BACKGROUND OF THE INVENTION
[0001] This invention relates generally to a luggage case having a component attached to
a shell, and more specifically to mounting and attaching a component, in particular
a front pocket, to a luggage case and a luggage case with such a mounted front pocket
or other component.
[0002] Existing luggage cases commonly include connections between two or more components
such as pockets or closure assembly. To attach these components the shells of the
luggage cases commonly requires a skilled person to properly align the components
and the shell and manually attach the closure assembly to the shell, such as by riveting
or stitching. As a result, attaching the components, in particular front pockets,
to luggage cases is often a time and cost intensive aspect of manufacturing luggage
cases.
[0003] Accordingly, there is a need for a quicker or more cost effective solution for attaching
a component to a luggage case.
BRIEF SUMMARY OF THE INVENTION
[0004] In one example of the present disclosure, a luggage case is disclosed. The luggage
case includes at least one shell defining an aperture or recess, and having an edge
portion extending around at least a portion of the aperture or recess. The luggage
case includes a pocket assembly coupleable to the edge portion. In some examples,
a rim coupling structure is defined along at least a portion of one of the edge portion
or the pocket assembly. In some examples, a frame coupling structure is defined along
at least a corresponding portion of the other of the edge portion or the pocket assembly.
In some examples, the frame coupling structure couples to the rim coupling structure
by a snap-fit engagement to attach the pocket assembly to the at least one shell.
[0005] In some examples, the rim coupling structure includes at least two discrete rim coupling
structures positioned at different locations along at least a portion of one of the
edge portion or the pocket assembly, and the frame coupling structure includes at
least two discrete frame coupling structures positioned at different locations along
at least a corresponding portion of the other of the edge portion or the pocket assembly.
[0006] Additionally, the aperture or recess may define at least 4 sides and the pocket assembly
may define at least 4 sides; a discrete rim coupling structure may be positioned on
each of the at least 4 sides of one of the aperture or the recess or each of the at
least 4 sides of the pocket assembly; and a discrete frame coupling structure may
be correspondingly positioned on each of the at least 4 sides of the other of the
aperture or recess or each of the at least 4 sides of the pocket assembly.
[0007] In some examples of the luggage case, the pocket assembly includes the rim coupling
structure and the at least one shell defines the frame coupling structure along the
portion of the edge portion.
[0008] In some examples of the luggage case, the at least one shell includes the rim coupling
structure formed along the portion of the edge portion.
[0009] In some examples of the luggage case, the pocket assembly includes the frame coupling
structure.
[0010] In some examples of the luggage case, the frame coupling structure defines a U-shaped
clamp or clip feature defining a slot.
[0011] In some examples of the luggage case, the rim coupling structure defines a hook shaped
feature.
[0012] In some examples of the luggage case, the hook shaped feature is received in the
slot and retained by the frame coupling structure in a snap-fit engagement.
[0013] In some examples of the luggage case, the frame coupling structure includes first
structure configured to interlock with the rim coupling structure.
[0014] In some examples of the luggage case, the frame coupling structure includes a second
structure defining a U-shaped receiving feature spaced from the first structure and
configured to receive the rim coupling structure.
[0015] In some examples of the luggage case, the rim coupling structure is integral with
and extends from the edge portion.
[0016] In some examples of the luggage case, the frame coupling structure is defined by
a frame coupled to the pocket assembly.
[0017] In some examples of the luggage case, the frame coupling structure is an elongated
feature extending along a side of the pocket assembly.
[0018] In some examples of the luggage case, the frame includes a plurality of sides and
a plurality of frame coupling structures , including at least one frame coupling structure
positioned on and extending at least partially along each of the plurality of sides.
[0019] In some examples of the luggage case, the rim coupling structure includes a head
portion.
[0020] In some examples of the luggage case, the frame coupling structure includes a base
flange defining the slot.
[0021] In some examples of the luggage case, the frame coupling structure corresponds to
the rim coupling structure and the head portion is received in the slot to selectively
couple the frame coupling structure and the rim coupling structure.
[0022] In some examples of the luggage case, the rim coupling structure includes an inner
wall and the head portion extending from or adjacent the inner wall.
[0023] In some examples of the luggage case, the rim coupling structure includes a catch
portion extending from or defined by the head portion.
[0024] In some examples of the luggage case, the rim coupling structure includes the head
portion spaced from the inner wall to define a channel.
[0025] In some examples of the luggage case, the frame coupling structure includes the base
flange including a top portion and a bottom portion.
[0026] In some examples of the luggage case, the frame coupling structure includes the base
flange including the bottom portion forming the U-shaped receiving feature defined
in part by a free wall.
[0027] In some examples of the luggage case, the base flange includes a hitch structure
extending towards the free wall and including a tang spaced from the base flange to
define a gap.
[0028] In some examples of the luggage case, the tang is received in the channel and the
catch portion is received in the gap to maintain engagement and retain the frame coupling
structure with the rim coupling structure
[0029] In some examples of the luggage case, the free wall engages the rim coupling structure
to retain the head portion in the slot.
[0030] In some examples of the luggage case, upon insertion of the head portion into the
slot, an end of the free wall and deflects outwardly to increase a width of a passage
to the slot and allow the head portion to pass there through into the slot.
[0031] In some examples of the luggage case, upon the head portion being received in the
slot, the catch portion clears the tang to allow the catch portion to be received
in the gap.
[0032] In some examples of the luggage case, the free wall biases toward the head portion.
[0033] In some examples of the luggage case, a slot height is greater than a head height
of the head portion
[0034] In some examples of the luggage case, the edge portion includes at least one corner
region.
[0035] In some examples of the luggage case, the corner region includes a corner rim coupling
structure.
[0036] In some examples of the luggage case, the pocket assembly includes a corner portion.
[0037] In some examples of the luggage case, the corner portion includes a corner frame
couplings structure.
[0038] In some examples of the luggage case, the corner rim coupling structure supports
the corner frame coupling structure.
[0039] In some examples of the luggage case, the edge portion includes at least a first
side.
[0040] In some examples of the luggage case, the first side includes the rim coupling structure.
[0041] In some examples of the luggage case, the corner region is positioned adjacent the
first side.
[0042] In some examples of the luggage case, the corner rim coupling structure defines a
second channel.
[0043] In some examples of the luggage case, the corner frame coupling structure defines
a free end extending along a portion of the corner portion.
[0044] In some examples of the luggage case, the corner frame coupling structure is received
in and supported by the second channel.
[0045] In some examples of the luggage case, the free end is received in and supported by
the second channel.
[0046] In some examples of the luggage case, the rim coupling structure defines a rib.
[0047] In some examples of the luggage case, the frame coupling structure contacts the rib
to limit movement of the frame coupling structure relative to the rim coupling structure.
[0048] In some examples of the luggage case, the rib extends downwardly from the head portion
to contact the base flange.
[0049] In some examples of the luggage case, the pocket assembly has a rectangular shape.
[0050] In some examples of the luggage case, the aperture the recess has a rectangular shape.
[0051] In some examples of the luggage case, the aperture or the recess has a corresponding
rectangular shape to the pocket assembly.
[0052] In some examples, the aperture is a recess or opening defined in the at least one
shell.
[0053] In some examples of the luggage case, the pocket assembly includes at least four
sides and at least four corner portions.
[0054] In some examples of the luggage case, the frame includes at least four sides and
at least four corner portions.
[0055] In some examples of the luggage case, the pocket assembly includes at least four
sides and at least four corner portions.
[0056] In some examples of the luggage case, the at least one shell is a soft sided, hard-sided,
or hybrid shell.
[0057] In some examples of the luggage case, the luggage case is a soft sided, hard-sided,
or hybrid shell.
[0058] In some examples of the luggage case, the at least one shell and the edge portion
are formed by injection moulding, press moulding, or vacuum moulding.
[0059] In some examples of the luggage case, the at least one shell and the rim coupling
structure are formed by injection moulding, press moulding, or vacuum moulding.
[0060] In some examples of the luggage case, the rim coupling structure is attached to the
at least one shell.
[0061] In some examples of the luggage case, the pocket assembly is a front pocket assembly.
[0062] In some examples of the luggage case, the aperture or the recess is defined by a
front panel of the at least one shell.
[0063] In some examples of the luggage case, the pocket assembly defines an internal volume
selectively accessed by a closure assembly.
[0064] In some examples of the luggage case, the pocket assembly includes a rigid, semirigid,
or flexible panel.
[0065] In some examples of the luggage case, the pocket assembly is a soft-sided pocket
assembly comprising a fabric.
[0066] In one example of the present disclosure, a luggage case is disclosed. The luggage
case includes at least one shell defining an aperture or a recess, and having an edge
portion extending around at least a portion of the aperture or the recess. The luggage
case includes a closure assembly coupleable to the edge portion. In some examples,
a rim coupling structure is defined along at least a portion of one of the edge portion
or the closure assembly. In some examples, a frame coupling structure is defined along
at least a corresponding portion of the other of the edge portion or the closure assembly.
In some examples, the frame coupling structure couples to the rim coupling structure
by a snap-fit engagement to attach the closure assembly to the at least one shell.
[0067] In some examples of the luggage case, the frame coupling structure is defined by
a base flange extending along at least one side of at least one zipper tape of the
closure assembly.
[0068] In some examples of the luggage case, the rim coupling structure is defined by the
edge portion and extends around a portion of the at least one shell.
[0069] In some examples of the luggage case, a second shell defines a second edge portion
defining a second rim coupling structure.
[0070] In some examples of the luggage case, the closure assembly extends from the edge
portion to the second peripheral edge.
[0071] In some examples of the luggage case, a first frame coupling structure couples to
the rim coupling structure and a second frame coupling structure extending along a
second side of the zipper tape couples to the second rim coupling structure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0072]
FIG. 1 shows a front perspective view of an example hard sided luggage case including
a front pocket assembly.
FIG. 2 shows a perspective exploded view of the example luggage and front pocket assembly.
FIG. 3 shows a rear perspective view of an example front pocket.
FIG. 4 shows a perspective view of an example frame of the front pocket assembly.
FIG. 5 shows partial cross sectional view of the example front pocket assembly of
FIG. 3.
FIG. 6A shows an example first position of the example frame and rim prior to engagement.
FIG. 6B shows an example second position of the example frame and rim during assembly.
FIG. 6C shows an example third position of the example frame and rim during assembly.
FIG. 6D shows an example of the example pocket assembly engaged with the example rim.
FIG. 7A shows a close up view of an example rim of a shell of a luggage case.
FIG. 7B shows a cross sectional view of the corner region of the example rim of FIG.
7A.
FIG. 7C shows a close up view of the example rim of FIG. 6A and an example frame received
in the rim.
FIG. 8 shows an example cross section of the frame and rim of FIG. 6B engaged at a
corner region of the rim.
FIG. 9 shows an example of a mold system to form an example shell of a luggage case.
FIG. 10A shows an example first position of the example frame and rim prior to engagement.
FIG. 10B shows an example second position of the example frame and rim during assembly.
FIG. 10C shows an example of the example pocket assembly engaged with the example
rim.
FIG. 11A shows an example first position of the example frame and rim prior to engagement.
FIG. 11B shows an example second position of the example frame and rim during assembly.
FIG. 11C shows an example of the example pocket assembly engaged with the example
rim.
FIG. 12 shows an example shell of a hard-sided luggage case including an attachable
closure assembly.
FIG. 13 shows a cross sectional view of the example closure assembly and rim coupling
structures of FIG. 12.
FIG. 14 shows a cross sectional view of the frame coupling structures of the example
closure assembly and rim coupling structure of FIG. 12 engaged.
