CROSS-REFERENCE TO RELATED APPLICATION
TECHNICAL FIELD
[0002] The present application relates to mops or like mopping devices, and more particularly
to hot mops or steam mops that produce steam, or like apparatuses using steam in a
scrubbing or rubbing action.
BACKGROUND
[0003] Mops are commonly used to clean some ground surfaces, such as floors within building.
In contrast to brooms, mops may soak up a liquid, such as water with or without detergent,
to assist in cleaning a surface. Such mops may be known as wet mops. Mops have further
evolved to include steam-generating capability. In such steam mops, also referred
as hot mops, a heating element within the mop generates steam that is exhausted at
a floor tool of the mop. Accordingly, the hot temperature of the steam or liquid at
the floor tool may contribute to the cleaning operation, notably by the heated floor
tool's capacity to disinfect and kill germs.
[0004] While existing floor tools for such mops may deliver steam to heat the floor surface
to facilitate cleaning, improvements are still sought to better dislodge dirt and
clean the surface rapidly and efficiently while limiting the manual scrubbing effort
by the user.
SUMMARY
[0005] In a first aspect, there is provided an apparatus for cleaning a floor surface, the
apparatus comprising: an elongated body; a heater configured for receiving liquid
and heating the liquid; a conduit in fluid flow communication with an outlet of the
heater; a floor tool connected at a proximal end of the elongated body, the floor
tool including: a hub portion, at least one roll defining a floor cleaning interface,
the roll connected to the hub portion for rotation, the roll defining an inner cavity
for receiving steam, the floor cleaning interface of the roll being permeable to steam,
and a delivery outlet in fluid flow communication with the conduit to receive steam
or vapour therefrom, the delivery outlet in fluid flow communication with the inner
cavity of the roll.
[0006] Further in accordance with the first aspect, for instance, the floor tool further
includes a drive unit drivingly engaged to the at least one roll to rotate the roll
relative to the hub portion.
[0007] Still further in accordance with the first aspect, for instance, the drive unit includes
a shaft rotating relative to the hub portion, the at least one roll mounted to the
shaft.
[0008] Still further in accordance with the first aspect, for instance, the drive unit includes
an electric motor.
[0009] Still further in accordance with the first aspect, for instance, the electric motor
is coupled to the roll by a transmission, the transmission reducing a rotational speed
of the roll relative to a rotational speed of the electric motor.
[0010] Still further in accordance with the first aspect, for instance, the transmission
includes a belt and pulleys or gears.
[0011] Still further in accordance with the first aspect, for instance, the delivery outlet
includes a manifold in the hub portion, the manifold in fluid communication with the
conduit.
[0012] Still further in accordance with the first aspect, for instance, the manifold defines
at least one outlet aligned with an inlet of the at least one roll, the inlet of the
at least one roll being in an end face thereof.
[0013] Still further in accordance with the first aspect, for instance, the floor tool has
two rolls, the manifold has at least one of the outlet for each of the two rolls.
[0014] Still further in accordance with the first aspect, for instance, a liquid reservoir
may be in fluid communication with the heater to supply liquid to the heater.
[0015] Still further in accordance with the first aspect, for instance, the liquid reservoir
and the heater are in the elongated body.
[0016] Still further in accordance with the first aspect, for instance, the floor tool includes
a rotative head rotatably coupled to the elongated body for rotation, the rotative
head forming a rotational joint with an end of the elongated body.
[0017] Still further in accordance with the first aspect, for instance, the conduit is routed
inside the rotative head and the hub portion.
[0018] Still further in accordance with the first aspect, for instance, the at least one
roll is rotatably mounted to a shaft of the floor tool.
[0019] Still further in accordance with the first aspect, for instance, the floor tool has
two of the roll, the two of the rolls being mounted to the shaft.
[0020] Still further in accordance with the first aspect, for instance, the at least one
roll is matingly engaged to the shaft.
[0021] In a second aspect, there is provided a roll for a steam mop, the roll comprising:
a body having a wall having an outer surface and defining an inner cavity; a floor
interfacing layer permeable to steam, the floor interfacing layer mounted peripherally
about the roll body; and a connector portion at an end of the body, the connector
portion having a shaft receiving portion configured for matingly receiving a shaft
of the steam mop therein, the connector portion having at least one fluid inlet at
the connector portion in fluid communication with the inner cavity for steam to be
injected in the inner cavity; wherein the body defines a steam path between the inner
cavity and the floor interfacing layer.
[0022] Further in accordance with the second aspect, for instance, the outer surface of
the body is cylindrical, the wall having a plurality of holes therethrough to define
the steam path.
[0023] Still further in accordance with the second aspect, for instance, the floor interfacing
layer is one of a fabric, a cloth, a textile, bristles on a substrate.
[0024] Still further in accordance with the second aspect, for instance, the floor interfacing
layer is glued to the outer surface.
[0025] Still further in accordance with the second aspect, for instance, the shaft receiving
portion has an elongated shape.
[0026] Still further in accordance with the second aspect, for instance, the connector portion
has a counterbore portion, with the shaft receiving portion projecting inwardly from
the counterbore portion.
[0027] Still further in accordance with the second aspect, for instance, the at least one
fluid inlet is in the counterbore portion.
[0028] Still further in accordance with the second aspect, for instance, at least one keying
feature is defined in the shaft receiving portion to block a rotation between the
roll and the shaft.
[0029] In a third aspect, there is provided a method for defining a steam path between a
floor tool of a steam mop and an outer surface of a roll, comprising: unscrewing a
roll out of engagement from a shaft of the floor tool; subsequently screwing another
roll into engagement with the shaft of the floor tool, for an end of the other roll
having at least one inlet to be adjacent to a steam outlet of the floor tool; and
activating a heater of the steam mop for steam to be generated and to follow a steam
path being sequentially through the steam outlet, the at least one inlet, an inner
cavity of the other roll and through the outer surface of the roll.
