TECHNICAL FIELD
[0001] The present disclosure relates to the field of electrical engineering, in particular
to an operating mechanism, a circuit breaker and a SPD specific disconnector including
the operating mechanism.
BACKGROUND
[0002] In order to increase the safety of electricity use, SSD (SPD specific disconnector)
and SPD (Surge protection Device) are often added to some circuits, the two connected
in series in the electrical circuit. SPD can resist lightning strike, and SSD provides
short-circuit protection and aftercurrent protection for SPD.
[0003] In addition, in society nowadays, it is a development trend for the integration and
miniaturization of low-voltage electrical products, which requires the size of SSD
products and SPD products to be reduced, which then requires the size of each component
in a product to be smaller and smaller. There is a need to design small-sized part
structures with high strength that meets the requirements regarding short circuit
and aftercurrent, while resisting lightning current.
[0004] It is difficult to achieve the relative positioning of the internal parts of a small-sized
mechanism assembly, and it is even more difficult to achieve the strength design of
parts that meets the small size. According to the present disclosure, an ultra-thin
operating mechanism design solution is provided to solve the problems of relative
arrangement, strength and movement of the mechanism parts of the small-sized SSD products,
so as to ensure that the small-sized SSD products can realize reliable mechanism movement
for the required functions.
SUMMARY
[0005] According to the present disclosure, at least the shortcomings existing in the prior
art is solved. According to the present disclosure, an operating mechanism is provided,
which includes a housing and a moving assembly, wherein the moving assembly includes
a manually-operated piece pivotably mounted to the housing and pivotable between an
opening position and a closing position; a center plate pivotably mounted to the housing;
a transmission assembly, wherein the manually-operated piece is connected with the
center plate through the transmission assembly; a movable contact bracket pivotably
mounted to the housing and abutting against a first surface of the center plate, wherein
the pivot axis of the movable contact bracket coincides with the pivot axis of the
center plate; a first torsion spring mounted on a side of the movable contact bracket
opposite to the center plate, wherein two ends of the first torsion spring are respectively
connected to the movable contact bracket and the center plate, so that pivoting of
the center plate can drive the movable contact bracket to pivot and pivoting of the
movable contact bracket can drive the center plate to pivot.
[0006] Through the transmission assembly and the center plate, the movable contact bracket
moves to the open position when the manually-operated piece moves to the opening position,
and moves to the closed position when the manually-operated piece moves to the closing
position. The respective pivot axes of the manually-operated piece, the center plate
and the movable contact bracket are all parallel to a first direction. The movable
contact bracket and the center plate pass through a plurality of planes which are
perpendicular to the first direction.
[0007] The movable contact bracket includes a torsion spring accommodating groove, which
includes a base and an arc-shaped protrusion around the pivot axis of the movable
contact bracket, wherein the base has a second surface and a third surface which are
opposite, the second surface abuts against the first surface, the arc-shaped protrusion
extends from the third surface in the first direction, and the first torsion spring
is mounted in the torsion spring accommodating groove around the arc-shaped protrusion.
[0008] The movable contact bracket further includes a first cut-off face that cuts off the
arc-shaped protrusion and the base, so that the arc-shaped protrusion forms an incomplete
annular structure. The movable contact bracket is mounted to the housing through a
movable contact bracket pivot shaft, and the force acting position of the movable
contact bracket pivot shaft on the movable contact bracket is opposite to the first
cut-off face relative to the movable contact bracket pivot shaft.
[0009] According to some embodiments of the present disclosure, a total thickness of the
moving assembly in the first direction is less than or equal to 7.5 mm.
[0010] According to some embodiments of the present disclosure, the total thickness of the
moving assembly in the first direction is less than or equal to 7.3 mm.
[0011] According to some embodiments of the present disclosure, the center plate further
includes a boss section protruding from the first surface, and the boss section includes
a second cut-off face that conforms with the first cut-off face in shape and is oppositely
adjacent to the first cut-off face.
[0012] According to some embodiments of the present disclosure, in a cross section perpendicular
to the first direction, the first cut-off face is a secant of the incomplete annular
structure of the arc-shaped protrusion.
[0013] According to some embodiments of the present disclosure, the transmission assembly
includes a lock catch, the lock catch pivotably mounted to a side of the center plate
opposite to the movable contact bracket and having a first engaging portion; a connecting
rod, two ends of the connecting rod pivotally connected to the manually-operated piece
and the lock catch respectively; a trip catch, the trip catch pivotably mounted to
the side of the center plate opposite to the movable contact bracket and having a
second engaging portion which engages with the first engaging portion.
