TECHNICAL FIELD
[0001] The present disclosure relates to a heat source unit and a refrigeration apparatus.
BACKGROUND ART
[0002] The refrigeration apparatus described in Patent Document 1 is provided with a heat
source unit including a compression unit, a heat-source-side heat exchanger, and a
subcooling heat exchanger. The refrigerant compressed by the compression unit dissipates
heat in the heat-source-side heat exchanger and then flows through the first flow
path of the subcooling heat exchanger. The subcooling heat exchanger exchanges heat
between the refrigerant flowing through the first flow path and the refrigerant decompressed
by the subcooling-side decompression valve and then flowing through the second flow
path. Accordingly, the refrigerant flowing though the first flow path is cooled, and
the degree of subcooling of the refrigerant is increased.
CITATION LIST
PATENT DOCUMENT
SUMMARY OF THE INVENTION
TECHNICAL PROBLEM
[0004] The refrigeration apparatus as described in Patent Document 1 might not be filled
with an adequate amount of refrigerant at the time of shipment. Further, the refrigerant
circuit might leak a refrigerant. As a result, there is a shortage of a refrigerant
in the refrigerant circuit, and the refrigeration apparatus exhibits lower refrigerating
capacity.
[0005] An object of the present disclosure is to provide a heat source unit capable of determining
whether there is a shortage of a refrigerant in the refrigerant circuit and to provide
a refrigeration apparatus.
SOLUTION TO THE PROBLEM
[0006] A first aspect is directed to a heat source unit including: a refrigerant circuit
(6) including a compression unit (20), a heat-source-side heat exchanger (24), a subcooling-side
decompression valve (46), and a subcooling heat exchanger (28) having a first flow
path (28a) and a second flow path (28b), where the first flow path (28a) is a flow
path through which a refrigerant having dissipated heat in the heat-source-side heat
exchanger (24) flows, and where the second flow path (28b) is a flow path through
which a refrigerant passing through the first flow path (28a) and then decompressed
by the subcooling-side decompression valve (46) flows; and a controller (130) configured
to control the subcooling-side decompression valve (46) according to a degree of subcooling
of a refrigerant flowing out of the first flow path (28a) of the subcooling heat exchanger
(28). Based on the fact that an opening degree of the subcooling-side decompression
valve (46) becomes larger, the controller (130) determines whether there is a shortage
of a refrigerant in the refrigerant circuit (6).
[0007] A second aspect is an embodiment of the first aspect. In the second aspect, under
a condition that the opening degree of a subcooling-side decompression valve (46)
is equal to or greater than a predetermined opening degree, the controller (130) determines
that there is a shortage of a refrigerant in the refrigerant circuit (6).
[0008] In the second aspect, the controller (130) controls the opening degree of the subcooling-side
decompression valve (46) based on the degree of subcooling of the refrigerant flowing
out of the first flow path (28a) of the subcooling heat exchanger (28). In other words,
the opening degree of the subcooling-side decompression valve (46) is adjusted by
what is called the control of the degree of subcooling. Here, if there is a shortage
of a refrigerant in the refrigerant circuit (6), an adequate amount of liquid refrigerant
cannot be sent to the first flow path (28a) of the subcooling heat exchanger (28).
Thus, the degree of subcooling of the refrigerant flowing out of the first flow path
(28a) becomes small or zero, and thus the opening degree of the subcooling-side decompression
valve (46) becomes large. By using this, the controller (130) of the present disclosure
determines whether there is a shortage of a refrigerant in the refrigerant circuit
(6). Specifically, under the condition that the opening degree of the subcooling-side
decompression valve (46) is equal to or greater than a predetermined opening degree,
the controller (130) determines that there is a shortage of a refrigerant in the refrigerant
circuit (6).
[0009] Here, if the controller (130) determines whether there is a shortage of a refrigerant
in the refrigerant circuit (6) by using the degree of subcooling itself of the refrigerant
flowing out of the first flow path (28a), the controller (130) might determine erroneously
whether there is a shortage of a refrigerant when the degree of subcooling temporarily
changes for some reason. In contrast, the opening degree of the subcooling-side decompression
valve (46) has a characteristic of fluctuating more gradually than the degree of subcooling
itself. Thus, it is possible to determine less erroneously whether there is a shortage
of a refrigerant in the refrigerant circuit (6) when the degree of subcooling temporarily
changes.
[0010] A third aspect is an embodiment of the second aspect. In the third aspect, under
a condition that the opening degree of the subcooling-side decompression valve (46)
continues to remain equal to or greater than a predetermined opening degree for a
predetermined duration time or more, the controller (130) determines that there is
a shortage of a refrigerant.
[0011] In the third aspect, it is possible to determine less erroneously whether there is
a shortage of a refrigerant in the refrigerant circuit (6) when the degree of subcooling
of the refrigerant flowing out of the first flow path (28a) temporarily changes for
some reason.
[0012] A fourth aspect is an embodiment of the third aspect. In the fourth aspect, under
a condition that the opening degree of the subcooling-side decompression valve (46)
continues to remain equal to or greater than a first opening degree for a first duration
time or more, or under a condition that the opening degree of the subcooling-side
decompression valve (46) continues to remain equal to or greater than a second opening
degree for a second duration time or more, the controller (130) determines that there
is a shortage of a refrigerant, the second duration time is longer than the first
duration time, and the second opening degree is smaller than the first opening degree.
[0013] In the fourth aspect, if the opening degree of the subcooling-side decompression
valve (46) continues to remain equal to or greater than a relatively large first opening
degree for a relatively short first duration time or more, the controller (130) determines
whether there is a shortage of a refrigerant in the refrigerant circuit (6). Alternatively,
if the opening degree of the subcooling-side decompression valve (46) continues to
remain equal to or greater than a relatively small second opening degree for a relatively
long second duration time or more, the controller (130) determines whether there is
a shortage of a refrigerant in the refrigerant circuit (6).
[0014] A fifth aspect is an embodiment of any one of the first to third aspects. In the
fifth aspect, under a condition that the opening degree of the subcooling-side decompression
valve (46) is fully opened, the controller (130) determines that there is a shortage
of a refrigerant in the refrigerant circuit (6).
[0015] If there is a shortage of a refrigerant in the refrigerant circuit (6) and then the
degree of subcooling of the refrigerant flowing out of the first flow path (28a) becomes
small or zero, the opening degree of the subcooling-side decompression valve (46)
is eventually fully opened. The controller (130) of the fourth aspect determines that
there is a shortage of a refrigerant in the refrigerant circuit (6) under the condition
that the opening degree of the subcooling-side decompression valve (46) is fully opened,
and thus the controller (130) can precisely determine that there is a shortage of
a refrigerant in the refrigerant circuit (6).
[0016] A sixth aspect is an embodiment of any one of the first to fifth aspects. In the
sixth aspect, the refrigerant circuit (6) is configured to be able to perform a refrigeration
cycle in which a high pressure is equal to or greater than a critical pressure.
[0017] In the sixth aspect, the refrigerant circuit (6) performs a refrigeration cycle in
which the high pressure is equal to or greater than a critical pressure. In this refrigeration
cycle, the degree of subcooling of the refrigerant flowing out of the first flow path
(28a) is easily unstable. However, the controller (130) determines whether there is
a shortage of a refrigerant by using the opening degree of the subcooling-side decompression
valve (46) that fluctuates more gradually than the degree of subcooling, and thus
it is possible to determine less erroneously whether there is a shortage of a refrigerant.
[0018] A seventh aspect is an embodiment of any one of the first to sixth aspects. In the
seventh aspect, the refrigerant circuit (6) is provided with a gas-liquid separator
(25) between the heat-source-side heat exchanger (24) and the first flow path (28a)
of the subcooling heat exchanger (28).
[0019] In the seventh aspect, the refrigerant having dissipated heat in the heat-source-side
heat exchanger (24) is sent to the gas-liquid separator (25). The gas-liquid separator
(25) separates the refrigerant into a gas refrigerant and a liquid refrigerant. The
liquid refrigerant separated by the gas-liquid separator (25) flows through the first
flow path (28a) of the subcooling heat exchanger (28). In the subcooling heat exchanger
(28), the liquid refrigerant in the first flow path (28a) is cooled by the refrigerant
in the second flow path (28b), and the degree of subcooling of the liquid refrigerant
in the first flow path (28a) increases.
[0020] In the configuration in which the refrigerant circuit (6) is provided with the gas-liquid
separator (25), the gas refrigerant separated by the gas-liquid separator (25) might
temporarily flow through the first flow path (28a). If the gas refrigerant flows temporarily
into the first flow path (28a), the degree of subcooling decreases sharply, and it
might be possible to determine erroneously whether there is a shortage of a refrigerant.
However, the controller (130) determines whether there is a shortage of a refrigerant
in the refrigerant circuit (6) by using the opening degree of the subcooling-side
decompression valve (46) that changes more gradually than the degree of subcooling.
Thus, it is possible to reduce erroneous determination as to whether there is a shortage
of a refrigerant due to the fact that the gas refrigerant separated by the gas-liquid
separator (25) temporarily flows through the first flow path (28a).
[0021] An eighth aspect is directed to a refrigeration apparatus including: the heat source
unit (10) of any one of the first to eighth aspects; and a utilization unit (60,70).
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
FIG. 1 is a piping system diagram of a refrigeration apparatus according to an embodiment.
FIG. 2 is a block diagram showing the connections between controllers and devices
around the controllers.
FIG. 3 is a diagram of a flow path switching mechanism.
FIG. 4 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the refrigeration-facility operation.
FIG. 5 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the cooling operation (the defrosting operation).
FIG. 6 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the cooling and refrigeration-facility operation (the defrosting
operation).
FIG. 7 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the heating operation.
FIG. 8 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the first heating and refrigeration-facility operation.
FIG. 9 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the second heating and refrigeration-facility operation.
FIG. 10 is a piping system diagram of the refrigeration apparatus and shows the flow
of a refrigerant in the third heating and refrigeration-facility operation.
FIG. 11 is a flowchart of the control of the degree of subcooling of an injection
valve.
