TECHNICAL FIELD
[0001] The present disclosure relates to a heat exchanger, a refrigerant cycle apparatus,
and a water heater.
BACKGROUND ART
[0002] There is known a plate-shaped heat exchanger in which a plurality of heat transfer
plates are laminated at predetermined intervals in a laminating direction to alternately
form a flow path through which a first fluid flows and a flow path through which a
second fluid flows and which causes heat exchange between the two fluids.
[0003] PTL 1 (
Japanese Unexamined Patent Application Publication (Translation of PCT Application)
No. 2012-512382) discloses a heat transfer plate (heat exchange plate) and a heat exchanger using
the same, the heat transfer plate mainly including two flow ports through which one
fluid flows in or out, a heat transfer region in which a plurality of grooves are
formed for heat exchange of the inflowing fluid, a connection portion (distribution
region) in which a groove for connecting one of the flow ports and the heat transfer
region is formed, and a pair of through holes through which the other fluid passes.
SUMMARY OF THE INVENTION
<Technical Problem>
[0004] In the heat exchanger of PTL 1, the length of the flow path through which the first
fluid flows is the same as the length of the flow path through which the second fluid
flows. Therefore, the same degree of pressure loss occurs in the two fluids inside
the heat exchanger. In comparison of the rates of pressure reduction due to the pressure
loss occurred in this way, the pressure of one of the two fluids that has a lower
pressure at the time of inflow is reduced at a relatively larger rate. As a result,
there is a problem that the heat exchanger cannot sufficiently exert the heat exchange
performance.
[0005] The present disclosure provides a heat exchanger capable of securing the heat exchange
performance even in a case where two fluids have different pressures at the time of
inflow, and a refrigerant cycle apparatus and a water heater using the same.
<Solution to Problem>
[0006] A first heat exchanger of a first aspect includes a first heat transfer plate and
a second heat transfer plate that are laminated on each other.
[0007] The first heat transfer plate includes a first flow port, a first through hole, a
first heat transfer region, and a first connection portion.
[0008] The first flow port introduces or discharges a first fluid. A second fluid having
a lower boiling point than the first fluid passes through the first through hole in
a thickness direction. The first heat transfer region is a region in which the first
fluid having flowed in from the first flow port exchanges heat with the second fluid
while passing therethrough. One end of the first connection portion is connected to
the first flow port, and the other end thereof is connected to the first heat transfer
region.
[0009] The second heat transfer plate includes a second flow port, a second through hole,
a second heat transfer region, and a second connection portion.
[0010] The second flow port communicates with the first through hole and introduces or discharges
the second fluid. The first fluid passes through the second through hole in the thickness
direction. The second heat transfer region is a region in which the second fluid having
flowed in from the second flow port exchanges heat with the first fluid while passing
therethrough. The second connection portion has one end connected to the second flow
port and the other end connected to the second heat transfer region.
[0011] The second flow port is formed at a position opposite to the second heat transfer
region with the second through hole interposed therebetween. The second connection
portion is formed so as to go around an outer side of the second through hole, and
includes a second protrusion portion.
[0012] In the present heat exchanger, the second connection portion is formed so as to go
around the outer side of the second through hole. In other words, the length of the
flow path of the first connection portion through which the first fluid passes is
formed to be shorter than the length of the flow path of the second connection portion
through which the second fluid having a lower boiling point than the first fluid passes.
Therefore, it is possible to make the pressure loss occurred in the first fluid when
passing through the first connection portion smaller than the pressure loss occurred
in the second fluid when passing through the second connection portion. This suppresses
the reduction of the pressure of the first fluid at a large rate. Therefore, in the
present heat exchanger, it is possible to secure the heat exchange performance even
in a case where two fluids have different pressures at the time of inflow.
[0013] A heat exchanger of a second aspect is the heat exchanger of the first aspect, in
which the second protrusion portion has a linear shape in plan view.
[0014] A heat exchanger of a third aspect is the heat exchanger of the first aspect or the
second aspect, in which the second connection portion has a linear shape in plan view.
[0015] A heat exchanger of a fourth aspect is the heat exchanger of the first aspect, in
which the second protrusion portion has a circular shape in plan view.
[0016] A heat exchanger of a fifth aspect is the heat exchanger of the first aspect, in
which the second protrusion portion has a triangular shape in plan view.
[0017] A heat exchanger of a sixth aspect is the heat exchanger of the first aspect, in
which the second protrusion portion has a quadrangular shape in plan view.
[0018] A heat exchanger of a seventh aspect is the heat exchanger of the first aspect, in which the second
protrusion portion has a teardrop shape in plan view.
[0019] A heat exchanger of an eighth aspect is the heat exchanger of the first aspect, in
which the first connection portion is formed such that a flow path cross sectional
area increases from the first flow port toward the first heat transfer region.
[0020] The present heat exchanger further reduces a pressure loss occurred in the first
fluid passing through the first connection portion, and thus further suppresses the
reduction of the pressure of the first fluid at a large rate and secures the heat
exchange performance more effectively.
[0021] A heat exchanger of a ninth aspect is the heat exchanger of the eighth aspect, in
which the first connection portion includes a first protrusion portion, and the first
protrusion portion has a linear shape in plan view.
[0022] A heat exchanger of a tenth aspect is the heat exchanger of the eighth aspect, in
which the first connection portion includes a first protrusion portion, and the first
protrusion portion has a circular shape in plan view.
[0023] A heat exchanger of an eleventh aspect is the heat exchanger of the eighth aspect,
in which the first connection portion includes a first protrusion portion, and the
first protrusion portion has a triangular shape in plan view.
[0024] A heat exchanger of a twelfth aspect is the heat exchanger of the eighth aspect,
in which the first connection portion includes a first protrusion portion, and the
first protrusion portion has a quadrangular shape in plan view.
[0025] A heat exchanger of a thirteenth aspect is the heat exchanger of the eighth aspect,
in which the first connection portion includes a first protrusion portion, and the
first protrusion portion has a teardrop shape in plan view.
[0026] A heat exchanger of a fourteenth aspect is the heat exchanger of any one of the first
aspect to the thirteenth aspect, including a partition wall. The partition wall is
a plate-shaped member laminated between the first heat transfer plate and the second
heat transfer plate. When in a cross section orthogonal to a flow direction of the
first fluid, a length along which a first separation portion separating adjacent first
connection portions from each other is in contact with the partition wall is La1,
and an interval between adjacent first separation portions is
P1, the first connection portion is formed so as to satisfy a relation:

[0027] With the first connection portion formed so as to satisfy the above-described relation,
the force that the partition wall receives from the first fluid passing through the
first connection portion is suppressed from exceeding the pressure resistance strength.
[0028] A heat exchanger of a fifteenth aspect is the heat exchanger of the fourteenth aspect
in which the first connection portion is formed so as to satisfy a relation:

[0029] In the present heat exchanger, with the first connection portion formed so as to
satisfy the above-described relation, the force that the partition wall receives from
the first fluid passing through the first connection portion is more effectively suppressed
from exceeding the pressure resistance strength.
[0030] A heat exchanger of a sixteenth aspect is the heat exchanger of any one of the first
aspect to the fifteenth aspect, including a partition wall. When in a cross section
orthogonal to a flow direction of the second fluid, a length along which a second
separation portion or the protrusion portion separating adjacent second connection
portions from each other is in contact with the partition wall is La2, and an interval
between adjacent second separation portions or second protrusion portions is P2, the
second connection portion is formed so as to satisfy a relation:

[0031] In the present heat exchanger, with the second connection portion formed so as to
satisfy the above-described relation, the force that the partition wall receives from
the second fluid passing through the second connection portion is suppressed from
exceeding the pressure resistance strength.
[0032] A heat exchanger according to a seventeenth aspect is the heat exchanger according
to the sixteenth aspect in which the second connection portion is formed so as to
satisfy a relation:

[0033] In the present heat exchanger, with the second connection portion formed so as to
satisfy the above-described relation, the force that the partition wall receives from
the second fluid passing through the second connection portion is more effectively
suppressed from exceeding the pressure resistance strength.
[0034] A refrigerant cycle apparatus of an eighteenth aspect includes the heat exchanger
of any one of the first aspect to the seventeenth aspects, a first fluid circuit in
which the first fluid circulates, and a second fluid circuit in which the second fluid
circulates.
[0035] A water heater of a nineteenth aspect includes the heat exchanger of any one of the
first aspect to the seventeenth aspects, a first fluid circuit in which the first
fluid circulates, and a second fluid circuit in which the second fluid circulates.
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
Fig. 1 is a schematic configuration diagram showing a refrigerant cycle apparatus
1 including a first heat exchanger 100.
