[0001] The invention relates to a connector for establishing an ethernet connection, a superconnector,
and a method of assembling a connector.
[0002] Ethernet connection cables and connectors may be used in various environments and/or
networks for establishing ethernet connections. Examples of such environments may
be facilities such as factories and/or offices. However, ethernet connections may
also be established within transport vehicles such as cars and/or trucks. Ethernet
connection cables used in such environments may comprise eight wires which can be
arranged in four twisted pairs, wherein each twisted pair comprises two wires of said
eight wires arranged in a twisted form.
[0003] Especially for trucks, there exist a plurality of components that need to be connected
to the ethernet and/or the cab of the truck, in particular different kinds of trailers.
Depending on the circumstances, some truck connectors are better configured with male
and some with female contacts.
[0004] A problem in ethernet connectors for vehicles may be caused by physical strain on
the connector and/or the ethernet cable caused by, e.g., driving movements and/or
extreme weather. Said strain may impact on both the electrical and/or the shielding
contact between the connector and the ethernet cable.
[0005] Accordingly, it is an object of the claimed invention to provide a versatile connector
for establishing an ethernet connection. In particular, it may be an object to provide
a connector for establishing an ethernet connection within vehicles which is less
susceptible to damage.
[0006] This object is solved by the subject-matter of the independent claims. Preferred
embodiments are subject of the dependent claims.
[0007] An aspect relates to a connector for establishing an ethernet connection comprising
a connector housing. The connector comprises an ethernet cable end portion entering
the connector housing at a cable end of the connector and comprising at least one
twisted pair with two ending contacts. At least one adapter receptacle is provided
at a connecting end of the connector. Therein, each ending contact is electrically
connected to an adapter contact and removably attached to the adapter receptacle.
[0008] The connector may be formed as a circular connector and is configured to establish
at least part of a full ethernet connection. The connector may be configured to establish
additional electric contacts not associated to an ethernet connection, e.g., contacts
for communicating vehicle signals, e.g., signals for breaking lights etc.
[0009] The connector may be formed as a plug connector and/or a socket connector. The connector
housing may comprise a connection opening and/or a cable opening. The connection opening
may be formed at a side of the connector, where the connector is configured to directly
or indirectly engage with a mating connector for establishing an ethernet connection.
This side and/or end of the connector may be provided as the connecting end of the
connector. For example, the connector can be formed as a socket connector comprising
the connection opening in which a mating plug connector may be inserted such that
said two connectors engage and establish electric contact.
[0010] The cable opening may be formed at a side of the connector wherein the ethernet cable
end portion can be at least partially arranged, in particular held, within the cable
opening such that the ending contacts are arranged inside of the connector housing.
This side and/or end of the connector is provided as the cable end of the connector.
In embodiments wherein the connector is provided as a straight connector, it may be
arranged at an end opposite the connecting end. Each ending contact may configured
and/or held within the connector such that the ending contacts electrically contact
mating ending contacts of a mating connector.
[0011] The ethernet cable end portion may be provided as an end section of an ethernet cable.
The ethernet cable may be provided as a cable configured to establish at least part
of an ethernet connection. The ethernet cable end portion may comprise, e.g., one,
two, three, or four twisted pairs. For ethernet cable end portions comprising only
one, two, or three twisted pairs, the twisted pairs of the ethernet cable end portion
may not suffice to establish a full ethernet connection. However, e.g., two ethernet
cables, each comprising, e.g., two twisted pairs, may be combined to provide an ethernet
connection cable comprising the usual four twisted pairs. For example, the connector
may comprise two such ethernet cable end portions. Alternatively, two connectors may
be used to establish a full ethernet connection, each of which comprising one of the
two ethernet cable end portions with only two twisted pairs, respectively.
[0012] The twisted pair may comprise two conducting wires at least partially twisted around
each other, each of the wires being encased in an isolator, respectively. The ethernet
cable end portion comprises at least one such twisted pair. The twisted pair may be
shielded by an associated pair shielding. The pair shielding may be provided as a
sleeve around its associated twisted pair. The pair shielding may be provided as integral
component of the ethernet cable which's end is comprised in the connector.
[0013] In embodiments wherein the ethernet cable end portion comprises a plurality of twisted
pairs, each twisted pair may be shielded by an associated pair shielding, respectively.
[0014] The ending contacts of the twisted pair may be provided as ending portions of the
wires of the twisted pair. Each ending contact may be arranged inside of the connector,
and it may be at least partially stripped from its isolator.
[0015] The term "contacting" and variants thereof may describe a state in which at least
two objects are in physical and/or electronical contact. In particular, they may be
in direct physical contact. Thus, there may be a direct contact between the at least
two, in particular conductive and/or magnetic, objects enabling a conductive connection
between the at least two objects.
[0016] An electrical contact may be established without direct physical contact, but by
a merely indirect contact. For example, the ending contacts do not have to be in direct
physical contact with the adapter contacts. Instead, the ending contacts may be in
physical contact with extension pins and/or extension contacts, and these may be in
direct contact with the adapter contacts. Thus, each ending contact is electrically
coupled to its associated adapter contact via the associated extension contact.
[0017] The connector may comprise at least one connector shielding. The connector shielding
may be arranged at least partially and/or substantially fully within the connector
housing. It may house an associated inner isolator and the ending contacts of an associated
twisted pair. The connector shielding may be configured to provide a shielding function
to the ending contacts and their optional extensions (like extension contacts and/or
extension pins) within the connector. Optionally, it may also be configured to shield
the adapter contacts associated to the ending contacts it shields.
[0018] The connector shielding (including its components) may be provided as stamping component.
[0019] The associated ending contacts of at least one of the twisted pairs are arranged
so that the connector shielding may at least partially enclose the ending contacts
arranged therein.
[0020] The optional inner isolator may be arranged within the optional connector shielding
and between the connector shielding and the ending contacts. The inner isolator may
prevent the ending contacts form contacting the connector shielding and/or each other.
The inner isolator may be snuggly fit into the connector shielding. It may be provided
from an isolating material, e.g., from a suitable plastic and/or ceramic. The inner
isolator may be provided as an injection moulded part.
[0021] The connector comprises the adapter receptacle which is configured to removably receive
and/or hold the adapter contacts.
[0022] The adapter receptacle may be designed as individual adapter receptacle, wherein
the individual adapter receptacle is configured to receive and/or hold exactly one
adapter contact. In this embodiment, the connector may comprise a plurality of individual
adapter receptacles, e.g., one individual adapter receptacle for each ending contact.
[0023] Alternatively, the adapter receptacle may be designed as group adapter receptacle,
wherein the group adapter receptacle is configured to receive and/or hold a plurality
of adapter contacts, e.g., the two ending contacts of one of the twisted pairs. In
this embodiment, the connector may comprise only a single group adapter receptacle
for all adapter contacts, a so-called total adapter receptacle. Or it may comprise
a plurality of group adapter receptacles, e.g., one group adapter receptacle for the
two ending contacts of each twisted pair, so-called pair adapter receptacles. One
example of a group adapter receptacle is a double pair adapter receptacle. Therein,
the double pair adapter receptacle is configured to receive and/or hold four adapter
contacts for the four ending contacts of two twisted pairs, i.e., the adapter contacts
for half a regular ethernet cable.
[0024] Whether the adapter receptacle is provided as individual, group, total, double pair,
and/or pair adapter receptacle, each adapter receptacle is configured so that at least
one of the adapter contacts may be removably assembled to the respective adapter receptacle.
[0025] Each adapter contact is provided from an electrically conductive material, e.g.,
from metal. Each individual adapter contact is electrically coupled and connected
to its associated individual ending contact of one wire of any of the twisted pairs
entering the connecter through the cable opening. Each adapter contact may be configured
as a male or female adapter contact. Each adapter contact is configured to be contacted
by a mating contact, e.g., a mating adapter contact, of a mating connector. Whenever
the adapter contacts are in contact with such mating contacts of the mating connector,
an electrical contact to the wires of the twisted pair is established, e.g., as at
least part of an ethernet connection. For this, the adapter contacts may be arranged
so that they are accessible from the connection end and/or through the connecting
opening of the connector.
[0026] The adapter receptacle and/or the adapter contacts is/are configured to stay attached
and assembled during normal plugging and unplugging action of the connector. In other
words, the adapter receptacle and/or the adapter contacts is/are configured to withstand
normal operation of the connector when establishing and interrupting an electrical
connection. This may be achieved by fixing the at least one adapter contact sufficiently
strong to the adapter receptacle.
