Technical Field
[0001] The invention relates to a device for holding a planar substrate in an apparatus
for non-immersive wet-chemical treatment of the substrate, comprising:
a support structure comprising at least one part for engaging a support such as to
hold the support structure with a particular orientation in the apparatus;
at least one clamping device, supported by the support structure, for holding the
substrate in a plane,
wherein the at least one clamping devices comprise at least one laterally progressing
series of projections for engaging a major surface of a substrate located in the plane
proximal an, in oriented condition upper, edge of the substrate;
at least one inner flow guidance part,
having an outward-facing surface facing outwards with respect to the plane and comprising
a wettable surface section wettable by a stream of liquid directed onto the wettable
surface section; and
at least one outer flow guidance part
having an inward-facing surface, wherein the inward-facing surface faces inwards with
respect to the plane and comprises a sloping surface section,
wherein the inward-facing surface of the outer flow guidance part is spaced apart
from the outward-facing surface of the inner flow guidance part to enable liquid directed
onto the wettable surface section to flow onto at least the sloping section of the
inward-facing surface of the outer flow guidance part.
[0002] The invention also relates to a system for transporting a planar substrate through
an apparatus for non-immersive wet-chemical treatment of the substrate.
[0003] The invention also relates to an apparatus for non-immersive wet-chemical treatment
of the substrate.
[0004] The invention also relates to a method of non-immersive wet-chemical treatment of
the substrate.
Background Art
[0005] US 2018/0100237 A1 discloses a surface treating system in which a substrate held by clips of a hanger
undergoes surface treatment. The substrate is pinched and held at an upper end by
the clips of the hanger. Pipes as treatment solution releasing sections are provided
on both sides of the substrate held by the hanger. Each clip is biased by a spring
in such a direction that tips of the clips are closed. Treatment solution receiving
members extending along the entire width of the hanger are provided across the tips
of the clips. Each treatment solution receiving member has a flat plate forming a
proximal portion thereof and a projected section raised in a semi-circular shape to
form a distal portion thereof. Gripping projections for pinching and grasping the
substrate are provided along an inner lower end of each projected section. Treatment
solution is discharged obliquely upwards from the pipes and reaches the clips. The
treatment solution contacts the flat plates of the treatment solution receiving members
and flows downwards. The treatment solution having flowed down the surfaces of the
flat plates flows down the surfaces of the projected sections with a semi-circular
cross-sectional shape. The treatment solution having reached a lower end of the projected
sections flows down the substrate. The projected sections are formed to have a round
shape to ensure that the treatment solution flows around the projected sections onto
the surfaces of the substrate at an angle close to a right angle. Further, flow guides
may be provided to ensure that the treatment solution flows towards the substrate.
Because the treatment solution flowing onto the substrate also slightly spreads upwards
in the vicinity of the lower ends of the projected sections, the treatment solution
reaches up to the upper end of the substrate.
[0006] A problem of the known device is that the treatment solution only flows upwards towards
the edge of the substrate if the flow does not detach itself from the projected sections
and the gripping projections hold the substrate very close to the edge of the substrate.
This may not be desirable if the substrate is very thin or otherwise fragile.
Summary of Invention
[0007] It is an object of the invention to provide a device, system, apparatus and method
of the types mentioned above in the opening paragraphs that allow the treatment liquid
to contact the substrate up to the upper edge thereof even if the clamping devices
engage the substrate at some distance from the upper edge.
[0008] This object is achieved according to a first aspect by the device according to the
invention, which is characterised in that, seen looking onto the plane, an edge of
the inner flow guidance part proximal the series of projections and extending at least
predominantly in the lateral direction is located between the series of projections
and the wettable surface section, and in that the sloping section of the inward-facing
surface of the outer flow guidance part slopes towards the plane in a direction transverse
to the lateral direction and towards the series of projections.
[0009] Because, seen looking onto the plane, an edge of the inner flow guidance part proximal
the series of projections and extending at least predominantly in the lateral direction
is located between the series of the projections and the wettable surface section,
this edge is, in the particular orientation, located above where the projections contact
the major surface of the substrate. This edge is the lower edge of a projection of
the inner flow guidance part onto the plane, and thus marks the lower boundary of
the inner flow guidance part. The inner flow guidance part therefore shields the major
surface to a level above the level at which the projections contact the major surface
of the substrate. In an embodiment, the edge may be above the upper edge of the substrate,
so that the substrate is exposed up to the upper edge of the substrate, except for
where the projections contact the substrate. Because the sloping section of the inward-facing
surface of the outer flow guidance part slopes towards the plane in a direction transverse
to the lateral direction (parallel to the plane) and towards the series of projections,
liquid falling or flowing onto this sloping section is directed towards the major
surface of the substrate at a level above the level of the series of projections.
It is therefore possible to clamp the substrate proximal to the upper edge and still
direct liquid onto that upper edge. This is achieved without relying on the liquid
to flow upwards over the major surface of the substrate. The liquid can, indeed will,
become detached from the outward-facing surface of the inner flow guidance part.
[0010] The device is suitable for holding a planar substrate in an apparatus for non-immersive
wet-chemical treatment of the substrate during the treatment. In this type of treatment,
the substrate is not immersed in a bath of processing liquid, but held in the apparatus
and wetted by means of a free-flowing liquid stream, in this case directed onto the
wettable surface section of the inner flow guidance part. From there, the liquid flows
onto the inward-facing surface of the outer flow guidance part. The liquid is then
directed towards the major surface of the substrate that is to be treated. The liquid
flows down the major surface, optionally over a lower flow guidance part and then
drops onto the bottom of a basin or tank comprised in the apparatus.
[0011] The planar substrate may be flexible, so that the substrate is only planar when mounted
in or to the device.
[0012] Examples of wet-chemical treatment include etching and plating, including electrodeless
plating. The apparatus may further include stations for rinsing, de-smearing, swelling
or reduction.
[0013] The device includes a support structure comprising at least one part for engaging
a support such as to hold the support structure with a particular orientation in the
apparatus. The support may be mobile or stationary. The at least one part for engaging
a support may in particular enable the support structure to be suspended. As an example,
the support structure may comprise a hanger allowing the device to be picked up by
a transporter arranged to transport the device through one or more stations of the
apparatus for wet-chemical processing.
[0014] The at least one clamping devices comprise at least one laterally progressing series
of projections for engaging a major surface of a substrate located in the plane proximal
an, in the particular orientation upper, edge of the substrate.
[0015] The configuration of the part for engaging a support allows one to determine the
particular orientation, so that it is apparent from the device which way is up, in
use. Correspondingly, the position and orientation of the at least one clamping devices
determine which edge of a substrate held by the clamping devices is the upper edge
and which edge is the lower edge. They also determine the location and orientation
of the plane, which is occupied by a planar substrate when held by the clamping devices.
In the particular orientation, the plane of the substrate will generally be parallel
or at an acute angle to the vertical, e.g. within 5° to the vertical, to allow the
processing liquid to flow down the major surface to be treated.
[0016] Because there is a series of projections for engaging the major surface of a substrate,
processing liquid can pass between the projections. The lateral direction is the lateral
direction seen looking onto the plane. Where the upper edge of the substrate is a
straight edge, the lateral direction corresponds to within a few degrees (e.g. 10°
or even 5°) to the direction in which the upper edge extends, depending on how accurately
the substrate is mounted in the device. Thus, progressing in the lateral direction
means that the projections are spaced apart in that direction and, if not aligned,
at least located in a band extending in the lateral direction. In the oriented condition,
the orientation being determined by the parts for engaging a support such as to hold
the support structure with a particular orientation, the lateral direction is a horizontal
direction to within a few degrees (e.g. 10° or even 5°).
[0017] The device comprises at least one inner flow guidance part having an outward-facing
surface facing outwards with respect to the plane and comprising a wettable surface
section wettable by a stream of liquid directed onto the wettable surface section.
This wettable section need not be the only wettable section of the outward-facing
surface, but is the section onto which the stream of liquid is directed. Thus, this
section is exposed such as to allow a free-flowing stream of liquid directly to impinge
on that surface section. In use, this stream will generally be in the shape of a sheet
having a curved, e.g. parabolic shape. The outward-facing surface extends in the lateral
direction over at least the lateral extent of a space for accommodating the substrate.
[0018] The device further comprises at least one outer flow guidance part having an inward-facing
surface, wherein the inward-facing surface faces inwards with respect to the plane
and comprises the sloping surface section. Here, inner and outer refer to the distance
to the plane in which the planar substrate lies, in use.
[0019] The above description has been limited to a device suitable for treatment of one
major surface of the planar substrate. Embodiments for treating both major surfaces
will comprise the same features again, but in mirror image with respect to the plane.
[0020] The device is particularly suited to substrates of quadrilateral shape, seen looking
onto the plane, but embodiments adapted to other shapes are possible. The upper edge
need not therefore be straight. The series of projections need not be arranged in
a straight line.
[0021] Seen looking onto the plane, an edge of the inner flow guidance part proximal the
series of projections and extending at least predominantly in the lateral direction
is located between the series of the projections and the wettable surface section.
