[0001] The present invention relates to a cooking appliance.
[0002] Cooking appliances are a type of home appliance to cook food and an appliance equipped
in a kitchen space for cooking food. The cooking appliances may be classified in various
ways according to the heat sources used, forms, and types of fuels. When the cooking
appliances are classified according to a form in which food is cooked, the cooking
appliances may be classified into an open type and a sealed type according to the
form of the space in which the food is placed. The sealed-type cooking appliances
include ovens and microwave ovens, and the open type cooking appliances include cooktops
and griddles.
[0003] The sealed-type cooking appliances shield the space where food is placed with doors
and heat the shielded space to cook the food. The sealed type cooking appliance includes
a cooking chamber storing food therein and shielded when the food is cooked.
[0004] Among the sealed type cooking appliances, a cooking appliance using a gas burner
as a heat source may include a burner to heat food inside the cooking chamber. For
example, the burner is provided behind the cooking chamber to heat air. A convection
fan is provided behind the burner to transfer air heated by the burner evenly to the
cooking chamber.
[0005] When the convection fan is operated, air is sucked toward the convection fan, and
a flame of the burner may face a rear wall surface of the cooking chamber. The wall
of the cooking chamber is overheated and a coating layer such as an enamel layer,
etc. may be damaged due to heat. To solve this problem, a separate protecting means
such as a burner reflector to protect a wall surface of the cooking chamber from the
heat of the burner is necessarily equipped in the cooking appliance.
[0006] Furthermore, a flow of the air sucked by the convection fan may make the flame of
the burner unstable. This problem may be solved by providing a separate stabilizer
between the burner and the convection fan and preventing a flow of air caused by the
convection fan from directly affecting the burner.
[0007] However, the existing cooking appliance needs a separate component such as a burner
reflector and a stabilizer, so the number of components and the manufacturing cost
thereof increase, and it is difficult to design the cooking appliance due to the complexity
of a structure of a heating device, which are problems.
[0008] As another method, the velocity of the convection fan may be reduced or the convection
fan may be intermittently operated for the stability of a flame. However, as described
above, when the velocity of the convection fan is reduced or the convection fan is
intermittently operated, it is impossible to realize various cooking methods using
the heating device, which is a disadvantage.
[0009] Furthermore, to enable the burner of the cooking appliance to generate stable flames,
it is necessary not only to supply primary air directly to the burner but also to
supply secondary air around a flame hole. However, the existing cooking appliance
is configured such that the secondary air is efficiently supplied toward the flame
hole only when the circulation fan is operated to generate a suction force and the
secondary air supply is limited when the circulation fan is operated, which is a problem.
Accordingly, the cooking appliance has a limitation that it cannot provide the function
of cooking food by operating only the burner without the operation of the circulation
fan.
[0010] Furthermore, since the existing cooking appliance must drive the convection device
only to supply the secondary air even when the convection function is not used, unnecessary
energy is consumed to drive the convection device.
[0011] In addition, the convection fan of the existing cooking appliance is rotated in one
direction, and an air circulating direction in the cooking chamber is also formed
in one direction. Accordingly, the food to be cooked is not evenly cooked throughout,
and certain parts are heated more than others, which is a problem. To solve this problem,
the convection fan must first be stopped to switch the rotational direction of the
convection fan during cooking. Therefore, the secondary air supply is stopped, and
the operation of the burner is also stopped or incomplete combustion of gas occurs.
[0012] In addition, there is a problem that rotational speed change of the convection fan
is limited. When the rotational speed of the convection fan is changed during cooking,
the secondary air supply is unstable in the process, and combustion at the flame hole
of the burner does not occur stably. Therefore, cooking methods provided by the cooking
appliance are inevitably limited.
[0013] The present invention is specified by the independent claim. Preferred embodiments
are defined by the dependent claims. The present invention is provided to solve the
problems of the related art as described above, and an objective of the present invention
is to arrange a heating device for heating air into an independent space separately
from a circulation device for circulating air of a cooking chamber.
[0014] Another objective of the present invention is to control a circulation fan and a
burner of a heating device separately of each other.
[0015] Yet another objective of the present invention is to change a rotational direction/rotational
speed of a circulation fan even when a burner is operated.
[0016] Still another objective of the present invention is to supply air heated by a heating
device into a cooking chamber even when a circulation fan is not operated.
[0017] According to the features of the present invention to achieve the above-described
objectives, in an aspect of the present invention, there is provided a cooking appliance
including a frame in which a cooking chamber is formed, and a circulation device arranged
in the frame. The circulation device may have a circulation chamber therein, the circulation
chamber connecting with the cooking chamber. A heating device may be arranged outside
the frame. The heating device may have a combustion chamber connected to the circulation
chamber. The heating device may include a burner configured to heat air of the combustion
chamber. A circulation fan may be arranged in a circulation chamber. The circulation
fan may circulate air in the cooking chamber and air in the circulation chamber. The
operation of the burner and the operation of the circulation fan may be controlled
by the control unit.
[0018] At this point, the control unit may perform speed-changing control to change rotational
speed of the circulation fan.
[0019] The control unit may perform direction-switching control to switch a rotational direction
of the circulation fan.
[0020] The control unit may perform on/off control to selectively operate the circulation
fan.
[0021] The control unit may perform at least one control selected from the group comprising
of the speed-changing control to change rotational speed of the circulation fan, the
direction-switching control to switch a rotation direction of the circulation fan,
and the on/off control to selectively operate the circulation fan.
[0022] The circulation fan and the burner may be separately controlled from each other,
and the rotational speed and the rotational direction of the circulation fan may be
freely switched.
[0023] In addition, the control unit may perform the speed-changing control, the direction-switching
control, or the on/off control while maintaining the heating operation of the heating
device. Accordingly, food may be evenly cooked throughout.
[0024] The direction-switching control may be performed by rotating the circulation fan
in a first direction. The direction-switching control may be performed by rotating
the circulation fan in a second direction different from the first direction.
[0025] Furthermore, the direction-switching control may be performed by rotating the circulation
fan in a first direction. The direction-switching control may be performed by stopping
the operation of the circulation fan. The direction-switching control may be performed
by rotating the circulation fan in a second direction different from the first direction.
[0026] The control unit may maintain the heating operation of the burner when the fan is
stopped.
[0027] While the heating operation of the burner is maintained, the rotational direction
of the circulation fan is continuously changed to evenly heat the food throughout.
[0028] In addition, the control unit may perform one or more of a group comprising of the
speed-changing control, the direction-switching control, and the on/off control according
to a selected cooking mode input into the control unit.
[0029] Furthermore, the control unit may reduce the firepower of the heating device when
the operation of the circulation fan is stopped.
[0030] In addition, when the air heated by the burner moves from the combustion chamber
to the circulation chamber, the internal pressure of the combustion chamber may be
lower than the external pressure of the combustion chamber. When the control unit
operates the heating of the burner when the circulation fan is stopped, due to a pressure
difference between the internal part of the combustion chamber and the external part
of the combustion chamber may allow air outside of the combustion chamber to flow
into the combustion chamber.
[0031] Furthermore, an outer case comprising the frame may be provided. The heating device
may include a first inlet part that is open toward a surface of the burner arranged
in the combustion chamber. A second inlet part connected to the combustion chamber
may be provided between the heating device and the outer case.
[0032] In addition, the circulation chamber may form an upper flow path connected to the
cooking chamber. The combustion chamber may form a lower flow path transferring the
heated air by the burner to the upper flow path. The upper flow path and the lower
flow path may be connected to each other through a connection passage provided at
a bottom surface of the frame in a height direction of the frame.
[0033] According to the present invention, there is provided a control method of the cooking
appliance including a circulation chamber connecting with a cooking chamber and a
combustion chamber connected to the circulation chamber below the circulation chamber,
wherein a circulation fan is arranged in the circulation chamber, and a burner is
arranged in the combustion chamber. The control method may be performed by inputting
a cooking signal. The control method may be performed by cooking by operating at least
one of a group comprising of the burner and the circulation fan according to the cooking
signal. The control method may be performed by including speed-changing control to
change rotational speed of the circulation fan, direction-switching control to switch
a rotational direction of the circulation fan, or on/off control selectively operating
the circulation fan.
[0034] In addition, the speed-changing control may be performed by rotating the circulation
fan at a first speed. The speed-changing control may be performed by rotating the
circulation fan at a second speed different from the first speed.
[0035] While the heating operation of the burner is maintained, the first-speed rotating
and the second-speed rotating may be switched to each other.
[0036] Furthermore, the direction-switching control may be performed by rotating the circulation
fan in a first direction. The direction-switching control may be performed by stopping
the operation of the circulation fan. The direction-switching control may be performed
by rotating the circulation fan in a second direction different from the first direction.
[0037] The burner may maintain the heating operation when the fan is stopped.
[0038] In addition, when the air heated by the burner moves from the combustion chamber
to the circulation chamber, the internal pressure of the combustion chamber may be
lower than the external pressure of the combustion chamber. When the fan is stopped,
due to a pressure difference between the internal part of the combustion chamber the
external part of the combustion chamber, introducing the secondary air may be performed
by allowing air to flow from the external part of the combustion chamber to the internal
part of the combustion chamber.
[0039] Furthermore, the on/off control may be performed by rotating the circulation fan
in the first direction and the first speed. The on/off control may be performed by
stopping the operation of the circulation fan. The rotating and the stopping of the
fan may be repeatedly performed.
[0040] The heating operation of the burner may be maintained when the fan is stopped.
[0041] In addition, preheating may be included between the inputting and the cooking. In
the preheating operation, the circulation fan may be rotated in the first direction.
[0042] In the preheating operation, the burner may be operated to generate heat.
[0043] Furthermore, the heating operation of the burner and the rotating operation of the
circulation fan may be separately controlled.
[0044] In addition, the circulation device may have a discharge hole, and when the circulation
fan is rotated in the first direction or the second direction, air may be discharged
through the discharge hole from the circulation chamber to the cooking chamber.
[0045] Furthermore, an outer case comprising the frame may be provided.
[0046] Furthermore, the heating device may include a first inlet part open toward the surface
of the burner.
[0047] Furthermore, a second inlet part connected to the combustion chamber may be provided
between the heating device and the outer case.
[0048] Furthermore, when the circulation fan is operated or stopped, air may flow through
the second inlet part into the combustion chamber.
[0049] As described above, the cooking appliance according to the present invention has
following effects.
[0050] In the present invention, the burner may be arranged at a lower portion of the circulation
device circulating air of the cooking chamber and may be provided inside the burner
case that is a space independent from the circulation device. With this structure,
even when the circulation fan of the circulation device is operated, a flame of the
burner is not affected by the fan, so a stabilizer is not necessary, and a burner
reflector for protecting the inner wall of the cooking chamber from the flame can
be omitted. This allows the present invention to achieve the technical effects of
reducing the number of components and the assembly work hours of the cooking appliance
and lowering the manufacturing cost.
[0051] Furthermore, in the present invention, the burner is not supplied with the secondary
air from the circulation fan but may be supplied from the outside space of the heating
device. Accordingly, the burner may be driven separately from the operation of the
circulation fan. Therefore, since the circulation fan and the burner are controlled
separately from each other, the rotational speed and the rotational direction of the
circulation fan can be switched independently, which allows food to be cooked in different
methods.
[0052] Furthermore, the circulation fan can be rotatable in opposite directions, food can
be heated in various directions. Accordingly, food can be evenly cooked throughout,
and the cooking performance of the cooking appliance can be improved.
[0053] According to the present invention, when the rotational direction of the circulation
fan is switched, even when the circulation fan is stopped, the burner can continue
to be operated. Accordingly, while heating of the burner is maintained, the rotational
direction of the circulation fan continues to be switched, so that food can be heated
evenly.
[0054] In addition, even in the operation of the burner, the rotational speed of the circulation
fan can be changed freely. Accordingly, the cooking appliance of the present invention
can provide various heating methods according to types of food or cooking methods
to users.
[0055] Specifically, according to the present invention, even when the circulation fan is
stopped, the burner can be operated, and food can be slowly heated at a temperature
close to room temperature. Therefore, cooking can be performed while maintaining the
moisture of the food, which allows sous vide cooking. As described above, the present
invention can provide various cooking methods.
[0056] In addition, the present invention may include the first inlet part in which external
air is directly introduced toward the burner of the heating device and the second
inlet part in which additional external air is introduced through a gap between the
heating device and the outer case. The external air introduced through the second
inlet part may be used as the secondary air supplied to the burner to facilitate the
complete combustion of gas. Accordingly, the heating performance of the cooking appliance
can be improved.
[0057] At this point, in the present invention, the combustion chamber in the heating device
may have a negative pressure when air heated by the burner is raised upward to the
heating chamber. With the negative pressure of the combustion chamber, external air
can be naturally sucked into the combustion chamber through the second inlet part
and be used as the secondary air. As described above, in the present invention, external
air can be sucked even without a separate fan for suction of the secondary air, so
a reduction of the number of components, simplification of the structure, and reduction
of unnecessary energy to supply air can be achieved.
[0058] In addition, in the present invention, the heating device is arranged at the lower
portion of the cooking chamber, so a reduction of the volume of the cooking chamber
due to the occupied space of the heating device does not occur. Therefore, a relatively
larger size of the cooking chamber can be secured, and based on the same size of the
cooking chamber, the cooking appliance can be minimized.
BRIEF DESCRIPTION OF THE DRAWINGS
[0059]
FIG. 1 is a perspective view illustrating an embodiment of a cooking appliance according
to the present invention.
FIG. 2 is a perspective view illustrating the inside space of a cooking chamber of
an oven unit constituting the embodiment of the present invention.
FIG. 3 is a front view illustrating the inside space of the cooking chamber of the
oven unit without a cook-top unit and a drawer unit constituting the embodiment of
the present invention.
FIG. 4 is a rear view illustrating the rear side of the oven unit without the cook-top
unit and the drawer unit constituting the present invention.
FIG. 5 is a rear view illustrating the view of FIG. 4 without a cover plate.
FIG. 6 is an exploded perspective view illustrating components of the oven unit constituting
the embodiment of the present invention.
FIG. 7 is an exploded perspective view illustrating a fan cover, a partition cover,
a fan device, and a heating device among components of the oven unit constituting
the embodiment of the present invention.
