TECHNICAL FIELD
[0001] The present invention relates to a telescopic handler (so called telehandler), preferably
an electric telehandler (
full electric or Hybrid).
PRIOR ART
[0002] As known, electric (four-wheel drive) telehandlers, i.e. wherein the drive wheels
are driven in motion by an electric motor (battery-powered) and wherein the lifting
arm is driven by a hydraulic pump that is in turn driven by an electric motor, are
becoming commercially popular.
[0003] There is a fair range of electric telehandlers on the market.
[0004] A need felt in the industry is to make it easy and convenient for the user to replace
the batteries of the telehandler, making it easier to insert and remove them.
[0005] An object of the present invention is to meet the aforesaid (and other) needs of
the prior art, within the framework of a simple, rational and cost-effective solution.
[0006] These objects are achieved by the features of the invention set forth in the independent
claim. The dependent claims outline preferred and/or particularly advantageous aspects
of the invention.
DISCLOSURE OF THE INVENTION
[0007] The invention, in particular, makes available a telehandler (preferably an electric
telehandler) comprising:
- a supporting frame provided with a front section to which two front wheels are connected
and a rear section to which two rear wheels are connected, where the front section
and the rear section are aligned along a longitudinal axis of the supporting frame;
- a lifting arm articulated to the rear section of the supporting frame with the ability
to rotate around at least one swinging axis;
- at least one electric motor to drive in rotation the front and/or rear wheels,
- at least one electric battery for electrically supplying the at least one electric
motor, wherein the at least one electric battery is supported (directly) by a central
section from the supporting frame axially interposed between the front section and
rear section;
- a housing having an opening closed by an opening hatch made at a crankcase fixed to
the supporting frame, wherein the opening is configured to make the housing accessible
from outside the crankcase, wherein the housing is configured to house the at least
one electric battery, said electric battery being configured to be inserted into and/or
extracted from the housing through the opening;
wherein
between a wall of the housing and the electrical battery a self-centring (by interference)
and releasable conical coupling is defined, wherein the conical coupling comprises
at least one male element fixed to at least one of the electrical battery and the
wall of the housing and a female element configured to couple to/uncouple from the
male element, mutually self-centring, during a translation of the electric battery
along an allowed direction of movement of the electric battery in the housing and
fixed to the other of the housing wall and the electric battery.
[0008] Thanks to this solution, it is possible to achieve the intended objects, in particular,
it is possible to make the replacement of the electric battery easy, in any operating
condition, without the electric battery being blocked in its sliding movement by dirt
or any other obstructive element, as the electric battery is ensured a certain degree
of freedom in insertion/extraction (in addition to the degree of translational freedom),
while allowing self-centring (without the need for any special care on the part of
the user) in the final part of the stroke when the electric battery is in its fully
inserted position. Advantageously, the conical coupling may be defined between a housing
wall opposite to the access opening along the insertion/extraction direction and an
inner face of the battery opposite to the outer face proximal to the access opening
when the electric battery is fully inserted into the housing and the male element
is coupled to the female element.
[0009] Thanks to this solution, the conical coupling is less prone to get dirty and is particularly
compact, i.e. it does not significantly encumber the housing.
[0010] Furthermore, this solution makes it possible to extract and insert the electric battery
in manual mode, where the electric battery can slide transversely in a horizontal
direction and orthogonal to the longitudinal axis of the telehandler (manually or
using hand tools such as a pallet truck), so that it can then be easily removed or
fitted with common (construction site) tools, such as an electric pallet truck or
a hand pallet truck with a scissor lift or similar (without the need for dedicated
tools).
[0011] Again, the conical coupling may comprise two male elements and two respective female
elements, wherein each male element may be coupled to a (single) female element. Thanks
to this solution, the conical coupling defines a stronger anti-torsion/ locking element
of the electric battery.
[0012] Advantageously, the electric battery may comprise at least one sliding block fixed
to the lower base of the electric battery, whereby the sliding block is configured
to slide on a lower floor of the housing and/or supporting frame.
[0013] This improves and facilitates the sliding of the electric battery on the lower floor
of the housing.
[0014] Again, the sliding block can be made of a plastic material (with a reduced sliding
friction coefficient), and for example is non-returnable (so that it can be replaced
in the event of wear).
[0015] Advantageously, the sliding direction may be substantially orthogonal to a vertical
longitudinal plane of the supporting frame equally distant from the wheels.
[0016] Furthermore, the electric battery may comprise at least one gripping and translation
handle arranged at one of its outer faces proximal to the access opening when the
electric battery is fully inserted into the housing and the male element is coupled
to the female element.
[0017] Thanks to this, battery insertion and extraction (manual and otherwise) may be facilitated
and improved for the user.
[0018] Advantageously, the telehandler may comprise a temporary locking element configured
to temporarily lock the electric battery within the housing (preventing the conical
coupling from uncoupling), which is provided with at least one latch mounted on at
least one of the electric battery and a further wall of the housing, and a latch seat
configured to releasably couple with the latch, when the electric battery is fully
inserted into the housing and the male element is coupled to the female element, and
fixed to the other of the wall of the housing and the electric battery.