Seen looking onto the plane with the support structure held with the particular orientation,
the edge of the inner flow guidance part referred to is the lower edge. The edge results
from a projection onto the plane and thus corresponds to the underside of the inner
flow guidance part, the lowest part of the outer bounds of the inner flow guidance
part. The direction transverse to the lateral direction and towards the series of
projections is parallel to the plane. In the oriented condition this corresponds to
the vertically downward direction to within a few degrees. The sloping surface section
and the major surface of the substrate thus converge in downwards direction.
[0022] In an embodiment of the device, the outer flow guidance part is one of comprised
in the at least one clamping devices and mounted to a respective arm of at least one
of the at least one clamping devices.
[0023] The outer flow guidance part is thus comprised in one or several of the at least
one clamping devices, mounted to an arm of one of the clamping devices or the respective
arms of several of the clamping devices, or both. In each case, the number of component
parts of the device for holding the planar substrate is kept relatively low. Moreover,
in embodiments, the outer flow guidance part may be arranged to move with the arm
or another part of the clamping device to which the outer flow guidance part is mounted
or in which the outer flow guidance parts is comprised. The outer flow guidance part
is thus automatically moved out of the way of the substrate when the clamping device
or devices is or are opened to release or receive the substrate. The outer flow guidance
part is moved closer when the substrate is clamped. In any embodiment, the outer flow
guidance part may be arranged in fixed position and orientation relative to the part
of the at least one clamping devices to which the outer flow guidance part is mounted
or in which the outer flow guidance part is comprised, or the outer flow guidance
part may be movable, e.g. pivotable.
[0024] In an embodiment of the device, the series of projections project from at least one
of the inward-facing surface of the outer flow guidance part and an inward facing
surface of a part fixed to the outer flow guidance part.
[0025] In this embodiment, there are relatively few parts that interfere with the flow of
liquid from the outer flow guidance part onto the edge or edge region of the substrate.
Basically, the processing liquid need only flow around the projections.
[0026] In an embodiment of the device, the inward-facing surface of the outer flow guidance
part comprises a further section on an opposite side of the sloping section to a side
proximal to the series of projections, and the further section of the inward-facing
surface is at a smaller angle to the plane than the sloping section of the inward-facing
surface.
[0027] The further section confines processing liquid to the space between the inner flow
guidance part and the outer flow guidance part. This is the case even if there is
a certain amount of spray from liquid impinging on the sloping section of the inward-facing
surface of the outer flow guidance part. It remains the case that the wettable surface
section of the outward-facing surface of the inner flow guidance part is wettable
by the stream of liquid directed onto this wettable section. That is to say that the
further section is not so high as to obscure the wettable surface section.
[0028] In an example of this embodiment, the further section faces at least a section of
the outward-facing surface of the inner flow guidance part located between the plane
and the further section.
[0029] Seen looking onto the plane, at right angles, at least a section of the outward-facing
surface of the inner flow guidance part is located between the plane and the further
section. The stream of liquid will flow onto the wettable surface section from above,
e.g. on the downward section of a parabolic trajectory. This allows the stream of
liquid to enter the space between the further section and the outward-facing surface
of the inner flow guidance part. Droplets due to impact onto the wettable surface
section are caught by the further section of the inward-facing surface of the outer
flow guidance part. In this embodiment, it is ensured that the stream of liquid imping
on the inner flow guidance part flows further onto the outer flow guidance part.
[0030] In an embodiment of the device, the outward-facing surface of the inner flow guidance
part comprises a sloping section sloping away from the plane in a direction transverse
to the lateral direction and towards the series of projections.
[0031] The sloping section of the outward-facing surface slopes away from the plane in a
direction transverse to the lateral direction, parallel to the plane and towards the
series of projections. In the state in which the support structure is held in the
apparatus in the oriented condition dictated by the part for engaging a support, the
direction transverse to the lateral direction parallel to the plane and towards the
series of projections will correspond to within a few degrees to the vertically downward
direction. Thus, the sloping section slopes outwards in the vertically downward direction.
Liquid flowing down the wettable surface section as a film flow, in use, will be re-directed
somewhat away from the plane. The flow will thus be directed onto the inward-facing
surface of the outer flow guidance part at an angle to the vertical. In embodiments,
this flow may continue as a film flow down the inward-facing surface of the outer
flow guidance part. It is in any case avoided that the liquid forms a curtain in front
of the major surface of the substrate. Instead, the liquid is first directed away
from the plane by the inner flow guidance part, then back towards the plane at a position
at or slightly above the upper edge of the substrate.
[0032] In an example of this embodiment in which also the inward-facing surface of the outer
flow guidance part comprises a further section on an opposite side of the sloping
section to a side proximal to the series of projections, the further section of the
inward-facing surface is at a smaller angle to the plane than the sloping section
of the inward-facing surface, and the further section faces at least a section of
the outward-facing surface of the inner flow guidance part located between the plane
and the further section, at least a sub-section proximal to the series of projections
of the sloping section of the outward-facing surface of the inner flow guidance part
is located between the plane and the further section of the inward-facing surface
of the outer flow guidance part.
[0033] Seen looking onto the plane, the sub-section of the sloping section of the outward-facing
surface of the inner flow guidance part is located between the plane and the further
section of the inward-facing surface of the outer flow guidance part. This ensures
that the flow from the outward-facing surface of the inner flow guidance part reaches
(only) the inward-facing surface of the outer flow guidance part.
[0034] In an example of this embodiment, the sub-section extends to the edge of the inner
flow guidance part.
[0035] Here the edge is that resulting from a projection of the inner flow guidance part
onto the plane, i.e. the sub-section extends to the edge of the inner flow guidance
part, seen looking onto the plane. This edge is the lower boundary of the inner flow
guidance part.
[0036] In an embodiment of the device, the outward-facing surface section of the inner flow
guidance part comprises a further section on an opposite side of the wettable surface
section to a side proximal to the series of projections.
[0037] Here, the opposite side is the opposite side when the inner flow guidance part is
projected onto the plane, i.e. the opposite side seen looking onto the plane. In the
state in which the support structure is held in the apparatus in the oriented condition
dictated by the part for engaging a support, the side proximal to the series of projections
will the lower side and the side on which the further section is provided will the
upper side. Thus, the further surface section of the inner flow guidance part will
be above the wettable surface section. The wettable surface section and the further
surface section may be at different angles to the plane (but oriented parallel to
the transverse direction). In particular, the further surface direction may be at
a larger angle, so as to face partly downwards in the state in which the support structure
is held in the apparatus in the oriented condition dictated by the part for engaging
a support. Thus, some liquid directed onto the wettable surface section may flow or
splash upwards, but will flow down the further surface section. It follows that the
further surface section may be wettable as well, but the stream of liquid will not
impinge directly onto the further surface section, in use. In the state in which the
support structure is held in the apparatus in the oriented condition dictated by the
part for engaging a support, the wettable surface section may be vertically oriented
to within a few degrees, since there is no danger of liquid flowing upwards and over
an upper edge of the inner flow guidance part.
[0038] In an embodiment of the device, the inner flow guidance part is mounted in fixed
position relative to the support structure.
[0039] It follows that the position and orientation of the wettable surface section of the
outward-facing surface of the inner flow guidance part are determined only by the
part or parts for engaging the support in a cell of the apparatus for non-immersive
wet-chemical treatment of the substrate. Thus, the angle at which the stream of liquid
impinges on the wettable surface section is determined with a relatively high degree
of certainty.
[0040] On the other hand, if mounting of the substrate is to be facilitated, the inner flow
guidance part may be movably, e.g. pivotably mounted to the support structure, e.g.
by means of at least one pivotably mounted arm of at least one of the at least one
clamping devices.
[0041] In an embodiment of the device, the outer flow guidance part is pivotably mounted
at opposite lateral edges of the outer flow guidance part for pivotable movement about
an axis extending at least predominantly in the lateral direction.
[0042] It is thereby possible to change the angle of the sloping section of the inward-facing
surface of the outer flow guidance part. The pivotable mounting may be to the support
structure or to one or more parts of the at least one clamping devices, e.g. parts
movable with respect to the support structure.
[0043] In an example of this embodiment, the outer flow guidance part is pivotable to bring
the inward-facing surface into contact with a further device part along at least a
line of contact extending in the lateral direction.
[0044] Thus, pivoting the outer flow guidance part can block the flow of liquid downwards
onto the substrate (in the state in which the support structure is held in the apparatus
in the oriented condition dictated by the at least one part for engaging a support).
This allows a subsequent processing step to commence sooner. It is in particular possible
to interrupt the flow of processing liquid (electrolyte, etching solution etc.) onto
the substrate and commence rinsing, e.g. with water, almost immediately. The contact
with a further device part along at least a line of contact will generally be contact
over a surface, e.g. an elongated surface section extending longitudinally in the
transverse direction. This interrupts downwards flow, but processing liquid may still
flow away in the lateral direction(s) after the inward-facing surface has been brought
into contact with a further device part. The further device part may be the inner
flow guidance part or a further outer flow guidance part, for example, as will be
explained.