Fig. 2 is an exploded perspective view of the first heat exchanger 100.
Fig. 3 is a plan view of a first heat transfer plate 110.
Fig. 4 is an enlarged view of the vicinity of the upper end portion of the first heat
transfer plate 110.
Fig. 5 is a sectional view of a part taken along line A-A' of Fig. 4.
Fig. 6 is a plan view of a second heat transfer plate 120.
Fig. 7 is an enlarged view of the vicinity of the upper end portion of the second
heat transfer plate 120.
Fig. 8 is a sectional view of a part taken along line B-B' of Fig. 7.
Fig. 9 is an enlarged view of the vicinity of the upper end portion of the second
heat transfer plate 120 of the first heat exchanger 100 according to a modification
A.
Fig. 10 is an enlarged view of the vicinity of the upper end portion of the second
heat transfer plate 120 of the first heat exchanger 100 according to another example
of the modification A.
Fig. 11 is an enlarged view of the vicinity of the upper end portion of the second
heat transfer plate 120 of the first heat exchanger 100 according to another example
of the modification A.
Fig. 12 is an enlarged view of the vicinity of the upper end portion of the second
heat transfer plate 120 of the first heat exchanger 100 according to another example
of the modification A.
Fig. 13 is an enlarged view of the vicinity of the upper end portion of the first
heat transfer plate 110 of the first heat exchanger 100 according to a modification
B.
Fig. 14 is an enlarged view of the vicinity of the upper end portion of the first
heat transfer plate 110 of the first heat exchanger 100 according to a modification
F.
Fig. 15 is an enlarged view of the vicinity of the upper end portion of the first
heat transfer plate 110 of the first heat exchanger 100 according to a modification
G.
Fig. 16 is an enlarged view of the vicinity of the upper end portion of the first
heat transfer plate 110 of the first heat exchanger 100 according to another example
of the modification G.
Fig. 17 is a schematic configuration diagram showing a water heater 2 including the
first heat exchanger 100.
DESCRIPTION OF EMBODIMENTS
<First embodiment>
(1) Refrigerant cycle apparatus 1
[0037] First, the refrigerant cycle apparatus 1 including the first heat exchanger 100 according
to the first embodiment of the present disclosure will be described. The refrigerant
cycle apparatus 1 is a binary refrigerant cycle apparatus that executes a vapor compression
cycle to perform cooling and heating operations of an air-conditioning target space
(not shown) such as the interior of a building.
[0038] The refrigerant cycle apparatus 1 heats or cools water, and performs a heating operation
and a cooling operation of a target space (not shown) using the water. The refrigerant
cycle apparatus 1 includes the first heat exchanger 100, a second heat exchanger 300,
a first fluid circuit 10, a second fluid circuit 20, a water circuit 30, and a control
unit 40. As will be described in detail later, a first fluid circulates in the first
fluid circuit 10, a second fluid having a lower boiling point than the first fluid
circulates in the second fluid circuit 20, and water circulates in the water circuit
30. In the present embodiment, the water circuit 30 is installed indoors, and the
second fluid circuit 20 is installed outdoors, although not limited thereto. The first
fluid circuit 10 may be installed indoors or outdoors, and a part of the first fluid
circuit 10 may be installed indoors or outdoors.
(1-1) First heat exchanger 100
[0039] The first heat exchanger 100 causes heat exchange between the first fluid circulating
in the first fluid circuit 10 and the second fluid circulating in the second fluid
circuit 20. The first heat exchanger 100 includes first flow pipes 141a, 141b, second
flow pipes 142a, 142b, a first flow path 220, and a second flow path 230.
[0040] The first flow path 220 is a flow path through which the first fluid flows. The first
flow path 220 is provided between the first flow pipe 1410a and the first flow pipe
141b. The second flow path 230 is a flow path through which the second fluid flows.
The second flow path 230 is formed between the second flow pipe 142a and the second
flow pipe 142b. The first fluid flowing through the first flow path 220 exchanges
heat with the second fluid passing through the second flow path 230. A detailed structure
of the first heat exchanger 100 will be described later.
(1-2) Second heat exchanger 300
[0041] The second heat exchanger 300 causes heat exchange between the first fluid circulating
in the first fluid circuit 10 and the water circulating in the water circuit 30. The
second heat exchanger 300 includes first flow pipes 341a, 341b, second flow pipes
342a, 342b, a first flow path 420, and a second flow path 430.
[0042] The first flow path 420 is a flow path through which the first fluid flows. The first
flow path 420 is provided between the first flow pipe 341a and the first flow pipe
341b. The second flow path 430 is a flow path through which the water flows. The second
flow path 430 is formed between the second flow pipe 342a and the second flow pipe
342b. The first fluid flowing through the first flow path 420 exchanges heat with
the water passing through the second flow path 430.
(1-3) First fluid circuit 10
[0043] In the first fluid circuit 10, the first fluid is heated or cooled. The first fluid
circuit 10 includes a compressor 11, a four-way switching valve 12, an expansion valve
13, the first flow path 220 of the first heat exchanger 100, and the first flow path
420 of the second heat exchanger 300. The compressor 11, the four-way switching valve
12, the expansion valve 13, the first flow path 220 of the first heat exchanger 100,
and the first flow path 420 of the second heat exchanger 300 are connected by pipes,
and the first fluid circulates therein. In the present embodiment, the first fluid
is R1234ze.
[0044] The compressor 11 sucks the low-pressure first fluid in the first fluid circuit 10
from a suction portion 11a, compresses it, and discharges the compressed first fluid
as the high-pressure first fluid from a discharge portion 11b.
[0045] The four-way switching valve 12 includes a first port 12a, a second port 12b, a third
port 12c, and a fourth port 12d. The four-way switching valve 12 is switched between
a first state and a second state that have different communication states of the first
port 12a, the second port 12b, the third port 12c, and the fourth port 12d, on the
basis of an instruction from the control unit 40. In the first state, the first port
12a and the second port 12b communicate with each other, and the third port 12c and
the fourth port 12d communicate with each other. In the second state, the first port
12a and the fourth port 12d communicate with each other, and the second port 12b and
the third port 12c communicate with each other.
[0046] The first port 12a is connected to the discharge portion 11b of the compressor 11.
The second port 12b is connected to the first flow pipe 341b of the second heat exchanger
300. The third port 12c is connected to the suction portion 11a of the compressor
11. The fourth port 12d is connected to the first flow pipe 141a of the first heat
exchanger 100.
[0047] The expansion valve 13 functions as a decompression apparatus that adjusts a flow
rate of the first fluid circulating in the first fluid circuit 10 and reduces the
pressure of the first fluid.
[0048] One end of the expansion valve 13 is connected to the first flow pipe 141b of the
first heat exchanger 100. The other end of the expansion valve 13 is connected to
the first flow pipe 341a of the second heat exchanger 300.
(1-4) Second fluid circuit 20
[0049] In the second fluid circuit 20, the second fluid is heated or cooled. The second
fluid circuit 20 includes a compressor 21, a four-way switching valve 22, an expansion
valve 23, a heat source heat exchanger 24, and the second flow path 230 of the first
heat exchanger 100. The compressor 21, the four-way switching valve 22, the expansion
valve 23, the heat source heat exchanger 24, and the second flow path 230 of the first
heat exchanger 100 are connected by pipes, and the second fluid circulates therein.
In the present embodiment, the second fluid is carbon dioxide.
[0050] The compressor 21 sucks the low-pressure second fluid in the second fluid circuit
20 from a suction portion 21a, compresses it, and discharges the compressed second
fluid as the high-pressure second fluid from a discharge portion 21b.
[0051] The four-way switching valve 22 includes a first port 22a, a second port 22b, a third
port 22c, and a fourth port 22d. The four-way switching valve 22 is switched between
a first state and a second state that have different communication states of the first
port 22a, the second port 22b, the third port 22c, and the fourth port 22d, on the
basis of an instruction from the control unit 40. In the first state, the first port
22a and the second port 22b communicate with each other, and the third port 22c and
the fourth port 22d communicate with each other. In the second state, the first port
22a and the fourth port 22d communicate with each other, and the second port 22b and
the third port 22c communicate with each other.
[0052] The first port 22a is connected to the discharge portion 21b of the compressor 21.
The second port 22b is connected to the second flow pipe 142b of the first heat exchanger
100. The third port 22c is connected to the suction portion 21a of the compressor
21. The fourth port 22d is connected to one end of the heat source heat exchanger
24.
[0053] The expansion valve 23 functions as a decompression apparatus that adjusts a flow
rate of the second fluid circulating in the second fluid circuit 20 and reduces the
pressure of the second fluid.
[0054] One end of the expansion valve 23 is connected to the second flow pipe 142a of the
first heat exchanger 100. The other end of the expansion valve 23 is connected to
the other end of the heat source heat exchanger 24.
