1. Technical field
[0001] The present disclosure relates to a sole for a shoe, in particular for a sports shoe,
such as a running shoe. In particular, the present disclosure relates to a sole comprising
a midsole and a shearing structure to allow for a relative movement between an upper
midsole layer and a lower midsole layer of the sole. The present disclosure also relates
to a respective shoe, comprising such a sole. Further, the present disclosure relates
to a respective method for manufacturing a sole for a shoe.
2. Prior art
[0002] Soles for shoes, in particular soles for sports shoes, such as running shoes are
generally known, have various purposes and use cases, and have been becoming more
and more popular among individuals. A shoe sole typically serves several different
functions in order to be even more attractive to individuals.
[0003] For example, shoe soles usually serve protective purposes, for example, to protect
a wearer's foot from interferences or disturbances from foreign objects, such as sharp
or pointed objects on which the wearer may tread. Further, a sole for a shoe usually
facilitates cushioning of the impact forces occurring upon foot strike. A shoe sole
also provides for traction to avoid slipping of the wearer's foot. In addition, a
shoe sole typically provides a degree of stability to the wearer's foot, so that the
danger of twisting one's ankle or other kinds of injuries, for example injury to the
plantar fascia or muscle overloading, etc., can be reduced. Yet a further function
of a shoe sole, particularly for performance footwear like running shoes, is to facilitate
a good transmission of forces from the athlete's legs through their feet to the ground
and an efficient running style, to improve the athlete's performance. Furthermore,
in particular for sports shoes, the foot of the athlete should be sufficiently cushioned
in order to reduce impacts and loads on joints of the athlete. In addition, a shoe
sole should be as light as possible to further contribute to reduce energy consumption
for the athlete, which is for instance relevant at longer distances.
[0004] Some particularly relevant needs in this context are that on the one side a high
degree of cushioning and stabilization should be reached to reduce the risk of injuries
and to make an athletic activity more comfortable. On the other side, a high energy
return should be ensured to reduce the amount of energy that is necessary for the
athlete at the same time.
[0005] In this context, the following exemplary prior art documents may be mentioned.
[0006] Prior art document
US 2004 / 0 154 188 A1 relates to an athletic shoe midsole including a hard elastic stabilizing member that
extends generally around a central opening through which a relatively soft elastic
cushioning layer extends downwardly from a heel center beneath a wearer's calcaneus
bone to thereby form a heel-cushioning pillar. The stabilizing member extends along
lateral and medial sides of the pillar to prevent pronation and supination, and preferably
includes a protrusion that extends into a depression in the heel-cushioning pillar
in alignment with a line of flexure of the heel region to thereby affect flexure characteristics
of a heel region of the shoe. The midsole may also include flex grooves, channels,
and / or notches aligned with the line of flexure for promoting the desired flexure
characteristics in the heel region of the sole and for helping decelerate the wearer's
heel-toe gait during the stance phase of the wearer's gait cycle.
[0007] Prior art document
WO 2023 / 005 966 A1 relates to sports shoe and a midsole system, the midsole system comprising: a first
midsole, the first midsole being made of a cushioning material; an outsole, a buffer
space being formed between the first midsole and the outsole; an elastic piece positioned
in the buffer space, the elastic piece being capable of elastically deforming along
the direction of arrangement of the first midsole and the outsole; the elastic piece
has a heel part positioned in the heel area of the midsole system and a forefoot part
positioned in the forefoot area of the midsole system. The cushioning mode of the
first midsole is material cushioning, and the cushioning mode of the elastic piece
is structural cushioning; during use of the midsole system, both the first midsole
and the elastic piece can absorb impact force from the ground (the impact force along
the direction of arrangement of the outsole and the first midsole), thereby effectively
improving the cushioning performance and rebound performance of the midsole structure.
[0008] Prior art document
US 2022 / 0 312 891 A1 relates to a sole structure including a first midsole portion, a second midsole portion
disposed below the first midsole part, and a support plate stacked between the first
midsole portion and the second midsole portion, disposed at a location corresponding
at least to a hindfoot portion, and having a higher rigidity than the first midsole
portion and the second midsole portion. The support plate includes: a base portion
having a corrugated shape with at least one peak and at least one valley; and first
and second support portions having a corrugated shape and branched apart from each
other from a peripheral edge portion located on an inner side of the base portion
toward the first midsole portion and the second midsole portion, respectively. The
valley of the second support portion is disposed at a location corresponding to a
sustentaculum tali.
[0009] Further prior art is disclosed in
DE 10 244 435 B4,
US 8 387 279 B2,
US 8 453 344 B2,
CN 2 18 898 566 U,
CN 1 12 716 098 A,
US 2021 / 0 227 927 A1,
US 11 000 094 B2,
US 8 863 407 B2,
US 11 470 912 B2,
US 11 510 457 B2, and
US 4 614 046 A.
[0010] The proposed solutions still have some deficiencies when it comes to providing the
above identified needs. For instance, most of the known solutions are focusing on
heel striking and require bulky additional components for cushioning. Further, they
do not yield optimum results for energy return. Moreover, high performance lightweight
foams may provide more deformation, and, hence, cushioning, however, the higher energy
return associated with these foams negatively impacts loads on knees or the like of
athletes.
[0011] Against this background, it is an object of the present invention to provide an improved
sole for a shoe that overcomes the deficiencies of the prior art at least partially.
In particular, it is an object of the present invention to provide a sole for a shoe
that allows for improved cushioning and to dampen the impacts to the foot of the wearer.
It is a general object to reduce the risk of injuries. It is a further object to provide
a method for manufacturing such a sole for a shoe. It is a general objective to reduce
costs in providing such a sole for a shoe.
3. Summary of the invention
[0012] The above-mentioned objects are at least partially achieved by the subject-matter
of the independent claims. Preferred embodiments are subject of the dependent claims,
and other suitable aspects of the present invention are described through the overall
disclosure of the present application.
Sole for a shoe
[0013] In one aspect, the objects are solved by a sole for a shoe, in particular for a sports
shoe, such as a running shoe, the sole comprising: a midsole comprising an upper midsole
layer and a lower midsole layer, the upper midsole layer and the lower midsole layer
being at least partially distinct from one another; and a shearing structure, arranged
in the midsole; wherein the shearing structure is configured to allow a relative movement
between the upper midsole layer and the lower midsole layer.
[0014] In this manner, the sole for a shoe, in particular for a sports shoe facilitates
improved cushioning to the wearer, which is useful for any kind of athletic activity.
At the same time, enough energy return can be achieved, although not to such an extent
that could adversely affect the running experience. The improved cushioning reduces
loads and impacts on any joints of the wearer. Thereby, the risk of injuries can be
significantly reduced. For instance, the impacts on the knees and ankle joints may
be reduced, which is of importance for instance during downhill running. In addition,
muscle damage and fatigue can be reduced since the overall impacts can be dampened.
Hence, the wearer may perform any athletic activity for a longer period and / or with
a better result. It was found that the advantages are particularly pronounced at first
ground contact and / or after first ground contact of the sole. Thereby, forces, in
particular horizontal forces can be reduced. Overall, this may lead to a reduction
of the kinetic energy as described elsewhere herein.
[0015] Without wishing to be bound by theory, it is believed that the advances of the sole
for a shoe as proposed in here are among others based on the following principles.
The relative movement of the upper midsole layer and the lower midsole layer may cause
sliding of the upper midsole layer and the lower midsole layer. Such sliding may cause
frictional forces that act against the direction of the sliding movement. For instance,
forces due to sliding friction may act against the direction of the sliding movement.
The sliding friction may generally be referred to as solid body friction.
[0016] The sliding friction may comprise static friction, rolling friction and / or dynamic
friction. Thereby, while some relative movement is allowed by way of the shearing
structure, at the same time, the extent of the relative movement may be controlled.
The relative movement itself may provide for some delay in the forces that act against
the foot of the wearer and thereby to joints and / or muscles of the wearer. Such
delay may reduce peak forces that act against the foot of the wearer and thereby to
joints and / or muscles of the wearer. This reduces the overall impacts to the wearer.
At the same time, the forces due to friction also contribute to a "softer" feeling
upon ground contact of the foot of the wearer. This entails that cushioning is improved
and that the loads on the wearer are dampened. It may be the case that the shearing
structure allows to reduce horizontal forces attributable to the relative movement.
This may mean that the shearing structure is configured to dampen horizontal forces.
In such an example, the shearing structure may be referred to as a horizontal force
damping structure. However, the shearing structure is not limited to reduce horizontal
forces. For instance, forces acting in any kind of direction, e.g., acting substantially
parallel to a vertical axis, such as the upward direction and / or the downward direction,
may also be dampened. As understood by the skilled person also the combination of
force vectors may be dampened. Overall, the relative movement may contribute to a
reduction of the kinetic energy. This increases the cushioning effect. This may result
in a reduction of the joint loading to the wearer, which makes wearing the shoes for
instance during running more comfortable.
[0017] Next to the above-mentioned sliding friction due to the relative movement, the relative
movement may also provide for internal friction. The internal friction may be understood
as friction within a material of the midsole comprising the upper midsole layer and
the lower midsole layer. Without wishing to be bound by theory, it is believed that
internal friction may be caused by tenacity or the like of the material of the midsole
comprising the upper midsole layer and the lower midsole layer. For instance, the
relative movement may allow for deformation of the upper midsole layer and / or the
lower midsole layer. Such deformation may lead to internal friction. This may also
contribute to a reduction of the kinetic energy, which increase the cushioning effect
as described elsewhere herein.
[0018] The frictional forces and in particular the frictional forces due to the relative
movement between the upper midsole layer and the lower midsole layer may lead to the
generation of heat. This friction aids in reducing the kinetic energy along with the
advantages associated therewith as mentioned elsewhere and in particular in the foregoing.
This may be of importance for instance during downhill running. Nevertheless, this
is also important in any other kind of athletic activity.
[0019] In most prior art solutions, high-performance foams are usually employed, which are
provided with portions of weakness, such that a deformation may occur. However, these
foams still provide a rather high energy return, which can negatively impact forces
on the joints of the wearer. The inventors found a way to overcome these problems
according to the sole for a shoe and in particularly attributable to the shearing
structure as described herein.
[0020] The term "midsole" as used in the present disclosure may be referred to as a layer
of material that may be located between an outsole of a shoe, e.g., the bottom part
of the sole that contacts the ground, and an upper of a shoe, e.g., the part of the
shoe that covers the top of a foot of a wearer.
[0021] The upper midsole layer and the lower midsole layer being at least partially "distinct
from one another" as used herein may be understood such that the upper midsole layer
and the lower midsole layer represent at least partially two distinct entities that
may be separate, different, and / or distinguishable from each other. It may imply
that there are at least partially differences in terms of characteristics, qualities,
and / or functionalities that allow to distinguish the upper midsole layer and the
lower midsole layer from one another. These differences may be noticeable to the skilled
person. In one example, the upper midsole layer and the lower midsole layer may be
unique to some extent. However, to the extent that the upper midsole layer and the
lower midsole layer may be distinguishable in terms of their functionalities, it may
nevertheless be possible that the upper midsole layer and the lower midsole layer
may not always be able to be distinguished from one another from a mere visual inspection.
Further, the upper midsole layer and the lower midsole layer being at least partially
"distinct from one another" may not preclude that they are comprised of the same material
and / or that they are attached to one another at least partially. Further, it is
also not precluded that the upper midsole layer and the lower midsole layer are integrally
formed as long as they may be distinguishable from one another. Moreover, since the
upper midsole layer and the lower midsole layer are "at least partially" distinct
from one another, this may comprise that they are partially attached to one another
and / or at least partially integrally formed.
[0022] The term "shearing structure" as used herein may be understood such that a structure
is provided that facilitates shearing. It is noted that the shearing structure may
not be limited in its size to provide for the advances as described in here. Nevertheless,
the shearing structure may be recognized as such a shearing structure by the skilled
person without investigative effort needed. This is implied by the term "structure".
For instance, the shearing structure may be understood to be of macroscopic size.
The shearing structure may not be a mere impurity of a material, such as a foam, of
the midsole and / or a mere microscopic gas inclusion. The latter examples may occur
without intention and may not correspond to a shearing structure. It is understood
that the shearing structure is provided specifically with the intention to allow for
the relative movement of the upper midsole layer and the lower midsole layer in a
substantial way. Further, the shearing structure may be recognizable as allowing for
such a function. Such recognizing may be performed from a visual and / or functional
perspective. For instance, the shearing structure may be visible and / or the shearing
structure could be distinguished from other parts due to its function as described
herein.
[0023] The term "shearing" as used herein may be understood such that two or more elements,
parts, components, layers, or the like, for instance two contiguous parts of a body
slide against one another. As understood in the context of the present disclosure,
the two elements, parts, components, layers, or the like may be the upper midsole
layer and the lower midsole layer. The term shearing may mean that the upper midsole
layer and the lower midsole layer slide in opposite directions. Moreover, they may
slide relatively to each other in a direction parallel to their plane of contact or
intended contact, or to a plane in between of the two layers, in case the two layers
are spaced apart from one another. They may slide in the same direction but to a different
extent. Although it is possible that the two layers are contacting one another, it
is well encompassed that there is a space in between while the two layers are sliding
against one another. The space may be at least partially filled by the shearing structure.
Shearing may be caused by an action or stress resulting from applied forces, such
as forces due to the load of the wearer. The relative movement may occur under a pressure
load on the sole. It is noted that shearing may take place in any kind of direction,
preferably it takes place substantially parallel to a heel to toe axis of the sole.
[0024] The term "structure" as used herein may be understood such that it has a physical
extension. For instance, it may be recognizable as a structure by the skilled person,
and / or it may be touchable by the skilled person. The structure may be provided
by any kind of means, for instance, mechanical elements, a space, a portion or a material
of the upper midsole layer and / or the lower midsole layer, and / or the like.
[0025] The term "relative movement" as used herein may be understood such that during ordinary
use of the sole for a shoe, such a movement may be recognizable by the skilled person
without investigative effort. The relative movement is to be understood such that
an intentional movement is provided. Thereby, it may be the case that relative movements
on a microscopic level may not be sufficient to be termed as having a relative movement
within the meaning of the present disclosure. Further, since the upper midsole layer
and the lower midsole layer are at least partially distinct from one another, the
relative movement is recognized in that these layers may be sliding against one another.