[0045] In an embodiment of the device, the at least one clamping devices comprise at least
a second laterally progressing series of projections for engaging a second major surface
of a substrate located in the plane proximal an upper edge of the substrate, the at
least one inner flow guidance parts comprise an inner flow guidance part having a
second outward-facing surface facing outwards with respect to the plane and comprising
a wettable surface section wettable by a stream of liquid directed onto the wettable
surface section, the outward-facing surfaces are located on opposite sides of the
plane, the at least one outer flow guidance parts comprise at least a second outer
flow guidance part having an inward-facing surface, the inward-facing surface faces
inwards with respect to the plane and comprises a sloping surface section, the inward-facing
surface of the second outer flow guidance part is spaced apart from the second outward-facing
surface to enable liquid directed onto the wettable surface section of the second
outward-facing surface to flow onto at least the sloping section of the inward-facing
surface of the second outer flow guidance part, and the sloping section of the inward-facing
surface of the second outer flow guidance part slopes towards the plane in a direction
transverse to the lateral direction and towards the second series of projections.
[0046] There is thus a combination of parts forming essentially a mirror image of the inner
flow guidance part and outer flow guidance part for wet-chemical treatment of a major
surface of the substrate, the mirror image parts being provided for wet-chemical treatment
of the opposite major surface of the substrate. In use, a second stream of liquid
will be directed onto the wettable surface section of the second outward-facing surface.
It is noted that the device may comprise one inner flow guidance part presenting both
outward-facing surfaces (facing outwards in opposite respective directions). Alternatively,
there may be separate first and second inner flow guidance parts.
[0047] In an example of any embodiment in which the outer flow guidance part is pivotably
mounted at opposite lateral edges of the outer flow guidance part for pivotable movement
about an axis extending at least predominantly in the lateral direction, the outer
flow guidance part is pivotable to bring the inward-facing surface into contact with
a further device part along at least a line of contact extending in the lateral direction,
the at least one clamping devices comprise at least a second laterally progressing
series of projections for engaging a second major surface of a substrate located in
the plane proximal an upper edge of the substrate, the at least one inner flow guidance
parts comprise an inner flow guidance part having a second outward-facing surface
facing outwards with respect to the plane and comprising a wettable surface section
wettable by a stream of liquid directed onto the wettable surface section, the outward-facing
surfaces are located on opposite sides of the plane, wherein the at least one outer
flow guidance parts comprise at least a second outer flow guidance part having an
inward-facing surface, the inward-facing surface faces inwards with respect to the
plane and comprises a sloping surface section, the inward-facing surface of the second
outer flow guidance part is spaced apart from the second outward-facing surface to
enable liquid directed onto the wettable surface section of the second outward-facing
surface to flow onto at least the sloping section of the inward-facing surface of
the second outer flow guidance part, and the sloping section of the inward-facing
surface of the second outer flow guidance part slopes towards the plane in a direction
transverse to the lateral direction and towards the second series of projections,
the further device part is the second outer flow guidance part.
[0048] Thus, the outer flow guidance part and second outer flow guidance part are pivotable
into contact with each other along at least a line of contact.
[0049] In an embodiment of the device, each series of projections is arranged in a respective
laterally extending array, e.g. aligned in a laterally extending row.
[0050] This ensures that the projections in the series all engage the major surface of the
substrate close to the upper edge. A laterally extending array may, for example, form
a zig-zag pattern extending in lateral direction. Other patterns are conceivable.
Alignment in a laterally extending row means that the projections engage the major
surface at approximately the same distance from a straight upper edge, depending on
how accurately the substrate is positioned with respect to the device.
[0051] In an embodiment of the device, the support structure comprises at least two parts
located, seen looking onto the plane, on opposite sides of a space for receiving the
substrate, the device comprises at least one further clamping device for engaging
the major surface of the substrate proximal an opposite edge of the substrate to the
upper edge, and at least one of the further clamping devices and a part supporting
the further clamping devices is connected to the two parts at ends of the two parts
distal to the series of projecting parts for engaging the major surface proximal the
upper edge of the substrate.
[0052] Thus, a relatively flexible substrate can be clamped at the upper edge and at the
lower edge (upper and lower being with reference to the state in which the support
structure is held in the apparatus in the oriented condition dictated by the at least
one part for engaging a support). Projected onto the plane, the two parts of the support
structure are located on either side, the left and right sides, of the substrate.
They are not necessarily located in the plane and there need not be exactly one part,
e.g. one elongated member, on either side of the space for receiving the substrate.
In one example, the further clamping devices interconnect the distal ends of the two
parts or are mounted to at least one part interconnecting the distal ends. In that
case, the space for receiving the substrate is framed. In another example, there is
no such frame, the further clamping devices engaging the substrate in corner regions,
in use.
[0053] In an example of any embodiment in which the support structure comprises at least
two parts located, seen looking onto the plane, on opposite sides of a space for receiving
the substrate, the device comprises at least one further clamping device for engaging
the major surface of the substrate proximal an opposite edge of the substrate to the
upper edge, and at least one of the further clamping devices and a part supporting
the further clamping devices is connected to the two parts at ends of the two parts
distal to the series of projecting parts for engaging the major surface proximal the
upper edge of the substrate, the at least one further clamping devices comprise a
series of projections for engaging the major surface of the substrate proximal an
opposite edge of the substrate to the upper edge.
[0054] Thus, liquid flowing down the major surface of the substrate, in use, will flow through
the at least one further clamping devices, more particularly in between the series
of projections for engaging the major surface of the substrate proximal an opposite
edge of the substrate to the upper edge. A relatively small basin can be provided
to collect the processing liquid.
[0055] According to another aspect, the system according to the invention for transporting
a planar substrate through an apparatus for non-immersive wet-chemical treatment of
the substrate comprises a conveyor comprising at least one movable support and at
least one device according to the invention for engaging at least one of the at least
one movable supports.
[0056] The conveyor may comprise an overhead conveyor. The conveyor may comprise a chain
or belt conveyor or a transporter guided on a track. In each case, the movable support
is provided with one or more parts for engaging the at least one co-operating part
of the support. When engaged, the device(s) according to the invention is or are held
in the intended orientation, with the upper edge of the substrate at the top and the
major surface oriented vertically to within a few degrees, e.g. at most 10° or even
at most 5°.
[0057] According to a third aspect, the apparatus for non-immersive wet-chemical treatment
of a planar substrate comprises at least one device according to the invention, at
least one treatment station and at least one support for engaging the support structure
of the device, wherein the apparatus includes a system for directing a stream of liquid
onto the wettable surface section of the outward-facing surface of the inner flow
guidance part.
[0058] Again, when engaged, the device(s) according to the invention is or are held in the
intended orientation, with the upper edge of the substrate at the top and the major
surface oriented vertically to within a few degrees, e.g. at most 10° or even at most
5°. The at least one support of the apparatus may be movable, e.g. comprised in a
conveying system, or stationary. In embodiments in which both major surfaces of the
substrate are treated simultaneously, the system for directing a stream of liquid
onto the wettable surface section of the outward-facing surface of the inner flow
guidance part will be arranged to direct a second stream of liquid onto the wettable
surface section of a second outward-facing surface of either the inner flow guidance
part or a second inner flow guidance part. The system generates a free-flowing stream
of liquid onto the wettable surface section of the outward-facing surface of the inner
flow guidance part. There is no guidance, and thus contact or even a risk of contact,
between the system for directing the stream of liquid onto the wettable surface section
on the one hand and the device for holding the substrate on the other can be avoided.
[0059] In an embodiment of the apparatus, the system for directing a stream of liquid onto
the wettable surface section of the outward-facing surface of the inner flow guidance
part is configured to direct a downwardly-directed stream of liquid onto the wettable
surface section.
[0060] This embodiment allows a film flow over the outward-facing surface of the inner flow
guidance part to be obtained. The stream of liquid impinges on the wettable surface
section of the outward-facing surface of the inner flow guidance part at an acute
angle. If the path across the surface is long enough, the flow will be at least equalised,
generally laminar and continue with relatively little turbulence until reaching the
major surface of the substrate. This contributes to achieving uniformity of surface
treatment.
[0061] In an embodiment of the apparatus, the system for directing a stream of liquid onto
the wettable surface section of the outward-facing surface of the inner flow guidance
part comprises:
at least one flooding device,
wherein each flooding device comprises a vessel for holding liquid,
wherein the vessel is provided with at least one discharge passage through a side
wall of the vessel, each discharge passage defining a respective inflow aperture open
to an interior of the vessel,
wherein the flooding device is provided with at least one orifice in an exterior of
the flooding device for delivering liquid passing through at least one of the discharge
passages as the stream; and
a liquid supply system for supplying liquid to the vessel interior,
wherein the system for directing a stream of liquid onto the wettable surface section
of the outward-facing surface of the inner flow guidance part is configured to maintain
a level of a free surface of liquid in the vessel interior of each flooding device
above the at least one discharge passage inflow apertures.