DESCRIPTION OF THE DRAWINGS
[0030] Reference is now made to the accompanying figures in which:
Fig. 1 is a front elevation view of a steam mop with a rotative head in accordance
with the present disclosure;
Fig. 2 is a side elevation cross-sectional view of the steam mop in a plane A-A of
Fig. 1;
Fig. 3A is a front elevation partial cross-sectional view of a portion of the steam
mop of Figs. 1-2, without shell removed;
Fig. 3B is a cross-sectional view of the rotative head of the steam mop in a plane
B-B of Fig. 2;
Fig. 3C is a side elevation cross-sectional view of the rotative head of the steam
mop in the plane A-A of Fig. 1;
Fig. 4 is a perspective view of one of the rolls of the steam mop of Figs. 1-2;
Fig. 5A is a magnified perspective view of a portion of the steam mop of Fig. 1, with
rolls;
Fig. 5B is another magnified perspective view of the portion of the steam mop of Fig.
5A, with a roll removed to show part of a steam path;
Fig. 5C is another magnified perspective view of the portion of the steam mop of Fig.
5A-5B, with a part of a roll removed to further show part of the steam path;
Fig. 5D is another magnified perspective view of the portion of the steam mop of Fig.
5A-5C, with a part of a roll removed to further show part of the steam path; and
Fig. 6 is a side elevation cross-sectional view of the rotative head of a steam mop
in accordance with another aspect.
DETAILED DESCRIPTION
[0031] Referring to Figs. 1 to 5D, a steam mop with a rotative head and floor tool(s) in
accordance with the present disclosure is generally shown at 10. The steam mop 10
may also be known as a hot mop, steam generating mop, steamer mop, etc. and will be
referred to herein as a steam mop for simplicity. Stated generally, the steam mop
10 heats a liquid such as water into steam, and may do so through electrical power,
with resistive elements in direct heat exchange relation with a water circuit, or
through a heat transfer fluid (e.g., oil), among other possibilities. The steam mop
10 exhausts the steam at floor tool(s). The steam may also be exhausted directly onto
a floor. While the present description provides a rotative floor tool as an example,
and describes the apparatus as a steam mop 10, the mop 10 may be used for other functions,
not necessarily as a mop, and may thus be referred to as an apparatus 10, such as
a surface-cleaning apparatus. For example, the apparatus 10 may be used with other
floor tools, such as a squeegee, a brush or pads. These components could be accessories
available with the apparatus 10, along with the floor tool shown and described herein.
The expression "steam" is used herein. However, the mop 10 may produce vapour (a.k.a.,
vapor) that may be at a higher temperature than ambient temperature, and may not result
from boiling. For simplicity, reference is made herein to steam, but steam may include
vapour, and vice-versa.
[0032] Referring to Fig. 2, the steam mop 10 may be described as having an elongated body
20, a liquid tank 30, a pump 40, a heating unit 50, a power system 60, a floor tool
70, roll(s) 80, nozzle unit(s) 90 (Fig. 6) and/or various conduits in the 100s. The
steam mop 10 may have all of these components and additional components, or fewer
components than the ones listed above. For example, the steam mop 10 may not have
a liquid tank 30 in the hand-held portion and may instead be in fluid communication
with a liquid source. Moreover, the steam mop 10 may be connected to a steam supply
so as not to enclose some of the components such as the heating unit 50 and liquid
tank 30. However, in a variant, the steam mop 10 is a self-contained system that is
configured to be employed in a portable manner, and could even integrate a battery,
or may alternatively be connectable to the power grid for power supply.
[0033] From a general standpoint, the elongated body 20 encloses the various functional
components of the steam mop 10 and has ornamental features as well as ergonomic features.
As the elongated body 20 encloses some functional components such as the heating unit
50, the elongated body 20 may have a protective or shielding role. The liquid tank
30 is the water recipient of the steam mop 10. The expression "water" is used herein,
but other liquids may be present instead of water, such as a mixture of liquid and
chemical and/or natural cleaning agents. For simplicity, reference is made herein
to water as being present in the liquid tank 30. Other ways to describe the tank 30
include a reservoir, a receptacle, a receiver, etc. In an embodiment, as shown, the
liquid tank 30 may be removable from a remainder of the steam mop 10. The pump 40
is used to direct the liquid from the tank 30 to the heating unit 50. The heating
unit 50 converts electrical power into heat so as to boil the liquid into steam. The
power system 60 interfaces the steam mop 10 to a power source such as the power grid.
The floor tool 70 is mounted at a distal end of the elongated body 20. The floor tool
70 may include a steam delivery system and supports the rolls 80. The rolls 80 are
the interface of the steam mop 10 with the floor and may assist in directing steam
out of the steam mop 10. The various conduits labelled in the 100s fluidly connect
the liquid tank 30 optionally, the pump 40 and the heating unit 50. Moreover, the
conduits 100s provide the steam to the steam delivery system of the floor tool 70.
[0034] Referring concurrently to Figs. 1-2, the elongated body 20 may have other names,
such as handle, stick, rod, body, shaft, etc. The elongated body 20 may be hollow.
The elongated body 20 may be made of a plastic, among other possibilities, notably
due to the low heat transfer capability of plastic in comparison to some metals. Other
materials, including metal and natural materials, may be used. The elongated body
20 is shown having a generally straight shape, with a continuous surface, optionally.
The elongated body 20 exhibits a change in cross-sectional dimensions, again as an
option. The elongated body 20 may generally be separated in two or more segments for
the purpose of explaining its construction, though said segments may be imaginary
and may not show any physical demarcation. There may be more segments, or one segment
only.
[0035] The elongated body 20 may have a distal segment 20A and a proximal segment 20B, and
a delimitation between segments 20A and 20B may be arbitrary, and/or the delimitation
may be virtual, i.e., not physical, though in a variant the elongated body 20 may
be separated at a junction between segments 20A and 20B. The distal segment 20A is
away from the floor tool 70, and generally points upward when the steam mop 10 is
used. For leverage, the user may have a hand on the distal segment 20A when using
the steam mop 10. The proximal segment 20B is between the distal segment 20A and the
floor tool 70. The user may have his/her/their other hand on the proximal segment
20B when using the steam mop 10. The proximal segment 20B is that to which the floor
tool 70 is connected. For example, a swivel joint 21, also known as swivel, may be
at the end of the proximal segment 20B, for interfacing the floor tool 70 to the elongated
body 20, and enable orientation movements therebetween. The swivel joint 21 may for
example provide one rotational degree of freedom (DOF) between the elongated body
20 and the floor tool 70 (more DOF could be provided). The swivel joint 21 or other
joint may be part of the rotative head as well. Other joints could be used, including
a hinge, or a pair of hinges in serial arrangement, a spherical joint. The separation
of the elongated body 20 may facilitate shipping of the steam mop 20, by reducing
the overall length of a shipping package.
