[Technical Field]
[0001] The present invention relates to a lubricating oil composition.
[Background Art]
[0002] In recent years, electric vehicles that do not emit carbon dioxide, which is a greenhouse
gas, have been attracting attention. Such electric vehicles usually use electric motors
as power sources for traveling and are provided with gear mechanisms such as transmissions.
Conventionally, different lubricating oil compositions have been used for cooling
and lubricating such electric motors and for lubricating gear mechanisms; however,
in recent years, it has come to be proposed that the same lubricating oil composition
is used in order to simplify the circulation mechanism of the lubricating oil composition.
Particularly, in the case where an electric vehicle has a unified structure of an
electric motor and a transmission, the use of the same lubricating oil composition
is required for lubrication of the electric motor and the transmission. Under these
circumstances, various lubricating oil compositions for electric vehicles have been
studied.
[0003] For example,
Japanese Unexamined Patent Application Publication No. 2019-137829 (PTL 1) discloses a lubricating oil composition comprising: (A) a lubricating base
oil; (B1) a phosphite ester having at least one alkyl group having 4 to 10 carbon
atoms or an amine salt thereof; (C) a borate ester; (D) a sulfur-based extreme pressure
agent; and (E) an organic friction modifier, wherein the lubricating oil composition
has a kinematic viscosity at 100°C of 1.5 to 5 mm
2/s, a phosphorus content of 310 to 1000 ppm, a boron content of 50 to 400 ppm, and
a sulfur content of 250 to 1000 ppm relative to the mass of the lubricating oil composition.
[0004] In addition,
Japanese Unexamined Patent Application Publication No. 2020-066673 (PTL 2) discloses a lubricating oil composition comprising: a base oil (A); a neutral
phosphorus-based compound (B); an acidic phosphorus-based compound (C); a sulfur compound
(D); and a metal salt (E) selected from a metal sulfonate, a metal salicylate, and
a metal phenate, wherein the content of the acidic phosphorus-based compound (C) in
terms of phosphorus atoms is 10 to 180 mass ppm based on the total amount of the lubricating
oil composition, the content of the sulfur compound (D) in terms of sulfur atoms is
10 to 1000 mass ppm based on the total amount of the lubricating oil composition,
and the content of the metal salt (E) in terms of metal atoms is 5 to 180 mass ppm
based on the total amount of the lubricating oil composition.
[Citation List]
[Patent Literature]
[Summary of Invention]
[Technical Problem]
[0006] However, while lubrication of an electric motor and a transmission of an electric
vehicle needs to simultaneously achieve high insulation properties, high oxidation
stability, and high extreme pressure resistance (extreme pressure resistance based
on seizure resistance (load-carrying capacity) and anti-wear performance (wear resistance)),
conventional lubricating oil compositions as described in PTLs 1 and 2 have not been
able to achieve all of these properties at a high level, namely insulation properties,
oxidation stability, and extreme pressure resistance. In recent years, electric motors
are required to be used at a higher voltage and gears and bearings are also required
to be used under more severe conditions in order to obtain a higher motor output,
and thus there has been a demand for a lubricating oil composition that has well-balanced
insulation properties, oxidation stability, and extreme pressure resistance at high
levels. Moreover, since copper is used as a material for electric motors, it is required
that a lubricating oil composition used for lubricating and cooling an electric motor
has high anti-corrosion performance to copper (copper corrosion resistance).
[0007] The present invention has been made in view of the problem of the related art, and
an object thereof is to provide a lubricating oil composition that is able to achieve
well-balanced high insulation properties, high oxidation stability, and high extreme
pressure resistance, and also that is able to achieve high copper corrosion resistance.
[Solution to Problem]
[0008] As a result of conducting earnest studies in order to achieve the above-described
object, the present inventors have found that in a lubricating oil composition comprising:
(A) a lubricating base oil; (B) an extreme pressure agent; and (C) a nitrogen-containing
ashless dispersant, it becomes possible to allow the obtained lubricating oil composition
to have well-balanced high insulation properties, high oxidation stability, and high
extreme pressure resistance, and also to allow the obtained lubricating oil composition
to have high copper corrosion resistance by: establishing a volume resistivity at
80°C of the lubricating oil composition to 0.0020 × 10
12 Ωcm or more; establishing the component (B) to satisfy conditions of: containing
(B1) a phosphorus-based extreme pressure agent, and not containing (B2) a sulfur-containing
extreme pressure agent, or containing the component (B2) such that a content of sulfur
derived from the component (B2) is 0.01% by mass or less based on a total amount of
the lubricating oil composition; establishing the component (B1) to: (B1-1) an alkylamine
salt of a phosphate ester; or a mixture of the component (B1-1) and (B1-2) at least
one compound selected from the group consisting of phosphoric acid, phosphate esters,
phosphite esters, and salts thereof (excluding compounds corresponding to the component
(B1-1)); establishing a content of phosphorus derived from the component (B1) to 0.050%
by mass or less based on the total amount of the lubricating oil composition; and
establishing a mass ratio ([phosphorus]/[nitrogen]) of phosphorus derived from the
component (B1) and nitrogen derived from the component (C) to 0.60 or more and 2.30
or less, and have thus completed the present invention.
[0009] That is, the present invention provides the following embodiments.
- [1] A lubricating oil composition comprising:
- (A) a lubricating base oil;
- (B) an extreme pressure agent; and
- (C) a nitrogen-containing ashless dispersant,
wherein a volume resistivity at 80°C of the lubricating oil composition is 0.0020
× 1012 Ωcm or more,
the component (B)
contains (B1) a phosphorus-based extreme pressure agent; and
does not contain (B2) a sulfur-containing extreme pressure agent, or contains the
component (B2) such that a content of sulfur derived from the component (B2) is 0.01%
by mass or less based on a total amount of the lubricating oil composition,
the component (B1) is
(B1-1) an alkylamine salt of a phosphate ester; or
a mixture of the component (B1-1) and (B1-2) at least one compound selected from the
group consisting of phosphoric acid, phosphate esters, phosphite esters, and salts
thereof (excluding compounds corresponding to the component (B1-1)),
a content of phosphorus derived from the component (B1) is 0.050% by mass or less
based on the total amount of the lubricating oil composition, and
a mass ratio ([phosphorus]/[nitrogen]) of phosphorus derived from the component (B1)
and nitrogen derived from the component (C) is 0.60 or more and 2.30 or less.
- [2] The lubricating oil composition according to [1], wherein the lubricating base
oil contains at least one selected from the group consisting of hydrorefined base
oils and wax-isomerized base oils, and a kinematic viscosity at 40°C of the lubricating
base oil is 20 mm2/s or less.
- [3] The lubricating oil composition according to [1] or [2], wherein a mass ratio
([sulfur]/[phosphorus]) of sulfur derived from the component (B2) and phosphorus derived
from the component (B1) is 3.0 or less.
- [4] The lubricating oil composition according to any one of [1] to [3], containing
(D) a calcium sulfonate detergent such that a content of calcium is 200 mass ppm or
less based on the total amount of the lubricating oil composition.
- [5] The lubricating oil composition according to any one of [1] to [4], wherein the
mass ratio ([phosphorus]/[nitrogen]) of phosphorus derived from the component (B1)
and nitrogen derived from the component (C) is 0.60 or more and 1.70 or less.
- [6] The lubricating oil composition according to any one of [1] to [5], wherein a
ratio ([KV40OL]/[KV40L]) between a kinematic viscosity at 40°C (KV40OL) of the lubricating oil composition after oxidation treatment at an oil temperature
of 165°C for 192 hours by an ISOT method in accordance with JIS K2514-1 and a kinematic
viscosity at 40°C (KV40L) of the lubricating oil composition before the oxidation treatment is 1.06 or less.
- [7] The lubricating oil composition according to any one of [1] to [6], which is a
composition for lubricating a transmission as well as for cooling and lubricating
of an electric motor.
[Advantageous Effects of Invention]
[0010] The present invention makes it possible to provide a lubricating oil composition
that is able to achieve well-balanced high insulation properties, high oxidation stability,
and high extreme pressure resistance, and also that is able to achieve high copper
corrosion resistance.
[Description of Embodiments]
[0011] Hereinafter, the present invention will be described in detail based on preferred
embodiments thereof. Note that in the present specification, regarding numerical values
X and Y, description "X to Y" is intended to mean "X or more and Y or less" unless
otherwise noted. In such description, in the case where unit is attached to only the
numerical value Y, the unit is intended to apply also to the numerical value X.
[0012] The lubricating oil composition of the present invention is a lubricating oil composition
comprising:
- (A) a lubricating base oil;
- (B) an extreme pressure agent; and
- (C) a nitrogen-containing ashless dispersant,
wherein a volume resistivity at 80°C of the lubricating oil composition is 0.0020
× 1012 Ωcm or more,
the component (B) contains (B1) a phosphorus-based extreme pressure agent; and does
not contain (B2) a sulfur-containing extreme pressure agent, or contains the component
(B2) such that a content of sulfur derived from the component (B2) is 0.01% by mass
or less based on a total amount of the lubricating oil composition,
the component (B1) is (B1-1) an alkylamine salt of a phosphate ester; or a mixture
of the component (B1-1) and (B1-2) at least one compound selected from the group consisting
of phosphoric acid, phosphate esters, phosphite esters, and salts thereof (excluding
compounds corresponding to the component (B1-1)),
a content of phosphorus derived from the component (B1) is 0.050% by mass or less
based on the total amount of the lubricating oil composition, and
a mass ratio ([phosphorus]/[nitrogen]) of phosphorus derived from the component (B1)
and nitrogen derived from the component (C) is 0.60 or more and 2.30 or less.
[Component (A): Lubricating Base Oil]
[0013] The lubricating oil composition of the present invention contains a lubricating base
oil as the component (A). The lubricating base oil used as the component (A) is not
particularly limited, and a known lubricating base oil (such as a mineral base oil,
a synthetic base oil, or a mixed base oil of these) may be used, and for example,
a lubricating base oil described in International Publication No.