FIG. 12 is a flowchart of the control for determining shortage of refrigerant.
DESCRIPTION OF EMBODIMENTS
[0023] Embodiments of the present disclosure will be described in detail below with reference
to the drawings. The present disclosure is not limited to the embodiments shown below,
and various changes can be made within the scope without departing from the technical
concept of the present disclosure. Since each of the drawings is intended to illustrate
the present disclosure conceptually, dimensions, ratios, or numbers may be exaggerated
or simplified as necessary for the sake of ease of understanding.
<<Embodiments>>
[0024] A refrigeration apparatus (1) according to an embodiment performs cooling of an object
to be cooled and air-conditioning of an indoor space in parallel. The object to be
cooled herein includes air in facilities such as a refrigerator, a freezer, and a
show case. Hereinafter, such facilities are each referred to as a refrigeration facility.
(1) General Configuration
[0025] As illustrated in FIG. 1, the refrigeration apparatus (1) includes a heat source
unit (10) placed outside, an air-conditioning unit (60) configured to perform air-conditioning
of an indoor space, and a refrigeration-facility unit (70) configured to cool inside
air. FIG. 1 shows a single air-conditioning unit (60). The refrigeration apparatus
(1) may include two or more air-conditioning units (60) connected to each other in
parallel. FIG. 1 shows a single refrigeration-facility unit (70). The refrigeration
apparatus (1) may include two or more refrigeration-facility units (70) connected
to each other in parallel.
[0026] The refrigeration apparatus (1) includes four connection pipes (2, 3, 4, 5) for connecting
the heat source unit (10), the air-conditioning unit (60), and the refrigeration-facility
unit (70). In the refrigeration apparatus (1), the heat source unit (10), the air-conditioning
unit (60), and the refrigeration-facility unit (70) are connected by the connection
pipes (2, 3, 4, 5), thereby forming a refrigerant circuit (6).
[0027] The refrigerant circuit (6) is filled with a refrigerant. The refrigerant circuit
(6) circulates the refrigerant to perform a refrigeration cycle. The refrigerant of
this embodiment is carbon dioxide. The refrigerant circuit (6) performs the refrigeration
cycle so that the refrigerant has a pressure equal to or greater than a critical pressure.
The refrigerant may be a natural refrigerant other than carbon dioxide.
(1-1) Connection Pipes
[0028] The four connection pipes (2, 3, 4, 5) include a first liquid connection pipe (2),
a first gas connection pipe (3), a second liquid connection pipe (4), and a second
gas connection pipe (5). The first liquid connection pipe (2) and the first gas connection
pipe (3) correspond to the air-conditioning unit (60). The second liquid connection
pipe (4) and the second gas connection pipe (5) correspond to the refrigeration-facility
unit (70).
(2) Heat-Source Unit
[0029] The heat source unit (10) includes a heat source circuit (11) and an outdoor fan
(12). The heat source circuit (11) includes a compression unit (20), an outdoor heat
exchanger (24), and a gas-liquid separator (25). The heat source circuit (11) includes
a first outdoor expansion valve (26) and a second outdoor expansion valve (27). The
heat source circuit (11) also includes a subcooling heat exchanger (28) and an intercooler
(29).
[0030] The heat source circuit (11) includes four shut-off valves (13, 14, 15, 16). The
four shut-off valves include a first gas shut-off valve (13), a first liquid shut-off
valve (14), a second gas shut-off valve (15), and a second liquid shut-off valve (16).
[0031] The first gas shut-off valve (13) is connected with the first gas connection pipe
(3). The first liquid shut-off valve (14) is connected with the first liquid connection
pipe (2). The second gas shut-off valve (15) is connected with the second gas connection
pipe (5). The second liquid shut-off valve (16) is connected with the second liquid
connection pipe (4).
[0032] The heat source unit (10) includes a flow path switching mechanism (30). In the piping
system diagram of the refrigerant circuit in e.g., FIG. 1, the detailed illustration
of the flow path switching mechanism (30) is omitted. The flow path switching mechanism
(30) switches the flow path of a refrigerant in the refrigerant circuit (6). The flow
path switching mechanism (30) will be described in detail later.
(2-1) Compression Unit
[0033] The compression unit (20) compresses a refrigerant. The compression unit (20) includes
a first compressor (21), a second compressor (22), and a third compressor (23). The
compression unit (20) performs an operation for compressing a refrigerant in a single
stage and an operation for compressing a refrigerant in two stages.
[0034] The first compressor (21) is a refrigeration-facility compressor corresponding to
the refrigeration-facility unit (70). The first compressor (21) is an example of a
first compression element. The second compressor (22) is an air-conditioning compressor
corresponding to the air-conditioning unit (60). The second compressor (22) is an
example of a second compression element. The first compressor (21) and the second
compressor (22) are lower-stage compressors. The first compressor (21) and the second
compressor (22) are connected in parallel.
[0035] The third compressor (23) is a higher-stage compressor. The third compressor (23)
is connected in series to the first compressor (21). The third compressor (23) is
connected in series to the second compressor (22).
[0036] The first compressor (21), the second compressor (22), and the third compressor (23)
are rotary-type compressors, each of which includes a compression mechanism driven
by a motor. The first compressor (21), the second compressor (22), and the third compressor
(23) are variable-capacity-type compressors. The number of rotations of the motors
of the first compressor (21), the second compressor (22), and the third compressor
(23) is adjusted by an inverter device. In other words, the operating capacities of
the first compressor (21), the second compressor (22), and the third compressor (23)
are adjustable.
[0037] The first compressor (21) is connected with a first suction pipe (21a) and a first
discharge pipe (21b). The second compressor (22) is connected with a second suction
pipe (22a) and a second discharge pipe (22b). The third compressor (23) is connected
with a third suction pipe (23a) and a third discharge pipe (23b).
(2-2) Intermediate Flow Path
[0038] The heat source circuit (11) includes an intermediate flow path (18). The intermediate
flow path (18) connects the discharge portions of the first compressor (21) and the
second compressor (22) with the suction portion of the third compressor (23). The
intermediate flow path (18) includes a first discharge pipe (21b), a second discharge
pipe (22b), and a third suction pipe (23a).
(2-3) Outdoor Heat Exchanger and Outdoor Fan
[0039] The outdoor heat exchanger (24) is an example of a heat-source-side heat exchanger.
The outdoor heat exchanger (24) is a fin-and-tube air heat exchanger. The outdoor
fan (12) is disposed near the outdoor heat exchanger (24). The outdoor fan (12) transfers
outdoor air. The outdoor heat exchanger exchanges heat between a refrigerant flowing
therethrough and outdoor air transferred from the outdoor fan (12).
(2-4) Liquid-Side Flow Path
[0040] The heat source circuit (11) includes a liquid-side flow path (40). The liquid-side
flow path (40) is provided between the liquid-side end of the outdoor heat exchanger
(24) and the two liquid shut-off valves (14, 16). The liquid-side flow path (40) includes
first to fifth pipes (40a, 40b, 40c, 40d, 40e).
[0041] One end of the first pipe (40a) is connected to the liquid-side end of the outdoor
heat exchanger (24). The other end of the first pipe (40a) is connected to the top
of the gas-liquid separator (25). One end of the second pipe (40b) is connected to
the bottom of the gas-liquid separator (25). The other end of the second pipe (40b)
is connected to the second liquid shut-off valve (16). One end of the third pipe (40c)
is connected to an intermediate portion of the second pipe (40b). The other end of
the third pipe (40c) is connected to the first liquid shut-off valve (14). One end
of the fourth pipe (40d) is connected to the first pipe (40a) between the first outdoor
expansion valve (26) and the gas-liquid separator (25). The other end of the fourth
pipe (40d) is connected to an intermediate portion of the third pipe (40c). One end
of the fifth pipe (40e) is connected to the first pipe (40a) between the outdoor heat
exchanger (24) and the first outdoor expansion valve (26). The other end of the fifth
pipe (40e) is connected to the second pipe (40b) between the gas-liquid separator
(25) and the junction between the second pipe (40b) and the third pipe (40c).
(2-5) Outdoor Expansion Valve
[0042] The first outdoor expansion valve (26) is provided in the first pipe (40a). The first
outdoor expansion valve (26) is provided in the first pipe (40a) between the liquid-side
end of the outdoor heat exchanger (24) and the junction between the first pipe (40a)
and the fourth pipe (40d). The second outdoor expansion valve (27) is provided in
the fifth pipe (40e). The first outdoor expansion valve (26) and the second outdoor
expansion valve (27) are expansion valves of which the opening degrees are adjustable.
The first outdoor expansion valve (26) and the second outdoor expansion valve (27)
are electronic expansion valves of which the opening degrees are adjusted based on
pulse signals.
(2-6) Gas-Liquid Separator
[0043] The gas-liquid separator (25) is a hermetically closed container that stores a refrigerant.
The gas-liquid separator (25) separates the refrigerant into a gas refrigerant and
a liquid refrigerant. A gas layer and a liquid layer are formed inside the gas-liquid
separator (25). The gas layer is formed near the top of the gas-liquid separator (25).
The liquid layer is formed near the bottom of the gas-liquid separator (25).
(2-7) Venting Pipe
[0044] The heat source circuit (11) includes a venting pipe (41). One end of the venting
pipe (41) is connected to the top of the gas-liquid separator (25). The other end
of the venting pipe (41) is connected to the intermediate flow path (18). The venting
pipe (41) sends the gas refrigerant in the gas-liquid separator (25) to the intermediate
flow path (18).
[0045] The venting pipe (41) is provided with a venting valve (42). The venting valve (42)
is an expansion valve of which the opening degree is adjustable. The venting valve
(42) is an electronic expansion valve of which the opening degree is adjusted based
on pulse signals.
(2-8) Subcooling Heat Exchanger
[0046] The subcooling heat exchanger (28) includes a first flow path (28a) as a high-pressure
flow path and a second flow path (28b) as a low-pressure flow path. The subcooling
heat exchanger (28) exchanges heat between the refrigerant in the first flow path
(28a) and the refrigerant in the second flow path (28b). In other words, the subcooling
heat exchanger (28) cools the refrigerant flowing in the first flow path (28a) by
the refrigerant flowing in the second flow path (28b).