FIG. 8 is a front view illustrating a sectional structure taken by cutting a part
of the oven unit to expose the fan device and the heating device constituting the
embodiment of the present invention.
FIG. 9 is a sectional view taken along a line IX-IX' of FIG. 2.
FIG. 10 is a sectional view illustrating a side structure of the oven unit and the
drawer unit constituting the embodiment of the present invention.
FIG. 11 is an enlarged side view illustrating a circulation device and the heating
device of FIG. 10.
FIG. 12 is an enlarged perspective view illustrating the circulation device and the
heating device of FIG. 10.
FIG. 13 is a perspective view illustrating a structure of the heating device constituting
the embodiment of the present invention.
FIG. 14 is a perspective view illustrating the structure of the heating device constituting
the embodiment of the present invention at a different angle from FIG. 13.
FIG. 15 is a front view illustrating a structure of a burner among components of the
heating device constituting the embodiment of the present invention.
FIG. 16 is a plan view illustrating the structure of the heating device constituting
the embodiment of the present invention.
FIG. 17 is a rear view illustrating the structure of the heating device constituting
the embodiment of the present invention.
FIG. 18 is a sectional view taken along a line XVIII-XVIII' of FIG. 3.
FIG. 19 is a perspective view illustrating the view of FIG. 18 at a different angle.
FIG. 20 is a perspective view illustrating the view of FIG. 18 at a different angle
from FIG. 19.
FIG. 21 is a sectional view taken along a line XXI-XXI of FIG. 3.
FIG. 22 is a perspective view illustrating a rear lower structure of the oven unit
constituting the embodiment of the present invention.
FIG. 23 is a sectional view taken along a line XXIII-XXIII' of FIG. 22.
FIG. 24 is a flowchart illustrating an embodiment of a control method of the cooking
appliance according to the present invention.
FIG. 25 is a graph illustrating operations of a circulation fan in different methods
according to the embodiment of the control method of the cooking appliance according
to the present invention.
FIG. 26 is a concept view illustrating a flow of air in the cooking chamber when the
circulation fan is rotated in a first direction according to the embodiment of the
control method of the cooking appliance according to the present invention.
FIG. 27 is a concept view illustrating a flow of air in the cooking chamber when the
circulation fan is rotated in a second direction according to the embodiment of the
control method of the cooking appliance according to the present invention.
DETAILED DESCRIPTION
[0060] Hereinafter, exemplary embodiments of the present invention will be described in
detail with reference to the illustrative drawings. Wherever possible, the same reference
numerals will be used throughout the drawings and the description to refer to the
same or like elements or parts. Furthermore, it is to be noted that, when the detailed
description of the functions and configuration of conventional elements related to
the present invention may make the gist of the present invention unclear, a detailed
description of those elements will be omitted.
[0061] The present invention relates to a cooking appliance. Herein, the cooking appliance
may include a cooking chamber S1 therein. The cooking appliance of the present invention
may be a sealed cooking appliance in which the cooking chamber S1 is opened and closed
by the door 50. Among terms described below, "a front side" may be a direction toward
a user when the user is located in front of the cooking appliance. Referring to FIG.
1, an X-axial direction may be directed to the front side. A Y-axial direction may
be a left-right width direction of the cooking chamber S1. A Z-axial direction may
be a height direction of the cooking chamber S1. Hereinbelow, the cooking appliance
will be described based on the directions.
[0062] As shown in FIGS. 1 and 2, a frame of the cooking appliance may be formed by an outer
case 10. The outer case 10 may be considered a portion exposed outside of the cooking
appliance. The outer case 10 may have a rough hexahedral structure. An oven unit,
which will be described below, may be disposed inside the outer case 10.
[0063] A cook-top unit 30 may be disposed at an upper portion of the cooking appliance,
and a drawer unit 40 may be disposed at a lower portion thereof. The cook-top unit
30 may constitute an upper portion of the outer case 10. The drawer unit 40 may constitute
a lower portion of the outer case 10. The oven unit may be disposed between the cook-top
unit 30 and the drawer unit 40. As another example, the cook-top unit 30 or the drawer
unit 40 may be omitted or both may be omitted.
[0064] In explaining a structure of the outer case 10 in detail, the outer case 10 may be
provided to be shaped with a rough cuboid shape. The outer case 10 is made of a material
having a predetermined strength to protect multiple components installed inside the
outer case. The oven unit may be disposed inside the outer case 10. The oven unit
may be shielded by the outer case 10 and the door 50.
[0065] As shown in FIG. 2, the outer case 10 may include a front panel 11, a side panel
12, and a rear panel 20. The front panel 11 is a portion exposed when opening the
door 50 and may constitute a front surface of a frame 60. The side panel 12 may cover
a left/right surface of the frame 60. Referring to FIG. 10, a lower panel 17 constituting
the outer case 10 may be provided at a lower portion of the drawer unit 40.
[0066] The front panel 11 may be coupled to a front surface of the frame 60 which will be
described below. The front panel 11 may be disposed around edges of an opening of
the cooking chamber S1 provided inside the frame 60. When the door 50 is closed, a
rear surface of the door 50 may be brought into close contact with the front panel
11.
[0067] The side panel 12 may be disposed on either side surface of the frame 60. The side
panel 12 may be provided higher than a side surface of the frame 60. An electric chamber
13 may be provided between two side panels 12. The electric chamber 13 may provide
a space where electronic components are located, between the cook-top unit 30 and
the oven unit. A control panel 55 may be located on a front surface of the electric
chamber 13. A structure in which the control panel 55 shields the front surface of
the electric chamber 13 may be achieved.
[0068] The rear panel 20 may be disposed behind the frame 60. The rear panel 20 may be coupled
to the two side panels 12. The rear panel 20 may be disposed to be spaced apart from
a rear surface of the frame 60. The rear panel 20 and the rear surface of the frame
60 may be spaced apart from each other. This spacing may be an insulation space S4
(referring to FIG. 10) filled with an insulator. This structure will be described
below.
[0069] FIG. 4 is a rear view illustrating the rear panel 20. Multiple holes may be provided
on a surface of the rear panel 20. A motor (not illustrated) may be installed at some
holes 25a of the multiple holes to lock the door 50. Another part 25b of the holes
may be connected to a pipe to supply fuel for a broil burner H (referring to FIG.
8) disposed at the upper portion of the cooking chamber S1, or may be a hole for installing
a thermistor (not illustrated).
[0070] The rear panel 20 may include a panel opening 23. The panel opening 23 may be formed
through the rear panel 20. The panel opening 23 may expose a heating device 100 provided
inside the outer case 10. The panel opening 23 may be provided at a height equal to
the heating device 100. The panel opening 23 may be provided lower than the bottom
of the frame 60.
[0071] The panel opening 23 may be shielded by a shielding cover 28. FIG. 4 illustrates
the panel opening 23 shielded by the shielding cover 28. The shielding cover 28 does
not fully shield the panel opening 23 and may allow a part of the panel opening 23
to be open. Through the open portion, a part of the heating device 100 including a
nozzle holder 127 to spray gas to the burner 120 may be exposed.
[0072] When the shielding cover 28 is removed as illustrated in FIG. 5, more parts of the
heating device 100 may be exposed rearward. Most parts of the burner 120 constituting
the heating device 100 may be exposed through the panel opening 23. A worker may remove
the shielding cover 28 and access the heating device 100 to maintain the heating device
100. Furthermore, the shielding cover 28 may be removed, and the burner 120 may be
assembled to the heating device 100.
[0073] As described below, a burner case 110 includes a chamber opening 118 connected to
the panel opening 23, and when the shielding cover 28 is removed, the worker can directly
access a combustion chamber S5 which is the inside space of the burner case 110. As
another example, the shielding cover 28 may be omitted. As another example, the shielding
cover 28 may be coupled to the burner case 110 but not to the rear panel 20. The shielding
cover 28 will be described below.
[0074] As shown in FIG. 1, the cook-top unit 30 may include multiple cook-top burners 35.
The cook-top burners 35 may cook food by heating a container in which food is contained
or directly food with flame F (referring to FIG. 18) generated by burning gas. Reference
numeral 32 indicates a top grate on which a container, etc. is placed. As another
example, the cook-top unit 30 may include one or more electric heaters. As another
example, the cook-top unit 30 may include an induction heating (IH) burner using induced
current caused by a magnetic field as a heat source. As another example, the cook-top
unit 30 may be omitted.
[0075] The drawer unit 40 may include a drawer handle 45. The drawer unit 40 may slide forward
and rearward from the outer case 10. The drawer unit 40 may keep a container comprising
food warm at a predetermined temperature. FIG. 10 illustrates a storage space 43 provided
inside the drawer unit 40 to store a container, etc. As another example, the drawer
unit 40 may be omitted.
[0076] As shown in FIG. 1, the control panel 55 may be arranged in front of the cook-top
unit 30. The control panel 55 may include a nob 57 to control the cook-top unit 30.
The control panel 55 may include an operating part 59 to control the oven unit and
the drawer unit 40. The operating part 59 may include a touch panel to display a state
of the cooking appliance.
[0077] The door 50 may shield the front side of the cooking chamber S1. The door 50 may
be operated in a kind of pull-down manner in which an upper end of the door is vertically
swung on a lower end. As another example, the door 50 may be operated in a side swing
manner in which the door is opened sideward. The door 50 may have a structure that
enables the cooking chamber S1 to be visible. For example, a front surface 52 of the
door 50 has a glass panel structure, and a user can observe the inside space of the
cooking chamber S1 through the door 50. As another example, the cooking chamber S1
may not be visible through the door 50 from the outside space. Reference numeral 53
indicates a handle to open and close the door 50.
[0078] Referring to FIG. 2, the bottom surface of the electric chamber 13 may constitute
an upper surface portion of the frame 60. The electric chamber 13 may include an exhaust
duct 68. The exhaust duct 68 may be provided to discharge combustion gas out of the
cooking appliance, the combustion gas being caused in the process of cooking food
inside the cooking chamber S1. A lower end of the exhaust duct 68 may be connected
to an outlet port 64 open in an upper surface portion of the frame 60, and an upper
end thereof may be disposed at an upper portion of a rear surface of the cooking appliance.
[0079] In describing the structure of the frame 60 with reference to FIG. 3, the frame 60
may have a rough hexahedral structure. The cooking chamber S1 may be provided inside
the frame 60. The cooking chamber S1 may have a rough hexahedral structure as with
the frame 60. The frame 60 may be opened and closed by the outer case 10 and the door
50. Most of the surface of the frame 60 excluding the cooking chamber S1 may be covered
by the outer case 10.
[0080] The frame 60 may include a frame lower surface part 61 constituting the bottom surface
of the cooking chamber S1, a frame side surface 62 constituting the cooking chamber
S1, a frame upper surface 63 constituting an upper surface of the cooking chamber
S1, and a frame rear surface part 65 constituting a rear surface of the cooking chamber
S1. In addition, a front surface of the frame 60 may be open, and the cooking chamber
S1 may be exposed.
[0081] A circulation device C, which will be described below, may be disposed inside the
frame 60. Herein, the inside space of the frame 60 is a space surrounded by the frame
lower surface part 61, the frame side surface 62, the frame upper surface 63, and
the frame rear surface part 65. The cooking chamber S1 may also be provided inside
the frame 60. The cooking chamber S1 may be provided in front of the circulation device
C.
[0082] Meanwhile, the heating device 100, which will be described below, may be arranged
outside the frame 60. Herein, the outside space of the frame 60 is the outside space
of the space surrounded by the frame lower surface part 61, the frame side surface
62, the frame upper surface 63, and the frame rear surface part 65. As described above,
the circulation device C and the heating device 100 may be arranged inside and outside
the frame 60.
[0083] Referring to FIG. 3, when the door 50 is opened, the cover plate 80 constituting
the circulation device C, which will be described below, may be exposed inside the
cooking chamber S1. The cover plate 80 may be disposed in front of the frame rear
surface part 65 constituting the rear surface of the cooking chamber S1. The cover
plate 80 is coupled to the frame rear surface part 65 and may cover a partition plate
70 and a circulation fan 93. As described above, the circulation device C is arranged
inside the cooking chamber S1 and may circulate air in the cooking chamber S1. For
reference, a suction hole 84 of the cover plate 80 sucks internal air of the cooking
chamber S1, and second discharge holes 85 are provided to discharge heated air into
the cooking chamber S1.
[0084] As illustrated in FIG. 3, the heating device 100 may be arranged at a lower portion
of the frame 60. More specifically, the heating device 100 may be arranged lower than
the frame lower surface part 61. The circulation device C is arranged inside the cooking
chamber S1, but the heating device 100 is arranged at the lower portion of the frame
60 which is the outside part of the cooking chamber S1. Referring to FIG. 10, the
heating device 100 may be arranged between the frame lower surface part 61 and a drawer
cover 47 constituting an upper surface of the drawer unit 40. When the drawer unit
40 is omitted, the heating device 100 may be arranged between the frame lower surface
part 61 and the lower panel 17.
[0085] FIG. 7 is an exploded view illustrating the rear panel 20, the frame 60, the circulation
device C, and the heating device 100 of the present invention. The circulation device
C may suck internal air of the cooking chamber S1 and mix the air with high-temperature
air supplied from the heating device 100. The circulation device C may discharge the
mixed air into the cooking chamber S1. The processes are performed simultaneously
and continuously, and the internal air of the cooking chamber S1 may be circulated.
[0086] The circulation device C and the heating device 100 may be connected to each other
via a connection passage 61a (referring to FIG. 11) provided in the frame 60. The
connection passage 61a is formed through the frame lower surface part 61. Based on
the connection passage 61a, the circulation device C may be arranged above the connection
passage 61a, and the heating device 100 may be arranged below the connection passage
61a. The connection passage 61a may be provided at a rear portion of the frame lower
surface part 61 which is close to the frame rear surface part 65. As another example,
the connection passage 61a may be provided at either side portion of the frame lower
surface part 61 which is close to the frame side surface 62. As another example, the
connection passage 61a may be provided in the frame side surface 62. In this case,
the heating device 100 may be arranged at a position opposite to the circulation device
C with the frame side surface 62 located therebetween.
