[0001] The invention relates to method for configuring a hybrid system. Additionally, the
invention relates to a configuration control device for carrying out said method and
a hybrid system comprising such a configuration control device. The invention also
relates to a computer program product, a non-transitory computer readable medium and
data carrier signal.
[0002] Heat pumps are becoming more and more popular for heating or cooling of houses and
as part of the energy transition as being compatible with current climate targets.
Heat pumps are seen as one of the central technologies in the global transition to
secure and sustainable heating. As part of the energy transition requirements and
regulations, a large number of replacement and upgrading of existing installations
is expected, which leads to a need that also installers who are trained in boiler
installations, only, need to be able to upgrade or replace an existing boiler installation
without the need for refrigeration system mechatronic training and certification.
Heat pumps can also be used in addition to or in combination with a combustion appliance
like a boiler. Using a heat pump in combination with a combustion appliance is referred
to as a 'hybrid system'. Typically, the term hybrid system describes fitting a heat
pump alongside a natural gas, LPG or oil boiler. Such hybrid systems comprise a heat
pump and a combustion appliance unit that comprises a combustion appliance device
for heating a liquid like water. Hybrid heating systems for example are a good option
if the installation of a heat pump is possible in principle, but the building still
has a higher heating demand until an energy-efficient renovation is carried out, wherein
the heating demand is difficult to cover with the heat pump, especially at peak times.
[0003] As a consequence of the role of heat pumps in the transition to secure and sustainable
heating, there is a high demand for heat pumps resulting in that heat pump manufacturers
cannot meet the market demand. Additionally, there is a lack of heat pump installers,
in particular installers who are trained on refrigeration system mechatronics including
the required certifications, so that lead times can be long until the heat pump is
installed in a house. This results in that the heat pumps or hybrid systems cannot
be installed due to the aforementioned problems even though there is a high market
demand for heat pumps and hybrid systems.
[0004] The object of the invention is therefore to provide a method by means of which at
least a partial hybrid system can be installed and is operational for heating independent
of the availability or operability of heat pumps and/or heat pump installers trained
on refrigeration system mechatronics including the required certifications at the
time of commissioning and preparing the heating system to be compatible with climate
target regulation.
[0005] This object is solved by a method for configuring a hybrid system, which comprises
a first type of heat generator, in particular heat pump, a master control unit configured
to control the first type of heat generator, a second type of heat generator, in particular
a combustion appliance, and a slave control unit configured to control the second
type of heat generator, wherein the method comprises the steps that a configuration
control unit receives information about the configuration status of the first type
of heat generator and of the second type of heat generator and defines the configuration
order.
[0006] It is realized that it is possible to install and configure an at least partially
installed hybrid system even if it does not comprise a first heat generator at the
time of configuring, in particular a heat pump, if a configuration control unit is
used. This also applies for combustion appliances which are retrofitted to become
a hybrid system. In the invention it is realized that hybrid systems can be easily
configured when a configuration control unit is used which asks for the configuration
status of the components of the hybrid system, in particular of the configuration
status of the master control unit and/or the fist type of heating generator and/or
the second type of heating generator. By asking about the configuration status, it
is easily known which components, in particular which control unit and/or which heat
generator, are in the hybrid system. Additionally, the configuration status provides
information whether a configuration of the control unit and/or the heat generator
assigned to the respective control unit is necessary.
[0007] The second type of heat generator can be configured independent of whether the hybrid
system comprises the first type of heat generator or not.
[0008] Such a hybrid system has the advantage that the hybrid system can be installed at
e.g. a house even if it does not comprise a first type of heat generator, such as
a heat pump at the time of first installation of the partial hybrid system. In this
application a partial hybrid system is a system which comprises one type of heat generator
and means to control both the one type of heat generator, such as a combustion appliance
and a further type of heat generator. The system preferably further comprises means
to fluidically connect a further type of heat generator, such as a heat pump, in particular
an outdoor unit of a heat pump with the comprised heat generator, in particular the
combustion appliance. Thus, it is not necessary to wait that a heat pump is available
to be delivered and prepare to be or be compliant with climate target regulation.
Additionally, the installer does not need to be certified to install heat pumps to
install the at least partial hybrid system when the hybrid system does not comprise
the heat pump. The inventive hybrid system has the advantage that it can be installed
initially with only one type of heat generator, namely the second type of heat generator.
Said at least partial hybrid system can be installed by an installer that is specialized
on said second type of heat exchanger. Additionally, the heat pump can be installed
at a later time if not available at the time of initial installation of the (partial)
hybrid system and/or when the installer has time to install it. The user can flexibly
decide if and when the other type of heat generator, namely the first type of heat
generator, shall be installed and yet can prepare his heating system to be compliant
with applicable climate regulations.
[0009] The fist type of heat generator differs from the second type of heat generator. Specifically,
the first type of heat generator can be a heat pump and the second type of heat generator
can be a combustion appliance.
