Cross-Reference To Related Applications
Technical field
[0002] The present invention involves the technical field of producing ultra-high strength
marine-engineering steel, and specifically relates to an 80mm-ultra-thick 690MPa-grade
ultra-high strength and toughness marine-engineering steel plate and the preparation
method thereof.
Background Art
[0003] With the continuous exploration of the marine field, research and development, as
well as production, of the ultra-thick steel that can be used for ship and marine
engineering have become a top priority. Due to the complex and varied marine environment,
such ultra-thick marine-engineering steel is required to have excellent properties
such as high strength, high toughness, easy welding, and resistance to seawater corrosion,
etc.
[0004] There are many deficiencies in the current technology for producing ultra-thick 690MPa-grade
steel plates. For instance, in the aspect of composition design, some preparation
methods involve addition of a large amount of alloying elements, which increases production
costs; while others may cause difficulties in the production process or subsequent
processing and use of steel plates. And in terms of production process, there often
exists problem of comprising a long heat treatment process.
[0005] Chinese patent
CN 111304551B relates to an ultra-high-strength EH690 extra-thick steel plate and the manufacturing
method thereof. In the patent, C: 0.10% ~ 0.17%, Si: 0.25% ~ 0.45%, Mn: 0.90% ~ 1.30%,
S ≤0.003%, P≤0.010%, V: 0.041% ~ 0.076%; Als: 0.03% ~ 0.05%, N: 0.004% ~ 0.013%, Ni:
1.40% ~ 1.80%, Cr: 0.60% ~ 1.00%, Mo : 0.30% ~ 0.50%, Nb: 0.021% ~ 0.04%, Cu: 0.43%
~ 0.50%, Ti ≤ 0.02%, among which more V, Cr, Mo, Cu and other elements are added.
In this patent, a heat treatment process of quenching, sub-temperature quenching and
tempering is used after rolling.
[0006] The patent application with publication number
CN110846577A relates to a 690MPa-grade medium manganese steel with a low yield ratio and the manufacturing
method thereof, wherein the composition contains 4.1%-4.7% of Mn element. However,
addition of a large amount of Mn element brought huge difficulties in steelmaking
and continuous casting process, and the continuous casting production caused accidents
easily. Although the medium manganese steel had higher low-temperature toughness,
problems such as unqualified flaw inspection and corner cracks, etc. often occurred
to the rolled steel plates.
[0007] The application with the publication number
CN 112251670A and the patent
CN 102965592B both relate to a method for preparing extra-thick 690MPa-grade marine-engineering
steel, wherein 0.001% ~ 0.0015% and 0.001% ~ 0.003% of B element were added to the
chemical composition respectively, to improve the strength of the steel plate. Addition
of B element significantly increased the incidence of welding cracks in the steel
plate, which is detrimental to subsequent processing. In these preparation technologies,
in order to obtain the desired performance, it is necessary to perform a normalizing
heat treatment at 890-920°C before quenching and high-temperature tempering heat treatment,
or a low-temperature tempering heat treatment below 300°C after quenching and high-temperature
tempering heat treatment, which does not meet the industry's need for improving production
efficiency and reducing costs.
Summary of the Invention
[0008] In view of the shortcomings and defects of the existing technology, the present invention
is to provide an 80 mm 690MPa-grade ultra-high strength and toughness marine-engineering
steel plate and the preparation method thereof. The 80 mm 690MPa-grade ultra-high
strength and toughness marine-engineering steel plate of the present invention possesses
the performance indicators that meet the certification requirements of China Classification
Society for EH690 steel. Also, the saturated corrosion current density at -300mV (relative
to Ag/AgCl reference electrode) is ≤ 1.90mA/cm
2; the corrosion-active inclusion has a density of ≤ 9/mm
2. The product has excellent comprehensive characteristics such as high strength and
toughness, low temperature resistance, and corrosion resistance, etc.
[0009] To achieve the objectives above, the first aspect of the present invention provides
a composition design for an 80mm 690MPa-grade ultra-high strength and toughness marine-engineering
steel plate, adopting the technical solution shown as follow:
An 80mm 690MPa-grade ultra-high strength and toughness marine-engineering steel plate,
wherein, the chemical composition of the steel plate, by mass percentage, comprises:
C: 0.08%~0.10%, Si: 0.20%~0.30%, Mn: 1.10%~1.25%, P ≤ 0.007%, S ≤ 0.002%, Nb: 0.020%~0.030%,
Ti: 0.010%~0.020%, V: 0.030%~0.045%, Cr: 0.40%~0.60%, Ni: 1.40%~1.50%, Cu: 0.15%~0.25%,
Mo: 0.25%~0.35%, Als: 0.015%~0.045%, and the rest are Fe and inevitable impurity elements;
and it is controlled that Pcm is ≤0.33% and Ceq is≤0.64%.