[0062] The flooding device comprises a vessel for holding the processing liquid. In use,
the liquid is present in the vessel interior, which is generally bounded by at least
a bottom wall surface and a side wall surface. Thus, it is possible to determine a
level, namely with respect to the bottom surface bounding the vessel interior. The
vessel may be covered or closed at the top. The vessel interior may be vented. The
vessel is provided with at least one discharge passage, e.g. only one discharge passage,
through a side wall of the vessel. This is the side wall on the side proximal to the
substrate, in use. The discharge passage or passages may be a simple aperture or defined
by a conduit extending through the side wall, for example. The or each discharge passage
defines a respective inflow aperture open to the interior of the vessel, through which
liquid can flow into the discharge passage from the vessel interior, in use.
[0063] The flooding device is provided with at least one orifice in an exterior of the device.
The orifice may be defined by the discharge passage where the discharge passage terminates
at an opposite end to the inflow aperture. In other embodiments, the discharge passage
merely communicates with the orifice, e.g. via intermediate flow-conducting parts.
The stream is free-flowing from the point where the stream leaves the orifice.
[0064] The system is configured to maintain a level of a free surface of liquid in the vessel
interior of each flooding device above the at least one discharge passage inflow apertures.
The pressure with which the liquid flows through the discharge passage or passages
and then the orifice is thus the hydrostatic pressure, because there is a free liquid
surface in the vessel interior, below a highest level of the vessel interior and in
particular any surface forming an upper bound to the vessel interior. There is no
back pressure, there would be in a spray bar for generating a stream of liquid. The
pressure with which the liquid is supplied to the flooding device, in particular whether
this pressure varies, is immaterial. The stream of liquid is driven only by gravity.
The stream of liquid emerges from the orifice as a jet with a substantially constant
velocity, determined only be the level of the (free surface of the) liquid in the
vessel interior (neglecting viscosity and streamline contraction), in accordance with
Toricelli's law. The direction in which the orifice points is immaterial, as is the
density of the liquid.
[0065] The stream emerges from the orifice as a jet moving along a parabolic trajectory.
Thus, the stream of liquid is downwardly-directed when impinging on the wettable surface
section of the outward-facing surface of the inner flow guidance part.
[0066] In an example of this embodiment, at least one of the at least one flooding devices
is provided with at least one overflow for conducting liquid out of the vessel interior,
and the discharge passage is provided at a level between the overflow and a bottom
surface bounding the vessel interior.
[0067] By supplying liquid at a sufficient rate, the level of the overflow(s) determine(s)
the hydrostatic pressure and thus the velocity of the stream of liquid emerging from
the orifice. As a result, the shape of the trajectory of the free-flowing stream is
also determined.
[0068] In a particular example of any embodiment in which at least one of the at least one
flooding devices is provided with at least one overflow for conducting liquid out
of the vessel interior, and the discharge passage is provided at a level between the
overflow and a bottom surface bounding the vessel interior, the vessel interior has
an elongated shape, seen from above, and overflows are provided on sides of the vessel
interior at opposite longitudinal ends.
[0069] There is thus relative uniformity of pressure and concentration in longitudinal direction.
Any gradients in longitudinal direction are only over half the length of the vessel
interior.
[0070] In a particular example of any embodiment of the apparatus in which the system for
directing a stream of liquid onto the wettable surface section of the outward-facing
surface of the inner flow guidance part comprises: at least one flooding device, wherein
each flooding device comprises a vessel for holding liquid, wherein the vessel is
provided with at least one discharge passage through a side wall of the vessel, each
discharge passage defining a respective inflow aperture open to an interior of the
vessel, wherein the flooding device is provided with at least one orifice in an exterior
of the flooding device for delivering liquid passing through at least one of the discharge
passages as the stream; and a liquid supply system for supplying liquid to the vessel
interior,
wherein the system for directing a stream of liquid onto the wettable surface section
of the outward-facing surface of the inner flow guidance part is configured to maintain
a level of a free surface of liquid in the vessel interior of each flooding device
above the at least one discharge passage inflow apertures, the orifice is formed by
a slit.
[0071] This embodiment is suitable for providing a sheet-shaped free-flowing stream of liquid.
The sheet extends in the lateral direction, as does the wettable surface section of
the outward-facing surface of the inner flow guidance part. It can therefore suffice
to provide one stream of liquid, instead of an array of streams. This improves the
achievable uniformity of treatment over the major surface of the substrate.
[0072] In an example of this embodiment, the slit has a height, a width and a depth, seen
from an outside of the flooding device, and the width decreases with increasing depth
from the orifice in the direction of the vessel interior.
[0073] This has the effect of limiting contraction of the stream of liquid leaving the orifice.
[0074] In an example of any embodiment of the apparatus in which the system for directing
a stream of liquid onto the wettable surface section of the outward-facing surface
of the inner flow guidance part comprises: at least one flooding device, wherein each
flooding device comprises a vessel for holding liquid, wherein the vessel is provided
with at least one discharge passage through a side wall of the vessel, each discharge
passage defining a respective inflow aperture open to an interior of the vessel, wherein
the flooding device is provided with at least one orifice in an exterior of the flooding
device for delivering liquid passing through at least one of the discharge passages
as the stream; and a liquid supply system for supplying liquid to the vessel interior,
wherein the system for directing a stream of liquid onto the wettable surface section
of the outward-facing surface of the inner flow guidance part is configured to maintain
a level of a free surface of liquid in the vessel interior of each flooding device
above the at least one discharge passage inflow apertures, and the orifice is formed
by a slit, the slit has a uniform height and a depth, seen from an outside of the
flooding device, and a ratio of depth to height is between 8 and 12, e.g. between
9 and 11.
[0075] It has been found that a ratio in this range, e.g. about 10, allows one to obtain
a free-flowing stream of liquid with relatively little turbulence.
[0076] In an example of any embodiment in which the system for directing a stream of liquid
onto the wettable surface section of the outward-facing surface of the inner flow
guidance part comprises: at least one flooding device, wherein each flooding device
comprises a vessel for holding liquid, wherein the vessel is provided with at least
one discharge passage through a side wall of the vessel, each discharge passage defining
a respective inflow aperture open to an interior of the vessel, wherein the flooding
device is provided with at least one orifice in an exterior of the flooding device
for delivering liquid passing through at least one of the discharge passages as the
stream; and a liquid supply system for supplying liquid to the vessel interior, wherein
the system for directing a stream of liquid onto the wettable surface section of the
outward-facing surface of the inner flow guidance part is configured to maintain a
level of a free surface of liquid in the vessel interior of each flooding device above
the at least one discharge passage inflow apertures, and the orifice is formed by
a slit, the flooding device comprises at least a first masking part, distinct from
and mounted to an exterior of a part of the flooding device at least partly bounding
the vessel interior, and the slit is defined between the first masking part and one
of a second masking part mounted to the exterior of the part of the flooding device
at least partly bounding the vessel interior and a projecting part of the part of
the flooding device at least partly bounding the vessel interior.
[0077] This embodiment is relatively easy to manufacture with the slit height, and thus
the orifice size, contained within a relatively tight tolerance range. For example,
manufacturing can comprise placing a gauge between the first masking part and the
second masking part or projecting part of the flooding device. The first masking part
is then fixed in position, e.g. by means of fasteners such as screws. Thereupon the
gauge is withdrawn from the slit formed in this way. The part of the flooding device
at least partly bounding the vessel interior may be a relatively large part, e.g.
made in one piece. This part may be obtainable by moulding and/or machining, but without
requiring dimensions contained within the same tight tolerance range as the slit height.
In one example, the part of the flooding device at least partly bounding the vessel
interior bound the vessel interior on a side proximal the substrate holding device,
in use. The discharge passage or passages extend(s) through a side wall formed by
this part of the flooding device. The first masking part and, if present, the second
masking part, are mounted externally to this side wall. In an alternative embodiment,
the slit forms the discharge passage and the first, and optionally the second, masking
part form(s) the side wall and thus bound(s) the vessel interior.
[0078] According to another aspect, the method according to the invention of non-immersive
wet-chemical treatment of a planar substrate, comprises:
mounting the substrate to a device according to the invention, and
directing a stream of liquid onto the wettable surface section of the outward-facing
surface of the inner flow guidance part.
[0079] The method may in particular comprise directing a free-flowing stream of liquid onto
the wettable surface section, i.e. an unguided stream of liquid. The method allows
the major surface of the substrate to be treated up to at least close to the upper
edge. There is still a sufficient distance between the substrate holding device and
substrate on the one hand and the device for providing the stream of liquid on the
other for the risk of collision to be relatively small.
[0080] In an embodiment of the method, a downwardly-directed stream of liquid is directed
onto the wettable surface section of the outward-facing surface of the inner flow
guidance part.
[0081] In an embodiment of the method, the treatment is carried out in an apparatus according
to the invention.
