Technical Field
[0001] The present disclosure relates to a method for producing a liquid-repellent fiber,
and particularly relates to a method for producing a liquid-repellent fiber by using
supercritical carbon dioxide as a treatment medium.
Background Art
[0002] In recent years, research and development of technology for applying supercritical
carbon dioxide to treatment of fabrics have been progressing.
[0003] Patent document 1 discloses a fiber treatment method for using a fiber treatment
agent that contains supercritical carbon dioxide or liquefied carbon dioxide, water,
and a surfactant to form reverse micelles in treating fibers or textile products.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0005] However, the cited Patent document 1 does not specifically describe how to impart
liquid repellency to fibers. Moreover, combined use of water and a surfactant is essential,
which may be industrially disadvantageous from the viewpoint of productivity. Furthermore,
water is a precious resource accompanying recent worsening of environmental problems,
and reduction of the amount of water used industrially and the amount of wastewater
discharged have been of major concern.
[0006] An object of the present disclosure is to provide a novel method for imparting liquid
repellency to fibers in spite of reducing the amount of water and/or a surfactant
and preferably without using water and/or surfactant.
Solution to Problem
[0007] The present disclosure includes the following embodiments.
[Item 1]
[0008] A method for producing a liquid-repellent fiber, comprising a fiber treatment of
treating a fiber substrate with a repellent containing a liquid-repellent compound
using supercritical carbon dioxide as a treatment medium.
[Item 2]
[0009] The method for producing a liquid-repellent fiber according to item 1, wherein a
water contact angle of the liquid-repellent compound is 35° or more.
[Item 3]
[0010] The method for producing a liquid-repellent fiber according to item 1 or 2, wherein
the liquid-repellent compound has a group represented by the following formula:
-X-R
n
wherein
X is a direct bond or a 1 + n valent group,
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent, or a polysiloxane
group, and
n is 1 or more and 3 or less.
[Item 4]
[0011] The method for producing a liquid-repellent fiber according to item 3, wherein R
is an aliphatic hydrocarbon group having 6 or more and 40 or less carbon atoms and
optionally having a substituent, and R has 12 or more carbon atoms.
[Item 5]
[0012] The method for producing a liquid-repellent fiber according to item 3 or 4, wherein
X is a 1 + n valent group composed of one or more selected from the group consisting
of X
1 composed of one or more selected from the group consisting of a direct bond, -O-,
-C(=O)-, -S(=O)
2-, -NR'-, -C(OR')R'-, and - C(OR')(-)
2, wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms, and
X
2 which is a hydrocarbon group having 1 to 40 carbon atoms.
[Item 6]
[0013] The method for producing a liquid-repellent fiber according to any one of items 3
to 5, wherein X is a group represented by -X
1- or
-X
1-X
2-X
1-
wherein
X1 is independently at each occurrence
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-;
-SO2- ;
-SO2NR'-;
-C(OR')R'- or
-C(OR')(-)2
wherein
R' is independently at each occurrence a hydrogen atom or a hydrocarbon group having
1 to 4 carbon atoms; and
X2 is a hydrocarbon group having 1 to 40 carbon atoms.
[Item 7]
[0014] The method for producing a liquid-repellent fiber according to any one of items 1
to 6, wherein the liquid-repellent compound has a repeating unit derived from a compound
represented by the following formula:
CH
2=C(-Q)-C(=O)-X-R
n
wherein
Q is a hydrogen atom, a monovalent organic group, or a halogen atom;
X is a 1 + n valent group composed of one or more selected from the group consisting
of
X1 composed of one or more selected from the group consisting of a direct bond, -O-,
-C(=O)-, -S(=O)2-, -NR'-, - C(OR')R'-, and -C(OR')(-)2, wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms, and
X2 which is a hydrocarbon group having 1 to 40 carbon atoms; R is an aliphatic hydrocarbon
group having 6 or more and 40 or less carbon atoms and optionally having a substituent;
and n is 1 to 3.
[Item 8]
[0015] The method for producing a liquid-repellent fiber according to item 7, wherein X
is a group represented by the following formula:
-X
1- or -X
1-X
2-X
1-
wherein
X
1 is independently at each occurrence -O-, -NR'-, -C(=O)-NR'-, -NR'-C(=O)-, or -NR'-C(=O)-NR'-,
wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms; and
X
2 is a hydrocarbon group having 1 to 40 carbon atoms.
[Item 9]
[0016] The method for producing a liquid-repellent fiber according to any one of items 1
to 6, wherein the liquid-repellent compound is a compound in which one or more base
material compounds selected from the group consisting of a monosaccharide, a polysaccharide,
an alcohol, a polyol, a carboxylic acid, a polyvalent carboxylic acid, and derivatives
thereof are modified with a group represented by the following formula:
-X-R
n
wherein
X is a direct bond or a 1 + n valent group,
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent, and
n is an integer of 1 to 3.
[Item 10]
[0017] The method for producing a liquid-repellent fiber according to item 9, wherein the
base material compound is one or more selected from the group consisting of starch,
cellulose, curdlan, pullulan, carrageenan, guar gum, chitin, chitosan, locust bean
gum, kappa carrageenan, iota carrageenan, isomaltodextrin, xanthan gum, gellan gum,
tamarind seed gum, cycloamylose, glucose, sucrose, mannitol, sorbitol, sorbitan, maltitol,
stevioside, dextrin, cyclodextrin, glycerin, polyglycerin, menthol, xylitol, sucralose,
fructose, maltose, trehalose, lactosucrose, erythritol, vanillin, cholesterol, glucosamine,
catechin, anthocyanin, quercetin, citric acid, malic acid, gluconic acid, alginic
acid, butyric acid, lactic acid, tartaric acid, oxalic acid, malonic acid, succinic
acid, fumaric acid, maleic acid, chlorogenic acid, aldonic acid, uronic acid, aldaric
acid, phytic acid, ascorbic acid, and derivatives thereof.
[Item 11]
[0018] The method for producing a liquid-repellent fiber according to item 9 or 10, wherein
the base material compound is a glycerin polymer or a citric acid polymer.
[Item 12]
[0019] The method for producing a liquid-repellent fiber according to any one of items 9
to 11, wherein the base material compound has a hydroxy group, and
the hydroxy group forms a group represented by the following formula:
-O-;
-O-C(=O)-;
-O-C(=O)-NR'-
or
-O-C=S-NR'-
wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms,
in the liquid-repellent compound.
[Item 13]
[0020] The method for producing a liquid-repellent fiber according to any one of items 9
to 12, wherein the base material compound has a carboxyl group, and
the carboxyl group forms a group represented by the following formula:
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-
or
-C(=O)-S-
wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms,
in the liquid-repellent compound.
[Item 14]
[0021] The method for producing a liquid-repellent fiber according to any one of items 1
to 6, wherein the liquid-repellent compound is a compound represented by the following
formula:
A(-X-R
n)
m
wherein
A is an m valent group obtained by removing m hydrogen atoms from an aromatic ring
or a nitrogen-containing heterocyclic ring optionally having a substituent;
X is independently at each occurrence a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent;
n is independently at each occurrence 1 or more and 3 or less; and
m is 1 or more and 6 or less.
[Item 15]
[0022] The method for producing a liquid-repellent fiber according to any one of Items 1
to 6, wherein the liquid-repellent compound is a compound obtained by polymerizing
a compound represented by the following formula:
A(-X-R
n)
m
wherein
A is an m valent group obtained by removing m hydrogen atoms from an aromatic ring
or a nitrogen-containing heterocyclic ring optionally having a substituent;
X is independently at each occurrence a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent;
n is independently at each occurrence 1 or more and 3 or less; and
m is 1 or more and 6 or less,
via a substituent of A.
[Item 16]
[0023] The method for producing a liquid-repellent fiber according to item 14 or 15, wherein
X is a group represented by the following formula:
-X
1-
or
-X
1-X
2-X
1-
wherein
X1 is independently at each occurrence
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-;
-C(OR')R'- or
-C(OR')(-)2
wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon group
having 1 to 4 carbon atoms, and
X2 is a hydrocarbon group having 1 to 40 carbon atoms.
[Item 17]
[0024] The method for producing a liquid-repellent fiber according to any one of items 1
to 6, wherein the liquid-repellent compound is a reaction product of an isocyanate
group-containing compound and an isocyanate-reactive compound.
[Item 18]
[0025] The method for producing a liquid-repellent fiber according to any one of items 1
to 6, wherein the liquid-repellent compound has a polysiloxane group.
[Item 19]
[0026] The method for producing a liquid-repellent fiber according to item 18, wherein the
liquid-repellent compound has the polysiloxane group in a side chain.
[Item 20]
[0027] The method for producing a liquid-repellent fiber according to any one of the items
1 to 6, wherein the liquid-repellent compound is an amine modified product having:
an amine backbone; and
one or more aliphatic hydrocarbon-containing groups represented by the following formula:
-XN- Rn
wherein
XN is a direct bond or a 1 + n valent group,
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and to 40 or less carbon atoms and optionally having a substituent, and
n is an integer of 1 or more and 3 or less,
wherein at least one of the aliphatic hydrocarbon-containing groups is bonded to a
nitrogen atom of the amine backbone.
[Item 21]
[0028] The repellent according to item 20, wherein the amine backbone is composed of a monovalent
to trivalent amino group and a chain saturated aliphatic hydrocarbon group or aromatic
hydrocarbon group optionally interrupted by an oxygen atom and/or a sulfur atom.
[Item 22]
[0029] The method for producing a liquid-repellent fiber according to any one of claims
1 to 21, wherein the fiber is a polyester or polyester blended fiber.
[Item 23]
[0030] The method for producing a liquid-repellent fiber according to any one of claims
1 to 22, wherein a water concentration in a treatment agent for treating the fiber
substrate is 0.001 mol/L or less.
[Item 24]
[0031] A composition comprising the liquid-repellent compound defined in any one of items
1 to 21 and supercritical carbon dioxide.
[Item 25]
[0032] A repellent comprising the liquid-repellent compound defined in any one of items
1 to 21 and supercritical carbon dioxide.
[Item 26]
[0033] A fiber subjected to water-repellent treatment with a composition or repellent comprising
the liquid-repellent compound defined in any one of items 1 to 21.
Advantageous Effect of Invention
[0034] According to the method for producing a liquid-repellent fiber in the present disclosure,
liquid repellency can be imparted to the fibers by using various liquid-repellent
compounds in spite of reducing the amount of water and/or surfactant and preferably
without using water and/or a surfactant.
Description of Embodiments
<Definition of Terms>
[0035] As used herein, the "n valent group" refers to a group having n bonds, i.e., a group
forming n bonds. The "n valent organic group" refers to a n valent group containing
carbon. Such organic groups are not limited, but can be hydrocarbon groups or derivatives
thereof. The derivative of the hydrocarbon group refers to a group that has one or
more of N, O, S, Si, amide, sulfonyl, siloxane, carbonyl, carbonyloxy, etc., at an
end or in a molecular chain of a hydrocarbon group.
[0036] As used herein, the "hydrocarbon group" refers to a group containing carbon and hydrogen
and a group in which a hydrogen atom is removed from the hydrocarbon. Such a hydrocarbon
group is not limited, but examples thereof include C
1-20 hydrocarbon groups, such as an aliphatic hydrocarbon group and an aromatic hydrocarbon
group. The "aliphatic hydrocarbon group" may be either linear, branched chain, or
cyclic, and may be either saturated or unsaturated. The hydrocarbon group may contain
one or more ring structures. The hydrocarbon group may be substituted with one or
more substituents.
[0037] In the present description, regardless of whether "independently at each occurrence,"
"independently with each other," "each independently," or similar expressions are
explicitly stated, with the exception of case where they are exceptions, when a term
(symbol) that may occur a plurality of times in a chemical structure is defined, the
definition applies independently at each occurrence.
<Repellent>
[0038] The repellent in the present disclosure can impart liquid repellency to a fiber substrate,
and can function as at least one selected from the group consisting of a water-repellent
agent, an oil-repellent agent, an oil-resistant agent, and a water-resistant agent.
According to the present disclosure, the repellent can satisfactorily impart liquid
repellency to a fiber substrate in spite of reducing the amount of water and/or a
surfactant in the repellent, resulting in being advantageous from an industrial viewpoint
and/or an environmental protection viewpoint.
[0039] The repellent in the present disclosure contains a liquid-repellent compound. For
example, the repellent in the present disclosure may be a liquid-repellent compound
singly. The repellent according to the present disclosure may contain, in addition
to the liquid-repellent compound, supercritical carbon dioxide as a treatment medium
and/or other components.
[0040] The repellent in the present disclosure may be free of any selected from the group
consisting of a compound having a fluoroalkyl group having 8 or more carbon atoms,
a compound having a perfluoroalkyl group having 8 or more carbon atoms, a compound
having a fluoroalkyl group having 4 or more carbon atoms, a compound having a perfluoroalkyl
group having 4 or more carbon atoms, a compound having a perfluoroalkyl group, a compound
having a fluoroalkyl group and a compound having a fluorine atom. The repellent in
the present disclosure can impart liquid repellency to a substrate even free of these
fluorine compounds.
{Liquid-Repellent Compound}
[0041] The liquid-repellent compound in the present disclosure is capable of adhering to
a fiber substrate and imparting liquid repellency to a fiber substrate.
[0042] A water contact angle of the liquid-repellent compound may be 35° or more, 40° or
more, 45° or more, 50° or more, 55° or more, 65° or more, 75° or more, 85° or more,
90° or more, or 100° or more. The water contact angle of the liquid-repellent compound
may be 160° or less, 140° or less, 130° or less, 120° or less, 110° or less, 100°
or less, or 90° or less. The liquid-repellent compound having a water contact angle
of the above lower limit or more can favorably impart liquid repellency (particularly
water-repellency) to a fiber substrate. The water contact angle is a static contact
angle of the liquid-repellent compound to a spin-coated film, as shown in Example,
and is obtained by dropping 2 µL of water onto the spin-coated film and measuring
a contact angle one second after the drop.
[0043] A solubility parameter (SP value) of the liquid-repellent compound may be 6 or more,
7 or more, 7.5 or more, 8 or more, 8.5 or more, 9 or more, 9.5 or more, 10 or more,
10.5 or more, 11 or more, 11.5 or more, or 12 or more, and is preferably 8 or more
and more preferably 9 or more. The solubility parameter (SP value) of the liquid-repellent
compound may be 18 or less, 16 or less, 15.5 or less, 15 or less, 14.5 or less, 14
or less, 13.5 or less, 13 or less, 12.5 or less, 12 or less, 11.5 or less, or 11 or
less, and is preferably 14 or less and more preferably 12 or less. The solubility
parameter is defined as a square root of a cohesive energy density obtained by dividing
cohesive energy by a molar molecular volume.
[0044] The amount of the liquid-repellent compound dissolved relative to supercritical carbon
dioxide (25 MPa, 120°C) may be 0.001 mg/mL or more, 0.005 mg/mL or more, 0.01 mg/mL
or more, 0.05 mg/mL or more, 0.1 mg/mL or more, 0.5 mg/mL or more, or 1 mg/mL or more,
and is preferably 0.005 mg/mL or more and more preferably 0.01 mg/mL or more. The
amount of the liquid-repellent compound dissolved relative to supercritical carbon
dioxide (25 MPa, 120°C) may be 50 mg/mL or less, 10 mg/mL or less, 5 mg/mL or less,
1 mg/mL or less, 0.5 mg/mL or less, or 0.1 mg/mL or less, and is preferably 5 mg/mL
or less and more preferably 1 mg/mL or less.
[0045] A dust absorption rate of the liquid-repellent compound may be 40% or more, 50% or
more, 60% or more, 70% or more, 80% or more, or 90% or more, and is preferably 50%
or more, more preferably 80% or more, and particularly preferably 90% or more. Herein,
the dust absorption rate is a percentage obtained by dividing the weight of the liquid-repellent
compound adhered to a fiber by the weight of the liquid-repellent compound dissolved
in supercritical carbon dioxide during treatment and then multiplying the product
by 100.
[0046] A melting point of the liquid-repellent compound may be 60°C or higher, 80°C or higher,
100°C or higher, 110°C or higher, 120°C or higher, 130°C or higher, 140°C or higher,
or 150°C or higher, and the melting point of the liquid-repellent compound is preferably
higher than a treatment temperature.
[0047] Examples of the liquid-repellent compounds include, but are not limited to, an acrylic
polymer type liquid-repellent compound, a base material-modified liquid-repellent
compound, a ring-modified liquid-repellent compound, an isocyanate-based liquid-repellent
compound, a polysiloxane group-containing liquid-repellent compound, etc., as described
in detail below. The liquid-repellent compound may be combinations of a plurality
of types (for example, two types or three types) of liquid-repellent compounds.
[0048] In the present disclosure, the liquid-repellent compound preferably has a monovalent
hydrocarbon group having 6 or more and 40 or less carbon atoms and optionally having
a substituent. The hydrocarbon group may be an aromatic hydrocarbon group or an aliphatic
hydrocarbon group, is preferably an aliphatic hydrocarbon group), and is preferably
an aliphatic hydrocarbon group, particularly a saturated aliphatic hydrocarbon group
(alkyl group). The hydrocarbon group may be cyclic, linear, or a branched chain, and
is preferably linear. The number of carbon atoms in the hydrocarbon group may be 6
or more, 8 or more, 10 or more, 12 or more, 14 or more, 16 or more, or 18 or more,
and is preferably 10 or more and more preferably 12 or more. The number of carbon
atoms in the hydrocarbon group may be 40 or less, 35 or less, 30 or less, 25 or less,
20 or less, 15 or less, or 10 or less, and is preferably 30 or less and more preferably
25 or less. It is to be noted that the monovalent hydrocarbon group used herein, which
has 6 or more and 40 or less carbon atoms and optionally has a substituent, may correspond
to R described below.
[0049] The hydrocarbon group having 6 or more and 40 or less carbon atoms and optionally
having a substituent, in the present disclosure may be a hydrocarbon group having
a substituent, or may be an unsubstituted hydrocarbon group. Herein, examples of the
substituents include -OR', -N(R')
2, -COOR', and a halogen atom, and the like (wherein R' is independently at each occurrence
a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms). The substituent
may have or be free of active hydrogen. The number of substituent may be 6 or less,
5 or less, 4 or less, 3 or less, 2 or less, 1 or less, or 0. In the hydrocarbon group
having a substituent, the amount of carbon atoms relative to the total amount of carbon
atoms and heteroatoms may be 70 mol% or more, 80 mol% or more, 90 mol% or more, 95
mol% or more, or 99 mol% or more, and is preferably 75 mol% or more. In the hydrocarbon
group having a substituent, the amount of carbon atoms relative to the total amount
of carbon atoms and heteroatoms may be 95 mol% or less, 90 mol% or less, 85 mol% or
less, or 80 mol% or less. For example, the group having 6 or more and 40 or less carbon
atoms may have 1 to 3 (for example, 1) -OR' (particularly -OH) as substituents (for
example, other than an end).
[0050] The liquid-repellent compound may have 2 or more, 5 or more, 10 or more, 25 or more,
50 or more, 75 or more, 100 or more, 300 or more, or 500 or more hydrocarbon groups
per molecule, and preferably has 10 or more hydrocarbon groups. The liquid-repellent
compound may have 1,000 or less, 500 or less, 300 or less, 100 or less, 75 or less,
or 50 or less hydrocarbon groups per molecule.
[0051] The amount of the hydrocarbon group (particularly aliphatic hydrocarbon group) having
6 or more and 40 or less carbon atoms and optionally having a substituent may be 1%
by weight or more, 3% by weight or more, 5% by weight or more, 10% by weight or more,
20% by weight or more, or 30% by weight or more, and is preferably 5% by weight or
more in the liquid-repellent compound. The amount of hydrocarbon group (particularly
aliphatic hydrocarbon group) having 6 or more and 40 or less carbon atoms and optionally
having a substituent may be 80% by weight or less, 70% by weight or less, 60% by weight
or less, 50% by weight or less, 40% by weight or less, 30% by weight or less, or 25%
by weight or less, and is preferably 70% by weight or less in the liquid-repellent
compound.
[0052] The liquid-repellent compound in the present disclosure may be free of any one selected
from the group consisting of a fluoroalkyl group having 8 or more carbon atoms, a
perfluoroalkyl group having 8 or more carbon atoms, a fluoroalkyl group having 4 or
more carbon atoms, a perfluoroalkyl group having 4 or more carbon atoms, a perfluoroalkyl
group, a fluoroalkyl group, and a fluorine atom. The liquid-repellent compound can
impart liquid repellency to a substrate, even free of these fluorine-containing groups.
[0053] The liquid-repellent compound in the present disclosure preferably has the group
represented by
the following formula:
-X-R
n
[wherein
X is a direct bond or a 1 + n valent group,
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent, and
n is 1 or more and 3 or less.]. The liquid-repellent compound having this group can
impart favorable liquid repellency to a fiber substrate.
[X]
[0054] X is a direct bond or a 1 + n valent group. n may be 1 to 3, 2 or 3, 1 or 2, 1, 2,
or 3.
[0055] The molecular weight of X may be 3,000 or less, 2,500 or less, 2,000 or less, 1,500
or less, 1,000 or less, 750 or less, or 500 or less. The molecular weight of X may
be 10 or more, 50 or more, 100 or more, 200 or more, 300 or more, 500 or more, or
750 or more.
[0056] X may be a 1 + n valent group composed of one or more selected from the group consisting
of
X1 composed of one or more selected from the group consisting of a direct bond, -O-,
-C(=O)-, -S(=O)2-, -NR'-, -C(OR')R'-, and - C(OR')(-)2 (wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms), and
X2 which is a hydrocarbon group having 1 to 40 carbon atoms. It is to be noted that
the group represented as X used herein on the right side thereof is bonded to R.
[X1]
[0057] X
1 is a non-hydrocarbon linker.
[0058] X
1 is a direct bond or a divalent or higher group. A valence of X
1 may be 2 to 4, 2 to 3, or 2. X
1 is preferably not a direct bond singly.
[0059] The molecular weight of X
1 may be 2,000 or less, 1,500 or less, 1,000 or less, 750 or less, or 500 or less.
The molecular weight of X
1 may be 10 or more, 50 or more, 100 or more, 200 or more, 300 or more, or 500 or more.
[0060] X
1 is composed of one or more selected from the group consisting of -O-, -C(=O)-, -S(=O)
2-, -NR'-, -C(OR')R'-, and - C(OR')(-)
2 (wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms) . Examples of X
1 include, for example,
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-;
-SO2- ;
-SO2NR'-;
-C(OR')R'-; and
-C(OR')(-)2
(wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon group
having 1 to 4 carbon atoms).
[X2]
[0061] X
2 is a hydrocarbon linker and is a hydrocarbon group having 1 to 40 carbon atoms.
[0062] X
2 is a divalent or higher group. A valence of X
2 may be, for example, 2 to 4, 2 to 3, or 2.
[0063] The number of carbon atoms of X
2 may be 1 or more, 2 or more, 3 or more, 4 or more, 6 or more, 8 or more, 10 or more,
12 or more, 14 or more, 16 or more, or 18 or more. The number of carbon atoms in X
2 may be 40 or less, 35 or less, 30 or less, 25 or less, 20 or less, 15 or less, 10
or less, or 5 or less.