Among them, Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15;

[0010] In the 80mm 690MPa-grade ultra-high strength and toughness marine-engineering steel
plate mentioned above, as a preferred embodiment, the inevitable impurity elements
comprise: H≤0.0002%, O≤0.003%, N≤0.004%, B≤0.0005%, As≤0.006%, Sb≤0.010%, Sn≤0.020%,
Pb≤0.010%, Bi≤0.010%, by mass percentage
∘
[0011] The main alloys in said 80mm 690MPa-grade ultra-high strength and toughness marine-engineering
steel plate exhibit the following functions:
Cr, as in extra-thick steel plates, can effectively improve hardenability to compensate
for the strength loss caused by thickness, and also enhance the corrosion resistance
of the steel plate. However, if Cr content is too high, Cr-Mn composite oxides with
low melting point forms, which can easily cause surface cracks in the steel plate
during heat treatment process and also deteriorate the welding performance. Therefore,
the Cr content is controlled at 0.40% ~ 0.60% in the present invention.
[0012] Ni is an element that significantly improves the low-temperature toughness of extra-thick
steel plates. Addition of appropriate Ni can reduce the stacking fault energy of crystals,
facilitate the slip movement of dislocations, and improve impact toughness. Moreover,
Ni can promote the formation of a protective dense rust layer on the surface of steel
plates, and thus improve corrosion resistance of the steel plates. However, overhigh
Ni content does not favor welding performance. Therefore, the Ni content is controlled
at 1.40%~1.50% in the present invention.
[0013] Cu can enhance the corrosion resistance and strength of steel, and improve weldability
and machinability, etc. However, overhigh Cu content will increase the thermal brittleness
tendency of steel plates. Therefore, the Cu content is controlled at 0.15%~0.25% in
the present invention.
[0014] Mo is an element that improves hardenability. It can expand the γ phase area, delay
the formation of precipitated ferrite, effectively enhance the strength, and also
significantly improve the stability of the strength and toughness properties in the
thickness direction of extra-thick steel plates. However, overhigh Mo content will
deteriorate the weldability of steel plates, therefore the Mo content is controlled
at 0.25%~0.35% in the present invention.
[0015] Nb can effectively refine grain size and also enhance precipitation strengthening.
However, due to the limitations of C and the influence of heating temperature, Nb
in an overhigh content cannot be fully dissolved. Therefore, the Nb content is controlled
at 0.020%~0.030% in the present invention.
[0016] Ti can also refine grain size and enhance precipitation strengthening, and it also
significantly improves the low-temperature impact toughness of steel plates. However,
when Ti content is too high, large TiN particles are easily formed, thus losing the
function of refining grain size. Therefore, the Ti content is controlled at 0.010%
~0.020% in the present invention.
[0017] V is an element that refine grain size in steel, and also has the effect of precipitation
strengthening. When less than 0.02% of V is added, the effect is not significant;
when more than 0.05% of V is added, the toughness and weldability of the steel are
reduced. Therefore, the V content is controlled at 0.030%~0.045% in the present invention.
[0018] Al can immobilize the free N in the steel, and improve the low-temperature toughness
of the steel plate and welded HAZ. Moreover, the dispersion and precipitation of AlN
inhibits the growth of austenite grains during the heating process, uniformly refine
the austenite grain size, and improve the impact toughness. However, overhigh Al content
will increase the number and size of inclusions in the steel, and reduce the internal
quality of the steel plate, thus affecting the heat processing performance, welding
performance and cutting performance of the steel. Therefore, the Al content is controlled
at 0.020% ~ 0.050% in the present invention.
[0019] Ceq: Controlling of carbon equivalent index is beneficial to ensuring the strength
and weldability of the steel plate. In the present invention, Ceq content is controlled
to be ≤ 0.64%.
[0020] Pcm: Controlling of cold crack sensitivity coefficient is beneficial to ensuring
the welding performance of the product. In the present invention, Pcm content is controlled
to be ≤ 0.33%.