Brief Description of Drawings
[0082] The invention will be explained in further detail with reference to the accompanying
drawings, in which:
- Fig. 1
- is a first perspective view of a substrate holding device with the substrate mounted
therein;
- Fig. 2
- is a second perspective view of the substrate holding device, but without the substrate;
- Fig. 3
- is a plan view of the substrate holding device with the substrate mounted therein;
- Fig. 4
- is a detailed perspective view onto part of an outer flow guidance part comprised
in the substrate holding device;
- Fig. 5
- is a further perspective view of the substrate holding device, without the substrate
and with a lower clamping device omitted;
- Fig. 6
- is a detailed perspective view of an upper part of the substrate holding device;
- Fig. 7
- is a further detailed perspective view of the upper part of the substrate holding
device;
- Fig. 8
- is a cross-sectional view of inner and outer flow guidance parts comprised in the
upper part of the substrate holding device;
- Fig. 9
- is detailed perspective view of one end of the upper part of the substrate holding
device;
- Fig. 10
- is a further detailed perspective view from another angle of the part shown in Fig.
9;
- Fig. 11
- is a detailed perspective view of the lower clamping device of the substrate holding
device;
- Fig. 12
- is a perspective view of a flooding device for use with the substrate holding device
in an apparatus for non-immersive wet-chemical treatment of the substrate;
- Fig. 13
- is a top view of a lower masking part comprised in the flooding device of Fig. 12;
- Fig. 14
- is a perspective view of the lower masking part shown in Fig. 13;
- Fig. 15
- is a rear view of an upper masking part comprised in the flooding device of Fig. 12;
- Fig. 16
- is a plan view into the flooding device of Fig. 12 with the lower and upper masking
parts omitted;
- Fig. 17
- is a perspective view onto the same parts of the flooding device as are shown in Fig.
16; and
- Fig. 18
- is a detailed cross-sectional view through parts of the upper and lower masking parts
when mounted in the flooding device.
Description of Embodiments
[0083] A substrate holding device 1 is configured for holding a planar substrate 2 in an
apparatus for non-immersive treatment wet-chemical treatment of the substrate 2.
[0084] In the illustrated embodiment, the substrate 2 is quadrilateral, e.g. square. In
other embodiments, the substrate may have a different polygonal outline, or even a
circular or elliptical outline. The substrate 2 may be rigid so as to maintain the
planar shape. Alternatively, the substrate 2 may be flexible, e.g. a foil, when not
mounted in the substrate holding device 1. The apparatus is in particular suitable
for such substrates as printed circuit boards, semiconductor dies or integrated circuit
substrates, and the like.
[0085] Instead of being immersed in a bath of processing liquid, the substrate 2 is wetted
on at least one side by processing liquid that flows across a major surface of the
substrate 2 on that side in the form of a relatively thin film of liquid. This reduces
the amount of processing liquid that is needed, providing environmental and economic
benefits. The treatment may comprise rinsing, de-smearing, etching, swelling, reduction
or plating, including electrodeless plating, for example. Indeed, the apparatus may
comprise multiple treatment stations, each configured in the manner to be described
in more detail, but with the processing liquid differing between at least two of the
stations.
[0086] It is useful to define a reference co-ordinate system (Fig. 1) with respect to a
plane 3 (Fig. 8) in which the substrate 2 lies, when mounted in the substrate holding
device. The description will take the viewpoint of an observer looking onto the plane
3 in a direction y normal to the plane 3.
[0087] The substrate holding device 1 comprises a support structure comprising a frame 4.
The frame 4 illustrated is made in one piece. In other embodiments, the frame 4 may
comprise multiple interconnected members instead. In the illustrated embodiment, the
frame 4 is provided with two arms 5a,b extending in opposite lateral directions -x,x.
One arm 5a is provided with a claw 6 for engaging a support (not shown). The other
arm 5b can be inserted into a support or rest on a support. Engagement between the
arms 5a,b and the support or supports determines the orientation of the substrate
holding device 1, so that the substrate 2 lies in the xz-plane 3. The substrate holding
device 1 of the drawings is thus configured to be suspended in a station of the apparatus
for wet-chemical processing of the substrate 2. In other embodiments, the substrate
holding device 1 may additionally or alternatively be supported, e.g. by wheels, travellers
or other devices mounted to the bottom of the frame 4.
[0088] The frame 4 frames a space 7 (Fig. 5) for receiving the substrate 2, and thus the
substrate 2 when in place. This space 7 corresponds to a section of the plane 3. The
frame 4 comprises lateral frame parts 8a,b on either side of the space 7. The frame
4 further comprises a lower interconnecting frame part 9 interconnecting the lower
ends of the lateral frame parts 8a,b. In an alternative embodiment, the lower interconnecting
frame part 9 may be dispensed with.
[0089] In the illustrated embodiment, the substrate holding device 1 comprises an upper
clamping device 10 and a lower clamping device 11. Each of the clamping devices 10,11
comprises two respective series of projections 12a-s,13a-s, 14a-c,15a-c for engaging
opposite major surfaces of the substrate 2. In the illustrated embodiments, the projections
12a-s,13a-s,14a-c,15a-c are pin-shaped. An, in this case circular, pin-head engages
the surface of the substrate 2 in the closed condition of the clamping device 10,11
concerned.
[0090] In the illustrated embodiment, each series of projections 12a-s,13a-s,14a-c, 15a-c
consists of a respective row of aligned projections 12a-s,13a-s,14a-c, 15a-c extending
in the lateral direction x. The projections 12a-s,13a-s of the upper clamping device
10 engage the surfaces of the substrate 2 close to an upper edge of the substrate
2. The projections 14a-c,15a-c of the lower clamping device 11 engage the surfaces
of the substrate 2 close to a lower edge of the substrate 2. In other embodiments,
there may be further clamping devices for engaging the surfaces of the substrate 2
along the lateral edges of the substrate 2. In the illustrated embodiment, this is
not required.
[0091] The number of projections 12a-s,13a-s for engaging the surfaces of the substrate
2 along the upper edge is higher than the number of projections 14a-c,15a-c for engaging
the surfaces of the substrate 2 along the lower edge. In the illustrated embodiment,
there are two rows of nineteen projections 12a-s,13a-s in the upper clamping device
10 and two rows of three projections 14a-c,15a-c in the lower clamping device 11.
[0092] The upper clamping device 10 is biased into a closed configuration in which the projections
12a-s,13a-s comprised therein engage the surfaces of the substrate 2. In the illustrated
embodiment, the biasing means comprise a pair of springs 16a,b.
[0093] Similarly, the lower clamping device 11 is biased into a closed configuration in
which the projections 14a-c,15a-c engage the surfaces of the substrate 2. Here, the
biasing means comprise two pairs of springs 17a-d. Each pair of springs 17a-d interconnects
a pair of pivoting arms 18a-d mounted to ends of the lateral frame parts 8a,b. A movable
interconnecting member 19a,b is provided on either side of the plane 3 (in front of
the plane 3 and behind the plane 3, seen looking onto the plane 3 in the y-direction).
Each series of projections 14a-c,15a-c is mounted to a respective one of the movable
interconnecting members 19a,b. Further lower interconnecting members 20a,b are provided
closer to the pivot axis for reinforcement. The interconnecting members 19a,b,20a,b
have a round cross-section, in this example circular. They are not cylindrical, however,
but taper towards each longitudinal end (i.e. in the -x-direction and +x-direction).
[0094] In the illustrated embodiment, the substrate holding device 1 comprises first and
second inner flow guidance parts 21,22 and first and second outer flow guidance parts
23,24. The first inner flow guidance part 21 and the first outer flow guidance part
23 are provided on one side of the plane 3. The second inner flow guidance part 22
and the second outer flow guidance part 24 are provided on the other side of the plane
3.
[0095] The first inner flow guidance part 21 has a first outward-facing surface, facing
outwards with respect to the plane 3, predominantly in the -
y-direction. The second inner flow guidance part 22 has a second outward-facing surface,
facing outwards with respect to the plane 3, predominantly in the +
y-direction.
[0096] The first outward-facing surface comprises a wettable first surface section 25, an
sloping first inner surface section 26 and an further first inner surface section
27. The sloping first inner surface section 26 slopes outwards, away from the plane
3, in the downwards direction (the -z-direction). The further first inner surface
section 27 slopes outwards, away from the plane, in the upwards direction (the +
z-direction). The wettable first surface section 25 is arranged vertically to within
at most 10°, e.g. at most 5°, in the suspended condition of the substrate holding
device 1. In use, a downwardly-directed free-flowing sheet-shaped stream of liquid
is directed onto the wettable first surface section 25 and flows onto the sloping
first inner surface section 26. The further first inner surface section 27 catches
splashes and also prevents upwards flow of liquid across the outward-facing surface.
First inner flow guidance part fins 28a,b are oriented at right angles to the outward-facing
surface and confine the liquid to that surface. A lower edge 29 of the first inner
flow guidance part 21 is formed by the lower edge of the sloping first inner surface
section 26. This lower edge 29 is at a distance in the z-direction to both the upper
edge of the substrate 2, when present, and the projections 12a-s,13a-s of the upper
clamping device 10. The surface sections 25-27 forming the outward-facing surface
of the first inner flow guidance part 21 are defined by a single plate-shaped part,
bent at two locations to form folds extending in lateral direction x, which separate
adjacent ones of the surface sections 25-27.