[0014] The respective pivot axes of the manually-operated piece, the center plate, the lock
catch, the trip catch and the movable contact bracket are all parallel to the first
direction.
[0015] The operating mechanism is configured to enable the lock catch and the trip catch
to be static relative to the center plate through the engagement between the first
engaging portion and the second engaging portion.
[0016] According to some embodiments of the present disclosure, the trip catch and the center
plate are also connected through a second torsion spring, and the second torsion spring
biases the trip catch relative to the center plate, so that the first engaging portion
and the second engaging portion are abutted and engaged.
[0017] According to some embodiments of the present disclosure, in a state that the first
engaging portion and the second engaging portion are engaged, a relatively static
assembly is formed by the center plate, the lock catch and the trip catch, wherein
the manually-operated piece, the connecting rod, the center plate and the relatively
static assembly can form a four-bar linkage, so that when the manually-operated piece
moves to the opening position, the movable contact bracket moves to the open position,
and when the manually-operated piece moves to the closing position, the movable contact
bracket moves to the closed position.
[0018] According to some embodiments of the present disclosure, during the movement of the
movable contact bracket from the open position to the closed position, the four-bar
linkage including the manually-operated piece, the connecting rod and the relatively
static assembly passes through the position of dead point.
[0019] According to some embodiments of the present disclosure, the connecting rod has two
sections that are angled with respect to each other.
[0020] According to some embodiments of the present disclosure, the trip catch is further
provided with an extended end adjacent to the movable contact bracket, and a gap is
provided between the extended end and the movable contact bracket in a plane perpendicular
to the first direction.
[0021] According to some embodiments of the present disclosure, when the extended end is
actuated, the trip catch pivots relative to the center plate, so that the first engaging
portion and the second engaging portion are disengaged, and the manually-operated
piece, the connecting rod, the lock catch and the center plate can form a five-bar
linkage, and the extended end can strike the movable contact bracket so that the movable
contact bracket moves toward the open position.
[0022] According to some embodiments of the present disclosure, the operating mechanism
further includes an open spring, wherein two ends of the open spring are respectively
connected to the center plate and the housing, and the open spring is compressed when
the manually-operated piece is in the closing position.
[0023] According to some embodiments of the present disclosure, the trip catch and the lock
catch respectively abut against a fourth surface and a fifth surface of the center
plate, and respective planes where the fourth surface and the fifth surface are located
are spaced from each other and are both perpendicular to the first direction.
[0024] According to some embodiments of the present disclosure, the fourth surface is further
away from the first surface than the fifth surface.
[0025] According to the present disclosure, a circuit breaker is also provided, wherein
the circuit breaker includes the operating mechanism described in any one of the above
embodiments.
[0026] According to some embodiments of the present disclosure, the maximum thickness of
the circuit breaker in the first direction is between 8.8 mm and 9.2 mm.
[0027] According to the present disclosure, a SPD specific disconnector is also provided,
wherein the SPD specific disconnector includes the operating mechanism described in
any one of the above embodiments.
[0028] According to some embodiments of the present disclosure, the maximum thickness of
the SPD specific disconnector in the first direction is between 8.8 mm and 9.2 mm.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
Fig. 1 shows a schematic plan view of an operating mechanism according to the present
disclosure, in which the movable contact bracket is in the open position;
Fig. 2 shows a schematic plan view of the operating mechanism according to the present
disclosure, in which the movable contact bracket is in the closed position;
Figs. 3a and 3b show assembly schematic diagrams of some components of the operating
mechanism according to the present disclosure from two perspectives;
Fig. 4a is a cross-sectional view taken along section line N-N in fig. 4b, and fig.
4b shows a schematic plan view of the structure in figs. 3a and 3b, fig. 4c is an
enlarged schematic view of the structure in the circle in fig. 4a, and fig. 4d is
an enlarged schematic view of the structure in the rectangle in fig. 4b;
Fig. 5 shows a schematic perspective view of the movable contact bracket according
to the present disclosure;
Figs. 6a and 6b respectively show schematic perspective views of a center plate according
to the present disclosure from two perspectives;
Figs. 7a-7c show plan views of the center plate according to the present disclosure,
among which, fig. 7a is a plan view of a first side of the center plate, fig. 7b is
a cross-sectional view taken along section line M-M in fig. 7c, and fig. 7c is a plan
view of a second side of the center plate.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] In order to make the purpose, solutions and advantages of the technical solutions
of the present disclosure clearer, the technical solutions of the embodiments of the
present disclosure will be described clearly and completely with the accompanying
drawings of specific embodiments of the present disclosure. Unless otherwise specified,
the terms used herein have the ordinary meaning in the art. In the drawings, the same
reference numerals represent the same parts.
