TECHNICAL FIELD
[0001] The invention relates to a mechanical equipment, in particular to a printing device,
more particularly to a book edge printing device.
BACKGROUND ART
[0002] Usually, when a book is produced, the edges of the book block need cutting and the
book edges after being cut have the paper color. In order to beautify the book edges,
they are coated or bushed with a single color, for example, by means of gilt-edging.
To print patterns and patterns on book edges, the prior art has disclosed an overprinting
method, in which multi colors are applied to put colored-patterns on book edges, and
a modified UV digital inkjet method.
[0003] The existing book edge printing machine is based on the spine as the positioning
surface for book edge printing. However, when multiple books with different heights
are printed at the same time, the printing surfaces of the book edges are uneven,
thus easily leading to unstable printing quality.
CN111572213A discloses a book edge printing device, which solves to some extent the problem of
unstable printing quality when multiple books are printed at the same time, but the
device also has defects in that when being placed with larger sized books, the rotating
mechanism provided in the center will interfere with the books, resulting in these
larger books being unable to be printed. In order to avoid this interference, it is
necessary to design the diameter of the turntable to be larger, and the larger diameter
leads to greater centrifugal force, which has an adverse effect on the firm installation
of the equipment, and the power output will also be significantly increased.
SUMMARY OF INVENTION
[0004] The invention provides a book edge printing device to solve at least one of the deficiencies
of the prior art.
[0005] The book edge printing device according to the present invention comprises a turntable
driven by a power unit and a multi-station fixture assembly mounted on the turntable.
The multi-station fixture assembly comprises a chassis and multiple clamping assemblies
connected to the chassis and distributed around the center of the chassis; Each clamping
assembly comprises a fixed clamping plate, a push plate and a straight-travel driving
mechanism. The clamping plate is fixedly and vertically connected to the chassis;
The push plate is parallel to the fixed clamping plate, and the center of the chassis
is on the same side of the plane where the fixed clamping plate is provided and the
plane where the push plate is provided. The plane where the push plate is provided
is closer to the center of the chassis than the plane where the fixed clamping plate
is provided. The push plate is provided between the straight-travel driving mechanism
and the fixed clamping plate. The straight-travel driving mechanism is close to the
edge of the chassis and connected to the push plate. The straight-travel driving mechanism
drives the push plate move towards or away from to the fixed clamping plate.
[0006] In some embodiments, the chassis consists of four baseplates, each of which is provided
with a said clamping assembly; The baseplate is L-shaped and includes a connecting
portion and a cantilever part, with the four connecting parts distributed around the
center of the baseplate, the adjacent connecting parts connected to each other, the
fixed clamping plates fixedly connected to the connecting part, and the straight-travel
driving mechanism arranged on the cantilever part.
[0007] In some embodiments, the chassis is provided with multiple slot holes, at least portion
of them provided between the fixed clamping plate and the pusher plate.
[0008] In some embodiments, the end of the connecting portion away from the cantilever portion
is provided with bridge members, which are detachably connected to the adjacent connecting
portion by fasteners.
[0009] In some embodiments, the multi-station fixture assembly includes a horizontal reinforcing
rib and a vertical reinforcing rib, both connected to the baseplate, the horizontal
reinforcing rib is provided on the side of the baseplate opposite to the straight-travel
driving mechanism, and the vertical reinforcing rib and the horizontal reinforcing
rib are provided on the same side of the baseplate and perpendicular to each other.
[0010] In some embodiments, the straight-travel driving mechanism includes a mounting plate,
a linear module and a connection member, where in the mounting plate is fixed to the
chassis, the linear module provided on the mounting plate, one end of the connection
member connected to the push plate while the other end connected to the linear module.
[0011] In some embodiments, the straight-travel driving mechanism also includes a first
slide rail and a second slide rail parallel to each other, the first slide rail and
the second slide rail are both provided with a slide block, the first slide rail and
second slide rail are connected to the mounting plate, the linear module is provided
between the first slide rail and the second slide rail, and the connection member
is connected to the slide block.
[0012] Furtherly, in some embodiments, the straight-travel driving mechanism is parallelly
provided with a first side wall and a second side wall, between which the first slide
rail, the linear module and the second slide rail are provided and which fixed to
the connection member and/or the slide block.