FIG. 15A shows a close up view of the example frame coupling structure attaching to
the rim coupling structure of FIG. 12.
FIG. 15B shows a close up view of the example frame coupling structure attached to
the rim coupling structure of FIG. 12.
DETAILED DESCRIPTION OF THE INVENTION
[0073] The present application may discloses an alternative arrangement for attaching a
component part, for example a front pocket assembly, panel, or zipper to a luggage
case, and a luggage case with such a component, in particular front pocket, thereby
attached. For example, one of the luggage case or an attachable component may include
one or more frame coupling structures arranged to connect, and in one example connect
by a snap-fit frame coupling structure, with a corresponding rim coupling structure
on the other of the luggage case or attachable component.
[0074] The luggage case may include a main body with two or more shells hingedly attached.
The shell may define an aperture. The aperture may include an opening through the
shell, a recess formed in the shell, or an opening formed in a recess in the shell.
In any of these examples, a rim or edge portion may extend around and define the boundary
of the periphery of the aperture or recess.
[0075] In one example, the attachable component is a front pocket for the luggage case.
The front pocket may include two or more portions selectively joined by a closure
assembly. For example, a top portion including a front panel and a bottom or rear
portion, which may include a backing panel of relatively stiff material or of flexible
material may be joined by the closure assembly. A pocket interior volume may be defined
between the top portion and the bottom portion. The top portion may function as a
door or lid to allow access into the pocket interior volume. The front pocket, as
one example of the component, may include a frame, such as formed by an extrusion,
coupled to one of the portions of the pocket. For example, the frame may be coupled
to the bottom or rear portion of the pocket. The frame may include a flexible or resiliently
deflecting material.
[0076] The attachable component, such as the pocket, may couple to or engage with the shell.
The engagement may be by a snap-fit engagement. The snap-fit engagement may be a connection
structure to couple two components. One component may be a receiving structure, such
as the rim coupling structure, and the other component may include be an engaging
structure, such as the frame coupling structure. The rim coupling structure may be
formed to receive and retain the frame coupling structure by an interlocking interface.
For example, the rim coupling structure may be a hook, holder, or grooved feature.
The frame coupling structure may be a U-shaped clamp, clasp, or clip feature. Accordingly,
the clip feature may couple or snap-fit to the hook. In some examples, the snap-fit
engagement may also include a resiliently deflecting mechanical interference to aid
in maintaining the interlocking engagement and inhibit the disengagement of the components.
In some examples, by using a snap-fit frame coupling structure the components may
be coupled without the required use of another attachment feature, such as a fastener,
adhesive, or similar. In some examples, another attachment feature may be used to
complement the snap-fit frame coupling structure to reduce the likelihood of unintentional
separation of the components.
[0077] In some examples, the shell may define or include the rim coupling structure. For
example, the rim coupling structure may be positioned adjacent the aperture or recess,
such as in one example being formed at the rim, or being formed near the rim, such
as for example within 0.5 to 4 cm from the rim. The rim coupling structure is for
engaging, such as by a snap-fit, the attachable component (e.g. a pocket or closure
assembly). The rim coupling structure may extend continuously along the rim or edge
portion, or may be located at one or more discrete locations along the rim or edge
portion. The rim coupling structure may be a hook, holder, or crook feature extending
from the rim or edge portion into or adjacent the aperture. In some examples, the
rim may define a side portions and corner regions of the aperture. In such examples,
the rim coupling structure may include a first portion along at least a portion of
the side portions and a second portion along at least a portion of the corner regions.
[0078] The frame may include or define the one or more frame coupling structures allowing
the pocket to be attachable to, or removable from, the corresponding rim coupling
structure of the shell. For example, the frame coupling structure may be positioned
adjacent a periphery of the frame, such as in one example being formed at the periphery,
or being formed near the near the periphery, such as for example within 0.5 to 4 cm
from the periphery. The frame coupling structure is for engaging, such as by a snap-fit,
the corresponding attachment structure on the shell, such as the rim coupling structure.
The frame coupling structure may extend continuously along the periphery of the frame,
or may be located at one or more discrete locations along the periphery of the frame.
The frame coupling structures may be U-shaped hooks, clasp, or clip features extending
from the frame. The snap-fit engagement may allow the front pocket or attachable component
to be easily installed on or removed from the shell. In some examples, the frame may
include side portions and corner portions. In such examples, the frame coupling structure
may include a first portion along at least a portion of the side portions and a second
portion along at least a portion of the corner portions.
[0079] In some examples, the shell may include the frame coupling structures and the rim
coupling structure may be defined by or attached to the front pocket. For example,
the frame may be coupled to the rim or edge portion, and the rim coupling structures
may be defined or coupled to the pocket assembly. In some examples, corresponding
frames defining the rim coupling structure and the frame coupling structure are each
coupled to the respective shell and attachable component (such as for example a pocket
or closure mechanism).
[0080] In some examples, the attachable component may be a closure assembly, such as a zipper
assembly, for connecting or selectively accessing an internal volume between two shells
of the luggage case. Accordingly, two or more shells, or portions of a shell, may
define a rim coupling structure and the closure assembly may define corresponding
frame coupling structures. The rim coupling structures may be positioned along a periphery
of the shells. The frame coupling structures may couple to the rim coupling structures
to define a line of connection around the shells. In some examples, the attachable
component may be removed from the shells and replaced when damaged, rather than replacing
the luggage case as a whole.
[0081] In some examples, the frame coupling structure, the rim coupling structure, or both
may be continuous structures that engage together. In some examples the frame coupling
structure and the rim coupling structure may be individual discrete clips or portions
that are respectively positioned around the frame and the rim so as to suitably align
adequate engagement. In still other examples, one of the rim or frame coupling structures
may be continuous, and the other of the rim or frame coupling structure may include
discrete clips or portions for coupling together. Where the rim or frame coupling
structures are discrete clips or portions, in one example there may be four of each
with one positioned on each side of the rim and/or frame for corresponding engagement.
[0082] By allowing the attachment of various components, such as a front pocket assembly,
by a snap-fit engagement to the shell, the difficulty of attaching components may
be reduced. Additionally, the snap-fit engagement may allow a customer to select or
customize various combinations or styles of components attached to the shell. For
example, a larger or smaller pocket may be selected. Various colors, textures, fabrics
or other aesthetic features may be combined or selected.
[0083] FIG. 1 shows a front perspective view of an example luggage case 100 including an
example pocket assembly 200 in a closed configuration. FIG. 2 shows an exploded view
of the example front pocket assembly 200 separated from the luggage case 100. The
luggage case 100 may include a rim coupling structure 306 to engage with corresponding
frame coupling structures 250 of the pocket assembly 200 to selectively attach or
snap-fit the pocket assembly 200 to the luggage case 100. In some examples, the snap-fit
engagement may be reversible, such as for example the snap-fit engagement may be removable.
In other examples, the snap-fit engagement may be permanent or semi-permanent. In
some examples, the luggage case 100 may include the frame coupling structure 250 and
couple with a pocket assembly 200 or other attachable component including the rim
coupling structure 306.
[0084] The luggage case 100 may be, or alternatively referred to as, a luggage article,
bag, trolley, etc. In one example, the luggage case 100 may be an upright hard-sided
case, such as a spinner luggage case. In other examples, the luggage article 100 may
be many types of luggage, including a soft side spinner case with a moulded frame
or internal shell, a hybrid luggage case (e.g. including soft and hard panels), a
container, or the like. The luggage case 100 may include two or more shells 102, 104
and a plurality of panels defining an internal storage volume 130 to carry a person's
belongings.
[0085] The luggage case 100 may include a front or top shell 102 and a rear or bottom shell
104. The luggage case 100 may include one or more sides or panels. For example, the
luggage case 100 may include a front panel 106 and an opposing rear panel 108, a top
panel 110 and a bottom panel 112, and opposing left panels 114 and right panels 116.
The front 102 and rear shells 104 may be joined together and define internal storage
volume 130. The luggage case 100 can be moved between a closed configuration in which
an edge portion 300 of the two or more shells 102, 104 may be positioned adjacent
one another, and an open configuration to provide access to the internal storage volume
130. The luggage case 100 may be selectively opened or closed by a closure assembly
122, such as a zipper, latch, or similar assembly. While reference may be made to
either the front shell 102 or the rear shell 104, it is appreciated that either shell
may include the same or similar structures of features. The shells 102, 104 may also
be joined by a hinge along one of the sides or panels, for example the left side 114.
[0086] The shells 102, 104 may be hard sided, soft-sided, or a hybrid sided shell. The shells
102, 104 may be made entirely or partially of a moulded polymer. The shells 102, 104
may be press moulded, vacuum moulded, or injection moulded. The shells 102, 104 may
be formed as a single unit with at least some features of the shells described herein
formed by moulding. For example, a hard-sided luggage case 100, such as that shown
in Figs. 1 and 2 may be formed at least partially by a moulding process. A soft-sided
luggage case 100 may be made by moulding all or part of a peripheral portion of the
shells 102, 104 and connecting soft-sided exterior portions and desired frame members
thereto.
[0087] Exterior features may be connected to the moulded portions of the luggage case 100.
In some examples, the luggage article 100 may include one or more carry handles 128
and/or a retractable tow handle 126 extendable from a bezel of the rear panel 108
of the luggage article 100. The retractable tow handle 126 may extend outwardly from
and retract into the bezel and may allow a user to pull or tow the luggage article
100. The luggage article 100 may include one or more foot elements 148 such as wheels,
casters, spinner assemblies, posts, or the like to support or enable the movement
of the luggage article 100 on a support surface such as a floor, street, sidewalk,
or the ground.
[0088] With reference to FIG. 1 and 2, the luggage case 100 may include a pocket assembly
200. The pocket assembly 200 may be received by or in an aperture 120 defined by one
of the shells 102, 104 of the luggage case 100. In some examples, the aperture 120
may be an opening, such as for example a hole, formed through the shell on which it
is positioned, and extend into an interior region in the shell, such as the internal
storage volume 130 of the luggage case 100. In other examples, the aperture 120 may
be a recess or depression in a portion of the shell 102, 104 that does not expose
the interior of the shell, such as the internal storage volume 130 of the luggage
case 100. For example, where the aperture is in the form of a recess, the aperture
may define a bottom wall or floor of the aperture 120. In one example, the pocket
assembly 200 is a front pocket assembly and the aperture 120 is defined by the front
or top shell 102. For example, the aperture 120 may be defined in the front side or
panel 106.
[0089] The shell 102 may include an edge portion or rim 300 extending around the aperture
120. The rim 300 may be integrally formed with the shell 102. The rim 300 may include
one or more sides 328. For example, the aperture 120 may be rectangular and include
four sides 328. The rim 300 may include one or more corner regions 330 positioned
at an end of a side 328 or between two or more sides 328. In one example, the aperture
120 is rectangular and the rim 300 includes four sides 328 and four corner regions
330.
[0090] The rim 300 may define or include a rim coupling structure 306 defining a portion
of the snap-fit engagement. The rim coupling structure 306 may be a hook, crook, or
curved holder. In some examples, the rim coupling structure 306 is integrally formed
with the rim 300. In some examples, the rim coupling structure 306 is a separate feature
coupled or attached to a portion of the rim 300. The rim coupling structure 306 may
be defined along all or a portion of the rim 300. For example, the rim coupling structure
306 may be an elongated feature. The rim coupling structure 306 may engage, such as
by snap-fit discussed herein, with a corresponding frame coupling structures 250 of
the pocket assembly 200. In some examples, the rim 300 may define two or more rim
coupling structures 306. For example, the rim coupling structures 306 may be a first
rim coupling structure 306, which in this example is positioned along a side 328 of
the rim. In some examples, the corner regions 330 may optionally include or define
a second or corner rim coupling structures 332 positioned between or adjacent sides
328.