[0031] In the description of the present disclosure, it should be noted that unless otherwise
specified and limited, terms "mounted", "in connection" and "connected" should be
broadly understood. For example, they can refer to fixed connection, detachable connection
or integrated connection; they can refer to mechanical connection or electrical connection;
they can refer to direct connection, indirect connection through an intermediate medium,
and inner connection between two elements. For those skilled in the art, the specific
meanings of the above terms in the present disclosure can be understood according
to specific situations.
[0032] For convenience of description, the direction in which the pivot axis of the manually-operated
piece 2 is located is designated as the first direction.
[0033] The operating mechanism according to the present disclosure, as shown in figs. 1
and 2, includes a housing 1 and a moving assembly. The moving assembly includes a
manually-operated piece 2, a center plate 3, a movable contact bracket 4 and a transmission
assembly. Both the manually-operated piece 2 and the center plate 3 are pivotably
mounted to the housing 1, and the respective pivot axes of the manually-operated piece
2 and the center plate 3 are parallel to each other, that is, parallel to the first
direction. The manually-operated piece 2 further includes an operating handle 21 protruding
from the housing, so that the manually-operated piece 2 can be pivoted about its pivot
axis by swinging the operating handle 21. In addition, the housing 1 is further configured
to limit the swing range of the operating handle 21 so that the manually-operated
piece 2 can only move between an opening position and a closing position. Fig. 1 shows
the manually-operated piece 2 in the opening position and fig. 2 shows the manually-operated
piece 2 in the closing position.
[0034] The movable contact bracket 4 is also pivotably mounted to the housing 1 and pivots
around an axis the same with the center plate 3. The movable contact bracket 4 is
mounted against one side of the center plate 3, and is connected with the center plate
3 through a first torsion spring 71 (as shown in fig. 3b), so that the pivoting of
the center plate 3 can drive the movable contact bracket 4 to pivot and the pivoting
of the movable contact bracket 4 can drive the center plate 3 to pivot. A movable
contact 43 is installed at an end of the movable contact bracket 4, as shown in fig.
3b. The contact and separation between the movable contact 43 and the stationary contact
61 realize the on-off of the circuit.
[0035] The transmission assembly includes a lock catch 51, a trip catch 52, and a connecting
rod 53 to connect the manually-operated piece 2 with the center plate 3 in a transmission
manner. That is, the movement of the manually-operated piece 2 can be transmitted
to the center plate 3 through the transmission assembly, and vice versa, i.e., the
movement of the center plate 3 can be transmitted to the manually-operated piece 2
through the transmission assembly, which will be described in detail later.
[0036] Therefore, through the center plate 3 and the transmission assembly, the pivoting
of the manually-operated piece 2 can drive the pivoting of the movable contact bracket
4, and the pivoting of the movable contact bracket 4 can also drive the pivoting of
the manually-operated piece 2. As shown in fig. 1, when the manually-operated piece
2 moves to the opening position, the movable contact bracket 4 moves to the open position,
and at the open position, the movable contact bracket 4 drives the movable contact
43 to separate from the stationary contact 61. As shown in fig. 2, when the manually-operated
piece 2 moves to the closing position, the movable contact bracket 4 moves to the
closed position, and at the closed position, the movable contact 43 keeps in contact
with the stationary contact 61. Therefore, the on-off operation of the movable contact
43 and the stationary contact 61 can be controlled by the operating handle 2.
[0037] Next, the structures of the center plate 3, the movable contact bracket 4 and the
transmission assembly are introduced in detail.