[0021] Impurity elements in steel, such as S, P, etc., will increase the segregation level
of the continuous casting billets and reduce the uniformity of structural properties
in the thickness direction of the steel plate. Therefore, the S and P contents are
controlled to be no more than 0.005% and 0.010%, respectively. B is easily enriched
at grain boundaries, which reduces the low-temperature impact performance and fatigue
performance of the steel plate, and also significantly increases the tendency of welding
cracks. Therefore, the B content is controlled to be ≤ 0.0005%. And the contents of
other inevitable impurity elements are controlled as follows: As ≤ 0.006%, Sb ≤ 0.010%,
Sn ≤ 0.020%, Pb ≤ 0.010%, Bi ≤ 0.010%, H ≤ 0.0002%, O ≤ 0.003%, N ≤ 0.004%.
[0022] The second aspect of the present invention provides a method for preparing the 80mm
690MPa-grade ultra-high strength and toughness marine-engineering steel plate described
above, comprising steps of converter smelting, LF+RH double refining, continuous casting,
casting billet heating, rolling, and heat treatment. Specifically:
(1) Converter smelting
[0023] KR-treated molten iron is used; in the molten iron, S is ≤0.008%. nickel plates,
copper plates, and ferromolybdenum are added along with scrap steel. A double-slag
deep dephosphorization process is used for smelting and the alkalinity is controlled
at R=3.0-4.0 in the final slag, so as to achieve early slag transformation in the
initial stage, good slag transformation during the process, and complete slag transformation
in the final stage. Metal manganese, ferroniobium, ferrovanadium, low-carbon ferrochromium,
and ferrosilicon are used for alloying. The alloy is added when 1/4 of the steel is
loaded until 3/4 of molten steel is discharged. Aluminum ferromanganese is added,
according to 3-3.5 kg/t steel, for deoxidation.
(2) LF+RH refining
[0024] Argon is blown at the bottom and stirred throughout the entire process. Aluminum
particles, calcium carbide, and silicon carbide are used to adjust the slag. Titanium
wire is used to adjust the Ti component, and aluminum wire is used to adjust the Al
component. The alkalinity of the final slag is controlled to be 2.5 and above, and
the LF refining period is ≥ 50min, with a soft blowing period of ≥10min.
[0025] The present processing mode is used in RH refining. It is ensured that the vacuum
degree is within 30Pa and the pure degassing period is ≥5 min. After RH treatment,
the calcium-aluminum wire is fed according to 1-1.5 m/t, the soft blowing period is
≥14min, and the RH smelting period is ≥50min.
(3) Continuous casting
[0026] Whole-process protective casting is adopted, wherein peritectic steel protecting
slag is used; the liquidus temperature is 1510~1520°C; the superheat level is controlled
within 20°C; 300mm-thick continuous casting billet is used and pulled at a speed of
0.70-0.90m/min; and light pressing technology is used at the solidification end of
the fan-shaped billet. The billet is slowly cooled for at least 72 hours after entering
the pit and stacking.
(4) Casting billet heating
[0027] The billet is cold loaded into the furnace; a multi-stage heating process is adopted;
the soaking section temperature is 1190-1240°C, the soaking period is ≥ 60 min; the
tapping temperature is 1200-1230°C; and the total heating period is 290-310min. On
one hand, the casting billet is ensured to be burned evenly and thoroughly; and on
the other hand, excessive growth of austenite grains is prevented. A high-pressure
water cold loaded treatment is carried out before the hot cast billet is rolled.
(5) Rolling
[0028] The rolling process comprises two stages of rolling, i.e. rough rolling and precision
rolling. The rough rolling is a recrystallization rolling process with no more than
5 rough rolling passes, and the reduction rates (thickness reduction in a single pass/entry
thickness, the same below) of at least 2 passes are ensured to be ≥19%. The high reduction
rates enable the austenite grains to be fully refined, which provides structural guarantee
for improving the strength and toughness of thick steel plates. After rough rolling,
the intermediate billet has a thickness of 120-130mm. The precision rolling is a un-recrystallization
rolling process with an initial temperature of 835-865°C and no more than 7 precision
rolling passes. Preferably, the precision rolling passes are conducted for 5 times.
By use of the deformation accumulation effect between passes and the forced phase
transformation mechanism induced by defects within the deformed austenite grains,
a large number of deformation bands, twins, and dislocations appearance in the austenite
grains, thus creating conditions for ferrite deformation nucleation and improving
the strength and toughness of the steel plate. The thickness of the intermediate billet
obtained after rough rolling is controlled, so as to allocate reduction between the
rough rolling and the precision rolling reasonably and improve the performance of
the steel plate, especially the core impact toughness and the performance uniformity
in the thickness direction.
