TECHNICAL FIELD
[0001] The present invention relates to a washing apparatus, and more particularly to a
washing apparatus for cleaning protective equipment, such as personal protective equipment,
and methods of operating the same.
BACKGROUND
[0002] Protective equipment, such as clothing, gear, and/or garments, are used in many industries
including firefighting, health care, quarrying, mining, and chemical industries. The
protective equipment is used to protect workers from hazardous substances, including
dust particles, soot particles and combustion gases. Some of these substances include
hazardous toxins and/or carcinogens, such as polycyclic aromatic hydrocarbons (PAH)
particles which pose a real threat to human health. Furthermore, as the protective
equipment is used in harsh environments, it may be heavily soiled and, coarse particles
such as stone or rock material may be stuck to it.
[0003] When the work assignment is completed, it is therefore important that the protective
equipment is cleaned, washed, and decontaminated in order not to expose the wearer
or user to the substances when handling the protective equipment.
[0004] However, cleaning the equipment by hand may be both time consuming and hard work
and also poses a health risk due to unprotected exposure to the toxins and/or carcinogens.
[0005] A washing apparatus may therefore be used to clean or wash the protective equipment.
However, known washing apparatuses may have difficulty in cleaning the protective
equipment. For example, the particles removed from the protective equipment during
the washing process may cause the washing apparatus to cease to function, or at least
wash with reduced efficiency. Furthermore, a long time is commonly required to start
up the washing apparatus once a user has loaded the protective equipment therein and
pressed the button to start a wash cycle. Moreover, the temperature of the fluid used
for washing the protective equipment in the washing apparatus, may have a fluctuating
temperature throughout the wash cycle.
[0006] Therefore, there is a need for improved washing apparatuses that can overcome at
least some of the above-described challenges.
SUMMARY
[0007] The invention is defined by the appended independent claims. Additional features
and advantages of the concepts disclosed herein are set forth in the description which
follows, and in part will be clear from the description, or may be learned by practice
of the described technologies. The features and advantages of the concepts may be
realized and obtained by means of the instruments and combinations particularly pointed
out in the appended claims. These and other features of the described technologies
will become more fully apparent from the following description and appended claims,
or may be learned by the practice of the disclosed concepts as set forth herein.
[0008] In a first aspect, there is provided a method of homogenizing at least one property
of a fluid in a tank of a washing apparatus for washing protective equipment, the
fluid being a fluid for washing of the protective equipment, the method comprising
the steps of: pumping fluid at an operating pressure from the tank to a washing chamber
of the washing apparatus configured to receive the protective equipment so as to wash
the equipment; and pumping fluid at a circulation pressure from the tank through a
circulation loop back to the tank, wherein the circulation pressure is lower than
the operating pressure.
[0009] The method according to the first aspect allows fluid in the tank to be circulated
such that one or more properties of the fluid in the tank is homogenised or made more
uniform. This ensures that a wash cycle can be performed with a substantially constant
fluid temperature, and in turn protects temperature-sensitive equipment from being
damaged during the wash cycle. It also ensures that the quality of wash is adequate,
and that the protective equipment is properly cleaned. Furthermore, the homogenised
fluid in the tank allows properties of the fluid to be accurately measured, and accurately
adjusted.
[0010] Preferably, the step of pumping fluid at the circulation pressure is performed during
a time period when equipment is not washed by the washing apparatus, and/or outside
of a washing cycle of the washing apparatus.
[0011] The method thus advantageously utilizes an otherwise idle time period between wash
cycles to circulate fluid in the tank to ensure homogenization. Hence, a start-up
time of a wash cycle may be reduced.
[0012] Preferably, the circulation pressure is less than 0.5 of the operating pressure,
optionally less than 0.2 of the operating pressure, optionally less than 0.1 of the
operating pressure. Additionally or alternatively the circulation pressure is less
than 2, optionally less than 1.5, optionally less than 1.2, optionally less than 1.1,
optionally less than 1, optionally less than 0.9, optionally less than 0.7, optionally
less than 0.5, of a pressure required to pump the fluid from the tank to an inlet
of the washing chamber. The reduced circulation pressure advantageously reduces the
energy usage.
[0013] Preferably, the washing apparatus comprises one or more rotational wash arm for ejecting
the fluid into the washing chamber, wherein the operating pressure is sufficient to
cause the one or more rotational wash arms to rotate by the fluid being ejected therefrom,
and wherein the circulation pressure is substantially insufficient to cause at least
one of the one or more rotational wash arms to rotate.
[0014] Preferably, the circulation loop is at least partially formed by a bypass circuit
dividing a flow between the tank and the washing chamber. Furthermore, the circulation
pressure may be sufficient to pump fluid through the circulation loop but substantially
insufficient to pump fluid into the washing chamber. Preferably, during the step of
pumping fluid at the operating pressure, the fluid is discharged to a drain after
having entered the washing chamber.
[0015] Thus, the fluid may be recirculated without entering the washing chamber, and contamination
of the circulated fluid may thus be reduced. The bypass circuit, optionally in combination
with a discharge drain from the washing chamber, is particularly advantageous for
rinsing fluid because rinsing fluid must be clean.
[0016] Preferably, the circulation loop is at least partially formed by a return circuit
connecting an outlet of the washing chamber to the tank. Thus, fluid entering the
washing chamber may be recirculated and hence water consumption and energy usage may
be reduced.
[0017] Preferably, a pressure at the inlet to the washing chamber caused by the circulation
pressure is less than 20%, optionally less than 10%, optionally less than 5%, optionally
less than 2%, than a pressure at the inlet to the washing chamber caused by the operating
pressure. Hence, the pumping power required may be reduced as the circulated fluid
is not ejected or sprayed into the washing chamber at an unnecessarily high speed.
[0018] Preferably, the method further comprises a step of heating the fluid in the tank.
Preferably, the step of heating the fluid in the tank may be performed outside of
the step of operating the pump at operating pressure (i.e. outside of a wash cycle),
such as during the circulation step and/or between circulation steps. The fluid may
thus be maintained at the operating temperature. Hence a time required to start the
wash cycle (i.e. the time between the wash cycle is initiated by a user and the pumping
of fluid into the washing chamber is started) may be reduced.
[0019] Preferably, the step of pumping fluid at the circulation pressure is performed in
dependence on a measured or estimated amount of heat supplied to the fluid in the
tank being greater than a threshold amount. The measured or estimated amount of heat
supplied may be an amount of heat supplied after the step of pumping fluid at the
operating pressure and/or an amount of heat supplied after a previous step of pumping
fluid at the circulation pressure. Hence, circulation is performed when it is likely
that the fluid is non-uniform (i.e. when sufficient heat has been supplied, the fluid
is likely to have formed a temperature gradient in the tank). Thus, the energy required
to perform circulation may be reduced as circulation is only performed when necessary.