[0027] The at least one adapter contact may be assembled to the adapter receptacle by a
force fit and/or by a from-fit in, e.g., by a screwing connection and/or a clip connection.
[0028] However, even though the at least one adapter contact is, thus, fixed and assembled
at the connector, it may be removed from the connector without destroying the connector.
For example, it may be screwed out of the adapter receptacle and, thus, removed.
[0029] After removal, the adapter contact may be disposed and/or exchanged for a new and/or
different adapter contact. In particular in vehicles, serious strain may affect the
electrical connections, e.g., connecting a cab of a truck to a trailer. This strain
may, in particular, affect the adapter contacts of the connector. Thus, the adapter
contacts may get damaged from wear and/or use. After the adapter contacts are damaged,
the connector does not have to be exchanged as a whole. Instead, only the damaged
adapter contacts may get exchanged and new (or repaired) adapter contacts may be attached
to the connector. This may reduce waste, because in most cases, only the damaged adapter
contacts need to be replaced. Furthermore, it may simplify a repair, because not the
whole connector (including the, e.g., moulded ethernet cable end portion) need to
be disposed of and/or rewired, but merely the adapter contacts need to be replaced.
Thus, it may also render repairs less cost intensive.
[0030] The connector may further comprise an outer connector shielding, and the ethernet
cable end portion may further comprise an outer cable shielding. The outer connector
shielding can at least partially enclose the connector shielding. It can be arranged
within the connector housing and out of contact, in particular out of physical and/or
electrical contact, from the connector shielding.
[0031] The outer cable shielding can at least partially enclose the pair shielding of the
ethernet cable end portion and/or it can be arranged within the ethernet cable end
portion and out of contact, in particular out of physical and/or electrical contact,
from the pair shielding of the at least two twisted pairs. Thereby, the twisted pair
and the ending contacts can be additionally shielded from electromagnetic interference.
[0032] The outer connector shielding and the outer cable shielding may contact each other
to enable sharing a common electrical potential. This may enable a continuous shielding
of the twisted pair within the ethernet cable end portion and the ending contacts
within the connector housing.
[0033] The connector may be provided as and/or comprised in a vehicle connector, wherein
the vehicle connector is a connector for establishing at least an ethernet connection
between at least two modules or components of a vehicle. For example, the vehicle
can be any one of a car, a bus, and a truck. For example, the vehicle connector can
be used for establishing at least part of an ethernet connection between a computer
inside of an operator cabin of the vehicle and a system of an attached trailer of
the truck. The connector may enable data transfer between the at least two modules
or components of the vehicle.
[0034] The connector may be configured to only contribute to establishing an ethernet connection,
e.g., in embodiments wherein the connector comprises only one, two, or three twisted
pairs in the ethernet cable end portion. In embodiments wherein the connector comprises
two twisted pairs in the ethernet cable end portion, the connector may establish half
of an ethernet connection. Two such connectors used in combination may establish a
full ethernet connection comprising the usual four twisted pairs.
[0035] The connector comprising two twisted pairs may be configured to connect with a corresponding
connector comprising also two twisted pairs and/or a corresponding portion of a connector
comprising four twisted pairs. The use of connectors comprising less than four twisted
pairs may allow a greater distance between the different connectors for a full ethernet
connection, thereby providing improved design options.
[0036] The connector may be provided for signalling according to the Cat 8a and/or Cat9a
Standard.
[0037] The connector may be formed as a transformable connector, wherein the transformable
connector is configured to releasably engage with different kinds of adapter contacts.
Thus, the transformable connector may, e.g., be at least partially transformed into
a plug and/or socket connector. Then, each ending contact of the connector may contact
either a plug element or a socket element. The connector may comprise male and/or
female adapter contacts. In particular, the connector may be provided as a truck connector
for establishing a connection within a truck and/or vehicle.
[0038] In an embodiment, each adapter contact is individually exchangeable attached to the
adapter receptacle. Herein, every single adapter contact of the connector may be removed
individually from the adapter receptacle. Thus, it may be traded and or exchanged
with a new and/or repaired adapter contact. In this embodiment, even when only a single
adapter contact is damaged, it may be individually substituted and/or replaced. This
may reduce waste and/or repair costs even further.
[0039] In an embodiment, the connector comprises at least one extension adapter holding
one, some or all of the adapter contacts. Therein, the extension adapter is removably
attached to the adapter receptacle so that each adapter contact is electrically connected
to an associated ending contact. The extension adapter may be configured similar to
the connector itself. For example, the extension adapter may comprise one or more
of the following: an adapter housing, an outer adapter isolator, an adapter shielding,
an inner adapter isolator, and/or at least one adapter contact. The extension adapter
may be configured as an extension of the connector extending the connector at its
connection end in connection direction. The extension adapter may comprise a connector
end provided at an end facing the connector and/or an adapter connecting end at an
end configured to directly or indirectly engage with a mating connector for establishing
an ethernet connection. The extension connector may substantially extend from the
connector end to the adapter connecting end. At the connector end, the extension adapter
is configured to engage with the connecting end of the connector, e.g., with the adapter
receptacle. For example, a plug connection may be established between the extension
adapter and the connector so that each adapter contact of the extension adapter is
electrically connected to its associated ending contact of the twisted pair(s). The
extension adapter may enable a simple assembly of the adapter contact(s) at the adapter
receptacle, in particular when a plurality (in particular: all) of the adapter contacts
are comprised in the extension adapter. The extension adapter may provide an isolating
and/or shielding function for the adapter contact(s). The extension adapter may provide
a physical protection to the adapter contact(s) by holding them securely and/or statically
fixed within an adapter housing. At the adapter connecting end, the extension adapter
may provide a connecting function, e.g., similar to a plug and/or socket connection.
[0040] Similar as the adapter receptacle, also the extension adapter may be designed as
group extension adapter, wherein the group extension adapter is configured to hold
a plurality of adapter contacts, e.g., the two ending contacts of one of the twisted
pairs. In this embodiment, the connector may comprise only a single group extension
adapter for all adapter contacts, a so-called total extension adapter. Or it may comprise
a plurality of group extension adapters, e.g., one group extension adapter for the
two ending contacts of each twisted pair, so-called pair extension adapters. One example
of a group extension adapter is a double pair extension adapter. Therein, the double
pair extension adapter is configured to hold four adapter contacts for the four ending
contacts of two twisted pairs, i.e., the adapter contacts for half a regular ethernet
cable.
[0041] According to a development of the embodiment, at least two adapter contacts are provided
in the extension adapter. The extension adapter is removably inserted in the adapter
receptacle. The extension adapter may comprise fixing means for fixing the extension
adapter to the adapter receptacle. In this embodiment, not the individual adapter
contacts are removably attached to the adapter receptacle, but they are first provided
in the at least one extension adapter. Then this extension adapter is removably attached
to the adapter receptacle. Herein, the adapter contacts may be removed together with
the extension adapter from the adapter receptacle whenever there is a need to exchange
them either for repair or for individual configuration. The shape of the extension
adapter, in particular its outer shape, may be configured to match an inner shape
of the adapter receptacle. The extension adapter may be configured to stay attached
to the connector during normal operation of the connector, e.g., during plugging and/or
unplugging operation. The may be fixed to the connector in a form fit and/or a force
fit. Grouping more than one adapter contact together in the at least one extension
adapter may enable a faster removal of all adapter contacts from the connector than
removing them individually. This may render assembling the connector faster.
[0042] According to a development of the embodiment, the extension adapter comprises at
least two adapter shieldings, each adapter shielding being associated to a dedicated
twisted pair of the cable end portion. Therein, each adapter shielding encloses two
of the adapter contacts associated to the ending contacts of the twisted pairs associated
to the respective adapter shielding. The adapter shieldings are arranged separately
and out of contact from each other within the extension adapter. An individual shieling
of the two adapter contacts associated to the ending contacts of a twisted pair may
improve the overall shielding quality and/or the data transfer along the twisted pair.
This may improve the possible overall data transfer rate along the ethernet connection.
[0043] According to an embodiment, every adapter contact of the connector is selectively
configured as male or female adapter contact. Herein, every single adapter contact
may be selectively configured as male or female adapter contact. In other words, the
adapter receptacle is configured to receive and/or hold at each designated position
either a female adapter contact or a male adapter contact. Thus, a buyer of the connector
may individually choose at which position he prefers a male contact, and at which
position he prefers a female contact within the connector. This enables an individual
design for the connector. This may enable a versatile connector adapted to a plurality
of different fields of application.