[0010] With "heat generator" it is meant an appliance which is configured such that generated
heat is transferred to a liquid that flows in a circuit of the heat generator.
[0011] The master control unit is used to control the operation of the hybrid system, i.e.
the operation of the first heat generator and/or the second heat generator during
the operation of the hybrid system. Said operation commences after a configuration
process in which the configuration control unit is used to configure the hybrid system.
The operation of the hybrid system can be interrupted and switched to the configuration
mode if needed. This can happen when a first type of heat generator is connected to
the components of the hybrid system. In said case the master control unit and the
first type of heat generator have to be configured.
[0012] The configuration of the master control unit is necessary as the master control unit
controls the hybrid system and thus has to know which heat generators are present.
[0013] Using the control unit assigned to the first type of heat generator as master control
unit also enables to retrofit existing second type of heat generators to be part of
a hybrid system. In said case the master control unit ensures that the control unit
of the second type heat generator to be retrofitted is the slave control unit.
[0014] With "defining the configuration order" it is meant the configuration order according
to which the control unit, in particular the master control unit, and heat generator
are configured.
[0015] According to the understanding of the invention a "combustion appliance device" is
any device that is capable to combust fuel. The fuel can be oil, natural gas, propane,
hydrogen or a mixture of hydrogen and another fuel, such as natural gas or propane.
However, it is also possible that the fuel is in solid state. In said case the fuel
can be coal, pellets or the same. The device can be a boiler and/or comprise a burner,
a burner chamber and the heat exchanger. Additionally, the device, in particular boiler,
can comprise valves, at least one control unit and a control panel.
[0016] The heat pump unit can be a ground source heat pump or an air source heat pump. Additionally
or alternatively, the heat pump can be a split unit or a monobloc unit. The heat pump
can be configured to heat or cool the fluid medium. Thereto, the heat pump comprises
a heat pump heat exchanger in which the heat exchange between the fluid medium and
the refrigerant of the heat pump occurs.
[0017] The hybrid system can comprise merely one first type heat generator and merely one
second type of heat generator. Thus, the hybrid system does not comprise several heat
generators of the first type and/or of the second type. Such a hybrid system has a
simple structure.
[0018] The master control unit and/or the slave control unit can comprise one or more processors
or be a processor. Alternatively, the master control unit can and/or slave control
unit can be a control board circuit or can be part of a control board circuit. Any
or all sensors, pumps, actuators, room units of the first type of heat generator can
be connected to the master control unit, wirelessly or via electric lines. Likewise,
any or all sensors, pumps, actuators, room units of the first type of heat generator
can be connected to the slave control unit, wirelessly or via electric lines.
[0019] According to an embodiment the configuration status can be received after the configuration
control unit is connected to the master control unit and/or to the slave control unit.
The configuration control unit can be wirelessly connected to the master control unit/or
to the slave control unit. Alternatively, the configuration control unit can be connected
to the master control unit and/or the slave control unit via an electrical line, in
particular a data bus connection. The configuration status can be queried from the
configuration control unit. This can happen after a configuration mode is started
in the configuration control unit, wherein the configuration mode can be started by
activating a configuration application that is executed on the configuration control
unit.
[0020] The configuration control unit can be configured before the master control unit and/or
the at least one heat generator, and/or the slave control is configured. This simplifies
the configuration process as configuration control unit can be configured according
to the installers needs. For example, the language, used during the configuration
process and for operation thereafter, and/or date, time or country can be selected
by the installer during the configuration of the configuration control unit.
[0021] In a further embodiment, it is determined - as a further step - whether the first
type of heat generator is already configured. Additionally or alternatively it is
determined whether the first type of heat generator is defined as not present. The
absence of the first type of heat generator can be indicated in the configuration
by setting a parameter defined to for example indicate no flow volume from the first
type heat generator to the hybrid system. Alternatively the absence of the first type
of heat generator can be automatically detected. This can be realized by detecting
whether first type of heat generator sends a presence signal. If said presence signal
is not detected, it is determined that the first type of heat generator is not present.
[0022] Additionally or alternatively, it is determine whether the second type of heat generator
is already configured. This is possible when the control unit is configured before
the present configuration. Said information can be obtained from the configuration
status that is received by the configuration control unit. That means, the configuration
control unit can obtain from the configuration status information whether a control
unit, in particular the master control unit, and/or a heat generator is present and
whether said control unit and/or heat generator are already configured. By checking
the configuration status, it can be avoided to configure the control unit twice.
[0023] The master control unit can be configured first and/or can be configured before the
at least one heat generator and/or the slave control unit. As the master control unit
controls the operation of the hybrid system during the operation of the hybrid system,
by configuring the master control unit at first, it is ensured that no unexpected
situation can arise.