WO2020/095968 or the like may be used as appropriate. Note that the lubricating base oil used as
the component (A) may be composed of one type of base oil or may be a mixed base oil
containing two or more types of base oils.
[0014] In addition, as the lubricating base oil used as the component (A), at least one
selected from Group II base oils, Group III base oils, Group IV base oils, and Group
V base oils in the base oil classification by API (American Petroleum Institute) may
be favorably used, and among these, Group II base oils or Group III base oils are
more preferable from the viewpoint of achieving higher effects in terms of oxidation
stability, corrosion resistance, and insulation properties (volume resistivity), and
from the viewpoint of achieving improvement in the energy-saving performance of the
electric vehicle (hereinafter, the groups in the base oil classification by API are
referred to simply as "API Groups").
[0015] In addition, a mineral base oil is preferable as the lubricating base oil used as
the component (A). As such a mineral base oil, a mineral base oil such as a paraffinic
or naphthenic base oil, obtained by appropriately combining and applying one or two
or more refining means such as solvent deasphalting, solvent extraction, hydrocracking,
solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing, and clay
treatment to lubricating oil fractions obtained by atmospheric distillation and vacuum
distillation of crude oils can be mentioned as preferable. Moreover, among such mineral
base oils, hydrorefined base oils and wax-isomerized base oils are particularly preferable
as the component (A) from the viewpoint of achieving higher effects in terms of oxidation
stability, corrosion resistance, and insulation properties (volume resistivity), and
from the viewpoint of achieving improvement in the energy-saving performance of the
electric vehicle. Note that one type of these mineral base oils may be used alone,
or two or more types may be used in combination at an arbitrary ratio.
[0016] Moreover, the kinematic viscosity at 40°C of the lubricating base oil used as the
component (A) (or of the mixed base oil in the case where the component (A) is a mixed
base oil containing two or more types of base oils) is preferably 20 mm
2/s or less, more preferably 5 to 18 mm
2/s, and further preferably 8 to 12 mm
2/s. Establishing the kinematic viscosity at 40°C of the lubricating base oil to the
above-described upper limit value or less makes it possible to achieve higher performance
(effect) in terms of low-temperature viscosity properties and fuel economy as compared
with the case where the kinematic viscosity is more than the above-described upper
limit value. In addition, establishing the kinematic viscosity at 40°C of the lubricating
base oil to the above-described lower limit value or more makes it possible to further
improve oil film formation performance at lubricating portions and to further improve
the extreme pressure resistance based on seizure resistance and anti-wear performance,
and also to further enhance the electrical insulation properties of the fresh oil,
as compared with the case where the kinematic viscosity is less than the lower limit
value. Note that in the present specification, the kinematic viscosity of a base oil
or a composition at 40°C or 100°C means a kinematic viscosity at each temperature
(40°C or 100°C) specified in JIS K 2283-2000.
[0017] In addition, the kinematic viscosity at 100°C of the lubricating base oil used as
the component (A) (or of the mixed base oil in the case where the component (A) is
a mixed base oil containing two or more types of base oils) is preferably 2.0 to 4.0
mm
2/s, and more preferably 2.0 to 2.7 mm
2/s. Establishing the kinematic viscosity at 100°C of the lubricating base oil to the
above-described upper limit value or less makes it possible to achieve higher performance
(effect) in terms of low-temperature viscosity properties and fuel economy as compared
with the case where the kinematic viscosity is more than the above-described upper
limit value. In addition, establishing the kinematic viscosity at 100°C of the lubricating
base oil to the above-described lower limit value or more makes it possible to further
improve oil film formation performance at lubricating portions and to further improve
the extreme pressure resistance based on seizure resistance and anti-wear performance,
and also to further enhance the electrical insulation properties of the fresh oil,
as compared with the case where the kinematic viscosity is less than the lower limit
value.
[0018] In addition, the viscosity index of the lubricating base oil used as the component
(A) (or of the mixed base oil in the case where the component (A) is a mixed base
oil containing two or more types of base oils) is preferably 95 or more, and more
preferably 120 or more. Establishing the viscosity index of the lubricating base oil
to the above-described lower limit value or more makes it possible to improve viscosity-temperature
properties and thermal/oxidation stability of the lubricating oil composition to further
reduce the friction coefficient and also to further improve the wear resistance. Moreover,
the viscosity index of the component (A) is more preferably 120 to 160 because this
achieves a higher effect in terms of fuel economy. Note that in the present specification,
the "viscosity index" of a base oil or a composition means a viscosity index measured
in accordance with JIS K 2283-2000.
[0019] In addition, the content of sulfur of the lubricating base oil used as the component
(A) (or of the mixed base oil in the case where the component (A) is a mixed base
oil containing two or more types of base oils) is preferably 10 mass ppm or less (more
preferably 8 mass ppm or less, further preferably 5 mass ppm or less, and particularly
preferably 4 mass ppm or less). When the content of sulfur is equal to or less than
the above-described upper limit, it becomes possible to further improve oxidation
stability as compared with the case where the content is more than the above-described
upper limit.
[0020] Moreover, although the pour point of the lubricating base oil used as the component
(A) (or of the mixed base oil in the case where the component (A) is a mixed base
oil containing two or more types of base oils) is not particularly limited, the pour
point is preferably -12°C or less. When the pour point is equal to or less than the
above-described upper limit, it becomes possible to further improve low-temperature
fluidity of a lubricating oil composition ultimately obtained as compared with the
case where the pour point is more than the above-described upper limit. Moreover,
the pour point is more preferably -22°C or less from the viewpoint of making it possible
to achieve a higher viscosity index. Note that in the present specification, the "pour
point" means a pour point measured in accordance with JIS K 2269-1987.
[0021] Moreover, the flash point of the lubricating base oil used as the component (A) (or
of the mixed base oil in the case where the component (A) is a mixed base oil containing
two or more types of base oils) is preferably 160°C or more (further preferably 190°C
or more). In addition, establishing the flash point to the above-described lower limit
or more tends to further improve safety during high-temperature use as compared with
the case where the flash point is less than the above-described lower limit. Note
that in the present specification, the "flash point" means a flash point measured
in accordance with JIS K 2265-4-2007 (Cleveland Open Cup Method).
[Component (B): Extreme Pressure Agent]
[0022] The lubricating oil composition of the present invention contains an extreme pressure
agent as the component (B). The extreme pressure agent used as the component (B)
contains (B1) a phosphorus-based extreme pressure agent; and
does not contain (B2) a sulfur-containing extreme pressure agent, or contains the
component (B2) such that a content of sulfur derived from the component (B2) is 0.01%
by mass or less based on a total amount of the lubricating oil composition. That is,
the extreme pressure agent as the component (B) satisfies both conditions of:
containing the component (B1); and
not containing the component (B2), or containing the component (B2) such that a content
of sulfur derived from the component (B2) is 0.01% by mass or less based on the total
amount of the lubricating oil composition.
[0023] As described above, the component (B) contains the component (B1) as an essential
component, and by using the component (B1), even when a sulfur-containing extreme
pressure agent (the component (B2)) is not used or even when the amount of the sulfur-containing
extreme pressure agent (the component (B2)) used is a minute amount (such an amount
that the amount of sulfur is 0.01% by mass or less based on the total amount of the
lubricating oil composition), it becomes possible to exert a high load-carrying capacity
and a high wear resistance, and further, it becomes possible to more efficiently establish
the volume resistivity at 80°C of the lubricating oil composition to 0.0020 × 10
12 Ωcm or more.
[0024] In addition, the phosphorus-based extreme pressure agent used as the component (B1)
is
(B1-1) an alkylamine salt of a phosphate ester; or
a mixture of the component (B1-1) and (B1-2) at least one compound selected from the
group consisting of phosphoric acid, phosphate esters, phosphite esters, and salts
thereof (excluding compounds corresponding to the component (B1-1)). As described
above, the component (B1) is one in which the component (B1-1) is used alone, or is
a mixture in which the component (B1-1) and the component (B1-2) are mixed. In other
words, the component (B1) is a phosphorus-based extreme pressure agent composed of
at least one compound selected from the group consisting of phosphoric acid, phosphate
esters, phosphite esters, and salts thereof, and contains the component (B1-1) as
an essential component. Note that the "phosphorus-based extreme pressure agent" mentioned
herein excludes phosphorus-based extreme pressure agents containing sulfur atoms (so-called
"sulfur-phosphorus-based extreme pressure agents") (in the present specification,
phosphorus-based extreme pressure agents containing sulfur atoms correspond to sulfur-containing
extreme pressure agents described later).
[0025] The component (B1-1) contained as an essential component in the phosphorus-based
extreme pressure agent (the component (B1)) is not particularly limited, and a known
alkylamine salt of a phosphate ester usable as an extreme pressure agent may be used
as appropriate. In addition, as such an alkylamine salt of a phosphate ester, a salt
(a salt of a phosphate ester and the amine compound (reactant)) obtained by reacting
a phosphate ester with an amine compound having an alkyl group in the molecule thereof
so that a part or the whole of remaining acidic hydrogen is neutralized can be favorably
used.
[0026] The phosphate ester used for forming the component (B1-1) is not particularly limited,
and a known one usable as a phosphorus-based extreme pressure agent may be used as
appropriate; however, the phosphate ester is preferably an acidic phosphate ester,
more preferably a monoalkyl acid phosphate and/or a dialkyl acid phosphate, from the
viewpoint of forming an alkylamine salt.
[0027] Examples of such monoalkyl acid phosphate and dialkyl acid phosphate include monobutyl
acid phosphate, monopentyl acid phosphate, monohexyl acid phosphate, monoheptyl acid
phosphate, monooctyl acid phosphate, monononyl acid phosphate, monodecyl acid phosphate,
monoundecyl acid phosphate, monododecyl acid phosphate, monotridecyl acid phosphate,
monotetradecyl acid phosphate, monopentadecyl acid phosphate, monohexadecyl acid phosphate,
monoheptadecyl acid phosphate, monooctadecyl acid phosphate, monooleyl acid phosphate,
dibutyl acid phosphate, dipentyl acid phosphate, dihexyl acid phosphate, diheptyl
acid phosphate, dioctyl acid phosphate, dinonyl acid phosphate, didecyl acid phosphate,
diundecyl acid phosphate, didodecyl acid phosphate, ditridecyl acid phosphate, ditetradecyl
acid phosphate, dipentadecyl acid phosphate, dihexadecyl acid phosphate, diheptadecyl
acid phosphate, dioctadecyl acid phosphate, dioleyl acid phosphate, and the like.
