[0001] The invention relates to a connector for establishing an ethernet connection, a superconnector,
and a method of assembling a connector.
[0002] Ethernet connection cables and connectors may be used in various environments and/or
networks for establishing ethernet connections. Examples of such environments may
be facilities such as factories and/or offices. However, ethernet connections may
also be established within transport vehicles such as cars and/or trucks. Ethernet
connection cables used in such environments may comprise eight wires which can be
arranged in four twisted pairs, wherein each twisted pair comprises two wires of said
eight wires arranged in a twisted form.
[0003] For reducing and/or preventing electromagnetic interference which may decrease the
functionality, in particular the data transfer rate of the ethernet connection, ethernet
connectors and ethernet connection cables may be provided with a shielding. One type
of cable which may be used in this context is the so-called S/STP cable (screened
shielded twisted pair cable). This type of cable comprises an outer shielding as well
as individual pair shieldings for each twisted pair. The outer shielding and the individual
pair shieldings contact each other. Thereby, each twisted pair is shielded by its
associated pair shielding, and the four twisted pairs are commonly shielded by the
outer shielding, while the pair shieldings and the outer shielding share a common
electrical potential.
[0004] Along an ethernet connection, portions that are particularly affected by electromagnetic
interference can be the connection portions where two corresponding connectors, for
example plug and socket, are connected to each other. Some connectors are provided
with shielded cases, wherein these cases can be connected to the outer shielding of
the ethernet connection cable.
[0005] Particularly in vehicles such as trucks or cars, there may exist regions featuring
a high electromagnetic interference. For vehicles comprising a combustion engine,
these regions can be located proximate to the engine and/or the alternator. For hybrid
or electric vehicles, the number of regions with high electromagnetic interference
can be even higher than in vehicles with combustion engine, because they can comprise
an increased number of electronic systems and/or devices. For example, proximate to
the battery and/or the electric motor and/or the charging devices of the vehicle,
high electromagnetic interference can be present. In addition, inductive charging
techniques become more common for vehicles, in particular trucks and buses. The inductive
charging can use strong electromagnetic fields and, therefore, cause high electromagnetic
interference. Simultaneously, modern vehicles may comprise an increasing number of
computational systems comprising ethernet connections for data transfer. For instances
where a connector of an ethernet connection is arranged close to or within a region
with high electromagnetic interference, the functionality of the ethernet connection,
in particular the data transfer, may be reduced.
[0006] Another problem in ethernet connectors for vehicles may be caused by physical strain
on the connector and/or the ethernet cable caused by, e.g., driving movements and/or
extreme weather. Said strain may impact on both the electrical and/or the shielding
contact between the connector and the ethernet cable.
[0007] Accordingly, it is an object of the claimed invention to provide an improved connector
for establishing an ethernet connection which is less susceptible to electromagnetic
interference. In particular, it can be an object to provide a connector for establishing
an ethernet connection within vehicles which is less susceptible to electromagnetic
interference. It may also be an object to provide a connector with a reliable contact
between the shielding along the ethernet cable and the within the connector.
[0008] This object is solved by the subject-matter of the independent claims. Preferred
embodiments are subject of the dependent claims.
[0009] An aspect relates to a connector for establishing an ethernet connection comprising
a connector housing. An ethernet cable end portion is entering the connector housing
at a cable end of the connector and comprises at least one twisted pair with two ending
contacts and a pair shielding shielding the twisted pair and comprising conductive
and/or magnetic material. At least one connector shielding is arranged in the connector
housing. It comprises conductive and/or magnetic material, contacts the pair shielding
of the twisted pair, and at least partially encloses the ending contacts of the twisted
pair. An inner isolator is at least partially arranged in the connector shielding.
It isolates and/or holds the ending contacts of the twisted pair. A contact portion
of the pair shielding is supported by a support portion of the inner isolator and
held between the support portion and the connector shielding.
[0010] The connector can be formed as a circular connector and is configured to establish
at least part of a full ethernet connection. The connector may be configured to establish
additional electric contacts not associated to an ethernet connection, e.g., contacts
for communicating vehicle signals.
[0011] The connector may be formed as a plug connector and/or a socket connector. The connector
may also be formed as a transformable connector, wherein the transformable connector
comprises at least one receptacle element configured to releasably engage with at
least one plug element and/or at least one socket element. Thus, the transformable
connector may be at least partially transformed into a plug and/or socket connector.
Then, each ending contact of the connector may contact either a one plug element or
a socket element. The connector may comprise male and/or female contacts. In particular,
the connector may be provided as a truck connector for establishing a connection within
a truck and/or vehicle.
[0012] The connector housing may comprise a connection opening and/or a cable opening. The
connection opening may be formed at a side of the connector, where the connector is
configured to directly or indirectly engage with a mating connector for establishing
an ethernet connection. This side and/or end of the connector may be provided as a
connecting end of the connector. For example, the connector can be formed as a socket
connector comprising the connection opening in which a corresponding plug connector
may be inserted such that said two connectors engage and establish electric contact.
[0013] The cable opening may be formed at a side of the connector wherein the ethernet cable
end portion can be at least partially arranged, in particular held, within the cable
opening such that the ending contacts are arranged inside of the connector housing.
This side and/or end of the connector may be provided as the cable end of the connector.
In embodiments wherein the connector is provided as a straight connector, it may be
arranged at an end opposite the connecting end. Each ending contact and/or the connector
may be configured and/or held within the connector such that the ending contacts contact
mating ending contacts of a mating connector.
[0014] The ethernet cable end portion may be provided as an end section of an ethernet cable.
The ethernet cable may be provided as a cable configured to establish at least part
of an ethernet connection. The ethernet cable end portion may comprise, e.g., one,
two, three, or four twisted pairs. For ethernet cable end portion comprising only
one, two, or three twisted pairs, the twisted pairs of the ethernet cable end portion
may not suffice to establish a full ethernet connection. However, e.g., two ethernet
cables, each comprising, e.g., two twisted pairs, may be combined to provide an ethernet
connection cable comprising the usual four twisted pairs. For example, the connector
may comprise two such ethernet cable end portions. Alternatively, two connectors may
be used to establish a full ethernet connection, each of which comprising one of the
two ethernet cable end portions.
[0015] The twisted pair may comprise two conducting wires at least partially twisted around
each other, each of the wires being encased in an isolator, respectively. The ethernet
cable end portion comprises at least one such twisted pair, shielded by its associated
pair shielding. The pair shielding may be provided as a sleeve around its associated
twisted pair. The pair shielding may be provided as integral component of the ethernet
cable which's end is comprised in the connector.
[0016] In embodiments wherein the ethernet cable end portion comprises a plurality of twisted
pairs, each twisted pair may be shielded by an associated pair shielding, respectively.
[0017] The ending contacts of the twisted pair may be provided as ending portions of the
wires of the twisted pair. Each ending contact may be arranged inside of the connector,
and it may be at least partially stripped from its isolator.
[0018] The term "contacting" and variants thereof may describe a state in which at least
two objects are in physical and/or electronical contact. In particular, they may be
in direct physical contact. Thus, there may be a direct contact between the at least
two, in particular conductive and/or magnetic, objects enabling a conductive connection
between the at least two objects.
[0019] The connector shielding is arranged at least partially and/or substantially fully
within the connector housing. It houses its associated inner isolator and the ending
contacts of the associated twisted pair. The connector shielding is configured to
provide a shielding function to the ending contacts and their optional extensions
(like extension contacts and/or extension pins) within the connector.
[0020] The connector shielding (including its components) may be provided as stamping component.
[0021] The associated ending contacts of at least one of the twisted pairs are arranged
so that the connector shielding at least partially encloses the ending contacts arranged
therein.
[0022] The inner isolator is arranged within the connector shielding and between the connector
shielding and the ending contacts. The inner isolator prevents the ending contacts
form contacting the connector shielding. The inner isolator may be snuggly fit into
the connector shielding. It may be provided from an isolating material, e.g., from
a suitable plastic and/or ceramic.
[0023] For example, the inner isolator may be provided from a material with a relative permeability
of about 3 to 5, preferably of about 3.5 to 4.0, in particular of about 3.8.
[0024] Suitable materials for the inner isolator are, e.g., PA, i.e., polyamide, and/or
a mixture of PPE, i.e., polyphenylene, and PS, i.e., polystyrene.
[0025] The inner isolator may be provided as an injection molded part.
[0026] The inner isolator may provide one or more of the functions: It may isolate the ending
contacts from the connector shielding, e.g., by providing a structural barrier between
them. It may also hold the ending contacts in a predetermined position wherein they
may be contacted by further elements of the connector (like extension contacts and/or
by components of a mating connector). It may also prevent the pair shielding from
pressing onto the wires of the twisted pair.
[0027] The pair shielding comprises the contact portion. The contact portion may be provided
at the end of the pair shielding. The contact portion may be provided as a regular
and/or integral section of the pair shielding of the ethernet cable end portion. The
contact portion may be provided at the end of the pair shielding facing the connector.
[0028] The pair shielding and the contact portion may be provided from a conductive and/or
magnetic material. At least the contact portion of the pair shielding is supported
by the support portion. The support portion may be provided as a protrusion of the
inner isolator. The contact portion may be arranged in direct contact, in particular
in direct physical contact, with the support portion of the inner isolator.
[0029] The contact portion is held between the support portion and the connector shielding.
In this position, the contact portion may be held so that it is statically fixed in
its predetermined position. The support of the contact portion provided by the support
portion may improve the connection between the pair shielding and the connector shielding.