[0020] Preferably, the calculation pressure is determined in dependence on a volume or height
of fluid in the tank. Because the pumping pressure required to pump fluid through
the circulation loop is dependent on the height of fluid (or fluid level) in the tank,
a lower circulation pressure may be used when there is a large volume of fluid in
the tank, allowing the circulation pumping power to be reduced.
[0021] In a second aspect, there is provided a washing apparatus for washing protective
equipment, the washing apparatus comprising: a washing chamber for receiving the protective
equipment, a tank for holding fluid, a pump unit for pumping the fluid from the tank
into the washing chamber so as to wash the protective equipment, and a bypass circuit
dividing a fluid connection between the tank and the washing chamber and forming a
circulation loop back to the tank.
[0022] Preferably, the washing chamber comprises an outlet connected to a drain for discharging
the fluid after the fluid has been pumped into the washing chamber.
[0023] Preferably, the bypass circuit is arranged such that a lower pump pressure is required
to pump the fluid through the circulation loop than into the washing chamber.
[0024] Preferably, the pump unit is arranged upstream of the bypass circuit.
[0025] In a third aspect, there is provided a method of operating a washing apparatus for
washing protective equipment, the method comprising: pumping fluid at an operating
pressure from a tank of the washing apparatus to a washing chamber of the washing
apparatus so as to wash the protective equipment, and pumping fluid, during a first
predetermined time period, at an elevated pressure, higher than the operating pressure,
from the tank to the washing chamber.
[0026] The method according to the third aspect is particularly suitable for washing apparatuses
intended to wash equipment that is soiled and/or at least partially covered in particles
such as dust, stone, and/or rock material. The particles may get stuck in the mechanics
of the apparatus, hindering movable parts from rotating and/or moving as intended.
The method according to the third aspect has been found to advantageously cause particles
to come loose and allow the washing apparatus to function properly again. Thus the
operational reliability of the washing apparatus is improved.
[0027] The elevated pressure may additionally, or alternatively, be used to alter or vary
the washing pattern. Hence, the elevated pressure improves the efficiency of the washing
of the protective equipment. For example, a higher spraying velocity may be used.
[0028] Preferably, the washing apparatus comprises at least one rotational wash arm for
ejecting the fluid into the washing chamber, the ejecting of fluid causing the rotational
washing arm to rotate. The method, and in particular the elevated pressure, has been
found to be particularly advantageous in dislodging particles hindering rotational
wash arms from rotating.
[0029] Preferably, the step of pumping fluid at the operating pressure is performed during
a second predetermined time period. Preferably, the first predetermined time period
is less than the second predetermined time period. For example, the first predetermined
time period may be between 5 and 60 seconds, optionally between 10 and 45 seconds,
optionally between 20 and 40 seconds, optionally about 30 seconds. For example, the
second predetermined time period may be between 1 and 10 minutes, optionally between
1 and 5 minutes, optionally between 1 and 3 minutes, optionally about 2 minutes.
[0030] It is preferred to only operate the pump at the elevated pressure for relatively
short intervals, to reduce the energy consumption of the pump unit.
[0031] Furthermore, periodic, and relatively short boosts have been found particularly suitable
for making stuck particles come loose. Furthermore, by only operating at the elevated
pressure for short intervals, components of the washing apparatus may be designed
and/or dimensioned substantially only in dependence on the operating pressure. Thus,
smaller components, such as smaller pump units, may be used in the washing apparatus.
[0032] Preferably, the elevated pressure is between 5% and 40%, optionally between 10% and
30%, optionally between 15% and 25%, optionally about 20%, higher than the operating
pressure. This ensures that the boost is efficient in removing stuck particles, while
not risking damage to the components of the washing apparatus.
[0033] Preferably, the method further comprises a subsequent step of pumping fluid at the
operating pressure from the tank to the washing chamber.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to best describe the manner in which the above-described embodiments are
implemented, as well as define other advantages and features of the disclosure, a
more particular description is provided below and is illustrated in the appended drawings.
Understanding that these drawings depict only exemplary embodiments of the invention
and are not therefore to be considered to be limiting in scope, the examples will
be described and explained with additional specificity and detail through the use
of the accompanying drawings in which:
- Fig. 1
- shows a washing apparatus according to embodiments;
- Fig. 2
- shows a washing apparatus according to embodiments;
- Fig. 3
- shows a washing apparatus according to embodiments;
- Fig. 4
- shows a method of operating a washing apparatus according to embodiments;
- Fig. 5
- shows pumping pressure as a function of time during operation of a washing apparatus
according to embodiments;
- Fig. 6
- shows a washing apparatus according to embodiments;
- Fig. 7
- shows a method of operating a washing apparatus according to embodiments; and
- Fig. 8
- shows pumping pressure as a function of time during operation of a washing apparatus
according to embodiments.
[0035] Further, in the figures like reference characters designate like or corresponding
elements or parts throughout the several figures. The first digit in the reference
character denotes the first figure in which the corresponding element or part appears.
DETAILED DESCRIPTION
[0036] Various embodiments of the disclosed methods and arrangements are discussed in detail
below. While specific implementations are discussed, it should be understood that
this is done for illustration purposes only. A person skilled in the relevant art
will recognize that other components, configurations, and steps may be used without
parting from the spirit and scope of the claimed invention.
[0037] Hereinafter, certain embodiments will be described more fully with reference to the
accompanying drawings. It will be apparent to those skilled in the art that various
modifications and variations can be made without departing from the inventive concept.
Other embodiments will be apparent to those skilled in the art from consideration
of the specification and practice disclosed herein. It is to be understood that elements
and materials may be substituted for those illustrated and described herein, parts
and processes may be reversed or omitted, certain features may be utilized independently,
and embodiments or features of embodiments may be combined, all as would be apparent
to the skilled person in the art.
[0038] The embodiments herein are provided by way of example so that this disclosure will
be thorough and complete, and will fully convey the scope of the inventive concept,
and that the claims be construed as encompassing all modifications, equivalents and
alternatives of the present inventive concept which are apparent to those skilled
in the art to which the inventive concept pertains. If nothing else is stated, different
embodiments may be combined with each other.
[0039] The present disclosure relates to cleaning, washing, and/or decontamination of protective
equipment, such as personal protective equipment. The protective equipment includes
protective equipment used in, for example, firefighting, health care, mining, quarrying,
and/or chemical industries.
[0040] The term "protective equipment" as used herein refers to any equipment used in industry
to protect a worker from environments where hazardous substances, such as hazardous
gases, hazardous liquids, and/or hazardous particles, are present.
[0041] For example, protective equipment includes self-contained breathing apparatuses (SCBA),
helmets, face masks, boots, goggles, visors, breathing masks, respirators, breathing
tubes, and/or gloves.
[0042] The protective equipment may be at least partially covered by hazardous substances,
including dust particles, soot particles and rest products from combustion processes.
