FIELD OF THE INVENTION
[0001] The present invention relates to a household appliance, in particular a built-in
household appliance, optionally a built-in refrigerator, normally mounted inside kitchen
cabinets or pieces of furniture.
[0002] The present invention also relates to a door for household appliances, in particular
built-in household appliances, optionally built-in refrigerators, normally mounted
inside kitchen cabinets or pieces of furniture.
[0003] The present invention also relates to a closure element for household appliances,
in particular built-in household appliances, optionally built-in refrigerators, which
are normally mounted inside kitchen cabinets or pieces of furniture.
[0004] A method of assembling a household appliance, in particular a built-in household
appliance, optionally a built-in refrigerator, which are normally mounted inside kitchen
cabinets or pieces of furniture, also forms the present invention.
[0005] A method of assembling a door for household appliances, in particular built-in household
appliances, optionally built-in refrigerators, which are normally mounted inside kitchen
cabinets or pieces of furniture.
[0006] The object of the present invention is suitable for use in the household appliance
industry and, in particular, may find numerous applications on various types of large
household appliances, such as refrigerators, freezers, ovens, dishwashers and the
like.
[0007] The object of the invention is applied to household appliances when, during assembly
operations, it is necessary to prevent any leakage of a thermal insulating and filling
material through one or more through openings provided in the outer shell and, the
same time, to provide a seat for receiving the engagement of an accessory mechanism
or a component of the household appliance.
BACKGROUND
[0008] Push-to-open systems are mechanisms designed to open doors or drawers with a simple
push, eliminating the need for traditional handles or knobs. These systems are commonly
used in a variety of applications, including cabinets, furniture, appliances, and
more. They offer a sleek and minimalist design while also providing functional convenience.
[0009] Push-to-open mechanisms rely on a variety of technologies to achieve their function.
Common mechanisms include magnetic systems that use magnets to hold doors or drawers
closed. When the door is pushed, the magnetic force is overcome, allowing the door
to open.
[0010] Other push-to-open mechanisms include spring-loaded systems which use springs to
hold doors or drawers closed. When pressure is applied by pushing on the door, the
spring tension is released, allowing the door to open.
[0011] There are also push-to-release latches, which are designed to release and open when
pressure is applied. They can be incorporated into various designs, such as hidden
in furniture or cabinets.
[0012] In addition to the aesthetic benefits such as creating a clean and streamlined look
by eliminating the need for visible handles, resulting in a modern and minimalist
appearance, push-to-open systems are easy to use. Users can open doors or drawers
with a simple push, making them suitable for applications where hands may be full
or dirty.
[0013] Push-to-open systems are hygienic and clean because, with no protruding handles,
there are fewer surfaces for dirt and grime to accumulate, making cleaning easier.
[0014] They are also space efficient because they save space by eliminating the need for
handles that can extend outwards.
[0015] Push-to-open systems can be found in a variety of contexts, including:
- kitchen cabinets, furniture or pieces of furniture;
- household appliances such as ovens, microwaves, refrigerators, freezers, dishwashers,
washing machines, dryers and the like;
- commercial environments, in retail displays, cabinets, and storage solutions.
[0016] In particular, taking into account the push-to-open systems applied to the kitchen
cabinet doors they can be integrated directly into the cabinets.
[0017] In accordance with other known solutions the push-to-open systems can be mounted
directly on the door of the appliances. An example of such a solution is disclosed
in the document
EP3690173. In particular, it is disclosed that a household appliance is installed in a cabinet
such that the appliance is not visible from outside the cabinet when a cabinet door
of the cabinet is closed. The appliance comprises a compartment and an appliance door
which selectively closes the compartment.
[0018] More than one push-to-open system is coupled to the appliance door. In particular,
each push-to-open system is screwed to a top or a bottom edge of the appliance door.
Each push-to-open system comprises an arm, a push latch and a spring. The arm connects
the appliance's door to the cabinet's door and the push latch selectively locks the
arm in a locked position. The spring causes the arm to move from the locked position
to an unlocked position when the push latch is unlocked.
[0019] Despite the many advantages of the known push-to-open systems have, the applicant
has identified a number of disadvantages in relation to the above disclosed connection
of the push-to-open systems to the upper and/or lower edges of the appliance's door.
[0020] Firstly, the direct screwing of each push-to-open system to the upper and/or lower
edges of the appliance's door can damage the door and create some irregularities in
the fixing of the system.
[0021] Furthermore, the fixing operations of the push-to-open systems to the top and/or
bottom edges of the door of an appliance still take time, which has a negative impact
on the overall production time of the household appliances and installation time.
[0022] Last but not least, since the push-to-open systems are installed on the top and/or
bottom edges of the door of the corresponding appliance, being positioned peripherally
with respect to the body of the door, the push-to-open systems are not able to ensure
the opening of the door when the user provides pushing actions in central areas of
the door. Therefore, the activation area of each push-to-open system is very small
and is located very close to the system itself.
SUMMARY
[0023] It is an objective of the present invention to preserve the door structure of the
household appliances, avoiding any direct fastening of an accessory mechanism or component
to the structure of the corresponding door.
[0024] It is also an objective of the present invention to reduce the overall production
time of the household appliances, in particular with regard to the operations of installing
any push-to-open system or similar accessory mechanism or any other necessary external
component on the corresponding doors.
[0025] It is also an objective of the present invention to maximize the capabilities of
the push-to-open systems in relation to the push activation regions of the appliance
door of the household appliances.
[0026] In the light of the disclosure set out herein, and without in any way limiting the
disclosure, in a 1
st aspect, which may be combined with any other aspect or part thereof described herein,
a household appliance (1), in particular a built-in household appliance, optionally
a built-in refrigerator comprises:
- a body (2), defining at least one compartment (3);
- a door (4) movably engaged with the body (2), the door (4) being movable between a
closed position wherein the door (4) is configured to seal the corresponding compartment
(3), and an open position wherein the compartment (3) is open and not sealed, the
door (4) comprising an outer shell (5) defining an inner cavity (6) in which at least
one thermal insulating and filling material (7) is arranged, the outer shell (5) of
the door (4) having at least one through opening (8), the door (4) comprising at least
one closure element (9) which is configured to close the at least one through opening
(8) of the outer shell (5) of the door (4), the closure element (9) comprising:
∘ a pocket structure (10) having at least one concavity portion (11) arranged to remain
facing away from the outer shell (5) of the door (4), the concavity portion (11) having
a bottom (11a) and an opening (11b) opposite the bottom (11a), the opening (11b) having,
the same shape of, and corresponding to, the at least one through opening (8) of the
door (4);
∘ at least one peripheral surface (23) at least partially, optionally completely,
surrounding the opening (11b) of the concavity portion (11), the peripheral surface
(23) developing from the pocket structure (10) and being configured to engage, according
to a superimposed relationship, an inner surface (5d) of the outer shell (5) of the
door (4) at the at least one through opening (8) so as to close the latter and prevent
any leakage of the thermal insulating and filling material (7) through such at least
one through opening (8) of the outer shell (5).
[0027] In a further independent aspect 1
st bis, which can be combined with the previous aspect and/or anyone of the following
aspects, a door (4) for household appliances (1), in particular built-in household
appliances, optionally built-in refrigerators, the door (4) comprising:
- an outer shell (5) defining an inner cavity (6) in which at least one thermal insulating
and filling material (7) is arranged, the outer shell (5) of the door (4) having at
least one through opening (8);
- at least one closure element (9) which is configured to close the corresponding through
opening (8) of the outer shell (5) of the door (4), wherein the closure element (9)
comprising:
∘ a pocket structure (10) having at least one concavity portion (11) arranged to remain
facing away from the outer shell (5) of the door (4), the concavity portion (11) having
a bottom (11a) and an opening (11b) opposite the bottom (11a), the opening (11b) having
the same shape of, and corresponding to, the corresponding through opening (8) of
the door (4);
∘ at least one peripheral surface (23) at least partially, optionally completely,
surrounding the opening (11b) of the concavity portion (11), the peripheral surface
(23) developing from the pocket structure (10) and being configured to engage, according
to a superimposed relationship, an inner surface (5d) of the outer shell (5) of the
door (4) at the corresponding through opening (8) so as to close the latter and prevent
any leakage of the thermal insulating and filling material (7) through such through
opening (8) of the outer shell (5).
[0028] In a further independent aspect 1
st ter, which can be combined with anyone of the previous aspects and/or anyone of the
following aspects, a closure element (9) for household appliances (1), in particular
built-in household appliances, optionally built-in refrigerators, is configured to
close a corresponding through opening (8) of an outer shell (5) of a door (4) of a
household appliance (1), the closure element (9) comprising:
- a pocket structure (10) having at least one concavity portion (11) arranged to remain
facing away from the outer shell (5) of the door (4), the concavity portion (11) having
a bottom (11a) and an opening (11b) opposite the bottom (11a), the opening (11b) having
the same shape of, and corresponding to, a corresponding through opening (8) of the
door (4);
- at least one peripheral surface (23) at least partially, optionally completely, surrounding
the opening (11b) of the concavity portion (11), the peripheral surface (23) developing
from the pocket structure (10) and being configured to engage, according to a superimposed
relationship, an inner surface (5d) of the outer shell (5) of the door (4) at the
corresponding through opening (8) so as to close the latter and prevent any leakage
of the thermal insulating and filling material (7) through such through opening (8)
of the outer shell (5).
[0029] In the following aspects, details are added with respect to the closure element (9)
considered in the previous independent aspects.
[0030] Further details of the door (4) of the household appliance (1) are also given in
the following aspects.
[0031] Each and every aspect relating to the features of the closure element (9) and/or
to the features of the door (4) according to anyone of the previous independent aspects
is clearly combinable with anyone of the following depending aspects of the closure
element (9) and/or the following method aspects.
[0032] In a 2
nd aspect according to anyone of the previous aspects, the concavity portion (11) of
the pocket structure (10) has a substantially parallelepiped or prismatic shape, in
particular the length of the concavity portion being at least two times its width,
optionally at least four times its width, more optionally at least six times its width.
[0033] In a 3
rd aspect according to anyone of the previous aspects, the concavity portion (11) of
the pocket structure (10) has at least one stepped side (11c).
[0034] In a 4
th aspect according to the previous aspects, the stepped side (11c) of the concavity
portion (11) of the pocket structure (10), comprises at least two steps (11d) between
a bottom (11a) and the opening (11b) of the concavity portion (11).
[0035] In a 5
th aspect according to the previous aspect, the two steps (11d) of the concavity portion
(11) of the pocket structure (10) are connected to each other by an intermediate arched
connection (11e).
[0036] In a 6
th aspect according to the anyone of the previous aspects, the concavity portion (11)
of the pocket structure (10) is provided with a plurality of sliding ribs (11g) disposed
on side opposite surfaces (11f) of the concavity portion (11) transversely, optionally
orthogonally, to the bottom (11a) of the concavity portion (11).
[0037] In a 7
th aspect according to the previous aspect, each sliding rib (11g) of the concavity
portion (11) of the pocket structure (10) develops between the bottom (11a) and the
opening (11b) of the concavity portion (11), optionally each sliding rib (11g) has
one end spaced from the opening (11b) of the concavity portion (11), optionally one
end of each sliding rib (11g) not ending at the opening (11b) of the concavity portion
(11).
[0038] In an 8
th aspect according to anyone of the previous aspects, the pocket structure (10) has
a frame (10a) which at least partially, optionally completely, surrounds the opening
(11b) of the concavity portion (11), the peripheral surface (23) being defined by
the frame (10a) of the pocket structure (10) of the closure element (9) and being
configured to close, in particular seal, the corresponding through opening (8) of
the door (4) by adhering to the inner surface (5d) of the outer shell (5) of the door
(4).
[0039] In a 9
th aspect according to the previous aspect, the closure element (9) is provided with
at least one engagement element (24) configured to maintain the peripheral surface
(23) defined by the frame (10a) of the corresponding pocket structure (10) of the
closure element (9) attached to the inner surface (5d) of the outer shell (5) of the
door (4).
[0040] In a 10
th aspect according to the previous aspect, the engagement element of the closure element
(9) comprises a bonding substance applied on the peripheral surface (23) defined by
the frame (10a) of the corresponding pocket structure (10) of the closure element
(9), the bonding substance being configured to maintain the peripheral surface (23)
attached to the inner surface (5d) of the outer shell (5) of the door (4).