[0044] According to an embodiment, the ethernet cable end portion comprises at least a first
twisted pair with two first ending contacts and a second twisted pair with two second
ending contacts. Each of the two first ending contacts is electrically connected to
an associated first adapter contact, respectively. Each of the two second ending contacts
is electrically connected to an associated second adapter contact, respectively. Each
of the first and second adapter contacts is removably attached to the adapter receptacle.
In this embodiment, the connector is configured to establish an electrical connection
for at least two twisted pairs of the ethernet cable and portion. Every single wire
of these at least two twisted pairs is electrically connected to its own associated
adapter contact. The connector may also comprise individually dedicated adapter contacts
for all eight wires of all four pay pairs of an ethernet connection cable. The more
adapter contacts the connector comprises, the more versatile it becomes.
[0045] According to a further development of this embodiment, each of the first and second
adapter contacts are provided in the extension adapter. Thus, they may be assembled
and/or removed and exchanged together as a group. This may enable an easy individual
configuration of the adapter contacts and/or an easy repair in case one or all of
the adapter contacts are damaged. Herein, the extension adapter is associated to the
first and second twisted pair and their four ending contacts. Thus, the two first
and the two second adapter contacts may be configured and/or removed together for
the first and second twisted pair. Therein, the first and second adapter contacts
may be individually configured as male or female adapter contacts. Grouping at least
four adapter contacts together in a common extension adapter (e.g., a double pair
extension adapter) may render configuring the connector simple and/or fast.
[0046] According to an embodiment, the adapter receptacle is provided as a recess within
the connector housing. The adapter contacts may be inserted in said recess. They may
also be removably fixed and/or attached in said recess. The recess may improve holding
and/or arranging the adapter contacts in a predetermined position and/or arrangement
direction.
[0047] According to an embodiment, the adapter receptacle comprises at least one adapter
groove for the removable attachment of the adapter contacts and/or the extension adapter.
The adapter groove may be arranged and/or provided substantially parallel to a connection
direction of the connector. Generally, the connection direction may be provided as
direction from the cable and to the connecting end of the connector. Arranging the
adapter groove substantially parallel to the connection direction may render inserting
the adapter receptacle is simple. The adapter groove may receive the adapter contact
and/or the extension adapter it is provided in. It may further provide an arrangement
function for aligning the adapter contact in its designated assembling position. The
adapter groove may be provided as an inner adapter groove in the connector housing.
[0048] According to an embodiment, the adapter receptacle comprises at least one protrusion
and/or a connection thread and/or latching element for the removable attachment of
the adapter contacts and/or the extension adapter. The latching element may be provided
as an elastic hook and/or protrusion enabling a collapsing connection between the
adapter receptacle and the adapter contacts and/or the according extension adapter.
The at least one protrusion may extend substantially in connection direction at the
connecting end of the connector. It may be configured to extend into an adapter recess
of the extension adapter. The adapter recess may be provided at the connector end
of the extension adapter. The protrusion and/or the connection thread and/or the latching
element may be provided in the adapter receptacle. Alternatively or additionally,
a protrusion and/or a thread and/or a latching element may be provided at the adapter
contact and/or the extension adapter. The protrusion and/or the connection thread
and/or the latching element may provide a reliable and removable connection between
the adapter contact and/or the extension adapter one a first side and the adapter
receptacle on a second side.
[0049] According to an embodiment, the connector comprises at least two connector shieldings,
each connector shielding being associated to a dedicated twisted pair of the cable
and portion. Therein, each connector shielding encloses the ending contacts of the
associated twisted pair. The connector shieldings are arranged separately and out
of contact from each other within the connector housing. Herein, the ending contacts
of each twisted pair are shielded separately and/or individually by their dedicated
and/or associated connector shielding within the connector. Such an individual shielding
of the ending contacts of each twisted pair may improve the signalling quality along
the ethernet connection. It may reduce noise and/or currents induced within the connector
shieldings. Thus, it may improve overall signalling quality.
[0050] According to a development, each adapter shielding is electrically and/or conductively
connected to an associated connector shielding. Therein, the adapter shieldings and
the connector shielding are associated to the ending contacts of a single twisted
pair. Thus, the ending contacts of each twisted pair may be shielding individually
and continuously throughout both the connector and the extension adapter. Such an
individual shielding of the ending contacts of each twisted pair throughout the whole
connector (including the extension adapter) may improve the signalling quality along
the ethernet connection. It may reduce noise and/or currents induced within the connector
shieldings. Thus, it may improve overall signalling quality.
[0051] An aspect relates to a superconnector for establishing an ethernet connection comprising
a superhousing in which two connectors according to the previous aspect are arranged.
An ethernet connection cable end portion comprises four twisted pairs apportioned
to the two ethernet cable end portions of the two connectors.
[0052] The ethernet connection cable end portion may be provided as an end of an ethernet
connection cable comprising eight wires. The four twisted pairs of the ethernet connection
cable end portion are split up into two ethernet cable end portions, each of which
comprising two twisted pairs, respectively. Thus, each of the two connectors comprises
its respective ethernet cable end portion with two twisted pairs each.
[0053] Each wire of the four twisted pairs may be electrically contacted by an associated
adapter contact, respectively. Each of the adapter contacts may be designed as described
in the above aspect. Therefore, the above description also relates to this aspect
and vice versa.
[0054] The superconnector can further comprise an outer superconnector shielding, and the
ethernet connection cable end portion can further comprise an outer connection cable
shielding. The outer superconnector shielding can at least partially enclose ending
contacts and/or the adapter contacts.
[0055] The superconnector may comprise additional connection wires.
[0056] In an embodiment, the superconnector is be provided as a truck connector configured
to establish an ethernet connection within a truck, e.g., between the cab and a trailer.
It may comprise the regular truck connection wires arranged at the regular truck connector
positions and, additionally, the two additional connectors for providing the ethernet
connection. Herein, the two connectors may be integrated within a standard connector
like the truck connector, thereby forming the superconnector.
[0057] A further aspect relates to a connector system comprising two connectors, e.g., a
plugand-socket-system, comprising a first connector according to the above aspect
and a second connector according to the above aspect configured to engage each other.
The connectors can be formed according to any one of the embodiments of the above
aspects.
[0058] An aspect relates to a method for assembling a connector for establishing an ethernet
connection comprising the steps:
- providing a connector housing;
- arranging an ethernet cable end portion so that it enters the connector housing at
a cable end of the connector, wherein the ethernet cable end portion comprises at
least one twisted pair with two ending contacts;
- providing an adapter receptacle at a connecting end of the connector; and
- removably attaching adapter contacts to the adapter receptacle so that each ending
contact is electrically connected to one of the adapter contacts.
[0059] The method may be used for assembling the connector according to the above aspect.
Therefore, the description of the above aspect also relates to the method and vice
versa.
[0060] The method may comprise a step of selecting which adapter contact should be provided
as male adapter contact and which adapter contact should be provided as female adapter
contact. Herein, each adapter contacts may be individually configured and selected
as either male or female adapter contact, and the adapter contacts are removably attached
accordingly.
[0061] Herein, the terms upper, lower, below, above, etc. refer to the reference system
of the Earth in a mounting position of the subject-matter.
[0062] The numbers and/or angles given in the claims and the description are not limited
to the exact numbers and/or angles, but may include measurement inaccuracies within
limits that still enable solving the underlying problem.
[0063] The invention is further illustrated in reference to embodiments shown in the figures.
Embodiments of the invention are described with reference to the figures. Features
of the embodiments shown in the figures may be combined with other embodiments. Identical
reference numbers may identify identical or similar features of the embodiments.
- Figure 1
- shows a drawing of a cross-sectional view of an embodiment of an assembled connector.
- Figure 2
- shows an exploded view of some parts of the connector of Figure 1.
- Figure 3
- shows a front view of the connector of Figure 1 in an assembled form.
- Figure 4
- shows a spatial front view of most parts of the connector of Figure 1 in an assembled
form.
- Figure 5
- shows a spatial view of the connector of Figure 1 in an assembled form.
- Figure 6
- shows a schematic drawing of a cross-sectional view of an embodiment of two superconnectors,
each comprising two connectors.
- Figure 7
- shows a perspective view of another embodiment of an assembled connector.
- Figure 8
- shows a cross-sectional view of the connector of Figure 7.
- Figure 9A
- shows a perspective view of an embodiment of an assembled extension adapter when looking
at an adapter connecting end of it.
- Figure 9B
- shows a perspective view of the extension adapter of Figure 9A when looking at a connector
end of it.
- Figure 10
- shows a cross-sectional view of the extension adapter of Figures 9A and 9B.