[0087] The circulation device C may be arranged inside the cooking chamber S1. The circulation
device C is arranged in front of the rear panel 20. The circulation device C may be
at the rear side of the cooking chamber S1 and suck air from the front side of the
cooking chamber S1 rearward (referring to X-axial direction in FIG. 1), and then discharge
the air sideward. The circulation device C includes the circulation fan 93 to serve
the suction and discharge functions. However, as described below, the heating device
100 may raise heated air by natural draft. Therefore, even when the circulation fan
93 does not operate, the heated air may be supplied to the cooking chamber S1.
[0088] Referring to FIG. 9, a circulation chamber SA may be provided inside the circulation
device C. The circulation chamber SA may be connected to the cooking chamber S1. In
the circulation chamber SA, air introduced from the cooking chamber S1 may exchange
heat with air heated by the heating device 100. The heat-exchanged air may be discharged
back to the cooking chamber S1.
[0089] The circulation chamber SA may form an upper flow path connected to the cooking chamber
S1. The upper flow path may be a path through which air is sucked from the cooking
chamber S1 and discharged back to the cooking chamber S1. The combustion chamber S5
inside the heating device 100, which will be described below, may form a lower flow
path that transfers air heated by the burner 120 to the upper flow path. At this point,
the upper flow path and the lower flow path may be connected to each other in a height
direction of the frame 60 via the connection passage 61a formed in the frame lower
surface part 61. Herein, the height direction of the frame 60 is a vertical direction
based on the drawing and is a Z-axial direction in FIG. 1. This flow path structure
will be described below in detail.
[0090] The circulation device C may include the partition plate 70 and the cover plate 80.
The cover plate 80 may be arranged in front of the rear panel 20. The partition plate
70 may be arranged between the cover plate 80 and the rear panel 20. The partition
plate 70 and the cover plate 80 have similar shapes, and the size of the cover plate
80 may be larger than the size of the partition plate 70. The cover plate 80 may be
coupled to the frame rear surface part 65 while covering and shielding the partition
plate 70.
[0091] The partition plate 70 may be made of a metal material, and a partition body 71 may
form a frame of the partition plate 70. The partition body 71 may have a rough flat
structure. A partition bending part 72 may be provided at an edge of the partition
body 71. The partition plate 70 may have a front-rear directional thickness by the
partition bending part 72. A partition coupling end 73 provided at an end of the partition
bending part 72 may be coupled to the frame rear surface part 65 while overlapping
with a cover coupling end 83 of the cover plate 80.
[0092] A communication hole 74 may be open in the partition body 71. The communication hole
74 may be formed through the partition body 71 in a front-rear direction. The communication
hole 74 may have a rough circular structure. The communication hole 74 may be connected
to the suction hole 84 of the cover plate 80. To this end, the communication hole
74 may be provided at a position corresponding to a position behind the suction hole
84. The circulation fan 93 may be arranged in the communication hole 74, so the communication
hole 74 may be considered a fan installation space.
[0093] Multiple first discharge holes 75 may be formed in the partition bending part 72.
The first discharge holes 75 may be formed through the partition bending part 72.
The first discharge holes 75 may be open in directions different from an open direction
of the communication hole 74. The first discharge holes 75 may be open sideward. The
first discharge holes 75 may be connected to the second discharge holes 85 of the
cover plate 80. The air heated by the heating device 100 may be supplied into the
cooking chamber S1 via the first discharge holes 75 and the second discharge holes
85.
[0094] The partition plate 70 may partition a space between the cover plate 80 and the frame
rear surface part 65. The circulation chamber SA may be provided between the partition
plate 70 and the frame rear surface part 65. The circulation chamber SA may be divided
into two parts by the partition plate 70. More specifically, as illustrated in FIG.
9, the circulation chamber SA may be divided into a front heating chamber S2 closer
to the cooking chamber S1 on the basis of the partition plate 70, and a rear discharge
chamber S3. Herein, the heating chamber S2 may be a space where air heated by the
heating device 100 and air sucked from the cooking chamber S1 are mixed together.
The discharge chamber S3 may be a space where the air mixed in the heating chamber
S2 is discharged back to the cooking chamber S1. Part of the air in the cooking chamber
S1 may flow directly into the discharge chamber S3. However, when the circulation
fan 93 is operated, most of the air in the discharge chamber S3 may be discharged
to the cooking chamber S1.
[0095] The cover plate 80 is made of a metal material, and a cover body 81 may form a frame
of the cover plate. The cover body 81 may have a rough flat structure. A cover bent
part 82 may be provided at an edge of the cover body 81. The cover plate 80 may have
a front-rear directional thickness by the cover bent part 82. The cover coupling end
83 provided at the end of the cover bent part 82 may be coupled to the frame rear
surface part 65 while overlapping with the partition coupling end 73 of the partition
plate 70.
[0096] Meanwhile, a lower end of the cover plate 80 and a lower end of the partition plate
70 may be respectively supported by the frame 60. The structure in which the lower
end of the cover plate 80 and the lower end of the partition plate 70 are supported
by the frame 60 will be described in detail when a structure in which the heating
device 100 is supported by the frame 60 will be described below.
[0097] The cover plate 80 is coupled to the frame rear surface part 65 while covering the
partition plate 70, so the partition plate 70 may be shielded by the cover plate 80.
As illustrated in FIG. 3, when the cooking chamber S1 is seen from the front space,
only the cover plate 80 is exposed.
[0098] The suction hole 84 may be open in the cover body 81. The suction hole 84 may be
formed through the cover body 81 in the front-rear direction. The suction hole 84
may be a hole for sucking air in the cooking chamber S1. The air sucked through the
suction hole 84 may flow into the heating chamber S2. The suction hole 84 has a rough
circular structure. The suction hole 84 may have a louver form, and an inside part
of the suction hole 84, i.e., most of the structure of the partition plate 70 may
be shielded. As another example, the suction hole 84 may have a simple circular hole
as with the communication hole 74 or may have different forms other than a circular
form.
[0099] The suction hole 84 may be connected to the communication hole 74 of the partition
plate 70. To this end, the suction hole 84 may be provided at a position corresponding
to a position in front of the communication hole 74. The circulation fan 93 is arranged
behind the suction hole 84, and air may be sucked through the suction hole 84.
[0100] The cover bent part 82 may include the multiple second discharge holes 85. The second
discharge holes 85 may be formed through the cover bent part 82. Each of the second
discharge holes 85 may be open in directions different from a direction in which the
suction hole 84 is open. The second discharge holes 85 may be open sideward. The second
discharge holes 85 may be connected to the first discharge holes 75 of the partition
plate 70. The air heated by the heating device 100 may be supplied into the cooking
chamber S1 via the first discharge holes 75 and the second discharge holes 85.
[0101] The first discharge holes 75 and the second discharge holes 85 may be respectively
provided in side surfaces and inclined surfaces of the partition bending part 72 and
the cover bent part 82. As another example, the first discharge holes 75 and the second
discharge holes 85 may be respectively provided in upper surfaces and lower surfaces
of the partition bending part 72 and the cover bent part 82.
[0102] FIG. 8 illustrates the cover plate 80 in which a part is cut off. The circulation
fan 93 may be provided inside the cover plate 80. When the circulation fan 93 is operated,
external air may be induced toward the heating device 100 (direction of arrow ①).
The heated air passing through the heating device 100 may be raised toward the circulation
device C (direction of arrow 20). Due to a suction force of the circulation fan 93,
air transferred toward the circulation fan 93 (direction of arrow ③) may be discharged
outward by rotation of the circulation fan 93 (direction of arrow ④), that is, discharged
into the cooking chamber S1.
[0103] As described above, the heating device 100 may be arranged at a lower portion of
the circulation device C. Air heated by the heating device 100 may be (i) raised by
the suction force of the circulation fan 93, and (ii) may be raised by natural draft.
That is to say, when the temperature of air increases by the heating device 100, the
volume of the air expands, the density is lowered, and a buoyant force increases,
so air raises. A specific structure related to the circulation of air will be described
below.
[0104] The circulation fan 93 may be coupled to a fan motor 91 to constitute a fan assembly
90. The fan assembly 90 may include the fan motor 91, the circulation fan 93, a rotation
shaft 92, and a motor cooling fan 95. At this point, the fan motor 91 and the motor
cooling fan 95 may be arranged outside the outer case 10. More specifically, the fan
motor 91 and the motor cooling fan 95 may be arranged on a rear surface of the rear
panel 20 constituting the outer case 10. Referring to FIG. 5, the fan motor 91 arranged
at the rear panel 20 and exposed rearward is illustrated.
[0105] As illustrated in FIG. 7, the fan motor 91 may include a motor central part 91a at
a central portion thereof, and a rotation shaft 92 is coupled to the motor central
part 91a. The fan motor 91 includes a fan bracket 91b, and the fan bracket 91b may
be fixed to the rear panel 20. The motor cooling fan 95 may rotate coaxially with
the circulation fan 93 by the rotation shaft 92. The motor cooling fan 95 may cool
the fan motor 91. As another example, the motor cooling fan 95 may be omitted.
[0106] As illustrated in FIG. 8, the circulation fan 93 may be arranged in front of the
frame rear surface part 65. The circulation fan 93 may be arranged opposite to the
motor cooling fan 95 and the fan motor 91, with the frame rear surface part 65 and
the rear panel 20 located therebetween. The rotation shaft 92 may pass through a panel
through hole 24 of the rear panel 20 and a shaft through hole (not illustrated) of
the frame rear surface part 65, and then connect the circulation fan 93 to the fan
motor 91.
[0107] As illustrated in FIG. 9, the circulation fan 93 may be arranged inside the circulation
chamber SA. The circulation fan 93 may be considered a part of the circulation device
C. Furthermore, the entire part of the fan assembly 90 may be considered a part of
the circulation device C. As another example, the fan assembly 90 may not be arranged
at the rear panel 20 and may be arranged at the side panel 12 or the upper panel.
As another example, the fan assembly 90 may be omitted.
[0108] Next, in describing the heating device 100, the heating device 100 may be configured
to heat air. The heating device 100 may be configured (i) to heat air introduced from
the outside space, and (ii) to heat air inside the cooking chamber S1. The heating
device 100 may be arranged outside the cooking chamber S1, and mostly air introduced
from the outside space is heated. However, when part of the internal air of the cooking
chamber S1 flows into the heating device 100, the heating device 100 may heat the
internal air.
[0109] The heating device 100 may be arranged outside the frame 60. The heating device 100
may be arranged below the frame lower surface part 61. Referring to FIG. 10, the heating
device 100 may be arranged between the frame lower surface part 61 and the lower panel
17. More specifically, the heating device 100 may extend in one direction along a
rear edge of the lower portion of the frame 60.
[0110] Referring to FIG. 10, an installation space IS may be provided between the frame
lower surface part 61 and the lower panel 17. The heating device 100 may be arranged
inside the installation space IS. The heating device 100 may be arranged at a rear
portion of the installation space IS, that is, at a position close to the rear panel
20.
[0111] As described above, when the heating device 100 is arranged outside the frame 60,
intrusion of the heating device 100 into the cooking chamber S1 is prevented. Therefore,
the space in the cooking chamber S1 is not reduced due to the heating device 100 and
may be widened. Specifically, a heating component such as the burner 120 is omitted
in the circulation device C, and a component such as a burner reflector for assisting
a heating component is omitted. Therefore, a rear space of the cooking chamber S1
may be widened.
[0112] The installation space IS is an empty space. Therefore, even when the heating device
100 is arranged therein, the entire size of the cooking appliance is prevented from
increasing. Furthermore, the installation space IS may be an external air introduction
part into which external air is introduced. Accordingly, air introduced through the
installation space IS may cool a lower surface of the heating device 100 during the
introduction process. This structure will be described below.
[0113] Referring to FIG. 10, the burner 120 provided at the heating device 100 may generate
flame forward, that is, generate flame in a direction toward the door 50 (direction
of arrow ①). Herein, a direction in which the burner 120 generates flame may be a
first direction. In addition, the circulation device C and the heating device 100
may be arranged in a second direction (direction of arrow ②) different from the first
direction. Therefore, flame caused by the heating device 100 may heat air in a front
space in the heating device 100 (the combustion chamber S5, referring to FIG. 18),
and the heated air may move upward to the heating chamber S2. The first direction
and the second direction may be formed to be orthogonal to each other. As another
example, the first direction may be a direction a direction inclined upward from the
horizontal direction.
[0114] Referring to FIG. 11, an air flow caused by the circulation device C and the heating
device 100 may be indicated by arrows. First, in the air flow caused by the circulation
device C, when the circulation fan 93 is operated, the air in the cooking chamber
S1 may be sucked a direction toward the circulation fan 93 (direction of arrow ①).
[0115] At the same time, air in the combustion chamber S5 heated by the heating device 100
is raised in the direction of the heating chamber S2 of the circulation device C (direction
of arrow ②). The heated air raised to the heating chamber S2 may be mixed with the
air that is sucked from the cooking chamber S1. At this point, the temperature of
the air sucked from the cooking chamber S1 is relatively low, and the temperature
of the air raised from the heating device 100 is relatively high as the air is heated.
When the two types of air are mixed and exchange heat with each other, the temperature
of the mixed air may be higher than the temperature of the air introduced from the
cooking chamber S1.
[0116] As described above, the air heated by the heating device 100 may be raised by natural
draft in the direction toward the heating chamber S2 of the circulation device C (direction
of arrow ②). Therefore, even when the circulation fan 93 is not operated, the heated
air may be supplied to the cooking chamber S1.
[0117] The mixed air passes through the communication hole 74 of the partition plate 70
and moves to the discharge chamber S3 (direction of arrow ③). The air entering the
discharge chamber S3 may be discharged back to the cooking chamber S1 through the
first discharge holes 75 and the second discharge holes 85 connected to each other
(direction of arrow ④). The discharge of the mixed air into the cooking chamber S1
may be achieved by operation of the circulation fan 93 but may be achieved by a pressure
difference due to the air raised from the combustion chamber S5 by natural draft.
[0118] Meanwhile, when the burner 120 is operated to heat the air of the combustion chamber
S5, the heating device 100 may be overheated. Furthermore, the frame 60 arranged at
an upper portion of the heating device 100 may be deformed by high-temperature heat
or an enamel coating layer of the frame 60 may be damaged. To prevent the above problem,
the heating device 100 and the frame 60 may be cooled using external air.
[0119] Referring to FIG. 11, external air passing through the lower part of the heating
device 100 may be indicated by an arrow of ⑤. The external air may move along a lower
surface of the heating device 100. The external air may be a secondary air supplied
to the burner 120 and may perform the cooling function.