[0038] Figs. 3a and 3b show the assembly schematic diagrams of some components of the operating
mechanism according to the present disclosure from two perspectives. Specifically,
as shown in fig. 3a, the lock catch 51 is pivotably mounted to a side of the center
plate 3 opposite to the movable contact bracket 4 and has a first engaging portion
511. The trip catch 52 is pivotably mounted to the side of the center plate opposite
to the movable contact bracket 4, and the trip catch 52 has a second engaging portion
521 engaged with the first engaging portion 511. The first engaging portion 511 and
the second engaging portion 521 can engage with each other so that the lock catch
51 and the trip catch 52 can be static relative to the center plate 3. The respective
pivot axis directions of the lock catch 51 and the trip catch 52 are both parallel
to the first direction. For example, as shown in fig. 3a, the first engaging portion
511 and the second engaging portion 521 may have complementary hook structures. In
addition, the first engaging portion 511 and the second engaging portion 521 may also
have clamping structures, overlapping structures, keyway structures and other engaging
structures that can be conceived by those skilled in the art.
[0039] In addition, the trip catch 52 and the center plate 3 are also connected by a second
torsion spring 72 to bias the trip catch 52 to the position where it engages with
the lock catch 51, which further ensures that the trip catch 52 and the lock catch
are engaged through the first engaging portion 511 and the second engaging portion
521, and is also beneficial for the trip catch 52 to return to the original position
after the trip catch 52 and the lock catch 51 are disengaged, so as to keep the smooth
closing of the stationary contact and the movable contact.
[0040] The transmission assembly further includes a connecting rod 53. As shown in figs.
1 and 2, two ends of the connecting rod 53 are pivotally connected to the manually-operated
piece 2 and the lock catch 51, respectively. The connecting rod 53 may have two sections
angled with respect to teach other to avoid other mechanisms or components in the
housing, thereby preventing interference and further improving space compactness.
[0041] When the manually-operated piece 2 drives the center plate 3 to pivot through the
transmission assembly, the trip catch 52 and the lock catch 51 always keep engaged,
that is, the trip catch 52 and the lock catch 51 always keep static relative to the
center plate 3, so the distance between the point of connection between the connecting
rod 53 and the lock catch 51 and the pivot axis of the center plate 3 is constant.
Therefore, the center plate 3, the lock catch 51 and the trip catch 52 form a relatively
static assembly, so that the manually-operated piece 2, the connecting rod 53 and
the relatively static assembly formed by the center plate 3, the lock catch 51 and
the trip catch 52 form a four-bar linkage. That is, both the manually-operated piece
2 and the center plate 3 are pivotably fixed, while the two ends of the connecting
rod 53 are pivot connection points, and through the four-bar linkage, the manually-operated
piece 2 drives the center plate 3 to pivot.
[0042] In order to ensure the closing safety of the mechanism, that is, to ensure the contact
between the movable contact 43 and the stationary contact 61, during the movement
of the movable contact bracket 4 from the open position to the closed position, the
above-mentioned four-bar linkage is configured to pass through the dead point position.
Specifically, in a plane perpendicular to the first direction, such as the plane in
which figs. 1 and 2 are taken, the connection point between the manually-operated
piece 2 and the connecting rod 53, the connection point between the manually-operated
piece 2 and the lock catch 51, and the pivot center point of the manually-operated
piece 2 are in a straight line. As a result, the movable contact bracket 4 cannot
easily move from the closed position to the open position due to the configuration
of the dead point position, thus ensuring the long-term contact between the movable
contact 43 and the stationary contact 61.
[0043] In order to realize the separation of the movable contact 43 from the stationary
contact 61, an actuator 62 needs to be provided, which can be, for example, an electromagnetic
coil, a pneumatic cylinder, a hydraulic cylinder, etc., and has an actuating end that
moves in a direction perpendicular to the first direction. The actuating end can make
the movable contact bracket 4 have kinetic energy to realize the opening movement.
However, if the existence of the dead point makes it difficult for the movable contact
bracket 4 to move to the open position, it is necessary to disengage the first engaging
portion 511 from the second engaging portion 521, so that the four-bar linkage changes
into a five-bar linkage.
[0044] Specifically, as shown in figs. 3a and 3b, the trip catch 52 is further provided
with an extended end 522, which can be arranged between the free end of the actuator
62 and the movable contact bracket 4. The free end can strike the extended end 522,
so that the trip catch 52 can pivot around its pivot axis away from the lock catch
51, for example, the first engaging portion 511 is disengaged from the second engaging
portion 521, so that the lock catch 51 can pivot relative to the center plate 3. In
this state, the manually-operated piece 2, the connecting rod 53, the lock catch 51,
and the center plate 3 form a five-bar linkage. By adding a degree of freedom, it
is possible to circumvent the above-mentioned dead point and realize the opening movement
of the movable contact bracket 4.
