TECHNICAL FIELD
[0001] The present invention relates to a drip tray for gathering liquid from a household
appliance such as a fridge, freezer or dishwasher.
BACKGROUND
[0002] Household appliances that use water or where condensate can arise, such as fridges,
freezers or dishwashers, may cause liquid to drip underneath the appliance. This in
turn may cause water damage that is difficult to detect.
[0003] To remedy this and to prevent water damage from arising, a drip tray may be placed
on the floor underneath the household appliance. Typically, the drip tray is placed
on the floor and the appliance is pushed or rolled into place on top so that a receiving
portion of the drip tray can receive any leakage or dripping condensate.
[0004] In order to prevent the captured liquid from propagating onto the floor beside the
drip tray or even underneath the drip tray due to capillary force as the liquid reaches
the floor at the edge of the drip tray, walls or barriers are provided on the edges
of the drip tray. The liquid is thereby gathered and securely held on the drip tray.
[0005] However, one problem associated with drip trays is the risk of damage to the drip
tray as the household appliance is pushed or rolled onto the drip tray. A fridge or
freezer in particular is typically too heavy to be lifted into place and the operator
mounting the appliance may not be sufficiently mindful of the consequences of misalignment
or damage to the drip tray during mounting. Once in place, the household appliance
is typically not moved again for many years, thereby efficiently hiding the damage
and the resulting water damage.
[0006] There is therefore a need for an improved drip tray that is able to ensure a stable
and reliable capture of liquid underneath a household appliance, and in particular
that minimizes the risk of damage or misalignment of the drip tray during mounting.
SUMMARY
[0007] The object of the present invention is to eliminate or at least to minimize the problems
discussed above. This is achieved by a drip tray according to the appended independent
claim.
[0008] The drip tray for gathering liquid from a household appliance comprises a base with
a receiving portion for receiving liquid dripping from a household appliance, the
base having a front edge, a rear edge and two opposing side edges and also having
a bottom surface facing a floor when the drip tray is mounted underneath a household
appliance. The drip tray also comprises a first and a second sidewall connected to
the base, each of said side walls being arranged along a side edge and extending at
least partially upwards from the base, and a front barrier extending along the front
edge from a first barrier end to a second barrier end and also extending at least
partially upwards, the front barrier comprising a first side section at the first
barrier end, a second side section at the second barrier end, and a middle section
between the first side section and the second side section, said first barrier end
being connected to an end of the first sidewall and said second barrier end being
connected to an end of the second sidewall. Furthermore, the front barrier at the
first side section and the second side section also extends at least partly in a forward
direction away from the base to an outer barrier edge, said outer barrier edge having
a height of 1.5 mm - 6.5 mm over the bottom surface of the base.
[0009] By the front barrier extending in the forward direction and having a height in this
range, a household appliance that is pushed or rolled into place on top of the drip
tray will push the front barrier down towards the floor. This efficiently avoids the
risk of the front barrier instead being pushed upwards to fold on top of the drip
tray and getting stuck under the legs or rollers of the appliance, thereby bending
the front barrier and preventing efficient liquid retainment on the drip tray. The
height of the outer barrier edge also prevents leakage of liquid across the front
barrier after mounting of the household appliance when the front barrier has resumed
its original position. It is particularly advantageous that the height of the outer
barrier edge is low enough to fit under conventional rollers used on appliances and
prevent the rollers from getting stuck against the outer barrier edge or folding it
upwards as mentioned above. That the rollers are able to push the outer barrier edge
downwards and proceed to roll on top of the front barrier also minimizes the risk
of the drip tray moving or shifting position when the appliance is pushed into place.
[0010] The design of the drip tray according to the invention thereby enables efficient
mounting so that risk of damage or misalignment of the drip tray is minimized or even
eliminated entirely.
[0011] Suitably, the outer barrier edge has a height of 3 mm - 5.5 mm, preferably 4.5 mm.
This is particularly advantageous in ensuring the downwards movement of the front
barrier and the passing of the rollers or levelling legs of the household appliance
across the front barrier without damaging the front barrier.
[0012] Also, the first side section and the second side section suitably extend a section
length from the first barrier and the second barrier end, respectively, and said section
length is at least 3 cm, preferably at least 5 cm and more preferably at least 10
cm. Thereby, the front barrier is formed to enable stable and secure mounting of the
household appliance in particular in those parts of the front barrier where the rollers
or levelling legs of the appliance will pass.