[0024] According to an embodiment, the configuration control unit can receive configuration
data for configuring the configuration control unit during the configuration process.
The installer can provide the configuration data by entering it into the configuration
control unit. The configuration data can be information about the language to be used
during the configuration mode, the time, the date and the country. After said data
is received, the configuration of the configurating control unit is finalized. The
hybrid system, in particular the configuration control unit, can be restarted.
[0025] Additionally or alternatively, configuration data for configuring the master control
unit can be received during the configuration process. The configuration data can
comprise at least one parameter of the heat generator. The at least one parameter
can comprise information about the power of the heat generator and/or manufacturer
of the heat exchanger. It is possible that further parameters are provided and thus
received. Suitable parameters comprise information such as whether a heat exchanger,
in particular of the second heat generator, is an aluminum heat exchanger or stainless
steel, whether the second heat generator has a gas adaptive control or not. The suitable
parameter can further comprise factory settings of parameters, such as how many zones
are activated, standard setting for room setpoint for heating curve or the like. The
master control unit is configured on the basis of the received configuration data.
Afterwards, the hybrid system, in particular the master control unit, is restarted.
That means, it is restarted before the heat generator is configured.
[0026] The received configuration data received during the configuration process can be
provided by the installer. Specifically, the installer can enter said data into an
application that is executed in the configuration control unit.
[0027] According to an embodiment the configuration control unit and/or the master control
unit can determine based on the received configuration status whether the hybrid system
comprises a first type heat generator. The configuration control unit and/or master
control unit can determine that there is no first type of heat generator present if
a parameter is received which indicates the absence of the first type of heat generator.
Said information can be transmitted to the master control unit. Thus, the master control
unit knows at the end of the configuration process whether the hybrid system comprises
a first type of heat generator or not.
[0028] A hybrid system according to a first variant can comprise a second type of heat generator
and does not comprise a first type of heat generator. The configuration of the second
type of heat generator can comprise that a pump for circulating liquid through at
least one load circuit is activated. The master control unit can activate said pump.
The pump can be activated for performing a de-aeration. Said process can be started
automatically when the second type of heat generator shall be configured. Additionally,
the configuration process can comprise a functional test of components of the second
type of heat generator. With "functional test" it is meant to test whether the component
of the second type of heat generator works. The components can be at least one valve
and at least one tap. Further, the configuration process can comprise to enter a gas
type that is used for combustion. Also, a gas calibration test can be performed in
the configuration process. The configuration can also comprise to the process of de-aeration
of the circuit of the second type of heat generator. Said process can be controlled
by the slave control unit.
[0029] It is also possible that the configuration process comprises further process steps
like to check whether the hybrid system comprises an auto filling function. Also it
is possible to manually perform load tests and/or configure settings of consumers,
in particular defining a heating cur, time programs, etc. Additionally, a hydronic
balancing activation can be performed in the configuration process.
[0030] The aforementioned hybrid system according to the first variant i comprises a second
type of heat generator that was not configured before and no first type of heat generator.
The absence of the first type of heat generator can be indicated in the configuration
by setting a parameter defined to for example indicate no flow volume from the first
type heat generator to the hybrid system. This first variant is therefore a partial
hybrid system within the meaning of this application. In a hybrid system according
to a second variant which differs from the hybrid system according to the first variant
in that the hybrid system also comprises a first type of heat generator, the first
type of heat generator has also to be configured during the configuration process.
This configuration comprises activating a further pump of the circuit of the first
type of heat generator. That means, said further pump pumps liquid within the circuit
of the first type of heat generator. All other configuration steps correspond to the
steps mentioned before for the first variant.
[0031] It is also possible to configure a hybrid according to a third variant. Said third
variant of the hybrid system differs from the first variant in that it comprises a
second type of heat generator that is already configured. That means, the second type
of heat generator is retrofitted to become a heat generator of a hybrid system. The
configuration process differs from the configuration process for the hybrid system
according to the first variant in that the configuration process for the second type
heat generator does not require a functional test of the second heat generator. In
other words, it is not necessary to configure the gas type, check the valve and tap
of the secondary heat generator, de-airation of the second heat generator, flue system,
gas pressure, consumer valves and taps check and/ or gas calibration. These functional
test steps do not need to be re-done in the third variant for the second type of heat
generator. The configuration process comprises that the configuration process for
the second type of heat generator comprises the activation of the pump for circulating
liquid through at least one load circuit by the master control unit.
[0032] It is also possible to configure a hybrid system according to a fourth variant. The
fourth variant differs from the third variant in that it comprises a first type of
heat generator. Likewise to the hybrid system according to the third variant, the
functional test for the second heat generator type is not required. The configuration
of the first type of heat generator is identical to the configuration discussed for
the hybrid system according to the second variant.