[0019] Thanks to this, the fixing of the electric battery in the housing can be safely and
conveniently removed when necessary, also allowing for no moving masses inside the
housing when using the telehandler.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Further features and advantages of the invention will be more apparent after reading
the following description provided by way of non-limiting example, with the aid of
the accompanying drawings.
Figure 1 is an axonometric view of a telehandler according to the invention.
Figure 2 is an axonometric view of the supporting frame and dampening unit of the
telehandler of Figure 1, with an electric battery (fully) inserted into the dedicated
housing.
Figure 3 is a plan view from above of Figure 2.
Figure 4 is a (schematic) section view along the line IV-IV of Figure 3.
Figure 5 is an axonometric view from another angle of Figure 2.
Figure 6 is an axonometric view of Figure 5 with the electric battery being extracted
from the housing.
Figure 7 is a cross-section view of Figure 5.
Figure 8 is a cross-section view of Figure 6.
BEST MODE TO IMPLEMENT THE INVENTION
[0021] With particular reference to these figures, a telehandler (or lifting vehicle) has
been globally referred to as 10.
[0022] The telehandler 10 is provided with a supporting frame 11 moving on wheels 12, of
which one pair of front wheels 12 and one pair of rear wheels 12, and supporting at
the top a lifting arm 13 and, for example, a driver's cab 14, e.g. placed alongside
the lifting arm 13.
[0023] The supporting frame 11 is substantially rigid (i.e. non-deformable under the usual
work-loads to which it is subjected in use).
[0024] It is not excluded, however, that in certain applications the supporting frame 11
may be articulated, i.e. have several (singularly rigid) portions articulated to each
other, e.g. jointed relative to a pivot axis (substantially vertical).
[0025] The supporting frame 11 has (overall) an elongated shape along a longitudinal axis
(defining the longitudinal axis of the telehandler 10) and therefore has, at or near
a first axial end thereof, a front section and at or near an opposite second axial
end thereof, a rear section.
[0026] A central section is (axially) interposed between the rear and front sections.
[0027] In the present description, front refers to the portion of the telehandler 10 or
of the supporting frame 11 which precedes (i.e. it is placed at the front) in a feed
direction of the telehandler 10 on the ground in a usual and preferred forward run
(i.e. wherein the free end of the lifting arm 13 is placed) and rear refers to the
portion of the telehandler 10 or of the supporting frame 11 which follows (i.e. it
is placed at the back) in a feed direction of the telehandler 10 on the ground in
the usual and preferred forward run (or that precedes in a backward run).
[0028] Furthermore, in the present discussion, vertical refers to either the absolute vertical
or any direction orthogonal to the plane on which the front and the rear wheels 12
of the telehandler 10 rest. Furthermore, "horizontal" refers herein to either the
absolute horizontal or any plane parallel to the plane on which the front and the
rear wheels 12 of the telehandler 10 rest.
[0029] The supporting frame 11 comprises (or is formed by) two spars, as shown in figures
2-8. The spars are generally planar metal (rigid) parts.
[0030] The spars are parallel to each other and develop longitudinally in a direction parallel
to the longitudinal axis of the supporting frame 11 (and, generally, perpendicular
to a transversal direction - or a direction of width - of the telehandler 10).
[0031] The spars are joined together by crosspieces or transversal bars, thus defining a
trellis supporting frame 11.
[0032] The spars have, at their bottom, beams or crosspieces that collectively form a (discontinuous)
floor. One of the two spars, preferably the one distal from the driver's cab 14, has
a through opening, which may be polygonal in shape (preferably quadrangular, more
preferably rectangular), and having a prevalent longitudinal development parallel
to the longitudinal axis of the supporting frame 11.
[0033] A crankcase 110 or (protective) fairing, which defines therein a (hollow) volume
for housing various operating members of the telehandler 10 which will be described
hereinafter is attached to the supporting frame 11.
[0034] The lifting arm 13 is preferably hinged - at its rear end - to the supporting frame
11, e.g. above it, preferably at the rear section thereof.
[0035] For example, the lifting arm 13 has an elongated shape along a longitudinal axis
that is parallel to the longitudinal axis of the supporting frame 11 (i.e. which lies
on a vertical plane parallel to the longitudinal axis of the supporting frame itself)
and therefore has a rear axial end thereof hinged to the rear section of the supporting
frame 11 and an opposite free (distal) front axial end, which protrudes for example
beyond the front end of the supporting frame 11.
[0036] The lifting arm 13 is preferably of the telescopic type.
[0037] In particular, the lifting arm 13 has a plurality of sections that can be driven
between a contracted position and an extended position by means of a first (double-acting)
hydraulic actuator.
[0038] The lifting arm 13 is hinged to the supporting frame 11 so that it can swing around
a (single) swinging axis.