For instance, a distance, such as a distance in a medial and / or lateral direction
is recognizable. The direction of this sliding is not limited to a particular one
and all directions of space are encompassed in the present disclosure.
[0026] It is noted that the term "upper" of the expression "upper midsole layer" does not
limit the term "midsole layer" itself. In particular, this does not mean that the
"upper midsole layer" is necessarily arranged on an upper side of something. Same
applies to the term "lower" of the expression "lower midsole layer". However, as detailed
elsewhere herein, such an understanding that the upper midsole layer is arranged on
an upper side of the lower midsole layer may be helpful to explain preferred embodiments
of the first aspect of the present disclosure in greater detail.
[0027] The sole for a shoe described herein may be particularly useful in conjunction with
and / or when applied to a sports shoe, such as a running shoe, in particular a long-distance
running shoe, or the like. However, it should be noted that the sole could be used
with any kind of article of footwear including, but not limited to football shoes,
hiking boots, sneakers, basketball shoes, rugby shoes, baseball shoes, golf shoes,
tennis shoes, cross-training shoes. Moreover, the sole may be used in conjunction
with shoes for any kind of athletic activity.
[0028] The term "athletic activity" is to be understood such that it includes one or more
and / or any combination of at least the following non-exhaustive list: aerobics,
athletic exercises, running, hiking, climbing, group fitness classes, walking, cycling,
yoga, soccer, tennis, football, basketball, doing a workout, volleyball, gymnastics,
weightlifting, cross-training, baseball, softball, rugby, field hockey, wrestling,
squash, track and field (such as sprinting, long jump, high jump), cross-country skiing,
golfing, lacrosse, triathlon.
[0029] Further, it may be possible that the shearing structure providing for the benefits
described herein are additionally or alternatively used for any kind of equipment
used in athletic activities. That is, the shearing structure is not necessarily limited
to the example of a sole for a shoe. It could be feasible that the concept of the
shearing structure is transferred to any kind of activity or athletic activity in
which stability, comfort, damping of forces, or generally any support and / or improved
feeling to the wearer is required.
[0030] Nevertheless, it was found that the advantages of the shearing structure described
herein are particularly pronounced when applied to a sole for a shoe, such as a shoe
used during an athletic activity.
[0031] The term "wearer" as referred to herein may be any kind of human capable of wearing
an article of footwear. The term "wearer" may be used synonymously to the terms "user",
"athlete", "human being", "individual", "person" or the like.
Movement direction and location of structure
[0032] In a preferred embodiment of the sole for a shoe as described herein, the relative
movement between the upper midsole layer and lower midsole layer is in a plane defined
by a medial to lateral axis of the sole and a heel to toe axis of the sole, wherein
the relative movement between the upper midsole layer and lower midsole layer is preferably
substantially parallel to a heel to toe axis of the sole.
[0033] This may have the advantage that horizontal forces can be dampened by the shearing
structure. This may be beneficial as the forces provided by the shearing structure
are then not directly directed to a central part of the body of the wearer. Hence,
this has the advantage that impacts on joints and / or muscles can be reduced.
[0034] It is noted that horizontal forces may occur during first contact of the sole with
the ground and due to the relative movement of the upper midsole layer and the lower
midsole layer.
[0035] When the relative movement between the upper midsole layer and lower midsole layer
is substantially parallel to a heel to toe axis of the sole this may have the further
advantage that a movement parallel to a medial to lateral axis of the sole is diminished
and/or substantially zero. This aids in providing stability to the foot of the wearer.
It is particularly advantageous that the shearing movement can provide for frictional
forces leading to the generation of heat, which aids in reducing the kinetic energy.
This may be in particular of importance for instance during downhill running. Nevertheless,
this is also important in any other kind of athletic activity.
[0036] In a preferred embodiment of the sole for a shoe as described herein, the shearing
structure is configured to allow the relative movement between the upper midsole layer
and the lower midsole layer in at least one of a forefoot portion of the midsole,
a midfoot portion of the midsole, a rearfoot portion of the midsole, a lateral portion
of the midsole and a medial portion of the midsole, preferably in at least one of
a forefoot portion of the midsole and a midfoot portion of the midsole, such as a
lateral forefoot portion of the midsole, a medial forefoot portion of the midsole,
a lateral midfoot portion of the midsole, and a medial midfoot portion of the midsole,
most preferably in at least one of a lateral forefoot portion of the midsole and a
lateral midfoot portion of the midsole.
[0037] This may have the advantage that damping of the forces may be particularly pronounced
in the portions specified in this embodiment. It was found that while the prior art
may focus on the rearfoot portion of the midsole to claim improvement of cushioning,
the remainder of the portions of the midsole is often neglected or of less concern.
According to the present disclosure, this disadvantage can be successfully counteracted.
The advantages of the sole of the present disclosure may be particularly pronounced
in downhill running, since the gait cycle during such downhill running may differ
from flat and / or uphill running. For instance, during downhill running, mostly the
forefoot may make ground contact first. Thereby, providing the shearing structure
in the forefoot portion and / or the midfoot portion may be particularly advantageous.
[0038] It was found that arranging the shearing structure such that relative movement between
the upper midsole layer and the lower midsole layer is configured to be in a lateral
forefoot portion contributes to further flexibility of the sole for a shoe in general.
For instance, some of the remaining portions of the midsole may be equipped with further
functional elements and / or properties in general. Other functional elements may
be for instance the sole plate as described elsewhere herein. Thereby, all these functionalities
may act together to provide a combined advantageous effect. In addition, manufacturing
of the shearing structure in the lateral forefoot portion may be performed in a simplified
manner.
[0039] However, as described in this embodiment, the shearing structure is not limited to
be in the lateral forefoot portion. Rather, the shearing structure may be arranged
in any other portion of the midsole. In one example, a plurality of shearing structures
may be arranged in the midsole to provide for a combined advantageous effect that
contributes to further damping forces to the body of the wearer.
[0040] In one example, it may be possible that when the shearing structure is configured
to allow relative movement between the upper midsole layer and the lower midsole layer
in any one of the portions specified in here, the shearing structure itself is also
arranged in the respective portion.
[0041] In a preferred example, the relative movement means that the upper midsole layer
moves further from the heel of the midsole in the direction of the toe of the midsole
substantially parallel to the heel to toe axis compared to the lower midsole layer.
In another example, the relative movement means that the lower midsole layer moves
further from the heel of the midsole in the direction of the toe of the midsole substantially
parallel to the heel to toe axis compared to the upper midsole layer.
Structure shaping and engagement
[0042] In a preferred embodiment of the sole for a shoe as described herein, the shearing
structure comprises an upper shearing structure on the upper midsole layer and a lower
shearing structure on the lower midsole layer, wherein the upper shearing structure
and the lower shearing structure are facing one another, wherein the upper shearing
structure and the lower shearing structure are preferably arranged in a forefoot portion
of the midsole and / or a midfoot portion of the midsole, most preferably in a lateral
forefoot portion of the midsole and / or a lateral midfoot portion of the midsole.
[0043] This may have the advantage that the functionality of the shearing structure may
be at least partially separated into at least two structures, namely the upper shearing
structure and the lower shearing structure. Nevertheless, as described elsewhere herein,
the upper midsole layer and the lower midsole layer may only be partially distinct
from one another. Hence, they may be attached to one another and / or integrally formed
at least partially. Hence, the two shearing structures may increase flexibility. For
instance, the upper midsole layer and the lower midsole layer may each be provided
with a specifically designed structure during manufacturing, which, when assembled
may allow the upper midsole layer and the lower midsole layer to reveal the advantages
described in here.
[0044] The same as set forth elsewhere herein with respect to the term "structure" applies
to the term "upper shearing structure" and the "lower shearing structure" as understood
by the skilled person. That is, these terms may mean that the respective structures
may have a physical extension. Further, they may be recognizable as a structure by
the skilled person, and / or they may be touchable by the skilled person.
[0045] Although possible, the upper shearing structure and the lower shearing structure
facing one another does not mean that the upper shearing structure and the lower shearing
structure are contacting one another. Rather, this merely means that they are directed
to one another. This may further contribute to the advantages as described elsewhere
herein with respect to the damping effect.
[0046] The term "upper" of the expression "upper shearing structure" does not limit the
term upper shearing structure itself. In particular, this does not mean that the "upper
shearing structure" is arranged on an upper surface or a lower surface of the upper
midsole or the like. Rather, the term "upper" in this context is merely used to indicate
that the "upper shearing structure" is comprised by the upper midsole layer.
[0047] In a preferred embodiment of the sole for a shoe as described herein, the upper shearing
structure and the lower shearing structure are at least partially engaged with one
another.
[0048] To be "engaged" may be understood as to be accommodated and / or to be received.
[0049] This has the advantage that the upper shearing structure and the lower shearing structure
may be easily assembled and may provide for a firm construction. Although possible,
said firm construction may not necessarily need any separate means for attachment
such as fasteners, adhesives, or the like. The arrangement may therefore be regarded
as being at least partially self-supporting.
[0050] Due to such engagement, the upper shearing structure and the lower shearing structure
may be allowed to interact with one another and / or to contact one another at least
partially. Thereby, movements, such as shearing, may increase frictional forces between
the upper shearing structure and the lower shearing structure, causing generation
of heat and, in turn, reduction of the kinetic energy. It is noted that most of the
prior art cushioning elements are limited to the principle of deformation of parts
of the sole alone. This limitation is overcome by the shearing structure and in particular
by way of the upper shearing structure and the lower shearing structure as proposed
in here. In turn, the reduction of the kinetic energy may enable damping which could
reduce joint loading to a wearer and thereby reduce muscle damage and fatigue.
[0051] In a preferred embodiment of the sole for a shoe as described herein, the upper shearing
structure and the lower shearing structure are substantially shaped in correspondence
to one another.
[0052] This contributes to the shearing movement between the upper shearing structure and
the lower shearing structure. Moreover, engaging the upper shearing structure and
the lower shearing structure at least partially with one another may thereby be simplified.
[0053] To be "substantially shaped in correspondence to one another" may mean that the upper
shearing structure may have a protrusion or the like, which could engage into a recess
of the lower shearing structure and / or vice versa. However, being shaped substantially
in correspondence to one another may alternatively or additionally mean that the upper
shearing structure and the lower shearing structure may have substantially the same
surface area, the same shape to fit into one another, or a similar surface structure
that allows engagement into one another.
[0054] In a preferred embodiment of the sole for a shoe as described herein, the upper shearing
structure and the lower shearing structure are engaged with one another via a form-fit
connection.
[0055] The "form-fit connection" may be understood such that the upper shearing structure
and the lower shearing structure may be shaped or designed to fit into one another.
This may create an improved engagement without the need for additional fasteners or
adhesives. The engagement may rely on the geometry of the upper shearing structure
and the lower shearing structure. Nevertheless, it is noted that the form-fit connection
only refers to the shape of the upper shearing structure and the lower shearing structure.
In particular, the form-fit connection may not be confused with a rigid connection.
Rather, shearing movement of the upper midsole layer and the lower midsole layer is
well encompassed by it as described elsewhere herein in greater detail.
[0056] Due to such form-fit connection, the upper shearing structure and the lower shearing
structure can be easily assembled, which could significantly reduce labor and manufacturing
costs.
[0057] The form-fit connection may be understood in one example as a one to one correspondence.
It is noted that the form-fit connection may not preclude any deformation of the upper
midsole layer and / or the lower midsole layer. Such a deformation may be particularly
appreciated as mentioned elsewhere herein. Further, the form-fit connection may also
not preclude any shearing movement of the upper midsole layer and / or the lower midsole
layer. Such a shearing movement is particularly appreciated as mentioned elsewhere
herein.
[0058] It is noted that, that the use of additional means for attachment of the upper shearing
structure and the lower shearing structure such as fasteners, adhesives or the like
may not necessarily be precluded merely by the engagement or the form-fitting arrangement.
In one example, additional means for attachment of the upper shearing structure and
the lower shearing structure such as fasteners, adhesives or the like are provided.
[0059] In a preferred embodiment of the sole for a shoe as described herein, the upper shearing
structure is integrally formed with the upper midsole layer and the lower shearing
structure is integrally formed with the lower midsole layer.
[0060] This may be understood in such a manner that the upper shearing structure and the
upper midsole layer are formed as one unitary piece and that the lower shearing structure
and the lower midsole layer are formed as one unitary piece. Thereby, the upper shearing
structure and the upper midsole layer may not be separate pieces but may form one
upper midsole layer and the lower shearing structure and the lower midsole layer may
not be separate pieces but may form one lower midsole layer.
[0061] This can reduce manufacturing effort and costs, which is appreciated when the sole
for a shoe is made for mass production.
Details of structure / protrusions
[0062] In a preferred embodiment of the sole for a shoe as described herein, the upper shearing
structure comprises one or more upper protrusions and the lower shearing structure
comprises one or more lower recesses, and / or wherein the lower shearing structure
comprises one or more lower protrusions and the upper shearing structure comprises
one or more upper recesses.
[0063] This may have the advantage that the upper shearing structure and the lower shearing
structure can interact with one another. For instance, the one or more upper protrusions
of the upper shearing structure may interact with the one or more lower recesses of
the lower shearing structure. Likewise, the one or more lower protrusions of the lower
shearing structure may interact with the one or more upper recesses of the upper shearing
structure. This can aid in allowing a relative movement between the upper midsole
layer and the lower midsole layer whilst said movement is controlled to a certain
extent.
[0064] The one or more protrusions (the protrusions are sometimes described herein without
the prefix of "upper" and / or "lower" for brevity only and the skilled person understands
that the description may refer to both protrusions) as referred to herein may be understood
as something that extends from a surface or object. The term protrusion may be used
to describe any part of an object or structure that juts out, sticks out, or extends
beyond the surrounding surface or boundary. In one example, the protrusion may be
a three-dimensional extension or projection that extends outward from a surface or
object. The protrusion can maybe provided in various sizes. The size, shape, or the
like of the protrusion may vary depending on the intended purpose and / or the desired
outcome. Substantially all technically meaningful sizes and shapes may be encompassed
in the present disclosure.
[0065] The protrusion as described in here may provide a structural benefit and / or may
provide for more specific functionalities, in particular in the context of cushioning.
