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(11) | EP 4 553 247 A1 |
(12) | EUROPEAN PATENT APPLICATION |
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(54) | SYSTEM FOR FASTENING CLADDING PANELS TO A BUILDING FAÇADE |
(57) A system for fastening cladding panels to a building facade comprises a rail, at
least one bracket and a least one first screw for fixing the bracket to the rail.
The rail and bracket are equipped with at least one tongue and groove pair for sliding
engagement.
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the rail comprises at least one first tongue and the bracket comprises at least one
first groove;
or
the rail comprises at least one first groove and the bracket comprises at least one first tongue; and
the first tongue and the first groove are configured for sliding engagement.
the rail comprises a second groove and the bracket comprises a second tongue; and
the second tongue and the second groove are configured for sliding engagement;
the rail comprises a third groove and the bracket comprises a third tongue;
and
the third tongue and the third groove are configured for sliding engagement;
Fig. 1 is a perspective view of an exemplary rail 1 configured as elongated strand-like structure comprising a first, second, third, fourth, fifth, sixth, seventh, eighth and ninth wall segment 11, 12, 13, 14, 15, 16, 17, 18 and 19, respectively. Wall segments 11 and 12 are connected, wall segments 12 and 13 are connected, wall segments 13 and 14 are connected, wall segments 14 and 15 are connected, wall segments 15 and 16 are connected, wall segments 16 and 17 are connected, wall segments 17 and 18 are connected, wall segments 18 and 19 are connected. Fourth and sixth wall segments 14 and 16 bound an interposed slot S1. Slot S1 has a width of 2 to 6 mm and is adapted for non-positive screwing-in of a screw (not shown). Rail 1 has a length L1 in the direction of unit vector (001) with 1000 mm ≤ L1 ≤ 10000 mm.
Fig. 2 depicts three perspective views of rail 1 at viewing directions that are rotated by angular increments of 90 degree around the direction of unit vector (001). Each of the first, second, third, fourth, fifth, sixth, seventh, eighth and ninth wall segments 11, 12, 13, 14, 15, 16, 17, 18, 19 has two major opposing surfaces designated as (1F, 1B), (2F, 2B), (3F, 3B), (4F, 4B), (5F, 5B), (6F, 6B), (7F, 7B), (8F, 8B), (9F, 9B), respectively. Major surfaces (1F, 1B), (3F, 3B), (5F, 5B), (7F, 7B) and (9F, 9B) are oriented substantially perpendicular to major surfaces (2F, 2B), (4F, 4B), (6F, 6B) and (8F, 8B).
Fig. 3 is a perspective view of another embodiment of rail 1 comprising a first, second, third, fourth and fifth bar B1, B2, B3, B4, B5. The first bar B1 and the fifth bar B5 are arranged on free edges of the fourth and sixth wall segments 14, 16, respectively. The first bar B1 projects from the fourth wall segment 14 in a direction opposite to unit vector (010). The fifth bar B5 projects from the sixth wall segment 16 in the direction of unit vector (010). The second and third bars B2, B3 are arranged on the major surface 8F of the eighth wall segment 18 and project in a direction opposite to unit vector (010). The second and third bars B2, B3 are configured to form a groove.
Fig. 4 is a perspective view of a basic bracket 2 comprising a first, second, third, fourth, fifth and sixth crosspiece 21, 22, 23, 24, 25 and 27. Crosspieces 21 and 22 are connected, crosspieces 22 and 23 are connected, crosspieces 22 and 25 are connected, crosspieces 24 and 25 are connected and crosspieces 24 and 27 are connected. The two major opposing surfaces of crosspieces 21, 23, 25, 27 are oriented substantially perpendicular to the two major opposing surfaces of crosspieces 22, 24. Crosspieces 22, 23, 24 and 25 are arranged to form a tube that has a rectangular cross-section in a plane spanned by unit vectors (100) and (010). Crosspiece 25 is equipped with a through-hole 28.
Fig. 5 is a perspective view of another embodiment of the bracket 2, comprising a first groove G1, a second groove G2 and a tongue T1. Tongue T1 is configured as an extension of crosspiece 25 and protrudes from wall 24 in the direction of unit vector (010). Fig. 5 also depicts a cross-section 2' of bracket 2 in a plane spanned by unit vectors (100) and (010). As explained above, the crosspieces 22, 23, 24 and 25 are arranged to form a rectangular cross-section tube.
Fig. 6 shows another perspective view of the bracket 2 of Fig. 5. Relative to the direction of unit vector (001) the bracket 2 is bound by an upper and lower plane having a normal vector n = cos α (001) - sin α (100) wherein angle α is from 20 to 40 degree (20° ≤ α ≤ 40°). Accordingly, said upper and lower bounding planes of the bracket 2 are inclined by 20 to 40 degree relative to a plane spanned by unit vectors (100) and (010). In the present application the term "length" of bracket 2 refers to the extent of a cross-section of bracket 2 in a plane spanned by unit vectors (010) and (001) in the direction of unit vector (001) and is designated by reference sign L2 depicted in Fig. 6.
Fig. 7 is a perspective view of another inventive embodiment of bracket 2 comprising five crosspieces 21, 22, 24, 25, 27. Crosspieces 22, 24 and 25 are configured in a U-shape, wherein flanking crosspieces 22, 24 are connected by the interposed crosspiece 25. A through-hole 28 is arranged in the interposed crosspiece 25. Each of the two flanking crosspieces 22, 24 is equipped with a slot S22, S24. The slots 22, 24 are adapted for engagement with hanging bolts of cladding panels.