[0064] X
2 may be a cyclic, branched chain, or linear hydrocarbon group. X
2 may be an aromatic hydrocarbon group or an aliphatic hydrocarbon group, for example,
an aliphatic hydrocarbon group (for example, a saturated aliphatic hydrocarbon group).
[0065] Examples of X
2 include, for example,
-(CH2)p- (p is 1 to 40, for example, 1 to 10),
a linear hydrocarbon group having 1 to 40 carbon atoms, for example 1 to 10 unsaturated
bonds;
a hydrocarbon group with a branched structure, having 1 to 40 carbon atoms, for example
1 to 10 carbon atoms;
and -(CH2)q-C6H4-(CH2)r- (q and r are each independently 0 to 40, for example 1 to 10, and -C6H4- is a phenylene group).
[Example of X]
[0066] Examples of X will be described. It is to be noted that in the following, R' is independently
at each occurrence a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.
[0067] Preferred examples of X include X
1- or -X
1-X
2-X
1--X
1-.
[0068] X is preferably the group represented by
-X
1- or -X
1-X
2-X
1-
[wherein
X1 is independently at each occurrence
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-;
-SO2- ;
-SO2NR'-;
-C(OR')R'- or
-C(OR')(-)2
(wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon group
having 1 to 4 carbon atoms); and X2 is a hydrocarbon group having 1 to 40 carbon atoms.].
[0069] X may have an amide group, a urea group, or a urethane group. Specific examples
of such X include, for example,
-O-C(=O)-NR'-;
NR'-C(=O)-;
-NR'-C(=O)-O-;
NR'-C(=O)-NR'-;
-C(=O)-NR'-.
[0070] When X is divalent, examples of X include, for example, - X
1-, -X
1C(=O)-, -C(=O)-X
1-, -X
1-C(=O)-X
1-, -X
1-X
2-, -X
1-X
2-X
1-, - X
1-X
2-X
1-C(=O)-, -X
1-X
2-C(=O)-X
1-, -X
1-X
2-X
1-C(=O)-X
1-, and -X
1-X
2-X
1-X
2-.
[0071] When X is trivalent, examples of X include, for example, -X
1(-)
2, -X
1-X
1(-)
2, -X
1-X
2(-X
1-)
2, -X
2(-X
1-)
2, -X
2(-X
1-C(=O)-)
2, - X
2(-C(=O)-X
1-)
2, -X
2(-X
1-C(=O) -X
1-)
2, -X
2(-X
1-X
2-)
2, -X
2(-X
1-X
2-X
1)
2, -X
2(-X
1-X
2-X
1-C(=O)-)
2, -X
2(-X
1-X
2-C(=O)-X
1-)
2, -X
2(-X
1-X
2-X
1-C(=O)-X
1-)2, and -X
2(-X
1-X
2-X
1-X
2-)
2.
[0072] When X is tetravalent, examples of X include, for example, -X
1-X
2(-X
1-)
3, -X
2(-X
1-)
3, -X
2(-X
1-C(=O)-)
3, -X
2(-C(=O)-X
1-)
3, -X
2(-X
1-C(=O)-X
1-)
3, -X
2(-X
1-X
2-)
3, -X
2 (-X
1-X
2-X
1-)
3, -X
2(-X
1-X
2-X
1-C(=O)-)
3, -X
2(-X
1-X
2-C(=O) -X
1-)
3, -X
2 (-X
1-X
2-X
1-C(=O) -X
1-)
3, and - X
2(-X
1-X
2-X
1-X
2-)
3.
[0073] When X is divalent, specific examples of X include, for example, -O-, -O-C(=O)-,
-O-C(=O)-O-, -O-C(=O)-NR'-, -O-X
2-S(=O)
2-NR'-, -O-X
2-NR'-, -O-X
2-NR'-S(=O)
2-, -O-X
2-NR'-C(=O)-, -OX
2-NR'-C(=O)-O-, -O-X
2-NR'-C(=O)-NR'-, -O-X
2-NR'-X
2-, -O-X
2-O-, - O-X
2-O-C(=O)-, -O-X
2-O-C(=O)-NR'-, -O-X
2-C(=O)-O-, -O-X
2-C(=O)-NR'-, -O-X
2-O-X
2-, -O-X
2-, -NR'-, -NR'-C(=O)-, -NR'-C(=O)-O-, - NR'-C(=O)-NR'-, -NR'-X
2-S(=O)
2-NR'-, -NR'-X
2-NR'-, -NR'-X
2-NR'-S(=O)
2-, -NR'-X
2-NR'-C(=O) -, -NR'-X
2-NR'-C(=O)-O-, -NR'-X
2-NR'-C(=O)-NR'-, -NR'-X
2-NR'-X
2-, -NR'-X
2-O-, -NR'-X
2-O-C(=O)-, -NR'-X
2-O-C(=O)-NR'-, -NR'-X
2-O-X
2-, -NR'-X
2-C(=O)-O-, -NR'-X
2-C(=O)-NR'-, -NR'-X
2-, -C(=O)-, -C(=O)-O-, -C(=O)-NR'-, -C(=O)-S-, - SO
2-, -SO
2NR'-, and -C(OR') (R') (-).
[0074] When X is trivalent, specific examples of X include, for example, -X
2(-O-)
2-, -X
2(-O-C(=O)-)
2-, -X
2(-O-C(=O)-O-)
2-, -X
2(-O-C(=O)-NR'-)
2-, -X
2(-O-X
2-S(=O)
2-NR'-)
2-, -X
2(-O-X
2-NR'-)
2-, - X
2(-O-X
2-NR'-S(=O)
2-)
2-, -X
2(-O-X
2-NR'-C(=O)-)
2-, -X
2(-O-X
2-NR'-C(=O)-O-)
2-, -X
2(-O-X
2-NR'-C(=O)-NR'-)
2-, -X
2(-O-X
2-NR'-X
2-)
2-, - X
2(-O-X
2-O-)
2-, -X
2(-O-X
2-O-C(=O)-)
2-, -X
2(-O-X
2-O-C(=O)-NR'-)
2-, -X
2(-O-X
2-C(=O)-O-)
2-, -X
2(-O-X
2-C(=O)-NR'-)
2-, -X
2(-O-X
2-O-X
2-)
2-, -X
2(-O-X
2-)
2-, -X
2(-NR-)
2-, -X
2(-NR'-C(=O)-)
2-,-X
2(-NR'-C(=O)-O-)
2-, -X
2(-NR'-C(=O)-NR'-)
2-, -X
2(-NR'-X
2-S(=O)
2-NR'-)
2-, -X
2(-NR'-X
2-NR'-)
2-, -X
2(-NR'-X
2NR'-S(=O)
2-)
2-, -X
2(-NR'-X
2-NR'-C(=O)-)
2-, -X
2(-NR'-X
2-NR'-C(=O)-O-)
2-, -X
2(-NR'-X
2-NR'-C(=O)- NR'-)
2-, -X
2(-NR'-X
2-NR'-X
2-)
2-, -X
2(-NR'-X
2-O-)
2-, -X
2(-NR'-X
2-O-C(=O)-)
2-, -X
2(-NR'-X
2-O-C(=O)-NR'-)
2-, -X
2(-NR'-X
2-O-X
2-)
2-, - X
2(-NR'-X
2-C(=O)-O-)
2-, -X
2(-NR'-X
2-C(=O)-NR'-)
2-, -X
2(-NR'-X
2-)
2-, -X
2(-C(=O)-)
2-, -X
2(-C(=O)-O-)
2-, -X
2(-C(=O)-NR-)
2-, -X
2(-C(=O)-S-)
2-, -X
2(-SO
2-)
2-, -X
2(-SO
2NR'-)
2-, -X
2(-C(OR') (R')(-))
2-, and - C(OR')(-)
2.
[0075] When X is tetravalent, specific examples of X include, for example, -X
2(-O-)3-, -X
2(-O-C(=O)-)3-, -X
2(-O-C(=O)-O-)3-, -X
2(-O-C(=O)-NR'-)
3-, -X
2(-O-X
2-S(=O)
2-NR'-)
3-, -X
2(-O-X
2-NR'-)
3- - X
2(-O-X
2-NR'-S(=O)
2-)
3-, -X
2(-O-X
2-NR'-C(=O)-)
3-, -X
2(-O-X
2-NR'-C(=O)-O-)
3-, -X
2(-O-X
2-NR'-C(=O)-NR'-)
3-, -X
2(-O-X
2-NR'-X
2-)
3-, - X
2(-O-X
2-O-)
3-, -X
2(-O-X
2-O-C(=O)-)
3-, -X
2(-O-X
2-O-C(=O)-NR'-)
3-, -X
2(-O-X
2-C(=O) -O-)
3-, -X
2(-O-X
2-C(=O)-NR'-)
3-, -X
2(-O-X
2-O-X
2-)
3-, -X
2(-O-X
2-)
3-, -X
2(-NR'-)
3-, -X
2(-NR'-C(=O)-)
3-, -X
2(-NR'-C(=O)-O-)
3-, -X
2(-NR'-C(=O)-NR'-)
3-, -X
2(-NR'-X
2-S(=O)
2-NR'-)
3-, -X
2(-NR'-X
2-NR'-)
3-, -X
2(-NR'-X
2-NR'-S(=O)
2-)
3-, -X
2(-NR'-X
2-NR'-C(=O)-)
3-, -X
2(-NR'-X
2-NR'-C(=O)-O-)
3-, -X
2(-NR'-X
2-NR'-C(=O) - NR'-)
3-, -X
2(-NR'-X
2-NR'-X
2-)
3-, -X
2(-NR'-X
2-O-)
3-, -X
2(-NR'-X
2-O-C(=O)-)
3-, -X
2(-NR'-X
2-O-C(=O)-NR'-)
3-, -X
2(-NR'-X
2-O-X
2-)
3-, - X
2(-NR'-X
2-C(=O)-O-)
3-, -X
2(-NR'-X
2-C(=O)-NR'-)
3-, -X
2(-NR'-X
2-)
3--X
2(-C(=O)-)
3-, -X
2(-C(=O)-O-)
3-, -X
2(-C(=O)-NR'-)
3-, -X
2(-C(=O)-S-)
3-, -X
2(-SO
2-)
3-, -X
2(-SO
2NR'-)
3-, and -X
2(-C(OR')(R')(-))
3-.
[R]
[0076] R is a monovalent aliphatic hydrocarbon group having 6 or more and 40 or less carbon
atoms and optionally having a substituent. R may be cyclic, branched chain, or linear,
and is preferably branched chain or linear and more preferably linear. R is preferably
a saturated aliphatic hydrocarbon group (alkyl group) and optionally has a substituent.
[0077] The number of carbon atoms in R may be 6 or more, 8 or more, 10 or more, 12 or more,
14 or more, 16 or more, or 18 or more, and is preferably 10 or more and more preferably
12 or more. The number of carbon atoms in R may be 40 or less, 35 or less, 30 or less,
25 or less, 20 or less, 15 or less, or 10 or less, and is preferably 30 or less and
more preferably 25 or less.
[Acrylic Polymer Type Liquid-Repellent Compound]
[0078] The liquid-repellent compound may be an acrylic polymer (acrylic polymer type liquid-repellent
compound). The acrylic polymer type liquid-repellent compound contains the repeating
unit derived from the following hydrocarbon-based monomer. Furthermore, it may contain
repeating units derived from a crosslinkable monomer, a halogenated olefin monomer,
and/or other monomers.
(Hydrocarbon-Based Monomer)
[0079] The acrylic polymer type liquid-repellent compound may be a polymer having a repeating
unit derived from the hydrocarbon-based monomer represented by the following formula:
CH
2=C(-Q)-C(=O)-X-R
n
[wherein
Q is a hydrogen atom, a monovalent organic group, or a halogen atom;
X is a 1 + n valent group composed of one or more selected from the group consisting
of
X1 composed of one or more selected from the group consisting of a direct bond, -O-,
-C(=O)-, -S(=O)2-, -NR'-, - C(OR')R'-, and -C(OR')(-)2 (wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms), and
X2 which is a hydrocarbon group having 1 to 40 carbon atoms; R is an aliphatic hydrocarbon
group having 6 or more and 40 or less carbon atoms and optionally having a substituent;
and
n is 1 or more and 3 or less.]. It is to be noted that the hydrocarbon-based monomer
itself may be used as the liquid-repellent compound.
[0080] The explanations for X, R, and n are incorporated by the description in the {Liquid-Repellent
Compound}.
[0081] In particular, in the acrylic polymer type liquid-repellent compound, X may be the
group represented by the following formula:
-X
1- or -X
1-X
2-X
1-
[wherein
X
1 is independently at each occurrence -O-, -NR'-, -C(=O)-NR'-, -NR'-C(=O)-, or -NR'-C(=O)-NR'-
(wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms),
and X
2 is a hydrocarbon group having 1 to 40 carbon atoms.].
[0082] Q is a hydrogen atom, a monovalent organic group, or a halogen atom. Examples of
the monovalent organic groups include, for example, a cyano group, an aliphatic hydrocarbon
group having 1 to 6 carbon atoms (for example, an alkyl group, an alkenyl group, etc.),
and an aromatic group having 5 to 12 carbon atoms. Examples of the halogen atoms include,
for example, fluorine, chlorine, bromine, and iodine. Q may be a hydrogen atom, a
halogen atom, a methyl group, a cyano group, a substituted or unsubstituted benzyl
group, or a substituted or unsubstituted phenyl group, and is, for example, a hydrogen
atom, a methyl group, a chlorine atom, a bromine atom, an iodine atom, or a cyano
group, preferably a hydrogen atom, a methyl group, or a chlorine atom, and particularly
preferably a hydrogen atom or a methyl group.
[0083] From the viewpoint of liquid repellency, the hydrocarbon-based monomer may include
a hydrocarbon-based monomer containing an amide group, a urea group, or a urethane
group in
X. The hydrocarbon-based monomer may be a combination of a hydrocarbon-based monomer
having an amide group, a urea group, or a urethane group and a hydrocarbon-based monomer
free of an amide group, a urea group, or a urethane group.
[0084] The hydrocarbon-based monomer may be an acyclic hydrocarbon group-containing monomer
singly, but may also include a cyclic hydrocarbon group-containing monomer. The cyclic
hydrocarbon group-containing monomer is a monomer having a cyclic hydrocarbon group,
and may be a monomer having one ethylenically unsaturated double bond and a cyclic
hydrocarbon group.
[0085] The cyclic hydrocarbon group-containing monomer preferably has a (meth)acrylic group
as the ethylenically unsaturated double bond, and may have, for example, a (meth)acrylate
group or a (meth)acrylamide group as the ethylenically unsaturated double bond.
[0086] The cyclic hydrocarbon group may be alicyclic or aromatic, and is preferably alicyclic.
The cyclic hydrocarbon group may be saturated or unsaturated and is preferably saturated.
The cyclic hydrocarbon group may be a monocyclic group, polycyclic group, or bridged
ring group and is preferably the bridged ring group. The cyclic hydrocarbon group
may have a chain group (for example, linear or branched chain hydrocarbon group).
[0087] The number of carbon atoms of the cyclic hydrocarbon group may be 4 or more, 6 or
more, or 8 or more, and may be 30 or less, 26 or less, 22 or less, 18 or less, or
14 or less.
[0088] Specific examples of the cyclic hydrocarbon groups include a cyclohexyl group, t-butylcyclohexyl
group, adamantyl group, 2-methyl-2-adamantyl group, 2-ethyl-2-adamantyl group, bornyl
group, isobornyl group, norbornyl group, dicyclopentanyl group, dicyclopentenyl group,
benzyl group, phenyl group, naphthyl group, 2-t-butylphenyl group, a residual group
formed by removing one or more hydrogen atoms from any of these groups (for example,
a cyclohexylene group, adamantylene group, phenylene group, and naphthylene group),
and a group formed by substituting any of these groups.
[0089] Specific examples of the cyclic hydrocarbon group-containing monomers include, for
example, cyclohexyl (meth)acrylate, t-butylcyclohexyl (meth)acrylate, benzyl (meth)acrylate,
isobornyl (meth)acrylate, dicyclopentanyl (meth)acrylate, dicyclopentenyl (meth)acrylate,
dicyclopentanyloxyethyl (meth)acrylate, tricyclopentanyl (meth)acrylate, adamantyl
(meth)acrylate, 2-methyl-2-adamantyl (meth)acrylate, 2-ethyl-2-adamantyl (meth)acrylate,
and compounds in which these acrylates are substituted with an acrylamide. These may
be used singly or in combination of two or more thereof.
[0090] Specific examples of the hydrocarbon-based monomers are as follows. The compounds
of the following chemical formulae are each an acrylic compound having a hydrogen
atom at the α-position, but the α-position may be another Q, such as a methacrylic
compound having a methyl group at the α-position or an α-chloroacrylic compound having
a chlorine atom at the α-position.
CH2=CHC(=O)OCpH2pNHC(=O)CqH2q+1
CH2=CHC(=O)OC2H4NHC(=O)C17H35
CH2=CHC(=O)OC2H4NHC(=O)C15H31
A mixture of CH2=CHC(=O)OC2H4NHC(=O)C17H35 and CH2=CHC(=O)OC2H4NHC(=O)C15H31
CH2=CHC(=O)OCqH2q+1
CH2=CHC(=O)OC18H37
CH2=CHC(=O)OC16H33
CH2=CHC(=O)OC2H4OC(=O)NHCqH2q+1
CH2=CHC(=O)OC2H4NHC(=O)OCqH2q+1
CH2=CHC(=O)OC2H4NHC(=O)NHCqH2q+1
CH2=CHC(=O)OC4H8OC(=O) NHCqH2q+1
CH2=CHC(=O)OC2H4OC(=O)NHC18H37
CH2=CHC(=O)OC2H4NHC(=O)OC18H37
CH2=CHC(=O)NHCpH2pOC(=O)NHCqH2q+1
CH2=CHC(=O)OCpH2p-1(NH(C=O)CqHq+1)(NH(C=O)CqHq+1)
CH2=CHC(=O)OCpH2p-1 (NH(C=O)C17H35)(NH(C=O)C17H35)
CH2=CHC(=O)OCpH2p-1(O(C=O)NHCqHq+1)(CH2O(C=O)NHCqHq+1)
CH2=CHC(=O)OCH2CH(O(C=O)NHC18H37)(CH2O(C=O)NHC18H37)
[In the above formula, p is 1 to 40 (for example, 1 to 6), and q is 6 to 40 (for example,
12 to 30).]
(Halogenated Olefin Monomer)
[0091] The acrylic polymer type liquid-repellent compound may have a repeating unit derived
from a halogenated olefin monomer. The halogenated olefin monomer is preferably free
of a fluorine atom. The halogenated olefin monomer is preferably an olefin having
2 to 20 carbon atoms, substituted with 1 to 10 chlorine atoms, bromine atoms or iodine
atoms. The halogenated olefin monomer is preferably a chlorinated olefin having 2
to 20 carbon atoms and particularly an olefin having 2 to 5 carbon atoms and having
1 to 5 chlorine atoms. Preferred specific examples of the halogenated olefin monomers
are vinyl halides, such as vinyl chloride, vinyl bromide, and vinyl iodide, and vinylidene
halides, such as vinylidene dichloride, vinylidene dibromide, and vinylidene iodide.
Vinyl chloride is preferred because it enhances water-repellency (in particular durability
of water-repellency). The presence of a repeating unit derived from the halogenated
olefin monomer enhances washing durability imparted by the acrylic polymer type liquid-repellent
compound.
(Crosslinkable Monomer)
[0092] The acrylic polymer type liquid-repellent compound may have a repeating unit derived
from a crosslinkable monomer. The crosslinkable monomer is a monomer capable of imparting
crosslinkability to a polymer, and may have at least two selected from the group consisting
of a reactive group and an olefinic carbon-carbon double bond. The crosslinkable monomer
may be a compound having at least two ethylenically unsaturated double bonds, or a
compound having at least one ethylenically unsaturated double bond and at least one
reactive group.
[0093] The crosslinkable monomer preferably has a (meth)acrylic group as the ethylenically
unsaturated double bond, and may have, for example, a (meth)acrylate group or a (meth)acrylamide
group as the ethylenically unsaturated double bond.
[0094] Examples of the reactive groups include a hydroxyl group, an epoxy group, a chloromethyl
group, a blocked isocyanate group, an amino group, a carboxyl group, a carbonyl group,
an isocyanate group, etc.
[0095] Specific examples of the crosslinkable monomers include, for example, diacetone (meth)acrylamide,
N-methylol (meth)acrylamide, hydroxyethyl (meth)acrylamide, glycidyl (meth)acrylate,
hydroxymethyl (meth)acrylate, hydroxyethyl (meth)acrylate, 2,3-dihydroxypropyl (meth)acrylate,
3-chloro-2-hydroxypropyl (meth)acrylate, 2-acetoacetoxyethyl (meth)acrylate, butadiene,
isoprene, chloroprene, vinyl monochloroacetate, vinyl methacrylate, glycidyl (meth)acrylate,
1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate,
and neopentyl glycol di (meth)acrylate. These may be used singly or in combination
of two or more thereof. These may be used singly or in combination of two or more
thereof.
(Other Monomers)
[0096] The acrylic polymer type liquid-repellent compound may contain a repeating unit derived
from other monomers other than the above-described monomers.
[0097] Specific examples of the other monomers include, for example, acrylonitrile, alkoxy
polyalkylene glycol (meth)acrylate, dimethylaminoethyl (meth)acrylate, organosiloxane-containing
(meth)acrylate, vinyl acetate, and a vinyl alkyl ether. The other monomers are not
limited to these examples. These may be used singly or in combination of two or more
thereof.
(Composition and the Like)
[0098] The amount of repeating units derived from the hydrocarbon-based monomer may be 5%
by weight or more, 15% by weight or more, 20% by weight or more, 25% by weight or
more, 35% by weight or more, 45% by weight or more, 55% by weight or more, or 65%
by weight or more, relative to the acrylic polymer type liquid-repellent compound.
The amount of repeating units derived from the hydrocarbon-based monomer may be 98%
by weight or less, 95% by weight or less, 90% by weight or less, 80% by weight or
less, 70% by weight or less, or 60% by weight or less, relative to the acrylic polymer
type liquid-repellent compound. Of the hydrocarbon-based monomers, the amount of the
hydrocarbon-based monomer having an amide group, a urea group, or a urethane group
may be 1% by weight or more, 3% by weight or more, 5% by weight or more, 10% by weight
or more, 20% by weight or more, 30% by weight or more, 50% by weight or more, or 75%
by weight or more. Of the hydrocarbon-based monomers, the amount of the hydrocarbon-based
monomer having an amide group, a urea group, or a urethane group may be 80% by weight
or less, 60% by weight or less, 40% by weight or less, or 20% by weight or less. Of
the hydrocarbon-based monomers, the amount of the cyclic hydrocarbon group-containing
monomer may be 1% by weight or more, 3% by weight or more, 5% by weight or more, 10%
by weight or more, 20% by weight or more, 30% by weight or more, 50% by weight or
more, or 75% by weight or more. Of the hydrocarbon-based monomers, the amount of the
cyclic hydrocarbon group-containing monomer may be 80% by weight or less, 60% by weight
or less, 40% by weight or less, or 20% by weight or less.