In regular connectors, a connector shielding may simply be pressed up on the pair
shielding. However, in many ethernet cables, the pair shielding is flexible and, e.g.,
made from wires or a foil. Thus, when the connector shielding is pushed onto the pair
shielding, it may bend away. This may negatively impact on the connection between
these two shielding's.
[0030] Especially in connectors provided in a strained environment, the connection between
the pair shielding and the connector shielding may suffer over time. In regular ethernet
cables, the pair shielding is laid around the flexible wires of the twisted pair.
Said wires may not be able to provide a sufficiently stable support from the inside
to the pair shielding. Thus, the pair shielding may bend away together with the bendy
wires from the connector shielding. This may also negatively impact the connection
between the connector shielding and the pair shielding.
[0031] This disadvantage may be overcome by the connector according to the invention. The
support portion of the inner isolator may provide sufficient support for the contact
portion of the pair shielding so that it may be reliably contacted by the connector
shielding.
[0032] The connector shielding may contact the contact portion on its side opposite of the
support portion. In other words, the support portion may be arranged on a side opposite
of the side of the contact portion on which the pair shielding contacts the contact
portion. This may enable the contact portion being safely and reliably held in a predetermined
mounting position. It may, thus, render the shielding more reliable.
[0033] The connector may further comprise an outer connector shielding, and the ethernet
cable end portion may further comprise an outer cable shielding. The outer connector
shielding can at least partially enclose the connector shielding. It can be arranged
within the connector housing and out of contact, in particular out of physical and/or
electrical contact, from the connector shielding.
[0034] The outer cable shielding can at least partially enclose the pair shielding of the
ethernet cable end portion and/or it can be arranged within the ethernet cable end
portion and out of contact, in particular out of physical and/or electrical contact,
from the pair shielding of the at least two twisted pairs. Thereby, the twisted pair
and the ending contacts can be additionally shielded from electromagnetic interference.
This configuration may enable a reliable and/or effective shielding of the twisted
pair and the ending contacts within the connector.
[0035] The outer connector shielding and the outer cable shielding may contact each other
to enable sharing a common electrical potential. This may enable a continuous shielding
of the twisted pair within the ethernet cable end portion and the ending contacts
within the connector housing. Thereby, both the twisted pairs and the ending contacts
may be reliably and/or effectively shielded from electromagnetic interference.
[0036] The connector may be provided as and/or comprised in a vehicle connector, wherein
the vehicle connector is a connector for establishing at least an ethernet connection
between at least two modules or components of a vehicle. For example, the vehicle
can be any one of a car, a bus, and a truck. For example, the vehicle connector can
be used for establishing at least part of an ethernet connection between a computer
inside of an operator cabin of the vehicle and a system of an attached trailer of
the truck. The use of a vehicle connector which is formed as and/or comprises the
connector can enable that an ethernet connection between the at least two modules
or components of the vehicle can be shielded reliably and/or efficiently from electromagnetic
interference. Accordingly, the connector may enable avoiding and/or reducing functionality
loss of the ethernet connection and, in particular, the data transfer between the
at least two modules or components of the vehicle.
[0037] The connector may be configured to only contribute to establishing an ethernet connection,
e.g., in embodiments wherein the connector comprises only one, two, or three twisted
pairs in the ethernet cable end portion. In embodiments wherein the connector comprises
two twisted pairs in the ethernet cable end portion, the connector may establish half
of an ethernet connection. Two such connectors used in combination may establish a
full ethernet connection comprising the usual four twisted pairs.
[0038] The connector comprising two twisted pairs may be configured to connect with a corresponding
connector comprising also two twisted pairs and/or a corresponding portion of a connector
comprising four twisted pairs. The use of connectors comprising less than four twisted
pairs may allow a greater distance between the different connectors for a full ethernet
connection, thereby providing improved design options. This may reduce interference
between the shieldings of the two or more connectors providing only parts of the full
ethernet connection.
[0039] The connector may be provided for signalling according to the Cat 8a and/or Cat9a
Standard. The signalling at this high data transfer rates may be enabled and/or improved
by the support provided by the support portion.
[0040] The inner isolator may be provided with more than one support. Thus, it may support
the pair shielding at more than only one position, which may improve the overall support
provided.
[0041] According to an embodiment, the contact portion of the pair shielding is arranged
in a press fit between the support portion and the connector shielding. Within said
press fit, the contact portion of the pair shielding is held in a statically fixed
position. Thus, the chance of it being moved out of its contact position is reduced.
To establish the press fit, the connector shielding may be pressed onto the contact
portion which is held at the opposite side by the support portion.
[0042] According to an embodiment, the support portion of the inner isolator supporting
the contact portion of the pair shielding from an inner radial position and/or wherein
the support portion of the inner isolator is arranged between isolations of the twisted
pair and the contact portion of the pair shielding. In said inner radial position,
the support portion may be arranged between the wires of the twisted pair and the
pair shielding of the cable and portion. The support portion may be inserted between
the contact portion of the pair shielding and the twisted pair. In said inserted position,
it supports the contact portion from the inside. The connector shielding may be set
in contact with the contact portion from an outer radial position, e.g., by pressing
it onto the contact portion from the outside and/or from an outer radial position.
The support portion may rest upon isolations of the twisted pair and/or on the bare
wires. Because the support portion of the inner isolator may be configured to be more
stable than the twisted pair itself, it may provide an improved and or more stable
support for the contact portion. This may improve the electrical and/or physical contact
between the connector shielding and the pair shielding. It may, thus, render the shielding
more reliable.
[0043] According to an embodiment, the support portion of the inner isolator is tapered
towards the cable end of the connector. In other words, the support portion may become
thinner the more it protrudes from a main body of the inner isolator. Said tapered
end and/or tapered tip of the support portion may be provided with a pointed tip.
Here, the main body of the inner isolator may be the portion of the inner isolator
holding the ending contacts of the associated twisted pair. The tapered end may be
arranged at and end facing away from said main body of the inner isolator. This may
improve inserting the support portion between the twisted pair and its associated
pair shielding.
[0044] According to an embodiment, the support portion of the inner isolator is provided
as a thin protrusion protruding from a main body of the inner isolator towards the
cable end of the connector. Even if the support portion is not tapered, it may still
be provided as the thin protrusion. Optionally, it may be thin and tapered. Herein,
the thin extension may refer to the thickness of the protrusion in a radial direction,
meaning a direction radial to a connection direction of the connector. The thin protrusion
may have a thickness being substantially at most as thick as the thickness of the
isolator of the wires of the twisted pair. Also this configuration may improve inserting
the support portion between the twisted pair and its associated pair shielding.
[0045] Generally, the support portion may be provided as an extension of the inner isolator
extending towards the cable and of the connector. The support portion may be arranged
in close proximity of the twisted pair. Support portion may be provided as a sleeve
surrounding the twisted pair. Therein, the support portion does not have to be formed
as a full sleeve. It may also be formed as only a section of the sleeve, in particular
a section at a position at which the connector shielding is configured to contact
the contact portion of the pair shielding.
[0046] According to an embodiment, at least the contact portion of the pair shielding is
provided from a flexible material, e.g., from a foil and/or mylar and/or a wire mesh.
The flexible pair shielding may be configured to not impede a bending of the ethernet
cable. Additionally, the mentioned flexible materials are thin and, thus, do not require
much installation space. However, when made from the appropriate material, in particular
a metallic material, they provide sufficient and ample shielding of the twisted pair.
[0047] In a development of the embodiment, the contact portion of the pair shielding is
turned up onto itself. Similar to a sleeve, the end of the pair shielding forming
the contact portion may be turned up onto itself, so that its very end is turned inside
out. Thus, the contact portion may be slightly thicker than the rest of the pair shielding,
because it comprises, e.g., two layers instead of one. This may render the contact
portion slightly more stable. Furthermore, it may improve the electric and/or physical
contact between the pair shielding and the connector shielding. Finally, turning the
pair shielding onto itself may provide a defined edge of the pair shielding.
[0048] In a development of the embodiment, the contact portion of the pair shielding, in
particular the turned-up contact portion, is superimposed over the support portion
of the inner isolator. Here, either the contact portion may be slid over the support
portion, or the support portion may be slid under the flexible contact portion. The
support portion may further thicken the turned-up contact portion. This may improve
the connection between the pair shielding and the connector shielding.
[0049] According to an embodiment, the connector shielding comprises a shielding contact
element contacting the contact portion of the pair shielding. The shielding contact
element may be provided from the same material as the connector shielding. It may
be provided from magnetic and/or electrically conductive material. The shielding contact
element may be arranged in physical and electrical contact with the contact portion.
In the assembled state of the connector, the shielding contact element may be pressed
and/or pressing onto the contact portion supported at the opposite side by the support
portion of the inner isolator. Providing the connector shielding with the shielding
contact element may improve the design options of the main body of the connector shielding.
The main body of the connector shielding may be the portion of it encasing the associated
ending contacts. The main body of the connector shielding itself may have any suitable
form for shielding the ending contacts without minding the contact to the contact
portion, because this contact is established via the shielding contact element.
[0050] In a development of this embodiment, the shielding contact element is protruding
from the connector shielding towards the cable end of the connector. Herein, the shielding
contact element may be provided as a protrusion protruding from the main body of the
connector shielding. It may be design similar to an arm and/or hook protruding from
the main body of the connector shielding. As such, the shielding contact element may
provide a reliable shielding contact between the respective shielding is.