Fig. 8 depicts another inventive embodiment of bracket 2 comprising five crosspieces 21, 22, 24, 25, 27. Crosspieces 22, 24 and 25 are configured in a U-shape, wherein flanking crosspieces 22, 24 are connected by the interposed crosspiece 25. A through-hole 28 is arranged in the interposed crosspiece 25. Each of the two flanking crosspieces 22, 24 is equipped with a bolt C22, C24. Each of bolts C22 and C24 projects from flanking cross piece 22 and 24, respectively along the direction of unit vector (010). Bolts C22 and C24 are adapted for engagement with hanging slots of cladding panels.
Fig. 9 is a perspective view of the bracket 2 engaged with the rail 1 and depicts the entanglement of first, second and third tongues T1, T2, T3 with the first, second and third grooves G1, G2, G3, respectively. The through-hole 28 is arranged on the holder 2 in such a way that a central alignment with the slot S1 is ensured.
Fig. 10(a), 10(b), 10(c) illustrate the engagement of the bracket with the rail using respective cross-sections 2' and 1'. Initially, as depicted in Fig. 10(a) the bracket 2' and rail 1' are separated and bracket 2' is moved in the direction of arrow 60 substantially opposite to unit vector (100) until bracket 2' abuts rail 1' as shown in Fig. 10(b). Subsequently bracket 2' is sled along the contacting surfaces of rail 1' in the direction of arrow 61 substantially parallel to unit vector (010) until the first, second and third tongues T1, T2, T3 are entangled with the first, second and third grooves G1, G2, G3, as depicted in Fig. 10(c).
Fig. 11 illustrates the non-positive fastening of the bracket 2 on the rail 1 using the first screw 3. As indicated by the dashed line, the first screw 3 is inserted into through-hole 28 arranged in crosspiece 25 of the bracket 2. Through-hole 28 and the first screw 3 are adapted for sliding or screwing insertion of the first screw 3. The tip and thread of the first screw 3 subsequently penetrate slot S1 of the rail 1. The slot S1 and the first screw 3 are adapted for non-positive screwing-in of the first screw 3 into slot S1. The first screw 3 and the slot S1 are further configured in such a way that the head of the screw 3 can force-fit the bracket 2 against the the rail 1. As depicted in Fig. 11 the oblique shape of bracket 2 affords unhindered access to through-hole 28 along the dashed line substantially parallel to unit vector (100). The oblique shape of the bracket 2 thus facilitates the assembly process.
Figures 12(a) and 12(b) illustrate the installation of a cladding panel 5 using the inventive fastening system. In the depicted embodiment the cladding panel 5 is equipped with oblique suspension slots 51. Each oblique suspension slot 51 is adapted for suspension on a bracket 2. Fig. 12(a) shows an initial situation where the cladding panel 5 is distanced from the bracket 2 mounted on a rail 1, the latter being fastened to a building facade (not shown). The cladding panel 5 is moved in the direction of arrow 63 substantially opposite to unit vector (100) until crosspiece 23 of bracket 2 is inserted into oblique suspension slot 51. Subsequently, cladding panel 5 is lowered in the direction of arrow 64 substantially opposite to unit vector (001) until an upper edge of oblique suspension slot 51 rests on an upper edge of crosspiece 23.
Fig. 13 is a perspective view of the rail 1 and a holder 4 for fastening the rail 1 to a building wall 80. Holder 4 comprises a clamp 41 that is adapted as receptacle for rail 1. Clamp 41 has two legs 42 and 43. The legs 42, 43 are preferably configured to receive the rail 1 in a form-fitting manner. One or both legs 42,43 are provided with an unthreaded or preferably threaded through hole 44, 45 suitable for the sliding or threaded insertion of a second and third screw 46, 47. Second and third screws 46, 47 are configured for fastening the rail 1 to the clamp 41. Preferably, a tip and thread of the second and third screws 46, 47 are adapted to pierce opposite flanking wall segments of the rail 1, particularly the second and eighth wall segments 12, 18. The piercing of the opposite flanking wall segments of the rail 1 takes place during assembly by screwing the second and third screws 46, 47 into the through-holes 44, 45. The holder 4 further comprises a fourth screw 48 and an optional dowel (not shown) for attachment in a hole 81 in building wall 80.
Fig. 14 is a perspective view of the rail 1 fastened to clamp 41 by the second and third screw 45, 47. Clamp 41 is non-positively attached to a building wall 80 by means of the fourth screw 48 and a therefor suited dowel (not shown).
Fig. 15 depicts a first and second embodiment of a cladding panel 5 having a hanging slot 51 and a hanging bolt 52, respectively.
Fig. 16(a), 16(b) and 16(c) are partial perspective views of cladding panels 5 equipped with hanging slots 51A, 51B and 51C, respectively. Each of hanging slots 51A, 51B, 51C comprises an opening portion and an undercut portion.
Reference signs:
the rail (1) comprises at least one first tongue (T1) and the bracket (2) comprises
at least one first groove (G1);
or
the rail (1) comprises at least one first groove (G1) and the bracket (2) comprises
at least one first tongue (T1);
and
the first tongue and the first groove are configured for sliding engagement.
the rail (1) comprises a second tongue (T2) and the bracket (2) comprises a second
groove (G2);
or
the rail (1) comprises a second groove (G2) and the bracket (2) comprises a second
tongue (T2);
and
the second tongue (T2) and the second groove (G2) are configured for sliding engagement.
the rail (1) comprises a third tongue (T3) and the bracket (2) comprises a third groove
(G3);
or
the rail (1) comprises a third groove (G3) and the bracket (2) comprises a third tongue
(T3);
and
the third tongue (T3) and the third groove (G3) are configured for sliding engagement.
REFERENCES CITED IN THE DESCRIPTION
Patent documents cited in the description