[0091] With continued reference to FIGS. 1 and 2, and additional reference to FIGS. 3-5,
the pocket assembly 200 may include a top portion 202 selectively coupled to a bottom
portion 208 by a closure assembly 218. The pocket assembly 200 may include a frame
240. The frame 240 may define the frame coupling structures 250. The pocket assembly
200 may be a variety of shapes or sizes, such as a rectangular or circular polygon.
The pocket assembly 200 may be a soft-sided or fabric sided pocket, a hard sided,
or a partially hard-sided pocket. For example, the pocket assembly 200 may include
moulded and/or fabric components.
[0092] The top or front portion 202 may define an exterior or front panel 204. The front
panel 204 may be a soft or hard-sided material. In some examples, the front panel
204 may be made of the same or similar material as the shells 102, 104 of the luggage
case 100. In some examples, the front panel 204 may be a fabric. The top or front
portion 202 may include a top periphery 206 extending around the perimeter of the
front panel 204.
[0093] The bottom or rear portion 208 may define the backing or rear panel 210 of the pocket
assembly 200. The rear panel 210 may be a lining, padding, or hard-sided material.
The bottom portion 208 may include a bottom periphery 212 extending around the perimeter
of the bottom portion 208.
[0094] The pocket closure assembly 218 may be a zipper, latch, Velcro, or other fastening
system. In one example, the pocket closure assembly 218 is a zipper assembly. The
pocket closure assembly 218 may include a first zipper strip 220 selectively coupled
by one or more teeth or engaging features 222 to a second zipper strip 224. The first
zipper strip 220 and the second zipper strip 224 may include the zipper teeth 222
along an inner edge.
[0095] Continuing with reference to Figs. 1-5, the frame 240 may be defined by or coupled
to the pocket assembly 200. For example, the frame 240 may couple to the bottom portion
208. The frame 240 may be at least partially made from a material that returns to
or near its original shape after bending or deformation. For example, the frame 240
may be made of a flexible or elastic material. In one example, the frame 240 is at
least partially made from polypropylene. The frame 240 may be extruded or moulded.
In one example, the frame 240 is an extrusion. The frame 240 may be an elongated feature
and flex or bend to correspond to a shape or profile of the pocket assembly 200. For
example, the frame 240 may be a relatively thin, generally elongated feature, and
may be resiliently flexible. For example, the frame 240 may include one or more sides
248 and one or more corner portions 280 adjacent or between sides 248. In one example,
the frame 240 correspond to a rectangular shaped pocket assembly 200 and includes
at least four sides 248 and four corner portions 280 positioned adjacent or between
the sides 248. In some examples, the frame 240 may be cut from a larger body or strip
and define a first end 297 and a second end 299, opposite the first end 297, as shown
in FIG. 4. In some examples, the frame 240 may be continuous. In some examples, the
frame 240 may be discontinuous or segmented (e.g. two or more frames, or frames of
varying widths or thicknesses).
[0096] The frame 240 may include a base flange 241. The base flange 241 may define or be
the body of the frame 240. The base flange 241 may extend along all or a portion of
the length of the frame 240. The base flange 241 may have a top portion 242, and a
bottom portion 243 extending from the top portion 242. The base flange 241 may define
or include an exterior wall or surface 244. The base flange 241 may define or include
an interior wall or surface 246 opposite the exterior wall or surface 244. In some
examples, the top portion 242 of the base flange 241 may include a tail or spine 247.
The spine 274 may extend from the interior wall 246 of the top portion 242.
[0097] The base flange 241 may include or define a portion of the frame coupling structure
250. The frame coupling structures 250 may be U-shaped clamps, clasps, or clips. The
frame coupling structures 250 may be defined along a portion of the frame 240 such
as the sides 248 of the frame 240. Accordingly, the frame coupling structures 250
may be elongated features or extend along a portion of the sides 248. In some examples,
the frame 240 includes two or more sets of frame coupling structures 250. The corner
portions 280 of the frame 240 may optionally include or define a second set of frame
coupling structures 282 along at least a portion of the corner portions 280. For example,
the frame coupling structures 250 may be a first set of frame coupling structures
defined at the sides 248 and the second, or corner frame coupling structures 282,
may be positioned at a portion of the corner portions 280. The frame coupling structures
250 at the sides of the 248 may be snap-fit coupling structures, and the frame coupling
structures 282 at the corners portions 280 may not be snap-fit coupling structures.
[0098] The base flange 241 may define or include a first frame coupling portion or hitch
structure 252. The base flange 241 may define or include a second frame coupling portion
or well portion 265. The hitch structure 252 and the well structure 265 may define
the frame coupling structure 250. In some examples, the frame coupling structures
250 may be continuous or discontinuous along the frame. For example, the frame coupling
structures 250 may extend along one or more lengths of the frame 240, such as sides
248, to position a frame coupling structure at discrete locations. In other examples,
the frame coupling structure 250 may be segment or may extend intermittently along
the frame 240. In the example shown in Fig. 3, the snap-fit frame coupling structure
250 extends along the majority of the periphery of the pocket assembly 200. The snap-fit
frame coupling structure 250 is discontinuous, for example it is positioned at discrete
locations or portions along the periphery of the frame 240 on the pocket 200, such
as along the sides 248. As shown, and in one example, the snap-fit frame coupling
structure 250 extends along each side 248 of the pocket assembly 200, and in some
examples may not be positioned in the corner portions 280 of the frame 240. The coupling
structure 282 in the corner portions 280 are in this example not snap-fit coupling
portions, but are instead alignment or abutment-type coupling portions as shown in
Fig. 8.
[0099] With continued reference to FIGS. 3, 4 and 5, an example assembled pocket assembly
200 is depicted. In some examples, the frame coupling structure 250 may be coupled
to the pocket assembly 200. For example, the frame 240 may be coupled to the pocket
assembly 200. In some examples, the frame 240 may be coupled to the top portion 202
or the bottom portion 208 of the pocket assembly 200, such as along either periphery
206, 212. In one example, the frame 240 is attached to the bottom portion 208. For
example, the base flange 241 may be positioned along a portion of the periphery 212
of the bottom portion 208.
[0100] To attach the frame 240 to the pocket assembly 200, the periphery 212 may be positioned
against the interior side 246 of the top portion 242 of the base flange 241. The periphery
may be positioned adjacent to or in contact with the spine 247. The closure assembly
218 may also be attached to the bottom portion 208 and/or the frame 240. For example,
a section of the second zipper strip 224 may be positioned against the exterior side
244 of the top portion 242. The second zipper strip 224, the frame 240, and the backing
210 may be attached together by a fasteners (e.g. rivets, bolts, snaps), adhesive,
or stitching 232. During attachment of the frame 240 to the backing 210 or the second
zipper strip 224, the spine 247 may assist in a guiding a device applying the fastener,
adhesive, or stitching 232. For example, the spine 274 may guide a foot of a sewing
device along a portion of the base flange 241. The first zipper strip 220 may similarly
be attached to the top or front portion 202. For example, a portion of the first zipper
strip 220 may be positioned along the periphery 206 of the top portion and attached
by a fastener, adhesive, or stitching 232.
[0101] In some examples, the pocket assembly 200 includes a binding 230. The binding 230
may be a material arranged to cover or secure the connected features of the pocket
assembly 200. For example, the binding 230 may cover and extend over from a side of
the periphery 212 opposite frame 240 to the second zipper strip 224. The binding 230
may be similarly attached to the components by the fastener, adhesive, or stitching
232. The top portion 202 and the first zipper strip 220 may similarly include a binding
230. The binding 230 may cover the components to conceal the assembled components
and/or to protect the components from wear. In one example, the binding 230 is a wear
resistance fabric.
[0102] After assembling the pocket assembly 200, the pocket assembly 200 may define a second
or pocket internal storage volume 215 to receive a person's goods or luggage. The
second internal storage volume 215 may be accessible by selectively opening or closing
the closure assembly 218.
[0103] With continued reference to FIG. 4 and FIG. 5, the frame coupling structures 250
of the frame 240 may extend from or be defined by the base flange 241. As discussed
herein, the frame coupling structures 250 may define J or U-shaped clip, clasp, or
clamp features to engage or snap-fit with the corresponding rim coupling structure
306 of the luggage shell 102. The frame coupling structure 250 and the rim coupling
structure 306 may together define the snap-fit engagement structure. The frame coupling
structures 250 may include the hitch structure or first frame coupling portion 252
and the well structure or second frame coupling portion 265.
[0104] The hitch structure 252 may extend from the exterior side 244 of the base flange
241. The hitch structure 252 may be a clip shaped or interlocking structure. For example,
the hitch structure 252 may extend from the base flange 241 between the top 242 and
bottom portions 243. The hitch structure 252 may be angled or hook shaped, or otherwise
change direction over its length. The hitch structure 252 may be a clasp or clip like
feature. In some examples, the hitch structure 252 may be rectilinear. The hitch structure
252 may include an arm or horizontal portion 254. In some examples, the arm portion
254 may extend at an angle or perpendicular relative to the base flange 241. A second
portion or tang 257 may extend from the arm portion 254. The tang 257 may extend perpendicular
relative to the arm portion 254. The tang 257 may extend parallel to or be aligned
with the base flange 241 adjacent the horizontal portion 254. The hitch structure
252 may define a gap or recess 259. For example, the gap 259 may be defined between
the tang 257 and the base flange 241. The horizontal feature 254 may define a top
of the gap 259.
[0105] The second frame coupling portion or well structure 265 may be defined by the base
flange 241. The well structure 265 may be a J or U-shaped receiving feature. The base
flange 241 may define the second frame coupling portion 265 and include the return
or crown 268. For example, the second frame coupling portion 265 may be a section
of the bottom portion 243 of the base flange 241. The crown 268 may define a change
of direction of the base flange 241. The crown 268 may define an arcuate or curved
feature. The base flange 241 may include a free wall or flange 271 extending from
the crown 268. The free wall 271 may be parallel or aligned with the top portion 242
of the base flange 241. The free wall 271 may extend into and/or terminate in a leading
end 273. The leading end 273 may be an angled end of the free wall 271. For example,
the leading end 273 may be angled or sloped away from the base flange 241. In some
examples, the leading end 273 may be omitted or replaced with a leading edge 273 defining
a tip or edge of the free wall 271. The second frame coupling portion 265 may be spaced
from the hitch structure 252 to define an opening or passage 261. For example, the
free wall 271 may be spaced from the tang 257. In one example, the free wall 271 is
spaced from the tang 257 by a distance of approximately 1mm to 5 mm, but other distances
may be acceptable.
[0106] The well structure or second frame coupling portion 265, as defined by the bottom
portion 243 of the base flange 241, may define a slot or recess 276 therebetween.
The crown 268 may define a bottom of the slot 276. The second frame coupling portion
265 and the hitch structure 252 may define the opening or passage 261, such as between
the free wall 271 and the tang 257. The passage 261 may extend to the slot 276. In
some examples, the distance from the tang 257 to the crown 268 may define a slot height
278.
[0107] With reference to FIGS. 1-2 and 7A, the shell 102 may define an edge portion or rim
300. The edge portion 300 may be defined by the shell 102 and extend around a portion
of the aperture 120. The edge portion 300 may be a change in shape or direction of
the shell 102 around the aperture 120. For example, the edge portion 300 may have
an apex 302 defining a change in direction from the shell 102 towards the aperture
120.