[0013] The front barrier in the first side section and the second side section may comprise
an inner portion and an outer portion, said inner portion being connected to the front
edge and extending at least partially upwards, and said outer portion being a lip
that extends at least partially downwards from the inner portion to the outer barrier
edge. Thereby, leakage from the drip tray over the front barrier is efficiently prevented
and the mounting of the household appliance is particularly improved by the lip being
flattened onto the floor as the rollers or levelling legs pass across the front barrier.
[0014] Suitably, the drip tray may further comprise a groove extending underneath the front
barrier along the front edge for enabling the front barrier to bend when subjected
to a force from above. This improves the bending of the front barrier towards the
floor as the rollers or levelling legs pass across the front barrier.
[0015] Alternatively, at least a part of the inner portion of the front barrier at the front
edge may have a thickness of less than half, preferably less than one fourth, and
more preferably less than one tenth of a thickness of the base at the front edge.
This is advantageous in improving the bending of the front barrier towards the floor
as the rollers or levelling legs pass across the front barrier.
[0016] The outer portion of the front barrier suitably forms a lip angle with the inner
portion of the front barrier, said lip angle being 116 -156 °, preferably 126 -146
°, more preferably 131 -141 ° and even more preferably 136 °. This is particularly
advantageous in ensuring that the outer portion of the front barrier is moved down
rather than up by a levelling leg or roller that moves against the outer portion.
Since the lip angle is in this suitable range, the risk of bending upwards is minimized
or even eliminated. The present inventor has found that the beneficial effect is to
be found in this range but tests have shown that the most suitable embodiment has
the lip angle of 136 °.
[0017] Also, the inner portion of the front barrier may form a barrier angle with the base,
said barrier angle being 138 - 178 °, preferably 148 - 168 °, more preferably 153
- 163 ° and even more preferably 158 °. This is particularly advantageous in ensuring
that the front barrier extends upwards from the base to be able to retain liquid in
an efficient way while at the same time enabling the downwards movement of the front
barrier underneath the roller or levelling leg of the household appliance. The present
inventor has found that this range provides the beneficial effect and tests show that
the most suitable embodiment has the barrier angle of 158 °.
[0018] Suitably, the front barrier and preferably also the sidewalls is/are integrated with
the base. Thereby, the drip tray can be manufactured in a cost effective and easy
manner in one piece, and the risk of malfunction or leakage from the drip tray is
minimized.
[0019] In some embodiments, at least the front barrier and the sidewalls comprise a stiff
material that is not elastically deformable. Thereby, the risk of deformation by rollers
or levelling legs passing across the front barrier is minimized. Since the household
appliances are typically very heavy, a material that is soft enough to be elastically
deformable risks a permanent alteration of its shape or at least of the orientation
of the front barrier and the sidewalls in relation to the base, due to damage. Since
the sidewalls are attached to or integrated with the front barrier, providing elastically
deformable sidewalls could otherwise hinder the front barrier from resuming its original
position after mounting of the household appliance.
[0020] Suitably, the front barrier forms connections with the sidewalls at the first barrier
end and the second barrier end, said connections being curved. Thereby, a downward
movement of the front barrier is facilitated by the curved connections being able
to bend. This in turn enables pressing the front barrier towards the floor without
elastic deformation of the front barrier or sidewall at the first and second barrier
ends.
[0021] The front barrier suitably has a thickness of the inner portion at the front edge
of 0.1 - 0.9 mm, preferably 0.3 - 0.7 mm, more preferably 0.5 mm. This is advantageous
in improving the bending of the front barrier towards the floor as the rollers or
levelling legs pass across the front barrier.
[0022] Also, the front barrier suitably extends upwards from the base to a top portion where
the outer portion meets the inner portion, said top portion having a height from the
base of 0.4 - 7.4 mm, preferably 1.9 mm - 4.9 mm, more preferably 2.9 - 3.9 mm, and
even more preferably 3.4 mm. This ensures that water is retained on the drip tray
while at the same time facilitating movement of the front barrier down towards the
floor rather than bending back towards the base when in contact with a roller or levelling
leg of the household appliance.
[0023] Suitably, the front barrier extends 3 mm - 23 mm, preferably 8 mm - 18 mm, more preferably
13 mm in a direction forwards from the base that is perpendicular to the front edge.
Thereby, the front barrier extends away from the base far enough that a contact with
the roller or levelling leg causes a movement downwards to the floor.
[0024] The inner portion of the front barrier may extend 1 mm - 19 mm, preferably 7 mm -
14 mm, more preferably 10 mm in the direction forwards from the base. Thereby, the
inner portion of the front barrier extends away from the base far enough that a contact
with the roller or levelling leg causes a movement downwards to the floor.