Some of these substances include hazardous toxins and/or carcinogens, such as polycyclic
aromatic hydrocarbons (PAH) particles. The protective equipment may additionally,
or alternatively, be heavily soiled. It is therefore particularly important that the
protective equipment is properly cleaned.
[0043] Furthermore, particles, such as dust, stone or rock material may be brought into
the washing process when cleaning the dirty protective equipment. These particles
may impair the functioning and/or operational reliability of a washing apparatus configured
to clean the protective equipment. In particular, large, course, rough, and/or sharp-edged
particles may impair the functioning and/or operational reliability of the washing
apparatus. However, also fine particles such as dust or ash, may cause problems by
forming clay, mud, or the like.
[0044] A washing apparatus for cleaning protective equipment thus has fundamentally different
requirements compared to traditional washing machines (i.e. for everyday clothes)
and/or dishwashers (i.e. for kitchen utensils, ceramics, and glasses).
[0045] Fig. 1 shows a block diagram of a washing apparatus 100 according to embodiments.
The washing apparatus 100 comprises a washing chamber 101, at least one tank 102,
at least one pump unit 103, and at least one control unit 104.
[0046] The washing or cleaning of the protective equipment is performed in the washing chamber
101. The washing chamber 101 is accordingly configured to receive the protective equipment
to be washed. For example, the washing chamber 101 may comprise one or more baskets
or the like for holding the protective equipment.
[0047] The washing chamber 101 comprises at least one inlet for receiving a fluid or medium
used in the wash cycle. The fluid or medium will henceforth be referred to as a fluid.
It will be appreciated that the fluid may comprise particles, particulates, granules,
or the like, in particular in the form of suspended particles, suspended particulates,
suspended granules or the like.
[0048] The at least one inlet may comprise one or more rotatable wash arms 601 provided
with nozzles for ejecting the fluid. The ejection of fluid may, during operation of
the washing apparatus 100, cause the rotatable wash arms 601 to rotate. Preferably,
the washing chamber 101 comprises two rotatable wash arms 601, located on different
or opposite sides of the washing chamber 101 (e.g. at a bottom side and a top side)
so as to allow fluid to be ejected from different sides.
[0049] The washing chamber 101 may additionally, or alternatively, comprise one or more
fixed nozzles for ejecting the fluid into the washing chamber 101.
[0050] The washing chamber 101 further comprises an outlet for discharging fluid from the
washing chamber 101. The outlet may be connected back to the tank 102 for circulation
of fluid, i.e. the washing apparatus 100 may comprise a circulation loop 105. Additionally,
or alternatively, the outlet may be connected to a drain 106 for disposing of the
fluid.
[0051] The tank 102 is configured to store or hold fluid used in a wash cycle. The tank
102 may be any suitable container for storing or holding the fluid.
[0052] The tank 102 may be provided with one or more heaters configured to heat the fluid
in the tank 102. Alternatively, or additionally, one or more heaters may be provided
along the path of the fluid in the washing apparatus 100. For example, one or more
heaters may be provided along a pipe connecting the tank 102 to the washing chamber
101, and/or one or more heaters may be provided in the circulation loop 105.
[0053] The tank 102 may further be provided with one or more sensors for measuring the temperature
of the fluid in the tank 102.
[0054] The pump unit 103 is configured to pump the fluid from the tank 102 to the washing
chamber 101. The pump unit 103 may comprise one or more pumps. The one or more pumps
may be any suitable pumps for pumping the fluid at a pressure and flow rate suitable
for washing the protective equipment in the washing chamber 101.
[0055] The control unit 104 is configured to control the pump unit 103. In particular, the
control unit 104 is configured to control one or more pump parameters of the pump
unit 103. For example, the control unit 104 may be configured to control the pumping
pressure, pumping flow rate, pump speed, or a combination thereof. Preferably, the
control unit 104 is configured to dynamically control the pump parameters. In other
words, the pump unit 103 may be dynamically controlled.
[0056] The control unit 104 may further be configured to control other components or processes
of the washing apparatus 100, such as the heaters for heating the fluid. The control
unit 104 may further be configured to receive and/or process sensor readings (e.g.
output signals from sensors) from one or more sensor in the washing apparatus 100,
such as the one or more temperature sensors in the tank 102.
[0057] The fluid used in the washing apparatus 100 may comprise water, laundry detergent,
washing chemicals, granules, dry cleaning agents, RO-water, disinfectant, soap, washing-up
liquid, dish soap, dishwasher detergent, degreaser, ultrapure water, or a combination
thereof.
[0058] The fluid may be a washing fluid and/or a rinsing fluid. The rinsing fluid may comprise
substantially only water or ultrapure water. In particular the rinsing fluid may not
be reused after having entered the washing chamber 101 and/or rinsed the equipment.
Rather, the rinsing fluid may be discharged from the washing chamber 101 into a drain
106.
[0059] The path of the fluid during the wash cycle is indicated by the arrows in Fig. 1.
It will be appreciated that only some of the shown fluid paths may be present in a
washing apparatus 100 according to embodiments, as will be described in more detail
later.
[0060] During a wash cycle, the fluid is pumped, by the pump unit 103, from the tank 102
into the washing chamber 101. The fluid may then be returned to the tank 102 through
a circulation loop 105 such that the fluid can be reused. Alternatively, or additionally,
the fluid may be discharged to a drain 106.
[0061] The washing apparatus 100 may further comprise a bypass circuit 107 dividing the
flow between the tank 102 and the washing chamber 101. When present in the washing
apparatus 100, the bypass circuit 107 is arranged to allow at least a portion of the
fluid pumped by the pump unit 103 to return to the tank 102 through a circulation
loop 105. The circulation loop 105 formed by the bypass circuit 107 may, or may not,
be part of the same circulation loop 105 that connects the washing chamber 101 to
the tank 102.
[0062] In embodiments, one or more of the fluid lines may be provided with valves. For example,
a fluid line between the pump unit 103 and the washing chamber 101 may be provided
with a valve. If a bypass circuit 107 is present, a valve may be provided on the fluid
line between the pump unit 103 and the washing chamber 101 downstream of the fork
of the bypass circuit 107. Additionally or alternatively, a fluid line between the
washing chamber 101 and the drain 106 may be provided with a valve. Thus, when at
least one of the valves are closed, fluid pumped by the pump unit 103 may be forced
to circulate back to the tank 102 through the circulation loop 105 and/or the bypass
circuit 107. In embodiments, at least one of the valves may be controlled (e.g. electronically)
by the control unit 104.
[0063] The wash cycle may be separated into substantially two stages: a washing stage and
a rinsing stage. For example, a first portion of the wash cycle may comprise the washing
stage, and a second portion of the wash cycle may comprise the rinsing stage. Both
the washing stage and the rinsing stage may be performed by the same washing apparatus
100. Alternatively, the washing stage may be performed by a first washing apparatus
100, and the rinsing stage may be performed by a second washing apparatus 100.
