[0001] Cooking appliances are a type of home appliance to cook food and an appliance equipped
in a kitchen space for cooking food. The cooking appliances may be classified in various
ways according to the heat sources used, forms, and types of fuels. When the cooking
appliances are classified according to a form in which food is cooked, the cooking
appliances may be classified into an open type and a sealed type according to the
form of the space in which the food is placed. The sealed-type cooking appliances
include ovens and microwave ovens, and the open type cooking appliances include cooktops
and griddles.
[0002] The sealed-type cooking appliances shield the space where food is placed with doors
and heat the shielded space to cook the food. The sealed type cooking appliance includes
a cooking chamber storing food therein and shielded when the food is cooked.
[0003] Among the sealed type cooking appliances, a cooking appliance using a gas burner
as a heat source may include a burner to heat food inside the cooking chamber. For
example, the burner is provided behind the cooking chamber to heat air. A convection
fan is provided behind the burner to transfer air heated by the burner evenly to the
cooking chamber.
[0004] However, the burner of the sealed-type cooking appliance is provided in the sealed
internal space, so there is a problem in that air is not sufficiently supplied into
the burner. The primary air to be mixed with gas may be directly supplied into the
burner, but the secondary air for completely combustion of gas is not sufficiently
supplied around a flame. To this end, a separate device for supplying the secondary
air may be provided, which causes a problem of increasing the number of components
and manufacturing costs.
[0005] Specifically, when a flame guide covering a flame hole is provided to increase a
length of flame, the flame guide blocks an air flow to prevent the secondary air from
being transferred to the flame, which causes lack of the secondary air. When the flame
guide is omitted to efficiently supply the secondary air, the length of flame is limited
to reduce radiant area and the efficiency of the burner is reduced. Specifically,
when the flame guide is not provided, a generated direction of a flame is not specified
and a flame is not stably generated, which are problematic.
[0006] Meanwhile, when a convection fan of the cooking appliance is operated to circulate
air, the secondary air is guided to the burner by an air flow generated when the convection
fan is rotated. However, when the convection fan is operated, the air flow allows
the flame of the burner to face a rear wall surface of the cooking chamber. Then,
the wall of the cooking chamber is overheated and a coating layer such as an enamel
layer, etc. may be damaged due to heat. To solve this problem, a separate protective
means such as a burner reflector may be provided to protect the wall surface of the
cooking chamber from heat of the burner, which increases the number of components
and the manufacturing costs.
[0007] Furthermore, even when a convection function is not used, the conventional cooking
appliance should operate the convention device only for the supply of the secondary
air, which results in unnecessary energy consumption for operation of the convection
device. Specifically, there is a limitation that a cooking method in which the convection
device is not operated is not provided.
[0008] In addition, when the external air with a relatively low temperature flows inward
as the secondary air, there is a problem in that heat is lacking in the cooking chamber,
which is a problem.
[0009] The present disclosure is provided to solve the problems of the related art as described
above, an objective of the present disclosure is to allow a burner to generate a flame
by using a flame guide and to supply secondary air sufficiently to the flame.
[0010] Another objective of the present disclosure is to arrange a heating device heating
air separately from a circulation device circulating air in a cooking chamber.
[0011] Yet another objective of the present disclosure is to supply secondary air sufficiently
to a burner even when a circulation fan is not operated.
[0012] Still another objective of the present disclosure is to heat primarily external secondary
air while passing through a flame guide and then supply the heated air to a flame.
[0013] Still another objective of the present disclosure is to enable a flame generated
by a heating device to be concentrated to air supplied from the heating device to
a circulation device.
[0014] Still another objective of the present disclosure is to cool a peripheral portion
of a heating device without a separate cooling fan.
[0015] According to the features of the present disclosure to achieve the above-described
objectives, in an aspect of the present disclosure, there is provided a cooking appliance
that may include a frame having a cooking chamber therein, and a circulation device
arranged inside the frame and including a circulation chamber. A heating device may
include a combustion chamber connected to the circulation chamber through the connection
passage of the frame. The heating device may include a burner case forming the combustion
chamber, and a burner including a flame hole for generating a flame. At this point,
the heating device may include a flame guide arranged between an upper portion of
the flame hole and the connection passage. The flame guide may direct secondary air
toward a flame. Accordingly, the flame guide of the present disclosure may achieve
a stable generation of flame and complete combustion with the secondary air supply.
[0016] Furthermore, the combustion chamber may include a flow path guide forming a heating
flow path in the combustion chamber. The flow path guide and the flame guide may be
spaced apart from each other to form the junction part. The secondary air may be transferred
toward the flame through the junction part.
[0017] Furthermore, an air introduction hole may be formed open on in the flame guide. The
secondary air may be transferred from the upper space of the flame guide toward the
flame through the air introduction hole.
[0018] Furthermore, the air introduction hole may be formed through the flame guide.
[0019] Furthermore, multiple air introduction holes may be arranged along the direction
in which multiple flame holes are arranged in the burner.
[0020] Furthermore, the flame guide may include an air guide, and a first end portion of
the air guide may be connected to the flame guide. A second end portion of the air
guide, which is provided closer to the flame hole than the first end of the air guide,
may be spaced apart from the flame guide in a direction toward the circulation device.
The air introduction hole may be formed at a lower portion of the air guide.
[0021] Furthermore, the flame guide may include a fixation body coupled to the burner, and
a guide blade arranged between the flame hole and the connection passage. The guide
blade may extend in an upward-inclined direction toward the connection passage.
[0022] Furthermore, the air introduction hole may be formed through the guide blade. The
secondary air may be transferred from the upper space of the flame guide toward the
flame through the air introduction hole.
[0023] Furthermore, the flow path guide may include a heating outlet part that is open toward
the circulation chamber and connects the heating flow path and the circulation chamber
to each other. An end of the guide blade may extend to a position deviating from a
lower portion of the heating outlet part.
[0024] Furthermore, a space where the flame is generated may be formed at a lower portion
of the end of the guide blade. A junction part may be formed at an upper portion of
the end of the guide blade for the secondary air to be joined toward the flame.
[0025] Furthermore, the junction part may be formed by the end of the guide blade and a
first end portion of the flow path guide spaced apart from each other.
[0026] Furthermore, the guide blade may be formed longer or in the same length as a region
where the flame holes are arranged.
[0027] Furthermore, the flame guide may form a cooling flow path between the flame guide
and a lower portion of the frame. The flame guide may form a heating flow path between
the flame guide and a lower portion of the burner case.
[0028] Furthermore, a rear bent portion may be provided at one end portion of the flow path
guide. A flow path entrance end may be provided at the lower portion of the frame
along an edge of the connection passage. The rear bent portion and the flow path entrance
end may be spaced apart from each other so that a cooling flow path partitioned from
the heating flow path may be formed.
[0029] Furthermore, the rear bent portion, the flow path entrance end, and an end of the
flame guide may be provided at different heights from each other. The cooling flow
path may be formed between the rear bent portion and the flow path entrance end. The
junction part may be formed between the rear bent portion and an end of the flame
guide.
[0030] In addition, the flame guide may be arranged in a direction inclined upward from
the burner toward the connection passage. A heating flow path guiding heated air may
be formed between a lower portion of the flame guide and a bottom surface of the burner
case.
[0031] The heating device may be arranged opposite to the circulation device with the connection
passage located therebetween. The combustion chamber may be arranged at a lower portion
of the circulation chamber.
[0032] The cooking appliance of the present disclosure may include a frame in which a cooking
chamber is formed. The frame may include a circulation device in which a circulation
chamber communicating with the cooking chamber is formed. The cooking appliance of
the present disclosure may include a heating device. The heating device may include
a combustion chamber connected to the circulation chamber, therein. The heating device
may include a burner configured to heat air in the combustion chamber. A flow path
guide may be provided in the heating device and direct air heated in the combustion
chamber into the circulation chamber. A flame guide may be arranged between the burner
and the flow path guide. At this point, the flow path guide and the flame guide may
be connected to each other, and a cooling flow path and a heating flow path partitioned
from each other may be formed in the combustion chamber.
[0033] Furthermore, the frame may include a connection passage connecting the circulation
chamber and the combustion chamber to each other. The flow path guide and the flame
guide may form the heating flow path consecutively from the burner to the connection
passage.
[0034] Furthermore, the heating flow path may be formed consecutively along the internal
space surrounded by the flow path guide and the flame guide. The cooling flow path
may be formed around the flow path guide and the outside part of the flame guide.
[0035] In addition, a first end of the flow path guide may be open toward a flame hole of
the burner. The flame guide may connect a first end portion of the flow path guide
open toward the flame hole, and an upper portion of the flame hole.
[0036] Furthermore, the frame may include a connection passage connecting the circulation
chamber and the combustion chamber to each other. The flow path guide may partition
the connection passage into a heating outlet part connected to the heating flow path,
and a cooling outlet part connected to the cooling flow path.
[0037] In addition, an upper portion of the flow path guide may be arranged inside the connection
passage. The heating outlet part may be formed at a central portion of the upper portion
of the flow path guide. The upper portion of the flow path guide and the connection
passage may be spaced apart from each other to form the cooling outlet part.
[0038] Furthermore, a space between the lower portion of the flame guide and the bottom
portion of the combustion chamber may be connected to an entrance of the heating flow
path. A space between an upper portion of the flame guide and a lower portion of the
frame may form the cooling flow path.
[0039] In addition, the first end of the flow path guide may be open toward a flame hole
of the burner. The second end portion of the flow path guide may be open toward the
circulation chamber.
[0040] Furthermore, the first end portion of the flame guide may be connected to the flow
path guide. The second end portion of the flame guide may extend in a direction in
which the width of the heating flow path is widened toward the burner.
[0041] In addition, the cooling flow path may include a first cooling flow path passing
through between the upper portion of the flame guide and the lower portion of the
frame. The cooling flow path may include a second cooling flow path passing between
a lower portion of the flame guide and a bottom portion of the heating device and
connected toward the circulation device along a surface of the flow path guide.
[0042] Furthermore, the first cooling flow path may be open toward the circulation chamber
through a first cooling outlet part. The second cooling flow path may be open toward
the circulation chamber through a second cooling outlet part. The first cooling outlet
part and the second cooling outlet part may be connected to each other to form the
cooling outlet part.
[0043] In addition, the cooling outlet part may be provided around the outer side of the
heating outlet part.
[0044] Furthermore, the flow path guide may include a guide front surface part providing
a front surface of the flow path guide. The flow path guide may include a guide side
surface part providing a side surface of the flow path guide. The flow path guide
may include a guide upper surface part providing an upper surface of the flow path
guide and including a heating outlet part that is open toward the circulation chamber.
The flow path guide may include a guide rear surface part providing a rear surface
of the flow path guide and facing the burner. At this point, the heating flow path
may be provided among the guide front surface part, the guide side surface part, the
guide upper surface part, and the guide rear surface part. The flame guide may protrude
from the guide rear surface part toward the burner and lengthen the heating flow path.
[0045] Furthermore, a lower end of the guide rear surface part is spaced upward apart from
the bottom of the combustion chamber more than a lower end of the guide front surface
part, so an entrance of the heating flow path may be open toward the burner.
[0046] Furthermore, a first end portion of the flame guide may be connected to the flow
path guide and form an entrance of the heating flow path. A second end portion of
the flame guide may be coupled to a surface of the burner.
[0047] Furthermore, a first end portion of the flame guide may be connected to the flow
path guide and form an entrance of the heating flow path. The second end portion of
the flame guide may be coupled to a surface of the burner.
[0048] Furthermore, a guide fence may protrude on the first end portion of the flow path
guide forming the entrance of the heating flow path. The guide fence may extend in
a downward-inclined direction toward a lower end of the burner.
[0049] Furthermore, a first end portion of the guide fence may be provided closer to the
bottom of the combustion chamber than the flame hole of the burner.
[0050] Furthermore, the cooling flow path may include a first cooling flow path and a second
cooling flow path, and the first cooling flow path and the second cooling flow path
may extend along opposite portions of the heating flow path with the heating flow
path located therebetween.
[0051] Furthermore, the first cooling flow path may be formed at a position where a surface
of the burner case and the guide front surface part face each other. The second cooling
flow path may be formed between a lower portion of the frame and an upper portion
of the flame guide.
[0052] Furthermore, the first cooling flow path and the second cooling flow path may be
connected to each other at the cooling outlet part.
[0053] In addition, an outer case covering the frame may be provided. The heating device
may include a first inlet part open toward a surface of the burner. A second inlet
part connected to the combustion chamber may be provided between the heating device
and the outer case.
[0054] As described above, the cooking appliance according to the present invention has
following effects.
[0055] According to the present disclosure, the length and direction of a flame generated
by the burner can be guided by the flame guide so that the combustion can be stably
performed. At this point, the flame guide does not fully block air flow toward the
flame and supplies the secondary air toward the flame so that fuel (mixed gas) can
be completely burned. Accordingly, the flame guide of the present disclosure may achieve
a stable generation of flame and complete combustion with the secondary air supply,
thereby increasing the heating effect.
[0056] At this point, in the present disclosure, the combustion chamber in the heating device
may have a negative pressure when air heated by the burner moves to the heating chamber.
With the negative pressure of the combustion chamber, external air can be naturally
sucked into the combustion chamber and be used as the secondary air. As described
above, in the present disclosure, external air can be sucked even without a separate
fan for suction of the secondary air, so a reduction of the number of components,
simplification of the structure, and reduction of unnecessary energy to supply air
can be achieved.
[0057] In the present disclosure, the burner may be provided inside the burner case which
is a space independent from the circulation device. By this structure, even when the
circulation fan of the circulation device is operated, a flame of the burner is not
affected by the fan, so a stabilizer is not necessary, and a burner reflector for
protecting the inner wall of the cooking chamber from the flame can be omitted. Eventually,
there is the effect that the number of components and the assembly work hours of the
cooking appliance are reduced, and the manufacturing cost is lowered.
[0058] Furthermore, the burner is arranged into an independent space separated from the
circulation fan, so there is no risk in which the combustion of the burner becomes
unstable by operation of the circulation fan. Accordingly, the burner can generate
a stable flame, resulting in the cooking performance of the cooking appliance.
[0059] In addition, the circulation fan is free from the combustion instability of the burner,
so an air flow rate of the circulation fan can be changed during the combustion of
the burner. Which enables the cooking appliance to provide various cooking methods
for a user.
[0060] Furthermore, the flame guide of the present disclosure cooperates with the flow path
guide to partition the internal space of the combustion chamber into the heating flow
path and the cooling flow path. At this point, the air heated by the flame is transferred
to the circulation device through the heating flow path, and the cooling flow path
may cool a peripheral portion of the heating device, specifically, a lower portion
of the frame. The cooling function can prevent the lower portion of the frame from
being deformed by high-temperature heat or an enamel coating layer of the frame from
being damaged, even without a separate cooling fan.
[0061] Furthermore, the flame guide of the present disclosure may extend to a range where
the heating outlet part formed by the flow path guide is not invaded. Accordingly,
the flame guide can expand the guide region of flame as much as possible without interfering
the flow of heated air. Accordingly, the flame and the air heated by the flame can
be smoothly guided along the heating path formed by the flame guide and the flow path
guide, and the cooking chamber can be efficiently heated.
