Technical Field
[0001] An embodiment of the present invention relates to a multi-type air-conditioning device.
Background Art
[0002] As a refrigerant for air-conditioning devices, refrigerants with low global warming
potential (GWP), what is called low-GWP refrigerants, are being increasingly used
these days. In general, however, low-GWP refrigerants are flammable refrigerants including
mildly flammable refrigerants in many cases. Thus, in the case of using a flammable
refrigerant, safety needs to be ensured when it leaks out from an apparatus.
[0003] Therefore, safety precautions required to be taken in accordance with the amount
of refrigerant enclosed in an air-conditioning device as a whole, the capacity of
a room in which an indoor unit is installed, and the like have been established in
the Europe, for example. Examples of the safety precautions include methods such as
installing a leakage detection sensor that detects leakage of a refrigerant in an
indoor unit or in an indoor space in which the indoor unit is installed, and shutting
off supply of the refrigerant to the indoor unit in a case where leakage of the refrigerant
is detected.
[0004] On the other hand, it is requested that, in what is called a multi-type air-conditioning
device in which a plurality of indoor units are connected in parallel in a single
refrigeration cycle, indoor units other than an indoor unit from which the refrigerant
has leaked out continue operation. Therefore, it is considered to configure a multi-type
air-conditioning device, for example, such that a shut-off valve device including
a shut-off valve is provided in a refrigerant flow passage of each of indoor units
and only the shut-off valve of an indoor unit in which refrigerant leakage has been
detected is closed, thereby continuing operation of indoor units in which refrigerant
leakage has not been detected.
Citation List
Patent Literature
[0005] Patent Literature 1: International Publication No.
WO 2019/102517
Summary of Invention
Technical Problem
[0006] Here, a kind of multi-type air-conditioning devices described above is what is called
a multi-type air-conditioning device for simultaneous cooling and heating, which enables
a cooling operation and a heating operation to be selected for each of indoor units,
in other words, in which indoor units performing the cooling operation and indoor
units performing the heating operation can be present in a mixed manner. In such a
multi-type air-conditioning device for simultaneous cooling and heating, the number
of refrigerant pipes between an outdoor unit and the indoor units increases. This
raises a problem in that the number of shut-off valves for refrigerant control increases.
Moreover, a shut-off valve device provided with such shut-off valves is commonly installed
under the roof or the like, and thus an increase in the number of shut-off valve devices
causes problems in that their installation place needs to be ensured and installation
work is very burdensome.
[0007] Therefore, a multi-type air-conditioning device capable of simultaneously performing
cooling and heating operations, which can ensure safety and reliability against leakage
of a refrigerant while minimizing the number of vales, is provided.
Solution to Problem
[0008] A multi-type air-conditioning device of an embodiment is capable of simultaneously
performing cooling and heating operations and includes: an outdoor unit having an
outdoor heat exchanger and a compressor; a plurality of indoor units having indoor
heat exchangers connected to the outdoor heat exchanger and the compressor, and leakage
detection sensors capable of detecting leakage of the refrigerant; a single-port shut-off
valve device capable of controlling distribution of the refrigerant to a refrigerant
distribution passage to which one of the indoor units is connected; and a multi-port
shut-off valve device capable of controlling distribution of the refrigerant to a
plurality of refrigerant distribution passages to which a plurality of the indoor
units are connected. The single-port shut-off valve device includes a single-port
liquid-side control valve provided for the refrigerant distribution passage in the
single-port shut-off valve device to control distribution of the refrigerant in a
liquid state, and a single-port gas control valve provided for the refrigerant distribution
passage in the single-port shut-off valve device to control distribution of the refrigerant
in a gas state. The multi-port shut-off valve device includes a multi-port liquid-side
control valve provided in common for the plurality of the indoor units in the multi-port
shut-off valve device to control distribution of the refrigerant in the liquid state,
and a multi-port gas control valve provided for the refrigerant distribution passage
in the multi-port shut-off valve device to control distribution of the refrigerant
in the gas state. The multi-type air-conditioning device includes: a maintenance processing
unit capable of performing maintenance processing of, in a case where one of the leakage
detection sensors provided for the one of the indoor units connected to the single-port
shut-off valve device detects leakage of the refrigerant, closing the single-port
liquid-side control valve and the single-port gas control valve corresponding to the
one of the indoor units to stop operation of the one of the indoor units and maintaining
the indoor units other than the one of the indoor units to be operable; and a recovery
processing unit capable of performing recovery processing of, in a case where any
of the leakage detection sensors provided for the plurality of the indoor units connected
to the multi-port shut-off valve device detects leakage of the refrigerant, causing
the compressor to behave in a state where the multi-port liquid-side control valve
and the single-port liquid-side control valve are closed to recover the refrigerant
remaining in each of the indoor heat exchangers to a side of the compressor, closing
all of the multi-port gas control valve and the single-port gas control valve after
completion of recovery of the refrigerant, and stopping the compressor.
Brief Description of Drawings
[0009]
[Figure 1] Figure 1 is a refrigeration cycle diagram of a multi-type air-conditioning
device according to an embodiment.
[Figure 2] Figure 2 is a refrigeration cycle diagram showing a flow of a refrigerant
in a case where an overall heating operation is executed in the multi-type air-conditioning
device.
[Figure 3] Figure 3 is a refrigeration cycle diagram showing a flow of the refrigerant
in a case where an overall cooling operation is executed in the multi-type air-conditioning
device.
[Figure 4] Figure 4 is a refrigeration cycle diagram showing a flow of the refrigerant
in a case where a simultaneous heating and cooling operation is executed in the multi-type
air-conditioning device.
[Figure 5] Figure 5 is a block diagram showing an electric configuration of the multi-type
air-conditioning device.
[Figure 6] Figure 6 is a refrigeration cycle diagram showing a flow of the refrigerant
in a case where recovery processing is executed in the multi-type air-conditioning
device.
[Figure 7] Figure 7 is a control flow diagram showing an example of the content of
control executed in the multi-type air-conditioning device.
Description of Embodiment
[0010] Hereinafter, an embodiment will be described with reference to the drawings.
[0011] An air-conditioning device 1 shown in Figure 1 is a multi-type air-conditioning device
which includes a plurality of indoor units for a single outdoor unit and is capable
of performing an overall heating operation, an overall cooling operation, and a simultaneous
cooling and heating operation. The overall heating operation is an operation mode
in which a heating operation is performed in all of the respective indoor units. The
overall cooling operation is an operation mode in which a cooling operation is performed
in all of the respective indoor units. The simultaneous heating and cooling operation
are an operation mode in which indoor units performing the cooling operation and indoor
units performing the heating operation are present in a mixed manner. In the following
description, the overall heating operation, the overall cooling operation, and the
simultaneous heating and cooling operation will be generically referred to as an air-conditioning
operation in some cases.
[0012] The air-conditioning device 1 is configured to be capable of operating a plurality
of indoor units 201, 202, 203, and 204 with a single outdoor unit 10. The air-conditioning
device 1 includes, for example, the single outdoor unit 10, the plurality of indoor
units 201 to 204, a single-port shut-off valve device 30, and a multi-port shut-off
valve device 40. The outdoor unit 10, the respective indoor units 201 to 204, the
single-port shut-off valve device 30, and the multi-port shut-off valve device 40
configure a single refrigeration cycle capable of circulating the refrigerant.
[0013] In the present embodiment, the single-port means that a shut-off valve device is
configured to have a port pair for connecting an indoor unit, that is, a pair of refrigerant
pipes to serve as an inlet and an outlet. The multi-port means that a shut-off valve
device is configured to have a plurality of port pairs for connecting indoor units.
In the following description, the single-port shut-off valve device 30 will be referred
to as the SP device 30, and the multi-port shut-off valve device 40 will be referred
to as the MP device 40 in some cases. Herein, the MP device 40 will be described using
an example of having three port pairs to enable connection of three indoor units.