[0120] The external air cooling the lower surface of the heating device 100 while passing
through the lower surface of the heating device 100 may be introduced into the heating
device 100 (direction of arrow 60). More specifically, as illustrated in the enlarged
view of FIG. 11, air may be introduced into the heating device 100 through a second
inlet part IP2, that is, a gap formed between the heating device 100 and the rear
panel 20.
[0121] Some of the air may be heated by the heating device 100 to move to the heating chamber
S2, and another part may move along the cooling flow path CP1, CP2 (referring to FIG.
18) partitioned by a flow path guide 130 of the heating device 100. More specifically,
part of the air for cooling moves along a lower portion of the burner 120 inside the
heating device 100 and is then raised through a space CP1 formed by spacer parts 111a
(referring to FIG. 13). In this process, the lower surface of the heating device 100,
and a front surface of the heating device 100, and the lower portion of the frame
60 may be prevented from being overheated (referring to direction of arrow ⑦).
[0122] At this point, another part of the air for cooling may move along an upper portion
of the burner 120 and may prevent overheating of the upper surface of the heating
device 100, the flame guide 140, and the lower portion of the frame 60 (referring
to direction of arrow ⑧). The air flowing into the upper portion of the cooking chamber
S1 (arrow ⑧) may be introduced through another second inlet part IP2 provided at the
upper portion of the heating device 100 (referring to arrow ⑤' of FIG. 19). This structure
will be described below.
[0123] Referring to FIG. 12, the internal structure of the circulation device C and the
heating device 100 is illustrated. Air sucked through the suction hole 84 of the cover
plate 80 may enter the heating chamber S2 (direction of arrow ①), and the heating
chamber S2 is filled with air heated by the heating device 100. Accordingly, the air
of the cooking chamber S1 may be heated in the process in which the air moves toward
the communication hole 74 while passing through the suction hole 84. Meanwhile, the
motor cooling fan 95 constituting the fan assembly 90 may rotate with the circulation
fan 93, discharge air toward the fan motor 91 (direction of arrow ②), and cool the
fan motor 91.
[0124] Flame generated by the burner 120 may heat air in the combustion chamber S5. A generation
direction of flame generated from the burner 120 may be guided by the flame guide
140 that will be described below. Arrow 30 indicates a direction in which the flame
is guided by the flame guide 140. The direction may be naturally directed to the heating
chamber S2. More specifically, the air in the combustion chamber S5 heated by the
heat of combustion may pass through a flow path formed by the flame guide 140 and
the flow path guide 130 that will be described below. In addition, the air raised
along the flow path may pass through the connection passage 61a provided on the frame
lower surface part 61 and move to the heating chamber S2.
[0125] A front-rear length L2 of the heating device 100 is longer than a front-rear length
L1 of the lower portion of the circulation device C. Herein, the front-rear direction
is a direction from the door 50 toward the frame rear surface part 65. That is to
say, the front-rear direction is a direction in which the cover plate 80 and the partition
plate 70 are coupled to each other, and considered a shaft direction of the rotation
shaft 92.
[0126] When the front-rear length of the heating device 100 is longer than the front-rear
length of the lower portion of the circulation device, the upper area of the circulation
device C may be entirely included in the upper area of the heating device 100. As
illustrated in FIG. 12, the entire lower portion of the circulation device C may be
overlapped with the upper portion of the heating device 100. Accordingly, the front-rear
length of the circulation device C and the heating device 100 may be the front-rear
length of the heating device 100. Therefore, in the cooking appliance, the front-rear
length occupied by the circulation device C and the heating device 100 may be minimized.
[0127] Furthermore, when the entire lower portion of the circulation device C overlaps with
the upper portion of the heating device 100, a transfer path between the combustion
chamber S5 and the circulation chamber SA may be minimized. When the transfer path
between the combustion chamber S5 and the circulation chamber SA is shortened, heat
loss is reduced, and the efficiency of the cooking appliance is increased. In addition,
the discharge chamber S3 is arranged to overlap with the combustion chamber S5, so
heat of the combustion chamber S5 may be conducted to the discharge chamber S3. The
conducted heat heats air in the discharge chamber S3 to increase heat efficiency of
the cooking appliance.
[0128] The upper portion of the heating device 100 overlaps with the lower portion of the
circulation device C, and may not overlap with the bottom of the cooking chamber S1.
This prevents heat in the heating device 100 from directly heat the bottom surface
of the cooking chamber S1 and simultaneously enables heat of the heating device 100
to be focused on the circulation device C.
[0129] Referring to FIG. 11, based on an extension direction of a flow path in which the
combustion chamber S5 and the heating chamber S2 are connected to each other, the
burner 120 may be arranged in a position that deviates from a range in which the burner
overlaps with the heating chamber S2. At this point, the extension direction of the
flow path may be the vertical direction, that is, a direction in which the circulation
device C and the heating device 100 are stacked. Based on the extension direction
of the flow path, the burner 120 is arranged to be biased rearward, that is, toward
the rear panel 20, thereby preventing the burner 120 and the heating chamber S2 from
overlapping with each other.
[0130] Based on the extension direction of the flow path in which the combustion chamber
S5 and the heating chamber S2 are connected to each other, the entire part or a part
of the burner 120 may be arranged at a position where the burner 120 overlaps with
the discharge chamber S3. As illustrated in FIG. 11, a part of the burner 120 may
be arranged to overlap with the discharge chamber S3 vertically.
[0131] The heating device 100 may protrude rearward, that is, toward the rear panel 20,
more than the circulation device C. Referring to FIGS. 11 and 12, the heating device
100 protrudes to a position very adjacent to a surface of the rear panel 20, but the
circulation device C may be relatively spaced apart from the surface of the rear panel
20 forward (the left side based on the drawing). As described above, an extension
part (not given reference numeral) where the heating device 100 further protrudes
than the circulation device C may be used as an inflow space to introduce external
air into the heating device 100. Through an upper portion and a lower portion of the
extension part where the heating device 100 protrudes further than the circulation
device C, external air may be efficiently introduced into the combustion chamber S5.
As described below, a portion where the heating device 100 and the rear panel 20 face
each other may be formed at a predetermined distance to form an introduction path,
and external air may be introduced into the combustion chamber S5 through the introduction
path.
[0132] Referring to FIGS. 13 to 17, the heating device 100 will be described. The heating
device 100 may include the combustion chamber S5 therein, and the combustion chamber
S5 may include the burner 120. The burner 120 may generate flame using gas and heat
air in the combustion chamber S5. The heating device 100 may heat air in the combustion
chamber S5 and transfer the heated air to the heating chamber S2.
[0133] At this point, the combustion chamber S5 may form the lower flow path through which
air heated by the burner 120 to the upper flow path. The upper flow path may be considered
an air transfer path inside the circulation chamber SA. The upper flow path and the
lower flow path may be connected to each other in a height direction of the frame
60 through the connection passage 61 a provided in the frame lower surface part 61.
[0134] The burner case 110 may form a frame of the heating device 100. The burner case 110
may have a rough hexahedral structure. The burner case 110 may be made of a metal
material having high heat-resistance. A part of an upper surface and a rear surface
of the burner case 110 may be open. The open portion of the upper surface of the burner
case 110 may be covered by the frame lower surface part 61. The open rear surface
of the burner case 110 has the chamber opening 118, and the chamber opening 118 may
be covered by the shielding cover 28 described above. This structure will be described
below.
[0135] In describing the structure of the burner case 110, the burner case 110 may include
a front plate 111 constituting a front surface of the combustion chamber S5. The burner
case 110 may include side plates 112 providing side surfaces of the combustion chamber
S5. The burner case 110 may include an upper plate 113 providing an upper surface
of the combustion chamber S5. The burner case 110 may include a lower plate 117 providing
a bottom surface of the combustion chamber S5. The front plate 111, the side plates
112, the upper plate 113, and the lower plate 117 may be formed by bending one metal
sheet. As another example, the burner case 110 may be formed of multiple parts that
are coupled to each other in a method such as welding or assembled with each other
by a fastener such as a screw.
[0136] The front plate 111 may include the spacer part 111a. The spacer part 111a may be
formed of a part of the front plate 111 protruding inward of the combustion chamber
S5. The spacer part 111a may form an uneven structure on a section of the front plate
111. The multiple spacer parts 111a may be arranged in a longitudinal direction of
the front plate 111, that is, at intervals in an extension direction of the burner
120.
[0137] The spacer part 111a may be in close contact with a guide front surface part 131
of the flow path guide 130 arranged in the combustion chamber S5. A gap between one
spacer part 111a and another spacer part 111a adjacent thereto is spaced apart from
the guide front surface part 131 to form a passage. The passage may be a cooling flow
path CP1. When some of the external air introduced into the combustion chamber S5
which is not heated by the burner 120 or air at the bottom side of the combustion
chamber S5 which is less affected by the burner 120 is raised through the cooling
flow path CP1, the air may cool not only the front plate 111 and a surface of the
flow path guide 130 but also the frame lower surface part 61. The cooling flow path
CP1 may be referred to as the first cooling flow path CP1 to distinguish it from a
cooling flow path CP2 which is a different path described below.
[0138] The spacer part 111a may extend to an upper end of the front plate 111 and may be
provided only to the upper portion rather than a lower end of the front plate 111.
Referring to a path indicated by arrow ⑦ of FIG. 19, a continued path may be formed
from a portion where a front portion of the lower plate 117 and a lower portion of
the front plate 111 without the spacer part 111a are connected to each other, to the
first cooling flow path CP1 provided between a surface of the guide front surface
part 131 and a rear surface of the front plate 111. External air may pass through
the path. As another example, the spacer part 111a may protrude from the guide front
surface part 131 toward the front plate 111, rather than the front plate 111.
[0139] As described above, a part of the cooling flow path CP1, CP2 may be formed in a height
direction of the combustion chamber S5 between the surface of the burner case 110
and the surface of the flow path guide 130 facing each other.
[0140] Referring to FIG. 13, each side plate 112 may include a bracket hole 112a through
which a bracket part 129 of the burner 120 passes. The bracket part 129 passing through
the bracket hole 112a may be fixed to the frame 60. For reference, the burner 120
may remain fixed by the bracket part 129 and a burner fixation piece 128 of the burner
120 which will be described below.
[0141] The upper plate 113 may include an interference avoidance part 113a. The interference
avoidance part 113a may be formed such that a part of the upper plate 113 is omitted
to expose the combustion chamber S5. The interference avoidance part 113a may be provided
to prevent interference with a structure (no illustrated) protruding from a lower
portion of the frame 60.
[0142] At this point, to form the interference avoidance part 113a, a part of the upper
plate 113 may be cut and then bent downward. The bent portion may be a fixation rib
113b. Referring to FIG. 21, the burner fixation piece 128 provided at the burner 120
may be coupled to the fixation rib 113b. Eventually, one end portion of the burner
120 may be supported by the fixation rib 113b.
[0143] The upper plate 113 may include the upper opening 116 at a portion adjacent to the
interference avoidance part 113a. The upper opening 116 may have a form in which a
part of the upper plate 113 is vertically open. The upper opening 116 may be formed
in a long shape along in the extension direction of the burner 120. The upper opening
116 may be formed of a portion of the upper plate 113 cut and then bent upward.
[0144] The upper opening 116 may be covered with the frame rear surface part 65. Referring
to FIG. 19, a portion bent forward from a lower end of the frame rear surface part
65 may cover the upper opening 116. The portion bent forward from the lower end of
the frame rear surface part 65 may overlap with an upper portion of the frame lower
surface part 61. The end of the frame rear surface part 65 may be bent downward to
form a flow path entrance end 65a. A structure of the flow path entrance end 65a will
be described below.
[0145] A part of the upper plate 113 is bent to form a case supporter 115. As the case supporter
115 is bent, a space may be the upper opening 116. The case supporter 115 may fix
the heating device 100 to the frame 60. As the case supporter 115 is coupled to the
frame 60, the heating device 100 may be supported by the frame 60. Referring to FIGS.
18 and 10, the case supporter 115 in close contact with the frame rear surface part
65 is illustrated. In this state, a fastener such as a screw (not illustrated) may
fix the case supporter 115 to the frame 60. Reference numeral B2 is a second coupling
part where the case supporter 115 is coupled to the frame rear surface part 65. As
described above, the heating device 100 may be supported by being coupled to the frame
60.
[0146] More specifically, the heating device 100 may be coupled to a first surface among
surfaces of the frame rear surface part 65, the first surface facing the rear panel
20. On the other hand, the circulation device C may be fixed to a second surface among
surfaces of the frame rear surface part 65, the second surface facing the cooking
chamber S1. As described above, the circulation device C may be fixed to a first surface
among wall surfaces of the frame 60, the first surface facing the cooking chamber
S1, to provide a first coupling part B1. The heating device 100 may be fixed to a
second surface of the frame 60 opposite to the first surface to provide the second
coupling part B2.
[0147] More specifically, as described above, the circulation device C may also be fixed
to the frame 60. The cover coupling end 83 provided at the end of the cover bent part
82 is coupled to the frame rear surface part 65 while overlapping with the partition
coupling end 73 of the partition plate 70. The lower end portion of the partition
plate 70 and the lower end portion of the cover plate 80 may be supported by the frame
60. Referring to FIG. 18, a lower end bent portion 71a of the partition plate 70 may
be in close contact with an upper portion of the frame rear surface part 65 to provide
the first coupling part B1 (referring to FIG. 19). Furthermore, a lower end bent portion
81a of the cover plate 80 may be in close contact with the frame lower surface part
61 to provide the first coupling part B1.
[0148] As described above, the heating device 100 and the circulation device C are coupled
to the frame 60 to be supported. The circulation device C and the heating device 100
are fixed to the surfaces of the frame 60 at different positions. The heating device
100 is supported by the frame 60, so the heating device 100 may not depend on the
circulation device C for mounting thereof. Accordingly, the heating device 100 may
not be in direct contact with the circulation device C. That is to say, while the
surface of the circulation device C and the surface of the heating device 100 are
in non-contact with each other, the heating device 100 may be fixed to the frame 60.
Accordingly, the amount of which radiant heat generated from the surface of the heating
device 100 is transferred to the circulation device C is reduced, and flame of the
burner 120 may be focused to heat air in the combustion chamber S5.