[0064] Fig. 2 shows a block diagram, including a flow circuit, of a washing apparatus 100,
or a part of a washing apparatus 100, used in a washing stage of a wash cycle. The
circuit shown in Fig. 2 may also be referred to as a washing fluid circuit.
[0065] The washing apparatus 100 comprises a wash tank 102a for holding a washing fluid.
The wash tank 102a is substantially similar to the tank 102 of Fig. 1. The washing
apparatus 100 further comprises a pump unit 103, a control unit 104, and a washing
chamber 101 as previously described.
[0066] As indicated by the arrows in Fig. 2, the washing fluid is pumped, by the pump unit
103, from the wash tank 102a to the washing chamber 101. The washing fluid is then
circulated back to the tank 102 through the circulation loop 105.
[0067] Although not shown in Fig. 2, the washing chamber 101 and/or the wash tank 102a may
be connected to a drain 106 to allow the washing fluid to be discharged once it is
deemed unsuitable for re-use.
[0068] Although not shown in Fig. 2, the washing fluid circuit may further comprise a bypass
circuit 107 dividing a flow from the pump unit 103 to the washing chamber 101 to allow
circulation therethrough.
[0069] Fig. 3 shows a block diagram, including a flow circuit, of a washing apparatus 100
used in a rinsing stage of a wash cycle. The circuit shown in Fig. 3 may also be referred
to as a rinsing fluid circuit. The rinsing fluid circuit may be separate from the
washing fluid circuit. Alternatively, the rinsing fluid circuit may share components,
such as the pump unit 103, control unit 104, and/or washing chamber 101, with the
washing fluid circuit.
[0070] The washing apparatus 100 comprises a rinse tank 102b for holding a rinsing fluid.
The rinse tank 102b is substantially similar to the tank 102 of Fig. 1. The washing
apparatus 100 further comprises a pump unit 103, a control unit 104, and a washing
chamber 101 as previously described.
[0071] As indicated by the arrows in Fig. 3, the rinsing fluid is pumped, by the pump unit
103, from the rinse tank 102b to the washing chamber 101. From the washing chamber
101, the rinsing fluid may be discharged to a drain 106. In other words, the rinsing
fluid entering the washing chamber 101 and/or being used to rinse the protective equipment
therein, is preferably not re-used.
[0072] The washing apparatus 100 further comprises a bypass circuit 107. The bypass circuit
107 is arranged, in a first end, to divide a fluid connection between the rinse tank
102b and the washing chamber 101. The bypass circuit 107 is arranged in a second end,
to form a circulation loop 105 back to the rinse tank 102b. That is, the bypass circuit
107 forms a secondary connection back to the rinse tank 102b allowing at least some
of the rinsing fluid to pass through the bypass circuit 107 back to the rinse tank
102b without entering the washing chamber 101.
[0073] Preferably, the bypass circuit 107 comprises a fork (e.g. a three-way fork) in the
fluid connection between the rinse tank 102b and the washing chamber 101.
[0074] Preferably, the bypass circuit 107 is arranged downstream of the pump unit 103. When
the pump unit 103 is used, at least a portion of the rinsing fluid will flow through
the bypass circuit 107 back to the rinse tank 102b without entering the washing chamber
101. The rinsing fluid, circulated through the bypass circuit 107, is thus not contaminated
by any dirt, soot, or the like that may be present in the washing chamber 101.
[0075] Preferably, the bypass circuit 107 has a small cross-sectional area to ensure only
a small portion of the flow is divided to the bypass circuit 107. Preferably, the
cross-sectional area of the bypass circuit is less than the cross-sectional area of
the fluid connection between the rinse tank 102b and the washing chamber 101, preferably
less than 0.7 of the cross-sectional area of the fluid connection between the rinse
tank 102b and the washing chamber 101, preferably less than 0.5 of the cross-sectional
area of the fluid connection between the rinse tank 102b and the washing chamber 101,
preferably less than 0.3 of the cross-sectional area of the fluid connection between
the rinse tank 102b and the washing chamber 101.
[0076] Thus, the pump unit 103 may compensate for the loss of fluid to the washing chamber
101 by a small increase in the pumping pressure.
[0077] Preferably, the bypass circuit 107 is arranged such that rinsing fluid will flow
through the bypass circuit 107 even when the pumping pressure is insufficient to pump
the rinsing fluid into the washing chamber 101. In other words, a lower pumping pressure
is required to pump the rinsing fluid through the bypass circuit 107 than to pump
the rinsing fluid into the washing chamber 101.
[0078] Although the bypass circuit 107 has been described in relation to the rinsing fluid
circuit of Fig. 3, it will be appreciated that a bypass circuit may also be provided
in the washing fluid circuit of Fig. 2. A bypass circuit may thus be arranged to allow
at least a portion of the fluid pumped by the pump unit 103 to return to the wash
tank 102a.
[0079] Fig. 4 shows a method of operating a washing apparatus 100 according to embodiments.
[0080] In step 401, the pump unit 103 is operated so as to pump fluid at an operating pressure
from the tank 102 to the washing chamber 101. The operating pressure is sufficient
to eject fluid into the washing chamber 101 at a sufficiently high velocity to satisfactorily
wash or clean the protective equipment therein. In other words, the operating pressure
is the default, nominal, or normal pressure used in a wash cycle for cleaning or washing
protective equipment. Step 401 thus corresponds to normal operation of the washing
apparatus 100 during which protective equipment is intended to be located in the washing
chamber 101 and thereby being washed. Step 401 may thus also be referred to as a wash
cycle.
[0081] In step 403, the pump unit 103 is operated so as to pump fluid at a circulation pressure
from the tank 102 through the circulation loop 105 back to the tank 102. The circulation
pressure is lower than the operating pressure. Step 403 may also be referred to as
a circulation step or a circulation process. Preferably, step 403 is performed between
two wash cycles. That is, during a time period when the washing apparatus 100 is not
used, and/or intended to be used, to clean protective equipment.
[0082] The method may further comprise another subsequent step 405 during which step 401
is repeated. In other words, step 401 may be performed before and/or after step 403.
[0083] Step 403 may be repeated one or more times. Step 403 may be performed a plurality
of time between a first wash cycle 401 and a second wash cycle 405. For example, step
403 may be repeated periodically between a first wash cycle 401 and a second wash
cycle 405. Alternatively, or additionally, step 403 may be performed in response to
one or more criteria being fulfilled, such that step 403 is repeated every time the
one or more criteria are fulfilled.
[0084] The inventors have realised that a step of pumping fluid at the circulation pressure
through the circulation loop 105 (i.e. step 403), will homogenise one or more properties
of the fluid in the tank 102.