In addition, the protrusion can contribute to the visual appearance, which could give
the wearer an indication at which location a specific functionality is provided in
the sole.
[0066] The one or more recesses (the recesses are sometimes described herein without the
prefix of "upper" or "lower" for brevity only and the skilled person understands that
the description may refer to both recesses) as referred to herein may be a hollow
or indented area or space that is set back or carved into a surface, structure, object,
or the like. The recess may be essentially the opposite of a protrusion. The recess
may provide for various functionalities as described elsewhere in here in greater
detail.
[0067] The term "upper" of the expression "upper protrusion" does not limit the term protrusion
itself. In particular, this does not mean that the "upper protrusion" is arranged
on an upper surface or a lower surface or the like. Rather, the term "upper" in this
context is merely used to indicate that the "upper protrusion" is comprised by the
upper shearing structure.
[0068] Likewise, the term "lower" of the expression "lower recess" does not limit the term
recess itself. In particular, this does not mean that the "lower recess" is arranged
on a lower surface or an upper surface or the like. Rather, the term "lower" in this
context is merely used to indicate that the "lower recess" is comprised by the lower
shearing structure.
[0069] The term "lower" of the expression "lower protrusion" does not limit the term protrusion
itself. Rather, the term "lower" in this context is merely used to indicate that the
"lower protrusion" is comprised by the lower shearing structure.
[0070] Likewise, the term "upper" of the expression "upper recess" does not limit the term
recess itself. In particular, this does not mean that the "upper recess" is arranged
on an upper surface or a lower surface or the like. Rather, the term "upper" in this
context is merely used to indicate that the "upper recess" is comprised by the upper
shearing structure.
[0071] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions are at least partially accommodated in the one or more lower
recesses, and / or wherein the one or more lower protrusions are at least partially
accommodated in the one or more upper recesses.
[0072] This may have the advantage that the protrusions and recesses facilitate the control
of the movement. This can aid in reducing loads occurring during ground contact of
the sole. This may be the case up to a certain extent. As noted elsewhere herein,
a defined stop may be provided by way of the protrusions and recesses along the heel
to toe axis of the sole. In such a defined stop state, shearing movement may be prevented.
Thereby, impacts on joints and / or muscles of the wearer can be reduced overall and
at the same time, safety is increased, as there is a defined stop. Thereby, wearing
shoes comprising these soles becomes more comfortable and safer, which is particularly
noticeable during an athletic activity, such as during running.
[0073] The term to be "accommodated" may mean that the respective protrusions and recesses
are such that they fit or match the shape and / or space of the respective other ones.
[0074] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and / or the one or more lower protrusions are spaced apart
from one another as seen in a horizontal plane of the sole, preferably as seen along
a heel to toe axis of the sole.
[0075] This may have the advantage that a relative movement of the upper midsole layer and
the lower midsole layer can be enhanced. For instance, the space so provided between
the protrusions may be empty or filled, which allows more flexibility in controlling
the relative movement. Thereby, according to this embodiment, a reduction of kinetic
energy can be controlled to a greater extent. Thereby, a reduction of the joint loading
and an improvement of the cushioning to the wearer can be achieved.
[0076] It is understood that when reference is made to "the one or more upper protrusions
and / or the one or more lower protrusions being spaced apart from one another", this
means that the one or more upper protrusions are spaced apart from one another and
/ or this means that the one or more lower protrusions are spaced apart from one another.
It may not mean that one or more upper protrusions are spaced apart from the one or
more lower protrusions. However, it is noted that in some cases, the latter may still
be encompassed by the present disclosure.
[0077] Being spaced apart means that a distance from the two respective elements may pertain.
In one example, the distance may be recognizable by the skilled person without any
specific equipment being necessary.
[0078] The horizontal plane as referred to herein may be substantially perpendicular to
a vertical axis. The horizontal plane may be a plane defined by a heel to toe axis
and a medial to lateral axis of the sole.
[0079] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and / or the one or more lower protrusions are spaced apart
from one another as seen in a horizontal plane of the sole, preferably as seen along
a heel to toe axis of the sole, by at least 1 cm, preferably at least 1.5 cm, more
preferably at least 2 cm, even more preferably at least 2.5 cm, most more preferably
at least 3 cm, and / or by at most 8 cm, preferably at most 6 cm, more preferably
at most 5 cm, even more preferably at most 4 cm, further more preferably at most 3.5
cm, most preferably of at most 3 cm.
[0080] With the spacing of the one or more upper protrusions and / or the one or more lower
protrusions as specified in this embodiment, an optimal balance can be struck between
two different and / or conflicting requirements.
[0081] On the one side, sufficient relative movement of the upper midsole layer and the
lower midsole layer should be provided, which can lead to a reduction of kinetic energy
and, thereby, to a reduced joint loading and improved cushioning to the wearer. For
this, a greater spacing may be beneficial. On the other side, it should be ensured
that the sole still provides for sufficient stability such that the wearer can perform
his or her activity in a substantially safe manner. For this, a smaller spacing would
be beneficial.
[0082] Thus, without wishing to be bound by theory, it is believed that an optimal balance
between these conflicting requirements can be struck according to the values as specified
in here.
[0083] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and the one or more upper recesses are arranged in an alternating
manner, preferably as seen along a heel to toe axis of the sole.
[0084] This may have the advantage that a simplified pattern can be established. In addition,
assembling the upper midsole layer and the lower midsole layer may be improved. Arranging
the protrusions and recesses in an alternating manner along the heel to toe axis may
be particularly advantageous to dampen forces along the medial to lateral axis of
the sole.
[0085] The alternating manner may be understood such that an upper protrusion is followed
by an upper recess, followed by an upper protrusion and so forth.
[0086] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and / or the one or more lower protrusions have an elongated
shape, preferably having a longitudinal axis that is substantially parallel with a
medial to lateral axis of the sole.
[0087] The elongated shape may have the advantage that the firmness and / or the stability
of the shearing structure can be influenced and / or adjusted according to one's needs.
In addition, it allows for flexibility to impart further functionalities to the shearing
structure.
[0088] The term "elongated" means that there may be a dimension along one axis of the protrusion,
which may be larger than one and preferably than both dimensions along the remaining
axes, the remaining axes being substantially perpendicular to said one axis. It is
understood that when dimensions are described herein, manufacturing tolerances usually
must be taken into consideration. Thus, the dimensions described herein may vary slightly.
[0089] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and / or the one or more lower protrusions have a shape as
seen in a horizontal plane of the sole comprising one or more of a line segment defined
by a mathematical function, in particular a periodic mathematical function, such as
a sine wave, a line segment of a zigzag, a line segment of a sawtooth.
[0090] This may have the advantage that the relative movement of the upper midsole layer
and the lower midsole layer can be enhanced and / or controlled to a greater extent.
Further, having an angled shape of the protrusions allows for some interlocking of
one or more upper protrusions with respective one or more lower recess and / or of
one or more lower protrusions with respective one or more upper recesses. Said interlocking
may improve that the upper midsole layer and the lower midsole layer do not substantially
move relative to one another along the medial to lateral axis of the sole. This may
enhance in providing sufficient stability to the wearer during running. At the same
time, sufficient shearing movement along the heel to toe axis is allowed, which reduces
the mechanical load to the wearer. The angled shape of the protrusions may also allow
to generate a softer stop, e.g., a softer defined stop. This may be better compared
to a quite harsh and / or immediate stop.
[0091] As the skilled person will understand, the shape as seen in the horizontal plane
of the sole may mean in this context, that even if the protrusion was not located
in said plane, it would be represented by a projection onto the two-dimensional horizontal
plane.
[0092] It is understood that the shearing forces that occur can affect the overall performance
of the sole for a shoe. Excessive shearing can lead to instability and reduced control
during running, impacting the gait cycle and potentially leading to discomfort or
injury. Hence, this embodiment has the advantage that the extent of the relative movement
is somewhat controlled. For instance, the relative movement may be at least partially
limited.
[0093] It is noted that the shape may comprise one or more of the specified line segments
in here. This means that any combination of the specified line segments may be arranged
consecutively, for instance in an arbitrary manner to provide for the shape.
[0094] It is particularly preferred when the shape may be composed of a zigzag line or a
sawtooth line. In this manner, an improved movement control along the heel to toe
axis for the upper midsole layer and the lower midsole layer can be provided. This
may improve guidance of the upper midsole layer and the lower midsole layer. This
may lead to a softer stop, e.g., a softer defined stop, as compared to a quite harsh
and / or immediate stop. Such a softer stop was found to be advantageous to dampen
the impacts to the body of the wearer.
[0095] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and / or the one or more lower protrusions comprise one or
more side surfaces, the normal of which being substantially parallel to a horizontal
plane of the sole, the side surfaces being angled with respect to a medial to lateral
axis of the sole, preferably having an angle of at least 2°, preferably at least 5°,
more preferably at least 10°, even more preferably at least 15°, even more preferably
at least 20°, further more preferably at least 25°, further more preferably at least
30°, and / or of at most 85°, preferably at most 80°, more preferably at most 60°,
even more preferably at most 55°, even more preferably at most 50°, further more preferably
at most 45°, further more preferably at most 40°.
[0096] On the one side, an increase of the angle may yield more resistance of the respective
protrusions that are substantially interlocked into one another. For instance, an
angle of 90° means that the side surfaces are substantially perpendicular to a medial
to lateral axis of the sole, i.e., substantially parallel to a heel to toe axis of
the sole. Hence, if the angle is too large, a desired relative movement may be limited
too much. Thus, a smaller value of the angle would be beneficial.
[0097] On the other side, it should be ensured that the angle is not too small, since the
resistance of the respective protrusions that are substantially interlocked into one
another could otherwise be too little. This may lead to an unsafe feeling during running,
as the relative movement may not be limited to a sufficient amount. Thus, a greater
value of the angle would be beneficial.
[0098] Against this background, without wishing to be bound by theory, it is believed that
an optimal balance between these conflicting requirements can be struck according
to the values as specified in here.
[0099] In a preferred embodiment of the sole for a shoe as described herein, the one or
more upper protrusions and / or the one or more lower protrusions have a maximum height
perpendicular to a horizontal plane of the sole of at least 2 mm, preferably at least
3 mm, more preferably at least 5 mm, even more preferably at least 8 mm, most preferably
at least 10 mm, and / or of at most 20 mm, preferably at most 18 mm, more preferably
at most 16 mm, even more preferably at most 14 mm, most preferably at most 12 mm.
[0100] On the one side, the one or more upper protrusions and / or the one or more lower
protrusions should have a sufficient height such that they may properly engage into
corresponding one or more recesses. As understood, this may aid in providing a deformation
of the upper protrusions and / or the lower protrusions, as the material is somewhat
weakened, contributing to material deformation. Thus, this may contribute to a reduction
of kinetic energy and, thereby, to a reduced joint loading and improved cushioning
to the wearer. For this, a greater height may be beneficial. On the other side, the
height of the one or more upper protrusions and / or the one or more lower protrusions
should not be too large, since the overall thickness of the midsole may unnecessarily
increase. In addition, a weight of the sole would be increased due to protrusions
having rather large height. For this, a smaller height would be beneficial.
[0101] Thus, without wishing to be bound by theory, it is believed that an optimal balance
between these conflicting requirements can be struck according to the values as specified
in here.
[0102] The maximum height may be understood as an average height based on the eight of substantially
all protrusions that are provided. However, in one example, the maximum height may
mean that it is the maximum height of one protrusion.
[0103] It is noted that a distance may be provided between an upper protrusion and a respective
lower recess and / or between a lower protrusion and a respective upper recess in
a plane defined by a medial to lateral axis of the sole and a heel to toe axis of
the sole. This distance may aid in providing frictional forces, when a respective
protrusion is moved in order to bridge said distance. This may aid in converting kinetic
energy to heat in order to reduce impacts on joints of the wearer.
Sole plate
[0104] In a preferred embodiment of the sole for a shoe as described herein, the sole further
comprises a sole plate provided between the upper midsole layer and the lower midsole
layer configured to control the relative movement between the upper midsole layer
and the lower midsole layer.
[0105] This may have the advantage that the upper midsole layer and the lower midsole layer
are provided with further functionality, including but not limited to an increased
stiffening. Further, the sole plate may allow to finetune the relative movement of
the upper midsole layer and the lower midsole layer. The term "to control" the relative
movement may mean that the relative movement is hindered and / or promoted. As understood,
such controlling may depend on the desired outcome and / or the use case of the sole
for a shoe.
[0106] The term sole plate may refer to a flat plate or surface that is used for a specific
purpose. The sole plate may provide for stability and support to the foot of the wearer.
[0107] In a preferred embodiment of the sole for a shoe as described herein, the sole plate
comprises projections and / or indentations that are engaged with corresponding indentations
and / or projections provided in the lower midsole layer and / or the upper midsole
layer.
[0108] This further contributes to the advantages mentioned in the foregoing embodiment.
In particular, the control of the relative movement may be improved due to the projections
and / or indentations.
[0109] In a preferred embodiment of the sole for a shoe as described herein, the projections
of the sole plate are at least partially hollow and / or at least partially filled
with foam.
[0110] This may have the advantage that the projections can be equipped with a different
functionality than the remainder of the sole plate. Thereby, the overall function
of the sole plate can be targeted to a more specific use case. The hollow and / or
at least partially filled projections have the additional function of a stiffer arrangement.
This can contribute to the stability of the sole for a shoe. This may be important
in order to compensate the relative movement due to the shearing structure at least
partially. Hence, stability and cushioning may be provided at the same time.
[0111] In a preferred embodiment of the sole for a shoe as described herein, the sole plate
is elongated and arranged along a heel to toe axis, wherein the indentations and /
or projections provided in the lower midsole layer and / or the upper midsole layer
are also elongated and arranged along a heel to toe axis of the sole.
[0112] This may have the advantage that the relative movement of the upper midsole layer
and the lower midsole layer may be controlled to a greater extent. For instance, the
elongated shape of the indentations and / or projections facilitate that forces substantially
parallel to a medial to lateral axis may be absorbed to a greater extent. This does
not mean that relative movement of the upper midsole layer and the lower midsole layer
is prevented. That is, because such a relative movement substantially parallel to
the heel to toe axis of the sole is desired according to the sole for a shoe as proposed
in here.
[0113] The term "elongated" as referred to in this embodiment may be understood to be similar
as described elsewhere herein.