Note that as the MP device 40, a model including four port pairs to enable connection
of two indoor units or a model including at most sixteen port pairs to enable connection
of eight indoor units can also be used. In other words, the MP device 40 is set such
that the number of indoor units that can be connected thereto is more than or equal
to two and less than or equal to eight. Moreover, in the present embodiment, a refrigerant
distribution passage through which the refrigerant is distributed is configured by
a refrigerant pipe. The number of indoor units depends on the total rating capabilities
of the respective indoor units and a rating capability of the outdoor unit. In general,
approximately three to fifteen indoor units can be connected to the single outdoor
unit 10.
[0014] The outdoor unit 10 is installed outdoors. The outdoor unit 10 has an outdoor heat
exchanger 11, an outdoor fan 12, an outdoor expansion valve 13, a compressor 14, a
first switching valve 15, and a second switching valve 16 as shown in the refrigeration
cycle diagram of Figure 1. The outdoor heat exchanger 11 has a function of exchanging
heat between the refrigerant passing through the outdoor heat exchanger 11 and outside
air. The outdoor fan 12 has a function of blowing air to the outdoor heat exchanger
11 to promote heat exchange in the outdoor heat exchanger 11. A mildly flammable or
a flammable refrigerant is used as a refrigerant in the refrigeration cycle. In the
present embodiment, mildly flammable R32, for example, is used as a refrigerant. The
present embodiment will be described using an example in which the four indoor units
201 to 204 are connected to the outdoor unit 10.
[0015] The outdoor expansion valve 13 is connected to a liquid-side refrigerant pipe 56
directed from the outdoor unit 10 toward the indoor units 201 to 204. The outdoor
expansion valve 13 has a function of adjusting the width of a flow passage of the
refrigerant passing through the inside of the outdoor expansion valve 13 to depressurize
the refrigerant, thereby adjusting a flow rate and pressure of the refrigerant flowed
out of the outdoor heat exchanger 11 or the refrigerant flowing into the outdoor heat
exchanger 11. The outdoor expansion valve 13 can be configured by an electronic expansion
valve to be driven upon receipt of an electric signal from a computer (a micro control
unit: MCU) provided for an outdoor control unit 17 of the outdoor unit 10 as shown
in Figure 5, for example.
[0016] The first switching valve 15 and the second switching valve 16 have a function of
switching a flow direction of the refrigerant in the refrigeration cycle, that is,
a direction in which the refrigerant discharged from the compressor 14 flows. The
first switching valve 15 and the second switching valve 16 are configured by a four-way
valve to be driven upon receipt of an electric signal, for example, but a plurality
of valves other than the four-way valve may be combined as long as the same flow of
the refrigerant can be created.
[0017] The compressor 14 compresses the refrigerant flowing in the refrigeration cycle and
discharges the refrigerant in a direction indicated by an open arrow in Figure 1,
for example. In accordance with a switching state of the first switching valve 15
and the second switching valve 16, the compressor 14 sucks the refrigerant on the
outdoor heat exchanger 11 side and discharges the sucked refrigerant to the MP device
40 and the SP device 30 side as shown in Figure 2, or sucks the refrigerant on the
MP device 40 and the SP device 30 side and discharges the sucked refrigerant to the
outdoor heat exchanger 11 side as shown in Figure 3.
[0018] Each of the indoor units 201 to 204 is installed in a room targeted for the air-conditioning
operation. Each of the respective indoor units 201 to 204 has an indoor heat exchanger
21, an indoor fan 22, an indoor expansion valve 23, and a leakage detection sensor
24. Although the respective indoor units 201 to 204 can basically have an identical
configuration, performance and the like of the indoor heat exchanger 21, the indoor
expansion valve 23, the indoor fan 22, and the leakage detection sensor 24 can be
modified as appropriate depending on the capacity of an installation space. In a case
of distinguishing among the respective indoor units 201, 202, 203, and 204 in the
following description, they will be referred to as the first indoor unit 201, the
second indoor unit 202, the third indoor unit 203, and the fourth indoor unit 204,
respectively, in some cases.
[0019] The indoor heat exchanger 21 exchanges heat between the refrigerant passing through
the inside of the indoor heat exchanger 21 and air in the room in which each of the
indoor units 201 to 204 is installed. The indoor heat exchanger 21 is connected to
the outdoor heat exchanger 11 and the compressor 14 and configured to allow the refrigerant
to circulate among the outdoor heat exchanger 11, the indoor heat exchanger 21, and
the compressor 14. The indoor fan 22 has a function of blowing air to the indoor heat
exchanger 21 to promote heat exchange in the indoor heat exchanger 21 and supplying
air adjusted in temperature by the indoor heat exchanger 21 into the room.
[0020] The indoor expansion valve 23 has a function of adjusting the width of the flow passage
of the refrigerant passing through the indoor expansion valve 23 to control a distributed
amount of the refrigerant. The indoor expansion valve 23 can be configured by, for
example, an electronic expansion valve to be driven upon receipt of an electric signal
from a computer provided for an indoor control unit 25 of each of the indoor units
201 to 204 similarly to the outdoor expansion valve 13.
[0021] As shown in Figure 5, the respective indoor units 201 to 204 each have the indoor
control unit 25. The SP device 30 and the MP device 40 each also have a control unit
configured with a computer although not shown in detail in the drawing. The outdoor
control unit 17 of the outdoor unit 10 and the indoor control unit 25 of each of the
indoor units 201 to 204, and the control units not shown of the SP device 30 and the
MP device 40 are mutually connected with communication lines to exchange various types
of information.
[0022] The leakage detection sensor 24 has a function of detecting leakage of the refrigerant
in each of the indoor units 201, 202, 203, and 204. The leakage detection sensor 24
may be incorporated in each of the indoor units 201 to 204 or may be installed independently
as a leakage detection sensor unit in an indoor space of each room in which each of
the indoor units 201 to 204 is installed. In the case of the present embodiment, each
of the respective indoor units 201 to 204 is provided with the leakage detection sensor
24. The leakage detection sensor 24 can be configured by a semiconductor gas sensor,
for example. The leakage detection sensor 24 possesses performance capable of detecting
the refrigerant enclosed in the refrigeration cycle, herein, R32. The leakage detection
sensor 24 outputs an electric signal for the refrigerant of approximately 300 to 30,000
ppm in the air, for example, the electric signal linearly changing in accordance with
the concentration of the refrigerant. In a case where this detected concentration
exceeds a predetermined value, the leakage detection sensor 24 reports an occurrence
of refrigerant leakage to a corresponding one of the indoor units 201 to 204 and the
outdoor unit 10.
[0023] The SP device 30 is configured to be capable of controlling distribution of the refrigerant
to the single indoor unit 204, in this case, the fourth indoor unit 204, for example.
The indoor heat exchanger 21 of the fourth indoor unit 204 is connected to the SP
device 30. The SP device 30 is provided between the outdoor unit 10 and the fourth
indoor unit 204. In other words, the outdoor unit 10 and the fourth indoor unit 204
are connected with the SP device 30 interposed therebetween. The SP device 30 has
a single-port liquid-side control valve 31, two single-port gas control valves 321,
322, and a pressure relief valve 33. Hereinafter, the single-port liquid-side control
valve 31 will be referred to as the SPL control valve 31 and the single-port gas control
valves 321, 322 will be referred to as the SPG control valves 321, 322 in some cases.
[0024] The SPL control valve 31 is provided between liquid-side refrigerant pipes 511 and
512 that couple the outdoor heat exchanger 11 and the indoor heat exchanger 21 of
the fourth indoor unit 204 and has a function of controlling distribution of the refrigerant
in a liquid state. The liquid-side refrigerant pipe 51 is a distribution passage of
liquid-side refrigerant, which is branched from the liquid-side refrigerant pipe 56
connected to the outdoor unit 10, and passes the refrigerant in the liquid state.