[0055] The heat source heat exchanger 24 causes heat exchange between the second fluid circulating
in the second fluid circuit 20 and a heat source (for example, outdoor air).
(1-5) Water circuit 30
[0056] The water having subjected to heat exchange with the first fluid circulates in the
water circuit 30. The water circuit 30 includes a water circulation pump 31, a water
storage tank 32, and the second flow path 430 of the second heat exchanger 300. The
water circulation pump 31, the water storage tank 32, and the second flow path 430
of the second heat exchanger 300 are connected by pipes, and water circulates therein.
[0057] The water circulation pump 31 circulates water inside the water circuit 30. The water
circulation pump 31 sucks water inside the water circuit 30 from a suction portion
31a and discharges the water from a discharge portion 31b.
[0058] The suction portion 31a is connected to the second flow pipe 342b of the second heat
exchanger 300.
[0059] The water storage tank 32 stores water heated or cooled by the second heat exchanger
300 to heat or cool (in other words, perform heating or cooling) indoor air. The water
storage tank 32 includes a water intake portion 32a for taking in water circulating
in the water circuit 30 and a drain portion 32b for discharging stored water.
[0060] The water intake portion 32a is connected to the discharge portion 31b of the water
circulation pump 31. The drain portion 32b is connected to the second flow pipe 342b
of the second heat exchanger 300.
(1-6) Control unit 40
[0061] The control unit 40 controls the compressors 11, 21, the four-way switching valves
12, 22, the expansion valves 13, 23, and the water circulation pump 31. Although not
shown, the control unit 40 is electrically connected to the compressors 11, 21, the
four-way switching valves 12, 22, the expansion valves 13, 23, and the water circulation
pump 31 so as to enable the transmission and reception of control signals.
(1-7) Operation of refrigerant cycle apparatus 1
[0062] The refrigerant cycle apparatus 1 performs a heating operation and a cooling operation.
(1-7-1) Heating operation
[0063] The heating operation is an operation by the refrigerant cycle apparatus 1 to heat
water in the water circuit 30. In the heating operation, the control unit 40 sets
the four-way switching valves 12, 22 to the first state, drives the compressors 11,
21 and the water circulation pump 31, and controls the opening degrees of the expansion
valves 13, 23.
(1-7-1-1) Second fluid circuit 20
[0064] The compressor 21 sucks the low-pressure gas-phase second fluid in the second fluid
circuit 20 from the suction portion 21a, and discharges it as the high-pressure gas-phase
second fluid from the discharge portion 21b. The high-pressure gas-phase second fluid
passes through the four-way switching valve 22 in the order of the first port 22a
and the second port 22b, and reaches the second flow path 230 from the second flow
pipe 142a of the first heat exchanger 100. In the second flow path 230 of the first
heat exchanger 100, the high-pressure gas-phase second fluid is condensed into a high-pressure
liquid-phase second fluid. At this time, the second fluid releases heat to the first
fluid passing through the first flow path 220. The high-pressure liquid-phase second
fluid reaches the expansion valve 23. The expansion valve 23 set to an appropriate
opening degree reduces the pressure of the high-pressure liquid-phase second fluid
to form a low-pressure gas-liquid two-phase second fluid. The low-pressure gas-liquid
two-phase second fluid evaporates in the heat source heat exchanger 24 to become a
low-pressure gas-phase second fluid. At this time, the second fluid absorbs heat from
the heat source. The low-pressure gas-phase second fluid passes through the four-way
switching valve 22 in the order of the fourth port 22d and the third port 22c, and
then is sucked into the compressor 21 from the suction portion 21a.
(1-7-1-2) First fluid circuit 10
[0065] The compressor 11 sucks the low-pressure gas-phase first fluid in the first fluid
circuit 10 from the suction portion 11a, and discharges it as the high-pressure gas-phase
first fluid from the discharge portion 11b. The high-pressure gas-phase first fluid
passes through the four-way switching valve 12 in the order of the first port 12a
and the second port 12b, and reaches the first flow path 420 from the first flow pipe
341a of the second heat exchanger 300. In the first flow path 420 of the second heat
exchanger 300, the high-pressure gas-phase first fluid is condensed into a high-pressure
liquid-phase first fluid. At this time, the first fluid releases heat to the water
passing through the second flow path 430. The high-pressure liquid-phase first fluid
reaches the expansion valve 13. The expansion valve 13 set to an appropriate opening
degree reduces the pressure of the high-pressure liquid-phase first fluid to form
a low-pressure gas-liquid two-phase first fluid. The low-pressure gas-liquid two-phase
first fluid passes through the first flow pipe 141a of the first heat exchanger 100,
and then evaporates in the first flow path 220 to become a low-pressure gas-phase
first fluid. At this time, the first fluid absorbs heat from the second fluid passing
through the second flow path 230. The low-pressure gas-phase first fluid passes through
the four-way switching valve 12 in the order of the fourth port 12d and the third
port 12c, and then is sucked into the compressor 11 from the suction portion 11a.
(1-7-1-3) Water circuit 30
[0066] The water circulation pump 31 sucks water circulating in the water circuit 30 from
the suction portion 31a and discharges it from the discharge portion 31b. The discharged
water is stored in the water storage tank 32 through the water intake portion 32a.
The water stored in the water storage tank 32 releases heat to indoor air. In other
words, the water stored in the water storage tank 32 heats the indoor air. The water
stored in the water storage tank 32 passes through the drain portion 32b, and then
passes through the second flow pipe 342a of the second heat exchanger 300 to reach
the second flow path 430. The water having reached the second flow path 430 of the
second heat exchanger 300 absorbs heat from the first fluid passing through the first
flow path 420. The water having absorbed heat is sucked into the water circulation
pump 31 from the suction portion 31a.
(1-7-2) Cooling operation
[0067] The cooling operation is an operation by the refrigerant cycle apparatus 1 to cool
water in the water circuit 30. In the cooling operation, the control unit 40 sets
the four-way switching valves 12, 22 to the second state, drives the compressors 11,
21 and the water circulation pump 31, and controls the opening degrees of the expansion
valves 13, 23.
(1-7-2-1) Second fluid circuit 20
[0068] The compressor 21 sucks the low-pressure gas-phase second fluid in the second fluid
circuit 20 from the suction portion 21a, and discharges it as the high-pressure gas-phase
second fluid from the discharge portion 21b. The high-pressure gas-phase second fluid
passes through the four-way switching valve 22 in the order of the first port 22a
and the fourth port 22d, and reaches the heat source heat exchanger 24. In the heat
source heat exchanger 24, the high-pressure gas-phase second fluid is condensed into
a high-pressure liquid-phase second fluid. At this time, the second fluid releases
heat to the heat source. The high-pressure liquid-phase second fluid reaches the expansion
valve 23. The expansion valve 23 set to an appropriate opening degree reduces the
pressure of the high-pressure liquid-phase second fluid to form a low-pressure gas-liquid
two-phase second fluid. The low-pressure gas-liquid two-phase second fluid passes
through the second flow pipe 142b of the first heat exchanger 100, and then evaporates
in the second flow path 230 to become a low-pressure gas-phase second fluid. At this
time, the second fluid absorbs heat from the first fluid passing through the second
flow path 230. The low-pressure gas-phase second fluid passes through the four-way
switching valve 22 in the order of the second port 22b and the third port 22c, and
then is sucked into the compressor 21 from the suction portion 21a.
(1-7-2-2) First fluid circuit 10
[0069] The compressor 11 sucks the low-pressure gas-phase first fluid in the first fluid
circuit 10 from the suction portion 11a, and discharges it as the high-pressure gas-phase
first fluid from the discharge portion 11b. The high-pressure gas-phase first fluid
passes through the four-way switching valve 12 in the order of the first port 12a
and the fourth port 12d, and reaches the first flow path 220 from the first flow pipe
141b of the first heat exchanger 100. In the first flow path 220 of the first heat
exchanger 100, the high-pressure gas-phase first fluid is condensed into a high-pressure
liquid-phase first fluid. At this time, the first fluid releases heat to the second
fluid passing through the second flow path 230. The high-pressure liquid-phase first
fluid reaches the expansion valve 13. The expansion valve 13 set to an appropriate
opening degree reduces the pressure of the high-pressure liquid-phase first fluid
to form a low-pressure gas-liquid two-phase first fluid. The low-pressure gas-liquid
two-phase first fluid passes through the first flow pipe 341b of the second heat exchanger
300, and then evaporates in the first flow path 420 to become a low-pressure gas-phase
first fluid. At this time, the first fluid absorbs heat from the second fluid passing
through the second flow path 430. The low-pressure gas-phase first fluid passes through
the four-way switching valve 12 in the order of the second port 12b and the third
port 12c, and then is sucked into the compressor 11 from the suction portion 11a.