Furthermore, the monoalkyl acid phosphate and dialkyl acid phosphate are preferably
compounds represented by the following formula (1):

[in the formula (1), R
a represents a hydrocarbon group having 2 to 22 carbon atoms (more preferably 8 to
18 carbon atoms) (more preferably an alkyl group), and n represents an integer of
1 or 2.]. That is, as the phosphate ester used for forming the component (B1-1), it
is preferable to use the compound represented by the formula (1).
[0028] In addition, as the amine compound used to form the alkylamine salt of a phosphate
ester, monoalkylamine, dialkylamine, and trialkylamine can be favorably used. Examples
of such amine compounds include methylamine, ethylamine, propylamine, butylamine,
pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine, undecylamine,
dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, hexadecylamine, heptadecylamine,
octadecylamine, oleylamine, tetracosylamine, dimethylamine, diethylamine, dipropylamine,
dibutylamine, dipentylamine, dihexylamine, diheptylamine, dioctylamine, dinonylamine,
didecylamine, diundecylamine, didodecylamine, ditridecylamine, ditetradecylamine,
dipentadecylamine, dihexadecylamine, diheptadecylamine, dioctadecylamine, dioleylamine,
ditetracosylamine, trimethylamine, triethylamine, tripropylamine, tributylamine, tripentylamine,
trihexylamine, triheptylamine, trioctylamine, trinonylamine, tridecylamine, triundecylamine,
tridodecylamine, tritridecylamine, tritetradecylamine, tripentadecylamine, trihexadecylamine,
triheptadecylamine, trioctadecylamine, trioleylamine, and tritetracosylamine. Such
amine compounds may be used alone or in combination of two or more. The amine compound
is preferably a compound represented by the following formula (2):

[in the formula (2), R
b, R
c, and R
d each independently represents a hydrogen atom or a monovalent alkyl group (provided
that at least one of R
b, R
c, and R
d is a monovalent alkyl group).]. Note that the monovalent alkyl group selectable as
R
b, R
c, and R
d in the formula (2) may be linear or branched. The number of carbon atoms of such
a monovalent alkyl group is not particularly limited, but may be 1 or more, 3 or more,
5 or more, 7 or more, 9 or more, or 11 or more, and may be 20 or less, 18 or less,
16 or less, or 14 or less. Note that the compound represented by the formula (2) is
preferably a monoalkylamine (a compound in which one of R
b, R
c, and R
d in the formula (2) is a monovalent alkyl group (particularly preferably an alkyl
group having 8 to 18 carbon atoms) and the others are hydrogen atoms), and/or a dialkylamine
(a compound in which two of R
b, R
c, and R
d in the formula (2) are monovalent alkyl groups (particularly preferably alkyl groups
having 8 to 18 carbon atoms) and the other is a hydrogen atom).
[0029] In addition, the component (B1-1) is preferably a salt of the compound represented
by the formula (1) and the compound represented by the formula (2) from the viewpoint
of more efficiently achieving excellent load-carrying capacity and wear resistance
as well as high volume resistivity simultaneously. Moreover, one type of the component
(B1-1) may be used alone, or two or more types may be used in mixture.
[0030] In addition, the component (B1-2) usable together with the component (B1-1) in the
phosphorus-based extreme pressure agent (the component (B1)) is at least one compound
selected from the group consisting of phosphoric acid, phosphate esters, phosphite
esters, and salts thereof (excluding compounds corresponding to the component (B1-1)).
[0031] The phosphate ester usable in the component (B1-2) is not particularly limited, and
a known one usable as an extreme pressure agent may be used as appropriate. Examples
of such phosphate esters include the aforementioned monoalkyl acid phosphates and
the aforementioned dialkyl acid phosphates, as well as tributyl phosphate, tripentyl
phosphate, trihexyl phosphate, triheptyl phosphate, trioctyl phosphate, trinonyl phosphate,
tridecyl phosphate, triundecyl phosphate, tridodecyl phosphate, tritridecyl phosphate,
tritetradecyl phosphate, tripentadecyl phosphate, trihexadecyl phosphate, triheptadecyl
phosphate, trioctadecyl phosphate, trioleyl phosphate, triphenyl phosphate, tricresyl
phosphate, trixylyl phosphate, cresyl diphenyl phosphate, xylyl diphenyl phosphate,
and the like.
[0032] In addition, the phosphite ester usable in the component (B1-2) is not particularly
limited, and a known one usable as an extreme pressure agent may be used as appropriate,
and examples thereof include dibutyl phosphite, dipentyl phosphite, dihexyl phosphite,
diheptyl phosphite, dioctyl phosphite, dinonyl phosphite, didecyl phosphite, diundecyl
phosphite, didodecyl phosphite, dioleyl phosphite, diphenyl phosphite, dicresyl phosphite,
tributyl phosphite, tripentyl phosphite, trihexyl phosphite, triheptyl phosphite,
trioctyl phosphite, trinonyl phosphite, tridecyl phosphite, triundecyl phosphite,
tridodecyl phosphite, trioleyl phosphite, triphenyl phosphite, tricresyl phosphite,
monolauryl hydrogen phosphite, monooleyl hydrogen phosphite, monostearyl hydrogen
phosphite, monophenyl hydrogen phosphite, dibutyl hydrogen phosphite, dihexyl hydrogen
phosphite, diheptyl hydrogen phosphite, di-n-octyl hydrogen phosphite, and diethylhexyl
hydrogen phosphite. As such phosphite esters, dialkyl hydrogen phosphites having two
alkyl groups are preferable, and dialkyl hydrogen phosphites having two alkyl groups
having 4 to 12 carbon atoms are more preferable from the viewpoint of improving the
seizure resistance and wear resistance.
[0033] The salts of phosphoric acid, phosphate esters, and phosphite esters usable in the
component (B1-2) are not particularly limited, and known ones usable as extreme pressure
agents may be used as appropriate, and among these, the following can be mentioned:
salts obtained by reacting phosphoric acid, a phosphate ester, or a phosphite ester
with a metal base or a nitrogen-containing compound such as ammonia or an amine compound
containing only a hydrocarbon group having 1 to 8 carbon atoms or a hydrocarbon group
containing a hydroxy group in the molecule thereof so that a part or the whole of
remaining acidic hydrogen is neutralized.
[0034] In addition, as the component (B1), it is preferable to use a mixture of the component
(B1-1) and the component (B1-2) from the viewpoint of improving seizure resistance
and wear resistance. Among the component (B1-2) to be contained in such a mixture,
a phosphite ester is more preferable from the viewpoint of more efficiently achieving
excellent seizure resistance and wear resistance as well as excellent corrosion resistance
and oxidation stability simultaneously. That is, as the component (B1), it is preferable
to use a mixture of (B1-1) an alkylamine salt of a phosphate ester and a phosphite
ester.
[0035] In addition, in the case where the component (B1) is a mixture of the component (B1-1)
and the component (B1-2), a mass ratio of phosphorus derived from the component (B1-1)
and phosphorus derived from the component (B1-2) ([P derived from the component (B1-1)]/[P
derived from the component (B1-2)]) is preferably 0.4 to 2.5 (more preferably 0.4
to 2.0). When the mass ratio of phosphorus is equal to or more than the above-described
lower limit, it becomes possible to achieve a higher effect in terms of seizure resistance
as compared with the case where the mass ratio is less than the above-described lower
limit; on the other hand, when the mass ratio is equal to or less than the above-described
upper limit, it becomes possible to achieve further higher effects in terms of electrical
insulation properties as compared with the case where the mass ratio is more than
the above-described upper limit.
[0036] In addition, the component (B) does not contain (B2) the sulfur-containing extreme
pressure agent, or contains the component (B2) such that a content of sulfur derived
from the component (B2) is 0.01% by mass (100 mass ppm) or less based on the total
amount of the lubricating oil composition.
[0037] Here, when the component (B) contains the sulfur-containing extreme pressure agent
(the component (B2)), the sulfur-containing extreme pressure agent is not particularly
limited, and a known extreme pressure agent containing sulfur may be used as appropriate.
Examples of such sulfur-containing extreme pressure agents include sulfur-based extreme
pressure agents such as dithiocarbamate, zinc dithiocarbamate, molybdenum dithiocarbamate
(MoDTC), disulfide, polysulfide, sulfurized olefin, and sulfurized oils and fats;
and sulfur-phosphorus-based extreme pressure agents such as thiophosphite esters (thiophosphites),
dithiophosphite esters (dithiophosphites), trithiophosphite esters (trithiophosphites),
thiophosphate esters (thiophosphates), dithiophosphate esters (dithiophosphates),
trithiophosphate esters (trithiophosphates), amine salts thereof, and derivatives
of these.
[0038] When the component (B) contains the sulfur-containing extreme pressure agent (the
component (B2)), the content of sulfur derived from the component (B2) needs to be
0.01% by mass (100 mass ppm) or less (more preferably 80 mass ppm or less, further
preferably 60 mass ppm or less, particularly preferably 50 mass ppm or less, and most
preferably 20 mass ppm or less) based on the total amount of the lubricating oil composition.
When the content of the component (B2) is equal to or less than the above-described
upper limit, it becomes possible to achieve high oxidation stability and high copper
corrosion resistance as compared with the case where the content is more than the
above-described upper limit. Note that from the viewpoint of further improving the
copper corrosion resistance and the insulation properties (the volume resistivity
value), the component (B) preferably does not contain (B2) the sulfur-containing extreme
pressure agent.
[0039] In addition, the method for producing the component (B) is not particularly limited,
and a known method may be used as appropriate. Moreover, a commercially available
product may be used as the component (B).