[0039] The swinging of the lifting arm 13 is controlled and operated by a hydraulic (double-acting)
lifting actuator 130, shown only schematically in Figure 4.
[0040] For example, the (only) swinging axis is substantially horizontal. In some embodiments,
the swinging axis is fixed relative to the supporting frame 11 (and orthogonal to
the longitudinal axis thereof), in other applications the swinging axis (and with
it the lifting arm 13) is rotatable around a further substantially vertical axis of
revolution (in such a case, the telehandler 10 is of the rotary type, i.e. it has
a fifth wheel - motor-driven - on which the lifting arm 13 is mounted, and for example
the driver's cab and/or the crankcase or part thereof, with a substantially vertical
rotation axis, i.e. orthogonal to the longitudinal axis of the telehandler and to
the swinging axis of the lifting arm 13).
[0041] The lifting arm 13 has, at its front free axial end, a connecting member, such as
a tool-holder plate, adapted to connect (in a releasable manner) to one or more working
tools, such as buckets, forks, cabs or others.
[0042] The (linear) lifting actuator 130 has a cylinder within which a rod slides between
a retracted and an extracted position.
[0043] The lifting actuator 130 is configured to raise and lower the lifting arm 13, between
a lowered position thereof, wherein the lifting arm 13 has its longitudinal axis substantially
horizontal (and parallel to the longitudinal axis of the supporting frame 11), and
a raised position, wherein the lifting arm 13 has its longitudinal axis inclined with
respect to the horizontal one.
[0044] When the lifting actuator 130 is in the retracted position (end-stop position, where
the lifting actuator is arranged with its central axis substantially horizontal/slightly
inclined upwards), the lifting arm 13 is in its lowered position (see Figure 4), and
when the lifting actuator 130 is in (any) extracted position the lifting arm 13 is
in its (any) raised position. The lifting actuator 130, e.g. its cylinder, is hinged
to the supporting frame 11 with respect to a (single) hinge axis C parallel to the
swinging axis of the lifting arm 13, e.g. arranged on a (horizontal) plane at a lower
elevation than the elevation on which the (horizontal) plane on which the swinging
axis is arranged lies.
[0045] For example, the hinge axis C is arranged at the front (proximal to the central section
of the supporting frame 11) with respect to the swinging axis along the longitudinal
axis of the supporting frame 11.
[0046] The supporting frame 11 is supported on the ground by the wheels 12, such as by the
interposition of a dampening unit (rigid, or jointed, e.g. free or actuated and/or
dampened).
[0047] It is not excluded, however, that the supporting frame 11 is supported on the ground
directly by the wheels 12 (without interposition of dampening units and/or axles).
[0048] The dampening unit 20 comprises a front (rigid) axle 21 supporting, at its opposite
free ends (provided with respective hubs), the pair of front wheels 12.
[0049] The front axle 21 is supported by and/or attached to the front section of the supporting
frame 11.
[0050] For example, the front axle 21 can be rigidly attached to the supporting frame 11
(below it) or be fixed in a swinging manner (i.e. be hinged to the supporting frame
21 around a swinging axis parallel to the longitudinal axis of the supporting and
central frame 21, in which case, preferably, there is at least one actuator configured
to command/control the swinging and thus the tilting of the front axle 21 or the transverse
levelling of the supporting frame 11).
[0051] Again, the dampening unit 20 comprises a rear (rigid) axle 22 supporting, at the
opposite free ends (provided with respective hubs), the pair of rear wheels 12.
[0052] The rear axle 22 is for instance independent of the front axle 21.
[0053] The rear axle 22 is supported by and/or attached to the rear section of the supporting
frame 11.
[0054] At least one of the pair of front wheels 12 and the pair of rear wheels 12 or both
can be steering and/or drive wheels.
[0055] The front axle 21 and the rear axle 22 are preferably (but not exclusively) connected
to each other (kinematically) by a drive shaft 200, for example a cardan shaft (i.e.
provided at the opposite ends with respective cardan joints), which extends longitudinally
substantially parallel to the longitudinal axis of the telehandler 10 (below the supporting
frame 11).
[0056] The front axle 21 allows and supports the rotation of the front wheels 12 and the
rear axle 22 allows and supports the rotation of the rear wheels 12 to move the telehandler
10 relative to the ground.
[0057] The drive shaft 200 is configured to transmit/synchronise the rotational motion between
the front wheels 12 (of the front axle 21) and the rear wheels 12 (of the rear axle
22).
[0058] For example, the drive shaft 200 has a front cardan joint 201 connected, at a central
axis (horizontal and parallel to the longitudinal axis of the supporting frame 11)
of the front axle 21, and a rear cardan joint 202 connected, at a central axis (horizontal
and parallel to the longitudinal axis of the supporting frame 11 and, for example,
coaxial to the central axis of the front axle 21) of the rear axle 22.
[0059] In the example shown, the drive shaft has three sections, of which a front section
is connected, via the front cardan joint 201, to the front axle 21, a rear section
is connected, via the rear cardan joint 202, to the rear axle 22, and a central section,
interposed between the front section and the rear section, which is connected to the
front section and the rear section via respective intermediate cardan joints 203.