[0036] The segments are shown at 20A and 20B in Fig. 1. As observed, the distal segment
20A may have an end of reduced diameter, defining a handle portion of the mop 10.
The handle portion has a grip 22 may also be known as a grip portion, etc, and is
positioned in the distal segment 20A. The grip 22 may be present to enhance a user's
grasp of the elongated body 20, as the steam mop 10 may be manipulated via the grip
22. In an embodiment, the grip 22 is covered with cork, but it may consist in other
materials, such as rubbers (e.g., TPU) or like elastomeric polymers. Although one
grip 22 is shown, other grips may be present, such as in the proximal segment 20B
at a location where the hand of the user is expected to be located when the steam
mop 10 is being manipulated.
[0037] Referring to Fig. 2, the tank 30 is shown, the tank 30 being optional. The tank 30
may be a removable component of the elongated body 20, though the tank 30 could be
fixed integrally to the elongated body 20 as well, if such a tank is present. The
tank 30 is shown as defining an outer wall portion of the elongated body 20, in a
generally continuous, stepless manner (though this is optional). Such an assembly
contributes to the sleek look of the elongated body 20, and the ergonomics of the
steam mop 10. The tank 30 may typically be located in the distal segment 20A, but
may be in the proximal segment 20B of the elongated body 20, or may overlap the segments
20A and 20B. By being located between handling locations or at a handling location,
the maneuverability of the steam mop 10 may be facilitated. The tank 30 is shown as
part of the steam mop 10, but only as an example as it is contemplated to connect
the steam mop 10 to a water supply line, for example, or to have a liquid tank 30
separate from the steam mop 10. In an aspect, the tank 30 is made of or has a transparent
material or of a translucent material such that a user may see the level of liquid
in the tank 30. As alternatives, a window(s) could be present in the tank 30, again
to show the level of liquid in the tank 30, or an electronic level probe could be
on the steam mop 10 to provide data indicate of a level of water in the tank 30. For
example, the probe could be connected to a LED or like interface to indicate to the
user that the tank 30 must be refilled.
[0038] In an aspect, the tank 30 is removable. To achieve the removal, the tank 30 therefore
may have a latch device, with a complementary catch arrangement in a bottom of the
tank 30, with a receptacle in the elongated body 20, for example. A user may press
on such latch device to detach the tank 30 from the elongated body 20. Other types
of latching or locking devices could be used, including standard fasteners such as
screws, if the tank 30 is removable. Moreover, a vent, with for example a valve (e.g.,
check valve) may be provided in the tank 30, such as in a bottom portion of the tank
30, to keep the liquid in the tank 30 when not connected attached in its receptacle
of the elongated body 20.
[0039] In the variant of Figs. 1-2, the tank 30 may be part of the distal segment 20A. Accordingly,
it may be detached with the distal segment 20A to be filled while separated from a
remainder of the mop 10.
[0040] Referring to Fig. 2, the pump 40 is located in the cavity of the elongated body 20
so as to be concealed therein. The pump 40 may be in the proximal segment 20B, in
the distal segment 20A, or partly in both. As illustrated in the figures, the pump
40 is located below the liquid tank 30 in the elongated body 20. The pump 40 is shown
as having an inlet 41 and an outlet 42. The pump 40 is typically an electrically powered
pump that is in fluid communication with the liquid tank 30 or other fluid source
so as to receive a liquid supply therefrom. The pump 40 provides the motive force
so as to direct the liquid to the heating unit 50. The steam mop 10 could be without
a pump 40, relying instead on gravity and fluid pressure. However, the pump 40 may
be used to control the steam output from the steam mop 10. The mop 10 could use an
equivalent to the pump 40 such as an on/off valve. As an alternative to an electric
pump, motive force may be provided by other mechanisms, such as a CO
2 cartridge, a hand pump operated with a trigger to increase a pressure in the tank
30, and force the water out by pressure differential. Other motive force arrangement
may include using a pressurized water source feeding a flow of water from outside
of the steam mop 10, e.g., a hose connected to a water tap. Hence, the steam mop 10
may not include a pump 40 or motive force source in a variant. Likewise, the mop 10
may rely on the pressure resulting from the exposure to heat as motive force.
[0041] The heating unit 50 is typically located below the pump 40, in close proximity to
the swivel 21. The heating unit 50 may thus be in the proximal segment 20B, though
this is optional. The heating unit 50 may have a support 50A, also known as shell,
though this is optional, so as to be generally centrally located in the cavity of
the elongated body 20, and spaced from the walls of the elongated body 20. Such a
support 50A may also be an integral part of the heating unit 50. If present, the support
50A may be made of a material that has suitable insulative properties, to limit heat
conduction. If present, the support 50A interfaces the heater of the heating unit
50 to the inner surface of the elongated body 20 such that the heater is not in direct
contact with a wall of the elongated body 20. Hence, the support 50A may be a heat
shield, that could also be part of layers of the heating unit 50.
[0042] The heating unit 50 has an inlet 51 and an outlet 52. The inlet 51 receives a feed
from the pump 40 (if present), while the outlet 52 exhausts steams that is directed
to the floor tool 70. In an embodiment, the inlet 51 and outlet 52 are nipples for
conduit connection thereto. Barbs may be present for conduit coupling. Other types
of couplings may be used, such as tubing couplings, quick connect couplings, etc.
[0043] The heater of the heating unit 50 may typically include a heating pathway from the
inlet 51 to the outlet 52. In an aspect, the heating pathway is heated by electrical
power (though optionally) such that water entering the inlet 51 moves forward toward
the outlet 52 while being heated. A labyrinth-like configuration, which may also be
referred to as coil-like, extends the residence time of the liquid into the heater
of the heating unit 50 so as to assist in converting the water into steam. The heater
or at least an interior thereof with the heating pathway may be made of metal. In
an aspect, the heater has resistive elements so as to convert electrical power into
heat. Electrical connections may therefore extend to the power system 60. As alternatives
to a heating pathway, the heater of the heating unit 50 may define a hollow chamber
traversed by resistive elements acting as heating coils, among possibilities.