[0029] After rolling, the cooling process is controlled to increase the ferrite nucleation
rate and form fine and dispersed precipitates, thus further improving the strength
and toughness of the steel plate. The initial cooling temperature is 800~820°C; the
final cooling temperature is 550~590°C; and the cooling speed is controlled at 6~10°C/s.
After that, the steel plate is moved into a slow cooling pit or stacked for slow cooling,
to ensure sufficient phase transformation and improve the structural uniformity of
the thick steel plate. The slow cooling period is ≥ 48 hours.
(6) Heat treatment
[0030] A quenching and high-temperature tempering process is used.
[0031] According to the composition design, the Ac3 temperature of the steel plate of the
present invention is about 850°C. To ensure the formation of fine and uniform austenite
grains, thus obtaining a fine martensite structure after quenching and reducing the
content of the low-hardness ferrite phase in the quenching structure, quenching heating
temperature should be 30~50°C higher than Ac3. Considering that the composition contains
strong carbide-forming elements such as Nb, V, and Ti, etc., which can increase the
coarsening temperature of austenite grains, the quenching temperature is set to 920±5°C,
to accelerate the dissolution of alloy carbides, enhance the stability of undercooled
austenite, and improve the hardenability of steel. The heating period is 1.3~1.6min/mm×plate
thickness; and the holding time is 30± 3min. After the heating period and holding
time, the steel plate is loaded into the quenching machine for quenching treatment.
In the present invention, the ultra-wide integral slit type quenching machine designed
by Northeastern University is used. The high-pressure water spray system of its cooling
water system includes 2 sets of slit nozzles and 4 sets of high-density Type I nozzles,
having a length of 3640mm. The low-pressure water spray system includes 18 sets of
high-density Type II nozzles, having a length of 12600mm. The water pressure in the
high-pressure section is 0.7~0.9bar, and the water pressure in the low-pressure section
is 0.3~0.4bar. Based on the principle of "low roller speed + large water volume quenching",
the roller speed of the quenching machine is 1.6-1.8m/min, the water volume in the
high-pressure section is 5376-6067m
3/h, and the water volume in the low-pressure section is 3499-3888m
3/h. Preferably, The roller speed of the quenching machine is 1.6m/min, the water volume
in the high-pressure section is 5376m
3/h, and the water volume in the low-pressure section is 3888m
3/h; the roller speed of the quenching machine is 1.8m/min, the water volume in the
high-pressure section is 6067 m
3/h, and the water volume in the low-pressure section is 3499 m
3/h. The ratio of the water volume from the upper nozzle to the water volume from the
lower nozzle is approximately 1:1.4, to ensure the symmetry and uniformity of the
steel plate during the quenching process. In this way, through cooling of the high-pressure
section, the steel plate is fully quenched and all phase transformations are completed.
The heat conducted from the inside to the surface of the steel plate is further taken
away in the low-pressure section, to prevent residual heat tempering, so that the
steel plate is cooled down to the room temperature ultimately.
[0032] High-temperature tempering can eliminate the complex internal stress of the steel
plate after rapid cooling quenching and endow the steel plate with excellent comprehensive
mechanical properties. In the present invention, the tempering heating temperature
is 600±5°C, the heating period is 2~2.5min/mm*plate thickness, and the holding time
is 30±3min. After released from the furnace, the steel plates are cooled down to room
temperature by blowing cold air on the cooling bed. It is necessary to avoid stacking
and storing the steel plates within a short period after being released from the furnace
to prevent high-temperature tempering brittleness.
[0033] In this way, an 80mm 690MPa-grade ultra-high strength and toughness marine-engineering
steel plate is obtained. Its major performance indicators include that: yield strength
is ≥690MPa, tensile strength is 770~940MPa, elongation at break is ≥16%, lateral impact
energy at the core and at -40°C is ≥100J, -40°C CTOD is ≥0.15mm, saturated corrosion
current density at -300mV (relative to Ag/AgCl reference electrode) is ≤1.90 mA/cm
2 , corrosion-active inclusion has a density of ≤9/mm
2.