[0149] Referring to FIG. 14, the rear surface of the burner case 110 is open, and the chamber
opening 118 may be formed. The chamber opening 118 may be shaped in a rough rectangle
around the edges of the upper plate 113, the lower plate 117, and the side plates
112. The chamber opening 118 may be open toward the rear panel 20. The chamber opening
118 is connected to the panel opening 23 of the rear panel 20 but may be covered by
the shielding cover 28.
[0150] Referring to FIG. 19, the lower plate 117 may include an uneven part 117a. The uneven
part 117a is arranged at a lower portion of the burner 120. The uneven part 117a may
be formed into a shape in which a part of the lower plate 117 is bent. The uneven
part 117a increases the strength of the lower plate 117 to prevent the lower plate
117 from being deformed due to high-temperature of the combustion chamber S5.
[0151] The uneven part 117a may expand a contact area between the burner case and external
air passing through the lower portion of the burner case 110. The external air passing
through the burner case 110 performs heat exchange by being brought into contact with
the uneven part 117a, and in this process, the lower plate 117 and the burner case
110 may be cooled. The external air is naturally introduced into the combustion chamber
S5 which is a relatively low pressure, and the external air may pass through the lower
plate 117 in this state.
[0152] An air inlet passage SP may be formed below the lower plate 117. The air inlet passage
SP may be formed between the frame lower surface part 61 and the drawer cover 47 or
the frame lower surface part 61 and the lower panel 17. The air inlet passage SP is
a kind of space and may be considered a part of the installation space IS. The air
inlet passage SP may be a path through which external air is induced into the heating
device 100.
[0153] In FIG. 19, an arrow ④ indicates a flow direction of external air that passes through
the uneven part 117a and cools the lower plate 117. The external air may pass through
the air inlet passage SP and be brought into contact with the lower plate 117. As
described above, the air cooling the lower plate 117 moves continuously along the
air inlet passage SP, and may enter the combustion chamber S5 through the second inlet
part IP2, that is, a gap between the burner case 110 and the rear panel 20. This structure
will be described below.
[0154] The frame lower surface part 61 may include a combustion air hole 119. The combustion
air hole 119 may be formed vertically through the frame lower surface part 61. The
combustion air hole 119 may be connected to a holder air hole 127a' of the nozzle
holder 127 which will be described below. Air introduced through the combustion air
hole 119 may be supplied to the nozzle through the holder air hole 127a' and may be
used in a primary combustion of gas. Therefore, the combustion air hole 119 may constitute
a first inlet part.
[0155] Next, referring to FIG. 15, the burner 120 constituting the heating device 100 will
be described. For reference, in FIG. 15, the view illustrates the flame guide 140
to be described below coupled to the burner 120. As described above, the burner 120
may be a linear pipe structure extending in one direction along a rear edge of the
lower portion of the frame 60. A burner body 121 forming a frame of the burner 120
may be shaped in a bar extending in one direction. The burner body 121 may extend
along a longitudinal direction of the burner case 110. Inside the burner body 121,
a gas flow path 121a may extend in a front-rear direction, and a mixed gas is supplied
thereinto.
[0156] The burner 120 may be arranged at a position deviating from a heating flow path GP.
The heating flow path GP is a flow path of air generated by the flow path guide 130
which will be described below. The heating flow path GP may be considered a path connecting
the combustion chamber S5 and the heating chamber S2 to each other. As described above,
when the burner 120 is arranged at a position deviating from the heating flow path
GP, a distance from the burner 120 to the heating flow path GP can be secured, and
a space in which air heated by flame exists can be sufficiently formed. To this end,
the burner 120 may generate flame toward the heating flow path GP.
[0157] Referring to FIG. 6, a spark plug 122 is connected to the burner 120. The spark plug
122 may enable the mixed gas to be burned. The spark plug 122 may include a connector
122a (referring to FIG. 13) to be connected to a power source. The connector 122a
may be coupled to a power component inside the outer case 10.
[0158] A mixing tube 123 may be provided at one side portion of the burner body 121. The
mixing tube 123 may mix external air and gas from the nozzle holder 127. When the
burner 120 is operated, gas is supplied from the nozzle holder 127 to one end portion
of the burner 120. At this point, a structure in which the width of the mixing tube
123 is reduced causes a lower pressure, and a pressure difference enables surrounding
air to be naturally supplied toward the mixing tube 123. In addition, when the mixed
gas is burned by the spark plug 122, a flame may be generated from a flame hole 125.
[0159] Referring to FIG. 21, a tube air hole 124 may be open in a lower portion of the mixing
tube 123. The tube air hole 124 may be open toward the lower plate 117. The tube air
hole 124 is connected to the holder air hole 127a' of the nozzle holder 127 coupled
to the mixing tube 123. Accordingly, external air may pass through the holder air
hole 127a' and the tube air hole 124 and then may be introduced into the gas flow
path 121a of the burner body 121. For reference, the lower plate 117 may include the
combustion air hole 119 open in a position facing the tube air hole 124. Through the
combustion air hole 119, external air, more specifically, external air introduced
into the installation space IS may be introduced. The combustion air hole 119 may
constitute the first inlet part IP1 which will be described below.
[0160] More specifically, when gas is supplied into the burner body 121, some of air required
for combustion (hereinbelow, which will be called "primary air") is introduced with
the gas, and mixed gas in which the gas and the air are mixed may be burned at the
flame hole 125. In addition, at the periphery of flame where combustion is performed,
air is newly introduced toward the flame (which will be called "secondary air"), which
causes complete combustion. As described above, only when the secondary air is supplied
in sufficient quantity in the combustion process, complete combustion can be achieved.
Accordingly, the efficiency of the burner 120 is increased. The supply structure of
secondary air will be described again.
[0161] Referring to FIG. 15, the flame hole 125 may be formed through the burner body 121.
The flame hole 125 forms a passage through which mixed air inside the burner body
121 is discharged outside the burner body 121. Multiple flame holes 125 may be arranged
at a side portion of the burner body 121 at predetermined intervals along a longitudinal
direction of the burner body 121. The burner body 121 may include multiple gas discharge
passages along the longitudinal direction of the burner body 121. Reference numeral
126 is an auxiliary flame hole arranged in front of the flame hole 125 to transfer
flame.
[0162] The flame hole 125 may be provided only in the front surface of the burner body 121.
At this point, the front surface of the burner body 121 is a surface of the burner
120 facing the door 50. The flame hole 125 is not provided in an upper, lower, or
rear surface of the burner 120, and is provided only in a surface facing forward.
The flame hole 125 may face the flow path guide 130.
[0163] The flame hole 125 may be open toward the lower flow path. The lower flow path is
a path through which air flows inside the combustion chamber S5. At least a part of
the lower flow path may be formed by the flow path guide 130. When the flame hole
125 faces the lower flow path, a flame generated from the flame hole 125 does not
heat a surface of the burner case 110 but heats concentrically air in the combustion
chamber S5. Therefore, the burner 120 can heat air in the combustion chamber S5 efficiently,
and it is possible to prevent the burner case 110 from being overheated by radiant
heat. Furthermore, an open direction of the flame hole 125 of the burner 120 may be
in parallel to the direction of the rotation shaft 92 of the circulation fan 93. The
flame hole 125 of the burner 120 may be open toward a flow path through which the
circulation chamber SA and the combustion chamber S5 are connected to each other.
[0164] The flame hole 125 may constitute multiple flames. The flame hole 125 may be arranged
in the longitudinal direction of the burner body 121. Furthermore, the multiple flame
holes 125 may be arranged along a circumferential direction of the burner body 121.
The burner 120 may include three flame hole arrays having different angles along the
circumferential direction. The three flame hole arrays may provide stronger firepower
as flames from the three flame hole arrays are combined together.
[0165] The nozzle holder 127 may be provided at one side of the burner body 121. The nozzle
holder 127 may transfer external-supplied gas to the burner body 121. To this end,
the nozzle holder 127 may be connected to a nozzle (not illustrated) of an external
gas pipe (not illustrated). The nozzle holder 127 may transfer gas supplied from the
gas pipe to the gas flow path 121a, and air and gas may be mixed in this process.
[0166] Referring to FIG. 21, a holder main body 127a of the nozzle holder 127 may be coupled
to one end portion of the burner body 121 by covering the end portion. The holder
air hole 127a' may be formed in a lower portion of the holder main body 127a. The
holder air hole 127a' may be connected to the tube air hole 124 provided in the mixing
tube 123. The holder air hole 127a' is connected to the tube air hole 124 to form
one air suction passage. The air suction passage may be a path through which the primary
air is supplied.
[0167] Referring to FIG. 21, the path through which the primary air at the external space
is introduced is illustrated. The primary air may be introduced through the combustion
air hole 119, i.e., the first inlet part formed in the lower plate 117, toward the
inside space of the combustion chamber S5 (direction of arrow ①). In addition, the
introduced primary air may pass through the holder air hole 127a' and the tube air
hole 124 successively, and then move along the gas flow path 121a of the burner body
121 (direction of arrow ③). At this point, the primary air may be introduced not only
through the combustion air hole 119 but also through the panel opening 23 of the rear
panel 20 (direction of arrow 20). The panel opening 23 is open toward the nozzle holder
127 so that the primary air may be efficiently supplied.
[0168] The combustion air hole 119 and the panel opening 23 may constitute the first inlet
part IP1. The first inlet part IP1 may be a passage through which air is directly
supplied to the gas flow path 121a of the burner body 121. Even when the panel opening
23 is shielded by the shielding cover 28, the nozzle holder 127 is open, so it may
be a part of the first inlet part. As another example, one of the combustion air hole
119 or the panel opening 23 is omitted, and only the remaining one may constitute
the first inlet part IP1.
[0169] A gas inlet hole 127b may be open in the nozzle holder 127. The gas inlet hole 127b
may be connected to the gas pipe. The gas inlet hole 127b may be open in a different
direction from the holder air hole 127a'. More specifically, the gas inlet hole 127b
may face the panel opening 23 of the rear panel 20. Accordingly, the gas inlet hole
127b may be exposed outward through the panel opening 23. In FIG. 21, an arrow ④ indicates
a path through which external gas is supplied toward the gas inlet hole 127b.
[0170] Referring to FIG. 21, the burner fixation piece 128 coupled to the burner main body
121 may be in close contact with the fixation rib 113b. The burner body 121 may be
fixed to the burner case 110 and the frame 60 by the burner fixation piece 128 and
the bracket part 129 at the opposite side.
[0171] Next, the flow path guide 130 constituting the heating device 100 will be described.
Referring to the exploded view of FIG. 7, the flow path guide 130 may be shaped in
a rough hexahedron. The flow path guide 130 is stored in the combustion chamber S5,
so the flow path guide 130 may have a volume less than or equal to the volume of the
combustion chamber S5. The flow path guide 130 may be formed in a separate object
from the burner case 110 and then arranged at the combustion chamber S5. As another
example, the flow path guide 130 may be integrated with the burner case 110.
[0172] The flow path guide 130 may form multiple flow paths with the burner case 110. The
flow path guide 130 may partition the combustion chamber S5 into multiple spaces and
generate respective air flows into the partitioned spaces. At this point, partitioning
means that, even when the two spaces are not completely separated from each other,
air may flow into each separate space. As described below, the flow path guide 130
may partition a connection passage 61 a' into a heating outlet part 134 and a cooling
outlet part OP1, OP2.
[0173] The flow path guide 130 may partition the combustion chamber S5 into multiple flow
paths. A part GP of the flow paths may transfer high-temperature air heated by the
burner 120 to the circulation chamber SA, and the other part CP1, CP2 may cool the
parts while allowing relatively low temperature air to pass. The flow path through
which high-temperature air passes may be the heating flow path GP, and the flow path
through which low temperature air passes may be the cooling flow path CP1, CP2. That
is to say, the heating flow path GP may be a guide flow path that guides heated high-temperature
air along the inside space of the flow path guide 130. The cooling flow path CP1,
CP2 provided outside the flow path guide 130 may be a cooling flow path through which
relatively low temperature introduced from the external space flows. The above-mentioned
flow paths will be described below in detail.
[0174] As described above, the flow path guide 130 may provide the heating flow path GP
and the cooling flow path CP1, CP2 separated from each other, inside the combustion
chamber S5. The heating flow path GP may be a path through which air heated by the
burner 120 flows The cooling flow path CP1, CP2 is a path arranged around the burner
120, and may be a path through which relatively lower temperature air than air flowing
through the heating flow path GP flows.
[0175] The cooling flow path CP1, CP2 may include the first cooling flow path CP1 and the
second cooling flow path CP2. The first cooling flow path CP1 may have a path passing
through the upper portion of the burner 120. The second cooling flow path CP2 may
have a path passing through the lower portion of the burner 120 and connected toward
the circulation device C along a surface of the heating device 100. This structure
will be described below in detail.
[0176] High-temperature air of the combustion chamber S5 heated by the burner 120 may be
transferred to the circulation chamber SA. More specifically, the flow path guide
130 may be connected to the heating chamber S2 in the circulation chamber SA and transfer
heated air to the heating chamber S2. The flow path guide 130 may form a lower flow
path inside the combustion chamber S5. The lower flow path may be connected to an
upper flow path formed by the heating chamber S2. The lower flow path may be considered
the heating flow path GP provided inside the flow path guide 130.
[0177] The flow path guide 130 may be open upward and rearward. At this point, the upward
direction means a direction toward the heating chamber S2. The rearward direction
means a direction toward the burner 120. The flow path guide 130 may guide a flow
of air between the burner 120 and the heating chamber S2 through the heating flow
path GP open upward and downward.
[0178] Referring to FIGS. 13 and 14, the flow path guide 130 may be inserted through the
upper opening 116 of the burner case 110. The burner case 110 is arranged in the upper
opening 116 and may form a flow path of air moving upward through the upper opening
116. The flow path guide 130 may be shaped in a rough hexahedron. The flow path guide
130 may be coupled to the burner case 110.
[0179] Specifically, the flow path guide 130 may include the guide front surface part 131,
a guide side part 132, a guide upper surface part 133, and a guide rear surface part
135. The guide front surface part 131 may form a front surface of the flow path guide
130. The guide side part 132 may constitute a side surface of the flow path guide
130. The guide upper surface part 133 may constitute an upper surface of the flow
path guide 130. The guide rear surface part 135 may constitute a rear surface of the
flow path guide 130.