[0047] The second flow path (28b) is a part of the injection flow path (43). The injection
flow path (43) includes an upstream flow path (44) and a downstream flow path (45).
[0048] One end of the upstream flow path (44) is connected to a portion of the third pipe
(40c) upstream of the junction with the fourth pipe (40d). The other end of the upstream
flow path (44) is connected to the inflow end of the second flow path (28b). The upstream
flow path (44) is provided with an injection valve (46) as a subcooling-side decompression
valve. The injection valve (46) is an expansion valve of which the opening degree
is adjustable. The injection valve (46) is an electronic expansion valve of which
the opening degree is adjusted based on pulse signals.
[0049] One end of the downstream flow path (45) is connected to the outflow end of the second
flow path (28b). The other end of the downstream flow path (45) is connected to the
intermediate flow path (18).
(2-9) Intercooler
[0050] The intercooler (29) is provided in the intermediate flow path (18). The intercooler
(29) is a fin-and-tube air heat exchanger. A cooling fan (29a) is disposed near the
intercooler (29). The intercooler (29) exchanges heat between the refrigerant flowing
therethrough and the outdoor air transferred from the cooling fan (29a).
(2-10) Oil Separation Circuit
[0051] The heat source circuit (11) includes an oil separation circuit. The oil separation
circuit includes an oil separator (50), a first oil return pipe (51), and a second
oil return pipe (52).
[0052] The oil separator (50) is connected to the third discharge pipe (23b). The oil separator
(50) separates oil from the refrigerant discharged from the compression unit (20).
Inflow ends of the first oil return pipe (51) and the second oil return pipe (52)
communicate with the oil separator (50). An outflow end of the first oil return pipe
(51) is connected to the intermediate flow path (18). The first oil return pipe (51)
is provided with a first oil level control valve (53).
[0053] An outflow portion of the second oil return pipe (52) branches into a first branch
pipe (52a) and a second branch pipe (52b). The first branch pipe (52a) is connected
to an oil reservoir of the first compressor (21). The second branch pipe (52b) is
connected to an oil reservoir of the second compressor (22). The first branch pipe
(52a) is provided with a second oil level control valve (54). The second branch pipe
(52b) is provided with a third oil level control valve (55).
(2-11) Bypass Pipes
[0054] The heat source circuit (11) includes a first bypass pipe (56), a second bypass pipe
(57), and a third bypass pipe (58). The first bypass pipe (56) is associated with
the first compressor (21). The second bypass pipe (57) is associated with the second
compressor (22). The third bypass pipe (58) is associated with the third compressor
(23).
[0055] Specifically, the first bypass pipe (56) directly connects the first suction pipe
(21a) and the first discharge pipe (21b) together. The second bypass pipe (57) directly
connects the second suction pipe (22a) and the second discharge pipe (22b) together.
The third bypass pipe (58) directly connects the third suction pipe (23a) and the
third discharge pipe (23b) together.
(2-12) Check Valve
[0056] The heat source circuit (11) includes a plurality of check valves. The plurality
of check valves includes first to twelfth check valves (CV1 to CV12). The check valves
(CV1 to CV12) allow the flow of a refrigerant in the direction of the arrow in FIG.
1 and disallow the flow of a refrigerant in the reverse direction.
[0057] The first check valve (CV1) and the second check valve (CV2) are provided in a flow
path switching mechanism (30) described in detail later.
[0058] The third check valve (CV3) is provided in the third discharge pipe (23b). The fourth
check valve (CV4) is provided in the first pipe (40a). The fifth check valve (CV5)
is provided in the third pipe (40c). The sixth check valve (CV6) is provided in the
fourth pipe (40d). The seventh check valve (CV7) is provided in the fifth pipe (40e).
The eighth check valve (CV8) is provided in the first bypass pipe (56). The ninth
check valve (CV9) is provided in the second bypass pipe (57). The tenth check valve
(CV10) is provided in the third bypass pipe (58). The eleventh check valve (CV11)
is provided in the first discharge pipe (21b). The twelfth check valve (CV12) is provided
in the second discharge pipe (22b).
(3) Air-Conditioning Unit
[0059] The air-conditioning unit (60) is a first utilization unit installed indoors. The
air-conditioning unit (60) includes an indoor circuit (61) and an indoor fan (62).
The liquid-side end of the indoor circuit (61) is connected with the first liquid
connection pipe (2). The gas-side end of the indoor circuit (61) is connected with
the first gas connection pipe (3).
[0060] The indoor circuit (61) includes an indoor expansion valve (63) and an indoor heat
exchanger (64) in the sequence from the liquid-side end to the gas-side end. The indoor
expansion valve (63) is an expansion valve of which the opening degree is adjustable.
The indoor expansion valve (63) is an electronic expansion valve of which the opening
degree is adjusted based on pulse signals.
[0061] The indoor heat exchanger (64) is a fin-and-tube air heat exchanger. The indoor heat
exchanger (64) is an example of a first utilization-side heat exchanger. The indoor
fan (62) is disposed near the indoor heat exchanger (64). The indoor fan (62) transfers
indoor air. The indoor heat exchanger (64) exchanges heat between the refrigerant
flowing therethrough and the indoor air transferred by the indoor fan (62).
(4) Refrigeration-Facility Unit
[0062] The refrigeration-facility unit (70) is a second utilization unit that cools its
internal space. The refrigeration-facility unit (70) includes a refrigeration-facility
circuit (71) and a refrigeration-facility fan (72). The liquid-side end of the refrigeration-facility
circuit (71) is connected with the second liquid connection pipe (4). The gas-side
end of the refrigeration-facility circuit (71) is connected with the second gas connection
pipe (5).
[0063] The refrigeration-facility circuit (71) includes a refrigeration-facility expansion
valve (73) and a refrigeration-facility heat exchanger (74) in the sequence from the
liquid-side end to the liquid-side end. The refrigeration-facility expansion valve
(73) is an expansion valve of which the opening degree is adjustable. The refrigeration-facility
expansion valve (73) is an electronic expansion valve of which the opening degree
is adjusted based on pulse signals.
[0064] The refrigeration-facility heat exchanger (74) is a fin-and-tube air heat exchanger.
The refrigeration-facility heat exchanger (74) is an example of a second utilization-side
heat exchanger. The refrigeration-facility fan (72) is disposed near the refrigeration-facility
heat exchanger (74). The refrigeration-facility fan (72) transfers inside air. The
refrigeration-facility heat exchanger (74) exchanges heat between the refrigerant
flowing therethrough and the inside air transferred by the refrigeration-facility
fan (72).
[0065] The evaporation temperature of the refrigeration-facility heat exchanger (74) is
lower than the evaporation temperature of the indoor heat exchanger (64).
(5) Flow Path Switching Mechanism
[0066] The flow path switching mechanism (30) is provided in the heat source circuit (11).
As illustrated in FIGS. 1 and 3, the flow path switching mechanism (30) includes a
first port (P1), a second port (P2), a third port (P3), a fourth port (P4), a first
switching flow path (31), a second switching flow path (32), a third switching flow
path (33), and a fourth switching flow path (34). The first switching flow path (31)
is provided with a first opening/closing mechanism (81); the second switching flow
path (32) is provided with a second opening/closing mechanism (82); the third switching
flow path (33) is provided with a third opening/closing mechanism (83); and the fourth
switching flow path (34) is provided with a fourth opening/closing mechanism (84).
(5-1) Port
[0067] The first port (P1) is connected with the discharge portion of the first compressor
(21) and the discharge portion of the second compressor (22). The discharge portion
of the first compressor (21) is connected with the first port (P1) via a first discharge
line (L1). The first discharge line (L1) is a flow path, one end of which is connected
with the discharge portion of the first compressor (21) and the other end of which
is connected with the first port (P1). In other words, the first discharge line (L1)
is a flow path extending from the discharge portion of the first compressor (21) to
the first port (P1).
[0068] The discharge portion of the second compressor (22) is connected with the first port
(P1) via a second discharge line (L2). The second discharge line (L2) is a flow path,
one end of which is connected with the discharge portion of the second compressor
(22) and the other end of which is connected with the first port (P1). In other words,
the second discharge line (L2) is a flow path extending from the discharge portion
of the second compressor (22) to the first port (P1).
[0069] The second port (P2) is connected with the suction portion of the second compressor
(22). The second port (P2) is not connected with the suction portion of the first
compressor (21). The second port (P2) is connected with the suction portion of the
second compressor (22) via a suction line (L3). The suction line (L3) is a flow path,
one end of which is connected with the suction portion of the second compressor (22)
and the other end of which is connected with the second port (P2). In other words,
the suction line (L3) is a flow path extending from the suction portion of the second
compressor (22) to the second port (P2).
[0070] The third port (P3) is connected with the gas end portion of the indoor heat exchanger
(64). The third port (P3) is connected with the gas end portion of the indoor heat
exchanger (64) via a first gas line (L4). The first gas line (L4) is a flow path,
one end of which is connected with the indoor heat exchanger (64) and the other end
of which is connected with the third port (P3). In other words, the first gas line
(L4) is a flow path extending from the gas end portion of the indoor heat exchanger
(64) to the third port (P3).
[0071] The fourth port (P4) is connected with the gas end portion of the outdoor heat exchanger
(24). The fourth port (P4) is connected with the gas end portion of the outdoor heat
exchanger (24) via a second gas line (L5). The second gas line (L5) is a flow path,
one end of which is connected with the gas end portion of the outdoor heat exchanger
(24) and the other end of which is connected with the fourth port (P4). The second
gas line (L5) is a flow path extending from the gas end portion of the outdoor heat
exchanger (24) to the fourth port (P4).
[0072] The first discharge line (L1), the second discharge line (L2), the suction line (L3),
the first gas line (L4), and the second gas line (L5) refer to the flow paths including
pipes and elements connected to the pipes.