[0034] Compared with prior art, the present invention has advantages shown as follows:
(1) Good performance uniformity
[0035] The present invention provides high-quality casting billet raw materials through
controlling the composition, purity and gas content in the steelmaking process. By
scientifically designing the heating, rolling, and controllable post-rolling cooling
processes, as well as adopting large reduction in the rough rolling stage and reasonably
allocating the reduction amounts between the two stages, the deformation is penetrated
into the core of the steel plate. The heat treatment process is optimized to obtain
a high strength and toughness structure throughout the thickness section, excellent
performances in many aspects, such as mechanical properties, lateral and longitudinal
impact, aging impact and cold bending, and uniform performance in the thickness direction.
The certification requirements of China Classification Society for EH690 steel are
fully satisfied.
(2) Low cost, high production efficiency
[0036] Through optimizing the composition design, adopting suitable controlled rolling and
cooling processes, integrating plastic deformation and post-rolling cooling with solid-state
phase transformation, and fully enabling the effects of solid solution strengthening,
precipitation strengthening, and grain refinement strengthening, the effects of alloy
elements have been fully exerted. By optimizing the roller speed of the quenching
machine, the design of the water volume of the high-pressure and low-pressure sections
and the upper and lower water ratio, the heat treatment effect of thick steel plates
has been improved. After quenching and high-temperature tempering treatment, high-performance
steel plates can be obtained without further heat treatment processes, which shortens
the production process and reduces production costs.
(3) Excellent corrosion resistance
[0037] This invention utilizes high-clean molten steel smelting technology, high-penetration
rolling technology and optimized heat treatment processes to obtain a low-inclusion,
highly homogeneous structure with good corrosion resistance, greatly improving the
corrosion potential of the steel plate matrix itself. Moreover, the addition of Cr+Cu+Ni
alloy element can effectively promote the formation of a dense, protective rust layer
with good adhesion on the surface of the steel plate, which hinders corrosive media
such as H
2O, O
2, Cl
-, etc. from penetrating into the steel matrix, thus ensuring the safety of the products
that serve in highly corrosive marine environment.
Description of Drawings
[0038]
Figure 1 shows the 500x metallographic structure near the surface of the steel plate
prepared in Example 1 of the present invention;
Figure 2 shows the 500x metallographic structure at the 1/4 thickness position of
the steel plate prepared in Example 1 of the present invention;
Figure 3 shows the 500x metallographic structure at the 1/2 thickness position of
the steel plate prepared in Example 1 of the present invention;
Figure 4 shows the -300mV (vs. Ag/AgCl) potentiostatic polarization curve of the steel
plate prepared in Example 1 of the present invention; and
Figure 5 shows the corrosion-active inclusions in the steel plate prepared in Example
1 of the present invention under a 50x field of view.
Specific Modes for Carrying out the Invention
[0039] The present invention will be further illustrated in detail with reference to the
drawings and specific Examples.
Example 1
[0040] According to the chemical composition shown in Table 1, high-clean molten steel was
obtained through converter smelting and LF+RH double refining in accordance with the
above smelting process, and a 300mm-thick continuous casting billet was obtained through
casting. The casting billet was heated; the tapping temperature was 1210°C; the furnace
period was 300 minutes; rough rolling was conducted for 5 passes (The 5
th pass was empty); the reduction rates of the 3
rd and 4
th passes were 19.3% and 23.7% respectively; and the intermediate billet obtained after
the rough rolling had a thickness of 130mm. Once the temperature reached 845°C, the
precision rolling stage began and was conducted for 7 passes (The 7
th pass was empty). Controlled cooling was performed at a speed of about 8°C/s, with
an initial cooling temperature of 815°C and a final cooling temperature of 590°C.
After rolling, slow cooling was carried out in a slow-cooling pit for 48 hours and
longer. The quenching temperature was raised to 920°C and held for 30 minutes. The
roller speed of the quenching machine was 1.8m/min. The water volume in the high-pressure
section was 6067m
3/h. The water volume in the low-pressure section was 3499m
3/h. The ratio of the water volume from the upper nozzle to the water volume from the
lower nozzle was 1:1.4. The tempering heating temperature was 600°C and the temperature
was held for 30 minutes. As shown in Figures 1 to 3, the near-surface structure was
mainly composed of tempered martensite; while toward the core, the contents of dispersed
granular bainite, ferrite, and pearlite increased gradually. The inspection was carried
out in accordance with the test methods and requirements in
Materials and Welding Rules (2021) of China Classification Society. The main tensile properties and impact performance indicators are shown in Table
2, and the corrosion resistance performance indicators are shown in Table 3.