[0013] In some embodiments, the clamping assembly also includes a grating scale sensor,
which is fixed to the chassis and used to measure the displacement of the push plate.
[0014] Compared to the prior art, the present invention optimizes the layout of the push
plates and the fixed clamping plates, whereby the overall size of the multi-station
fixture assembly according to the present invention is reduced by about 25%, greatly
improving the utility rate of space and better miniaturizing the equipment. In addition,
the space for placing books between the push plate and the fixed clamping plate can
be fully utilized, not constrained by the rotating mechanism, thus the multi-station
fixture assembly can be used to print larger books.
BRIEF DESCRIPTION OF DRAWINGS
[0015] In the drawings, which are not necessarily drawn to scale, like numerals may describe
similar components in different views. Like numerals having different letter suffixes
may represent different instances of similar components. The drawings illustrate generally,
by way of example, but not by way of limitation, various embodiments discussed in
the present document.
Figure 1 is the main view of a multi-station fixture assembly in an example of the
invention.
FIG. 2 is a stereogram of the baseplate and the clamping assembly after assembled
together in an example of the invention.
Figure 3 is the main view of Figure 2.
Figure 4 is an upward view of Figure 2.
Figure 5 shows the structure in Figure 2 after removing the connection member.
FIG. 6 is a diagram of the multi-station clamp of an example of the invention when
assembled on a turntable.
FIG. 7 shows an example of multi-station fixture assembly according to the invention
in use.
[0016] The drawings are marked as follows:
1. baseplate; 101, connecting part; 1011, slot hole; 102, cantilever part; 2, fixed
clamping plate; 3, push plate; 4, straight-travel driving mechanism ; 401, mounting
plate; 402, linear module; 4021, motor; 4022, shaft coupler; 4023, lead screw; 4024,
first bearing seat; 4025, second bearing seat; 4026, slide table; 403, connection
member; 404, first slide rail; 405, second slide rail; 406, slide block; 407, first
side wall; 408, second side wall; 5, bridge member; 6, horizontal reinforcing rib;
7, vertical reinforcing rib; 8, grating scale sensor; 9. turntable; 10, lifting table;
11, cleaning device; 12, printing device; 13. books; 100, chassis; 200, clamping assembly.
DESCRIPTION OF EMBODIMENTS
[0017] The following is a further detailed description of the implementation of this application
in combination with the attached drawings and examples. The detailed description and
drawings are used to illustrate the principles of the present application by example,
but shall not be used to limit the scope of the present application, which may be
realized in many different forms, not limited to the specific embodiments disclosed
herein. These different forms should also fall within the scope defined by the claims.
[0018] It should be noted that, unless otherwise specified, the relative arrangement of
parts and steps, composition of materials, numerical expressions and values described
in these embodiments should be interpreted as merely exemplary and not as a limitation.
[0019] It should be noted that in the description of this application, "multiple" means
greater than or equal to two unless otherwise stated; The terms "up", "down", "left",
"right", "inside", "outside", etc. indicate orientation or position relations only
for the purpose of facilitating and simplifying description of this application, and
do not indicate or imply that the device or element referred to must have a particular
orientation, construction and operation in a particular orientation, and therefore
shall not be construed as a limitation of this application. When the absolute position
of the described object changes, the relative position relationship may also change
accordingly.
[0020] In addition, the use of "first", "second", and similar terms in this application
does not imply any order, quantity, or importance, but rather serves to distinguish
between different parts. "Vertical" is not strictly vertical, but within the margin
of error. "Parallel" is not strictly parallel, but within the error range. Words such
as "include" or "contain" mean that the element before the word covers the element
listed after the word, and does not exclude the possibility of covering other elements
as well.
[0021] It should also be noted that in the description of this application, unless otherwise
expressly specified and limited, the terms "install", "connect", "connected to" etc.
shall be understood broadly. For example, may be fixed connection, may be removable
connection, or integrated connection; It can be directly connected or indirectly connected
through an intermediary. For the ordinarily skilled in the art, the specific meaning
of the above terms in this application may be understood on a case-by-case basis.
When a particular device is described as being between a first device and a second
device, there may or may not be a mediator between that particular device and the
first or second device.