[0025] Suitably, the drip tray is made from a polymer material, preferably PP (polypropylene),
PE (polyethylene) or PET (polyethylene terephthalate). These materials are stiff and
sturdy to ensure that deformation of the drip tray is avoided or at least minimized,
while also being cost effective and suitable from a manufacturing standpoint.
[0026] Also, the drip tray is suitably made from a material with a Shore D hardness of 60
or more. This ensures that deformation is minimized and that the front barrier is
stiff enough to resume its original position after the household appliance is mounted.
[0027] The drip tray suitably also comprises at least one adhesive portion on the bottom
surface of the base for fastening the drip tray to a floor, further preferably comprising
a removable protective cover for each adhesive portion. Thereby, the drip tray can
be attached to the floor by the adhesive before the household appliance is mounted.
This further decreases the risk of movement or misalignment of the drip tray.
[0028] Also, the drip tray suitably comprises a sensor arranged on the drip tray for detecting
moisture. Thereby, moisture or liquid present on the drip tray can be detected in
a reliable manner. There may also be at least one detection element that is operatively
connected to the sensor so that a signal may pass from the detection element to the
sensor. Furthermore, said detection element may be arranged on the receiving portion,
on the bottom surface, or both.
[0029] It is to be noted that the main benefit of the present invention, i.e. that the front
barrier is able to bend downwards when subjected to a force from a roller or levelling
leg of a household appliance, is achieved by the features in the appended independent
claim. This benefit is however enhanced by the features present in the dependent claims,
so that an even more suitable drip tray is achieved by embodiments also including
features of the dependent claims alone or in combination to form particularly advantageous
embodiments.
[0030] Many additional benefits and advantages of the present invention will be readily
understood by the skilled person in view of the detailed description below.
DRAWINGS
[0031] The invention will now be described in more detail with reference to the appended
drawings, wherein:
- Fig. 1a
- discloses a drip tray according to a first embodiment in a planar view from above;
- Fig. 1b
- discloses the drip tray of Fig. 1 in a perspective view;
- Fig. 1c
- discloses the drip tray of Fig. 1 in a planar view from the side;
- Fig. 2
- discloses a front barrier according to a second embodiment in a perspective view from
the side;
- Fig. 3
- discloses a front barrier according to a third embodiment in a perspective view from
the side;
- Fig. 4
- discloses a front barrier according to the first embodiment in a perspective view
from the side;
- Fig. 5
- discloses an enlarged perspective view of a part of Fig. 1b marked with A and showing
the front barrier and the first side wall at the first barrier end;
- Fig. 6a
- discloses three positions of a roller moving across the front barrier of the drip
tray according to the third embodiment, in a planar view from above; and
- Fig. 6b
- discloses the three positions of Fig. 6a in a planar view from the side at the line
B-B.
[0032] All the figures are schematic, not necessarily to scale, and generally only show
parts which are necessary in order to elucidate the respective embodiments, whereas
other parts may be omitted or merely suggested. Any reference number appearing in
multiple drawings refers to the same object or feature throughout the drawings, unless
otherwise indicated.
DETAILED DESCRIPTION
[0033] A drip tray 1 according to the invention will now be described in detail, followed
by detailed disclosure of three main designs of a front barrier 30 in a first, second
and third embodiment. It is to be understood that all of the embodiments described
herein can be combined with each other except when explicitly stated otherwise or
when a combination would not be technically feasible. In particular, the design of
the front barrier 30 according to the three main embodiments can be combined with
any of the embodiments for the drip tray 1 as a whole.
[0034] It is to be noted that where measurements or dimensions of the drip tray 1 are given
herein as a particular value or a range, they are to be understood as being the given
value or range within manufacturing tolerances, or at least not differing from the
given value or range more than 10 %. Also, when the term "substantially" is used herein,
as in "substantially straight", this is also to be understood as being within manufacturing
tolerances.
[0035] It is also to be noted that when measurements or dimensions of the drip tray 1 are
given herein as a particular value or a range, e.g. when a height is within a given
range, this is to be understood as the height having a value that is within the range
and not as the height fluctuating from one end of the range to the other. For instance,
where it is stated that an outer barrier edge 34 has a height of 1.5 mm - 6.5 mm over
a bottom surface 16 of a base 10, this is to be understood as the height of the outer
barrier edge 34 having a height taken from the range and varying only within manufacturing
tolerances or at least not more than 10 %. In the following, the term "roller" or
"levelling leg" or "leg" will be used to refer to those parts of a household appliance
that is in contact with the floor and that are passed onto the drip tray 1 during
mounting. It is to be noted, however that other designs of legs are also to be included
in these terms, such as e.g. bevelled slide surfaces.