[0108] The rim coupling structure 306 may be coupled to or formed on the shell 102. For
example, the rim coupling structure 306 may be coupled along a portion of the rim
or edge portion 300. For example, the rim coupling structure 306 may be attached or
moulded to the rim 300. In one example, the rim coupling structure 306 is integrally
moulded to or with the rim 300. The rim coupling structure 306 may define a portion
of the snap-fit structure. The rim coupling structure 306 may be a hook, holder, or
crook. For example, the rim coupling structure 306 may be generally U or J-shaped.
The shape or profile of the rim coupling structure 306 may correspond to the shape
or profile of the frame coupling structure 250.
[0109] The rim coupling structure 306 may include a first portion 308 and a second portion
312. The first portion 308 may extend from the edge portion 300. The second portion
312 may define the hook or crook. The rim coupling structure 306 may include an interior
surface 316 facing or located closer to a wall of the shell 102, and an exterior surface
318 opposite the interior surface 316. In some examples, the rim coupling structure
306 may be continuous along all or a portion of the rim 300. In some examples, the
rim coupling structure 306 is discontinuous or segmented. For example, the snap-fit
rim coupling structure 306 may be positioned along the sides 328 of the rim 300, and
may not be formed to extend through the corner regions 330. In some examples, the
rim coupling structure 306 may be a first rim coupling structure 306 that is a snap-fit
coupling, and the optional corner region 330 may define a second or corner rim coupling
structure 332, which may be an alignment or abutment coupling and not a snap-fit coupling.
A cavity 304 may be defined between the rim coupling structure 306 and the wall of
the shell 102.
[0110] The first portion 308 may extend from the apex 302 away from the body of the shell
102. The first portion 308 may include a chamfer 310. The chamfer 310 may be an angled
wall or feature relative to the apex 302 or shell 102. For example, the chamfer 310
may extend downward and inward from the apex 302. In some examples, the chamfer 310
may be curved and change direction over its length further inward relative to the
apex 302. For example, the interior surface 316 at the chamfer 310 may be concave
and/or exterior surface 318 at the chamfer 310 may be convex. In a curved example,
the interior surface 316 may define a cam surface of the rim coupling structure 306.
[0111] The second portion 312 may extend from the first portion 308, such as an end of the
chamfer 310. The second portion 312 may be U-shaped or hook shaped. The second portion
312 may include an inner wall or flange 314. The inner wall 314 may extend from the
first portion 308. For example, the inner wall 314 may extend from the chamfer 310.
The inner wall 314 may be vertically aligned. In some examples, the inner wall 314
may be linear. For example, the inner surface 316 at the inner wall 314 and the exterior
surface 318 at the inner wall 314 may be parallel.
[0112] The second portion 312 may include an anchor or head portion 321. The head portion
321 may be a feature having a greater width or thickness relative to the inner wall
314 or the rim 300. The head portion 321 may be a curved or arcing feature. The head
portion 321 may extend from the inner wall 314. For example, the head portion 321
may extend from an end of the inner wall 314 away from the apex 302. In some examples,
the interior surface 316 at the head portion 321 may continue to extend vertically
or in alignment with the inner wall 314. The exterior surface 318 at the head portion
321 may be curved. The exterior surface 318 at the head portion 321 may extend upward
towards and outward away from the apex 302.
[0113] The second portion 308 may include a catch portion 324. The catch portion 324 may
extend from the head portion 321. For example, the catch portion 324 may extend from
the exterior side of the head portion 321. The catch portion 324 may be a lip, detent,
hook, notch, or tang. The catch portion 324 may be spaced from the exterior surface
318 of the vertical wall 314 and define a channel 326 therebetween. The distance from
the catch portion 324 to the bottom of the head portion 321 may define a head height
325.
[0114] With reference to FIGS. 6A-6D, the figures depict an example attachment or snap-fit
engagement of the frame coupling structure 250 to the corresponding rim coupling structure
306. The snap-fit engagement may be a connection between two components including
a receiving feature, such as the rim coupling structure 306, formed to receive and
retain a second structure, such as the frame coupling structures 250. The snap-fit
engagement between the rim coupling structure 306 and the frame coupling structure
250 may structurally interengage or interlock the two or more structures to couple
the rim coupling structure 306 and the frame coupling structure 250. For example,
the pocket assembly 200, as may be depicted in FIG. 6D, may be selectively attached
or snap-fit to the shell 102 in the aperture 120. In some examples, the frame coupling
structure 250 may include or be a resiliently deflecting feature to aid in maintaining
the coupling of the rim coupling structure 306 and the frame coupling structure 250.
In some examples, the frame coupling structures 250 and the rim coupling structures
306 may be engaged with the use of another component such as a fastener, rivet, adhesive,
or similar. In some examples, another component may not be used to complement the
snap-fit engagement. While the rim 300 is described as defining the rim coupling structure
306 and the frame 240 defines the frame coupling structures 250, it is appreciated
that in some examples the reverse may be true. For example, the rim or edge portion
300 may define or include the frame coupling structure 250 and the frame 240 may include
or define the rim coupling structure 306. In some examples, the attachment may be
a selective engagement allowing both attachment and removal. In some examples, the
attachment may be a one-way engagement where removal or separation is not intended.
[0115] Prior to attaching frame coupling structures 250 to the corresponding rim coupling
structure 306, the frame 240 or pocket assembly 200 may be positioned above the rim
300. The frame 240 may be moved from above the rim 300 into the recess 120, as depicted
in FIG. 6A and indicated by arrow 370, into position below the rim coupling structure
306. The frame coupling structures 250 may be positioned below the second or hook
portion 312 of the rim coupling structure 306. For example, second portion 312 may
be positioned above the well structure 265 and hitch structure 252. The head portion
321 may be positioned above the passage 261 between the well structure 265 and the
hitch structure 252. The free wall 271 may be positioned below and towards the shell
102 relative to the inner wall 314. The hitch structure 252 may be positioned below
the exterior surface 316 or curving portion of the head portion 321. The base flange
241 of the frame 240 may be spaced from the second portion 312 opposite the shell
102. The base flange 241, and the rest of the pocket assembly 200, may be at least
partially positioned above the catch portion 324 and head portion 321 of the rim coupling
structure 306.
[0116] As depicted in FIG. 6B, to attach the frame coupling structures 250 to the corresponding
rim coupling structure 306, the frame 240 may be moved generally upwardly, as indicated
by arrow 378. As discussed herein, the frame 240 may be a flexible or elastically
deforming material. Accordingly, as the frame 240 is moved upward, the second portion
612 of the rim coupling structure 306 may be received by the well structure 565. The
second portion may contact or engage the hitch structure 552.
[0117] For example, with reference to the hitch structure 252, the head portion 321 may
be received at the passage 261 and contact the tang 257. The head portion 321 may
be wider than the passage 261. With reference to the hitch structure 252, as the frame
240 is moved upward, the hitch structure 252 may correspondingly contact the exterior
surface 318 of the rim coupling structure 306 at the head portion 321. The frame 240
may flex or bend as the second portion 612 extends through the passage 261 and into
the slot 276. For example, the head portion 321 may contact or engages the frame coupling
structures 250 to cause them to flex or deform outwardly to accept or conform to the
rim coupling structure 306 or rim 300. The vertical feature or tang 257 may move along
the head portion 321 to the catch portion 324. Accordingly, the hitch structure 252
may move upward and outwardly away from the apex 302, as indicated by arrow 380. The
direction of movement 380 of the hitch structure 252 may be responsive to the movement
of the frame 240 (e.g. upward as the frame 240 moves upward), as may be indicated
by direction 378, and the shape of the head portion 321 (e.g. outward as the head
portion 321 increases in width). For example, the arcing shape of the head portion
321 may assist in widening the slot 276 to receive the head portion 321.
[0118] As the frame 240 is moved upward, the well structure 265 may receive the second portion
612, such as in the slot 276 through the passage 261. The free wall 271 may contact
the interior surface 316 of the rim coupling structure 306. For example, the free
wall 271 may move upward and outwardly, as indicated by arrow 376, and the leading
end 273 may contact and follow the interior surface 316. The slope of the leading
end 273 may assist the free wall 271 in moving along the interior surface 316. For
example, the angled shape of the leading end 273 may guide the free wall 271 along
the interior surface 316 from the chamfer 310 towards the apex 302. The chamfer 310
may direct the free wall 271 towards the shell 102 (e.g. into the cavity 304) to widen
the slot 276 to receive the head portion 321. For example, the leading end or edge
273 of the free wall 271 may engage the interior surface 316 of the chamfer 310 and
deflect outwardly (e.g. towards the shell 102) to increase the width of the passage
261 and allow the head 321 to pass there through into the slot 276. In some examples,
the chamfer 310 may be curved and act as a cam surface to deflect the free wall 271
outward. For example, the free wall 271 may be resiliently deflected away from the
base flange 241. In some examples, the leading end 273 may have an angle corresponding
to or matching the chamfer 310. The corresponding angle of the leading end 273 may
assist in guiding the free wall 271 along the chamfer 310 or in spacing the free wall
271 to widen the passage 261 and slot 276. In some examples, the free wall 271 may
bias towards the base flange 241 or provide tension through the base flange 241 to
the hitch structure 252. As a result, the hitch structure 252 may be pulled or under
tension in the direction of the rim 300.
[0119] As depicted by FIG. 6C, the frame 240 may continue to move upward as indicated by
arrow 378. The second portion 312 may be received by the well structure 565. The second
portion may be at least partially engaged with or in contact with the hitch structure
552. For example, the frame 240 may be positioned such that the crown 268 of the second
frame coupling portion 265 contacts the head portion 321. The head portion 321 may
be inserted in the slot 276 and in contact with the bottom portion 243, such as the
crown 268, of the base flange 241.
[0120] In moving the frame 240 upward, the hitch structure 252 may pass by or be positioned
above, or on top of, the catch portion 324. For example, upon the head portion 321
being received in the slot 276, the catch portion 324 clears the tang 257 to allow
the catch portion 324 to be received in the gap 259. The distance from the catch portion
324 to the bottom of the head portion 321, head height 325 shown in FIG. 6A, may be
less than or equal to the distance from the tang 257 to the crown 268, the slot height
278. Accordingly, the hitch structure 252 may extend above or contact the top of the
catch portion 324. In some examples, the frame 240 may be sufficiently elastic or
deformable for the hitch structure 252 to extend over the catch portion 324 and receive
the head portion 321 in the slot 276 when the slot height 278 is equal to or less
than the head height 325. In this position, the tang 257 may be positioned above or
adjacent the channel 326. The catch portion 324 may be positioned beneath or adjacent
the gap 259.
[0121] The frame 240 or base flange 241 may retain its original shape and when flexed or
bent create a resilient biasing force to return to its original position. As a result,
the base flange 241 may be under a biasing force to return to or near its original
shape after flexing or deforming to receive the second portion 612. As shown in FIG.
6C, the leading end 273 may remain in contact with the chamfer 310. The leading end
273 and the free wall 271 may provide tension through the base flange 241 to the hitch
structure 251. For example, the tension or deflection of the free wall 271 may be
in the direction of arrow 382. The deflection or tension of the free wall 271 may
assist in deflecting the hitch structure 252 inward (e.g. in direction 380). Accordingly,
after passing the head 321 or top of the catch portion 324, the hitch structure 252
may move inward past the catch portion 324, or towards the shell 102, as indicated
by arrow 380. In some examples, a person installing the pocket assembly 200 may move
the hitch structure 252 inward.
[0122] FIG. 6D depicts the frame coupling structures 250 attached or engaged with the rim
coupling structure 306. For example, an example pocket assembly 200 may be attached
to an example shell 102. From the position depicted in FIG. 6C, the frame 240 may
be moved downward, as indicated by arrow 384, for the frame coupling structures 250
to engage with the corresponding rim coupling structures 306 to define the snap-fit
engagement structure. For example, the second portion 612 may be fully engaged with
the well structure 265. The second portion 612 may interlock or engage with the hitch
structure 552.