[0041] In a 11
th aspect according to the aspect 9
th, the engagement element (24) of the closure element (9) comprises at least a portion
of an adhesive tape (24a), optionally two or more portions of an adhesive tape (24a),
optionally the portion of the adhesive tape (24a) being applied straddling between
the frame (10a) of the corresponding pocket structure (10) of the closure element
(9) and the inner surface (5d) of the outer shell (5) of the door (4), in particular
the portion of the adhesive tape (24a) being partially superimposed on the frame (10a)
of the pocket structure (10) of the closure element (9) and partially on the inner
surface (5d) of the outer shell (5) of the door (4).
[0042] In a 12
th aspect according to the previous aspect, the frame (10a) of the pocket structure
(10) is provided with at least a pair of lowers (10b) located on one side of the concavity
portion (11), the concavity portion (11) being located between the pair of lowers
(10b) of the frame (10a).
[0043] In a 13
th aspect according to the previous aspect when the 8
th aspect depends on the 3
rd aspect or anyone of the aspects from 4
th to 11
th when depending on the 3
rd aspect, the pair of lowers (10b) of the frame (10a) of the pocket structure (10)
of the closure element (9) being located in correspondence of the stepped side (11c)
of the concavity portion (11) of the pocket structure (10).
[0044] In a 14
th aspect according to anyone of the previous two aspects, each lower (10b) of the pair
of lowers (10b) of the frame surface (10a) of the pocket structure (10) of the closure
element (9) has a trapezoidal shape, in particular a rectangular trapezoidal shape,
or a substantially triangular shape.
[0045] In a 15
th aspect according to anyone of the previous aspects, the pocket structure (10) of
the closure element (9) has a convexity portion (18) facing away from the concavity
portion (11) of the closure element (9), the convexity portion (18) having at least
two thickened portions (21) to allow a body, optionally an accessory mechanism or
another component (25), to be fixed within the concavity portion (11) by means of
corresponding threaded fasteners (25a).
[0046] In a 16
th aspect according to the previous aspect, each thickened portion (21) of the convexity
portion (18) of the pocket structure (10) of the closure element (9) is substantially
cylindrical.
[0047] In a 17
th aspect according to anyone of the two previous aspects, each thickened portion (21)
develops outwards the convexity portion (18) of the pocket structure (10) and towards
the concavity portion (11) occupying a part of this latter, in particular each thickened
portion (21) emerging also from a bottom (11a) of the concavity portion (11).
[0048] In a 18
th aspect according to anyone of the three previous aspects, each thickened portion
(21) of the convexity portion (18) of the pocket structure (10) is configured to be
pierced by a threaded fastener (25a), optionally of an accessory mechanism or another
component (25), from the concavity portion (11) to the convexity portion (18).
[0049] In a 19
th aspect according to anyone of the four previous aspects, each thickened portion (21)
has an engagement hole (21a) arranged to be engaged by a threaded fastener (25a),
optionally a screw, optionally of the accessory mechanism or component (25), from
the concavity portion (11) to the convexity portion (18).
[0050] In a 20
th aspect according to anyone of the five previous aspects, each thickened portion (21)
is placed on a median plane that cuts longitudinally in half the closure element (9).
[0051] In a 21
st aspect according to anyone of the previous aspects, the opening (11b) of the concavity
portion (11) of the pocket structure (10) of the closure element (9) has the same
shape of the through opening (8) of the door (4).
[0052] In a 22
nd aspect according to the previous aspect, the opening (11b) of the concavity portion
(11) of the pocket structure (10) of the closure element (9) has a protruding surrounding
edge (11b') developing along the peripheral outline of the opening (11b).
[0053] In a 23
rd aspect according to the previous aspect, the protruding and surrounding edge (11b')
of the opening (11b) of the concavity portion (11) of the pocket structure (10) of
the closure element (9) having substantially the same shape of the opening (11b) and
the through opening (8) of the door (4).
[0054] In a 24
th aspect according to the two previous aspects, the protruding and surrounding edge
(11b') of the opening (11b) of the concavity portion (11) of the pocket structure
(10) of the closure element (9) is configured to occupy, at least partially, the through
opening (8) of the door (4) along a contour edge of the latter.
[0055] In a 25
th aspect according to anyone of the three previous aspects when the 21
st aspect depends on the 12
th aspect or anyone of the aspects from 13
th to 20
th when depending on the 12
th aspect, the protruding and surrounding edge (11b') of the opening (11b) of the concavity
portion (11) of the pocket structure (10) of the closure element (9) circumscribes
the lowers (10b) of the pair of lowers (10b), delimiting such lowers (10b) with respect
to peripheral surface (23) defined by the frame (10a) of the pocket structure (10).
[0056] In a 26
th aspect according to anyone of the previous aspects, the outer shell (5) of the door
(4) has two through openings (8).
[0057] In a 27
th aspect according to the previous aspect, the two through openings (8) of the outer
shell (5) of the door (4) are positioned at the same level of the outer shell (5).
[0058] In a 28
th aspect according to anyone of the two previous aspects, the two through openings
(8) of the outer shell (5) of the door (4) are aligned longitudinally along a direction
orthogonal to two opposite sides, optionally the longer sides (5e), of the outer shell
(5) and parallel to the other opposite sides, optionally the shorter sides (5f) of
the outer shell (5).
[0059] In a 29
th aspect according to anyone of the three previous aspects, each of the two through
openings (8) of the outer shell (5) of the door (4) is positioned close to a corresponding
side of the outer shell (5), optionally a corresponding longer side (5e) of the outer
shell (5).
[0060] In a 30
th aspect according to anyone of the previous four aspects, each of the through openings
(8) of the outer shell (5) of the door (4) has the same shape as the one of the opening
(11b) of the concavity portion (11) of the pocket structure (10) of the corresponding
closure element (9).
[0061] In a 31
st aspect according to anyone of the previous five aspects, each of the through openings
(8) of the outer shell (5) of the door (4) has the same shape as the one of the protruding
and surrounding edge (11b') of the opening (11b) of the concavity portion (11) of
the pocket structure (10) of the corresponding closure element (9).
[0062] In a 32
nd aspect according to anyone of the six previous aspects, the two through openings
(8) of the outer shell (5) of the door (4) are identical, optionally specularly identical.
[0063] In a 33
rd aspect according to anyone of the seven previous aspects, each of the through openings
(8) of the outer shell (5) of door (4) is closed by, or can be closed by, a corresponding
closure element (9).
[0064] In a 34
th aspect according to the previous aspect, the closure elements (9) are identical,
optionally specularly identical.
[0065] In a 35
th aspect according to the previous aspect, the closure elements (9) are configured
to specularly engage in the corresponding through openings (8) of the outer shell
(5) of the door (4).
[0066] In a 36
th aspect according to the aspects from the 26
th aspect to the 32
nd aspect when the 26
th aspect depends on the 1
st aspect or the aspect 1
st bis or the aspect 1
st ter, the closure element (9) is configured to close both the two through openings
(8) of the outer shell (5) of the door (4).
[0067] In a 37
th aspect according to the previous aspects, the closure element (9) comprises:
- a pocket structure (10) for each corresponding through opening (8) of the outer shell
(5) of the door (4), each pocket structure (10) of the closure element (9) having
at least one concavity portion (11) arranged to remain facing away from the outer
shell (5) of the door (4), in correspondence of the respective through opening (8),
the concavity portion (11) of each pocket structure (10) having a bottom (11a) and
an opening (11b) opposite the bottom (11a), the opening (11b) having the same shape
of, and corresponding to, the respective through opening (8) of the outer shell (5)
of the door (4);
- at least one peripheral surface (23) at least partially, optionally completely, surrounding
the openings (11b) of the concavity portions (11) of the pocket structures (10) of
the closure element (9), the peripheral surface (23) developing from, and around,
the pocket structures (10) and being configured to engage, according to a superimposed
relationship, an inner surface (5d) of the outer shell (5) of the door (4) along a
band region of the inner surface (5d) corresponding to the two through openings (8)
of the outer shell (5) of the door (4) so as to close such through openings (8) and
prevent any leakage of the thermal insulating and filling material (7) through the
through openings (8) of the outer shell (5).
[0068] In a 38
th aspect according to the previous aspect, the concavity portion (11) of each pocket
structure (10) of the closure element (9) has a substantially parallelepiped or prismatic
shape.
[0069] In a 39
th aspect according to anyone of the previous two aspects, the concavity portion (11)
of each pocket structure (10) has at least one stepped side (11c).
[0070] In a 40
th aspect according to the previous aspect, the stepped side (11c) of the concavity
portion (11) of each pocket structure (10), comprises at least two steps (11d) between
the corresponding bottom (11a) and the corresponding opening (11b) of the corresponding
concavity portion (11).
[0071] In a 41
st aspect according to the previous aspect, the two steps (11d) of the stepped side
(11c) of the concavity portion (11) of each pocket structure (10) are connected to
each other by an intermediate arched connection (11e).
[0072] In a 42
nd aspect according to the anyone of the previous aspects, the concavity portion (11)
of each pocket structure (10) is provided with a plurality of sliding ribs (11g) disposed
on opposite surfaces (11f) of the concavity portion (11) transversely, optionally
orthogonally, to the bottom (11a) of the concavity portion (11).
[0073] In a 43
rd aspect according to the previous aspect, each sliding rib (11g) of the concavity
portion (11) of each pocket structure (10) develops between the bottom (11a) and the
opening (11b) of the concavity portion (11), optionally each sliding rib (11g) has
one end spaced from the opening (11b) of the concavity portion (11), optionally one
end of each sliding rib (11g) not ending at the opening (11b) of the concavity portion
(11).
[0074] In an 44
th aspect according to anyone of the seven previous aspects, the closure element (9)
has a frame (10a) which at least partially, optionally completely, surrounds the openings
(11b) of the concavity portions (11) of the pocket structures (10), the peripheral
surface (23) being defined by the frame (10a) of the closure element (9) and being
configured to close, in particular seal, both the through openings (8) of the outer
shell (5) of the door (4) by adhering to the inner surface (5d) of the outer shell
(5) of the door (4).
[0075] In a 45
th aspect according to the previous aspect, the frame (10a) of the closure element (9)
also develops between both the pocket structures (10) extending the peripheral surface
(23) between such pocket structures (10).
[0076] In a 46
th aspect according to the two previous aspects, the closure element (9) is provided
with at least one engagement element (24) configured to maintain the peripheral surface
(23) defined by the frame (10a) of the closure element (9) attached to the inner surface
(5d) of the outer shell (5) of the door (4).
[0077] In a 47
th aspect according to the previous aspect, the engagement element of the closure element
(9) comprises a bonding substance applied on the peripheral surface (23) defined by
the frame (10a) of the closure element (9), the bonding substance is configured to
maintain the peripheral surface (23) attached to the inner surface (5d) of the outer
shell (5) of the door (4).
[0078] In a 48
th aspect according to the 46
th aspect, the engagement element (24) of the closure element (9) comprises at least
a portion of an adhesive tape (24a), optionally two or more portions of an adhesive
tape (24a), optionally the portion of the adhesive tape (24a) being applied straddling
between the frame (10a) of the closure element (9) and the inner surface (5d) of the
outer shell (5) of the door (4), in particular the portion of the adhesive tape (24a)
being partially superimposed on the frame (10a) of the closure element (9) and partially
on the inner surface (5d) of the outer shell (5) of the door (4).
[0079] In a 49
th aspect according anyone of the thirteen previous aspects, each pocket structure (10)
of the closure element (9) has a convexity portion (18) facing away from the concavity
portion (11) of the closure element (9), each convexity portion (18) having at least
two thickened portions (21) to allow a body, optionally an accessory mechanism or
another component (25), to be fixed within the corresponding concavity portion (11)
by means of corresponding threaded fasteners (25a).
[0080] In a 50
th aspect according to the previous aspect, each thickened portion (21) of the convexity
portion (18) of each pocket structure (10) of the closure element (9) is substantially
cylindrical.
[0081] In a 51
st aspect according to anyone of the two previous aspects, each thickened portion (21)
of the convexity portion (18) of each pocket structure (10) of the closure element
(9) develops towards the corresponding concavity portion (11) occupying a part of
this latter, in particular each thickened portion (21) emerging also from the bottom
(11a) of the corresponding concavity portion (11).
[0082] In a 52
nd aspect according to anyone of the three previous aspects, each thickened portion
(21) of the convexity portion (18) of each pocket structure (10) of the closure element
(9) is configured to be pierced by a threaded fastener (25a), optionally of an accessory
mechanism or another component (25), from the concavity portion (11) to the corresponding
convexity portion (18).