[0044] Referring to Figs. 1-2, some of the components of the power system 60 are shown.
An electrical cord portion (not shown) may be at a distal end or connect to the proximal
segment 20B of the elongated body 20. In an embodiment, a power cord extends from
the steam mop 10 to a power source such as the grid, as an example among others. A
battery could also be used, and port(s) may be present to recharge the battery. A
power button 62 is optionally present on the elongated body 20 with at least an on/off
capability, so as to activate the steam mop 10. In an embodiment, an on state via
the power button 62 will automatically cause an actuation of the heating unit 50.
In contrast, the pump 40 may be in an idle state until a trigger is used by a user.
The appropriate electronic circuitry is provided, so as to cause an actuation of the
pump 40 when the power button 62 is activated, or cause an actuation of the motive
force, allow a flow of water (e.g., power button 62 connected to an on/off valve),
etc, if there is no pump 40. If present, the pump 40 will therefore pump liquid from
the tank 30 or other source and direct it to the heating unit 50. In doing so, a pressure
inside the heating unit 50 increases and this causes steam to outlet via the outlet
52. In an embodiment, the heating unit 50 is in a heating mode from the moment the
steam mop 10 is turned on, but it is also contemplated to require that the power button
62 be depressed to turn the heating unit 50 on, and to actuate a rotation of rolls
80. Other power aspects of the power system 60 with components and functionalities
of the floor tool 70 and roll 80 will be described later.
[0045] A printed circuit board of the power system 60 may be located at a bottom of the
elongated body 20 or may be at other locations. In the variant of Figs. 1-2, all electronic
components may be in the proximal segment 20B. The PC board or like circuit card,
processor, etc is present in order to manage the commands of the steam mop 10. The
PC board may include other features such as sensors, an interface, etc. The PC board
may therefore perform functions such as managing electric current, preventing overheating,
automatically shutting down the steam mop 10, provide water level indications, etc.
[0046] Referring to Figs. 3A-3C, 4 and 5A-5D, the floor tool 70 and rolls 80 will now be
presented in more detail. The roll(s) 80 may be part of the floor tool 70. The floor
tool 70 is connected at a proximal end of the elongated body 20. In the embodiment
shown, the proximal end of the elongated body 20 is part of the proximal segment 20B.
The floor tool 70 is rotatable relative to the elongated body 20 via the swivel 21.
[0047] As shown in Fig. 3B, the floor tool 70 has a shell body 71. The shell body 71 defines
at least part of an outer surface of the floor tool 70. The shell body 71 may have
the same general design appearance as the elongated body 20 (at least the proximal
segment 20B) so as to form a continuous and sleek look with the adjacent outer surface
of the proximal segment 20B. This is only one possibility, as the floor tool 70 could
have other configurations. As shown, the shell body 71 may be hollowed to enclose
components of the floor tool 70 therein. Amongst others, the shell body 71 may enclose
a frame 72 of the floor tool 70, or equivalent structure. The frame 72 is coupled
to the shell body 71. Coupling of these components may be via fasteners, clips, interlocking
features, adhesives, etc. The frame 72 may provide structural integrity to the floor
tool 70, while the shell body 71 conceals components, and provides the esthetic features.
The frame 72 may support components of the floor tool 70. In variants, the shell body
71 and the frame 72 may be integral so as to form a same piece. The shell body 71
could also be the structure of the floor tool instead of the frame 72.
[0048] The floor tool 70 includes a rotative head 73 that is rotatably coupled to the elongated
body 20 for rotation. The rotative head 73 may define the spinal column of the floor
tool 70, as it provides the articulation and junction between the elongated body 20
and the remainder of the floor tool 70. The rotative head 73 may extend along a swivel
axis SS. The rotative head 73 may be coupled to the frame 72 and/or shell body 71,
and interfaces them to the elongated body 20. In a variant, the rotative head 73 may
form part of the structure of the floor tool 70 with the frame 72. A coupling between
the rotative head 73 and frame 72 and/or shell body 71 may be achieved via fasteners,
clips, interlocking, adhesives, as some possibilities. The rotative head 73 includes
a swivel connection 73A at a top end thereof for connection with the proximal end
of the elongated body 20. Stated otherwise, the rotative head 73 may form part(s)
of the swivel 21 allowing the rotating movement (e.g., up to 180 degrees about the
swivel axis in an embodiment but it could be more) between the elongated body 20 and
the floor tool 70. In an embodiment, the swivel connection 73A may include a bearing
arrangement interfacing with the elongated body 20. In a variant, the swivel connection
73A is defined by an annular channel in a surface of the rotative head 73, with a
rim in the elongated body 20 forming a plain bearing for the rotative head 73. As
an alternative configuration, the bearing arrangement making up the swivel joint 21
may include roller bearings or cylindrical bearings, for example. The bearing arrangement
could be considered to form part of the elongated body 20 as well, in variants.
[0049] Thus, in an aspect, the rotative head 70 has a cylindrical outer surface, with various
segments of different diametrical dimensions, for the rotative head 70 to rotate relative
to the elongated body 20, when connected to it. The rotative head 73 may include a
plurality of sections 73B, 73C (here two sections) which, once assembled, may define
a shell-like structure. Coupling of the sections 73B, 73C may be achieved via fasteners,
clips, interlocking, adhesives, as some possibilities. In the embodiment shown, the
rotative head 73 may define an enclosure 73D. As will be described later, conduit
103 from the heating unit 50 may be routed through such enclosure 73D to reach a steam
delivery outlet 73G (Fig. 3C).
[0050] The rotative head 73 has a hub portion 73E defined at a proximal end thereof. The
hub portion 73E is configured to engage with one or more rolls 80, as will be described
later. The hub portion 73E may be generally hollow. As shown in Fig. 3B, the hub portion
73E may enclose components of a drive unit 74 (described later). In the embodiment
shown, the hub portion 73E has a cup-shape, with its convex side facing outwardly
towards the rolls 80, and its concave side facing towards the swivel axis SS. This
is an option of configuration as other configurations are possible. In the embodiment
shown, and as can also be seen in Fig. 5B, the hub portion 73E may have a peripheral
wall, optionally cylindrical, and an end wall, optionally round, capping an end of
the peripheral wall. Steam delivery outlet 73G may be defined in such end wall, as
shown in Fig. 5B, and/or in the peripheral wall, in some variants. Returning to Fig.
