
combustion to be better and can lower the generation of nitrogen oxides. Meanwhile,
the combustion panel 300 further has a flame stabilizing effect, which can improve
an increase in a heat load combustion adaptation range of the fire grate body 100
and solve a use problem where a small load cannot be made low, allowing the fire grate
body 100 to reduce segmentation, have a simple structure, to be convenient in manufacturing,
and to have a low cost. Moreover, use requirements of low-nitrogen emission of the
whole machine can be met.
[0045] In an embodiment, as illustrated in FIG. 2 and FIG. 4, the combustion panel 300 is
a multi-layer metal net structure which is integrally formed and bended into multiple
layers. During production and processing of the combustion panel 300, a one-chip metal
net can be bent multiple times to form the combustion panel 300 of the multi-layer
metal net structure. In this way, processing and molding of the combustion panel 300
can be facilitated, to improve production efficiency of the combustion panel 300.
[0046] In an embodiment, as illustrated in FIG. 3, the combustion panel 300 comprises a
plurality of laminated layers of metal nets, and a buffer cavity 310 is formed between
two adjacent ones of the plurality of laminated layers of metal nets. In an exemplary
embodiment of the present disclosure, in two adjacent layers of metal nets, edges
of two opposite ends of at least one layer of metal net are bent to form a bent portion,
at which a tension is generated, and a strength of the bent metal net is higher. Folded
edges may be two sides in the transverse direction or in the longitudinal direction.
Considered from the perspective of the effect, a bending tension at two ends of the
metal net in a longitudinal direction of the metal net is larger, and a strength of
the corresponding metal net is also larger. Secondly, the bent portion is connected
to a bent portion or a metal net in another layer, enabling the buffer cavity 310
to be formed between the metal nets in two adjacent layers. In this way, the effect
of slowing down gas flow deceleration can be achieved, to ensure that the main gas
outlet 120 has sufficient gas flow supply.
[0047] In an embodiment, as illustrated in FIG. 2 and FIG. 3, the combustion panel 300 is
disposed at a side of the partition 140 facing away from the second connector 220.
In this way, after the combustion panel 300 is connected to the partition 140, the
partition 140 can support the combustion panel 300 to prevent the combustion panel
300 from softening and collapsing downwards, which is beneficial to ensuring operation
performance of the fire grate. In an exemplary embodiment of the present disclosure,
each of the combustion panel 300 and the second connector 220 is respectively connected
to two opposite sides of the partition 140 by welding, enabling both the combustion
panel 300 and the flame stabilizer 200 to be stably fixed at the fire grate body 100.
Further, the partition 140 is provided with a welding engagement section 150 protruding
outwards from the second connector 220, to provide a welding point to facilitate performing
a welding operation on the partition 140 and the second connector 220 or the combustion
panel 300. Without loss of generality, in this embodiment, during the production of
the fire grate, the top of the fire grate body 100 may be bent first to facilitate
the placement of the combustion panel 300. Then, a welding operation is performed
on the combustion panel 300 and the fire grate body 100, allowing the combustion panel
300 and the plurality of partitions 140 to be point-welded and connected to each other
at positions of a plurality of welding engagement sections 150. Then, three sides
of the fire grate body 100 are snap-fitted and riveted to each other. Finally, the
flame stabilizer 200 is sleeved on the outer side of the fire grate body 100, and
the fire grate body 100 is welded to the combustion panel 300. Similarly, the second
connectors 220 are spot-welded and connected to the partition 140 at the welding engagement
section 150, and a bottom of the first connector 210 is spot-welded and connected
to the side of the fire grate body 100.
[0048] In an embodiment, as illustrated in FIG. 4, the combustion panel 300 is disposed
between the partition 140 and the second connector 220, and the second connectors
220 are connected to the partition 140 through the combustion panel 300. In this way,
each of the second connector 220 and the partition 140 plays a support role in the
combustion panel 300 to prevent the combustion panel 300 from softening and collapsing
downwards, which is beneficial to ensuring the operation performance of the fire grate.
The combustion panel 300 is welded to at least one of the second connector 220 or
the partition 140. After a bottom of the flame stabilizer 200 is welded and fixed
to the side of the fire grate body 100, each of the combustion panel 300 and the flame
stabilizer 200 can be reliably and fixedly connected to the fire grate body 100. Without
loss of generality, in this embodiment, the production process of the fire grate may
comprise: welding and fixing the combustion panel 300 and the plurality of partitions
140 at the top of the fire grate body 100, or welding and fixing an inner side of
the flame stabilizer 200 and the plurality of second connectors 220, and fastening
and riveting the three sides of the fire grate body 100, then sleeving the flame stabilizer
200 on the outer side of the fire grate body 100, and finally welding the bottom of
the first connector 210 of the flame stabilizer 200 with the side of the fire grate
body 100. When the combustion panel 300 is welded to the inner side of the flame stabilizer
200, a connection between the first connector 210 and the second connector 220 of
the flame stabilizer 200 may be bent first, allowing the two first connectors 210
to be flared out relative to the second connector 220, and the combustion panel 300
is then placed in the flame stabilizer 200, and the combustion panel 300 and the second
connector 220 are spot-welded.