[0022] As shown in FIG. 1, the multi-station fixture assembly in the embodiment comprises
a chassis 100 and four clamping assemblies 200 connected to the chassis 100, and the
four clamping assemblies 200 are distributed around the center of the chassis 100,
as shown in FIG. 1, where point Zero is the center of the chassis 100. The clamping
assembly 200 comprises a fixed clamping plate 2, a push plate 3, and a straight-travel
driving mechanism 4. The fixed clamping plate 2 is perpendicular to the chassis 100,
can be formed in one piece with chassis 100, or it can be fixed to chassis 100 by
fasteners. In order to enhance the deformation resistance of the fixed clamping plate
2, reinforcement plates can be arranged on the side of the fixed clamping plate 2
away from the push plate 3. The push plate 3 is parallel to the fixed clamping plate
2, and the center of the chassis 100 is on the same side of the plane where the fixed
clamping plate 2 is and the plane where the push-plate 3 is, and further the plane
where the push-plate 3 is provided is nearer to the center of the chassis 100 than
the plane of the fixed clamping plate 2 is to. As shown in Figure 1 and 7, a space
for book 13 is formed between the fixed clamping plate 2 and the push plate 3, which
extends towards the middle of the turntable 9, avoiding the center hole of chassis
100, allowing the height of the book space to exceed the height of center O. The push
plate 3 is driven by the straight-travel driving mechanism 4 and can move back and
forth relative to the fixed clamping plate 2.
[0023] In the present invention, the chassis 100 can be a whole piece. In the embodiment
shown in Figure 1, chassis 100 is formed by connecting four baseplates 1, each provided
with one said clamping assembly 200. The baseplate 1 is cut from sheet metal and is
L-shaped seen from the front. The baseplate 1 comprises a connecting portion 101 and
a cantilever portion 102 connected to each other. The four baseplates 1 have a total
of four connecting parts 101, the four connecting parts 101 are distributed around
the center of the baseplate 1, and adjacent connecting parts 101 are connected to
each other, the fixed clamping plates 2 and the connecting parts 101 are fixed by
bolts, and the straight-travel driving mechanism 4 is installed on the cantilever
portion 102. The multi-station fixture assembly in this embodiment is easy to produce.
[0024] As shown in Figure 2 and Figure 3, the baseplate 1 is provided with multiple slot
holes 1011, and at least part of the slot holes 1011 are provided in the connecting
portion 101. These slot holes 1011 can reduce the weight of baseplate 1 and ensure
that the baseplate 1 has the required structural strength.
[0025] As shown in Figure 3 and Figure 5, a bridge member 5 is provided at one end of the
connecting portion 101 away from the cantilever portion 102, and is detachably connected
to the adjacent connecting portion 101 by fasteners. Each connecting portion 101 is
provided with two bridge members 5 at one end away from the cantilever portion 102,
and the connecting portion 101 on the two adjacent baseplates 1 is connected by two
bridge members 5.
[0026] As shown in Figures 4, 5 and 6, the back side of the baseplate 1 is provided with
a horizontal reinforcing rib 6 and a vertical reinforcing rib 7. The straight-travel
driving mechanism 4, the push plate 3 and the fixed clamping plate 2 are all provided
in the front side of the baseplate 1, and the horizontal reinforcing rib 6 and the
vertical reinforcing rib 7 are provided in the back side of the baseplate 1. The horizontal
reinforcing rib 6 and vertical reinforcing rib 7 can improve the structural strength
of the baseplate 1. A number of holes can also be provided in these reinforcing ribs
through which the fasteners connect the chassis 100 to the turntable 9, providing
a stronger locking force.
[0027] In the present invention, the straight-travel driving mechanism 4 comprises a mounting
plate 401, a linear module 402 and a connection member 403. The mounting plate 401
can be cut from sheet metal, the mounting plate 401 is perpendicular to the chassis
100 and fixed to the chassis 100 by bolts. Linear module 402 is installed on the mounting
board 401, one end of the connection member 403 is connected to the push plate 3,
and the other end of the connection member 403 is connected to linear module 402.