[0036] Fig. 1a-1c disclose the drip tray 1 according to a first embodiment of the present
invention. The drip tray 1 comprises a base 10 with a receiving portion 11 on a side
facing upwards when placed on a floor, and with an opposing bottom surface 16 facing
down towards the floor. The base 10 has a front edge 12, an opposing rear edge 13,
and a first side edge 12 extending along a side of the base 10 from the rear edge
13 to the front edge 12. The base 10 also comprises a second side edge 13 extending
along a side opposite to the first side edge 12, from the rear edge 13 to the front
edge 12. When the drip tray 1 is placed on a floor, the receiving portion 11 has the
purpose of receiving liquid dripping from above to prevent said liquid from contacting
the floor directly. In some embodiments, the receiving portion 11 can extend across
the entire base 10 and be delimited by the front edge 12, rear edge 13 and side edges
14, 15. On other embodiments, the receiving portion 11 can instead be only a part
of the base 10.
[0037] The drip tray 1 further comprises a first side wall 21 that is connected to the base
10 along the first side edge 14 and a second side wall 22 that is connected to the
base 10 along the second side edge 15. Each of the side walls 21, 22 extend at least
partly upwards from the base 10, i.e. in a direction that faces away from the bottom
surface 16. Furthermore, along the front edge 12 there is a front barrier 30 that
is connected to the first side wall 21 at a first barrier end 30A and to the second
side wall 22 at a second barrier end 30B.
[0038] That the front barrier 30 is connected to the side walls 21, 22 may in some embodiments
mean that the front barrier 30 is joined to the side walls 21, 22 by a joining material
such as an adhesive or corner portions that attach to both the front barrier 30 and
the side walls 21, 22. In other embodiments, it may instead mean that the front barrier
30 is integrated with the side walls 21, 22 such that they are made in one piece.
Also, the front barrier 30 and the side walls 21, 22 may in some embodiments be connected
to the base 10 by a joint formed by fusing, melting or gluing them together, or by
attaching them in some other suitable way. Alternatively, it may mean that the front
barrier 30 and the side walls 21, 22 are integrated with the base 10 so that the drip
tray 1 is made in one piece, or at least that the base 10 and at least one of the
front barrier 30 and the first side wall 21 and second side wall 22 are integrated.
In some embodiments, some of these parts are integrated whereas others are attached
or joined to them.
[0039] In some embodiments, there is also a rear wall 23 along the rear edge 13, said rear
wall 23 extending at least partly upwards. Thereby, the rear wall 23, the first and
second side walls 21, 22 and the front barrier 30 cooperate to hold liquid on the
drip tray 1 and avoid leakage to the surrounding floor. In some embodiments, the base
10 itself may have a shape so that the receiving portion 11 is bordered on at least
a side facing the rear edge 13 by an elevation in the base, or alternatively the receiving
portion 11 may be set into the base 10 so that leakage in at least a rear direction
opposite to the forward direction F is prevented.
[0040] The front barrier 30 extends at least partly upwards from the base 10, and it comprises
a first side section 31 at the first barrier end 30A and a second side section 32
at the second barrier end 30B. Between the first side section 31 and the second side
section 32 is a middle section 33 to ensure that the front barrier 30 extends along
the entire front edge 12. In some embodiments, the first and second side sections
31, 32 extend only part of the front barrier 30, but in other embodiments they meet
in the middle so that the middle section is very short or only a connection between
the first and second side sections 31, 32. Also, in some embodiments the middle section
may have the same shape as the first or second side sections 31, 32. The first side
section 31 and the second section 32 thus each extend a section length L from the
first barrier end 30 A towards the middle section 33 or from the second barrier end
30B towards the middle section 33, respectively. Said section length L is in the first
embodiment at least 3 cm, but preferably at least 5 cm or more preferably at least
10 cm. Depending on a distance between rollers or levelling legs of the household
appliance with which the drip tray 1 is to be used, different section lengths L may
be required to ensure that the rollers or levelling legs pass across the first and
second sections 31, 32 rather than across the middle section 33. With some household
appliances, the shortest section length L of 3 cm will ensure that the rollers or
levelling legs pass in this desired way, but with other household appliances a longer
section length L may be required. It is advantageous to provide the section length
L at least 10 cm, since this ensures that the rollers or levelling legs or all standard
types of household appliances pass as desired over the first and second sections 31,
32. However, in some embodiments, it may even be desirable to provide the first and
second sections 31, 32 all the way to a midpoint formed by the middle section 33.