[0060] For example, the central section is arranged lower than the horizontal plane on which
the central axes of the front axle 21 and rear axle 22 lie.
[0061] The telehandler 10 further comprises a housing 115 enclosed within the crankcase
110. The housing 115 is defined by a portion of the empty volume enclosed by the crankcase
110 (and the supporting frame 11).
[0062] The crankcase 110 is provided with an opening 116 which makes the housing 115 accessible
from outside the crankcase 110, which is (normally) closed by at least one openable
hatch 117 made at the crankcase 110.
[0063] For example, the opening 116 is closed by a plurality of hatches 117 (e.g. two in
number).
[0064] Each hatch 117 is movable to open and close the opening 116, e.g. hinged with respect
to at least one hinge axis (e.g. vertical or horizontal).
[0065] In the example shown, the opening 116 is closed by a first (lower) hatch 117 hinged
to the crankcase 110 relative to a vertical hinge axis and a second hatch 117 (top
or bonnet) hinged to the crankcase 110 relative to a horizontal hinge axis.
[0066] It is not excluded, however, that the opening 116 may be closed by a single hatch
or by a different number of hatches, or that the housing 115 is divided into several
compartments (separated from each other by partitions) each of which is made accessible
from outside the crankcase 11 by a respective opening 116 closed, in an openable manner,
by one or more hatches 117.
[0067] Furthermore, it is not excluded that the hatch 117 may be of the slide type, i.e.
sliding with respect to a sliding direction (e.g. horizontal and orthogonal to the
longitudinal axis of the telehandler or parallel to that longitudinal axis).
[0068] The housing 115 preferably comprises at least one air and/or ventilation intake,
for example made at the hatch 117 (and preferably defined by a ventilation grid).
[0069] In the example shown, the housing 115 is arranged substantially at the central section
(of the supporting frame 11) of the telehandler 10, i.e. it is arranged between the
front wheels 12 and the rear wheels 12, preferably it is axially interposed between
the front axle 21 and the rear axle 22.
[0070] Preferably, the housing 115 is arranged above the drive shaft 200, for example at
a higher elevation relative thereto and/or at least partially overlapping vertically
relative thereto.
[0071] The housing 115 has a lower (support) floor arranged above (i.e. at a higher elevation
with respect thereto and/or at least partially overlapping vertically relative thereto)
the drive shaft 200.
[0072] Preferably, the lower floor of the housing 115 is arranged above the horizontal plane
containing the central axes of the front axle and rear axle interconnected by the
drive shaft 200.
[0073] Again, the lower floor of the housing 115 is defined integral with a portion of the
central section (of the floor) of the supporting frame 11, i.e. a portion of the central
section defines (directly) the lower floor of the housing 115.
[0074] The lower floor, i.e. the central section of the supporting frame 11, is substantially
beam-shaped (with lightening voids and not covered by an infill wall).
[0075] The housing 115 further comprises a (vertical) rear wall 118, opposite (and essentially
homologous, albeit fixed) the hatch 117 (in particular, the first hatch 117).
[0076] The rear wall 118 (of the housing 115) is substantially defined by a spar of the
supporting frame 11 (or by a bar fixed thereto), preferably the spar proximal to the
driver's cab 14 (which is closed and does not have the said through opening).
[0077] Preferably, the outer face of the rear wall 118 of the housing 115 delimits a portion
of an inner side (facing towards the lifting arm 13) of the driver's cab 14 of the
telehandler 10. In practice, the driver's cab 14 is totally or predominantly arranged
at the side (not vertically overlapping) of the housing 115 (and adjoining/placed
side by side relative to a horizontal side-by-side direction and orthogonal to the
longitudinal axis of the supporting frame 11.
[0078] The housing 115 is defined, in practice, by a (hollow) volume, e.g. substantially
parallelepiped, contained within the crankcase 110 and delimited at the bottom by
the lower floor, laterally (with respect to the longitudinal axis of the supporting
frame 11) by the rear wall 118 and the hatch 117.
[0079] In addition, the housing 115 can be delimited in the front-rear direction by two
containment banks.
[0080] The housing 115 (and/or its lower floor) is, preferably, (ideally) intersected by
a vertical longitudinal plane M of the supporting frame 11 parallel to the longitudinal
axis thereof and equally distant from the wheels 12 (i.e., equally distant from the
steering axis thereof where provided), in other words, a longitudinal plane on which
the central axes of the front axle 21 and the rear axle 22 lie.
[0081] For example, the rear wall 118 of the housing 115 is closer (and parallel) to said
vertical longitudinal plane M than the opening 116 (closed by the hatch 117).
[0082] Moreover, the housing 115 is ideally intersected (substantially at the midpoint)
by the plane on which the spar of the supporting frame 11 distal from the driver's
cab 14 lies, and it passes through the through opening of that spar.