[0085] In conventional washing apparatuses, the washing apparatus will be idle between wash
cycles. During this idle time period between wash cycles, the fluid in the tank will
start forming layers with varying properties, e.g. gradients of one or more properties
may be formed. The one or more properties may include temperature, pH-value, concentration
of chemicals, or the like. For example, a temperature gradient will form in the tank
because of the difference in density of the fluid with temperature. Similarly, a concentration
(e.g. a concentration of chemicals or the like) gradient will form because of the
difference in density of the fluid with concentration.
[0086] The gradients in the fluid in the tank may also be referred to as the fluid in the
tank being non-homogeneous, heterogeneous, and/or non-uniform. The inventors have
realised that the presence of non-homogenous fluid in the tank has several drawbacks.
[0087] First, the non-homogenous fluid makes it difficult to accurately measure properties
of the fluid in the tank. For example, a measured temperature by a sensor near the
top of the tank will be different from a measured temperature by a sensor near the
bottom of the tank. Thus, when a user initiates another wash cycle, it is difficult
to know, for example, how much the fluid should be heated before the wash cycle starts
(i.e. to reach an operating temperature) and/or how much chemicals, detergent, or
the like, that should be added to the fluid to reach a desired concentration. For
example, if the fluid is heated such that the mean temperature of the fluid reaches
the operating temperature, because of the non-uniformity of fluid temperature in the
tank, some of the fluid will be hotter than the operating temperature, while some
of the fluid will be colder than the operating temperature.
[0088] Second, when the wash cycle is started and fluid is pumped from the tank with non-homogenous
fluid into the washing chamber to wash the protective equipment, a first volume of
fluid pumped through the system and ejected into the washing chamber may have a different
temperature than a second volume of fluid. Thus, the temperature of the fluid ejected
into the washing chamber may vary throughout the wash cycle. This is undesirable because
wash cycle has been configured to give optimal wash results at the operating temperature.
Any deviation in the fluid temperature will thus affect the quality of the wash, leading
to the protective equipment being insufficiently cleaned. For example, if some of
the fluid is at a temperature colder than the operating temperature, the fluid may
not be able to remove grease or the like from the protective equipment. Furthermore,
if some of the fluid ejected into the washing chamber is hotter than the operating
temperature, the high temperature may cause damage to temperature-sensitive protective
equipment. For example, temperature sensitive equipment includes equipment with an
antifog coating and/or other coating (e.g. visors with antifog or other coating),
equipment with integrated electronics, equipment comprising parts at least partially
made from thermoplastic elastomers, and the like.
[0089] The inventors have realised that the above-described drawbacks may be mitigated by
circulating the fluid between wash cycles using a pump unit 103 configured to pump
the fluid at a circulation pressure. Hence, the washing apparatus 100 according to
embodiments (e.g. as shown in Figs. 1 to 3) utilises an otherwise idle time period
between wash cycles to circulate fluid in the tank 102 such that one or more properties
of the fluid in the tank 102 is homogenised or made more uniform.
[0090] This ensures that the fluid temperature remains substantially constant throughout
a subsequent wash cycle. It also ensures that the quality of wash is adequate, and
that the protective equipment is properly cleaned. It allows properties of the fluid
(e.g. temperature and concentration) to be accurately measured, and accurately adjusted
at the start of a wash cycle. Furthermore, it protects temperature-sensitive equipment
from being damaged during the wash cycle.
[0091] To ensure good circulation of the fluid in the tank 102, it is preferable that the
pump unit 103 is connected to a lower portion of the tank 102 such that fluid located
near the bottom of the tank 102 is pumped into the washing chamber 101. Furthermore,
the circulation loop 105 is preferably connected to an upper portion of the tank 102,
thus circulated fluid is discharged near the top of the tank 102.
[0092] This is particularly preferable if the fluid has a lower density at higher temperature,
which is true for most fluids. As the fluid will typically be colder after it has
been circulated through the circulation loop 105 (due to e.g. heat being conducted
to pipes and other components of the washing apparatus 100), it is preferable if the
circulated fluid is discharged near the top of the tank 102, facilitating circulation
by convection.
[0093] Between wash cycles, the washing apparatus 100 may further be configured to heat
the fluid in the tank 102, by one or more heaters, to substantially maintain the operating
temperature. For example, heating may take place during step 403, between steps 401
and 403, between steps 403 and 405, and/or between subsequent steps 403.
[0094] By maintaining the fluid temperature at, or close to, the operating temperature,
less heat needs to be supplied to start the wash cycle. Hence a time required to start
the wash cycle (i.e. the time between the wash cycle is initiated by a user and the
pumping of fluid into the washing chamber 101 is started) may be reduced.
[0095] Because circulation occurs in the tank 102 (i.e. pumping through the circulation
loop 105 at circulation pressure), and the fluid in the tank 102 thereby has substantially
homogeneous temperature, it can be determined using simple estimations and optionally
measurement from e.g. one temperature sensor, when heating is necessary to maintain
the operating temperature. In conventional washing apparatuses, on the other hand,
it would be difficult to determine if heating of the fluid in the tank should be performed
during an idle time period (i.e. in between wash cycles when no circulation occurs).
Due to the non-uniform temperature of the fluid in the tank, it would, in conventional
washing apparatuses, be impossible to determine, based on a temperature measurement
from e.g. one sensor, if heating would be required to maintain the operating temperature.
If heating of the fluid in the tank was performed during an idle time period of a
conventional washing apparatus, there would be a risk that at least a portion of the
fluid was heated too much, necessitating a cooling period before a wash cycle could
be initiated.
[0096] The heating, in the washing apparatus 100 according to embodiments, can also advantageously
compensate for any heat losses due to the fluid circulating through the circulation
loop 105.
[0097] Fig. 5 shows the pumping pressure as a function of time during operation of a washing
apparatus 100 according to embodiments. The operating pressure is denoted Po and the
circulation pressure is denoted Pc.
[0098] Fig. 5a shows a washing apparatus 100 configured to pump at the circulation pressure
during substantially the whole time between two wash cycles. That is, the washing
apparatus 100 is configured to perform a first wash cycle (corresponding to step 401)
by pumping fluid at the operating pressure. The washing apparatus 100 is then configured
to perform circulation by pumping fluid at the circulation pressure (corresponding
to step 403), until a second wash cycle is initiated by a user which causes the washing
apparatus 100 to again pump fluid at the operating pressure (corresponding to step
405).
[0099] The operating pressure may be split into two components. The first component is the
(total) pressure required for the fluid to reach the inlet to the washing chamber
101. That is, the pressure required to overcome any pressure losses, e.g. any hydrostatic
pressure losses and/or friction losses experienced by the fluid between the tank 102
and the inlet to the washing chamber 101. The second component is the (total) pressure
of the fluid at the inlet to the washing chamber 101 and may be referred to as the
ejecting pressure or spraying pressure. That is, the pressure at which the fluid is
ejected or sprayed into the washing chamber 101 The ejecting pressure or spraying
nozzle may also be referred to as the dynamic pressure at the inlet to the washing
chamber 101.