[0097] The second outward-facing surface is essentially a mirror image of the first.
[0098] Thus, the second outward-facing surface comprises a wettable second surface section
30, a sloping second inner surface section 31 and a further second inner surface section
32. The sloping second inner surface section 31 slopes outwards, away from the plane
3, along the extent thereof in the downwards direction (the -z-direction). The further
second inner surface section 32 slopes outwards, away from the plane, along the extent
thereof in the upwards direction (the +
z-direction). The wettable second surface section 30 is arranged vertically to within
at most 10°, e.g. at most 5°, in the suspended condition of the substrate holding
device 1. In use, a downwardly-directed free-flowing sheet-shaped stream of liquid
is directed onto the wettable second surface section 30 and flows onto the sloping
second inner surface section 31. The further second inner surface section 32 catches
splashes and also prevents upwards flow of liquid across the outward-facing surface.
Second inner flow guidance part fins 33a,b are oriented at right angles to the outward-facing
surface and confine the liquid to that surface. A lower edge 34 of the second inner
flow guidance part 22 is formed by the lower edge of the sloping second inner surface
section 31. This lower edge 34 is at a distance in the z-direction to both the upper
edge of the substrate 2, when present, and the projections 12a-s,13a-s of the upper
clamping device 10. The surface sections 30-32 forming the outward-facing surface
of the second inner flow guidance part 22 are defined by a single plate-shaped part,
bent at two locations to form folds extending in lateral direction x, which separate
adjacent ones of the surface sections 30-32.
[0099] The first outer flow guidance part 23 is provided with a first inward-facing surface
facing towards the plane. The first inward-facing surface comprises a sloping first
outer surface section 35 and a further first outer surface section 36. The sloping
first outer surface section 35 slopes inwards, towards the plane 3 in the downwards
direction, the -z-direction. The further first outer surface section 36 is arranged
vertically to within at most 10°, e.g. at most 5°, in the suspended condition of the
substrate holding device 1. An upper edge 37 of the first outer flow guidance part
23 is formed by an upper edge of the further first outer surface section 36. A lower
edge 38 of the first outer flow guidance part 23 is formed by a lower edge of the
sloping first outer surface section 35. These edges 37,38 extend in lateral direction
(the x-direction). In the illustrated embodiment, the series of first upper projections
12a-s are provided on a first support part 39 fixed to the first outer flow guidance
part 23. In the illustrated embodiment, the first support part 39 is plate-shaped
and bent to define a fold extending in the lateral direction, the x-direction. A section
on one side of the fold is fixed to an outward-facing surface of the first outer flow
guidance part 23. A section on the other side of the fold depends from the first outer
flow guidance part 23. Thus, the series of first upper projections 12a-s are provided
at a lower level than the lower edge 38 of the sloping first outer surface section
35, which in this case is also the lower edge 38 of the first outer flow guidance
part 23. An inward-facing surface of the first support part 39 from which the first
upper projections 12a-s project is at a smaller angle to the plane 3 than the sloping
first outer surface section 35. In the illustrated embodiment, the inward-facing surface
of the first support part 39 from which the first upper projections 12a-s project
is parallel to the plane 3 to within at most 10°, e.g. at most 5°, at least when the
upper clamping device 10 is closed to engage the substrate 2. The first upper projections
12as project in a direction normal to the inward-facing surface of the first support
part 39.
[0100] The inward-facing surface of the first outer flow guidance part 23 is spaced apart
from the outward-facing surface of the first inner flow guidance part 21 in a direction
normal to the plane 3, the -
y-direction. Thus, liquid impinging onto the wettable first surface section 25 can
enter the space between the first outer flow guidance part 23 and the first inner
flow guidance part 21 and flow onto the sloping first outer surface section 35.
[0101] At least the further first outer surface section 36 faces the outward-facing surface
of the first inner flow guidance part 21 being located at the same level (in the z-direction).
In the illustrated embodiment, the further first outer surface section 36 faces and
is at the same level as a sub-section of the sloping first inner surface section 26.
Thus, this sub-section is located between the further first outer surface section
36 and the plane 3.
[0102] At least the lower edge 38 of the first outer flow guidance part 23 is provided at
a lower level than the lower edge 29 of the first inner flow guidance part 21. In
the illustrated embodiment, the lower edge 29 of the first inner flow guidance part
21 is provided between the further first outer surface section 36 and the plane 3.
[0103] Fins 40a,b are provided at opposite lateral ends of the first outer flow guidance
part 23. The first outer flow guidance part fins 40 a,b are plate-shaped and oriented
at right angles to the inward-facing surface of the first outer flow guidance part
23, projecting towards the plane 3. In the illustrated embodiment, the first outer
flow guidance part fins 40a,b are used to fix the first outer flow guidance part 23
to first pivot arms 41a,b. In this case, the first pivot arms 41a,b are made in one
piece with the first inner flow guidance part 21 and are also plate-shaped. The first
pivot arms 41a,b are pivotably mounted to the frame 4, in this case via first pivots
42a,b. The pivot axis extends in lateral direction, the
y-direction.
[0104] The second outer flow guidance part 24 is provided with a second inward-facing surface
facing towards the plane. The second inward-facing surface comprises a sloping second
outer surface section 43 and a further second outer surface section 44. The sloping
second outer surface section 43 slopes inwards, towards the plane 3 in the downwards
direction, the -z-direction. The further second outer surface section 44 is arranged
vertically to within at most 10°, e.g. at most 5°, in the suspended condition of the
substrate holding device 1. An upper edge 45 of the second outer flow guidance part
24 is formed by an upper edge of the further second outer surface section 44. A lower
edge 46 of the second outer flow guidance part 24 is formed by a lower edge of the
sloping second outer surface section 43. These edges 45,46 extend in lateral direction
(the x-direction). In the illustrated embodiment, the series of first upper projections
13a-s are provided on a second support part 47 fixed to the second outer flow guidance
part 24. In the illustrated embodiment, the second support part 47 is plate-shaped
and bent to define a fold extending in the lateral direction, the x-direction. A section
on one side of the fold is fixed to an outward-facing surface of the second outer
flow guidance part 24. A section on the other side of the fold depends from the second
outer flow guidance part 24. Thus, the series of first upper projections 13a-s are
provided at a lower level than the lower edge 46 of the sloping second outer surface
section 43, which in this case is also the lower edge 46 of the second outer flow
guidance part 24. An inward-facing surface of the second support part 47 from which
the second upper projections 13a-s project is at a smaller angle to the plane 3 than
the sloping second outer surface section 43. In the illustrated embodiment, the inward-facing
surface of the second support part 47 from which the second upper projections 13a-s
project is parallel to the plane 3 to within at most 10°, e.g. at most 5°. The second
upper projections 13a-s project in a direction normal to the inward-facing surface
of the second support part 47.
[0105] The inward-facing surface of the second outer flow guidance part 24 is spaced apart
from the outward-facing surface of the second inner flow guidance part 22 in a direction
normal to the plane 3, the +
y-direction. Thus, liquid impinging onto the wettable second surface section 30 can
enter the space between the second outer flow guidance part 24 and the second inner
flow guidance part 22 and flow onto the sloping second outer surface section 43.
[0106] At least the further second outer surface section 44 faces the outward-facing surface
of the second inner flow guidance part 22 being located at the same level (in the
z-direction). In the illustrated embodiment, the further second outer surface section
44 faces and is at the same level as a sub-section of the sloping second inner surface
section 31. Thus, this sub-section is located between the further second outer surface
section 44 and the plane 3.
[0107] At least the lower edge 46 of the second outer flow guidance part 24 is provided
at a lower level than the lower edge 34 of the second inner flow guidance part 22.
In the illustrated embodiment, the lower edge 34 of the second inner flow guidance
part 22 is provided between the further second outer surface section 44 and the plane
3.
[0108] Fins 48a,b are provided at opposite lateral ends of the second outer flow guidance
part 24. The second outer flow guidance part fins 48a,b are plate-shaped and oriented
at right angles to the inward-facing surface of the second outer flow guidance part
24, projecting towards the plane 3. In the illustrated embodiment, the second outer
flow guidance part fins 48a,b are used to fix the second outer flow guidance part
24 to mounting fins 49a,b. In this case, the mounting fins 49a,b are made in one piece
with the second inner flow guidance part 22 and are also plate-shaped. The mounting
fins 49a,b are fixed in position with respect to the frame 4. Thus, the second outer
flow guidance part 24 is also fixed in position with respect to the frame 4.
[0109] In an alternative embodiment, the mounting fins 49a,b may be pivotable like the first
pivot arms 41a,b.
[0110] In yet another alternative embodiment, the first and second support parts 39,47 are
not fixed to the first and second outer flow guidance parts 23,24. Instead, they are
fixed to the first pivot arms 41a, and mounting fins 49a,b at longitudinal ends of
the first and second support parts 39,47. In such an embodiment, it is possible for
at least one of the first and second outer flow guidance parts 23,24 to be pivotably
mounted to the first pivot arms 41a, and mounting fins 49a,b for pivotable movement
about an axis extending at least predominantly in the lateral direction (the x-direction).