[0062] In addition, external air flowing into the combustion chamber of the heating device
of the present disclosure may exchange heat with the flame guide while passing through
the flame guide. In this process, the flame guide can be cooled, and the heat-exchanged
air in a primarily heated state can be transferred to the flame and used as the secondary
air. Accordingly, the flame guide can be freely cooled, and heat loss due to the secondary
air supplied from the external space can be minimized.
[0063] Furthermore, in the present disclosure, the flame hole of the burner may be formed
open toward the heating flow path extending from the heating device to the circulation
device. Accordingly, the flame generated from the burner may be concentrated to air
supplied from the heating device to the circulation device and heat air in the cooking
chamber quickly to increase the cooking performance.
[0064] Furthermore, in the present disclosure, the circulation device and the heating device
may have different heights and be arranged in a height (vertical) direction. Then,
the flow path in the circulation device and the flow path of the heating device may
form a vertically continuous flow path. Air heated by the heating device may be raised
along the continuous flow path by natural draft and then may be supplied into the
cooking chamber. Therefore, even when the circulation fan is not operated, heated
air can be supplied to the cooking chamber, so the cooking appliance of the present
disclosure can provide more various cooking modes.
[0065] Furthermore, in the present disclosure, the flow path guide and the flame guide may
be arranged in the heating device to partition the internal space of the heating device
into the heating flow path and the cooling flow path. The heating flow path and the
cooling flow path may be respectively a passage for heated high-temperature air and
a passage for relatively low-temperature air. Accordingly, the heating device and
the peripheral portion of the heating device can be cooled, and the durability of
the cooking appliance can be improved.
[0066] Specifically, in the present disclosure, a flow path may be formed such that an internal
part and an external part thereof are partitioned from each other based on the flow
path guide and the flame guide. Accordingly, even without a complex pipe structure
inside the heating device, multiple flow paths can be realized with the flow path
guide and the flame guide. Therefore, even if the cooling performance is added, the
structure of the heating device and the cooking appliance including the heating device
can be simplified.
[0067] Furthermore, the flow path guide of the present disclosure may partition the connection
passage which connects the circulation device and the combustion chamber into the
heating outlet part and the cooling outlet part. As heated air is supplied through
the heating outlet part and the cooling outlet part separately, heating of the cooking
chamber and cooling of the components of the cooking appliance can be efficiently
performed.
[0068] Furthermore, according to the present disclosure, the flow path guide and the flame
guide connected to each other can provide two functions such as heated air transfer
and cooling of a peripheral portion. Therefore, multiple functions can be provided
and increase of the number of components can be suppressed.
[0069] Furthermore, the flow path guide and the flame guide are connected to each other,
and the heating flow path may be formed continuously from the burner to the connection
passage. At this point, the connection passage is a passage connecting the circulation
chamber and the combustion chamber, and the flow path guide and the flame guide may
provide the continued heating flow path to prevent the air heated by the burner from
leaking when being transferred to the circulation chamber. Accordingly, the energy
efficiency of the cooking appliance of the present disclosure can be improved.
[0070] Furthermore, even when the circulation fan of the circulation device is not operated,
external air can flow into the heating device, and the cooking appliance of the present
disclosure can provide the cooking method using only the heating device without the
circulation fan. Therefore, the cooking appliance of the present disclosure can be
used to cook food in various methods.
[0071] Furthermore, according to the present disclosure, the cooling flow path may cover
the heating flow path. Then, low-temperature air passing through the cooling flow
path may perform the insulation function by covering a peripheral portion of high
temperature passing through the heating flow path. With insulation of the cooling
flow path, it is possible to prevent high-temperature air passing through the heating
flow path from overheating the peripheral portion, and the high-temperature air can
focus on heating air in the circulation device. Accordingly, the durability of the
components and the energy efficiency can be improved.
[0072] Furthermore, the cooling flow path may be formed along each wall surface in the heating
device. Accordingly, interference with respect to the heating flow path can be prevented,
and air passing through the cooling flow path can cool the wall surface of the heating
device.
[0073] Specifically, in the present disclosure, the flow path guide and the flame guide
may guide the generating direction of the flame, and a stable flame can be maintained.
Furthermore, the flow path guide may partition the heating flow path and the cooling
flow path in the heating device with the flame guide. Accordingly, the heating flow
path and the cooling flow path can be partitioned clearly from each other in the whole
region in the heating device.
[0074] In addition, the flow path guide is provided to face the flame hole of the burner
to change a flowing direction of burned air. In other words, the flow path guide guides
heated air flowing forward, to the upper side so that the heated air can be mixed
with the internal air of the circulation device. Therefore, the flow path can precisely
guide the heated air to improve the heating performance of the heating device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0075]
FIG. 1 is a perspective view illustrating an embodiment of a cooking appliance according
to the present disclosure.
FIG. 2 is a perspective view illustrating the inside space of a cooking chamber of
an oven unit constituting the embodiment of the present disclosure.
FIG. 3 is a front view illustrating the inside space of the cooking chamber of the
oven unit without a cook-top unit and a drawer unit constituting the embodiment of
the present disclosure.
FIG. 4 is a front view illustrating the inside space of the cooking chamber of the
oven unit without a cook-top unit and a drawer unit constituting the embodiment of
the present disclosure.
FIG. 5 is a rear view illustrating the view of FIG. 4 without a cover plate.
FIG. 6 is an exploded perspective view illustrating components of the oven unit constituting
the embodiment of the present disclosure.
FIG. 7 is an exploded perspective view illustrating a fan cover, a partition cover,
a fan device, and a heating device among components of the oven unit constituting
the embodiment of the present disclosure.
FIG. 8 is a front view illustrating a sectional structure taken by cutting a part
of the oven unit to expose the fan device and the heating device constituting the
embodiment of the present disclosure.
FIG. 9 is a sectional view taken along a line IX-IX' of FIG. 2.
FIG. 10 is a sectional view illustrating a side structure of the oven unit and the
drawer unit constituting the embodiment of the present disclosure.
FIG. 11 is an enlarged side view illustrating a circulation device and the heating
device of FIG. 10.
FIG. 12 is an enlarged perspective view illustrating the circulation device and the
heating device of FIG. 10.
FIG. 13 is a perspective view illustrating a structure of the heating device constituting
the embodiment of the present disclosure.
FIG. 14 is a perspective view illustrating the structure of the heating device constituting
the embodiment of the present disclosure at a different angle from FIG. 13.
FIG. 15 is a front view illustrating a structure of a burner among components of the
heating device constituting the embodiment of the present disclosure.
FIG. 16 is a plan view illustrating the structure of the heating device constituting
the embodiment of the present disclosure.
FIG. 17 is a rear view illustrating the structure of the heating device constituting
the embodiment of the present disclosure.
FIG. 18 is a sectional view taken along a line XVIII-XVIII' of FIG. 3.
FIG. 19 is a perspective view illustrating the view of FIG. 18 at a different angle.
FIG. 20 is a perspective view illustrating the view of FIG. 18 at a different angle
from FIG. 19.
FIG. 21 is a sectional view taken along a line XXI-XXI of FIG. 3.
FIG. 22 is a perspective view illustrating a rear lower structure of the oven unit
constituting the embodiment of the present disclosure.
FIG. 23 is a sectional view taken along a line XXIII-XXIII' of FIG. 22.
FIG. 24 is a plan view illustrating a structure of the flame guide among components
of the heating device constituting a second embodiment of the present disclosure.
FIG. 25 is a sectional view illustrating a structure of the burner and the flame guide
among components of the heating device constituting the second embodiment of the present
disclosure.
FIG. 26 is a plan view illustrating a structure of the flame guide among components
of the heating device constituting a third embodiment of the present disclosure.
FIG. 27 is a sectional view illustrating a structure of the burner and the flame guide
among components of the heating device constituting the third embodiment of the present
disclosure.
FIG. 28 is a sectional view illustrating a structure of the heating device constituting
a fourth embodiment of the present disclosure.
FIG. 29 is a sectional view illustrating a structure of the burner and a flow path
guide among components of the heating device constituting a fourth embodiment of the
present disclosure.
FIG. 30 is a sectional view illustrating a structure of the flow path guide among
components of the heating device constituting the fourth embodiment of the present
disclosure.
FIG. 31 is a side view illustrating a structure of the flow path guide among components
of the heating device constituting the fourth embodiment of the present disclosure.
FIG. 32 is a sectional view illustrating a structure of the heating device constituting
a fifth embodiment of the present disclosure.
FIG. 33 is a sectional view illustrating a structure of the burner and a flow path
guide among components of the heating device constituting the fifth embodiment of
the present disclosure.
FIG. 34 is a side view illustrating a structure of the flow path guide among components
of the heating device constituting the fifth embodiment of the present disclosure.
DETAILED DESCRIPTION
[0076] Hereinafter, exemplary embodiments of the present invention will be described in
detail with reference to the illustrative drawings. Wherever possible, the same reference
numerals will be used throughout the drawings and the description to refer to the
same or like elements or parts. Furthermore, it is to be noted that, when the detailed
description of the functions and configuration of conventional elements related to
the present invention may make the gist of the present invention unclear, a detailed
description of those elements will be omitted.
[0077] The present invention relates to a cooking appliance. Herein, the cooking appliance
may include a cooking chamber S1 therein. The cooking appliance of the present invention
may be a sealed cooking appliance in which the cooking chamber S1 is opened and closed
by the door 50. Among terms described below, "a front side" may be a direction toward
a user when the user is located in front of the cooking appliance. Referring to FIG.
1, an X-axial direction may be directed to the front side. A Y-axial direction may
be a left-right width direction of the cooking chamber S1. A Z-axial direction may
be a height direction of the cooking chamber S1. Hereinbelow, the cooking appliance
will be described based on the directions.
[0078] As shown in FIGS. 1 and 2, a frame of the cooking appliance may be formed by an outer
case 10. The outer case 10 may be considered a portion exposed outside of the cooking
appliance. The outer case 10 may have a rough hexahedral structure. An oven unit,
which will be described below, may be disposed inside the outer case 10.
[0079] A cook-top unit 30 may be disposed at an upper portion of the cooking appliance,
and a drawer unit 40 may be disposed at a lower portion thereof. The cook-top unit
30 may constitute an upper portion of the outer case 10. The drawer unit 40 may constitute
a lower portion of the outer case 10. The oven unit may be disposed between the cook-top
unit 30 and the drawer unit 40. As another example, the cook-top unit 30 or the drawer
unit 40 may be omitted or both may be omitted.
[0080] In explaining a structure of the outer case 10 in detail, the outer case 10 may be
provided to be shaped with a rough cuboid shape. The outer case 10 is made of a material
having a predetermined strength to protect multiple components installed inside the
outer case. The oven unit may be disposed inside the outer case 10. The oven unit
may be shielded by the outer case 10 and the door 50.
[0081] As shown in FIG. 2, the outer case 10 may include a front panel 11, a side panel
12, and a rear panel 20. The front panel 11 is a portion exposed when opening the
door 50 and may constitute a front surface of a frame 60. The side panel 12 may cover
a left/right surface of the frame 60. Referring to FIG. 10, a lower panel 17 constituting
the outer case 10 may be provided at a lower portion of the drawer unit 40.
[0082] The front panel 11 may be coupled to a front surface of the frame 60 which will be
described below. The front panel 11 may be disposed around edges of an opening of
the cooking chamber S1 provided inside the frame 60. When the door 50 is closed, a
rear surface of the door 50 may be brought into close contact with the front panel
11.
[0083] The side panel 12 may be disposed on either side surface of the frame 60. The side
panel 12 may be provided higher than a side surface of the frame 60. Accordingly,
an electric chamber 13 may be provided between two side panels 12. The electric chamber
13 may provide a space where electronic components are located, between the cook-top
unit 30 and the oven unit. A control panel 55 may be located on a front surface of
the electric chamber 13. A structure in which the control panel 55 shields the front
surface of the electric chamber 13 may be achieved.
[0084] The rear panel 20 may be disposed behind the frame 60. The rear panel 20 may be coupled
to the two side panels 12. The rear panel 20 may be disposed to be spaced apart from
a rear surface of the frame 60. Accordingly, the rear panel 20 and the rear surface
of the frame 60 may be spaced apart from each other. This spacing may be an insulation
space S4 (referring to FIG. 10) filled with an insulator. This structure will be described
below.
[0085] FIG. 4 is a rear view illustrating the rear panel 20. Multiple holes may be provided
on a surface of the rear panel 20. A motor (not illustrated) may be installed at some
holes 25a of the multiple holes to lock the door 50. Another part 25b of the holes
may be connected to a pipe to supply fuel for a broil burner H (referring to FIG.
8) disposed at the upper portion of the cooking chamber S1, or may be a hole for installing
a thermistor (not illustrated).
[0086] The rear panel 20 may include a panel opening 23. The panel opening 23 may be formed
through the rear panel 20. The panel opening 23 may expose a heating device 100 provided
inside the outer case 10. The panel opening 23 may be provided at a height equal to
the heating device 100. The panel opening 23 may be provided lower than the bottom
of the frame 60.
[0087] The panel opening 23 may be shielded by a shielding cover 28. FIG. 4 illustrates
the panel opening 23 shielded by the shielding cover 28. The shielding cover 28 does
not fully shield the panel opening 23 and may allow a part of the panel opening 23
to be open. Through the open portion, a part of the heating device 100 including a
nozzle holder 127 to spray gas to the burner 120 may be exposed.
[0088] When the shielding cover 28 is removed as illustrated in FIG. 5, more parts of the
heating device 100 may be exposed rearward. Most parts of the burner 120 constituting
the heating device 100 may be exposed through the panel opening 23. A worker may remove
the shielding cover 28 and access the heating device 100 to maintain the heating device
100. Furthermore, the shielding cover 28 is removed, and the burner 120 may be assembled
to the heating device 100.
[0089] As described below, a burner case 110 includes a chamber opening 118 connected to
the panel opening 23, and when the shielding cover 28 is removed, the worker can directly
access a combustion chamber S5 which is the inside space of the burner case 110. As
another example, the shielding cover 28 may be omitted. As another example, the shielding
cover 28 may be coupled to the burner case 110 but not to the rear panel 20. The shielding
cover 28 will be described below.
[0090] As shown in FIG. 1, the cook-top unit 30 may include multiple cook-top burners 35.
The cook-top burners 35 may cook food by heating a container in which food is contained
or directly food with flame F (referring to FIG. 18) generated by burning gas. Reference
numeral 32 indicates a top grate on which a container, etc. is placed. As another
example, the cook-top unit 30 may include one or more electric heaters. As another
example, the cook-top unit 30 may include an induction heating (IH) burner using induced
current caused by a magnetic field as a heat source. As another example, the cook-top
unit 30 may be omitted.
[0091] The drawer unit 40 may include a drawer handle 45. The drawer unit 40 may slide forward
and rearward from the outer case 10. The drawer unit 40 may keep a container containing
food warm at a predetermined temperature. FIG. 10 illustrates a storage space 43 provided
inside the drawer unit 40 to store a container, etc. As another example, the drawer
unit 40 may be omitted.