[Component (C): Nitrogen-Containing Ashless Dispersant]
[0040] The lubricating oil composition of the present invention contains a nitrogen-containing
ashless dispersant (an ashless dispersant containing nitrogen) as the component (C).
[0041] The component (C) is not particularly limited, and a known one usable as a nitrogen-containing
ashless dispersant may be used as appropriate. The component (C) is more preferably
an ashless dispersant having a functional group containing nitrogen as a dispersing
group from the viewpoint of further improving the corrosion resistance and oxidation
stability performance.
[0042] As such ashless dispersants having a functional group containing nitrogen as a dispersing
group, for example, succinimides, benzylamines, polyamines, derivatives of these,
or the like, each having a hydrocarbon group having 40 to 400 carbon atoms (for example,
an alkyl group or an alkenyl group), can be mentioned as preferable examples.
[0043] The component (C) is not particularly limited, but is more preferably at least one
succinimide-based ashless dispersant selected from the group consisting of succinimides
each having a hydrocarbon group having 40 to 400 carbon atoms (for example, an alkyl
group or an alkenyl group) and derivatives of the succinimides (modified compounds
of succinimides) from the viewpoint of further improving the corrosion resistance
and oxidation stability performance.
[0044] The succinimide having a hydrocarbon group having 40 to 400 carbon atoms is not particularly
limited, but is preferably a compound represented by the following formula (3) or
(4):

[in the formulae (3) and (4), R
1 and R
2 each independently represents an alkyl group having 40 to 400 carbon atoms (more
preferably 60 to 350 carbon atoms) or an alkenyl group having 40 to 400 carbon atoms
(more preferably 60 to 350 carbon atoms), and n represents an integer of 0 to 5.].
Note that in such formulae (3) and (4), the alkyl group or alkenyl group selectable
as R
1 and the alkyl group or alkenyl group selectable as R
2 are each more preferably a branched alkyl group or alkenyl group (polyisobutenyl
group) derived from an oligomer of isobutene called polyisobutylene or a polybutenyl
group. Moreover, each of the alkyl group or alkenyl group selectable as R
1 and R
2 preferably has a weight-average molecular weight of 800 to 1500 (more preferably
950 to 1400). In addition, n in the formula (3) is preferably an integer of 1 to 5
(more preferably 2 to 4). On the other hand, n in the formula (4) is preferably an
integer of 0 to 4 (more preferably 1 to 4, and further preferably 1 to 3). Moreover,
among the compounds represented by the formulae (3) and (4), the compound represented
by the formula (4) (bis type) is more preferable from the viewpoint of further improving
the corrosion resistance and oxidation stability performance. Note that the method
for producing such a succinimide is not particularly limited, and for example, a method
may be employed for producing the above-described succinimide as a condensation reaction
product by reaction of at least one selected from the group consisting of alkylsuccinic
acids, alkenylsuccinic acids, each having an alkyl group or alkenyl group having 40
to 400 carbon atoms, and anhydrides thereof and a polyamine.
[0045] In addition, the derivative of the succinimide (the modified compound of the succinimide)
is not particularly limited, and a known modified compound of a succinimide usable
as an ashless dispersant may be used as appropriate, and examples thereof include:
(i) a modified compound with an oxygen-containing organic compound (a compound obtained
by reacting the succinimide with at least one selected from monocarboxylic acids having
1 to 30 carbon atoms such as fatty acids, polycarboxylic acids having 2 to 30 carbon
atoms (such as oxalic acid, phthalic acid, trimellitic acid, and pyromellitic acid),
anhydrides of these acids, ester compounds of these acids, alkylene oxides having
2 to 6 carbon atoms, and hydroxy(poly)oxyalkylene carbonate to neutralize or amidate
a part or the whole of remaining amino groups and/or imino groups); (ii) a boron-modified
compound (a compound (so-called boronated succinimide) obtained by reacting the succinimide
with boric acid to neutralize or amidate a part or the whole of remaining amino groups
and/or imino groups); and (iii) a phosphoric acid-modified compound (a compound obtained
by reacting the succinimide with phosphoric acid to neutralize or amidate a part or
the whole of remaining amino groups and/or imino groups).
[0046] In addition, among "succinimide-based ashless dispersants" suitable as the component
(C), a boron-modified compound of the succinimide (boronated succinimide) is more
preferable from the viewpoint of further improving the corrosion resistance and oxidation
stability performance.
[0047] As the "succinimide-based ashless dispersant" suitable as the component (C), one
having a nitrogen content of 1.0 to 4.8% by mass (more preferably 1.2 to 2.4% by mass)
in the succinimide-based ashless dispersant is preferable. Establishing the nitrogen
content within the above-described range makes it possible to more efficiently achieve
high levels of corrosion resistance and oxidation stability performance. Moreover,
when "boronated succinimide" is used as the succinimide-based ashless dispersant,
the content of boron in the boronated succinimide is preferably 0.01 to 5.0% by mass
(more preferably 0.2 to 2.2% by mass).
[0048] In addition, as the "succinimide-based ashless dispersant" suitable as the component
(C), one having a weight-average molecular weight of 1000 to 9000 (more preferably
1000 to 5000) is more preferable. When the weight-average molecular weight of the
succinimide-based ashless dispersant is equal to or more than the above-described
lower limit value, it becomes possible to further enhance the electrical insulation
properties of the fresh oil and the electrical insulation properties of the composition
after oxidation degradation. In addition, when the weight-average molecular weight
of the succinimide-based ashless dispersant is equal to or less than the above-described
upper limit value, it becomes possible to further enhance the electrical insulation
properties of the composition after oxidation degradation.
[0049] Moreover, as the "succinimide-based ashless dispersant" suitable as the component
(C), one having a total base number (TBN) of 20 to 80 mg KOH/g (more preferably 30
to 60 mg KOH/g) is preferable. When the value of the total base number is within the
above-described range, a further higher effect tends to be obtained in terms of oxidation
stability performance.
[0050] In addition, the method for producing the component (C) is not particularly limited,
and a known method may be used as appropriate. Moreover, a commercially available
product may be used as the component (C).
[Regarding the Composition of the Lubricating Oil Composition]
[0051] The lubricating oil composition of the present invention contains the component (A),
the component (B), and the component (C). Note that as described above, the component
(B) contains the phosphorus-based extreme pressure agent, which is the component (B1),
as an essential component. Moreover, as described above, the component (B1) contains
the alkylamine salt of a phosphate ester, which is the component (B1-1), as an essential
component.
[0052] In the lubricating oil composition of the present invention, the mass ratio ([phosphorus]/[nitrogen])
of phosphorus derived from the component (B1) and nitrogen derived from the component
(C) needs to be 0.60 or more and 2.30 or less. When the mass ratio of phosphorus and
nitrogen is equal to or more than the above-described lower limit, it becomes possible
to simultaneously achieve high levels of both extreme pressure resistance and insulation
properties by establishing the insulation properties to high levels while establishing
the extreme pressure resistance to a high level as compared with the case where the
mass ratio is less than the above-described lower limit; on the other hand, when the
mass ratio is equal to or less than the above-described upper limit, it becomes possible
to establish seizure resistance and oxidation stability both to higher levels as compared
with the case where the mass ratio is more than the above-described upper limit. Moreover,
the mass ratio ([phosphorus]/[nitrogen]) of phosphorus derived from the component
(B1) and nitrogen derived from the component (C) is more preferably 0.60 or more and
1.70 or less (further preferably 0.60 or more and 1.50 or less, and particularly preferably
0.60 or more and 1.30 or less) because this achieves further higher effects in terms
of simultaneously achieving high seizure resistance, high wear resistance, high insulation
properties (volume resistivity), and excellent oxidation stability.
[0053] In addition, although the content of the component (A) in the lubricating oil composition
of the present invention is not particularly limited, the content is preferably 80
to 98% by mass (more preferably 85 to 95% by mass) based on the total amount of the
lubricating oil composition. When the content of the component (A) is equal to or
more than the above-described lower limit, it becomes possible to achieve further
excellent oxidation stability as compared with the case where the content is less
than the above-described lower limit; on the other hand, when the content is equal
to or less than the above-described upper limit, it becomes possible to further improve
the additive effect at lubricating portions to achieve further excellent lubricity
as compared with the case where the content is more than the above-described upper
limit.
[0054] In addition, in the lubricating oil composition of the present invention, the content
of phosphorus (P) derived from the component (B1) needs to be 0.050% by mass or less
based on the total amount of the lubricating oil composition. Moreover, the content
of phosphorus (P) derived from the component (B1) is preferably 190 to 410 mass ppm
(further preferably 190 to 380 mass ppm) based on the total amount of the lubricating
oil composition. When the content of the component (B1) is equal to or more than the
above-described lower limit, it becomes possible to further improve seizure resistance
and wear resistance as compared with the case where the content is less than the above-described
lower limit; on the other hand, when the content is equal to or less than the above-described
upper limit, it becomes possible to obtain a composition having a higher volume resistivity
as compared with the case where the content is more than the above-described upper
limit.
[0055] In addition, when the lubricating oil composition of the present invention contains
a sulfur-containing extreme pressure agent (the component (B2)) and the component
(B2) contains phosphorus, the amount of phosphorus derived from the component (B2)
is preferably 100 mass ppm or less (more preferably 80 mass ppm or less) based on
the total amount of the lubricating oil composition. Establishing the amount of phosphorus
derived from the component (B2) to the above-described upper limit or less makes it
possible to further enhance oxidation stability and corrosion resistance.
[0056] Furthermore, in the lubricating oil composition of the present invention, as described
above, the lubricating oil composition satisfies the condition that: a sulfur-containing
extreme pressure agent (the component (B2)) is not contained or even when a sulfur-containing
extreme pressure agent (the component (B2)) is contained, the amount of sulfur derived
from the component (B2) is 0.01% by mass (100 mass ppm) or less (more preferably 80
mass ppm or less, further preferably 60 mass ppm or less, particularly preferably
50 mass ppm or less, and most preferably 20 mass ppm or less) based on the total amount
of the lubricating oil composition. Establishing the amount of sulfur derived from
the sulfur-containing extreme pressure agent to the above-described upper limit or
less makes it possible to simultaneously achieve excellent oxidation stability and
excellent copper corrosion resistance.