[0100] The circulation pressure is lower than the operating pressure, but sufficient to
allow the fluid to flow through the circulation loop 105. The circulation pressure
may be less than 0.5 of the operating pressure, optionally less than 0.2 of the operating
pressure, optionally less than 0.1, of the operating pressure.
[0101] The circulation pressure may alternatively, additionally, be less than twice, optionally
less than 1.5, optionally less than 1.2, optionally less than 1.1, optionally less
than 1, optionally less than 0.9, optionally less than 0.7, optionally less than 0.5
of the pressure required to pump the fluid from the tank 102 to the inlet of the washing
chamber 101 (i.e. the first component of the operating pressure).
[0102] Optionally the circulation pressure may be substantially equal to the pressure required
to pump the fluid from the tank 102 to the inlet of the washing chamber 101 (i.e.
the first component of the operating pressure), i.e. the pressure required to overcome
any pressure losses, e.g. any hydrostatic pressure losses and/or friction losses experienced
by the fluid between the tank 102 and the inlet to the washing chamber 101.
[0103] Additionally, or alternatively, the circulation pressure may be determined in dependence
on a volume or height (e.g. the fluid level in the tank) of fluid in the tank 102.
For example, the circulation pressure may be relatively higher when there is a relatively
smaller volume of fluid in the tank than when there is a relatively larger volume
of fluid in the tank. Thus, the circulation pressure may compensate for an increase
in hydrostatic pressure losses experienced when there is a relatively small amount
of fluid in the tank. In other words, the circulation pressure may compensate for
a change in hydrostatic pressure losses due to a varied fluid level in the tank.
[0104] The circulation pressure may, if wash arms are present in the washing apparatus,
alternatively, or additionally, be substantially insufficient to cause the rotational
washing arms at the washing chamber 101 inlet to rotate. That is, if the fluid reaches
the inlet of the washing chamber 101 when pumped at the circulation pressure, the
circulation pressure is insufficient to allow the fluid to be ejected or sprayed into
the washing chamber 101 through the rotational wash arms 601 with such pressure and/or
velocity to cause the wash arms 601 to rotate.
[0105] If a bypass circuit 107 is present in the washing apparatus, the circulation pressure
may alternatively, or additionally, be sufficient to pump the fluid through the circulation
loop 105 formed by the bypass circuit 107, but substantially insufficient to pump
the fluid into the washing chamber 101. Preferably, the circulation pressure is less
than 1, optionally less than 0.9, optionally less than 0.7, optionally less than 0.5
of the pressure required to pump the fluid from the tank 102 to the inlet of the washing
chamber 101 (i.e. the pressure required to overcome any pressure losses between the
tank 102 and the inlet of the washing chamber 101 including e.g. hydrostatic pressure
losses and/or frictional pressure losses). Additionally, the circulation pressure
may be substantially equal to or larger than a pressure required to overcome any pressure
losses (e.g. hydrostatic pressure losses, and/or frictional pressure losses) experienced
through the circulation loop 105 formed by the bypass circuit 107 to allow the fluid
to flow through the bypass circuit 107.
[0106] Fig. 5b shows a washing apparatus 100 configured to pump at the circulation pressure
during a part of a time period between two wash cycles.
[0107] The washing apparatus 100 is configured to perform a first wash cycle (corresponding
to step 401) by pumping fluid at the operating pressure.
[0108] After the first wash cycle, the washing apparatus 100 is configured to not pump fluid
(i.e. be idle or substantially idle) until a circulation criterion has been fulfilled.
When the circulation criterion has been fulfilled, the washing apparatus 100 is configured
to perform circulation by pumping fluid at the circulation pressure (corresponding
to step 403). The washing apparatus 100 may be configured to perform circulation until
a non-circulation criterion is fulfilled. Circulation (i.e. step 403) may be performed
one or more times before a user initiates a second wash cycle causing the washing
apparatus 100 to again pump fluid at the operating pressure (corresponding to step
405). For example, circulation may be performed every time the circulation criterion
is fulfilled.
[0109] The circulation criterion may be a predetermined time from an end of a wash cycle
and/or from an end of a previous circulation. The washing apparatus 100 may, for example,
be configured to perform circulation according to a predetermined time schedule, such
as performing circulation every 10 minutes, every 5 minutes, every 3 minutes, every
2 minutes, every minute, every 30 seconds, or the like.
[0110] Alternatively, or additionally, the pump unit may be configured to start the circulation
step based on an estimated and/or measured amount of heat supplied to the fluid in
the tank. For example, the circulation may start when the amount of heat supplied
to the fluid in the tank exceeds a threshold amount. The amount of heat supplied may
be an amount of heat supplied since the end of a previous wash cycle and/or an amount
of heat supplied since the end of a previous circulation step 403.
[0111] Alternatively, or additionally, the circulation criterion may be based on a measured
and/or estimated temperature of the fluid in the tank 102. For example, the pump unit
may be configured to start the circulation step when a measured and/or estimated temperature
of the fluid in the tank exceeds a threshold amount. The estimated temperature may
be determined in dependence on an estimated and/or measured amount of heat supplied
and/or an estimated and/or measured volume of fluid in the tank.
[0112] Alternatively, or additionally, the circulation criterion may be based on a deviation
between a measured temperature of the fluid in the tank 102 and an estimated temperature
of the fluid in the tank 102. In particular, the circulation criterion may be a deviation
between a measured temperature of the fluid in the tank 102 and an estimated temperature
of the fluid in the tank 102 exceeding a threshold.
[0113] The measured temperature may be measured by one or more temperature sensors arranged
to measure a temperature of the fluid in the tank 102.
[0114] The estimated temperature may be determined in dependence on a measured or estimated
heat supplied to the fluid in the tank 102 using one or more heaters, and a fluid
amount or volume in the tank 102.
[0115] For example, the amount of supplied heat may be measured by any type of power or
energy meter. As another example, the amount of heat supplied may be determined in
dependence on a (measured or estimated) voltage supplied to the heater, an electrical
resistance of the heater, or the like.
[0116] The estimated amount of heat supplied and/or the estimated temperature may further
take into account estimated heat losses, such as conductive and/or convectional heat
losses, to the surrounding environment. Examples of such heat losses include heating
of surrounding air, heating of the tank 102 structure, heating of nearby components
of the washing apparatus 100, or the like.
[0117] If no heat is supplied to the fluid in the tank 102, the estimated temperature may
be based on estimated heat losses.
[0118] The inventors have realised that, when (i) a sufficient amount of heat has been supplied,
(ii) the temperature is sufficiently high, and/or (iii) the measured temperature deviates
from the estimated temperature by a threshold amount, the fluid in the tank 102 is
likely to be non-homogenous, i.e. a temperature gradient is likely to exist. Thus,
either of the parameters (i)-(iii) exceed a threshold, the circulation step may be
performed to ensure that the fluid in the tank 102 is circulated.