[0064] Figure 1 shows a cross-sectional view of an embodiment of a connector 10, formed as a circular
connector, in particular provided as (at least part of) a vehicle and/or truck connector.
A dashed line in Figure 3 (showing the same connector 10 from another direction) indicates
the location of the cross-section shown in Figure 1. The cross-section is arranged
parallel to a connection direction C of the connector 10.
[0065] The connector 10 substantially extends from a cable end 13 to a connecting end 14
in the connection direction C (corresponding to the z-direction in the figures and
indicated by the arrow C in Figures 1, 2, 4, and 5).
[0066] The connection direction C is a direction in which an electric plug-connection may
be established between the connector 10 and a corresponding connector.
[0067] The connector 10 comprises an ethernet cable end portion 20 which can be an end portion
of an ethernet cable 20'. In the shown embodiment, at least the ethernet cable end
portion 20 extends in connection direction C. Ethernet data signals may be communicated
along the ethernet cable end portion 20. A connector housing 40 comprises a substantially
cylindrical form and may be provided as an outer hull of the connector 10. Inside
of the connector housing 40, an outer isolator 50 is arranged physically contacting
the connector housing 40 from inside. Inside of the outer isolator 50, a first connector
shielding 30a is arranged (together with a second connector shielding 30b not shown
in Fig. 1 but, e.g., in Fig. 3). Inside of the first connector shielding 30a, a first
inner isolator 60a is arranged holding first extension contacts 70a. Similarly, a
second inner isolator 60b holding second extension contacts 70b is arranged within
the second connector shielding 30b (not shown in Fig. 1).
[0068] The ethernet cable end portion 20 comprises a first twisted pair 22a with two first
wires 23a, wherein each first wire 23a comprises one first ending contact 24a. Although
the first wires 23a are depicted in a non-twisted form in Fig. 1, the first wires
23a can be at least partially twisted around each other. The first wires 23a may be
isolated, respectively, except at the first ending contacts 24a. The first wires 23a
are partially enclosed by a first pair shielding 26a. The first pair shielding 26a
may be provided from a foil, a mylar, and/or a mesh. The first ending contacts 24a
and an adjacent portion of the first wires 23a are not enclosed by the first pair
shielding 26a. The first pair shielding 26a may be stripped from this section of the
first wires 23a.
[0069] At least the first ending contacts 24a and the stripped section of the first wires
23a (not enclosed by the first pair shielding 26a) are arranged inside the connector
housing 40 of the connector 10. Additionally, also a section of the first wires 23a
which is enclosed by the first pair shielding 26a may be arranged within the connector
10.
[0070] The connector housing 40 may have a substantially cylindrical form. It may comprise
and/or consist of a (e.g., substantially cylindrical) first connector housing component
41 and a (e.g., substantially cylindrical) second connector housing component 42.
The first connector housing component 41 comprises a connection opening 12 at the
connecting end 14 of the connector housing 40. The second connector housing component
42 comprises a cable opening 11 at the cable end 13 of the connector housing 40.
[0071] The first and second connector housing components 41,42 are statically fixed to each
other, thereby forming the connector housing 40 of the connector 10. They may, e.g.,
be screwed and/or clipsed to each other.
[0072] The first connector housing component 41 is configured to receive and/or hold a corresponding
connector (not shown) for establishing an ethernet connection through and/or at the
connection opening 12.
[0073] The ethernet cable end portion 20 enters the connector 10 through the cable opening
11, such that the first ending contacts 24a are arranged inside of the connector housing
40 between the cable opening 11 and the connection opening 12. The first ending contacts
24a as well as the ethernet cable end portion 20 are arranged so that they point towards
the connection opening 12, which is the connection direction C of the connector 10.
Accordingly, a direction from the cable opening 11 towards the connection opening
12 is the connection direction C of the connector 10.
[0074] One first extension contact 70a may be attached to each of the two first ending contacts
24a, respectively, further extending into the pointing direction of the first ending
contacts 24a towards the connecting end 14. The first ending contacts 24a and the
first extension contacts 70a are arranged in recesses of and held by the first inner
isolator 60a. The first inner isolator 60a may comprises and/or consists of a first
inner isolator component 61a and a second inner isolator component 62a, each of which
partially comprises the recesses, such that the first ending contacts 24a and the
first extension contacts 70a are arranged between and/or held by the first inner isolator
component 61a and the second inner isolator component 62a. At an end of the first
extension contacts 70a facing the connecting end 14a, the first inner isolator 60a
comprises an opening for each first extension contact 70a, such that the first extension
contacts 70a may establish an electrical connection in the connection direction C.
[0075] The first inner isolator 60a may be enclosed by the first connector shielding 30a.
Thereby, the first connector shielding 30a may fully enclose the first ending contacts
24a and/or the first extension contacts 70a in a direction radial to the connection
direction C of the connector 10.
[0076] The first connector shielding 30a is electrically isolated by the first inner isolator
60a from the inside and by the outer isolator 50 from the outside. It may be held
between those two isolators 50, 60a, e.g., in a tight fit.
[0077] The first connector shielding 30a may comprises and/or consist of a first connector
shielding member 31a and a (e.g., substantially identical) second connector shielding
member 32a (not shown in Fig. 1) contacting each other. At a connection end 36a of
the first connector shielding 30a, which is provided as an end facing the connecting
end 14, i.e., in connection direction C of the connector 10, the first connector shielding
30a comprises one or more connector shielding protrusions 38a. One of the connector
shielding protrusions 38a may protrude from the first connector shielding member 31a
in connection direction C. Another one of the connector shielding protrusions 38a
(not shown in Fig. 1) may protrude from the second connector shielding member 32a
(not shown in Fig. 1) in connection direction C. The first connector shielding member
31a and the second connector shielding member 32a are formed substantially symmetrical
to each other with respect to an axis extending in connection direction C of the connector
10.
[0078] The first and second connector shielding members 31a, 32a of the first connector
shielding 30a may be statically fixed to each other, thereby forming the first connector
shielding 30a. They may, e.g., be clipsed to each other. Each connector shielding
members 31a, 32a may be substantially shaped like a half an oval cylinder.
[0079] The first connector shielding 30a enclosing the first inner isolator 60a is arranged
within a first holding portion 54a of the outer isolator 50. The first holding portion
54a is formed as a recess (e.g., extending along the connection direction C) within
the outer isolator 50. It comprises an opening at a first end of the outer isolator
50 facing the connecting end 14.
[0080] At a second end of the outer isolator 50 facing the cable end 13, a through-hole
is formed between the first holding portion 54a and the outside of the outer isolator
50 in opposite connection direction C, through which the ethernet cable end portion
20 enters the outer isolator 50.
[0081] The outer isolator 50 may comprise and/or consist of two substantially identical
outer isolator components 51, 52, wherein both outer isolator components 51, 52 partially
comprise the first holding portion 54a. The two outer isolator components 51, 52 are
substantially symmetrical to each other with respect an axis extending in connection
direction C of the connector 10.
[0082] The outer isolator components 51, 52 may be statically fixed to each other, thereby
forming the outer isolator 50. They may, e.g., be clipsed to each other. Each outer
isolator component 51, 52 may be substantially shaped like a half an oval cylinder.
[0083] The two outer isolator components 51, 52 may hold the other components of the connector
together and hold them statically fixed, in particular the connector shieldings 30a,
30b and, therewith, the components arranged therein. The two outer isolator components
51, 52 may be held and/or pressed together by the housing 40. During assembly of the
connector 10 (and also afterwards), the shieldings are not strained anymore, in particular
the connector shieldings 30a, 30b and/or the pair shieldings 26a, 26b.
[0084] The outer isolator 50 may be arranged in a substantially cylindrical recess of the
connector housing 40, wherein an outer lateral surface, extending in connection direction
C of the connector 10, of the outer isolator 50, may contact an inner surface of the
connector housing 40, in particular an inner surface of both the first connector housing
component 41 and second connector housing component 42. The substantially cylindrical
recess of the connector housing 40 is a portion of a through-hole of the connector
housing 40 extending between the cable end 13 and the connecting end 14.
[0085] In particular, the outer isolator components 51, 52 may held by the connector housing
40, e.g., in a tight fit.
[0086] A portion of the ethernet cable end portion 20 arranged outside the connector housing
40 may be at least partially enclosed by a twisted pair isolator 28. The twisted pair
isolator 28 may comprise a first twisted pair isolator component 28a and a (e.g.,
substantially identical) second twisted pair isolator component 28b. The twisted pair
isolator 28 may separate the twisted pairs 22a, 22b, in particular the pair shieldings
26a, 26b of the twisted pairs 22a, 22b.