The liquid-side refrigerant pipe 511 is a flow passage which has one end connected
to the liquid-side refrigerant pipe 51 with the SPL control valve 31 interposed therebetween
and the other end connected to the indoor heat exchanger 21 and which flows the liquid
refrigerant to the indoor heat exchanger 21 of the fourth indoor unit 204.
[0025] The SPL control valve 31 can be configured by, for example, an electronic control
valve capable of what is called electronic control, which is to be driven upon receipt
of an electric signal. The SPL control valve 31 can be adjusted in an opening degree
of the SPL control valve 31, that is, a flow rate of the refrigerant flowing in the
liquid-side refrigerant pipe 51, in response to an electric signal from a control
unit of the SP device 30 and also has a function as an on-off valve that completely
shuts off distribution of the refrigerant in the liquid-side refrigerant pipe 51.
[0026] The SPG control valves 321, 322 are respectively provided on paths of the gas-side
refrigerant pipes 52 and 521 or 522 and have a function of controlling distribution
of the refrigerant in a gas state. The gas-side refrigerant pipes 52, 521, and 522
are distribution passages of the refrigerant, which couple the indoor heat exchanger
21 of the fourth indoor unit 204 and the compressor 14, and pass the refrigerant in
the gas state. The gas-side refrigerant pipes 521 and 522 join on the way to become
the single gas-side refrigerant pipe 52, which is connected to the indoor heat exchanger
21 of the fourth indoor unit 204. In this case, the liquid-side refrigerant pipe 511
and the gas-side refrigerant pipe 52 connected to the fourth indoor unit 204 configure
a single refrigerant distribution passage to which the fourth indoor unit 204 is connected.
[0027] The SPG control valves 321 and 322 can be configured by, for example, an electronic
control valve capable of what is called electronic control, which is to be driven
upon receipt of an electric signal, and can be adjusted in opening degrees of the
SPG control valves 321 and 322, that is, flow rates of the refrigerant flowing in
the gas-side refrigerant pipes 521 and 522, on the basis of an electric signal from
the control unit of the SP device 30. For example, one of the two SPG control valves
321 and 322 is adaptable to both high-pressure gas and low-pressure gas, and the other
is adaptable only to low-pressure gas. In the present embodiment, the SPG control
valve 321 is adaptable to both high-pressure gas and low-pressure gas, and the SPG
control valve 322 is adaptable only to low-pressure gas. The air-conditioning device
1 can shut off the refrigerant flowing between the indoor heat exchanger 21 of the
fourth indoor unit 204 and the compressor 14, that is, the refrigerant flowing in
the gas-side refrigerant pipes 52, 521, and 522 by closing both the two SPG control
valves 321 and 322.
[0028] The pressure relief valve 33 connects the liquid-side refrigerant pipe 51 and the
gas-side refrigerant pipe 52. The pressure relief valve 33 has a function of, in a
case where liquid seal or the like occurs so that the liquid-side refrigerant pipe
51 path comes to have an excessively high pressure, releasing part of the pressure
to the gas-side refrigerant pipe 52.
[0029] The MP device 40 is provided between the outdoor unit 10 and all of the first indoor
unit 201, the second indoor unit 202, and the third indoor unit 203. In other words,
the outdoor unit 10 and all of the first indoor unit 201, the second indoor unit 202,
and the third indoor unit 203 are connected with the MP device 40 interposed therebetween.
The MP device 40 has a plurality of, in this case, three gas control valve units 41,
42, and 43 corresponding to the plurality of indoor units 201 to 203 connected to
the MP device 40 and a multi-port liquid-side control valve 44. In a case of distinguishing
among the respective gas control valve units 41, 42, and 43 in the following description,
they will be referred to as the first gas control valve unit 41, the second gas control
valve unit 42, and the third gas control valve unit 43, respectively, in some cases.
The multi-port liquid-side control valve 44 will be referred to as the MPL control
valve 44 in some cases.
[0030] The respective gas control valve units 41 to 43 each have two of the multi-port gas
control valves 411, 412, 421, 422, 431, and 432. Hereinafter, the multi-port gas control
valves 411, 412, 421, 422, 431, and 432 will also be referred to as the MPG control
valves 411, 412, 421, 422, 431, and 432. The MPG control valves 411, 412, 421, 422,
431, and 432 are provided on paths of the gas-side refrigerant pipes 531, 532, 541,
542, 551, and 552, respectively, and have a function of controlling distribution of
the refrigerant in the gas state.
[0031] The gas-side refrigerant pipes 531, 532, 541, 542, 551, and 552 are part of refrigerant
distribution passages that couple the respective indoor heat exchangers 21 of the
first indoor unit 201, the second indoor unit 202, and the third indoor unit 203 and
the compressor 14 and pass the refrigerant in the gas state. The gas-side refrigerant
pipes 531, 532, 541, 542, 551, and 552 join to become the gas-side refrigerant pipe
53, 54, and 55, respectively, which are connected to the respective indoor heat exchangers
21 of the respective indoor units 201, 202, and 203. In this case, the liquid-side
refrigerant pipes 561 to 563 and the gas-side refrigerant pipes 53 to 55 connected
to the indoor units 201 to 203, respectively, configure refrigerant distribution passages
to which the respective indoor units 201 to 203 are connected, respectively.
[0032] The MPG control valves 411, 412, 421, 422, 431, and 432 can be configured by, for
example, an electronic control valve capable of what is called electronic control,
which is to be driven upon receipt of an electric signal, and can be adjusted in an
opening degree, that is, a flow rate of the refrigerant flowing in a corresponding
one of the gas-side refrigerant pipes 531, 532, 541, 542, 551, and 552 in response
to an electric signal input from the control unit of the MP device 40, similarly to
the SPG control valves 321 and 322.
[0033] In each of the gas control valve units 41, 42, and 43, one of two of the MPG control
valves 411, 412, 421, 422, 431, and 432 is adaptable to both high-pressure gas and
low-pressure gas, and the other is adaptable only to low-pressure gas. In the present
embodiment, for example, the MPG control valves 411, 421, and 431 are adaptable to
both high-pressure gas and low-pressure gas, and the MPG control valves 412, 422,
and 432 are adaptable only to low-pressure gas. The air-conditioning device 1 can
shut off the refrigerant flowing between the indoor heat exchanger 21 of each of the
indoor units 201 to 203 and the compressor 14, that is, the refrigerant flowing in
the gas-side refrigerant pipes 531, 532, 541, 542, 551, and 552 by closing the MPG
control valves 411, 412, 421, 422, 431, and 432 that the respective gas control valve
units 41, 42, and 43 have.
[0034] The MPL control valve 44 is provided on the way of the liquid-side refrigerant pipe
56 that couples the outdoor heat exchanger 11 and the indoor heat exchanger 21 of
each of the indoor units 201 to 203, and has a function of controlling distribution
of the refrigerant in the liquid state. The liquid-side refrigerant pipe 56 is a refrigerant
distribution passage that couples the outdoor heat exchanger 11 and the indoor heat
exchanger 21 of each of the indoor units 201 to 203 and passes refrigerant in the
liquid state. The liquid-side refrigerant pipe 56 is branched to the liquid-side refrigerant
pipes 561 to 563 on the respective indoor units 201 to 203 side with respect to the
MPL control valve 44, and each of the liquid-side refrigerant pipes 561 to 563 is
connected to one end of the indoor heat exchanger 21 of each of the indoor units 201
to 203.
[0035] Although the MP device 40 is described in the present embodiment using the example
in which the three indoor units 201 to 203 can be connected, there are also models,
in other words, types, to which two and four or more indoor units are connected. In
any model, only the single MPL control valve 44 is provided for the liquid-side refrigerant
pipe 56. This configuration accomplishes simplification of the refrigerant circuit
and pipe routing. Note that a required number of the MPG control valves 411, 412,
421, 422, 431, and 432 is twice as many as the number of the indoor units 201 to 203
to be connected.