[0099] The amount of repeating units derived from the halogenated olefin monomer may be
3% by weight or more, 5% by weight or more, 10% by weight or more, 15% by weight or
more, or 20% by weight or more, 25% by weight or more, or 35% by weight or more, relative
to the acrylic polymer type liquid-repellent compound. The amount of repeating units
derived from the halogenated olefin monomer may be 80% by weight or less, 70% by weight
or less, 60% by weight or less, 50% by weight or less, 40% by weight or less, 30%
by weight or less, 20% by weight or less, or 10% by weight or less, and is preferably
60% by weight or less, relative to the acrylic polymer type liquid-repellent compound.
[0100] The amount of repeating units derived from the cyclic hydrocarbon group-containing
monomer may be 0.5% by weight or more, 1% by weight or more, 3% by weight or more,
or 4% by weight or more, relative to the acrylic polymer type liquid-repellent compound.
The amount of repeating units derived from the halogenated olefin monomer may be 30%
by weight or less, 20% by weight or less, 15% by weight or less, 10% by weight or
less, 7.5% by weight or less, or 5% by weight or less, relative to the acrylic polymer
type liquid-repellent compound.
[0101] The amount of repeating units derived from the crosslinkable monomer may be 0.5%
by weight or more, 1% by weight or more, 3% by weight or more, 5% by weight or more,
10% by weight or more, or 20% by weight or more, relative to the acrylic polymer type
liquid-repellent compound. The amount of repeating units derived from the crosslinkable
monomer may be 70% by weight or less, 60% by weight or less, 50% by weight or less,
40% by weight or less, 30% by weight or less, or 20% by weight or less, relative to
the acrylic polymer type liquid-repellent compound.
[0102] The amount of repeating units derived from the other monomer may be 0.5% by weight
or more, 1% by weight or more, 3% by weight or more, 5% by weight or more, 10% by
weight or more, or 20% by weight or more, relative to the acrylic polymer type liquid-repellent
compound. The amount of repeating units derived from the other monomer may be 70%
by weight or less, 60% by weight or less, 50% by weight or less, 40% by weight or
less, 30% by weight or less, or 20% by weight or less, relative to the acrylic polymer
type liquid-repellent compound.
[0103] The weight-average molecular weight of the acrylic polymer type liquid-repellent
compound may be 500 or more, 1,000 or more, 2,500 or more, 5,000 or more, 10,000 or
more, 25,000 or more, or 50,000 or more, with 5,000 or more being preferred. The weight-average
molecular weight of the acrylic polymer type liquid-repellent compound may be 1,000,000
or less, 500,000 or less, 250,000 or less, 100,000 or less, 50,000 or less, 25,000
or less, or 10,000 or less, with 100,000 or less being preferred.
(Polymerization Method)
[0104] The acrylic polymer type liquid-repellent compound can be produced by a known polymerization
method, and the polymerization reaction conditions can be selected arbitrarily. Examples
of such polymerization methods include solution polymerization, suspension polymerization,
emulsion polymerization, and condensation polymerization.
[0105] In solution polymerization, a method for dissolving a monomer in an organic solvent
in the presence of a polymerization initiator, and after nitrogen substitution, heating
and stirring the mixture at a temperature in a range of 30 to 120°C for 1 to 10 hours,
is employed. Examples of the polymerization initiators include, for example, azobisisobutyronitrile,
benzoyl peroxide, di-t-butyl peroxide, lauryl peroxide, cumene hydroperoxide, t-butyl
peroxypivalate, and diisopropyl peroxydicarbonate. The polymerization initiator is
used in the range of 0.01 to 20 parts by weight, for example, 0.01 to 10 parts by
weight, based on 100 parts by weight of the monomer.
[0106] The organic solvent is inactive to the monomers and dissolves them, and may be, for
example, esters (for example, esters having 2 to 40 carbon atoms, specifically, ethyl
acetate and butyl acetate), ketones (for example, ketones having 2 to 40 carbon atoms,
specifically, methyl ethyl ketone, diisobutyl ketone, and methyl isobutyl ketone),
or alcohols (for example, alcohols having 1 to 40 carbon atoms, specifically, ethanol,
butanol, and isopropyl alcohol). Specific examples of the organic solvents include,
for example, acetone, chloroform, HCHC225, isopropyl alcohol, cyclohexane, benzene,
toluene, xylene, petroleum ether, tetrahydrofuran, 1,4-dioxane, methyl ethyl ketone,
methyl isobutyl ketone, diisobutyl ketone, ethyl acetate, butyl acetate, 1,1,2,2-tetrachloroethane,
1,1,1-trichloroethane, trichloroethylene, perchloroethylene, tetrachlorodifluoroethane,
and trichlorotrifluoroethane. The organic solvent is used in an amount of 10 to 3,000
parts by weight, for example, 50 to 2,000 parts by weight, based on 100 parts by weight
of the total of the monomers.
[0107] In the emulsion polymerization, a method for emulsifying a monomer in water in the
presence of a polymerization initiator and an emulsifier, and after nitrogen substitution,
stirring the mixture in the range of 50 to 80°C for 1 to 20 hours to polymerize the
monomer, is employed. The polymerization initiator for use is water-soluble initiators
such as benzoyl peroxide, lauroyl peroxide, t-butyl perbenzoate, 1-hydroxycyclohexyl
hydroperoxide, 3-carboxypropionyl peroxide, acetyl peroxide, azobisisobutylamidine
dihydrochloride, sodium peroxide, potassium persulfate, and ammonium persulfate; as
well as oil-soluble initiators such as azobisisobutyronitrile, benzoyl peroxide, di-t-butyl
peroxide, lauryl peroxide, cumene hydroperoxide, t-butyl peroxypivalate, and diisopropyl
peroxydicarbonate. The polymerization initiator is used in the range of 0.01 to 10
parts by weight, based on 100 parts by weight of the monomer.
[0108] In order to obtain an aqueous dispersion of polymer having excellent standing stability,
it is desirable to micronize the monomer in water and then polymerize by using an
emulsifying apparatus, such as a high-pressure homogenizer or an ultrasonic homogenizer
which can apply intense crushing energy. Moreover, the emulsifying agent can be any
of various types of anionic, cationic, and nonionic emulsifying agents, and is used
in the range of 0.5 to 20 parts by weight, based on 100 parts by weight of the monomer.
It is preferable to use an anionic and/or nonionic and/or cationic emulsifier. In
a case in which a monomer is not completely compatible, a compatibilizer allowing
the monomer to be sufficiently compatible, such as a water-soluble organic solvent
or a low molecular weight monomer, is preferably added. The addition of the compatibilizer
can improve emulsification properties and copolymerization properties.
[0109] The water-soluble organic solvent for use may be any of the organic solvents described
above. Examples thereof include acetone, methyl ethyl ketone, ethyl acetate, propylene
glycol, dipropylene glycol monomethyl ether, dipropylene glycol, tripropylene glycol,
ethanol, etc., and each may be used in an amount of 1 to 50 parts by weight, for example
10 to 40 parts by weight, based on 100 parts by weight of water. Also, examples of
the low molecular weight monomers include methyl methacrylate, glycidyl methacrylate,
2,2,2-trifluoroethyl methacrylate, and the like, and each may be used in an amount
of 1 to 50 parts by weight, for example 10 to 40 parts by weight, based on 100 parts
by weight of the total amount of monomers.
[0110] A chain transfer agent may be used in the polymerization. The molecular weight of
the polymer can be changed according to the amount of the chain transfer agent used.
Examples of the chain transfer agents include mercaptan group-containing compounds
such as lauryl mercaptan, thioglycol, and thioglycerol (particularly, an alkyl mercaptan
(for example, having 1 to 40 carbon atoms)), inorganic salts such as sodium hypophosphite
and sodium hydrogen sulfite, and the like. The amount of the chain transfer agent
used may be in the range of 0.01 to 10 part by weight, for example, 0.1 to 5 parts
by weight, relative to 100 parts by weight of the total amount of the monomers.
[Base Material-Modified Liquid-Repellent Compound]
[0111] The liquid-repellent compound may be a liquid-repellent compound (base material-modified
liquid-repellent compound) in which a base material is modified with a hydrocarbon
group having 6 or more and 40 or less carbon atoms and optionally having a substituent.
[0112] The base material-modified liquid-repellent compound may be a compound in which one
or more base material compounds selected from the group consisting of one or more
compounds selected from a monosaccharide, a polysaccharide, an alcohol, a polyol,
a carboxylic acid, and a polyvalent carboxylic acid, and derivatives thereof, are
modified with the group represented by the following formula:
-X-R
n
[wherein
X is a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent; and
n is an integer of 1 or more and 3 or less.].
[0113] Examples of the base material compounds include, for example, one or more compounds
selected from starch, cellulose, curdlan, pullulan, carrageenan, guar gum, chitin,
chitosan, locust bean gum, kappa carrageenan, iota carrageenan, isomaltodextrin, xanthan
gum, gelatin gum, tamarind seed gum, cycloamylose, glucose, sucrose, mannitol, sorbitol,
sorbitan, maltitol, stevioside, dextrin, cyclodextrin, glycerin, polyglycerin, and
menthol, xylitol, sucralose, fructose, maltose, trehalose, lactosucrose, erythritol,
vanillin, cholesterol, glucosamine, catechin, anthocyanin, quercetin, citric acid,
malic acid, gluconic acid, alginic acid, butyric acid, lactic acid, tartaric acid,
oxalic acid, malonic acid, succinic acid, fumaric acid, maleic acid, chlorogenic acid,
aldonic acid, uronic acid, aldaric acid, phytic acid, and ascorbic acid, and derivatives
thereof.
[0114] The base material compound may be polymers (for example, condensates or crosslinked
products) of the compounds exemplified above. Examples of the suitable polymers include
a glycerin polymer and citric acid polymer.
[0115] A condensation reaction or crosslinking reaction for obtaining a polymer is not
limited, a known method for allowing polymerization to proceed at a functional group
of the base material compound can be employed, and a publicly known catalyst, a dehydration
condensing agent, a crosslinking agent, or the like may also be used. Examples of
the catalysts, dehydration condensing agents, and crosslinking agents for use include
acids such as p-toluenesulfonic acid, acetic acid, trifluoroacetic acid, hydrochloric
acid, sulfuric acid, and fluoroboric acid; acid halides such as acetic acid chloride,
propionic acid chloride, and benzoic acid chloride; bases such as sodium methoxide,
potassium tert-butoxide, sodium hydride, potassium carbonate, cesium carbonate, triethylamine,
and diisopropylamine, tetrabutylammonium bromide, sodium acetate, a Burgess reagent,
condensing agents such as N,N'dicyclohexylcarbodiimide, 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide
(WSC) or its hydrochloride salt, N,N'-carbonyldiimidazole, 1H-benzotriazol-1-yloxytris(dimethylamino)phosphonium
hexafluorophosphate (BOP), O-(7-azabenzotriazol-1-yl)-1,1,3,3-tetramethyluronium hexafluorophosphate
(HATU), 2-chloro-1,3-dimethylimidazolium chloride, bromotripyrrolidinophosphonium
hexafluorophosphate (PyBrop), diethyl phosphorocyanidate (diethyl phosphoryl cyanide;
DEPC), diphenylphosphoryl azide (DPPA), and 4-(4,6-dimethoxy[1,3,5]triazin-2-yl)-4-methylmorpholinium
chloride (DMTMM); a Lawesson's reagent, and the like.
[0116] The explanations for X, R, and n are incorporated by the description in the {Liquid-Repellent
Compound}.
[0117] The base material compound may have a hydroxy group. In that case, the hydroxy group
may form the group represented by the following formula:
-O-;
-O-C(=O)-;
-O-C(=O)-NR'-
or
-O-C=S-NR'-
[wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.]
in the base material-modified liquid-repellent compound.
[0118] The base material compound may have a carboxyl group. In that case, the carboxyl
group may form the group represented by the following formula:
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-
or
-C(=O)-S-
[wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.]
in the liquid-repellent compound.
[0119] The weight-average molecular weight of the base material compound may be 500 or more,
1,000 or more, 2,500 or more, 5,000 or more, 10,000 or more, 25,000 or more, 50,000
or more, 100,000 or more, or 250,000 or more. The weight-average molecular weight
of the acrylic polymer type liquid-repellent compound may be 1,000,000 or less, 750,000
or less, 500,000 or less, 250,000 or less, 100,000 or less, 50,000 or less, 25,000
or less, or 10,000 or less.
(Production Method of Base Material-Modified Liquid- Repellent Compound)
[0120] The method for modifying the base material compound with a hydrocarbon group having
6 to 40 carbon atoms and optionally having a substituent is not particularly limited.
For example, methods such as a urethane bond-forming reaction, a urea bond-forming
reaction, an ester bond-forming reaction, an amide bond-forming reaction, and an ether
bond-forming reaction, can be used. In the bond-forming reaction, an acylating agent,
a condensing agent, a catalyst, or the like is appropriately used.
[0121] As a method for modifying the base material compound with a hydrocarbon group having
6 to 40 carbon atoms and optionally having a substituent, the base material compound
may be modified by reacting with a hydrocarbon group-containing reactant. The hydrocarbon
group-containing reactant is a compound having a group capable of reacting with an
aliphatic hydrocarbon group and a functional group of the base material compound.
[0122] Examples of the hydrocarbon group-containing reactants are as follows:
H
2N-R;
HO-R;
HO(O=)C-R;
G(O=)C-R;
RC(=O)OC(=O)R;
O=C=N-R;
S=C=N-R;
(CH
2OCH)CH
2OR;
and
G-R
[wherein, R is the aliphatic hydrocarbon group having 6 or more and 40 or less carbon
atoms and optionally having a substituent, as defined above. G is a halogen atom (particularly
F, Cl, Br, or I).].
· Urethane bond formation
[0123] The base material compound and the hydrocarbon group may be bonded via a urethane
bond. The urethane bond may be formed, for example, by allowing a hydroxy group-containing
base material compound to react with an aliphatic hydrocarbon-containing isocyanate.
A tin catalyst or an amine may be used as a catalyst upon reaction. For example, the
hydroxy group-containing base material compound is allowed to react with the aliphatic
hydrocarbon group-containing isocyanate in an organic solvent for a certain period
of time, which results in a reaction of the hydroxy group with the isocyanate group,
yielding a base material-modified liquid-repellent compound in which the base material
compound and the hydrocarbon group are bonded via a urethane bond.
· Urea bond formation
[0124] The base material compound and the hydrocarbon group may be bonded via a urea bond.
The urea bond may be formed, for example, by allowing an amino group-containing base
material compound to react with an aliphatic hydrocarbon group-containing isocyanate
group (or, by allowing an isocyanate group-containing base material compound to react
with an aliphatic hydrocarbon group-containing amine). A catalyst may be appropriately
used upon reaction. For example, the amino group-containing base material compound
is allowed to react with the aliphatic hydrocarbon-containing isocyanate in an organic
solvent for a certain period of time, which results in a reaction of the amino group
with the isocyanate group, yielding a base material-modified liquid-repellent compound
in which the base material compound and the hydrocarbon group are bonded via a urea
bond.
· Ester bond formation
[0125] The base material compound and the hydrocarbon group may be bonded via an ester bond.
The ester bond may be formed, for example, by allowing a hydroxy group-containing
base material compound to react with an aliphatic hydrocarbon group-containing carboxylic
acid (or, by allowing a carboxylic acid-containing base material compound to react
with an aliphatic hydrocarbon group-containing alcohol). An acylation catalyst, a
condensing agent, or the like may be used upon reaction. For example, the hydroxy
group-containing base material compound is allowed to react with the aliphatic hydrocarbon
group-containing carboxylic acid in an organic solvent for a certain period of time,
which results in a reaction of the hydroxy group with the carboxylic acid, yielding
a base material-modified liquid-repellent compound in which the base material compound
and the hydrocarbon group are bonded via an ester bond.
· Amide bond formation
[0126] The base material compound and the hydrocarbon group may be bonded via an amide bond.
The amide bond may be formed, for example, by allowing an amide group-containing base
material compound to react with an aliphatic hydrocarbon group-containing carboxylic
acid (or, by allowing a carboxylic acid-containing base material compound to react
with an aliphatic hydrocarbon group-containing amine). An acylation catalyst, a condensing
agent, or the like may be used upon reaction. For example, the amino group-containing
base material compound is allowed to react with the aliphatic hydrocarbon group-containing
carboxylic acid in an organic solvent for a certain period of time, which results
in a reaction of the amino group with the carboxylic acid, yielding a base material-modified
liquid-repellent compound in which the base material compound and the hydrocarbon
group are bonded via an amide bond.
· Ether bond formation
[0127] The base material compound and the hydrocarbon group may be bonded via an ether bond.
The ether bond may be formed, for example, by allowing a halogen-containing base material
compound to react with an aliphatic hydrocarbon group-containing alcohol (or, by allowing
a hydroxy group-containing base material compound to react with an aliphatic hydrocarbon
group-containing halide). An acid catalyst, a base catalyst, or the like may be used
upon reaction. For example, the halogen-containing base material compound is allowed
to react with the aliphatic hydrocarbon group-containing alcohol by heating in an
organic solvent in the presence of a catalyst, which results in serving the aliphatic
hydrocarbon group-containing alcohol as a nucleating agent, yielding a base material-modified
liquid-repellent compound in which the base material compound and the hydrocarbon
group are bonded via an ether bond.
[Ring-Modified Liquid-Repellent Compound]
[0128] The liquid-repellent compound may be a liquid-repellent compound (ring-modified liquid-repellent
compound) in which an aromatic ring or a nitrogen-containing heterocyclic ring is
modified with an aliphatic hydrocarbon group having 6 or more and 40 or less carbon
atoms and optionally having a substituent.
[0129] The ring-modified liquid-repellent compound may be the compound represented by
the following formula:
A(-X-R
n)
m
[wherein
A is an m valent group obtained by removing m hydrogen atoms from an aromatic ring
or a nitrogen-containing heterocyclic ring optionally having a substituent;
X is independently at each occurrence a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and to 40 or less carbon atoms and optionally having a substituent;
n is independently at each occurrence 1 or more and 3 or less; and
m is 1 or more and 6 or less.].
[0130] The explanations for X, R, and n are incorporated by the description in the {Liquid-Repellent
Compound}.
[0131] A is an m valent group. m may be 1 or more, 2 or more, 3 or more, 4 or more, or 5
or more, and is preferably 2 or more. m may be 6 or less, 5 or less, 4 or less, 3
or less, or 2 or less, and is preferably 4 or less.
[0132] A is an m valent group obtained by removing m hydrogen atoms from an aromatic ring
or a nitrogen-containing heterocyclic ring and optionally has a substituent. Examples
of the aromatic rings include hydrocarbon aromatic rings such as a benzene ring, a
naphthalene ring, an anthracene ring, and a phenanthrene ring; heteroaromatic rings
such as a pyridine ring, a pyrimidine ring, a quinoline ring, a furan ring, a pyrrole
ring, and a pyrazole ring; and the like. Examples of the nitrogen-containing heterocyclic
rings include non-aromatic nitrogen-containing heterocyclic rings such as pyrrolidine,
pyrazolidine, triazolidine, oxazolidine, isoxazolidine, thiazolidine, isothiazolidine,
piperidine, piperazine, and morpholine; and aromatic nitrogen-containing heterocyclic
rings such as a pyrrole ring, an imidazole ring, a pyrazole ring, an oxazole ring,
an isoxazole ring, a thiazole ring, an isothiazole ring, a pyridine ring, a pyrazine
ring, a pyrimidine ring, a pyridazine ring, a triazine ring, an oxazine ring, and
a thiazine ring; and the like.
[0133] The aromatic ring or nitrogen-containing heterocyclic ring may have a substituent.
Examples of the aromatic rings or nitrogen-containing heterocyclic rings, which optionally
have a substituent include, but are not limited to, for example, one or more groups
selected from a C
1-6 alkyl group, a C
2-6 alkenyl group, a C
2-6 alkynyl group, a C
3-10 cycloalkyl group, a C
3-10 unsaturated cycloalkyl group, a 5 to 10 membered heterocyclyl group, a 5 to 10 membered
unsaturated heterocyclyl group, a C
6-10 aryl group, and a 5 to 10 membered heteroaryl group, which may be substituted with
-OR', -N(R')
2, -COOR' (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon
atoms), a halogen atom, or one or more halogen atoms.
[0134] The aromatic ring or nitrogen-containing heterocyclic ring may be a 4-membered ring,
a 5-membered ring, a 6-membered ring, a 7-membered ring, or an 8-membered ring. The
aromatic ring or nitrogen-containing heterocyclic ring may be a condensed polycyclic
rings containing 2 to 5 (preferably 2 to 3) 4- to 8-membered rings.
[0135] The ring-modified liquid-repellent compound may be polymers (for example, condensates
or crosslinked products) of the above-described ring-modified liquid-repellent compounds.
In the polymer, polymerization may have proceeded via a substituent of A.
[0136] The condensation reaction or crosslinking reaction for obtaining a polymer is not
limited, and a known method for proceeding polymerization at a functional group of
A can be used, and a known catalyst, a dehydration condensing agent, a crosslinking
agent, etc., may be used. Examples of the catalysts, dehydration condensing agents,
and crosslinking agents for use include acids such as p-toluenesulfonic acid, acetic
acid, trifluoroacetic acid, hydrochloric acid, sulfuric acid, and fluoroboric acid;
acid halides such as acetic acid chloride, propionic acid chloride, and benzoic acid
chloride; bases such as sodium methoxide, potassium tert-butoxide, sodium hydride,
potassium carbonate, cesium carbonate, triethylamine, and diisopropylamine; condensing
agents such as tetrabutylammonium bromide, sodium acetate, a Burgess reagent, N,N'-dicyclohexylcarbodiimide,
1-ethyl-3-(3-dimethylaminopropyl)carbodiimide (WSC) or its hydrochloride salt, N,N'-carbonyldiimidazole,
1H-benzotriazol-1-yloxytris(dimethylamino)phosphonium hexafluorophosphate (BOP), O-(7-azabenzotriazol-1-yl)-1,1,3,3-tetramethyluronium
hexafluorophosphate (HATU), 2-chloro-1,3-dimethylimidazolium chloride, bromotripyrrolidinophosphonium
hexafluorophosphate (PyBrop), diethyl phosphorocyanidate (diethyl phosphoryl cyanide;
DEPC), diphenylphosphoryl azide (DPPA), and 4-(4,6-dimethoxy[1,3,5]triazin-2-yl)-4-methylmorpholinium
chloride (DMTMM); a Lawesson's reagent, and the like.
[0137] In the ring-modified liquid-repellent compound, X may be the group represented by
the following formula:
-X
1-
or
-X
1-X
2-X
1-
[wherein
X1 is independently at each occurrence
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-;
-C(OR')R'- or
-C(OR') (-)2
[R' is independently at each occurrence a hydrogen atom or a hydrocarbon group having
1 to 4 carbon atoms.];
and
X2 is a hydrocarbon group having 1 to 40 carbon atoms.]. This can impart favorable liquid
repellency to a substrate.