[0083] In a 53
rd aspect according to anyone of the four previous aspects, each thickened portion (21)
of the convexity portion (18) of each pocket structure (10) of the closure element
(9) has an engagement hole (21a) arranged to be engaged by a threaded fastener (25a),
optionally a screw, of the accessory mechanism or component (25), from the corresponding
concavity portion (11) to the convexity portion (18).
[0084] In a 54
th aspect according to anyone of the five previous aspects, each thickened portion (21)
of the convexity portion (18) of each pocket structure (10) of the closure element
(9) is located on a median plane that cuts longitudinally in half the closure element
(9).
[0085] In a 55
th aspect according to anyone of the eighteen previous aspects, the opening (11b) of
the concavity portion (11) of each pocket structure (10) of the closure element (9)
has the same shape of the corresponding through opening (8) of the door (4).
[0086] In a 56
th aspect according to the previous aspect, the opening (11b) of the concavity portion
(11) of each pocket structure (10) of the closure element (9) has a protruding surrounding
edge (1 1b') developing along a peripheral outline of the opening (11b).
[0087] In a 57
th aspect according to the previous aspect, the protruding and surrounding edge (11b')
of the opening (11b) of the concavity portion (11) of each pocket structure (10) of
the closure element (9) having substantially the same shape of the corresponding opening
(11b) of the corresponding concavity (11) and the corresponding through opening (8)
of the door (8).
[0088] In a 58
th aspect according to anyone of the two previous aspects, the protruding and surrounding
edge (11b') of the opening (1 1b) of the concavity portion (11) of each pocket structure
(10) of the closure element (9) is configured to occupy, at least partially, the corresponding
through opening (8) of the door (4) along an contour edge of the latter.
[0089] In a 59
th aspect according to anyone of the twenty-two previous aspects, the closure element
(9) comprises a plurality of reinforcing baffles (19) arranged on the side opposite
to the peripheral surface (23), namely the side of the closure element (9) facing
to the cavity (6) of the door (4) when the closure element (9) is engaged to the inner
surface (5d) of the outer shell (5) of the door (4).
[0090] In a 60
th aspect according to the previous aspect, the reinforcing baffles (19) of the closure
element (9) cover also a region extending from one pocket structure (10) to the other
pocket structure (10), including a region in the middle of the pocket structures (10).
[0091] In a 61
st aspect according to the two previous aspects, the reinforcing baffles (19) of the
plurality of the reinforcing baffles (19) develop perpendicular with respect to the
peripheral surface (23).
[0092] In a 62
nd aspect according to the three previous aspects, the plurality of the reinforcing
baffles (19) comprises:
- a first type of reinforcing baffles (19a) developing perpendicularly to the peripheral
surface (23) and to a prevailing direction of longitudinal development of the closure
element (9);
- a second type of reinforcing baffles (19b) developing perpendicularly to the peripheral
surface (23) and to the first type of reinforcing baffles (19a).
[0093] In a 63
rd aspect according to anyone of the previous aspects, the outer shell (5) of the door
(4) is defined by:
- a first half shell (5b), configured to remain facing to the compartment (3) of the
body (2) of the household appliance (1) when the door (4) is movably engaged with
such a body (2) and it is in the closed position;
- a second half shell (5c), configured to remain facing outwards when the door (4) is
movably engaged with the body (2) of the household appliance (1) and it is in the
closed position, the first half shell (5b) and the second half shell (5c) being connected
each other to define the outer shell (5) of the door (4) and the inner cavity (6)
housing the thermal insulating and filling material (7), the through opening (8) being
made through the second half shell (5c).
[0094] In a further 64
th aspect, independent of the other previous aspects, a method of assembling of a household
appliance (1), in particular a built-in household appliance, optionally a built-in
refrigerator, comprises the steps of:
- providing a body (2) having at least one compartment (3);
- providing a door (4) comprising an outer shell (5) having at least one through opening
(8), the outer shell (5) defining an inner cavity (6) to be filled with a thermal
insulating and filling material (7);
- closing the at least one through opening (8) of the outer shell (5) of the door (4)
by means of a closure element (9), the closure element (9) sealing the at least one
through opening (8) of the outer shell (5) to prevent any leakage of the thermal insulating
and filling material (7), the closure element (9) having a pocket structure (10) having
at least a concavity portion (11) arranged to remain facing away from inner cavity
(6) of the outer shell (5) of the door (4) to receive an accessory mechanism or component
(25) of the household appliance (1);
- filling the inner cavity (6) of the door (4) with the thermal insulating and filling
material (7), the thermal insulating and filling material (7) occupying, at least
partially, optionally completely, the inner cavity (6), without coming out of the
at least one through opening (8) of the outer shell (5) of the door (4) since it is
resisted by the closure element (9);
- positioning and fixing the accessory mechanism or component (25) inside the concavity
portion (11) of the pocket structure (10); and,
- rotatively engaging the door (4) with the body (2).
[0095] In a further 65
th aspect, independent with respect to the other previous aspects, a method of assembling
of a door (4) for household appliances (1), in particular built-in household appliances,
optionally built-in refrigerators, comprises the steps of:
- producing an outer shell (5) having at least one through opening (8), the outer shell
(5) defining an inner cavity (6) to be filled with a thermal insulating and filling
material (7);
- closing the at least one through opening (8) of the outer shell (5) by means of a
closure element (9), the closure element (9) sealing the at least one through opening
(8) of the outer shell (5) to prevent any leakage of the thermal insulating and filling
material (7), the closure element (9) having a pocket structure (10) with at least
one concavity portion (11) arranged to remain facing away from the inner cavity (6)
of the outer shell (5) of the closing door (4) for receiving an accessory mechanism
or component (25) of the door (4);
- filling the inner cavity (6) of outer shell (5) with the thermal insulating and filling
material (7), the thermal insulating and filling material (7) occupying, at least
partially, optionally completely, the inner cavity (6), without coming out of the
at least one through opening (8) of the outer shell (5) as it is resisted by the closure
element (9);
- positioning and fixing the accessory mechanism or component (25) inside the concavity
portion (11) of the pocket structure (10).
[0096] In a 66
th aspect according to anyone of the two previous aspects, the step of closing the through
opening (8) of the outer shell (5) of the door (4) by means of the closure element
(9) is carried out before the step of filling the inner cavity (6) of the door (4)
with the thermal insulating and filling material (7).
[0097] In a 67
th aspect according to anyone of the three previous aspects, the step of closing the
through opening (8) of the outer shell (5) of the door (4) by means of the closure
element (9) is carried out according to the following steps:
- aligning an opening (11b) of the concavity portion (11) of the corresponding pocket
structure (10) with the through opening (8) of the outer shell (5) of the door (4)
from the side of an inner surface (5d) of the outer shell (5);
- engaging the closure element (9) on the inner surface (5d) of the outer shell (5)
of the door (4) in correspondence of the through opening (8).
[0098] In a 68
th aspect according to anyone of the previous four aspects, the step of engaging the
closure element (9) on the inner surface (5d) of the outer shell (5) of the door (4)
in correspondence of the through opening (8) is carried out by attaching the closure
element (9) on such inner surface (5d) of the outer shell (5) of the door (4).
[0099] In a 69
th aspect according to anyone of the two previous aspects, the step of engaging the
closure element (9) on the inner surface (5d) of the outer shell (5) of the door (4)
in correspondence of the through opening (8) is carried out by superimposing a peripheral
surface (23) defined by a frame (10a) of the pocket structure (10) of the closure
element (9) on such inner surface (5d) of the outer shell (5) of the door (4), the
peripheral surface (23) of the closure element (9) resting on the inner surface (5d)
of the outer shell (5) of the door (4) by completely surrounding the corresponding
through opening (8) and the concavity portion (11) matching the latter.
[0100] In a 70
th aspect according to the previous of three previous aspects, the step of engaging
the closure element (9) on the inner surface (5d) of the outer shell (5) of the door
(4) in correspondence of the through opening (8) is carried out by means of at least
one engagement element (24) configured to maintain the peripheral surface (23) attached
to the inner surface (5d) of the outer shell (5) of the door (4).
[0101] In a 71
st aspect according to the four previous aspects, the step of engaging the closure element
(9) on the inner surface (5d) of the outer shell (5) of the door (4) in correspondence
of the through opening (8) is carried out by providing a bonding substance on a peripheral
surface (23) defined by a frame (10a) of the pocket structure (10) of the closure
element (9), the bonding substance being configured to maintain the peripheral surface
(23) attached to the inner surface (5d) of the outer shell (5) of the door (4) when
the peripheral surface (23) rests on the inner surface (5d) of the outer shell (5)
of the door (4).
[0102] In a 72
nd aspect according to the five previous aspects, the step of engaging the closure element
(9) on the inner surface (5d) of the outer shell (5) of the door (4) in correspondence
of the through opening (8) is carried out by applying at least a portion of an adhesive
tape (24a), optionally two or more portions of an adhesive tape (24a), on a frame
(10a) of the pocket structure (10) of the closure element (9) which defines the peripheral
surface (23).
[0103] In a 73
rd aspect according to the previous aspect, the portion of the adhesive tape (24a) is
applied straddling between the frame (10a) of the pocket structure (10) of the closure
element (9) and the inner surface (5d) of the outer shell (5) of the door (4).
[0104] In a 74
th aspect according to the two previous aspects, the portion of the adhesive tape (24a)
is partially superimposed on the frame (10a) of the pocket structure (10) of the closure
element (9) and partially on the inner surface (5d) of the outer shell (5) of the
door (4).
[0105] In a 75
th aspect according to the anyone of the eight previous aspects, the method of assembling
also includes a transition step between the step of aligning and the step of engaging
wherein a protruding surrounding edge (11b') of the opening (11b) of the pocket structure
(10) of the closure element (9), having substantially the same shape of the opening
(11b) and the through opening (8) of the outer shell (5) of the door (4), is inserted,
at least partially, in the through opening (8).
[0106] In a further 76
th aspect, independent of the other previous aspects, a method of assembling of a household
appliance (1), in particular a built-in household appliance, optionally a built-in
refrigerator, comprises the steps of:
- providing a body (2) having at least one compartment (3);
- providing a door (4) comprising an outer shell (5) having two through openings (8)
located on a same face of the door (4), the outer shell (5) defining an inner cavity
(6) to be filled with a thermal insulating and filling material (7);
- closing each through opening (8) of the outer shell (5) by means of a corresponding
closure element (9), each closure element (9) sealing the corresponding through opening
(8) of the outer shell (5) to prevent any leakage of the thermal insulating and filling
material (7), each closure element (9) having a pocket structure (10) with at least
one concavity portion (11) arranged to remain facing away from inner cavity (6) of
the outer shell (5) of the door (4) to receive a corresponding accessory mechanism
or component (25) of the household appliance (1);
- filling the inner cavity (6) of the door (4) with the thermal insulating and filling
material (7), the thermal insulating and filling material (7) occupying, at least
partially, optionally completely, the inner cavity (6), without coming out of the
through openings (8) of the outer shell (5) of the door (4) since it is resisted by
the closure element (9);
- positioning and fixing the accessory mechanism or component (25) inside the concavity
portion (11) of the pocket structure (10);
- rotatively engaging the door (4) to the body (2).
[0107] In a further 77
th aspect, independent with respect to the other previous aspects, a method of assembling
of a door (4) for household appliances (1), in particular built-in household appliances,
optionally built-in refrigerators, comprises the steps of:
- producing an outer shell (5) having two through openings (8) located on a same face
of the door (4), the outer shell (5) defining an inner cavity (6) to be filled with
a thermal insulating and filling material (7);
- closing each through opening (8) of the outer shell (5) by means of a corresponding
closure element (9), each closure element (9) sealing the corresponding through opening
(8) of the outer shell (5) to prevent any leakage of the thermal insulating and filling
material (7), each closure element (9) having a pocket structure (10) with at least
one concavity portion (11) arranged to remain facing away from the inner cavity (6)
of the outer shell (5) of the closing door (4) for receiving an accessory mechanism
or component (25) of the door (4);
- filling the inner cavity (6) of outer shell (5) with the thermal insulating and filling
material (7), the thermal insulating and filling material (7) occupying, at least
partially, optionally completely, the inner cavity (6), without coming out of the
through openings (8) of the outer shell (5) as it is opposed by the closure elements
(9);
- positioning and fixing the accessory mechanism or component (25) inside the concavity
portion (11) of the pocket structure (10).