[0036] The MPL control valve 44 can be configured by, for example, an electronic control
valve capable of what is called electronic control, which is to be driven upon receipt
of an electric signal, and can be adjusted in an opening degree, that is, a flow rate
of the refrigerant flowing in the liquid-side refrigerant pipe 51, on the basis of
electric control exerted by the control unit of the MP device 40, and has a function
of completely shutting off distribution of the refrigerant in the liquid-side refrigerant
pipe 56.
[0037] One of the plurality of gas control valve units 41 to 43 has a pressure relief valve
413. In the case of the present embodiment, the first gas control valve unit 41 has
the pressure relief valve 413. The pressure relief valve 413 connects the liquid-side
refrigerant pipe 561 and the gas-side refrigerant pipe 53. The pressure relief valve
413 has a function of, in a case where the liquid-side refrigerant pipe 561 side is
brought into a liquid seal state and comes to have an excessively high pressure, releasing
part of the pressure to the gas-side refrigerant pipe 53.
[0038] In Figure 2 to Figure 4 and Figure 6, black thick lines and open arrows in the refrigerant
distribution passages are intended for describing a main flow of the refrigerant in
each operation and are different from an actual flow of the refrigerant in some cases.
In other words, portions not indicated by the black thick lines are actually filled
with the refrigerant in some cases.
[0039] In the case of executing the overall heating operation, the air-conditioning device
1 switches the first switching valve 15 to a mode of connecting a sucking side of
the compressor 14 and the outdoor heat exchanger 11 and switches the second switching
valve 16 to a mode of connecting a discharging side of the compressor 14 and the indoor
heat exchanger 21 of each of the indoor units 201 to 204, as shown in Figure 2. In
the overall heating operation, the outdoor heat exchanger 11 functions as an evaporator,
and the indoor heat exchangers 21 of all of the indoor units 201 to 204 function as
condensers.
[0040] In this case, looking at the SP device 30, the air-conditioning device 1 closes the
SPG control valve 322 adaptable only to low-pressure gas and opens the SPG control
valve 321 adaptable to high-pressure gas and low-pressure gas. Looking at the MP device
40, the air-conditioning device 1 closes the MPG control valves 412, 422, and 432
adaptable only to low-pressure gas and opens the MPG control valves 411, 421, and
431 adaptable to high-pressure gas and low-pressure gas. Then, each of the indoor
units 201 to 204 controls the opening degree of the indoor expansion valve 23 of its
own, thereby adjusting output of heating in each of the indoor units 201 to 204.
[0041] In the case of executing the overall cooling operation, the air-conditioning device
1 switches the first switching valve 15 to a mode of connecting the discharging side
of the compressor 14 and the outdoor heat exchanger 11 and switches the second switching
valve 16 to a mode of connecting the sucking side of the compressor 14 and the indoor
heat exchanger 21 of each of the indoor units 201 to 204, as shown in Figure 3. In
the overall cooling operation, the outdoor heat exchanger 11 functions as a condenser,
and the indoor heat exchangers 21 of all of the indoor units 201 to 204 function as
evaporators.
[0042] In this case, looking at the SP device 30, the air-conditioning device 1 closes the
SPG control valve 322 adaptable only to low-pressure gas and opens the SPG control
valve 321 adaptable to high-pressure gas and low-pressure gas, similarly to the time
of the overall heating operation. Looking at the MP device 40, the air-conditioning
device 1 closes the MPG control valves 412, 422, and 432 adaptable only to low-pressure
gas and opens the MPG control valves 411, 421, and 431 adaptable to high-pressure
gas and low-pressure gas. Then, each of the indoor units 201 to 204 controls the opening
degree of the indoor expansion valve 23 of its own, thereby adjusting output of cooling
in each of the indoor units 201 to 204.
[0043] In the case of executing the simultaneous heating and cooling operation, the air-conditioning
device 1 performs operation based on the overall heating operation shown in Figure
2 or the overall cooling operation shown in Figure 3. Then, the air-conditioning device
1 closes the MPG control valves 411, 421, and 431 adaptable to high-pressure and low-pressure
gas and opens the MPG control valves 412, 422, and 432 adaptable only to low-pressure
gas among the plurality of gas refrigerant control valves 321, 322, 411, 412, 421,
422, 431, and 432 connected to any of the indoor units 201 to 204 that performs operation
different from others, so that the flow direction of the refrigerant to any of the
indoor units 201 to 204 that performs operation different from the others is reversed
from the others of the indoor units 201 to 204. The air-conditioning device 1 can
thereby perform a reverse operation from the basic operation for some of the indoor
units 201 to 204.
[0044] An example shown in Figure 4, for example, is a mode which is based on the overall
heating operation and in which only the third indoor unit 203 among the respective
indoor units 201 to 204 performs the cooling operation. In this case, the air-conditioning
device 1 closes the MPG control valve 431 adaptable to high-pressure and low-pressure
gas between the MPG control valves 431 and 432 connected to the indoor heat exchanger
21 of the third indoor unit 203 and opens the MPG control valve 432 adaptable to low-pressure
gas. Then, the refrigerant having been heat dissipated in the indoor heat exchangers
21 of the indoor units 201, 202, and 204 other than the third indoor unit 203 flows
into the indoor heat exchanger 21 of the third indoor unit 203, so that only the indoor
heat exchanger 21 of the third indoor unit 203 functions as an evaporator. Accordingly,
the heating operation is performed in the first indoor unit 201, the second indoor
unit 202, and the fourth indoor unit 204, and the cooling operation is performed in
the third indoor unit 203.
[0045] Note that whether the cooling and heating mixed operation is based on the overall
heating operation or based on the overall cooling operation can be determined depending
on a proportion occupied by the heating operation or the cooling operation in the
whole. When performing the cooling and heating mixed operation, the air-conditioning
device 1 can determine that the basic operation is the overall heating operation if,
for example, the heating operation occupies a large proportion in the whole, and determine
that the basic operation is the overall cooling operation if the cooling operation
occupies a large proportion in the whole.
[0046] Next, an electric configuration of the air-conditioning device 1 will be described
with reference to Figure 5. The outdoor unit 10 further has the outdoor control unit
17. The respective indoor units 201 to 204 each further has an indoor control unit
25. The outdoor control unit 17 and the indoor control unit 25 can be configured to
include a computer or the like having an arithmetic unit such as a CPU, a transitory
storage medium such as a RAM, a non-transitory storage medium such as a ROM or a main
memory that stores a control program of an apparatus, and the like, for example.
[0047] The outdoor control unit 17 controls an overall behavior of the air-conditioning
device 1. The outdoor fan 12, the outdoor expansion valve 13, the compressor 14, the
first switching valve 15, and the second switching valve 16 are electrically connected
to the outdoor control unit 17. The outdoor control unit 17 controls behaviors of
the outdoor fan 12, the outdoor expansion valve 13, the compressor 14, the first switching
valve 15, and the second switching valve 16.
[0048] The indoor control units 25 of the respective indoor units 201 to 204 are each electrically
connected to the outdoor control unit 17 in such a manner that communication can be
made. The indoor fan 22, the indoor expansion valve 23, and the leakage detection
sensor 24 of each of the indoor units 201 to 204 are electrically connected to the
indoor control unit 25 of each of the indoor units 201 to 204. The indoor control
unit 25 of each of the indoor units 201 to 204 controls behaviors of the indoor fan
22, the indoor expansion valve 23, and the leakage detection sensor 24 of each of
the indoor units 201 to 204 on the basis of a command from the outdoor control unit
17. A result of detection obtained by the leakage detection sensor 24 provided for
each of the indoor units 201 to 204 is transmitted to the outdoor control unit 17
via the indoor control unit 25 of each of the indoor units 201 to 204.
[0049] The SP device 30 and the MP device 40 behave upon receipt of a command from the outdoor
control unit 17 via the indoor control unit 25. For example, the SP device 30 is electrically
connected to the indoor control unit 25 of the fourth indoor unit 204 targeted to
be controlled by the SP device 30 in such a manner that communication can be made.