[0051] In a further development of this embodiment, the shielding contact element is springily
pressed onto the contact portion of the pair shielding. Herein, the shielding contact
element may be at least partially elastic so that it may press on to the contact portion
with a pressing force and/or spring force. Said spring/pressing force may hold the
shielding contact element in a reliable contact with the contact portion of pair shielding.
[0052] In a further development, the support portion of the inner isolator holds the contact
portion of the pair shielding in place against the spring force and/or pressing force
of the shielding contact element. The spring force and/or the pressing force may improve
the connection between the pair shielding the connector shielding. It may also hold
the contact portion in a designated and or predetermined mounting position.
[0053] According to an embodiment, the ethernet cable end portion comprises a plurality
of twisted pairs with two ending contacts, respectively, and a pair shielding for
each twisted pair. A plurality of connector shieldings is arranged in the connector
housing, each of which at least partially encloses ending contacts of one associated
of the twisted pairs, respectively, and contacts the pair shielding of the associated
twisted pair. The connector further comprises a plurality of inner isolators, each
being at least partially arranged in one of the connector shieldings and isolating
and/or holding the associated ending contacts of the twisted pair, respectively. Therein,
each pair shielding comprises a contact portion supported by an associated support
portion of the associated inner isolator and is held between the associated support
portion and the associated connector shielding. In this embodiment, the ethernet cable
end portion comprises more than just one twisted pair. For example, it may comprise
two, three, or four twisted pairs. Herein, each twisted pair is shielded by an associated
pair shielding. Each of those pair shieldings is connected to the associated connector
shielding. Furthermore, each pair shielding comprises its contact portion, and each
contact portion is supported by the associated support portion of the associated inner
isolator. Herein, the connector shieldings may be held out of contact of each other.
Thus, each connector shielding may be connected and/or arranged at its own, individual
electrical potential. This may improve the overall shielding of the twisted pairs,
because it may reduce interference and/or noise caused by induced currents within
the respective connector shieldings.
[0054] In other words, in this embodiment, each contact portion is individually supported,
exactly as the first mentioned contact portion. Indeed, the contact portions of the
different pair shieldings may be supported and/or designed as the first mentioned
contact portion. They may enable a reliable and/or stable shielding for all of the
twisted pairs.
[0055] In an embodiment, the connector further comprises a conductive extension contact
for at least one, a plurality of the, or each ending contact, wherein each extension
contact contacts, in particular physically and/or electrically contacts, the respective
ending contact associated with it. The extension contacts can be configured to extend
the ending contacts and/or the wires at the ending contacts, in particular in pointing
direction of the ending contacts, e.g., from the cable end towards the connecting
end of the connector. The extension contacts may be provided as pin contacts within
the connector. The extension contacts may be arranged within the connector shielding
associated with the ending contacts they extend.
[0056] The extension contacts may be arranged within the associated inner isolator. Each
extension contact may comprise at least one attaching means, e.g., a crimping end,
for attachment to the associated ending contact. The extension contacts may enable
a reliable signalling along the connector. Herein, a contact end of the extension
contacts (arranged at or facing the contacting end of the connector) may approximately
coincide with a contact end of the connector shielding (arranged at or facing the
contacting end of the connector).
[0057] An aspect relates to a superconnector for establishing an ethernet connection comprising
a superhousing in which two connectors according to the previous aspect are arranged.
An ethernet connection cable end portion comprises four twisted pairs apportioned
to the two ethernet cable end portions of the two connectors.
[0058] The ethernet connection cable end portion may be provided as an end of an ethernet
connection cable comprising eight wires. The four twisted pairs of the ethernet connection
cable end portion are split up into two ethernet cable end portions, each of which
comprising two twisted pairs, respectively. Thus, each of the two connectors comprises
its respective ethernet cable end portion with two twisted pairs each.
[0059] Each of the four twisted pairs is shielded by its associated pair shielding. Each
of said pair shieldings comprises a contact portion, respectively, supported by an
associated support portion by an associated inner isolator arranged within an associated
connector shielding, respectively. Each of the support portions may be designed as
described in the above aspect. Therefore, the above description also relates to this
aspect and vice versa.
[0060] Therein, the four connector shieldings may be arranged out of contact of each other,
so that each twisted pair is individually shielded within each of the two connectors,
respectively.
[0061] The superconnector may comprise additional connection wires. For example, the superconnector
may be provided as a truck connector comprising the regular truck connection wires
arranged at the regular truck connector positions and, additionally, the two additional
connectors for providing the ethernet connection. Herein, the two connectors may be
integrated within a standard connector like the truck connector, thereby forming the
superconnector.
[0062] The superconnector can further comprise an outer superconnector shielding, and the
ethernet connection cable end portion can further comprise an outer connection cable
shielding. The outer superconnector shielding can at least partially enclose the four
connector shieldings of the two connectors. It can be arranged within the superhousing
out of contact, in particular out of physical and/or electrical contact, from the
four connector shieldings. The outer connection cable shielding can at least partially
enclose the twisted pair shieldings and/or can be arranged within the ethernet connection
cable end portion out of contact, in particular out of physical and/or electrical
contact, from the pair shieldings of the four twisted pairs. Thereby, the twisted
pairs and the ending contacts can be additionally shielded from electromagnetic interference.
This configuration may improve the overall shielding of the twisted pairs of the superconnector.
The outer superconnector shielding and the outer connection cable shielding can contact
each other. Thereby, the outer superconnector shielding and the outer connection cable
shielding can share a common electrical potential. This may further enable a continuous
shielding of the twisted pairs within the ethernet connection cable end portion and
the ending contacts within the superhousing. Thereby, both the twisted pairs and the
ending contacts can be reliably and/or effectively shielded from electromagnetic interference.
[0063] A further aspect relates to a connector system comprising two connectors, e.g., a
plug- and-socket-system, comprising a first connector according to the above aspect
and a second connector according to the above aspect configured to engage each other.
The connectors can be formed according to any one of the embodiments of the above
aspects.
[0064] An aspect relates to a method for assembling a connector for establishing an ethernet
connection comprising the steps:
- providing a connector housing;
- arranging an ethernet cable end portion so that it enters the connector housing at
a cable end of the connector, wherein the ethernet cable end portion comprises:
- at least one twisted pair with two ending contacts, and
- a pair shielding shielding the twisted pair and comprising conductive and/or magnetic
material;
- arranging at least one connector shielding in the connector housing so that it contacts
the pair shielding of the twisted pair and at least partially encloses the ending
contacts of the twisted pair;
- arranging an inner isolator at least partially in the connector shielding so that
it isolates and/or holds the ending contacts of the twisted pair; and
- arranging a contact portion of the pair shielding so that it is supported by a support
portion of the inner isolator and held between the support portion and the connector
shielding.
[0065] The method may be used for assembling the connector according to the above aspect.
Therefore, the description of the above aspect also relates to the method and vice
versa.
[0066] Herein, the terms upper, lower, below, above, etc. refer to the reference system
of the Earth in a mounting position of the subject-matter.
[0067] The numbers and/or angles given in the claims and the description are not limited
to the exact numbers and/or angles, but may include measurement inaccuracies within
limits that still enable solving the underlying problem.
[0068] The invention is further illustrated in reference to embodiments shown in the figures.
[0069] Embodiments of the invention are described with reference to the figures. Features
of the embodiments shown in the figures may be combined with other embodiments. Identical
reference numbers may identify identical or similar features of the embodiments.
- Figure 1
- shows a drawing of a cross-sectional view of an embodiment of an assembled connector.
- Figure 2
- shows an exploded view of some parts of the connector of Figure 1.
- Figure 3
- shows another cross-sectional view of the connector of Figure 1 in an assembled form.
- Figure 4
- shows a front view of the connector of Figure 1 in an assembled form.
- Figure 5
- shows a spatial view of the connector of Figure 1 in an assembled form.
- Figure 6
- shows a schematic drawing of a cross-sectional view of an embodiment of two superconnectors,
each comprising two connectors.
- Figure 7
- shows a perspective view of another embodiment of an assembled connector.
- Figure 8
- shows a cross-sectional view of the connector of Figure 7.
- Figure 9A
- shows a perspective view of an embodiment of an assembled extension adapter when looking
at an adapter connecting end of it.
- Figure 9B
- shows a perspective view of the extension adapter of Figure 9A when looking at a connector
end of it.
- Figure 10
- shows a cross-sectional view of the extension adapter of Figures 9A and 9B.
[0070] Figure 1 shows a cross-sectional view of an embodiment of a connector 10, formed as a circular
connector, in particular provided as (at least part of) a vehicle and/or truck connector.
A dashed line in Figure 4 (showing the same connector 10 from another direction) indicates
the location of the cross-section shown in Figure 1. The cross-section is arranged
parallel to a connection direction C of the connector 10.
[0071] The connector 10 substantially extends from a cable end 13 to a connecting end 14
in the connection direction C (corresponding to the z-direction in the figures and
indicated by the arrow C in Figures 1, 2, 3, and 5).
[0072] The connection direction C is a direction in which an electric plug-connection may
be established between the connector 10 and a corresponding connector.