[0033] The master control unit and the slave control unit can be connected to each other
via a data bus. This enables a data communication between the master control unit
and the slave control unit. The connection between the master control unit and the
slave control unit can be releasable. Both control units are active during the configuration
process independent of whether the hybrid comprises the first type of heat generator
and the second type of heat generator or only the second type of heat generator.
[0034] The master control unit and the slave control unit can be arranged in different units
of the hybrid system. Specifically, the master control unit can be arranged in an
inner space of a support device of the hybrid system. Alternatively, the master control
unit and/or the slave control unit and/or the configuration control unit can be arranged
on one unit of the hybrid system, in particular the master control unit and the configuration
control unit can be arranged on one unit. The support device is used to support the
combustion appliance. The slave control unit can be arranged in an inner space of
the combustion appliance.
[0035] The configuration control unit can correspond to a human machine interface of the
hybrid system. The human machine interface can be part of the first type of heat generator.
Alternatively, the human machine interface can be part of the second type of the heat
generator. It is also possible that the first type of heat generator and the second
type of heat generator comprise a human machine interface, respectively. The installer
can use the human machine interface to input at least a part of the commissioning
data. At least some of the configuration data mentioned above can be stored in an
electric memory of the hybrid system.
[0036] Alternatively, the configuration control unit corresponds to an electric device,
in particular a mobile electric device. A mobile electric device is a device that
an installer can carry to the place where the hybrid system shall be configured and
by means of which instructions can be transmitted to the hybrid system. In particular,
an application, in particular the computer program product mentioned below, can be
executed on the electric device in which the installer can input at least a part of
configuring data. Additionally, some remaining configuration data can be stored in
the electric device. The configuration data can be transferred to the hybrid system,
in particular to the master control unit. In particular, the electric device can be
a mobile phone a tablet, a laptop or a computer. An electric device can also be configured
to allow for remote configuring of the hybrid system.
[0037] It is also possible that the commissioning data is inputted to the hybrid system,
in particular to the master control unit, by means of a data processing device. The
data processing device can be connected to the master control unit so that a data
exchange between the data processing device and the master control unit is possible.
The connection can be via cable or wireless. The data processing unit can be an electric
device, in particular a computer or a tablet or a mobile phone, by means of which
instructions can be transmitted to the hybrid system. In particular, an application
can be executed on the data processing device in which the installer can input commissioning
data. Said data can be transferred to the hybrid system, in particular to the master
control unit.
[0038] According to an embodiment after the hybrid system is configured, i.e. after the
configuration process of the first type of heat generator and the master control unit
and/or second type of heat generator and the slave control unit is finalized, the
master control unit can process a heat request independent of whether the hybrid system
comprises the first type of heat generator or not. If the hybrid system does not comprise
the first type of heat generator, the master control unit ensures that all requested
heat is provided by the second type of heat generator.
[0039] In some jurisdictions, such as Germany, climate regulation now requires that e.g.
in principle, 65 percent of the heat demand must be covered by renewable energies.
When it comes to hybrid heating, the currently available renewable energy regulation
allows for a simplification. For example, compliance with the 65 percent obligation
is assumed for a hybrid heating system consisting of fossil gas or oil boilers in
combination with an electric heat pump, provided that the power share of the heat
pump is 30 percent or higher. The 65 percent refers to the heat demand in the house,
in other words heat actually consumed, which can be expressed in kilowatt hours (heat
demand or heat consumption = power multiplied by the running time of the heating system).
Buildings lose less heat and thus a lower power of the heating is enough to bring
all rooms to comfortable temperatures. As a result, the output of the renewable energy
heating system is usually less than 65 percent of the heating load. Proof of fulfilling
this requirement can be provided by an energy consultant in accordance with the requirements
of DIN V 18599. In case of the hybrid system, a heat pump output of 30 percent of
the heating load is sufficient (in accordance with to the partial load point "A" according
to DIN EN 14825). The 30 percent refers to the output or the share of the heating
load, which can be specified in kilowatts.
[0040] According to a further aspect of the invention a hybrid system is provide. The hybrid
system can comprise a first type of heat generator, a master control unit configured
to control the first type of heat generator, a second type of heat generator and a
slave control unit configured to control the second type of heat generator, wherein
the master control unit comprises means for carrying an inventive method.
[0041] According to an embodiment, the hybrid system is configured to have an operation
mode, where the first type of heat generator and/or the second type of heat generator
is selected dependent on an outside air temperature and/or an outlet temperature of
a load circuit liquid and/or a threshold value of at least 2,5 COP for the first type
of heat generator.