[0114] In a preferred embodiment of the sole for a shoe as described herein, the indentations
and / or projections of the sole plate have a substantially half circular profile
or circular segment profile, preferably as seen along a heel to toe axis.
[0115] This may have the advantage that controlling of the relative movement of the upper
midsole layer and the lower midsole layer can be increased. The profile as specified
in here allows a good compromise between relatively high restriction in movement along
a lateral and medial side, while at the same time, the rounded shape contributes to
sliding along a heel to toe axis of the sole. Thus, the profile as described in this
embodiment creates more flexibility and contributes to an improved sole for a shoe.
[0116] In one example, the profile has substantially a similar shape along its overall length
as seen in the heel to toe axis. In another example, the shape of the profile may
vary along its overall length along the heel to toe axis.
[0117] As understood, the half circular profile or the circular segment profile may not
be a perfect half circular profile or circular segment profile. Rather, manufacturing
tolerances may lead to minor deviations of such perfect profiles.
[0118] In a preferred embodiment of the sole for a shoe as described herein, the sole plate
comprises a stopping element arranged obliquely with respect to the projections and
/ or indentations of the sole plate, the stopping element preferably being arranged
in a toe portion of a forefoot portion of the midsole.
[0119] This may have the advantage that the sole plate can be tailored to fit into the midsole
in a more precise manner. Further, the position of the sole plate can be substantially
maintained during usage of a shoe comprising such a sole. The oblique arrangement
of the stopping element with respect to the projections and / or indentations of the
sole plate allows support in two substantially perpendicular directions. This may
ensure for instance that the sole plate does not substantially move relative to another
part of the midsole, although such relative movement cannot be precluded according
to the sole for a shoe as proposed in here.
[0120] The stopping element may be implemented by various means. For instance, a mechanical
stop may be provided. In such an example, the stopping element may have a physical
extension and may be recognized as such an element. In this example, the physical
extension of the stopping element may provide for some engagement with another part
of the midsole, for instance with the upper midsole layer and / or the lower midsole
layer. Said engagement may comprise a form-fit connection as described elsewhere herein
in greater detail. In other examples, the stopping element may be provided by fasteners,
adhesives or the like alone or in combination with a part having a physical extension.
[0121] In a preferred embodiment of the sole for a shoe as described herein, the sole plate
extends along the complete length of the shearing structure as seen in a heel to toe
axis of the sole.
[0122] This may have the advantage that the effect of the sole plate in terms of stiffening
the sole for a shoe may be enhanced. In particular, since the shearing structure provides
for a relative movement of the upper midsole layer and the lower midsole layer as
described elsewhere herein, this portion of the midsole may be perceived to be "softer"
for the wearer compared to other portions of the midsole. Thereby, when the sole plate
extends along the complete length of the shearing structure, the softness may be partially
compensated, and a good compromise can be found. In particular, the shearing structure
is still able to provide for frictional forces enabling the sole for a shoe to reduce
kinetic energy and, thereby, to reduce joint loading to the body of the wearer. Nevertheless,
the sole may still provide for sufficient stability to the wearer and / or sufficient
energy return in some cases due to the extension of the sole plate as described in
this embodiment.
[0123] In one example, the sole plate may extend to at least 10%, preferably at least 20%,
more preferably at least 30%, even more preferably at least 40%, even more preferably
at least 50%, even more preferably at least 60%, even more preferably at least 70%,
even more preferably at least 80%, even more preferably at least 90% of the overall
length of the sole along the heel to toe axis of the sole.
[0124] For instance, the sole plate may start in a midfoot portion of the sole and may extend
to the toe portion of the sole.
Structure hollow space / filled
[0125] In a preferred embodiment of the sole for a shoe as described herein, the shearing
structure comprises a hollow space, preferably being free from the upper midsole layer
and / or the lower midsole layer.
[0126] The hollow space may have the advantage to allow for a greater relative movement
between the upper midsole layer and the lower midsole layer. This may lead to an improved
cushioning and to a reduced joint loading. Without wishing to be bound by theory,
it is believed that the hollow space may enable improved internal and / or solid body
friction, which may reduce the kinetic energy upon impact of the sole with the ground
for instance. This enhances the cushioning effect. For example, shearing structure
may be designed such that at least a portion of it can deform, thereby at least partially
evading into the hollow space. As a result of which, surfaces of the shearing structure
may contact one another providing for solid body friction. In addition, due to the
deformation into the hollow space, internal friction may provide an additional benefit
in reducing the kinetic energy and increasing the cushioning effect.
[0127] The term "hollow space" as used in the present disclosure may be referred to as a
three-dimensional volume. In one example, the hollow space may be empty, e.g., there
may be no parts, components, elements, or the like arranged in the hollow space. Being
empty may encompass that gases such as air may be arranged in the hollow space. Alternatively
or additionally, the hollow space may be filled at least partially with one or more
parts, components, elements, or the like (for instance with a part of the midsole).
In one example, the hollow space as referred to herein is understood as a macroscopic
space, i.e., a space that could be easily recognized as such a space by the skilled
person without the need for detailed investigations.
[0128] In one example, the hollow space may be a cavity or the like. In one example, the
hollow space may comprise a plurality of interconnected sub hollow spaces that form
the hollow space when taken in their combination. In one example, the hollow space
may comprise a plurality of sub hollow spaces, wherein not all of the sub hollow spaces
are connected with one another. Said plurality of sub hollow spaces may form the hollow
space when taken in their combination. The hollow space may be at least partially
free to the environment in one example.
[0129] In a preferred embodiment of the sole for a shoe as described herein, the shearing
structure comprises a solid material, such as foam material.
[0130] The solid material may have the advantage that friction of corresponding surfaces
and or internal friction, i.e., friction within the material itself may be provided.
This may lead to a reduction of the kinetic energy, which increase the cushioning
effect. This may result in a reduction of the joint loading to the wearer, which renders
wearing the shoes for instance during running more comfortable.
[0131] As described elsewhere in the present disclosure, the shearing structure may comprise
a hollow space. However, this does not preclude that the shearing structure comprises
a solid material. In one example, both are present, i.e., the shearing structure comprises
a hollow space and a solid material.
Visibility
[0132] In a preferred embodiment of the sole for a shoe as described herein, the shearing
structure is at least partially visible as seen from outside, preferably from a lateral
side of the midsole and / or a medial side of the midsole, more preferably from a
lateral forefoot portion of the midsole and / or a medial forefoot portion of the
midsole.
[0133] This may have the advantage that the outer appearance of the shearing structure could
be adjusted to indicate to the wearer that the part of the sole that is visible, i.e.,
the shearing structure, has a certain functionality. Thereby, without wishing to be
bound by theory, it is believed that the wearer could adapt his or her performance
and / or behavior due to the visibility. For instance, the wearer may try to act,
e.g., to run such that the shearing structure is not particularly exposed to external
impacts that may cause damage thereof. Further, such a visibility may influence the
wearer's performance, confidence, and / or motivation in engaging an athletic activity
in the first instance.
[0134] In addition, the shearing structure being at least partially visible as seen from
the outside may have the advantage that a state of the shearing structure, such as
its solidity, firmness, integrity, load condition, damage, or the like may be assessed
by a person.
[0135] The shearing structure being at least partially visible may be understood such that
during ordinary use of the sole for a shoe, a human may recognize the shearing structure
without significant investigation of the sole being necessary. However, it may be
the case that in a fully assembled condition of the sole in the shoe, the shearing
structure may not be visible or merely a part thereof may be visible as described
elsewhere herein.
[0136] In a preferred embodiment of the sole for a shoe as described herein, the shearing
structure has a sawtooth shape as seen from outside, preferably from a lateral side
of the midsole and / or a medial side of the midsole, more preferably from a lateral
forefoot portion of the midsole and / or a medial forefoot portion of the midsole.
[0137] At least the same advantages as mentioned in the foregoing embodiment relating to
the visibility of the shearing structure apply to the sawtooth shape as seen from
outside of this embodiment as well.
[0138] It is noted that in some examples, when the shoe comprising the sole is assembled,
the shearing structure may not be fully visible from the outside. In one example,
further materials and / or elements may at least partially cover the shearing structure
as seen from the outside. Thereby, in some instance, the term "seen from outside"
may mean from outside the sole, when the shoe may not be fully assembled and / or
manufactured. Nevertheless, it may well be the case that the shearing structure is
almost fully visible from outside, even when the shoe is fully assembled and / or
manufactured. As understood, the shearing structure may have an extension within the
midsole, which would be covered by material and could therefore not be seen from the
outside.
Materials
[0139] In a preferred embodiment of the sole for a shoe as described herein, the upper midsole
layer comprises a first material and the lower midsole layer comprises a second material,
wherein the first material is different than the second material, or wherein the first
material is substantially the same as the second material.
[0140] This has the advantage that the upper midsole layer and the lower midsole layer can
be equipped with different functionalities specifically tailored to a desired outcome.
This may contribute to enhanced cushioning to the foot of the wearer. For instance,
the upper midsole layer may be provided with a material specifically adapted to provide
more cushioning to the foot of the wearer, as it may be in closer contact with the
foot of the wearer. Alternatively or additionally, the other way around is also possible
and not excluded by the present disclosure. For instance, the lower midsole layer
may be provided with a material specifically adapted to provide more cushioning to
the foot of the wearer.
[0141] The first material being different than the second material may have the particular
advantage that different degrees of friction may be provided. This may include different
degrees of internal friction and / or different degrees of solid body friction (static
friction, rolling friction and / or dynamic friction). For instance, different materials
revealing different frictional coefficients may be provided. Alternatively, or additionally,
a surface roughness of the upper midsole layer and / or the lower midsole layer may
be different. Overall, this allows to finetune the relative movement to dampen forces
acting on the foot of a wearer. This can lead to a reduction of the kinetic energy
upon impact of the sole with the ground for instance. This may lead to a reduction
of the joint loading and to a reduction of the impacts to muscles as described elsewhere
herein.
[0142] As an example, the first material may be lighter or heavier compared to the second
material. As an example, the first material may have substantially the same weight
as the second material.
[0143] The first material being substantially the same as the second material may have the
advantage of improving the manufacturing process thereof. In addition, this could
have the advantage that substantially the same material properties are provided in
the lower midsole layer and the upper midsole layer. In some cases, this may be desired
to have a substantially consistent performance and / or substantially consistent properties
throughout the midsole. As understood, impurities of the first material and the second
material may not be ruled out by this. That is, minor deviations in the composition
of the first material and the second material may pertain although they may still
be regarded as being substantially the same as understood by the skilled person.
[0144] In a preferred embodiment of the sole for a shoe as described herein, the midsole,
in particular the upper midsole layer and / or the lower midsole layer, comprises
or consists of a particle foam material, in particular a particle foam material comprising
particles of expanded thermoplastic polyurethane, eTPU, particles of expanded polyamide,
ePA, particles of expanded polyether-block-amide, ePEBA, and / or particles of expanded
thermoplastic polyester ether elastomer, eTPEE.
[0145] This has the advantage that the materials are relatively easy to procure, cost-effective,
and widely accepted in the sector of soles for shoes. Particle foams are particularly
useful to provide for cushioning and energy return effect, since such materials may
have good elastic and cushioning properties. Moreover, depending on the desired degree
of cushioning, support, stability and / or solidity, a softer or harder material may
be used. This allows to fine-tune the response of the midsole, in particular the upper
midsole layer and the lower midsole layer, under a pressure load on the sole, e.g.,
from the ground. It may be possible that the choice of the material for the midsole,
in particular the upper midsole layer and the lower midsole layer, is subject to the
material of the upper and / or of the outsole of the shoe. This may have an advantage
with respect to attachment of the respective parts.
[0146] Polyurethane foam may be a versatile material that offers several advantages due
to its capability in providing comfort, cushioning, insulation and because it is relatively
lightweight. Expanded thermoplastic polyurethane (eTPU) particles provides excellent
elastic and cushioning properties. Thus, external shocks that arise, for example,
when the sole hits the ground may be cushioned such that a pleasant wearing comfort
is achieved.
[0147] Polyamide foam may also be known as nylon foam. It is a type of foam material made
from polyamide polymers. Polyamide foam is lightweight, allows for good cushioning
and comfort, can have a high durability, exhibits improved chemical resistance, is
customizable in its composition and may be adjusted such that it has a relatively
low water absorption. This makes it suitable in applications where moisture resistance
may be important. This could be advantageous for various athletic activities.
[0148] Further examples of particle foams may comprise expanded polypropylene (ePP). The
use of particle foam may greatly facilitate manufacture of soles comprising such particles.
That may be the case, because no special arrangement of the particles, for example,
within a mold, is necessary and the particles may be blown or swept into the mold
by a stream of air, steam, liquid, liquid-like powder materials, or the like. The
particles may be easily subjected to further processing steps, like a pressure and
/ or steaming process, or fusion by melting the particle surfaces, under which they
bond together without the need for further adhesives or the like.
[0149] In a preferred embodiment of the sole for a shoe as described herein, the midsole,
in particular the upper midsole layer and / or the lower midsole layer, comprises
or consists of a homogeneous foam material.
[0150] Such a homogeneous foam may be referred to as polymer foams, plastic foams. Such
a homogeneous foam may be produced by injection molding or compression molding, for
example. Homogeneous foams typically do not have a recognizable granular structure,
i.e., they substantially do not have any identifiable particles within the finished
foam.
Fixedly attached / outsole
[0151] In a preferred embodiment of the sole for a shoe as described herein, a portion of
the upper midsole layer and a portion of the lower midsole layer are fixedly attached
to one another.
[0152] This may have the advantage that the stability of the sole can be increased. When
a portion of the upper midsole layer and a portion of the lower midsole layer are
fixedly attached to one another, this has the advantage that larger frictional forces
can be absorbed by the sole. In particular, when frictional forces due to the relative
movement increase, it may be beneficial to provide for some attachment of a portion
of the upper midsole layer and a portion of the lower midsole layer. This may ensure
that these layers can be held together at least to some extent. In one example, a
maximum allowable frictional force due to the relative movement may pertain, beyond
which the stability of the sole may be impaired. It is believed that the maximum allowable
frictional force may be increased at least partially by way of the attachment described
in here.