[0123] By moving the frame 240 or base flange 241 downward, the hitch structure 252 may
engage with the catch portion 324. The tang 257 of the hitch structure 252 may be
positioned in the channel 326. The catch portion 324 may be received in the gap 259.
For example, the catch portion 324 may be in contact with the tang 257 or the horizontal
feature 254. An interlocking structure may be defined with the catch portion 324 and
tang 257 engaged. Accordingly, the catch portion 324 and the tang 257 may limit or
constrain movement of the frame 240 or pocket assembly 200 inward, outward, or downward
relative to the rim 300.
[0124] The free wall 271 may move downward or towards the base flange 241 relative to the
position in FIG. 6C. For example, the leading end 273 may be against the chamfer 310
or against the chamfer 310 and the inner wall 314. The free wall 271 may be under
tension and exert a force against the inner wall 314. Accordingly, the second frame
coupling portion 265, defined by the free wall 271 and crown 268 forming the slot
276, may engage or retain the head portion 321 and the inner wall 314. For example,
the free wall 271 may be positioned against the interior surface 316 of the inner
wall 314. Accordingly, the second frame coupling portion 265 and the second portion
312 of the rim coupling structure 306 may limit or constrain movement of the frame
240 inward, outward, or upward relative to the rim 300.
[0125] The frame 240 may also be moved such that the crown 268 may be spaced from the head
portion 321. The distance between the crown 268 and the head portion 321 may correspond
to the length or height of the tang 257, catch portion 324, or depth of the channel
326.
[0126] With the corresponding rim coupling structure 306 and the frame coupling structures
250 engaged, the snap-fit engagement may be defined. By utilizing corresponding frame
coupling structures 250 and rim coupling structures 306 to attach the pocket assembly
200 to the shell 102, in contrast to stitching or otherwise fixing the pocket assembly
200 to the shell, the pocket assembly 200 may be more readily attached to the shell
102. For example, less skilled workers or fewer tools may be required to attach the
pocket 200 to the shell 102. Further, because the shell 102 and the pocket assembly
200 may be formed or assembled separately, either component may be manufactured separately.
For example, the shells 102 or pocket assemblies 200 may be finished or prepared for
attachment independent of the other. In some examples, the same location may either
ship or receive one of the components and assemble or make the other component at
the location.
[0127] Additionally, while description is given to attaching the pocket assembly 200 to
the shell 102, it is appreciated that in some examples the pocket assembly 200 may
similarly be removed from the shell 102. Accordingly, the frame coupling structures
250 and corresponding rim coupling structures 306 may allow for the shell 102 or pocket
assembly 200 to be replaced in the event of damage.
[0128] It is also appreciated that while description is given to a pocket assembly 200,
other components such as handles (e.g. handle 128 or handle 126), closure assemblies
(e.g. closure assembly 122), wheels (e.g. wheels 148), or other components of luggage
cases may similarly be attached or removable by the corresponding frame coupling structures
250 and rim coupling structures 306.
[0129] FIGS. 7A, 7B, and 8 illustrate engagement of the optional example corner regions
330 of the rim 300 and optional example corner portions 280 of the frame 240. Fig.
7A shows a corner region 330 of the rim 300 without the frame 240 coupled thereto.
Fig. 7B shows the corner region of the rim 300 as in Fig. 7A with the corner portion
of the frame 240 in position after having been attached to the rim 300. Fig. 8 is
a section view of the engagement between the corner rim coupling structures 332 of
the rim 300 and the corner frame coupling structure 282 of the corresponding corner
portion 280 of the frame 240.
[0130] The frame coupling structures 250 may be continuous or discontinuous along the frame
240. For example, the frame 240 may include at least two frame coupling structures
250 defined along sides 248 of the frame 240. The frame 240 may define the corner
portion 280 including corner frame coupling structures 282 positioned between the
at least two frame coupling structures 250.
[0131] The rim coupling structure 306 may be continuous or discontinuous along the rim 300.
For example, the rim 300 may include at least two rim coupling structures 306 along
the sides 328 of the rim 300. The rim 300 may include a corner region 330 including
corner rim coupling structures 332 between the at least two rim coupling structures
306.
[0132] The frame 240 at the corner portion 280 may similarly include the base flange 241.
The frame coupling structures 282 of the corner portion 280 of the frame 240, as shown
in FIG. 8, may be similar to the frame coupling structures 250 of the sides 248. For
example, the frame coupling structures 282 may include the hitch structure 252, including
the horizontal feature 254 and the tang 257. The base flange 241 may lack the bottom
portion 243 at the corner portion 280. For example, the corner frame coupling structure
282 may terminate in a second free end 287 spaced from the horizontal feature 254.
The second free end 287 and the tang 257 may define corresponding prongs. The corner
frame coupling structure 282 may extend a length below the horizontal feature similar
to the tang 257. In some examples, the corner frame coupling structure 282, of the
corner portion 280, may be formed by cutting or removing the bottom portion 243 or
second frame coupling portion 265 along a portion of the frame 240. For example, at
a distance from the hitch structure 252 corresponding to the second free end 287.
Accordingly, the same mould or extrusion process may be used to form the entire frame
240. The corner portion 280 may then be defined by removing material from the frame
240 (e.g. the second frame coupling portion 265).
[0133] The rim 300 corner region 330 may include a corner rim coupling structure 332 similar
to the sides 328 of the rim 300. For example, the corner rim coupling structure 332
may include a first portion 308. The corner rim coupling structure 332 may include
a second portion 312 extending from the first portion 308. The second portion 312
may include an inner wall 314. The corner rim coupling structure 332 may similarly
include a corner catch portion 333 spaced from the inner wall 314. A second or corner
channel 339 may be defined between the corner catch portion 333 and the inner wall
314. The corner rim coupling structure 332 may include a head 334 extending from the
inner wall 314. However, the head 341 of the corner rim coupling structure 332 may
have a greater width than the head portion 321 at the sides 328. For example, the
distance from the exterior surface 318 at the inner wall 314 to the corner catch portion
333 may be greater than the distance from the exterior surface 318 at the inner wall
314 to the catch portion 324, as may be shown in FIG. 7A. Similarly, the width of
the corner channel 336 may be greater than the width of the channel 326 along the
sides 328.
[0134] When assembled, the corner frame coupling structure 282 at the corner portion 280
of the frame 240 may be received and supported by the corner rim coupling structure
332 of the corner region 330 of the rim 300. For example, the hitch structure 252
and the corner second frame coupling structure 282 may be received in the channel
339 of the rim coupling structure 332. The corner catch portion 333 may contact the
interior side 246 of the base flange 241. The hitch structure 252, such as the tang
257 may contact the exterior surface 318 of the inner wall 314.
[0135] By utilizing a corner portion 280, the frame 240 and the corner region 330 of the
rim 300 may engage without binding or warping in the corner portion 280 or corner
region 330. In some examples, the corner frame coupling structure 282 of the frame
240 may be received by the corner rim coupling structure 332 of the rim 300 prior
to the engagement of the corresponding frame coupling structures 250 and the rim coupling
structures 306. For example, the hitch structure 252 and the corner second frame coupling
structure 285 may be placed in the channel 339 and the frame 240 may be flexed or
deflected to allow for the attachment of the corresponding frame coupling structures
250 and the rim coupling structures 306. In some examples, corner frame coupling structure
282 of the frame 240 may engage with the corner rim coupling structure 332 of the
rim 300 after to the engagement of the corresponding frame coupling structures 250
and the rim coupling structures 306. For example, after attaching the corresponding
frame coupling structures 250 and the rim coupling structures 306, the frame 240 may
be flexed or deformed to the place the hitch structure 252 and the corner second frame
coupling structure 285 in the corner channel 336.
[0136] Turning to FIG. 7B, in some examples, the rim 300 or rim coupling structure 306 may
further include an aligning feature or rib 345. The rib 345 may be a feature defining
an increased width or length of the rim coupling structure 306. The rib 345 may extend
from second portion 312, such as the head portion 321 or catch portion 324. The rib
345 may extend to a position below the head 321. For example, the rib 345 may have
a greater height than the head height 325. The rib 345 may extend from the catch portion
324 to or past the inner wall 314. For example, the rib 345 may be positioned beneath
the head portion 321 and have a greater width than the head portion 321.
[0137] In some examples the rib 345, as shown in FIG. 7A, 7C, may be positioned adjacent
the corner region 330. The rib 345 may be positioned to contact an end of the frame
coupling structure 250, such as the well structure 265 defined by the bottom portion
243 of the base flange 241. For example, the rib 345 may contact the crown 268 or
free wall 271. The rib 345 may buttress an end of the sides 248. The rib 345 may prevent
or limit movement of frame 240 or pocket assembly 200 relative to the rim coupling
structure 306 or the shell 102. For example, the rib 345 may prevent or limit movement
of the sides 248 of the frame 240 into to the corner regions 330 of the rim 300. Accordingly,
when the frame 240 or frame coupling structures 250 are attached to the rim 300 or
rim coupling structure 306, the rib 345 may limit movement of the frame 240 or pocket
assembly 200 relative to the rim 300.
[0138] As shown in FIG. 9, in some examples, the shell 102 including the rim 300 may be
formed by various moulding methods. For example, the shell 102 may be formed by press
moulding, vacuum moulding, or injection moulding. The moulding process may include
at least two corresponding mold pieces 406 and 415. The first mold piece 406 may define
a mold surface 408. The second mold piece 415 may define a corresponding surface 417.
During moulding, the shell 102 material may be under pressure and arranged to have
a shape corresponding to the mold pieces 406, 415. For example, the mold surfaces
408, 417 may define the rim 300, including the first portion 308 or the second portion
312. During moulding, the extra material 402 may be formed where openings, such as
the aperture 120, are positioned. Accordingly, the extra material 402 may be removed
by cutting along line 404 to define the shell 102 including the rim 300.
[0139] Any of the features, components, and/or parts, including the arrangements and configurations
thereof shown in any one of FIGS. 1-9 can be included, either alone or in any combination,
in any of the other examples of devices, features, components, and parts shown in
the other figures described herein. Likewise, any of the features, components, and/or
parts, including the arrangements and configurations thereof shown and described with
reference to the other figures can be included, either alone or in any combination,
in the example of the devices, features, components, and parts shown in FIGS. 1-9.
[0140] Turning to FIGS. 10A-10C, another example of snap-fit engagement structure of a pocket
assembly 200 to a shell 102 is depicted. For example, the snap-fit engagement may
be between a frame coupling structure 550 and rim coupling structure 606. The frame
coupling structure 550 may be defined by a frame 540 and may include the similar or
same features as the frame 240 discussed herein. For example, frame 540 may be a flexible
or elastic material and include one or more sides and one or more corner portions.
The rim coupling structure 606 may be defined by or coupled to an edge portion or
rim 600 may include the similar or same feature as the rim 300 as discussed herein.
For example, the rim 600 may be defined by the shell 102 and extend around a portion
of the aperture 120 defined by the shell 102.
[0141] The frame coupling structure 550 and the rim coupling structure 606 may engage by
moving the frame coupling structure 550 or rim coupling features 606 in one direction
relative to the other. For example, the frame coupling structure 550 may receive or
couple to the rim coupling structure 606 by moving the frame 540 in the direction
of the arrow 650 relative to the rim coupling structure 606, such as is shown in FIG.
10B. In this example, the frame 540 may be positioned above or over (as shown in Figs.
10A, B and C) the rim coupling structure 606 prior to engagement.