(5-2) Flow Path
[0073] As schematically shown in FIG. 1, the first switching flow path (31), the second
switching flow path (32), the third switching flow path (33), and the fourth switching
flow path (34) are connected in a bridge shape. The first switching flow path (31)
connects the first port (P1) and the third port (P3). The second switching flow path
(32) connects the first port (P1) and the fourth port (P4). The third switching flow
path (33) connects the second port (P2) and the third port (P3). The fourth switching
flow path (34) connects the second port (P2) and the fourth port (P4). The first switching
flow path (31) and the second switching flow path (32) are high-pressure flow paths
on which high pressure acts. In other words, the first switching flow path (31) and
the second switching flow path (32) are discharge flow paths on which the discharge
pressure of the compression unit (20) acts. The third switching flow path (33) and
the fourth switching flow path (34) are low-pressure flow paths on which low pressure
acts. The third switching flow path (33) and the fourth switching flow path (34) are
suction flow paths on which the suction pressure of the compression unit (20) acts.
[0074] As illustrated in FIG. 3, the first switching flow path (31) includes two or more
first branch flow paths (31a) provided in parallel with each other. The first switching
flow path (31) of this example includes seven first branch flow paths (31a). The second
switching flow path (32) of this example includes two or more second branch flow paths
(32a) provided in parallel with each other. The second switching flow path (32) includes
seven second branch flow paths (32a). The third switching flow path (33) includes
third branch flow paths (33a) provided in parallel with each other. The third switching
flow path (33) of this example includes four third branch flow paths (33a). The fourth
switching flow path (34) consists of a single flow path.
(5-3) Opening/Closing Mechanism
[0075] The first opening/closing mechanism (81) includes a plurality of first on-off valves
(V1). The first switching flow path (31) is provided with two or more first on-off
valves (V1) provided in parallel. The first switching flow path (31) of this example
is provided with seven first on-off valves (V1). Each first branch flow path (31a)
is provided with one first on-off valve (V1). The plurality of first on-off valves
(V1) include a first expansion valve (91) and a first electromagnetic on-off valve
(92). The number of the first expansion valves (91) is one, and the number of the
first electromagnetic on-off valves (92) is six. The first expansion valve (91) is
an electronic expansion valve of which the opening degree is variable.
[0076] The second opening/closing mechanism (82) includes a plurality of second on-off valves
(V2). The second switching flow path (32) is provided with two or more second on-off
valves (V2) provided in parallel. The second switching flow path (32) of this example
is provided with seven second on-off valves (V2). Each second branch flow path (32a)
is provided with one second on-off valve (V2). The plurality of second on-off valves
(V2) include a second expansion valve (93) and a second electromagnetic on-off valve
(94). The number of the second expansion valves (93) is one, and the number of the
second electromagnetic on-off valves (94) is six. The second expansion valve (93)
is an electronic expansion valve of which the opening degree is variable.
[0077] The third opening/closing mechanism (83) includes a plurality of third on-off valves
(V3). The third switching flow path (33) is provided with two or more third on-off
valves (V3) provided in parallel. The third switching flow path (33) of this example
is provided with four third on-off valves (V3). Each third branch flow path (33a)
is provided with one third on-off valve (V3). The third on-off valves (V3) are electromagnetic
on-off valves.
[0078] The fourth opening/closing mechanism (84) includes one fourth on-off valve (V4).
The fourth switching flow path (34) is provided with the fourth on-off valve (V4).
The fourth on-off valve (V4) is an electromagnetic on-off valve.
[0079] The first on-off valve (V1), the second on-off valve (V2), the third on-off valve
(V3), and the fourth on-off valve (V4) may be simply referred to as the on-off valve
(V) as shown in FIG. 2.
(5-5) Check Valve
[0080] The flow path switching mechanism (30) includes check valves (CV1, CV2). Specifically,
the fourth switching flow path (34) is provided with the first check valve (CV1).
The first switching flow path (31) is provided with the second check valve (CV2).
[0081] The first check valve (CV1) in the fourth switching flow path (34) restricts the
flow of a refrigerant from the second port (P2) to the fourth port (P4). More precisely,
the first check valve (CV1) in the fourth switching flow path (34) allows the flow
of a refrigerant from the fourth port (P4) to the second port (P2) and disallows the
flow of a refrigerant from the second port (P2) to the fourth port (P4). The first
check valve (CV1) in the fourth switching flow path (34) is provided closer to the
second port (P2) than the on-off valve (V) is.
[0082] The second check valve (CV2) in the first switching flow path (31) restricts the
flow of a refrigerant from the third port (P3) to the first port (P1). More precisely,
the second check valve (CV2) in the first switching flow path (31) allows the flow
of a refrigerant from the first port (P1) to the third port (P3) and disallows the
flow of a refrigerant from the third port (P3) to the first port (P1). The second
check valve (CV2) is provided in the main flow path (31b) of the first switching flow
path (31). The main flow path (31b) is a flow path connected with the ends of the
plurality of first branch flow paths (31a). The second check valve (CV2) in the first
switching flow path (31) is provided closer to the third port (P3) than the on-off
valve (V) is.
(6) Sensor
[0083] As illustrated in FIG. 1, the refrigeration apparatus (1) includes a plurality of
sensors. The plurality of sensors include a refrigerant pressure sensor that detects
the pressure of a refrigerant; a refrigerant temperature sensor that detects the temperature
of a refrigerant; and an air temperature sensor that detects the temperature of air.
[0084] The refrigerant pressure sensors include a high pressure sensor (101), an intermediate
pressure sensor (102), a first suction pressure sensor (103), a second suction pressure
sensor (104), and a liquid-side pressure sensor (105). The high pressure sensor (101)
is provided in the third discharge pipe (23b). The high pressure sensor (101) detects
the pressure of a refrigerant on the discharge side of the compression unit (20),
in other words, detects the high pressure of the refrigerant circuit (6). The intermediate
pressure sensor (102) is provided in the third suction pipe (23a). The intermediate
pressure sensor (102) detects the pressure of a refrigerant between the lower-stage
compressor and the higher-stage compressor, in other words, detects the intermediate
pressure of the refrigerant circuit (6). The first suction pressure sensor (103) is
provided in the first suction pipe (21a). The first suction pressure sensor (103)
detects the pressure of a refrigerant on the suction side of the first compressor
(21). The second suction pressure sensor (104) is provided in the second suction pipe
(22a). The second suction pressure sensor (104) detects the pressure of a refrigerant
on the suction side of the second compressor (22).
[0085] The liquid-side pressure sensor (105) is provided in the liquid-side flow path (40).
Specifically, the liquid-side pressure sensor (105) is provided in the second pipe
(40b). The liquid-side pressure sensor (105) detects the pressure corresponding to
the internal pressure of the gas-liquid separator (25). The liquid-side pressure sensor
(105) detects the pressure corresponding to the pressure of the refrigerant in the
first flow path (28a).
[0086] The refrigerant temperature sensor includes a first discharge temperature sensor
(111), a first suction temperature sensor (112), a second discharge temperature sensor
(113), a second suction temperature sensor (114), a third discharge temperature sensor
(115), a third suction temperature sensor (116), a liquid-side temperature sensor
(117), an injection-side temperature sensor (118), and a heat-source-side temperature
sensor (119). The first discharge temperature sensor (111) is provided in the first
discharge pipe (21b) and detects the temperature of the refrigerant discharged from
the first compressor (21). The first suction temperature sensor (112) is provided
in the first suction pipe (21a) and detects the temperature of the refrigerant sucked
into the first compressor (21). The second discharge temperature sensor (113) is provided
in the second discharge pipe (22b) and detects the temperature of the refrigerant
discharged from the second compressor (22). The second suction temperature sensor
(114) is provided in the second suction pipe (22a) and detects the temperature of
the refrigerant sucked into the second compressor (22). The third discharge temperature
sensor (115) is provided in the third discharge pipe (23b) and detects the temperature
of the refrigerant discharged from the third compressor (23). The third suction temperature
sensor (116) is provided in the third suction pipe (23a) and detects the temperature
of the refrigerant sucked into the third compressor (23).
[0087] The liquid-side temperature sensor (117) is provided in the liquid-side flow path
(40). Specifically, the liquid-side temperature sensor (117) is provided on the outflow
side of the first flow path (28a) of the subcooling heat exchanger (28) in the liquid-side
flow path (40). More specifically, the liquid-side temperature sensor (117) is provided
in the liquid-side flow path (40) between the outflow end of the first flow path (28a)
and the inflow end of the injection flow path (43). The liquid-side temperature sensor
(117) detects the temperature of the refrigerant flowing out of the first flow path
(28a).
[0088] The injection-side temperature sensor (118) is provided in the downstream flow path
(45) of the injection flow path (43). In other words, the injection-side temperature
sensor (118) is provided on the outflow side of the second flow path (28b) of the
subcooling heat exchanger (28). The injection-side temperature sensor (118) detects
the temperature of the refrigerant flowing out of the second flow path (28b).
[0089] The heat-source-side temperature sensor (119) is provided in the heat transfer tube
of the outdoor heat exchanger (24). The heat-source-side temperature sensor (119)
is provided at the liquid-side end of the outdoor heat exchanger (24). The heat-source-side
temperature sensor (119) detects the temperature of the refrigerant at the liquid-side
end of the outdoor heat exchanger (24).
[0090] The air temperature sensor includes an outdoor air temperature sensor (121). The
outdoor air temperature sensor (121) detects the temperature of outdoor air.
(7) Controller
[0091] As illustrated in FIG. 2, the refrigeration apparatus (1) includes a controller (130)
configured to control the refrigerant circuit (6). The controller (130) includes a
microcomputer mounted on a control board and a memory device (specifically, a semiconductor
memory) storing software for operating the microcomputer.
[0092] As illustrated in FIG. 2, the controller (130) includes an outdoor controller (131),
an indoor controller (132), and a refrigeration-facility controller (133). As illustrated
in FIG. 1, the outdoor controller (131) is provided in the heat source unit (10).