Example 2
[0041] According to the chemical composition shown in Table 1, high-clean molten steel was
obtained through converter smelting and LF+RH double refining in accordance with the
above smelting process, and a 300mm-thick continuous casting billet was obtained through
casting. The continuous casting billet was heated; the tapping temperature was 1230°C;
the furnace period was 290 minutes; rough rolling was conducted for 5 passes; the
reduction rates of the 4
th and the 5
th passes were 19.1% and 22.3% respectively; and the intermediate billet obtained after
the rough rolling had a thickness of 120mm. Once the temperature reached 860°C, the
precision rolling stage began and was conducted for 5 passes. Controlled cooling was
performed at a speed of about 10°C/s, with an initial cooling temperature of 803°C
and a final cooling temperature of 559°C. After rolling, slow cooling was carried
out in a slow-cooling pit for 48 hours and longer. The quenching temperature was raised
to 920°C and held for 30 minutes. The roller speed of the quenching machine was 1.6m/min.
The water volume in the high-pressure section was 5376m
3/h. The water volume in the low-pressure section was 3888m
3/h. The ratio of the water volume from the upper nozzle to the water volume from the
lower nozzle was 1:1.4. The tempering heating temperature was 600°C and the temperature
was held for 30 minutes.
Comparative Example:
[0042] In order to illustrate the influence of quenching machine parameters on the performance
of steel plates, one embodiment of adjusting the quenching machine was used as a comparative
example in the present invention. In the Comparative Example, smelting and casting
were carried out through methods that were same as those in Example 2. The continuous
casting billet was heated; the tapping temperature was 1230°C; the furnace period
was 290 minutes; rough rolling was conducted for 5 passes; the reduction rates of
the 4
th and the 5
th passes were 20.0% and 21.6% respectively; and the intermediate billet obtained after
the rough rolling had a thickness of 120mm. Once the temperature reached 850°C, the
precision rolling stage began and was conducted for 5 passes. Controlled cooling was
performed at a speed of about 10°C/s, with an initial cooling temperature of 805°C
and a final cooling temperature of 562°C. After rolling, slow cooling was carried
out in a slow-cooling pit for 48 hours and longer. The quenching temperature was raised
to 920°C and held for 30 minutes. The roller speed of the quenching machine was 2.0m/min.
The water volume in the high-pressure section was 6255m
3/h. The water volume in the low-pressure section was 3287m
3/h. The ratio of the water volume from the upper nozzle to the water volume from the
lower nozzle was 1:1.4. The tempering heating temperature was 600°C and the temperature
was held for 30 minutes.
[0043] Table 2 shows the tensile and impact properties of the steel plates obtained from
the Examples and the Comparative Example. For the steel plate prepared according to
the method of the present invention, the yield strength was ≥690MPa, the tensile strength
was 770-940MPa, and the elongation at break was ≥16%; the lateral impact energy at
- 40°C was ≥100J, and the uniformity performance in the thickness direction was good.
However, the strength and toughness of the product in Comparative Example were significantly
lower than those of the product in Examples, especially the impact performance at
1/4 of thickness and at the core cannot meet the performance requirements for E690
steel.
[0044] Table 3 shows the corrosion resistance performance indicators of the steel plates
obtained from the Examples and the Comparative Examples. The saturated corrosion current
density was measured using the Autolab electrochemical workstation, wherein a three-electrode
system with Ag/AgCl electrode as the reference electrode and Pt electrode as the auxiliary
electrode was used. A sample with an exposed area of 1cm
2 was taken from the steel plate and used as the working electrode. The sample was
subjected to anodic polarization at a constant potential of -300mV in artificial seawater
solution (with the composition shown in Table 4), and the polarization current change
and its corrosion current density after stabilization were recorded. Figure 4 shows
the - 300mV (vs. Ag/AgCl) potentiostatic polarization curve of the steel plate prepared
in Example 1. To measure the density of corrosion-active inclusions, a sample in a
size of 10mm*10mm*5mm was taken from the steel plate, polished, and soaked in artificial
seawater for 20 minutes. After removed, the sample was rinsed with alcohol, dried
with cold air, and placed under a 50x microscope to take several consecutive photos
and calculate the density of the corrosion-active inclusions. Figure 5 shows the corrosion-active
inclusions in the steel plate prepared in Example 1 under a 50x field of view.