(Method for Producing Ring-Modified Liquid-Repellent Compound)
[0138] The method for modifying an aromatic ring or a nitrogen-containing heterocyclic ring
with a hydrocarbon group having 6 or more and 40 or less carbon atoms and optionally
having a substituent is not particularly limited. For example, methods such as a urethane
bond-forming reaction, a urea bond-forming reaction, an ester bond-forming reaction,
an amide bond-forming reaction, and an ether bond-forming reaction, can be used. In
the bond-forming reaction, an acylating agent, a condensing agent, a catalyst, or
the like is appropriately used.
[0139] As the method for modifying the aromatic ring or the nitrogen-containing heterocyclic
ring with the hydrocarbon group having 6 or more and 40 or less carbon atoms and optionally
having a substituent, the aromatic ring or the nitrogen-containing heterocyclic ring
may be modified by allowing the aromatic ring or the nitrogen-containing heterocyclic
ring to react with a hydrocarbon group-containing reactant. The hydrocarbon group-containing
reactant is a compound having an aliphatic hydrocarbon group and a group capable of
reacting with a functional group that the aromatic ring or nitrogen-containing heterocyclic
ring has.
[0140] Examples of the hydrocarbon group-containing reactants are as follows:
H
2N-R;
HO-R;
HO(O=)C-R;
G(O=)C-R;
RC (=O) OC(=O)R;
O=C=N-R;
S=C=N-R;
(CH
2OCH) CH
2OR;
and
G-R
[wherein, R is an aliphatic hydrocarbon group having 6 or more and 40 or less carbon
atoms and optionally having a substituent, as defined above. G is a halogen atom (particularly
F, Cl, Br, or I).].
· Urethane bond formation
[0141] The aromatic ring or nitrogen-containing heterocyclic ring may be bonded to a hydrocarbon
group via a urethane bond. The urethane bond may be formed, for example, by allowing
a hydroxy group-containing aromatic ring or the nitrogen-containing heterocyclic ring
to react with an aliphatic hydrocarbon-containing isocyanate. A tin catalyst or an
amine may be used as a catalyst upon reaction. For example, the hydroxy group-containing
aromatic ring or nitrogen-containing heterocyclic ring is allowed to react with the
hydrocarbon group-containing isocyanate in an organic solvent for a certain period
of time, which results in a reaction of the hydroxy group with the isocyanate group,
yielding a ring-modified liquid-repellent compound in which the aromatic ring or nitrogen-containing
heterocyclic ring is bonded to the hydrocarbon group via a urethane bond.
· Urea bond formation
[0142] The aromatic ring or nitrogen-containing heterocyclic ring may be bonded to a hydrocarbon
group via a urea bond. The urea bond may be formed, for example, by allowing an amino
group-containing aromatic ring or the nitrogen-containing heterocyclic ring to react
with a hydrocarbon group-containing isocyanate (alternatively, by allowing an isocyanate
group-containing aromatic ring or the nitrogen-containing heterocyclic ring to react
with a hydrocarbon group-containing amine). A catalyst may be appropriately utilized
upon reaction. For example, the amino group-containing aromatic ring or nitrogen-containing
heterocyclic ring is allowed to react with the aliphatic hydrocarbon-containing isocyanate
in an organic solvent for a certain period of time, which results in a reaction of
the amino group with the isocyanate group, yielding a ring-modified liquid-repellent
compound in which the aromatic ring or nitrogen-containing heterocyclic ring is bonded
to the hydrocarbon group via a urea bond.
· Ester bond formation
[0143] The aromatic ring or nitrogen-containing heterocyclic ring may be bonded to a hydrocarbon
group via an ester bond. The ester bond may be formed, for example, by allowing a
hydroxy group-containing aromatic ring or the nitrogen-containing heterocyclic ring
to react with a hydrocarbon group-containing carboxylic acid (alternatively, by allowing
a carboxylic acidcontaining aromatic ring or the nitrogen-containing heterocyclic
ring to react with a hydrocarbon group-containing alcohol). Upon reaction, an acylation
catalyst, a condensing agent, or the like may be used. For example, the hydroxy group-containing
aromatic ring or nitrogen-containing heterocyclic ring is allowed to react with the
hydrocarbon group-containing carboxylic acid in an organic solvent for a certain period
of time, which results in a reaction of the hydroxy group with the carboxylic acid,
yielding a ring-modified liquid-repellent compound in which the aromatic ring or nitrogen-containing
heterocyclic ring is bonded to the hydrocarbon group via an ester bond.
· Amide bond formation
[0144] The aromatic ring or nitrogen-containing heterocyclic ring may be bonded to a hydrocarbon
group via an amide bond. The amide bond may be formed, for example, by allowing an
amino group-containing aromatic ring or the nitrogen-containing heterocyclic ring
to react with a hydrocarbon group-containing carboxylic acid (alternatively, by allowing
an carboxylic acid-containing aromatic ring or the nitrogen-containing heterocyclic
ring to react with a hydrocarbon group-containing amine). Upon reaction, an acylation
catalyst, a condensing agent, or the like may be used. For example, the amino group-containing
aromatic ring or nitrogen-containing heterocyclic ring is allowed to react with the
hydrocarbon group-containing carboxylic acid in an organic solvent for a certain period
of time to result in a reaction of the amino group with the carboxylic acid, yielding
a ring-modified liquid-repellent compound in which the aromatic ring or nitrogen-containing
heterocyclic ring is bonded to the hydrocarbon group via an amide bond.
· Ether bond formation
[0145] The aromatic ring or nitrogen-containing heterocyclic ring may be bonded to a hydrocarbon
group via an ether bond. The ether bond may be formed, for example, by allowing a
halogen-containing aromatic ring or the nitrogen-containing heterocyclic ring to react
with a hydrocarbon group-containing alcohol (alternatively, by allowing a hydroxy
group-containing aromatic ring or the nitrogen-containing heterocyclic ring to react
with a hydrocarbon group-containing halide). Upon reaction, an acid catalyst, a base
catalyst, or the like may be used. For example, the halogen-containing aromatic ring
or nitrogen-containing heterocyclic ring is allowed to react with the hydrocarbon
group-containing alcohol by heating in an organic solvent in the presence of a catalyst,
which results in serving the hydrocarbon group-containing alcohol as a nucleating
agent, yielding a ring-modified liquid-repellent compound in which the aromatic ring
or nitrogen-containing heterocyclic ring is bonded to the hydrocarbon group via an
ether bond.
[Isocyanate-Based Liquid-Repellent Compound]
[0146] The liquid-repellent compound may be a liquid-repellent compound that is a reaction
product of an isocyanate group-containing compound and an isocyanate-reactive compound
(isocyanate-based liquid-repellent compound) and preferably may also be an isocyanate-based
liquid-repellent compound having a hydrocarbon group having 6 or more and 40 or less
carbon atoms and optionally having a substituent.
[0147] Examples of the isocyanate group-containing compounds that are to be raw materials
for the isocyanate-based liquid-repellent compounds include higher functional isocyanates,
including an isocyanate, a diisocyanate, a triisocyanate, and a polymeric isocyanate.
These may be aliphatic (including alicyclic) and cyclic (including aromatic). Examples
of the diisocyanates include 4,4'-methylenediphenylene diisocyanate (MDI), 2,4-toluene
diisocyanate, 2,6-toluene diisocyanate, o-, m-, and p-xylylene diisocyanate, 4,4'-diisocyanatodiphenyl
ether, 3,3'-dichloro-4,4'-diisocyanatodiphenylmethane, 4,4'-diphenyl diisocyanate,
4,4'-diisocyanatodibenzyl, 3,3'-dimethoxy-4,4'-diisocyanatodiphenyl, 3,3'-dimethyl-4,4'-diisocyanatodiphenyl,
2,2'-dichloro-5,5'-dimethoxy-4,4'-diisocyanatodiphenyl, 1,3-diisocyanatobenzene, 1,2-naphthylene
diisocyanate, 4-chloro-1,2-naphthylene diisocyanate, 1,3-naphthylene diisocyanate,
and 1,8-dinitro-2,7-naphthylene diisocyanate, alicyclic diisocyanates such as 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl
isocyanate, aliphatic diisocyanates such as 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl
isocyanate, 1,6-hexamethylene diisocyanate, 2,2,4-trimethyl-1,6-hexamethylene diisocyanate,
and 1,2-ethylene diisocyanate, and cyclic diisocyanates such as isophorone diisocyanate
(IPDI) and dicyclohexylmethane-4,4'-diisocyanate. Examples of the triisocyanates include
an aliphatic triisocyanate such as 1,3,6-hexamethylene triisocyanate, and an aromatic
triisocyanate such as tri-(4-isocyanatophenyl)-methane. An example of the polymeric
isocyanate includes polymethylene polyphenylisocyanate (PAPI).
[0148] The isocyanate-reactive compound is a compound containing an isocyanate-reactive
group, examples of which include, for example, monofunctional, difunctional, and polyfunctional
alcohols, thiols, and amines. Examples of the isocyanate-reactive compounds include
linear or branched long chain alkanols such as alkanols such as methanol, ethanol,
n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, isobutyl alcohol, t-butyl alcohol,
n-amyl alcohol, t-amyl alcohol, 2-ethylhexanol, glycidol, (iso) stearyl alcohol, and
behenyl alcohol, and an alkyl alcohol having C6 to C40 alkyl chains; and alcohols
containing poly (oxyalkylene) groups such as a methyl or ethyl ether of polyethylene
glycol and a hydroxy-terminated methyl or ethyl ether of a random or block copolymer
of ethylene oxide and/or propylene oxide with a polysiloxane (for example, polydimethylsiloxane)
group-containing alcohol. Further examples include diols, triols, and polyols such
as 1,4-butanediol, 1,6-hexanediol, 1,10-decanediol, 4,4'-isopropylidenediphenol (bisphenol
A), glycerol, pentaerythritol, and dipentaerythritol, polycaprolactone diol, a fatty
acid dimer diol, as well as poly(oxy)alkylene diols having an oxyalkylene group having
2 to 4 carbon atoms, such as -OCH
2CH
2-, -O(CH
2)
4-, -OCH
2CH
2CH
2-, -OCH(CH
3)CH
2-, and -OCH (CH
3)CH (CH
3)- (the oxyalkylene unit in the above poly(oxyalkylene) may be the same as in polypropylene
glycol or may be present as a mixture), as well as ester diols such as glycerol monostearate
and a polysiloxane-containing diol (for example, a polydimethylsiloxane-containing
diol). Examples of the isocyanate-reactive compounds include amino-containing compounds
such as octadecylamine, di(octadecyl)amine, and 1,6-hexamethylenediamine, amino-terminated
polyethylene oxide or propylene oxide or copolymers thereof, amino-terminated methyl
or ethyl ethers of polyethylene oxide or polypropylene oxide or copolymers thereof,
and an amino-terminated polysiloxane, such as polydimethylsiloxane.
[0149] In the isocyanate-based compound, the isocyanate-reactive compound preferably has,
in addition to the isocyanate-reactive group, a hydrocarbon group having 6 or more
and 40 or less carbon atoms (particularly an aliphatic hydrocarbon group having 6
or more and 40 or less carbon atoms (corresponding to the above R) and optionally
having a substituent.
[0150] The isocyanate-based compound may be a polymer in which an isocyanate and the isocyanate-reactive
compound have been reacted successively.
[0151] The isocyanate-based liquid-repellent compound may be a compound represented by the
following formula:
L(-X-R
n)
[wherein
L is an m valent urethane/amide backbone that is a reaction product of (a) one or
more isocyanate group-containing compounds selected from the group consisting of an
isocyanate, a diisocyanate, and a polyisocyanate, and
(b) one or more isocyanate-reactive compounds selected from the group consisting of
compounds
represented by the following general formulae (2a), (2b), and (2c),
X is independently at each occurrence a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent;
n is independently at each occurrence 1 or more and 3 or less; and
m is 1 or more and 6 or less.]
and



[In the general formulae (2a) and (2c):
Rr is independently at each occurrence -H, -*, -C(O)-*, - (CH2CH2O)p(CH(CH3)CH2O)qH, - (CH2CH2O)p(CH(CH3)CH2O)q-*, or - (CH2CH2O)p(CH(CH3)CH2O)qC(O)-*;
p is independently at each occurrence 0 to 20;
q is independently at each occurrence 0 to 20;
p+q is greater than 0;
and the symbol * is a bond of L;
provided that when the isocyanate-reactive compound is represented by the general
formula (2a) or (2c), at least one of Rr is -H or -(CH2CH2O)p(CH(CH3)CH2O)qH, and at least one of another Rr is -*, -C(O)-*, - (CH2CH2O)p(CH (CH3)CH2O)q-*, or - (CH2CH2O)p(CH(CH3)CH2O)qC(O)-*;
in the general formula (2b):
Rr' is independently at each occurrence -H, -*, -C(O)-*, - (CH2CH2O)p'(CH (CH3)CH2O)q'H, -(CH2CH2O)p'(CH (CH3)CH2O)q'-*, or - (CH2CH2O)p'(CH (CH3)CH2O)q'C(O)-*;
Rr'' is independently at each occurrence -H, -*, - (CH2CH2O)p'(CH (CH3)CH2O)q'H, - (CH2CH2O)p'(CH (CH3)CH2O)q'-*, or - (CH2CH2O)p'(CH(CH3)CH2O)q'C(O)-*;
P' is independently at each occurrence 0 to 20;
q' is independently at each occurrence 0 to 20;
p' + q' is greater than 0;
and the symbol * is a bond of L
with the proviso that when the isocyanate-reactive compound is represented by the
general formula (2b), at least one of Rr' and Rr" is -H or - (CH2CH2O)p'(CH (CH3)CH2O)q'H, and at least one of another Rr' and Rr'' is -*, -C(O)-*, - (CH2CH2O)p'(CH (CH3)CH2O)q'-*' or - (CH2CH2O)p'(CH (CH3)CH2O)q'C(O)-*.].
[0152] It is to be noted that p, q, p', and q' are each an integer of 0 to 20 in the case
of only one isocyanate-based liquid-repellent compound, but can be denoted as an average
value thereof in the case of an aggregate of a plurality of isocyanate-based liquid-repellent
compounds.
[0153] In this case, L in the isocyanate-based liquid-repellent compound is a urethane backbone
prepared by a process including allowing the isocyanate group-containing compound
(a) to react with the isocyanate-reactive compound (b), and such a urethane/amide
backbone can usually be polyvalent, but is not limited thereto. When the isocyanate-reactive
compound (b) is represented by the general formula (2a) or (2c), it has at least one
-OH group, and when represented by general formula (2b), it has at least one -OH group
or -COOH group. Therefore, by allowing the isocyanate group-containing compound (a)
to react with the isocyanate-reactive compound (b), a reaction product in which they
are bonded by a urethane bond or an amide bond, can be obtained. Such reactions are
known and may be carried out under any suitable conditions.
[0154] In such an isocyanate-based liquid-repellent compound,
-X-R
n is bonded to each of m bonds (denoted by the symbol *) present in a moiety derived
from the isocyanate-reactive compound (b) (X is bonded to a bond of L). The "-X-R
n" moiety is bonded to a bond (denoted by the symbol *) present in the isocyanate-reactive
compound (b) before a reaction. The isocyanate-reactive compound (b) may be one or
a mixture of arbitrary two or more selected from the group consisting of the compounds
represented by general formulae (2a), (2b) and (2c), and among these, the compound
represented by the general formula (2a) is preferred.
[0155] The isocyanate group-containing compound (a) may be one or a mixture of arbitrary
two or more selected from the group consisting of an isocyanate, a diisocyanates and
a polyisocyanate. When the isocyanate group-containing compound (a) is a diisocyanate
and/or a polyisocyanate, and the isocyanate-reactive compound (b) has a total of two
or more -OH groups and/or -COOH groups, a reaction product obtained from them may
be a polymer in some cases, but is not limited thereto.
[Polysiloxane Group-Containing Liquid-Repellent Compound]
[0158] The liquid-repellent compound may be a liquid-repellent compound having a polysiloxane
group (polysiloxane group-containing liquid-repellent compound). The polysiloxane
group can impart liquid repellency to a substrate, similar to the aliphatic hydrocarbon
group (R) having 6 or more and 40 or less carbon atoms and optionally having a substituent,
in the other liquid-repellent compounds described above.
[0159] The polysiloxane group may be represented by the following formula:
-[-Si(Rs
1)
2-O-]
a-
[wherein
Rs1 is independently at each occurrence a hydrocarbon group or reactive group having
1 to 40 carbon atoms, and
a is 5 or more and 10,000 or less.].
[0160] Rs
1 is a hydrocarbon group having 1 to 40 carbon atoms or a reactive group.
[0161] Examples of the hydrocarbon group having 1 to 40 carbon atoms include hydrocarbon
groups having 1 to 5 carbon atoms such as a methyl group, an ethyl group, a propyl
group, a butyl group, and a pentyl group (particularly an aliphatic hydrocarbon group,
particularly an alkyl group), and a hydrocarbon group having 6 or more and 40 or less
carbon atoms and optionally having a substituent.
[0162] The hydrocarbon group having 6 or more and 40 or less carbon atoms and optionally
having a substituent may be an aromatic hydrocarbon group or an aliphatic hydrocarbon
group, preferably the aliphatic hydrocarbon group, and particularly preferably a saturated
aliphatic hydrocarbon group (alkyl group). The hydrocarbon group may be cyclic, linear,
or a branched chain, and is preferably linear. The number of carbon atoms in the hydrocarbon
group may be 6 or more, 8 or more, 10 or more, 12 or more, 14 or more, 16 or more,
or 18 or more, and is preferably 10 or more and more preferably 12 or more. The number
of carbon atoms in the hydrocarbon group may be 40 or less, 35 or less, 30 or less,
25 or less, 20 or less, 15 or less, or 10 or less, and is preferably 30 or less and
more preferably 25 or less. It is to be noted that the hydrocarbon group having 6
or more and 40 or less carbon atoms and optionally having a substituent, used herein
may correspond to R described above, the explanation is incorporated by the description
of the above-described hydrocarbon group having 6 or more and 40 or less carbon atoms
and optionally having a substituent.
[0163] Examples of the reactive groups are groups having functional groups (for example,
a hydroxy group, an amino group, a mercapto group, an epoxy group, a carboxyl group,
a halogen-substituted alkyl group, a vinyl group, a (meth)acrylate group, a (meth)acrylamide
group, a hydrogen atom directly bonded to a silicon atom, and the like). These functional
groups may be directly bonded to a silicon atom, or may be bonded to an organic group
directly bonded to the silicon atom. The organic group may be a hydrocarbon group,
for example, an alkylene group or a divalent aromatic group. The hydrocarbon group
may have 2 or more and 12 or less carbon atoms, and the alkylene group preferably
has 2 or more and 10 or less carbon atoms. The divalent aromatic group preferably
has 6 or more and 12 or less carbon atoms.
[0164] a may be 5 or more, 10 or more, 30 or more, 50 or more, 100 or more, 500 or more,
1,000 or more, 2,000 or more, or 3,000 or more. a may be 10,000 or less, 7,500 or
less, 5,000 or less, 3,000 or less, 1,500 or less, 1,000 or less, 500 or less, 300
or less, 100 or less, or 50 or less.
[0165] The amount of the hydrocarbon group having 1 to 40 carbon atoms may be 20 mol% or
more, 40 mol% or more, 60 mol% or more, or 80 mol% or more, based on the total Rs
1. The amount of the hydrocarbon group having 1 to 40 carbon atoms may be 100 mol%
or less, 90 mol% or less, 80 mol% or less, or 70 mol% or less, based on the total
Rs
1.
[0166] The amount of reactive group (for example, the amount of - OH, -COOH, or -NR'
2) may be 5 mol% or more, 10 mol% or more, 20 mol% or more, or 30 mol% or more, relative
to the total of Rs
1. The amount of reactive group (for example, the amount of -OH, - COOH, or -NR'
2) may be 50 mol % or less, 40 mol % or less, 30 mol % or less, or 20 mol % or less,
relative to the total Rs
1.
[0167] In the polysiloxane group-containing liquid-repellent compound, the polysiloxane
group may be present in a main chain, mother nucleus, or side chain. For example,
when a polysiloxane group is present in the side chain of the polysiloxane group-containing
liquid-repellent compound, the polysiloxane-containing liquid-repellent compound may
be a compound in which the aliphatic hydrocarbon group (R) having 6 or more and 40
or less carbon atoms and optionally having a substituent in the other liquid-repellent
compounds described above (for example, the acrylic polymer type liquid-repellent
compound, the base material-modified liquid-repellent compound, and the isocyanate-based
liquid-repellent compound) is partially or totally replaced with a polysiloxane group.
[0168] The polysiloxane group may be present in the main chain or mother nucleus of the
polysiloxane group-containing liquid-repellent compound.
[0169] The polysiloxane group-containing liquid-repellent compound may be free of a structure
other than a polysiloxane, and the polysiloxane group-containing liquid-repellent
compound may be represented by the following formula:
(Rs
2)
3Si-O-[-Si(Rs
1)
2-O-]
a-Si(Rs
2)
3
[wherein
Rs1 and a are as described above,
Rs2 is independently at each occurrence a hydrocarbon group having 1 to 40 carbon atoms,
an alkoxy group having 1 to 40 carbon atoms, or a reactive group.].
[0170] The polysiloxane group may be present in the side chain of the polysiloxane group-containing
liquid-repellent compound (for example, a side chain of an acrylic polymer type liquid-repellent
compound). The side chain is a partial structure other than the main chain or mother
nucleus of a compound, and may be, for example, an end structure. When the polysiloxane
group is present in the side chain, the polysiloxane group may be represented by the
following formula:
-[-Si(Rs
1)
2-O-]
a-Si(Rs
2)
3
[wherein
Rs1 and a are as described above,
and Rs2 is independently at each occurrence a hydrocarbon group having 1 to 40 carbon atoms,
an alkoxy group having 1 to 40 carbon atoms, or a reactive group.].
[0171] Rs
2 may be a hydrocarbon group having 1 to 40 carbon atoms or an alkoxy group having
1 to 40 carbon atoms. The hydrocarbon group having 1 to 40 carbon atoms in Rs
2 is preferably an aliphatic hydrocarbon group, preferably an alkyl group, and preferably
has 1 to 5 carbon atoms. The number or carbon atoms of the alkoxy group having 1 to
40 carbon atoms in Rs
2 is preferably 1 to 5, 1 to 3, or 1 or 2. When Rs
2 is a reactive group, examples of the reactive group may be the same as those of Rs
1.
[0172] The polysiloxane group-containing liquid-repellent compound can be synthesized by
a conventionally known method. For example, the polysiloxane group-containing liquid-repellent
compound having a hydrocarbon group having 6 or more and 40 or less carbon atoms and
optionally having a substituent, can be obtained by modifying SiH in methylhydrogensilicone
or a copolymer of dimethylsiloxane and methylhydrogensiloxane with an α-olefin by
a hydrosilylation reaction using a catalyst such as a compound such as platinum or
palladium, if necessary. Also, the polysiloxane group-containing liquid-repellent
compound may be obtained by polymerizing an acrylic monomer containing a polysiloxane
group, or by allowing a reactive group of a polysiloxane to react with a mother nucleus
compound.