(1-7-2-3) Water circuit 30
[0070] The water circulation pump 31 sucks water circulating in the water circuit 30 from
the suction portion 31a and discharges it from the discharge portion 31b. The discharged
water is stored in the water storage tank 32 through the water intake portion 32a.
The water stored in the water storage tank 32 absorbs heat from indoor air. In other
words, the water stored in the water storage tank 32 cools the indoor air. The water
stored in the water storage tank 32 passes through the drain portion 32b, and then
passes through the second flow pipe 342a of the second heat exchanger 300 to reach
the second flow path 430. The water having reached the second flow path 430 of the
second heat exchanger 300 releases heat to the first fluid passing through the first
flow path 420. The water having released heat is sucked into the water circulation
pump 31 from the suction portion 31a.
(2) Heat exchanger
(2-1) Overall configuration
[0071] The first heat exchanger 100 is a plate-shaped heat exchanger including a plurality
of first heat transfer plates 110, a plurality of second heat transfer plates 120,
a plurality of partition walls 130, a first frame 140, and a second frame 150. The
first flow path 220 and the second flow path 230 are provided inside the first heat
exchanger 100.
[0072] The first heat transfer plate 110, the second heat transfer plate 120, and the partition
wall 130 are plate-shaped metal members having the same rectangular outer shape. In
the present embodiment, as shown in Fig. 2, the outer shapes of the first heat transfer
plate 110, the second heat transfer plate 120, the partition wall 130, the first frame
140, and the second frame 150 are formed in a band shape elongated in a first direction.
[0073] The plurality of first heat transfer plates 110 and the plurality of second heat
transfer plates 120 are alternately laminated with the partition wall 130 interposed
therebetween between the first frame 140 and the second frame 150. The number of each
of the plurality of first heat transfer plates 110 and the plurality of second heat
transfer plates 120 is not limited, and is appropriately set in accordance with the
required performance. The first frame 140, the first heat transfer plate 110, the
partition wall 130, the second heat transfer plate 120, and the second frame 150 are
integrally joined by, for example, brazing although not limited thereto.
[0074] In the following description, the first direction may be referred to as a longitudinal
direction DL for convenience. Moreover, the width directions of the first heat transfer
plate 110, the partition wall 130, and the second heat transfer plate 120 may be referred
to as a width direction DW. Further, the thickness directions (in other words, the
laminating direction) of the first heat transfer plate 110, the partition wall 130,
and the second heat transfer plate 120 may be referred to as a thickness direction
DT (for all of these, see arrows shown in some of the drawings). Moreover, the upper
and lower directions referred to in the following description respectively correspond
to "upper" and "lower" shown in some of the drawings.
(2-2) Detailed configuration
(2-2-1) First heat transfer plate 110
[0075] The first heat transfer plate 110 forms the first flow path 220 together with the
partition wall 130 laminated adjacent thereto. The first heat transfer plate 110 includes
first flow ports 111a, 111b, first through holes 112a, 112b, a first heat transfer
region 113, and pluralities of first connection portions 115a, 115b.
[0076] The first flow ports 111a, 111b are holes for introducing or discharging the first
fluid into or from the first flow path 220. The first flow ports 111a, 111b are formed
so as to penetrate the first heat transfer plate 110 along the thickness direction
DT. In the present embodiment, the first flow ports 111a, 111b are formed in a circular
shape in plan view of the first heat transfer plate 110. The first flow ports 111a,
111b are formed at positions spaced from both ends in the longitudinal direction DL
of the first heat transfer region 113 by a predetermined distance along the longitudinal
direction DL such that the centers of the first flow ports 111a, 111b are located
at the center in the width direction DW. The first flow port 111a is formed on the
upper side than the first heat transfer region 113, and the first flow port 111b is
formed on the lower side than the first heat transfer region 113.
[0077] The first through holes 112a, 112b are holes through which the second fluid passes
along the thickness direction DT. The first through holes 112a, 112b are formed so
as to penetrate the first heat transfer plate 110 along the thickness direction DT.
In the present embodiment, the first through holes 112a, 112b are formed in a circular
shape in plan view of the first heat transfer plate 110. The first through holes 112a,
112b are formed at positions spaced from the first flow ports 111a, 111b toward the
ends in the longitudinal direction DL of the first heat transfer plate 110 with a
predetermined distance along the longitudinal direction DL such that the centers of
the first flow through holes 112a, 112b are located at the center in the width direction
DW. In other words, the first through holes 112a, 112b are formed at positions opposite
to the first heat transfer region 113 with the first flow ports 111a, 111b interposed
therebetween in the longitudinal direction DL. The first through hole 112a is formed
on the upper side than the first flow port 111a, and the first through hole 112b is
formed on the lower side than the first flow port 111b.
[0078] The first heat transfer region 113 is a region in which the first fluid having flowed
in from the first flow ports 111a, 111b exchanges heat with the second fluid while
passing therethrough. The first heat transfer region 113 is a rectangular region having
substantially the same width as the first heat transfer plate 110. The first heat
transfer region 113 is formed from the center of the first heat transfer plate 110
toward both ends in the longitudinal direction DL to the end portions on the first
heat transfer region 113 side of the first connection portions 115a, 115b.
[0079] In the first heat transfer region 113, a plurality of first heat transfer flow paths
114, which are groove-shaped flow paths through which the first fluid having flowed
in from the first flow ports 111a, 111b passes, are formed. The first heat transfer
flow paths 114 are each a groove formed along the longitudinal direction DL. The plurality
of first heat transfer flow paths 114 are formed at predetermined intervals along
the width direction DW of the first heat transfer plate 110.
[0080] The first connection portions 115a are each a groove-shaped flow path having one
end connected to the first flow port 111a and the other end connected to an upper
end portion of the first heat transfer region 113 in the longitudinal direction DL.
The first connection portion 115b are each a groove-shaped flow path having one end
connected to the first flow port 111b and the other end connected to a lower end portion
of the first heat transfer region 113 in the longitudinal direction DL. The adjacent
first connection portions 115a are separated from each other by a first separation
portion 116a. The adjacent first connection portions 115b are separated from each
other by a first separation portion 116b.
[0081] The first flow path 220 includes the first heat transfer region 113 (first heat transfer
flow path 114) and the first connection portions 115a, 115b connected to both ends
of the first heat transfer region 113. Therefore, the first heat exchanger 100 includes
the same number of first flow paths 220 as the number of the first heat transfer plates
110.
[0082] In the present embodiment, the first connection portions 115a, 115b are formed linearly
as shown in Fig. 4. The first connection portions 115a, 115b are formed such that
the flow path cross sectional area increases from the first flow ports 111a, 111b
toward the first heat transfer region 113. Although not limited, in the present embodiment,
18 first connection portions 115a, 115b are connected to one first flow port 111a,
111b.
[0083] The first connection portions 115a, 115b may be formed such that, in a cross section
orthogonal to the flow direction of the first fluid, the first separation portions
116a, 116b separating the adjacent first connection portions 115a, 115b from each
other satisfy the following relation of (Expression 1), preferably of (Expression
2).

[0084] As shown in Fig. 5, La1 is a length along which the first separation portion 116a,
116b is in contact with the partition wall 130. P1 is an interval between the adjacent
first separation portions 116a, 116b. The P1 is obtained by adding La1 to Lb1 that
is a length along which the partition wall 130 is in contact with the first connection
portion 115a, 115b (P1 = Lb1 + La1).
[0085] The first heat transfer region 113 (first heat transfer flow path 114) and the first
connection portions 115a, 115b are formed on one surface of the first heat transfer
plate 110. The first flow ports 111a, 111b, the first through holes 112a, 112b, the
first heat transfer region 113, and the first connection portions 115a, 115b are formed
by, for example, press working although not limited thereto.
(2-2-2) Second heat transfer plate 120
[0086] The second heat transfer plate 120 forms the second flow path 230 together with the
partition wall 130 laminated adjacent thereto. The second heat transfer plate 120
includes second flow ports 121a, 121b, second through holes 122a, 122b, a second heat
transfer region 123, pluralities of second connection portions 125a, 125b, and second
protrusion portions 127a, 127b.