3B, the rotative head 73 has a transmission guard portion 73F which extends in a distal
direction from the hub portion 73E. The transmission guard portion 73F encloses some
of the components of the drive unit 74. The transmission guard portion 73F may define
connection interface(s) with components of the drive unit 74. The transmission guard
portion 73F may be aligned with the swivel axis SS, as in the embodiment shown. The
transmission guard portion 73F may define a relatively thin section of the rotative
head 73 that extends between the hub portion 73E and a remainder of the rotative head
73 that extends up to the swivel connection 73A. The transmission guard portion 73F
may have a shape that is complementary with that of components of the drive unit 74.
Stated otherwise, an interior of the transmission guard portion 73F may define a negative
of the components of the drive unit 74 it interfaces with. This is only one possibility,
as the transmission guard portion 73F may not have such shape. The transmission guard
portion 73F may enclose some of the moving components of the drive unit 74 to protect
them from an exterior of the floor tool 70. The transmission guard portion 73F may
also be part of the structure of the floor tool 70, as it supports some of the components
of the floor tool 70, including the roll(s) 80.
[0051] The drive unit 74 provides driving power to the roll(s) 80. A pair of rolls 80 are
shown, but a single roll 80 could be present, or more than the two shown. For simplicity,
reference is made herein to rolls 80, even though a single roll 80 could be present.
The drive unit 74 is drivingly engaged to the rolls 80 so as to rotate the rolls 80
for scrubbing/rubbing against the floor surface when such option of the steam mop
10 is activated (e.g., via the power button 62 discussed above). In a variant, the
drive unit 74 is optional, as the rolls 80 could rotate by themselves as a result
of friction when a user mops a surface with the mop 10. However, the presence of a
drive unit 74 could impart a rotational movement to the rolls 80 at a RPM level substantially
higher than without a drive unit 74. As a result, increased scrubbing action cold
contribute to the efficiency of the mop 10. With continued reference to Fig. 3B, the
drive unit 74 includes an actuator 74A. In an embodiment, the actuator 74A may be
a motor, such as an electric motor. In the embodiment shown, the actuator 74A is mounted
to the frame 72. The actuator 74A may be coupled with the rotative head 73 to minimize
relative displacement therebetween or undesirable vibrations that could be caused
by a loose interface between them. Fasteners may be used for coupling, though this
is optional. In the embodiment shown, the actuator 74A, here a motor, has a motor
shaft 74B. As shown, the shaft 74B may be rotatably mounted to the rotative head 73
via a shaft support 74C. The shaft support 74C may include a sleeve slidingly receiving
an end of the motor shaft 74B. The shaft support 74C could include bearing(s), sleeve(s),
or plain bearing(s), as some examples. In the embodiment shown, the shaft support
74C is engaged in a complementary portion of a wall of the rotative head. The shaft
support 74C may be defined by the rotative head 73 as an integral part thereof, in
some variants.
[0052] With continued reference to Fig. 3B and additional reference to Fig. 3C, in an embodiment,
the drive unit 74 may include a belt 74D (e.g., a transmission belt or toothed belt,
chain, etc) and gears 74E forming parts of a transmission between the actuator 74A
and the rolls 80 to transmit the driving power of the actuator 74A to the rolls 80
(or intermediary components therebetween), with a reduction ratio as observed. One
of such gears 74E (or pinion, pulley, etc) may be mounted to the motor shaft 74B,
as shown. Another one of the gears 74E may be mounted to a shaft 75 (described later)
in driving engagement with the rolls 80. Other transmission types could be contemplated,
such as a chain and gear arrangement, a belt and pulley arrangement or the like. A
gear assembly could also be contemplated in variants. In other variants, the actuator
74A could be in direct engagement with the rolls 80, without transmission, as another
option. For simplicity, the following description will refer to gears, such as gears
74E, even though the use of gears is an option among others.
[0053] The drive unit 74 is drivingly engaged to the shaft 75 to rotate the shaft 75 relative
to the hub portion 73E. As shown, the shaft 75 is rotatably mounted to the hub portion
73E. In other variants, in which there is no drive unit 74, the shaft 75 may be fixed
so as not to rotate, to serve as an axle for the rolls 80. The shaft 75 may be supported
by the hub portion 73E via one or more bearing 75A. The bearing support(s) 75A may
include a plain bearing, a sleeve, a ball bearing, or other types of bearings. The
rotative head 73 may support such bearings 75A. As shown, the bearings 75A may be
seated in a complementary portion of a wall of the rotative head 73, as one possibility.
The bearings 75A could be considered to be part of the hub portion 73E, or as part
of a shaft assembly mountable to the hub portion 73E. The gear 74E of the transmission
of the drive unit 74 is fixed to the shaft 75, so as to rotate with it. The gear 74E
or equivalent could be integral with the shaft 75. The gear 74E is drivingly engaged
to the shaft 75 such that, upon actuation of the drive unit 74 and torque transmission
via the belt 74D and gears 74E arrangement, the shaft 75 may rotate. The gear 74E
may be mounted in an interference fit on the shaft 75. The gear 74E could be slidingly
engaged to the shaft 75 and rotatably locked thereto via interlocking features of
keying features, as other possibilities. In variants, the gear 74E and the shaft 75
may form an integral part. In an embodiment, the gear 74E is located between bearing
supports 75A. Stated otherwise, the gear 74E may be located in a non-cantilevered
section of the shaft 75. Other configurations could be contemplated. For instance,
the shaft 75 may be supported by a single bearing 75A, or the bearings 75A may be
located on a same side of the gear 74E in variants. In an embodiment, the shaft 75
is hollowed to reduce weight. The shaft 75 has an annular wall with a wall thickness.