[0045] The housing 1 according to the present disclosure has a maximum thickness between
8.8 and 9.2 mm in the first direction. The maximum thickness of the housing refers
to the maximum distance between any two points on the housing in the first direction
measured from the outside of the housing. Such thickness greatly reduces the volume
of the product according to the present disclosure, so that the product can be more
easily installed in a narrow installation space.
[0046] The total thickness of the moving assembly (i.e., the manually-operated piece 2,
the center plate 3, the trip catch 52, the lock catch 51, the movable contact bracket
4, the first torsion spring 71 and the connecting rod 53) in the first direction may
be less than or equal to 7.6 mm, or less than or equal to 7.5 mm, or less than or
equal to 7.4 mm, or less than or equal to 7.3 mm, or less than or equal to 7.2 mm,
or less than or equal to 7.1 mm, or less than or equal to 7.0 mm. The total thickness
of the moving assembly in the first direction refers to the total thickness of the
moving assembly in the assembled state, that is, the maximum distance between any
two points in the moving assembly in the first direction. By setting the thickness
of the moving assembly in the first direction to the above range, it is ensured that
the moving assembly according to the present disclosure can be installed in the above-mentioned
housing 1, and installation error and safe interval distance are reserved.
[0047] Fig. 4a is a cross-sectional view taken along section line N-N in fig. 4b, and fig.
4b shows a schematic plan view of the structure in figs. 3a and 3b, fig. 4c is an
enlarged schematic view of the structure in the circle in fig. 4a, and fig. 4d is
an enlarged schematic view of the structure in the rectangle in fig. 4b. As shown
in figs. 4a and 4c, the movable contact bracket 4, the center plate 3, the lock catch
51 and the snap catch 52 pass through a plurality of planes perpendicular to the first
direction, that is, the extension interval of these components in the first direction
intersect, thereby making full use of the space and reducing the thickness of the
moving assembly in the first direction, so as to realize the above-mentioned total
thickness range of the moving assembly.
[0048] There is a gap between the extended end 522 and the movable contact bracket 4 in
a plane perpendicular to the first direction, as clearly shown in fig. 4b. As a result,
after the free end of the actuator 62 strikes the extended end 522, the extended end
522 strikes the movable contact bracket 4 with a certain speed, which is beneficial
to a faster acceleration of the movable contact bracket 4, shortening the time for
opening of the movable contact and further improving the safety performance.
[0049] In addition, returning to figs. 1 and 2, the operating mechanism according to the
present disclosure may further include an open spring 73, the two ends of which are
respectively connected to the center plate 3 and the housing 1. When the manually-operated
piece 2 is in the closing position, that is, when the movable contact bracket 4 is
in the closed position, the open spring 73 is compressed, and when the movable contact
bracket 4 moves from the closed position to the open position, the open spring 73
releases elastic potential energy to further accelerate the movement of the open spring
73, which is beneficial for further shortening the time for opening and further improving
the safety performance.
[0050] As shown in figs. 1 and 2, the housing further includes a first rib 11 and a second
rib 12. Because the moving mechanism may need to bear the airflow impact from short
circuit and lightning, a first rib is arranged between the manually-operated piece
2 and the center plate 3 as well as the movable contact bracket 4 for airflow barrier.
The second rib 12 is arranged adjacent to the movable contact bracket 4, as shown
in fig. 2, and is used for limiting and blocking the movable contact bracket 4, absorbing
the opening energy of the operating mechanism, and preventing the movable contact
bracket from rebounding excessively and thus the breakdown of the contact.
[0051] Fig. 5 shows a movable contact bracket 4 according to an embodiment of the present
disclosure. The movable contact bracket 4 is mounted to the housing 1 through a movable
contact bracket pivot shaft 42 (shown in fig. 3b), and further includes a torsion
spring accommodating groove 41. The torsion spring accommodating groove 41 includes
a base 411 and an arc-shaped protrusion 412 surrounding the movable contact bracket
pivot shaft 42. The base has a second surface 82 and a third surface 83 which are
opposite to each other. The second surface 82 is used for abutting against the first
surface 81 of the center plate 3, as shown in fig. 4c. As shown in fig. 5, the arc-shaped
protrusion 412 extends from the third surface 83 in the first direction. The first
torsion spring 71 is installed, surrounding the arc-shaped protrusion 412, in the
torsion spring accommodating groove 41 to prevent the first torsion spring 71 from
being detached from the operating mechanism, and the arc-shaped protrusion 412 can
exert an abutting force on the first torsion spring 71, so that the first torsion
spring 71 can be balanced in force.