The indoor controller (132) is provided in the air-conditioning unit (60). The refrigeration-facility
controller (133) is provided in the refrigeration-facility unit (70). The outdoor
controller (131) is capable of communicating with the indoor controller (132) and
the refrigeration-facility controller (133).
[0093] The controller (130) receives control commands and detection signals from the sensors.
The controller (130) controls each device of the refrigeration apparatus (1). Specifically,
the controller (130) controls ON/OFF of the first compressor (21), the second compressor
(22), and the third compressor (23). The controller (130) regulates the capacities
of the first compressor (21), the second compressor (22), and the third compressor
(23) (more precisely, the number of revolutions of the motor). The controller (130)
controls ON/OFF of each fan (12, 62, 72). The controller (130) adjusts the opening
degree of each expansion valve (26, 27, 63). The controller (130) switches the on/off
state of each valve (42, 43). The controller (130) switches the on/off state of each
on-off valve (V) and adjusts the opening degree of each on-off valve (V).
[0094] The controller (130) determines the degree of subcooling (sc) of the refrigerant
flowing out of the first flow path (28a) of the subcooling heat exchanger (28). The
controller (130) determines the degree of subcooling (sc) based on the values detected
by the liquid-side pressure sensor (105) and the liquid-side temperature sensor (117).
Specifically, the controller (130) determines the difference between the saturated
temperature corresponding to the pressure detected by the liquid-side pressure sensor
(105) and the temperature detected by the liquid-side temperature sensor (117) as
the degree of subcooling (sc). The liquid-side pressure sensor (105) and the liquid-side
temperature sensor (117) constitute a degree-of-subcooling determination unit for
determining the degree of subcooling (sc).
[0095] The controller (130) controls the opening degree of the injection valve (46) according
to the degree of subcooling (sc). The controller (130) controls the opening degree
of the injection valve (46) so that the current degree of subcooling (sc) becomes
the target degree of subcooling (Tsc). The control of the degree of subcooling will
be described in detail later.
[0096] When controlling the degree of subcooling, the controller (130) determines whether
there is a shortage of a refrigerant in the refrigerant circuit (6). Here, the shortage
of a refrigerant in the refrigerant circuit (6) means that the amount of a refrigerant
in the refrigerant circuit (6) is smaller than a predetermined amount. If there is
a shortage of a refrigerant in the refrigerant circuit (6), a desired refrigeration
cycle fails to be executed, and the refrigeration apparatus (1) exhibits lower refrigerating
capacity.
[0097] Based on the opening degree of the injection valve (46), the controller (130) determines
whether there is a shortage of a refrigerant in the refrigerant circuit (6). Under
the condition that the opening degree of the injection valve (46) is equal to or greater
than a predetermined value, the controller (130) determines that there is a shortage
of a refrigerant in the refrigerant circuit (6). The detail of this determination
will be described later.
[0098] The controller (130) includes an alerting unit (134) that alerts that there is a
shortage of a refrigerant in the refrigerant circuit (6). As illustrated in FIG. 2,
the alerting unit (134) is provided in the outdoor controller (130), for example.
If the controller (130) determines that there is a shortage of a refrigerant in the
refrigerant circuit (6), the alerting unit (134) alerts a target entity that there
is a shortage of a refrigerant in the refrigerant circuit (6). The target entity includes
users, service providers, maintenance providers, manufacturers, and the like. The
alerting unit (134) may be a display unit like a monitor on which characters, symbols,
icons, and the like, appear to alert that there is a shortage of a refrigerant. The
alerting unit (134) may be a light emitting unit like an LED which emits light or
the like to alert that there is a shortage of a refrigerant. The alerting unit (134)
may be a notifying unit which sends e-mail or the like to notify the target entity
that there is a shortage of a refrigerant.
(8) Operation
[0099] The operation of the refrigeration apparatus (1) will be described. The operation
of the refrigeration apparatus (1) includes a refrigeration-facility operation, a
cooling operation, a cooling and refrigeration-facility operation, a heating operation,
a heating and refrigeration-facility operation, and a defrosting operation. The heating
and refrigeration-facility operation includes a first heating and refrigeration-facility
operation, a second heating and refrigeration-facility operation, and a third heating
and refrigeration-facility operation.
[0100] In the refrigeration-facility operation, the refrigeration-facility unit (70) cools
inside air, and the air-conditioning unit (60) is stopped. In the cooling operation,
the refrigeration-facility unit (70) is stopped, and the air-conditioning unit (60)
performs cooling of the indoor space. In the cooling and refrigeration-facility operation,
the refrigeration-facility unit (70) cools inside air, and the air-conditioning unit
(60) performs cooling of the indoor space. In the heating operation, the refrigeration-facility
unit (70) is stopped, and the air-conditioning unit (60) performs heating of the indoor
space. In the heating and refrigeration-facility operation, the refrigeration-facility
unit (70) cools inside air, and the air-conditioning unit (60) performs heating of
the indoor space. In the defrosting operation, the frost on the outdoor heat exchanger
(24) is melted.
[0101] The first heating and refrigeration-facility operation is an operation in which the
heat taken by the refrigerant in the outdoor heat exchanger (24) and the refrigeration-facility
heat exchanger (74) is used for heating. The second heating and refrigeration-facility
operation is an operation in which the outdoor heat exchanger (24) is deactivated
and the heat taken by the refrigerant in the refrigeration-facility heat exchanger
(74) is used for heating. The third heating and refrigeration-facility operation is
an operation in which the heat of the refrigerant is released from the outdoor heat
exchanger (24).
[0102] The outline of each operation will be described with reference to FIGS. 4 to 10.
In the drawings, the flows of refrigerants are indicated by the broken arrows, and
the flow paths through which the refrigerants flow are indicated by the thick lines.
In the drawings, the heat exchanger functioning as a radiator is hatched, and the
heat exchanger functioning as an evaporator is dotted.
(8-1) Refrigeration-Facility Operation
[0103] In the refrigeration-facility operation shown in FIG. 4, the controller (130) closes
the first on-off valve (V1), the third on-off valve (V3), and the fourth on-off valve
(V4), and opens the second on-off valve (V2). The controller (130) stops the second
compressor (22), and operates the first compressor (21) and the third compressor (23).
The controller (130) opens the first outdoor expansion valve (26) and the injection
valve (46) at a predetermined opening degree, and closes the second outdoor expansion
valve (27). The controller (130) closes the indoor expansion valve (63), and adjusts
the opening degree of the refrigeration-facility expansion valve (73). The controller
(130) operates the outdoor fan (12) and the refrigeration-facility fan (72), and stops
the indoor fan (62).
[0104] In the refrigeration-facility operation, the refrigeration cycle is performed in
which the outdoor heat exchanger (24) functions as a radiator, the function of the
indoor heat exchanger (64) is substantially deactivated, and the refrigeration-facility
heat exchanger (74) functions as an evaporator.
[0105] Specifically, the refrigerant compressed by the first compressor (21) is cooled in
the intercooler (29), and then is sucked into the third compressor (23). The refrigerant
compressed to a pressure equal to or greater than the critical pressure by the third
compressor (23) dissipates heat in the outdoor heat exchanger (24), and then passes
through the first outdoor expansion valve (26). The first outdoor expansion valve
(26) decompresses the refrigerant to a pressure lower than the critical pressure.
[0106] The refrigerant in a subcritical state flows into the gas-liquid separator (25).
The gas-liquid separator (25) separates the refrigerant into a gas refrigerant and
a liquid refrigerant.
[0107] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0108] The refrigerant cooled by the subcooling heat exchanger (28) is sent to the refrigeration-facility
unit (70). The refrigerant sent to the refrigeration-facility unit (70) is decompressed
by the refrigeration-facility expansion valve (73), and then evaporates in the refrigeration-facility
heat exchanger (74). As a result, the inside air is cooled. The refrigerant evaporated
in the refrigeration-facility heat exchanger (74) is sucked into and compressed again
by the first compressor (21).
(8-2) Cooling Operation
[0109] In the cooling operation shown in FIG. 5, the controller (130) closes the first on-off
valve (V1) and the fourth on-off valve (V4), and opens the second on-off valve (V2)
and the third on-off valve (V3). The controller (130) stops the first compressor (21),
and operates the second compressor (22) and the third compressor (23). The controller
(130) opens the first outdoor expansion valve (26) and the injection valve (46) at
a predetermined opening degree, and closes the second outdoor expansion valve (27).
The controller (130) closes the refrigeration-facility expansion valve (73), and adjusts
the opening degree of the indoor expansion valve (63). The controller (130) operates
the outdoor fan (12) and the indoor fan (62), and stops the refrigeration-facility
fan (72).
[0110] In the cooling operation, the refrigeration cycle is performed in which the outdoor
heat exchanger (24) functions as a radiator, the indoor heat exchanger (64) functions
as an evaporator, and the function of the refrigeration-facility heat exchanger (74)
is substantially deactivated.
[0111] Specifically, the refrigerant compressed by the second compressor (22) is cooled
in the intercooler (29), and then is sucked into the third compressor (23). The refrigerant
compressed to a pressure equal to or greater than the critical pressure by the third
compressor (23) dissipates heat in the outdoor heat exchanger (24), and then passes
through the first outdoor expansion valve (26). The first outdoor expansion valve
(26) decompresses the refrigerant to a pressure lower than the critical pressure.
[0112] The refrigerant in a subcritical state flows into the gas-liquid separator (25).
The gas-liquid separator (25) separates the refrigerant into a gas refrigerant and
a liquid refrigerant.
[0113] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0114] The refrigerant cooled by the subcooling heat exchanger (28) is sent to the air-conditioning
unit (60). The refrigerant sent to the air-conditioning unit (60) is decompressed
by the indoor expansion valve (63), and then evaporates in the indoor heat exchanger
(64). As a result, the indoor air is cooled. The refrigerant evaporated in the indoor
heat exchanger (64) is sucked into and compressed again by the second compressor (22).