[0041] The first side section 31 and the second side section 32 extend at least partly in
a forward direction F away from the base 10, said forward direction F being a direction
that is perpendicular to at least a portion of the front edge 12 of the base 10. The
front barrier 30 ends in an outer barrier edge 34 at the first and second side sections
31, 32 (see Fig. 2-4). Essential to the invention is that the outer barrier edge 34
has a height h of 1.5 mm - 6.5 mm over the bottom surface 16 of the base 10. Thereby,
the outer barrier edge 34 is high enough from the bottom surface 16 of the base to
ensure that liquid is efficiently retained on the drip tray 1 and leakage across the
front barrier 30 is prevented. At the same time, the outer barrier edge 34 is low
enough that a levelling leg or a roller of a household appliance can push the front
barrier 30 downwards rather than folding it backwards towards the base 10. This is
central to the invention, since the forward extension of the front edge together with
the height h of the outer barrier edge 34 ensures that the rolling or pushing of a
household appliance into place will take place without the front barrier 30 hindering
the mounting and without the front barrier 30 being folded towards the base 10 where
it could get stuck underneath the levelling leg or the roller and thereby be prevented
from performing its function of preventing leakage. Also, by ensuring that the front
barrier is pushed down towards the floor, it is able to resume its original position
when the levelling leg or roller has passed so that the advantageous shape enables
an efficient retention of liquid. The height h of the outer barrier edge 34 in the
range 1.5 mm to 6.5 mm ensures that conventional rollers used for all kinds of household
appliances are able to push the outer barrier edge 34 downwards by the outer barrier
edge 34 being lower than a center of rotation of the rollers, and this in turn ensures
that the roller can only push the outer barrier edge downwards.
[0042] In a particularly advantageous embodiment, the outer barrier edge 34 has a height
h in the range 3 mm - 5.5 mm. This further improves the combined function of being
able to retain liquid while at the same time avoiding the risk of hindering the levelling
leg or roller or of being pushed upwards and/or folded backwards by the levelling
leg or roller. The present inventor has discovered through extensive tests that a
height h of the outer barrier edge 34 of 4.5 mm is particularly advantageous. Drip
tray (1) according to claim 1, wherein the outer barrier edge (34) has a height h
of 3 mm - 5.5 mm, preferably 4.5 mm.
[0043] Fig. 2 discloses a second embodiment of the front barrier 30, where the front barrier
extends from the front edge 12 of the base to the outer barrier edge 34 without deviating
substantially either upwards or downwards. Thus, the front barrier 30 forms a straight
line or substantially straight line from the front edge 12 to the outer barrier edge
34. (When the term substantially straight is used herein, this is to be understood
as straight within manufacturing and/or mounting tolerances.) This second embodiment
is a basic embodiment that fulfils the main objectives of the invention and that is
able to achieve the technical effect of ensuring that the roller or levelling legs
move across the front barrier 30 without deforming or misaligning the front barrier
30. Figs. 2-4 show a roller R of a household appliance to explain the relationship
between the front barrier 30 and such a roller R. It is to be noted, however, that
the roller R shown is not be taken as the only possible size or alignment of a roller
suitable to pass across the front barrier 30, but merely as an example for aid in
understanding the invention.
[0044] The front barrier 30 forms a barrier angle BA with the base 10, and said barrier
angle BA is in the range 138 - 178 °. This provides a suitable alignment of the front
barrier 30 with respect to the base 10. Even more suitable is a barrier angle BA in
the range 148 - 168 °, more preferably 153 - 163 ° since this further improves the
function of the front barrier 30 of retaining liquid on the drip tray 1 while also
being able to fold downwards when hit or pushed by a roller or levelling leg. The
inventor has found, through extensive tests, that providing the barrier angle BA at
158 ° is particularly advantageous in achieving these aims.
[0045] A front barrier length L of the front barrier 30 from the front edge 12 to the outer
barrier end 34 is in the range 3 mm - 23 mm for the second embodiment of Fig. 2. That
the front barrier 30 extends in the forward direction F is advantageous in enabling
the front barrier to pivot downwards to the floor when subjected to a force from above,
rather than remaining in position and risking being deformed by the roller or levelling
leg passing across it. Preferably, the front barrier length L is 8 mm - 18 mm, and
the present inventor has found through testing that the front barrier length L of
13 mm is particularly advantageous.