[0052] The movable contact bracket 4 further includes a first cut-off face 86 which cuts
off the arc-shaped protrusion 412 and the base 411, so that the arc-shaped protrusion
412 forms an incomplete annular structure. The position of the first cut-off face
86 needs to be designed accurately. Specifically, the extreme stress point (black
dot marked in fig. 4b) of the movable contact bracket pivot shaft 42 on the movable
contact bracket 4 is opposite to the first cut-off face 86 with respect to the movable
contact bracket pivot shaft 42. As shown in fig. 4b, force analysis is performed on
the movable contact bracket 4. The movable contact bracket 4 is subjected to force
Fl from the first torsion spring, and when it is closed, it is subjected to force
F2 from the stationary contact 61 (not shown). In order to balance these two forces,
the movable contact bracket 4 is further subjected to the stress from the movable
contact bracket pivot shaft 42. Therefore, the acting position of force from the movable
contact bracket pivot shaft 42 on the movable contact bracket 4 can be set. Specifically,
by adjusting the structure of the first torsion spring 71, the angular position of
the first torsion spring 71 relative to the movable contact bracket 4, the contact
position between the movable contact 43 and the stationary contact 61, etc., the stressed
position can be set to avoid the first cut-off face 86 (where the strength is weak),
that is, the stressed position and the first cut-off face 86 are located on either
side of the movable contact bracket pivot shaft 42 respectively. Therefore, although
a cut-off face exists, the strength of the movable contact bracket 4 will not be affected.
At the same time, on the premise that the thickness of the moving assembly in the
first direction is greatly reduced, the provision of the cut-off face reserves more
space for the center plate 3, so that the center plate 3 can be set thicker in the
reserved space to ensure the strength and machinability of the center plate.
[0053] Next, the center plate 3 will be described in detail. Figs. 6a and 6b respectively
show schematic perspective views of the center plate 3 according to the present disclosure
from two perspectives. Figs. 7a-7c show plan views of the center plate according to
the present disclosure, among which, fig. 7a is a plan view of a first side of the
center plate, fig. 7b is a cross-sectional view taken along section line M-M in fig.
7c, and fig. 7c is a plan view of a second side of the center plate. Fig. 6a shows
a first side of the center plate 3, on which a first surface 81 is provided, and the
movable contact bracket 4 is mounted against the first surface 81. The center plate
3 further includes a boss section 31 protruding from the first surface 81, and the
boss section 31 includes a second cut-off face 87. The second cut-off face 87 and
the first cut-off face 86 conform with each other in shape, and the two faces are
set oppositely adjacent, that is, the boss section 31 is set oppositely adjacent to
the arc-shaped protrusion 412, as shown in figs. 4b and 4d.
[0054] As shown in the cross-sectional views of fig. 4c and fig. 7b, the arrangement of
the boss section 31 increases the thickness of the center plate 3 where the boss section
31 is located. Without the boss section 31 having the second cut-off face 87, it is
possible that the first surface 81 is almost in the same plane as the fourth surface
84 (to be described later), so that the center plate 3 would not be manufacturable,
and even if it is manufactured, it would be unusable because of the extremely low
strength.
[0055] As shown in figs. 6a and 7a, the first side of the center plate 3 can further be
provided with an arc-shaped section 32, which arc-shaped section forms a complete
circular periphery with the movable contact bracket 4, as shown in fig. 4b, so as
to surround the first torsion spring, further ensuring the firm installation of the
first torsion spring 71 and preventing accidental detachment.
[0056] In particular, as shown in fig. 4d, in a cross section perpendicular to the first
direction, the first cut-off face 86 is a secant of the incomplete annular structure
of the arc-shaped protrusion 412, that is, the first cut-off face 86 is a plane, and
thus the second cut-off face 87 is also a plane, which is beneficial for manufacture
and assembly.
[0057] In addition, as shown in fig. 6b, the center plate 3 according to the present disclosure
further includes a first stop portion 33 and a second stop portion 34, which are respectively
used to limit the movement range of the lock catch 51 and the trip catch 52. Providing
the two stop portions on the center plate makes use of the space to a further extent,
making the structure more compact and conducive to further reducing the total thickness
of the moving assembly in the first direction.
[0058] As shown in figs. 6b and 7c, the second side of the center plate 3 according to the
present disclosure can be provided with a fourth surface 84 and a fifth surface 85.