(8-3) Cooling and Refrigeration-Facility Operation
[0115] In the cooling and refrigeration-facility operation shown in FIG. 6, the controller
(130) closes the first on-off valve (V1) and the fourth on-off valve (V4), and opens
the second on-off valve (V2) and the third on-off valve (V3). The controller (130)
operates the first compressor (21), the second compressor (22), and the third compressor
(23). The controller (130) opens the first outdoor expansion valve (26) and the injection
valve (46) at a predetermined opening degree, and closes the second outdoor expansion
valve (27). The controller (130) adjusts the opening degrees of the refrigeration-facility
expansion valve (73) and the indoor expansion valve (63). The controller (130) operates
the outdoor fan (12), the indoor fan (62), and the refrigeration-facility fan (72).
[0116] In the cooling and refrigeration-facility operation, the refrigeration cycle is performed
in which the outdoor heat exchanger (24) functions as a radiator, and the indoor heat
exchanger (64) and the refrigeration-facility heat exchanger (74) function as evaporators.
[0117] Specifically, the refrigerant compressed by the first compressor (21) and the second
compressor (22) is cooled by the intercooler (29), and then is sucked into the third
compressor (23). The refrigerant compressed to a pressure equal to or greater than
the critical pressure by the third compressor (23) dissipates heat in the outdoor
heat exchanger (24), and then passes through the first outdoor expansion valve (26).
The first outdoor expansion valve (26) decompresses the refrigerant to a pressure
lower than the critical pressure.
[0118] The refrigerant in a subcritical state flows into the gas-liquid separator (25).
The gas-liquid separator (25) separates the refrigerant into a gas refrigerant and
a liquid refrigerant.
[0119] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0120] The refrigerant cooled by the subcooling heat exchanger (28) is sent to the air-conditioning
unit (60) and the refrigeration-facility unit (70). The refrigerant sent to the air-conditioning
unit (60) is decompressed by the indoor expansion valve (63), and then evaporates
in the indoor heat exchanger (64). As a result, the indoor air is cooled. The refrigerant
evaporated in the indoor heat exchanger (64) is sucked into and compressed again by
the first compressor (21).
[0121] The refrigerant sent to the refrigeration-facility unit (70) is decompressed by the
refrigeration-facility expansion valve (73), and then evaporates in the refrigeration-facility
heat exchanger (74). As a result, the inside air is cooled. The refrigerant evaporated
in the refrigeration-facility heat exchanger (74) is sucked into and compressed again
by the second compressor (22).
(8-4) Heating Operation
[0122] In the heating operation shown in FIG. 7, the controller (130) closes the second on-off
valve (V2) and the third on-off valve (V3), and opens the first on-off valve (V1)
and the fourth on-off valve (V4). The controller (130) stops the first compressor
(21), and operates the second compressor (22) and the third compressor (23). The controller
(130) opens the second outdoor expansion valve (27) and the injection valve (46) at
a predetermined opening degree, and closes the first outdoor expansion valve (26).
The controller (130) closes the refrigeration-facility expansion valve (73), and adjusts
the opening degree of the indoor expansion valve (63). The controller (130) operates
the outdoor fan (12) and the indoor fan (62), and stops the refrigeration-facility
fan (72).
[0123] In the heating operation, the refrigeration cycle is performed in which the indoor
heat exchanger (64) functions as a radiator, the outdoor heat exchanger (24) functions
as an evaporator, and the function of the refrigeration-facility heat exchanger (74)
is substantially deactivated.
[0124] Specifically, the refrigerant compressed by the second compressor (22) is cooled
in the intercooler (29), and then is sucked into the third compressor (23). The refrigerant
compressed by the third compressor (23) is sent to the air-conditioning unit (60).
[0125] The refrigerant sent to the air-conditioning unit (60) dissipates heat in the indoor
heat exchanger (64). As a result, the indoor air is heated. The refrigerant having
dissipated heat in the indoor heat exchanger (64) flows into the gas-liquid separator
(25). The gas-liquid separator (25) separates the refrigerant into a gas refrigerant
and a liquid refrigerant.
[0126] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0127] The refrigerant cooled by the subcooling heat exchanger (28) is decompressed by the
second outdoor expansion valve (27), and then evaporates in the outdoor heat exchanger
(24). The refrigerant evaporated in the outdoor heat exchanger (24) is sucked into
and compressed again by the second compressor (22).
(8-5) First Heating and Refrigeration-Facility Operation
[0128] The first heating and refrigeration-facility operation shown in FIG. 8 is executed
when the heating load of the air-conditioning unit (60) is high. In the first heating
and refrigeration-facility operation, the controller (130) closes the second on-off
valve (V2) and the third on-off valve (V3), and opens the first on-off valve (V1)
and the fourth on-off valve (V4). The controller (130) operates the first compressor
(21), the second compressor (22), and the third compressor (23). The controller (130)
opens the second outdoor expansion valve (27) and the injection valve (46) at a predetermined
opening degree, and closes the first outdoor expansion valve (26). The controller
(130) adjusts the opening degrees of the indoor expansion valve (63) and the refrigeration-facility
expansion valve (73). The controller (130) operates the outdoor fan (12), the indoor
fan (62), and the refrigeration-facility fan (72).
[0129] In the first heating and refrigeration-facility operation, the refrigeration cycle is
performed in which the indoor heat exchanger (64) functions as a radiator, and the
outdoor heat exchanger (24) and the refrigeration-facility heat exchanger (74) function
as evaporators.
[0130] Specifically, the refrigerant compressed by the first compressor (21) and the second
compressor (22) is cooled by the intercooler (29), and then is sucked into the third
compressor (23). The refrigerant compressed by the third compressor (23) is sent to
the air-conditioning unit (60).
[0131] The refrigerant sent to the air-conditioning unit (60) dissipates heat in the indoor
heat exchanger (64). As a result, the indoor air is heated. The refrigerant having
dissipated heat in the indoor heat exchanger (64) flows into the gas-liquid separator
(25). The gas-liquid separator (25) separates the refrigerant into a gas refrigerant
and a liquid refrigerant.
[0132] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0133] A part of the refrigerant cooled by the subcooling heat exchanger (28) is decompressed
by the second outdoor expansion valve (27), and then evaporates in the outdoor heat
exchanger (24). The refrigerant evaporated in the outdoor heat exchanger (24) is sucked
into and compressed again by the first compressor (21).
[0134] The rest of the refrigerant cooled by the subcooling heat exchanger (28) is sent
to the refrigeration-facility unit (70). The refrigerant sent to the refrigeration-facility
unit (70) is decompressed by the refrigeration-facility expansion valve (73), and
then evaporates in the refrigeration-facility heat exchanger (74). As a result, the
inside air is cooled. The refrigerant evaporated in the refrigeration-facility heat
exchanger (74) is sucked into and compressed again by the second compressor (22).
(8-6) Second Heating and Refrigeration-Facility Operation
[0135] The second heating and refrigeration-facility operation shown in FIG. 9 is executed
when the heating load of the air-conditioning unit (60) is neither excessively high
nor low.
In the second heating and refrigeration-facility operation, the controller (130) closes
the second on-off valve (V2), the third on-off valve (V3), and the fourth on-off valve
(V4), and opens the first on-off valve (V1). The controller (130) operates the first
compressor (21) and the third compressor (23), and stops the second compressor (22).
The controller (130) opens the injection valve (46) at a predetermined opening degree,
and closes the first outdoor expansion valve (26) and the second outdoor expansion
valve (27). The controller (130) adjusts the opening degrees of the indoor expansion
valve (63) and the refrigeration-facility expansion valve (73). The controller (130)
stops the outdoor fan (12), and operates the indoor fan (62) and the refrigeration-facility
fan (72).
[0136] In the second heating and refrigeration-facility operation, the refrigeration cycle
is performed in which the indoor heat exchanger (64) functions as a radiator, the
outdoor heat exchanger (24) is substantially stopped, and the refrigeration-facility
heat exchanger (74) functions as an evaporator.
[0137] Specifically, the refrigerant compressed by the first compressor (21) is cooled in
the intercooler (29), and then is sucked into the third compressor (23). The refrigerant
compressed by the third compressor (23) is sent to the air-conditioning unit (60).
[0138] The refrigerant sent to the air-conditioning unit (60) dissipates heat in the indoor
heat exchanger (64). As a result, the indoor air is heated. The refrigerant having
dissipated heat in the indoor heat exchanger (64) flows into the gas-liquid separator
(25). The gas-liquid separator (25) separates the refrigerant into a gas refrigerant
and a liquid refrigerant.
[0139] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0140] The refrigerant cooled by the subcooling heat exchanger (28) is decompressed by the
refrigeration-facility expansion valve (73), and then evaporates in the refrigeration-facility
heat exchanger (74). As a result, the inside air is cooled. The refrigerant evaporated
in the refrigeration-facility heat exchanger (74) is sucked into and compressed again
by the first compressor (21).
(8-7) Third Heating and Refrigeration-Facility Operation
[0141] The third heating and refrigeration-facility operation shown in FIG. 10 is executed
when the heating load of the air-conditioning unit (60) is low.
In the second heating and refrigeration-facility operation, the controller (130) closes
the third on-off valve (V3) and the fourth on-off valve (V4), and opens the first
on-off valve (V1) and the second on-off valve (V2). The controller (130) operates
the first compressor (21) and the third compressor (23), and stops the second compressor
(22). The controller (130) opens the injection valve (46) and the first outdoor expansion
valve (26) at a predetermined opening degree, and closes the second outdoor expansion
valve (27). The controller (130) adjusts the opening degrees of the indoor expansion
valve (63) and the refrigeration-facility expansion valve (73). The controller (130)
operates the outdoor fan (12), the indoor fan (62), and a refrigeration-facility fan
(72).
[0142] In the third heating and refrigeration-facility operation, the refrigeration cycle
is performed in which the indoor heat exchanger (64) and the outdoor heat exchanger
(24) function as radiators, and the refrigeration-facility heat exchanger (74) functions
as an evaporator.