[0046] Fig. 3 discloses a third embodiment of the invention that differs from the second
embodiment in the front barrier 30 being curved upwards from the front edge 12 of
the base 10 to the outer barrier edge 34. This provides an alternative shape of the
front barrier 30 that has a sharper rise closer to the outer barrier edge 34, and
that is advantageous in ensuring that the front barrier 30 rises again after being
pushed down by the roller or levelling leg.
[0047] Fig. 4 discloses the first embodiment of the invention that differs from the second
and third embodiment in the front barrier 30 comprising an inner portion 35 connected
to the front edge 12 of the base 10, and also comprising an outer portion 36 that
is connected to the inner portion 35 and forms a lip that extends at least partially
downwards from the inner portion 35 to the outer barrier edge 34. The first embodiment
is particularly advantageous since the provision of the outer portion 36 enables a
maximum height h
max at a top portion 37 of the front barrier 30 that is larger than the height h of the
outer barrier end 34. Thereby, retaining liquid on the drip tray 1 is rendered even
more efficient, while at the same time ensuring that the front barrier 30 is pushed
downwards by the roller or levelling leg of the household appliance.
[0048] The top portion 37 is a portion where the outer portion 36 is connected to the inner
portion 35, and the top portion 37 of the first embodiment has a maximum height h
max from the bottom surface 16 of the base 10 of 0.4 - 7.4 mm. Preferably, the maximum
height h
max is in the range 1.9 mm - 4.9 mm, more preferably 2.9 - 3.9 mm, and the present inventor
has found through testing that a very advantageous maximum height h
max of the top portion 37 is 3.4 mm.
[0049] The inner portion 35 of the front barrier 30 suitably extends 1 mm - 19 mm in the
forward direction F. More preferably, the front barrier 30 extends preferably 7 mm
- 14 mm, more preferably 10 mm in the direction forwards from the base.
[0050] The outer portion 36 forms a lip angle LA with the inner portion 35, and said lip
angle LA is in the range 116 -156 ° to render it highly suitable for being pushed
downwards without causing a hinder to the roller or levelling leg or causing the front
barrier 30 to be folded upwards or backwards towards the base 10. Suitably, the lip
angle LA is in the range 126 -146 °, more preferably 131 -141 °. The present inventor
has found through testing that a lip angle LA of 136 ° is particularly advantageous
for the first embodiment. The orientation of the outer portion 36 at this lip angle
LA to the inner portion 35 allows for a larger maximum height h
max of the top portion 37 than would otherwise be possible in order to achieve the technical
effect of pushing the front barrier 30 down rather than up when meeting a roller or
levelling leg.
[0051] The barrier angle BA of the first embodiment is suitably the same as for the first
embodiment disclosed above.
[0052] Furthermore, the first embodiment comprises a groove 17 underneath the front barrier
30 where it is connected to the front edge 12. The groove 17 serves to facilitate
bending of the front barrier 30 downwards when subjected to a force from a roller
or levelling leg. Alternatively, this can be achieved by a part of the inner portion
35 at or close to the front edge 12 having a thickness of less than half, preferably
less than one fourth, and more preferably less than one tenth of a thickness of the
base 10 at the front edge 12. The inner portion 24 then preferably has a thickness
at the front edge 12 of 0.1 - 0.9 mm, preferably 0.3 - 0.7 mm, more preferably 0.5
mm. By thus providing either a groove 17 or a thin part of the inner portion 35, the
pivoting of the front barrier 30 in relation to the base 10 is facilitated.
[0053] The groove 17 or thin part of the inner portion 35 may also be provided in the second
or third embodiments disclosed above, or indeed in any embodiment of the present invention.
[0054] In any or all of the embodiments disclosed herein, at least one adhesive portion
19 may be provided on the bottom surface 16 of the base 10 in order to attach the
drip tray 1 to the floor. There may also be a removable protective cover 19 on each
such adhesive portion 18 to prevent the adhesive from being damaged before use.
[0055] Fig. 5 discloses an enlarged view of the drip tray 1 of the first embodiment showing
the first side wall 21 and the first portion 31 of the front barrier 30. The first
side wall 21 is connected to the front barrier 30 at the first barrier end 30A by
a connection 23 that in this embodiment is curved. The shape of the connection 23
facilitates movement of the front barrier 30 when subjected to a force from the roller
or levelling leg, since the first side wall 21 is configured by the curved connection
23 to bend slightly so that the front barrier 30 in turn is able to bend towards the
floor without stretching or deforming the front barrier 30 or the curved connection
23. This is particularly advantageous in that it enables the desired movement of the
front barrier 30 while at the same time allowing for the drip tray 1 to be made from
a stiff material that is not deformable and that resumes its original position when
the force from the roller or levelling leg ceases. The curved connection 23 may have
any curved shape as long as it is able to bend towards the front barrier 30 to facilitate
the movement of the front barrier 30 itself.