[0042] The operation mode can optionally comprise that the first type of heat generator
or second type of heat generator, in particular selectively, selected
- a) such that in a first operation mode the second type of heat generator is operated
and the first type of heat generator is deactivated when the outside air 0 °C, in
particular -4 °C, in particular -5 °C, in particular -7°C, in particular -10 °C or
less; and/or
- b) such that in a first operation mode the first type of heat generator is operated
and the second type of heat generator is deactivated or only provides peak load coverage
when the outside air temperature is greater than -10 °C, in particular - 7 °C ,in
particular -5 °C, in particular -4 °C, in particular 0 °C and the outlet temperature
of the load circuit liquid is less than 55 °C, in particular less than 52 °C, in particular
less than 50 °C, in particular less than 45 °C, in particular less than 35 °C; and/or
- c) such that in a first operation mode the second type of heat generator is operated
and the first type of heat generator is deactivated when the outlet temperature of
the load circuit liquid is 35 °C, in particular, 45 °C , in particular 50°C, in particular
53 °C , in particular 55 °C or greater.
[0043] The operation mode can further comprise that the first type of heat generator and/or
the second type of heat generator is selected such that a heat load of the first type
of heat generator is at least 30% of the heat load of the hybrid system at 2 °C outside
air temperature and 35 °C outlet temperature of the load circuit liquid.
[0044] The hybrid system can comprise a support unit. The support unit can comprise an inner
space in which the master control unit is arranged. Additionally or alternatively,
the support unit can comprise a distributor by means of which the first type of heat
generator and the second type heat generator are fluidically connected to each other.
[0045] The fluid distributor is used to collect and distribute the fluid that flows between
the different components of the hybrid system. In particular, the fluid distributor
is a hydronic or hydraulic distributor by means of which the fluid, in particular
water, as an energy carrier, is distributed between the heat pump unit, the combustion
appliance device and at least one load, in particular several loads. The terms hydraulic
and hydronic are used as synonymously. The distributor is fluidly connected with the
first type of heat generator and the second type of heat generator to receive fluid
medium from the first type of heat generator and the second type of heat generator
that is to be distributed to the one or more load circuits of the hybrid system. The
load circuit can be a central heating circuit. Additionally or alternatively the load
circuit can be domestic hot water circle. The fluid distributor has a cavity for receiving
the fluid and several inlets and outlets that are fluidically connected to the components
of the hybrid.
[0046] A "fluidic connection" between two or more components means that the components are
connected in such manner that a fluid, in particular a liquid, can flow from one component
to the other component. A "fluid path" is the path that the fluid medium flows within
the heating or cooling system. As is discussed below more in detail the heating or
cooling system comprises several circuits. Said circuits define the fluid path of
the fluid medium.
[0047] The support unit can comprise a housing that supports the second type of heat generator.
Said housing can be attached to a wall, in particular to a wall in a building. The
housing can be formed by one or more side panels. The side panels can comprise at
least one of steel, aluminium, a polymeric, in particular a thermoplastic material,
and a composite material or can be made of steel, aluminium, a polymeric, in particular
a thermoplastic material, and a composite material. Steel provides the side panels
with strength. The aluminium, the polymeric, in particular the thermoplastic material,
and the composite material may be used to reduce the noise generated by the hybrid
system and reduce the weight of the respective unit.
[0048] According to an aspect of the invention a computer program product is provided. The
computer program product comprises instructions which, when the program is executed
by a computer, in particular a control unit, cause the computer, in particular the
control unit, to carry out an inventive method. Additionally, a non-transitory computer
readable medium is provided wherein the non-transitory computer readable medium has
stored thereon the inventive computer program product. Further, a data carrier signal
carrying the inventive computer program product is provided.
[0049] In the figures, the subject-matter of the invention is schematically shown, wherein
identical or similarly acting elements are usually provided with the same reference
signs.
- Figure 1
- shows a hybrid system according to the invention.
- Figure 2
- shows a flow chart regarding to a commissioning of the hybrid system shown in figure
1.
- Figure 3
- shows a support device of the hybrid system from a front view.
- Figure 4
- shows the support device of the hybrid system from a rear view.
- Figure 5
- shows a support device and a second type of heat generator in an assembled state.
[0050] A hybrid system 1 as shown in figure 1 comprises a first type of heat generator 3,
a master control unit 2 configured to control the first type of heat generator 3,
a second type of heat generator 4 and a slave control unit 5 configured to control
the second type of heat generator 4. The master control unit 2 and the slave control
unit 5 are electrically connected to each other such that a data exchange between
the two control units is possible. In this embodiment the first type of heat generator
3 is a heat pump and the second type of heat generator 4 is a combustion appliance,
in particular a gas boiler.
[0051] As is explained in figure 2 more in detail, the master control unit 2 receives commissioning
data relating to the hybrid system 1 and transmits said received commissioning data
to the slave control unit 5 for commissioning the second type of heat generator 4
independent of whether the hybrid system 1 comprises the first type of heat generator
3 or not.
[0052] The hybrid system 1 also comprises a support device 7 that is shown in figures 3
to 5 more in detail. Said support device 7 is used to support the second type of heat
generator 4 and can be attached to a wall.