Table 1. Chemical composition (wt%) of the steel plates in Examples and Comparative
Examples of the present invention
No. |
Furnace Number |
C |
Si |
Mn |
P |
S |
Nb |
Ti |
V |
Cr |
Ni |
Cu |
Mo |
Al |
Example 1 |
H212-08 |
0.095 |
0.22 |
1.20 |
0.007 |
0.001 |
0.025 |
0.012 |
0.032 |
0.43 |
1.44 |
0.18 |
0.275 |
0.026 |
914 |
Example 2 |
H214-08 |
0.088 |
0.28 |
1.13 |
0.006 |
0.001 |
0.024 |
0.018 |
0.035 |
0.55 |
1.44 |
0.22 |
0.286 |
0.030 |
856 |
Comparative Example |
H214-08 |
0.088 |
0.28 |
1.13 |
0.006 |
0.001 |
0.024 |
0.018 |
0.035 |
0.55 |
1.44 |
0.22 |
0.286 |
0.030 |
856 |
Table 2. Performance of the steel plates in Examples and Comparative Examples of the
present invention
No. |
Thickness /mm |
Sampling location |
Tensile properties |
Lateral impact energy at -40°C |
Yield strength /MPa |
Tensile strength /MPa |
Elongation at break /% |
Measurement value 1 |
Measurement value 2 |
Measurement value 3 |
Average value |
Example 1 |
80 |
Near surface |
/ |
/ |
/ |
223 |
215 |
228 |
222 |
At 1/4 of thickness |
760 |
819 |
18.0 |
220 |
182 |
230 |
211 |
At 1/2 of thickness |
745 |
805 |
18.0 |
222 |
216 |
26.6 |
155 |
Example 2 |
80 |
Near surface |
/ |
/ |
/ |
236 |
233 |
228 |
232 |
At 1/4 of thickness |
756 |
810 |
17.0 |
207 |
263 |
165 |
212 |
At 1/2 of thickness |
743 |
798 |
18.0 |
160 |
131 |
208 |
166 |
Comparative Example |
80 |
Near surface |
/ |
/ |
/ |
227 |
269 |
248 |
248 |
At 1/4 of thickness |
722 |
784 |
17.5 |
62.8 |
50 |
55.1 |
56 |
At 1/2 of thickness |
709 |
774 |
16.0 |
59 |
52.2 |
11.6 |
41 |
Table 3. Corrosion resistance performance indicators of the steel plates in Examples
of the present invention
No. |
Thickness/mm |
Sampling location |
Saturated corrosion current density /(mA/cm2) |
Density of corrosion- active inclusions /(Number/mm2) |
Example 1 |
80 |
Near surface |
1.80 |
4.11 |
|
|
At 1/4 of thickness |
1.85 |
5.85 |
|
|
At 1/2 of thickness |
1.87 |
7.69 |
Example 2 |
80 |
Near surface |
1.78 |
3.36 |
At 1/4 of thickness |
1.82 |
6.47 |
At 1/2 of thickness |
1.88 |
8.95 |
Table 4. Composition of the artificial seawater
Composition |
NaCl |
Na2SO4 |
NaHCO3 |
KCl |
MgCl2·6H2O |
CaCl2 |
KBr |
Content (g/L ) |
24.53 |
4.09 |
0.201 |
0.695 |
11.1 |
1.16 |
0.101 |
[0045] The method of the present invention can be implemented using the upper and lower
limits and the interval values of the processing parameters (such as temperature,
time, etc.) of the present invention, and the embodiments will not be listed herein.
[0046] Any content not described in detail in the present invention can be based on conventional
technical knowledge in this field.
[0047] Finally, it should be noted that the Examples above are only for illustrating, but
not for limiting, the technical solution of the present invention. Although the present
invention has been described in detail with reference to the Examples, those skilled
in the art should understand that any modification or equivalent substitution of the
technical solution of the present invention does not depart from the spirit and scope
of the technical solution of the present invention, and should be included in the
scope of the claims of the present invention.
1. An 80mm-thick 690MPa-grade ultra-high strength and toughness marine-engineering steel
plate, wherein, the chemical composition of the steel plate, by mass percentage, comprises:
C: 0.08%~0.10%, Si: 0.20%~0.30%, Mn: 1.10%~1.25%, P≤0.007%, S≤0.002%, Nb: 0.020%~0.030%,
Ti: 0.010%~0.020%, V: 0.030%~0.045%, Cr: 0.40%~0.60%, Ni: 1.40%~1.50%, Cu: 0.15%~0.25%,
Mo: 0.25%~0.35%, Als: 0.015%~0.045%, and Pcm≤0.33%, Ceq≤0.64%; and the rest are Fe
and inevitable impurity elements.