[0180] The heating outlet part 134 may be open in the guide upper surface part 133. The
heating outlet part 134 may be formed vertically in the guide upper surface part 133.
The heating outlet part 134 may connect the heating flow path GP formed in the flow
path guide 130 to the heating chamber S2. Multiple heating outlet parts 134 may be
arranged in a left-right direction of the flow path guide 130. As another example,
the heating outlet part 134 may be shaped into one continuous long hole.
[0181] The guide front surface part 131 may be in close contact with the front plate 111
of the burner case 110. More specifically, the guide front surface part 131 may be
in close contact with the spacer part 111a of the front plate 111. The guide front
surface part 131 may be coupled to the spacer part 111a by a fastener such as a screw
(not illustrated) or welded thereto. The flow path guide 130 is coupled only to the
spacer part 111a, and a remaining part thereof is not coupled to the burner case 110.
[0182] Referring to FIGS. 18 to 20, the width of an upper end of the flow path guide 130
may be narrower than the width of the connection passage 61a. Accordingly, an outer
surface of the flow path guide 130 and an inner surface of the connection passage
61a may be spaced apart from each other. The cooling outlet part OP1, OP2 may be formed
between the flow path guide 130 and the connection passage 61a that are spaced apart
from each other as described above. The cooling outlet part OP1, OP2 may be formed
without disconnection around a surface of the upper end of the flow path guide 130.
As another example, the cooling outlet part OP1, OP2 may be partitioned into an outlet
OP1 of the flow path CP1 formed between the guide front surface part 131 of the flow
path guide 130 and the connection passage 61a, and an outlet OP2 of the flow path
CP2 formed between the guide rear surface part 135 and the connection passage 61a,
and the two outlets may not be connected to each other.
[0183] The cooling flow path CP1, CP2 may be provided around the flow path guide 130. At
least a part of the cooling flow path CP1, CP2 may be formed along a space surrounding
the flow path guide 130. The first cooling flow path CP1 and the second cooling flow
path CP2 may serve the insulation function around the heating flow path GP. The cooling
flow path CP1, CP2 may be provided at the outside space of the flow path guide 130
and the inside space of the burner case 110.
[0184] As described above, the flow path formed by the flow path guide 130 may be partitioned.
That is to say, (i) the heating flow path GP formed inside the flow path guide 130
and transferring heated air to the heating chamber S2 and (ii) the cooling flow path
CP1, CP2 formed around the heating flow path GP and through which air having relatively
low temperature passes are partitioned from each other. That is to say, the heating
flow path GP and the cooling flow path CP1, CP2 may form double flow paths.
[0185] The cooling flow path CP1, CP2 may include the first cooling flow path CP1 and the
second cooling flow path CP2. The first cooling flow path CP1 and the second cooling
flow path CP2 may be provided at respective outside parts of the flow path guide 130.
The first cooling flow path CP1 and the second cooling flow path CP2 may be arranged
at the opposite sides with the heating flow path GP located therebetween, and may
form different air flow paths. The first cooling flow path CP1 and the second cooling
flow path CP2 are the same in aspect of (i) connection between the combustion chamber
S5 and the heating chamber S2, and (ii) pass of relatively low temperature air by
formation of each path partitioned from the heating flow path GP.
[0186] The first cooling flow path CP1 may surround the upper end portion of the flow path
guide 130 with the second cooling flow path CP2. Accordingly, the heating flow path
GP provided inside the flow path guide 130 may be a path through which air heated
at a high-temperature flows, and the second cooling flow path CP2 surrounding the
heating flow path GP may be a cooling path through relatively low-temperature air
passes. The cooling path surrounds the heating flow path GP, thereby forming a kind
of insulation layer.
[0187] Referring to FIG. 18, the upper end portion of the flow path guide 130 protruding
into the heating chamber S2 is illustrated. A part of the flow path guide 130 passes
through the connection passage 61a and then enters the inside space of the heating
chamber S2. The heating outlet part 134 of the heating flow path GP may also be located
inside the heating chamber S2. Accordingly, heated air passing through the heating
flow path GP is prevented from leaking out of the flow path guide 130 and may be precisely
transferred into the heating chamber S2. As described above, a part of the flow path
guide 130 protruding into the heating chamber S2 may be a protrusion (reference numeral
not given).
[0188] When the protrusion that is a part of the flow path guide 130 passes through the
connection passage 61a and then enters the inside space of the heating chamber S2,
the heating outlet part 134 that is the outlet of the heating flow path GP and the
cooling outlet part OP1, OP2 that is the outlet of the cooling flow path CP1, CP2
have a height difference therebetween. More specifically, the heating outlet part
134 may be formed higher than the cooling outlet part OP1, OP2. This form may prevent
high-temperature air that is discharged through the heating outlet part 134, and relatively
low temperature air that is discharged through the cooling outlet part OP1, OP2 from
being mixed in the connection passage 61a. Therefore, high-temperature air passing
through the heating flow path GP may efficiently heat air inside the heating chamber
S2, and low temperature air passing through the cooling flow path CP1, CP2 may cool
components around the connection passage 61a. Specifically, the lower portion of the
frame 60 constituting the surrounding part of the connection passage 61a may be prevented
from being deformed due to high-temperature heat, or the enamel coating layer of the
frame 60 may be prevented from being damaged.
[0189] Referring to FIG. 13, when the guide front surface part 131 is in close contact with
the spacer part 111a, a vertically extending space may be formed between the front
plate 111, the spacer parts 111a, and a surface of the guide front surface part 131.
The space may constitute the first cooling flow path CP1. When air in external air
not heated by the burner 120 or air at the bottom side of the combustion chamber S5
which is less affected by the burner 120 is raised through the first cooling flow
path CP1, the first cooling flow path CP1 may cool not only the front plate 111 and
a surface of the guide front surface part 131 but also the frame lower surface part
61. For reference, a path formed along the lower plate 117, the lower portion of the
burner 120, may also be considered a part of the first cooling flow path CP1.
[0190] Referring to the plan view of FIG. 16, the first cooling flow path CP1 formed between
the two spacer parts 111a is illustrated. The first cooling flow path CP1 may provide
a continuous path between the spacer parts 1 11a. A lower end of the first cooling
flow path CP1 may be open toward the lower plate 117 of the burner case 110.
[0191] Referring to FIG. 18, an upper end of the first cooling flow path CP1 may be open
toward the combustion chamber S5 between an upper portion of the flow path guide 130
and the connection passage 61a formed through the frame lower surface part 61. More
specifically, with the upper end portion of the flow path guide 130 arranged in the
connection passage 61a, the first cooling outlet part OP1 is formed between the outer
surface of the flow path guide 130 and the inner surface of the connection passage
61a. That is to say, the first cooling outlet part OP1 may be formed around the upper
end portion of the flow path guide 130.
[0192] Referring to FIG. 19, the second cooling flow path CP2 formed by the flow path guide
130 is illustrated. The second cooling flow path CP2 may be provided at the upper
portion of the burner 120. The second cooling flow path CP2 may be formed between
the flow path guide 130 and the frame lower surface part 61. As described above, the
second cooling flow path CP2 may be provided along an upper portion of the combustion
chamber S5.
[0193] The second cooling flow path CP2 may be a flow path through which, in external air
introduced into the combustion chamber S5, some of the air moving along the upper
surface of the burner 120 passes. The air passing through the second cooling flow
path CP2 may cool a surface of the flow path guide 130 and the frame lower surface
part 61. In FIG. 19, an arrow ⑨ indicates a flow path of air moving along the second
cooling flow path CP2. As described below, the second cooling outlet part OP2, that
is, an outlet of the second cooling flow path CP2, may be continued between the guide
rear surface part 135 and the flow path entrance end 65a of the frame lower surface
part 61.
[0194] The second cooling flow path CP2 may be formed parallel to the upper surface of the
combustion chamber S5, i.e., the upper plate 113 or the frame lower surface part 61.
Otherwise, the first cooling flow path CP1 is formed parallel to a surface of the
combustion chamber S5, i.e., the front plate 111. As described above, the first cooling
flow path CP1 and the second cooling flow path CP2 may be formed in respectively different
directions, or in respective areas. A start path of the first cooling flow path CP1
is provided lower than the flame hole 125, and a start path of the second cooling
flow path CP2 is provided higher than the flame hole 125.
[0195] The first cooling outlet part OP1 and the second cooling outlet part OP2, i.e., the
outlets of the cooling flow paths CP1 and CP2 may be formed between the upper edges
of the flow path guide 130 and the connection passage 61a provided in the frame lower
surface part 61. The first cooling outlet part OP1 and the second cooling outlet part
OP2 may be a structure covering the heating outlet part 134 of the heating flow path
GP. The first cooling outlet part OP1 and the second cooling outlet part OP2 may serve
an insulation function around the heating outlet part 134 of the heating flow path
GP. For reference, each of the first cooling outlet part OP1, the second cooling outlet
part OP2, and the heating outlet part 134 of the heating flow path GP may serve as
an inlet part based on the circulation device C.
[0196] The first cooling flow path CP1 and the second cooling flow path CP2 may be partitioned
from the heating flow path GP, and the first cooling flow path CP1 and the second
cooling flow path CP2 may be connected to each other at the cooling outlet parts OP1
and OP2. The first cooling outlet part OP1 may be formed between the guide front surface
part 131 and the connection passage 61a, and the second cooling outlet part OP2 may
be formed between the guide rear surface part 135 and the connection passage 61a.
The first cooling outlet part OP1 and the second cooling outlet part OP2 may be connected
to each other between the guide side part 132 constituting the cooling outlet part
OP1, OP2 and the connection passage 61a. Accordingly, the first cooling outlet part
OP1 and the second cooling outlet part OP2 may be connected to each other to be shaped
in a rough rectangle.
[0197] The first cooling outlet part OP1 and the second cooling outlet part OP2 may be connected
to each other to form a continuous path. The flow path guide 130 and the connection
passage 61a have rectangular forms respectively. Therefore, the continuous cooling
outlet part OP1, OP2 formed by the first cooling outlet part OP1 and the second cooling
outlet part OP2 may entirely have a rectangular channel structure. That is to say,
based on a plan structure, the heating outlet part 134 having a rectangular form may
be covered by the cooling outlet part OP1, OP2 having a larger rectangular form.
[0198] Meanwhile, in the guide rear surface part 135, the guide rear surface part 135 may
be formed with a vertical length shorter than the guide front surface part 131. Accordingly,
the guide rear surface part 135 may be spaced apart from the lower plate 117 in an
upward direction by a longer distance than the guide front surface part 131. That
is to say, a lower end of the guide rear surface part 135 is spaced upward apart from
the bottom of the combustion chamber S5 more than a lower end of the guide front surface
part 131, so an entrance of the heating flow path GP may be open toward the burner
120. Through the entrance of the heating flow path GP, the frame F of the burner 120
may be guided into the heating flow path GP. Therefore, the entrance of the heating
flow path GP may be formed between the lower end of the guide rear surface part 135
and the lower plate 117.
[0199] A part of the guide rear surface part 135 is bent, and a rear bent portion 135a may
be provided. The rear bent portion 135a may extend toward the rear panel 20, more
specifically, in parallel to the open direction of the flame hole 125. Referring to
FIG. 19, the rear bent portion 135a may reduce a distance between a guide end portion
145a of the flame guide 140, which will be described below, and the flow path guide
130. A first gap part G1 may be formed between the rear bent portion 135a and the
guide end portion 145a as the rear bent portion 135a and the guide end portion 145a
are spaced apart from each other by a predetermined distance. The secondary air may
be introduced through the first gap part G1 described above. That is to say, the first
gap part G1 may be connected to the entrance of the heating flow path GP. When some
of air introduced from the external space is introduced through the first gap part
G1 between the rear bent portion 135a and the guide end portion 145a, the air may
be the secondary air supplied to the burner 120. This secondary air may be supplied
as a flame F generated through the flame hole 125 of the burner 120 to help the complete
combustion.
[0200] Meanwhile, the flow path guide 130 may include a guide fence 137. The guide fence
137 may be provided at the lower end of the guide front surface part 131. The guide
fence 137 may protrude in a direction inclined to the burner 120 with respect to the
vertical direction. The guide fence 137 may guide air heated by the burner 120 toward
the heating flow path GP. The guide fence 137 may enable air heated by the flame F
of the burner 120 not to move to the first cooling flow path CP1 and to move along
the heating flow path GP to the heating chamber S2.
[0201] Referring to FIG. 18, a lower end of the guide fence 137 may be provided at a position
lower than the flame hole 125. Reference numeral H1 may indicate an imaginary horizontal
line passing through the lowest flame hole 125 among the multiple flame holes 125
of the burner 120. It may be shown that each flame hole 125 of the burner 120 is located
higher than the lower end of the guide fence 137. Accordingly, when the flame F generated
from each flame hole 125 heats air, the heated air may be guided higher than the lower
end of the guide fence 137. Furthermore, when the flame F is formed long in the front-rear
direction, the guide fence 137 may prevent the flame F from facing the first cooling
flow path CP1.
[0202] Next, the flame guide 140 will be described. The flame guide 140 may guide a direction
in which the flame of the burner 120 is generated. The flame guide 140 may guide a
flow of air so that the air heated by the burner 120 moves to the heating flow path
GP. The flame guide 140 may be arranged between the burner 120 and the flow path guide
130. Accordingly, the flame F of the burner 120 and the heated air may be guided toward
the flow path guide 130 along the flame guide 140.
[0203] The flame guide 140 may be arranged between the upper portion of the flame holes
125 and the heating flow path GP of the flow path guide 130. The flame F generated
from each flame hole 125 is blocked by the flame guide 140, and does not extend upward
anymore, thereby facing the heating flow path GP along the flame guide 140. Therefore,
the burner 120 may concentrically heat air moving upward through the heating flow
path GP.
[0204] The flame guide 140 may be made of a material having high heat resistance. The flame
guide 140 may be made of a flat material. The flame guide 140 may be formed long in
the longitudinal direction of the burner 120. The flame guide 140 may have a length
that can completely cover the area where the flame holes 125 are arranged.