[0053] A distributor 6 of the hybrid system 1 is arranged in an inner space of the support
device 7. The distributor 6 has a plurality of inlet and outlet connections by means
of which a non-shown cavity of the distributor 6 is fluidically connected to the other
components of the hybrid system 1. The distributor 6 is fluidically connected to the
first type of heat generator 3 and to the second type of heat generator 4. Additionally,
the distributor 6 is fluidically connected to a first load circuit 12 and to a second
load circuit 13. The first load circuit 12 can be a domestic hot water circuit and
the second load circuit 13 can be a central heating circuit. The distributor 6 is
used to fluidically connect the first type of heat generator 3, the second type of
heat generator 4, the first load circuit 12 and the second load circuit 13 to each
other.
[0054] The hybrid system 1 comprises a pump 11. The pump 11 is used to pump liquid within
the first and/or second load circuit 12, 13. Referring to the liquid flow direction,
the pump 11 is arranged downstream the distributor 6. The pump 11 is also arranged
within the inner space of the support device 7.
[0055] The hybrid system 1 comprises a valve 14. The valve 14 is arranged within the inner
space of the support device 7 and arranged downstream the pump 11. The flow rate flowing
within the first load circuit 12 or within the second load circuit 13 depends on a
valve position. The master control unit 2 is connected with the valve 14 and controls
the valve position.
[0056] The first type of heat generator 3, which in this embodiment is a heat pump, is only
schematically shown. Specifically, the components of the heat pump like compressor,
condenser, evaporator and expansion valve are not shown. Additionally, only the part
of a heat pump circuit 15 is shown that is fluidically connected with the distributor
6. However, a further pump that is arranged in the heat pump circuit 15 to ensure
circulation of the liquid within the heat pump circuit 15 is not shown.
[0057] The second type of heat generator 4, which in this embodiment is a combustion appliance,
in particular a gas boiler, is only schematically shown. In particular, a burner,
valves and the heat exchanger of the combustion appliance are not shown. A part of
the combustion appliance circuit 16 that is fluidically connected to distributor 6
is shown. Additionally, another pump is not shown wherein the other pump is used for
circulating the liquid within the combustion appliance circuit 16.
[0058] The hybrid system 1 comprises a configurating control unit 20 that can be connected
to the master control unit 2 and/or the slave control 5. The connection can be a data
connection and can be wireless. A computer program product is executed on the configurating
control unit 20 by means of which the components of the hybrid system 1 can be configured
as it is explained in figure 2.
[0059] Figure 2 shows a flow chart regarding to commissioning of the hybrid system 1 shown
in figure 1. In a first step S1 the configuration of the control unit 20 implements
a data connection to the master control unit 2 and/or the slave control unit 5. Additionally,
it is possible in the first step to configure the configuration control unit 5. In
particular, the installer can enter the language to be used during the configuration
process, the time, the date and the country in which the hybrid system is located.
[0060] In the second step S2 a configuration status is received and a configuration order
is determined. In particular, it is determined that the master control unit 2 is firstly
configured and/or that the master control unit 2 is configured before the second control
unit 5 and the heat generators 3, 4 are configured. Thereto, the master control unit
2 can transmit a master signal to all connected units so that each unit knows that
the master control unit is the master of the hybrid system 1. Additionally, the master
control unit 2 can ensure that all central heating zones that are provided by the
second type of heat generator are deactivated.
[0061] In a third step S3 the master control unit 2 is configured. Thereto the master control
unit 2 receives configuration data. The master control unit 2 receives said data from
the configuration control unit 20. In said case the installer inputted said information
into the application executed on the configuration control unit 20. Additionally or
alternatively, the master control unit 2 can directly receive the configuration data
from the slave control unit 5. The configuration data can comprise information about
the type of the second type of heat generator 4, in particular about the power of
the second type of heat generator. After the master control unit 2 is configured the
hybrid system, in particular its components, are restarted.
[0062] In a fourth step S4 it is determined whether the hybrid system 1 comprises the first
type of heat generator 3. Said determination can be done by the master control unit
2 and/or by the configuration control unit 20.
[0063] The outcome of the determination can be one of the four possible hybrid system variants.
According to a first variant, the hybrid system 1 does not comprise a first type of
heat generator 3 but comprises a second type of heat generator 4 that was not configured
before. According to second variant, the hybrid system 1 comprises a first type of
heat generator 3 and a second type of heat generator 4 that was not configured before.
According to a third variant, the hybrid system 1 does not comprise a first type of
heat generator 3 but comprises a second type of heat generator 4 that was configured
before. According to a fourth variant, the hybrid system 1 comprises a first type
of heat generator 3 and a second type of heat generator 4 that was configured before.
[0064] If the hybrid system 1 comprises a first type of heat generator 3, the steps S5,
S6 and S7 are performed. If the hybrid system 1 does not comprise a first type of
heat generator 3, the steps S8 and S7 are performed.