[0087] The first twisted pair isolator component 28a and the second twisted pair isolator
component 28b may be statically fixed to each other, thereby forming the twisted pair
isolator 28. They may, e.g., be clipsed to each other.
[0088] The twisted pair isolator 28 as well es a portion of the second connector housing
42 may be enclosed by a cable casing 29, comprising a first cable casing component
29a and a (e.g., substantially identical) second cable casing component 29b. The first
cable casing component 29a and the second cable casing component 29b may be statically
fixed to each other, thereby forming the cable casing 29.
[0089] Fig. 2 shows an exploded view of some parts of the connector 10 of Fig. 1, while
Fig. 5 shows a spatial view of the connector 10 in an assembled form. In Fig. 2, in connection
direction C of the connector 10, the orientation of each part corresponds to its orientation
in the assembled connector. In other words, the parts may be shown in Fig. 2 spaced
apart and/or separated from each other, wherein particularly in connection direction
C of the connector 10 their spatial orientation corresponds to their orientation when
being arranged within the assembled connector 10 (cf. Fig. 5).
[0090] Fig. 2 shows that the ethernet cable end portion 20 does not only comprise the first
twisted pair 22a shown in Fig. 1, but also a second twisted pair 22b.
[0091] A mid-portion of each of the first twisted pair 22a and a, e.g., substantially identically
formed, second twisted pair 22b with two second wires 23b of the ethernet cable end
portion 20 are arranged within the second connector housing component 42. They may
be spaced apart from each other. Both the first twisted pair 22a and the second twisted
pair 22b are respectively shielded by a first pair shielding 26a and a second pair
shielding 26b. The second twisted pair 22b comprises second ending contacts 24b. The
first twisted pair 22a and the second twisted pair 22b may be arranged next to each
other, such that the first ending contacts 24a and second ending contacts 24b are
arranged at the approximately same height in connection direction C of the connector
10. The second ending contacts 24b and an adjacent portion of the second wires 23b
are not enclosed by the second pair shielding 26b. The second pair shielding 26b may
be stripped from this section of the second wires 23b.
[0092] Both the first inner isolator 60a and a second inner isolator 60b comprise (and/or
consist of) a first inner isolator component 61a, 61b and a second inner isolator
component 62a, 62b, respectively. All inner isolator components 61a, 61b, 62a, 62b
of all the inner isolators 60a, 60b may be designed substantially identically. The
first and second inner isolator 60b are arranged spaced (e.g., perpendicular to the
connection direction C) to and out of contact from each other and of the first ending
contacts 24a and of second ending contacts 24b, respectively. The first and/or second
inner isolator components 61a, 61b, 62a, 62b of the first inner isolator 60a and the
second inner isolator 60b may hold the extension contacts 70a, 70b of the associated
first/second extension contacts 70a, 70b, respectively (wherein only the second extension
contacts 70b are shown in Figure 2).
[0093] Generally, components being designed substantially identically as, e.g., all the
inner isolator components 61a, 61b, 62a, 62b, may enable an easier production, because
they may be produced identically. E.g., they may be produced in the same or an identical
moulding and/or by the exact same production method.
[0094] The first connector shielding 30a and a (e.g., substantially identically formed)
second connector shielding 30b are arranged spaced (e.g., perpendicular to the connection
direction C) to and out of contact from each other. The second connector shielding
30b comprises and/or consists of a first connector shielding member 31b and a second
connector shielding member 32b which can be substantially identically formed. For
assembling the connector 10, the first connector shielding member 31a, 31b and the
second connector shielding member 32a, 32b of each of the first connector shielding
30a and the second connector shielding 30b may be put together and brought into contact,
e.g., by a clipping them together. In Figure 1, only the first connector shielding
member 31a of the first connector shielding 30a is shown.
[0095] The second connector shielding 30b may be electrically isolated by the second inner
isolator 60b from the inside and by the outer isolator 50 from the outside. It may
be held between those two isolators 50, 60b, e.g., in a tight fit.
[0096] The first and second connector shielding members 31b, 32b of the second connector
shielding 30b may be statically fixed to each other, thereby forming the second connector
shielding 30b. They may, e.g., be clipsed to each other. Each connector shielding
members 31b, 32b may be substantially shaped like a half an oval cylinder.
[0097] Each of the first connector shielding members 31a, 31b and second connector shielding
members 32a, 32b may comprise the connector shielding protrusion 38a, 38b at the connection
end 36a, 36b.
[0098] At an end opposite to the connection direction C of the connector 10, which is a
shielding end 34a, 34b, each of the first connector shielding members 31a, 31b and/or
the second connector shielding members 32a, 32b may comprise a shielding contact element
39a, 39b. Each first shielding contact element 39a of the first connector shielding
30a can be arranged in contact with the first pair shielding 26a and each second shielding
contact element 39b of the second connector shielding 30b can be arranged in contact
with the second pair shielding 26b, in particular when the connector 10 is assembled.
In other words, when the connector 10 is assembled, each pair shielding 26a, 26b can
be contacted by (e.g., at least) two shielding contact elements 39a, 39b from (e.g.,
at least) two sides of each twisted pair 22a, 22b, in particular from (e.g., at least)
two opposite sides of each twisted pair 22a, 22b. This may enable a reliable contact
between the pair shieldings 26a, 26b and the connector shieldings 30a, 30b contacting
the respective pair shieldings 26a, 26b. Thereby, a reliable and secure shielding
of the twisted pairs 22a, 22b and the contact elements 24a, 24b from electromagnetic
interference can be enabled.
[0099] In other embodiments, each connector shielding 30a, 30b may only comprise one shielding
contact element 39a, 39b, respectively, or more than two shielding contact elements
39a, 39b.
[0100] From the inside to the outside, the connector 10 may comprise the contact elements
24a, 24b held by the inner isolators 60a, 60b arranged inside the connector shieldings
30a, 30b arranged inside the outer isolator 50. In Fig. 2, the outer isolator 50 is
shown in a disassembled form, wherein the two, e.g., substantially identically formed,
outer isolator components 51, 52 are separated. Each outer isolator component 51,
52 comprises corresponding engagement elements 55, which may be formed as recesses
and protrusions. The engagement elements 55 may be formed on a connection surface
of each outer isolator component 51, 52, wherein the connection surfaces can contact
each other when the connector 10, in particular the outer isolator 50, is assembled.
The engagement elements 55 may be formed such that, when the connector 10, in particular
the outer isolator 50, is assembled, each recess of one of the outer isolator components
51, 52 may be engaged with a corresponding protrusion of the other one of the outer
isolator components 51, 52.
[0101] Each of the outer isolator components 51, 52 comprises a portion of the first holding
portion 54a and a portion of a second holding portion 54b of the outer isolator 50,
wherein in the first holding portion 54a the first connector shielding 30a and in
the second holding portion 54b the second connector shielding 30b can be arranged,
in particular snuggly fit, when the connector 10 is assembled.
[0102] Each of the outer isolator components 51, 52 comprises at least partially a separator
53, e.g., formed as a bar, arranged between the portion of the first holding portion
54a and the portion of the second holding portion 54b. When the connector 10 is assembled,
the two separators 53 may be brought into contact with each other, such that the first
holding portion 54a and the second holding portion 54b are separated by the two separators
53.
[0103] On a side of the outer isolator 50 in connection direction C of the connector 10
from, the first connector housing component 41 is arranged.
[0104] In assembled form, the connector shieldings 30a, 30b, enclose the respective inner
isolators 60a, 60b and the respective ending contacts 24a, 24b with their respective
extension contacts 70a, 70b are arranged in their respective holding portion 54a,
54b of the outer isolator component 52. The separator 53 separates the first connector
shielding 30a from the second connector shielding 30b.
[0105] Figure 3 shows a front view of the connector of Figure 1 in an assembled form. The dashed
line indicates the location of the cross-section of Figure 1. The first extension
contacts 70a and the second extension contacts 70b, the first inner isolator 60a and
the second inner isolator 60b, the first connector shielding 30a and the second connector
shielding 30b, as well as the outer isolator components 51, 52 may be arranged within
and/or held by the connector housing 40 symmetrically to each other with respect to
a central axis of the connector 10 extending in connection direction C of the connector
10, respectively. The two separators 53 separate the first connector shielding 30a
and the second connector shielding 30b.
[0106] Figure 4 shows a spatial front view of most parts of the connector 10 of Figure 1 in an assembled
form. Therein, the first connector housing component 41 is omitted to show a view
inside of the connection opening 12 (formed by the second connector housing component
42 in Fig. 4). The spatial front view shown in Fig. 4 is directed substantially against
the connection direction C.