[0092] As shown in FIG. 1, the control panel 55 may be arranged in front of the cook-top
unit 30. The control panel 55 may include a nob 57 to control the cook-top unit 30.
The control panel 55 may include an operating part 59 to control the oven unit and
the drawer unit 40. The operating part 59 may include a touch panel to display a state
of the cooking appliance.
[0093] The door 50 may shield the front side of the cooking chamber S1. The door 50 may
be operated in a kind of pull-down manner in which an upper end of the door is vertically
swung on a lower end. As another example, the door 50 may be operated in a side swing
manner in which the door is opened sideward. The door 50 may have a structure that
enables the cooking chamber S1 to be visible. For example, a front surface 52 of the
door 50 has a glass panel structure, and a user can observe the inside space of the
cooking chamber S1 through the door 50. As another example, the cooking chamber S1
may not be visible through the door 50 from the outside space. Reference numeral 53
indicates a handle to open and close the door 50.
[0094] Referring to FIG. 2, the bottom surface of the electric chamber 13 may constitute
an upper surface portion of the frame 60. The electric chamber 13 may include an exhaust
duct 68. The exhaust duct 68 may be provided to discharge combustion gas out of the
cooking appliance, the combustion gas being caused in the process of cooking food
inside the cooking chamber S1. A lower end of the exhaust duct 68 may be connected
to an outlet port 64 open in an upper surface portion of the frame 60, and an upper
end thereof may be disposed at an upper portion of a rear surface of the cooking appliance.
[0095] In describing the structure of the frame 60 with reference to FIG. 3, the frame 60
may have a rough hexahedral structure. The cooking chamber S1 may be provided inside
the frame 60. The cooking chamber S1 may have a rough hexahedral structure as with
the frame 60. The frame 60 may be opened and closed by the outer case 10 and the door
50. Most of the surface of the frame 60 excluding the cooking chamber S1 may be covered
by the outer case 10.
[0096] The frame 60 may include a frame lower surface part 61 constituting the bottom surface
of the cooking chamber S1, a frame side surface 62 constituting the cooking chamber
S1, a frame upper surface 63 constituting an upper surface of the cooking chamber
S1, and a frame rear surface part 65 constituting a rear surface of the cooking chamber
S1. In addition, a front surface of the frame 60 is open, and the cooking chamber
S1 may be exposed.
[0097] A circulation device C, which will be described below, may be disposed inside the
frame 60. Herein, the inside space of the frame 60 is a space surrounded by the frame
lower surface part 61, the frame side surface 62, the frame upper surface 63, and
the frame rear surface part 65. The cooking chamber S1 may also be provided inside
the frame 60. The cooking chamber S1 may be provided in front of the circulation device
C.
[0098] Meanwhile, the heating device 100, which will be described below, may be arranged
outside the frame 60. Herein, the outside space of the frame 60 is the outside space
of the space surrounded by the frame lower surface part 61, the frame side surface
62, the frame upper surface 63, and the frame rear surface part 65. As described above,
the circulation device C and the heating device 100 may be arranged inside and outside
the frame 60.
[0099] Referring to FIG. 3, when the door 50 is opened, the cover plate 80 constituting
the circulation device C, which will be described below, may be exposed inside the
cooking chamber S1. The cover plate 80 may be disposed in front of the frame rear
surface part 65 constituting the rear surface of the cooking chamber S1. The cover
plate 80 is coupled to the frame rear surface part 65 and may cover a partition plate
70 and a circulation fan 93. As described above, the circulation device C is arranged
inside the cooking chamber S1 and may circulate air in the cooking chamber S1. For
reference, a suction hole 84 of the cover plate 80 sucks internal air of the cooking
chamber S1, and second discharge holes 85 are provided to discharge heated air into
the cooking chamber S1.
[0100] As illustrated in FIG. 3, the heating device 100 may be arranged at a lower portion
of the frame 60. More specifically, the heating device 100 may be arranged lower than
the frame lower surface part 61. The circulation device C is arranged inside the cooking
chamber S1, but the heating device 100 is arranged at the lower portion of the frame
60 which is the outside part of the cooking chamber S1. Referring to FIG. 10, the
heating device 100 may be arranged between the frame lower surface part 61 and a drawer
cover 47 constituting an upper surface of the drawer unit 40. When the drawer unit
40 is omitted, the heating device 100 may be arranged between the frame lower surface
part 61 and the lower panel 17.
[0101] FIG. 7 is an exploded view illustrating the rear panel 20, the frame 60, the circulation
device C, and the heating device 100 of the present invention. The circulation device
C may suck internal air of the cooking chamber S1 and mix the air with high-temperature
air supplied from the heating device 100. The circulation device C may discharge the
mixed air into the cooking chamber S1. The processes are performed simultaneously
and continuously, and the internal air of the cooking chamber S1 may be circulated.
[0102] The circulation device C and the heating device 100 may be connected to each other
via a connection passage 61a (referring to FIG. 11) provided in the frame 60. The
connection passage 61a is formed through the frame lower surface part 61. Based on
the connection passage 61a, the circulation device C may be arranged above the connection
passage 61a, and the heating device 100 may be arranged below the connection passage
61a. The connection passage 61a may be provided at a rear portion of the frame lower
surface part 61 which is close to the frame rear surface part 65. As another example,
the connection passage 61a may be provided at either side portion of the frame lower
surface part 61 which is close to the frame side surface 62. As another example, the
connection passage 61a may be provided in the frame side surface 62. In this case,
the heating device 100 may be arranged at a position opposite to the circulation device
C with the frame side surface 62 located therebetween.
[0103] The circulation device C may be arranged inside the cooking chamber S1. The circulation
device C is arranged in front of the rear panel 20. The circulation device C may be
at the rear side of the cooking chamber S1 and suck air from the front side of the
cooking chamber S1 rearward (referring to X-axial direction in FIG. 1), and then discharge
the air sideward. The circulation device C includes the circulation fan 93 to serve
the suction and discharge functions. However, as described below, The heating device
100 may raise heated air by natural draft. Therefore, even when the circulation fan
93 does not operate, the heated air may be supplied to the cooking chamber S1.
[0104] Referring to FIG. 9, a circulation chamber SA may be provided inside the circulation
device C. The circulation chamber SA may be connected to the cooking chamber S1. In
the circulation chamber SA, air introduced from the cooking chamber S1 may exchange
heat with air heated by the heating device 100. The heat-exchanged air may be discharged
back to the cooking chamber S1.
[0105] The circulation chamber SA may form an upper flow path connected to the cooking chamber
S1. The upper flow path may be a path through which air is sucked from the cooking
chamber S1 and discharged back to the cooking chamber S1. The combustion chamber S5
inside the heating device 100, which will be described below, may form a lower flow
path that transfers air heated by the burner 120 to the upper flow path. At this point,
the upper flow path and the lower flow path may be connected to each other in a height
direction of the frame 60 via the connection passage 61a formed in the frame lower
surface part 61. Herein, the height direction of the frame 60 is a vertical direction
based on the drawing and is a Z-axial direction in FIG. 1. This flow path structure
will be described below in detail.
[0106] The circulation device C may include the partition plate 70 and the cover plate 80.
The cover plate 80 may be arranged in front of the rear panel 20. The partition plate
70 may be arranged between the cover plate 80 and the rear panel 20. The partition
plate 70 and the cover plate 80 have similar shapes, and the size of the cover plate
80 may be larger than the size of the partition plate 70. The cover plate 80 may be
coupled to the frame rear surface part 65 while covering and shielding the partition
plate 70.
[0107] The partition plate 70 is made of a metal material, and a partition body 71 may form
a frame of the partition plate 70. The partition body 71 may have a rough flat structure.
A partition bending part 72 may be provided at an edge of the partition body 71. The
partition plate 70 may have a front-rear directional thickness by the partition bending
part 72. A partition coupling end 73 provided at an end of the partition bending part
72 may be coupled to the frame rear surface part 65 while overlapping with a cover
coupling end 83 of the cover plate 80.
[0108] A communication hole 74 may be open in the partition body 71. The communication hole
74 may be formed through the partition body 71 in a front-rear direction. The communication
hole 74 may have a rough circular structure. The communication hole 74 may be connected
to the suction hole 84 of the cover plate 80. To this end, the communication hole
74 may be provided at a position corresponding to a position behind the suction hole
84. The circulation fan 93 is arranged in the communication hole 74, so the communication
hole 74 may be considered a fan installation space.
[0109] Multiple first discharge holes 75 may be formed in the partition bending part 72.
The first discharge holes 75 may be formed through the partition bending part 72.
The first discharge holes 75 may be open in directions different from an open direction
of the communication hole 74. The first discharge holes 75 may be open sideward. The
first discharge holes 75 may be connected to the second discharge holes 85 of the
cover plate 80. The air heated by the heating device 100 may be supplied into the
cooking chamber S1 via the first discharge holes 75 and the second discharge holes
85.
[0110] The partition plate 70 may partition a space between the cover plate 80 and the frame
rear surface part 65. The circulation chamber SA may be provided between the partition
plate 70 and the frame rear surface part 65. The circulation chamber SA may be divided
into two parts by the partition plate 70. More specifically, as illustrated in FIG.
9, the circulation chamber SA may be divided into a front heating chamber S2 closer
to the cooking chamber S1 on the basis of the partition plate 70, and a rear discharge
chamber S3. Herein, the heating chamber S2 may be a space where air heated by the
heating device 100 and air sucked from the cooking chamber S1 are mixed together.
The discharge chamber S3 may be a space where the air mixed in the heating chamber
S2 is discharged back to the cooking chamber S1. Part of the air in the cooking chamber
S1 may flow directly into the discharge chamber S3. However, when the circulation
fan 93 is operated, most of the air in the discharge chamber S3 may be discharged
to the cooking chamber S1.
[0111] The cover plate 80 is made of a metal material, and a cover body 81 may form a frame
of the cover plate. The cover body 81 may have a rough flat structure. A cover bent
part 82 may be provided at an edge of the cover body 81. The cover plate 80 may have
a front-rear directional thickness by the cover bent part 82. The cover coupling end
83 provided at the end of the cover bent part 82 may be coupled to the frame rear
surface part 65 while overlapping with the partition coupling end 73 of the partition
plate 70.
[0112] Meanwhile, a lower end of the cover plate 80 and a lower end of the partition plate
70 may be respectively supported by the frame 60. The structure in which the lower
end of the cover plate 80 and the lower end of the partition plate 70 are supported
by the frame 60 will be described in detail when a structure in which the heating
device 100 is supported by the frame 60 will be described below.
[0113] The cover plate 80 is coupled to the frame rear surface part 65 while covering the
partition plate 70, so the partition plate 70 may be shielded by the cover plate 80.
As illustrated in FIG. 3, when the cooking chamber S1 is seen from the front space,
only the cover plate 80 is exposed.
[0114] The suction hole 84 may be open in the cover body 81. The suction hole 84 may be
formed through the cover body 81 in the front-rear direction. The suction hole 84
may be a hole for sucking air in the cooking chamber S1. The air sucked through the
suction hole 84 may flow into the heating chamber S2. The suction hole 84 has a rough
circular structure. The suction hole 84 may have a louver form, and an inside part
of the suction hole 84, i.e., most of the structure of the partition plate 70 may
be shielded. As another example, the suction hole 84 may have a simple circular hole
as with the communication hole 74 or may have different forms other than a circular
form.
[0115] The suction hole 84 may be connected to the communication hole 74 of the partition
plate 70. To this end, the suction hole 84 may be provided at a position corresponding
to a position in front of the communication hole 74. The circulation fan 93 is arranged
behind the suction hole 84, and air may be sucked through the suction hole 84.
[0116] The cover bent part 82 may include the multiple second discharge holes 85. The second
discharge holes 85 may be formed through the cover bent part 82. Each of the second
discharge holes 85 may be open in directions different from a direction in which the
suction hole 84 is open. The second discharge holes 85 may be open sideward. The second
discharge holes 85 may be connected to the first discharge holes 75 of the partition
plate 70. The air heated by the heating device 100 may be supplied into the cooking
chamber S1 via the first discharge holes 75 and the second discharge holes 85.
[0117] The first discharge holes 75 and the second discharge holes 85 may be respectively
provided in side surfaces and inclined surfaces of the partition bending part 72 and
the cover bent part 82. As another example, the first discharge holes 75 and the second
discharge holes 85 may be respectively provided in upper surfaces and lower surfaces
of the partition bending part 72 and the cover bent part 82.
[0118] FIG. 8 illustrates the cover plate 80 in which a part is cut off. The circulation
fan 93 may be provided inside the cover plate 80. When the circulation fan 93 is operated,
external air may be induced toward the heating device 100 (direction of arrow ①).
The heated air passing through the heating device 100 may be raised toward the circulation
device C (direction of arrow 20). Due to a suction force of the circulation fan 93,
air transferred toward the circulation fan 93 (direction of arrow ③) may be discharged
outward by rotation of the circulation fan 93 (direction of arrow ④), that is, discharged
into the cooking chamber S1.
[0119] As described above, the heating device 100 may be arranged at a lower portion of
the circulation device C. Air heated by the heating device 100 may be (i) raised by
the suction force of the circulation fan 93, and (ii) may be raised by natural draft.
That is to say, when the temperature of air increases by the heating device 100, the
volume of the air expands, the density is lowered, and a buoyant force increases,
so air raises. A specific structure related to the circulation of air will be described
below.
[0120] The circulation fan 93 may be coupled to a fan motor 91 to constitute a fan assembly
90. The fan assembly 90 may include the fan motor 91, the circulation fan 93, a rotation
shaft 92, and a motor cooling fan 95. At this point, the fan motor 91 and the motor
cooling fan 95 may be arranged outside the outer case 10. More specifically, the fan
motor 91 and the motor cooling fan 95 may be arranged on a rear surface of the rear
panel 20 constituting the outer case 10. Referring to FIG. 5, the fan motor 91 arranged
at the rear panel 20 and exposed rearward is illustrated.
[0121] As illustrated in FIG. 7, the fan motor 91 may include a motor central part 91a at
a central portion thereof, and a rotation shaft 92 is coupled to the motor central
part 91a. The fan motor 91 includes a fan bracket 91b, and the fan bracket 91b may
be fixed to the rear panel 20. The motor cooling fan 95 may rotate coaxially with
the circulation fan 93 by the rotation shaft 92. The motor cooling fan 95 may cool
the fan motor 91. As another example, the motor cooling fan 95 may be omitted.
[0122] As illustrated in FIG. 8, the circulation fan 93 may be arranged in front of the
frame rear surface part 65. The circulation fan 93 may be arranged opposite to the
motor cooling fan 95 and the fan motor 91, with the frame rear surface part 65 and
the rear panel 20 located therebetween. The rotation shaft 92 may pass through a panel
through hole 24 of the rear panel 20 and a shaft through hole (not illustrated) of
the frame rear surface part 65, and then connect the circulation fan 93 to the fan
motor 91.
[0123] As illustrated in FIG. 9, the circulation fan 93 may be arranged inside the circulation
chamber SA. The circulation fan 93 may be considered a part of the circulation device
C. Furthermore, the entire part of the fan assembly 90 may be considered a part of
the circulation device C. As another example, the fan assembly 90 may not be arranged
at the rear panel 20 and may be arranged at the side panel 12 or the upper panel.