[0057] In addition, in the lubricating oil composition of the present invention, the content
of phosphorus (P) derived from the component (B1-1) is preferably 50 to 500 mass ppm
(more preferably 70 to 350 mass ppm) based on the total amount of the lubricating
oil composition. When the content of phosphorus is equal to or more than the above-described
lower limit, it becomes possible to more easily establish load-carrying capacity (seizure
resistance) and wear resistance both to higher levels as compared with the case where
the content is less than the above-described lower limit; on the other hand, when
the content is equal to or less than the above-described upper limit, it becomes possible
to more easily establish the value of the volume resistivity to 0.0020 × 10
12 Ωcm or more as compared with the case where the content is more than the above-described
upper limit.
[0058] Moreover, in the lubricating oil composition of the present invention, the component
(B1-2) may be used or may not be used in the component (B), and the content of phosphorus
(P) derived from the component (B1-2) may be, for example, 0 to 500 mass ppm based
on the total amount of the lubricating oil composition. In addition, in the case where
the component (B1-2) is contained in the component (B) in the lubricating oil composition
of the present invention, the content of phosphorus (P) derived from the component
(B1-2) is preferably 50 to 500 mass ppm (more preferably 100 to 200 mass ppm) based
on the total amount of the lubricating oil composition. When the content of phosphorus
is equal to or more than the above-described lower limit, it becomes possible to further
improve seizure resistance and wear resistance as compared with the case where the
content is less than the above-described lower limit; on the other hand, when the
content is equal to or less than the above-described upper limit, it becomes possible
to more efficiently obtain a composition having a higher volume resistivity as compared
with the case where the content is more than the above-described upper limit.
[0059] In addition, in the present invention, the mass ratio ([sulfur]/[phosphorus]) of
sulfur derived from the component (B2) and phosphorus derived from the component (B1)
is preferably 3.0 or less (more preferably 2.93 or less, and further preferably 2.2
or less). When the mass ratio of sulfur and phosphorus is equal to or less than the
above-described upper limit, it becomes possible to achieve superior oxidation stability
and copper corrosion resistance as compared with the case where the mass ratio is
more than the above-described upper limit.
[0060] In addition, although the content of the component (C) in the lubricating oil composition
of the present invention is not particularly limited, the content of the component
(C) is preferably such an amount that the content of nitrogen derived from the component
(C) becomes 100 to 800 mass ppm (more preferably 180 to 600 mass ppm) based on the
total amount of the lubricating oil composition (note that the upper limit value of
the content of nitrogen derived from the component (C) is further preferably 400 mass
ppm, and particularly preferably 200 mass ppm). When the amount of nitrogen is equal
to or more than the above-described lower limit, it becomes possible to further improve
oxidation stability as compared with the case where the amount is less than the above-described
lower limit; on the other hand, when the amount is equal to or less than the above-described
upper limit, it becomes possible to more easily establish the value of the volume
resistivity to 0.0020 × 10
12 Ωcm or more as compared with the case where the amount is more than the above-described
upper limit. Note that in the present invention, a value measured in accordance with
ASTM D4951 is employed as the content of sulfur, phosphorus, nitrogen, or boron in
the composition or in various components.
[0061] In addition, the lubricating oil composition of the present invention may further
contain an additive besides the components (A) to (C). As such an additive, a known
additive used in the field of lubricating oil compositions may be used as appropriate,
and the additive is not particularly limited, but preferable examples include (D)
a calcium sulfonate detergent; and an antioxidant (E).
[0062] The component (D) includes, for example, calcium sulfonates, which are calcium salts
of alkyl aromatic sulfonic acids, basic salts of the calcium sulfonates, and overbased
salts of the calcium sulfonates. Such alkyl aromatic sulfonic acids include, for example,
so-called petroleum sulfonic acids and synthetic sulfonic acids. Examples of the petroleum
sulfonic acids mentioned herein include those obtained by sulfonating alkyl aromatic
compounds contained in lubricating oil fractions of mineral oil and so-called mahogany
acids that are by-products generated during the production of white oil. Moreover,
one example of a synthetic sulfonic acid is one obtained by sulfonating an alkyl benzene
which has a linear or branched alkyl group, and which is obtained by recovering by-products
generated in an alkyl benzene production plant used as a raw material for detergents
or by alkylating benzene with a polyolefin. Another example of a synthetic sulfonic
acid is one obtained by sulfonating an alkyl naphthalene such as dinonyl naphthalene.
Moreover, the sulfonating agent for sulfonating these alkyl aromatic compounds is
not particularly limited, and for example, fuming sulfuric acid or sulfuric anhydride
can be used. The weight-average molecular weight of such alkyl aromatic sulfonic acids
is preferably 300 to 1500, and more preferably 400 to 1300. In addition, the basic
salt or overbased salt of the calcium sulfonate is not particularly limited, and a
known one may be used as appropriate, and examples thereof include a calcium sulfonate
(over)based with calcium carbonate, calcium borate, or the like. Note that the method
for preparing the basic salt or the overbased salt is not particularly limited, and
a known method may be used as appropriate (in the case where the overbased salt is
a calcium sulfonate overbased with calcium carbonate, for example, a method may be
employed for obtaining a calcium sulfonate overbased with calcium carbonate by reacting
calcium sulfonate with a base such as calcium hydroxide in the presence of carbon
dioxide).
[0063] The component (D) preferably has a total base number (TBN) of 20 to 450 mg KOH/g
(more preferably 300 to 450 mg KOH/g). When the value of the total base number is
within the above-described range, a further higher effect tends to be obtained in
terms of oxidation stability.
[0064] In addition, in the case where the component (D) is added to the lubricating oil
composition of the present invention, the content of the component (D) is preferably
such an amount that the content of calcium derived from the component (D) becomes
200 mass ppm or less (more preferably 180 mass ppm or less, and further preferably
160 mass ppm or less) based on the total amount of the lubricating oil composition.
When the content of calcium is equal to or less than the above-described upper limit,
it becomes possible to achieve a higher effect in terms of insulation properties as
compared with the case where the content is more than the above-described upper limit.
Note that in the present invention, a value measured in accordance with ASTM D4951
is employed as the content of calcium in the composition or in various components.
[0065] As the component (E), a known one in the field of lubricating oil compositions (for
example, a known ashless antioxidant such as an amine-based antioxidant or a phenolic
antioxidant) may be used as appropriate, and the component (E) is not particularly
limited, but among these, it is preferable to use (E1) a phenolic antioxidant and
(E2) an amine-based antioxidant in combination.
[0066] As the component (E1), for example, a known compound as a phenolic antioxidant (for
example, a compound presented as an example in International Publication No.
WO2020/095970 or the like) may be used as appropriate. Such phenolic antioxidants include, for
example, hindered phenol compounds and bisphenol compounds.
[0067] In addition, as the component (E2), for example, known compounds as amine-based antioxidants
such as an aromatic amine-based antioxidant and a hindered amine-based antioxidant
(for example, compounds presented as examples in
WO 2020/095970 A) may be used as appropriate. Among the aromatic amine-based antioxidants, alkylated
diphenylamines and alkylated phenyl-α-naphthylamines may be favorably used. As the
hindered amine-based antioxidants, for example, compounds having 2,2,6,6-tetraalkylpiperidine
skeletons (2,2,6,6-tetraalkylpiperidine derivatives) may be favorably used. Among
the amine-based antioxidants, aromatic amine-based antioxidants are more preferable,
and alkylated diphenylamines are particularly preferable.
[0068] In addition, when the component (E) is added to the lubricating oil composition of
the present invention, the content (total amount) of the component (E) is preferably
0.01 to 4.0% by mass (more preferably 0.01 to 2.0% by mass). Moreover, when the component
(E1) is added, the content of the component (E1) is preferably 0.005 to 2.0% by mass.
Furthermore, when the component (E2) is added, the content of the component (E2) is
preferably 0.005 to 2.0% by mass (more preferably 0.01 to 2.0% by mass). Establishing
these contents within the above-described range makes it possible to improve corrosion
resistance while further enhancing the oxidation prevention performance.
[0069] Although the components (D) and (E) have been described as preferable examples of
additives that can be favorably used in the lubricating oil composition of the present
invention, additives usable in the lubricating oil composition of the present invention
are not limited to the components (D) and (E), and known other additive components
may also be used as appropriate as long as the effects of the present invention are
not impaired, such as a pour point depressant, a metal deactivator, a friction modifier,
another dispersant other than the nitrogen-containing ashless dispersant, a viscosity
index improver, a rubber swelling agent, a defoaming agent, a diluent oil, an anti-rust
agent, a demulsifier, a colorant, an anti-corrosion agent, an anti-wear agent, and
an acid scavenger (for example, those described in
Japanese Unexamined Patent Application Publication No. 2016-3258,
International Publication No. WO2015/056783,
Japanese Unexamined Patent Application Publication No. 2016-160312,
Japanese Unexamined Patent Application Publication No. 2003-155492, International Publication No.
WO2017/073748,
Japanese Unexamined Patent Application Publication No. 2020-76004, or the like).
[0070] In addition, when other additive components besides the components (D) and (E) are
used, the total amount (sum amount) of the other additive components is more preferably
0.5 to 2.0% by mass based on the total amount of the lubricating oil composition.
When the total amount of other additive components is equal to or more than the above-described
lower limit, it becomes possible to achieve higher effects in terms of corrosion resistance
and oxidation stability as compared with the case where the total amount is less than
the above-described lower limit; on the other hand, when the total amount is equal
to or less than the above-described upper limit, it becomes possible to achieve higher
effects in terms of seizure resistance and wear resistance as compared with the case
where the total amount is more than the above-described upper limit.
[0071] Note that the various additives usable in such a lubricating oil composition may
be prepared separately for each component and added, or may be prepared as a mixture
of other components and added. As such a mixture of other components, a commercially
available package product (for example, an additive package containing a rubber swelling
agent, a defoaming agent, and a pour point depressant) may be used as appropriate.