[0108] In a 78
th aspect according to anyone of the two previous aspects, the step of closing each
through opening (8) of the outer shell (5) of the door (4) by means of the corresponding
closure element (9) is carried out before the step of filling the inner cavity (6)
of the door (4) with the thermal insulating and filling material (7).
[0109] In a 79
th aspect according to anyone of the three previous aspects, the step of closing each
through opening (8) of the outer shell (5) of the door (4) by the corresponding closure
element (9) is carried out according to the following steps:
- aligning an opening (11b) of the concavity portion (11) of the corresponding pocket
structure (10) of each closure element (9) with the corresponding through opening
(8) of the outer shell (5) of the door (4) from the side of an inner surface (5d)
of the outer shell (5);
- engaging each closure element (9) on the inner surface (5d) of the outer shell (5)
of the door (4) in correspondence of the corresponding through opening (8).
[0110] In an 80
th aspect according to anyone of the previous four aspects, the step of engaging each
closure element (9) on the inner surface (5d) of the outer shell (5) of the door (4)
in correspondence of the corresponding through opening (8) is carried out by attaching
the corresponding closure element (9) on such inner surface (5d) of the outer shell
(5) of the door (4).
[0111] In an 81
st aspect according to anyone of the two previous aspects, the step of engaging each
closure element (9) on the inner surface (5d) of the outer shell (5) of the door (4)
in correspondence of the corresponding through opening (8) is carried out by superimposing
a peripheral surface (23) defined by a frame (10a) of the pocket structure (10) of
the corresponding closure element (9) on such inner surface (5d) of the outer shell
(5) of the door (4), the peripheral surface (23) of the corresponding closure element
(9) resting on the inner surface (5d) of the outer shell (5) of the door (4) by completely
surrounding the corresponding through opening (8) and the concavity portion (11) matching
the latter.
[0112] In an 82
nd aspect according to the previous of three previous aspects, the step of engaging
each closure element (9) on the inner surface (5d) of the outer shell (5) of the door
(4) in correspondence of the corresponding through opening (8) is carried out by means
of at least one engagement element (24) configured to maintain the peripheral surface
(23) attached to the inner surface (5d) of the outer shell (5) of the door (4).
[0113] In an 83
rd aspect according to the four previous aspects, the step of engaging each closure
element (9) on the inner surface (5d) of the outer shell (5) of the door (4) in correspondence
of the corresponding through opening (8) is carried out by providing a bonding substance
on a peripheral surface (23) defined by a frame (10) of the pocket structure (10)
of the corresponding closure element (9), the bonding substance being configured to
maintain the corresponding peripheral surface (23) attached to the inner surface (5d)
of the outer shell (5) of the door (4) when the corresponding peripheral surface (23)
rests on the inner surface (5d) of the outer shell (5) of the door (4).
[0114] In an 84
th aspect according to the five previous aspects, the step of engaging each closure
element (9) on the inner surface (5d) of the outer shell (5) of the door (4) in correspondence
of the corresponding through opening (8) is carried out by applying at least a portion
of an adhesive tape (24a), optionally two or more portions of an adhesive tape (24a)
on a frame (10a) of the pocket structure (10) of the corresponding closure element
(9) which defines the peripheral surface (23).
[0115] In an 85
th aspect according to the previous aspect, the portion of the adhesive tape (24a) is
applied straddling between the frame (10a) of the pocket structure (10) of the corresponding
closure element (9) and the inner surface (5d) of the outer shell (5) of the door
(4).
[0116] In an 86
th aspect according to the two previous aspects, the portion of the adhesive tape (24a)
is partially superimposed on the frame (10a) of the pocket structure (10) of the corresponding
closure element (9) and partially on the inner surface (5d) of the outer shell (5)
of the door (4).
[0117] In an 87
th aspect according to the anyone of the eight previous aspects, the method of assembling
also includes a transition step between the step of aligning and the step of engaging
wherein a protruding surrounding edge (11b') of the opening (11b) of the pocket structure
(10) of each closure element (9), having substantially the same shape of the opening
(11b) and the corresponding through opening (8) of the outer shell (5) of the door
(4), is inserted, at least partially, in the corresponding through opening (8).
[0118] In a further 88
th aspect, independent of the other previous aspects, a method of assembling of a household
appliance (1), in particular a built-in household appliance, optionally a built-in
refrigerator, comprises the steps of:
- providing a body (2) having at least one compartment (3);
- providing a door (4) having an outer shell (5) having two through openings (8) located
on a same face of the door (4), the outer shell (5) defining an inner cavity (6) to
be filled with a thermal insulating and filling material (7);
- closing both through openings (8) of the outer shell (5) by means of one closure element
(9), the closure element (9) sealing both the through openings (8) of the outer shell
(5) to prevent any leakage of the thermal insulating and filling material (7), the
closure element (9) having two pocket structures (10) each having at least one concavity
portion (11) arranged to remain facing away from inner cavity (6) of the outer shell
(5) of the door (4) to receive a corresponding accessory mechanism or component (25)
of the household appliance (1);
- filling the inner cavity (6) of the door (4) with the thermal insulating and filling
material (7), the thermal insulating and filling material (7) occupying, at least
partially, optionally completely, the inner cavity (6), without coming out of the
through openings (8) of the outer shell (5) of the door (4) since it is resisted by
the closure element (9);
- positioning and fixing the accessory mechanism or component (25) inside the corresponding
concavity portion (11) of each pocket structure (10) of the closure element (9); and,
- rotatively engaging the door (4) to the body (2).
[0119] In a further 89
th aspect, independent with respect to the other previous aspects, a method of assembling
of a door (4) for household appliances (1), in particular built-in household appliances,
optionally built-in refrigerators, comprises the steps of:
- producing an outer shell (5) having two through openings (8) located on a same face
of the door (4), the outer shell (5) defining an inner cavity (6) to be filled with
a thermal insulating and filling material (7);
- closing both through openings (8) of the outer shell (5) by means of one closure element
(9), the closure element (9) sealing both the through openings (8) of the outer shell
(5) to avoid any leakage of the thermal insulating and filling material (7), the closure
element (9) having two pocket structures (10) each having at least one concavity portion
(11) arranged to remain facing away from inner cavity (6) of the outer shell (5) of
the door (4) to receive a corresponding accessory mechanism or component (25) of the
household appliance (1);
- filling the inner cavity (6) of outer shell (5) with the thermal insulating and filling
material (7), the thermal insulating and filling material (7) occupying, at least
partially, optionally completely, the inner cavity (6), without coming out of the
through openings (8) of the outer shell (5) as it is resisted by the closure element
(9);
- positioning and fixing the accessory mechanism or component (25) inside the concavity
portion (11) of the pocket structure (10).
[0120] In a 90
th aspect according to anyone of the two previous aspects, the step of closing both
through openings (8) of the outer shell (5) of the door (4) by means of the closure
element (9) is carried out before the step of filling the inner cavity (6) of the
door (4) with the thermal insulating and filling material (7).
[0121] In a 91
st aspect according to anyone of the three previous aspects, the step of closing the
both through openings (8) of the outer shell (5) of the door (4) by the corresponding
closure element (9) is carried out according to the following steps:
- aligning an opening (11b) of the concavity portion (11) of each pocket structure (10)
of the closure element (9) with the corresponding through opening (8) of the outer
shell (5) of the door (4) from the side of an inner surface (5d) of the outer shell
(5);
- engaging the closure element (9) on the inner surface (5d) of the outer shell (5)
of the door (4) along a band region of the inner surface (5d) corresponding to both
through openings (8).
[0122] In a 92
nd aspect according to anyone of the previous four aspects, the step of engaging each
closure element (9) on the inner surface (5d) of the outer shell (5) of the door (4)
in correspondence of the corresponding through opening (8) is carried out by attaching
the corresponding closure element (9) on such inner surface (5d) of the outer shell
(5) of the door (4).
[0123] In a 93
rd aspect according to anyone of the two previous aspects, the step of engaging the
closure element (9) on the inner surface (5d) of the outer shell (5) of the door (4)
is carried out by superimposing a peripheral surface (23) defined by a frame (10a)
the closure element (9) on such inner surface (5d) so that the peripheral surface
(23) of the corresponding closure element (9) rests on the inner surface (5d) of the
outer shell (5) of the door (4) completely surrounding the through openings (8), the
concavity portions (11) matching the corresponding through openings (8).
[0124] In a 94
th aspect according to the previous of three previous aspects, the step of engaging
the closure element (9) on the inner surface (5d) of the outer shell (5) of the door
(4) is carried out by means of at least one engagement element (24) configured to
maintain the peripheral surface (23) attached to the inner surface (5d) of the outer
shell (5) of the door (4).
[0125] In a 95
th aspect according to the four previous aspects, the step of engaging each closure
element (9) on the inner surface (5d) of the outer shell (5) of the door (4) is carried
out by providing a bonding substance on a peripheral surface (23) defined by a frame
(10) of the corresponding closure element (9), the bonding substance being configured
to maintain the peripheral surface (23) attached to the inner surface (5d) of the
outer shell (5) of the door (4) when the corresponding peripheral surface (23) rests
on the inner surface (5d) of the outer shell (5) of the door (4).
[0126] In a 96
th aspect according to the five previous aspects, the step of engaging the closure element
(9) on the inner surface (5d) of the outer shell (5) of the door (4) is carried out
by applying at least a portion of an adhesive tape (24a), optionally two or more portions
of an adhesive tape (24a) on a frame (10a) of the pocket structure (10) of the corresponding
closure element (9) which defines the peripheral surface (23).
[0127] In a 97
th aspect according to the previous aspect, the portion of the adhesive tape (24a) is
applied straddling between the frame (10a) of the closure element (9) and the inner
surface (5d) of the outer shell (5) of the door (4).
[0128] In a 98
th aspect according to the two previous aspects, the portion of the adhesive tape (24a)
is partially superimposed on the frame (10a) of the closure element (9) and partially
on the inner surface (5d) of the outer shell (5) of the door (4).
[0129] In a 99
th aspect according to the anyone of the eight previous aspects, the method of assembling
also includes a transition step between the step of aligning and the step of engaging
wherein a protruding surrounding edge (11b') of the opening (11b) of each pocket structure
(10) of the closure element (9), having substantially the same shape of the corresponding
opening (11b) and the corresponding through opening (8) of the outer shell (5) of
the door (4), is inserted, at least partially, in the corresponding through opening
(8).
BRIEF DESCRIPTION OF THE FIGURES
[0130]
Figure 1 is a schematic view of a household appliance, in particular a built-in household
appliance, optionally a built-in refrigerator, according to an embodiment of the present
invention;
Figure 2 is a perspective view, of a door for household appliances, in particular
for built-in household appliances, optionally built-in refrigerators, according to
another embodiment of the present invention, wherein an accessory mechanism or component,
such as a push-to-open mechanism is mounted;
Figure 3 is an enlarged detail of the door shown in Figure 2, without the accessory
mechanism or component visible in Figure 2;
Figure 4 is a perspective view of the closure of an inner detail of the door shown
in Figure 2;
Figure 5 is a transversal cross-section view of the door shown in Figure 2 carried
out along the track V-V of Figure 3;
Figure 6 is a perspective view of one of the closure elements of the door shown in
Figures 2 to 5, engageable to a corresponding through opening of the door and provided
with the accessory mechanism or component visible in Figure 2;
Figure 7 is a perspective view of the closure element shown in Figure 6, without the
accessory mechanism or component;
Figures 8 and 9 are views from above and below of the closure element shown in Figures
6 and 7, without the accessory mechanism or component;
Figure 10 is a front elevation view of the closure element shown in Figures 6 to 9
without the accessory mechanism or component;
Figure 11 is a longitudinal cross-section view of the closure element shown in Figures
6 to 10, carried out along the track XI-XI of Figure 8;
Figures 12 and 13 are enlarged details of one of the closure elements of the door
derived from the cross-section of Figure 5;
Figure 14 is a perspective view of a door for household appliances, in particular
for built-in household appliances, optionally built-in refrigerators, according to
a further embodiment of the present invention, wherein an accessory mechanism or component,
such as a push-to-open mechanism is mounted;
Figure 15 is an enlarged detail of the door shown in Figure 14, without the accessory
mechanism or component;
Figure 16 is a perspective view of an inner detail of the door shown in Figure 14;
Figure 17 is a transversal cross-section view of the door shown in Figure 14 carried
out along the track XVII-XVII of Figure 15;
Figure 18 is a perspective view of a closure element of the door shown in Figures
14 to 17, engageable along a band of an inner surface of an outer shell of the door
and provided with the accessory mechanism or component visible in Figure 14;
Figures 19 and 20 are views from above and below of the closure element shown in Figures
14 to 18, without the accessory mechanism or component;
Figure 21 is a front elevation view of the closure element shown in Figures 14 to
20 without the accessory mechanism or component;
Figure 22 is a longitudinal cross-section view of the closure element shown in Figures
14 to 21, carried out along the track XXI-XXI of Figure 19;
Figures 23 and 24 are enlarged details of a concavity portion of a pocket structure
of the closure element derived from the cross-section of Figure 17.