As another example, the fan assembly 90 may be omitted.
[0124] Next, in describing the heating device 100, the heating device 100 may be configured
to heat air. The heating device 100 may be configured (i) to heat air introduced from
the outside space, and (ii) to heat air inside the cooking chamber S1. The heating
device 100 may be arranged outside the cooking chamber S1, and mostly air introduced
from the outside space is heated. However, when part of the internal air of the cooking
chamber S1 flows into the heating device 100, the heating device 100 may heat the
internal air.
[0125] The heating device 100 may be arranged outside the frame 60. The heating device 100
may be arranged below the frame lower surface part 61. Referring to FIG. 10, the heating
device 100 may be arranged between the frame lower surface part 61 and the lower panel
17. More specifically, the heating device 100 may extend in one direction along a
rear edge of the lower portion of the frame 60.
[0126] Referring to FIG. 10, an installation space IS may be provided between the frame
lower surface part 61 and the lower panel 17. The heating device 100 may be arranged
inside the installation space IS. The heating device 100 may be arranged at a rear
portion of the installation space IS, that is, at a position close to the rear panel
20.
[0127] As described above, when the heating device 100 is arranged outside the frame 60,
intrusion of the heating device 100 into the cooking chamber S1 is prevented. Therefore,
the space in the cooking chamber S1 is not reduced due to the heating device 100 and
may be widened. Specifically, a heating component such as the burner 120 is omitted
in the circulation device C, and a component such as a burner reflector for assisting
a heating component is omitted. Therefore, a rear space of the cooking chamber S1
may be widened.
[0128] The installation space IS is an empty space. Therefore, even when the heating device
100 is arranged therein, the entire size of the cooking appliance is prevented from
increasing. Furthermore, the installation space IS may be an external air introduction
part into which external air is introduced. Accordingly, air introduced through the
installation space IS may cool a lower surface of the heating device 100 during the
introduction process. This structure will be described below.
[0129] Referring to FIG. 10, the burner 120 provided at the heating device 100 may generate
flame forward, that is, generate flame in a direction toward the door 50 (direction
of arrow ①). Herein, a direction in which the burner 120 generates flame may be a
first direction. In addition, the circulation device C and the heating device 100
may be arranged in a second direction (direction of arrow ②) different from the first
direction. Therefore, flame caused by the heating device 100 may heat air in a front
space in the heating device 100 (the combustion chamber S5, referring to FIG. 18),
and the heated air may move upward to the heating chamber S2. The first direction
and the second direction may be formed to be orthogonal to each other. As another
example, the first direction may be a direction a direction inclined upward from the
horizontal direction.
[0130] Referring to FIG. 11, an air flow caused by the circulation device C and the heating
device 100 may be indicated by arrows. First, in the air flow caused by the circulation
device C, when the circulation fan 93 is operated, the air in the cooking chamber
S1 may be sucked a direction toward the circulation fan 93 (direction of arrow ①).
[0131] At the same time, air in the combustion chamber S5 heated by the heating device 100
is raised in the direction of the heating chamber S2 of the circulation device C (direction
of arrow ②). The heated air raised to the heating chamber S2 may be mixed with the
air that is sucked from the cooking chamber S1. At this point, the temperature of
the air sucked from the cooking chamber S1 is relatively low, and the temperature
of the air raised from the heating device 100 is relatively high as the air is heated.
When the two types of air are mixed and exchange heat with each other, the temperature
of the mixed air may be higher than the temperature of the air introduced from the
cooking chamber S1.
[0132] At this point, as described above, the air heated by the heating device 100 may be
raised by natural draft in the direction toward the heating chamber S2 of the circulation
device C (direction of arrow ②). Therefore, even when the circulation fan 93 is not
operated, the heated air may be supplied to the cooking chamber S1.
[0133] The mixed air passes through the communication hole 74 of the partition plate 70
and moves to the discharge chamber S3 (direction of arrow ③). The air entering the
discharge chamber S3 may be discharged back to the cooking chamber S1 through the
first discharge holes 75 and the second discharge holes 85 connected to each other
(direction of arrow ④). At this point, the discharge of the mixed air into the cooking
chamber S1 may be achieved by operation of the circulation fan 93 but may be achieved
by a pressure difference due to the air raised from the combustion chamber S5 by natural
draft.
[0134] Meanwhile, when the burner 120 is operated to heat the air of the combustion chamber
S5, the heating device 100 may be overheated. Furthermore, the frame 60 arranged at
an upper portion of the heating device 100 may be deformed by high-temperature heat
or an enamel coating layer of the frame 60 may be damaged. To prevent the above problem,
the heating device 100 and the frame 60 may be cooled using external air.
[0135] Referring to FIG. 11, external air passing through the lower part of the heating
device 100 may be indicated by an arrow of ⑤. The external air may move along a lower
surface of the heating device 100. The external air may be a secondary air supplied
to the burner 120 and may perform the cooling function.
[0136] The external air cooling the lower surface of the heating device 100 while passing
through the lower surface of the heating device 100 may be introduced into the heating
device 100 (direction of arrow 60). More specifically, as illustrated in the enlarged
view of FIG. 11, air may be introduced into the heating device 100 through a second
inlet part IP2, that is, a gap formed between the heating device 100 and the rear
panel 20.
[0137] Some of the air may be heated by the heating device 100 to move to the heating chamber
S2, and another part may move along the cooling flow path CP1, CP2 (referring to FIG.
18) partitioned by a flow path guide 130 of the heating device 100. More specifically,
part of the air for cooling moves along a lower portion of the burner 120 inside the
heating device 100 and then is raised through a space CP1 formed by spacer parts 111a
(referring to FIG. 13). In this process, the lower surface of the heating device 100,
and a front surface of the heating device 100, and the lower portion of the frame
60 may be prevented from being overheated (referring to direction of arrow ⑦).
[0138] At this point, another part of the air for cooling may move along an upper portion
of the burner 120 and may prevent overheating of the upper surface of the heating
device 100, the flame guide 140, and the lower portion of the frame 60 (referring
to direction of arrow ⑧). At this point, the air flowing into the upper portion of
the cooking chamber S1 (arrow ⑧) may be introduced through another second inlet part
IP2 provided at the upper portion of the heating device 100 (referring to arrow ⑤'
of FIG. 19). This structure will be described below.
[0139] Referring to FIG. 12, the internal structure of the circulation device C and the
heating device 100 is illustrated. Air sucked through the suction hole 84 of the cover
plate 80 may enter the heating chamber S2 (direction of arrow ①), and the heating
chamber S2 is filled with air heated by the heating device 100. Accordingly, the air
of the cooking chamber S1 may be heated in the process in which the air moves toward
the communication hole 74 while passing through the suction hole 84. Meanwhile, the
motor cooling fan 95 constituting the fan assembly 90 may rotate with the circulation
fan 93, discharge air toward the fan motor 91 (direction of arrow ②), and cool the
fan motor 91.
[0140] Flame generated by the burner 120 may heat air in the combustion chamber S5. At this
point, a generation direction of flame generated from the burner 120 may be guided
by the flame guide 140 that will be described below. Arrow ③ indicates a direction
in which the flame is guided by the flame guide 140. The direction may be naturally
directed to the heating chamber S2. More specifically, the air in the combustion chamber
S5 heated by the heat of combustion may pass through a flow path formed by the flame
guide 140 and the flow path guide 130 that will be described below. In addition, the
air raised along the flow path may pass through the connection passage 61a provided
on the frame lower surface part 61 and move to the heating chamber S2.
[0141] A front-rear length L2 of the heating device 100 is longer than a front-rear length
L1 of the lower portion of the circulation device C. Herein, the front-rear direction
is a direction from the door 50 toward the frame rear surface part 65. That is to
say, the front-rear direction is a direction in which the cover plate 80 and the partition
plate 70 are coupled to each other, and considered a shaft direction of the rotation
shaft 92.
[0142] When the front-rear length of the heating device 100 is longer than the front-rear
length of the lower portion of the circulation device, the upper area of the circulation
device C may be entirely included in the upper area of the heating device 100. As
illustrated in FIG. 12, the entire lower portion of the circulation device C may be
overlapped with the upper portion of the heating device 100. Accordingly, the front-rear
length of the circulation device C and the heating device 100 may be the front-rear
length of the heating device 100. Therefore, in the cooking appliance, the front-rear
length occupied by the circulation device C and the heating device 100 may be minimized.
[0143] Furthermore, when the entire lower portion of the circulation device C overlaps with
the upper portion of the heating device 100, a transfer path between the combustion
chamber S5 and the circulation chamber SA may be minimized. When the transfer path
between the combustion chamber S5 and the circulation chamber SA is shortened, heat
loss is reduced, and the efficiency of the cooking appliance is increased. In addition,
the discharge chamber S3 is arranged to overlap with the combustion chamber S5, so
heat of the combustion chamber S5 may be conducted to the discharge chamber S3. The
conducted heat heats air in the discharge chamber S3 to increase heat efficiency of
the cooking appliance.
[0144] The upper portion of the heating device 100 overlaps with the lower portion of the
circulation device C, and may not overlap with the bottom of the cooking chamber S1.
This prevents heat in the heating device 100 from directly heat the bottom surface
of the cooking chamber S1 and simultaneously enables heat of the heating device 100
to be focused on the circulation device C.
[0145] Referring to FIG. 11, based on an extension direction of a flow path in which the
combustion chamber S5 and the heating chamber S2 are connected to each other, the
burner 120 may be arranged in a position that deviates from a range in which the burner
overlaps with the heating chamber S2. At this point, the extension direction of the
flow path may be the vertical direction, that is, a direction in which the circulation
device C and the heating device 100 are stacked. Based on the extension direction
of the flow path, the burner 120 is arranged to be biased rearward, that is, toward
the rear panel 20, thereby preventing the burner 120 and the heating chamber S2 from
overlapping with each other.
[0146] Based on the extension direction of the flow path in which the combustion chamber
S5 and the heating chamber S2 are connected to each other, the entire part or a part
of the burner 120 may be arranged at a position where the burner 120 overlaps with
the discharge chamber S3. As illustrated in FIG. 11, a part of the burner 120 may
be arranged to overlap with the discharge chamber S3 vertically.
[0147] The heating device 100 may protrude rearward, that is, toward the rear panel 20,
more than the circulation device C. Referring to FIGS. 11 and 12, the heating device
100 protrudes to a position very adjacent to a surface of the rear panel 20, but the
circulation device C may be relatively spaced apart from the surface of the rear panel
20 forward (the left side based on the drawing). As described above, an extension
part (not given reference numeral) where the heating device 100 further protrudes
than the circulation device C may be used as an inflow space to introduce external
air into the heating device 100. Through an upper portion and a lower portion of the
extension part where the heating device 100 protrudes further than the circulation
device C, external air may be efficiently introduced into the combustion chamber S5.
As described below, a portion where the heating device 100 and the rear panel 20 face
each other may be formed at a predetermined distance to form an introduction path,
and external air may be introduced into the combustion chamber S5 through the introduction
path.
[0148] Referring to FIGS. 13 to 17, the heating device 100 will be described. The heating
device 100 may include the combustion chamber S5 therein, and the combustion chamber
S5 may include the burner 120. The burner 120 may generate flame using gas and heat
air in the combustion chamber S5. The heating device 100 may heat air in the combustion
chamber S5 and transfer the heated air to the heating chamber S2.
[0149] At this point, the combustion chamber S5 may form the lower flow path through which
air heated by the burner 120 to the upper flow path. The upper flow path may be considered
an air transfer path inside the circulation chamber SA. The upper flow path and the
lower flow path may be connected to each other in a height direction of the frame
60 through the connection passage 61a provided in the frame lower surface part 61.
[0150] The burner case 110 may form a frame of the heating device 100. The burner case 110
may have a rough hexahedral structure. The burner case 110 may be made of a metal
material having high heat-resistance. A part of an upper surface and a rear surface
of the burner case 110 may be open. The open portion of the upper surface of the burner
case 110 may be covered by the frame lower surface part 61. The open rear surface
of the burner case 110 has the chamber opening 118, and the chamber opening 118 may
be covered by the shielding cover 28 described above. This structure will be described
below.
[0151] In describing the structure of the burner case 110, the burner case 110 may include
a front plate 111 constituting a front surface of the combustion chamber S5. The burner
case 110 may include side plates 112 providing side surfaces of the combustion chamber
S5. The burner case 110 may include an upper plate 113 providing an upper surface
of the combustion chamber S5. The burner case 110 may include a lower plate 117 providing
a bottom surface of the combustion chamber S5. The front plate 111, the side plates
112, the upper plate 113, and the lower plate 117 may be formed by bending one metal
sheet. As another example, the burner case 110 may be formed of multiple parts that
are coupled to each other in a method such as welding or assembled with each other
by a fastener such as a screw.
[0152] The front plate 111 may include the spacer part 111a. The spacer part 111 a may be
formed of a part of the front plate 111 protruding inward of the combustion chamber
S5. The spacer part 111a may form an uneven structure on a section of the front plate
111. The multiple spacer parts 111a may be arranged in a longitudinal direction of
the front plate 111, that is, at intervals in an extension direction of the burner
120.
[0153] The spacer part 111a may be in close contact with a guide front surface part 131
of the flow path guide 130 arranged in the combustion chamber S5. A gap between one
spacer part 111a and another spacer part 111a adjacent thereto is spaced apart from
the guide front surface part 131 to form a passage. The passage may be a cooling flow
path CP1. When some of external air introduced into the combustion chamber S5 which
is not heated by the burner 120 or air at the bottom side of the combustion chamber
S5 which is less affected by the burner 120 is raised through the cooling flow path
CP1, the air may cool not only the front plate 111 and a surface of the flow path
guide 130 but also the frame lower surface part 61. The cooling flow path CP1 may
be referred to as the first cooling flow path CP1 to distinguish it from a cooling
flow path CP2 which is a different path described below.
[0154] The spacer part 111a may extend to an upper end of the front plate 111 and may be
provided only to the upper portion rather than a lower end of the front plate 111.
Referring to a path indicated by arrow ⑦ of FIG. 19, a continued path may be formed
from a portion where a front portion of the lower plate 117 and a lower portion of
the front plate 111 without the spacer part 111a are connected to each other, to the
first cooling flow path CP1 provided between a surface of the guide front surface
part 131 and a rear surface of the front plate 111. External air may pass through
the path. As another example, the spacer part 111a may protrude from the guide front
surface part 131 toward the front plate 111, rather than the front plate 111.
[0155] As described above, a part of the cooling flow path CP1, CP2 may be formed in a height
direction of the combustion chamber S5 between the surface of the burner case 110
and the surface of the flow path guide 130 facing each other.
[0156] Referring to FIG. 13, each side plate 112 may include a bracket hole 112a through
which a bracket part 129 of the burner 120 passes. The bracket part 129 passing through
the bracket hole 112a may be fixed to the frame 60. For reference, the burner 120
may remain fixed by the bracket part 129 and a burner fixation piece 128 of the burner
120 which will be described below.