The shaft 75 could be plain in some variants. The wall of the shaft 75 may define
a thread(s) 75B as illustrated, or keying features such as a keyway, a key, splines,
or any equivalent disruption from circularity. In an embodiment, the thread(s) 75B
are adapted to engage complementary thread(s) of the the rolls 80 or other keying
features, for the shaft 75 and the rolls 80 to rotate concurrently when the drive
unit 74 is present. As shown, in an embodiment featuring keying features, the keying
features may be defined by one or more areas of reduced and/or increased thickness
of the shaft wall. In the embodiment shown, the keying features are part of an outer
periphery of the shaft 75. The keying features may be located anywhere along the length
of the shaft 75. In an embodiment, the keying features are spaced apart on opposite
sides of the center of the shaft 75. The keying features may includes a tooth or a
plurality of teeth, crenellations, tabs, or other types of projections. In an embodiment,
the keying features and the rolls 80 may define a bayonet connection. The keying features
may interlock with complementary portions of the rolls 80, for concurrent rotation.
For example, in an embodiment, upon mounting the rolls 80 axially on the shaft 75,
and aligning the keying features with the complementary portions of the rolls 80,
an indexation (e.g., a relative rotation of a few degrees) of the shaft 75 relative
to the rolls 80 may lock the rolls 80 onto the shaft 75. In a variant in which 75B
is a thread(s) as illustrated in Fig. 5B, a screwing direction of the roll 80 onto
the shaft 75 when installing the roll 80 on the shaft 75, is the opposite to the direction
of rotation of the roll 80 when driven by the drive unit 74. As a result, the friction
between a rotating roll 80 and the ground may contribute to keeping the roll 80 screwed.
[0054] Now referring to Fig. 3C, the floor tool 70 is configured to exhaust steam at a proximal
end thereof. More particularly, the floor tool 70 is configured to exhaust steam in
or on the rolls 80, or on the floor surface in proximity with the rolls 80. A steam
delivery outlet 76 is in fluid flow communication with a conduit 77, which may be
called a steam tube, to receive steam therefrom. The conduit 77 may be flexible so
as to not impede the rotational movement of the floor tool 70 relative to the elongated
body 20. In an embodiment, as shown, the conduit 77 is routed through the swivel 21,
from the elongated body 20, though this is optional. The conduit 77 may be routed
within the enclosure 73D of the rotative head 73. As shown, the conduit 77 may extend
through the transmission guard portion 73F of the rotative head 73. Thus, the conduit
77 may be concealed within the mop 10, so as not to be visible to a user. The conduit
77 may also extend to the hub portion 73E, and into it. The conduit 77 may thus be
routed internally from within the elongated body 20 to the steam delivery outlet 76
in the proximal end of the floor tool 70. This may be desirable to protect the conduit
77 against impacts or pinch points between components of the floor tool 70 or between
the floor tool 70 and objects in the surrounding of the floor tool 70 during use.
The steam delivery outlet 76 may be defined by a manifold 78 that is adapted to exhaust
steam towards at least one, if not both, of the rolls 80. The manifold 78 may include
an intake portion that is connected, either removably connected to or continuous with
the conduit 77. The intake portion may be tubular and be coupled with the conduit
77 to receive steam therefrom. The manifold 78 could form part of the conduit 77 and
thus form an integral part of the conduit 77, in variants.
[0055] In the cross-section of Fig. 3C, it can be seen that the steam delivery outlet 76
is open to the roll 80, in particular, open to a connector 81 (described later) of
the roll 80. In an embodiment, the steam delivery outlet 76 is in fluid flow communication
with the connector 81 via the steam outlet 73G of the hub portion 73E (Fig. 5B). The
steam delivery outlet 76 may have the same cross-section as that of the steam outlet
73G. In an embodiment, the steam delivery outlet 76 has a crescent shape extending
circumferentially about part of the shaft 75 (or gear 74E). The steam delivery outlet
76 has a cross-section that is at least greater than a cross section of the intake
portion or conduit 77 upstream thereof. This may cause a pressure increase at the
outlet to ease the flow out from the conduit 77 and through the outlet 76. While a
crescent shape has been mentioned, such shape could also be referred to as a slot
shape (straight or curved), and other shapes are possible. As will be described below,
the elongated shape of the steam delivery outlet 76 is adapted to overlap with steam
inlets of the rolls 80 during rotation of the rolls 80.
[0056] Referring to Figs. 3B and 4, components of the rolls 80 will now be described. A
single roll 80 is shown in Fig. 4, though it should be understood that both rolls
80 shown in the previous figures may be configured the same. As described above, the
roll 80 may be secured (removably) to the shaft 75 of the floor tool 70 for rotating
therewith. In an embodiment, as shown, each roll 80 may include a connector 81 having
a shaft receiving portion 81A and a thread(s) or thread engaging portion 81B that
are complementary to the thread(s) 75B of the shaft 75. Other keying features may
be present instead, as an alternative to thread(s) or thread engaging portion 81B,
such as a key, keyway, spline, etc. As mentioned previously, as part of another configuration,
the rolls 80 may rotate relative to the shaft 75 as opposed to rotate with it. Accordingly,
the thread(s) 81B may be optional. If present, keying features 75B and 81B may rely
on elastic deformation to engage to one another, or to disengage from one another.
The shaft receiving portion 81A extends axially along a roll axis RR. The shaft receiving
portion 81A may enclose at least part of the shaft 75 when it is received therein.
The shaft receiving portion 81A extends from a sleeve end 81C of the connector 81,
the sleeve end 81C being shaped for instance as a counterbore, to receive therein
part of the hub portion 73E. The sleeve end 81C extends from an end of the roll 80,
and inwardly within the roll 80 so as to define a recess. The sleeve end 81C may have
a flange defining the end of the roll 80. An annular wall of the sleeve end 81C may
extend inwardly from the flange to an end wall of the sleeve end 81C. In an embodiment,
as shown, the sleeve end 81C has a cup-shape that is complementary to the cup-shape
of the hub portion 73E discussed above, for sliding mating engagement, or to provide
sufficient clearance to avoid or reduce friction between the rolls 80 and the hub
portion 73E. The sleeve end 81C and the hub portion 73E may engage each other in a
male-female relationship upon installation of a roll 80 onto the floor tool 70. This
can be seen at Fig. 3B. The sleeve end 81C may be cylindrical, just like the hub portion
73E with which it is intended to engage. This is only one option, as other shapes
could be contemplated, such as square, pentagonal, hexagonal, heptagonal, octagonal,
oval, squircle, as some possibilities.