[0065] In the following, the configuration process is explained for the first variant and
the third variant of the hybrid system 1. As mentioned above the first variant of
the hybrid system 1 does not comprise a first type of heat generator and comprises
second type of heat generator that was not configured before. Thus, in the eight step
S8 the second type of heat generator 4 is configured. Thereto, the master control
device activates the pump 11 for circulating liquid through at least one load circuit
12, 13. This is done in order to de-aerate the load circuits 12, 13.
[0066] Additionally, further steps can be performed during the configuration process in
steps S8. Said steps can be to perform a functional test of components of the second
type of heat generator. With "functional test" it is meant to test whether the component
or components of the second type of heat generator works. The components can be at
least one valve and tap. Further, the configuration process can comprise that the
installer enters a gas type that is used for combustion. Also, a gas calibration test
can be performed in the configuration process. The configuration can also comprise
to the process of de-aeration of the circuit of the second type of heat generator.
Said process can be controlled by the slave control unit 2.
[0067] It is also possible that the configuration process comprises further process like
to check whether the hybrid system comprises an auto filling function. Also it is
possible to manually perform load tests and/or configure settings of consumers, in
particular defining a heating cur, time programs, etc. Additionally, a hydronic balancing
activation can be performed in the configuration process.
[0068] The configuration process for the third variant of the hybrid system 1 differs from
the first variant in that there is no need to perform a functional test of components
of the second type of heat generator and/or to enter a gas type that is used for combustion.
Also, it is not necessary to perform the gas calibration test and to de-aerate the
circuit of the second type of heat generator. Additionally, it is not necessary to
check whether the hybrid system comprises an auto filling function.
[0069] However, likewise to the first variant the configuration process of the third variant
comprises to activate the pump for performing de-aeration in the load circuit. Likewise,
to the first variant, it is possible that the configuration process comprises to manually
perform load tests and/or configure settings of consumers, in particular, defining
a heating curve, time programs, etc. Additionally, a hydronic balancing activation
can be performed in the configuration process.
[0070] After the eight step S8 the commissioning is finalized and the hybrid control system
is switched to a normal operation mode in a seventh step S7. In the normal operation
mode the master control unit 2 and the slave control unit 5 ensure that the heat request
coming from the loads of the first and/or second load circuit 12, 13 are fulfilled
by the first type of heat generator 3 and/or second type of heat generator 4.
[0071] In the following, the configuration process is explained for the second variant and
the fourth variant of the hybrid system 1. As mentioned above the second variant of
the hybrid system comprises a first type of heat generator 3 and comprises the second
type of heat generator 4 that was not configured before.
[0072] Thus, in the fifth step S5 the first type of heat generator 4 is configured. Thereto,
the master control unit 5 activates the further pump. The further pump is the pump
that ensures liquid circulation within the circuit of the first type of heat generators.
[0073] In a sixth step S6, the second type of heat generator is configured. The configuration
of the second type of heat generator 4 is identical to the configuration process explained
above for the first variant.
[0074] Likewise, to the first variant, it is possible that the configuration process of
the hybrid system according to the third variant comprises to manually perform load
tests and/or configure settings of consumers, in particular defining a heating curve,
time programs, etc. Additionally, a hydronic balancing activation can be performed
in the configuration process.
[0075] The configuration process for the fourth variant of the hybrid system 1 does not
differ from the second variant regarding the configuration of the first type of heat
generator. Therefore, it is referred to the statement above.
[0076] The configuration process regarding the second type of heat generator does not differ
from the configuration process for the second type of the heat generator of the hybrid
system according to the third variant. Thus, it is referred to the aforementioned
description.
[0077] Likewise, to the first variant, it is possible that the configuration process of
the hybrid system according to the third variant comprises to manually perform load
tests and/or configure settings of consumers, in particular defining a heating cur,
time programs, etc. Additionally, a hydronic balancing activation can be performed
in the configuration process.
[0078] The fifth and sixth step S5, S6 can be done in parallel. Alternatively, in a non-shown
embodiment the sixth step can be done before the fifth step.
[0079] Figure 3 shows a support device 7 of the hybrid system 1 from a front view and Figure
4 shows the support device 7 of the hybrid system 1 from a rear view. In contrary
to figure 3, figure 4 shows the master control unit 2 that is arranged in an inner
space of the support device 7.
[0080] The support device 7 comprises a housing 10 that is formed by several panels, namely
a top panel, a bottom panel and two side panels. The panels delimit the inner space
of the support device 7 in which the pump 11, the distributor 6 and the valve 14 are
arranged. The distributor 6 is arranged on the bottom panel. As is evident from figure
5, the housing 10 is attached to a wall.