[0073] The connector 10 comprises an ethernet cable end portion 20 which can be an end portion
of an ethernet cable 20'. In the shown embodiment, at least the ethernet cable end
portion 20 extends in connection direction C. Ethernet data signals may be communicated
along the ethernet cable end portion 20. A connector housing 40 comprises a substantially
cylindrical form and may be provided as an outer hull of the connector 10. Inside
of the connector housing 40, an outer isolator 50 is arranged physically contacting
the connector housing 40 from inside. Inside of the outer isolator 50, a first connector
shielding 30a is arranged (together with a second connector shielding 30b not shown
in Fig. 1 but, e.g., in Fig. 4). Inside of the first connector shielding 30a, a first
inner isolator 60a is arranged holding first extension contacts 70a. Similarly, a
second inner isolator 60b holding second extension contacts 70b is arranged within
the second connector shielding 30b (not shown in Fig. 1).
[0074] Similar as the inner isolator 60a/60b also the outer isolator 50 may be provided
from a material comprising a relative permeability of about 3 to 5, preferably of
about 3.5 to 4.0, in particular of about 3.8.
[0075] Suitable materials for the inner and/or outer isolators 60a/60b, 50 are, e.g., PA,
i.e., polyamide, and/or a mixture of PPE, i.e., polyphenylene, and PS, i.e., polystyrene.
These materials may provide sufficient isolation capabilities, simple handling during
manufacture, and/or sufficient material strength to enable the formation of delicate
functional structures like the support portions 63a, 63b (see description below).
[0076] The ethernet cable end portion 20 comprises a first twisted pair 22a with two first
wires 23a, wherein each first wire 23a comprises one first ending contact 24a. Although
the first wires 23a are depicted in a non-twisted form in Fig. 1, the first wires
23a can be at least partially twisted around each other. The first wires 23a may be
isolated, respectively, except at the first ending contacts 24a. The first wires 23a
are partially enclosed by a first pair shielding 26a. The first pair shielding 26a
may be provided from a foil, a mylar, and/or a mesh. The first ending contacts 24a
and an adjacent portion of the first wires 23a are not enclosed by the first pair
shielding 26a. The first pair shielding 26a may be stripped from this section of the
first wires 23a.
[0077] At least the first ending contacts 24a and the stripped section of the first wires
23a (not enclosed by the first pair shielding 26a) are arranged inside the connector
housing 40 of the connector 10. Additionally, also a section of the first wires 23a
which is enclosed by the first pair shielding 26a may be arranged within the connector
10.
[0078] The connector housing 40 may have a substantially cylindrical form. It comprises
and/or may consist of a (e.g., substantially cylindrical) first connector housing
component 41 and a (e.g., substantially cylindrical) second connector housing component
42. The first connector housing component 41 comprises a connection opening 12 at
the connecting end 14 of the connector housing 40. The second connector housing component
42 comprises a cable opening 11 at the cable end 13 of the connector housing 40.
[0079] The first and second connector housing components 41,42 are statically fixed to each
other, thereby forming the connector housing 40 of the connector 10. They may, e.g.,
be screwed and/or clipsed to each other.
[0080] The first connector housing component 41 is configured to receive and/or hold a corresponding
connector (not shown) for establishing an ethernet connection through and/or at the
connection opening 12.
[0081] The ethernet cable end portion 20 enters the connector 10 through the cable opening
11, such that the first ending contacts 24a are arranged inside of the connector housing
40 between the cable opening 11 and the connection opening 12. The first ending contacts
24a as well as the ethernet cable end portion 20 are arranged so that they point towards
the connection opening 12, which is the connection direction C of the connector 10.
Accordingly, a direction from the cable opening 11 towards the connection opening
12 is the connection direction C of the connector 10.
[0082] One first extension contact 70a is attached to each of the two first ending contacts
24a, respectively, further extending into the pointing direction of the first ending
contacts 24a towards the connecting end 14. The first ending contacts 24a and the
first extension contacts 70a are arranged in recesses of and held by the first inner
isolator 60a. The first inner isolator 60a comprises and/or consists of a first inner
isolator component 61a and a second inner isolator component 62a. Each of which partially
comprises the recesses, such that the first ending contacts 24a and the first extension
contacts 70a are arranged between and/or held by the first inner isolator component
61a and the second inner isolator component 62a. At an end of the first extension
contacts 70a facing the connecting end 14a, the first inner isolator 60a comprises
an opening for each first extension contact 70a, such that the first extension contacts
70a may establish an electrical connection in the connection direction C.
[0083] The first inner isolator 60a is enclosed by the first connector shielding 30a. Thereby,
the first connector shielding 30a may fully enclose the first ending contacts 24a
and/or the first extension contacts 70a in a direction radial to the connection direction
C of the connector 10.
[0084] The first connector shielding 30a is electrically isolated by the first inner isolator
60a from the inside and by the outer isolator 50 from the outside. It may be held
between those two isolators 50, 60a, e.g., in a tight fit.
[0085] The first connector shielding 30a comprises and/or may consist of a first connector
shielding member 31a and a (e.g., substantially identical) second connector shielding
member 32a (not shown in Fig. 1) contacting each other. At a connection end 36a of
the first connector shielding 30a, which is provided as an end facing the connecting
end 14, i.e., in connection direction C of the connector 10, the first connector shielding
30a comprises one or more connector shielding protrusions 38a. One of the connector
shielding protrusions 38a may protrude from the first connector shielding member 31a
in connection direction C. Another one of the connector shielding protrusions 38a
(not shown in Fig. 1) may protrude from the second connector shielding member 32a
(not shown in Fig. 1) in connection direction C. The first connector shielding member
31a and the second connector shielding member 32a are formed substantially symmetrical
to each other with respect to an axis extending in connection direction C of the connector
10.
[0086] The first and second connector shielding members 31a, 32a of the first connector
shielding 30a may be statically fixed to each other, thereby forming the first connector
shielding 30a. They may, e.g., be clipsed to each other. Each connector shielding
members 31a, 32a may be substantially shaped like a half an oval cylinder.
[0087] The first connector shielding 30a enclosing the first inner isolator 60a is arranged
within a first holding portion 54a of the outer isolator 50. The first holding portion
54a is formed as a recess (e.g., extending along the connection direction C) within
the outer isolator 50. It comprises an opening at a first end of the outer isolator
50 facing the connecting end 14.
[0088] At a second end of the outer isolator 50 facing the cable end 13, a through-hole
is formed between the first holding portion 54a and the outside of the outer isolator
50 in opposite connection direction C, through which the ethernet cable end portion
20 enters the outer isolator 50.
[0089] The outer isolator 50 may comprise and/or consist of two substantially identical
outer isolator components 51, 52, wherein both outer isolator components 51, 52 partially
comprise the first holding portion 54a. The two outer isolator components 51, 52 are
substantially symmetrical to each other with respect an axis extending in connection
direction C of the connector 10.
[0090] The outer isolator components 51, 52 may be statically fixed to each other, thereby
forming the outer isolator 50. They may, e.g., be clipsed to each other. Each outer
isolator component 51, 52 may be substantially shaped like a half an oval cylinder.
[0091] The two outer isolator components 51, 52 may hold the other components of the connector
together and hold them statically fixed, in particular the connector shieldings 30a,
30b and, therewith, the components arranged therein. The two outer isolator components
51, 52 may be held and/or pressed together by the housing 40. During assembly of the
connector 10 (and also afterwards), the shieldings are not strained anymore, in particular
the connector shieldings 30a, 30b and/or the pair shieldings 26a, 26b.
[0092] The outer isolator 50 is arranged in a substantially cylindrical recess of the connector
housing 40, wherein an outer lateral surface, extending in connection direction C
of the connector 10, of the outer isolator 50, may contact an inner surface of the
connector housing 40, in particular an inner surface of both the first connector housing
component 41 and second connector housing component 42. The substantially cylindrical
recess of the connector housing 40 is a portion of a through-hole of the connector
housing 40 extending between the cable end 13 and the connecting end 14.
[0093] In particular, the outer isolator components 51, 52 may held by the connector housing
40, e.g., in a tight fit.
[0094] A portion of the ethernet cable end portion 20 arranged outside the connector housing
40 may be at least partially enclosed by a twisted pair isolator 28. The twisted pair
isolator 28 may comprise a first twisted pair isolator component 28a and a (e.g.,
substantially identical) second twisted pair isolator component 28b. The twisted pair
isolator 28 may separate the twisted pairs 22a, 22b, in particular the pair shieldings
26a, 26b of the twisted pairs 22a, 22b.
[0095] The first twisted pair isolator component 28a and the second twisted pair isolator
component 28b may be statically fixed to each other, thereby forming the twisted pair
isolator 28. They may, e.g., be clipsed to each other.
[0096] The twisted pair isolator 28 as well es a portion of the second connector housing
42 may be enclosed by a cable casing 29, comprising a first cable casing component
29a and a (e.g., substantially identical) second cable casing component 29b. The first
cable casing component 29a and the second cable casing component 29b may be statically
fixed to each other, thereby forming the cable casing 29.
[0097] Fig. 2 shows an exploded view of some parts of the connector 10 of Fig. 1, while
Fig. 5 shows a spatial view of the connector 10 in an assembled form. In Fig. 2, in connection
direction C of the connector 10, the orientation of each part corresponds to its orientation
in the assembled connector. In other words, the parts may be shown in Fig. 2 spaced
apart and/or separated from each other, wherein particularly in connection direction
C of the connector 10 their spatial orientation corresponds to their orientation when
being arranged within the assembled connector 10 (cf. Fig. 5).
[0098] Fig. 2 shows that the ethernet cable end portion 20 does not only comprise the first
twisted pair 22a shown in Fig. 1, but also a second twisted pair 22b.