[Amine Modified Product]
[0173] The liquid-repellent compound may be an amine modified product.
[0174] The molecular weight of the amine modified product may be 200 or more, 300 or more,
350 or more, 400 or more, 500 or more, 550 or more, or 750 or more. The molecular
weight of the amine modified product may be 3,000 or less, 2,500 or less, 2,000 or
less, 1,500 or less, 1,000 or less, 900 or less, 800 or less, 750 or less, or 500
or less.
[0175] The amine modified product in the present disclosure may be free of an active hydrogen-containing
group. Examples of the active hydrogen-containing group include an amino group (an
amino group not adjacent to a carbonyl group, for example, the primary or secondary
amino group), a hydroxy group, and a carboxyl group. In particular, the amine modified
product in the present disclosure may be free of the primary or secondary amino group
that is not adjacent to a carbonyl group.
[0176] The amine modified product may be a compound having:
an amine backbone; and
one or more aliphatic hydrocarbon-containing groups represented by the following formula:
-XN-Rn
[wherein
XN is a direct bond or a 1+ n valent group,
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent, and
n is an integer of 1 or more and 3 or less.],
wherein at least one of the aliphatic hydrocarbon-containing groups is bonded to a
nitrogen atom of the amine backbone.
(Amine Backbone)
[0177] The amine modified product in the present disclosure has an amine backbone. The amine
backbone has one or more amino groups with a predetermined number of bond (valence),
which is obtained by removing the predetermined number of atom or atomic group (for
example, hydrogen) from an amine compound. The amino group in the amine backbone refers
to a group selected from the group consisting of -NH
2, -NH-, and -N(-)
2, and also includes an amino group adjacent to a carbonyl group contained in an amide
group, a urethane group, a urea group, an imide group, or the like. It is to be noted
that the amine backbone may be an aliphatic group or an aromatic group, having one
or more amino groups, and does not exclude the presence of a heteroatom other than
nitrogen.
[0178] The molecular weight of the amine backbone may be 30 or more, 50 or more, 100 or
more, 200 or more, 300 or more, 400 or more, or 500 or more. The molecular weight
of the amine backbone may be 2,800 or less, 2,500 or less, 2,000 or less, 1,500 or
less, 1,000 or less, 750 or less, 600 or less, 450 or less, 300 or less, or 250 or
less.
[0179] The number of carbon atoms in the amine backbone may be 1 or more, 2 or more, 3
or more, 4 or more, 6 or more, 8 or more, 10 or more, 12 or more, 14 or more, 16 or
more, or 18 or more. The number of carbon atoms in the amine backbone may be 100 or
less, 80 or less, 60 or less, 40 or less, 30 or less, 20 or less, 10 or less, or 5
or less, and is preferably 50 or less and particularly 30 or less.
[0180] The amine backbone has one or more amino groups. The amino group is a monovalent
to trivalent amino group and is one or more groups selected from the group consisting
of -NH
2, -NH-, and -N(-)
2. The number of amino group that the amine backbone has may be 1 or more, 2 or more,
3 or more, 4 or more, 5 or more, or 6 or more, and is preferably 2 or more. The number
of amino group that the amine backbone has may be 12 or less, 10 or less, 8 or less,
6 or less, 4 or less, 3 or less, 2 or less, or 1.
[0181] The amine backbone has a hydrocarbon group (aliphatic hydrocarbon group or aromatic
hydrocarbon group). The hydrocarbon group may be cyclic, a branched chain, or linear.
The hydrocarbon group may be saturated or unsaturated (for example, saturated). Herein,
the hydrocarbon group may be interrupted by an oxygen atom and/or a sulfur atom, or
may be composed only of a carbon atom, a nitrogen atom, and a hydrogen atom. For example,
the hydrocarbon group may also be a hydrocarbon group (for example, a chain saturated
aliphatic hydrocarbon group or an aromatic hydrocarbon group having one or two hydrocarbon
aromatic rings) optionally interrupted by an oxygen atom and/or a sulfur atom, or
for example, a general hydrocarbon group (for example, a chain saturated aliphatic
hydrocarbon group or an aromatic hydrocarbon group having one or two hydrocarbon aromatic
rings). When the hydrocarbon group is interrupted by an oxygen atom and/or a sulfur
atom, it will have a structure of an ether, thioether, polyether, or polythioether.
The number of hydrocarbon group that the amine backbone has may be 1 or more, 2 or
more, 3 or more, 4 or more, 5 or more, or 6 or more. The number of hydrocarbon group
that the amine backbone has may be 12 or less, 10 or less, 8 or less, 6 or less, 4
or less, 3 or less, 2 or less, or 1.
[0182] The amine backbone may be composed of a monovalent to trivalent amino group and a
chain saturated aliphatic hydrocarbon group or aromatic hydrocarbon group optionally
interrupted by an oxygen atom and/or a sulfur atom.
[0183] A molar ratio of carbon atoms to nitrogen atoms (C/N ratio) in the amine backbone
may be 1 or more, 2 or more, 2.5 or more, 3 or more, 3.5 or more, or 4 or more. The
molar ratio of carbon atoms to nitrogen atoms (C/N ratio) in the amine backbone may
be 8 or less, 7 or less, 6 or less, 5 or less, 4 or less, 3.5 or less, 3 or less,
2.5 or less, or 2 or less, and is preferably 6 or less or 4 or less.
· Raw Material Amine Compound
[0184] Examples of the raw material amine compound that is a precursor of the amine backbone
include alkylamines such as methylamine, ethylamine, propylamine, butylamine, and
dibutylamine; alkylenediamines such as ethylenediamine, propylenediamine, butylenediamine,
pentanediamine, hexamethylenediamine, cyclohexanediamine, and methylenebiscyclohexylamine;
polyalkylenepolyamines such as diethylenetriamine, triethylenetetramine, tris(2-aminoethyl)amine,
tetraethylenepentamine, pentaethylenehexamine, dipropylenetriamine, tripropylenetetramine,
tris(2-aminopropyl)amine, tetrapropylenepentamine, pentapropylenehexamine, iminobispropylamine,
dibutylenetriamine, bis(2-aminoethoxy)ethane, bis(2-aminoethyl)ether, bis[2-(2-aminoethoxy)ethyl]ether,
bis[2-(3-aminoprotoxy)ethyl] ether, spermine, and spermidine; oxygen- or sulfur-containing
aliphatic amines such as 1-aminopropanediol, 2-amino-1,3-propanediol, 3-amino-1,2-propanediol,
polyoxypropylenediamine, and polyoxyethylenediamine; aromatic monoamines such as aniline,
1-or 2-naphthylamine, 1-, 2-, or 9-aminoanthracene, 9-aminophenanthracene, and 2-,
3-, or 4-aminobiphenyl; monocyclic aromatic polyamines such as o-, m-, or p-phenylenediamine,
o-, m-, or p-xylylenediamine, diaminotoluene, and 2,3-, 2,4-, or 2,5-tolylenediamine;
polycyclic aromatic polyamines such as diaminobiphenyl, bisaminophenoxyphenylpropane,
diaminodiphenyl ether, diaminodiphenyl sulfide, diaminodiphenyl sulfone, diaminobenzophenone,
diaminodiphenylmethane, diaminophenylpropane, diaminophenylhexafluoropropane, diaminophenyl
phenyl ethane,bisaminophenoxybenzene, bisaminobenzoylbenzene, bisaminodimethylbenzylbenzene,
aminophenoxybiphenyl, aminophenoxyphenyl ketone, bisaminoditrifluoromethylbenzylbenzene,
aminophenoxyphenyl sulfone, aminophenoxyphenyl ether, aminophenoxyphenyl propane,
bis(aminophenoxybenzoyl)benzene, bis(aminophenoxy-α,a-dimethylbenzyl) benzene, bis[(aminoaryloxy)benzoyl]diphenyl
ether, bis(amino-α,α-dimethylbenzylphenoxy)benzophenone, aminophenoxyphenyl sulfide,
bis[amino-α,α-dimethylbenzylphenoxy]diphenyl sulfone, 4,4'-bis[aminophenoxyphenoxy]diphenyl
sulfone, diaminodiaryloxybenzophenone, diaminoaryloxybenzophenone, 3,3'-dimethoxy-4,4'-diaminobiphenyl,
4,4'-diaminotriphenylmethane, 3,3'-dimethyl-4,4'-diaminobiphenyl, 4,4'-methylenebisaniline,
4,4'-oxydianiline, 1,3-bis(4-aminophenoxy)benzene, 4,4'-diaminodiphenyl ether, and
4,4'-bis(aminophenyl)amine; oxygen-or sulfur-containing polycyclic aromatic polyamines
such as 2,2'-bis[4-(4-aminophenoxy)phenyl]propane, 1,3-bis(4-aminophenoxy)benzene,
1,3-bis(3-aminophenoxy)benzene, 3,4'-diaminodiphenyl ether, and 4,4'-diaminodiphenyl
sulfide; and hydroxy group-containing polyamines such as 2-hydroxyethylethylenediamine,
2-hydroxyethylpropylenediamine, di-2-hydroxyethylethylenediamine, di-2-hydroxyethylpropylenediamine,
2-hydroxypropylethylenediamine, and di-2-hydroxypropylethylenediamine.
(Aliphatic Hydrocarbon-Containing Group)
[0185] The amine modified product in the present disclosure has one or more aliphatic hydrocarbon-containing
groups represented by the following formula:
-X
N-R
n
[wherein
XN is a direct bond or a 1+ n valent group,
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent, and
n is an integer of 1 or more and 3 or less.].
[0186] The number of aliphatic hydrocarbon-containing group that the amine modified product
has may be 1 or more, 2 or more, 3 or more, 4 or more, 5 or more, or 6 or more, and
is preferably 2 or more. The number of aliphatic hydrocarbon-containing group in the
amine modified product may be 12 or less, 10 or less, 8 or less, 6 or less, 4 or less,
3 or less, 2 or less, or 1.
[0187] At least one aliphatic hydrocarbon-containing group in the amine modified product
is bonded to a nitrogen atom of the amine backbone. The proportion of the number of
aliphatic hydrocarbon-containing groups bonded to the nitrogen atom of the amine backbone
based on the number of all the aliphatic hydrocarbon-containing groups in the amine
modified product may be 10% or more, 30% or more, 60% or more, 80% or more, or 100%.
The proportion of the number of aliphatic hydrocarbon-containing groups bonded to
the nitrogen atom of the amine backbone based on the number of all the aliphatic hydrocarbon-containing
groups in the amine modified product may be 75% or less, 50% or less, or 25% or less.
The aliphatic hydrocarbon-containing group not bonded to a nitrogen atom of the amine
backbone is bonded to other group (for example, a hydrocarbon group) of the amine
backbone.
.XN
[0188] X
N is a direct bond or a 1 + n valent group and preferably a 1 + n valent group. X
N functions as a linker connecting the amine backbone and n Rs.
[0189] n is the number of R bonded to X
N, and may be an integer of 1 or more and 3 or less. n may be 1 or more, 2 or more,
or 3 or more. n may be 3 or less, 2 or less, or 1 or less, for example, 2 or less.
[0190] X
N may be an aliphatic group (unsaturated aliphatic group or saturated aliphatic group)
or an aromatic group.
[0191] The molecular weight of X
N may be 10 or more, 50 or more, 100 or more, 200 or more, 300 or more, 500 or more,
or 750 or more. The molecular weight of X
N may be 2,000 or less, 1,500 or less, 1,000 or less, 750 or less, 500 or less, or
300 or less.
[0192] X
N may have a carbonyl group. X
N may have one or more selected from the group consisting of an amide group, a urea
group, a urethane group, and an imide, or X
N may form one or more selected from the group consisting of an amide group, a urea
group, a urethane group, and an imide together with an amino group in the amine backbone.
Examples of such an amide group, a urea group, a urethane group, and an imide include
-O-C(=O)-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-NR'-;
-C(=O)-NR'-C(=O)- [wherein R' is a hydrogen atom or a hydrocarbon group having
1 to 4 carbon atoms.]. X
N is preferably bonded to a nitrogen atom in the amine backbone via a -(C=O)- group.
[0193] X
N may be a 1 + n valent group composed of one or more selected from the group consisting
of a direct bond, -O-, - C(=O)-, -C(=NR')-, -S-, -S(=O)
2-, -NR'-, -C(OR')R'-, -C(OR')(-)
2, -N(-)
2, a divalent to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms,
a divalent to tetravalent hydrocarbon aromatic ring, and a divalent to tetravalent
heterocyclic ring
[wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.].
[0194] X
N may be a 1 + n valent group composed of one or more selected from the group consisting
of
XN1 composed of one or more selected from the group consisting of a direct bond, -O-,
-C(=O)-, -C(=NR')-, -S-, -S(=O)2-, -NR'-, -C(OR')R'-, -C(OR')(-)2, and -N(-)2 (wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms), and
XN2 composed of one or more selected from the group consisting of a divalent to tetravalent
aliphatic hydrocarbon group having 1 to 20 carbon atoms, a divalent to tetravalent
hydrocarbon aromatic ring, and a divalent to tetravalent heterocyclic ring. It is
to be noted that the left hand side of the group described herein as XN is bonded to an amine backbone and the right hand side of the group is bonded to
R.
XN1
[0195] X
N1 is a non-hydrocarbon linker.
[0196] X
N1 is a direct bond or a divalent or higher valent group. A valence of X
N1 may be 2 to 4, 2 to 3, or 2. X
N1 is not preferably a direct bond singly.
[0197] A molecular weight of X
N1 may be 10 or more, 50 or more, 100 or more, 200 or more, 300 or more, or 500 or more.
A molecular weight of X
N1 may be 2,000 or less, 1,500 or less, 1,000 or less, 750 or less, or 500 or less.
[0198] X
N1 is composed of one or more selected from the group consisting of a direct bond, -O-,
-C(=O)-, -C(=NR')-, -S-, - S(=O)
2-, -NR'-, -C(OR')R'-, -C(OR')(-)
2, and -N(-)
2 (wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon
group having 1 to 4 carbon atoms). Examples of X
N1 include, for example,
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NR'-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-;
-C(=O)-NR'-;
-C(=O)-NR'-C(=O)-;
-C(=NR')-;
-S-;
-SO2-;
- SO2NR'-;
-C(OR')R'-;
-C(OR')(-)2;
-N(-)2;
[wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon group
having 1 to 4 carbon atoms.]. It is to be noted that when XN1 is bonded to a nitrogen atom of the amine backbone, the nitrogen atom is regarded
as a moiety of the amine backbone (amino group).
XN2
[0199] X
N2 is a hydrocarbon or aromatic linker.
[0200] X
N2 may be a hydrocarbon group or a non-hydrocarbon group (including a heteroatom). X
N2 may be aliphatic or aromatic, and is preferably aliphatic. X
N2 may be a linear, branched chain, or cyclic. X
N2 is preferably a chain.
[0201] X
N2 is a divalent or higher valent group. A valence of X
N2 may be, for example, 2 to 4, 2 to 3, or 2.
[0202] The number of carbon atoms in X
N2 may be 1 or more, 2 or more, 3 or more, 4 or more, 6 or more, 8 or more, 10 or more,
12 or more, 14 or more, 16 or more, or 18 or
more. The number of carbon atoms in X
N2 may be 40 or less, 35 or less, 30 or less, 25 or less, 20 or less, 15 or less, 10
or less, or 5 or
less.
[0203] X
N2 is composed of one or more selected from the group consisting of a divalent to tetravalent
aliphatic hydrocarbon group having 1 to 20 carbon atoms, a divalent to tetravalent
hydrocarbon aromatic ring, and a divalent to tetravalent heterocyclic
ring.
[0204] The divalent to tetravalent aliphatic hydrocarbon group having 1 to 20 carbon atoms
may be a cyclic, branched chain, or linear hydrocarbon group and is preferably a chain
hydrocarbon group (particularly a linear hydrocarbon group). The divalent to tetravalent
aliphatic hydrocarbon group having 1 to 20 carbon atoms may be a saturated or unsaturated
(for example, saturated) aliphatic hydrocarbon group. The number of carbon atoms in
the aliphatic hydrocarbon group having 1 to 20 carbon atoms may be 1 or more, 2 or
more, 3 or more, 4 or more, 6 or more, 8 or more, or 10 or more. The number of carbon
atoms in the aliphatic hydrocarbon group having 1 to 20 carbon atoms may be 15 or
less, 10 or less, or 5 or
less.
[0205] Examples of the divalent to tetravalent hydrocarbon aromatic ring include groups
obtained by removing 2 to 4 hydrogen atoms from hydrocarbon aromatic rings such as
benzene, naphthalene, anthracene, phenanthrene, tetracene (naphthacene), pentacene,
pyrene, and coronene. The number of ring constituting atom of the hydrocarbon aromatic
ring is 3 to 20, 4 to 16, or 5 to 12 and preferably 5 to 12. The hydrocarbon aromatic
ring may have a substituent, and examples thereof include an alkyl group having 1
to 6 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, -N(R')
2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms),
a hydroxyl group, a carboxyl group, or a halogen atom. A valence of the hydrocarbon
aromatic ring may be 2 or more, 3 or more, or 4, and may be 4 or less, 3 or less,
or 2.
[0206] The divalent to tetravalent heterocyclic ring may be an aliphatic group or an aromatic
group. Examples of the divalent to tetravalent heterocyclic rings include groups obtained
by removing 2 to 4 hydrogen atoms from pyridine, pyrazine, pyrimidine, pyridazine,
triazine, quinoline, isoquinoline, quinazoline, cinnoline, phthalazine, quinoxaline,
pyrrole, indole, furan, benzofuran, thiophene, benzothiophene, pyrazole, imidazole,
benzimidazole, triazole, oxazole, benzoxazole, thiazole, benzothiazole, isothiazole,
benzisothiazole, pyrrolidine, piperidine, piperazine, imidazolidine, thiazoline, and
the like. The number of ring constituting atom of the heterocyclic ring is 3 to 20,
4 to 16, or 5 to 12 and preferably 5 to 12. The heterocyclic ring may have a substituent,
and examples thereof include an alkyl group having 1 to 6 carbon atoms, an alkoxy
group having 1 to 4 carbon atoms, -N(R')
2 (wherein R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms),
a hydroxyl group, a carboxyl group, a halogen atom, or the like. A valence of the
heterocyclic ring may be 2 or more, 3 or more, or 4, and may be 4 or less, 3 or less,
or 2.
[0207] Examples of X
N2 include, for example,
- Ali-
- Cy-
- Ali(-)2
- Cy(-)2
- Ali-Cy-
- Cy-Ali-
- Cy-Ali-Cy-
- Ali-Cy-Ali-
[wherein Ali is an aliphatic hydrocarbon group having 1 to 20 carbon atoms, and Cy
is a hydrocarbon aromatic ring or a heterocyclic ring.].
[0208] Specific examples of X
N2 include, for example,
-(CH2)p- wherein p is 1 to 20, for example 1 to 10;
a linear hydrocarbon group having 1 to 40 carbon atoms, for example 1 to 10 unsaturated
bonds;
a hydrocarbon group with a branched structure, having 1 to 40 carbon atoms, for example
1 to 10 carbon atoms;
-(CH2)q-Cy-(CH2)r- wherein q and r are each independently 0 to 20, for example 1 to 10, and Cy is a
hydrocarbon aromatic ring or a heterocyclic ring.
Example of XN
[0209] Examples of X
N will be described. It is to be noted that in the following, R' is independently at
each occurrence a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.
[0210] Examples of X
N include, in the case of X
N being divalent, for example, -X
N1-, -X
N1-X
N2-, -X
N1-X
N2-X
N1-, -X
N1-X
N2-X
N1-X
N2-, -X
N2-, -X
N2-X
N1-, -X
N2-X
N1-X
N2-, and -X
N2-X
N1-X
N2-X
N1-.
[0211] Examples of X
N include, in the case of X
N being trivalent, for example, -X
N1(-)
2, -X
N1-X
N2(-)
2, -X
N1-(X
N2-)
2, -X
N1-X
N2-X
N1(-)
2, - X
N1-X
N2(-X
N1-)
2, -X
N1-(X
N2-X
N1-)
2, -X
N1-X
N2-X
N1-X
N2(-)
2, -X
N1-X
N2-X
N1-X
N2-)
2, -X
N1-X
N2-(X
N1-X
N2-)
2, and -X
N1-(X
N2-X
N1-X
N2-)
2; -X
N2(-)
2, -X
N2-X
N1(-)
2, -X
N2-(X
N1-)
2, -X
N2-X
N1-X
N2(-)
2, -X
N2-X
N1(-X
N2-)
2, -X
N2-(X
N1-X
N2-)
2, -X
N2-X
N1-X
N2-X
N1(-)
2, -X
N2-X
N1-X
N2 (X
N1-)
2, -X
N2-X
N1-(X
N2-X
N1-)
2, and -X
N2-(X
N1-X
N2-X
N1-)
2.
[0212] Examples of X
N include, in the case of X
N being tetravalent, for example, -X
N1(-)
3, -X
N1-X
N2(-)
3, -X
N1-(X
N2-)
3, -X
N1-X
N2-X
N1(-)
3, - X
N1-X
N2(-X
N1-)
3, -X
N1-(X
N2-X
N1-)
3, -X
N1-X
N2-X
N1-X
N2(-)
3, -X
N1-X
N2-X
N1-(X
N2-)
3, -X
N1-X
N2-(X
N1-X
N2-)
3, and -X
N1-(X
N2-X
N1-X
N2-)
3; -X
N2(-)
3, -X
N2-X
N1(-)
3, -X
N2-(X
N1-)
3, -X
N2-X
N1-X
N2(-)
3, -X
N2-X
N1(-X
N2-)
3, -X
N2-(X
N1-X
N2-)
3, -X
N2-X
N1-X
N2-X
N1(-)
3, -X
N2-X
N1-X
N2-(X
N1-)
3, -X
N2-X
N1-(X
N2-X
N1-)
3, and -X
N2-(X
N1-X
N2-X
N1-)
3.
[0213] Preferred examples of X
N include, for example, -X
N1-, -X
N1-X
N2-, -X
N1-X
N2-X
N1-, -X
N1-X
N2(-)
2, -X
N2-, -X
N2-X
N1-, -X
N2-X
N1-X
N2- and -X
N2-X
N1(-)
2. In the amine modified product, it is preferred that one or more X
N are each a -(C=O)- group at an end on the amine backbone side and is bonded to a
nitrogen atom in the amine backbone.