DETAILED DESCRIPTION
[0131] Detailed embodiments of the present invention are disclosed herein. However, it is
to be understood that the disclosed embodiments are merely exemplary of the invention
which may be embodied in various and alternative forms. The Figures are not necessarily
to scale, and some features may be exaggerated or minimized to show details of particular
components. Therefore, specific structural and functional details disclosed herein
are not to be interpreted as limiting but merely as a representative basis for teaching
one skilled in the art how to construct and use the present invention.
[0132] With reference to Figure 1, it is shown a household appliance 1, in particular a
built-in household appliance which can be mounted in a cabinet (not shown) of a piece
of furniture, as a kitchen.
[0133] More specifically, the household appliance 1 shown in Figure 1 is a built-in refrigerator
comprising a body 2 defining at least one compartment 3 and a door 4 rotatively engaged
with the body 2. The door 4 can be rotated between a closed position wherein the door
4 is configured to close and seal the corresponding compartment 3, and an open position
(shown in Figure 1) wherein the compartment 3 is open, unsealed and accessible from
outside.
[0134] According to the embodiments of Figures 2 to 5 and 14 to 17 the door 4 of the household
appliance 1, comprises an outer shell 5 defining an inner cavity 6 in which at least
one thermal insulating and filling material 7 is arranged, such as for example an
expanded polyurethane or another similar material.
[0135] The outer shell 5 of the door 4 is defined by a first half shell 5b and a second
half shell 5c which are duly connected to each other so as to define the inner cavity
6 housing the thermal insulating and filling material 7. When the door 4 is mounted
on the body 2 of the household appliance 1 and it is in the closed position, the first
half shell 5b of the outer shell 5 of the door 4 remains facing the compartment 3
of the body 2 of the household appliance 1, whereas the second half shell 5c of the
outer shell 5 of the door 4 remains facing outwards.
[0136] Advantageously, the second half shell 5c of the outer shell 5c of the door 4 has
at least one through opening 8, the function of which will be described below.
[0137] As shown in Figures 2 to 5 and 14 to 17, the second half shell 5c of the outer shell
5c of the door is provided with two through openings 8. The two through openings 8
of the outer shell 5 of the door 4 are identical, optionally specularly identical.
In addition, the two through openings 8 of the outer shell 5a of the door 4 are aligned
longitudinally along a direction orthogonal to two opposite sides, namely the longer
sides 5e, of the outer shell 5 and parallel to the other opposite sides, namely the
shorter sides 5f. Each of the two through openings 8 is positioned close to a corresponding
longer side 5e of the outer shell 5.
[0138] The shape of the two through openings 8 can be modified as required and can be chosen
in relation to the different applications that can be provided.
[0139] According to the embodiment shown in Figures 2 and 3, the shape of each through opening
8 has a complex contour edge with a thinner part facing a central region of the outer
shell 5 of the door 4 and a larger part facing the corresponding longer side 5e of
the outer shell 5 of the door 4. The thinner part and the larger part of each through
opening are connected by respective intermediate inclined parts.
[0140] According to the embodiment shown in Figures 14 and 15, the shape of each through
opening 8 has a regular contour edge, which is substantially rectangular.
[0141] In order to close each through opening 8 of the outer shell 5 of the door 4 and provide,
at the same time, a suitable location for accommodating a respective body, such as
an accessory mechanism 25, such as a push-to-open mechanism, or another component,
the household appliance 1 and/or the door 4 can be provided with one or more closure
elements 9 which are configured to close at least one corresponding through opening
8.
[0142] According to the embodiment shown in Figures 2 to 13, the present invention provides
for the use of an independent closure element 9 for each through opening 8 of the
outer shell 5 of the door 4 and since the through openings 8 are two, the closure
elements 9 are also two. Furthermore, similarly to the two through openings 8, the
two closure elements 9 are identical and they are positioned in a mirror image relative
to each other. In other words, the two closure elements 9 are configured to engage
in a specular manner in the corresponding through openings 8 of the second half shell
5c of the outer shell 5 of the door 4.
[0143] Each closure element 9 comprises a pocket structure 10 having a corresponding concavity
portion 11 of substantially parallelepiped or prismatic shape. The concavity portion
11 is arranged to remain facing away from the outer shell 5 of the door 4 when the
closure element 9 engages in the corresponding through opening 8 and a convexity portion
18, facing the opposite side, namely towards the inner cavity 6 of the outer shell
5 of the door 4.
[0144] The concavity portion 11 of the pocket structure 10 of each closure element 9 has
a bottom 11a and an opening 11b opposite the bottom 11a, which advantageously has
the same shape as, and corresponds to, a corresponding through opening 8 of the second
half shell 5 of the outer shell 5 of the door 4.
[0145] The concavity portion 11 of the pocket structure 10 of each closure element 9 also
has a protruding surrounding edge 11b' which develops along the peripheral contour
edge of the corresponding opening 11b. The protruding and surrounding edge 11b' has
substantially the same shape as the opening 11b of the corresponding concavity portion
11 and the corresponding through opening 8 of the second half shell 5c of the outer
shell 5 of the door 8.
[0146] According to the invention, the protruding and surrounding edge 11b' of the opening
11b of the corresponding concavity portion 11 is configured to at least partially
occupy the corresponding through opening 8 of the second half 5c of the outer shell
5 of the door 4 along the contour edge of the corresponding through opening 8 so as
to ensure a quick and easy coupling between the latter and the corresponding closure
element 9. In other words, the protruding and surrounding edge 11b' of the opening
11b of each concavity portion 11 allows the corresponding closure element 9 to be
easily centered with respect to the corresponding through opening of the second half
shell 5c of the outer shell 5 of the door 4.
[0147] Opposite side surfaces 11f develop from the bottom 11a of each concavity portion
11 to end at the corresponding opening 11b. Each one of the opposite side surfaces
11f of each concavity portion 11 is provided with at least one pair of sliding ribs
11g which develop transversely, optionally orthogonally, to the bottom 11a of the
concavity portion 11, without reaching the corresponding opening 11b. Indeed, each
sliding rib 11g has an end spaced from the opening 11b of the corresponding concavity
portion 11 whereby such an end of each sliding rib 11g does not end at the opening
11b of the corresponding concavity portion 11.
[0148] On one side of each concavity portion 11, in particular on the side facing the corresponding
longer side 5e of the outer shell 5 of the door 4, a stepped side 11c is provided.
The stepped side 11c comprises at least two steps 11d located between the bottom 11a
and the opening 11b of the concavity portion 11. The two steps 11d of the stepped
side 11c of each concavity portion 11 are properly connected to each other by an intermediate
arched connection 11e, which is concave towards the corresponding opening 11b. The
stepped side 11 provides different support surfaces arranged on different levels from
each other and different from the bottom 11a of the corresponding concavity portion
11, for supporting an arm part 25b of the accessory mechanism 25 when it is in a retracted
condition, being located within the corresponding concavity portion 11.
[0149] According to the embodiment shown in Figures 6 to 13, each closure element 9 comprises
at least one peripheral surface 23 completely surrounding the opening 11b of the corresponding
concavity portion 11. The peripheral surface 23 develops outwards from the corresponding
pocket structure 10 in a plane of lie substantially parallel, preferably coincident,
with the plane of lie of the opening 11b of the corresponding concavity 11. The peripheral
surface 23 of each closure element 9 is configured to engage, according to a superimposed
relationship (as visible in Figures 4, 5, 12 and 13) an inner surface 5d of the second
half shell 5c of the outer shell 5 of the door 4 at the corresponding through opening
8 so as to close the latter and prevent, during assembly operations of the door 4,
any leakage of the thermal insulating and filling material 7 through such through
opening 8 of the outer shell 5.
[0150] The peripheral surface 23 is defined by a frame 10a of the pocket structure 10 of
each closure element 9, which is configured to close, in particular to seal, the corresponding
through opening 8 of the door 4 by adhering to the inner surface 5d of the outer shell
5 of the door 4. The action of closing each through opening 8, in particular during
the assembly operations of the door 4, is carried out by maintaining the peripheral
surface 23 of the corresponding closure element 9 in perfect adherence with the inner
surface 5d of the second half shell 5c of the outer shell 5 of the door 4.
[0151] In order to maintain the peripheral surface 23 defined by the frame 10a of the corresponding
pocket structure 10 of each closure element 9 attached to the inner surface 5d of
the second half shell 5c of the outer shell 5 of the door 4, one or more engagement
elements 24 are provided which are configured to interact with each of the closure
elements 9 in order to bond the latter to the second half shell 5c of the outer shell
5 of the door 4.
[0152] The engagement element 24 of the closure element 9 may comprise a bonding substance
(not shown in the Figures) which is properly applied to the peripheral surface 23
defined by the frame 10a of the pocket structure 10 of each closure element 9 to provide
a bonding action between the corresponding peripheral surface 23 and the corresponding
region of the inner surface 5d of the second half shell 5c of the outer shell 5 of
the door 4.
[0153] As an alternative or in addition to the use of a bonding substance, it is possible
that the engagement element 24 to comprise, for each closure element 9, two or more
portions of an adhesive tape 24a which are applied straddling between the frame 10a
of the corresponding pocket structure 10 and the inner surface 5d of second half shell
5c of the outer shell 5 of the door 4. In particular, each portion of the adhesive
tape 24a is partially superimposed on the frame 10a of the pocket structure 10 of
the closure element 9 and partially on the inner surface 5d of the second half shell
5c of the outer shell 5 of the door 4 so as to keep the corresponding closure element
9 against the second half shell 5c of the outer shell 5 of the door 4, by isolating,
like a seal, the corresponding through opening 8 with respect to the inner cavity
6 of the outer shell 5 of the door 4.
[0154] According to the embodiment shown in Figure 2, 3, 5 to 8, 11 and 12, the frame 10a
of the pocket structure 10 of each closure element 9 is provided with at least one
pair of lowers 10b located on one side of the corresponding concavity portion 11,
in particular in correspondence of the steeped side 11c of the corresponding concavity
portion 11. The pair of lowers 10b is slightly lower than the plane of the opening
10b of the corresponding concavity 11 and the latter is located between the pair of
lowers 10b as clearly visible in Figures 7 and 8.
[0155] Each lower of the pairs of lowers 10b of the frame 10a of the pocket structure 10
of each closure element 9 can have various shapes as needed. According to the embodiment
shown in Figures 2 to 4 and 6 to 9, each lower 10b of the pair of lowers 10b of each
closure element 9 has a trapezoidal shape, in particular a rectangular trapezoidal
shape, or a substantially triangular shape. Similarly to the stepped side 11c of the
corresponding concavity portion 11, the pair of lowers 10b of the frame 10a of the
corresponding pocket structure 10, provide corresponding supporting support surfaces
for supporting an end engagement flange 25c of the accessory mechanism or component
25 to reach a retracted condition wherein it is located inside the corresponding concavity
portion 11.
[0156] The protruding and surrounding edge 11b' of the opening 11b of the concavity portion
11 of the pocket structure 10 of each closure element 9, also circumscribes the lowers
10b of the pair of lowers 10b, delimiting such lowers 10b with respect to peripheral
surface 23 defined by the frame 10a of the pocket structure 10.
[0157] Considering the embodiment shown in Figures 3 to 11, the convexity portion 18 of
the pocket structure 10 of each closure element 9 is provided with at least two thickened
portions 21, in particular substantially cylindrical, to allow the accessory mechanism
or component 25 (Figures 2 and 6), to be fixed within the corresponding concavity
portion 11 by means of corresponding threaded fasteners 25a (Figure 5). Each thickened
portion 21 is located on a median plane which cuts the closure element 9 longitudinally
in half.
[0158] Each thickened portion 21 of the convexity portion 18 of the pocket structure 10
of each closure element 9 develops both outwards from the corresponding convexity
portion 18 and towards the corresponding concavity portion 11 occupying a part of
this latter. In other words, each thickened portion 21 emerges also from the bottom
11a of concavity portion 11 of the corresponding pocket structure 10. Each thickened
portion 21 also has an engagement hole 21a arranged to be engaged by a corresponding
threaded fastener 25a, optionally a screw, of the accessory mechanism or component
25.