In this case, the indoor control unit 25 of the fourth indoor unit 204 controls a
behavior of the SP device 30 on the basis of a command from the outdoor control unit
17. The MP device 40 is electrically connected to the indoor control unit 25 of one
of the respective indoor units 201 to 203 targeted to be controlled by the MP device
40. In the case of the present embodiment, the MP device 40 is electrically connected
to the indoor control unit 25 of the first indoor unit 201. Then, the indoor control
unit 25 of the first indoor unit 201 controls a behavior of the MP device 40 on the
basis of a command from the outdoor control unit 17. Note that the SP device 30 and
the MP device 40 may be configured to behave upon receipt of a command directly from
the outdoor control unit 17 without intervention of the indoor control unit 25. As
described, in the present embodiment, the outdoor control unit 17 plays a leading
role of instructing all of the indoor units 201 to 204, the SP device 30, and the
MP device 40 to control a behavior of each apparatus.
[0050] The air-conditioning device 1 further includes a maintenance processing unit 171,
a recovery processing unit 172, an overall stop processing unit 173, a setting processing
unit 174, a first report processing unit 175, and a second report processing unit
176 as shown in Figure 5. The maintenance processing unit 171, the recovery processing
unit 172, the overall stop processing unit 173, the setting processing unit 174, the
first report processing unit 175, and the second report processing unit 176 may be
realized when the CPU possessed by the outdoor control unit 17 executes a predetermined
program, for example. Alternatively, the maintenance processing unit 171, the recovery
processing unit 172, the overall stop processing unit 173, the setting processing
unit 174, the first report processing unit 175, and the second report processing unit
176 may be realized only by hardware such as an integrated circuit in which a predetermined
program is implemented, or some functions may be realized by dedicated hardware, and
others may be realized by a combination of hardware and a program. Still alternatively,
the maintenance processing unit 171, the recovery processing unit 172, the overall
stop processing unit 173, the setting processing unit 174, the first report processing
unit 175, and the second report processing unit 176 may be realized as functions of
the indoor control unit 25 rather than the outdoor control unit 17, or may be realized
as functions separately possessed by the outdoor control unit 17 and the indoor control
unit 25.
[0051] The maintenance processing unit 171 is capable of executing maintenance processing
of, in a case where the leakage detection sensor 24 provided for an indoor unit connected
to the SP device 30, in this case, the fourth indoor unit 204, detects leakage of
the refrigerant, closing at least the SPL control valve 31 and the SPG control valves
321, 322 positioned in the refrigerant distribution passage of the indoor unit 204
to disconnect the indoor unit 204 from the refrigeration cycle, that is, the refrigerant
distribution passage, thereby preventing leakage by more than or equal to the amount
of the refrigerant present in the indoor unit 204, stopping operation of the fourth
indoor unit 204, and maintaining the indoor units 201 to 203 other than the indoor
unit 204 to be operable. The maintenance processing is processing that can be executed
only in the case where leakage of the refrigerant occurs in an indoor unit connected
to the SP device 30 and is not executed in a case where leakage of the refrigerant
occurs in any of the indoor units 201 to 203 connected to the MP device 40.
[0052] The outdoor control unit 17 may be configured to, in the case where the maintenance
processing is executed, report that refrigerant leakage has occurred to a user, a
maintenance company, or the like using, for example, a speaker or a display not shown
but connected to the outdoor control unit 17 or using an external device connected
via an electric communication line. Then, in the case where the maintenance processing
is executed, the outdoor control unit 17 accepts handling indicating that the air-conditioning
operation is to be performed for the indoor units 201 to 203 other than the indoor
unit 204 from users similarly to a normal state.
[0053] The recovery processing unit 172 is capable of executing recovery processing. The
recovery processing includes processing of causing the compressor 14 to behave in
a state where the MPL control valve 44 and the SPL control valve 31 are closed to
recover the refrigerant remaining in each of the indoor heat exchangers 21 to the
compressor 14 side as shown in Figure 6. The recovery processing unit 172 executes
the recovery processing in a case where at least one of the leakage detection sensors
24 provided respectively for the plurality of indoor units 201 to 203 connected to
the MP device 40 detects leakage of the refrigerant. The recovery processing unit
172 also executes the recovery processing in a case where the recovery processing
has been set in a setting processing which will be described later in a case where
the leakage detection sensor 24 provided for the indoor unit 204 connected to the
SP device 30 detects leakage of the refrigerant.
[0054] The recovery processing is processing to be executed in the case where leakage of
the refrigerant has occurred in the indoor units 201 to 203 connected to the MP device
40 or in a case where leakage of the refrigerant has occurred in the indoor unit 204
connected to the SP device 30 and it has been set such that the recovery processing
is to be executed by priority over the maintenance processing. When the recovery processing
is executed, the recovery processing unit 172 first closes the SPL control valve 31
and the MPL control valve 44 to shut off supply of the refrigerant to the indoor heat
exchangers 21 of all of the indoor units 201 to 204 included in the air-conditioning
device 1.
[0055] Moreover, the recovery processing unit 172 brings all of the valves 23, 411, 412,
421, 422, 431, 432, 321, and 322 of the MP device 40, the SP device 30, and the indoor
units 201 to 204 except the MPL control valve 44 and the SPL control valve 31 into
a fully open state or a state with a large opening degree such that the refrigerant
can be distributed smoothly to cause the compressor 14 to behave. At this time, the
recovery processing unit 172 maintains the first switching valve 15 in the mode of
connecting the discharging side of the compressor 14 and the outdoor heat exchanger
11, and maintains the second switching valve 16 in the mode of connecting the sucking
side of the compressor 14 and the indoor heat exchanger 21 of each of the indoor units
201 to 204.
[0056] In other words, the recovery processing unit 172 maintains the first switching valve
15 and the second switching valve 16 in the same mode as in the overall cooling operation
shown in Figure 3. The refrigerant remaining in the indoor heat exchanger 21 of each
of the indoor units 201, 202, 203, and 204 is thereby recovered to the compressor
14 side. Consequently, the refrigerant is removed from the indoor heat exchangers
21 of all of the indoor units 201 to 204, so that further leakage of the refrigerant
is prevented. Then, after operating the compressor 14 to perform recovery of the refrigerant
for a certain period, the recovery processing unit 172 fully closes the respective
MPG control valves 411, 412, 421, 422, 431, 432 and the respective SPG control valves
321, 322 being open, and thereafter stops the compressor 14 to complete the recovery
processing. Note that it is not particularly necessary to close the indoor expansion
valves 23 of the respective indoor units 201 to 204 as distribution of the refrigerant
has already been blocked by the SPL control valve 31 and the MPL control valve 44
positioned upstream of the indoor expansion valves 23.
[0057] The overall stop processing unit 173 is processing to be executed after completion
of the recovery processing and is processing of subsequently disallowing operation
behaviors of the compressor 14 of the outdoor unit 10, all of the indoor units 201
to 204, the SP device 30, and the MP device 40.
[0058] Then, the outdoor control unit 17 denies subsequent user instructions for performing
the air-conditioning operation, issued from all of the indoor units 201 to 204, by
executing the overall stop processing. Thereafter, operation of the air-conditioning
device 1 can be started again, for example, after a maintenance person repairs a leaked
location to return to the normal state and then cancels the overall stop processing
by special handling.
[0059] The setting processing unit 174 is capable of executing the setting processing. The
setting processing is processing of, in the case where the leakage detection sensor
24 provided for any of the indoor units 201 to 203 connected to the SP device 30 detects
leakage of the refrigerant, setting in advance, that is, prior to the operation of
the air-conditioning device 1, which of the maintenance processing and the recovery
processing is to be executed on the basis of input from a user, in other words, an
administrator or the like of the air-conditioning device 1. This setting can be input
using an input device directly provided for the outdoor control unit 17, a personal
computer, a portable terminal, or the like indirectly connected via an electric communication
line, for example.