[0057] With continued reference to Fig. 4, the sleeve end 81C defines one or more inlets
in the form of apertures 81D circumferentially distributed about the opening of the
shaft receiving portion 81A. As briefly described above, these apertures 81D may define
steam inlets of the rolls 80 which may be in fluid flow communication with the steam
delivery outlet 76 of the floor tool 70. As the roll 80 rotates with the shaft 75,
the apertures 81D will sequentially, and intermittently be in alignment with the steam
delivery outlet 76, hence momentarily in fluid flow communication therewith. As a
result of their cross-section that are relatively smaller than the cross-section of
the steam delivery outlet 76, a plurality of the apertures 81D may be simultaneously
in fluid flow communication with the steam delivery outlet 76 as the roll 80 rotates
relative to the steam delivery outlet 76. However, this is optional. Such intermittent
fluid flow communication may create a pulsative pressure differential at the steam
delivery outlet 76, which may contribute to drawing steam out from the steam delivery
outlet 76.
[0058] Still referring to Fig. 4 with additional reference to Fig. 5D, the roll 80 includes
a roll body 82. The roll body 82 engages with the connector 81. Engagement may be
interference fit, interlocking, by adhesives or fasteners, for example. As shown,
the roll body 82 is tubular and forms the outer structure of the roll 80. The roll
body 82 defines an inner cavity 82A for receiving steam therein from the steam inlets
(apertures 81D). The roll body 82 may extend over an entire length of the roll 80
though this is optional. As shown, in an embodiment, the roll body 82 is perforated.
The roll body 82 could have a mesh like or web structure in variants. The roll body
82 is therefore configured to allow steam to pass therethrough. A floor cleaning interface
83 is defined by the roll 80. In an embodiment, as shown, the floor cleaning interface
83 may be defined by a layer (or panel) of material(s) extending peripherally about
the roll body 82, such as a sleeve of material. For simplicity, the expression "layer"
is used herein, but the interface 83 may be defined as being a panel of material,
the panel being non-rigid so as to conform to the surface of the roll body 82. The
panel may have limited stretch in its planar direction. Such floor interfacing layer
of material may be microfiber, or other types of material such as fabric or felt.
In variants, the floor cleaning interface 83 could include hairs or bristles, as other
possibilities. Steam passing through the roll body 82, via the perforations or the
like, may thus humidify and/or heat the floor cleaning interface 83, and/or pass through
it. The floor cleaning interface 83 may be permanently connected to the roll body
82 (e.g., with a glue) or may be removable therefrom to be cleaned. A steamed floor
cleaning interface 83 combined with the rubbing or scrubbing of the interface 83 with
the floor surface caused by the driven rolls 80 may thus be obtained upon operation
of the steam mop 10. It may be said that the roll 80 is permeable to water or steam
and/or is porous, as the interface 83 is wetted by the presence of steam.
[0059] Returning to Fig. 3B, the roll 80 may include an end cap 84 at an end of the roll
body 82. The end cap 84 may be secured to the end of the roll body 82 that is opposite
to the connector 81. The end cap 84 could form part of the roll body 82 in variants.
In a variant, the entire roll 80 may be pushed into or pulled out of engagement with
the shaft 75. It is possible to then remove the floor cleaning interface 83 from the
roll body 82 to clean, sterilize, bleach, etc the floor cleaning interface 83, but
this is optional. The entire roll 80 may be replaced by a new clean roll 80. As observed
from Fig. 5D, the end cap 84 may have a handle to facilitate the screwing and unscrewing.
[0060] Now referring to Figs. 5A-5D, the seam mop 10 in operation will now be described.
Upon activation of the steam mop 10, e.g., by actuation of the power button 62 (Fig.
1), the drive unit 74 of the floor tool 70 may be powered by the power system 60,
for example after the heating unit 50 has been activated and can generate steam. If
present, the drive unit 74 in driving engagement with the rolls 80 may thus actively
rotate the rolls 80. The rotation direction of the rolls 80 may be such that the rolls
80 rotate against a forward sweep motion direction of the steam mop 10 performed by
the user by holding the grip 22. Such rotation direction is illustrated in Fig. 5A
by a force vector VV tangent to the rolls 80 and parallel to the floor surface. The
rotation direction could be reversed. In variants, the rotation direction could be
controlled so as to switch direction depending on the direction of the sweep motion
effected by the user. The user may, while sweeping, cause the swivel 21 to rotate
so as to change an orientation of the floor tool 70 relative to the elongated body
20. The swivel 21 may facilitate the manoeuvrability of the steam mop 10 and facilitate
the cleaning action by providing flexibility to the sweep motion direction.
[0061] Fig. 5A shows the steam mop 10 with the rolls 80 already mounted to the floor tool
70. The rolls 80 are removable, such that, sets of rolls 80, or a single roll 80 may
be replaced when worn out, or when dirty, and replaced by a clean roll 80. A pair
of rolls 80 are mounted to the hub portion 73E. A roll 80 may be axially engaged with
a projecting length of the shaft 75 so as to mate with such length of shaft 75 into
the shaft receiving portion 81A of the connector 81. Axial mating of the roll 80 is
effected until the hub portion 75E is received within the sleeve end 81C, for instance
to the point where the roll 80 is blocked from further axial movement. The threads
75B, 81B may engage, and the user may manually shift clockwise (or counter clockwise)
the roll 80 relative to the shaft 75 so as to engage the threads.
[0062] Once the steam delivery is activated by the user, e.g., by actuating the power button
62, in at least one mode of operation, the pump 40 (Fig. 2) may draw liquid from the
tank 30 (Fig. 2) and circulate liquid into the heating unit 50 (Fig. 2). The heating
unit 50 may heat the liquid to produce steam that is then routed to the floor tool
70. The steam may reach the steam delivery outlet 76 to be exhausted therefrom. Referring
to Figs. 5B to 5D, a steam path SP is illustrated.
[0063] In Fig. 5B the steam path SP is illustrated by the bold arrow. The steam path SP
exits the steam delivery outlet 76, here through the steam outlet 73G defined by the
hub portion 75E.