[0159] According to this configuration, each thickened portion 21 of the convexity portion
18 of the pocket structure 10 of the corresponding closure element 9 is ready to be
pierced by a corresponding threaded fastener 25a of the accessory mechanism or component
25, from the concavity portion 11 to the convexity portion 18. By means of the threaded
fasteners 25a, it is possible to adjust the position of the corresponding accessory
mechanism or component 25 with respect to the corresponding concavity 11, by intervening
both on the distance and on the inclination of the same with respect to the bottom
11a of the corresponding concavity 11.
[0160] According to the embodiment shown in Figures 14 to 24, the invention relates to a
single closure element 9 configured to close and seal both the two through openings
8 of the second half shell 5c of the outer shell 5 of the closure element 9.
[0161] The closure element 9 comprises two specularly identical pocket structures 10, namely
one pocket structure 10 for each corresponding through opening 8 of the second half
shell 5c of the outer shell 5 of the door 4. Each pocket structure 10 has a corresponding
concavity portion 11, having a substantially rectangular or prismatic shape, arranged
to remain facing away from the outer shell 5 of the door 4, in correspondence of the
respective through opening 8, when the closure element 9 engages a band region of
the inner surface 5d of the second half shell 5c of the outer shell 5 of the door
4, by covering the two through openings 8 and a convexity portion 18, facing the opposite
side, namely towards the inner cavity 6 of the outer shell 5 of the door 4.
[0162] Similarly to the previous embodiment disclosed, each concavity portion 11 of the
closure element 9 has a bottom 11a and an opening 11b opposite the bottom 11a which,
advantageously, has the same shape of, and corresponds to, the corresponding through
opening 8 of the second half shell 5 of the outer shell of the door 8.
[0163] Each concavity portion 11 of the closure element 9 also has a protruding surrounding
edge 11b' developing along the peripheral outline of the corresponding opening 11b.
The protruding and surrounding edge 11b' has substantially the same shape of the opening
11b of the corresponding concavity portion 11 and the corresponding through opening
8 of the second half shell 5c of the outer shell 5 of the door 8.
[0164] Also in this case, the protruding and surrounding edge 11b' of the opening 11b of
each concavity portion 11 of the closure element 9 is configured to at least partially
occupy the corresponding through opening 8 of the second half shell 5c of the outer
shell 5 of the door 4 along the contour edge of the corresponding through opening
8 so as to ensure a quick and easy coupling between the closure element 9 and the
two through openings 8. The protruding and surrounding edge 11b' of the opening 11b
of each concavity portion 11 makes easy to center the closure element 9 with respect
to the two through openings 8.
[0165] As is clearly visible in Figures 17, 18 and 22, opposite side surfaces 11f develop
from the bottom 11a of each concavity portion 11 to end at the corresponding opening
11b. Each one of the opposite side surfaces 11f of each concavity portion 11 are provided
with at least one pair of sliding ribs 11g developing transversely, optionally orthogonally,
to the bottom 11a of the concavity portion 11, without reaching the corresponding
opening 11b. Each sliding rib 11g has one end spaced from the opening 11b of the corresponding
concavity portion 11 whereby such an end does not end at the opening 11b of the corresponding
concavity portion 11.
[0166] On one side of each concavity portion 11 of the closure element 9, namely the side
facing the corresponding longer side 5e of the outer shell 5 of the door 4, a stepped
side 11c is provided. The stepped side 11c comprises at least two steps 11d located
between the bottom 11a and the opening 11b of the concavity portion 11. The two steps
11d of the stepped side 11c of each concavity portion 11 are properly connected to
each other by an intermediate arched connection 11e which is concave towards the corresponding
opening 11b. The stepped side 11 provides different support surfaces arranged on different
levels from each other and different from the bottom 11a of the corresponding concavity
portion 11, for supporting an arm part 25b of the accessory mechanism 25 when it is
in a retracted condition wherein it is located within the corresponding concavity
portion 11.
[0167] According to the embodiment shown in Figures 18 to 20, the closure element 9 comprises
a peripheral surface 23 which completely surrounds the opening 11b of each concavity
portion 11. The peripheral surface 23 develops outwards from the corresponding pocket
structure 10 in a plane of lie substantially parallel, preferably coincident, to the
plane of lie of the opening 11b of the two concavity portions 11. The peripheral surface
23 is configured to engage, according to a superimposed relationship (as visible in
Figures 16, 17, 23 and 24), an inner surface 5d of the second half shell 5c of the
outer shell 5 of the door 4 along a band region corresponding to the two through openings
8 so as to close the latter and prevent, during assembly operations of the door 4,
any leakage of the thermal insulating and filling material 7 through the through openings
8 of the outer shell 5.
[0168] The peripheral surface 23 is defined by a frame 10a of the closure element 9, which
is designed to close, in particular to seal, the two through openings 8 of the second
half shell 5c of the outer shell 5 of the door 4 by adhering to the inner surface
5d around the two through openings 8. The closure element 9 also develops between
both the pocket structures 10, extending the peripheral surface 23 between these pocket
structures 10 and thus between the corresponding concavity portions 11. The action
of closing each through opening 8, in particular during the assembly operations of
the door 4 is carried out by maintaining the peripheral surface 23 of the corresponding
closure element 9 perfectly adhered to the inner surface 5d of the second half shell
5c of the outer shell 5 of the door 4.
[0169] In order to maintain the peripheral surface 23 defined by the frame 10a of the closure
element 9 on the inner surface 5d of the second half shell 5c of the outer shell 5
of the door 4 during the assembly operations, one or more engagement elements 24,
configured to interact with the closure element 9 to bond the latter to the second
half shell 5c of the outer shell 5 of the door 4, are provided.
[0170] The engagement element 24 can comprise a bonding substance (not shown in the Figures)
properly applied to the peripheral surface 23 to provide a bonding action by keeping
the closure element 9 attached to the inner surface 5d of the second half shell 5c
of the outer shell 5 of the door 4.
[0171] Alternatively or in addition to the bonding substance, the engagement element 24
can be defined by two or more portions of an adhesive tape 24a which are applied straddling
between the frame 10a and the inner surface 5d of the second half shell 5c of the
outer shell 5 of the door 4, in particular partially superimposed on the frame 10a
of the pocket structure 10 of the closure element 9 and partially superimposed on
the inner surface 5d of the second half shell 5c of the outer shell 5 of the door.
[0172] In departure from the embodiment previously disclosed in relation to Figures 2 to
13, the embodiment shown in Figures 14 to 24 does not provide any lower located in
correspondence of the steeped side 11c of each concavity portion 11 of the closure
element 9. However, it is preferable to arrange such lowers 10b in order to facilitate
the end engagement flange 25c of the accessory mechanism or component 25 to reach
the retraced condition within the corresponding concavity portion.
[0173] With regard to the embodiment shown in Figures 16, 17, 10 to 22, the convexity portion
18 of each pocket structure 10 of the closure element 9 is provided with at least
two thickened portions 21, in particular substantially cylindrical, to allow the accessory
mechanism or component 25 (Figures 14 and 18), to be fixed within the corresponding
concavity portion 11 by means of corresponding threaded fasteners 25a (Figures 17
and 22). Each thickened portion 21 is located on a median plane which cuts the closure
element 9 longitudinally in half.
[0174] Each thickened portion 21 develops both outwards from the corresponding convexity
portion 18 and towards the corresponding concavity portion 11 occupying a part of
the latter and emerging from the bottom 11a of the latter. Each thickened portion
21 also has an engagement hole 21a arranged to be engaged by a corresponding threaded
fastener 25a, optionally a screw, of the accessory mechanism or component 25. In this
way, each thickened portion 21 is ready to be pierced from the concavity portion 11
to the convexity portion 18 by a corresponding threaded fastener 25a of the accessory
mechanism or component 25. By means of the threaded fasteners 25a, the corresponding
accessory mechanism or component 25 is adjusted in its position with respect to the
distance and/or the inclination thereof with respect to the bottom 11a of the corresponding
concavity 11.
[0175] According to what is shown in Figures 16, 17, 20 to 22, the closure element comprises
a plurality of reinforcing baffles 19 arranged on the side opposite to the peripheral
surface 23, namely the side of the closure element 9 facing to the cavity 6 of the
door 4 when the closure element 9 is engaged to the inner surface 5d of the second
half shell 5c of the outer shell 5 of the door 4. The reinforcing baffles 19 of the
closure element 9 develop perpendicularly with respect to the peripheral surface 23
and cover a region extending from one pocket structure 10 to the other pocket structure
10, including a region in the middle of the two pocket structures 10.
[0176] Among the reinforcing baffles 19 of the plurality of reinforcing baffles 19, it is
possible to identify a first type of reinforcing baffles 19a which develop perpendicularly
to the peripheral surface 23 and to a prevailing direction of longitudinal development
of the closure element 9 and a second type of reinforcing baffles 19b which develop
perpendicularly to the peripheral surface 23 and to the first type of reinforcing
baffles 19a. Such reinforcing baffles 19a, 19b define a reinforcing skeleton which
embraces both convexity portions 18 of the corresponding pocket structures of the
closure element 9 by covering the frame 10a interposed between such pocket structures
10.
[0177] The present invention also relates both to a method of assembling of a household
appliance 1, in particular a built-in household appliance such as a built-in refrigerator
and to a method of assembling of a door 4 for household appliances 1.
[0178] With regard to the method of assembling of a household appliance 1, such a method
comprises the steps of:
- providing a body 2 comprising at least one compartment 3;
- providing a door 4 comprising an outer shell 5 having two through openings 8 located
on a same face of the door 4, preferably on the front face of the closure 4 wherein
the outer shell 5 defines an inner cavity 6 to be filled with a thermal insulating
and filling material 7;
- closing the two through openings 8 of the outer shell 5 by means of a corresponding
closure element 9 for each through opening 8 or by means of a single closure element
9 configured to close both through openings 8 in order to prevent any leakage of the
thermal insulating and filling material 7 during the assembly operations;
- filling the inner cavity 6 of the door 4 with the thermal insulating and filling material
7 which at least partially, optionally completely, occupies the inner cavity 6 of
the door 4, without coming out of the two through openings 8;
- positioning and fixing an accessory mechanism or component 25 within a corresponding
concavity portion 11 defined by the corresponding closure element 9;
- rotatively engaging the door 4 to the body 2.
[0179] With respect to the method of assembling a door 4 for household appliances, such
a method differs from the previous method in the steps strictly related to the formation
of the household appliance 1, namely providing the household appliance's body 2 and
rotatively engaging the door 4 with the household appliance body 2.
[0180] The method of assembling a door 4 comprises the steps of:
- producing an outer shell 5 having two through openings 8 located on a same face of
the door 4, preferably on the front face of the door 4, so as to define an inner cavity
6 to be filled with a thermal insulating and filling material 7;
- closing the two through openings 8 of the outer shell 5 by means of a corresponding
closure element 9 for each through opening 8 or by means of a single closure element
9 configured to close both through openings 8, in order to prevent any leakage of
the thermal insulating and filling material 7 during the assembly operations;
- filling the inner cavity 6 of outer shell 5 with the thermal insulating and filling
material 7 which occupies, at least partially, optionally completely, the inner cavity
6, without coming out of the two through openings 8, since it is resisted by corresponding
closure elements 9 or by the only closure element 9 provided;
- positioning and fixing an accessory mechanism or component 25 in a concavity portion
11 defined by the corresponding closure element 9.
[0181] Irrespective of the fact that the method of assembling a household appliance 1 or
a door 4 for a household appliance is carried out by using two separate closure elements
9, one for the each through opening 8 to be closed, or a single closure element 9
for closing both through openings 8, most of the steps related to the closure of the
through openings 8 are quite the same. The assembly operations will be described in
detail below with reference to the structural features of the doors 4 and the closure
elements 9 according to the embodiments already disclosed.
[0182] The step of closing the two through openings 8 of the outer shell 5 of the door 4
by means of corresponding closure elements 9 or a single closure element 9 is carried
out before the step of filling the inner cavity 6 of the door 4 with the thermal insulating
and filling material 7. In this way, the through openings 8 are closed and sealed,
preventing the thermal insulating and filling material 7 escaping from the inner cavity
6 of the door 4.