This in turn allows the inward-facing surfaces of the first and second outer flow
guidance parts 23,24 to be pivoted into contact with each other along at least a line
of contact extending at least predominantly in the lateral direction (the x-direction).
An actuator may be provided to effect the pivoting movement. In this way, it is possible
to interrupt the downward flow of liquid onto the substrate 2 whilst the substrate
2 is still mounted in the substrate holding device 1.
[0111] The apparatus for non-immersive wet-chemical treatment of the substrate 2, comprises
at least one substrate holding device 1 at least one treatment station and at least
one support for engaging the frame 4. The support or supports may be comprised in
a conveying system for transporting the substrate holding device 1 holding the substrate
2 through the at least one treatment station. The apparatus further includes a system
for directing a first stream of liquid onto the wettable first surface section 25
of the outward-facing surface of the first inner flow guidance part 21 and a second
stream of liquid onto the wettable second surface section 30. The streams are unguided,
free-flowing streams. The streams are downwardly directed on reaching the wettable
surface sections 25,30.
[0112] A suitable flooding device 50 for producing one of these streams is disclosed here.
The other stream of liquid can be generated with a device of the same construction
as the flooding device 50. An alternative suitable flooding device is disclosed in
European patent application No. 22192694.2 of 29 August 2022.
[0113] The flooding device 50 comprises a body 51 forming part of a vessel for holding liquid.
In the illustrated embodiment, the body 51 is made in one piece, albeit surface treatment,
including coating and anodising, are possible. The body 51 may be moulded or machined
and made of metal or polymer material, including polymer composite material. In a
particular embodiment, the body 51 is obtainable by both moulding and machining.
[0114] A cavity 52 is formed in the body 51. The cavity 52 at least partly defines a vessel
interior 53 and two overflow spaces 54,55. More particularly, the body 51 defines
surfaces bounding the vessel interior 53 and overflow spaces 54,55 on five sides.
These are all sides with the exception of the side on which an orifice 62 for delivering
liquid as a stream of liquid is provided. On that side, the cavity 52 is closed by
an upper masking part 56 and a lower masking part 57 mounted to an exterior of the
body 51.
[0115] The upper masking part 56 and the lower masking part 57 thus form a side wall of
the vessel.
[0116] The upper masking part 56 and the lower masking part 57 are mounted against a flat
exterior surface 58 of the body 51, e.g. by means of screws or other fasteners. In
the illustrated embodiment, a groove 59 for seating one or more sealing elements (not
shown) is formed, e.g. machined, in the exterior surface 58.
[0117] A discharge passage is provided through the side wall of the vessel formed by the
upper masking part 56 and the lower masking part 57. The discharge passage is defined
between the upper masking part 56 and the lower masking part 57.
[0118] The discharge passage comprises a flaring section 60 and a slit 61. The slit 61 forms
the orifice 62 for delivering liquid passing through the discharge passage as the
stream of liquid for wetting one of the wettable surface sections 25,30, in use. The
flaring section 60 interconnects the slit 61 and the vessel interior 53 and flares
outwards in height direction towards the vessel interior 53. This is achieved by providing
the upper masking part 56 and the lower masking part 57 with respective bevels 63,64.
[0119] The slit 61 has a height, a width and a depth, seen from an outside of the second
flooding device 50. The height is uniform between the orifice 62 and the start of
the flaring discharge passage section 60. The width decreases with increasing depth
from the orifice into the direction of the vessel interior 53. The slit 61 ensures
that a sheet-shaped stream of liquid is discharged, in use.
[0120] The height of the slit 61 may have a value in the range of 0.5 - 1.5 mm, e.g. in
the range of 0.6 - 1.3 mm. The depth may have a value of at least 5 mm, e.g. in the
range of 6 - 12 mm. The ratio of the depth to the height may have a value in the range
of 5 - 15, e.g. in the range of 9 - 11 mm, for example about 10.
[0121] In the illustrated embodiment, a flat section of a lower surface 65 of the upper
masking part 56 bounds the slit 61. The slit 61 is otherwise defined by a central
section 66 set back with respect to a remainder of an upper surface 67 of the lower
masking part 57. This central surface section 66 extends between two lateral edges
68a,b that are at an angle to a straight front edge 69, e.g. an angle in the range
of 20-40°. This helps prevent the sheet-shaped stream of liquid emerging from the
orifice 62, in use, from contracting laterally. The surface section front edge 69
is relatively sharp to ensure that a well-defined jet of liquid emerges from the orifice
62.
[0122] In an alternative embodiment, the upper surface 67 may be flat and the slit 61 defined
by a recessed part of the upper masking part 56.
[0123] The height of the slit 61 can be set relatively exactly by placing a gauge between
the upper masking part 56 and the lower masking part 57 when mounting them to the
body 51. After fixing the upper masking part 56 and the lower masking part 57 in place,
the gauge is removed to open up the slit 61.
[0124] It will be appreciated that the flooding device 50 has an elongated shape, seen from
above, as do the body 51 and the vessel interior 53. The orifice 62 is likewise elongated
and extends in the longitudinal direction. In the illustrated embodiment, the vessel
interior 53 is bounded by a bottom surface 70.
[0125] The overflow spaces 54,55 are provided on either side of the vessel interior 53,
seen in longitudinal direction. There are thus two overflows 71,72 in the illustrated
embodiment. The discharge passage formed by the flaring discharge passage section
60 and the slit 61 defines an inflow aperture open only to the vessel interior 53.
There is no direct liquid connection between the overflow spaces 54,55 and the discharge
passage.
[0126] The overflow spaces 54,55 are separated from the vessel interior 53 by respective
barriers 73,74. The barriers 73,74 of the illustrated embodiment are integral parts
of the body 51. The barriers 73,74 function as weirs to define overflows 71,72 extending
over respective crests 75,76 of the barriers 73,74. The crests 75,76 are at a higher
level (with respect to the bottom surface 70 of the vessel interior 53) than the discharge
passage. The crests 75,76 are at a lower level (with respect to the bottom surface
70 bounding the vessel interior 53) than an upper edge of the side wall through which
the discharge passage extends, at least where that side wall bounds the vessel interior
53. It will be recalled that, in this embodiment, that side wall is formed by the
upper and lower masking parts 56,57. Thus, in use, the liquid level can have a free
surface at a level higher than the crests 75,76 allowing the liquid in the vessel
interior 53 to overflow into the overflow spaces 54,55.
[0127] In use, liquid is supplied to the flooding device 50 by a pump (not shown) through
a supply pipe connected to a supply conduit 77 via a fitting 78. The supply conduit
77 opens into the vessel interior 53 through a supply aperture 79 in the bottom surface
70 bounding the vessel interior 53. Thus, with the liquid overflowing via the overflows
71,72, there is a relatively steady upwards flow of liquid. Stagnant zones in the
vessel interior 53 are largely avoided.
[0128] The second flooding device 50 is provided with outflow ports, each opening into one
of the overflow spaces 54,55 through a respective outflow aperture 80,81. In the illustrated
embodiment, the outflow ports extend through a side wall on an opposite side to the
side on which the wall provided with the discharge passage is located. The outflow
apertures 80,81 have at least a lower edge section at a level of a bottom surface
bounding the overflow space 54,55 they are arranged to empty. When operation of the
flooding device 50 ceases, the overflow spaces 54,55 can thus be emptied completely.
[0129] The outflow ports connect the overflow spaces 54,55 with outflow conduit sections
(not shown in detail) connected to a return conduit 82 for returning the overflowing
liquid to the pump. In use, the rate at which liquid is supplied is such that the
liquid in the flooding device 50 has a free surface at an essentially constant level,
slightly above the level of the lowest level of the overflows 71,72, this lowest level
being determined by the positions of the crests 75,76 of the barriers 73,74.
[0130] Since there is always an empty head space above a free surface of liquid in the vessel
interior 53, hydrostatic pressure at the inflow aperture to the discharge passage
determines the velocity of the liquid flowing from the orifice 62. There is no back-pressure.
The trajectory of the free-flowing stream of liquid is thus approximately invariant.
[0131] The invention is not limited to the embodiments described above, which may be varied
within the scope of the accompanying claims. For example, other types of biasing device
than the springs 16a,b,17a-d may be used. The liquid supply system may use one pump
for two or more flooding devices 50.