[0049] In an embodiment, as illustrated in FIG. 7, the side of the main gas outlet 120 is
provided with a blocking protrusion 160 protruding in the transverse direction or
the longitudinal direction of the fire grate. Without loss of generality, each of
the side of the first fire hole 121 or the side of the second fire hole 122 is convexly
provided with a blocking protrusion 160 inwards, and the blocking protrusion 160 can
play a role in shielding the flame, enabling the flame to be correspondingly concentrated
in a middle region of the first fire hole 121 or the second fire hole 122. In this
way, a gas flow flowing out of the gas outlet is allowed to be combusted intensively,
which facilitates the sufficient combustion of the gas flow, improving the smoke performance
of instantaneous combustion emission and lowering the nitrogen oxide generated by
combustion. The welding portion 150 protrudes from the side of the partition 140 in
the longitudinal direction of the fire grate, and can also play a predetermined role
in shielding the flame. In order to distinguish the blocking protrusion 160 from the
welding engagement section 150 to prevent the welding engagement section 150 from
being confused with the blocking protrusion 160 protruding in the longitudinal direction
for realizing fool-proof of the welding operation, a top end of the blocking protrusion
160 may be constructed as a pointed structure, and the welding engagement section
150 is constructed as an arc-shaped structure. In other embodiments of the present
disclosure, it may also be that the same protrusion is used as the blocking protrusion
160 and the welding engagement section 150 concurrently.
[0050] Without loss of generality, each of the flame stabilizer 200 and the fire grate body
100 is integrally formed into a sheet shape in a sheet metal stamping manner. For
the fire grate body 100, structures such as the communication opening 130, the partition
140, and the blocking protrusion 160 are integrally formed on the fire grate body
100 during stamping, and then bent and docked to construct the main gas channel 110.
For the flame stabilizer 200, the rectification rack 230, the first connector 210,
and the second connector 220 are each integrally formed during stamping, and then
need to be bent and then sleeved on the outer side of the fire grate body 100.
[0051] The present disclosure further provides a burner. The burner comprises a plurality
of fire grates. A specific structure of the fire grate refers to the above embodiments.
Since the burner adopts all the technical solutions of all the above embodiments,
all beneficial effects brought by the technical solutions of the above embodiments
are at least provided, and details are omitted herein. The burner has a combustion
chamber. The plurality of fire grates is arranged at intervals in the combustion chamber
in a transverse direction of the plurality of fire grates.
[0052] The present disclosure further provides a gas water heater. The gas water heater
comprises a burner. For a specific structure of the burner, reference can be made
to the above embodiments. Since the burner adopts all the technical solutions of all
the above embodiments, all beneficial effects brought by the technical solutions of
the above embodiments are at least provided, and details are omitted herein.
[0053] The embodiments as described above are merely optional embodiments of the present
disclosure, and are not therefore intended to limit the scope of the present disclosure.
Any equivalent structural modification made based on the specification and the accompanying
drawings of the present disclosure, or directly/indirectly application to other related
art, are all comprised within the scope of the present disclosure under the inventive
concept of the present disclosure.
1. A fire grate comprising:
a fire grate body having a main gas channel formed therein, a main gas outlet formed
at a top of the fire grate body and being in communication with the main gas channel,
and a communication opening formed at a side of the fire grate body and being in communication
with the main gas channel; and
a flame stabilizer disposed outside the fire grate body and forming an auxiliary gas
channel together with the fire grate body, the auxiliary gas channel being in communication
with the communication opening, wherein an auxiliary gas outlet is formed at a top
of the flame stabilizer and communicates with the auxiliary gas channel.
2. The fire grate according to claim 1, wherein:
the flame stabilizer comprises two first connectors arranged opposite to each other
and connected to the fire grate body;
the communication opening is formed on each of two opposite sides of the fire grate
body; and
one of the two first connectors forms the auxiliary gas channel with its corresponding
side of the fire grate body, and the auxiliary gas outlet is formed at a top of the
first connector and communicates with the corresponding auxiliary gas channel.
3. The fire grate according to claim 2, wherein:
the flame stabilizer further comprises a plurality of second connectors arranged at
an interval in a longitudinal direction of the fire grate body, two ends of the plurality
of second connectors being connected respectively to the tops of the two first connectors;
the flame stabilizer is sleeved on the fire grate body;
the plurality of second connectors is connected to the top of the fire grate body
and arranged to avoid interference with the main gas outlet; and
the top of the first connector is spaced apart from the corresponding side of the
fire grate body.
4. The fire grate according to claim 3, wherein:
the main gas outlet comprises a plurality of first fire holes arranged at an interval
in the longitudinal direction of the fire grate body;
a partition is disposed between two adjacent ones of the plurality of first fire holes;
and
one of the plurality of second connectors is correspondingly connected to the partition.
5. The fire grate according to claim 4, wherein the main gas outlet further comprises
a plurality of second fire holes formed in the partition, the plurality of second
fire holes being arranged in a rectangular array or arranged at an interval in a transverse
direction of the fire grate.
6. The fire grate according to claim 4 or 5, further comprising a combustion panel configured
as a metal net structure and fixedly connected to the partition.
7. The fire grate according to claim 6, wherein:
the combustion panel is disposed at a side of the partition facing away from the second
connectors; or the combustion panel is disposed between the partition and the second
connectors, and the second connectors are connected to the partition through the combustion
panel; and/or
the combustion panel is an integrally formed and bent multi-layer metal net structure;
or the combustion panel comprises multiple layers of metal nets arranged in a laminated
structure, and a buffer cavity is formed between two adjacent layers of metal nets.
8. The fire grate according to any one of claims 1 to 7, wherein:
the fire grate body has a plurality of communication openings formed at the side of
the fire grate body, the plurality of communication openings being arranged at an
interval in the longitudinal direction of the fire grate body; and
the auxiliary gas channel correspondingly extends in the longitudinal direction of
the fire grate body.
9. A burner, comprising a fire grate according to any one of claims 1 to 8.
10. A gas water heater, comprising a burner according to claim 9.