[0119] The non-circulation criterion, i.e. the criterion for ending the circulation step,
may be based on a predetermined time from a start of the circulation step. For example,
the washing apparatus 100 may be configured to perform the circulation step for a
predetermined time, such as 5 seconds, 10 seconds, 20 seconds, 30 seconds, 45 seconds,
1 minute, 2 minutes, 3 minutes, 5 minutes, 10 minutes, 15 minutes, 20 minutes, 30
minutes, 1 hour, or the like.
[0120] The non-circulation criterion may alternatively, or additionally, be based on the
deviation between the measured temperature of the fluid in the tank 102 and the estimated
temperature of the fluid in the tank 102 being below the threshold. This indicates
that the circulation has been performed sufficiently long for the fluid in the tank
102 to have a substantially uniform temperature.
[0121] Fig. 6 shows an exemplary washing apparatus 100 comprising both a washing fluid circuit
(as previously described in relation to Fig. 2) and a rinsing fluid circuit (as previously
described in relation to Fig. 3).
[0122] The washing apparatus 100 comprises a washing chamber 101 comprising at least two
inlets. Each inlet may be provided with a rotational wash arm 601. One wash arm 601
is arranged near the top of the washing chamber 101 and one wash arm 601 is arranged
near the bottom of the washing chamber 101. Alternatively, the inlets may comprise
fixed nozzles.
[0123] A control unit 104 (not shown) is configured to control a pump unit 103a of the washing
fluid circuit and a pump unit 103b of the rinsing fluid circuit. In embodiments, one
pump unit 103 may be used to pump fluid in both the washing fluid circuit and the
rinsing fluid circuit.
[0124] The washing fluid circuit comprises a wash tank 102a for holding washing fluid and
a pump unit 103a for pumping the washing fluid. The washing apparatus 100 comprises
fluid connections (e.g. pipes) from the wash tank 102a to both inlets of the washing
chamber 101 (i.e. to both the rotational wash arms 601), as indicated by the solid
arrows in Fig. 6, to allow the washing fluid to flow to both inlets (i.e. to both
rotational wash arms 601). Furthermore, an outlet 602 of the washing chamber 101 is
connected to the wash tank 102a thus forming a circulation loop 105.
[0125] During the washing stage of a wash cycle, the pump unit 103a pumps the washing fluid
at the operating pressure to both rotational wash arms 601 where the fluid is ejected
into the washing chamber 101 at high speed so as to wash the protective equipment
located therein. The pressure of the washing fluid is sufficient to cause the rotational
wash arms 601 to rotate, thus ensuring that fluid is ejected from multiple directions.
[0126] Between wash cycles, the pump unit 103a is configured to pump the washing fluid at
a first circulation pressure so as to circulate the washing fluid in the wash tank
102a, as previously described. The first circulation pressure is preferably sufficient
to allow the washing fluid to enter the washing chamber 101. The washing fluid thereafter
flows through the outlet of the washing chamber 101 back into the wash tank 102a.
[0127] Preferably, the circulation pressure allows washing fluid to reach only the lower
wash arm 601. Note that the upper wash arm 601 is located at a higher vertical position
than the lower wash arm 601, and at a further higher vertical position than the wash
tank 102a.
[0128] Preferably, the first circulation pressure thus substantially corresponds to the
pressure required to pump the washing fluid into the washing chamber 101 through the
lower rotational wash arm 601. In other words, the first circulation pressure is substantially
the pressure required to reach the lower inlet of the washing chamber 101. It is preferable
for the first circulation pressure to not be significantly higher than the pressure
required to pump the washing fluid into the washing chamber 101 through the rotational
wash arm 601, since a higher pressure would involve higher power and/or energy consumption
of the pump unit 103. The circulation pressure may therefore preferably be less than
twice, optionally less than 1.5, optionally less than 1.2, optionally less than 1.1,
optionally substantially 1, of the pressure required to pump the fluid from the tank
102 to the inlet of the washing chamber 101.
[0129] Preferably, the first circulation pressure is substantially insufficient to cause
the rotational wash arms 601 to rotate. For example, the pressure at the inlet to
the washing chamber 101 during the circulation step may be less than 20%, optionally
less than 10%, optionally less than 5%, optionally less than 2%, than the ejecting
or spraying pressure of the operating pressure during the washing stage of a wash
cycle.
[0130] If the washing fluid circuit additionally comprises a bypass circuit (not shown in
Fig. 6), the first circulation pressure may be insufficient to pump fluid into the
washing chamber 101 and/or reaching the washing chamber 101 inlet. Thus, the first
circulation pressure may be less than 1, optionally less than 0.9, optionally less
than 0.7, optionally less than 0.5 of the pressure required to pump the fluid from
the tank 102a to the inlet of the washing chamber 101 (i.e. the first component of
the operating pressure, or in other words, the pressure required to overcome any pressure
losses between the tank 102a and the inlet of the washing chamber 101 including e.g.
hydrostatic pressure losses and/or frictional pressure losses). The first circulation
pressure may also be sufficiently large to pump the washing fluid through the bypass
circuit.
[0131] Note that the bypass circuit may be located at a vertically lower height than the
inlets to the washing chamber 101, similarly to the bypass circuit 107 of the rinsing
fluid circuit, requiring less pressure to pump the washing fluid through the bypass
circuit than into the washing chamber 101. The first circulation pressure may therefore
be substantially equal to or larger than a pressure required to overcome any pressure
losses (e.g. hydrostatic pressure losses, and/or frictional pressure losses) experienced
through the circulation loop 105 formed by the bypass circuit. In other words, the
first circulation pressure may preferably be sufficient to pump the washing fluid
through the circulation loop 105 formed by the bypass circuit, but substantially insufficient
to pump the washing fluid into the washing chamber 101.
[0132] The rinsing fluid circuit, on the other hand, comprises a rinse tank 102b for holding
rinsing fluid and a pump unit 103b for pumping the rinsing fluid. The washing apparatus
100 comprises fluid connections (e.g. pipes) from the rinse tank 102b to both of the
rotational wash arms 601, as indicated by the dotted arrows in Fig. 6, to allow the
rinsing fluid to flow to both rotational wash arms 601. Furthermore, a bypass circuit
107 divides the fluid connection to the two inlets of the washing chamber 101, and
provides a fluid connection back to the rinse tank 102b so as to form a circulation
loop 105.
[0133] During the rinsing stage of a wash cycle, the pump unit 103b pumps the rinsing fluid
at the operating pressure to both rotational wash arms 601 where the rinsing fluid
is ejected into the washing chamber 101 at high speed so as to rinse the protective
equipment located therein. The pressure of the rinsing fluid is sufficient to cause
the rotational wash arms 601 to rotate, thus ensuring that rinsing fluid is ejected
from multiple directions.