[0153] It is noted that the attachment is advantageous, since otherwise the upper midsole
layer and the lower midsole layer may likely fall apart, due to the relative movement
by way of the shearing structure. That is, the upper midsole layer and the lower midsole
layer should be fixedly attached to one another at least to such an extent that stability
of the midsole can be ensured.
[0154] In a preferred embodiment of the sole for a shoe as described herein, the sole further
comprises an outsole arranged below the midsole, preferably below the lower midsole
layer.
[0155] The outsole may be the bottom portion of the sole that comes at least partially into
direct contact with the ground. This means that not the overall outsole must necessarily
contact the ground, although this may often be the case and is not precluded. The
outsole may offer several advantages that contribute to the overall performance, comfort,
grip, durability, stability, and support, water, and weather resistance of the sole.
Shoe
[0156] In a further aspect of the present disclosure, the objects are solved by a shoe,
in particular a sports shoe, such as a running shoe, the shoe comprising: a sole according
to any one of the embodiments described in here; and an upper attached to the sole.
[0157] It goes without saying that the technical properties shown or described for the sole,
the advantages and the improvements over the state of the art are likewise applicable
to the shoe, in particular the sports shoe. Same applies vice versa.
[0158] The upper may be attached to the sole by any kind of suitable means of attachment.
As understood by the skilled person, attaching the upper of a shoe to the sole may
involve various methods and techniques depending on the type of shoe, the materials
used, and /or the desired level of durability and robustness of the upper.
[0159] In a preferred embodiment of the shoe, the shoe is one of a running shoe, a shoe
used during workout, a shoe used during track and field, or the like. The mentioned
advantages of the shoe may be particularly pronounced when the shoe is used during
down hilling or the like, e.g., conditions under which the joints and muscles of the
body of the wearer are usually exposed to high impacts.
Integrally formed upper midsole layer and lower midsole layer
[0160] In a second aspect of the present disclosure, the objects are solved by a sole for
a shoe, in particular for a sports shoe, such as a running shoe, the sole comprising:
a midsole comprising an upper midsole layer and a lower midsole layer, the upper midsole
layer and the lower midsole layer being integrally formed; and a shearing structure,
arranged in a midfoot portion of the midsole and / or a forefoot portion of the midsole;
wherein the shearing structure is configured to allow a relative movement between
the upper midsole layer and the lower midsole layer.
[0161] The term to be "integrally formed" may be understood as forming the upper midsole
layer and the lower midsole layer as one unitary piece. This may mean that they are
formed as a monolithic piece as described elsewhere herein. This may offer several
advantages in various contexts as described elsewhere herein, e.g., improved strength
and durability, simpler and easier manufacturing and / or assembling, cost savings,
reduction of the overall weight of the resulting structure and / or product, improved
performance as wearing, vibration, noise associated with separate moving parts, or
the like may be reduced. Further advantages are the reduction of material costs, the
reduction of labor costs, and / or the reduction of assembly time, the provision of
a simplified construction leading to a more sustainable and eco-friendly structure
and / or product.
[0162] In a preferred embodiment of the sole for a shoe as described in the second aspect,
the sole for a shoe of the second aspect is the sole for a shoe of any one of the
preceding embodiments relating to the first aspect described herein.
[0163] Thereby, any one or more of the embodiments, features, advantages, examples or the
like as described herein with reference to the first aspect may be combined with the
second aspect as described herein and vice versa.
[0164] In particular, it goes without saying that the technical properties shown or described
for the sole for a shoe of the first aspect, the advantages and the improvements over
the state of the art are likewise applicable to the sole for a shoe of the second
aspect and vice versa.
Method
[0165] In a third aspect of the present disclosure, the objects are solved by a method for
manufacturing a sole for a shoe, in particular for a sports shoe, such as a running
shoe, preferably a shoe according to any one of the embodiments as described in here,
the method comprising: providing a midsole comprising an upper midsole layer and a
lower midsole layer, the upper midsole layer and the lower midsole layer being at
least partially distinct from one another; providing a shearing structure, arranged
in the midsole; wherein the shearing structure is configured to allow a relative movement
between the upper midsole layer and the lower midsole layer.
[0166] It is understood that any one or more of the embodiments, features, advantages, examples
or the like as described herein with reference to the remaining aspects herein may
be combined with the third aspect as described herein and vice versa. In particular,
it goes without saying that the technical properties shown or described for the sole
for a shoe of the first aspect and the second aspect, the advantages and the improvements
over the state of the art are likewise applicable to the method of the third aspect
and vice versa.
[0167] It is noted that the term "substantially" as used herein may be used to include minor
tolerances and / or variations. Hence, any values or arrangements described by using
this term may slightly deviate from the described values or arrangements.
4. Brief description of the figures
[0168] In the following, the invention will be described in more detail with reference to
the following figures:
Fig. 1: shows an upper midsole layer of a sole for a shoe, in particular for a sports shoe,
according to an embodiment of the present disclosure.
Fig. 2: shows a lower midsole layer of a sole for a shoe, in particular for a sports shoe,
according to an embodiment of the present disclosure.
Fig. 3: shows the embodiments of Fig. 1 and Fig. 2 in an assembled condition, according to
an embodiment of the present disclosure.
Fig. 4: shows detailed views of Fig. 1 and Fig. 2.
Fig. 5: shows a sole plate for a sole for a shoe, in particular for a sports shoe, according
to an embodiment of the present disclosure from two different sides.
Fig. 6: shows an upper midsole layer and a lower midsole layer of a sole for a shoe, in particular
for a sports shoe, and a sole plate for a sole for a shoe according to an embodiment
of the present disclosure.
Fig. 7: shows a shoe, in particular a sports shoe, comprising a sole and a sole plate according
to an embodiment of the present disclosure.
Fig. 7a: shows the embodiments of Fig. 7 form the medial side.
5. Detailed description of the preferred embodiments
[0169] In the following only some possible embodiments of the invention are described in
detail. However, the present invention is not limited to these, and a multitude of
other embodiments are applicable without departing from the scope of the invention.
The presented embodiments can be modified in several ways and combined with each other
whenever compatible and certain features may be omitted in so far as they appear dispensable.
In particular, the disclosed embodiments may be modified by combining certain features
of one embodiment with one or more features of another embodiment.
[0170] It is to be understood that not all features of the described aspects / embodiments
must be present for realizing the technical advantages provided by the present disclosure,
which is defined by the subject-matter of the claims. The disclosed aspects / embodiments
may be modified by combining certain features of one aspect / embodiment with one
or more features of another aspect / embodiment. Specifically, the skilled person
will understand that features, and / or functional elements of one aspect / embodiment
can be combined with technically compatible features, and / or functional elements
of any other aspect / embodiment of the present disclosure given that the resulting
combination falls within the definition of the present disclosure.
[0171] While the embodiments below are described primarily with reference to a sole for
a shoe, in particular for a sports shoe, the skilled person will recognize that the
disclosure according to the invention can equally be applied in a plurality of different
technical fields and / or use cases.
[0172] Throughout the present figures and specification, the same reference numerals refer
to the same elements. For the sake of clarity and conciseness, certain aspects of
components or steps of certain embodiments are presented without undue detail where
such detail would be apparent to those skilled in the art in light of the teachings
herein and / or where such detail would obfuscate an understanding of more pertinent
aspects of the embodiments.
[0173] As understood by the skilled person and / or in order to avoid redundancies, reference
is also made to the explanations in the preceding sections, which also apply to the
following detailed description. Further, not all features, parts, elements, aspects,
components and / or steps are expressly indicated by reference signs for the sake
of brevity and clarity. This particularly applies, where the skilled person recognizes
that such features, parts, elements, aspects, components and / or steps are present
in a plurality.
Definitions
[0174] The term "midsole" as used in the present disclosure may be referred to as a layer
of material that may be located between an outsole of a shoe, e.g., the bottom part
of the sole that makes contact with the ground, and an upper of a shoe, e.g., the
part of the shoe that covers the top of a foot of a wearer.
[0175] The term "outsole" as used in the present disclosure may be the bottom portion of
the sole that comes at least partially into direct contact with the ground. This means
that not the overall outsole must necessarily contact the ground, although this may
often be the case. The outsole may offer several advantages that contribute to the
overall performance, comfort, grip, durability, stability, and support, water, and
weather resistance of the sole.
[0176] The term "medial", "medial side", "medial side region", and / or "medial side portion"
of a sole / midsole as used herein may refer to an inner side and / or inner edge
of the sole / midsole. This side and / or edge may be closest to a centerline of the
body of the wearer, when the shoe comprising the sole is worn. This side and / or
edge may extend from a big toe portion to a heel region. The term "medial side portion"
may additionally comprise a small region extending from the medial side towards a
heel to toe midline of the sole. The "medial side" and / or "medial side portion"
is usually positioned facing the arch of the foot and / or the big toe.
[0177] The term "lateral", "lateral side", "lateral side region", and / or "lateral side
portion" of a sole / midsole as used herein may refer to an outer side and / or outer
edge of the sole / midsole. This side and / or edge may be farther way from a centerline
of the body of the wearer, when the shoe comprising the sole is worn. This side and
/ or edge may extend from a small toe portion to a heel region. The term "lateral
side portion" may additionally comprise a small region extending from the lateral
side towards a heel to toe midline of the sole.
[0178] The term "toe portion" and / or "toe region" of a sole / midsole as used herein may
refer to the front part of the sole / midsole, e.g., the forefoot part of the sole
/ midsole, in which toes of the foot of the wearer can be received, when worn. The
toes of the foot of the wearer may include the big toe, and / or of the big toe knuckle.
It may include an anterior end of the foot, when worn. Further, the toe portion and
/ or the toe region may include distal phalanges, intermedial phalanges and proximal
phalanges of a foot of a wearer, when worn. The toe portion and / or the toe region
may additionally include a frontal part of the metatarsal bones of a foot of a wearer,
when worn.
[0179] The term "forefoot portion" and / or "forefoot region" of a sole / midsole may refer
to the front portion of the sole / midsole. The forefoot portion / forefoot region
of the sole / midsole shoe may cover an area of the foot corresponding to the toes
and a base of the toes. In one example, the forefoot portion / forefoot region may
cover less than about the front half of the underfoot portion. In one example, the
forefoot portion / forefoot region may cover less than about one third of the underfoot
portion in the front of the underfoot portion.
[0180] The term "midfoot portion" and / or "midfoot region" of a sole / midsole may refer
to the central portion of the sole / midsole. The midfoot portion / midfoot region
of the sole / midsole shoe may cover an area of the foot corresponding to the arch
of the foot when the shoe comprising the sole / midsole is worn. In one example, the
midfoot portion / midfoot region may cover less than about half of the underfoot portion,
the central point of it being located approximately at half of the length along a
heel to toe axis. In one example, the midfoot portion / midfoot region may cover less
than about one third of the underfoot portion, the central point of it being located
approximately at half of the length along a heel to toe axis.
[0181] The term "rearfoot portion" and / or "rearfoot region" of a sole / midsole may refer
to the rear portion of the sole / midsole. The rearfoot portion / rearfoot region
of the sole / midsole shoe may cover an area that corresponds to the heel and / or
the surrounding region of the heel of the foot of a wearer when the shoe comprising
the sole / midsole is worn. In one example, the rearfoot portion / rearfoot region
may cover less than about the rear half of the underfoot portion. In one example,
the midfoot portion / midfoot region may cover less than about one third of the underfoot
portion in the rear of the underfoot portion.
[0182] The term "forefoot portion" and / or "forefoot region" of a sole / midsole may refer
to the front portion of the sole / midsole. The forefoot portion of the sole / midsole
shoe may cover an area of the foot corresponding to the toes and a base of the toes.
In one example, the forefoot portion may cover less than about half of the front of
the underfoot portion or less than about one third of the underfoot portion.
[0183] The term "underfoot area" and / or "underfoot portion" of the sole / midsole as used
herein may be determined for instance in a plane defined by a heel to toe axis and
a medial to lateral axis of sole / midsole. In other words, the underfoot area / underfoot
portion of the sole / midsole may be measured substantially in a horizontal plane,
perpendicular to a vertical axis. The underfoot area / underfoot portion of the sole
/ midsole may be the area / portion with which the bottom of a foot of a wearer would
come into contact (disregarding the present of an upper and / or an insole), when
a shoe comprising such a sole is worn.
[0184] The term "upward direction" as used herein may be the direction from an underfoot
portion of the upper to an upper portion of the upper. For instance, the upward direction
may be the direction from the underfoot portion of the upper to an instep portion
of the upper. The upward direction may be substantially parallel to a vertical axis.
[0185] The term "downward direction" as used herein may be directed substantially opposite
to the upward direction.
[0186] The term "vertical axis" as used herein may substantially correspond to the wearer's
main body axis from head to foot when the wearer stands on the ground.
[0187] Unless otherwise stated, the term "substantial" or "substantially" as used in the
present context may be understood to a great or significant extent or for the most
part or essentially. In particular, manufacturing tolerances are included by this
term.
[0188] The term "and / or" is only an association relationship describing associated objects
and represents that three relationships may exist. For example, A and / or B may represent
three conditions: i.e., independent existence of A, existence of both A and B and
independent existence of B. In addition, the character "/" in the disclosure usually
represents that previous and next associated objects form an "or" relationship.
[0189] The terms "bottom", "top", "one end", "the other end", "outer side", "upper", "above",
"inner side", "under", "below", "horizontal", "coaxial", "central", "end" "part",
"length", "outer end" etc., which indicate the orientation or positional relationship,
are based on the orientation or positional relationship shown in the drawings.
[0190] The terms "upper", "above", "below", "under" and the like as used in the present
invention to indicate a relative position in space are used for the purpose of facilitating
explanation to describe a sole for a shoe, an element, a part, an object and / or
a feature shown in the drawings relative to the relationship of another sole for a
shoe, element, part, object and / or feature.
Description of figures
[0191]
Fig. 1 shows an upper midsole layer 120 of a sole 101 for a shoe, in particular for a sports
shoe, according to an embodiment of the present disclosure.
Fig. 2 shows a lower midsole layer 125 of a sole 101 for a shoe, in particular for a sports
shoe, according to an embodiment of the present disclosure.