[0083] In practice, the housing 115 extends (in the transverse direction) from the opening
116 (facing outward) to the rear wall 118, passing through the through opening realized
in the spar (distal from the spar that defines the rear wall 118). This through opening
does not interrupt the continuity of the housing 115 but, for example, connects an
internal area of the (single) housing 115 located between the spars with an external
area of the same housing located between the opening 116 and the through opening of
the spar distal from the driver's cab 14.
[0084] Again, the hatch 117 is, for example, arranged at a sidewall of the crankcase 110,
between a front wheel 12 and a rear wheel 12 (e.g. on the side opposite the driver's
cab). Each hatch 117 further comprises locking means (such as a latch or other) configured
to keep (releasably) the hatch in the closed configuration.
[0085] These closing means may be opened (manually and/or automatically) to release the
hatch 117 to allow it to open.
[0086] The hatch 117 (such as the second hatch) may comprise at least one gas spring configured
to push it open (once the closing means are released) and hold it in the open configuration.
[0087] The telehandler 10 further comprises a powertrain 30 for driving (in direct or indirect
rotation) the front wheels 12 and/or the rear wheels 12 (i.e., the drive wheels 12
of the telehandler 10), i.e. designed (exclusively) for the traction function of the
telehandler 10. The powertrain 30 is (directly or, preferably, indirectly) supported
by the supporting frame 11.
[0088] For example, the powertrain 30 is at least partially (preferably totally) within
an engine compartment enclosed within the crankcase 110 (i.e. within a portion of
the internal volume enclosed within the crankcase 110) and supported (indirectly)
by the supporting frame 11 itself.
[0089] The engine compartment is defined by a portion of the (empty) volume inside the crankcase
110, preferably distinct (at least functionally) and/or separated (by separating partitions)
from the above-mentioned housing 115.
[0090] The powertrain 30 is an electric or electrically driven powertrain.
[0091] In particular, the powertrain 30 comprises at least one electric motor 31.
[0092] The electric motor 31 is configured to drive the rotation (directly or indirectly)
of the drive wheels 12 of the telehandler 10.
[0093] In the example, the electric motor 31 is (integrally) fixed/connected to the front
axle 21 (and movable relative to the supporting frame 11), i.e. (with its own drive
shaft) coaxial with the central axis thereof.
[0094] Preferably the electric motor 31 is arranged at the front (or in any case misaligned
in plan) in relation to the housing 115.
[0095] The vertical longitudinal plane M is a median plane of the electric motor 31.
[0096] It is not excluded, however, that the electric motor 31 may be connected to the rear
axle 21 or to a transfer/mechanical shifting, which is in turn connected to the front
or rear axle via a cardan joint.
[0097] For example, the drive shaft 200 transfers the rotational motion of the wheels 12
connected to the front axle 21 (which takes motion from the engine 31) to the rear
wheels 12 connected to the rear axle 22.
[0098] It is also not excluded that the powertrain 30 comprises a plurality of electric
motors 31, e.g. one for each wheel (which thus becomes a wheel motor) or for each
axle or other possible configurations.
[0099] The powertrain 30 further comprises a (hydraulic) pumping unit (not shown as it is
of the known type) for driving the movement of the lifting arm 13.
[0100] The pumping unit comprises a hydraulic pump and, for example, a hydraulic distributor
(connected to a hydraulic circuit).
[0101] The hydraulic pump - e.g. by means of the interposition of a suitable hydraulic distributor
- is configured to control the movement and/or functionality of the lifting arm 13,
i.e. the actuation of a hydraulic circuit of a drive unit (of the oscillation of the
lifting arm 13) and/or hydraulic circuits of hydraulic actuators designed to actuate
the extension of the lifting arm 13 (not shown as being of a known type) and/or the
gripping/release and/or use of the working tools.
[0102] The pumping unit includes an electric motor to drive the hydraulic pump.
[0103] For example, the electric motor driving the hydraulic pump is an additional electric
motor (different from the electric motor 31 used to propel the telehandler 10), e.g.
dedicated (exclusively) to the movement of the lifting arm 13 via the hydraulic pump
(and hydraulic distributor), which is for example arranged at the rear section of
the telehandler 10.
[0104] It is not excluded, however, that a possible configuration may provide that the electric
motor 31 (which is responsible for the traction of the telehandler 10) may be connected
to the pumping unit to move the lifting arm 13, for example in this case a mechanical
or hydraulic transmission (e.g. a hydrostatic transmission, a torque converter, clutches,
etc.) is interposed between the electric motor 31 and the (front 21) axle such that
the two traction/movement uses of the telescopic arm are mechanically separated.
[0105] The telehandler 10 further comprises a power supply system for the powertrain 30
placed on board the telehandler 10.
[0106] The supply system comprises an electric power source.
[0107] Preferably, the power supply system comprises (or consists of) at least one electric
battery 40 (or an electric battery pack) configured to electrically supply at least
the electric motor 31 (or the various electric motors 31 designed to drive the telehandler
10) of the powertrain 30 (to which it is connected, directly or indirectly, via a
power line).