The trip catch 52 is mounted against the fourth surface 84 of the center plate 3,
and the lock catch 51 is mounted against the fifth surface 85 of the center plate
3. The respective planes where the fourth surface 84 and the fifth surface 85 are
located are spaced away from each other and are both perpendicular to the first direction.
In particular, the fourth surface 84 is further away from the first surface 81 than
the fifth surface 85, as shown in the cross-sectional views of figs. 4c and 7b. Because
two ends of the lock catch 51 are pivotally connected to the connecting rod 53 and
the center plate 3 respectively, the strength of the lock catch 51 needs to be greater
than that of the trip catch 52, so that the arrangement of the fifth surface 85 closer
to the first surface 81 than the fourth surface 84 reserves more space for the lock
catch 51, so that the lock catch 51 can be set thicker to ensure the strength.
[0059] The product including the above operating mechanism according to the present disclosure
can be a circuit breaker, especially a micro circuit breaker (MCB), and can also be
a SPD specific disconnector (SSD). The product according to the present disclosure
has the small-sized part structures with high strength that meets the requirements
regarding short circuit and aftercurrent, while resisting lightning current
[0060] It should be understood that the above description is intended to be illustrative
rather than limiting. For example, the above embodiments (and/or aspects thereof)
may be used in combination with each other. In addition, many modifications may be
made to adapt a particular situation or material to the teachings of the present disclosure
without departing from its scope. The functions or performances of various elements
or modules described herein are only for illustration and are in no way restrictive,
and are only exemplary embodiments. Many other embodiments and modifications within
the spirit and scope of the claims will be apparent to those skilled in the art after
reading the above description. Therefore, the scope of the present disclosure should
be determined with reference to the appended claims, along with the full scope of
equivalents to which such claims are entitled.
[0061] In the appended claims, the terms "comprise" and "wherein" are used as simple English
equivalents of the corresponding terms "include" and "in which". Furthermore, in the
following claims, terms "first", "second" and "third" are only used as indexes, and
no numerical requirements are intended to be imposed on their objects.
Reference numerals
[0062]
1 housing,
11 first rib,
12 second rib,
2 manually-operated piece,
21 operating handle,
3 center plate,
31 boss section,
32 arc-shaped section,
33 first stop portion,
34 second stop portion,
4 movable contact bracket,
41 torsion spring accommodating groove,
411 base,
412 arc-shaped protrusion,
42 movable contact bracket pivot shaft,
43 movable contact,
51 lock catch,
511 first engaging portion,
52 trip catch,
521 second engaging portion,
522 extended end,
53 connecting rod,
61 stationary contact,
62 actuator,
71 first torsion spring,
72 second torsion spring,
73 open spring,
81 first surface,
82 second surface,
83 third surface,
84 fourth surface,
85 fifth surface,
86 first cut-off face,
87 second cut-off face
1. An operating mechanism comprising a housing and a moving assembly, the moving assembly
comprising:
a manually-operated piece pivotably mounted to the housing and pivotable between an
opening position and a closing position,
a center plate pivotably mounted to the housing,
a transmission assembly through which the manually-operated piece is connected with
the center plate,
a movable contact bracket pivotably mounted to the housing and abutting against a
first surface of the center plate, wherein the pivot axis of the movable contact bracket
coincides with the pivot axis of the center plate, the respective pivot axes of the
manually-operated piece and the movable contact bracket are both parallel to a first
direction,
a first torsion spring mounted on a side of the movable contact bracket opposite to
the center plate, wherein two ends of the first torsion spring are respectively connected
to the movable contact bracket and the center plate, so that pivoting of the center
plate can drive the movable contact bracket to pivot and pivoting of the movable contact
bracket can drive the center plate to pivot,
wherein through the transmission assembly and the center plate, the movable contact
bracket moves to the open position when the manually-operated piece moves to the opening
position, and moves to the closed position when the manually-operated piece moves
to the closing position,
the movable contact bracket and the center plate pass through a plurality of planes
which are perpendicular to the first direction,
the movable contact bracket comprises a torsion spring accommodating groove and a
first cut-off face, wherein the first torsion spring is accommodated in the torsion
spring accommodating groove, and the first cut-off face is used for cutting off the
torsion spring accommodating groove, so that the accommodating groove forms an incomplete
annular structure,
the movable contact bracket is mounted to the housing through a movable contact bracket
pivot shaft, and the force acting position of the movable contact bracket pivot shaft
on the movable contact bracket is opposite to the first cut-off face relative to the
movable contact bracket pivot shaft.