[Regarding the Properties, the Production Method, the Use, and the Like of the Lubricating
Oil Composition]
[0072] The lubricating oil composition of the present invention needs to have a volume resistivity
at 80°C of 0.0020 × 10
12 Ωcm or more. Establishing the volume resistivity to the above-described lower limit
value or more makes it possible to secure high insulation properties equal to or more
than the levels required when the lubricating oil composition is used for an electric
vehicle. The volume resistivity at 80°C of such a lubricating oil composition is more
preferably 0.0022 × 10
12 Ωcm or more, and further preferably 0.0024 × 10
12 Ωcm or more, from the viewpoint of further improving the insulation properties. Note
that although the upper limit value of the volume resistivity at 80°C of the lubricating
oil composition is not particularly limited, the upper limit value is preferably 0.10
× 10
12 Qcm from the viewpoint of discharge resistance. Such a volume resistivity employed
is a value measured at an oil temperature of 80°C by conducting measurement in accordance
with the volume resistivity test specified in JIS C2101.
[0073] It is preferable that in the lubricating oil composition of the present invention,
a ratio ([KV40
OL]/[KV40
L]) between a kinematic viscosity at 40°C (KV40
OL) of the lubricating oil composition after oxidation treatment at an oil temperature
of 165°C for 192 hours by an ISOT method in accordance with JIS K2514-1 and a kinematic
viscosity at 40°C (KV40
L) of the lubricating oil composition before the oxidation treatment is 1.06 or less.
Establishing the ratio ([KV40
OL]/[KV40
L]) between the kinematic viscosities at 40°C of the lubricating oil composition before
and after the oxidation treatment to the above-described upper limit or less makes
it possible to suppress an increase in viscosity owing to oxidation degradation as
compared with the case where the ratio is more than the above-described upper limit,
and to exert high transmission efficiency over a longer period of time when the lubricating
oil composition is used for a transmission. The ratio ([KV40
OL] / [KV40
L]) between the kinematic viscosities at 40°C of the lubricating oil composition before
and after the oxidation treatment is more preferably 0.95 or more and 1.06 or less,
and further preferably 1.0 or more and 1.02 or less. Establishing the ratio ([KV40
OL]/[KV40
L]) within the above-described range tends to achieve a higher effect in terms of oxidation
stability, and to exert high transmission efficiency over a longer period of time
when the lubricating oil composition is used for a transmission, as compared with
the case where the ratio is out of the above-described range.
[0074] The lubricating oil composition of the present invention is preferably one having
a kinematic viscosity at 40°C (KV40
L: the kinematic viscosity of a composition to which the aforementioned oxidation treatment
is not conducted (fresh oil)) of 8.0 to 18.0 mm
2/s (more preferably 8.0 to 14.0 mm
2/s). When the kinematic viscosity at 40°C of the lubricating oil composition is equal
to or less than the above-described upper limit, it becomes possible to further reduce
the stirring resistance in a relatively low temperature range around 40°C (preferably
around 20 to 60°C) as compared with the case where the kinematic viscosity is more
than the above-described upper limit, and to further improve the power transmission
efficiency even in a low-temperature state, for example immediately after the start
of use, so that it becomes possible to further improve the fuel economy. In addition,
when the kinematic viscosity at 40°C of the lubricating oil composition is equal to
or more than the above-described lower limit value, oil film formation and oil film
retention of the lubricating oil composition at lubricating portions are further improved
in a relatively low temperature range around 40°C (preferably around 20 to 60°C),
making it possible to maintain a more favorable lubrication state, and from this viewpoint,
it becomes possible to further improve the gear transmission efficiency and the energy
efficiency.
[0075] The lubricating oil composition of the present invention is preferably one having
a kinematic viscosity at 40°C (KV40
OL) of 8.0 to 20.0 mm
2/s (more preferably 8.0 to 18.0 mm
2/s) for the lubricating oil composition after oxidation treatment at an oil temperature
of 165°C for 192 hours by an ISOT method in accordance with JIS K2514-1. When KV40
OL of the lubricating oil composition is equal to or less than the above-described upper
limit, it becomes possible to achieve higher effects in terms of improvement in the
oxidation stability and improvement in the transmission efficiency when the lubricating
oil composition is used for a transmission as compared with the case where KV40
OL is more than the above-described upper limit; on the other hand, when KV40
OL of the lubricating oil composition is equal to or more than the above-described lower
limit, it becomes possible to achieve higher wear resistance and seizure resistance
as compared with the case where KV40
OL is less than the above-described lower limit.
[0076] The lubricating oil composition of the present invention is preferably one having
a kinematic viscosity at 100°C of 1.8 to 4.0 mm
2/s (more preferably 2.2 to 3.5 mm
2/s). When the kinematic viscosity at 100°C of the lubricating oil composition is equal
to or less than the above-described upper limit, it becomes possible to further reduce
the viscosity and the stirring resistance in a relatively high temperature range around
100°C as compared with the case where the kinematic viscosity is more than the above-described
upper limit, so that it becomes possible to further improve the power transmission
efficiency, and to improve the fuel economy. In addition, when the kinematic viscosity
at 100°C of the lubricating oil composition is equal to or more than the above-described
lower limit, oil film formation and oil film retention of the lubricating oil composition
at lubricating portions are further improved in a relatively high temperature range
around 100°C (preferably around 80 to 120°C), making it possible to more uniformly
maintain the oil film, so that it becomes possible to establish the seizure resistance
during use to a higher level.
[0077] In addition, the lubricating oil composition of the present invention is preferably
one having a viscosity index of 105 or more (more preferably 120 or more). When the
viscosity index is equal to or more than the above-described lower limit (more preferably
120 or more), it becomes possible to further improve the viscosity-temperature properties
and anti-wear performance of the lubricating oil composition and also to further improve
the fuel economy, as compared with the case where the viscosity index is less than
the above-described lower limit.
[0078] The method for producing the lubricating oil composition of the present invention
is not particularly limited, and the lubricating oil composition may be prepared by
selecting and mixing each component to be contained as appropriate such that the lubricating
oil composition of the present invention can be obtained (such that the above-described
conditions are satisfied).
[0079] Since the lubricating oil composition of the present invention has well-balanced
high insulation properties, high oxidation stability, and high extreme pressure resistance,
and also has high copper corrosion resistance, the use thereof is not particularly
limited, but the lubricating oil composition can be favorably used as a composition
for lubricating a transmission as well as for cooling and lubricating of an electric
motor. That is, the lubricating oil composition of the present invention can be favorably
used as a lubricating oil composition for electric vehicles provided with electric
motors and transmissions.
[Examples]
[0080] Hereinafter, the present invention will be described in more detail based on Examples
and Comparative Examples; however, the present invention is not limited to Examples
given below.
(Regarding Components Used in Each Example and the Like)
[0081] First, base oils and additives used in each Example and the like will be presented
below.
[(A) Lubricating Base Oil]
(A1) a wax-isomerized base oil [mineral oil: API Group III, kinematic viscosity at
40°C: 9.422 mm2/s, kinematic viscosity at 100°C: 2.676 mm2/s, viscosity index: 125, content of sulfur in the base oil (sulfur content of the
base oil): 0 mass ppm, pour point: - 37°C, flash point: 190°C]; and
(A2) a hydrocracked base oil [mineral oil: API Group II, kinematic viscosity at 40°C:
8.546 mm2/s, kinematic viscosity at 100°C: 2.431 mm2/s, viscosity index: 105, content of sulfur in the base oil (sulfur content of the
base oil): 0 mass ppm, pour point: - 30°C, flash point: 170°C].
[(B) Extreme Pressure Agent]
<(B1) Phosphorus-Based Extreme Pressure Agent>
(B1-1) an alkylamine salt of a phosphate ester [a salt of a phosphate ester (a mixture
of a monoester and a diester: a compound represented by the above-described formula
(1) in which Ra in the formula is an oleyl group (a group represented by the formula: C18H35)) and an alkylamine (a compound represented by the above-described formula (2) in
which one of Rb, Rc, and Rd in the formula is a dodecyl group (a group represented by the formula: C12H25) and the others of Rb, Rc, and Rd are hydrogen atoms)];
(B1-2) a phosphite ester [dibutyl hydrogen phosphite]; and
<(B2) Sulfur-Containing Extreme Pressure Agent>
(B2-1) a thiophosphate ester [phosphorus content: 100000 ppm, sulfur content: 190000
mass ppm].
[(C) Nitrogen-Containing Ashless Dispersant]
(C1) a succinimide-based ashless dispersant [boronated succinimide, nitrogen content:
2.0% by mass, boron content: 0.5% by mass, total base number (TBN): 50, succinimide
type: bis type (a boron-modified compound of a bis type succinimide represented by
the above-described formula (4) (here, R1 and R2 in the formula (4) are polyisobutenyl groups each having a weight-average molecular
weight (Mw) of 1000 and n is 3))].
[(D) Calcium Sulfonate Detergent]
(D1) a calcium sulfonate detergent [total base number (TBN): 400 mg KOH/g, content
of calcium atoms: 15.0% by mass].
[(E) Antioxidant]
(E1) a phenolic antioxidant [3-(4-hydroxy-3,5-diisopropylphenyl)propionic acid octyl];
and
(E2) an amine-based antioxidant [alkylated diphenylamine].
[(F) Other Additives]
(F1) a performance additive [a mixture of a rubber swelling agent, a defoaming agent,
and a pour point depressant (additive package)].