[0060] In the case where the leakage detection sensor 24 detects leakage of the refrigerant,
the outdoor control unit 17 reports that refrigerant leakage has occurred to a user,
a maintenance company, or the like using a report unit 177 connected to the outdoor
control unit 17 shown in Figure 5. The report unit 177 is, for example, a speaker,
a display, or the like provided for the outdoor unit 10 or each of the indoor units
201 to 204, and additionally is an external device connected via an electric communication
line, such as, for example, a server or a portable terminal or the like of a maintenance
company.
[0061] The air-conditioning device 1 differentiates the content of report between the case
where leakage of the refrigerant has been detected in the indoor unit 204 connected
to the SP device 30 and the case where leakage of the refrigerant has been detected
by any of the indoor units 201 to 203 connected to the MP device 40. In this case,
the air-conditioning device 1 reports an abnormality together with a cause of the
abnormality to allow a user to distinguish the state of the abnormality, thereby avoiding
user confusion.
[0062] The air-conditioning device 1 includes the first report processing unit 175 and the
second report processing unit 176 as processing units for executing the above-described
report. In the case where the maintenance processing is executed, the first report
processing unit 175 executes first report processing. The first report processing
is processing of reporting that an indoor unit from which the refrigerant has leaked
out is not operable, but the indoor units other than the indoor unit from which the
refrigerant has leaked out can continue operation to a user, a maintenance company,
or the like using the report unit 177 or the like. In other words, the content of
report in the first report processing includes information indicating that an abnormality
has occurred in the air-conditioning device 1 but the indoor units 201 to 203 connected
to the MP device 40 can continue operation. The second report processing unit 176
executes second report processing in the case where the overall stop processing is
executed. The second report processing is processing of reporting that none of the
indoor units 201 to 204 is operable to a user, a maintenance company, or the like
using the report unit 177 or the like.
[0063] Next, a control flow in the case where leakage of the refrigerant has occurred in
any of the respective indoor units 201 to 204 will be described with reference to
Figure 7. Note that in the following description, the outdoor control unit 17 shall
play a leading role in executing processing in each of the maintenance processing
unit 171, the recovery processing unit 172, the overall stop processing unit 173,
the setting processing unit 174, the first report processing unit 175, and the second
report processing unit 176. The setting processing shall be executed by the setting
processing unit 174 prior to the air-conditioning operation.
[0064] The outdoor control unit 17 monitors leakage of the refrigerant in each of the indoor
units 201 to 204 on the basis of output of the leakage detection sensor 24 of each
of the indoor units 201 to 204 by way of the indoor control unit 25 of each of the
indoor units 201 to 204 all the time during operation of the air-conditioning device
1. In a case where refrigerant leakage is detected in none of the indoor units 201
to 204 (NO in step S11), the outdoor control unit 17 repeats step S11. On the other
hand, when refrigerant leakage is detected in at least one of the respective indoor
units 201 to 204 (YES in step S11), the outdoor control unit 17 transitions the process
to step S12.
[0065] The outdoor control unit 17 determines in step S12 in which of the indoor units 201
to 204 refrigerant leakage has been detected. In other words, the outdoor control
unit 17 determines in step S12 whether a connection destination of the one of the
indoor units 201 to 204 in which refrigerant leakage has been detected is the SP device
30 or the MP device 40.
[0066] In the case where the connection destination of the one of the indoor units 201 to
204 in which refrigerant leakage has been detected is the SP device 30 (SP DEVICE
in step S12), that is, in the case where the indoor unit in which refrigerant leakage
has been detected is the fourth indoor unit 204, the outdoor control unit 17 transitions
the process to step S13. The outdoor control unit 17 determines in step S13 whether
the content of setting in the setting processing is the "maintenance processing" or
the "recovery processing". In the case where the "maintenance processing" has been
set, the outdoor control unit 17 transitions the process to step S14.
[0067] Then, the outdoor control unit 17 executes the above-described maintenance processing
in step S14 to stop operation of the indoor unit 204 coupled to the SP device 30,
close the SPL control valve 31 and the SPG control valves 321, 322 in the SP device
30 to disconnect the indoor unit 204 from the refrigerant path, and maintain the indoor
units 201 to 203 other than the indoor unit 204 to be operable. Next, the outdoor
control unit 17 executes the first report processing in step S15 to report, to a user
or the like, that an abnormality in which the refrigerant leaks out has occurred in
the air-conditioning device 1, and the indoor unit 204 from which the refrigerant
has leaked out is not operable, but the remaining indoor units 201 to 203 can continue
operation. Thereafter, the outdoor control unit 17 returns the process to step S11
and executes step S11 and the subsequent steps again.
[0068] In the case where the connection destination of the one of the indoor units 201 to
204 in which refrigerant leakage has been detected is the MP device 40 (MP DEVICE
in step S12), that is, in the case where the indoor unit in which refrigerant leakage
has been detected is any of the first indoor unit 201, the second indoor unit 202,
or the third indoor unit 203, the outdoor control unit 17 transitions the process
to step S15. In the case where leakage of the refrigerant is detected in the indoor
unit 204 connected to the SP device 40 ("SP DEVICE" in step S12) and the content of
setting in the setting processing has been set at the "recovery processing" ("RECOVERY
PROCESSING" in step S13), the outdoor control unit 17 transitions the process to step
S15.
[0069] The outdoor control unit 17 executes the above-described recovery processing in step
S15 to recover refrigerant remaining in the indoor heat exchanger 21 of each of the
indoor units 201 to 204 to the compressor 14 side. Thereafter, the outdoor control
unit 17 executes the above-described overall stop processing in step S16 to disallow
restart of each of the indoor units 201 to 204. Next, the outdoor control unit 17
executes the second report processing in step S17 to report that none of the indoor
units 201 to 204 is operable. Then, the outdoor control unit 17 terminates the sequential
processing (END).
[0070] According to the embodiment described above, the multi-type air-conditioning device
1 is capable of simultaneously performing cooling and heating operations and includes
the outdoor unit 10, the plurality of indoor units 201 to 204, the SP device 30, and
the MP device 40. The outdoor unit 10 has the outdoor heat exchanger 11 and the compressor
14. The indoor units 201 to 204 each have the indoor heat exchanger 21 connected to
the outdoor heat exchanger 11 and the compressor 14, and the leakage detection sensor
24 capable of detecting leakage of the refrigerant. The SP device 30 is configured
to be capable of controlling distribution of the refrigerant to the liquid-side refrigerant
pipe 511 and the gas-side refrigerant pipe 52 which are one refrigerant distribution
passage to which the indoor unit 204 is connected. The MP device 40 is configured
to be capable of controlling distribution of the refrigerant to the liquid-side refrigerant
pipes 561 to 563 and the gas-side refrigerant pipes 53 to 55 which are a plurality
of refrigerant distribution passages to which the plurality of indoor units 201 to
203 are connected.
[0071] The SP device 30 has the SPL control valve 31 and the SPG control valves 321, 322.
The SPL control valve 31 is provided for the liquid-side refrigerant pipe 511 which
is a refrigerant distribution passage in the SP device 30 and has a function of controlling
distribution of the refrigerant in the liquid state. In other words, the single SPL
control valve 31 is provided for the single indoor heat exchanger 21. The SPG control
valves 321, 322 are provided for the gas-side refrigerant pipe 52 which is a refrigerant
distribution passage in the SP device 30 and has a function of controlling distribution
of the refrigerant in the gas state.
[0072] The MP device 40 has the MPL control valve 44 and the MPG control valves 411, 412,
421, 422, 431, and 432. The MPL control valve 44 is provided in common for the plurality
of indoor units 201, 202, and 203 in the MP device 40 and has a function of controlling
distribution of the refrigerant in the liquid state. The MPG control valves 411, 412,
421, 422, 431, and 432 are provided for the gas-side refrigerant pipes 53 to 55 which
are refrigerant distribution passages in the MP device 40 and have a function of controlling
distribution of the refrigerant in the gas state.