[0099] A mid-portion of each of the first twisted pair 22a and a, e.g., substantially identically
formed, second twisted pair 22b with two second wires 23b of the ethernet cable end
portion 20 are arranged within the second connector housing component 42. They may
be spaced apart from each other. Both the first twisted pair 22a and the second twisted
pair 22b are respectively shielded by a first pair shielding 26a and a second pair
shielding 26b. The second twisted pair 22b comprises second ending contacts 24b. The
first twisted pair 22a and the second twisted pair 22b may be arranged next to each
other, such that the first ending contacts 24a and second ending contacts 24b are
arranged at the approximately same height in connection direction C of the connector
10. The second ending contacts 24b and an adjacent portion of the second wires 23b
are not enclosed by the second pair shielding 26b. The second pair shielding 26b may
be stripped from this section of the second wires 23b.
[0100] Both the first inner isolator 60a and a second inner isolator 60b comprise (and/or
consist of) a first inner isolator component 61a, 61b and a second inner isolator
component 62a, 62b, respectively. All inner isolator components 61a, 61b, 62a, 62b
of all the inner isolators 60a, 60b may be designed substantially identically. The
first and second inner isolator 60b are arranged spaced (e.g., perpendicular to the
connection direction C) to and out of contact from each other and of the first ending
contacts 24a and of second ending contacts 24b, respectively. The first and/or second
inner isolator components 61a, 61b, 62a, 62b of the first inner isolator 60a and the
second inner isolator 60b may hold the extension contacts 70a, 70b of the associated
first/second extension contacts 70a, 70b, respectively (wherein only the second extension
contacts 70b are shown in Figure 2).
[0101] Generally, components being designed substantially identically as, e.g., all the
inner isolator components 61a, 61b, 62a, 62b, may enable an easier production, because
they may be produced identically. E.g., they may be produced in the same or an identical
molding and/or by the exact same production method.
[0102] The first connector shielding 30a and a (e.g., substantially identically formed)
second connector shielding 30b are arranged spaced (e.g., perpendicular to the connection
direction C) to and out of contact from each other. The second connector shielding
30b comprises and/or consists of a first connector shielding member 31b and a second
connector shielding member 32b which can be substantially identically formed. For
assembling the connector 10, the first connector shielding member 31a, 31b and the
second connector shielding member 32a, 32b of each of the first connector shielding
30a and the second connector shielding 30b may be put together and brought into contact,
e.g., by a clipping them together. In Figure 1, only the first connector shielding
member 31a of the first connector shielding 30a is shown.
[0103] The second connector shielding 30b may be electrically isolated by the second inner
isolator 60b from the inside and by the outer isolator 50 from the outside. It may
be held between those two isolators 50, 60b, e.g., in a tight fit.
[0104] The first and second connector shielding members 31b, 32b of the second connector
shielding 30b may be statically fixed to each other, thereby forming the second connector
shielding 30b. They may, e.g., be clipsed to each other. Each connector shielding
members 31b, 32b may be substantially shaped like a half an oval cylinder.
[0105] Each of the first connector shielding members 31a, 31b and second connector shielding
members 32a, 32b may comprise the connector shielding protrusion 38a, 38b at the connection
end 36a, 36b.
[0106] At an end opposite to the connection direction C of the connector 10, which is a
shielding end 34a, 34b, each of the first connector shielding members 31a, 31b and/or
the second connector shielding members 32a, 32b may comprise a shielding contact element
39a, 39b. Each first shielding contact element 39a of the first connector shielding
30a can be arranged in contact with the first pair shielding 26a and each second shielding
contact element 39b of the second connector shielding 30b can be arranged in contact
with the second pair shielding 26b, in particular when the connector 10 is assembled.
In other words, when the connector 10 is assembled, each pair shielding 26a, 26b can
be contacted by (e.g., at least) two shielding contact elements 39a, 39b from (e.g.,
at least) two sides of each twisted pair 22a, 22b, in particular from (e.g., at least)
two opposite sides of each twisted pair 22a, 22b. This may enable a reliable contact
between the pair shieldings 26a, 26b and the connector shieldings 30a, 30b contacting
the respective pair shieldings 26a, 26b. Thereby, a reliable and secure shielding
of the twisted pairs 22a, 22b and the contact elements 24a, 24b from electromagnetic
interference can be enabled.
[0107] In other embodiments, each connector shielding 30a, 30b may only comprise one shielding
contact element 39a, 39b, respectively, or more than two shielding contact elements
39a, 39b.
[0108] The contact between the shielding contact element 39a, 39b and the pair shieldings
26a, 26b is shown in more detail in Fig. 4 (cf. below).
[0109] From the inside to the outside, the connector 10 may comprise the contact elements
24a, 24b held by the inner isolators 60a, 60b arranged inside the connector shieldings
30a, 30b arranged inside the outer isolator 50. In Fig. 2, the outer isolator 50 is
shown in a disassembled form, wherein the two, e.g., substantially identically formed,
outer isolator components 51, 52 are separated. Each outer isolator component 51,
52 comprises corresponding engagement elements 55, which may be formed as recesses
and protrusions. The engagement elements 55 may be formed on a connection surface
of each outer isolator component 51, 52, wherein the connection surfaces can contact
each other when the connector 10, in particular the outer isolator 50, is assembled.
The engagement elements 55 may be formed such that, when the connector 10, in particular
the outer isolator 50, is assembled, each recess of one of the outer isolator components
51, 52 may be engaged with a corresponding protrusion of the other one of the outer
isolator components 51, 52.
[0110] Each of the outer isolator components 51, 52 comprises a portion of the first holding
portion 54a and a portion of a second holding portion 54b of the outer isolator 50,
wherein in the first holding portion 54a the first connector shielding 30a and in
the second holding portion 54b the second connector shielding 30b can be arranged,
in particular snuggly fit, when the connector 10 is assembled.
[0111] Each of the outer isolator components 51, 52 comprises at least partially a separator
53, e.g., formed as a bar, arranged between the portion of the first holding portion
54a and the portion of the second holding portion 54b. When the connector 10 is assembled,
the two separators 53 may be brought into contact with each other, such that the first
holding portion 54a and the second holding portion 54b are separated by the two separators
53.
[0112] On a side of the outer isolator 50 in connection direction C of the connector 10
from, the first connector housing component 41 is arranged.
[0113] In assembled form, the connector shieldings 30a, 30b, enclose the respective inner
isolators 60a, 60b and the respective ending contacts 24a, 24b with their respective
extension contacts 70a, 70b are arranged in their respective holding portion 54a,
54b of the outer isolator component 52. The separator 53 separates the first connector
shielding 30a from the second connector shielding 30b.
[0114] Figure 3 shows another cross-sectional view of the connector 10. A dotted line in Figure 4
(showing the same connector 10 from another direction) indicates the location of the
cross-section shown in Figure 3. The cross-section is arranged parallel to a connection
direction C of the connector 10. The planes of the cross-sections of Figs. 1 and 3
are arranged substantially perpendicular to each other. In Fig. 3, only some of the
reference signs are identified, while most are omitted.
[0115] As shown in Fig. 3, the ends of the pair shieldings 26a, 26b facing the connector
10 are turned inside out, so that the end of the first pair shielding 26a is provided
by a first contact portion 27a and the end of the second pair shielding 26b is provided
by a second contact portion 27b. These contact portions 27a, 27b may be slightly thicker
and/or stiffer than the rest of the pair shieldings 26a, 26b, because here, the pair
shieldings 26a, 26b are turned back onto itself. The contact portions 27a, 27b may
correspond to this turned up section of the pair shieldings 26a, 26b. The respective
contact portion 27a, 27b may be provided as integral part of the associated pair shielding
26a, 26b.
[0116] As described before, each pair shielding 26a, 26b (and, thus, also each contact portion
27a, 27b) may be provided as a foil and/or mylar and/or mesh made from a conductive
and/or magnetic material. Each pair shielding 26a, 26b is configured to shield the
associated twisted pair 22a, 22b it is shielding.
[0117] At the very end of the first pair shielding 26a, a first support portion 63a of the
first inner isolator 60a is inserted under the first contact portion 27a. It may be
slipped between the first wires 23a and the first pair shielding 26a. The first support
portion 63a is provided as a protrusion of the first inner isolator 60a protruding
from the first inner isolator 60a towards the cable end 13 of the connector 13. The
first support portion 63a may be tapered, so that is easily slid under the first pair
shielding 26a. The first support portion 63a may support the first connection portion
27a from a radial inner position.
[0118] Similarly, at the very end of the second pair shielding 26b, a second support portion
63b of the second inner isolator 60b may be inserted under the second contact portion
27b. It may be slipped between the second wires 23b and the second pair shielding
26b. The second support portion 63b may be provided as a protrusion of the second
inner isolator 60b protruding from the second inner isolator 60b towards the cable
end 13 of the connector 13. The second support portion 63b may be tapered, so that
is easily slid under the second pair shielding 26b. The second support portion 63b
may support the second connection portion 27b from a radial inner position.
[0119] This (at least slight) improvement in stiffness by the turned up designed of the
contact portion 27a, 27b enables a reliable insertion of the associated support portion
63a, 63b.
[0120] Each support portion 63a, 63b may be provided as an integral component of the respective
inner isolator 60a, 60b. It may prevent the respectively supported contact portion
27a, 27b from bending away from the respective shielding contact element 39a, 39b
when a shielding contact is established between the connector shielding 30a, 30b and
the associated pair shielding 26a, 26b.