[0192] The sole 101 (in Fig. 1 and Fig. 2 not the complete sole 101 for a shoe is shown
as understood by the skilled person) comprises: a midsole 110 comprising an upper
midsole layer 120 and a lower midsole layer 125. As can be seen, the upper midsole
layer 120 and the lower midsole 125 layer are at least partially distinct from one
another. The sole 101 further comprises a shearing structure 130, arranged in the
midsole 110. The shearing structure 130 is configured to allow a relative movement
between the upper midsole layer 120 and the lower midsole layer 125.
[0193] The relative movement between the upper midsole layer 120 and the lower midsole layer
125 may be in a plane defined by a medial to lateral axis ML of the sole 101 and a
heel to toe axis HT of the sole 101. In particular, the relative movement between
the upper midsole layer 120 and the lower midsole layer 125 may be substantially parallel
to a heel to toe axis HT of the sole 101. The heel to toe axis HT of the sole 101
and the medial to lateral axis ML of the sole 101 are indicated in Fig. 1 and Fig.
2.
[0194] It is noted that Fig. 1 and Fig. 2 show that the upper midsole layer 120 and the
lower midsole layer 125 are distinct from one another, in the meaning that they are
separate from one another. Nevertheless, and described elsewhere in greater detail,
the upper midsole layer 120 and the lower midsole layer 125 can be at least partially
distinct from one another. For instance, they may be partially attached to one another
and / or at least partially integrally formed.
[0195] The shearing structure 130 can be configured to allow the relative movement between
the upper midsole layer 120 and the lower midsole layer 125 in at least one of a forefoot
portion 111 of the midsole 110, a midfoot portion 112 of the midsole 110, a rearfoot
portion 113 of the midsole 110, a lateral portion (in proximity to reference sign
102 indicating the lateral side of the midsole 110) of the midsole 110 and / or a
medial portion (in proximity of reference sign 103 indicating the medial side of the
midsole 110) of the midsole 110.
[0196] The shearing structure 130 can be configured to allow the relative movement between
the upper midsole layer 120 and the lower midsole layer 125 in at least one of a forefoot
portion 111 of the midsole 110 and a midfoot portion 112 of the midsole 110, such
as a lateral forefoot portion 111a of the midsole 110, a medial forefoot portion 111b
of the midsole 110, a lateral midfoot portion 112a of the midsole 110, and a medial
midfoot portion 112b of the midsole 110. The shearing structure 130 can be configured
to allow the relative movement between the upper midsole layer 120 and the lower midsole
layer 125 in the lateral forefoot portion 111a of the midsole 110 and a lateral midfoot
portion 112a of the midsole 110.
[0197] The lateral forefoot portion 111a of the midsole 110 and the lateral midfoot portion
112a of the midsole 110 are schematically indicated by the dashed boxes in Fig. 1
and Fig. 2. As understood by the skilled person, the boxes are of schematic nature
and their precise extent can vary. Further, also the forefoot portion 111 of the midsole
110, the midfoot portion 112 of the midsole 110, and the rearfoot portion 113 of the
midsole 110 are schematically indicated by way of brackets. Also, their precise extent
can vary as understood by the skilled person.
[0198] It is noted that Fig. 1 and Fig. 2 do not depict the complete sole 101. Nevertheless,
a part of the sole 101 is depicted. Therefore, the reference sign 101 is also provided
in Fig. 1 and Fig. 2 to support an understanding thereof.
[0199] As can be seen, the shearing structure 130 comprises an upper shearing structure
131 on the upper midsole layer 120 and a lower shearing structure 136 on the lower
midsole layer 125. The upper shearing structure 131 and the lower shearing structure
136 are facing one another, when assembled (as best seen in Fig. 3). As will be understood
by the skilled person, when the sole 101 is not assembled, the upper shearing structure
131 and the lower shearing structure 136 may not be facing one another. Further, the
upper shearing structure 131 and the lower shearing structure 136 can be arranged
in any portion 111, 112, 113 of the midsole 110. Fig. 1 and Fig. 2 show that the upper
shearing structure 131 and the lower shearing structure 136 are arranged in a forefoot
portion 111 of the midsole 110 and in a midfoot portion 112 of the midsole 110. In
particular, as indicated by the dashed boxes, the upper shearing structure 131 and
the lower shearing structure 136 are arranged in a lateral forefoot portion 111a of
the midsole 110 and in a lateral midfoot portion 112a of the midsole 110. However,
this is merely an example and various arrangements are encompassed by the present
disclosure.
[0200] The upper shearing structure 131 and the lower shearing structure 136 are at least
partially engaged with one another, when assembled (as best seen in Fig. 3). Further,
the upper shearing structure 131 and the lower shearing structure 136 are substantially
shaped in correspondence to one another. For instance, one of them may form a negative
form of a geometry with respect to the other one. The upper shearing structure 131
and the lower shearing structure 136 are engaged with one another via a form-fit connection,
when assembled (as best seen in Fig. 3). It is noted that the form-fit connection
only refers to the shape of the upper shearing structure 131 and the lower shearing
structure 136 when there are substantially not forces acting on the sole 101. In particular,
the form-fit connection is not to be confused with a rigid connection. Rather, shearing
movement is well encompassed by it as described elsewhere herein in greater detail.
[0201] Further, as shown in Fig. 1 and Fig. 2, the upper shearing structure 131 is integrally
formed with the upper midsole layer 120 and the lower shearing structure 136 is integrally
formed with the lower midsole layer 125.
[0202] Integrally forming the respective structures 131 and 136, may also be known as forming
them as one unitary piece. This may offer several advantages. For instance, strength
and durability may be enhanced, since unitary pieces may often have fewer points of
weakness and / or potential failure compared to assemblies of multiple components.
This may result in increased overall strength and durability. Further, unitary pieces
may be simpler and easier to manufacture and / or to assemble because they may substantially
eliminate the need for separate parts, fasteners, or connectors, although this is
not precluded. This may also lead to cost savings in production. Moreover, unitary
pieces can reduce the overall weight of the resulting structure and / or product.
This may be particularly advantageous in the context of the sole 101 for a shoe as
proposed in here, where weight savings may play a significant role. Further, unitary
pieces may provide improved performance as wear, vibration, noise associated with
separate moving parts, or the like may be reduced. Further, by eliminating the need
for additional components, parts, elements, or the like, the upper shearing structure
131 being integrally formed with the upper midsole layer 120 and the lower shearing
structure 136 being integrally formed with the lower midsole layer 125 may reduce
material costs, labor costs, and / or assembly time. In addition, fewer components
may often mean simplified constructions, which could lead to reduced waste of material
during production and disposal. This may contribute to a more sustainable and eco-friendlier
sole 101.
[0203] However, as described elsewhere, also a separate construction, i.e., not integrally
forming the upper shearing structure 131 with the upper midsole layer 120 and the
lower shearing structure 136 with the lower midsole layer 125 may have advantages.
For instance, providing for separate pieces instead of providing integrally formed
ones can facilitate more complex arrangements. In addition, further functionalities
may be more easily imparted. Thereby, the choice between integrally forming the elements
131 with 120 and the elements 136 with 125 and providing separate elements may depend
on various factors such as the intended use, manufacturing processes, material properties,
desired outcome, desired functionalities and / or cost considerations.
[0204] It is noted that a portion of the upper midsole layer 120 and a portion of the lower
midsole layer 125 can be fixedly attached to one another. This is appreciated as the
shearing movement of the upper midsole layer 120 and the lower midsole layer 125 may
require some attachment. The portion of the upper midsole layer 120 and the portion
of the lower midsole layer 125 may be fixedly attached to one another by any kind
of suitable means for attachment including but not limited to one or more and / or
a combination of the following: adhesive bonding, cementing, stitching, use of mechanical
fasteners, injection molding, welding, thermal bonding, compression molding, laminating,
foam bonding, direction injection processing, foam encapsulation, molded construction,
welded seam bonding or the like. It is understood that the choice of the means for
attachment may depend on various factors like the type of sole 101 for the shoe, the
materials used, the desired level of flexibility, and / or the manufacturing process
employed. Each means for attachment may offer its own advantages and may be selected
based on the specific requirements of the sole 101.
[0205] It may be the case that the size of the area of the upper midsole layer 120 and the
lower midsole layer 125 that is fixedly attached may depend on the size of the shearing
structure 130. That may be the case, because a maximum allowable frictional force
due to the relative movement may pertain. It is believed that the maximum allowable
frictional force can be increased at least partially by way of fixedly attaching a
portion of the upper midsole layer 120 and a portion of the lower midsole layer 125.
In one example, about at least 10 %, preferably at least 15 %, more preferably at
least 20 %, even more preferably at least 25 %, even more preferably at least 30 %,
even more preferably at least 35 %, even more preferably at least 40 %, even more
preferably at least 45 %, even more preferably at least 50 % or more of the underfoot
area of the midsole 110 may be fixedly attached to one another. Alternatively, or
additionally, about at most 90 %, preferably at most 85 %, more preferably at most
80 %, even more preferably at most 75 %, even more preferably at most 70 %, even more
preferably at most 65 %, even more preferably at most 60 %, even more preferably at
most 55 %, even more preferably at most 50 % or less of the underfoot area of the
midsole 110 may be fixedly attached to one another. In Fig. 1 and Fig. 2, the two-dimensional
projection of the depicted upper midsole layer 120 or the depicted lower midsole layer
125 into the horizontal plane may be form the underfoot area of the midsole 110.
[0206] It is noted that, when the shearing structure 130 is provided in a forefoot portion
111 of the midsole 110, the rearfoot portion 113 of the midsole 110 and / or at least
a part of the midfoot portion 112 of the midsole 110 may be at least partially fixedly
attached to one another. In other words, the upper midsole layer 120 and the lower
midsole layer 125 may be fixedly attached to one another at portions where the shearing
structure 130 is not arranged.
[0207] Fig. 3 shows a sole for a shoe, in particular for a sports shoe, according to an embodiment
of the present disclosure. Fig. 3 shows the embodiments of Fig. 1 and Fig. 2 in an
assembled condition.
[0208] The one or more upper protrusions 132 and / or the one or more lower protrusions
137 (which are described in greater detail in Fig. 4) have a maximum height h perpendicular
to a horizontal plane of the sole 101 of at least 2 mm and / or of at most 20 mm as
described elsewhere herein.
[0209] Fig. 3 also shows that the shearing structure 130 comprises a hollow space 135. The
hollow space 135 is free from the upper midsole layer 120 and / or the lower midsole
layer 125. It is understood that the hollow space 130 may vary in shape and size under
a pressure load on the sole 101.
[0210] The hollow space 135 may be formed between the one or more upper protrusions 132
when received in the one or more lower recesses 138 (and / or between the one or more
lower protrusions 137 when received in the one or more upper recesses 133). Thereby,
the hollow space 135 may adopt a similar shape as the line segments (e.g., a zigzag
line segment, a sawtooth line segment or the like) described elsewhere in here. This
may have the further advantages that ventilation, cooling, aesthetics, functionality,
and / or the like may be improved. For instance, the foot of the wearer can be subjected
to greater ventilation which can reduce accumulation of moisture. This also improves
longevity of the sole 101. In addition, when the hollow space 135 is fully exposed
to the outside, the hollow space may be designed such that essentially no disturbing
objects from the environment, such as pebbles or the like, can accumulate therein
and / or can protrude therethrough. Thereby, the wearer's performance may not be deteriorated
and / or the attention of the wearer is not disturbed.
[0211] Further, the shearing structure 130 can comprise a solid material, such as foam material.
In the embodiment of Fig. 3, this may be understood such that a part of the upper
shearing structure 131 that is integrally formed with the upper midsole layer 120
comprises a solid material, such as foam material. Further, also a part of the lower
shearing structure 136 that is integrally formed with the lower midsole layer 125
comprises a solid material, such as foam material.
[0212] Fig. 3 also shows that the shearing structure 130 is at least partially visible as
seen from outside. In particular, the shearing structure 130 is visible from a lateral
side 102 of the midsole 110 (as indicated in Fig. 3) and / or from a medial side 103
of the midsole 110. The shearing structure may have a sawtooth shape 139 as seen from
outside, preferably from a lateral side 102 of the midsole 110 and / or a medial side
103 of the midsole 110. In Fig. 3 the direction of viewing may be from a lateral forefoot
portion 111a of the midsole 110. Visibility of the shearing structure 130 may be particularly
important as one may be able to easily assess a condition of the shearing structure
130, such as a solidity, firmness or the like may be advantageous.
[0213] The one or more protrusions 132, 137 (as described in detailed in Fig. 4) can have
an inclined surface as shown in Fig. 3 towards a neighboring recess 133, 138 as seen
along the heel to toe axis HT, the inclined surface may be substantially continuous.
[0214] Although not shown Fig. 3figure, the sole 101 may further comprise an outsole arranged
below the midsole 110, preferably below the lower midsole layer 125. As also understood,
the sole 101 as described in here, may be attached to an upper to form a shoe, in
particular a sports shoe, such as a running shoe. The upper may be attached to the
sole 101 by any suitable means of attachment including but not limited to cementing
/ adhesive bonding, stitching, injection molding, or the like.
[0215] Fig. 4 shows detailed views of Fig. 1 and Fig. 2.
[0216] As can be seen, the upper shearing structure 131 comprises one or more upper protrusions
132 and the lower shearing structure 136 comprises one or more lower recesses 138.
Further, the lower shearing structure 136 comprises one or more lower protrusions
137 and the upper shearing structure 131 comprises one or more upper recesses 133.
An upper protrusion 132 may extend from a lateral side 102 of the midsole 110 to about
a midline 106 (indicated as a dashed line in the upper part of Fig. 2) of the midsole
110, the midline 106 being substantially parallel to a heel to toe axis HT of the
sole 101. Similarly, also an upper recess 133, a lower protrusion 137, and / or a
lower recess 138 may extend from a lateral side 102 of the midsole 110 to about a
midline 106 of the midsole 110. As noted elsewhere, in case the shearing structure
130 is provided on a medial side 103, the protrusions 132, 137 and / or recesses 133,
138 may extend from a medial side 103 of the midsole 110 to about a midline 106 of
the midsole 110. However, a plurality of different arrangements of the shearing structure
130 are possible as noted elsewhere in here.
[0217] The one or more upper protrusions 132 are at least partially accommodated in the
one or more lower recesses 138, when assembled. Further, the one or more lower protrusions
137 are at least partially accommodated in the one or more upper recesses 133, when
assembled (as best seen in Fig. 3).