[0214] X
N is preferably a group represented by
-X
N1-, -X
N1-X
N2-, -X
N1-X
N2-X
N1-, -X
N1-X
N2(-)
2,
-X
N2-, -X
N2-X
N1-, -X
N2-X
N1-X
N2-, or -X
N2-X
N1(-)
2
[wherein
XN1 is independently at each occurrence
a direct bond;
-O-;
-O-C(=O)-;
-O-C(=O)-O-;
-O-C(=O)-NR'-;
-NR'-;
-NRI-C(=O)-;
-NR'-C(=O)-O-;
-NR'-C(=O)-NR'-;
-C(=O)-;
-C(=O)-O-; or
-C(=O)-NR'-;
-C(=O)-NR'-C(=O)-
(wherein R' is independently at each occurrence a hydrogen atom or a hydrocarbon group
having 1 to 4 carbon atoms), and XN2 is a divalent to tetravalent aliphatic hydrocarbon group having 1 to 10 carbon atoms,
or a divalent aromatic group (for example, a divalent phenyl group and a divalent
triazole group).]. This can impart favorable liquid repellency to a substrate.
[0215] Further specific examples of X
N include, for example,
*-(C=O)-
-O-(C=O)-NR'-
[wherein * means bonding to a nitrogen atom of the amine backbone, and
R' is a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.].
· R
[0216] R is an aliphatic hydrocarbon group having 6 or more and 40 or less carbon atoms
and optionally having a substituent. R is a branched chain or a linear chain and is
more preferably linear. R may be saturated or unsaturated. R is preferably a saturated
aliphatic hydrocarbon group (alkyl group).
[0217] The number of carbon atoms of R may be 6 or more, 8 or more, 10 or more, 12 or more,
14 or more, 16 or more, or 18 or more, and is preferably 10 or more and more preferably
12 or more. The number of carbon atoms of R may be 40 or less, 35 or less, 30 or less,
25 or less, 20 or less, 15 or less, or 10 or less, and is preferably 30 or less and
more preferably 25 or less.
[0218] The hydrocarbon group may have a substituent, but is preferably unsubstituted. Examples
of the substituents include, for example, -OR', -N(R')
2, -COOR', and a halogen atom (wherein R' is independently at each occurrence a hydrogen
atom or a hydrocarbon group having 1 to 4 carbon atoms). The substituent may have
or be free of active hydrogen. The number of substituent may be 6 or less, 5 or less,
4 or less, 3 or less, 2 or less, 1 or less, or 0. In a hydrocarbon group having a
substituent, the amount of carbon atoms relative to the amount of carbon atoms and
heteroatoms may be 70 mol% or more, 80 mol% or more, 90 mol% or more, 95 mol% or more,
or 99 mol% or more, and is preferably 75 mol% or more. In the hydrocarbon group having
a substituent, the amount of carbon atoms relative to the amount of carbon atoms and
heteroatoms may be 95 mol% or less, 90 mol% or less, 85 mol% or less, or 80 mol% or
less. For example, the hydrocarbon group may have 1 to 3 (for example, 1) -OR' (particularly
-OH) as substituents (for example, other than an end) .
(Examples of Amine Modified Product)
· Amine Modified Product Example 1
[0219] Examples of the amine modified product include a compound (amine modified product
example 1) represented by the following formula:
N(-X
N-R
n)
p(-H)
q-L
1-[N (-X
N-R
n)
r(-H)
s-L
1-]
t-N(-X
N-R
n)
p(-H)
q
[wherein
XN is independently at each occurrence a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent;
L1 is independently at each occurrence a divalent aliphatic hydrocarbon group having
2 to 20 carbon atoms or aromatic hydrocarbon group optionally interrupted by an oxygen
atom and/or a sulfur atom;
n is independently at each occurrence an integer of 1 or more and 3 or less;
p is independently at each occurrence an integer of 0 or more and 2 or less;
q is independently at each occurrence an integer of 0 or more and 2 or less;
p + q is 2 in each N(-XN-Rn)p(-H)q;
r is independently at each occurrence 0 or 1;
s is independently at each occurrence 0 or 1;
r + s is 1 in each N(-XN-Rn)r(-H)s;
the sum of all p and all r is 1 or more; and
t is an integer of 0 or more and 10 or less.].
[0220] In amine modified product example 1, the details of X
N, R, and n are incorporated by the above described.
[0221] In the amine modified product example 1, L
1 is a divalent aliphatic hydrocarbon group having 2 to 20 carbon atoms or an aromatic
hydrocarbon group, optionally interrupted by an oxygen atom and/or a sulfur atom,
and may be a cyclic, branched chain, or linear hydrocarbon group, and is preferably
a chain hydrocarbon group or an aromatic hydrocarbon. L
1 may incorporate the hydrocarbon group described in [Amine Backbone] for use, wherein
the hydrocarbon group may be interrupted by an oxygen atom and/or a sulfur atom, or
L
1 may be composed only of a carbon atom, a nitrogen atom, and a hydrogen atom. L
1 may be, for example, a saturated or unsaturated (for example, saturated) aliphatic
hydrocarbon group or an aromatic hydrocarbon group having 1 to 2 hydrocarbon aromatic
rings. L
1 is preferably a cyclic group having both a ring (for example, an aromatic ring) and
a chain structure (for example, a linear structure, ether oxygen, or thioether sulfur),
and specific examples of L
1 include, for example, a 1,3-phenylenebisalkylene group, a 1,4-phenylenebisalkylene
group, a diphenyletherdiyl group, and a diphenylthioetherdiyl group. The number of
carbon atoms in L
1 may be 2 or more, 3 or more, 4 or more, 6 or more, 8 or more, 10 or more, or 12 or
more. The number of carbon atoms in L
1 may be 20 or less, 18 or less, 16 or less, 14 or less, 12 or less, 10 or less, 8
or less, 6 or less, 4 or less, or 3 or less.
[0222] In the amine modified product example 1, p is independently at each occurrence an
integer of 0 or more and 2 or less, q is independently at each occurrence an integer
of 0 or more and 2 or less, and p + q is 2 in each N(-X
N-R
n)
p(-H)
q. Preferably, p may be independently at each occurrence 1 or more, and for example,
it is 2.
[0223] In the amine modified product example 1, r is independently at each occurrence 0
or 1, s is independently at each occurrence 0 or 1, and r + s is 1 in each N(-X
N-R
n)
r(-H)
s. Preferably, p may be independently at each occurrence 1 or more, and for example,
it is 2.
[0224] The sum of all p and all r is 1 or more, i.e., the amine modified product example
1 has one or more -X
N-R
n. The sum of all p and all r may be 1 or more, 3 or more, 5 or more, 7 or more, 9
or more, or 12 or more (the sum of all q and all s may be 0). The sum of all p and
all r may be 14 or less, 12 or less, 10 or less, 8 or less, 6 or less, or 4 or less.
[0225] In the amine modified product example 1, t is an integer of 0 or more and 10 or less.
t may be 0 or more, 1 or more, 2 or more, 4 or more, or 6 or more, and is preferably
0 or more or 2 or more. t may be 8 or less, 6 or less, 4 or less, or 3 or less.
· Amine modified product example 2
[0226] Examples of another amine modified product include a compound (amine modified product
example 2) represented by the following formula:
N (-X
N-R
n)
p(-H)
q-L
2(-X
N-R
n)
u
[wherein
XN is independently at each occurrence a direct bond or a 1 + n valent group;
R is independently at each occurrence an aliphatic hydrocarbon group having 6 or more
and 40 or less carbon atoms and optionally having a substituent;
L2 is a 1+ u valent aliphatic hydrocarbon group having 2 to 20 carbon atoms or aromatic
hydrocarbon group optionally interrupted by an oxygen atom and/or a sulfur atom;
n is independently at each occurrence an integer of 1 or more and 3 or less;
p is an integer of 0 or more and 2 or less;
q is an integer of 0 or more and 2 or less;
p + q is 2;
u is an integer of 1 or more and 3 or less; and
the sum of p and u is 1 or more.
[0227] In the amine modified product example 2, the details of X
N, R, and n are incorporated by the above described.
[0228] In the amine modified product example 2, L
2 is a 1 + u valent aliphatic hydrocarbon group having 2 to 20 carbon atoms or an aromatic
hydrocarbon group, optionally interrupted by an oxygen atom and/or a sulfur atom,
and may be a cyclic, branched chain, or linear hydrocarbon group, and is preferably
a chain hydrocarbon group or an aromatic hydrocarbon. L
2 may incorporate the hydrocarbon group described in [Amine Backbone] for use, wherein
the hydrocarbon group may be interrupted by an oxygen atom and/or a sulfur atom, and
L
2 may be composed only of a carbon atom, a nitrogen atom, and a hydrogen atom. L
2 may be, for example, a saturated or unsaturated (for example, saturated) aliphatic
hydrocarbon group or an aromatic hydrocarbon group having 1 to 2 hydrocarbon aromatic
rings. L
2 is preferably a cyclic group having both a ring (for example, an aromatic ring) and
a chain structure (for example, a linear structure, ether oxygen, or thioether sulfur),
and specific examples of L
2 include, for example, a 1,3-phenylenebisalkylene group, a 1,4-phenylenebisalkylene
group, a diphenyletherdiyl group, and a diphenylthioetherdiyl group. The number of
carbon atoms in L
2 may be 2 or more, 3 or more, 4 or more, 6 or more, 8 or more, 10 or more, or 12 or
more. The number of carbon atoms in L
2 may be 20 or less, 18 or less, 16 or less, 14 or less, 12 or less, 10 or less, 8
or less, 6 or less, 4 or less, or 3 or less.
[0229] In the amine modified product example 2, p is an integer of 0 or more and 2 or less,
q is an integer of 0 or more and 2 or less, and p + q is 2. Preferably, p may be 1
or more, and for example it is 2.
[0230] In the amine modified product example 2, u is an integer of 1 or more and 3 or less.
u is 1, 2, or 3, for example, 2 or 3.
[0231] In the amine modified product example 2, the sum of p and u is 1 or more, i.e.,
the amine modified product example 2 has one or more -X
N-R
n. The sum of all p and u may be 1 or more, 2 or more, 3 or more, 4 or more, or 5 or
more (the sum of all q may be 0). The sum of p and u may be 5 or less, 4 or less,
3 or less, or 2 or less.
[0232] The amine modified product may also be synthetic wax derived from animal or vegetable
oil and fat. The synthetic wax may be obtained by condensing a fatty acid derived
from animal or vegetable oil and fat and an aliphatic amine or an amine containing
an aromatic group. Examples of the synthetic waxes include aliphatic fatty acid amide
compounds such as a hydroxy fatty acid amide compound, a palmitic acid amide compound,
an octadecanoic acid amide compound, a stearic acid amide compound, an arachidic acid
amide compound, a behenic acid amide compound, a lignoceric acid amide compound, an
oleic acid amide compound, a linoleic acid amide compound, an α-linolenic acid amide
compound, a γ-linolenic acid amide compound, an arachidonic acid amide compound, an
icosapentaenoic acid amide compound, and a docosahexaenoic acid amide compound.
(Method for Producing Amine Modified Product)
[0233] The method for producing the amine modified product is not limited, but examples
thereof include, for example, a method for reacting various amines with a R group-containing
carboxylic acid in the presence of a condensing agent, if necessary to synthesize
the amine modified products; and a method for reacting various amines with a R group-containing
acid chloride of carboxylic acid, acid anhydride, isocyanate, or the like, to synthesize
the amine modified products. The condensing agent may be known condensing agents such
as DCC, EDCI, CDI, BOP, COMU, DMT-MM, DPPA, and Py-Bop.
[Amount of Liquid-Repellent Compound]
[0234] The amount of the liquid-repellent compound may be, in a treatment agent, 0.01% by
weight or more, 0.5% by weight or more, 1% by weight or more, 3% by weight or more,
5% by weight or more, 10% by weight or more, 20% by weight or more, or 30% by weight
or more. The amount of the liquid-repellent compound may be, in the treatment agent,
60% by weight or less, 50% by weight or less, 40% by weight or less, 30% by weight
or less, 20% by weight or less, 10% by weight or less, 5% by weight or less, or 3%
by weight or less.
{Supercritical Carbon Dioxide}
[0235] The repellent in the present disclosure may contain supercritical carbon dioxide.
Supercritical carbon dioxide refers to carbon dioxide that is placed under temperature
and pressure that exceed the critical temperature (31.1°C) and critical pressure (7.38
MPa). The supercritical carbon dioxide in the repellent functions as a treatment medium,
and a repellent containing supercritical carbon dioxide is used as a treatment agent
for treating a fiber substrate. Supercritical carbon dioxide is in a fluid state that
cannot be said to belong to either a gas phase or a liquid phase, and has excellent
solubility for various components and flowability of facilitating penetration into
details of textile products, making it possible for the repellent (treatment agent)
in the present disclosure to effectively impart liquid repellency to textile products.
{Liquid Medium}
[0236] The repellent in the present disclosure may contain a liquid medium. The liquid medium
may be water, an organic solvent, or a mixture of water and an organic solvent. Since
the repellent in the present disclosure uses supercritical carbon dioxide as a treatment
medium, the amount of liquid medium in the repellent may be small, or the repellent
may be free of a liquid medium.
[0237] Examples of the organic solvents include esters (for example, esters having 2 to
40 carbon atoms, specifically ethyl acetate and butyl acetate), ketones (for example,
ketones having 2 to 40 carbon atoms, specifically methyl ethyl ketone and diisobutyl
ketone), alcohols (for example, alcohols having 1 to 40 carbon atoms, specifically
isopropyl alcohol), aromatic solvents (for example, toluene and xylene), petroleum-based
solvents (for example, alkanes having 5 to 10 carbon atoms, specifically, naphtha
and kerosene). The organic solvent is preferably a water-soluble organic solvent.
The water-soluble organic solvent may contain compounds having at least one hydroxy
group (for example, an alcohol, a polyhydric alcohol such as a glycol-based solvent,
and an ether form (for example, a monoether form) of polyhydric alcohol). These may
be used singly or in combination of two or more thereof.
[Amount of Liquid Medium]
[0238] The amount of liquid medium may be 0.1 parts by weight or more, 0.5 parts by weight
or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or
more, 10 parts by weight or more, 20 parts by weight or more, 30 parts by weight or
more, 40 parts by weight or more, or 50 parts by weight or more, relative to 1 part
by weight (or 10 parts by weight, or 100 parts by weight) of the liquid-repellent
compound. The amount of liquid medium may be 200 parts by weight or less, 175 parts
by weight or less, 150 parts by weight or less, 125 parts by weight or less, 100 parts
by weight or less, 80 parts by weight or less, 60 parts by weight or less, 40 parts
by weight or less, 20 parts by weight or less, 10 parts by weight or less, 5 parts
by weight or less, 3 parts by weight or less, 1 part by weight or less, 0.5 parts
by weight or less, 0.1 parts by weight or less, or 0, and is preferably 40 parts by
weight or less and more preferably 10 parts by weight or less, relative to 1 part
by weight (or 10 parts by weight, or 100 parts by weight) of the liquid-repellent
compound.
[0239] The amount of the liquid medium in the treatment agent may be 0.000001 mol/L or more,
0.000003 mol/L or more, 0.000005 mol/L or more, or 0.00001 mol/L or more. The amount
of the liquid medium in the treatment agent may be 0.001 mol/L or less, 0.0005 mol/L
or less, 0.0001 mol/L or less, 0.00005 mol/L or less, 0.00001 mol/L or less, or 0,
and is preferably 0.0001 mol/L or less.
[0240] The amount of water may be 0.1 parts by weight or more, 0.5 parts by weight or more,
1 part by weight or more, 3 parts by weight or more, 5 parts by weight or more, 10
parts by weight or more, 20 parts by weight or more, 30 parts by weight or more, 40
parts by weight or more, or 50 parts by weight or more, relative to 1 part by weight
(or 10 parts by weight, or 100 parts by weight) of the liquid-repellent compound.
The amount of organic solvent may be 200 parts by weight or less, 175 parts by weight
or less, 150 parts by weight or less, 125 parts by weight or less, 100 parts by weight
or less, 80 parts by weight or less, 60 parts by weight or less, 40 parts by weight
or less, 20 parts by weight or less, 10 parts by weight or less, 5 parts by weight
or less, 3 parts by weight or less, 1 part by weight or less, 0.5 parts by weight
or less,
0.1 parts by weight or less, or 0, and is preferably 40 parts by weight or less and more
preferably 10 parts by weight or less, based on 1 part by weight (or 10 parts by weight,
or 100 parts by weight) of the liquid-repellent compound.
[0241] The amount of water in a treatment agent may be 0.000001 mol/L or more, 0.000003
mol/L or more, 0.000005 mol/L or more, or 0.00001 mol/L or more. The amount of water
in the treatment agent may be 0.001 mol/L or less, 0.0005 mol/L or less, 0.0001 mol/L
or less, 0.00005 mol/L or less, 0.00001 mol/L or less, or 0, and is preferably 0.0001
mol/L or less.
[0242] The amount of organic solvent may be 1 part by weight or more, 3 parts by weight
or more, 5 parts by weight or more, 10 parts by weight or more, 20 parts by weight
or more, 30 parts by weight or more, 40 parts by weight or more, or 50 parts by weight
or more, based on 1 part by weight (or 10 parts by weight, or 100 parts by weight)
of the liquid-repellent compound. The amount of organic solvent may be 200 parts by
weight or less, 175 parts by weight or less, 150 parts by weight or less, 125 parts
by weight or less, 100 parts by weight or less, 80 parts by weight or less, 60 parts
by weight or less, 40 parts by weight or less, 20 parts by weight or less, 10 parts
by weight or less, 5 parts by weight or less, 3 parts by weight or less, or 0, and
is preferably 40 parts by weight or less and more preferably 10 parts by weight or
less, based on 1 part by weight (or 10 parts by weight, or 100 parts by weight) of
the liquid- repellent compound.
[0243] The amount of organic solvent in a treatment agent may be 0.000001 mol/L or more,
0.000003 mol/L or more, 0.000005 mol/L or more, or 0.00001 mol/L or more. The amount
of organic solvent in the treatment agent may be 0.001 mol/L or less, 0.0005 mol/L
or less, 0.0001 mol/L or less, 0.00005 mol/L or less, 0.00001 mol/L or less, or 0,
and is preferably 0.0001 mol/L or less.
{Surfactant}
[0244] The repellent may contain a surfactant. The surfactant may contain one or more surfactants
selected from a nonionic surfactant, a cationic surfactant, an anionic surfactant,
and an amphoteric surfactant. Since the repellent in the present disclosure uses supercritical
carbon dioxide as a treatment medium, components can be effectively dispersed, so
that the amount of surfactant in the repellent may be small, or the repellent may
be free of a surfactant.
[Nonionic Surfactant]
[0245] Examples of the nonionic surfactants include an ether, an ester, an ester ether,
an alkanolamide, a polyhydric alcohol and an amine oxide.
[0246] The ether is, for example, a compound having an oxyalkylene group (preferably a polyoxyethylene
group).
[0247] The ester is, for example, an ester of an alcohol and a fatty acid. The alcohol is,
for example, an alcohol which is monohydric to hexahydric (particularly dihydric to
pentahydric) and has 1 to 50 carbon atoms (particularly 10 to 30 carbon atoms) (for
example, an aliphatic alcohol). Examples of the fatty acids are saturated or unsaturated
fatty acids having 2 to 50 carbon atoms, particularly 5 to 30 carbon atoms.
[0248] The ester ether is, for example, a compound in which an alkylene oxide (particularly
ethylene oxide) is added to an ester of an alcohol and a fatty acid. The alcohol is,
for example, an alcohol which is monohydric to hexahydric (particularly dihydric to
pentahydric) and has 1 to 50 carbon atoms (particularly 3 to 30 carbon atoms) (for
example, an aliphatic alcohol). Examples of the fatty acids are saturated or unsaturated
fatty acids having 2 to 50 carbon atoms, particularly 5 to 30 carbon atoms.
[0249] The alkanolamide is formed of for example, a fatty acid and an alkanolamine. The
alkanolamide may be a monoalkanolamide or a dialkanolamide. Examples of the fatty
acids are saturated or unsaturated fatty acids having 2 to 50 carbon atoms, particularly
5 to 30 carbon atoms. The alkanolamine may be an alkanol with 1 to 3 amino groups
and 1 to 5 hydroxyl groups, having 2 to 50, particularly 5 to 30 carbon atoms.
[0250] The polyhydric alcohol may be, for example, a dihydric to pentahydric alcohol having
10 to 30 carbon atoms.
[0251] The amine oxide may be an oxide (for example, having 5 to 50 carbon atoms) of an
amine (secondary amine or preferably tertiary amine).
[0252] The nonionic surfactant is preferably a nonionic surfactant having an oxyalkylene
group (preferably a polyoxyethylene group). The alkylene group in the oxyalkylene
group preferably has 2 to 10 carbon atoms. The number of oxyalkylene groups in the
molecule of the nonionic surfactant is generally preferably 2 to 100.
[0253] The nonionic surfactant is selected from the group consisting of an ether, an ester,
an ester ether, an alkanolamide, a polyhydric alcohol, or an amine oxide, and is preferably
a nonionic surfactant having an oxyalkylene group.
[0254] The nonionic surfactant may be, for example, an alkylene oxide adduct of a linear
and/or branched aliphatic (saturated and/or unsaturated) group, a polyalkylene glycol
ester of a linear and/or branched fatty acid (saturated and/or unsaturated), a polyoxyethylene
(POE)/polyoxypropylene (POP) copolymer (random copolymer or block copolymer), an alkylene
oxide adduct of acetylene glycol. Among them, the nonionic surfactant is preferably
a surfactant such that the structures of the alkylene oxide addition moiety and polyalkylene
glycol moiety are polyoxyethylene (POE) or polyoxypropylene (POP) or POE/POP copolymer
(which may be a random copolymer or block copolymer, for example.).
[0255] The nonionic surfactants preferably has a structure free of an aromatic group due
to environmental issues (biodegradability, environmental hormones, and the like).
[0256] The nonionic surfactant may be a compound represented by the formula:
R
1O-(CH
2CH
2O)
p-(R
2O)
q-R
3
[wherein R1 is an alkyl group having 1 to 22 carbon atoms, an alkenyl group or an acyl group,
having 2 to 22 carbon atoms,
R2 is each independently the same or different and is an alkylene group having 3 or
more carbon atoms (for example, 3 to 10),
R3 is a hydrogen atom, an alkyl group having 1 to 22 carbon atoms, or an alkenyl group
having 2 to 22 carbon atoms,
p is a numeral of 2 or more,
q is 0 or a numeral of 1 or more.].
[0257] R
1 preferably has 8 to 20 carbon atoms, particularly 10 to 18 carbon atoms. Preferred
specific examples of R
1 include a lauryl group, a tridecyl group, and an oleyl group.
[0258] R
2 is, for example, a propylene group and a butylene group.
[0259] In the nonionic surfactant, for example, p may be a numeral of 3 or more (for example,
5 to 200) and q may be a numeral of 2 or more (for example, 5 to 200). Namely, -(R
2O)
q- may form, for example, a polyoxyalkylene chain.
[0260] The nonionic surfactant may be, for example, a polyoxyethylene alkylene alkyl ether
comprising a hydrophilic polyoxyethylene chain and a hydrophobic oxyalkylene chain
(particularly a polyoxyalkylene chain) in the center. The hydrophobic oxyalkylene
chain includes, for example, an oxypropylene chain, an oxybutylene chain, and a styrene
chain. The oxypropylene chain is preferred among them.