[0107] The two first extension contacts 70a (of which only the tips are shown in Fig. 4)
extend in connection direction C towards an adapter receptacle 80. The adapter receptacle
80 may be provided as an extension of the first and/or second holding position(s)
54a and/or 54b (cf. Fig. 1 and 2) in connection direction C. The adapter receptacle
80 is configured to at least partially receive an extension adapter 90 (cf. Fig. 9)
comprising first adapter contacts 95a-d (cf., e.g., Fig. 9B).
[0108] Said adapter contacts 95a-d may electrically extend the first and/or second extension
contacts 70a, 70b and, thus, the two first and/or second ending contacts 24a, 24b
of the first and/or second twisted pair 22a, 22b (cf. Fig. 1&2), in connection direction
C.
[0109] Similarly, also the two second extension contacts 70b (of which only the tips are
shown in Fig. 4) extend in connection direction C towards a second or the same adapter
receptacle 80. In the figures, the adapter receptacle 80 is provided as a group adapter
receptacle for receiving a group extension adapter 90 comprising all the adapter contacts
95a-d.
[0110] Therein, two first adapter contacts 95a, 95b may electrically extend the first extension
contacts 70a and, thus, the two first ending contacts 24a of the first twisted pair
22a (cf. Fig. 2&3), in connection direction C. The two second adapter contacts 95c,
95d may electrically extend the second extension contacts 70b and, thus, the two second
ending contacts 24b of the second twisted pair 22b (cf. Fig. 2&3), in connection direction
C.
[0111] As such, the adapter contacts 95a-d are provided as the outermost tip of the ending
contacts 22a, 22b in connection direction C. All adapter contacts 95a-d, in particular
the two first and the two second adapter contacts 95a-d, are arranged so that they
may be contacted at the connecting end 14 by mating contacts of a mating connector.
[0112] Furthermore, the adapter contacts 95a-d may be individually selected and/or configured
as either female or male adapter contacts. Thus, the electrical contacts of connector
10 may be configured individually as male or female contacts by selecting the corresponding
adapter contacts 95a-d accordingly and attaching them removably to the corresponding
and/or associated adapter receptacles 80a, 80b.
[0113] The adapter receptacle 80 may comprise at least one first adapter groove 83a and/or
at least one second adapter groove 83b. The first and/or second adapter groove 83a/83b
may be provided as an elongated notch and/or recess extending substantially parallel
to the connection direction C. The adapter receptacle 80 may be provided as a recess
in at least the outer isolator 50 and/or in the connector housing 40. The first and/or
second adapter groove 83a/83b may be configured to receive and/or align a mating tongue
of the extension adapter 90 (cf. Fig. 6) comprising the adapter contacts 95a-d. Alternatively,
the first and/or second adapter groove 83a/83b may be configured to receive and/or
align the first and/or second adapter contacts 95a-d itself directly (without the
extension adapter 90).
[0114] Additionally to or instead of the adapter grooves 83a, 83b, the adapter receptacle
may be provided with other fixing means for removably fixing the corresponding adapter
contacts 95a-d in the adapter receptacle 80. For example, they may be provided with
a thread and/or a clips and/or an elastic hook, etc.
[0115] Figure 6 shows a schematic drawing of a cross-sectional view of two superconnectors 100a,
100b, each comprising two connectors, namely a first connector 10a and a second connector
10b. Each of these connectors 10a, 10b may be designed as (or at least similar to)
the connector 10 shown in Figs. 1-5 or as the connector 10 shown in Figs. 7 and 8
below.
[0116] In Fig. 6, each of the connectors 10a, 10b is provided as a half connector, i.e.,
it may be configured to establish a connection for two twisted pairs, i.e., half of
the four twisted pairs usually comprised in an ethernet connection.
[0117] The two superconnectors 100a, 100b may be designed as mating superconnectors. Thus,
they may be designed similarly to each other and/or so that they may be plugged into
each other.
[0118] Each superconnector 100a, 100b of the two superconnectors comprises a first extension
adapter 90a for the first connector 10a and a second extension adapter 90b for the
second connector 10b. Each extension adapter 90a, 90b is arranged at the respective
connecting end 14 and/or adapter receptacle 80 (cf. Fig. 1) of the respective connector
10a, 10b. In Fig. 6, the extension adapters 90a, 90b are shown highly schematically.
Each of these extension adapters 90a, 90b may be configured like and/or similar to
the extension adapter 90 shown in Figs. 9-10.
[0119] Each extension adapter 90a, 90b may be provided as an extension of its respective
and/or associated connector 10a, 10b. For example, the two extension adapters 90a,
90b of the first superconnector 100a may extend the first superconnector 100a in a
first connection direction C1. The two extension adapters 90a, 90b of the second superconnector
100b may extend the second superconnector 100b in a second connection direction C2
which may be directed opposite to the first connection direction C1 so that the two
superconnectors 100a, 100b may be connected towards and/or into each other.
[0120] Each connector 10a, 10b may be formed as a transformable connector. It may comprise
male and/or female adapter contacts 95a-d (cf. Figs. 9-10) extending the extension
contacts 70a, 70b (cf. Figs. 1 and 2), e.g., depending on the nature of the chosen
extension adapter 90a, 90b.
[0121] The first extension adapter 90a may be configured as a single component comprising
both the two first and the two second adapter contacts 95a-d for the first connector
10a. Similarly, also the second extension adapter 90b may be configured as a single
component comprising two third and two fourth adapter contacts for the second connector
10b.
[0122] Alternatively, the first extension adapter 90a may be configured as a two-piece component,
wherein a first piece of the first extension adapter 90a comprises the two first adapter
contacts 95a-b for the first connector 10a and a second piece of the first extension
adapter 90a comprises the two second adapter contacts 95c-d for the first connector
10a. The first piece of the first extension adapter 90a may be removably inserted
into a first section of the adapter receptacle 80 and the second piece of the first
extension adapter 90a may be removably inserted into a second section of the adapter
receptacle 80 (cf. Fig. 4).
[0123] Similarly, also the second extension adapter 90b may be configured as a two-piece
component, wherein a first piece of the second extension adapter 90b comprises the
two third adapter contacts for the second connector 10b and a second piece of the
second extension adapter 90b comprises the two fourth adapter contacts for the second
connector 10b. Each of these two pieces of the second extension adapter 90b may be
removably inserted into an associated section of the adapter receptacle 80 of the
second connector 10b, similar to the first and second section of the adapter receptacle
80 shown in Fig. 4.
[0124] The first and the second superconnector 100a, 100b further comprises a superhousing
400, respectively, in which all (or most of) the components of the respective superconnector
100a, 100b may be arranged.
[0125] An ethernet connection cable end portion 200, which may be provided as an end portion
of an ethernet connection cable 200', enters the superhousing 400 at connection cable
end 113. Said connection cable end 113 is provided as an end of the respective superconnector
100a, 100b against the respective connection direction C1, C2.
[0126] The ethernet connection cable end portion 200 comprises four twisted pairs, namely
a first twisted pair 22a, a second twisted pair 22b, a third twisted pair 22c, and
a fourth twisted pair 22d. The twisted pairs 22a-d are apportioned to two ethernet
cable end portions for the two connectors 10a, 10b.
[0127] Herein, the first and second twisted pair 22a, 22b are guided towards and connected
at the cable end 13 of the first connector 10a. The third and fourth twisted pair
22c, 22d are guided towards and connected at the cable end 13 of the second connector
10b.
[0128] The first connector 10a, optionally together with the first extension adapter 90a,
is configured to establish an electrical connection for the first and second twisted
pair 22a, 22b, i.e., for half of the full ethernet connection. Similarly, the second
connector 10b, optionally together with the second extension adapter 90b, is configured
to establish an electrical connection for the third and fourth twisted pair 22c, 22d,
i.e., for the other half of the full ethernet connection.
[0129] The first connection direction C1 of the first superconnector 100a (indicated by
the arrow C1 in Fig. 6) may be a direction in which an electric plug-connection may
be established between the first superconnector 100a and, e.g., the mating second
superconnector 100b. It may coincide with a connection direction C (cf., e.g., Fig.
1 and 2) of the first and/or second connectors 10a, 10b of the first superconnector
100a.
[0130] The second connection direction C2 of the second superconnector 100b (indicated by
the arrow C2) may be a direction in which an electric plug-connection may be established
between the second superconnector 100b and, e.g., the mating first superconnector
100a. It may coincide with a connection direction C (cf., e.g., Fig. 1 and 2) of the
first and/or second connectors 10a, 10b of the second superconnector 100b.