[0183] In particular, the step of closing the two through openings 8 of the outer shell
5 of the door 4 by corresponding closure elements 9 or by a single closure element
9 is carried out according to the following substeps.
[0184] In the case where two separate closure elements 9 are used:
- aligning an opening 11b of the concavity portion 11 of the corresponding pocket structure
10 of each closure element 9 with the corresponding through opening 8 of the outer
shell 5 of the door 4 from the side of an inner surface 5d of the outer shell 5;
- engaging each closure element 9 with the inner surface 5d of the outer shell 5 of
the door 4 in correspondence of the corresponding through opening 8.
[0185] In the case where a single closure element 9 is used:
- aligning an opening 11b of the concavity portion 11 of each pocket structure 10 of
the closure element 9 with the corresponding through opening 8 of the outer shell
5 of the door 4 from the side of an inner surface 5d of the outer shell 5;
- engaging the closure element 9 on the inner surface 5d of the outer shell 5 of the
door 4 along a band region of the inner surface 5d corresponding to both through openings
8.
[0186] A transition step between the step of aligning and the step of engaging is further
provided. In the transition step, a protruding surrounding edge 11b' of the opening
11b of each concavity portion 11 involved is at least partially inserted in the corresponding
through opening 8 of the second half shell 5c of the outer shell 5 of the door 5.
[0187] The step of engaging two separate closure elements 9 or a single closure element
9 on the inner surface 5d of the second half shell 5c of the outer shell 5 of the
door 4 to close the corresponding through openings 8 is carried out by an attaching
operation.
[0188] In particular, in order to carry out the fixing operation, the peripheral surface
23 of the closure element 9, which is intended to close one or both the through openings
8, is firstly superimposed on the inner surface 5d of the second half shell 5c of
the outer shell 5 of the door 4 so as to rest on this inner surface 5d by completely
surrounding the corresponding through opening 8 or both through openings 8 with the
corresponding concavity portions 11 properly matched.
[0189] The step of engaging two separate closure elements 9 or a single closure element
9 on the inner surface 5d of the second half shell 5c of the outer shell 5 of the
door 4 in order to close the corresponding through openings 8 is carried out by using
at least one engaging element 24, namely a bonding substance and/or one or more portions
of an adhesive tape 24a.
[0190] When a bonding substance is used such a bonding substance is applied to the peripheral
surface 23 of the closure elements 9 or the closure element 9 used to close the through
openings 8 of the second half shell 5c of the outer shell of the door 4, before the
peripheral surface is superimposed on the corresponding inner surface 5d of the outer
shell 5 of the door.
[0191] In the event that one or more portions of an adhesive tape 24a are used to keep the
closure elements 9 or the closure element 9 against the inner surface 5d of the second
half shell 5c of the outer shell 5 of the door 4 in order to close the through openings
8 of the latter, each portion of the adhesive tape 24a is applied to the corresponding
frame(s) 10a, straddling between the frame(s) 10a and the inner surface 5d of the
second half shell 5c of the outer shell 5 of the door 4. In particular, each portion
of the adhesive tape 24a applied to the frame 10a of a closure element 9 used, is
partially superimposed on the frame 10a of the corresponding closure element 9 and
partially on the inner surface 5d of the second half shell 5c of the outer shell 5
of the door 4.
ADVANTAGES
[0192] First of all, the provision of one or more closure elements providing concavity portions
for accommodating corresponding accessory mechanisms as push-to-open mechanisms on
a front face of the outer shell of the doors of the household appliances increases
the activation region of such push-to-open mechanisms when the user performs a pushing
action on the doors of the piece of furniture which are connected to the doors of
the household appliances by the push-to-open mechanisms.
[0193] Furthermore, the positioning of the push-to-open mechanisms on the front faces of
the doors of the household appliances improves the reactivity of such push-to-open
mechanisms when activated by the users, resulting in a timely response of the latter
when triggered.
[0194] It should also to be noted that the use of one or more closure elements provided
with one or more concavity portions for housing the corresponding accessory push-to-open
mechanisms prevents any damage to the outer shells of the door because such accessory
push-to-open mechanisms are screwed directly to the thickened portions of the corresponding
pocket structures of the corresponding closure elements.
[0195] In addition, the provision of one or more closure elements on the front face of the
outer shell of the doors allows the overall time for assembling the doors of the household
appliances to be significantly reduced by making the operations for closing the through
openings of the doors as well as the operations for fixing and adjusting the accessory
push-to-open mechanisms, easy and simple to perform.
1. Household appliance (1), in particular a built-in household appliance, optionally
a built-in refrigerating appliance such as a fridge or a freezer or an integrated
fridge-freezer, comprising:
- a body (2), defining at least one compartment (3);
- a door (4) movably engaged with the body (2) and preferably connected to the body
(2) through at least one rotation hinge, the door (4) being movable between a closed
position wherein the door (4) is configured to isolate the corresponding compartment
(3) from an external environment, and at least one open position wherein the compartment
(3) is in communication with the external environment, the door (4) comprising an
outer shell (5) defining, at least partly and preferably in combination with an inner
liner of the door (4), an inner cavity (6) in which at least one thermal insulating
and/or filling material (7) such as polyurethane foam is arranged, the outer shell
(5) of the door (4) having at least one through opening (8), the door (4) comprising
at least one closure element (9) preferably made of a plastic material, the at least
one closure element (9) being configured to obstruct the at least one through opening
(8) of the outer shell (5) of the door (4), wherein the closure element (9) comprises:
∘ at least one pocket structure (10) having at least one concavity portion (11) arranged
to remain facing away from the outer shell (5) of the door (4), the concavity portion
(11) having a bottom (11a) and an opening (11b) opposite the bottom (11a), the opening
(11b) being in correspondence with the at least one through opening (8) of the door
(4), wherein the at least one through opening (8) of the outer shell (5) of the door
(4) and the opening (11b) of the at least one concavity portion (11) of the at least
one pocket structure (10) preferably share substantially the same shape;
∘ at least one frame (10a) at least partially, optionally completely, surrounding
the opening (11b) of the concavity portion (11), wherein a peripheral surface (23),
preferably a substantially flat peripheral surface (23), developing from the pocket
structure (10) is defined by the frame (10a) and is configured to be pressed against
and/or to be attached or glued on and/or to engage, according to a superimposed relationship,
an inner surface (5d) of the outer shell (5) of the door (4) at the at least one through
opening (8), so as to prevent or to limit leakages of the thermal insulating and/or
filling material (7) through the at least one through opening (8) of the outer shell
(5) of the door (4), in particular during a filling, optionally pressure filling,
operation of the inner cavity (6) with the thermal insulating and/or filling material
(7), optionally wherein the frame (10a) is configured to cause an obstruction of,
in particular to seal, the respective through opening (8) of the outer shell (5) of
the door (4) when the respective peripheral surface (23) is adhered to the inner surface
(5d) of the outer shell (5) of the door (4).
2. Household appliance (1) according to the previous claim, wherein the door (4) further
comprises at least one attachment element (24) operative between said at least one
frame (10a) of the at least one closure element (9) and said outer shell (5), said
at least one attachment element (24) being configured to establish an at least temporary
adhesion of the peripheral surface (23) defined by the frame (10a) of the closure
element (9) to the inner surface (5d) of the outer shell (5) of the door (4), said
at least temporary adhesion being in particular effective at least during the manufacturing
of the door (4), in particular during the filling, optionally pressure filling, operation
of the inner cavity (6) with the thermal insulating and/or filling material (7) and
during the possible subsequent hardening of the thermal insulating and/or filling
material (7) within the inner cavity (6), in particular the at least one attachment
element (24) comprising a bonding substance such as glue.
3. Household appliance (1) according to the previous claim, wherein the attachment element
(24) comprises at least one strip of bi-adhesive tape (24a), optionally two or more
strips of bi-adhesive tape (24a), applied straddling between the frame (10a) of the
corresponding pocket structure (10) of the closure element (9) and the outer shell
(5) of the door (4) and/or at least one strip of adhesive tape (24a), optionally two
or more strips of adhesive tape (24a), applied to the frame (10a) of the corresponding
pocket structure (10) of the closure element (9) and the outer shell (5) of the door
(4) so as to be partially on the frame (10a) of the closure element (9) and partially
on the outer shell (5) of the door (4).
4. Household appliance (1) according to anyone of the previous claims, wherein the concavity
portion (11) of the at least one pocket structure (10) of the closure element (9)
has a shape configured to house an accessory mechanism or component (25) of the household
appliance (1), optionally a push-to-open mechanism configured for coupling the door
(4) of the household appliance (1) with a door of a cabinet, in particular the concavity
portion (11) having a substantially parallelepiped or prismatic shape wherein the
length is at least two times the width, optionally at least four times the width,
more optionally at least six times the width, preferably wherein the concavity portion
(11) of the at least one pocket structure (10) of the closure element (9) is roughly
counter-shaped compared to the shape of the push-to-open mechanism and/or preferably
wherein the concavity portion (11) of the at least one pocket structure (10) of the
closure element (9) is configured to establish a shape coupling with the push-to-open
mechanism.
5. Household appliance (1) according to anyone of the previous claims, wherein:
- the concavity portion (11) of the at least one pocket structure (10) of the closure
element (9) has at least one stepped side (11c) comprising at least two steps (11d)
between a bottom (11a) and the opening (11b) of the concavity portion (11) connected
to each other by an intermediate arched connection (11e), optionally the concavity
portion (11) of the pocket structure (10) being provided with a plurality of sliding
ribs (11g) disposed on side opposite surfaces (11f) of the concavity portion (11)
transversely, optionally orthogonally, to the bottom (11a) of the concavity portion
(11), in particular each sliding rib (11g) of the concavity portion (11) of the pocket
structure (10) developing between the bottom (11a) and the opening (11b) of the concavity
portion (11) with one end spaced from the opening (11b) of the concavity portion (11),
namely not ending at the opening (11b) of the concavity portion (11); and/or
- the opening (11b) of the concavity portion (11) of the at least one pocket structure
(10) of the closure element (9) has a protruding surrounding edge (11b') developing
along a peripheral outline of the opening (11b), the protruding and surrounding edge
(11b') having substantially the same shape of the opening (11b) of the corresponding
concavity (11) and the at least one through opening (8) of the door (4) and being
configured to occupy, at least partially, the at least one through opening (8) of
the door (4) along an contour edge of the at least one through opening (8) of the
door (4).
6. Household appliance (1) according to anyone of the previous claims, wherein the at
least one pocket structure (10) of the closure element (9) has a convexity portion
(18) facing away from the concavity portion (11) of the closure element (9), the convexity
portion (18) having at least two thickened portions (21), optionally at least two
substantially cylindrical thickened portions (21), developing outwards the concavity
portion (11) and configured to allow the accessory mechanism or component (25) of
the household appliance (1), optionally push-to-open mechanism, to be fixed within
the concavity portion (11) by means of corresponding threaded fasteners (25a), in
particular each thickened portion (21) being located on a median plane that cuts longitudinally
in half the closure element (9), optionally wherein each thickened portion (21) develops
outwards the convexity portion (18) of the at least one pocket structure (10) and
optionally towards the concavity portion (11) occupying a part of the concavity portion
(11), in particular each thickened portion (21) emerging from the bottom (11a) of
the concavity portion (11) and being configured to be pierced by a threaded fastener
(25a), optionally accessory mechanism or component (25) of the household appliance
(1), more optionally each thickened portion (21) having an engagement hole (21a) arranged
to be engaged by a threaded fastener (25a), in particular a screw, of the accessory
mechanism or component (25) of the household appliance (1).
7. Household appliance (1) according to anyone of the previous claims, wherein the outer
shell (5) of the door (4) has two through openings (8), optionally located on the
same face of the outer shell (5) of the door (4), more optionally positioned at the
same level and/or height of the outer shell (5) of the door (4), in particular aligned
longitudinally along a direction orthogonal to two opposite sides of the outer shell
(5) of the door (4), optionally the longer sides (5e), and parallel to the other opposite
sides of the outer shell (5) of the door (4), optionally the shorter sides (5f), in
particular each of the two through openings (8) of the outer shell (5) of the door
(4) being positioned close to a corresponding longer side (5e) of the outer shell
(5) of the door (4).
8. Household appliance (1) according to anyone of the claims 1 to 7, wherein the household
appliance (1) comprises a closure element (9) for each of the two through openings
(8) of the outer shell (5) of the door (4), each closure element (9) being configured
to close the corresponding through opening (8) of the outer shell (5) of the door
(4), the closure elements (9) being in particular specularly identical.