[0087] The second flow ports 121a, 121b are holes for introducing or discharging the second
fluid into or from the second flow path 111. The second flow ports 121a, 121b are
formed so as to penetrate the second heat transfer plate 120 along the thickness direction
DT. In the present embodiment, the second flow ports 121a, 121b are formed in a circular
shape in plan view of the second heat transfer plate 120. The second flow ports 121a,
121b are formed at positions spaced from the second through holes 122a, 122b toward
the ends in the longitudinal direction DL of the second heat transfer plate 120 with
a predetermined distance along the longitudinal direction DL such that the centers
of the second flow ports 121a, 121b are located at the center in the width direction
DW. In other words, the second flow ports 121a, 121b are formed at positions opposite
to the second heat transfer region 123 with the second through holes 122a, 122b interposed
therebetween. The second flow port 121a is formed on the lower side than the second
heat transfer region 123, and the second flow port 121b is formed on the upper side
than the second heat transfer region 123.
[0088] The second flow port 121a and the first through hole 112a have the same shape, and
are formed at positions overlapping each other in plan view in a state where the first
heat transfer plate 110 and the second heat transfer plate 120 are laminated. The
second flow port 121b and the first through hole 112b have the same shape, and are
formed at positions overlapping each other in plan view in a state where the first
heat transfer plate 110 and the second heat transfer plate 120 are laminated.
[0089] The second through holes 122a, 122b are holes through which the second fluid passes
along the thickness direction. The second through holes 122a, 122b are formed so as
to penetrate the second heat transfer plate 120 in the thickness direction. In the
present embodiment, the second through holes 122a, 122b are formed in a circular shape
in plan view of the second heat transfer plate 120. The second through holes 122a,
122b are formed at positions spaced with a predetermined distance along the longitudinal
direction DL from both ends of the second heat transfer region 123 in the longitudinal
direction DL such that the centers of the second through holes 122a, 122b are located
at the center in the width direction DW. The second through hole 122a is formed on
the lower side than the second flow port 121a, and the second through hole 122b is
formed on the upper side than the second flow port 121b.
[0090] The second through hole 122a and the first flow port 111a have the same shape, and
are formed at positions overlapping each other in plan view in a state where the first
heat transfer plate 110 and the second heat transfer plate 120 are laminated. The
second through hole 122b and the first flow port 111b have the same shape, and are
formed at positions overlapping each other in plan view in a state where the first
heat transfer plate 110 and the second heat transfer plate 120 are laminated.
[0091] The second heat transfer region 123 is a region in which the second fluid having
flowed in from the second flow ports 121a, 121b exchanges heat with the first fluid
while passing therethrough. The second heat transfer region 123 is a rectangular region
having substantially the same width as the second heat transfer plate 120. The second
heat transfer region 123 is formed from the center of the second heat transfer plate
120 toward both ends in the longitudinal direction DL to the end portions on the second
heat transfer region 123 side of the second connection portions 125a, 125b.
[0092] In the second heat transfer region 123, a plurality of second heat transfer flow
paths 124, which are groove-shaped flow paths through which the second fluid having
flowed in from the second flow ports 121a, 121b passes, are formed. The second heat
transfer flow paths 124 are each a groove formed along the longitudinal direction
DL. The plurality of second heat transfer flow paths 124 are formed at predetermined
intervals along the width direction DW of the second heat transfer plate 120.
[0093] The second heat transfer region 123 and the first heat transfer region 113 have the
same shape, and are formed at positions overlapping each other in plan view in a state
where the first heat transfer plate 110 and the second heat transfer plate 120 are
laminated. The plurality of second heat transfer flow paths 124 and the plurality
of first heat transfer flow paths 114 have the same shape, and are formed at positions
overlapping each other in plan view in a state where the first heat transfer plate
110 and the second heat transfer plate 120 are laminated.
[0094] The second connection portions 125a are each a groove-shaped flow path having one
end connected to the second flow port 121a and the other end connected to a lower
end portion of the second heat transfer region 123 in the longitudinal direction DL.
The second connection portion 125bs are each a groove-shaped flow path having one
end connected to the second flow port 121b and the other end connected to an upper
end portion of the second heat transfer region 123 in the longitudinal direction DL.
The second connection portions 125a, 125b are formed
so as to go around the outer side of the second through holes 122a, 122b from the second flow
ports 121a, 121b toward the second heat transfer region 123. The adjacent second connection
portions 125a are separated from each other by a second separation portion 126a. The
adjacent second connection portions 125b are separated from each other by the second
separation portion 126b.
[0095] The second flow path 230 includes the second heat transfer region 123 (second heat
transfer flow path 124) and the second connection portions 125a, 125b connected to
both ends of the second heat transfer region 123. Therefore, the first heat exchanger
100 includes the same number of second flow paths 230 as the number of the second
heat transfer plates 120.
[0096] In the present embodiment, the second connection portions 125a, 125b are formed in
a curved shape as shown in Fig. 7. The second connection portions 125a, 125b are formed
such that the flow path cross sectional area increases from the second flow ports
121a, 121b toward the second heat transfer region 123. Although not limited, in the
present embodiment, 12 second connection portions 125a, 125b are connected to one
first flow port 111a, 111b. More specifically, as shown in Fig. 6 and Fig. 7, the
second connection portions 125a, 125b connected to one first flow port 111a, 111b
are divided into two in the width direction DW in a unit of six, and are formed so
as to go around the outer side of the second through holes 122a, 122b.
[0097] The second protrusion portions 127a, 127b are provided in the second connection portions
125a, 125b. The second protrusion portions 127a, 127b define the second connection
portions 125a, 125b, and limit force (pressure) that the partition wall 130 receives
from the second fluid. The second protrusion portions 127a are each formed in a linear
shape projecting with a predetermined length from the second heat transfer region
123 toward the second connection portion 125a in plan view. The second protrusion
portions 127b are each formed in a linear shape projecting with a predetermined length
from the second heat transfer region 123 toward the second connection portion 125b
in plan view. In the present embodiment, the second protrusion portions 127a, 127b
are formed at four inner connection portions among the second connection portions
125a, 125b divided into two in a unit of six, although not limited thereto.
[0098] The pluralities of second connection portions 125a, 125b may be formed such that,
in a cross section orthogonal to the flow direction of the second fluid, the second
separation portions 126a, 126b or the second protrusion portions 127a, 127b separating
the adjacent second connection portions 125a, 125b from each other satisfy the following
relation of (Expression 3), preferably of (Expression 4).


[0099] As shown in Fig. 8, La2 is a length along which the second separation portion 126a,
126b or the second protrusion portion 127a, 127b is jointed to the partition wall
130. The P2 is an interval between the adjacent second separation portions 126a, 126b
or second protrusion portions 127a, 127b. The P2 is obtained by adding La2 to Lb2
that is a length along which the partition wall 130 is in contact with the first connection
portion 115a, 115b (P2 = Lb1 + Lb2).
[0100] The second heat transfer region 123 (second heat transfer flow path 124) and the
second connection portions 125a, 125b are formed on one surface of the second heat
transfer plate 120. The second flow ports 121a, 121b, the second through holes 122a,
122b, the second heat transfer region 123, the second connection portions 125a, 125b,
and the second protrusion portions 127a, 127b are formed by, for example, press working
although not limited thereto.
(2-2-3) Partition wall 130
[0101] The partition wall 130 is a flat plate that separates the first heat transfer plate
110 and the second heat transfer plate 120 from each other in the thickness direction
DT. The partition wall 130 includes two first flow holes 131a, 131b and two second
flow holes 132a, 132b.
[0102] The first flow holes 131a, 131b are holes through which the first fluid passes along
the thickness direction DT. The first flow holes 131a, 131b are formed so as to penetrate
the partition wall 130 along the thickness direction DT. In the present embodiment,
the first flow holes 131a, 131b are formed in a circular shape in plan view of the
partition wall 130.
[0103] The first flow hole 131a, the first flow port 111a, and the second through hole 122b
have the same shape, and are formed at positions overlapping each other in plan view
in a state where the partition wall 130, the first heat transfer plate 110, and the
second heat transfer plate 120 are laminated. The first flow hole 131b, the first
flow port 111b, and the second through hole 122a have the same shape, and are formed
at positions overlapping each other in plan view in a state where the partition wall
130, the first heat transfer plate 110, and the second heat transfer plate 120 are
laminated.
[0104] The second flow holes 132a, 132b are holes through which the second fluid passes
along the thickness direction. The second flow holes 132a, 132b are formed so as to
penetrate the partition wall 130 along the thickness direction. In the present embodiment,
the second flow holes 132a, 132b are formed in a circular shape in plan view of the
partition wall 130.
[0105] The second flow hole 132a, the second flow port 121b, and the first through hole
112a have the same shape, and are formed at positions overlapping each other in plan
view in a state where the partition wall 130, the first heat transfer plate 110, and
the second heat transfer plate 120 are laminated. The second flow hole 132b, the second
flow port 121a, and the first through hole 112b have the same shape, and are formed
at positions overlapping each other in plan view in a state where the partition wall
130, the first heat transfer plate 110, and the second heat transfer plate 120 are
laminated.