[0108] The electric battery 40 is designed to electrically power the powertrain 30 (and
any electrical accessories, such as air conditioning, lights, instrument panel and
others) of the telehandler 10.
[0109] In addition, the electric battery 40 is designed to electrically power the pumping
unit 35, i.e. the electric motor driving the hydraulic pump designed to move the lifting
arm 13. Again, the electric battery 40 may be designed to electrically supply (all
of) any electric motors (and other electrical utilities) on the telehandler 10.
[0110] The characteristics/operating parameters (in terms of capacity/autonomy and/or voltage
and/or inrush current or others) of the electric battery 40 define the minimum characteristics/operating
parameters of the power supply system for power supplying the powertrain 30.
[0111] The electric battery 40 (e.g. lithium-ion or other) is rechargeable and/or removable
and/or replaceable, as better described hereinafter.
[0112] The electric battery 40 (it is contained within an unopenable casing and) has an
essentially parallelepiped shape.
[0113] For example, the electric battery 40 has a lower (essentially rectangular) base and
an opposite (and homologous) top wall (parallel to the lower base).
[0114] Furthermore, the electric battery 40 has a plurality of perimeter faces, which are
joined to the lower base and the top wall, of which at least one inner face (i.e.,
adapted to be facing the inside of the telehandler 10, when placed on board it) and
one opposite outer face (i.e., adapted to be facing the outside of the telehandler
10, when placed on board it), as well as one front face (i.e., facing forward when
placed on board the telehandler 10) and one opposite rear face.
[0115] Preferably, the electric battery 40 has an elongated shape along a longitudinal axis.
The axial ends of the electric battery 40 are defined by the (lower) inner face and
outer face thereof.
[0116] For example, the lower base, top wall and side faces of the electric battery 40 are
made of metal (and are rigid/non-deformable to the usual stresses to which they are
normally subjected in operation).
[0117] The electric battery 40, preferably but not exclusively, comprises at least one gripping
and translation handle 41 arranged at one perimeter face thereof, e.g. the outer face.
[0118] For example, the handle 41 projects axially beyond the outer face, e.g. at the edge
joining the outer face with the top wall.
[0119] The electric battery 40 is (directly) supported by the (floor of the) supporting
frame 11 and, preferably, is arranged (completely) within the housing 115 (enclosed
by the crankcase 110 and closed by the hatch 117).
[0120] The electric battery 40 is arranged so as to be accessible from outside the crankcase
110 through the opening 116 thereof (when the hatch 117 is open and inaccessible when
the hatch 117 is closed).
[0121] Preferably, but not exclusively, the electric battery 40 (in addition to being rechargeable
either when arranged within the housing 115, for example through a charging socket
located on the outer side of the crankcase 110, or outside it, for example in a suitable
remote charging station) is configured to be removably housed in the housing 115,
i.e., to be arranged in and/or extracted from the housing 115 by passing through the
opening 116 described above.
[0122] The electric battery 40 is mountable/mounted within the housing 115 so as to cross
(transversely) through it, namely by passing through the through opening of the spar
(distal from the driver's cab 14).
[0123] In practice, when the electric battery 40 is housed (and positioned) in the housing
115 (in operational configurations), the electric battery 40 is arranged in such a
way to occupy both the external and internal areas of the housing 115.
[0124] In other words, when the electric battery 40 is housed (and positioned) in the housing
115 (in operational configurations), the electric battery 40 crosses through the through
opening and is ideally intersected (substantially at the midpoint) by the plane of
the spar distal from the driver's cab 14, in practice, the electric battery 40 is
inserted through the through opening of the spar, straddling it (resting on the floor
of the supporting frame 11).
[0125] The electric battery 40 has an electrical connector (e.g. fixed externally to one
of perimeter faces thereof, e.g. the outer face or a rear face proximal to the outer
face) configured to connect mechanically and electrically (removably) to a conjugate
electrical connector (e.g. placed at the end of a flexible electrical cable) present
in the housing 115 (after the electric battery 40 is inserted into the housing 115,
through the opening 116, and is arranged to reside therein).
[0126] The electrical connectors are configured for the passage of the power line (for the
electrical supply of the electric motor 31) and, advantageously, also for the passage
of a service or interface line used for the recognition and/or diagnostics of the
electric battery 40.
[0127] The electrical connectors, for example, face near the outer face.
[0128] The electric battery 40 occupies a portion (lower than or substantially equal to
the total) of the volume inside the housing 115.
[0129] Preferably, the electric battery 40 substantially fits in (at least in one direction)
a dedicated (fixed) space of the housing 115.
[0130] In particular, the electric battery 40 occupies, in width (i.e. in the direction
horizontal and orthogonal to the longitudinal axis of the supporting frame 11), substantially
the entire depth of the housing 115.
[0131] The electric battery 40 may consist of one or more modules (e.g. two in number) joined
together (inseparably), e.g. joined at two perimeter faces (e.g. the front face of
one module is fixed adherent to the rear face of an adjoining module).