[0121] Because the cross-section plane of Fig. 3 splits the forking wires 23a, 23b, these
wires 23a, 23b appear to be cut short (which they are not). However, as seen, e.g.,
in Fig. 1 and 2, this is only because these wires 23a, 23b branch out towards their
associated extension contacts 70a, 70b (not shown in Fig. 3). In an area not shown
in Fig. 3, these the wires 23a, 23b branch out and extend further along the connecting
direction C towards their respective extension contacts 70a, 70b, exactly as shown
in Figs. 1 and 2.
[0122] In the assembled state shown in Fig. 3, the first contact portion 27a is pinned between
the first support portion 63a and the first shielding contact element 39a of the first
connector shielding 30a. While the first support portion 63a may support the first
contact portion 27a from an inner position, the first shielding contact element 39a
may press onto the first contact portion 27a from a radial outer position inwards
and onto the first support portion 63a.
[0123] Similarly, the second contact portion 27b may be pinned between the second support
portion 63b and the second shielding contact element 39b of the second connector shielding
30b. While the second support portion 63b may support the second contact portion 27b
from an inner position, the second shielding contact element 39b may press onto the
second contact portion 27b from a radial outer position inwards and onto the second
support portion 63b.
[0124] The pair shieldings 26a, 26b substantially keep their shape even after being contacted
by the associated connector shielding 30a, 30b, because they are supported by the
associated support portion 63a, 63b. Because the pair shieldings 26a, 26b do not alter
their regular shielding shape, this does not negatively impact on the signaling quality.
Indeed, the support provided by the support portion 63a, 63b may, thus, enable an
increased signaling quality.
[0125] At the very end of respective shielding contact element 39a, 39b, a hook and/or other
enlargement (not shown in the figures) may be provided, e.g., pointing inwards and/or
towards the associated contact portion 27a, 27b. Said hook and/or enlargement may
further increase the contact between the contact portion 27a, 27b and the respective
shielding contact element 39a, 39b.
[0126] The shielding contact element 39a, 39b may be elastic. As such it may press onto
the associated contact portion 27a, 27b with a controlled spring force and/or pressing
force.
[0127] Herein each inner isolator component 61a, 61b, 62a, 62b (cf. Fig. 2) may comprise
at least one of the support portions 63a, 63b. This may improve the support provided
for the pair shielding 26a, 26b, thereby enabling the pair shielding 26a, 26b to keep
its shape even after being contacted by the associated connector shielding 30a, 30b.
This may enable a positive impact on the overall signalling quality.
[0128] This connection between the connector shielding 30a, 30b and the associated pair
shielding 26a, 26b enables a reliable and/or durable shielding connection, especially
for truck connectors.
[0129] Figure 4 shows a front view of the connector of Figure 1 in an assembled form. The dashed
line indicates the location of the cross-section of Figure 1. The dotted line indicates
the location of the cross-section of Figure 3. The first extension contacts 70a and
the second extension contacts 70b, the first inner isolator 60a and the second inner
isolator 60b, the first connector shielding 30a and the second connector shielding
30b, as well as the outer isolator components 51, 52 may be arranged within and/or
held by the connector housing 40 symmetrically to each other with respect to a central
axis of the connector 10 extending in connection direction C of the connector 10,
respectively. The two separators 53 separate the first connector shielding 30a and
the second connector shielding 30b.
[0130] Figure 6 shows a schematic drawing of a cross-sectional view of two superconnectors 100a,
100b, each comprising two connectors, namely a first connector 10a and a second connector
10b. Each of these connectors 10a, 10b may be designed as (or at least similar to)
the connector 10 shown in Figs. 1-5 or as the connector 10 shown in Figs. 7 and 8
below.
[0131] In Fig. 6, each of the connectors 10a, 10b is provided as a half connector, i.e.,
it may be configured to establish a connection for two twisted pairs, i.e., half of
the four twisted pairs usually comprised in an ethernet connection.
[0132] The two superconnectors 100a, 100b may be designed as a mating superconnectors. Thus,
they may be designed similarly to each other and/or so that they may be plugged into
each other.
[0133] Each superconnector 100a, 100b of the two superconnectors comprises a first extension
adapter 90a for the first connector 10a and a second extension adapter 90b for the
second connector 10b. Each extension adapter 90a, 90b is arranged at the respective
connecting end 14 and/or at an respective adapter receptacle 80 (cf. Fig. 7 below)
of the respective connector 10a, 10b. In Fig. 6, the extension adapters 90a, 90b are
shown highly schematically. Each of these extension adapters 90a, 90b may be configured
like and/or similar to the extension adapter 90 shown in Figs. 9-10.
[0134] Each extension adapters 90a, 90b may be provided as an extension of its respective
connector 10a, 10b. For example, the two extension adapters 90a, 90b of the first
superconnector 100a may extend the first superconnector 100a in a first connection
direction C1. The two extension adapters 90a, 90b of the second superconnector 100b
may extend the second superconnector 100b in a second connection direction C2 which
may be directed opposite to the first connection direction C1 so that the two superconnectors
100a, 100b may be connected towards and/or into each other.
[0135] Each connector 10a, 10b may be formed as a transformable connector. It may comprise
male and/or female adapter contacts 95a-d (cf. Figs. 9-10) extending the extension
contacts 70a, 70b (cf. Figs. 1 and 2), e.g., depending on the nature of the chosen
extension adapter 90a, 90b.
[0136] The first extension adapter 90a may be configured as a single component comprising
both the two first and the two second adapter contacts 95a-d for the first connector
10a. Similarly, also the second extension adapter 90b may be configured as a single
component comprising two third and two fourth adapter contacts for the second connector
10b.
[0137] Alternatively, the first extension adapter 90a may be configured as a two-piece component,
wherein a first piece of the first extension adapter 90a comprises the two first adapter
contacts 95a-b for the first connector 10a and a second piece of the first extension
adapter 90a comprises the two second adapter contacts 95c-d for the first connector
10a. The first piece of the first extension adapter 90a may be removably inserted
into a first section of the adapter receptacle 80 and the second piece of the first
extension adapter 90a may be removably inserted into a second section of the adapter
receptacle 80 (cf. Fig. 4).
[0138] Similarly, also the second extension adapter 90b may be configured as a two-piece
component, wherein a first piece of the second extension adapter 90b comprises the
two third adapter contacts for the second connector 10b and a second piece of the
second extension adapter 90b comprises the two fourth adapter contacts for the second
connector 10b. Each of these two pieces of the second extension adapter 90b may be
removably inserted into an associated section of the adapter receptacle 80 of the
second connector 10b, similar to the first and second section of the adapter receptacle
80 shown in Fig. 4.
[0139] The first and the second superconnector 100a, 100b further comprises a superhousing
400, respectively, in which all (or most of) the components of the respective superconnector
100a, 100b may be arranged.
[0140] An ethernet connection cable end portion 200, which may be provided as an end portion
of an ethernet connection cable 200', enters the superhousing 400 at connection cable
end 113. Said connection cable end 113 is provided as an end of the respective superconnector
100a, 100b against the respective connection direction C1, C2.
[0141] The ethernet connection cable end portion 200 comprises four twisted pairs, namely
a first twisted pair 22a, a second twisted pair 22b, a third twisted pair 22c, and
a fourth twisted pair 22d. The twisted pairs 22a-d are apportioned to two ethernet
cable end portions for the two connectors 10a, 10b.
[0142] Herein, the first and second twisted pair 22a, 22b are guided towards and connected
at the cable end 13 of the first connector 10a. The third and fourth twisted pair
22c, 22d are guided towards and connected at the cable end 13 of the second connector
10b.
[0143] The first connector 10a, optionally together with the first extension adapter 90a,
is configured to establish an electrical connection for the first and second twisted
pair 22a, 22b, i.e., for half of the full ethernet connection. Similarly, the second
connector 10b, optionally together with the second extension adapter 90b, is configured
to establish an electrical connection for the third and fourth twisted pair 22c, 22d,
i.e., for the other half of the full ethernet connection.
[0144] The first connection direction C1 of the first superconnector 100a (indicated by
the arrow C1 in Fig. 6) may be a direction in which an electric plug-connection may
be established between the first superconnector 100a and, e.g., the mating second
superconnector 100b. It may coincide with a connection direction C (cf., e.g., Fig.
1 and 2) of the first and/or second connectors 10a, 10b of the first superconnector
100a.
[0145] The second connection direction C2 of the second superconnector 100b (indicated by
the arrow C2) may be a direction in which an electric plug-connection may be established
between the second superconnector 100b and, e.g., the mating first superconnector
100a. It may coincide with a connection direction C (cf., e.g., Fig. 1 and 2) of the
first and/or second connectors 10a, 10b of the second superconnector 100b.
[0146] The first superconnector 100a and the second superconnector 100b may be provided
as mating superconnectors and configured to engage with each other for establishing
an ethernet connection, in particular a full ethernet connection. Herein, the first
extension adapters 90a of the first and second superconnectors 100a, 100b may be configured
to engage with each other, similar as the second extension adapters 90b of the first
and second superconnectors 100a, 100b for establishing the ethernet connection.
[0147] In each first connector 10a, the first and second pair shieldings 26a and 26b of
the first and second twisted pair 22a and 22b, in particular their respective connection
portion 27a, 27b, may be supported by a respective support portion 63a, 63b of the
associated inner isolator 60a, 60b. It may be contacted by an associated shielding
contact element 39a, 39b of the associated connector shielding 30a, 30b as described
above.