(2-2-4) First communication paths 211a, 211b and second communication paths 212a,
212b
[0106] The plurality of first heat transfer plates 110, the plurality of second heat transfer
plates 120, and the plurality of partition walls 130 are laminated, whereby the first
flow holes 131a, the first flow ports 111a, and the second through holes 122b communicate
with each other. The first flow holes 131a, the first flow ports 111a, and the second
through holes 122b that communicate with each other form a first communication path
211a extending along the thickness direction DT. The first communication path 211a
communicates with the first flow path 220 through the first flow port 111a.
[0107] The plurality of first heat transfer plates 110, the plurality of second heat transfer
plates 120, and the plurality of partition walls 130 are laminated, whereby the first
flow holes 131b, the first flow ports 111b, and the second through holes 122a communicate
with each other. The first flow holes 131b, the first flow ports 111b, and the second
through holes 122a that communicate with each other, form a first communication path
211b extending along the thickness direction DT. The first communication path 211b
communicates with the first flow path 220 through the first flow port 111b.
[0108] The plurality of first heat transfer plates 110, the plurality of second heat transfer
plates 120, and the plurality of partition walls 130 are laminated, whereby the second
flow holes 132b, the second flow ports 121a, and the first through holes 112b communicate
with each other. The second flow holes 132b, the second flow ports 121a, and the first
through holes 112b that communicate with each other, form a second communication path
212a extending along the thickness direction DT. The second communication path 212a
communicates with the second flow path 230 through the second flow port 121a.
[0109] The plurality of first heat transfer plates 110, the plurality of second heat transfer
plates 120, and the plurality of partition walls 130 are laminated, whereby the second
flow holes 132a, the second flow ports 121b, and the first through holes 112a communicate
with each other. The second flow holes 132a, the second flow ports 121b, and the first
through holes 112a that communicate with each other, form a second communication path
212b extending along the thickness direction DT. The second communication path 212b
communicates with the second flow path 230 through the second flow port 121b.
(2-2-5) First frame 140 and second frame 150
[0110] The first frame 140 and the second frame 150 are plate-shaped metal members that
sandwich, at both ends in the thickness direction DT, the plurality of first heat
transfer plates 110 and the plurality of second heat transfer plates 120 alternately
laminated with the partition wall 130 interposed therebetween.
[0111] The first frame 140 includes the first flow pipe 141a, the first flow pipe 141b,
the second flow pipe 142a, and the second flow pipe 142b.
[0112] The first flow pipe 141a penetrates the first frame 140 and communicates with the
first communication path 211a.
[0113] The first flow pipe 141b penetrates the first frame 140 and communicates with the
first communication path 211b.
[0114] The second flow pipe 142a penetrates the first frame 140 and communicates with the
second communication path 212a.
[0115] The second flow pipe 142b penetrates the first frame 140 and communicates with the
second communication path 212b.
(2-3) Flows of first fluid and second fluid
(2-3-1) Heating operation
[0116] The low-pressure gas-liquid two-phase first fluid introduced from the first flow
pipe 141a of the first heat exchanger 100 passes through the first communication path
211a and flows into the first flow path 220 from the first flow port 111a. The gas-liquid
two-phase first fluid having flowed into the first flow path 220 passes through the
first connection portion 115a, the first heat transfer region 113 (first heat transfer
flow path 114), and the first connection portion 115b in this order. The first fluid
flowing through the first heat transfer region 113 exchanges heat with the second
fluid in the second flow path 230 adjacent thereto through the partition wall 130,
evaporates, and absorbs heat from the second fluid. In other words, the first heat
exchanger 100 functions as an evaporator for the first fluid. The evaporated first
fluid becomes a low-pressure gas-phase first fluid, passes through the first flow
port 111b and the first communication path 211b, and is discharged from the first
flow pipe 141b.
[0117] Meanwhile, the high-pressure gas-phase second fluid introduced from the second flow
pipe 142a of the first heat exchanger 100 passes through the second communication
path 212a and flows into the second flow path 230 from the second flow port 121a.
The high-pressure gas-phase second fluid having flowed into the second flow path 230
passes through the second connection portion 125a, the second heat transfer region
123 (second heat transfer flow path 124), and the second connection portion 125b in
this order. The second fluid flowing through the second heat transfer region 123 exchanges
heat with the first fluid in the first flow path 220 adjacent thereto through the
partition wall 130, is condensed, and releases heat. In other words, the first heat
exchanger 100 functions as a condenser for the second fluid. The condensed second
fluid becomes a high-pressure liquid-phase second fluid, passes through the second
flow port 121b and the second communication path 212b, and is discharged from the
second flow pipe 142b.
(2-3-2) Cooling operation
[0118] The high-pressure gas-phase first fluid introduced from the first flow pipe 141b
of the first heat exchanger 100 passes through the first communication path 211b and
flows into the first flow path 220 from the first flow port 111b. The high-pressure
gas-phase first fluid having flowed into the first flow path 220 passes through the
first connection portion 115b, the first heat transfer region 113 (first heat transfer
flow path 114), and the first connection portion 115a in this order. The first fluid
flowing through the first heat transfer region 113 exchanges heat with the second
fluid in the second flow path 230 adjacent thereto through the partition wall 130,
is condensed, and releases heat to the second fluid. In other words, the first heat
exchanger 100 functions as a radiator for the first fluid. The condensed first fluid
becomes a high-pressure liquid-phase first fluid, passes through the first flow port
111a and the first communication path 211a, and is discharged from the first flow
pipe 141a.
[0119] Meanwhile, the low-pressure gas-liquid two-phase second fluid introduced from the
second flow pipe 142b of the first heat exchanger 100 passes through the second communication
path 212b, and flows into the second flow path 230 from the second flow port 121b.
The low-pressure gas-liquid two-phase second fluid having flowed into the second flow
path 230 passes through the second connection portion 125b, the second heat transfer
region 123 (second heat transfer flow path 124), and the second connection portion
125a in this order. The second fluid flowing through the second heat transfer region
123 exchanges heat with the first fluid in the first flow path 220 adjacent thereto
through the partition wall 130, evaporates, and absorbs heat from the first fluid.
In other words, the first heat exchanger 100 functions as an evaporator for the second
fluid. The evaporated second fluid becomes a low-pressure gas-phase second fluid,
passes through the second flow port 121a and the second communication path 212a, and
is discharged from the second flow pipe 142a.
(3) Characteristics
[0120] (3-1)
The first heat exchanger 100 includes the first heat transfer plate 110 and the second
heat transfer plate 120 that are laminated on each other.
[0121] The first heat transfer plate 110 includes the first flow ports 111a, 111b, the first
through holes 112a, 112b, the first heat transfer region 113, and the first connection
portions 115a, 115b.
[0122] The first flow ports 111a, 111b introduce or discharge the first fluid. The second
fluid having a lower boiling point than the first fluid passes through the first through
holes 112a, 112b in the thickness direction. The first heat transfer region 113 is
a region in which the first fluid having flowed in from the first flow ports 111a,
111b exchanges heat with the second fluid while passing therethrough. One ends of
the first connection portions 115a, 115b are connected to the first flow ports 111a,
111b, and the other ends thereof are connected to the first heat transfer region 113.
[0123] The second heat transfer plate 120 includes the second flow ports 121a, 121b, the
second through holes 122a, 122b, the second heat transfer region 123, and the second
connection portions 125a, 125b.
[0124] The second flow ports 121a, 121b communicate with the first through holes 112a, 112b,
and introduce or discharge the second fluid. The first fluid passes through the second
through holes 122a, 122b in the thickness direction. The second heat transfer region
123 is a region in which the second fluid having flowed in from the second flow ports
121a, 121b exchanges heat with the first fluid while passing therethrough. One ends
of the second connection portions 125a, 125b are connected to the second flow ports
121a, 121b, and the other ends thereof are connected to the second heat transfer region
123.
[0125] The second flow ports 121a, 121b are formed at positions opposite to the second heat
transfer region 123 with the second through holes 122a, 122b interposed therebetween.
The second connection portions 125a, 125b are formed so as to go around the outer
side of the second through holes 122a, 122b, and include the second protrusion portions
127a, 127b.
[0126] In the heat exchanger including two heat transfer plates, if the length of the flow
path through which the first fluid flows is the same as the length of the flow path
through which the second fluid flows, the same degree of pressure loss occurs in the
two fluids. In comparison of the rates of pressure reduction caused by the pressure
loss occurred in this way, the pressure of one of the two fluids that has a lower
pressure at the time of inflow is reduced at a larger rate. As a result, there is
a problem that the heat exchanger cannot sufficiently exert the heat exchange performance.