[0157] The upper plate 113 may include an interference avoidance part 113a. The interference
avoidance part 113a may be formed such that a part of the upper plate 113 is omitted
to expose the combustion chamber S5. The interference avoidance part 113a may be provided
to prevent interference with a structure (no illustrated) protruding from a lower
portion of the frame 60.
[0158] At this point, to form the interference avoidance part 113a, a part of the upper
plate 113 may be cut and then bent downward. The bent portion may be a fixation rib
113b. Referring to FIG. 21, the burner fixation piece 128 provided at the burner 120
may be coupled to the fixation rib 113b. Eventually, one end portion of the burner
120 may be supported by the fixation rib 113b.
[0159] The upper plate 113 may include the upper opening 116 at a portion adjacent to the
interference avoidance part 113a. The upper opening 116 may have a form in which a
part of the upper plate 113 is vertically open. The upper opening 116 may be formed
in a long shape along in the extension direction of the burner 120. The upper opening
116 may be formed of a portion of the upper plate 113 cut and then bent upward.
[0160] The upper opening 116 may be covered with the frame rear surface part 65. Referring
to FIG. 19, a portion bent forward from a lower end of the frame rear surface part
65 may cover the upper opening 116. The portion bent forward from the lower end of
the frame rear surface part 65 may overlap with an upper portion of the frame lower
surface part 61. The end of the frame rear surface part 65 may be bent downward to
form a flow path entrance end 65a. A structure of the flow path entrance end 65a will
be described below.
[0161] A part of the upper plate 113 is bent to form a case supporter 115. As the case supporter
115 is bent, a space may be the upper opening 116. The case supporter 115 may fix
the heating device 100 to the frame 60. As the case supporter 115 is coupled to the
frame 60, the heating device 100 may be supported by the frame 60. Referring to FIGS.
18 and 10, the case supporter 115 in close contact with the frame rear surface part
65 is illustrated. In this state, a fastener such as a screw (not illustrated) may
fix the case supporter 115 to the frame 60. Reference numeral B2 is a second coupling
part where the case supporter 115 is coupled to the frame rear surface part 65. As
described above, the heating device 100 may be supported by being coupled to the frame
60.
[0162] More specifically, the heating device 100 may be coupled to a first surface among
surfaces of the frame rear surface part 65, the first surface facing the rear panel
20. On the other hand, the circulation device C may be fixed to a second surface among
surfaces of the frame rear surface part 65, the second surface facing the cooking
chamber S1. As described above, the circulation device C may be fixed to a first surface
among wall surfaces of the frame 60, the first surface facing the cooking chamber
S1, to provide a first coupling part B1. The heating device 100 may be fixed to a
second surface of the frame 60 opposite to the first surface to provide the second
coupling part B2.
[0163] More specifically, as described above, the circulation device C may also be fixed
to the frame 60. The cover coupling end 83 provided at the end of the cover bent part
82 is coupled to the frame rear surface part 65 while overlapping with the partition
coupling end 73 of the partition plate 70. At the same time, the lower end portion
of the partition plate 70 and the lower end portion of the cover plate 80 may be supported
by the frame 60. Referring to FIG. 18, a lower end bent portion 71a of the partition
plate 70 may be in close contact with an upper portion of the frame rear surface part
65 to provide the first coupling part B1 (referring to FIG. 19). Furthermore, a lower
end bent portion 81a of the cover plate 80 may be in close contact with the frame
lower surface part 61 to provide the first coupling part B1.
[0164] As described above, the heating device 100 and the circulation device C are coupled
to the frame 60 to be supported. The circulation device C and the heating device 100
are fixed to the surfaces of the frame 60 at different positions. The heating device
100 is supported by the frame 60, so the heating device 100 may not depend on the
circulation device C for mounting thereof. Accordingly, the heating device 100 may
not be in direct contact with the circulation device C. That is to say, while the
surface of the circulation device C and the surface of the heating device 100 are
in non-contact with each other, the heating device 100 may be fixed to the frame 60.
Accordingly, the amount of which radiant heat generated from the surface of the heating
device 100 is transferred to the circulation device C is reduced, and flame of the
burner 120 may be focused to heat air in the combustion chamber S5.
[0165] Referring to FIG. 14, the rear surface of the burner case 110 is open, and the chamber
opening 118 may be formed. The chamber opening 118 may be shaped in a rough rectangle
around the edges of the upper plate 113, the lower plate 117, and the side plates
112. The chamber opening 118 may be open toward the rear panel 20. The chamber opening
118 is connected to the panel opening 23 of the rear panel 20 but may be covered by
the shielding cover 28.
[0166] Referring to FIG. 19, the lower plate 117 may include an uneven part 117a. The uneven
part 117a is arranged at a lower portion of the burner 120. The uneven part 117a may
be formed into a shape in which a part of the lower plate 117 is bent. The uneven
part 117a increases the strength of the lower plate 117 to prevent the lower plate
117 from being deformed due to high-temperature of the combustion chamber S5.
[0167] The uneven part 117a may expand a contact area between the burner case and external
air passing through the lower portion of the burner case 110. The external air passing
through the burner case 110 performs heat exchange by being brought into contact with
the uneven part 117a, and in this process, the lower plate 117 and the burner case
110 may be cooled. The external air is naturally introduced into the combustion chamber
S5 which is a relatively low pressure, and the external air may pass through the lower
plate 117 in this state.
[0168] An air inlet passage SP may be formed below the lower plate 117. The air inlet passage
SP may be formed between the frame lower surface part 61 and the drawer cover 47 or
the frame lower surface part 61 and the lower panel 17. The air inlet passage SP is
a kind of space and may be considered a part of the installation space IS. The air
inlet passage SP may be a path through which external air is induced into the heating
device 100.
[0169] In FIG. 19, an arrow ④ indicates a flow direction of external air that passes through
the uneven part 117a and cools the lower plate 117. The external air may pass through
the air inlet passage SP and be brought into contact with the lower plate 117. As
described above, the air cooling the lower plate 117 moves continuously along the
air inlet passage SP, and may enter the combustion chamber S5 through the second inlet
part IP2, that is, a gap between the burner case 110 and the rear panel 20. This structure
will be described below.
[0170] The frame lower surface part 61 may include a combustion air hole 119. The combustion
air hole 119 may be formed vertically through the frame lower surface part 61. The
combustion air hole 119 may be connected to a holder air hole 127a' of the nozzle
holder 127 which will be described below. Air introduced through the combustion air
hole 119 may be supplied to the nozzle through the holder air hole 127a' and may be
used in a primary combustion of gas. Therefore, the combustion air hole 119 may constitute
a first inlet part.
[0171] Next, referring to FIG. 15, the burner 120 constituting the heating device 100 will
be described. For reference, in FIG. 15, the view illustrates the flame guide 140
to be described below coupled to the burner 120. As described above, the burner 120
may be a linear pipe structure extending in one direction along a rear edge of the
lower portion of the frame 60. A burner body 121 forming a frame of the burner 120
may be shaped in a bar extending in one direction. The burner body 121 may extend
along a longitudinal direction of the burner case 110. Inside the burner body 121,
a gas flow path 121a may extend in a front-rear direction, and a mixed gas is supplied
thereinto.
[0172] The burner 120 may be arranged at a position deviating from a heating flow path GP.
The heating flow path GP is a flow path of air generated by the flow path guide 130
which will be described below. The heating flow path GP may be considered a path connecting
the combustion chamber S5 and the heating chamber S2 to each other. As described above,
when the burner 120 is arranged at a position deviating from the heating flow path
GP, a distance from the burner 120 to the heating flow path GP can be secured, and
a space in which air heated by flame exists can be sufficiently formed. To this end,
the burner 120 may generate flame toward the heating flow path GP.
[0173] Referring to FIG. 6, a spark plug 122 is connected to the burner 120. The spark plug
122 may enable the mixed gas to be burned. The spark plug 122 may include a connector
122a (referring to FIG. 13) to be connected to a power source. The connector 122a
may be coupled to a power component inside the outer case 10.
[0174] A mixing tube 123 may be provided at one side portion of the burner body 121. The
mixing tube 123 may mix external air and gas from the nozzle holder 127. When the
burner 120 is operated, gas is supplied from the nozzle holder 127 to one end portion
of the burner 120. At this point, a structure in which the width of the mixing tube
123 is reduced causes a lower pressure, and a pressure difference enables surrounding
air to be naturally supplied toward the mixing tube 123. In addition, when the mixed
gas is burned by the spark plug 122, a flame may be generated from a flame hole 125.
[0175] Referring to FIG. 21, a tube air hole 124 may be open in a lower portion of the mixing
tube 123. The tube air hole 124 may be open toward the lower plate 117. The tube air
hole 124 is connected to the holder air hole 127a' of the nozzle holder 127 coupled
to the mixing tube 123. Accordingly, external air may pass through the holder air
hole 127a' and the tube air hole 124 and then may be introduced into the gas flow
path 121a of the burner body 121. For reference, the lower plate 117 may include the
combustion air hole 119 open in a position facing the tube air hole 124. Through the
combustion air hole 119, external air, more specifically, external air introduced
into the installation space IS may be introduced. The combustion air hole 119 may
constitute the first inlet part IP1 which will be described below.
[0176] More specifically, when gas is supplied into the burner body 121, some of air required
for combustion (hereinbelow, which will be called "primary air") is introduced with
the gas, and mixed gas in which the gas and the air are mixed may be burned at the
flame hole 125. In addition, at the periphery of flame where combustion is performed,
air is newly introduced toward the flame (which will be called "secondary air"), which
causes complete combustion. As described above, only when the secondary air is supplied
in sufficient quantity in the combustion process, complete combustion can be achieved.
Accordingly, the efficiency of the burner 120 is increased. The supply structure of
secondary air will be described again.
[0177] Referring to FIG. 15, the flame hole 125 may be formed through the burner body 121.
The flame hole 125 forms a passage through which mixed air inside the burner body
121 is discharged outside the burner body 121. Multiple flame holes 125 may be arranged
at a side portion of the burner body 121 at predetermined intervals along a longitudinal
direction of the burner body 121. Accordingly, the burner body 121 may include multiple
gas discharge passages along the longitudinal direction of the burner body 121. Reference
numeral 126 is an auxiliary flame hole arranged in front of the flame hole 125 to
transfer flame.
[0178] The flame hole 125 is provided only in the front surface of the burner body 121.
At this point, the front surface of the burner body 121 is a surface of the burner
120 facing the door 50. The flame hole 125 is not provided in an upper, lower, or
rear surface of the burner 120, and is provided only in a surface facing forward.
The flame hole 125 may face the flow path guide 130.
[0179] The flame hole 125 may be open toward the lower flow path. The lower flow path is
a path through which air flows inside the combustion chamber S5. At least a part of
the lower flow path may be formed by the flow path guide 130. When the flame hole
125 faces the lower flow path, a flame generated from the flame hole 125 does not
heat a surface of the burner case 110 but heats concentrically air in the combustion
chamber S5. Therefore, the burner 120 can heat air in the combustion chamber S5 efficiently,
and it is possible to prevent the burner case 110 from being overheated by radiant
heat. Furthermore,, an open direction of the flame hole 125 of the burner 120 may
be in parallel to the direction of the rotation shaft 92 of the circulation fan 93.
The flame hole 125 of the burner 120 may be open toward a flow path through which
the circulation chamber SA and the combustion chamber S5 are connected to each other.
[0180] The flame hole 125 may constitute multiple flames. The flame hole 125 may be arranged
in the longitudinal direction of the burner body 121. Furthermore, the multiple flame
holes 125 may be arranged along a circumferential direction of the burner body 121.
The burner 120 may include three flame hole arrays having different angles along the
circumferential direction. The three flame hole arrays may provide stronger firepower
as flames from the three flame hole arrays are combined together.
[0181] The nozzle holder 127 may be provided at one side of the burner body 121. The nozzle
holder 127 may transfer external-supplied gas to the burner body 121. To this end,
the nozzle holder 127 may be connected to a nozzle (not illustrated) of an external
gas pipe (not illustrated). The nozzle holder 127 may transfer gas supplied from the
gas pipe to the gas flow path 121a, and air and gas may be mixed in this process.
[0182] Referring to FIG. 21, a holder main body 127a of the nozzle holder 127 may be coupled
to one end portion of the burner body 121 by covering the end portion. The holder
air hole 127a' may be formed in a lower portion of the holder main body 127a. The
holder air hole 127a' may be connected to the tube air hole 124 provided in the mixing
tube 123. The holder air hole 127a' is connected to the tube air hole 124 to form
one air suction passage. The air suction passage may be a path through which the primary
air is supplied.
[0183] Referring to FIG. 21, the path through which the primary air at the external space
is introduced is illustrated. The primary air may be introduced through the combustion
air hole 119, i.e., the first inlet part formed in the lower plate 117, toward the
inside space of the combustion chamber S5 (direction of arrow ①). In addition, the
introduced primary air may pass through the holder air hole 127a' and the tube air
hole 124 successively, and then move along the gas flow path 121a of the burner body
121 (direction of arrow ③). At this point, the primary air may be introduced not only
through the combustion air hole 119 but also through the panel opening 23 of the rear
panel 20 (direction of arrow 20). The panel opening 23 is open toward the nozzle holder
127 so that the primary air may be efficiently supplied.
[0184] The combustion air hole 119 and the panel opening 23 may constitute the first inlet
part IP1. The first inlet part IP1 may be a passage through which air is directly
supplied to the gas flow path 121a of the burner body 121. Even when the panel opening
23 is shielded by the shielding cover 28, the nozzle holder 127 is open, so it may
be a part of the first inlet part. As another example, one of the combustion air hole
119 or the panel opening 23 is omitted, and only the remaining one may constitute
the first inlet part IP1.
[0185] A gas inlet hole 127b may be open in the nozzle holder 127. The gas inlet hole 127b
may be connected to the gas pipe. The gas inlet hole 127b may be open in a different
direction from the holder air hole 127a'. More specifically, the gas inlet hole 127b
may face the panel opening 23 of the rear panel 20. Accordingly, the gas inlet hole
127b may be exposed outward through the panel opening 23. In FIG. 21, an arrow ④ indicates
a path through which external gas is supplied toward the gas inlet hole 127b.
[0186] Referring to FIG. 21, the burner fixation piece 128 coupled to the burner main body
121 may be in close contact with the fixation rib 113b. The burner body 121 may be
fixed to the burner case 110 and the frame 60 by the burner fixation piece 128 and
the bracket part 129 at the opposite side.
[0187] Next, the flow path guide 130 constituting the heating device 100 will be described.
Referring to the exploded view of FIG. 7, the flow path guide 130 may be shaped in
a rough hexahedron. The flow path guide 130 is stored in the combustion chamber S5,
so the flow path guide 130 may have a volume less than or equal to the volume of the
combustion chamber S5. The flow path guide 130 may be formed in a separate object
from the burner case 110 and then arranged at the combustion chamber S5. As another
example, the flow path guide 130 may be integrated with the burner case 110.