[0205] The flame guide 140 may include a fixation body 141 and a guide blade 145. The fixation
body 141 and the guide blade 145 may be a connected flat structure. The fixation body
141 may be coupled to the burner 120. The fixation body 141 may be coupled to the
surface of the burner 120. To this end, the fixation body 141 may be shaped in a curved
surface corresponding to the surface of the burner 120. Referring to FIG. 13, the
fixation body 141 may be coupled to a guide coupling part 121b provided on the surface
of the burner 120. As described above, a part of the flame guide 140, i.e., the fixation
body 141 is coupled to the burner 120, and the guide blade 145 may extend from the
fixation body 141 toward the flow path guide 130. More specifically, the guide end
portion 145a provided at an end of the guide blade 145 may extend in a direction inclined
upward to the connection passage 61a.
[0206] Referring to FIG. 19, based on the guide blade 145, the flame F may extend at a lower
portion of the guide blade 145. A part of the heating flow path GP guiding heated
air may be formed between the lower portion of the flame guide 140 and the bottom
surface of the burner case 110. The lower portion of the guide blade 145 and the lower
plate 117 are spaced apart from each other to provide a space, and the space may constitute
a part of the heating flow path GP. The lower portion of the guide blade 145 may be
considered a flame space where the flame F is generated.
[0207] Air introduced from the external space may move to an upper portion of the guide
blade 145. An external air space S6 may be provided between the upper portion of the
guide blade 145 and the upper plate 113 and the secondary air introduced from the
external space may be introduced into the external air space S6. The external air
space S6 may constitute the second cooling flow path CP2. The air passing through
the external air space S6 may cool the surrounding part and may be transferred to
the lower portion of the frame 60 through the cooling outlet part OP2.
[0208] A part of the secondary air passing through the external air space S6 enters the
heating flow path GP through the first gap part G1 between the guide end portion 145a
and the rear bent portion 135a to help complete combustion of the burner 120. As described
above, a part of the secondary air entering the external air space S6 may move to
the first gap part G1 between the guide end portion 145a and the rear bent portion
135a to join the heating flow path GP.
[0209] More specifically, the external air space S6 may be formed between the flame guide
140 and the frame rear surface part 65 covering the upper opening 116 of the burner
case 110. External air introduced into the external air space S6, based on the rear
bent portion 135a, (i) may enter the second cooling outlet part OP2 which is an outlet
of the second cooling flow path CP2 through the second gap part G2 formed at an upper
portion of the rear bent portion 135a (direction of arrow ⑨), and (ii) may join with
the entrance of the heating flow path GP through the first gap part G1 formed between
the rear bent portion 135a and the guide end portion 145a. The air joining the heating
flow path GP may be transferred to flame generated from the burner 120 to be the secondary
air helping complete combustion.
[0210] Among the above configuration, the external air space S6 may constitute a part of
the second cooling flow path CP2. Air passing through the second cooling flow path
CP2 may be transferred to the lower portion of the frame 60 through the second cooling
outlet part OP2 to perform the cooling function.
[0211] In the structure of the rear bent portion 135a and the guide end portion 145a, an
end of the rear bent portion 135a protrudes toward the rear panel 20 more than the
guide end portion 145a, thereby guiding the secondary air toward the entrance of the
heating flow path GP. At this point, the rear bent portion 135a may be arranged between
the guide end portion 145a and the flow path entrance end 65a. Based on the rear bent
portion 135a, a junction part (the first gap part G1) of the heating flow path GP
formed between the rear bent portion 135a and the guide end portion 145a and the flow
path entrance end 65a, and a connection part G2 of the second cooling outlet part
OP2 formed between the rear bent portion 135a and the flow path entrance end 65a may
be partitioned. In the above configuration, a second gap part G2, i.e., a connection
part G2 between the rear bent portion 135a and the flow path entrance end 65a may
be connected to the second cooling outlet part OP2. The second gap part G2 may be
positioned higher than the burner 120.
[0212] As another example, the flame guide 140 and the burner case 110 are spaced apart
from each other to form the joint part (the first gap part G1). When the flow path
guide 130 is omitted, and the guide end portion 145a of the flame guide 140 extends
to a position adjacent to the connection passage 61a, the junction part (the first
gap part G1) may be formed between the guide end portion 145a and the connection passage
61a. As another example, the flow path guide 130 is integrated with the burner case
110, and the junction part (the first gap part G1) may be formed between the guide
end portion 145a and one end portion of the flow path guide 130.
[0213] The upward inclined structure of the guide blade 145 may form the external air space
S6 into a space with the width gradually reduced toward the guide end portion 145a.
Accordingly, the velocity of air may increase as the air goes to the guide end portion
145a. The air with increased velocity may be efficiently transferred to the second
cooling flow path CP2 or the first gap part G1.
[0214] The external air space S6 may be a kind of the insulation space S4 formed between
the burner 120 and the frame 60. The external air space S6 may reduce the amount of
radiant heat of the burner 120 transferred to the lower portion of the frame 60, more
specifically, to a part where the frame lower surface part 61 and the frame rear surface
part 65 are connected to each other. This can increase the durability of the frame
60.
[0215] External air passing through the external air space S6 may cool the flame guide 140
while passing through the flame guide 140. Heat exchange is performed when the external
air space S6 is in surface-contact with the surface of the flame guide 140, so the
temperature of the flame guide 140 may be reduced, and overheating of the flame guide
140 may be prevented. In FIG. 19, an arrow ⑧ indicates a flow direction of air moving
along the surface of the burner 120. The air moved as described above may cool the
flame guide 140 while passing through the flame guide 140. In addition, moving continuously
along the path that is the external air space S6 and the second cooling flow path
CP2 may join the outlet OP2 of the second cooling flow path CP2, or may join the heating
flow path GP through the first gap part G1.
[0216] At this point, the air joining the heating flow path GP through the first gap part
G1 may be turned into a primarily heated state by heat exchange in the process in
which the air cools the flame guide 140 while passing through the flame guide 140.
Therefore, heat loss caused by the secondary air supplied from the external space
can be minimized.
[0217] Meanwhile, an end of the guide blade 145, i.e., the guide end portion 145a may extend
only to a range where the guide blade 145 does not intrude the heating flow path GP.
Referring to FIG. 18, the guide end portion 145a extending from the guide rear surface
part 135 to a position set back toward the burner 120 is illustrated. Based on an
imaginary line extending in the vertical direction in which the guide rear surface
part 135 is provided, the guide end portion 145a is arranged in an area that does
not cross the imaginary line. It is possible to prevent the guide end portion 145a
from intruding the heating flow path GP and interrupting a flow of air passing through
the heating flow path GP.
[0218] Next, a process in which external air is heated by the heating device 100 and then
supplied to the circulation device C will be described with reference to FIG. 19.
First, after mixed gas in which air and gas are mixed is supplied to the burner 120,
the spark plug 122 ignites, and then a flame may be generated from each flame hole
125 of the burner 120. An arrow ① indicates a flow direction of the mixed gas, and
an arrow ② indicates a direction in which a flame is generated through each flame
hole 125.
[0219] At this point, external air introduced for combustion of the mixed gas in the burner
120 may be divided into primary air and secondary air. The primary air may be introduced
into the combustion chamber S5 through the first inlet part (23, 119, referring to
FIG. 21). At the same time, when gas supplied from the external space is sprayed through
a nozzle, the gas sprayed through the nozzle and the primary air may be introduced
together into the mixing tube 123. As described above, the gas and the air introduced
into the mixing tube 123 may be mixed when flowing inside the mixing tube 123 toward
the burner body 121 to generate the mixed gas.
[0220] Meanwhile, the secondary air is required to perform the complete combustion of the
mixed gas, and the secondary air may be supplied in a path different from the primary
air. In the enlarged view of FIG. 11, the second inlet part IP2 may be provided between
the heating device 100 and the rear panel 20. The second inlet part IP2 may be a predetermined
space formed from the heating device 100 and the rear panel 20 separated from each
other.
[0221] More specifically, with reference to FIGS. 19 and 20, the second inlet part IP2 may
be formed in a gap between the burner case 110 and the surface of the rear panel 20.
The second inlet part IP2 may be provided between the rear end of the lower plate
117 constituting the burner case 110 and the rear panel 20. Accordingly, the second
inlet part IP2 may be provided closer to the outer case 10, i.e., the rear panel 20
than the connection passage 61a.
[0222] The second inlet part IP2 may be provided along the surface of the outer case 10.
External air may move along the surface of the outer case 10, and naturally be guided
to the second inlet part IP2. The second inlet part IP2 may be provided along the
surface of the rear panel 20 of the outer case 10. Specifically, the second inlet
part IP2 may be provided in parallel to the surface of the rear panel 20.
[0223] Referring to FIG. 20, the rear end of the lower plate 117 facing the surface of the
rear panel 20 is spaced apart from the rear panel 20, and the second inlet part IP2
is formed therebetween. The panel opening 23 is open in the rear panel 20, and the
panel opening 23 may be covered with the shielding cover 28. Accordingly, the second
inlet part IP2 may be formed between the lower plate 117 and the shielding cover 28.
[0224] The second inlet part IP2 may be provided between the rear end of the upper plate
113 and the rear panel 20. The rear end of the upper plate 113 may also be spaced
apart from the surface of the rear panel 20, and a gap is formed therebetween, and
the gap may be the second inlet part IP2. Accordingly, external air serving as the
secondary air may be simultaneously introduced through two second inlet parts IP2
with different heights from each other.
[0225] When an insulator is filled in the insulation space S4, the upper portion of the
upper plate 113 is filled with the insulator to reduce the path into which air may
be introduced. In this case, the lower portion of the insulation space S4 is provided
without the insulator to serve as a predetermined space for the second inlet part
IP2.
[0226] The second inlet part IP2 may be formed in a mounting direction of the burner 120,
i.e., the longitudinal direction of the burner 120. External air introduced through
the second inlet part IP2 is used as the secondary air for combustion of the burner
120, so it is necessary to supply the external air evenly to all the flame holes 125
of the burner 120. To this end, the second inlet part IP2 may extend in the longitudinal
direction of the burner 120. The second inlet part IP2 may be provided in a left-right
direction (Y-axial direction in FIG. 1) like the burner 120.
[0227] Meanwhile, the chamber opening 118 may be formed in the burner case 110, and the
second inlet part IP2 may be connected to the chamber opening 118. The chamber opening
118 is a portion open rearward of the burner case 110, so the second inlet part IP2
may be connected to the chamber opening 118. Accordingly, external air introduced
into the second inlet part IP2 may flow toward the burner 120 through the chamber
opening 118. Of course, as illustrated in FIG. 22, the chamber opening 118 is covered
with the rear panel 20 or the shielding cover 28, and therefore, the introduced air
does not flow out rearward and may face the burner 120.
[0228] Referring to FIG. 23, the second inlet part IP2 enlarged is illustrated. As illustrated
in the drawing, the second inlet part IP2 may be formed in a gap between the lower
plate 117 and the shielding cover 28. As described above, the second inlet part IP2
may be provided behind the burner case 110 closer to the rear panel 20 than the front
plate 111 of the burner case 110. The external air may cool the lower plate 117 and
the uneven part 117a through the air inlet passage SP and then enter the second inlet
part IP2.
[0229] More specifically, external air flowing in the installation space IS may be introduced,
at an end point of the air inlet passage SP that is blocked by the outer case 10,
into the heating device 100 through the second inlet part IP2. The end point may be
formed at a portion that is blocked by the rear panel 20 of the outer case 10. Accordingly,
external air is introduced into the second inlet part IP2 after passing through the
surface of the heating device 100 along the air inlet passage SP, so the cooling function
by the external air can be efficiently performed.
[0230] The second inlet part IP2 may extend to a length equal to or longer than the length
of the burner 120. The second inlet part IP2 may provide the secondary air evenly
on a wide area of the burner 120.
[0231] The second inlet part IP2 may be provided closer to the outer case 10 than the connection
passage 61a. Air introduced into the second inlet part IP2 may sufficiently pass through
the combustion space S5 and the second heating flow path CP2 and then enter the second
cooling outlet part OP2. The second inlet part IP2 may be provided closer to the rear
panel 20 than the connection passage 61a.
[0232] As described above, when the secondary air is introduced through the second inlet
part IP2, the burner 120 may completely burn the mixed gas. The heating device 100
is spaced apart from the circulation fan 93 and arranged in an independent space.
Therefore, the heating device 100 is not directly supplied with the secondary air
from the circulation fan 93 and may be supplied with the secondary air through the
above-described secondary air supply structure. That is to say, the heating device
100 may suck external air as the secondary air without additional components such
as a motor, a fan, etc. As another example, a separate flow path and a fan to induce
the secondary air may be arranged in the heating device 100.
[0233] Specifically, when air heated in the combustion chamber S5 moves to the heating chamber
S2 through the natural draft or movement of the circulation fan 93, the pressure of
the combustion chamber S5 is lowered. When the pressure of the combustion chamber
S5 is lowered than the external space, i.e., the pressure of the installation space
IS, external air existing in the installation space IS may be naturally introduced
into the combustion chamber S5 through the second inlet part IP2. As described above,
when the external air is introduced into the combustion chamber S5 by the negative
pressure of the combustion chamber S5, a part of the external air may be used as the
secondary air, and a remaining part of the external air may be used to cool components
such as the lower portion of the frame 60.
[0234] Referring to FIG. 19, a view illustrates a flow in which the air supplied from the
external space is used as the secondary air. Air passing through the air inlet passage
SP (direction of arrow ④) and cooling the lower plate 117 and the uneven part 117a
may be introduced to the combustion chamber S5 through the second inlet part IP2 (direction
of arrow ⑤).
[0235] As described above, a part of the external air introduced into the combustion chamber
S5 may move along the lower plate 117 and pass through a lower portion of the burner
120 (direction of arrow 60) and then be supplied to each flame hole 125 of the burner
120 to be as the secondary air. The secondary air may facilitate the complete combustion
of mixed gas in the flame holes 125.
[0236] In FIG. 19, an arrow ③ indicates a flow of heated air. The complete combustion is
performed by the flame holes 125 by the secondary air described above to generate
flames, and when the air of the combustion chamber S5 is heated by flame, the heated
air may move through the heating flow path GP. The air heated through the heating
flow path GP may be transferred to the heating chamber S2.