2. The 80mm-thick 690MPa-grade ultra-high strength and toughness marine-engineering steel
plate according to claim 1, wherein, the content of each component in the inevitable
impurity elements is shown as follow: H is ≤0.0002%, O is ≤0.003%, N is ≤0.004%, B
is ≤0.0005%, As is ≤0.006%, Sb is ≤0.010%, Sn is ≤0.020%, Pb is ≤0.010%, Bi is ≤0.010%,
by mass percentage.
3. The 80mm-thick 690MPa-grade ultra-high strength and toughness marine-engineering steel
plate according to claim 1 or 2, wherein, the major performance indicators of the
ultra-high strength and toughness marine-engineering steel plate include that: yield
strength is ≥690MPa; tensile strength is 770-940MPa; elongation at break is ≥16%;
lateral impact energy at the core and at -40°C is ≥100J; CTOD at -40°C is ≥0.15mm;
saturated corrosion current density at -300mV, relative to Ag/AgCl reference electrode,
is ≤ 1.90mA/cm2; corrosion-active inclusion has a density of ≤9/mm2.
4. A method for preparing the 80mm-thick 690MPa-grade ultra-high strength and toughness
marine-engineering steel plate according to any one of claims 1-3, comprising the
steps of converter smelting, LF+RH double refining, continuous casting, casting billet
heating, rolling, and heat treatment.
5. The method according to claim 4, wherein, in the step of converter smelting, KR-treated
molten iron is used; in the molten iron, S is ≤0.008%; nickel plates, copper plates,
and ferromolybdenum are added along with scrap steel; a double-slag deep dephosphorization
process is used for smelting; metal manganese, ferroniobium, ferrovanadium, low-carbon
ferrochromium, and ferrosilicon are used for alloying; and aluminum ferromanganese
is added, according to 3-3.5 kg/t steel, for deoxidation.
6. The method according to claim 4, wherein, in the step of LF+RH double refining, argon
is blown at the bottom throughout the LF refining process; the refining period is
≥50 min, and the soft blowing period is 10-15 min; in the RH refining process, the
vacuum degree is ensured within 30 Pa, the pure degassing period is ≥5min; after RH
treatment, the calcium-aluminum wire is fed according to 1-1.5 m/t, the soft blowing
period is 15-20 min, and the RH smelting period is ≥50min.
7. The method according to claim 4, wherein, in the step of continuous casting, whole-process
protective casting is adopted; the superheat level is controlled within 20°C; 300mm-thick
continuous casting billet is used and pulled at a speed of 0.70-0.90m/min; and the
obtained casting billet is cooled down slowly for 72 hours and longer.
8. The method according to claim 4, wherein, in the step of casting billet heating, a
multi-stage heating process is adopted; the temperature is 1190-1240°C in the soaking
section; the soaking period is ≥60 min; the tapping temperature is 1200-1230°C; and
the total heating period is 290-310min.
9. The method according to claim 4, wherein, the step of rolling comprises two stages
of rolling, i.e. rough rolling and precision rolling; the rough rolling is a recrystallization
rolling process with no more than 5 rough rolling passes, the reduction rates of at
least 2 passes are ensured to be ≥19%, and the intermediate billet obtained after
rough rolling has a thickness of 120-130mm; the precision rolling is a un-recrystallization
rolling process with an initial rolling temperature of 835-865°C and no more than
7 precision rolling passes; after rolling, the initial cooling temperature of the
rapid cooling process is 800~820°C, the final cooling temperature is 550~590°C, and
the cooling rate is 6~10°C/s.
10. The method according to claim 4, wherein, in the step of heat treatment, a quenching
and high-temperature tempering process is used; the quenching temperature is 920±5°C,
heating period is 1.3~1.6min/mm×plate thickness, the holding time is 30± 3min; the
water pressure in the high-pressure section and the low-pressure section of the quenching
machine is 0.7~0.9bar and 0.3~0.4bar, respectively; the roller speed is 1.6-1.8m/min,
the water volume in the high-pressure section is 5376-6067m3/h, and the water volume in the low-pressure section is 3499-3888m3/h; the ratio of the water volume from the upper nozzle to the water volume from the
lower nozzle is about 1:1.4, the tempering heating temperature is 600±5°C, the heating
period is 2~2.5min/mm*plate thickness, the holding time is 30±3min, and the product
is air-cooled after being discharged from the furnace.