[0131] The first superconnector 100a and the second superconnector 100b may be provided
as mating superconnectors and configured to engage with each other for establishing
an ethernet connection, in particular a full ethernet connection. Herein, the first
extension adapters 90a of the first and second superconnectors 100a, 100b may be configured
to engage with each other, similar as the second extension adapters 90b of the first
and second superconnectors 100a, 100b for establishing the ethernet connection.
[0132] In each first connector 10a, the first and second ending contacts 24a, 24b may be
electrically connected to removably attached first and second adapter contacts 95a-d
provided in the first extension adapter 90a, e.g. indirectly via the first and second
extension contacts 70a, 70b.
[0133] Similarly, in each second connector 10b, third and fourth ending contacts of the
third and fourth twisted pair 22c, 22d may be electrically connected to removably
attached third and fourth adapter contacts provided in the second extension adapter
90b, e.g. indirectly via the third and fourth extension contacts.
[0134] The first superconnector 100a and/or the second superconnector 100b may be provided
as truck connectors. Thus, each superconnector 100a, 100b may comprise further electrical
contacts arranged within the respective superhousing 400.
[0135] Figure 7 shows a perspective view of another embodiment of a connector 10. The connector 10
shown in Fig. 7 may comprise similar and/or the same components as the connector 10
described with respect to Figs. 1-3. Therefore, the same or similar reference signs
are used when describing this embodiment of the connector 10.
[0136] Because most and/or all of the description provided above with respect to the embodiment
described with respect to Figs. 1-3 equally applies to the embodiment of the connector
10 shown in Fig. 7, reference is made to the above description.
[0137] In particular, also the connector 10 shown in Fig. 7 may be formed as a circular
connector, in particular provided as (at least part of) a vehicle and/or truck connector.
The connector 10 substantially extends from a cable end 13 to a connecting end 14
in the connection direction C. The connection direction C is a direction in which
an electric plug-connection may be established between the connector 10 and a corresponding
connector and/or the extension adapter shown in Figs. 9-10.
[0138] Figure 8 shows a cross-sectional view of the connector 10 shown in Fig. 7. In contrast to
the embodiment shown in Fig. 1, the ethernet cable 20' with its ethernet cable end
portion 20 is omitted in Figs. 7 and 8. However, in assembled form, also the connector
10 shown in Figs. 7 and 8 is connected to an ethernet cable 20'. This applies in particular
to its extension contacts 70a, 70b and its connector shieldings 30a, 30b.
[0139] Similar as in the embodiment of the connector 10 described above, also the connector
10 shown in Figs. 7 and 8 may comprise the connector housing 40 with the first connector
housing component 41 and the second connector housing component 42. It may comprise
the outer isolator 50 with the first holding portion 54a and the second holding portion
54ab and the outer isolator components 51, 52 (cf. also Fig. 7). It may also comprise
the first inner isolator 60a (comprising, e.g., the first inner isolator component
61a and the second inner isolator component 62a) holding the first extension contacts
70a. It may comprise the second inner isolator 60b (comprising, e.g., the first inner
isolator component 61b and the second inner isolator component 62b) holding the second
extension contacts 70b. It may comprise the first connector shielding 30a holding
the first inner isolator 60a which is holding the first extension contacts 70a. And
it may comprise the second connector shielding 30b holding the second inner isolator
60b which is holding the second extension contacts 70b.
[0140] The first connector housing component 41 may comprise the connection opening 12 at
the connecting end 14 of the connector housing 40. The second connector housing component
42 may comprise the cable opening 11 at the cable end 13 of the connector housing
40.
[0141] The first and second connector housing components 41,42 are statically fixed to each
other, thereby forming the connector housing 40 of the connector 10. They may, e.g.,
be screwed and/or clipsed to each other.
[0142] The first connector housing component 41 is configured to receive and/or hold a mating
connector (not shown) for establishing an ethernet connection through and/or at the
connection opening 12.
[0143] In particular, the connector housing 40 and/or the first connector housing element
41 may be configured to indirectly receive and/or hold the (not shown) mating connector.
In this regard, indirectly may mean that it does not directly contact the mating connector,
but that at least one other component is plugged in between. This other component
may be provided as the extension adapter 90 shown in Figs. 9-10. Thus, the connector
10 is first extended by the extension adapter 90, and then plugged into the mating
connector. It may be plugged directly and/or indirectly into said mating connector.
For example, also the mating connector may first be extended by a similar extension
adapter, so that the two extension adapters 90 are connected to each other, e.g.,
by a plug connection.
[0144] At a connection end 36a of the first connector shielding 30a, which is provided as
an end facing the connecting end 14, i.e., in connection direction C of the connector
10, the first connector shielding 30a comprises a plurality of connector shielding
protrusions 38a. One or more of the connector shielding protrusions 38a may protrude
from the first connector shielding member 31a in connection direction C. One or more
of the connector shielding protrusions 38a may protrude from the second connector
shielding member 32a in connection direction C.
[0145] Similarly, also at a connection end 36b of the second connector shielding 30b, which
is provided as an end facing the connecting end 14, i.e., in connection direction
C of the connector 10, the second connector shielding 30b comprises a plurality of
connector shielding protrusions 38b. One or more of the connector shielding protrusions
38b may protrude from the first connector shielding member 31b in connection direction
C. One or more of the connector shielding protrusions 38b may protrude from the second
connector shielding member 32b in connection direction C.
[0146] The at least one separator 53 of the outer isolator 50 separates the first connector
shielding 30a and the second connector shielding 30b.
[0147] At the connecting end 14 and/or at the adapter receptacle 80, the connector housing
40 comprises at least one protrusion 82. In the shown embodiment, the connector housing
40 comprises two protrusions 82 extending from the connecting end 14 in connection
direction C.
[0148] A shape of the protrusion 82 may follow the outer shape of the (here: circular) housing
40. For example, in inner section of the protrusion 82. may be shaped concave, and/or
an outer section of the protrusion 82 may be formed convex. The protrusion 82 may
span over from about 3% to about 20%, in particular from about 5% to about 15%, of
the outer shape of the connector housing 40, e.g., over from about 10° to about 75°
of the circular outer shape of the connector housing 40. Thus, each protrusion 82
may provide a substantial stabilisation function between the connector 10 and the
extension adapter 90.
[0149] Two protrusions 82 may be provided at opposite sides of the connection opening 12.
This may provide an improved stabilization and/or fixation between the connector 10
and the extension adapter 90.
[0150] Additionally or alternatively to the protrusion 82, the connector 10 may comprise
a connection thread 84, e.g., at the connection end 14 of the connector 10. The connection
thread 84 may be provided as an outer thread at an outer section of the connector
housing 40. The connection thread 84 may be used to establish a secure and/or releasable
screwing connection between the connector 10 and the extension adapter 90.
[0151] Figure 9A shows a perspective view of an embodiment of an assembled extension adapter 90 when
looking at an adapter connecting end 99b of the extension adapter 90.
Figure 9B shows a perspective view of the extension adapter 90 when looking at a connector
end 99a of the extension adapter 90.
[0152] The extension adapter 90 comprises an adapter housing 91 extending substantially
from the connector end 99a to the adapter connecting end 99b.
[0153] The extension adapter 90 is configured and designed to be connected to and/or extend
the connector 10 shown in Figs. 7 and 8 or the one shown in Figs. 1-5. The connection
direction C is consistently indicated in all figures showing the connector 10 and
the extension adapter 90.
[0154] The extension adapter 90 is configured as an extension of the connector 10. As such,
it may comprise similar components as the connector 10 that extend the components
of the connector 10. For these components of the extension adapter 90 being similar
to the components of the connector 10, the above description applies equally.
[0155] For example, the extension adapter 90 comprises the adapter housing 91 being configured
similar to the housing 40 of the connector 10. The adapter housing 91 comprises and/or
holds and/or surrounds a plurality of components of the extension adapter 90.
[0156] From the outside to the inside, the extension adapter 90 may comprise at least some
or all of the following components:
- the adapter housing 91,
- an outer adapter isolator 92 arranged within the adapter housing 91,
- a first adapter shielding 96a and/or a second adapter shielding 96b arranged within
the outer adapter isolator 92,
- a first inner adapter isolator 94a arranged within the first adapter shielding 96a,
- a second inner adapter isolator 94b arranged within the second adapter shielding 96b,
- two first adapter contacts 95a, 95b arranged within the first inner adapter isolator
94a, and
- two second adapter contacts 95c, 95d arranged within the second inner adapter isolator
94b.