[0073] The MP device 40 thereby has the MPL control valve 44 common to the plurality of
indoor units 201 to 203. In other words, adoption of the MP device 40 eliminates the
need to provide the MPL control valve 44 for each of the plurality of indoor units
201 to 203. The present embodiment can thereby reduce the number of control valves
as compared with a case of connecting the SP device 30 to all of the indoor units
201 to 204. Accordingly, the number of components can be reduced to reduce manufacturing
cost, and the number of control valves having driving units can be reduced to improve
maintenance performance and durability of the air-conditioning device 1.
[0074] It is also requested to continue operation of the air-conditioning device 1 when
possible as long as safety is ensured even in the case where the refrigerant has leaked
out. On the other hand, it is necessary to reliably stop operation of the air-conditioning
device 1 in a case where safety is threatened by leakage of the refrigerant. Herein,
the single indoor unit 204 is commonly connected to the single SP device 30. On the
other hand, the plurality of indoor units 201 to 203 are connected to the single MP
device 40. The amount of the refrigerant downstream of the SP device 30 is proportionate
to the capacities of the indoor heat exchanger 21 of the indoor unit 204 connected
with the pipes to the port pair of this SP device 30 and the pipes therebetween. On
the other hand, the amount of the refrigerant on the downstream side of the MP device
40 is proportionate to the capacities of all of the indoor heat exchangers 21 of the
plurality of indoor units 201 to 203 connected to the respective port pairs of the
MP device 40 and the pipes therebetween. Since the plurality of indoor units 201 to
203 are connected to the MP device 40, the amount of the refrigerant downstream of
the MP device 40 is in principle several times as large as the amount of the refrigerant
downstream of the SP device 30 to which only the single indoor unit 204 is connected.
In other words, the amount of the refrigerant on the downstream side of the SP device
30 is small.
[0075] The total of cooling rating capabilities of the indoor units connected to the MP
device 40 is 70 to 110 kW while a cooling rating capability of the indoor unit that
can be connected to the SP device 30 is at most approximately 28 kW, for example.
Since the capacity of the indoor heat exchanger of an indoor unit is generally proportionate
to the cooling rating capability of the indoor unit, the amount of the refrigerant
on the downstream side of the SP device 30 is approximately 1/3 to 1/4 of the amount
of the refrigerant on the downstream side of the MP device 40. Consequently, if an
indoor unit in which leakage of the refrigerant has been detected is shut off and
disconnected from the refrigeration cycle, an absolute amount of leaked the refrigerant
in the case where the refrigerant leaks out from the indoor unit 204 connected to
the SP device 30 is smaller and the influence caused by refrigerant leakage is smaller
than in the case where the refrigerant leaks out from any of the indoor units 201
to 203 connected to the MP device 40.
[0076] Therefore, the air-conditioning device 1 having the above-described configuration
further includes the maintenance processing unit 171. The maintenance processing unit
171 is capable of executing the maintenance processing. The maintenance processing
includes processing of, in the case where the leakage detection sensor 24 provided
for the indoor unit 204 connected to the SP device 30 detects leakage of the refrigerant,
closing the SPL control valve 31 and the SPG control valves 321, 322 of the indoor
unit 204, that is, shutting off distribution of the refrigerant, to stop operation
of the indoor unit 204. By disconnecting the indoor unit 204 from the refrigerant
distribution path in the refrigeration cycle as described, the refrigerant present
in the indoor units 201 to 203 other than the indoor unit 204, the outdoor unit 10,
and their pipes is inhibited from flowing into the indoor unit 204. As a result, the
amount of leakage of the refrigerant from the indoor unit 204 can be kept falling
within a range of the refrigerant held by the indoor unit 204 itself. Then, the maintenance
processing includes processing of maintaining the indoor units 201 to 203 other than
the indoor unit 204 to be operable upon taking measures described above for inhibiting
refrigerant leakage.
[0077] Accordingly, in the case where refrigerant leakage occurs in the indoor unit 204
connected to the SP device 30 less affected by refrigerant leakage, operation of only
the indoor unit 204 connected to the SP device 30 is stopped, and operation of the
other indoor units, that is, the indoor units 201 to 203 connected to the MP device
40, can be continued. Thus, the present embodiment enables user convenience to be
improved without safety and reliability impaired by leakage of the refrigerant.
[0078] On the other hand, the distributed amount of the refrigerant in the MP device 40
is larger than the distributed amount of the refrigerant in the SP device 30. The
MP device 40 is provided only with the single MPL control valve 44 between the MP
device 40 and the liquid-side refrigerant pipe 56. Thus, in the case where refrigerant
leakage is detected in any of the indoor units 201 to 203 connected to the MP device
40, refrigerant distribution to/from another refrigeration cycle apparatus including
the outdoor unit 10 can be blocked if all of the MPL control valve 44 and the MPG
control valves 411, 412, 421, 422, 431, and 432 are shut off, but the refrigerant
can flow back and forth among the respective indoor units 201 to 203 through the liquid-side
refrigerant pipes 561 to 563. Thus, in the case where refrigerant leakage occurs in
any of the indoor units 201 to 203, the refrigerant present in the other indoor units
connected to the MP device 40 from which the refrigerant has not been leaked out and
their pipes might flow into the indoor unit from which the refrigerant has leaked
out, so that a large amount of the refrigerant might leak out. In other words, in
the case where the refrigerant leaks out from any of the indoor units 201 to 203 connected
to the MP device 40, the amount of leaked refrigerant is larger and the influence
caused by refrigerant leakage is greater than in the case where the refrigerant leaks
out from the indoor unit 204 connected to the SP device 30.
[0079] Therefore, the air-conditioning device 1 having the above-described configuration
further includes the recovery processing unit 172 and the overall stop processing
unit 173. The recovery processing unit 172 executes the recovery processing of recovering
the refrigerant present in the indoor units 201 to 204 to the outdoor unit 10 side.
In the recovery processing, in the case where at least one of the leakage detection
sensors 24 provided respectively for the plurality of indoor units 201 to 203 connected
to the MP device 40 detects leakage of the refrigerant, the compressor 14 is caused
to behave in the state where the MPL control valve 44 and the SPL control valve 31
are closed, thereby recovering the refrigerant remaining in the heat exchanger 21
of each of the indoor units 201 to 204, in this case, all of the indoor heat exchangers
21 included in the air-conditioning device 1 and their peripheral pipes 511, 561 to
563, and 52 to 55 to the compressor 14 side. In this case, the MPG control valves
411, 412, 421, 422, 431, 432 and the SPG control valves 321, 322 are maintained in
the open state. Then, in the recovery processing, all of the MPG control valves 411,
412, 421, 422, 431, 432 and the SPG control valves 321, 322 are shut, in other words,
closed, after completion of recovery of the refrigerant described above to stop the
compressor 14. As a result, the refrigerant is hardly present in all of the indoor
units 201 to 204, so that further refrigerant leakage is inhibited.
[0080] Herein, in the case where leakage of the refrigerant has occurred in the indoor unit
204 connected to the SP device 30, there is no obstacle to continuing operation of
the other indoor units 201 to 203 by disconnecting the indoor unit 204 from the refrigeration
cycle as described above. However, in order to place top priority on safety, there
is also a need for executing the recovery processing even in the case where leakage
of the refrigerant has occurred in the indoor unit 204 connected to the SP device
30.
[0081] Therefore, the air-conditioning device 1 further includes the setting processing
unit 174 capable of executing the setting processing. The setting processing includes
processing of setting, on the basis of a user input, which of the maintenance processing
and the recovery processing is to be executed in the case where the leakage detection
sensor 24 provided for the indoor unit 204 connected to the SP device 30 detects leakage
of the refrigerant. Then, in the case where the leakage detection sensor 24 provided
for the indoor unit 204 connected to the SP device 30 detects leakage of the refrigerant,
the recovery processing unit 172 executes the recovery processing in the case where
the recovery processing has been set in the setting processing. In other words, in
the case where the leakage detection sensor 24 provided for the indoor unit 204 connected
to the SP device 30 detects leakage of the refrigerant, the recovery processing unit
172 executes the maintenance processing without executing the recovery processing
in the case where the maintenance processing has been set in the setting processing.