[0127] In the first heat exchanger 100, the second connection portions 125a, 125b are formed
so as to go around the outer side of the second through holes 122a, 122b. In other
words, the lengths of the flow paths of the first connection portions 115a, 115b through
which the first fluid passes are formed to be shorter than the lengths of the flow
paths of the second connection portions 125a, 125b through which the second fluid
having a lower boiling point than the first fluid passes. Therefore, it is possible
to make the pressure loss occurred in the first fluid when passing through the first
connection portions 115a, 115b smaller than the pressure loss occurred in the second
fluid when passing through the second connection portions 125a, 125b. This suppresses
the reduction of the pressure of the first fluid at a large rate. Therefore, in the
first heat exchanger 100, it is possible to secure the heat exchange performance even
in a case where two fluids have different pressures at the time of inflow.
(3-2)
The second protrusion portions 127a, 127b have a linear shape in plan view.
(3-3)
The second connection portions 125a, 125b have a linear shape in plan view.
(3-4)
The first connection portions 115a, 115b are formed such that the flow path cross
sectional area increases from the first flow ports 111a, 111b toward the first heat
transfer region 113.
[0128] This further reduces a pressure loss occurred in the first fluid passing through
the first connection portions 115a, 115b, and thus further suppresses the reduction
of the pressure of the first fluid at a large rate. Therefore, with the first heat
exchanger 100, it is possible to secure the heat exchange performance more effectively.
[0129] (3-5)
The first heat exchanger 100 includes the partition wall 130. The partition wall 130
is a plate-shaped member laminated between the first heat transfer plate 110 and the
second heat transfer plate 120. When in a cross section orthogonal to the flow direction
of the first fluid, the length along which the first separation portion 116a, 116b
separating the adjacent first connection portions 115a, 115b from each other is in
contact with the partition wall 130 is La1 and the interval between the adjacent first
separation portions is P1, the first connection portions 115a, 115b are formed so
as to satisfy the relation:

[0130] With the first connection portions 115a, 115b formed so as to satisfy the above-described
relation, the force (pressure) that the partition wall 130 receives from the first
fluid passing through the first connection portions 115a, 115b is limited, thereby
suppressing the excess over the pressure resistance strength.
[0131] (3-6)
Further, the first connection portions 115a, 115b are formed so as to satisfy the
relation:

[0132] With the first connection portions 115a, 115b formed so as to satisfy the above-described
relation, the force (pressure) that the partition wall 130 receives from the first
fluid passing through the first connection portions 115a, 115b is limited, thereby
suppressing the excess over the pressure resistance strength.
[0133] (3-7)
When in a cross section orthogonal to the flow direction of the second fluid, the
length along which the second separation portion 126a, 126b or the second protrusion
portion 127a, 127b separating the adjacent second connection portions 125a, 125b from
each other is in contact with the partition wall 130 is La2 and the interval between
the adjacent second separation portions 126a, 126b or second protrusion portions 127a,
127b is P2, the second connection portions 125a, 125b are formed so as to satisfy
the relation:

[0134] With the second connection portions 125a, 125b formed so as to satisfy the above-described
relation, the force (pressure) that the partition wall 130 receives from the second
fluid passing through the second connection portions 125a, 125b is limited, thereby
suppressing the excess over the pressure resistance strength.
[0135] (3-8)
Further, the second connection portions 125a, 125b are formed so as to satisfy the
relation:

[0136] With the second connection portions 125a, 125b formed so as to satisfy the above-described
relation, the force (pressure) that the partition wall 130 receives from the second
fluid passing through the second connection portions 125a, 125b is limited, thereby
suppressing the excess over the pressure resistance strength.
(4) Modification
(4-1) Modification A
[0137] The second connection portions 125a, 125b are not limited to the above-described
aspect as long as they are formed so as to go around the outer side of the second
through holes 122a, 122b and are partitioned by the protrusion portions.
[0138] As shown in Fig. 9, the second connection portion 125b of the first heat exchanger
100 according to Modification A is a planar region (a hatched region in Fig. 9) provided
on the outer side of the second through hole 122b, and includes a plurality of second
protrusion portions 128b formed in a circular shape in plan view. For example, the
second protrusion portions 128b each have a radius of 1 mm in plan view and a height
of 0.5 mm in the thickness direction DT, and are arranged in the longitudinal direction
DL and the width direction DW at intervals of 1 mm. The second protrusion portions
128b are formed by, for example, press working or etching although not limited thereto.
Although not shown, the second connection portion 125a provided on the lower side
of the second heat transfer plate 120 also has the same shape, and includes a plurality
of second protrusion portions 128a.
[0139] The shape of the second protrusion portions 128a, 128b is not limited to a circular
shape. The shape of the second protrusion portions 128a, 128b may be any one of a
triangular shape (see Fig. 10), a quadrangular shape (see Fig. 11), and a teardrop
shape (see Fig. 12) in plan view. Moreover, the pluralities of second protrusion portions
128a, 128b of the second connection portion 125b may have mutually different shapes.
(4-2) Modification B
[0140] The first connection portions 115a, 115b may be formed in a curved shape.
[0141] The first connection portion 115a of the first heat exchanger 100 according to Modification
B is formed in a curved shape, as shown in Fig. 13. Although not shown, the first
connection portion 115b provided on the lower side of the first heat transfer plate
110 also has the same shape.
(4-3) Modification C
[0142] In the above-described embodiment, R1234ze is exemplified as the first fluid, and
carbon dioxide is exemplified as the second fluid, but the invention is not limited
thereto. As the first fluid, there may be used, for example, R32, an HFO-based refrigerant,
a mixed refrigerant of R32 and an HFO-based first fluid, carbon dioxide, ammonia,
propane, or the like. The second fluid only needs to be a fluid having a lower boiling
point than the first fluid, and there may be used, for example, R-32, an HFO-based
refrigerant, a mixed refrigerant of HFC-32 and an HFO-based refrigerant, a refrigerant
of carbon dioxide, ammonia, propane, or the like, water, antifreeze, or the like.
(4-4) Modification D
[0143] In the above-described embodiment, the first heat exchanger 100 is formed such that
the first fluid flowing through the first flow path 220 and the second fluid flowing
through the second flow path 230 form counter flows. However, the first heat exchanger
100 may be formed such that the first fluid flowing through the first flow path 220
and the second fluid flowing through the second flow path 230 form parallel flows.
(4-5) Modification E
[0144] In the above-described embodiment, all of the first flow pipe 141a, the first flow
pipe 141b, the second flow pipe 142a, and the second flow pipe 142b are formed in
the first frame 140. However, at least a part of the first flow pipe 141a, the first
flow pipe 141b, the second flow pipe 142a, and the second flow pipe 142b may be formed
in the second frame 150.
(4-6) Modification F
[0145] The first connection portion 115a, 115b is not limited to the above-described aspect
as long as one end is connected to the first flow port 111a, and the other end is
connected to the first heat transfer region 113. The first connection portion 115a
may further include a first protrusion portion 117a. In addition, the first connection
portion 115b may further include a first protrusion portion 117b.
[0146] As shown in Fig. 14, the first protrusion portion 117a defines the first connection
portion 115a and limits the force (pressure) that the partition wall 130 receives
from the first fluid. The first protrusion portion 117a is formed in a linear shape
projecting with a predetermined length from the first heat transfer region 113 toward
the first connection portion 115a in plan view. Although not shown, the first connection
portion 115b provided on the lower side of the first heat transfer plate 110 also
has the same shape, and includes a plurality of first protrusion portions 117b.
(4-7) Modification G
[0147] As shown in Fig. 15, the first connection portion 115a of the first heat exchanger
100 according to Modification G is a planar region provided on the outer side of the
first flow port 111a, and includes a plurality of first protrusion portions 117a formed
in a circular shape in plan view.
[0148] In the first heat exchanger 100 according to Modification G, the first heat transfer
plate 110 includes a clearance 119a, which is a band-like region where the first connection
portion 115a is not provided over a predetermined width, between the upper end portion
and the first connection portion 115a in plan view. With the clearance 119a, it is
possible to suppress a case where the length of the flow path of the first connection
portion 115a through which the first fluid passes is longer than that of the second
connection portion 125a through which the second fluid passes.
[0149] For example, the first protrusion portions 117a each has a radius of 1 mm in plan
view and a height of 0.5 mm in the thickness direction DT, and are arranged in the
longitudinal direction DL and the width direction DW at intervals of 1 mm. The first
protrusion portions 117a are formed by, for example, press working or etching although
not limited thereto. Although not shown, the first connection portion 115b provided
on the lower side of the first heat transfer plate 110 also has the same shape, and
includes a plurality of first protrusion portions 117b.