[0188] The flow path guide 130 may form multiple flow paths with the burner case 110. The
flow path guide 130 may partition the combustion chamber S5 into multiple spaces and
generate respective air flows into the partitioned spaces. At this point, partitioning
means that, even when the two spaces are not completely separated from each other,
air flows into each separate space. As described below, the flow path guide 130 may
partition a connection passage 61a' into a heating outlet part 134 and a cooling outlet
part OP1, OP2.
[0189] The flow path guide 130 may partition the combustion chamber S5 into multiple flow
paths. A part GP of the flow paths may transfer high-temperature air heated by the
burner 120 to the circulation chamber SA, and the other part CP1, CP2 may cool the
parts while allowing relatively low temperature air to pass. At this point, the flow
path through which high-temperature air passes may be the heating flow path GP, and
the flow path through which low temperature air passes may be the cooling flow path
CP1, CP2. That is to say, the heating flow path GP may be a guide flow path that guides
heated high-temperature air along the inside space of the flow path guide 130. The
cooling flow path CP1, CP2 provided outside the flow path guide 130 may be a cooling
flow path through which relatively low temperature introduced from the external space
flows. The above-mentioned flow paths will be described below in detail.
[0190] As described above, the flow path guide 130 may provide the heating flow path GP
and the cooling flow path CP1, CP2 separated from each other, inside the combustion
chamber S5. The heating flow path GP may be a path through which air heated by the
burner 120 flows The cooling flow path CP1, CP2 is a path arranged around the burner
120, and may be a path through which relatively lower temperature air than air flowing
through the heating flow path GP flows.
[0191] The cooling flow path CP1, CP2 may include the first cooling flow path CP1 and the
second cooling flow path CP2. The first cooling flow path CP1 may have a path passing
through the upper portion of the burner 120. The second cooling flow path CP2 may
have a path passing through the lower portion of the burner 120 and connected toward
the circulation device C along a surface of the heating device 100. This structure
will be described below in detail.
[0192] High-temperature air of the combustion chamber S5 heated by the burner 120 may be
transferred to the circulation chamber SA. More specifically, the flow path guide
130 may be connected to the heating chamber S2 in the circulation chamber SA and transfer
heated air to the heating chamber S2. The flow path guide 130 may form a lower flow
path inside the combustion chamber S5. The lower flow path may be connected to an
upper flow path formed by the heating chamber S2. The lower flow path may be considered
the heating flow path GP provided inside the flow path guide 130.
[0193] The flow path guide 130 may be open upward and rearward. At this point, the upward
direction means a direction toward the heating chamber S2. The rearward direction
means a direction toward the burner 120. The flow path guide 130 may guide a flow
of air between the burner 120 and the heating chamber S2 through the heating flow
path GP open upward and downward.
[0194] Referring to FIGS. 13 and 14, the flow path guide 130 may be inserted through the
upper opening 116 of the burner case 110. The burner case 110 is arranged in the upper
opening 116 and may form a flow path of air moving upward through the upper opening
116. The flow path guide 130 may be shaped in a rough hexahedron. The flow path guide
130 may be coupled to the burner case 110.
[0195] Specifically, the flow path guide 130 may include the guide front surface part 131,
a guide side part 132, a guide upper surface part 133, and a guide rear surface part
135. The guide front surface part 131 may form a front surface of the flow path guide
130. The guide side part 132 may constitute a side surface of the flow path guide
130. The guide upper surface part 133 may constitute an upper surface of the flow
path guide 130. The guide rear surface part 135 may constitute a rear surface of the
flow path guide 130.
[0196] The heating outlet part 134 may be open in the guide upper surface part 133. The
heating outlet part 134 may be formed vertically in the guide upper surface part 133.
The heating outlet part 134 may connect the heating flow path GP formed in the flow
path guide 130 to the heating chamber S2. Multiple heating outlet parts 134 may be
arranged in a left-right direction of the flow path guide 130. As another example,
the heating outlet part 134 may be shaped into one continuous long hole.
[0197] The guide front surface part 131 may be in close contact with the front plate 111
of the burner case 110. More specifically, the guide front surface part 131 may be
in close contact with the spacer part 111a of the front plate 111. The guide front
surface part 131 may be coupled to the spacer part 111a by a fastener such as a screw
(not illustrated) or welded thereto. The flow path guide 130 is coupled only to the
spacer part 111a, and a remaining part thereof is not coupled to the burner case 110.
[0198] Referring to FIGS. 18 to 20, the width of an upper end of the flow path guide 130
may be narrower than the width of the connection passage 61a. Accordingly, an outer
surface of the flow path guide 130 and an inner surface of the connection passage
61a may be spaced apart from each other. The cooling outlet part OP1, OP2 may be formed
between the flow path guide 130 and the connection passage 61a that are spaced apart
from each other as described above. The cooling outlet part OP1, OP2 may be formed
without disconnection around a surface of the upper end of the flow path guide 130.
As another example, the cooling outlet part OP1, OP2 may be partitioned into an outlet
OP1 of the flow path CP1 formed between the guide front surface part 131 of the flow
path guide 130 and the connection passage 61a, and an outlet OP2 of the flow path
CP2 formed between the guide rear surface part 135 and the connection passage 61a,
and the two outlets may not be connected to each other.
[0199] The cooling flow path CP1, CP2 may be provided around the flow path guide 130. At
least a part of the cooling flow path CP1, CP2 may be formed along a space surrounding
the flow path guide 130. The first cooling flow path CP1 and the second cooling flow
path CP2 may serve the insulation function around the heating flow path GP. The cooling
flow path CP1, CP2 may be provided at the outside space of the flow path guide 130
and the inside space of the burner case 110.
[0200] As described above, the flow path formed by the flow path guide 130 may be partitioned.
That is to say, (i) the heating flow path GP formed inside the flow path guide 130
and transferring heated air to the heating chamber S2 and (ii) the cooling flow path
CP1, CP2 formed around the heating flow path GP and through which air having relatively
low temperature passes are partitioned from each other. That is to say, the heating
flow path GP and the cooling flow path CP1, CP2 may form double flow paths.
[0201] The cooling flow path CP1, CP2 may include the first cooling flow path CP1 and the
second cooling flow path CP2. The first cooling flow path CP1 and the second cooling
flow path CP2 may be provided at respective outside parts of the flow path guide 130.
The first cooling flow path CP1 and the second cooling flow path CP2 may be arranged
at the opposite sides with the heating flow path GP located therebetween, and may
form different air flow paths. The first cooling flow path CP1 and the second cooling
flow path CP2 are the same in aspect of (i) connection between the combustion chamber
S5 and the heating chamber S2, and (ii) pass of relatively low temperature air by
formation of each path partitioned from the heating flow path GP.
[0202] The first cooling flow path CP1 may surround the upper end portion of the flow path
guide 130 with the second cooling flow path CP2. Accordingly, the heating flow path
GP provided inside the flow path guide 130 may be a path through which air heated
at a high-temperature flows, and the second cooling flow path CP2 surrounding the
heating flow path GP may be a cooling path through relatively low-temperature air
passes. The cooling path surrounds the heating flow path GP, thereby forming a kind
of insulation layer.
[0203] Referring to FIG. 18, the upper end portion of the flow path guide 130 protruding
into the heating chamber S2 is illustrated. A part of the flow path guide 130 passes
through the connection passage 61a and then enters the inside space of the heating
chamber S2. The heating outlet part 134 of the heating flow path GP may also be located
inside the heating chamber S2. Accordingly, heated air passing through the heating
flow path GP is prevented from leaking out of the flow path guide 130 and may be precisely
transferred into the heating chamber S2. As described above, a part of the flow path
guide 130 protruding into the heating chamber S2 may be a protrusion (reference numeral
not given).
[0204] When the protrusion that is a part of the flow path guide 130 passes through the
connection passage 61a and then enters the inside space of the heating chamber S2,
the heating outlet part 134 that is the outlet of the heating flow path GP and the
cooling outlet part OP1, OP2 that is the outlet of the cooling flow path CP1, CP2
have a height difference therebetween. More specifically, the heating outlet part
134 may be formed higher than the cooling outlet part OP1, OP2. This form may prevent
high-temperature air that is discharged through the heating outlet part 134, and relatively
low temperature air that is discharged through the cooling outlet part OP1, OP2 from
being mixed in the connection passage 61a. Therefore, high-temperature air passing
through the heating flow path GP may efficiently heat air inside the heating chamber
S2, and low temperature air passing through the cooling flow path CP1, CP2 may cool
components around the connection passage 61a. Specifically, the lower portion of the
frame 60 constituting the surrounding part of the connection passage 61a may be prevented
from being deformed due to high-temperature heat, or the enamel coating layer of the
frame 60 may be prevented from being damaged.
[0205] Referring to FIG. 13, when the guide front surface part 131 is in close contact with
the spacer part 111a, a vertically extending space may be formed between the front
plate 111, the spacer parts 111a, and a surface of the guide front surface part 131.
The space may constitute the first cooling flow path CP1. When air in external air
not heated by the burner 120 or air at the bottom side of the combustion chamber S5
which is less affected by the burner 120 is raised through the first cooling flow
path CP1, the first cooling flow path CP1 may cool not only the front plate 111 and
a surface of the guide front surface part 131 but also the frame lower surface part
61. For reference, a path formed along the lower plate 117, the lower portion of the
burner 120, may also be considered a part of the first cooling flow path CP1.
[0206] Referring to the plan view of FIG. 16, the first cooling flow path CP1 formed between
the two spacer parts 111a is illustrated. The first cooling flow path CP1 may provide
a continuous path between the spacer parts 1 11a. A lower end of the first cooling
flow path CP1 may be open toward the lower plate 117 of the burner case 110.
[0207] Referring to FIG. 18, an upper end of the first cooling flow path CP1 may be open
toward the combustion chamber S5 between an upper portion of the flow path guide 130
and the connection passage 61a formed through the frame lower surface part 61. More
specifically, with the upper end portion of the flow path guide 130 arranged in the
connection passage 61a, the first cooling outlet part OP1 is formed between the outer
surface of the flow path guide 130 and the inner surface of the connection passage
61a. That is to say, the first cooling outlet part OP1 may be formed around the upper
end portion of the flow path guide 130.
[0208] Referring to FIG. 19, the second cooling flow path CP2 formed by the flow path guide
130 is illustrated. The second cooling flow path CP2 may be provided at the upper
portion of the burner 120. The second cooling flow path CP2 may be formed between
the flow path guide 130 and the frame lower surface part 61. As described above, the
second cooling flow path CP2 may be provided along an upper portion of the combustion
chamber S5.
[0209] The second cooling flow path CP2 may be a flow path through which, in external air
introduced into the combustion chamber S5, some of the air moving along the upper
surface of the burner 120 passes. The air passing through the second cooling flow
path CP2 may cool a surface of the flow path guide 130 and the frame lower surface
part 61. In FIG. 19, an arrow ⑨ indicates a flow path of air moving along the second
cooling flow path CP2. As described below, the second cooling outlet part OP2, that
is, an outlet of the second cooling flow path CP2, may be continued between the guide
rear surface part 135 and the flow path entrance end 65a of the frame lower surface
part 61.
[0210] The second cooling flow path CP2 may be formed parallel to the upper surface of the
combustion chamber S5, i.e., the upper plate 113 or the frame lower surface part 61.
Otherwise, the first cooling flow path CP1 is formed parallel to a surface of the
combustion chamber S5, i.e., the front plate 111. As described above, the first cooling
flow path CP1 and the second cooling flow path CP2 may be formed in respectively different
directions, or in respective areas. A start path of the first cooling flow path CP1
is provided lower than the flame hole 125, and a start path of the second cooling
flow path CP2 is provided higher than the flame hole 125.
[0211] The first cooling outlet part OP1 and the second cooling outlet part OP2, i.e., the
outlets of the cooling flow paths CP1 and CP2 may be formed between the upper edges
of the flow path guide 130 and the connection passage 61a provided in the frame lower
surface part 61. The first cooling outlet part OP1 and the second cooling outlet part
OP2 may be a structure covering the heating outlet part 134 of the heating flow path
GP. The first cooling outlet part OP1 and the second cooling outlet part OP2 may serve
an insulation function around the heating outlet part 134 of the heating flow path
GP. For reference, each of the first cooling outlet part OP1, the second cooling outlet
part OP2, and the heating outlet part 134 of the heating flow path GP may serve as
an inlet part based on the circulation device C.
[0212] The first cooling flow path CP1 and the second cooling flow path CP2 may be partitioned
from the heating flow path GP, and the first cooling flow path CP1 and the second
cooling flow path CP2 may be connected to each other at the cooling outlet parts OP1
and OP2. The first cooling outlet part OP1 may be formed between the guide front surface
part 131 and the connection passage 61a, and the second cooling outlet part OP2 may
be formed between the guide rear surface part 135 and the connection passage 61a.
The first cooling outlet part OP1 and the second cooling outlet part OP2 may be connected
to each other between the guide side part 132 constituting the cooling outlet part
OP1, OP2 and the connection passage 61a. Accordingly, the first cooling outlet part
OP1 and the second cooling outlet part OP2 may be connected to each other to be shaped
in a rough rectangle.
[0213] The first cooling outlet part OP1 and the second cooling outlet part OP2 may be connected
to each other to form a continuous path. The flow path guide 130 and the connection
passage 61a have rectangular forms respectively. Therefore, the continuous cooling
outlet part OP1, OP2 formed by the first cooling outlet part OP1 and the second cooling
outlet part OP2 may entirely have a rectangular channel structure. That is to say,
based on a plan structure, the heating outlet part 134 having a rectangular form may
be covered by the cooling outlet part OP1, OP2 having a larger rectangular form.
[0214] Meanwhile, in the guide rear surface part 135, the guide rear surface part 135 may
be formed with a vertical length shorter than the guide front surface part 131. Accordingly,
the guide rear surface part 135 may be spaced apart from the lower plate 117 in an
upward direction by a longer distance than the guide front surface part 131. That
is to say, a lower end of the guide rear surface part 135 is spaced upward apart from
the bottom of the combustion chamber S5 more than a lower end of the guide front surface
part 131, so an entrance of the heating flow path GP may be open toward the burner
120. Through the entrance of the heating flow path GP, the frame F of the burner 120
may be guided into the heating flow path GP. Therefore, the entrance of the heating
flow path GP may be formed between the lower end of the guide rear surface part 135
and the lower plate 117.
[0215] A part of the guide rear surface part 135 is bent, and a rear bent portion 135a may
be provided. The rear bent portion 135a may extend toward the rear panel 20, more
specifically, in parallel to the open direction of the flame hole 125. Referring to
FIG. 19, the rear bent portion 135a may reduce a distance between a guide end portion
145a of the flame guide 140, which will be described below, and the flow path guide
130. A first gap part G1 may be formed between the rear bent portion 135a and the
guide end portion 145a as the rear bent portion 135a and the guide end portion 145a
are spaced apart from each other by a predetermined distance. The secondary air may
be introduced through the first gap part G1 described above. That is to say, the first
gap part G1 may be connected to the entrance of the heating flow path GP. When some
of air introduced from the external space is introduced through the first gap part
G1 between the rear bent portion 135a and the guide end portion 145a, the air may
be the secondary air supplied to the burner 120. This secondary air may be supplied
as a flame F generated through the flame hole 125 of the burner 120 to help the complete
combustion.