[0143] Specifically, the refrigerant compressed by the first compressor (21) is cooled in
the intercooler (29), and then is sucked into the third compressor (23). A part of
the refrigerant compressed by the third compressor (23) is sent to the air-conditioning
unit (60). The refrigerant sent to the air-conditioning unit (60) dissipates heat
in the indoor heat exchanger (64). As a result, the indoor air is heated. The refrigerant
having dissipated heat in the indoor heat exchanger (64) flows into the gas-liquid
separator (25). The rest of the refrigerant compressed by the third compressor (23)
dissipates heat in the outdoor heat exchanger (24), and then flows into the gas-liquid
separator (25). The gas-liquid separator (25) separates the refrigerant into a gas
refrigerant and a liquid refrigerant.
[0144] The liquid refrigerant separated by the gas-liquid separator (25) is cooled in the
subcooling heat exchanger (28) by the refrigerant flowing through the injection flow
path (43). The refrigerant in the injection flow path (43) is sent to the intermediate
flow path (18).
[0145] The refrigerant cooled by the subcooling heat exchanger (28) is decompressed by the
refrigeration-facility expansion valve (73), and then evaporates in the refrigeration-facility
heat exchanger (74). As a result, the inside air is cooled. The refrigerant evaporated
in the refrigeration-facility heat exchanger (74) is sucked into and compressed again
by the first compressor (21).
(8-8) Defrosting Operation
[0146] The defrosting operation is executed to melt the frost on the outdoor heat exchanger
(24) in winter or the like. For example, during the heating and refrigeration-facility
operation, the controller (130) executes the defrosting operation if the condition
for the outdoor heat exchanger (24) being frosted is satisfied. The basic operation
of the defrosting operation is the same as the cooling operation shown in FIG. 5 and
the cooling and refrigeration-facility operation shown in FIG. 6. In the outdoor heat
exchanger (24), the high-pressure refrigerant dissipates heat to the outside, thereby
melting the frost on the surface of the outdoor heat exchanger (24).
(9) Control of Degree of Subcooling
[0147] In each of the above operations, the refrigeration apparatus (1) controls the degree
of subcooling (sc) of the refrigerant flowing out of the first flow path (28a) of
the subcooling heat exchanger (28). The control of the degree of subcooling will be
described with reference to FIG. 11.
[0148] In step S11, the controller (130) determines whether the degree of subcooling (sc)
is smaller than the target degree of subcooling (Tsc). Here, the degree of subcooling
(sc) may be an average value of the degree of subcooling at the present time and one
or more degrees of subcooling at some time back from that present time by predetermined
time. If the degree of subcooling (sc) is smaller than the target degree of subcooling
(Tsc), the process proceeds to step S13. In step S13, the controller (130) adds a
pulse corresponding to the difference (Tsc-sc) between the target degree of subcooling
(Tsc) and the degree of subcooling (sc) to the current pulse of the injection valve
(46). This pulse refers to the modulation width of a pulse signal for controlling
the opening degree of the injection valve (46) (a command for the opening degree).
As a result, the opening degree of the injection valve (46) increases according to
the added pulse. As the difference between the target degree of subcooling (Tsc) and
the degree of subcooling (sc) becomes larger, the pulse added in step S13 becomes
larger. In other words, as the difference between the target degree of subcooling
(Tsc) and the degree of subcooling (sc) becomes larger, the amount of an increase
in the opening degree of the injection valve (46) becomes larger. As the difference
becomes smaller, the amount of a decrease in the opening degree of the injection valve
(46) becomes smaller.
[0149] In step S12, the controller (130) determines whether the degree of subcooling (sc)
is larger than the target degree of subcooling (Tsc). If the degree of subcooling
(sc) is larger than the target degree of subcooling (Tsc), the process proceeds to
step S14. In step S14, the controller (130) subtracts a pulse corresponding to the
difference (sc-Tsc) between the degree of subcooling (sc) and the target degree of
subcooling (Tsc) from the current pulse of the injection valve (46). As a result,
the opening degree of the injection valve (46) decreases according to the subtracted
pulse. As the difference between the degree of subcooling (sc) and the target degree
of subcooling (Tsc) becomes larger, the pulse subtracted in step S14 becomes larger.
In other words, as the difference between the degree of subcooling (sc) and the target
degree of subcooling (Tsc) becomes larger, the amount of a decrease in the opening
degree of the injection valve (46) becomes larger. As the difference becomes smaller,
the amount of a decrease in the opening degree of the injection valve (46) becomes
smaller.
[0150] In the control of the degree of subcooling, the control of steps S11 to S14 is repeated
every predetermined time (e.g., every 10 seconds). Accordingly, the degree of subcooling
(sc) converges to the target degree of subcooling (Tsc).
(10) Shortage of Refrigerant
(10-1) Problems
[0151] When the refrigeration apparatus (1) is shipped out or installed, the amount of filling
in the refrigerant circuit (6) is small in some cases. In particular, for the refrigeration
apparatus (1) using carbon dioxide where the high pressure is equal to or greater
than the critical pressure, the amount of filling in the refrigerant circuit (6) is
set relatively small in some cases in consideration of the endurance pressure of the
gas-liquid separator (25) and the like. Further, in the refrigeration apparatus (1)
after installation, the refrigerant circuit (6) might leak a refrigerant. In this
way, if there is a shortage of a refrigerant in the refrigerant circuit (6), the refrigeration
apparatus (1) exhibits lower cooling capacity.
(10-2) Control of Determination
[0152] In this embodiment, in order to solve the above problems, the controller (130) determines
whether there is a shortage of a refrigerant in the refrigerant circuit (6). When
the degree of subcooling is being controlled as described above, the controller (130)
determines whether there is a shortage of a refrigerant in the refrigerant circuit
(6). This control of determination will be described in detail with reference to FIG.
12.
[0153] In step S21, the controller (130) determines whether the opening degree of the injection
valve (46) continues to remain equal to or greater than the first opening degree for
a predetermined duration time (the first duration time) or more. In this embodiment,
the first opening degree is the opening degree of the injection valve (46) that is
fully opened. In other words, in step S22, the controller (130) determines whether
the opening degree of the injection valve (46) continues to remain the opening degree
of the injection valve (46) that is fully opened for the first duration time or more.
If the condition of step S21 is satisfied, the process proceeds to step S23, and the
controller (130) determines that there is a shortage of a refrigerant.
[0154] If there is a shortage of a refrigerant in the refrigerant circuit (6), a gas refrigerant
might flow through the subcooling heat exchanger (28) or a gas-liquid two-phase refrigerant
of which the dryness is relatively high might flow through the subcooling heat exchanger
(28). In particular, if there is a shortage of a refrigerant in the refrigerant circuit
(6) and there is almost no liquid refrigerant in the gas-liquid separator (25), a
gas refrigerant flows through the first flow path (28a). In this case, the degree
of subcooling of the refrigerant flowing out of the first flow path (28a) of the subcooling
heat exchanger (28) continues to remain low or zero. If, under this situation, the
degree of subcooling is controlled as described above, the opening degree of the injection
valve (46) gradually increases, and in the end, the injection valve (46) continues
to remain fully opened. Then, if the condition of step S21 is satisfied, the controller
(130) determines that there is a shortage of a refrigerant in the refrigerant circuit
(6). If it is determined that there is a shortage of a refrigerant, the alerting unit
(134) alerts in step S24 that there is a shortage of a refrigerant. Accordingly, the
target entity can be promptly informed that there is a shortage of a refrigerant in
the refrigerant circuit (6).
[0155] In step S22, the controller (130) determines whether the opening degree of the injection
valve (46) continues to remain equal to or greater than the second opening degree
for a predetermined duration time (the second duration time) or more. In this embodiment,
the second opening degree is a predetermined opening degree smaller than the first
opening degree. The second duration time is a predetermined duration time longer than
the first duration time. That is, the condition of step S22 is satisfied if the opening
degree of the injection valve (46) continues to remain the second opening degree smaller
than the first opening degree for the second duration time longer than the first duration
time. If the condition of step S22 is satisfied, the process proceeds to step S23,
and the controller (130) determines that there is a shortage of a refrigerant.
[0156] If, as described above, there is a shortage of a refrigerant in the refrigerant circuit
(6), and a gas refrigerant or a gas-liquid two-phase refrigerant of which the dryness
is relatively high flows through the first flow path (28a), the opening degree of
the injection valve (46) continues to remain relatively large for a long duration
time due to the control of the degree of subcooling. Then, if the condition of step
S22 is satisfied, the controller (130) determines that there is a shortage of a refrigerant
in the refrigerant circuit (6). If it is determined that there is a shortage of a
refrigerant, the alerting unit (134) alerts in step S24 that there is a shortage of
a refrigerant.
(10-3) Advantage of Determination According to Opening Degree of Injection Valve
[0157] It is conceivable that, in the control of the degree of subcooling, whether there
is a shortage of a refrigerant in the refrigerant circuit (6) is determined using
the degree of subcooling itself. Specifically, in the control of the degree of subcooling,
if the condition that the degree of subcooling is smaller than a predetermined value
is satisfied, the controller (130) determines whether there is a shortage of a refrigerant
in the refrigerant circuit (6). However, the degree of subcooling tends to change
sharply according to the state of the refrigerant in comparison with the opening degree
of the injection valve (46) in the control of the degree of subcooling. This is because,
as described above, the opening degree of the injection valve (46) changes according
to the value obtained by adding or subtracting the pulse based on the difference between
the degree of subcooling (sc) and the target degree of subcooling (Tsc), whereas the
degree of subcooling (sc) is an index that directly reflects a change in the state
of the refrigerant.
[0158] If whether there is a shortage of a refrigerant in the refrigerant circuit (6) is
determined according to the degree of subcooling, whether there is a shortage of a
refrigerant in the refrigerant circuit (6) might be determined erroneously if the
state of the refrigerant is temporarily changed due to some influence. Specifically,
for example, if the separated gas refrigerant temporarily flows into the first flow
path (28a) in a state in which the liquid surface in the gas-liquid separator (25)
is unstable, the degree of subcooling might temporarily fall below a predetermined
value. In this case, despite the fact that there is no shortage of a refrigerant in
the refrigerant circuit (6), it might be determined erroneously that there is a shortage
of a refrigerant in the refrigerant circuit (6).