[0218] In Fig. 4, it is indicated that the one or more upper protrusions 132 and / or the
one or more lower protrusions 137 are spaced apart from one another as seen in a horizontal
plane of the sole. In Fig. 4, the spacing w is indicated along a heel to toe axis
HT of the sole 101.
[0219] The one or more upper protrusions 132 and / or the one or more lower protrusions
137 can be spaced apart from one another as seen along a heel to toe axis HT of the
sole 101 by the distance w, wherein the distance w is at least 1 cm, preferably at
least 1.5 cm, more preferably at least 2 cm, even more preferably at least 2.5 cm,
most more preferably at least 3 cm, and / or wherein w is at most 8 cm, preferably
at most 6 cm, more preferably at most 5 cm, even more preferably at most 4 cm, further
more preferably at most 3.5 cm, most preferably at most 3 cm.
[0220] The one or more upper protrusions 132 and the one or more upper recesses 133 are
arranged in an alternating manner as seen along a heel to toe axis HT of the sole
101. Same applies to the one or more lower protrusions 137 and the one or more lower
recesses 138.
[0221] In one example, the one or more upper protrusions 132 and the one or more upper recesses
133 may be arranged arbitrarily. This may have the advantage that the protrusions
132 and recesses 133 can be arranged in such a manner that they increase shearing
if this is desired in some applications of the sole 101. As understood, the arrangement
of the upper protrusions 132 and of the upper recesses 133 may vary depending on the
type of sole 101 and its use case.
[0222] The one or more upper protrusions 132 and / or the one or more lower protrusions
137 have an elongated shape, wherein the longitudinal axis is substantially parallel
with a medial to lateral axis ML of the sole 101.
[0223] The one or more upper protrusions 132 and / or the one or more lower protrusions
137 have a shape as seen in a horizontal plane of the sole 101 comprising one or more
of a line segment defined by a mathematical function, in particular a periodic mathematical
function, such as a sine wave, a line segment of a zigzag, a line segment of a sawtooth.
In Fig. 4, the shape is a zigzag or sawtooth shape.
[0224] Without wishing to be bound by theory, it is believed that these shapes allow for
improved control of the movement of the one or more upper protrusions 132 and / or
the one or more lower protrusions 137. For instance, a movement along the medial to
lateral axis ML may be substantially prevented by way of an interlocking of the corresponding
shapes. Nevertheless, shearing movement along the heel to toe axis HT is still allowed
by way of the shearing structure 130. Thus, kinetic energy can be significantly reduced.
In this manner, it is still possible that internal solid body deformation also contributes
to a reduction of the kinetic energy; however, the contribution of the shearing structure
130 due to shearing movement and its corresponding friction and the generation of
heat may, in one example, be greater compared to the solid body deformation. In addition,
a defined stop may be provided along the heel to toe axis HT of the sole 101. This
may increase safety, as there is a defined stop, which prevents any instability of
the sole 101. All these advantages may equally apply to the shapes as specified in
there. The shapes may be understood in greater detail as follows:
A zigzag line may be a pattern or path characterized by a series of substantially
sharp angles or turns. The pattern or path may create a repeating "Z" shape and /
or a series of interconnected diagonal lines. Next to the added benefits of their
function, zigzag lines may also contribute to the outer appearance and or haptic of
the protrusion 132, 137.
[0225] A sawtooth line may be a geometric pattern or waveform that may resemble the teeth
of a saw blade. It may be characterized by a series of linear, j agged peaks and troughs.
Each peak may form a sharp angle and each trough may form a corresponding sharp angle
in the opposite direction. This may create a repeating pattern that may resemble the
teeth of a saw.
[0226] It is noted that a line segment defined by a mathematical function may also contribute
to enhance the advantages of the protrusions 132, 137.
[0227] Further, any kind of shape of the one or more upper protrusions 132 and / or the
one or more lower protrusions 137 may be encompassed by the present disclosure, for
instance one or more of the following non exhaustive list: rectangles, triangles,
any periodic function, any form allowing horizontal movement of upper midsole layer
120 and the lower midsole layer 125.
[0228] As shown in Fig. 4, the upper shearing structure 131 can have five protrusions 132.
The left most protrusion 132 has two zigzags or saw teeth. The three protrusions 132
in the middle have three zigzags or saw teeth. The right most protrusion 132 has two
zigzags or saw teeth. Depending on what may precisely be understood as one zigzag
or sawtooth, the number may slightly vary as understood by the skilled person. The
number of zigzags or saw teeth of the lower protrusions 137 are like the ones of the
upper protrusions 132 as shown in the lower part of Fig. 4.
[0229] The one or more upper protrusions 132 and / or the one or more lower protrusions
137 comprise one or more side surfaces 134 (merely one side surface 134 is indicated
for brevity). The normal of the side surface 134 can be substantially parallel to
a horizontal plane of the sole 101. The side surface 134 is angled with respect to
a medial to lateral axis ML (additionally indicated by a dashed line in the lower
part of Fig. 4) of the sole 101 as indicated in Fig. 4. The angle α can be at least
5° and / or at most 80° as described elsewhere herein. A preferred range of the angle
α may be about 30° to about 60°.
[0230] It is noted that the bracket of reference numeral 130 means that the upper shearing
structure 131 and the lower shearing structure 136 are comprised by the shearing structure
130.
[0231] Fig. 5 shows a sole plate 140 for a sole 101 for a shoe, in particular for a sports shoe,
according to an embodiment of the present disclosure from two different sides. The
top part of Fig. 5 shows the sole plate 140 with an upper surface 141 of the sole
plate 140 facing the direction of viewing. The bottom part of Fig. 5 shows the sole
plate 140 with a lower surface 142 of the sole plate 140 facing the direction of viewing.
[0232] The sole plate 140 is provided between the upper midsole layer 120 and the lower
midsole layer 125, when the sole 101 is assembled. The sole plate 140 is configured
to control relative the movement between the upper midsole layer 120 and the lower
midsole layer 125.
[0233] The sole plate 140 may be attached to the upper midsole layer 120 and / or the lower
midsole layer 125. Any kind of suitable means for attachment are possible and encompassed
by the present disclosure. In one example, the sole plate 140 may be cemented to the
upper midsole layer 120 and / or the lower midsole layer 125. In another example,
the sole plate 140 may be substantially attached to the upper midsole layer 120 and
/ or the lower midsole layer 125 by means of interlocking, form-fitting, or the like.
This could be combined with additional means for attachment such as fasteners, adhesives
or the like.
[0234] In one example, the sole plate 140 may comprise TPU. This may offer good sustainability,
provides a high flexibility, and shows an improved longitudinal bending behavior.
However, the sole plate 140 may alternatively or additionally comprise different materials
including but not limited to rubber, plastic, or metal. The selection of the material
may depend on the type of shoe and its intended use.
[0235] The sole plate 140 comprises projections 144 and / or indentations 143 that are engaged
with corresponding indentations 126 (as best seen in Fig. 2) and / or projections
121 (as best seen in Fig. 1) provided in the lower midsole layer 125 and / or the
upper midsole layer 120.
[0236] The projections 144 of the sole plate 140 are at least partially hollow and / or
at least partially filled with foam. The sole plate 140 is elongated and arranged
along a heel to toe axis HT of the sole 101. Also, the indentations 126 and / or the
projections 121 provided in the lower midsole layer 125 and / or the upper midsole
layer 120 are elongated and arranged along a heel to toe axis HT of the sole 101.
The indentations 143, 126 and / or projections 144, 121 have a substantially half
circular profile or circular segment profile as seen along a heel to toe axis HT.
[0237] A circular segment profile may be a two-dimensional geometric shape that is formed
by taking a portion of a circle's circumference and the chord (a straight line segment
that connects two points on the circle's circumference) that spans the arc of the
segment. Essentially, the circular segment may be the curved region between a circular
arc and the two radii (lines connecting the center of the circle to the endpoints
of the arc) that define the arc.
[0238] In one example, indentations 143 may be provided on an upper surface 141 of the sole
plate 140. In one example, protrusions 144 may be provided on a lower surface 142
of the sole plate 140. The indentations 143 and / or protrusions 144 may be integrally
formed with the sole plate 140. In other examples, they may be attached by means of
adhesives, such as gluing.
[0239] Fig. 5 also shows that the sole plate 140 comprises a stopping element 145 arranged
obliquely with respect to the projections 144 and / or indentations 143 of the sole
plate 140. The stopping element 145 is arranged in a toe portion 111c (as schematically
indicated by the bracket of Fig. 5) of the forefoot portion 111 of the midsole 110.
[0240] As can be imagined by way of the indentations 126 of the lower midsole layer 125
shown in Fig. 2, the sole plate 140 extends along the complete length l (as best seen
in Fig. 4) of the shearing structure 130 as seen in a heel to toe axis HT of the sole
101. It is noted that the complete length l of the shearing structure 130 is schematically
indicated in Fig. 4.
[0241] Fig. 6 shows an upper midsole layer 120 and a lower midsole layer 125 of a sole 101 for
a shoe, in particular for a sports shoe, and a sole plate 140 for a sole 101 for a
shoe according to an embodiment of the present disclosure. The depicted embodiment
in Fig. 6 is similar to any other embodiment described in the present disclosure,
meaning that any features described in any other embodiment may also be applicable
to the embodiment of Fig. 6 as far as technically meaningful. Same applies vice vera.
It is noted that not all features of the other embodiments are repeated and / or indicated
in the embodiment of Fig. 6 for brevity only.
[0242] The sole 101 (in Fig. 6 not the complete sole 101 for a shoe is shown as understood
by the skilled person) comprises: a midsole 110 comprising an upper midsole layer
120 and a lower midsole layer 125. The upper midsole layer 120 and the lower midsole
125 layer are at least partially distinct from one another. The sole 101 further comprises
a shearing structure 130, arranged in the midsole 110. The shearing structure 130
is configured to allow a relative movement between the upper midsole layer 120 and
the lower midsole layer 125, preferably along the heel to toe axis HT.
[0243] As can be seen, the shearing structure 130 comprises an upper shearing structure
131 on the upper midsole layer 120 and a lower shearing structure 136 on the lower
midsole layer 125. The upper shearing structure 131 and the lower shearing structure
136 are facing one another, when assembled.
[0244] Further, the sole 101 comprises a sole plate 140 provided between the upper midsole
layer 120 and the lower midsole layer 125, when the sole 101 is assembled. The sole
plate 140 is configured to control relative the movement between the upper midsole
layer 120 and the lower midsole layer 125. The sole plate 140 comprises a stopping
element 145 arranged obliquely with respect to the heel to toe axis HT of the sole
plate 140. The stopping element 145 is arranged in a toe portion of the forefoot portion
of the midsole 110.
[0245] Fig. 7 shows a shoe 100, in particular a sports shoe, comprising a sole 101 and a sole plate
140 according to an embodiment of the present disclosure. Fig. 7 shoes the shoe 100
from a lateral side 102.
Fig. 7a shows the embodiments of Fig. 7 form the medial side 103. The depicted embodiment
in Fig. 7 is similar to any other embodiment described in the present disclosure,
meaning that any features described in any other embodiment may also be applicable
to the embodiment of Fig. 7 as far as technically meaningful. Same applies vice vera.
It is noted that not all features of the other embodiments are repeated and / or indicated
in the embodiment of Fig. 7 for brevity only. The shoe 100 of Fig. 7 is depicted in
an assembled condition.
[0246] The depicted shoe 100 can be a sports shoe, such as a running shoe, in particular
a shoe for downhill running. The shoe 100 comprises a sole 101 according to any one
of the embodiments described in here. Further, the shoe 100 comprises an upper 150
attached to the sole 100. As in the foregoing embodiments, the sole 101 of the embodiment
of Fig. 7 comprises: a midsole 110 comprising an upper midsole layer 120 and a lower
midsole layer 125. The sole 101 further comprises a shearing structure 130, arranged
in the midsole 110. The shearing structure 130 is configured to allow a relative movement
between the upper midsole layer 120 and the lower midsole layer 125, preferably along
the heel to toe axis HT. The shearing structure 130 comprises an upper shearing structure
131 on the upper midsole layer 120 and a lower shearing structure 136 on the lower
midsole layer 125. The upper shearing structure 131 and the lower shearing structure
136 are facing one another.
[0247] Further, one or more upper protrusions 132 and one or more lower protrusions 137
are indicted in Fig. 7 and Fig. 7a (not all protrusions are indicated for brevity).
[0248] Moreover, the sole 101 comprises a sole plate 140 arranged between the upper midsole
layer 120 and the lower midsole layer 125. As best seen in Fig. 7a, the sole plate
140 is visible from outside the shoe 100.
[0249] In any of the embodiments of the sole 101 for a shoe as described herein, the upper
midsole layer 120 may comprise a first material and the lower midsole layer 125 may
comprises a second material, wherein the first material is different than the second
material, or wherein the first material is substantially the same as the second material.
[0250] As an example, the first material and the second material may be provided with a
different stiffness. This can provide for an improved distribution of the forces to
an outsole of the sole 101 and / or to the ground.
[0251] The "stiffness" as referred to herein may be understood as rigidity or modulus of
elasticity. It may refer to a material's ability to resist deformation when subjected
to an applied force. It may describe how much a material will deflect or stretch in
response to an applied load. A stiffer material may experience less deformation under
the same load compared to a less stiff material. Stiffness is measured by Young's
modulus, which quantifies the relationship between stress (force per unit area) and
strain (deformation). Stiffness may often be associated with a material's ability
to maintain its shape and resist bending or flexing.
[0252] In any of the embodiments of the sole 101 for a shoe as described herein, the midsole
110, in particular the upper midsole layer 120 and / or the lower midsole layer 125,
comprises or consists of a particle foam material, in particular a particle foam material
comprising particles of expanded thermoplastic polyurethane, eTPU, particles of expanded
polyamide, ePA, particles of expanded polyether-block-amide, ePEBA, and / or particles
of expanded thermoplastic polyester ether elastomer, eTPEE.
[0253] In any of the embodiments of the sole 101 for a shoe as described herein, the midsole
110, in particular the upper midsole layer 120 and / or the lower midsole layer 125,
comprises or consists of a homogeneous foam material.
[0254] Homogeneous foam materials or homogeneous foams are known to the skilled person.