[0150] The shape of the first protrusion portions 117a, 117b is not limited to a circular
shape. The shape of the first protrusion portions 117a, 117b may be any one of a triangular
shape, a quadrangular shape, and a teardrop shape, which are shown in Fig. 10 to Fig.
13 as the examples of the second protrusion portions 128b, in plan view. Moreover,
the pluralities of first protrusion portions 117a, 117b of the first connection portions
115a, 115b may have mutually different shapes.
[0151] The shape of the planar first connection portion 115a may be trapezoid with the width
expanding from the first flow port 111a toward the first heat transfer region 113,
as shown in Fig. 16. Although not shown, the first connection portion 115b provided
on the lower side of the first heat transfer plate 110 is formed in the same manner.
<Second embodiment>
(1) Water heater 2
[0152] The water heater 2 including the first heat exchanger 100 according to a second embodiment
of the present disclosure will be described with reference to Fig. 12. The water heater
2 heats water supplied from the outside. Note that in the following description, the
same or corresponding characteristics as those of the first embodiment are denoted
by the same reference numerals, and the description thereof will be omitted.
[0153] The water heater 2 includes the first heat exchanger 100, a water circuit 50, a heat
source side circuit 60, and a hot water supply tank 70. The water circuit 50 is a
circuit for circulating water. The heat source side circuit 60 is a circuit for circulating
carbon dioxide, which is a fluid having a lower boiling point than water. The heat
exchange between water and carbon dioxide is performed in the first heat exchanger
100. In the present embodiment, the water circuit 50 is installed indoors, and the
heat source side circuit 60 is installed outdoors.
[0154] Water is an example of the first fluid. Carbon dioxide is an example of the second
fluid. The water circuit 50 is an example of the first fluid circuit. The heat source
side circuit 60 is an example of the second fluid circuit.
(1-1) Water circuit 50
[0155] The water circuit 50 includes a water circulation pump 51, a use side heat exchanger
52, and the first flow path 220 of the first heat exchanger 100.
[0156] The water circulation pump 51 circulates water inside the water circuit 50. The water
circulation pump 51 sucks water inside the water circuit 50 from a suction portion
51a and discharges the water from a discharge portion 51b.
[0157] The suction portion 51a is connected to the first flow pipe 141b of the first heat
exchanger 100.
[0158] The use side heat exchanger 52 causes heat exchange between water circulating in
the water circuit 50 and water stored in the hot water supply tank 70. The use side
heat exchanger 52 is disposed inside the hot water supply tank 70 so as to enable
the heat exchange between the water passing in the use side heat exchanger 52 and
the water stored in the hot water supply tank 70.
[0159] One end of the use side heat exchanger 52 is connected to the discharge portion 51b
of the water circulation pump 51. The other end of the use side heat exchanger 52
is connected to the first flow pipe 141a of the first heat exchanger 100.
(1-2) Heat source side circuit 60
[0160] The heat source side circuit 60 includes a heat source side compressor 61, a heat
source side expansion valve 62, a heat source side heat exchanger 63, and the second
flow path 230 of the first heat exchanger 100.
[0161] The heat source side compressor 61 sucks the low-pressure gas-phase carbon dioxide
in the heat source side circuit 60 from a suction portion 61a, compresses it, and
discharges it as the high-pressure gas-phase carbon dioxide from a discharge portion
61b.
[0162] The discharge portion 61b is connected to the second flow pipe 142a of the first
heat exchanger 100.
[0163] The heat source side expansion valve 62 functions as a decompression apparatus that
adjusts a flow rate of the carbon dioxide circulating through the heat source side
circuit 60 and reduces the pressure of the carbon dioxide.
[0164] One end of the heat source side expansion valve 62 is connected to the second flow
pipe 142b of the first heat exchanger 100. The other end of the heat source side expansion
valve 62 is connected to one end of the heat source side heat exchanger 63.
[0165] The heat source side heat exchanger 63 functions as an evaporator, and causes heat
exchange between carbon dioxide and a heat source (for example, outside air).
[0166] The other end of the heat source side heat exchanger 63 is connected to the suction
portion 61a of the heat source side compressor 61.
(1-3) Hot water supply tank 70
[0167] The hot water supply tank 70 stores water supplied from the outside. The stored water
exchanges heat with the water passing through the use side heat exchanger 42. The
hot water supply tank 70 takes in water supplied from the outside from a water inlet
part 70b and stores it. The stored water is discharged from a water outlet part 70a.
(1-4) Operation
[0168] The operation of each part during the operation of the water heater 2 will be described.
When the water heater 2 starts operation, a control unit (not shown) drives the water
circulation pump 51 and the heat source side compressor 61, and sets the opening degree
of the heat source side expansion valve 62 to an appropriate opening degree corresponding
to a target temperature of the water discharged from the hot water supply tank 70.
(1-4-1) Operation of water circuit 30
[0169] When the water circulation pump 51 is driven, the water sucked from the suction portion
51a is discharged from the discharge portion 51b. The discharged water exchanges heat
with the water stored in the hot water supply tank 70 in the use side heat exchanger
52. The water subjected to heat exchange and circulating in the water circuit 30 passes
through the first flow pipe 141a of the first heat exchanger 100 and flows into the
first flow path 220. The water passing through the first flow path 220 absorbs heat
from the carbon dioxide passing through the second flow path 230 (in other words,
is heated by the carbon dioxide). The water having absorbed heat and circulating in
the liquid water circuit 30 passes through the first flow pipe 141b and flows out
of the first flow path 220. The water circulation pump 51 sucks the water having flowed
out of the first flow path 220 from the suction portion 51a and discharges it from
the discharge portion 51b.
(1-4-2) Operation of heat source side circuit 60
[0170] The heat source side compressor 61 sucks the low-pressure gas-phase carbon dioxide
in the heat source side circuit 60 from the suction portion 61a, and discharges it
as the high-pressure gas-phase carbon dioxide from the discharge portion 61b. The
high-pressure gas-phase carbon dioxide passes through the second flow pipe 142a of
the first heat exchanger 100 and flows into the second flow path 230. The first heat
exchanger 100 condenses the high-pressure gas-phase carbon dioxide into high-pressure
liquid-phase carbon dioxide by releasing heat. At this time, the carbon dioxide releases
heat to the water passing through the first flow path 220 of the first heat exchanger
100 (in other words, heats the water). The high-pressure liquid-phase carbon dioxide
passes through the second flow pipe 142b, flows out of the second flow path 230, and
reaches the heat source side expansion valve 62. The heat source side expansion valve
62 with an appropriate opening degree set decompresses the high-pressure liquid-phase
carbon dioxide into low-pressure gas-liquid two-phase carbon dioxide. The low-pressure
gas-liquid two-phase carbon dioxide reaches the heat source side heat exchanger 63.
The heat source side heat exchanger 63 evaporates low-pressure gas-liquid two-phase
carbon dioxide into low-pressure gas-phase carbon dioxide. At this time, the carbon
dioxide absorbs heat from the heat source (outside air). The low-pressure gas-phase
carbon dioxide flows out of the heat source side heat exchanger 63 and is sucked into
the heat source side compressor 61 from the suction portion 61a.
(2) Characteristics
[0171] Also in the water heater 2, the first heat exchanger 100 exerts the same effect as
in the case where it is used in the refrigerant cycle apparatus 1. Specifically, it
is possible to make the pressure loss occurred in water when passing through the first
connection portions 115a, 115b smaller than the pressure loss occurred in carbon dioxide
when passing through the second connection portions 125a, 125b. This suppresses the
reduction of the pressure of water at a large rate. Therefore, in the first heat exchanger
100, it is possible to secure the heat exchange performance even in a case where two
fluids have different pressures at the time of inflow.
[0172] While embodiments of the present disclosure have been described above, it will be
understood that various changes in forms and details may be made therein without departing
from the spirit and scope of the present disclosure as set forth in the appended claims.
REFERENCE SIGNS LIST
[0173]
1 refrigerant cycle apparatus
2 water heater
10 first fluid circuit
20 second fluid circuit
30 water circuit (refrigerant cycle apparatus)
40 control unit
50 water circuit (water heater)
60 heat source side circuit
100 first heat exchanger
110 first heat transfer plate
111a, 111b first flow port
112a, 112b first through hole
113 first heat transfer region
115a, 115b first connection portion
116a, 116b first separation portion
117a, 117b first protrusion portion
120 second heat transfer plate
121a, 121b second flow port
122a, 122b second through hole
123 second heat transfer region
125a, 125b second connection portion
126a, 126b second separation portion
127a, 127b second protrusion portion
128b second protrusion portion (circular shape)
130 partition wall
DL longitudinal direction
DT thickness direction
DW width direction
CITATION LIST
PATENT LITERATURE