[0159] In contrast, in this embodiment, whether there is a shortage of a refrigerant in
the refrigerant circuit (6) is determined using the opening degree of the injection
valve (46) which changes more gradually than the degree of subcooling. Thus, for the
above reasons, it is possible to determine less erroneously whether there is a shortage
of a refrigerant in the refrigerant circuit (6) when the gas refrigerant temporarily
flows through the first flow path (28a).
(10-4) Further Conditions for Less Erroneous Determination
[0160] In order to reduce erroneous determination about the refrigerant circuit (6), the
controller (130) under the conditions described below refuses to determine whether
there is a shortage of a refrigerant in the refrigerant circuit (6). The following
conditions can be interpreted as the conditions that the degree of subcooling (sc)
of the refrigerant flowing out of the first flow path (28a) is unstable. In other
words, under the condition that the degree of subcooling (sc) is stable, the controller
(130) determines that there is a shortage of a refrigerant in the refrigerant circuit
(6).
[0161] Condition (a): During the period between when the compression unit (20) starts to
operate and when a predetermined time (15 minutes) elapses, the controller (130) refuses
to determine whether there is a shortage of a refrigerant in the refrigerant circuit
(6). This is because during the period between when the compression unit (20) starts
to operate and when a predetermined time (e.g., 15 minutes) elapses, the degree of
subcooling (sc) is unstable. In other words, after the period between when the compression
unit (20) starts to operate and when a predetermined time elapses, the controller
(130) determines whether there is a shortage of a refrigerant in the refrigerant circuit
(6).
[0162] Condition (b): If the outdoor heat exchanger (24) operates as a radiator and the
outside air temperature is higher than a predetermined temperature Ta (e.g., 32°C),
the controller (130) controls the opening degree of the injection valve (46) so that
the intermediate pressure of the refrigerant circuit (6) approaches a predetermined
target value in order to increase the high pressure of the refrigerant circuit (6).
Here, the intermediate pressure is detected by the intermediate pressure sensor (102).
Under this condition, the injection valve (46) is not subjected to the control of
the degree of subcooling, and thus the controller (130) refuses to determine whether
there is a shortage of a refrigerant in the refrigerant circuit (6).
[0163] Condition (c): If the indoor heat exchanger (64) operates as a radiator and the outside
air temperature is lower than a predetermined temperature Tb (e.g., 10°C), the controller
(130) controls the opening degree of the injection valve (46) so that the intermediate
pressure of the refrigerant circuit (6) approaches a predetermined target value in
order to increase the high pressure of the refrigerant circuit (6). Under this condition,
the injection valve (46) is not subjected to the control of the degree of subcooling,
and thus the controller (130) refuses to determine whether there is a shortage of
a refrigerant in the refrigerant circuit (6).
[0164] Condition (d): Under the condition that the outside air temperature is higher than
a predetermined temperature (e.g., 32°C), the high pressure of the refrigerant circuit
(6) or the internal pressure of the gas-liquid separator (25) increases. Thus, the
controller (130) increases the opening degree of the venting valve (42) or decreases
the opening degree of the first outdoor expansion valve (26). Under this condition,
the degree of subcooling (sc) of the refrigerant flowing out of the first flow path
(28a) is unstable, and thus the controller (130) refuses to determine whether there
is a shortage of a refrigerant in the refrigerant circuit (6). That is, under the
condition that the outside air temperature is higher than a predetermined temperature;
the condition that the high pressure is higher than a predetermined value; or the
condition that the internal pressure of the gas-liquid separator (25) is higher than
a predetermined value, the controller (130) refuses to determine whether there is
a shortage of a refrigerant in the refrigerant circuit (6).
[0165] Condition (e): During the period between when the various operations described above
switch from one operation to another and when a predetermined time elapses, the controller
(130) refuses to determine whether there is a shortage of a refrigerant in the refrigerant
circuit (6). This is because during the period between when the various operations
described above switch from one operation to another and when a predetermined time
elapses, the degree of subcooling (sc) is unstable. In other words, after the period
between when the various operations described above switch from one operation to another
and when a predetermined time elapses, the controller (130) determines whether there
is a shortage of a refrigerant in the refrigerant circuit (6).
(11) Advantages of Embodiment
[0166] Under the condition that the opening degree of a subcooling-side decompression valve
(46) is equal to or greater than a predetermined opening degree, the controller (130)
determines that there is a shortage of a refrigerant in the refrigerant circuit (6).
[0167] If there is a shortage of a refrigerant in the refrigerant circuit (6), the degree
of subcooling of the refrigerant flowing out of the first flow path (28a) is small
or zero, and the opening degree of the subcooling-side decompression valve (46) is
equal to or greater than a predetermined opening degree. By using this, it is possible
to determine that there is a shortage of a refrigerant in the refrigerant circuit
(6).
[0168] The opening degree of the subcooling-side decompression valve (46) fluctuates more
gradually than the degree of subcooling itself, and thus it is possible to determine
less erroneously whether there is a shortage of a refrigerant in the refrigerant circuit
(6).
[0169] In particular, under the condition that the opening degree of the subcooling-side
decompression valve (46) continues to remain equal to or greater than a predetermined
opening degree for a predetermined duration time or more, the controller (130) determines
that there is a shortage of a refrigerant.
[0170] Thus, it is possible to further determine less erroneously whether there is a shortage
of a refrigerant in the refrigerant circuit (6).
[0171] Under the condition that the opening degree of the subcooling-side decompression
valve (46) continues to remain equal to or greater than the first opening degree for
the first duration time or more, or under the condition that the opening degree of
the subcooling-side decompression valve (46) continues to remain equal to or greater
than the second opening degree for the second duration time or more, the controller
(130) determines that there is a shortage of a refrigerant. The second duration time
is longer than the first duration time, and the second opening degree is smaller than
the first opening degree.
[0172] According to these conditions, if the opening degree of the subcooling-side decompression
valve (46) is relatively large, it is possible to relatively promptly determine that
there is a shortage of a refrigerant in the refrigerant circuit (6). Also if the opening
degree of the subcooling-side decompression valve (46) is relatively small and this
situation continues for a relatively long duration time, it is possible to determine
that there is a shortage of a refrigerant in the refrigerant circuit (6).
[0173] Under the condition that the opening degree of the subcooling-side decompression
valve (46) is the opening degree of the subcooling-side decompression valve (46) that
is fully opened, the controller (130) determines that there is a shortage of a refrigerant
in the refrigerant circuit (6).
[0174] If there is a shortage of a refrigerant in the refrigerant circuit (6), the degree
of subcooling of the refrigerant flowing out of the first flow path (28a) should be
zero, and thus in the end, the subcooling-side decompression valve (46) reaches the
maximum opening degree in the possible control range. Thus, by employing the condition
that the opening degree of the subcooling-side decompression valve (46) is the opening
degree of the subcooling-side decompression valve (46) that is fully opened, it is
possible to precisely determine that there is a shortage of a refrigerant in the refrigerant
circuit (6).
[0175] The refrigerant circuit (6) is configured to be able to perform a refrigeration cycle
in which the high pressure is equal to or greater than the critical pressure. Thus,
the degree of subcooling (sc) of the refrigerant flowing out of the first flow path
(28a) is easily unstable. In contrast, the opening degree of the subcooling-side decompression
valve (46) changes more gradually than the degree of subcooling itself, and thus it
is possible to reduce erroneous determination as to whether there is a shortage of
a refrigerant in the refrigerant circuit (6) due to the degree of subcooling (sc)
being unstable.
[0176] The refrigerant circuit (6) is provided with the gas-liquid separator (25) between
the outdoor heat exchanger (24) and the first flow path (28a) of the subcooling heat
exchanger (28). Thus, when the liquid surface of the gas-liquid separator (25) is
unstable, a gas refrigerant might temporarily flow through the first flow path (28a).
In contrast, the opening degree of the subcooling-side decompression valve (46) changes
more gradually than the degree of subcooling itself, and thus it is possible to reduce
erroneous determination as to whether there is a shortage of a refrigerant in the
refrigerant circuit (6) due to the degree of subcooling (sc) being unstable.
(12) Other Embodiments
[0177] If the opening degree of the subcooling-side decompression valve (46) instantaneously
becomes equal to or greater than a predetermined opening degree, the controller (130)
may determine that there is a shortage of a refrigerant in the refrigerant circuit
(6).
[0178] If determining that there is a shortage of a refrigerant, the controller (130) may
execute a predetermined control such as stopping the operation of the refrigeration
apparatus (1).
[0179] The compression unit (20) may be a single compressor.
[0180] The injection flow path (43) may send the refrigerant to the suction side of the
compression unit (20).
[0181] The first utilization-side heat exchanger (64) may be a heat exchanger for heating
or cooling water, brine, and the like. The first utilization-side heat exchanger (64)
may be used as a heat source for a water heater.
[0182] While the embodiments and variations thereof have been described above, it will be
understood that various changes in form and details may be made without departing
from the spirit and scope of the claims. The elements according to the embodiment,
the variations thereof, and the other embodiments may be combined and replaced with
each other.
[0183] The ordinal numbers such as "first," "second," "third," . . . , described above are
used to distinguish the terms to which these expressions are given, and do not limit
the number and order of the terms.
INDUSTRIAL APPLICABILITY
[0184] As described above, the present disclosure is useful for a heat source unit, and
a refrigeration apparatus.
DESCRIPTION OF REFERENCE CHARACTERS
[0185]
- 1
- Refrigeration Apparatus
- 6
- Refrigerant Circuit
- 10
- Heat Source Unit
- 20
- Compression Unit
- 24
- Outdoor Heat Exchanger (Heat-Source-Side Heat Exchanger)
- 25
- Gas-Liquid Separator
- 28
- Subcooling Heat Exchanger
- 28a
- First Flow Path
- 28b
- Second Flow Path
- 46
- Injection Valve (Subcooling-Side Decompression Valve)
- 60, 70
- Utilization Unit