[0261] Specific examples of the nonionic surfactants include a condensation product of ethylene
oxide with hexylphenol, isooctatylphenol, hexadecanol, oleic acid, an alkane (C
12 - C
16) thiol, a sorbitan mono fatty acid (C
7 - C
19), an alkyl (C
12 -C
18) amine, or the like.
[0262] The proportion of the polyoxyethylene block can be 5 to 80% by weight, for example,
30 to 75% by weight, particularly 40 to 70% by weight, based on a molecular weight
of the nonionic surfactant (copolymer).
[0263] The average molecular weight of the nonionic surfactant is generally 300 to 5,000,
for example, 500 to 3,000.
[0264] The nonionic surfactant may be a mixture of a compound with an HLB (hydrophilic-hydrophobic
balance) of less than 15 (particularly 5 or less) and a compound with an HLB of 15
or more. An example of a compound with an HLB of less than 15 is a sorbitan fatty
acid ester. An example of a compound with an HLB of 15 or more is a polyoxyethylene
alkyl ether. A weight ratio of the compound with an HLB of less than 15 to the compound
with an HLB of 15 or more may be 90: 10 to 20: 80, for example, 85: 15 to 55: 45.
[0265] For example, the nonionic surfactant may be used singly or in admixture of two or
more.
[Cationic Surfactant]
[0266] The cationic surfactant is preferably a compound free of an amide group.
[0267] The cationic surfactant may be an amine salt, quaternary ammonium salt, or oxyethylene-added
ammonium salt. Specific examples of the cationic surfactants are not limited, but
include amine salt-type surfactants such as an alkylamine salt, aminoalcohol fatty
acid derivative, polyamine fatty acid derivative, and imidazoline; quaternary ammonium
salt-type surfactants such as an alkyltrimethylammonium salt, dialkyldimethylammonium
salt, alkyldimethylbenzylammonium salt, pyridinium salt, alkylisoquinolinium salt,
benzalkonium chloride, and benzethonium chloride.
[0268] Preferred examples of the cationic surfactant are a compound represented by the formula:
R
21-N
+(-R
22)(-R
23)(-R
24)X
-
[wherein R21, R22, R23, R24 are each a hydrocarbon group having 1 to 40 carbon atoms, and
X is an anionic group.].
[0269] Specific examples of R
21, R
22, R
23, R
24 are alkyl groups (for example, a methyl group, a butyl group, a stearyl group, and
a palmityl group). Specific examples of X are halogen (for example, chlorine) and
acids (hydrochloric acid and acetic acid).
[0270] The cationic surfactant is particularly preferably a monoalkyltrimethylammonium salt
(with an alkyl having 4 to 40 carbon atoms).
[0271] The cationic surfactant is preferably an ammonium salt. The cationic surfactant may
be, for example, an ammonium salt represented by the formula:
R
1p-N
+R
2qX
-
[wherein R1 is a C12 or more (for example C12 to C50) linear and/or branched aliphatic (saturated and/or unsaturated) group,
R2 is H or a C1 to C4 alkyl group, a benzyl group, a polyoxyethylene group (the number
of oxyethylene group is, for example, 1 (particularly 2, especially 3) to 50),
and is particularly preferably CH3 and C2H5,
X is a halogen atom (for example) and a C1 to C4 fatty acid base, p is 1 or 2, q is 2 or 3, and p + q=4.]. The number of carbon atoms
of R1 may be 12 to 50, for example, 12 to 30.
[0272] Specific examples of the cationic surfactants include dodecyltrimethylammonium acetate,
trimethyltetradecylammonium chloride, hexadecyltrimethylammonium bromide, trimethyloctadecylammonium
chloride, (dodecylmethylbenzyl)trimethylammonium chloride, benzyldodecyldimethylammonium
chloride, methyldodecyl di(hydropolyoxyethylene) ammonium chloride, benzyldodecyl
di(hydropolyoxyethylene) ammonium chloride, and N-[2-(diethylamino)ethyl]oleamide
hydrochloride.
[Anionic Surfactant]
[0273] Examples of the anionic surfactant include an alkyl ether sulfate, an alkyl sulfate,
an alkenyl ether sulfate, an alkenyl sulfate, an olefin sulfonate, an alkanesulfonate,
a saturated or unsaturated fatty acid salt, an alkyl or alkenyl ether carbonate, an
α-sulfone fatty acid salt, a N-acylamino acid surfactant, a phosphate mono- or diester
surfactant, and a sulfosuccinic acid ester.
[Ampholytic Surfactant]
[0274] Examples of the amphoteric surfactants include, for example, alanines, imidazolinium
betaines, amidobetaines, and acetic acid betaine, and specific examples of the amphoteric
surfactants include, for example, lauryl betaine, stearyl betaine, lauryl carboxymethyl
hydroxyethyl imidazolinium betaine, lauryl dimethylamino acetic acid betaine, and
fatty acid amidopropyldimethylaminoacetic acid betaine.
[0275] The surfactant may be one type or in combination of two or more of nonionic surfactants,
cationic surfactants, and amphoteric surfactants, respectively.
[Amount of Surfactant]
[0276] The amount of surfactant may be 0.01 parts by weight or more, 0.1 parts by weight
or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or
more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or
more, 50 parts by weight or more, 100 parts by weight or more, 200 parts by weight
or more, or 300 parts by weight or more, relative to 100 parts by weight of the liquid-repellent
compound. The amount of surfactant may be 500 parts by weight or less, 300 parts by
weight or less, 200 parts by weight or less, 100 parts by weight or less, 75 parts
by weight or less, 50 parts by weight or less, 30 parts by weight or less, 20 parts
by weight or less, 10 parts by weight or less, 5 parts by weight or less, 3 parts
by weight or less, 1 part by weight or less, 0.5 parts by weight or less, 0.3 parts
by weight or less, 0.1 parts by weight or less, or 0, and is preferably 10 parts by
weight or less and more preferably 1 part by weight or less, relative to 100 parts
by weight of the liquid-repellent compound.
{Silicone}
[0277] The repellent in the present disclosure may include silicone (polyorganosiloxane).
Containing the silicone enables providing favorable texture and durability in addition
to favorable liquid repellency.
[0278] As the silicone, a known silicone can be used, and examples of the silicone include
a polydimethylsiloxane and modified silicones (for example, amino-modified silicone,
epoxy-modified silicone, carboxy-modified silicone, and methylhydrogen silicone).
For example, the silicone may be silicone wax having waxy properties. These may be
used singly or in combination of two or more thereof.
[0279] A weight-average molecular weight of the silicone may be 300 or more, 1,000 or more,
10,000 or more, or 50,000 or more. A weight-average molecular weight of the silicone
may be 500,000 or less, 2,500,000 or less, 100,000 or less, or 50,000 or less.
[Amount of Silicone]
[0280] The amount of silicone may be 0.1 parts by weight or more, 1 part by weight or more,
3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or more,
15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or more,
100 parts by weight or more, 200 parts by weight or more, or 300 parts by weight or
more, relative to 100 parts by weight of the liquid-repellent compound. The amount
of silicone may be 500 parts by weight or less, 300 parts by weight or less, 200 parts
by weight or less, 100 parts by weight or less, 75 parts by weight or less, 50 parts
by weight or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts
by weight or less, 10 parts by weight or less, or 5 parts by weight or less, relative
to 100 parts by weight of the liquid-repellent compound.
{Wax}
[0281] The repellent in the present disclosure may include wax. Containing the wax can impart
favorable liquid repellency to a substrate.
[0282] Examples of the wax include paraffin wax, microcrystalline wax, Fischer-Tropsch wax,
polyolefin wax (for example, polyethylene wax and polypropylene wax), oxidized polyolefin
wax, silicone wax, animal and vegetable wax, and mineral wax. The paraffin wax is
preferred. Specific examples of compounds constituting the wax include normal alkanes
(for example, tricosane, tetracosane, pentacosane, hexacosane, heptacosane, octacosane,
nonacosane, triacontane, hentriacontane, dotriacontane, tritriacontane, tetratriacontane,
pentatriacontane, and hexatriacontane), normal alkenes (for example, 1-eicosene, 1-docosene,
1-tricosene, 1-tetracosene, 1-pentacosene, 1-hexacosene, 1-heptacosene, 1-octacosene,
nonacosane, triacontane, hentriacontane, dotriacontane, tritriacontane, tetratriacontane,
pentatriacontane, and hexatriacontane). The number of carbon atom in the compound
constituting the wax is preferably 20 to 60, for example 25 to 45. A molecular weight
of the wax may be 200 to 2,000, for example, 250 to 1,500 or 300 to 1,000. These may
be used singly or in combination of two or more thereof.
[0283] A melting point of the wax may be 50°C or higher, 55°C or higher, 60°C or higher,
65°C or higher, or 70°C or higher, and is preferably 55°C or higher and more preferably
60°C or higher. The melting point of wax is measured in accordance with JIS K 2235-1991.
[Amount of Wax]
[0284] The amount of wax may be 0.1 parts by weight or more, 1 part by weight or more, 3
parts by weight or more, 5 parts by weight or more, 10 parts by weight or more, 15
parts by weight or more, 20 parts by weight or more, 50 parts by weight or more, 100
parts by weight or more, 200 parts by weight or more, or 300 parts by weight or more,
relative to 100 parts by weight of the liquid-repellent compound. The amount of wax
may be 500 parts by weight or less, 300 parts by weight or less, 200 parts by weight
or less, 100 parts by weight or less, 75 parts by weight or less, 50 parts by weight
or less, 40 parts by weight or less, 30 parts by weight or less, 20 parts by weight
or less, 10 parts by weight or less, or 5 parts by weight or less, relative to 100
parts by weight of the liquid-repellent compound.
{Organic Acid}
[0285] The repellent may contain an organic acid. As the organic acid, a known organic acid
can be used. Examples of the organic acid preferably include, for example, a carboxylic
acid, a sulfonic acid, and a sulfinic acid, with the carboxylic acid being particularly
preferred. Examples of the carboxylic acid include, for example, formic acid, acetic
acid, propionic acid, butyric acid, oxalic acid, succinic acid, glutaric acid, adipic
acid, malic acid, and citric acid, with the formic acid or acetic acid being particularly
preferred. In the present disclosure, one type of organic acid may be used, or two
or more thereof may be combined for use. For example, formic acid and acetic acid
may be combined for use.
[Amount of Organic Acid]
[0286] The amount of organic acid may be 0.1 parts by weight or more, 1 part by weight or
more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or
more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or
more, 100 parts by weight or more, 200 parts by weight or more, or 300 parts by weight
or more, relative to 100 parts by weight of the liquid-repellent compound. The amount
of organic acid may be 500 parts by weight or less, 300 parts by weight or less, 200
parts by weight or less, 100 parts by weight or less, 75 parts by weight or less,
50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less,
20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less,
relative to 100 parts by weight of the liquid-repellent compound. The amount of organic
acid may be adjusted so that a pH of the repellent is 3 to 10, for example 5 to 9,
particularly 6 to 8. For example, the repellent may be acidic (pH of 7 or less, for
example 6 or less).
{Curing Agent}
[0287] The repellent may contain a curing agent (active hydrogen-reactive compound or active
hydrogen-containing compound).
[0288] The curing agent (cross-linking agent) in the repellent can effectively cure the
liquid-repellent compound. The curing agent may be an active hydrogen-reactive compound
or an active hydrogen-containing compound which reacts with an active hydrogen or
an active hydrogen-reactive group of the liquid-repellent compound. Examples of the
active hydrogen-reactive compound include an isocyanate compound, epoxy compound,
chloromethyl group-containing compound, carboxyl group-containing compound, and hydrazide
compound. Examples of the active hydrogen-containing compound include a hydroxyl group-containing
compound, an amino group-containing compound and a carboxyl group-containing compound,
a ketone group-containing compound, a hydrazide compound, and a melamine compound.
[0289] The curing agent may contain an isocyanate compound. The isocyanate compound may
be a polyisocyanate compound. The polyisocyanate compound is a compound having two
or more isocyanate groups in one molecule. The polyisocyanate compound serves as a
cross-linking agent. Examples of the polyisocyanate compound include, for example,
an aliphatic polyisocyanate, an alicyclic polyisocyanate, an araliphatic polyisocyanate,
an aromatic polyisocyanate, and derivatives of these polyisocyanates. The isocyanate
compound may be a blocked isocyanate compound (for example, a blocked polyisocyanate
compound). The blocked isocyanate compound is a compound in which an isocyanate group
of an isocyanate compound is masked with a blocking agent to inhibit reaction.
[0290] Examples of the aliphatic polyisocyanates are aliphatic triisocyanates such as trimethylene
diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene
diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene
diisocyanate, 1,3-butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate,
an aliphatic diisocyanate of 2,6-diisocyanatomethylcaproate, and aliphatic triisocyanates
such as lysine ester triisocyanate, 1,4,8-triisocyanateoctane, 1,6,11-triisocyanatoundecane,
1,8-diisocyanato-4-isocyanatomethyloctane, 1,3,6-triisocyanatohexane, 2,5,7-trimethyl-1,8-diisocyanato-5-isocyanatomethyloctane.
These may be used singly or in combination of two or more thereof.
[0291] Examples of the alicyclic polyisocyanates include, for example, an alicyclic diisocyanate
and an alicyclic triisocyanate. Specific examples of the alicyclic polyisocyanate
include 1,3-cyclopentene diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl
isocyanate (isophorone diisocyanate), and 1,3,5-triisocyanatocyclohexane. These may
be used singly or in combination of two or more thereof.
[0292] Examples of the aromatic-aliphatic polyisocyanate include an aromatic-aliphatic diisocyanate
and aromatic-aliphatic triisocyanate. Specific examples of the araliphatic polyisocyanate
include 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, 1,3- or 1,4-bis(1-isocyanato-1-methylethyl)benzene
(tetramethyl xylylene diisocyanate) or a mixture thereof, and 1,3,5-triisocyanatomethylbenzene.
These may be used singly or in combination of two or more thereof.
[0293] Examples of the aromatic polyisocyanates include an aromatic diisocyanate, aromatic
triisocyanate, and aromatic tetraisocyanate. Specific examples of the aromatic polyisocyanate
include, for example, m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenyl
diisocyanate, 1,5-naphthalene diisocyanate, 2,4'- or 4,4'-diphenylmethane diisocyanate,
or a mixture thereof, 2,4- or 2,6-tolylene diisocyanate or a mixture thereof, triphenylmethane-4,4'4"-triisocyanate,
and 4,4'-diphenylmethane-2,2',5,5'-tetraisocyanate. These may be used singly or in
combination of two or more thereof.
[0294] Examples of the derivative of the polyisocyanate include various derivatives such
as a dimer, trimer, biuret, allophanate, carbodiimide, urethodione, urethoimine, isocyanurate,
and iminooxadiazinedione of the aforementioned polyisocyanate compounds. These may
be used singly or in combination of two or more thereof.
[0295] These polyisocyanates can be used singly or in combination of two or more thereof.
[0296] As the polyisocyanate compound, a blocked polyisocyanate compound (blocked isocyanate),
which is a compound obtained by blocking isocyanate groups of the polyisocyanate compound
with a blocking agent, is preferably used. The blocked polyisocyanate compound is
preferably used because it is relatively stable even in solution and can be used in
the same solution as solution of the repellent.
[0297] The blocking agent is an agent that blocks free isocyanate groups. The blocked polyisocyanate
compound, for example, can be heated 100°C or higher, for example, 130°C or higher
to regenerate isocyanate groups, facilitating a reaction with hydroxyl groups. Examples
of the blocking agent include, for example, a phenolic compound, lactam-based compound,
aliphatic alcohol-based compound, and oxime-based compound. The polyisocyanate compound
may be used singly or in combination of two or more thereof.
[0298] The epoxy compound is a compound having an epoxy group. Examples of the epoxy compound
include epoxy compounds having a polyoxyalkylene group, such as a polyglycerol polyglycidyl
ether and a polypropylene glycol diglycidyl ether; as well as a sorbitol polyglycidyl
ether.
[0299] The chloromethyl group-containing compound is a compound having a chloromethyl group.
Examples of the chloromethyl group-containing compound include, for example, a chloromethyl
polystyrene.
[0300] The carboxyl group-containing compound is a compound having a carboxyl group. Examples
of the carboxyl group-containing compound include, for example, a (poly)acrylic acid,
and a (poly)methacrylic acid.
[0301] Specific examples of the ketone group-containing compound include, for example, a
(poly)diacetone acrylamide, and diacetone alcohol.
[0302] Specific examples of the hydrazide compound include, for example, hydrazine, a carbohydrazide,
and adipic acid hydrazide.
[0303] Specific examples of the melamine compound include, for example, a melamine resin
and a methyl etherified melamine resin.
[Amount of Curing Agent]
[0304] The amount of curing agent may be 0.1 parts by weight or more, 1 part by weight or
more, 3 parts by weight or more, 5 parts by weight or more, 10 parts by weight or
more, 15 parts by weight or more, 20 parts by weight or more, 50 parts by weight or
more, 100 parts by weight or more, 200 parts by weight or more, or 300 parts by weight
or more, relative to 100 parts by weight of the liquid-repellent compound. The amount
of curing agent may be 500 parts by weight or less, 300 parts by weight or less, 200
parts by weight or less, 100 parts by weight or less, 75 parts by weight or less,
50 parts by weight or less, 40 parts by weight or less, 30 parts by weight or less,
20 parts by weight or less, 10 parts by weight or less, or 5 parts by weight or less,
relative to 100 parts by weight of the liquid-repellent compound.
{Other Component}
[0305] The repellent may contain a component other than the aforementioned components. Examples
of the other components include, for example, water- and/or oil-repellent agents,
an anti-slip agent, an antistatic agent, an antiseptic agent, an ultraviolet absorber,
an antibacterial agent, a deodorant, and a fragrance. These may be used singly or
in combination of two or more thereof. In addition to the above components, as other
components, for example, a texture modifier, a softening agent, an antibacterial agent,
a flame retardant, a coating material fixing agent, a wrinkle-resistant agent, a drying
rate adjuster, a cross-linking agent, a film formation agent, a compatibilizer, an
antifreezing agent, a viscosity adjuster, an ultraviolet absorber, an antioxidant,
a pH adjuster, an insect repellent, an antifoaming agent, an anti-shrinkage agent,
a laundry wrinkle-resistant agent, a shape retention agent, a drape retention agent,
an ironing improving agent, a brightening agent, a whitening agent, fabric softening
clay, a migration-proofing agent such as polyvinylpyrrolidone, a polymer dispersant,
a soil release agent, a scum dispersant, a fluorescent brightening agent such as 4,4-bis(2-sulfostyryl)biphenyl
disodium (Tinopal CBS-X manufactured by Ciba Specialty Chemicals Plc), a dye fixing
agent, an anti-color fading agent such as 1,4-bis(3-aminopropyl)piperazine, a stain
removing agents, enzymes such as cellulase, amylase, protease, lipase, and keratinase
as fiber surface modifiers, a foam inhibitor, silk protein powder that can impart
texture and functions of silk such as moisture absorption and release properties,
surface modifiers and emulsified dispersions, thereof and specifically K-50, K-30,
K-10, A-705, S-702, L-710, FP series (Idemitsu Petrochemical Co., Ltd.), hydrolyzed
silk liquid (Jomo), SILKGEN G Soluble S (ICHIMARU PHARCOS Co., Ltd.), an antifouling
agent, for example, a nonionic polymer compound composed of alkylene terephthalate
and/or alkylene isophthalate units and polyoxyalkylene units, for example, FR627 manufactured
by GOO CHEMICAL CO., LTD. and SRC-1 manufactured by Clariant (Japan) K. K, can be
compounded. These may be used singly or in combination of two or more thereof.
[Antistatic Agent]
[0306] Examples of the antistatic agent include, for example, cationic antistatic agents
having cationic functional groups such as a quaternary ammonium salt, a pyridinium
salt, and primary, secondary, and tertiary amino groups; anionic antistatic agents
having anionic functional groups such as a sulfonate salt and a sulfate ester salt,
a phosphonate and a phosphate ester salt; amphoteric antistatic agents such as an
alkyl betaine and a derivative thereof, imidazoline and a derivative thereof, and
alanine and a derivative thereof; and nonionic antistatic agents such an amino alcohol
and a derivative thereof, glycerin and a derivative thereof, and a polyethylene glycol
and a derivative thereof. For example, an ion conductive polymer obtained by polymerizing
or copolymerizing a monomer having an ion conductive group of the cationic, anionic,
or amphoteric antistatic agent, may be used. These may be used singly or in combination
of two or more thereof.
[Antiseptic Agent]
[0307] The antiseptic agent may be used mainly to enhance antisepsis power and bactericidal
power to maintain antiseptic during long-term storage. Examples of the antiseptic
agent include isothiazolone-based organosulfur compounds, benzisothiazolone-based
organosulfur compounds, benzoic acids, and 2-bromo-2-nitro-1,3-propanediol.
[Ultraviolet Absorber]
[0308] The ultraviolet absorber is an agent that has a protection effect against ultraviolet
rays, and is a component that absorbs ultraviolet rays, converts them into infrared
rays, visible rays, and the like, and emits them. Examples of the ultraviolet absorber
include aminobenzoic acid derivatives, salicylic acid derivatives, silicic acid derivatives,
benzophenone derivatives, azole-based compounds, and 4-t-butyl-4'-methoxybenzoylmethane.
[Antibacterial Agent]
[0309] The antibacterial agent is a component that exhibits the effect of inhibiting bacteria
from growing on fibers and further exhibits the effect of inhibiting generation of
unpleasant odors derived from decomposition products of microorganisms. Examples of
the antibacterial agents include, for example, cationic antibacterial agents such
as a quaternary ammonium salt, bis-(2-pyridylthio-1-oxide) zinc, a polyhexamethylene
biguanidine hydrochloride salt, 8-oxyquinoline, and a polylysine.
[Deodorant]
[0310] Examples of the deodorant include cluster dextrin, methyl-β-cyclodextrin, 2-hydroxypropyl-β-cyclodextrin,
monoacetyl-β-cyclodextrin, acylamidopropyl dimethylamine oxide, and an aminocarboxylic
acid-based metal complex (the zinc complex of trisodium methylglycine diacetate described
in
WO2012/090580).
[Amount of Other Component]
[0311] Each amount or the total amount of the other components may be 0.1 parts by weight
or more, 1 part by weight or more, 3 parts by weight or more, 5 parts by weight or
more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or
more, 50 parts by weight or more, 100 parts by weight or more, 200 parts by weight
or more, or 300 parts by weight or more, relative to 100 parts by weight of the liquid-repellent
compound. Each amount or the total amount of the other components may be 500 parts
by weight or less, 300 parts by weight or less, 200 parts by weight or less, 100 parts
by weight or less, 75 parts by weight or less, 50 parts by weight or less, 40 parts
by weight or less, 30 parts by weight or less, 20 parts by weight or less, 10 parts
by weight or less, or 5 parts by weight or less, relative to 100 parts by weight of
the liquid-repellent compound.