[0142] The frame 540 may include a base flange 541 defining the body of the frame 540. The
base flange 541 may include a top portion 542 and a bottom portion 543. The top portion
542 may include a tail or spine similar to spine 247.
[0143] Turning to FIG. 10A, the frame coupling structure 550 may be similar to the frame
coupling structure 250 described herein. For example, the frame coupling structure
550 may be a U-shaped clasp, clip, or clamp structure. The frame coupling structure
550 may include a first portion or hitch structure 552. The hitch structure 552 may
extend from the base flange 541. The frame coupling structure may include a second
portion or well structure 565. The second portion 565 may be defined by the bottom
portion 543 of the base flange 541.
[0144] The hitch structure 552 may include an arm portion 554 extending from the base flange
241. The hitch structure 552 may include a tang 557 extending from the arm portion
554. The tang 557 may be oriented vertically or in a direction similar to the base
flange 541. The tang 557 may terminate in a tang end 558. The tang end 558 may be
oriented at an angle or slope towards the base flange 541 or arm portion 554. The
tang 557 may be spaced from the base flange 541, such as the bottom portion 543, to
define a gap or slot 559.
[0145] The bottom portion 543 may define the well structure 565. The bottom portion 543
or well structure 565 may include a free wall 571. The base flange 541 includes a
free wall 571 that defines a leading end 573. The leading end 573 includes, in this
example, a return feature that extends at an acute angle to the free wall 571 at an
end of.
[0146] The hitch structure 552 and the well structure 565 may be spaced to define a passage
575. For example, the leading end 573 may be positioned adjacent or spaced from the
tang 557 to define a passage or opening 575 between the tang 557 and the free wall
571. A slot 559 may be defined between the hitch structure 552 and the well structure
565. For example, the slot 559 may be defined at least in part between the tang 557
and free wall 571. The passage 575 may extend into the slot 559.
[0147] The frame coupling structure 606 may be coupled to or defined by the rim 600. The
rim coupling structure 606 may be a holder or hook feature. The rim coupling structure
606 may include a first portion 608 and a second portion 612. In some examples, the
second portion 612 may define the hook or holder feature.
[0148] The first portion 608 may extend from the edge portion or rim 600. For example, the
first portion 608 may include a chamfer 610 extending from the shell 102. The chamfer
610 may extend at an angle relative to the shell 102, such as downward and inward.
[0149] The second portion 612 may extend from or be coupled to the first portion 608. For
example, the second portion 612 may include an inner wall 614 extending from the chamfer
610. The second portion 612 may include a return 621 extending from the inner wall
614 to define a hook or J shape. For example, the return 621 may curve upward.
[0150] The second portion 612 may include a head portion 624 defining an enlarged portion
of the rim coupling structure 606. The head portion 624 may extend from the return
621. The head portion 624 may include a first or top end 626. The top end 626 may
be angled. The top end 626 may be sloped towards the rim 600. The head portion 624
may include a second or bottom end 628, opposite the first end 626. The bottom end
628 may be angled or sloped. For example, the bottom end 628 may slope towards the
return 621 to define a notch or catch portion 630. The second portion 612 may define
a channel 632. The channel 632 may be defined between the head portion 624 and the
inner wall 614.
[0151] As discussed herein, and depicted in FIGS. 10A-10C, the frame 540 may be coupled
to or defined by a pocket assembly 200. The pocket assembly 200 may be attached to
the shell 102 by a snap-fit engagement defined by the engagement of the frame coupling
structure 550 and the rim coupling structure 606. For example, second portion 612
may be received in or engaged by the well structure 565 and the hitch structure 552.
The snap-fit engagement may be accomplished by moving the frame 540 in a single direction,
such as direction 650 in FIG. 10B, to couple the structures. Accordingly, the snap-fit
engagement may allow for quick or simple coupling of a front pocket assembly 200 or
other attachable component to a shell 102.
[0152] As shown in FIG. 10A, the frame 540 may be positioned above or adjacent the rim coupling
structure 606 of the edge portion 600 prior to engagement of the frame coupling structure
550 and the rim coupling structure 606. For example, the leading end 573 may be positioned
above the head portion 624.
[0153] Turning to FIG. 10B, the frame 540 or pocket assembly 200 may be lowered or moved
downward, as may be indicated by arrow 650, to engage with the rim coupling structure
606. The frame 540 or base flange 541 may resiliently deflect during contact with
the rim coupling structure 606. The hitch structure 552 and/or the well structure
565 may contact the second portion 612 and deflect to receive the second portion 612
in the passage 575. For example, tang 557 may contact the head portion 624 at the
top end 626 and be deflected into or towards the channel 632 to expand the passage
575.
[0154] Similarly or alternatively, the well structure 565 may contact the head portion 624
to enlarge the passage 575 and/or the slot 559 to receive the head portion 624. For
example, the angled leading end 573 may bias the free wall 571 to assist in widening
the passage 575 and/or the slot 559, such as in direction 652. Either or both the
hitch structure 552 and the well structure 565 may generate tension or bias against
the second portion 612 or head portion 624.
[0155] Turning to FIG. 10C, an example of the snap-fit engagement defined by the rim coupling
structure 606 and frame engagement structure 550 is depicted. Relative to FIG. 10B,
the frame 540 may be further positioned downward in the direction indicated by arrow
650. At the snap-fit engagement, the hitch structure 552 and/or well structure 565
may retain the second portion 612. For example, the hitch structure 552 and the well
structure 565 may retain or engage the head portion 624 in the slot 559.
[0156] With reference to the hitch structure 552, as the frame 540 or base flange 541 is
moved downward, the hitch structure 552 may bias towards the well structure 565. In
some examples, the angle of the tang end 558 may correspond to a profile of the return
621 to facilitate engagement of the hitch structure 552 and the second portion 612.
[0157] With reference to the well structure 565, as the frame 540 is moved downward the
well structure 565 may bias towards the hitch structure 552, as indicated by arrow
656. The well structure 565 may receive or snap-fit to the second portion 612. For
example, the leading end 573 may pass the bottom end 628 and be received in the catch
630. The leading end 573 may limit or prevent removal of the head portion 624 downward,
such as through the passage 575. In some examples, the tang 557 may deflect into the
channel 632 or along the return 621 to provide clearance for the leading end 573 to
extend over the bottom end 628.
[0158] Any of the features, components, and/or parts, including the arrangements and configurations
thereof shown in any one of FIGS. 10A - 10C can be included, either alone or in any
combination, in any of the other examples of devices, features, components, and parts
shown in the other figures described herein. Likewise, any of the features, components,
and/or parts, including the arrangements and configurations thereof shown and described
with reference to the other figures can be included, either alone or in any combination,
in the example of the devices, features, components, and parts shown in FIGS. 10A
- 10C.
[0159] Turning to FIGS. 11A-11C, another example of a snap-fit engagement structure of a
pocket assembly 200 to a shell 102 is depicted. For example, the snap-fit engagement
may be between a frame coupling structure 750 and rim coupling structure 806. The
frame coupling structure 750 may be defined by a frame 740 and may include the similar
or same features as the frame 240 or 540 discussed herein. The rim coupling structure
806 may be defined by or coupled to an edge portion or rim 800 and may include the
similar or same feature as the rim 300 or 600 as discussed herein. For example, the
rim 800 may be defined by the shell 102 and extend around a portion of the aperture
120.
[0160] The frame 740 may include a base flange 741 defining the body of the frame 740. The
base flange 741 may include a top portion 742 and a bottom portion 743. The frame
coupling structure 750 may be defined by or connected to the base flange 741. The
frame coupling structure 750 may be similar to the frame coupling structure 250 or
550 described herein. For example, the frame coupling structure 750 may be a U-shaped
clasp, clip, or clamp structure. The frame coupling structure 750 of this example
may have round or curved features and include an oblong or ovular shaped end of a
clasp, hook, clip, or clamp structure. The frame coupling structure 750 may include
a first portion or hitch structure 752. The hitch structure 752 may extend from the
base flange 741. The frame coupling structure 750 may include a second portion or
well structure 765 defined by the bottom portion 743 of the base flange 741.
[0161] The hitch structure 752 may include a horizontal or arm portion 754 extending from
the base flange 741. The hitch structure 752 may include a tang 757 extending from
the arm portion 754. The tang 757 may terminate in a tang end 758. The tang end 758
may be angled or slope to or from the base flange 741 or arm portion 754.
[0162] The well structure 765 may be hooked or curved. The well structure 765 may include
a free wall 771. The free wall 771 may be curved (e.g. bowed) or angled relative to
the top portion 742. The free wall 771 may extend to a leading curve or end 773 defining
a returning feature at an end of the bottom portion 743 of the base flange 741.
[0163] The hitch structure 752 and the well structure 765 may be spaced to define a passage
775. For example, the leading end 773 may be positioned adjacent or spaced from the
tang 757. A slot 759 may be defined between the hitch structure 772 and the well structure
765. For example, the slot 759 may be defined at least in part between the tang 757
and free wall 771. The passage 775 may extend into the slot or gap 759.
[0164] The rim coupling structure 806 may be similar to frame coupling structure 306 or
606. For example, the rim coupling structure 806 may extend along the rim or edge
portion 800. The rim coupling structure 806 may be a holder or hook shaped feature.
The rim coupling structure 806 may include a first portion 808 and a second portion
812. The first portion 808 may include a chamfer 810 extending from the rim 800 or
shell 102 extending at an angle relative to the shell 102. The second portion 812
may extend from or be coupled to the first portion 808. For example, the second portion
812 may include an inner wall 814 extending from the chamfer 810. The second portion
812 may include a return 821 defining a hook, curved, or J shape extending from the
inner wall 814. In some examples, the second portion 812 may define the hook shaped
feature.
[0165] The second portion 812 may include a head portion 824 defining enlarged or larger
portion of the rim coupling structure 806. The head portion 824 may extend from the
return 821. The head portion 824 may have a curved shaped (e.g. oblong or ovular).
The head portion 824 may include a first or top end 826 and a second or bottom end
828, opposite the first end 826. The top end 826 and/or the bottom end 828 may be
angled or sloped. A curved face 830 may extend between the top end 826 to the bottom
end 828. The curved face 830 may be positioned on a side of the head portion 824 opposite
the shell 102. The second portion 812 may define a channel 836 between the head portion
824 and the inner wall 814.
[0166] As discussed herein, and depicted in FIGS. 11A-11C, the frame 740 may be coupled
to or defined by a pocket assembly 200. The pocket assembly 200 may be attached to
the shell 102 by a snap-fit engagement of the frame coupling structure 750 and the
rim coupling structure 806. The snap-fit engagement may be accomplished by moving
the frame 740 in a single direction, such as direction 850 depicted in FIG. 11B, to
couple the structures. Accordingly, the snap-fit engagement may allow for quick or
simple coupling of a front pocket assembly 200 or other attachable component to a
shell 102.
[0167] As shown in FIG. 11A, the frame 740 may be positioned above or adjacent the rim coupling
structure 806 of the edge portion 800 prior to engagement of the frame coupling structure
750 and the rim coupling structure 806.
[0168] Turning to FIG. 11B, the frame 740 or pocket assembly 200 may be moved, as indicated
by arrow 850, to engage with the rim coupling structure 806. As the frame 740 or base
flange 741 contacts the rim coupling structure 806, the frame 740 or base flange 741
may resiliently deflect. The hitch structure 752 and/or the well structure 765 may
contact the second portion 812 and deflect to receive the second portion 812 in the
passage 775. For example, the tang 757 may contact the head portion 824 be deflected
into or towards the channel 836 to expand the passage 775. The tang 757 may resiliently
bias towards the head portion 824 and remain in contact with the head portion 824.