The linear module 402 drives the movement of the connection member 403, and then drives
the movement of the push plate 3. As shown in Figure 5, the linear module 402 consists
of a motor 4021, a shaft coupler 4022, a lead screw 4023, a first bearing seat 4024,
a second bearing seat 4025 and a slide table 4026. The first bearing seat 4024 and
the second bearing seat 4025 are installed on the mounting plate 401, one end of the
lead screw 4023 rotatably connected to the first bearing seat 4024, and the other
end of the lead screw 4023 rotatably connected to the second bearing seat 4025. The
slide table 4026 is mounted on the lead screw 4023, the motor 4021 is connected to
the mounting plate 401 and/or the baseplate 1 by a bracket, the lead screw 4023 is
connected to the shaft of the motor 4021 by the shaft coupler 4022, and the connection
member 403 is fixed to the slide table 4026 by a bolt. When the motor 4021 drives
the screw 4023 rotating, the slide table 4026 slides on the screw 4023 driving the
connection member 403 moving.
[0028] As shown in Figure 5, the straight-travel driving mechanism 4 also includes a first
slide rail 404 and a second slide rail 405 parallel to each other. The first slide
rail 404 and second slide rail 405 are provided with a slide block 406, the first
slide rail 404 and the second slide rail 405 are connected to the mounting plate 401.
The linear module 402 is provided between the first slide rail 404 and the second
slide rail 405. The connection member 403 is connected to the slide block 406. The
moving stability of the push plate 3 can be improved by setting the first slide rail
404 and the second slide rail 405.
[0029] As shown in Figure 5, the straight-travel driving mechanism 4 also includes a first
side wall 407 and a second side wall 408 parallel to each other. The first slide rail
404, the linear module 402 and the second slide rail 405 are provided between the
first side wall 407 and the second side wall 408. Both the first side wall 407 and
the second side wall 408 are fixed to the connection member 403 and/or slider 406.
As shown in Figure 2, the first slide rail 404, the second slide rail 405 and the
linear module 402 are enclosed in an enclosed room formed by the connection member
403, the first side wall 407 and the second side wall 408, which effectively prevents
dust from attaching to the first slide rail 404, the second slide rail 405 and the
lead screw 4023 and prolongs the life-span of them.
[0030] As shown in Figure 5, the gripper assembly 200 also includes a grating scale sensor
8, which is fixed to the chassis 100 and used to measure the displacement of the push
plate 3. The grating scale sensor 8 can also be replaced by other distance measuring
sensor.
[0031] As shown in Figure 7, the chassis 100 is perpendicular to the horizontal plane, the
chassis 100 is fixed on its back side with the turntable 9. The chassis 100 can be
driven rotating by the turntable 9. A lifting table 10, a cleaning device 11 and a
printing device 12 are orderly arranged around the chassis 100, wherein the lifting
table 10 lies under the chassis 100. Thus, the positions of the four clamping assemblies
200 in the figure respectively correspond to the four stations in the process of book
edge printing, the position of the clamping assembly 200 at the bottom as the loading
station and the other three clamping assemblies 200 along the counterclockwise direction
as successively the cleaning station, the printing station and the unloading station.
The chassis 100 rotates 90 degrees counterclockwise each time to move the clamping
assembly 200 to the next station.
[0032] At the loading station: Firstly, the lift table 10 ascends a distance, and then some
books 13 to be printed are placed between the push plate 3 and the fixed clamping
plate 2, with the edges to be printed facing the lifting table 10. Therefore, the
book edges facing the lifting table 10 are even under the action of gravity. Next,
the straight-travel driving mechanism 4 pushes the push plate 3 towards the fixed
clamping plate 2 until the books 13 are stably clamped between the push plate 3 and
the fixed clamping plate 2. Finally, the lifting table 10 descends to its default
position, avoiding colliding with the multi-station fixture assembly while rotating.
[0033] At the cleaning station: The cleaning device 11 cleans the surface of the book edges
to be printed to ensure that the surface of the book to be printed is clean.
[0034] At the printing station: The printing device 12 prints the desired pattern on the
book edge.
[0035] At the unloading station: the straight-stroke driving mechanism 4 drives the push
plate 3 away from the fixed clamping plate 2, and the books are smoothly stacked on
the fixed clamping plate 2 under the action of gravity. Finally, the printed books
can be removed by the mechanical arm or manually.