In some instances, they are referred to as polymer foams, plastic foams. These foams
are produced by injection molding or compression molding, for example. In case a mold
is used, liquefied polymer material, which may contain a blowing agent, is typically
placed in a mold cavity and a process of foaming the polymer material takes place
within the mold cavity. Homogeneous foams typically do not have a recognizable granular
structure, i.e., they substantially do not have any identifiable particles within
the finished foam.
[0255] Particle foam materials or particle foams on the other hand is different compared
to homogeneous foam. To produce particle foam, expanded particles (or beads) are created
in a first step from a particulate base material that is foamed. These expanded beads
can then be assembled in a second step to form a coherent structure in which the individual
particle boundaries are discernible, i.e., clearly visible, in the finished foam.
Expanded in this context means that each individual particle has a core of foamed
material with many small foam cells, i.e., the particle may not consist of a compact,
solid material.
[0256] It is noted that any one or more of the embodiments described herein and / or examples
may be combined with further aspects as described herein and details of the embodiments
and / or examples may also be omitted, as will be understood by the skilled person.
The scope of protection is determined by the claims and is not limited by the embodiments
and / or examples disclosed in the above figures.
6. Further embodiments
[0257] The invention is further described by the following embodiments:
- 1. A sole (101) for a shoe, in particular for a sports shoe, such as a running shoe,
the sole (101) comprising:
a midsole (110) comprising an upper midsole layer (120) and a lower midsole layer
(125), the upper midsole layer (120) and the lower midsole layer (125) being at least
partially distinct from one another; and
a shearing structure (130), arranged in the midsole (110);
wherein the shearing structure (130) is configured to allow a relative movement between
the upper midsole layer (120) and the lower midsole layer (125).
- 2. The sole (101) for a shoe according to embodiment 1, wherein the relative movement
between the upper midsole layer (120) and lower midsole layer (125) is in a plane
defined by a medial to lateral axis (ML) of the sole (101) and a heel to toe axis
(HT) of the sole (101),
wherein the relative movement between the upper midsole layer (120) and lower midsole
layer (125) is preferably substantially parallel to a heel to toe axis (HT) of the
sole (101).
- 3. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the shearing structure (130) is configured to allow the relative movement between
the upper midsole layer (120) and the lower midsole layer (125) in at least one of
a forefoot portion (111) of the midsole (110), a midfoot portion (112) of the midsole
(110), a rearfoot portion (113) of the midsole (110), a lateral portion of the midsole
(110) and a medial portion of the midsole (110),
preferably in at least one of a forefoot portion (111) of the midsole (110) and a
midfoot portion (112) of the midsole (110), such as a lateral forefoot portion (111a)
of the midsole (110), a medial forefoot portion (111b) of the midsole (110), a lateral
midfoot portion (112a) of the midsole (110), and a medial midfoot portion (112b) of
the midsole (110),
most preferably in at least one of a lateral forefoot portion (111a) of the midsole
(110) and a lateral midfoot portion (112a) of the midsole (110).
- 4. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the shearing structure (130) comprises an upper shearing structure (131) on the upper
midsole layer (120) and a lower shearing structure (136) on the lower midsole layer
(125), wherein the upper shearing structure (131) and the lower shearing structure
(136) are facing one another,
wherein the upper shearing structure (131) and the lower shearing structure (136)
are preferably arranged in a forefoot portion (111) of the midsole (110) and / or
a midfoot portion (112) of the midsole (110), most preferably in a lateral forefoot
portion (111a) of the midsole (110) and / or a lateral midfoot portion (112a) of the
midsole.
- 5. The sole (101) for a shoe according to embodiment 4, wherein the upper shearing
structure (131) and the lower shearing structure (136) are at least partially engaged
with one another.
- 6. The sole (101) for a shoe according to any one of the preceding embodiments 4 or
5, wherein the upper shearing structure (131) and the lower shearing structure (136)
are substantially shaped in correspondence to one another.
- 7. The sole (101) for a shoe according to any one of the preceding embodiments 4 to
6, wherein the upper shearing structure (131) and the lower shearing structure (136)
are engaged with one another via a form-fit connection.
- 8. The sole (101) for a shoe according to any one of the preceding embodiments 4 to
7, wherein the upper shearing structure (131) is integrally formed with the upper
midsole layer (120) and the lower shearing structure (136) is integrally formed with
the lower midsole layer (125).
- 9. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the upper shearing structure (131) comprises one or more upper protrusions (132) and
the lower shearing structure (136) comprises one or more lower recesses (138), and
/ or
wherein the lower shearing structure (136) comprises one or more lower protrusions
(137) and the upper shearing structure (131) comprises one or more upper recesses
(133).
- 10. The sole (101) for a shoe according to embodiment 9, wherein the one or more upper
protrusions (132) are at least partially accommodated in the one or more lower recesses
(138), and / or
wherein the one or more lower protrusions (137) are at least partially accommodated
in the one or more upper recesses (133).
- 11. The sole (101) for a shoe according to any one of the preceding embodiments 9
or 10, wherein the one or more upper protrusions (132) and / or the one or more lower
protrusions (137) are spaced apart (w) from one another as seen in a horizontal plane
of the sole (101), preferably as seen along a heel to toe axis (HT) of the sole (101).
- 12. The sole (101) for a shoe according to embodiment 11, wherein the one or more
upper protrusions (132) and / or the one or more lower protrusions (137) are spaced
apart (w) from one another as seen in a horizontal plane of the sole (101), preferably
as seen along a heel to toe axis (HT) of the sole (101), by at least 1 cm, preferably
at least 1.5 cm, more preferably at least 2 cm, even more preferably at least 2.5
cm, most more preferably at least 3 cm, and / or
by at most 8 cm, preferably at most 6 cm, more preferably at most 5 cm, even more
preferably at most 4 cm, further more preferably at most 3.5 cm, most preferably of
at most 3 cm.
- 13. The sole (101) for a shoe according to any one of the preceding embodiments 9
to 12, wherein the one or more upper protrusions (132) and the one or more upper recesses
(133) are arranged in an alternating manner, preferably as seen along a heel to toe
axis (HT) of the sole (101).
- 14. The sole (101) for a shoe according to any one of the preceding embodiments 9
to 13, wherein the one or more upper protrusions (132) and / or the one or more lower
protrusions (137) have an elongated shape, preferably having a longitudinal axis that
is substantially parallel with a medial to lateral axis (ML) of the sole (101).
- 15. The sole (101) for a shoe according to any one of the preceding embodiments 9
to 14, wherein the one or more upper protrusions (132) and / or the one or more lower
protrusions (137) have a shape as seen in a horizontal plane of the sole (101) comprising
one or more of a line segment defined by a mathematical function, in particular a
periodic mathematical function, such as a sine wave, a line segment of a zigzag, a
line segment of a sawtooth.
- 16. The sole (101) for a shoe according to any one of the preceding embodiments 9
or 15, wherein the one or more upper protrusions (132) and / or the one or more lower
protrusions (137) comprise one or more side surfaces (134), the normal of which being
substantially parallel to a horizontal plane of the sole (101), the side surfaces
(134) being angled with respect to a medial to lateral axis (ML) of the sole (101),
preferably having an angle (α) of at least 5°, preferably at least 10°, more preferably
at least 15°, even more preferably at least 20°, further more preferably at least
25°, further more preferably at least 30°, and / or
of at most 80°, preferably at most 60°, more preferably at most 55°, even more preferably
at most 50°, further more preferably at most 45°, further more preferably at most
40°.
- 17. The sole (101) for a shoe according to any one of the preceding embodiments 9
to 16, wherein the one or more upper protrusions (132) and / or the one or more lower
protrusions (137) have a maximum height (h) perpendicular to a horizontal plane of
the sole (101) of at least 2 mm, preferably at least 3 mm, more preferably at least
5 mm, even more preferably at least 8 mm, most preferably at least 10 mm,
and / or of at most 20 mm, preferably at most 18 mm, more preferably at most 16 mm,
even more preferably at most 14 mm, most preferably at most 12 mm.
- 18. The sole (101) for a shoe according to any one of the preceding embodiments, further
comprising a sole plate (140) provided between the upper midsole layer (120) and the
lower midsole layer (125) configured to control relative the movement between the
upper midsole layer (120) and the lower midsole layer (125).
- 19. The sole (101) for a shoe according to embodiment 18, wherein the sole plate (140)
comprises projections (144) and / or indentations (143) that are engaged with corresponding
indentations (126) and / or projections (121) provided in the lower midsole layer
(125) and / or the upper midsole layer (120).
- 20. The sole (101) for a shoe according to any one of the preceding embodiments 18
or 19, wherein the projections (144) of the sole plate (140) are at least partially
hollow and / or at least partially filled with foam.
- 21. The sole (101) for a shoe according to any one of the preceding embodiments 18
to 20, wherein the sole plate (140) is elongated and arranged along a heel to toe
axis (HT), wherein the indentations (126) and / or projections (121) provided in the
lower midsole layer (125) and / or the upper midsole layer (121) are also elongated
and arranged along a heel to toe axis (HT) of the sole (101).
- 22. The sole (101) for a shoe according to any one of the preceding embodiments 18
to 21, wherein the indentations (143) and / or projections (144) of the sole plate
(140) have a substantially half circular profile or circular segment profile, preferably
as seen along a heel to toe axis (HT).
- 23. The sole (101) for a shoe according to any one of the preceding embodiments 18
to 22, wherein the sole plate (140) comprises a stopping element (145) arranged obliquely
with respect to the projections (121) and / or indentations (126) of the sole plate
(140), the stopping element (145) preferably being arranged in a toe portion (111c)
of a forefoot portion (111) of the midsole (110).
- 24. The sole (101) for a shoe according to any one of the preceding embodiments 18
to 23, wherein the sole plate (140) extends along the complete length (l) of the shearing
structure (130) as seen in a heel to toe axis (HT) of the sole (101).
- 25. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the shearing structure (130) comprises a hollow space (135), preferably being free
from the upper midsole layer (120) and / or the lower midsole layer.
- 26. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the shearing structure (130) comprises a solid material, such as foam material.
- 27. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the shearing structure (130) is at least partially visible as seen from outside, preferably
from a lateral side of the midsole (110) and / or a medial side of the midsole (110),
more preferably from a lateral forefoot portion (111a) of the midsole (110) and /
or a medial forefoot portion (111b) of the midsole (110).
- 28. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the shearing structure (130) has a sawtooth shape (139) as seen from outside, preferably
from a lateral side of the midsole (110) and / or a medial side of the midsole (110),
more preferably from a lateral forefoot portion (111a) of the midsole (110) and /
or a medial forefoot portion (111b) of the midsole (110).
- 29. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the upper midsole layer (120) comprises a first material and the lower midsole layer
(125) comprises a second material,
wherein the first material is different than the second material, or
wherein the first material is substantially the same as the second material.
- 30. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the midsole (110), in particular the upper midsole layer (120) and / or the lower
midsole layer (125), comprises or consists of a particle foam material, in particular
a particle foam material comprising particles of expanded thermoplastic polyurethane,
eTPU, particles of expanded polyamide, ePA, particles of expanded polyether-block-amide,
ePEBA, and/or particles of expanded thermoplastic polyester ether elastomer, eTPEE.
- 31. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the midsole (110), in particular the upper midsole layer (120) and / or the lower
midsole layer (125), comprises or consists of a homogeneous foam material.
- 32. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
a portion of the upper midsole layer (120) and a portion of the lower midsole layer
(125) are fixedly attached to one another.
- 33. The sole (101) for a shoe according to any one of the preceding embodiments, wherein
the sole (101) further comprises an outsole arranged below the midsole (110), preferably
below the lower midsole layer (125).
- 34. A shoe, in particular a sports shoe, such as a running shoe, the shoe comprising:
a sole according to any one of the preceding embodiments; and
an upper attached to the sole (101).
- 35. A sole (101) for a shoe, in particular for a sports shoe, such as a running shoe,
the sole (101) comprising:
a midsole (110) comprising an upper midsole layer (120) and a lower midsole layer
(125), the upper midsole layer (120) and the lower midsole layer (125) being integrally
formed; and
a shearing structure (130), arranged in a midfoot portion (112) of the midsole (110)
and / or a forefoot portion (111) of the midsole (110);
wherein the shearing structure (130) is configured to allow a relative movement between
the upper midsole layer (120) and the lower midsole layer (125).
- 36. A method for manufacturing a sole (101) for a shoe, in particular for a sports
shoe, such as a running shoe, preferably a shoe according to any one of the preceding
embodiments 1 to 35, the method comprising:
providing a midsole (110) comprising an upper midsole layer (120) and a lower midsole
layer (125), the upper midsole layer (120) and the lower midsole layer (125) being
at least partially distinct from one another;
providing a shearing structure (130), arranged in the midsole (110);
wherein the shearing structure (130) is configured to allow a relative movement between
the upper midsole layer (120) and the lower midsole layer (125).
7. List of reference signs used
[0258]
100 shoe
101 sole for a shoe
102 lateral side of the midsole
103 medial side of the midsole
106 midline of the midsole
110 midsole
111 forefoot portion of the midsole
111a lateral forefoot portion of the midsole
111b medial forefoot portion of the midsole
111c toe portion of a forefoot portion of the midsole
112 midfoot portion of the midsole
112a lateral midfoot portion of the midsole
112b medial midfoot portion of the midsole
113 rearfoot portion of the midsole
120 upper midsole layer
121 projections of the upper midsole layer
125 lower midsole layer
126 indentations of the lower midsole layer
130 shearing structure
131 upper shearing structure
132 upper protrusions
133 upper recesses
134 one or more side surfaces of the upper protrusions and / or the lower protrusions
135 hollow space of the shearing structure
136 lower shearing structure
137 lower protrusions
138 lower recesses
139 sawtooth shape of the shearing structure
w spacing between the upper protrusions and / or the lower protru-
sions
h height of one or more of the one or more upper protrusions and / or lower protrusions
l complete length of the shearing structure
140 sole plate
141 upper surface of the sole plate
142 lower surface of the sole plate
143 indentations of the sole plate
144 projections of the sole plate
145 stopping element
150 upper of the shoe
HT heel to toe axis (longitudinal direction) of the sole
ML medial to lateral axis of the sole
UD upward direction
DD upward direction
α angle between the side surfaces and a medial to lateral axis of the sole