[0157] Therein, the adapter housing 91 of the extension adapter 90 extends and may have
similar functions as the housing 40 of the connector 10. The outer adapter isolator
92 of the extension adapter 90 extends and may have similar functions as the outer
isolator 50 of the connector 10. The first adapter shielding 96a of the extension
adapter 90 extends and may have similar functions as the first connector shielding
30a of the connector 10. Indeed, the first adapter shielding 96a may be electrically
coupled to the first connector shielding 30a so that they share the electrical potential.
The second adapter shielding 96b of the extension adapter 90 extends and may have
similar functions as the second connector shielding 30b of the connector 10. Also
here, the second adapter shielding 96b may be electrically coupled to the second connector
shielding 30b so that they share the electrical potential. The first inner adapter
isolator 94a of the extension adapter 90 extends and may have similar functions as
the first inner isolator 60a of the connector 10. The second inner adapter isolator
94b of the extension adapter 90 extends and may have similar functions as the first
inner isolator 60b of the connector 10.
[0158] The two first adapter contacts 95a, 95b may be electrically coupled to the two first
extension contacts 70a, respectively, so that they may conduct signals from the two
first ending contacts 24a of the first twisted pair 22a (cf. Fig. 2). The two second
adapter contacts 95c, 95d may be electrically coupled to the two second extension
contacts 70b, respectively, so that they may conduct signals from the two second ending
contacts 24b of the second twisted pair 22b (cf. Fig. 2).
[0159] In an assembled operating state, the extension adapter 90 is fixed to the connector
10 so that it may be considered as a component of the connector 10. Then, the connector
end 99a of the extension adapter 90 is facing the connecting end 14 of the connector
10 and the adapter connecting end 99b provides an end opposite the ethernet cable
20 for being connected by a mating connector.
[0160] In the shown embodiment, all adapter contacts 95a-d are configured as male adapter
contacts. Thus, whenever the extension adapter 90 is extending the connector 10 in
its assembled operating state, the connector 10 (including the extension adapter 90)
is configured as connector comprising only male contacts. However, in different embodiments
with similar extension adapters, the adapter contacts may all be configured as female
contacts, or any mix of male and female contacts.
[0161] Similar as in the connector 10, also the outer adapter isolator 92 and/or the inner
adapter isolators 94a, 94b may comprise and/or consist of two or more inner/outer
isolator components.
[0162] Similar as in the connector 10, also the two adapter shielings 96a, 96b of the extension
adapter 90 may comprise and/or consists of two or more adapter shielding components.
[0163] Figure 10 shows a cross-sectional view of the extension adapter 90 of Figures 9A and 9B. Therein,
it is shown that the adapter housing 91 may comprise a first adapter housing component
91a at the adapter connecting end 99b and a second adapter housing component 91b at
the connector end 99a.
[0164] The two adapter housing components 91a, 91b may be connected via connecting means,
e.g., an adapter ring 98d configured as a clamping ring. A second adapter seal 98b
may seal a connection between the two adapter housing components 91a, 91b from fluids
and/or dirt.
[0165] The adapter contacts 95a-d, of which only the two first adapter contacts 95a-b are
shown in Fig. 10, may extend throughout the whole extension adapter 90. At the adapter
connecting end 99b, they protrude from their respective inner adapter isolator (in
Fig. 10: the first inner adapter isolator 94a) as either male or female contacts.
In the shown embodiment, they extend as male contacts. At the connector end 99a of
the extension adapter 90, they are configured to electrically couple to the extension
contacts 70a, 70b of the connector 10 (cf. Fig. 8).
[0166] As shown in Fig. 9B and 10, the extension adapter 90 may comprise an inner adapter
thread 97a and/or at least one adapter recess 97 at its connector end 99a. In an assembled
operating state, the protrusion(s) 82 of the connector 10 (cf. Figs. 7-8) may be inserted
into the adapter recess(es) 97 of the extension adapter 90. In an assembled operating
state, the adapter thread 97a may be screwed to the connection thread 84 of the connector
10 (cf. Figs. 7-8). In an assembled operating state, the connector shielding protrusion(s)
38a, 38b may be pressed onto the adapter shielding(s) 96a, 96b, respectively, to establish
an electrical connection.
[0167] The connection between the connector 10 and the extension adapter 90 may be protected
from fluids and/or dirt by a connector seal 85 (cf. Fig. 8). Additionally, it may
be statically improved by an adapter collar 98e of the extension adapter 90 into which
the housing 40 of the connector 10 is at least partially inserted during assembly.
Alternatively, the collar and/or the seal may be provided at the respective other
component, so that at least one of the connector 10 and/or the extension adapter 90
may comprise a seal and/or a collar to improve the connection.
[0168] In the assembled operating state, the extension adapter 90 is, thus, mounted to the
adapter receptable 80 of the connector 10 so that its contacts are configured as provided
by the extension adapter 90 (in the shown embodiment: as male contacts). However,
the extension adapter 90 is removably mounted and/or fixed to the connector 10, so
that it may be exchanged, e.g., whenever it is damaged. It may also be exchanged in
case other types of contacts are desired. Thus, whenever a different extension adapter
90 is mounted to the connector 10, different types of contacts may be mounted to the
connector 10. Thus, the connector 10 is highly configurable, so that any customer
may choose the kinds of contacts he requires and/or desires.
[0169] At its adapter connecting end 99b, the extension adapter 90 may comprise a first
adapter seal 98a held in a groove and/or by an adapter bulge 98c. The first adapter
seal may protect the connection between the extension adapter 90 and the mating connector
from fluids and/or dirt.
[0170] Each or any of the seals 85, 98a, 98b may be provided as an O-ring.
List of Reference Numerals
[0171]
- 10
- connector
- 10a
- first connector
- 10b
- second connector
- 11
- cable opening
- 12
- connection opening
- 13
- cable end
- 14
- connecting end
- 20
- ethernet cable end portion
- 20'
- ethernet cable
- 22a
- first twisted pair
- 22b
- second twisted pair
- 22c
- third twisted pair
- 22d
- fourth twisted pair
- 23a
- first wire
- 23b
- second wire
- 24a
- first ending contact
- 24b
- second ending contact
- 26a
- first pair shielding
- 26b
- second pair shielding
- 27a
- first contact portion
- 27b
- second contact portion
- 28
- twisted pair isolator
- 28a
- first twisted pair isolator component
- 28b
- second twisted pair isolator component
- 29
- cable casing
- 29a
- first cable casing component
- 29b
- second cable casing component
- 30a
- first connector shielding
- 30b
- second connector shielding
- 31a, 31b
- first connector shielding member
- 32a, 32b
- second connector shielding member
- 34a, 34b
- shielding end
- 36a, 36b
- connection end
- 38a
- first connector shielding protrusion
- 38b
- second connector shielding protrusion
- 39a
- first shielding contact element
- 39b
- second shielding contact element
- 40
- connector housing
- 41
- first connector housing component
- 42
- second connector housing component
- 50
- outer isolator
- 51, 52
- outer isolator component
- 53
- separator
- 54a
- first holding portion
- 54b
- second holding portion
- 55
- engagement element
- 60a
- first inner isolator
- 60b
- second inner isolator
- 61a, 61b
- first inner isolator component
- 62a, 62b
- second inner isolator component
- 63a
- first support portion
- 63b
- second support portion
- 70a
- first extension contact
- 70b
- second extension contact
- 80
- adapter receptacle
- 82
- protrusion
- 83a
- first adapter groove
- 83b
- second adapter groove
- 84
- connection thread
- 90
- extension adapter
- 90a
- first extension adapter
- 90b
- second extension adapter
- 91
- adapter housing
- 91a
- first adapter housing component
- 91b
- second adapter housing component
- 92
- outer adapter isolator
- 93
- adapter separator
- 94a
- first inner adapter isolator
- 94b
- second inner adapter isolator
- 95a
- adapter contact
- 95b
- adapter contact
- 95c
- adapter contact
- 95d
- adapter contact
- 96a
- first adapter shielding
- 96b
- second adapter shielding
- 97
- adapter recess
- 97a
- adapter thread
- 98
- adapter connection opening
- 98a
- first adapter seal
- 98b
- second adapter seal
- 98c
- adapter bulge
- 98d
- adapter ring
- 98e
- adapter collar
- 99a
- connector end
- 99b
- adapter connecting end
- 100a
- first superconnector
- 100b
- second superconnector
- 113
- connection cable end
- 200
- ethernet connection cable
- 200'
- ethernet connection cable end portion
- 400
- superhousing
- C
- connection direction
- C1
- first connection direction
- C2
- second connection direction