[0064] In Fig. 5C, the connector 81 of the roll 80 is shown without the other components
of the roll 80 for illustrative purpose. As the connector 81 rotates about the hub
portion 73E, the steam path SP is intermittently prolonged through some of the apertures
81D. The rotation arrow illustrated at Fig. 5C illustrates that apertures 81D sequentially
receive steam therethrough as they are indexed relative to the steam delivery outlet
76 upon rotation of the connector 81 in an opposite angular direction as the rotation
direction of the rolls 80. The steam path SP further extend in the inner cavity 82A
(Fig. 3B) of the roll body 82. It can be observed in Fig.5C that guide fins may be
present to reinforce the connector 81.
[0065] In Fig. 5D, the roll body 82, perforated in the embodiment shown, such that the steam
path SP may extend through the wall of the roll body 82 towards the floor cleaning
interface 83. The steam may permeate through the floor cleaning interface 83. In a
variant, the microfiber layer of the roll 80 defining the floor cleaning interface
83 may capture at least some of the moisture and be heated by the steam.
[0066] In a mode of operation, the rotation of the rolls 80 and the activation of the steam
may be done independently. For example, the user may decide not to activate steam
while rotation of the rolls 80 is engaged. The user could decide to activate steam
sporadically while the rolls 80 sweep the floor, in rotation or still. These functionalities
may be enabled by the PC board acting as a controller for the mop 10. In another variant,
a rotational speed of the rolls 80 could be adjusted. The rotational speed imparted
by the drive unit 74 may substantially exceed a rotational speed of the roll 80 reliant
on friction and user movement.
[0067] Referring to Fig. 6, another aspect of the steam mop is shown at 10. In the steam
mop 10 of Fig. 6, a nozzle unit 90 is located adjacent to an outer surface of the
roll(s) 80. The nozzle unit 90 is connected to a steam or vapour source, and outlets
steam or vapour onto the outer surface of the roll 80. The nozzle unit 90 may be on
a leading side of the floor tool, or on a trailing side thereof, as also shown in
Fig. 6. Both of the nozzle units 90 of Fig. 6 may be present, with one of the nozzle
units 90 having jets oriented toward the ground to spray steam or vapour directly
on the ground, while the other nozzle unit 90 may spray steam on the roll(s) 80. As
another possibility, a single one of the nozzle units 90 may be present, and may have
two sets of jets, with a first set oriented toward the roll(s) 80 to spray steam or
vapour on the roll(s) 80, while a second set of jets may spray steam or vapour on
the ground.
[0068] Returning to Fig. 2, various conduits are present in order to direct liquid from
the tank 30 to the heating unit 50. A conduit shown as 101, also known as a pipe,
a tube, tubing, channel, etc., is in fluid communication with the tank 30. The conduit
101 may have its intake directly in the tank 30 or may be connected to a liquid source
(e.g., tap). Other components may be present such as a check valve, the check valve
preventing liquid from returning to the tank 30. The conduit 101 extends to the inlet
41 of the pump 40, and is in fluid communication with the pump 40.
[0069] A conduit 102 is in fluid communication with the heating unit 50. The conduit 102
extends from the outlet 42 of the pump 40 to the heating unit 50, and is in fluid
communication with the heating unit 50.
[0070] A conduit 103 is in fluid communication with the steam delivery outlet 76 of the
floor tool 70. The conduit 103 may extend integrally with the conduit 77 described
above or a separate part that is fluidly connected to the conduit 77. Such conduit
103 must therefore extend from the elongated body 20 to the floor tool 70. In an embodiment,
as shown, the conduit 103 is internally routed, and passes through the swivel joint
21.
[0071] The roll 80 may generally be described as being for a steam mop. The roll 80 may
have a body having a wall having an outer surface and defining an inner cavity; a
floor interfacing layer permeable to steam, the floor interfacing layer mounted peripherally
about the roll body; and a connector portion at an end of the body, the connector
portion having a shaft receiving portion configured for matingly receiving a shaft
of the steam mop therein, the connector portion having at least one fluid inlet at
the connector portion in fluid communication with the inner cavity for steam to be
injected in the inner cavity. The body defines a steam path between the inner cavity
and the floor interfacing layer. According to a variant, the outer surface of the
body is cylindrical, the wall having a plurality of holes therethrough to define the
steam path. The floor interfacing layer may be one of a fabric, a cloth, a textile,
bristles on a substrate. The floor interfacing layer may be glued to the outer surface.
The shaft receiving portion may have an elongated shape. The connector portion may
have a counterbore portion, with the shaft receiving portion projecting inwardly from
the counterbore portion. The at least one fluid inlet is in the counterbore portion.
At least one keying feature is defined in the shaft receiving portion to block a rotation
between the roll and the shaft.
[0072] The steam mop 10 may be operated in different ways. In accordance with a variant,
the steam mop 10 enables a method for defining a steam path between a floor tool of
a steam mop and an outer surface of a roll. The method may include unscrewing a roll
out of engagement from a shaft of the floor tool; subsequently screwing another roll
into engagement with the shaft of the floor tool, for an end of the other roll having
at least one inlet to be adjacent to a steam outlet of the floor tool; and activating
a heater of the steam mop for steam to be generated and to follow a steam path being
sequentially through the steam outlet, the at least one inlet, an inner cavity of
the other roll and through the outer surface of the roll. The activating may be done
prior to the unscrewing and/or screwing. The roll may be discarded, and/or cleaned
for subsequent use. Screwing for engagement may include having a hub portion of the
floor tool penetrate a counterbore portion of the roll. A step of aligning keying
features between the roll and the floor tool may be done prior to the screwing, and
it may be preceded by a step of inserting a portion of the roll onto a shaft. The
method may also include adding water or liquid or aqueous substance in a reservoir
of the mop. The method may include activating a rotation of the roll, for instance
when steam is in the roll. The activation of the rotation of the roll may include
activating a motor. The activating of a rotation of the roll may include manually
rotating the roll, by manipulating the mop with the roll on a surface. The method
may include removing a panel (i.e., the floor interfacing layer) forming the outer
surface of the roll and connecting a new panel.
[0073] The above description is meant to be exemplary only, and one skilled in the art will
recognize that changes may be made to the embodiments described without departing
from the scope of the invention disclosed. Still other modifications which fall within
the scope of the present invention will be apparent to those skilled in the art, in
light of a review of this disclosure, and such modifications are intended to fall
within the appended claims.