(Examples 1 to 7 and Comparative Examples 1 to 6)
[0082] Lubricating oil compositions of Examples 1 to 7 and Comparative Examples 1 to 6 were
prepared by using the aforementioned components to obtain compositions shown in Tables
1 and 2. Note that in the item "Composition" in Tables 1 and 2, "-" indicates that
the corresponding component was not used. In addition, in the item "Composition" in
Tables 1 and 2, "inmass%" represents the content based on mass relative to the total
amount of the lubricating base oil (% by mass), "mass%" represents the content based
on mass relative to the total amount of the lubricating oil composition (% by mass),
"ppm (in terms of N)" represents the content based on mass in terms of nitrogen atoms
relative to the total amount of the lubricating oil composition (mass ppm: the content
of nitrogen derived from the component relative to the total amount of the lubricating
oil composition), "ppm (in terms of P)" represents the content based on mass in terms
of phosphorus atoms relative to the total amount of the lubricating oil composition
(mass ppm: the content of phosphorus derived from the component relative to the total
amount of the lubricating oil composition), "ppm (in terms of S)" represents the content
based on mass in terms of sulfur atoms relative to the total amount of the lubricating
oil composition (mass ppm: the content of sulfur derived from the component relative
to the total amount of the lubricating oil composition), and "ppm (in terms of Ca)"
represents the content based on mass in terms of calcium atoms relative to the total
amount of the lubricating oil composition (mass ppm: the content of calcium derived
from the component relative to the total amount of the lubricating oil composition).
Moreover, the contents of phosphorus, nitrogen, sulfur, and calcium in the composition
are values measured in accordance with ASTM D4951. In addition, in Tables 1 and 2,
the description "Phosphorus Content Derived from Component (B1)" indicates the proportion
(% by mass: mass%) of the content based on mass of phosphorus derived from the component
(B1) contained in the lubricating oil composition, the description "Sulfur Content
Derived from Component (B2)" indicates the proportion (% by mass: mass%) of the content
based on mass of sulfur derived from the component (B2) contained in the lubricating
oil composition, and the description "Nitrogen Content Derived from Component (C)"
indicates the proportion (% by mass: mass%) of the content based on mass of nitrogen
derived from the component (C) contained in the lubricating oil composition. Moreover,
in Tables 1 and 2, the description "Phosphorus Derived from Component (B1)/Nitrogen
Derived from Component (C)" indicates a ratio (mass ratio: [phosphorus]/[nitrogen])
between the "Phosphorus Content Derived from Component (B1)" and the "Nitrogen Content
Derived from Component (C)," and the description "Sulfur Derived from Component (B2)/Phosphorus
Derived from Component (B1)" indicates a ratio (mass ratio: [sulfur]/[phosphorus])
between the "Sulfur Content Derived from Component (B2)" and the "Phosphorus Content
Derived from Component (B1)."
[Regarding Evaluation Methods on the Properties of the Lubricating Oil Composition
Obtained in Each Example and the Like]
<Measurement of Volume Resistivity>
[0083] The volume resistivity of fresh oil of each lubricating oil composition was measured.
Here, the measurement of the volume resistivity was conducted at an oil temperature
of 80°C in accordance with the volume resistivity test specified in JIS C2101. The
results thus obtained are shown in Tables 1 and 2. When the volume resistivity at
80°C is 0.0020 × 10
12 Ω·cm or more, it can be evaluated that the lubricating oil composition has high insulation
properties.
<Falex Seizure Test: Confirmation Test on Seizure Resistance>
[0084] For each lubricating oil composition, the Falex seizure test was conducted in accordance
with ASTM D3233 Method A, and the load (unit: lbf) at which seizure occurred was measured.
The results thus obtained are shown in Tables 1 and 2. Note that when the load at
which seizure occurred is 700 lbf or more, it can be determined that seizure resistance
is good.
<Falex Wear Test: Confirmation Test on Wear Resistance>
[0085] For each lubricating oil composition, the Falex test (the Falex wear resistance test)
was conducted at an oil temperature of 80°C, a load of 390 lb, a rotational speed
of 290 rpm, and for 1 hour in accordance with ASTM D2670, and the amount of wear (mg)
was measured. The results thus obtained are shown in Tables 1 and 2. When the amount
of wear is 55.0 mg or less, it can be determined that the wear resistance is good.
<Confirmation Test on Copper Strip Corrosion Resistance>
[0086] Approximately 30 mL of a sample was prepared from each lubricating oil composition,
and the copper strip corrosion test was conducted in accordance with JIS K 2513 to
evaluate copper strip corrosion resistance. That is, in accordance with JIS K2513,
a copper strip was completely immersed in approximately 30 mL of the sample, the temperature
was maintained at an oil temperature of 150°C for 192 hours, the copper strip was
then taken out, and washed; the corrosiveness of the sample to copper was determined
by comparison with a copper corrosion standard to evaluate the copper corrosion resistance.
The results thus obtained are shown in Tables 1 and 2. Note that when a determination
value (discoloration number) of the copper strip corrosion standard is 2 or less,
it can be determined that the copper corrosion resistance is high.
<Evaluation of Oxidation Stability: Confirmation Test on the Presence or Absence of
the Generation of Strong Acid Number After Oxidation Treatment>
[0087] For each lubricating oil composition, after oxidation treatment at an oil temperature
of 165°C for 192 hours by the ISOT (Indiana Stirring Oxidation Test) method in accordance
with JIS K2514-1, the presence or absence of generation of a strong acid number was
verified by using the lubricating oil composition after the oxidation treatment. The
lubricating oil compositions without generation of a strong acid number were evaluated
as "Pass" as compositions having high oxidation stability, and the lubricating oil
compositions with generation of a strong acid number were evaluated as "Fail" as compositions
having insufficient oxidation stability. The results thus obtained are shown in Tables
1 and 2.
<Measurement of the Ratio of Kinematic Viscosity>
[0088] For each lubricating oil composition, the kinematic viscosity at 40°C (KV40
OL) of the lubricating oil composition after oxidation treatment at an oil temperature
of 165°C for 192 hours by an ISOT method in accordance with JIS K2514-1 and the kinematic
viscosity at 40°C (KV40
L) of the lubricating oil composition before the oxidation treatment were determined,
and a ratio ([KV40
OL]/[KV40
L]) thereof was determined. Note that a value obtained in accordance with the specification
in JIS K 2283-2000 was employed as the kinematic viscosity at 40°C. The results thus
obtained are shown in Tables 1 and 2.
[Table 1]
|
Example 1 |
Example 2 |
Example 3 |
Example 4 |
Example 5 |
Example 6 |
Example 7 |
Composition |
(A) Lubricating Base Oil |
Wax-Isomerized Base Oil |
(A1) |
inmass% |
100 |
- |
100 |
100 |
100 |
100 |
100 |
Hydrocracked Base Oil |
(A2) |
inmass% |
- |
100 |
- |
- |
- |
- |
- |
(B) Extreme Pressure Agent |
(B1) Phosphorus-Based Extreme Pressure Agent |
Alkylamine Salt of Phosphate Ester |
(B1-1) |
ppm (in terms of P) |
90 |
90 |
90 |
300 |
70 |
90 |
90 |
Phosphite Ester |
(B1-2) |
ppm (in terms of P) |
130 |
130 |
130 |
130 |
130 |
130 |
130 |
(B2) Sulfur-Containing Extreme Pressure Agent |
Thiophosphate Ester |
(B2-1) |
ppm (in terms of S) |
- |
- |
20 |
- |
- |
- |
- |
(C) Ashless Dispersant |
Boronated Succinimide |
(C1) |
ppm (in terms of N) |
294 |
294 |
294 |
294 |
294 |
180 |
340 |
(D) Detergent |
Calcium Sulfonate Detergent |
(D1) |
ppm (in terms of Ca) |
130 |
130 |
130 |
130 |
130 |
130 |
130 |
(E) Antioxidant |
Phenolic Antioxidant |
(E1) |
mass% |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
Amine-Based Antioxidant |
(E2) |
mass% |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
(F) Performance Additive |
Mixture of Rubber Swelling Agent, Defoaming Agent, and Pour Point Depressant |
(F1) |
mass% |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
Sum Amount of Components (B), (C), (D), (E), and (F) (Based on Total Amount of Composition) |
mass% |
3.69 |
3.69 |
3.71 |
4.55 |
3.61 |
3.12 |
5.00 |
Content Ratios of Phosphorus, Nitrogen, etc. |
Content of Phosphorus Derived from Component (B1) (Based on Total Amount of Composition) |
mass% |
0.022 |
0.022 |
0.022 |
0.043 |
0.020 |
0.022 |
0.022 |
Content of Sulfur Derived from Component (B2) (Based on Total Amount of Composition) |
mass% |
0 |
0 |
0.002 |
0 |
0 |
0 |
0 |
Content of Nitrogen Derived from Component (C) (Based on Total Amount of Composition) |
mass% |
0.0294 |
0.0294 |
0.0294 |
0.0294 |
0.0294 |
0.0180 |
0.0340 |
Phosphorus Derived from Component (B1) / Nitrogen Derived from Component (C) [Mass
Ratio: P/N] |
Mass Ratio |
0.75 |
0.75 |
0.75 |
1.46 |
0.68 |
1.22 |
0.65 |
Sulfur Derived from Component (B2) / Phosphorus Derived from Component (B1) [Mass
Ratio: S/P] |
Mass Ratio |
0.00 |
0.00 |
0.09 |
0.00 |
0.00 |
0.00 |
0.00 |
Physical Properties of Lubricating Base Oil |
Kinematic Viscosity at 40°C |
mm2/s |
9.422 |
8.546 |
9.422 |
9.422 |
9.422 |
9.422 |
9.422 |
Kinematic Viscosity at 100°C |
mm2/s |
2.676 |
2.431 |
2.676 |
2.676 |
2.676 |
2.676 |
2.676 |