[0056] Fig. 6a and 6b disclose the movement of the front barrier 30 when a roller of a household
appliance is moved onto the drip tray 1. In the image to the right, the roller R approaches
and contacts the outer barrier end 34, and when moving to the image in the middle
the roller R has pushed the front barrier 30 towards the floor so that the front barrier
30 lies down. The pivoting movement downwards is facilitated by the groove 17 and
also by the curved connections 23 between the front barrier 30 and the side walls
21, 22. In the image to the left, the roller R has moved onto the base 10 and the
front barrier 30 has risen to its original position.
[0057] When mounting the drip tray 1 on a floor, protective covers 19 covering any adhesive
portions 18 are removed and the drip tray 1 is then placed on the floor in a desired
position. When adhesive portions 18 are provided, they serve to firmly attach the
drip tray 1 to the floor. When no adhesive portions are provided, separate adhesive
or adhesive tape may be used, or alternatively the drip tray 1 may just be placed
in the desired position. When the household appliance has been put into place, as
shown in the image to the left of Fig. 6a and 6b, the weight of the household appliance
will ensure that the drip tray is not moved from its position.
[0058] Advantageously, the drip tray 1 according to any embodiment of the invention is made
from a stiff material that is not elastically deformable. Such a material has the
benefit of being able to hold its position regardless of varying temperature or humidity,
and also of withstanding the force from a roller or levelling leg of the household
appliance so that deformation is avoided. The material should advantageously have
a Shore D hardness of 60 or more, and suitable materials include PP (polypropylene),
PE (polyethylene) or PET (polyethylene terephthalate). Other materials may also be
used as long as the material for at least the front barrier is able to function as
disclosed herein. In some embodiments, the drip tray 1 may also be manufactured from
more than one material that are mixed or where some parts of the drip tray 1 are made
from one material and some from another.
[0059] Returning now to Fig. 1a-1b, the drip tray 1 according to the first embodiment also
comprises a sensor 40 for detecting a moisture or liquid, and at least one detection
element 41 that is distributed on the drip tray 1 on either the receiving portion
11, the bottom surface 16, or both. The detection element 41 may be any suitable strip
or wire of material that reacts to the presence of liquid or moisture, such as a metal
wire, a moisture sensitive adhesive tape, or any other suitable element. The detection
element 41 is preferably distributed on the drip tray 1 to be able to detect moisture
where it is most likely to gather, such as where legs or rollers of the household
appliance will be placed. The detection element 41 may also pass from the receiving
portion 11 to the bottom surface 16 by extending over or through at least one of a
sidewall or rear wall, or may alternatively pass through any opening 42 provided in
the drip tray 1. Alternatively, at least one detection element 41 may be provided
on the bottom surface 16 and at least one detection element 41 on the receiving portion
11. The detection element 41 may be attached to the drip tray by adhesive, by fastening
elements or by being cast or welded into the drip tray 1 during or after manufacture.
[0060] The detection element 41 is operatively connected to the sensor 40 in such a way
that a signal may pass from the detection element 41 to the sensor 40, such as by
the detection element 41 being in physical contact with the sensor 40 or by wireless
transfer of signals.
[0061] It is advantageous to distribute the detection element 41 along at least one edge
of the drip tray 1 and preferably along both a side and a rear or front edge. Also,
it is advantageous in particular on the bottom surface 16 to distribute the detection
element 41 close to edges of the drip tray 1, since liquid will most likely enter
at the edge through capillary force between the drip tray 1 and the floor. In one
embodiment, the detection element 41 is arranged in a loop along both the front and
rear edges as well as the side edges.
[0062] The sensor 40 may be equipped with an alarm function that causes an alarm signal
when moisture or liquid is detected, or may alternatively communicate with a remote
unit that in turn monitors the drip tray 1 and is configured to generate alarm signals
or provide output for a user regarding presence of moisture or liquid.
[0063] It is to be noted that features from the various embodiments described herein may
freely be combined, unless it is explicitly stated that such a combination would be
unsuitable.