[0148] Additionally, in each first connector 10a, the first and second ending contacts 24a,
24b may be electrically connected to removably attached first and second adapter contacts
95a-d provided in the first extension adapter 90a, e.g., indirectly via the first
and second extension contacts 70a, 70b.
[0149] Similarly, in each second connector 10b, third and fourth pair shieldings of the
third and fourth twisted pair 22c and 22d, in particular their respective connection
portion, may be supported by a respective support portion of the associated inner
isolator. It may be contacted by an associated shielding contact element of an associated
connector shielding as described above.
[0150] And, in each second connector 10b, third and fourth ending contacts of the third
and fourth twisted pair 22c, 22d may be electrically connected to removably attached
third and fourth adapter contacts provided in the second extension adapter 90b, e.g.
indirectly via the third and fourth extension contacts.
[0151] The first superconnector 100a and/or the second superconnector 100b may be provided
as truck connectors. Thus, each superconnector 100a, 100b may comprise further electrical
contacts arranged within the respective superhousing 400.
[0152] Figure 7 shows a perspective view of another embodiment of a connector 10. The connector 10
shown in Fig. 7 may comprise similar and/or the same components as the connector 10
described with respect to Figs. 1-4. Therefore, the same or similar reference signs
are used when describing this embodiment of the connector 10.
[0153] Because most and/or all of the description provided above with respect to the embodiment
described with respect to Figs. 1-4 equally applies to the embodiment of the connector
10 shown in Fig. 7, reference is made to the above description.
[0154] In particular, also the connector 10 shown in Fig. 7 may be formed as a circular
connector, in particular provided as (at least part of) a vehicle and/or truck connector.
The connector 10 substantially extends from a cable end 13 to a connecting end 14
in the connection direction C. The connection direction C is a direction in which
an electric plug-connection may be established between the connector 10 and a corresponding
connector and/or the extension adapter shown in Figs. 9-10.
[0155] Figure 8 shows a cross-sectional view of the connector 10 shown in Fig. 7. In contrast to
the embodiment shown in Fig. 1, the ethernet cable 20' with its ethernet cable end
portion 20 is omitted in Figs. 7 and 8. However, in assembled form, also the connector
10 shown in Figs. 7 and 8 is connected to an ethernet cable 20'. This applies in particular
to its extension contacts 70a, 70b and its connector shieldings 30a, 30b.
[0156] Similar as in the embodiment of the connector 10 described above, also the connector
10 shown in Figs. 7 and 8 may comprise the connector housing 40 with the first connector
housing component 41 and the second connector housing component 42. It may comprise
the outer isolator 50 with the first holding portion 54a and the second holding portion
54ab and the outer isolator components 51, 52 (cf. also Fig. 7). It may also comprise
the first inner isolator 60a (comprising, e.g., the first inner isolator component
61a and the second inner isolator component 62a) holding the first extension contacts
70a. It may comprise the second inner isolator 60b (comprising, e.g., the first inner
isolator component 61b and the second inner isolator component 62b) holding the second
extension contacts 70b. It may comprise the first connector shielding 30a holding
the first inner isolator 60a which is holding the first extension contacts 70a. And
it may comprise the second connector shielding 30b holding the second inner isolator
60b which is holding the second extension contacts 70b.
[0157] At the first and second shielding end 34a, 34b of the first and second connector
shielding 30a, 30b, the ethernet cable end portion 20 is omitted in Fig. 7. Similarly,
also its pair shielding 26a; 26b is omitted in Fig. 7. In the assembled state of the
connector 10, the first pair shielding 26a, in particular a first contact portion
27a of it (cf. Fig. 3), may be held within a first clamping space 64a arranged between
the first support portion 63a of the first inner isolator 60a and the first shielding
end 34a of the first connector shielding 30a. The first clamping space 64a may extend
around the first support portion 63a and within the first shielding end 34a. It may
extend in radial direction, i.e., perpendicular to the connection direction C, from
the (radially) outer side of the first support portion 63a to the (radially) inner
side of the first shielding end 34a.
[0158] Similarly, in the assembled state of the connector 10, the second pair shielding
26b, in particular a first contact portion 27a of it (cf. Fig. 3), may be held within
a second clamping space 64b arranged between the second support portion 63b of the
second inner isolator 60b and the second shielding end 34b of the second connector
shielding 30b. The second clamping space 64b may extend around the second support
portion 63b within the second shielding end 34b. It may extend in radial direction,
i.e., perpendicular to the connection direction C, from the (radially) outer side
of the second support portion 63b to the (radially) inner side of the second shielding
end 34b.
[0159] The width of the clamping space 64a, 64b in radial direction may be dimensioned so
that the pair shielding 26a; 26b, in particular the respective contact portion 27a;
27b, is pressed together inside of the clamping space 64a, 64b, respectively. This
may ensure the establishment of a stable physical and electrical connection between
the respective pair shielding 26a; 26b and the respective connector shielding 30a;
30b in the assembled state of the connector 10.
[0160] The first connector housing component 41 may comprise the connection opening 12 at
the connecting end 14 of the connector housing 40. The second connector housing component
42 may comprise the cable opening 11 at the cable end 13 of the connector housing
40.
[0161] The first and second connector housing components 41,42 are statically fixed to each
other, thereby forming the connector housing 40 of the connector 10. They may, e.g.,
be screwed and/or clipsed to each other.
[0162] The first connector housing component 41 is configured to receive and/or hold a mating
connector (not shown) for establishing an ethernet connection through and/or at the
connection opening 12.
[0163] In particular, the connector housing 40 and/or the first connector housing element
41 may be configured to indirectly receive and/or hold the (not shown) mating connector.
In this regard, indirectly may mean that it does not directly contact the mating connector,
but that at least one other component is plugged in between. This other component
may be provided as the extension adapter 90 shown in Figs. 9-10. Thus, the connector
10 is first extended by the extension adapter 90, and then plugged into the mating
connector. It may be plugged directly and/or indirectly into said mating connector.
For example, also the mating connector may first be extended by a similar extension
adapter, so that the two extension adapters 90 are connected to each other, e.g.,
by a plug connection.
[0164] At a connection end 36a of the first connector shielding 30a, which is provided as
an end facing the connecting end 14, i.e., in connection direction C of the connector
10, the first connector shielding 30a comprises a plurality of connector shielding
protrusions 38a. One or more of the connector shielding protrusions 38a may protrude
from the first connector shielding member 31a in connection direction C. One or more
of the connector shielding protrusions 38a may protrude from the second connector
shielding member 32a in connection direction C.
[0165] Similarly, also at a connection end 36b of the second connector shielding 30b, which
is provided as an end facing the connecting end 14, i.e., in connection direction
C of the connector 10, the second connector shielding 30b comprises a plurality of
connector shielding protrusions 38b. One or more of the connector shielding protrusions
38b may protrude from the first connector shielding member 31b in connection direction
C. One or more of the connector shielding protrusions 38b may protrude from the second
connector shielding member 32b in connection direction C.
[0166] The at least one separator 53 of the outer isolator 50 separates the first connector
shielding 30a and the second connector shielding 30b.
[0167] At the connecting end 14 and/or at the adapter receptacle 80, the connector housing
40 comprises at least one protrusion 82. In the shown embodiment, the connector housing
40 comprises two protrusions 82 extending from the connecting end 14 in connection
direction C.
[0168] A shape of the protrusion 82 may follow the outer shape of the (here: circular) housing
40. For example, in inner section of the protrusion 82. may be shaped concave, and/or
an outer section of the protrusion 82 may be formed convex. The protrusion 82 may
span over from about 3% to about 20%, in particular from about 5% to about 15%, of
the outer shape of the connector housing 40, e.g., over from about 10° to about 75°
of the circular outer shape of the connector housing 40. Thus, each protrusion 82
may provide a substantial stabilisation function between the connector 10 and the
extension adapter 90.
[0169] Two protrusions 82 may be provided at opposite sides of the connection opening 12.
This may provide an improved stabilization and/or fixation between the connector 10
and the extension adapter 90.
[0170] Additionally or alternatively to the protrusion 82, the connector 10 may comprise
a connection thread 84, e.g., at the connection end 14 of the connector 10. The connection
thread 84 may be provided as an outer thread at an outer section of the connector
housing 40. The connection thread 84 may be used to establish a secure and/or releasable
screwing connection between the connector 10 and the extension adapter 90.
[0171] Figure 9A shows a perspective view of an embodiment of an assembled extension adapter 90 when
looking at an adapter connecting end 99b of the extension adapter 90.
Figure 9B shows a perspective view of the extension adapter 90 when looking at a connector
end 99a of the extension adapter 90.
[0172] The extension adapter 90 comprises an adapter housing 91 extending substantially
from the connector end 99a to the adapter connecting end 99b.
[0173] The extension adapter 90 is configured and designed to be connected to and/or extend
the connector 10 shown in Figs. 7 and 8 or the one shown in Figs. 1-5. The connection
direction C is consistently indicated in all figures showing the connector 10 and
the extension adapter 90.
[0174] The extension adapter 90 is configured as an extension of the connector 10. As such,
it may comprise similar components as the connector 10 that extend the components
of the connector 10. For these components of the extension adapter 90 being similar
to the components of the connector 10, the above description applies equally.