Similarly or alternatively, the well structure 765 may contact the head portion 824.
For example, the leading or curved end 773 may contact the top end 826 and deflect
outwardly, such as in direction 852. The deflection may widen or enlarge the passage
775 and/or the slot 759 to receive the head portion 824by spacing the free wall 771
from the head portion 824. The curved face 830 of the head portion 834 may guide the
leading end 773 and the free wall 771 in direction 852 to widen the passage 775 or
slot 759 for the head 824 to enter the slot 759 (e.g. define clearance).
[0169] Turning to FIG. 11C, an example of the snap-fit engagement defined by the rim coupling
structure 806 and frame engagement structure 750 is depicted. Relative to FIG. 11B,
the frame 740 may be further positioned downward in the direction indicated by arrow
850. At the snap-fit engagement, the hitch structure 752 and the well structure 765
may retain or engage the second portion 812, such as the head portion 824.
[0170] With reference to the hitch structure 752, as the frame 740 or base flange 741 is
moved downward the hitch structure 752 may bias towards the well structure 765. Accordingly,
the hitch structure 752 may remain in contact with the head 824. In some examples,
the angle or slope of the tang end 758 may correspond to a profile of the return 821
to facilitate engagement of the hitch structure 752 and the second portion 812.
[0171] With reference to the well structure 765, the free wall 771 may bias in the direction
856 (e.g. towards the shell 102). For example, as the frame 740 is moved downward,
the leading end 773 and the free wall 771 may continue to the bottom end 828 and be
received in the catch 834. The leading end 773 may limit or prevent removal of the
head portion 824 downward, such as through the passage 775. Accordingly, the snap-fit
engagement of the frame coupling structure 750 and the rim coupling structure 806
may be defined.
[0172] Any of the features, components, and/or parts, including the arrangements and configurations
thereof shown in any one of FIGS. 10A - 10C can be included, either alone or in any
combination, in any of the other examples of devices, features, components, and parts
shown in the other figures described herein. Likewise, any of the features, components,
and/or parts, including the arrangements and configurations thereof shown and described
with reference to the other figures can be included, either alone or in any combination,
in the example of the devices, features, components, and parts shown in FIGS. 10A
- 10C.
[0173] By allowing the attachment of various components, such as a front pocket assembly
200, by a snap-fit engagement to the shell 102, 104, the difficulty of or time required
for attaching components to the luggage case 100 may be reduced. Additionally, the
snap-fit engagement may allow a customer to select or customize various combinations
or styles of components attached to the shell. For example, a larger or smaller pocket
assembly 200 may be selected. In some examples, various colors, textures, fabrics
or other aesthetic features may be combined or selected.
[0174] With reference to the above-described examples of the rim coupling feature and the
frame coupling feature, the rim coupling structure (306, 606, 806) may include at
least two discrete rim coupling structures positioned at different locations along
at least a portion of one of the edge portion (300, 600, 800) or the pocket assembly
(200), and the frame coupling structure (250, 282, 550, 750) includes at least two
discrete frame coupling structures positioned at different locations along at least
a corresponding portion of the other of the edge portion (300, 600, 800) or the pocket
assembly (200). When engaged together, the corresponding discrete rim coupling structure
and frame coupling structure form a snap-fit connection of the pocket assembly 200
to the edge portion (300, 600, 800) of the luggage case 100.
[0175] Continuing with reference to the above-described examples, in a further example,
the aperture or recess (120) on the luggage case 100 may define at least 4 sides and
the pocket assembly (200) may defines at least 4 sides. A discrete rim coupling structure
(306, 606, 806) may be positioned on each of the at least 4 sides of one of the aperture
or the recess (120) or each of the at least 4 sides of the pocket assembly (200. A
discrete frame coupling structure 250, 282, 550, 750 may be correspondingly positioned
on each of the at least 4 sides of the other of the aperture or recess (120) or each
of the at least 4 sides of the pocket assembly 200. When engaged together, the corresponding
discrete rim coupling structure and frame coupling structure form a snap-fit connection
of the pocket assembly 200 to the edge portion 300, 600, 800 of the luggage case 100.
[0176] With reference to FIGS. 12-15B, another example of luggage case 100 includes a shell
102 including a rim coupling structure 1600 to engage with a corresponding frame coupling
structures 1516 of an additional component. In the examples depicted in FIGS. 12-15B,
the additional component may be a closure assembly 1500, such as a zipper. In this
example, the shell 102 may include an aperture 120 defining an internal storage volume.
An edge portion or rim 300 may extend around the aperture 120. In some examples, the
rim 300 may extend around a periphery of the shell 102. The closure assembly 1500
may be attachable or removable to a rim coupling structure 1600 of the shell 102.
[0177] In this example, the closure assembly 1500 may externally mount to the rim coupling
structure 1600. In this example, the rim coupling structure 1600 may be formed along
at least a part of the length of the edge portion or rim 300 of the shell 102, and
in one example the rim coupling structure 1600 may extend from the edge portion or
rim 300 of the shell 102. The rim coupling structure 1600 may extend outwardly from
a base feature 1624 positioned along the inner surface 1136 of the shell 102. In some
examples, the rim coupling structure 1600 may extend in two directions, such as for
example opposite directions, to form an anchor 1608 for the closure assembly 1500
to attach to the shell 102.
[0178] The closure assembly 1500 of this example may also be referred to as a snap-fit closure
assembly 1500. The closure assembly 1500 may engage a rim coupling structure 1600
by snap-fit engagement. The closure assembly 1500 may include two zip strips 1502
selectively engageable along a line of connection 122. Each zip strip 1502 may include
interengaging features 1506 (such as for example zipper teeth 1510 or zipper coils),
a zip tape 1504, and a frame coupling structure 1516. The interengaging features 1506
may extend along at least a portion of the length of the inner edge 1512 of the zip
tape 1504.
[0179] The frame coupling structure may include a base flange 1517 defining the portion
of the frame coupling structure 1516 attached or in contact with the zip tape 1504.
The frame coupling structure 1516 may include a first frame coupling structure 1518.
The frame coupling structure may include a second frame coupling structure 1520 extending
along at least a portion of the length of the zip strip 1502. The frame coupling structure
1516 and/or the first frame coupling structure 1516 or the second frame coupling structure
1520 may be continuous or segmented. The base flange 1517 may have an inner surface
1532 and an outer surface 1534. Either of the inner surface 1532 or the outer surface
1534 may be attached to the zip tape 1504 along a corresponding outer surface 1538
or inner surface 1541 of the zip tape 1504. The frame coupling structure 1516 may
be stitched, adhered, molded to, or otherwise attached to the zip tape 1504.
[0180] As shown in FIG. 13 - 15B, the second frame coupling structure 1520 may extend from
a surface of the base flange 1517. In one example, the second frame coupling structure
1520 may extend from the inner surface 1532 of the base flange 1517 and away from
the inner edge 1512. The second frame coupling structure 1520 may include a catch
feature 1524 to engage a feature of a rim coupling structure 1600. The second frame
coupling structure 1520 may be flexible or rigid. The second frame coupling structure
1520 may define a recess 1522 between the catch feature 1524 and the first frame coupling
structure 1518 to retain a portion of a rim coupling structure 1600. A neck 1526 may
be defined between the catch feature 1524 and the first frame coupling structure 1518.
The catch feature 1524 may, in one example, be a hook, detent, or flange. The catch
feature 1524 may be spaced from the first frame coupling structure 1518 to define
a gap 1530. The gap 1530 may define an entrance to the recess 1522. The recess 1522
may receive a portion of the rim coupling structure 1600 and the catch feature 1524
may engage with, or around, another portion of the rim coupling structure 1600.
[0181] With respect to FIG. 12, the frame coupling structure 1516 may optionally be grooved
1540. The optional grooves 1540 may be defined by cutouts 1544 formed on the frame
coupling structure 1516. The grooves 1540 may provide additional flexibility to the
frame coupling structure 1516. The additional flex may make it easier to attach or
remove the zip strip 1502 from the shell 102 in the region where the grooves 1540
are formed, such as around corners of the shell 102. Including the grooves 1540 may
allow the frame coupling structure 1516 to be made from a comparably more rigid material
and result in a more secure attachment of a zip strip 1502 to a shell 102.
[0182] The rim coupling structure 1600 may extend along all or part of the rim 300 of the
luggage shell 102, and be positioned on the inside of the edge portion 300. The rim
coupling structure 1600 may be spaced from or defined along at least a part of the
length of the rim 300. The rim coupling structure 1600 may include a first portion
1602 and a second portion 1604 extending from a base feature 1624. The base feature
1624 may space the first portion 1602 and second portion 1604 from a surface of the
shell 102. The base feature 1624 may be defined by a portion of the shell 102. In
some examples, the base feature 1624 may be separate or a segment of the first 1602
and/or second portions 1604. The first portion 1602, second portion 1604, and base
feature 1624 may together define an anchor 1608 to engage with the closure assembly
1500.
[0183] The second portion 1604 may extend from the base feature 1624 inward along the inner
surface of the shell 102. The second portion 1604 may have an inner surface 1616 and
an outer surface 1618, and an edge 1620 between the inner surface 616 and the outer
surface 1618. The first portion 1602 may extend from the base feature 1624 in a direction
away from the second portion 1604. The first portion 1602 may define an inner surface
1610, an outer surface 1612, and an edge 1614 between the inner surface 1616 and the
outer surface 1618. The inner surface 1610 of the first portion 1602 may extend into
the inner surface 1616 of the second portion 1604. The first portion 1602 and the
second portion 1604 may have similar dimensions. In one example, as shown, the first
portion 1602 may extend further from the base feature 1624 than the second portion
1604.
[0184] As shown in FIG. 14, the rim coupling structure 1600 may be received by the frame
coupling structure 1516. For example, the rim coupling structure 1600 may be received
in the recess 1522. The zip strip 1502 may snap-fit to or flex around the rim coupling
structure 1600, as indicated by arrow 1630. When a zip strip 1502 is engaged to the
rim coupling structure 1600, the rim coupling structure 1600 may fit within the recess
1522. The edge 1614 of the first portion 1602 of the rim coupling structure 1600 may
be in contact with the neck 1526 of the second frame coupling structure 1520. The
catch feature 1524 may engage the second portion 1604 of the rim coupling structure
1600, with the catch feature 1524 extending around the edge 1620 of the second portion
1604. The base feature 1624 may sit within the gap 1530. When the rim coupling structure
1600 is positioned in the recess 1522, the base feature 1624 may position the zip
strip 1502 at or near flush with the outer surface 138 of the shell 102. For example,
the outer surface 1610 of the first portion 1602 may be in contact with the inner
surface 1532 of the zip strip 1502. The second frame coupling structure 1520 and the
second portion 1604 may act to prevent movement transverse to the rim coupling structure
1600. The catch feature 1524 and the second portion 1604 may act to prevent movement
transverse to the rim coupling structure 1600 in the direction of second shell 102.
[0185] The recess 1522 may define a volume greater than the volume of the rim coupling structure
1600 to allow for easier attachment or insertion. In another example, the recess 1522
may define a volume less than the volume of the rim coupling structure 1600 and stretch
or flex to accommodate the rim coupling structure 1600, defining an interference fit.
An interference fit may reduce play in the closure assembly 1500 relative to the shells
102, 104.
[0186] As described above, two shells 102, 104 may be aligned and the closure assembly 1500
may engage at least part of the rim coupling structures 1600 of both shells 102, 104
during installation. In other examples, frame coupling structures 1516 of the first
zip strip 1502 of the closure assembly 1500 may separately engage the first rim coupling
structure 1600 of the first shell 102, and separately the second zip strip 1502 of
the closure assembly 1500 may engage the second rim coupling structure 1600 of the
second shell 104. After installation on each respective shell 102, 104, with the shells
102, 104 configured together as a suitcase 100, the frame coupling structures of the
first zip strip 1502 and the second zip strip 1502 may be secured together to form
the closure assembly 1500. Similarly, the zip strips 1502 may be separately removed
and replaced.