[0216] Meanwhile, the flow path guide 130 may include a guide fence 137. The guide fence
137 may be provided at the lower end of the guide front surface part 131. The guide
fence 137 may protrude in a direction inclined to the burner 120 with respect to the
vertical direction. The guide fence 137 may guide air heated by the burner 120 toward
the heating flow path GP. The guide fence 137 may enable air heated by the flame F
of the burner 120 not to move to the first cooling flow path CP1 and to move along
the heating flow path GP to the heating chamber S2.
[0217] Referring to FIG. 18, a lower end of the guide fence 137 may be provided at a position
lower than the flame hole 125. Reference numeral H1 may indicate an imaginary horizontal
line passing through the lowest flame hole 125 among the multiple flame holes 125
of the burner 120. It may be shown that each flame hole 125 of the burner 120 is located
higher than the lower end of the guide fence 137. Accordingly, when the flame F generated
from each flame hole 125 heats air, the heated air may be guided higher than the lower
end of the guide fence 137. Furthermore, when the flame F is formed long in the front-rear
direction, the guide fence 137 may prevent the flame F from facing the first cooling
flow path CP1.
[0218] Next, the flame guide 140 will be described. The flame guide 140 may guide a direction
in which the flame of the burner 120 is generated. The flame guide 140 may guide a
flow of air so that the air heated by the burner 120 moves to the heating flow path
GP. The flame guide 140 may be arranged between the burner 120 and the flow path guide
130. Accordingly, the flame F of the burner 120 and the heated air may be guided toward
the flow path guide 130 along the flame guide 140.
[0219] The flame guide 140 may be arranged between the upper portion of the flame holes
125 and the heating flow path GP of the flow path guide 130. The flame F generated
from each flame hole 125 is blocked by the flame guide 140, and does not extend upward
anymore, thereby facing the heating flow path GP along the flame guide 140. Therefore,
the burner 120 may concentrically heat air moving upward through the heating flow
path GP.
[0220] The flame guide 140 may be made of a material having high heat resistance. The flame
guide 140 may be made of a flat material. The flame guide 140 may be formed long in
the longitudinal direction of the burner 120. The flame guide 140 may have a length
that can completely cover the area where the flame holes 125 are arranged.
[0221] The flame guide 140 may include a fixation body 141 and a guide blade 145. The fixation
body 141 and the guide blade 145 may be a connected flat structure. The fixation body
141 may be coupled to the burner 120. The fixation body 141 may be coupled to the
surface of the burner 120. To this end, the fixation body 141 may be shaped in a curved
surface corresponding to the surface of the burner 120. Referring to FIG. 13, the
fixation body 141 may be coupled to a guide coupling part 121b provided on the surface
of the burner 120. As described above, a part of the flame guide 140, i.e., the fixation
body 141 is coupled to the burner 120, and the guide blade 145 may extend from the
fixation body 141 toward the flow path guide 130. More specifically, the guide end
portion 145a provided at an end of the guide blade 145 may extend in a direction inclined
upward to the connection passage 61a.
[0222] Referring to FIG. 19, based on the guide blade 145, the flame F may extend at a lower
portion of the guide blade 145. A part of the heating flow path GP guiding heated
air may be formed between the lower portion of the flame guide 140 and the bottom
surface of the burner case 110. The lower portion of the guide blade 145 and the lower
plate 117 are spaced apart from each other to provide a space, and the space may constitute
a part of the heating flow path GP. The lower portion of the guide blade 145 may be
considered a flame space where the flame F is generated.
[0223] Air introduced from the external space may move to an upper portion of the guide
blade 145. An external air space S6 may be provided between the upper portion of the
guide blade 145 and the upper plate 113 and the secondary air introduced from the
external space may be introduced into the external air space S6. The external air
space S6 may constitute the second cooling flow path CP2. The air passing through
the external air space S6 may cool the surrounding part and may be transferred to
the lower portion of the frame 60 through the cooling outlet part OP2.
[0224] A part of the secondary air passing through the external air space S6 enters the
heating flow path GP through the first gap part G1 between the guide end portion 145a
and the rear bent portion 135a to help complete combustion of the burner 120. As described
above, a part of the secondary air entering the external air space S6 may move to
the first gap part G1 between the guide end portion 145a and the rear bent portion
135a to join the heating flow path GP.
[0225] More specifically, the external air space S6 may be formed between the flame guide
140 and the frame rear surface part 65 covering the upper opening 116 of the burner
case 110. External air introduced into the external air space S6, based on the rear
bent portion 135a, (i) may enter the second cooling outlet part OP2 which is an outlet
of the second cooling flow path CP2 through the second gap part G2 formed at an upper
portion of the rear bent portion 135a (direction of arrow ⑨), and (ii) may join with
the entrance of the heating flow path GP through the first gap part G1 formed between
the rear bent portion 135a and the guide end portion 145a. The air joining the heating
flow path GP may be transferred to flame generated from the burner 120 to be the secondary
air helping complete combustion.
[0226] Among the above configuration, the external air space S6 may constitute a part of
the second cooling flow path CP2. Air passing through the second cooling flow path
CP2 may be transferred to the lower portion of the frame 60 through the second cooling
outlet part OP2 to perform the cooling function.
[0227] In the structure of the rear bent portion 135a and the guide end portion 145a, an
end of the rear bent portion 135a protrudes toward the rear panel 20 more than the
guide end portion 145a, thereby guiding the secondary air toward the entrance of the
heating flow path GP. At this point, the rear bent portion 135a may be arranged between
the guide end portion 145a and the flow path entrance end 65a. Based on the rear bent
portion 135a, a junction part (the first gap part G1) of the heating flow path GP
formed between the rear bent portion 135a and the guide end portion 145a and the flow
path entrance end 65a, and a connection part G2 of the second cooling outlet part
OP2 formed between the rear bent portion 135a and the flow path entrance end 65a may
be partitioned. In the above configuration, a second gap part G2, i.e., a connection
part G2 between the rear bent portion 135a and the flow path entrance end 65a may
be connected to the second cooling outlet part OP2. The second gap part G2 may be
positioned higher than the burner 120.
[0228] As another example, the flame guide 140 and the burner case 110 are spaced apart
from each other to form the joint part (the first gap part G1). When the flow path
guide 130 is omitted, and the guide end portion 145a of the flame guide 140 extends
to a position adjacent to the connection passage 61a, the junction part (the first
gap part G1) may be formed between the guide end portion 145a and the connection passage
61a. As another example, the flow path guide 130 is integrated with the burner case
110, and the junction part (the first gap part G1) may be formed between the guide
end portion 145a and one end portion of the flow path guide 130.
[0229] The upward inclined structure of the guide blade 145 may form the external air space
S6 into a space with the width gradually reduced toward the guide end portion 145a.
Accordingly, the velocity of air may increase as the air goes to the guide end portion
145a. The air with increased velocity may be efficiently transferred to the second
cooling flow path CP2 or the first gap part G1.
[0230] The external air space S6 may be a kind of the insulation space S4 formed between
the burner 120 and the frame 60. The external air space S6 may reduce the amount of
radiant heat of the burner 120 transferred to the lower portion of the frame 60, more
specifically, to a part where the frame lower surface part 61 and the frame rear surface
part 65 are connected to each other. This can increase the durability of the frame
60.
[0231] External air passing through the external air space S6 may cool the flame guide 140
while passing through the flame guide 140. Heat exchange is performed when the external
air space S6 is in surface-contact with the surface of the flame guide 140, so the
temperature of the flame guide 140 may be reduced, and overheating of the flame guide
140 may be prevented. In FIG. 19, an arrow ⑧ indicates a flow direction of air moving
along the surface of the burner 120. The air moved as described above may cool the
flame guide 140 while passing through the flame guide 140. In addition, moving continuously
along the path that is the external air space S6 and the second cooling flow path
CP2 may join the outlet OP2 of the second cooling flow path CP2, or may join the heating
flow path GP through the first gap part G1.
[0232] At this point, the air joining the heating flow path GP through the first gap part
G1 may be turned into a primarily heated state by heat exchange in the process in
which the air cools the flame guide 140 while passing through the flame guide 140.
Therefore, heat loss caused by the secondary air supplied from the external space
can be minimized.
[0233] Meanwhile, an end of the guide blade 145, i.e., the guide end portion 145a may extend
only to a range where the guide blade 145 does not intrude the heating flow path GP.
Referring to FIG. 18, the guide end portion 145a extending from the guide rear surface
part 135 to a position set back toward the burner 120 is illustrated. Based on an
imaginary line extending in the vertical direction in which the guide rear surface
part 135 is provided, the guide end portion 145a is arranged in an area that does
not cross the imaginary line. It is possible to prevent the guide end portion 145a
from intruding the heating flow path GP and interrupting a flow of air passing through
the heating flow path GP.
[0234] Next, a process in which external air is heated by the heating device 100 and then
supplied to the circulation device C will be described with reference to FIG. 19.
First, after mixed gas in which air and gas are mixed is supplied to the burner 120,
the spark plug 122 ignites, and then a flame may be generated from each flame hole
125 of the burner 120. An arrow ① indicates a flow direction of the mixed gas, and
an arrow ② indicates a direction in which a flame is generated through each flame
hole 125.
[0235] At this point, external air introduced for combustion of the mixed gas in the burner
120 may be divided into primary air and secondary air. The primary air may be introduced
into the combustion chamber S5 through the first inlet part (23, 119, referring to
FIG. 21). At the same time, when gas supplied from the external space is sprayed through
a nozzle, the gas sprayed through the nozzle and the primary air may be introduced
together into the mixing tube 123. As described above, the gas and the air introduced
into the mixing tube 123 may be mixed when flowing inside the mixing tube 123 toward
the burner body 121 to generate the mixed gas.
[0236] Meanwhile, the secondary air is required to perform the complete combustion of the
mixed gas, and the secondary air may be supplied in a path different from the primary
air. In the enlarged view of FIG. 11, the second inlet part IP2 may be provided between
the heating device 100 and the rear panel 20. The second inlet part IP2 may be a predetermined
space formed from the heating device 100 and the rear panel 20 separated from each
other.
[0237] More specifically, with reference to FIGS. 19 and 20, the second inlet part IP2 may
be formed in a gap between the burner case 110 and the surface of the rear panel 20.
The second inlet part IP2 may be provided between the rear end of the lower plate
117 constituting the burner case 110 and the rear panel 20. Accordingly, the second
inlet part IP2 may be provided closer to the outer case 10, i.e., the rear panel 20
than the connection passage 61a.
[0238] The second inlet part IP2 may be provided along the surface of the outer case 10.
External air may move along the surface of the outer case 10, and naturally be guided
to the second inlet part IP2. The second inlet part IP2 may be provided along the
surface of the rear panel 20 of the outer case 10. Specifically, the second inlet
part IP2 may be provided in parallel to the surface of the rear panel 20.
[0239] Referring to FIG. 20, the rear end of the lower plate 117 facing the surface of the
rear panel 20 is spaced apart from the rear panel 20, and the second inlet part IP2
is formed therebetween. The panel opening 23 is open in the rear panel 20, and the
panel opening 23 may be covered with the shielding cover 28. Accordingly, the second
inlet part IP2 may be formed between the lower plate 117 and the shielding cover 28.
[0240] The second inlet part IP2 may be provided between the rear end of the upper plate
113 and the rear panel 20. The rear end of the upper plate 113 may also be spaced
apart from the surface of the rear panel 20, and a gap is formed therebetween, and
the gap may be the second inlet part IP2. Accordingly, external air serving as the
secondary air may be simultaneously introduced through two second inlet parts IP2
with different heights from each other.
[0241] When an insulator is filled in the insulation space S4, the upper portion of the
upper plate 113 is filled with the insulator to reduce the path into which air may
be introduced. In this case, the lower portion of the insulation space S4 is provided
without the insulator to serve as a predetermined space for the second inlet part
IP2.
[0242] The second inlet part IP2 may be formed in a mounting direction of the burner 120,
i.e., the longitudinal direction of the burner 120. External air introduced through
the second inlet part IP2 is used as the secondary air for combustion of the burner
120, so it is necessary to supply the external air evenly to all the flame holes 125
of the burner 120. To this end, the second inlet part IP2 may extend in the longitudinal
direction of the burner 120. The second inlet part IP2 may be provided in a left-right
direction (Y-axial direction in FIG. 1) like the burner 120.
[0243] Meanwhile, the chamber opening 118 may be formed in the burner case 110, and the
second inlet part IP2 may be connected to the chamber opening 118. The chamber opening
118 is a portion open rearward of the burner case 110, so the second inlet part IP2
may be connected to the chamber opening 118. Accordingly, external air introduced
into the second inlet part IP2 may flow toward the burner 120 through the chamber
opening 118. Of course, as illustrated in FIG. 22, the chamber opening 118 is covered
with the rear panel 20 or the shielding cover 28, and therefore, the introduced air
does not flow out rearward and may face the burner 120.
[0244] Referring to FIG. 23, the second inlet part IP2 enlarged is illustrated. As illustrated
in the drawing, the second inlet part IP2 may be formed in a gap between the lower
plate 117 and the shielding cover 28. As described above, the second inlet part IP2
may be provided behind the burner case 110 closer to the rear panel 20 than the front
plate 111 of the burner case 110. The external air may cool the lower plate 117 and
the uneven part 117a through the air inlet passage SP and then enter the second inlet
part IP2.
[0245] More specifically, external air flowing in the installation space IS may be introduced,
at an end point of the air inlet passage SP that is blocked by the outer case 10,
into the heating device 100 through the second inlet part IP2. The end point may be
formed at a portion that is blocked by the rear panel 20 of the outer case 10. Accordingly,
external air is introduced into the second inlet part IP2 after passing through the
surface of the heating device 100 along the air inlet passage SP, so the cooling function
by the external air can be efficiently performed.
[0246] The second inlet part IP2 may extend to a length equal to or longer than the length
of the burner 120. The second inlet part IP2 may provide the secondary air evenly
on a wide area of the burner 120.
[0247] The second inlet part IP2 may be provided closer to the outer case 10 than the connection
passage 61a. Air introduced into the second inlet part IP2 may sufficiently pass through
the combustion space S5 and the second heating flow path CP2 and then enter the second
cooling outlet part OP2. The second inlet part IP2 may be provided closer to the rear
panel 20 than the connection passage 61a.
[0248] As described above, when the secondary air is introduced through the second inlet
part IP2, the burner 120 may completely burn the mixed gas. The heating device 100
is spaced apart from the circulation fan 93 and arranged in an independent space.
Therefore, the heating device 100 is not directly supplied with the secondary air
from the circulation fan 93 and may be supplied with the secondary air through the
above-described secondary air supply structure. That is to say, the heating device
100 may suck external air as the secondary air without additional components such
as a motor, a fan, etc. As another example, a separate flow path and a fan to induce
the secondary air may be arranged in the heating device 100.