List of reference numerals
[0132]
- 1
- - Substrate holding device
- 2
- - Substrate
- 3
- - Plane
- 4
- - Frame
- 5a,b
- - Arms
- 6
- - Claw
- 7
- - Receiving space
- 8a,b
- - Lateral frame parts
- 9
- - Lower interconnecting frame part
- 10
- - Upper clamping device
- 11
- - Lower clamping device
- 12a-s
- - First upper projections
- 13a-s
- - Second upper projections
- 14a-c
- - First lower projections
- 15a-c
- - Second lower projections
- 16a,b
- - Upper springs
- 17a-d
- - Lower springs
- 18a-d
- - Lower pivoting arms
- 19a,b
- - Movable lower interconnecting member
- 20a,b
- - Further lower interconnecting member
- 21
- - First inner flow guidance part
- 22
- - Second inner flow guidance part
- 23
- - First outer flow guidance part
- 24
- - Second outer flow guidance part
- 25
- - Wettable first surface section
- 26
- - Sloping first inner surface section
- 27
- - Further first inner surface section
- 28a,b
- - First inner flow guidance part fins
- 29
- - Lower edge of first inner flow guidance part
- 30
- - Wettable second surface section
- 31
- - Sloping second inner surface section
- 32
- - Further second inner surface section
- 33a, b
- - Second inner flow guidance part fins
- 34
- - Lower edge of second inner flow guidance part
- 35
- - Sloping first outer surface section
- 36
- - Further first outer surface section
- 37
- - Upper edge of first outer flow guidance part
- 38
- - Lower edge of first outer flow guidance part
- 39
- - First support part
- 40a,b
- - First outer flow guidance part fins
- 41a,b
- - First pivot arm
- 42a,b
- - First pivots
- 43
- - Sloping second outer surface section
- 44
- - Further second outer surface section
- 45
- - Upper edge of second outer flow guidance part
- 46
- - Lower edge of second outer flow guidance part
- 47
- - Second support part
- 48a,b
- - Second outer flow guidance part fins
- 49a,b
- - Mounting fins
- 50
- - Flooding device
- 51
- - Body
- 52
- - Cavity
- 53
- - Vessel interior
- 54
- - First overflow space
- 55
- - Second overflow space
- 56
- - Upper masking part
- 57
- - Lower masking part
- 58
- - Exterior body surface
- 59
- - Groove
- 60
- - Flaring discharge passage section
- 61
- - Slit
- 62
- - Orifice
- 63
- - Upper masking part bevel
- 64
- - Lower masking part bevel
- 65
- - Lower surface of upper masking part
- 66
- - Central surface section
- 67
- - Upper surface of lower masking part
- 68a,b
- - Lateral surface section edges
- 69
- - Front edge of surface section
- 70
- - Bottom surface
- 71
- - First overflow
- 72
- - Second overflow
- 73
- - First barrier
- 74
- - Second barrier
- 75
- - First crest
- 76
- - Second crest
- 77
- - Supply conduit
- 78
- - Supply fitting
- 79
- - Supply aperture
- 80
- - First outflow aperture
- 81
- - Second outflow aperture
- 82
- - Return conduit
1. Device for holding a planar substrate (2) in an apparatus for non-immersive wet-chemical
treatment of the substrate (2), comprising:
a support structure (4) comprising at least one part (5a,b,6) for engaging a support
such as to hold the support structure (4) in the apparatus;
at least one clamping device (10), supported by the support structure (4), for holding
the substrate (2) in a plane (3),
wherein the at least one clamping devices (10) comprise at least one laterally progressing
series of projections (12a-s) for engaging a major surface of a substrate (2) located
in the plane (3) proximal an upper edge of the substrate (2);
at least one inner flow guidance part (21),
having an outward-facing surface facing outwards with respect to the plane (3) and
comprising a wettable surface section (25) wettable by a stream of liquid directed
onto the wettable surface section (25); and
at least one outer flow guidance part (23),
having an inward-facing surface, wherein the inward-facing surface faces inwards with
respect to the plane (3) and comprises a sloping surface section (35),
wherein the inward-facing surface of the outer flow guidance part (23) is spaced apart
from the outward-facing surface of the inner flow guidance part (21) to enable liquid
directed onto the wettable surface section (25) to flow onto at least the sloping
section (35) of the inward-facing surface of the outer flow guidance part (23), characterised in that
seen looking onto the plane (3), an edge (29) of the inner flow guidance part (21)
proximal the series of projections (12a-s) and extending at least predominantly in
the lateral direction is located between the series of projections (12a-s) and the
wettable surface section (25), and in that
the sloping section (35) of the inward-facing surface of the outer flow guidance (23)
part slopes towards the plane (3) in a direction (-z) transverse to the lateral direction
(x) and towards the series of projections (12a-s).
2. Device according to claim 1,
wherein the outer flow guidance part (23) is one of comprised in the at least one
clamping devices (10) and mounted to a respective arm (41a,b) of at least one of the
at least one clamping devices (10).
3. Device according to claim 1 or 2,
wherein the series of projections (12a-s) project from at least one of the inward-facing
surface of the outer flow guidance part (23) and an inward facing surface of a part
(39) fixed to the outer flow guidance part (23).
4. Device according to any one of the preceding claims,
wherein the inward-facing surface of the outer flow guidance part (23) comprises a
further section (36) on an opposite side of the sloping section (35) to a side proximal
to the series of projections (12a-s),
wherein the further section (36) of the inward-facing surface is at a smaller angle
to the plane (3) than the sloping section (35) of the inward-facing surface.
5. Device according to any one of the preceding claims,
wherein the outward-facing surface of the inner flow guidance part (21) comprises
a sloping section (26) sloping away from the plane (3) in a direction (-z) transverse
to the lateral direction and towards the series of projections (12a-s).
6. Device according to any one of the preceding claims,
wherein the outward-facing surface section of the inner flow guidance part (21) comprises
a further section on an opposite side of the wettable surface section (25) to a side
proximal to the series of projections (12a-s).
7. Device according to any one of the preceding claims,
wherein the inner flow guidance part (21) is mounted in fixed position relative to
the support structure (4).
8. Device according to any one of the preceding claims,
wherein the outer flow guidance part (23) is pivotably mounted at opposite lateral
edges of the outer flow guidance part (23) for pivotable movement about an axis extending
at least predominantly in the lateral direction.
9. Device according to claim 8,
wherein the outer flow guidance part (23) is pivotable to bring the inward-facing
surface into contact with a further device part along at least a line of contact extending
in the lateral direction.
10. Device according to any one of the preceding claims,
wherein the at least one clamping devices (10) comprise at least a second laterally
progressing series of projections (13a-s) for engaging a second major surface of a
substrate (2) located in the plane (3) proximal an upper edge of the substrate (2),
wherein the at least one inner flow guidance parts comprise an inner flow guidance
part (22) having a second outward-facing surface facing outwards with respect to the
plane (3) and comprising a wettable surface section wettable (30) by a stream of liquid
directed onto the wettable surface section (30),
wherein the outward-facing surfaces are located on opposite sides of the plane (3),
wherein the at least one outer flow guidance parts comprise at least a second outer
flow guidance part (24) having an inward-facing surface,
wherein the inward-facing surface faces inwards with respect to the plane (3) and
comprises a sloping surface section (43),
wherein the inward-facing surface of the second outer flow guidance part (24) is spaced
apart from the second outward-facing surface to enable liquid directed onto the wettable
surface section (30) of the second outward-facing surface to flow onto at least the
sloping section (43) of the inward-facing surface of the second outer flow guidance
part (24), and
wherein the sloping section (43) of the inward-facing surface of the second outer
flow guidance part (24) slopes towards the plane (3) in a direction (-z) transverse
to the lateral direction and towards the second series of projections (13a-s).
11. Device according to claim 9 and 10,
wherein the further device part is the second outer flow guidance part (24).
12. System for transporting a planar substrate (2) through an apparatus for non-immersive
wet-chemical treatment of the substrate (2), comprising a conveyor comprising at least
one movable support and at least one device (1) according to any one of the preceding
claims for engaging at least one of the at least one movable supports.
13. Apparatus for non-immersive wet-chemical treatment of a planar substrate (2), comprising
at least one device (1) according to any one of claims 1-11, at least one treatment
station and at least one support for engaging the support structure (4) of the device
(1),
wherein the apparatus includes a system for directing a stream of liquid onto the
wettable surface section (25) of the outward-facing surface of the inner flow guidance
part (21).
14. Apparatus according to claim 13,
wherein the system for directing a stream of liquid onto the wettable surface section
(25) of the outward-facing surface of the inner flow guidance part (21) comprises:
at least one flooding device (50),
wherein each flooding device (50) comprises a vessel for holding liquid,
wherein the vessel is provided with at least one discharge passage through a side
wall of the vessel, each discharge passage defining a respective inflow aperture open
to an interior (53) of the vessel,
wherein the flooding device (50) is provided with at least one orifice (62) in an
exterior of the flooding device (50) for delivering liquid passing through at least
one of the discharge passages as the stream; and
a liquid supply system for supplying liquid to the vessel interior (53),
wherein the system for directing a stream of liquid onto the wettable surface section
(25) of the outward-facing surface of the inner flow guidance part (21) is configured
to maintain a level of a free surface of liquid in the vessel interior (53) of each
flooding device (50) above the at least one discharge passage inflow apertures.
15. Method of non-immersive wet-chemical treatment of a planar substrate (2), comprising:
mounting the substrate (2) to a device (1) according to any one of claims 1-11, and
directing a stream of liquid onto the wettable surface section (25) of the outward-facing
surface of the inner flow guidance part (21).