[0237] Referring to FIG. 11, the high-temperature air transferred to the heating chamber
S2 (direction of arrow ②) may be mixed with the air of the cooking chamber S1 sucked
to the heating chamber S2 by the circulation fan 93 (direction of arrow ①). The mixed
air moves to the discharge chamber S3 and then may be supplied to the cooking chamber
S1 through the discharge holes 75, 85 (direction of arrow ③). In FIG. 11, an arrow
④ indicates a direction in which external air moves to the lower portion of the heating
device 100, an arrow ⑤ and an arrow 60 indicate air flows flowing along the first
cooling flow path CP1 and the second cooling flow path CP2.
[0238] As described above, the heating device 100 is arranged at the lower portion of the
circulation device C circulating air of the cooking chamber S1, and is provided in
a space separated from the circulation device C. This structure may prevent flames
of the burner 120 from being affected by the fan even when the circulation fan 93
is operated. Accordingly, a separate stabilizer is unnecessary, and a burner reflector
for protecting an inner wall of the cooking chamber S1 from flames is omitted.
[0239] Specifically, in the present invention, air heated in the heating device 100 has
a low density and a large buoyancy as the air is heated and the volume increases,
and the heated air may be raised by natural draft. A specific structure related to
the circulation of air will be described below. Therefore, even when the circulation
fan 93 is not operated, heated air may be supplied to the cooking chamber S1.
[0240] Meanwhile, a part of the air flowing along the first cooling flow path CP1 of the
lower plate 117 may move toward the front plate 111 and then be introduced between
the front plate 111 and the guide front surface part 131. Next, the air may enter
the first cooling flow path CP1 (direction of arrow ⑦) formed between the front plate
111 and the guide front surface part 131 by the spacer part 111a.
[0241] Furthermore, external air may be introduced through of the upper second inlet part
IP2 of the second inlet parts IP2 (direction of arrow ⑤'). The introduced external
air may be along the second cooling flow path CP2 over the upper surface of the burner
120. At this point, a part of the air introduced through the lower first inlet part
IP1 may also move along the upper surface of the burner 120 (direction of arrow ⑧),
so the air can be mixed with the air introduced through the upper second inlet part
IP2.
[0242] The mixed air moves along the upper surface of the flame guide 140 to cool the flame
guide 140. The air moving continuously along the second cooling flow path CP2 over
the flame guide 140 may enter the second cooling outlet part OP2 (direction of arrow
⑨). The air transferred toward the second cooling outlet part OP2 through a gap between
the guide end portion 145a of the flame guide 140 and the flow path entrance end 65a
may be raised and cool the frame lower surface part 61 and the lower portion of the
circulation device C.
[0243] The present invention includes a control method for controlling the above-described
cooking appliance. In the embodiment, the burner 120 and the circulation fan 93 may
be controlled by a control unit (not illustrated). The control unit may be arranged
in the electric chamber 13 or in the installation space IS. The control unit may control
the heating operation of the burner 120.
[0244] The control unit may control operation of the circulation fan 93. The burner 120
and the circulation fan 93 may be controlled separately from each other. As described
above, when the pressure of the combustion chamber S5 is lower than the external space,
i.e., the pressure of the installation space IS due to combustion of the burner 120,
external air existing in the installation space IS may be naturally introduced into
the combustion chamber S5 through the second inlet part IP2. That is to say, even
when the circulation fan 93 is not operated, the secondary air may be supplied around
the flame hole 125 of the burner 120. Therefore, the operation of the circulation
fan 93 is not necessarily required to allow the heating operation of the burner 120,
and the burner 120 and the circulation fan 93 may be operated separately from each
other.
[0245] The control unit may perform speed-changing control to change a rotational speed
of the circulation fan 93, direction-switching control to switch a rotational direction
of the circulation fan 93, or on/off control to selectively operate the circulation
fan 93. The speed-changing control, the direction-switching control, and the on/off
control may be performed separately from each other with or without the heating operation
of the burner 120.
[0246] The control of the control unit as described above will be described in detail with
reference to the drawings. First, FIG. 24 illustrates the control method of the cooking
appliance according to the present invention. A user can input a cooking signal through
the operating part 59, etc., S10. In the inputting, the user can select a cooking
mode according to a type of food CF (referring to FIG. 16) and a desired cooking method.
The cooking signal input as described above may be transmitted to the control unit.
[0247] The control unit may allow preheating first when the cooking signal is input, S20.
The preheating is performed to heat the internal part of the cooking chamber S1 over
a reference temperature. In the preheating, the circulation fan 93 may be rotated
in a first rotational direction and at a first rotational speed. At the same time,
the burner 120 is operated to generate a flame from the flame hole 125, and air of
the combustion chamber S5 may be heated. The preheating may be omitted.
[0248] Following the preheating, cooking 30 may be performed, S30. The cooking 30 may be
performed by heating and cooking the food CF after the food CF is placed in the cooking
chamber S1. The cooking 30 may include multiple methods of cooking 31 and 32. For
example, the cooking 30 may include first-method cooking 31 and second-method cooking
32. The first-method cooking 31 and the second-method cooking 32 may be performed
with the circulation fan 93 and the burner 120 operated in different methods. The
first-method cooking 31 and the second-method cooking 32 will be described below.
[0249] When the cooking 30 is performed, the control unit may determine whether cooking
is stopped, S40. The cooking 30 may be performed for a preset time, or the cooking
30 may be stopped depending on a cooking state of the food CF. When additional cooking
is required, the cooking 30 may be repeatedly performed.
[0250] According to the embodiment, FIG. 25 illustrates control of the circulation fan 93
in different methods. Referring to FIG. 25A, as time passed, the cooking 30 may be
performed after passing through the preheating 20. In the preheating 20, the circulation
fan 93 may be rotated at the first rotational speed. In the cooking 30 followed, the
circulation fan 93 may be rotated at the second rotational speed faster than the first
rotational speed. Otherwise, in the cooking 30, the circulation fan 93 may be rotated
at a third rotational speed slower than the first rotational speed. For example, when
heating is necessarily concentrated on the surface of the food CF such as meat, the
rotational speed of the circulation fan 93 may increase. On the other hand, when the
food CF needs to be heated evenly to the internal part, the rotational speed of the
circulation fan 93 may be reduced.
[0251] As described above, in the cooking 30, the control unit may control the circulation
fan 93 to be rotated at various rotational speeds. In the embodiment, the burner 120
is arranged in apart independent of the circulation fan 93, and the secondary air
supply may be performed through the second inlet part IP2, so the circulation fan
93 may be rotated at various rotational speeds with or without the secondary air supply.
In addition, the circulation fan 93 having various rotational speeds may heat the
food CF in different methods.
[0252] FIG. 25B illustrates a form of the speed-changing control in which the rotational
speed of the circulation fan 93 is controlled. The circulation fan 93 may include
different rotational speeds of the first rotational speed and the second rotational
speed. The control unit may control the circulation fan 93 to be rotated at the first
rotational speed or the second rotational speed. At this point, (i) the circulation
fan 93 does not need to stop rotation in the middle of the speed switching, and (ii)
the burner 120 does not need to stop heating in the speed switching of the circulation
fan 93. Therefore, while the heating operation of the burner 120 continues, the circulation
fan 93 may be rotated alternately at the first rotational speed and the second rotational
speed and heat the food CF. At this point, the process in which the circulation fan
93 is rotated at the first rotational speed may be the first-method cooking 31, and
the process in which the circulation fan 93 is rotated at the second rotational speed
may be the second-method cooking 32.
[0253] Meanwhile, in FIG. 25B, the second rotational speed may include 0rpm. That is to
say, the second rotational speed may include stopping the rotating operation of the
circulation fan 93. Accordingly, the circulation fan 93 may repeat the rotating operation
and the stopping operation of the fan. Therefore, when the circulation fan 93 is rotated
at the first rotational speed, the food CF is cooked by high-temperature air circulated
in the cooking chamber S1, and when the circulation fan 93 is stopped, the food CF
may be heated by the internal temperature of the cooking chamber S1 heated by the
burner 120 without circulation of air. The above-described control may be the on/off
control. At this point, the process ON in which the circulation fan 93 is rotated
at the first rotational speed may be the first-method cooking 31, and the process
OFF in which the circulation fan 93 is stopped may be the second-method cooking 32.
[0254] FIG. 25C illustrates the direction-switching control of the circulation fan 93. As
shown in the drawing, the circulation fan 93 may be rotated in the first rotational
direction or the second rotational direction. At this point, the first rotational
direction and the second rotational direction may be opposite to each other. For example,
based on the cooking chamber S1 viewed from the front side, the first rotational direction
is clockwise, and the second rotational direction is counterclockwise. At this point,
the process in which the circulation fan 93 is rotated in the first rotational direction
may be the first-method cooking 31, and the process in which the circulation fan 93
is rotated in the second rotational direction may be the second-method cooking 32.
[0255] The control unit may allow the circulation fan 93 to be rotated in the first rotational
direction for a predetermined time and then rotated in the second rotational direction.
At this point, the stopping in which the circulation fan 93 stops operation be included
between the operation in the first rotational direction and the operation in the second
rotational direction. The stopping of the fan may be a section in which the circulation
fan 93 is stopped, which is caused when the circulation fan 93 is rotated in the second
rotational direction after being completely stopped from the rotating operation in
the first rotational direction. As the rotational direction switching is repeated,
different surfaces of the food CF can be cooked evenly.
[0256] At this point, the control unit may maintain the heating operation of the burner
120 when the fan is stopped. Since the burner 120 is supplied with the secondary air
through the second inlet part even when the circulation fan 93 is not operated, the
burner 120 may heat even when the fan is stopped. Therefore, even when the direction-switching
control is performed, the burner 120 continues to heat the food CF, thereby improving
the cooking performance.
[0257] FIG. 26 illustrates the circulation fan 93 rotated in the first rotational direction
by the direction-switching control. Reference numeral A indicates the first rotational
direction. When the circulation fan 93 is rotated in the first rotational direction,
air in the cooking chamber S1 may flow into the heating chamber S2 (referring to FIG.
9) through the suction hole 84 of the cover plate 80, and then be mixed with air heated
by the heating device 100. The mixed air moves to the discharge chamber S3 (referring
to FIG. 9) through the communication hole 74 (referring to FIG. 9) of the partition
plate 70. The air of the discharge chamber S3 may be discharged back to the cooking
chamber S1 through the first discharge holes 75 and the second discharge holes 85
connected to each other.
[0258] At this point, when the circulation fan 93 is rotated in the first rotational direction,
air facing downward of the cooking chamber S1 may be discharged through a discharge
hole 75, 85 at a relatively right side among the discharge holes 75, 85. On the other
hand, air facing upward of the cooking chamber S1 may be discharged through a discharge
hole 75, 85 at a relatively left side among the discharge holes 75, 85. Accordingly,
the high-temperature air discharged rightward may heat the lower part CF1 of the food
CF while flowing along the bottom of the cooking chamber S1. The high-temperature
air discharged leftward may heat the upper part CF2 of the food CF while flowing along
the upper part of the cooking chamber S1. As described above, the path in which the
air discharged rightward of the cooking chamber S1 is transferred to the right lower
surface of the food CF is relatively shorter than the path in which the air is transferred
to the left surface and the upper surface of the food CF. Accordingly, the left lower
surface of the food CF may be cooked more than other surfaces. When this operation
continues, the food CF may be unevenly cooked throughout.
[0259] The control unit may rotate the circulation fan 93 in the second rotational direction
to solve the imbalance. Referring to FIG. 27, reference numeral B indicates the second
rotational direction. When the circulation fan 93 is rotated in the second rotational
direction, the circulation fan mixes air through the same process as the rotating
operation in the first rotational direction. However, the air is discharged in a direction
opposite to the first rotational direction. That is to say, when the circulation fan
93 is rotated in the second rotational direction, the air facing downward of the cooking
chamber S1 may be discharged through a discharge hole 75, 85 at a relatively left
side among the discharge holes 75, 85. On the other hand, the air facing upward of
the cooking chamber S1 may be discharged through a discharge hole 75, 85 at a relatively
right side among the discharge holes 75, 85.
[0260] Accordingly, the high-temperature air discharged leftward may heat the lower part
CF1 of the food CF while flowing along the bottom of the cooking chamber S1. The high-temperature
air discharged rightward may heat the upper part CF2 of the food CF while flowing
along the upper part of the cooking chamber S1. At this point, the path in which the
air discharged leftward of the cooking chamber S1 is transferred to the left lower
surface of the food CF is relatively shorter than the path in which the air is transferred
to the right surface and the upper surface of the food CF. Therefore, the right lower
surface of the food CF may be cooked more than other surfaces.
[0261] As described above, the control unit may evenly heat the food CF throughout through
the rotational direction switching of the circulation fan 93. Referring to FIG. 25C,
the control unit rotates the circulation fan 93 alternately in the first rotational
direction and the second rotational direction, thereby improving the cooking performance
of the food CF. As described above, the operation process of the circulation fan 93
while changing the rotational direction or the rotational speed of the circulation
fan 93 may be the circulating.
[0262] Meanwhile, the speed-changing control, the direction-switching control, and the on/off
control may be performed separately or simultaneously. The speed-changing control
of the circulation fan 93 may be performed with the direction-switching control of
the circulation fan 93. For example, the control unit may raise the rotational speed
of the circulation fan 93 and at the same time switch the rotational direction of
the circulation fan 93.
[0263] At this point, the control unit may perform the speed-changing control, the direction-switching
control, or the on/off control with the heating operation of the heating device 100
maintained. The heating operation of the heating device 100 continues, and basic heating
of the cooking chamber S1 may be maintained, and a wider variety of cooking methods
can be performed.
[0264] The control unit may reduce the firepower of the heating device 100 when the operation
of the circulation fan 93 is stopped. The secondary air may flow into the heating
device 100 by the suction force of the circulation fan 93, and the flow amount of
the second air may be reduced when the circulation fan 93 is stopped. Accordingly,
the control unit may reduce the amount of gas supplied into the burner 120 to reduce
the firepower.
[0265] Although the preferred embodiments of the present invention have been described for
illustrative purposes, those skilled in the art will appreciate that various modifications,
additions and substitutions are possible, without departing from the scope of the
present invention as disclosed in the accompanying claims. Therefore, the preferred
embodiments described above have been described for illustrative purposes, and should
not be intended to limit the technical scope of the present invention, and the scope
of the present invention are not limited to the embodiments. The protective scope
of the present invention should be interpreted by the accompanying claims, and all
technical scope should be interpreted as being included in the scope of the present
invention.