[0082] This allows a user to set at user's discretion on which of the maintenance processing
and the recovery processing priority is to be placed in the case where refrigerant
leakage occurs in the indoor unit 204 connected to the SP device 30. As a result,
the air-conditioning device 1 which can improve user convenience and suits user's
needs can be provided.
[0083] The air-conditioning device 1 further includes the overall stop processing unit 173
capable of executing the overall stop processing of disallowing operation of all of
the indoor units 201 to 204 after completion of the recovery processing. In other
words, the overall stop processing unit 173 which behaves subsequent to the recovery
processing unit 172 executes the overall stop processing of disallowing subsequent
operation of all of the indoor units 201 to 204.
[0084] The refrigerant is thereby recovered from all of the indoor units 201 to 204 in the
case where the refrigerant leakage occurs in the indoor units 201 to 203 connected
to the MP device 40, and thereafter, operation of all of the indoor units 201 to 204
is stopped. This can prevent refrigerant leakage from broadening further to ensure
safety.
[0085] Note that as additional description for confirmation, in a case where the plurality
of SP devices 30 is connected to the outdoor unit 10 and the maintenance processing
has been set and if leakage is detected in an indoor unit connected to any of the
SP devices 30, the SP device 30 is shut off from the refrigeration cycle, but the
other SP devices and indoor units connected to those SP devices 30 continue operating
as they are. On the other hand, when the recovery processing is set, the refrigerant
is recovered from all of the SP devices 30 and the MP device 40, and operation is
disallowed.
[0086] As to the above-described selection and setting of the maintenance processing and
the recovery processing of the SP device 30, setting shall be performed uniformly
in the whole system of the air-conditioning device 1, however, in the case where the
plurality of SP devices 30 is connected, it may be configured such that setting can
be made for an individual one of the SP devices 30 or each of indoor units connected
to each of the SP devices 30. In this case, if the "maintenance processing" has been
set for an indoor unit in which leakage of the refrigerant is detected or the SP device
30 corresponding to that indoor unit and when the refrigerant leakage from the indoor
unit is detected, the shut-off valve of the corresponding SP device 30 only shuts
off distribution of the refrigerant, and the other SP devices 30 and the MP device
40 can continue the air-conditioning operation. On the other hand, if the "recovery
processing" has been set for an indoor unit in which leakage of the refrigerant is
detected or the SP device 30 corresponding to that indoor unit and in the case where
refrigerant leakage from the indoor unit is detected, refrigerant recovery is carried
out in the sequential refrigeration cycle as a whole, and a subsequent air-conditioning
operation is disallowed in indoor units connected to all of the SP devices 30 and
the MP device 40.
[0087] The air-conditioning device 1 further includes the first report processing unit 175
capable of executing the first report processing or the second report processing unit
176 capable of executing the second report processing. The first report processing
is processing of, in the case where the maintenance processing is executed, reporting
that an indoor unit from which the refrigerant has leaked out is not operable, but
indoor units other than the indoor unit from which the refrigerant has leaked out
can continue operation. The second report processing is processing of, in the case
where the overall stop processing is executed, reporting that none of the indoor units
is operable. The user can thereby recognize an abnormality occurred in the air-conditioning
device 1 and a subsequent action, which improves user convenience.
[0088] The MP device 40 is set such that the number of indoor units that can be connected
is more than or equal to two and less than or equal to eight. Thus, the amount of
the refrigerant on the downstream side of the MP device 40 is larger than the amount
of the refrigerant on the downstream side of the SP device 30 to which basically a
single indoor unit is connected. Consequently, in the case where the refrigerant leaks
out from any one of the indoor units connected to the MP device 40, the refrigerant
recovery processing is executed without continuing operation, so that the amount of
refrigerant leakage can be inhibited from increasing.
[0089] As described above, in the case where refrigerant leakage is detected in the indoor
unit 204 connected to the SP device 30, the air-conditioning device 1 of the present
embodiment closes the SPL control valve 31 and the SPG control valves 321, 322 to
disconnect the indoor unit 204 from the refrigeration cycle system and stop operation
of the indoor unit 204 and maintains the indoor units 201 to 203 other than the indoor
unit 204 to be operable. On the other hand, in the case where refrigerant leakage
is detected in the indoor units 201 to 203 connected to the MP device 40, the air-conditioning
device 1 recovers the refrigerant from all of the indoor units 201 to 204, seals off
the refrigerant on the outdoor unit 10 side, and stops and disallows subsequent operation
of all of the indoor units 201 to 204. The multi-type air-conditioning device 1 can
thereby ensure safety and reliability against leakage of the refrigerant while minimizing
the number of valves.
[0090] Note that the number of the SP devices 30 and the number of the MP devices 40 provided
for the multi-type air-conditioning device 1 are not limited to those described above.
For example, the plurality of MP devices 40 and the plurality of SP devices 30 may
be connected to form a single refrigeration cycle. Moreover, the number of indoor
units connected to the SP device 30 and the number of indoor units connected to the
MP device 40 are not limited to those described above. As described earlier, a model
to which two indoor units can be connected, a model to which at most eight indoor
units can be connected, and even a higher model can also be lined up as the MP device
40. Although it is presupposed that a single indoor unit is connected to the SP device
30 in principle, a plurality of indoor units can be connected in parallel to the pipes
on the downstream side of the SP device 30. However, the indoor unit that can be connected
to the SP device 30 is restricted in capability, and small-diameter tubes are used
as the liquid-side refrigerant pipe 511 and the gas-side refrigerant pipe 52 located
on the downstream side. Thus, an indoor unit of a high capability cannot be connected,
and the amount of the refrigerant on the downstream side of the SP device 30 is small.
[0091] It is not necessary to provide the leakage detection sensors 24 for all of the indoor
units. For example, in a case where a plurality of indoor units are installed in an
identical space, at least one leakage detection sensor 24 should only be installed
in the one space.
[0092] In the present embodiment, various types of processing such as the maintenance processing
and the recovery processing when the refrigerant leaks out from an indoor unit of
the air-conditioning device 1 are executed by the outdoor control unit 10, but the
role of executing these types of processing may be assigned to any controller that
is connected with a communication line and enables sharing of information. For example,
if one of control units of indoor units, the MP device 40, or the SP device 30 is
set as a master and control units of the other devices including the outdoor control
unit 17 are set as slaves, the same processing as in the aforementioned control can
be executed by an instruction from the control unit set as the master to the slave
control units. Alternatively, a centralized management device that manages the air-conditioning
device 1 as a whole may be connected to a communication line between the indoor control
unit 25 and the outdoor control unit 17 in such a manner that communication can be
made, and various types of processing when the refrigerant leaks out may be executed
by this centralized management device.
[0093] An embodiment of the present invention has been described, but this embodiment has
been presented as an example and is not intended to limit the scope of the invention.
These novel embodiments can be carried out in other various forms, and various omissions,
replacements, changes, and combinations of the respective components and controls
can be made without departing from the spirit of the invention. These embodiments
and their modifications are involved in the scope and spirit of the invention and
involved in the invention recited in the claims and an equivalent range thereof.
Reference Signs List
[0094]
1 multi-type air-conditioning device
10 outdoor unit
11 outdoor heat exchanger
14 compressor
171 maintenance processing unit
172 recovery processing unit
173 overall stop processing unit
174 setting processing unit
175 first report processing unit
176 second report processing unit
201, 202, 203, 304 indoor unit
21 indoor heat exchanger
24 leakage detection sensor
30 single-port shut-off valve device
31 single-port liquid-side control valve
321, 322 single-port gas control valve
40 multi-port shut-off valve device
411, 412, 421, 422, 431, 432 multi-port gas control valve
44 multi-port liquid-side control valve