1. Drip tray (1) for gathering liquid from a household appliance, the drip tray comprising
- a base (10) with a receiving portion (11) for receiving liquid dripping from a household
appliance, the base having a front edge (12), a rear edge (13) and two opposing side
edges (14, 15) and also having a bottom surface (16) facing a floor when the drip
tray is mounted underneath a household appliance,
- a first and a second sidewall (21, 22) connected to the base (10), each of said
side walls (21, 22) being arranged along a side edge (14, 15) and extending at least
partially upwards from the base (10), and
- a front barrier (30) extending along the front edge (12) from a first barrier end
(30A) to a second barrier end (30B) and also extending at least partially upwards,
the front barrier (30) comprising a first side section (31) at the first barrier end
(30A), a second side section (32) at the second barrier end (30B), and a middle section
(33) between the first side section (31) and the second side section (32), said first
barrier end (30A) being connected to an end of the first sidewall (21) and said second
barrier end (30B) being connected to an end of the second sidewall (22),
- wherein the front barrier (30) at the first side section (31) and the second side
section (32) also extends at least partly in a forward direction (F) away from the
base (10) to an outer barrier edge (34), said outer barrier edge (34) having a height
(h) of 1.5 mm - 6.5 mm over the bottom surface (16) of the base (10).
2. Drip tray (1) according to claim 1, wherein the outer barrier edge (34) has a height
of 3 mm - 5.5 mm, preferably 4.5 mm.
3. Drip tray (1) according to claim 1 or 2, wherein the first side section (31) and the
second side section (32) extend a section length (L) from the first barrier end (30A)
and the second barrier end (30B), respectively, and wherein said section length (L)
is at least 3 cm, preferably at least 5 cm and more preferably at least 10 cm.
4. Drip tray (1) according to any of claims 1-3, wherein the front barrier (30) in the
first side section (31) and the second side section (32) comprises an inner portion
(35) and an outer portion (36), said inner portion (35) being connected to the front
edge (12) and extending at least partially upwards, and said outer portion (36) being
a lip that extends at least partially downwards from the inner portion (35) to the
outer barrier edge (34), and wherein the outer portion of the front barrier forms
a lip angle with the inner portion of the front barrier, said lip angle being 116
-156 °, preferably 126 -146 °, more preferably 131 -141 ° and even more preferably
136 °.
5. Drip tray (1) according to any of claims 1-4, wherein the drip tray (1) further comprises
a groove (17) extending underneath the front barrier (30) along the front edge (12).
6. Drip tray according to claim 1 or 2, wherein at least a part of the inner portion
(35) of the front barrier (30) at the front edge (12) has a thickness of less than
half, preferably less than one fourth, and more preferably less than one tenth of
a thickness of the base (10) at the front edge (12).
7. Drip tray according to any previous claim, wherein the inner portion of the front
barrier forms a barrier angle with the base, said barrier angle being 138 - 178 °,
preferably 148 - 168 °, more preferably 153 - 163 ° and even more preferably 158 °.
8. Drip tray according to any previous claim, wherein at least the front barrier and
the sidewalls comprise a stiff material that is not elastically deformable.
9. Drip tray according to any previous claim, wherein the front barrier forms connections
with the sidewalls at the first barrier end and the second barrier end, said connections
being curved.
10. Drip tray according to any previous claim, wherein the front barrier extends upwards
from the base to a top portion where the outer portion meets the inner portion, said
top portion having a height from the base of 0.4 - 7.4 mm, preferably 1.9 mm - 4.9
mm, more preferably 2.9 - 3.9 mm, and even more preferably 3.4 mm.
11. Drip tray according to any previous claim, wherein the front barrier extends 3 mm
- 23 mm, preferably 8 mm - 18 mm, more preferably 13 mm in a direction forwards from
the base that is perpendicular to the front edge.
12. Drip tray according to any previous claim, wherein the inner portion of the front
barrier extends 1 mm - 19 mm, preferably 7 mm - 14 mm, more preferably 10 mm in the
direction forwards from the base.
13. Drip tray according to any previous claim, wherein the drip tray is made from a polymer
material, preferably PP (polypropylene), PE (polyethylene) or PET (polyethylene terephthalate)
or wherein the drip tray is made from a material with a Shore D hardness of 60 or
more.
14. Drip tray according to any previous claim, further comprising at least one adhesive
portion on the bottom surface (16) of the base for fastening the drip tray to a floor,
further preferably comprising a removable protective cover for each adhesive portion.
15. Drip tray according to any previous claim, further comprising a sensor (40) arranged
on the drip tray for detecting moisture and also comprising at least one detection
element (41) on the drip tray, said at least one detection element (41) being operatively
connected to the sensor (40).
16. Drip tray according to claim 15, wherein the at least one detection element (41) is
arranged on at least one of the receiving portion (11) and the bottom surface (16).