[0175] For example, the extension adapter 90 comprises the adapter housing 91 being configured
similar to the housing 40 of the connector 10. The adapter housing 91 comprises and/or
holds and/or surrounds a plurality of components of the extension adapter 90.
[0176] From the outside to the inside, the extension adapter 90 may comprise at least some
or all of the following components:
- the adapter housing 91,
- an outer adapter isolator 92 arranged within the adapter housing 91,
- a first adapter shielding 96a and/or a second adapter shielding 96b arranged within
the outer adapter isolator 92,
- a first inner adapter isolator 94a arranged within the first adapter shielding 96a,
- a second inner adapter isolator 94b arranged within the second adapter shielding 96b,
- two first adapter contacts 95a, 95b arranged within the first inner adapter isolator
94a, and
- two second adapter contacts 95c, 95d arranged within the second inner adapter isolator
94b.
[0177] Therein, the adapter housing 91 of the extension adapter 90 extends and may have
similar functions as the housing 40 of the connector 10. The outer adapter isolator
92 of the extension adapter 90 extends and may have similar functions as the outer
isolator 50 of the connector 10. The first adapter shielding 96a of the extension
adapter 90 extends and may have similar functions as the first connector shielding
30a of the connector 10. Indeed, the first adapter shielding 96a may be electrically
coupled to the first connector shielding 30a so that they share the electrical potential.
The second adapter shielding 96b of the extension adapter 90 extends and may have
similar functions as the second connector shielding 30b of the connector 10. Also
here, the second adapter shielding 96b may be electrically coupled to the second connector
shielding 30b so that they share the electrical potential. The first inner adapter
isolator 94a of the extension adapter 90 extends and may have similar functions as
the first inner isolator 60a of the connector 10. The second inner adapter isolator
94b of the extension adapter 90 extends and may have similar functions as the first
inner isolator 60b of the connector 10.
[0178] The two first adapter contacts 95a, 95b may be electrically coupled to the two first
extension contacts 70a, respectively, so that they may conduct signals from the two
first ending contacts 24a of the first twisted pair 22a (cf. Fig. 2). The two second
adapter contacts 95c, 95d may be electrically coupled to the two second extension
contacts 70b, respectively, so that they may conduct signals from the two second ending
contacts 24b of the second twisted pair 22b (cf. Fig. 2).
[0179] In an assembled operating state, the extension adapter 90 is fixed to the connector
10 so that it may be considered as a component of the connector 10. Then, the connector
end 99a of the extension adapter 90 is facing the connecting end 14 of the connector
10 and the adapter connecting end 99b provides an end opposite the ethernet cable
20 for being connected by a mating connector.
[0180] In the shown embodiment, all adapter contacts 95a-d are configured as male adapter
contacts. Thus, whenever the extension adapter 90 is extending the connector 10 in
its assembled operating state, the connector 10 (including the extension adapter 90)
is configured as connector comprising only male contacts. However, in different embodiments
with similar extension adapters, the adapter contacts may all be configured as female
contacts, or any mix of male and female contacts.
[0181] Similar as in the connector 10, also the outer adapter isolator 92 and/or the inner
adapter isolators 94a, 94b may comprise and/or consist of two or more inner/outer
isolator components.
[0182] Similar as in the connector 10, also the two adapter shielings 96a, 96b of the extension
adapter 90 may comprise and/or consists of two or more adapter shielding components.
[0183] Figure 10 shows a cross-sectional view of the extension adapter 90 of Figures 9A and 9B. Therein,
it is shown that the adapter housing 91 may comprise a first adapter housing component
91a at the adapter connecting end 99b and a second adapter housing component 91b at
the connector end 99a.
[0184] The two adapter housing components 91a, 91b may be connected via connecting means,
e.g., an adapter ring 98d configured as a clamping ring. A second adapter seal 98b
may seal a connection between the two adapter housing components 91a, 91b from fluids
and/or dirt.
[0185] The adapter contacts 95a-d, of which only the two first adapter contacts 95a-b are
shown in Fig. 10, may extend throughout the whole extension adapter 90. At the adapter
connecting end 99b, they protrude from their respective inner adapter isolator (in
Fig. 10: the first inner adapter isolator 94a) as either male or female contacts.
In the shown embodiment, they extend as male contacts. At the connector end 99a of
the extension adapter 90, they are configured to electrically couple to the extension
contacts 70a, 70b of the connector 10 (cf. Fig. 8).
[0186] As shown in Fig. 9B and 10, the extension adapter 90 may comprise an inner adapter
thread 97a and/or at least one adapter recess 97 at its connector end 99a. In an assembled
operating state, the protrusion(s) 82 of the connector 10 (cf. Figs. 7-8) may be inserted
into the adapter recess(es) 97 of the extension adapter 90. In an assembled operating
state, the adapter thread 97a may be screwed to the connection thread 84 of the connector
10 (cf. Figs. 7-8). In an assembled operating state, the connector shielding protrusion(s)
38a, 38b may be pressed onto the adapter shielding(s) 96a, 96b, respectively, to establish
an electrical connection.
[0187] The connection between the connector 10 and the extension adapter 90 may be protected
from fluids and/or dirt by a connector seal 85 (cf. Fig. 8). Additionally, it may
be statically improved by an adapter collar 98e of the extension adapter 90 into which
the housing 40 of the connector 10 is at least partially inserted during assembly.
Alternatively, the collar and/or the seal may be provided at the respective other
component, so that at least one of the connector 10 and/or the extension adapter 90
may comprise a seal and/or a collar to improve the connection.
[0188] In the assembled operating state, the extension adapter 90 is, thus, mounted to the
adapter receptable 80 of the connector 10 so that its contacts are configured as provided
by the extension adapter 90 (in the shown embodiment: as male contacts). However,
the extension adapter 90 is removably mounted and/or fixed to the connector 10, so
that it may be exchanged, e.g., whenever it is damaged. It may also be exchanged in
case other types of contacts are desired. Thus, whenever a different extension adapter
90 is mounted to the connector 10, different types of contacts may be mounted to the
connector 10. Thus, the connector 10 is highly configurable, so that any customer
may choose the kinds of contacts he requires and/or desires.
[0189] At its adapter connecting end 99b, the extension adapter 90 may comprise a first
adapter seal 98a held in a groove and/or by an adapter bulge 98c. The first adapter
seal may protect the connection between the extension adapter 90 and the mating connector
from fluids and/or dirt.
[0190] Each or any of the seals 85, 98a, 98b may be provided as an O-ring.
List of Reference Numerals
[0191]
- 10
- connector
- 10a
- first connector
- 10b
- second connector
- 11
- cable opening
- 12
- connection opening
- 13
- cable end
- 14
- connecting end
- 20
- ethernet cable end portion
- 20'
- ethernet cable
- 22a
- first twisted pair
- 22b
- second twisted pair
- 22c
- third twisted pair
- 22d
- fourth twisted pair
- 23a
- first wire
- 23b
- second wire
- 24a
- first ending contact
- 24b
- second ending contact
- 26a
- first pair shielding
- 26b
- second pair shielding
- 27a
- first contact portion
- 27b
- second contact portion
- 28
- twisted pair isolator
- 28a
- first twisted pair isolator component
- 28b
- second twisted pair isolator component
- 29
- cable casing
- 29a
- first cable casing component
- 29b
- second cable casing component
- 30a
- first connector shielding
- 30b
- second connector shielding
- 31a, 31b
- first connector shielding member
- 32a, 32b
- second connector shielding member
- 34a, 34b
- shielding end
- 36a, 36b
- connection end
- 38a
- first connector shielding protrusion
- 38b
- second connector shielding protrusion
- 39a
- first shielding contact element
- 39b
- second shielding contact element
- 40
- connector housing
- 41
- first connector housing component
- 42
- second connector housing component
- 50
- outer isolator
- 51, 52
- outer isolator component
- 53
- separator
- 54a
- first holding portion
- 54b
- second holding portion
- 55
- engagement element
- 60a
- first inner isolator
- 60b
- second inner isolator
- 61a, 61b
- first inner isolator component
- 62a, 62b
- second inner isolator component
- 63a
- first support portion
- 63b
- second support portion
- 64a
- first clamping space
- 64b
- second clamping space
- 70a
- first extension contact
- 70b
- second extension contact
- 80
- adapter receptacle
- 82
- protrusion
- 83a
- first adapter groove
- 83b
- second adapter groove
- 84
- connection thread
- 90
- extension adapter
- 90a
- first extension adapter
- 90b
- second extension adapter
- 91
- adapter housing
- 91a
- first adapter housing component
- 91b
- second adapter housing component
- 92
- outer adapter isolator
- 93
- adapter separator
- 94a
- first inner adapter isolator
- 94b
- second inner adapter isolator
- 95a
- adapter contact
- 95b
- adapter contact
- 95c
- adapter contact
- 95d
- adapter contact
- 96a
- first adapter shielding
- 96b
- second adapter shielding
- 97
- adapter recess
- 97a
- adapter thread
- 98
- adapter connection opening
- 98a
- first adapter seal
- 98b
- second adapter seal
- 98c
- adapter bulge
- 98d
- adapter ring
- 98e
- adapter collar
- 99a
- connector end
- 99b
- adapter connecting end
- 100a
- first superconnector
- 100b
- second superconnector
- 113
- connection cable end
- 200
- ethernet connection cable
- 200'
- ethernet connection cable end portion
- 400
- superhousing
- C
- connection direction
- C1
- first connection direction
- C2
- second connection direction