2. The operating mechanism according to claim 1, wherein,
a total thickness of the moving assembly in the first direction is less than or equal
to 7.5 mm, preferably less than or equal to 7.3 mm.
3. The operating mechanism according to claim 1, wherein,
the torsion spring accommodating groove comprises a base and an arc-shaped protrusion
around the pivot axis of the movable contact bracket, wherein the base has a second
surface and a third surface which are opposite, the second surface abuts against the
first surface, the arc-shaped protrusion extends from the third surface in the first
direction, and the first torsion spring is mounted in the torsion spring accommodating
groove around the arc-shaped protrusion.
4. The operating mechanism according to claim 3, wherein,
the center plate further comprises a boss section protruding from the first surface,
and the boss section comprises a second cut-off face that conforms with the first
cut-off face in shape and is oppositely adjacent to the first cut-off face,
preferably in a cross section perpendicular to the first direction, the first cut-off
face is a secant of the incomplete annular structure of the arc-shaped protrusion.
5. The operating mechanism according to any of the preceding claims, wherein the transmission
assembly comprises
a lock catch pivotably mounted to a side of the center plate opposite to the movable
contact bracket and having a first engaging portion,
a connecting rod, two ends of the connecting rod pivotally connected to the manually-operated
piece and the lock catch respectively,
a trip catch pivotably mounted to the side of the center plate opposite to the movable
contact bracket and having a second engaging portion which engages with the first
engaging portion,
wherein the respective pivot axes of the manually-operated piece, the center plate,
the lock catch, the trip catch and the movable contact bracket are all parallel to
the first direction,
the operating mechanism is configured to enable the lock catch and the trip catch
to be static relative to the center plate through the engagement between the first
engaging portion and the second engaging portion.
6. The operating mechanism according to claim 5, wherein,
the trip catch and the center plate are also connected through a second torsion spring,
and the second torsion spring biases the trip catch relative to the center plate,
so that the first engaging portion and the second engaging portion are abutted and
engaged.
7. The operating mechanism according to claim 5, wherein,
in a state that the first engaging portion and the second engaging portion are engaged,
a relatively static assembly formed by the center plate, the lock catch and the trip
catch, the manually-operated piece, the connecting rod, the center plate and the relatively
static assembly can form a four-bar linkage, so that when the manually-operated piece
moves to the open position, the movable contact bracket moves to the opening position,
and when the manually-operated piece moves to the closed position, the movable contact
bracket moves to the closing position.
8. The operating mechanism according to claim 7, wherein,
during the movement of the movable contact bracket from the open position to the closed
position, the four-bar linkage comprising the manually-operated piece, the connecting
rod and the relatively static assembly passes through the position of dead point,
preferably the connecting rod has two sections that are angled with respect to each
other.
9. The operating mechanism according to claim 5, wherein,
the trip catch is further provided with an extended end adjacent to the movable contact
bracket, and a gap is provided between the extended end and the movable contact bracket
in a plane perpendicular to the first direction,
preferably when the extended end is actuated, the trip catch pivots relative to the
center plate, so that the first engaging portion and the second engaging portion are
disengaged, and the manually-operated piece, the connecting rod, the lock catch and
the center plate can form a five-bar linkage, and the extended end can strike the
movable contact bracket so that the movable contact bracket moves toward the open
position.
10. The operating mechanism according to claim 5, wherein,
the operating mechanism further comprises an open spring, wherein two ends of the
open spring are respectively connected to the center plate and the housing, and the
open spring is compressed when the manually-operated piece is in the closing position.
11. The operating mechanism according to claim 5, wherein,
the trip catch and the lock catch respectively abut against the fourth surface and
the fifth surface of the center plate, and the planes where the fourth surface and
the fifth surface are respectively located have a distance therebetween and are both
perpendicular to the first direction.
12. The operating mechanism according to claim 5, wherein,
the fourth surface is further away from the first surface than the fifth surface.
13. A circuit breaker comprising the operating mechanism according to any one of claims
1 to 12.
14. The circuit breaker according to claim 13, wherein,
a maximum thickness of the circuit breaker in the first direction is between 8.8 mm
and 9.2 mm.
15. A SPD specific disconnector comprising the operating mechanism according to any one
of claims 1 to 12.
16. The SPD specific disconnector according to claim 15, wherein,
a maximum thickness of the SPD specific disconnector in the first direction is between
8.8 mm and 9.2 mm.