<Method for Producing Liquid-Repellent Fiber>
[0312] The method for producing a liquid-repellent fiber in the present disclosure includes
a fiber treatment of treating a fiber substrate with a repellent containing a liquid-repellent
compound using supercritical carbon dioxide as a treatment medium.
The repellent (treatment agent) used to treat the fiber substrate contains a liquid-repellent
compound and supercritical carbon dioxide. The treatment allows the liquid-repellent
compound, which is an active ingredient of the repellent to penetrate into the substrate
and/or adheres to a surface of the substrate.
[0313] If necessary, the repellent of the present disclosure can be further combined for
use with various additives such as water- and/or oil-repellent agents, an anti-slip
agent, an antistatic agent, a texture modifier, a softening agent, an antibacterial
agent, a flame retarder, a coating material fixing agent, a wrinkle-resistant agent,
a drying rate adjuster, a cross-linking agent, a film formation agent, a compatibilizer,
an antifreezing agent, a viscosity modifier, an ultraviolet absorber, an antioxidant,
a pH adjuster, an insect repellent, and an antifoaming agent. Examples of the various
additives may be the same as those explained in the section "Other Component" in the
water-repellent composition described above. A concentration of the repellent in a
treatment agent brought into contact with a substrate may be appropriately changed
depending on its use, and may be 0.01 to 10% by weight, for example 0.05 to 5% by
weight.
[0314] In the method for producing a liquid-repellent fiber of the present disclosure, a
treatment temperature in a treatment container is set to 31.1°C or higher (preferably
40°C or higher), which is the critical temperature of carbon dioxide, and treatment
pressure is set to 7.38 MPa or higher (preferably 10 MPa or higher), which is the
critical pressure of carbon dioxide, and using supercritical carbon dioxide as a treatment
medium, a fiber substrate placed in the treatment tank is treated with a repellent
containing the liquid-repellent compound.
[0315] The treatment temperature may be 31.1°C or higher, 40°C or higher, 50°C or higher,
60°C or higher, 70°C or higher, 80°C or higher, or 100°C or higher. The treatment
temperature may be 200°C or lower, 150°C or lower, 120°C or lower, 100°C or lower,
80°C or lower, or 60°C or lower. The treatment temperature may vary depending on the
type of repellent used, the treatment conditions, desired physical properties, and
the like.
[0316] The treatment pressure may be 7.38 MPa or more, 8 MPa or more, 10 MPa or more, 15
MPa or more, 20 MPa or more, or 25 MPa or more. The treatment pressure may be 100
MPa or less, 75 MPa or less, 50 MPa or less, 30 MPa or less, 25 MPa or less, or 20
MPa or less. The treatment pressure may vary depending on the type of repellent used,
the treatment conditions, desired physical properties, and the like.
[0317] The treatment time may be 10 seconds or more, 1 minute or more, 3 minutes or more,
5 minutes or more, 10 minutes or more, 20 minutes or more, or 30 minutes or more.
A treatment time may be 300 minutes or less, 240 minutes or less, 180 minutes or less,
120 minutes or less, 60 minutes or less, 30 minutes or less, 15 minutes or less, or
5 minutes or less. The treatment pressure may vary depending on the type of repellent
used, the treatment conditions, desired physical properties, and the like.
{Fiber Substrate}
[0318] Examples of the fiber substrates include animal and vegetable natural fibers such
as cotton, linen, wool, and silk, synthetic fibers such as a polyamide, a polyester,
a polyvinyl alcohol, a polyacrylonitrile, a polyvinyl chloride, and a polypropylene,
and semi-synthetic fibers such as rayon and acetate, inorganic fibers such as a glass
fiber, a carbon fiber, and an asbestos fiber, or blended fibers thereof. Textile products
include a woven fabric, a knitted fabric, and a nonwoven fabric, fabric in the form
of clothing form and carpets, and a fiber, yarn and intermediate fiber product (for
example, a sliver or a crude yarn) in a state of before being formed into fabric,
may undergo treatment. Examples of suitable fiber substrates in the present disclosure
include polyester or polyester mixed fibers.
[0319] As the fiber substrate, a paper product may be used. Examples of the paper product
include papers made of bleached or unbleached chemical pulps such as kraft pulp or
sulfite pulp, bleached or unbleached high-yield pulp such as groundwood pulp, mechanical
pulp, or thermomechanical pulp, paper made from wastepaper pulp such as wastepaper
of newspapers, magazines, cardboards, and deinked wastepaper, a container made of
paper, and a molded product made of paper. Specific examples of the paper products
include, for example, packaging paper, gypsum liner board base paper, coated base
paper, medium-quality paper, a general liner and core, neutral pure white roll paper,
a neutral liner, a rust-proof liner and metal pasted paper, kraft paper, neutral printing
writing paper, neutral coated base paper, neutral PPC paper, neutral thermal paper,
neutral pressure-sensitive base paper, neutral inkjet paper and neutral information
paper, molded paper (molded container), and the like.
{Pretreatment of Textile Product}
[0320] The textile product may be pretreated before being treated with the repellent of
the present disclosure. Pretreatment of the textile product enables imparting excellent
fastness to a textile product after treated with the repellent.
[0321] Examples of the pretreatment of textile product include, for example, cationization
treatment such as reaction with a reactive quaternary ammonium salt, anionization
treatment such as sulfonation, carboxylation, and phosphorylation, acetylation treatment
after the anionization treatment, benzoylation treatment, carboxymethylation treatment,
grafting treatment, tannin acid treatment, and polymer coating treatment.
[0322] A method for pretreating the textile product is not limited, but the textile product
can be pretreated by a conventionally known method. The method for pretreating the
textile product may be a method for dispersing a pretreatment liquid in an organic
solvent or water, if necessary, to dilute the pretreatment liquid and adhering it
to a surface of the textile product and drying the liquid by a known method such as
dip coating, spray coating, or foam coating, may be employed. The pH, temperature,
etc. of the pretreatment liquid may be adjusted according to an extent of treatment
desired. As an example of the method for pretreating a textile product, a method for
pretreating a textile product with a hydrocarbon-based water-repellent agent will
be described in detail.
[0323] The pretreatment of a textile product may involve a step of imparting to a fiber
with one or more functional groups (hereinafter may be referred to as "specific functional
groups") selected from the group consisting of the monovalent group represented by
-SO
3M
1 (wherein M
1 represents a monovalent cation) or the monovalent group represented by -COOM
2 (wherein M
2 represents a monovalent cation), and the monovalent group represented by -O-P(O)(OX
1)(OX
2) (wherein X
1 and X
2 each independently represent a hydrogen atom or an alkyl group having 1 to 22 carbon
atoms).
[0324] Examples of M
1 include H, K, Na, or an ammonium ion which may have a substituent. Examples of M
2 include H, K, Na, or an ammonium ion which may have a substituent. When X
1 or X
2 is an alkyl group, it is preferably an alkyl group having 1 to 22 carbon atoms and
more preferably an alkyl group having 4 to 12 carbon atoms.
[0325] A fiber containing the above specific functional group (hereinafter sometimes referred
to as the "functional group-containing fiber") can be prepared, for example, by the
following method.
- (i) A compound having the above specific functional group is allowed to adhere to
a fiber material. The adhesion of the compound may be in a condition such that a portion
of the compound and a portion of the fibers are chemically bonded as long as the above
specific functional groups remain in a sufficient amount.
- (ii) As a material forming the fiber, a fiber into which the above specific functional
group is directly introduced is used.
[0326] In the case of (i), for example, a functional group-containing fiber can be obtained
by treating the fiber material with a pretreatment liquid containing one or more compounds
having the above specific functional group, namely, by the step of introducing the
functional group.
[0327] Materials used for the fiber material, are not particularly limited, and examples
thereof include natural fibers such as cotton, linen, silk, and wool, semi-synthetic
fibers such as rayon and acetate, synthetic fibers such as a polyamide (nylon, etc.),
a polyester, a polyurethane, and a polypropylene, composite fibers thereof, blended
fibers, and the like. A form of the fiber material may be any form such as a fiber
(tow, sliver, etc.), a yarn, a knitted fabric (including an interknitted fabric),
a woven fabric (including an interwoven fabric), or a nonwoven fabric.
[0328] In the present embodiment, from the viewpoint of improving water-repellency of the
obtained textile product, a fiber material containing a polyamide and a polyester
as raw materials, is preferably used, and in particular, nylon such as nylon 6, or
nylon 6,6, a polyester such as a polyethylene terephthalate (PET), a polytrimethyl
terephthalate, or polylactic acid, and blended fibers containing these, are preferably
used.
[0329] A phenolic polymer can be used as the compound having -SO
3M
1 described above. Examples of such a phenolic polymer include that containing one
or more compounds represented by the following general formula:

[wherein X
2 represents -SO
3M
3 (wherein M
3 represents a monovalent cation), or a group represented by the following general
formula, and n is an integer of 20 to 3,000.]

[wherein M
4 represents a monovalent cation.].
[0330] Examples of M
3 includes H, K, Na or an ammonium ion which may have a substituent.
[0331] Examples of M
4 includes H, K, Na or an ammonium ion which may have a substituent.
[0332] The compounds represented by the general formula above may be, for example, formalin
condensates of phenol sulfonic acid and formalin condensates of sulfonated bisphenol
S.
[0333] Examples of the compound having -COOM
2 above include a polycarboxylic acid-based polymer.
[0334] As the polycarboxylic acid-based polymer, for example, a polymer synthesized by a
conventionally known radical polymerization method using acrylic acid, methacrylic
acid, maleic acid, or the like as a monomer, or a commercially available polymer,
can be used.
[0335] A method for producing the polycarboxylic acid-based polymers may include, for example,
adding a radical polymerization initiator to an aqueous solution of the aforementioned
monomer and/or salt thereof and heating and reacting the mixture at 30 to 150°C for
2 to 5 hours. At this time, an aqueous solution of the above monomer and/or salt thereof
may be added with aqueous solvents such as alcohols such as methanol, ethanol, and
isopropyl alcohol, and acetone. Examples of the radical polymerization initiator include
persulfates such as potassium persulfate, sodium persulfate, and ammonium persulfate,
redox polymerization initiators in combination of the persulfate and sodium bisulfite
or the like, hydrogen peroxide, and a water-soluble azo-based polymerization initiator.
These radical polymerization initiators may be used singly or in combination of two
or more thereof. Furthermore, a chain transfer agent (for example, octyl thioglycolate)
may be added upon radical polymerization for the purpose of adjusting the degree of
polymerization.
[0336] In addition to the aforementioned monomers, a copolymerizable monomer can be used
for radical polymerization. Examples of the copolymerizable monomer include vinyl-based
monomers such as ethylene, vinyl chloride, and vinyl acetate, an acrylamide, acrylates,
and methacrylates. The acrylates and methacrylates preferably have a hydrocarbon group
having 1 to 3 carbon atoms, which may have a substituent such as a hydroxyl group.
Examples of such acrylates or methacrylates include methyl acrylate, methyl methacrylate,
ethyl acrylate, ethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate,
propyl acrylate, propyl methacrylate, and the like. These copolymerizable monomers
may be used singly or in combination of two or more thereof.
[0337] A carboxyl group in the polycarboxylic acid-based polymer may be free or may be neutralized
with an alkali metal, an amine-based compound, or the like. Examples of the alkali
metal include sodium, potassium, lithium, and the like, and examples of the amine-based
compound include ammonia, monoethanolamine, diethanolamine, triethanolamine, and the
like.
[0338] The weight-average molecular weight of the polycarboxylic acid-based polymer is preferably
1,000 to 20,000 and more preferably from 3,000 to 15,000, from the viewpoint of favorable
water-repellency of the resulting textile product.
[0339] As the polycarboxylic acid-based polymer, commercially available products such as
"Neocrystal 770" (trade name, manufactured by NICCA CHEMICAL CO., LTD.) and "Ceropol
PC-300" (trade name, manufactured by Sanyo Chemical Industries, Ltd.) can be used.
[0340] Examples of the compound having -O-P(O)(OX
1)(OX
2) as described above include phosphoric acid ester compounds represented by the following
general formula:

[wherein X
1 or X
2 is the same as defined above, and X
3 represents an alkyl group having 1 to 22 carbon atoms.].
[0341] As the aforementioned phosphoric acid ester compound, phosphoric acid monoesters,
diesters and triesters, and mixtures thereof can be used in which the alkyl ester
moiety is an alkyl group having 1 to 22 carbon atoms.
[0342] In view of favorable water-repellency of the textile products to be obtained, lauryl
phosphoric acid ester and decyl phosphoric acid ester are preferably used.
[0343] As the phosphoric acid ester compound, for example, a commercially available product
such as "Phosphanol ML-200" (trade name, manufactured by TOHO Chemical Industry Co.,
Ltd.) can be used.
[0344] A pretreatment liquid containing one or more of the compounds having the aforementioned
specific functional group can be, for example, an aqueous solution of the compound
described above. The pretreatment liquid may also contain an acid, alkali, surfactant,
chelating agent, and the others.
[0345] Examples of the method for treating a fiber material with the above pretreatment
liquid include padding treatment, dip treatment, spray treatment, and coating treatment.
Examples of padding treatment include the method involving using the padding apparatus
as described on pages
396 to 397 of Seni Sensyoku Kako Jiten (in Japanese; Fiber-dyeing process dictionary)
(published by THE NIKKAN KOGYO SHIMBUN, LTD., 1963) and pages
256 to 260 of Irozome Kagaku (in Japanese; dyeing chemistry) III (published by Jikkyo
Shuppan Co., Ltd., 1975). Examples of the coating treatment include the method involving using a coating
machine as described on pages
473 to 477 of Sensyoku Shiage Kiki Soran (in Japanese; Comprehensive guide to dyeing
and finishing machines) (published by Fiber Japan CO., LTD., 1981). Examples of the dip treatment include the method involving using a batch type dyeing
machine as described in pages
196 to 247 of Sensyoku Shiage Kiki Soran (in Japanese) (published by Fiber Japan Co.,
LTD., 1981), and for example, a jet dyeing machine, air flow dyeing machine, drum dyeing machine,
wince dyeing machine, washer dyeing machine, and cheese dyeing machine can be used.
Examples of the spray treatment includes a method involving using an air spray that
nebulizes and sprays a treatment liquid by compressed air, or an air spray by hydraulic
pressure nebulization system. In this case, the concentration of the treatment liquid
and treatment conditions of heat treatment after application can be adjusted appropriately,
taking into consideration various conditions such as their purposes and performance.
Moreover, in a case in which the pretreatment liquid contains water, it is preferably
dried to remove water after the pretreatment liquid has been allowed to adhere to
the fiber material. The drying method are not limited, and either a dry heat method
or a wet heat method may be employed. Drying temperatures are also not limited, and
for example, drying may be carried out at room temperature to 200°C for 10 seconds
to several days. Heat treatment at a temperature of 100 to 180°C for about 10 seconds
to 5 minutes may be carried out after the drying, as necessary.
[0346] In a case in which a fiber material is such that it is to be dyed, treatment with
the pretreatment liquid may be carried out before dyeing or in the same bath as in
dyeing, but in the case of carrying out reduction soaping, a compound with the above
specified functional group (for example, a phenolic polymer compound or the like)
adsorbed in the process may fall off, and therefore the treatment with the pretreatment
liquid is preferably carried out after the reduction soaping after dyeing.
[0347] The treatment temperature in the dip treatment can be 60 to 130°C. The treatment
time can be 5 to 60 minutes.
[0348] The step of introducing a functional group by the pretreatment liquid is preferably
carried out so that the amount of compound having the above specified functional group
adhered is 1.0 to 7.0 parts by weight relative to 100 parts by weight of a fiber material.
Within this range, both durable water-repellency and texture can be achieved at a
high level.
[0349] The pH of the pretreatment liquid is preferably adjusted to 3 to 5. The pH adjustment
can be carried out by using a pH adjuster such as acetic acid or malic acid.
[0350] A salt can be used in combination with the pretreatment liquid to adsorb the compound
having the aforementioned specific functional group effectively onto the fiber material
by a salting effect. Examples of the salts that can be used include sodium chloride,
sodium carbonate, ammonium sulfate, and sodium sulfate.
[0351] In the step of introducing the functional group by the pretreatment liquid, an excess
amount of the compound having the aforementioned specific functional group, which
has been given by the treatment, is preferably removed. Examples of the removal method
include washing with water. Sufficient removal can avoid inhibition of development
of water-repellency in the subsequent water-repellent treatment, and additionally,
the textile product to be obtained has the favorable texture. The resulting functional
group-containing fiber is preferably fully dried prior to contact with a hydrocarbon-based
water-repellent.
[0352] Examples of (ii) the fiber in which the aforementioned specific functional group
has been introduced directly into the material forming the fiber include a cation-dyeable
polyester (CD-PET).
[0353] In view of favorable water-repellency of the textile products to be obtained, the
functional group-containing fiber preferably has a zeta potential of its surface of
-100 to -0.1 mV and more preferably -50 to -1 mV. The zeta potential of the fiber
surface can be measured, for example, using a zeta potential and particle size measurement
system, ELSZ-1000ZS (manufactured by Otsuka Electronics Co., Ltd.).
[0354] Embodiments have been described above, but it will be understood that various modifications
can be made to embodiments and details without departing from the spirit and the scope
of the claims.
Examples
[0355] The present disclosure will be described in more detail below by way to Examples,
but the present disclosure is not limited to these Examples.
<Test Method>
[0356] The test procedures are as follows.
[Water Contact Angle]
[0357] A silicon wafer was coated with a solution of a liquid-repellent compound with a
solid concentration of 1.0% to obtain a smooth spin-coated film. 2 µL of water was
dropped onto the spin-coated film, and a contact angle one second after the drop was
taken as the water contact angle of the liquid-repellent compound.
[Adhesion Rate]
[0358] A fiber substrate was weighed before and after treatment, the weight before treatment
was subtracted from the weight after treatment, and the weight difference was divided
by the weight before treatment to calculate the amount adhered.
[Water-Repellency Performance]
[0359] One droplet of water is placed on a treated liquid-repellent fiber, and the treated
fiber is evaluated based on whether the water droplet spread or not. In the case of
the water droplets not spreading out, it is evaluated as "O"; and in the case of the
water droplets spreading out, it is evaluated as "X."
<Compound 1>
[0360] Octadecyl acrylate (manufactured by FUJIFILM Wako Pure Chemical Corporation) was
used.
<Compound 2>
[0361] A polyglycerol fatty acid ester (TS-3S manufactured by Sakamoto Yakuhin Kogyo Co.,
Ltd.) was used.
<Synthesis of Compound 3>
[0362] A reaction vessel equipped with a reflux condenser and a Dean-Stark trap was added
with 2.8 g of citric acid, and 9.5 g of dodecylamine and heated to 70°C followed by
addition of 20 ml of toluene. The obtained mixture was heated and stirred at 135°C
for 64 hours. The reaction vessel was cooled to room temperature and added with an
additional 20 ml of toluene, and the mixture was cleaned with acetone and ethanol
in this order, yielding the Compound 3 shown below.

<Synthesis of Compound 4>
[0363] 4.69 g of stearyl alcohol was dissolved in 80.0 mL of dehydrated tetrahydrofuran,
then 0.69 g of sodium hydride was added, and the mixture was stirred at room temperature
for 1 hour. After 1 hour, 1.0 g of cyanuric acid chloride was added, and the mixture
was heated and stirred overnight at an oil bath temperature of 66°C. Next morning,
the mixture was neutralized with 3N hydrochloric acid and then filtered. The resulting
solid was washed with water, cleaned with methanol and diethyl ether to obtain 3.32
g of the Compound 4 shown below.

<Synthesis of Compound 5>
[0364] 0.5 g of phloroglucinol was dissolved in 20.0 mL of dehydrated tetrahydrofuran, then
3.75 g of octadecyl isocyanate, 1.71 mL of triethylamine, and 3 droplets of dibutyltin
dilaurate were added in this order, and the mixture was heated and stirred overnight
at an oil bath temperature of 60°C. Next morning, the mixture was cooled and then
filtered. The obtained solid was cleaned with acetone, methanol, and dichloromethane
to obtain 3.27 g of the Compound 5 shown below.

<Synthesis of Compound 6>
[0365] A flask was fed with 0.82 g of melamine and 10 g of myristic anhydride, and the mixture
was heated and stirred at an oil bath temperature of 200°C for 1 hour. After 1 hour,
the flask was cooled to room temperature, and the obtained solid was cleaned with
acetone and diethyl ether to obtain 4.33 g of the compound shown below.

[0366] The water contact angles of Compounds 1 to 6 were measured.
<Example 1>
[0367] A polyethylene terephthalate fabric (basis weight 88 g/m
2, 70 denier, and gray) was cut and weighed (approximately 1 g). 40 mg of the Compound
1 was supported on a glass filter. A 10-mL treatment container was placed with the
polyethylene terephthalate fabric and the Compound 1- supported glass filter and set
in a supercritical carbon dioxide treatment apparatus. Then, the container was injected
with supercritical carbon dioxide at pressure of 25 MPa and treated at a temperature
of 120°C for 30 minutes. After a predetermined time, the supercritical carbon dioxide
was discharged to obtain liquid-repellent fibers. The adhesion rate of the repellent
to the fabric in this case was calculated to be 0.65% by weight.
<Example 2>
[0368] Liquid-repellent fibers were obtained by the same treatment as in Example 1, except
that the Compound 2 was used instead of the Compound 1. The adhesion rate of the repellent
to the fabric was calculated to be 0.87% by weight.
<Example 3>
[0369] Liquid-repellent fibers were obtained by the same treatment as in Example 1, except
that the Compound 3 was used instead of the Compound 1. The adhesion rate of the repellent
to the fabric was calculated to be 0.73% by weight.
<Example 4>
[0370] Liquid-repellent fibers were obtained by the same treatment as in Example 1, except
that the Compound 4 was used instead of the Compound 1. The adhesion rate of the repellent
to the fabric was calculated to be 0.62% by weight.
<Example 5>
[0371] Liquid-repellent fibers were obtained by the same treatment as in Example 1, except
that the Compound 5 was used instead of the Compound 1. The adhesion rate of the repellent
to the fabric was calculated to be 0.28% by weight.
<Example 6>
[0372] Liquid-repellent fibers were obtained by the same treatment as in Example 1, except
that the Compound 6 was used instead of the Compound 1. The adhesion rate of the repellent
to the fabric was calculated to be 0.27% by weight.
<Comparative Example 1>
[0373] An evaluation was performed on an untreated fiber substrate.
[0374] Water-repellency evaluations were performed on the fiber substrates of Examples 1
to 5 and Comparative Example 1.
[0375] The test results are summarized in the table below.
| |
Repellent |
Water-contact angle /° |
Adhesion rate /% by weight |
Water-repellency performance |
| Example 1 |
Compound 1 |
39 |
0.65 |
O |
| Example 2 |
Compound 2 |
66 |
0.87 |
O |
| Example 3 |
Compound 3 |
75 |
0.73 |
O |
| Example 4 |
Compound 4 |
82 |
0.62 |
O |
| Example 5 |
Compound 5 |
87 |
0.28 |
O |
| Example 6 |
Compound 6 |
108 |
0.27 |
O |
| Comparative Example 1 |
- |
- |
- |
X |