Viscosity Index of Lubricating Base Oil |
- |
125 |
105 |
125 |
125 |
125 |
125 |
125 |
Physical Properties of Lubricating Oil Composition |
Kinematic Viscosity at 40°C |
mass% |
9.60 |
8.60 |
9.63 |
10.10 |
9.64 |
9.50 |
10.32 |
Kinematic Viscosity at 100°C |
mass% |
2.70 |
2.40 |
2.71 |
2.78 |
2.71 |
2.69 |
2.83 |
Viscosity Index of Lubricating Oil Composition |
- |
129 |
105 |
124 |
121 |
123 |
125 |
123 |
Evaluation Results |
Measurement Test for Volume Resistivity (In Accordance With JIS C2101: Oil Temperature
of 80°C) |
Volume Resistivity (×1012 Ω·cm) |
0.0030 |
0.0030 |
0.0021 |
0.0024 |
0.0032 |
0.0038 |
0.0026 |
Falex Seizure Test (In Accordance With ASTM D3233 Method A) |
Seizure Load (Ibf) |
1170 |
1130 |
1240 |
1200 |
1100 |
750 |
1150 |
Falex Wear Test (In Accordance With ASTM D2670) |
Amount of Wear (mg) |
22.8 |
24.3 |
22.4 |
20.1 |
26.7 |
35.2 |
25.3 |
Copper Strip Corrosion Test (In Accordance With JIS K2513) |
Copper Corrosion Standard (Discoloration Number) |
1a |
1a |
2a |
1a |
1a |
1a |
1a |
Oxidation Stability Test (Verification of Presence or Absence of Generation of Strong
Acid Number After ISOT Test) |
Without Generation of Strong Acid Number: Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
With Generation of Strong Acid Number: Fail |
Ratio of Kinematic Viscosities at 40°C Between Lubricating Oil Compositions Before
and After Oxidation Treatment (KV40OL/KV40L) |
1.02 |
1.01 |
1.02 |
1.05 |
1.02 |
1.02 |
1.02 |
[Table 2]
|
Comparative Example 1 |
Comparative Example 2 |
Comparative Example 3 |
Comparative Example 4 |
Comparative Example 5 |
Comparative Example 6 |
Composition |
(A) Lubricating Base Oil |
Wax-Isomerized Base Oil |
(A1) |
inmass% |
100 |
100 |
100 |
100 |
100 |
100 |
Hydrocracked Base Oil |
(A2) |
inmass% |
- |
- |
- |
- |
- |
- |
(B) Extreme Pressure Agent |
(B1) Phosphorus-Based Extreme Pressure Agent |
Alkylamine Salt of Phosphate Ester |
(B1-1) |
ppm (in terms of P) |
400 |
90 |
90 |
50 |
90 |
- |
Phosphite Ester |
(B1-2) |
ppm (in terms of P) |
130 |
130 |
130 |
50 |
130 |
210 |
(B2) Sulfur-Containing Extreme Pressure Agent |
Thiophosphate Ester |
(B2-1) |
ppm (in terms of S) |
- |
- |
- |
- |
200 |
- |
(C) Ashless Dispersant |
Boronated Succinimide |
(C1) |
ppm (in terms of N) |
294 |
82 |
612 |
294 |
294 |
294 |
(D) Detergent |
Calcium Sulfonate Detergent |
(D1) |
ppm (in terms of Ca) |
130 |
130 |
130 |
130 |
130 |
130 |
(E) Antioxidant |
Phenolic Antioxidant |
(E1) |
mass% |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
Amine-Based Antioxidant |
(E2) |
mass% |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
(F) Performance Additive |
Mixture of Rubber Swelling Agent, Defoaming Agent, and Pour Point Depressant |
(F1) |
mass% |
1 |
1 |
1 |
1 |
1 |
1 |
Sum Amount of Components (B), (C), (D), (E), and (F) (Based on Total Amount of Composition) |
mass% |
4.94 |
2.63 |
5.32 |
3.52 |
3.93 |
3.85 |
Content Ratios of Phosphorus, Nitrogen, etc. |
Content of Phosphorus Derived from Component (B1) (Based on Total Amount of Composition) |
mass% |
0.053 |
0.022 |
0.022 |
0.010 |
0.022 |
0.022 |
Content of Sulfur Derived from Component (B2) (Based on Total Amount of Composition) |
mass% |
0 |
0 |
0 |
0 |
0.02 |
0 |
Content of Nitrogen Derived from Component (C) (Based on Total Amount of Composition) |
mass% |
0.0294 |
0.0082 |
0.0612 |
0.0294 |
0.0294 |
0.0294 |
Phosphorus Derived from Component (B1) / Nitrogen Derived from Component (C) [Mass
Ratio: P/N) |
Mass Ratio |
1.80 |
2.68 |
0.36 |
0.34 |
0.75 |
0.75 |
Sulfur Derived from Component (B2) / Phosphorus Derived from Component (B1) [Mass
Ratio: S/P] |
Mass Ratio |
0.00 |
0.00 |
0.00 |
0.00 |
4.55 |
0.00 |
Physical Properties of Lubricating Base Oil |
Kinematic Viscosity at 40°C |
mm2/s |
9.422 |
9.422 |
9.422 |
9.422 |
9.422 |
9.422 |
Kinematic Viscosity at 100°C |
mm2/s |
2.676 |
2.676 |
2.676 |
2.676 |
2.676 |
2.676 |
Viscosity Index of Lubricating Base Oil |
- |
125 |
125 |
125 |
125 |
125 |
125 |
Physical Properties of Lubricating Oil Composition |
Kinematic Viscosity at 40°C |
mass% |
10.22 |
9.49 |
10.50 |
9.49 |
9.96 |
9.60 |
Kinematic Viscosity at 100°C |
mass% |
2.81 |
2.68 |
2.86 |
2.68 |
2.76 |
2.70 |
Viscosity Index of Lubricating Oil Composition |
- |
122 |
123 |
123 |
123 |
122 |
129 |
Evaluation Results |
Measurement Test for Volume Resistivity (In Accordance With JIS C2101: Oil Temperature
of 80°C) |
Volume Resistivity (×1012 Ω·cm) |
0.0018 |
0.0040 |
0.0010 |
0.0035 |
0.0030 |
0.0015 |
Falex Seizure Test (In Accordance With ASTM D3233 Method A) |
Seizure Load (Ibf) |
1240 |
670 |
1100 |
500 |
1170 |
1170 |
Falex Wear Test (In Accordance With ASTM D2670) |
Amount of Wear (mg) |
20.1 |
25.3 |
23.1 |
59.5 |
22.8 |
22.8 |
Copper Strip Corrosion Test (In Accordance With JIS K2513) |
Copper Corrosion Standard (Discoloration Number) |
1a |
1a |
1a |
1a |
3b |
1a |
Oxidation Stability Test (Verification of Presence or Absence of Generation of Strong
Acid Number After ISOT Test) |
Without Generation of Strong Acid Number: Pass |
Pass |
Fail |
Pass |
Pass |
Fall |
Pass |
With Generation of Strong Acid Number: Fail |
Ratio of Kinematic Viscosities at 40°C Between Lubricating Oil Compositions Before
and After Oxidation Treatment (KV40OL/KV40L) |
(Unmeasured) |
1.10 |
1.02 |
1.02 |
1.08 |
(Unmeasured) |
[0089] As is clear from the results shown in Table 1, it was found that the lubricating
oil compositions obtained in Examples 1 to 7 (corresponding to the lubricating oil
compositions of the present invention) had a volume resistivity of 0.0020 × 10
12 Ωcm or more and were suitable for lubricating and cooling electric motors for which
high levels of insulation properties are required. Moreover, it was confirmed that
the lubricating oil compositions obtained in Examples 1 to 7 (corresponding to the
lubricating oil compositions of the present invention) had good seizure resistance
and good wear resistance, and also had high extreme pressure resistance based on seizure
resistance and wear resistance. Furthermore, it was found that in the lubricating
oil compositions obtained in Examples 1 to 7 (corresponding to the lubricating oil
compositions of the present invention), a strong acid number did not generate and
oxidation stability was also high. Moreover, as shown in Table 1, it was also confirmed
that the lubricating oil compositions obtained in Examples 1 to 7 (corresponding to
the lubricating oil compositions of the present invention) had high copper corrosion
resistance. In addition, in all of the lubricating oil compositions obtained in Examples
1 to 7 (corresponding to the lubricating oil compositions of the present invention),
the ratio ([KV40
OL]/[KV40
L]) between the kinematic viscosities at 40°C of the lubricating oil compositions before
and after the oxidation treatment was 1.05 or less, and from this viewpoint as well,
it was found that the lubricating oil compositions had high oxidation stability. It
was found from these results that the lubricating oil compositions obtained in Examples
1 to 7 had insulation properties, oxidation stability, and extreme pressure resistance,
all of which were at a high level, and had these properties in a well-balanced manner
and also had high copper corrosion resistance.
[0090] In contrast, as is clear from the results shown in Table 2, in the lubricating oil
composition obtained in Comparative Example 1 in which the content of phosphorus derived
from the component (B1) was a value exceeding 0.050% by mass (0.053% by mass) based
on the total amount of the lubricating oil composition, the volume resistivity was
less than 0.0020 × 10
12 Ωcm, and the insulation properties could not be established to high levels. Moreover,
the lubricating oil composition obtained in Comparative Example 2 in which the mass
ratio (P/N) between the content of phosphorus derived from the component (B1) and
the content of nitrogen derived from the component (C) was a value exceeding 2.30
(2.68) did not have sufficient seizure resistance, and the extreme pressure resistance
could not be established to a high level. In addition, in the lubricating oil composition
obtained in Comparative Example 2, a strong acid number generated, and oxidation stability
could not be established to a high level. Furthermore, the lubricating oil compositions
obtained in Comparative Examples 3 and 4 in which the mass ratio (P/N) between the
content of phosphorus derived from the component (B1) and the content of nitrogen
derived from the component (C) was less than 0.60 were not necessarily sufficient
in terms of extreme pressure resistance or insulation properties. Moreover, in the
lubricating oil composition obtained in Comparative Example 5 containing a sulfur-containing
extreme pressure agent in such an amount that the amount of sulfur was 200 ppm, a
strong acid number generated, and oxidation stability could not be established to
a high level. Furthermore, the lubricating oil composition obtained in Comparative
Example 6 in which the alkylamine salt of a phosphate ester was not used had a volume
resistivity of less than 0.0020 × 10
12 Qcm, and the insulation properties could not be established to high levels.
[Industrial Applicability]
[0091] As described above, the present invention makes it possible to provide a lubricating
oil composition that is able to achieve well-balanced high insulation properties,
high oxidation stability, and high extreme pressure resistance, and also that is able
to achieve high copper corrosion resistance. Therefore, the lubricating oil composition
of the present invention is particularly useful as a lubricating oil composition for
electric vehicles.