[0187] As shown in the figures, this example of the closure assembly 1500 may respectively
slidably attach to the rim coupling structures 1600, and/or may respectively flex
or snap-fit to attach to the rim coupling structures 1600. With respect to the snap-fit
attachment, the first portion of the rim coupling structure 1600 may be inserted into
the recess 1522 through the gap 1530. As shown in FIG. 15A, the frame coupling structure
1516 may flex or deflect outwardly to temporarily increase the size of the opening
to accommodate the first portion 1602, as indicated by arrow 1640. Once inserted the
outer surface 1610 of the first portion 1602 may contact the inner surface 1532 of
the frame coupling structure 1516. The edge 1614 of the first portion 1602 may contact
the neck 1526 of the second frame coupling structure 1520 when fully inserted into
the recess 1522. The catch feature 1524 of the frame coupling structure 1516, having
been deflected outwardly may then return to its first positon and pass by the edge
1620 of the second portion 1604. The catch feature 1524 may then be positioned under
the edge 1620 of the second portion 1604 and capture and retain the base feature 1624
within the recess 1522. The catch feature 1524 may additionally or alternatively engage
the inner surface 1612 of the second portion 1604, as shown in FIG. 15B. To remove
the closure assembly 1500, the catch feature 1624 may be deflected from the inner
surface 1616 of the second portion 1604 and pass over the edge 1620 to release the
catch feature 1624 from the second portion 1604. The first portion 1602 may then be
removed from the recess 1522 through the gap 1530. The snap-fit attachment may begin
at one end of the zip strip 1502, with the snap-fitting onto the rim coupling structure
1600 progressing along the length of the zip strip 1502 to the opposite second end.
[0188] Prior to attachment, as shown in FIG. 13, the closure assembly 1500 may be aligned
with rim coupling structures 1600. In some examples, the closure assembly 1500 may
be attached to either shells 102, 104 in the same process, or the shells 102, 104
individually. The first 1602 and second portion 1604 may enter the recess 1522, and
the closure assembly 1500 may be engaged along a length of the rim coupling structure
1600 to mount the closure assembly 1500 to the rim coupling structure 1600. For example,
the snap-fit engagement may start at one end and move to another end (e.g. occur along
the length of the rim coupling structure 1600). To remove the closure assembly 1500,
the closure assembly 1500 may be flexed or opened, such as by moving in the opposite
direction of installation, and off the open end of the rim coupling structure 1600.
The surfaces of the closure assembly 1500 and/or rim coupling structure 1600 may be
smooth to facilitate easier installation and/or removal.
[0189] In one example, each zip strip 1502 may be installed individually onto a rim coupling
structure 1600 on a respective shell 102, 104. In another example, each zip strip
1502 may be removed individually from a respective shell 102, 104. In another example,
a replacement zip strip 1502 may be installed individually onto a rim coupling structure
1600 on a respective shell 102, 104 to replace a zip strip 1502 that was removed from
the respective shell 102, 104. This may allow a user to replace only a portion of
the closure assembly 1500, or to combine different zip strips 1502 with desired features
or to achieve a desired aesthetic (e.g. color, or texture).
[0190] Any of the features, components, and/or parts, including the arrangements and configurations
thereof shown in any one of FIGS. 12-15B can be included, either alone or in any combination,
in any of the other examples of devices, features, components, and parts shown in
the other figures described herein. Likewise, any of the features, components, and/or
parts, including the arrangements and configurations thereof shown and described with
reference to the other figures can be included, either alone or in any combination,
in the example of the devices, features, components, and parts shown in FIGS. 12-15B.
[0191] The particulars shown herein are by way of example and for purposes of illustrative
discussion of the preferred embodiments of the present invention only and are presented
in the cause of providing what is believed to be the most useful and readily understood
description of the principles and conceptual aspects of various embodiments of the
invention. In this regard, no attempt is made to show structural details of the invention
in more detail than is necessary for the fundamental understanding of the invention,
the description taken with the drawings and/or examples making apparent to those skilled
in the art how the several forms of the invention may be embodied in practice.
[0192] As used herein and unless otherwise indicated, the terms "a" and "an" are taken to
mean "one", "at least one" or "one or more". Unless otherwise required by context,
singular terms used herein shall include pluralities and plural terms shall include
the singular.
[0193] Unless the context clearly requires otherwise, throughout the description and the
claims, the words 'comprise', 'comprising', and the like are to be construed in an
inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in
the sense of "including, but not limited to". Words using the singular or plural number
also include the plural and singular number, respectively. Additionally, the words
"herein," "above," and "below" and words of similar import, when used in this application,
shall refer to this application as a whole and not to any particular portions of the
application.
[0194] It is to be appreciated that any one of the examples, embodiments or processes described
herein may be combined with one or more other examples, embodiments and/or processes
or be separated and/or performed amongst separate devices or device portions in accordance
with the present systems, devices and methods.
[0195] Finally, the above discussion is intended to be merely illustrative of the present
system and should not be construed as limiting the appended claims to any particular
embodiment or group of embodiments. Thus, while the present system has been described
in particular detail with reference to exemplary embodiments, it should also be appreciated
that numerous modifications and alternative embodiments may be devised by those having
ordinary skill in the art without departing from the broader and intended spirit and
scope of the present system as set forth in the claims that follow. Accordingly, the
specification and drawings are to be regarded in an illustrative manner and are not
intended to limit the scope of the appended claims.
1. A luggage case (100) comprising:
at least one shell (102, 104) defining an aperture or a recess (120), and having an
edge portion (300, 600, 800) extending around at least a portion of the aperture or
the recess (120);
a pocket assembly (200) coupleable to the edge portion (300, 600, 800); and
wherein:
a rim coupling structure (306, 606, 806) is defined along at least a portion of one
of the edge portion (300, 600, 800) or the pocket assembly (200),
a frame coupling structure (250, 282, 550, 750) is defined along at least a corresponding
portion of the other of the edge portion (300, 600, 800) or the pocket assembly (200),
and
the frame coupling structure (250, 550, 750) couples to the rim coupling structure
(306, 606, 806) by a snap-fit engagement to attach the pocket assembly (200) to the
at least one shell (102, 104).
2. The luggage case (100) of claim 1, wherein:
the rim coupling structure (306, 606, 806) includes at least two discrete rim coupling
structures positioned at different locations along at least a portion of one of the
edge portion (300, 600, 800) or the pocket assembly (200); and
the frame coupling structure (250, 282, 550, 750) includes at least two discrete frame
coupling structures positioned at different locations along at least a corresponding
portion of the other of the edge portion (300, 600, 800) or the pocket assembly (200).
3. The luggage case (100) of claim 2, wherein:
the aperture or recess (120) defines at least 4 sides and the pocket assembly (200)
defines at least 4 sides;
a discrete rim coupling structure (306, 606, 806) is positioned on each of the at
least 4 sides of one of the aperture or the recess (120) or each of the at least 4
sides of the pocket assembly (200); and
a discrete frame coupling structure (250, 282, 550, 750) is correspondingly positioned
on each of the at least 4 sides of the other of the aperture or recess (120) or each
of the at least 4 sides of the pocket assembly (200).
4. The luggage case (100) of any of claims 1 to 3, wherein:
the at least one shell (102, 104) includes the rim coupling structure (306, 606, 806)
formed along the portion of the edge portion (300, 600, 800); and
the pocket assembly (200) includes the frame coupling structure (250, 550, 750).
5. The luggage case (100) of any of claims 1 to 4, wherein:
the frame coupling structure (250, 550, 750) defines a U-shaped clamp or clip feature
(252, 265, 552, 565, 752, 765) defining a slot (276, 559, 759), and
the rim coupling structure (306, 606, 806) defines a hook shaped feature (308, 312,
608, 612, 808, 812), and
the hook shaped feature (308, 312, 608, 612, 808, 812) is received in the slot (276,
559, 759) and retained by the frame coupling structure (250, 550, 750) in a snap-fit
engagement.
6. The luggage case (100) of any of claims 1 to 5, wherein:
the rim coupling structure (306, 606, 806) is integral with and extends from the edge
portion (300, 600, 800); and
the frame coupling structure (250, 550, 750) is defined by a frame (240, 241, 540,
541, 740, 741) coupled to the pocket assembly (200).
7. The luggage case (100) of any of claims 1 to 6, wherein:
the frame coupling structure (250, 550, 750) is an elongated feature extending along
a side (248) of the pocket assembly (200).
8. The luggage case (100) of any of claims 6 or 7, wherein the frame (240, 241, 540,
541, 740, 741) comprises:
a plurality of sides (248), and
a plurality of frame coupling structures (250, 550, 750) including at least one frame
coupling structure (250, 550, 750) positioned on and extending at least partially
along each of the plurality of sides (248).
9. The luggage case (100) of any of claims 5 to 8, wherein:
the rim coupling structure (306, 606, 806) includes:
a head portion (321, 624, 824),
the frame coupling structure (250, 550, 750) includes
a base flange (241, 541, 741) defining the slot (276, 559, 759),
the frame coupling structure (250, 550, 750) corresponds to the rim coupling structure
(306, 606, 806), and
the head portion (321, 624, 824) is received in the slot (276, 559, 759) to selectively
couple the frame coupling structure (250, 550, 750) and the rim coupling structure
(306, 606, 806).
10. The luggage case (100) of claim 9, wherein the frame coupling structure (250, 550,
750) includes:
the base flange (241, 541, 641) including:
a top portion (242, 542, 742), and
a bottom portion (243, 543, 743),
the bottom portion (243, 543, 743) forming the U-shaped receiving feature and defined
in part by a free wall (271, 571, 771).
11. The luggage case (100) of claim 10, wherein:
the base flange (241, 541, 741) includes:
a hitch structure (252, 552, 752) extending towards the free wall (271, 571, 771)
and including a tang (257, 557, 757) spaced from the base flange (241, 541, 741) to
define a gap (259), and
the tang (257, 557, 757) is received in the channel (326, 559, 759) and the catch
portion (324) is received in the gap (259) to maintain engagement and retain the frame
coupling structure (250, 550, 750) with the rim coupling structure (306, 606, 806).
12. The luggage case (100) of any of claims 4 to 11, wherein:
the edge portion (300, 600, 800) includes at least one corner region (330),
the corner region (330) includes a corner rim coupling structure (332),
the pocket assembly (200) includes:
a corner portion (280) including a corner frame coupling structure (282), and the
corner rim coupling structure (332) supports the corner frame coupling structure (282).
13. The luggage case (100) of any of claims 4 to 12, wherein:
the rim coupling structure (306, 606, 806) defines a rib (345); and
the frame coupling structure (250, 550, 750) contacts the rib (345) to limit movement
of the frame coupling structure (250, 550, 750) relative to the rim coupling structure
(306, 606, 806).
14. The luggage case (100) of any of claims 1 and 4 to 13, wherein:
the pocket assembly (200) includes at least four sides (248) and at least four corner
portions (280), and
the aperture or the recess (120) is defined by at least four sides (328) and at least
four corner regions (330) of the edge portion (300, 600, 800).
15. The luggage case (100) of any of claims 1 to 14, wherein the aperture or the recess
(120) is a recess having a bottom wall, or an opening extending into an interior region
of the at least one shell (102, 104), or an opening formed in a bottom wall of a recess
defined in the at least one shell (102, 104).