[0081] Figure 5 shows the support device 7 and a second type of heat generator 4 in an assembled
state. The support device 7, in particular the housing 10, is attached to a wall 17.
Additionally, the support device 7 supports the second type of heat generator 4. Specifically,
a housing 19 of the second type of heat generator 4 is mechanically connected to the
housing 10 of the support device 7. Thus, an end of the housing 10 is connected to
the wall 17 and another end of the housing 10 is connected to the housing 19 of the
second type of heat generator 4. The second type of heat generator 4 comprises a human
machine interface 18 via which the installer can input information.
Reference Signs
[0082]
- 1
- Hybrid system
- 2
- Master control unit
- 3
- First type of heat generator
- 4
- Second type of heat generator
- 5
- Slave control unit
- 6
- Distributor
- 7
- Appliance unit
- 8
- First load circuit
- 9
- Second load circuit
- 10
- Housing
- 11
- Pump
- 12
- First load circuit
- 13
- Second load circuit
- 14
- Valve
- 15
- Heat pump circuit
- 16
- Combustion appliance circuit
- 17
- Wall
- 18
- Human machine interface
- 19
- Housing of second type of heat generator
- 20
- Configuration control unit
1. Method for configuring a hybrid system (1), which comprises
a first type of heat generator (3), in particular heat pump,
a master control unit (2) configured to control the first type of heat generator (3),
a second type of heat generator (4), in particular a combustion appliance, and
a slave control unit (5) configured to control the second type of heat generator (4),
wherein
the method comprises the steps that
a configuration control unit (20) receives information about the configuration status
of the first type of heat generator (3) and of the second type of heat generator (4)
and defines the configuration order.
2. Method according to claim 1, characterized in that the configuration status is received after the configuration control unit (20) is
connected to the master control unit (2) and/or to the slave control unit (5).
3. Method according to claim 1 or 2, characterized in that the configuration control unit (20) is configured before the master control unit
(2) and/or at least one heat generator (3, 4) and/or the slave control (5) is configured.
4. Method according to at least one of the claims 1 to 3,
characterized in that it is determined whether
a. the first type of heat generator (3) is already configured and/or
b. the first type of heat generator is defined as not present and/or
c. the second type of heat generator (4) is already configured.
5. Method according to at least one of the claims 1 to 4, characterized in that the master control unit (2) is configured before the heat generator (3, 4) and/or
the slave control unit (5) is configured.
6. Method according to at least one of the claims 1 to 5,
characterized in that
a. configuration data for configuring the master control unit (2) is received, wherein
the configuration data comprises at least one parameter of the heat generator (3,4)
and/or in that
b. configuration data for configuring the configuration control unit (20) is received.
7. Method according to at least one of the claims 1 to 6,
characterized in that
a. the configuration of the first type heat generator (3) comprises sending an activation
signal to a pump of the circuit of the second type of heat generator (4) and/or in that
b. the configuration of the second type of heat generator (4) comprises sending an
activation signal to a pump (11) of the hybrid system (1) and/or a functional test
of components of the second type of heat generator (4).
8. Method according to at least one of the claims 1 to 7, characterized in that based on the received configuration status information it is determined whether the
hybrid system (1) comprises a first type heat generator (3).
9. Method according to at least one of the claims 1 to 8, characterized in that after the hybrid system (1) is configured, the master control unit (2) processes
a heat request independent of whether the hybrid system (1) comprises the first heat
generator (3) or not.
10. Configuration control unit (20) for configuring the hybrid system (1) wherein the
configuration control unit (20) comprising means for carrying out the method of at
least one of the claims 1 to 9, in particular wherein the commissioning control unit
(20) corresponds to a human machine interface (18) of a heat generator (3,4) or to
an electric device, in particular a mobile electric device.
11. Hybrid System (1) comprising a first type of heat generator (3), master control unit
(2) configured to control the first type of heat generator (3), a second type of heat
generator (4), a slave control unit (4) configured to control the second type of heat
generator (4), and a configuration control unit (20) for configurating the hybrid
system (1), wherein the configuration control unit (20) comprises means for carrying
out the method of at least one of the claims 1 to 8.
12. Hybrid system (1) according to claim 11,
characterized in that the hybrid system (1) comprises a support unit (7) wherein
a. the support unit (7) comprises an inner space in which the master control unit
(2) is arranged and/or wherein
b. the support (7) unit comprises a distributor (6) by means of which the first type
heat of generator (3) and the second type heat generator (4) are fluidically connected
and/or wherein
c. the support unit (7) comprises a housing (10) that supports the second type of
heat generator (4).
13. Computer program product comprising instructions which, when the program is executed
by a computer, in particular a control unit, cause the computer, in particular the
control unit, to carry out the method of at least one of the claims 1 to 9.
14. Non transitory computer readable medium having stored thereon the computer program
product according to claim 13.
15. Data carrier signal carrying the computer program product of claim 13.