[0249] Specifically, when air heated in the combustion chamber S5 moves to the heating chamber
S2 through the natural draft or movement of the circulation fan 93, the pressure of
the combustion chamber S5 is lowered. When the pressure of the combustion chamber
S5 is lowered than the external space, i.e., the pressure of the installation space
IS, external air existing in the installation space IS may be naturally introduced
into the combustion chamber S5 through the second inlet part IP2. As described above,
when the external air is introduced into the combustion chamber S5 by the negative
pressure of the combustion chamber S5, a part of the external air may be used as the
secondary air, and a remaining part of the external air may be used to cool components
such as the lower portion of the frame 60.
[0250] Referring to FIG. 19, a view illustrates a flow in which the air supplied from the
external space is used as the secondary air. Air passing through the air inlet passage
SP (direction of arrow ④) and cooling the lower plate 117 and the uneven part 117a
may be introduced to the combustion chamber S5 through the second inlet part IP2 (direction
of arrow ⑤).
[0251] As described above, a part of the external air introduced into the combustion chamber
S5 may move along the lower plate 117 and pass through a lower portion of the burner
120 (direction of arrow 60) and then be supplied to each flame hole 125 of the burner
120 to be as the secondary air. The secondary air may facilitate the complete combustion
of mixed gas in the flame holes 125.
[0252] In FIG. 19, an arrow ③ indicates a flow of heated air. The complete combustion is
performed by the flame holes 125 by the secondary air described above to generate
flames, and when the air of the combustion chamber S5 is heated by flame, the heated
air may move through the heating flow path GP. The air heated through the heating
flow path GP may be transferred to the heating chamber S2.
[0253] Referring to FIG. 11, the high-temperature air transferred to the heating chamber
S2 (direction of arrow ②) may be mixed with the air of the cooking chamber S1 sucked
to the heating chamber S2 by the circulation fan 93 (direction of arrow ①). The mixed
air moves to the discharge chamber S3 and then may be supplied to the cooking chamber
S1 through the discharge holes 75, 85 (direction of arrow ③). In FIG. 11, an arrow
④ indicates a direction in which external air moves to the lower portion of the heating
device 100, an arrow ⑤ and an arrow 60 indicate air flows flowing along the first
cooling flow path CP1 and the second cooling flow path CP2.
[0254] As described above, the heating device 100 is arranged at the lower portion of the
circulation device C circulating air of the cooking chamber S1, and is provided in
a space separated from the circulation device C. This structure may prevent flames
of the burner 120 from being affected by the fan even when the circulation fan 93
is operated. Accordingly, a separate stabilizer is unnecessary, and a burner reflector
for protecting an inner wall of the cooking chamber S1 from flames is omitted.
[0255] Specifically, in the present invention, air heated in the heating device 100 has
a low density and a large buoyancy as the air is heated and the volume increases,
and the heated air may be raised by natural draft. A specific structure related to
the circulation of air will be described below. Therefore, even when the circulation
fan 93 is not operated, heated air may be supplied to the cooking chamber S1.
[0256] Meanwhile, a part of the air flowing along the first cooling flow path CP1 of the
lower plate 117 may move toward the front plate 111 and then be introduced between
the front plate 111 and the guide front surface part 131. Next, the air may enter
the first cooling flow path CP1 (direction of arrow ⑦) formed between the front plate
111 and the guide front surface part 131 by the spacer part 111a.
[0257] Furthermore, external air may be introduced through of the upper second inlet part
IP2 of the second inlet parts IP2 (direction of arrow ⑤'). The introduced external
air may be along the second cooling flow path CP2 over the upper surface of the burner
120. At this point, a part of the air introduced through the lower first inlet part
IP1 may also move along the upper surface of the burner 120 (direction of arrow ⑧),
so the air can be mixed with the air introduced through the upper second inlet part
IP2.
[0258] The mixed air moves along the upper surface of the flame guide 140 to cool the flame
guide 140. The air moving continuously along the second cooling flow path CP2 over
the flame guide 140 may enter the second cooling outlet part OP2 (direction of arrow
⑨). The air transferred toward the second cooling outlet part OP2 through a gap between
the guide end portion 145a of the flame guide 140 and the flow path entrance end 65a
may be raised and cool the frame lower surface part 61 and the lower portion of the
circulation device C.
[0259] FIGS. 24 and 25 illustrate the structure of the heating device 100 constituting a
second embodiment of the present disclosure. In describing parts different from the
above-described embodiments, the heating device 100 may include the flame guide 140.
The flame guide 140 may be coupled to the surface of the burner 120. The flame guide
140 may guide the direction of flames generated from each flame hole 125 of the burner
120.
[0260] The flame guide 140 may include the fixation body 141 coupled to the burner 120.
The fixation body 141 may be shaped in a curved surface to correspond to the surface
of the burner 120. The fixation body 141 may include a coupling hole 141a into which
the guide coupling part 121b of the burner 120 is inserted.
[0261] The guide blade 145 may be connected to the fixation body 141. The guide blade 145
may guide the direction of a flame the burner 120 and guide air heated by the flame
toward the heating flow path GP. The guide blade 145 may have a rough disc structure.
The guide blade 145 may extend from the fixation body 141 at the depressed portion
143 as a start point.
[0262] The guide blade 145 may include an air introduction hole 148. The air introduction
hole 148 may be formed through the guide blade 145. Each air introduction hole 148
may form a path through which air passes. A part of air moving along the upper portion
of the guide blade 145 may pass through the air introduction hole 148 and move downward,
i.e., toward the flame holes 125 of the burner 120. The air may serve as the secondary
air to help the combustion of the burner 120 and prevent flames from extending excessively
long.
[0263] Multiple air introduction holes 148 may be provided. In the embodiment, the air introduction
holes 148 may form a total of 3 rows along the longitudinal direction of the air introduction
holes 148. The air introduction holes 148 in 3 rows may be arranged at equivalent
intervals. Air may be efficiently introduced to the front space of the burner 120
through the holes.
[0264] Referring to FIG. 25, a part of air moving along the upper portion of the guide blade
145 may move downward through the air introduction holes 148 (direction of arrow ①).
The air moving downward may be supplied to the front space of the burner 120. The
air supplied as described above may serve as the secondary air generating flames.
In the drawing, F indicates a form of a flame. As described above, air passing through
the air introduction holes 148 may help the complete combustion of the mixed gas to
induce efficient generation of the flame. At the same time, air flowing through the
lower portion of the burner 120 (direction of arrow ②) may also serve as the secondary
air to help the complete combustion of the mixed gas.
[0265] FIGS. 26 to 27 illustrate the structure of the heating device 100 constituting a
third embodiment of the present disclosure. In describing parts different from the
above-described embodiments, the heating device 100 may include the flame guide 140.
The flame guide 140 may be coupled to the surface of the burner 120. The flame guide
140 may guide the direction of flames generated from each flame hole 125 of the burner
120.
[0266] The flame guide 140 may include the fixation body 141 coupled to the burner 120.
The fixation body 141 may be shaped in a curved surface to correspond to the surface
of the burner 120. The fixation body 141 may include a coupling hole 141a into which
the guide coupling part 121b of the burner 120 is inserted.
[0267] The guide blade 145 may be connected to the fixation body 141. The guide blade 145
may guide the direction of a flame the burner 120 and guide air heated by the flame
toward the heating flow path GP. The guide blade 145 may have a rough disc structure.
The guide blade 145 may extend from the fixation body 141 at the depressed portion
143 as a start point.
[0268] The guide blade 145 may include an air guide 146. The air guide 146 may have a form
in which a part of the guide blade 145 is cut and then lifted. More specifically,
the air guide 146 may have a form of a cantilever extending from the guide blade 145.
[0269] At this point, a spacing distance in which an end portion of the air guide 146, i.e.,
a free end of the cantilever is spaced apart from the guide blade 145 may be maximized.
In other words, the air guide 146 may extend in a direction in which a distance between
the air guide and each air introduction hole 148 increases gradually as the air guide
146 goes to an end portion and the free end. Accordingly, air hitting on the air guide
146 may naturally move to the lower space of the air guide 146.
[0270] Each air introduction hole 148 may be provided below the air guide 146. Each air
introduction hole 148 may be considered a hole remaining after the air guide 146 is
bent from the guide blade 145. Each air introduction hole 148 may form a path through
which air passes. A part of air moving along the upper portion of the guide blade
145 may be blocked by the air guide 146 and then may be guided into each air introduction
hole 148.
[0271] As described above, the air passing through each air introduction hole 148 may move
downward, i.e., toward each flame hole 125 of the burner 120. The air may serve as
the secondary air to help the combustion of the burner 120 and prevent flames from
extending excessively long.
[0272] Multiple guides 146 and multiple air introduction holes 148 may be provided. In the
embodiment, 3 air guides 146 and 3 air introduction holes 148 may be provided in the
longitudinal direction of the guide blade 145. The multiple air guides 146 and the
multiple air introduction holes 148 may be arranged at equivalent intervals. Air may
be efficiently introduced through the multiple air introduction holes 148 toward the
front space of the burner 120.
[0273] Referring to FIG. 27, a part of air moving along the upper portion of the guide blade
145 may be blocked by the multiple air guides 146 and move downward through the multiple
air introduction holes 148 (direction of arrow ①). The air moving downward may be
supplied to the front space of the burner 120. The air supplied as described above
may serve as the secondary air generating flames. In the drawing, F indicates a form
of a flame. As described above, air passing through the air introduction holes 148
may help the complete combustion of the mixed gas to induce efficient generation of
the flame. At the same time, air flowing through the lower portion of the burner 120
(direction of arrow ②) may also serve as the secondary air to help the complete combustion
of the mixed gas.
[0274] In FIGS. 28 to 31, the structure of the heating device 100 constituting a fourth
embodiment of the present disclosure is illustrated. In describing parts different
from the above-described embodiments, the heating device 100 may include the guide
blade 145 to guide flames of the burner 120. The guide blade 145 may be integrated
with the flow path guide 130. The flow path guide 130 may not only guide the heated
air to the heating chamber S2, but also guide the extension direction of the flames.
[0275] Referring to FIG. 29, the guide blade 145 may extend from the guide rear surface
part 135 of the flow path guide 130. The guide blade 145 may be provided in a direction
inclined downward from the guide rear surface part 135 toward the burner 120. The
guide blade 145 may have a rough flat structure. The guide blade 145 may extend in
the same direction as the guide rear surface part 135. The guide blade 145 may have
a length longer than or at least equal to the length of the area where the flame holes
125 of the burner 120 are arranged.
[0276] An end portion 145a of the guide blade 145 may extend to a position adjacent to the
surface of the burner 120. The end portion 145a of the guide blade 145 may be spaced
apart from the surface of the burner 120 at a predetermined distance. As described
above, air may flow into a gap in which the end portion 145a of the guide blade 145
is spaced apart from the surface of the burner 120. After external air is introduced
into the combustion chamber S5, the external air may be transferred between the end
portion 145a of the guide blade 145 and the surface of the burner 120. The air transferred
as described above may be supplied to the flame holes 125 of the burner 120 and used
as the secondary air.
[0277] Referring to FIG. 30, the heating flow path GP may be formed among the guide blade
145, the guide front surface part 131, and the guide side part 132. Air heated by
the burner 120 may be raised through the heating flow path GP. The guide blade 145
may serve to guide the heated air to the heating flow path GP. The guide blade 145
and the guide front surface part 131 may form the heating flow path GP in which the
width is gradually reduced in an upward direction, thereby increasing the velocity
of flowing raised air.
[0278] Referring to FIG. 33, an air flow entering the heating flow path GP is indicated
with an arrow ①. Air passing through the heating flow path GP may enter the combustion
chamber S5 (referring to the direction of arrow (D'). At the same time, air for cooling
may flow along the surface of the flow path guide 130 (direction of arrow ②). Air
may cool the flow path guide 130 while passing along the surface of the guide front
surface part 131 and may move to the first cooling flow path CP1. Furthermore, a part
of external air may pass above the guide blade 145 and may cool the guide blade 145
(direction of arrow ③). The air cooling the guide blade 145 may move to the second
cooling flow path CP2.
[0279] FIGS. 32 to 34 illustrate the structure of the heating device 100 constituting a
fifth embodiment of the present disclosure. In describing parts different from the
above-described embodiments, the guide blade 145 may be arranged between the burner
120 and the flow path guide 130 which constitute the heating device 100. The guide
blade 145 may be integrated with the flow path guide 130. The flow path guide 130
may not only guide the heated air to the heating chamber S2, but also guide the extension
direction of the flames.
[0280] Referring to FIG. 32, the guide blade 145 may extend from the guide rear surface
part 135 of the flow path guide 130. The guide blade 145 may be provided in a direction
inclined downward from the guide rear surface part 135 toward the burner 120. The
guide blade 145 may have a rough flat structure. The guide blade 145 may extend in
the same direction as the guide rear surface part 135. The guide blade 145 may have
a length longer than or at least equal to the length of the area where the flame holes
125 of the burner 120 are arranged.
[0281] Referring to FIG. 33, a first end portion of the guide blade 145 may be connected
to the guide rear surface part 135, and a second end portion of the guide blade 145
may include a burner fixation part 147 that is in close contact with the surface of
the burner 120. The burner fixation part 147 in close contact with the surface of
the burner 120 may be coupled to the guide coupling part 121b of the burner 120.
[0282] A depressed portion 143 may be formed at a portion where the guide blade 145 extends
to the burner fixation part 147. From the depressed portion 143, the burner fixation
part 147 may cover the surface of the burner 120.
[0283] The guide blade 145 connects the guide rear surface part 135 and the burner 120 to
each other, so an upper portion and a lower portion may be partitioned with the guide
blade 145 as the center. Referring to FIG. 31, a space connected to the second cooling
flow path CP2 may be formed in the upper portion of the guide blade 145. The lower
portion of the guide blade 145 may be a space connected to the heating flow path GP.
[0284] Referring to FIG. 33, the heating flow path GP may be formed among the guide blade
145, the guide front surface part 131, and the guide side part 132. Air heated by
the burner 120 may be raised through the heating flow path GP. The guide blade 145
may serve to guide the heated air to the heating flow path GP. The guide blade 145
and the guide front surface part 131 may form the heating flow path GP in which the
width is gradually reduced in an upward direction, thereby increasing the velocity
of flowing raised air.
[0285] Referring to FIG. 34, an air flow entering the heating flow path GP is indicated
with an arrow ①. Air passing through the heating flow path GP may enter the combustion
chamber S5 (referring to the direction of arrow ①'). At the same time, air for cooling
may flow along the surface of the flow path guide 130 (direction of arrow ②). Air
may cool the flow path guide 130 while passing along the surface of the guide front
surface part 131 and may move to the first cooling flow path CP1. Furthermore, a part
of external air may pass above the guide blade 145 and may cool the guide blade 145
(direction of arrow ③). The air cooling the guide blade 145 may move to the second
cooling flow path CP2.
[0286] Although the preferred embodiments of the present invention have been described for
illustrative purposes, those skilled in the art will appreciate that various modifications,
additions and substitutions are possible, without departing from the scope of the
present invention as disclosed in the accompanying claims. Therefore, the preferred
embodiments described above have been described for illustrative purposes, and should
not be intended to limit the technical scope of the present invention, and the scope
of the present invention are not limited to the embodiments. The protective scope
of the present invention should be interpreted by the accompanying claims, and all
technical scope should be interpreted as being included in the scope of the present
invention.