[0132] For example, the electric batteries 40, i.e. the various modules that make up the
electric battery 40 are placed side by side in a side-by-side direction.
[0133] The electric battery 40, when inserted (to fully reside) in the housing 115, is arranged
to be intersected by the vertical longitudinal plane M of the supporting frame 11.
[0134] Preferably, the electric battery 40, when inserted (to fully reside) in the housing
115, is arranged with its longitudinal axis orthogonal to said vertical longitudinal
plane M (i.e. the outer face and the inner face of the main battery 40 lie in planes
parallel to the vertical longitudinal plane M, i.e. a vertical median plane of the
electric battery 40, normal with respect to its own prevailing longitudinal axis,
is substantially parallel (and not coincident) to the vertical longitudinal plane
M of the supporting frame 11.
[0135] For example, the aforementioned side-by-side direction is parallel to the longitudinal
axis of the supporting frame 11.
[0136] Again, the rear face of the electric battery 40, when inserted (to fully reside)
in the housing 115, is closer to (and parallel to) said vertical longitudinal plane
M than the outer face is.
[0137] Furthermore, the lower base of the electric battery 40, which rests on the lower
floor of the housing, when the electric battery 40 is inserted (to fully reside) into
the housing 115, is arranged above (vertically aligned and/or at a higher elevation)
the drive shaft 200.
[0138] Furthermore, the top wall of the electric battery 40, which rests on the lower floor
of the housing when the electric battery 40 is inserted (to fully reside) in the housing
115, is arranged below (vertically aligned and/or at a higher elevation) the lifting
actuator 130 when the lifting arm 13 is in the lowered position.
[0139] In particular, the top wall of the electric battery 40, which rests on the lower
floor of the housing when the electric battery 40 is inserted (to fully reside) in
the housing 115, is arranged below (vertically aligned and/or at a higher elevation)
the horizontal plane passing through the hinge axis C (of the lifting actuator 130).
[0140] Again, the electric battery 40, which rests on the lower floor of the housing, when
the electric battery 40 is inserted (to fully reside) in the housing 115, is placed
side by side and (vertically) misaligned in plan relative to the driver's cab 14.
[0141] In other words, the electric battery 40, which rests on the lower floor of the housing,
when the electric battery 40 is inserted (to fully reside) in the housing 115, it
rests (indirectly) with its inner face against the rear wall 118, which defines an
axial end-stop abutment for the electric battery 40 within the housing 115 itself.
[0142] The electric battery 40 is configured to be arranged in and/or extracted from the
housing 115 through the opening 116 by at least one translation along a (single) sliding
direction orthogonal to the vertical longitudinal plane M of the supporting frame
11, with its inner face facing the rear wall 118.
[0143] For example, the overall height of the electric battery 40 is (slightly) lower than
the height of the hatch 117 (i.e. the first hatch 117, so that it can be inserted
in/extracted from the opening 116 when even only the first hatch 117 is open).
[0144] Preferably, each electric battery 40 is centred on the supporting frame 11, so that
the centre of gravity of the masses composing the electric battery 40 substantially
belongs to a vertical longitudinal plane of the supporting frame 11 containing the
centre of gravity of the masses composing the telehandler 10 as a whole (without the
electric batteries 40).
[0145] Between a wall of the housing 11 - in particular between the rear wall 118 of the
housing 115 - and the electric battery 40 - in particular the inner face thereof -,
when the electric battery is at least partially inserted inside the housing 115, a
self-centring (by interference) and releasable conical coupling is defined.
[0146] The conical coupling comprises at least one male (cylindrical) element fixed to at
least one of the electric battery 40 and the wall of the housing 115, in the example
to the rear wall 118 of the housing 115, and a female element configured to couple
to/uncouple from the male element, self-centring each other, during a translation
of the electric battery along the allowed sliding direction (orthogonal to the vertical
longitudinal plane M) of the electric battery 40 in the housing 15, wherein the female
(conical) element is fixed to the other of the (rear 118) wall of the housing 115
and the electric battery 40, in the example to the electric battery 40.
[0147] The conical coupling has the function of self-centring the electric battery 40 in
the housing 115, defining the axial abutment (along the sliding direction) of the
electric battery 40 in the housing 115 (i.e. defining the direct support that interconnects
the inner face of the electric battery 40 with the rear wall 118 of the housing 115)
and, for example defining a releasable (by interference) locking element for the electric
battery 40 within the housing 115, which prevents axial sliding thereof along the
direction of the longitudinal axis of the supporting frame 11 and/or (slightly) counteracts
the (accidental) extraction thereof along the sliding direction, while maintaining
the electric battery 40 in its fully inserted (and residing) position in the housing
115.
[0148] The female element comprises, for example, a conical pin 42 fixed to the inner face
of the electric battery 40 (provided with an axial cavity defining a conical inner
surface diverging away from the inner face and a conical axis orthogonal to the outer
face itself, i.e. parallel to the longitudinal axis of the electric battery itself).