9. Household appliance (1) according to anyone of the claims 1 to 7, wherein the household
appliance (1) comprises a single closure element (9) configured to close the two through
openings (8) of the outer shell (5) of the door (4), optionally wherein the closure
element (9) comprises:
- a pocket structure (10) for each of the two through openings (8) of the outer shell
(5) of the door (4), each pocket structure (10) of the closure element (9) having
at least one concavity portion (11) arranged to remain facing away from the outer
shell (5) of the door (4), each concavity portion (11) having a bottom (11a) and an
opening (11b) opposite the bottom (11a), each opening (11b) being in correspondence
with the respective through opening (8) of the outer shell (5) of the door (4), each
through opening (8) of the outer shell (5) of the door (4) and the opening (11b) of
the concavity portion (11) of the respective pocket structure (10) preferably sharing
substantially the same shape;
- a frame (10a) at least partially, optionally completely, surrounding the openings
(11b) of the concavity portions (11) of the pocket structures (10) of the closure
element (9), wherein the peripheral surface (23), preferably the substantially flat
peripheral surface (23), is defined by the frame (10a) and develops from, and around,
the pocket structures (10), the peripheral surface (23) being configured to be pressed
against and/or to be attached or glued on and/or to engage, according to a superimposed
relationship, an inner surface (5d) of the outer shell (5) of th door (4) along a
band region of the inner surface (5d) corresponding to the two through openings (8)
of the door (4) and/or bridging the two through openings (8) of the outer shell (5)
of the door (4), so as to prevent or to limit leakages of the thermal insulating and/or
filling material (7) through the two through openings (8) of the door (4), in particular
during a filling, optionally pressure filling, operation of the inner cavity (6) with
the thermal insulating and/or filling material (7), optionally wherein the frame (10a)
is configured to cause an obstruction of, in particular to seal, the two through openings
(8) of the door (4) when the peripheral surface (23) is adhered to the inner surface
(5d) of the outer shell (5) of the door (4), wherein the frame (10a) of the closure
element (9) also develops between the two pocket structures (10), optionally wherein
the peripheral surface (23) is extended between the two pocket structures (10); and
- optionally a plurality of reinforcing baffles (19) arranged on the side opposite
to the peripheral surface (23), namely the side of the closure element (9) facing
to the cavity (6) of the door (4) when the closure element (9) is attached to the
inner surface (5d) of the outer shell (5) of the door (4), the reinforcing baffles
(19) of the closure element (9) covering an area extending from a first of the pocket
structures (10) to a second of the pocket structures (10), in particular in an area
arranged at the middle of the two pocket structures (10), optionally the reinforcing
baffles (19) of the plurality of the reinforcing baffles (19) developing perpendicular
with respect to the peripheral surface (23), in particular the plurality of the reinforcing
baffles (19) comprising reinforcing baffles of a first type (19a) and reinforcing
baffles of a second type (19b), wherein the reinforcing baffles of the first type
(19a) develop substantially perpendicularly to the peripheral surface (23) and to
a prevailing direction of longitudinal development of the closure element (9) and
wherein the reinforcement baffles of the second type (19b) develop substantially perpendicularly
to the peripheral surface (23) and to the reinforcing baffles of the first type (19a).
10. Household appliance (1), in particular built-in household appliance, optionally built-in
refrigerating appliance such as a fridge or a freezer or an integrated fridge-freezer,
the household appliance (1) being preferably but not exclusively according to anyone
of the previous claims, wherein the household appliance (1) comprises:
- a body (2), defining at least one compartment (3);
- at least one door (4) connected to the body through at least one rotation hinge,
the door (4) of the household appliance (1) being movable between a closed position
wherein the door (4) is configured to isolate the corresponding compartment (3) from
an external environment, and an open position wherein the compartment (3) is in communication
with the external environment, wherein the door (4) of the household appliance (1)
exhibits a front surface and extends in height between a first edge of the door (4)
and a second edge of the door (4), wherein the first edge of the door (4) can be an
upper edge of the door (4) and the second edge of the door (4) can be a lower edge
of the door (4) or wherein the first edge of the door (4) can be a lower edge of the
door (4) and the second edge of the door (4) can be an upper edge of the door (4);
and
- at least one push-to-open mechanism configured for coupling the door (4) of the
household appliance (1) with a door of a cabinet, wherein the push-to-open mechanism
comprises:
∘ an arm configured to connect the door (4) of the household appliance (1) to the
door of the cabinet;
∘ a push latch configured to selectively lock the arm in a locked position; and
∘ optionally at least one spring configured to cause movement of the arm from the
locked position to an unlocked position when the push latch is unlocked,
characterised in that the push-to-open mechanism is assembled to, in particular fastened to, the door (4)
of the household appliance (1) in correspondence of the front surface and
in that, when the push-to-open mechanism is assembled to the door (4), the distance between
the barycenter of the push-to-open mechanism and the first edge of the door (4) is
less than ten times, preferably less than five times, more preferably less than twice,
the distance between the barycenter of the push-to-open mechanism and the second edge
of the door (4),
in particular wherein:
- the push-to-open system further includes a runner configured to be coupled to the
door of the cabinet door and a slide coupled to the arm and configured to move along
the runner and/or
- one of the push latch and the arm has a receiver and the other of the push latch
and the arm has a plunger configured to selectively mate with the receiver and/or
- the arm is configured to pivot relative to the door (4) of the household appliance
(1) between the locked position and the unlocked position such that, when the household
appliance (1) is installed within the cabinet with the arm connecting the door (4)
of the household appliance (1) to the door of the cabinet, pushing the door of the
cabinet towards the door (4) of the household appliance (1) unlocks the push latch
and movement of the arm from the locked position to the unlocked position causes movement
of the door of the cabinet relative to the door (4) of the household appliance (1)
enabling a user to grasp the door of the cabinet door and pull on the door of the
cabinet to open the door (4) of the household appliance (1).
11. Door (4) for household appliances (1), in particular built-in household appliances,
optionally built-in refrigerating appliances such as fridges or fridges or freezers
or integrated fridge-freezers, comprising:
- an outer shell (5) defining, at least partly and preferably in combination with
an inner liner of the door (4), an inner cavity (6) in which at least one thermal
insulating and/or filling material (7) such as polyurethane foam is arranged, the
outer shell (5) of the door (4) having two through openings (8) located on a same
face of the outer shell (5) of the door (4);
- a pair of distinct closure elements (9), each of the distinct closure elements (9)
being preferably made of a plastic material and being configured to obstruct a respective
of the two through openings (8) of the outer shell (5) of the door (4) or a single
closure element (9) preferably made of a plastic material and configured to obstruct
the two through openings (8) of the outer shell (5) of the door (4), wherein each
of the distinct closure element (9) comprises or wherein the single closure element
(9) comprises:
∘ at least one pocket structure (10), in particular a pocket structure (10) or two
pocket structures (10), the at least one pocket structure (10) having at least one
concavity portion (11) arranged to remain facing away from the outer shell (5) of
the door (4), the at least one concavity portion (11) having a bottom (11a) and an
opening (11b) opposite the bottom (11a), the opening (11b) being in correspondence
with a respective through opening (8) of the outer shell (5) of the door (4), wherein
the at least one through opening (8) of the outer shell (5) of the door (4) and the
opening (11b) of the at least one concavity portion (11) of the at least one pocket
structure (10) preferably share substantially the same shape;
∘ at least one frame (10a) at least partially, optionally completely, surrounding
the opening (11b) of at least one concavity portion (11), wherein a peripheral surface
(23), preferably a substantially flat peripheral surface (23), developing from at
least one pocket structure (10) is defined by the at least one frame (10a) and is
configured to be pressed against and/or to be attached or glued on and/or to engage,
according to a superimposed relationship, an inner surface (5d) of the outer shell
(5) of the door (4) at the at least one through opening (8), so as to prevent or to
limit leakages of the thermal insulating and/or filling material (7) through the at
least one through opening (8) of the outer shell (5) of the door (4), in particular
during a filling, optionally pressure filling, operation of the inner cavity (6) with
the thermal insulating and/or filling material (7), optionally wherein the at least
one frame (10a) is configured to cause an obstruction of, in particular to seal, the
respective through opening (8) of the outer shell (5) of the door (4) when the respective
peripheral surface (23) is adhered to the inner surface (5d) of the outer shell (5)
of the door (4).
12. Method for manufacturing a door (4) for household appliances (1), in particular built-in
household appliances, optionally built-in refrigerating appliances such as fridges
or freezers or integrated frige-freezers, comprising the steps of:
i. providing an outer shell (5), an inner liner and at least one closure element (9),
wherein the outer shell (5) has at least one through opening (8) and the closure element
(9) has at least one pocket structure (10), the at least one pocket structure (10)
comprising at least one concavity portion (11) and at least one frame (10a), the at
least one concavity portion (11) having a bottom (11a) and an opening (11b) opposite
the bottom (11a), the at least one frame (10a) at least partially, optionally completely,
surrounding the opening (11b) of the at least one concavity portion (11), a peripheral
surface (23), preferably a substantially flat peripheral surface (23), developing
from the at least one pocket structure (10) being defined by the at least one frame
(10a);
ii. attaching at least one closure element (9) an inner surface (5d) of the outer
shell (5) of the door (4) by means of an at least temporary adhesion of the at least
one closure element (9) to the outer shell (5) of the door (4), the at least one temporary
adhesion being established between the peripheral surface (23) of the at least one
frame (10a) of the at least one closure element (9) and the inner surface (5d) of
the outer shell (5) of the door (4) with the opening (11b) of the at least one concavity
portion (11) substantially aligned with the at least one through opening (8) of the
outer shell (5) of the door (4), so as to obstruct the at least one through opening
(8) of the outer shell (5) of the door (4) by means of the at least one closure element
(9), with the at least one concavity portion (11) facing away from inner cavity (6)
of the outer shell (5) of the door (4);
iii. filling, in particular under pressure, the inner cavity (6) of the door (4) with
a thermal insulating and/or filling material (7) such as polyurethane foam, the thermal
insulating and/or filling material (7) occupying, at least partially, optionally completely,
the inner cavity (6), with the at least one closure element (9) counteracting possible
thermal insulating and/or filling material coming out of the at least one through
opening (8) of the outer shell (5) of the door (4).
13. Method according to claim 12, further comprising the step of:
iv. positioning an accessory mechanism or component (25), in particular a push-to-open
mechanism configured for coupling the door (4) of the household appliance (1) with
a door of a cabinet, inside the at least one concavity portion (11) of the at least
one pocket structure (10),
wherein the accessory mechanism or component (25) received inside the at least one
concavity portion (11) of the at least one pocket structure (10) is preferably fixed
to the at least one closure element (9), in particular to the at least one pocket
structure (10) of the at least one closure element (9), preferably by means of at
least one threaded fastener (25a).
14. Method according to claim 12 or to claim 13, wherein the step of attaching is performed
by means of an at least one attachment element (24) operative between the at least
one frame (10a) of the at least one closure element (9) and said outer shell (5),
in particular between the peripheral surface (23) defined by at least one frame (10a)
of the at least one closure element (9) and the inner surface (5d) of the outer shell
(5) of the door (4), wherein the attachment element (24) comprises at least one strip
of bi-adhesive tape (24a), optionally two or more strips of bi-adhesive tape (24a),
applied straddling between the at least one frame (10a) of the at least one pocket
structure (10) of the at least one closure element (9) and the outer shell (5) of
the door (4) and/or at least one strip of adhesive tape (24a), optionally two or more
strips of adhesive tape (24a), applied to the at least one frame (10a) of the at least
one pocket structure (10) of the at least one closure element (9) and the outer shell
(5) of the door (4) so as to be partially on the at least one frame (10a) of the at
least one closure element (9) and partially on the outer shell (5) of the door (4).
15. Method according to anyone of claims 12 to 14, wherein the outer shell (5) has two
through openings (8) and the at least one closure element (9) is a single closure
element (9) having two pocket structures (10) comprising each a concavity portion
(11), wherein the at least one frame (10a) surrounds the openings (11b) of the two
concavity portions (11) and develops between the two pocket structures (10), wherein
in the step of attaching the openings (11b) of the two concavity portions (11) are
substantially aligned with the respective through opening (8) of the outer shell (5)
of the door (4) with the two concavity portions (11) facing both away from inner cavity
(6) of the outer shell (5) of the door (4), so that the two through openings (8) of
the outer shell (5) of the door (4) are simultaneously obstructed by means of said
single one closure element (9).