[0036] In the invention, by optimizing the layout of push plates 3 and fixed clamping plates
2 on chassis 100, the book space is deviated from the center of chassis 100, so that
the diameter of the multi-station fixture assembly can be significantly reduced while
retaining the same book space, which is conducive to the miniaturization of the equipment
and greatly reduces the centrifugal force and power consumption during the operation
of the equipment.
[0037] In other aspects of the above embodiments, the device of the invention has the advantages
of being easy to manufacture, assemble and securely assemble.
[0038] So far, the embodiments of the present application have been described in detail.
In order to avoid obscuring the idea of this application, some details that are known
in the field are not described. The skilled in the art may well understand how to
implement the technical scheme disclosed herein from the above description.
[0039] Although some specific embodiments of this application have been detailed, it should
be understood by those skilled in the art that the above embodiments are for illustration
purposes only and not to limit the scope of this application and may be modified or
equivalent to some technical features substituted without deviating from the scope
and spirit of this application. In particular, the technical features referred to
in the various embodiments can be combined in any manner provided that there is no
structural conflict.
1. A book edge printing device,
characterized by comprising a turntable (9) driven by a power unit and a multi-station fixture assembly
mounted on the turntable (9), the multi-station fixture assembly comprising a chassis
(100) and multiple clamping assemblies(200) connected to the chassis and distributed
around the center of the chassis, wherein the clamping assembly comprises:
a fixed clamping plate (2), vertically and fixedly connected to the chassis (100);
a push plate (3), parallel to the fixed clamping plate, the center (O) of the chassis
is on the same side of the plane where the fixed clamping plate (2) lies as the plane
where the push plate (3) lies, and the plane where the push plate lies is closer to
the center of the chassis compared to the plane where the fixed clamping plate lies;
and
a straight-travel driving mechanism (4), connected to the push plate near the edge
of the chassis, and driving the push plate (3) moving back and forth relative to the
fixed clamping plate (2).
2. The book edge printing device according to claim 1, characterized in that: the chassis(100) consists of four baseplates(1), each provided with the clamping
assembly(200); the baseplate(1) is in the shape of an L and includes a connecting
portion (101)and a cantilevered portion(102), the four connecting portions are distributed
around the center of the baseplate and the adjacent connecting portions are connected
to each other, the fixed clamping plate(2) is fixedly connected to the connecting
portion and the straight-travel driving mechanism is provided on the cantilevered
portion(102).
3. The book edge printing device according to claim 2, characterized in that the chassis (100) is provided with multiple slot holes (1011), at least part of them
are between the fixed clamping plate and the push plate.
4. The book edge printing device according to claim 2, characterized in that the connecting portion (101) is provided with one or more bridge members (5) at the
end away from the cantilevered portion, and the bridge member is connected to the
adjacent connecting portion by fasteners manner.
5. The book edge printing device according to claim 2, characterized by further comprising one or more horizontal reinforcing ribs (6) and vertical reinforcing
rib s (7) on the baseplate (1), wherein the horizontal reinforcing rib is provided
on the side of the baseplate opposite to the straight-travel driving mechanism, and
the vertical reinforcing rib and the horizontal reinforcing rib are provided on the
same side of the baseplate and perpendicular to each other.
6. The book edge printing device according to claim 1,
characterized by the straight-travel driving mechanism comprising:
a mounting plate (401), fixedly connected to the baseplate (100);
a linear module (402), provided on the mounting plate (401); and
a connecting member (403), one end of which is connected to the push plate (3) and
the other end connected to the linear module (402).
7. The book edge printing device according to claim 6, characterized in that the straight-travel driving mechanism (4) also includes a first slide rail (404)
and a second slide rail (405) parallel to each other, each provided with a slide block
(406), the first slide rail and the second slide rail are connected to the mounting
plate (401), the linear module (402) lies between the first slide rail and the second
slide rail, and the connection member is connected to the slide block (406).
8. The multi-station fixture for book edge printing according to claim 7, characterized in that: the straight-travel driving mechanism (4) also comprises a first side wall (407)
and a second side wall (408), both fixedly connected to the connection member and/or
the slide block, and between which are provided the first slide rail (404), the linear
module (402) and the second slide rail (405)
9. The multi-station fixture for book edge printing according to claim 1, characterized in that the clamping assembly also includes a grating scale sensor, which is fixed connected
to the chassis and used to measure the displacement of the push plate.