[0149] The female element and/or the conical pin 42 is, for example, made of a material
that is at least partially elastically yielding, so as to define a shock-absorbing
body to dampen any side impacts.
[0150] The male element comprises an insertion body 1180, e.g. cylindrical (or conical),
fixed to the rear wall 118 of the housing 115 (provided with an axis orthogonal to
the rear wall itself, i.e. orthogonal to the vertical longitudinal plane M of the
supporting frame 11) and configured to engage (by interference) the conical pin 42
(following axial translation).
[0151] Preferably, the conical coupling comprises two (or more) male elements (equal to
each other) and two respective female elements (equal to each other), e.g. placed
side by side relative to the side-by-side direction and placed on opposite sides of
the wall they are attached to), wherein each male element can be coupled to one (single)
respective female element.
[0152] The electric battery 40 further comprises at least one sliding block 43 rigidly fixed
(e.g. in a replaceable manner once it has worn out) to the lower base of the electric
battery. The sliding block 40 is configured to (freely) slide on the lower floor of
the housing 115 (which lower floor does not have or require sliding guides).
[0153] Preferably, the sliding block 43 is defined by a longitudinal block (extending longitudinally
throughout the electric battery 40) that extends parallel to the longitudinal axis
of the electric battery 40.
[0154] For example, the electric battery 40 comprises a plurality of sliding blocks 43,
preferably parallel to each other, at least one of which is placed near the front
end (i.e., the edge interconnecting the lower base and the front face) of the lower
base and one of which is placed near the rear end (i.e., the edge interconnecting
the lower base and the rear face) of the electric battery 40.
[0155] It cannot be excluded that the electric battery 40 also comprises one or more further
intermediate sliding blocks 43 parallel to the others, e.g. arranged substantially
in the middle of the lower base of the electric battery 40.
[0156] Each sliding block 43 is made of a plastic material (with a low sliding friction
coefficient), e.g. polyamide (e.g. PA6G) or polytetrafluoroethylene - PTFE (e.g. Teflon).
[0157] Again, a temporary locking element is defined between the electric battery 40 and
the housing 115, which is configured to temporarily lock the electric battery 40 within
the housing 115 (preventing the conical coupling from decoupling).
[0158] The temporary locking element comprises at least one latch 44 mounted on at least
one of the electric battery 40 and a further wall of the housing 115.
[0159] In the example, the latch 44 is mounted on the electric battery 40, e.g. at/near
the outer face thereof (preferably near the lower base, i.e. the edge joining the
outer face with the lower base).
[0160] The temporary locking element comprises at least one latch seat 1150 configured to
releasably couple with the latch 44 (which may be configured to releasably couple
with the latch seat 1150), when the electric battery 40 is fully inserted into the
housing 115 and the male element is coupled to the female element.
[0161] The latch seat 1150 is rigidly fixed to the other of the housing wall 115 and the
electric battery 40.
[0162] In the example, the latch seat 1150 is fixed to the housing 115, e.g. at or near
the lower floor thereof, near the opening 116.
[0163] For example, the latch seat 1150 and the latch 44 may be manually engaged (following
a vertical mutual translation movement) for temporary locking the electric battery
40 in the housing 115, when the electric battery is fully inserted in the housing
115 with the conical coupling in the coupling configuration.
[0164] The temporary locking element is (manually) accessible from outside the housing 115
through the opening 116 (when the hatch 117 is opened).
[0165] The temporary locking element may comprise two (or more) latches 44 of which at least
one is placed near the front end (i.e., the edge interconnecting the lower base, the
front face and the outer face) of the outer face, and one placed near the rear end
(i.e., the edge interconnecting the lower base, the rear face and the outer face)
of the outer face of the electric battery 40.
[0166] The telehandler 10 can also include an auxiliary power supply system or auxiliary
generator unit 50, as described for example in the
Italian Patent Application No. 102023000014337 to the Applicant itself (which is incorporated herein by reference). The generator
unit 50 is used as a charge and/or capacity and/or autonomy extender (so-called
range extender) to perform at least one of the (two) operations selected from (i.e. selected from
the group consisting of) the charging of the electric battery 40 and the electrical
supply of the electric motor 31 (directly or indirectly, e.g. by means of a power
line).
[0167] Preferably, the generator unit 50 is used as a charge and/or capacity and/or autonomy
extender (so-called
range extender) to perform (exclusively) charging of the electric battery 40.
[0168] The generator unit 50 is adapted to be supported by the supporting frame 11 and,
preferably, is adapted to be arranged within the housing 115 (enclosed by the crankcase
110), preferably in a removable manner, for example through the second hatch 117 and/or
supported above the electric battery 40.
[0169] The invention thus conceived is susceptible to several modifications and variations,
all falling within the scope of the inventive concept.
[0170] Moreover, all details can be replaced by other technically equivalent elements.
[0171] In practice, the materials used, as well as the contingent shapes and sizes, can
be whatever according to the requirements without for this reason departing from the
scope of protection of the following claims.