[0134] Between wash cycles, the pump unit 103b is configured to pump the rinsing fluid at
a second circulation pressure so as to circulate the rinsing fluid in the rinse tank
102b, as previously described. The second circulation pressure is preferably lower
than the first circulation pressure.
[0135] The second circulation pressure is preferably insufficient to pump fluid into the
washing chamber 101 and/or reaching the washing chamber 101 inlet, because rinsing
fluid entering the washing chamber 101 may become contaminated by dirt, soot or the
like in the washing chamber 101, and may therefore be discharged to a drain 106 rather
than to be re-circulated and re-used. Thus, if the second circulation pressure is
sufficiently large to allow the rinsing fluid to enter the washing chamber 101, rinsing
fluid may be wasted leading to a large water consumption. Thus, the second circulation
pressure is preferably less than 1, optionally less than 0.9, optionally less than
0.7, optionally less than 0.5 of the pressure required to pump the fluid from the
tank 102 to the inlet of the washing chamber 101 (i.e. the first component of the
operating pressure, or in other words, the pressure required to overcome any pressure
losses between the tank 102 and the inlet of the washing chamber 101 including e.g.
hydrostatic pressure losses and/or frictional pressure losses).
[0136] The second circulation pressure is also sufficiently large to pump the rinsing fluid
through the bypass circuit 107. Note that the bypass circuit 107 is located at a vertically
lower height than the inlets to the washing chamber 101. Thus less pressure is required
to pump the rinsing fluid through the bypass circuit 107 than into the washing chamber
101. The second circulation pressure may therefore be substantially equal to or larger
than a pressure required to overcome any pressure losses (e.g. hydrostatic pressure
losses, and/or frictional pressure losses) experienced through the circulation loop
105 formed by the bypass circuit 107.
[0137] In other words, the second circulation pressure is preferably sufficient to pump
the rinsing fluid through the circulation loop 105 formed by the bypass circuit 107,
but substantially insufficient to pump the rinsing fluid into the washing chamber
101.
[0138] Fig. 7 shows a method of operating a washing apparatus 100 according to embodiments.
The method of Fig. 7 is a method of operating a washing apparatus 100 during a wash
cycle.
[0139] The washing apparatus 100 may be similar or identical to the washing apparatus 100
that have been previously described. Alternatively, the washing apparatus 100 may
be any other washing apparatus 100 suitable for washing protective equipment.
[0140] The method of Fig. 7 may be used in combination with, or independently of, the previously
described method(s) of operating a washing apparatus 100.
[0141] In step 701, the pump unit 103 is operated so as to pump fluid at an operating pressure
from the tank 102 to the washing chamber 101. The operating pressure is sufficient
to eject fluid into the washing chamber 101 so as to wash and/or clean the protective
equipment therein. In other words, the operating pressure is the default, nominal,
or normal pressure used in during a wash cycle for cleaning or washing protective
equipment. Step 701 thus corresponds to normal operation of the washing apparatus
100 during which protective equipment is intended to be located in the washing chamber
101 and thereby being washed.
[0142] In step 703, the pump unit 103 is operated so as to pump fluid at an elevated pressure
from the tank 102 to the washing chamber 101. The elevated pressure is higher than
the operating pressure. Pumping at the elevated pressure may also be seen as a boost
or turbo. Step 703 may thus also be referred to as a boosting step or a turbo step.
[0143] Step 703 preferably occurs during the wash cycle of the washing apparatus 100. That
is, protective equipment is intended to be located in the washing chamber 101 and
thereby being washed during step 703 in addition to step 701.
[0144] The method may further comprise another subsequent step 705 during which step 701
is repeated.
[0145] The method of Fig. 7 may be repeated one or more times during and/or between one
or more wash cycles.
[0146] The method of Fig. 7, and in particular step 703, improves the operational reliability
of a washing apparatus 100 when washing protective equipment, and in particular protective
equipment that is soiled and/or at least partially covered in particles such as dust,
stone, and/or rock material. In particular, large, course, rough, and/or sharp-edged
particles may impair the functioning and/or operational reliability of a washing apparatus
100. However, also fine particles such as dust, may cause problems by forming clay,
mud, or the like.
[0147] These particles are brought into the washing apparatus 100 by the protective equipment
and are removed from the protective equipment during the washing cycle. The particles
are thus carried by the fluid pumped into the washing chamber 101, which may circulate
through the different parts of the washing apparatus 100. The particles may thus get
stuck in the mechanics of the apparatus, for example hindering movable parts (e.g.
pumps, rotatable wash arms) from rotating/moving as intended or making the rotation/movement
incomplete.
[0148] The boost of step 703 using an elevated pressure has been found to advantageously
cause the particles to come loose and allow the washing apparatus 100 to function
properly again. Thus the operational reliability of the washing apparatus 100 is improved.
[0149] The above-described problems with particles impairing the functioning of a washing
apparatus are particularly prone to happen in washing apparatuses using rotational
wash arms 601. The particles may enter bearing means of the rotational wash arms 601,
impairing the rotation of the wash arms 601. Hence, as the wash arms 601 are hindered
from rotating, fluid ejected by the wash arms 601 is only ejected in specific directions
causing the protective equipment to be inadequately cleaned and/or washed.
[0150] Fig. 8 shows pumping pressure as a function of time during an exemplary wash cycle
according to embodiments.
[0151] After the wash cycle has been initiated, the pump unit 103 operates at the operating
pressure, denoted Po in Fig. 8. That is, fluid is pumped to the washing chamber 101
at the operating pressure. This corresponds to step 701.
[0152] Thereafter, the pump unit 103 is configured to operate at an elevated pressure, denoted
P
E in Fig. 8, which is higher than the operating pressure. The elevated pressure may
be maintained for a first predetermined time period, denoted t
1 in Fig. 8. This corresponds to the boost of step 703.
[0153] The elevated pressure may be between 5% and 40%, optionally between 10% and 30%,
optionally between 15% and 25%, optionally about 20%, higher than the operating pressure.
This ensures that the boosts are efficient in removing stuck particles, while not
risking any sort of damage to the components of the washing apparatus 100.
[0154] After the first predetermined time period, i.e. when the boost is completed, the
pump unit 103 is configured to return to the operating pressure.
[0155] During the wash cycle, the pump unit 103 may be configured to perform a plurality
of boosts. In particular, the boosts may be performed at periodic intervals. For example,
a time between two subsequent boosts may be a second predetermined time, denoted t
2 in Fig. 8. The periodically increased pressure during the wash cycle facilitates
the removal of particles stuck in rotating and/or moving parts of the washing apparatus
100, such as the rotational wash arms 601, thereby promoting the functionality of
the wash arms 601 and/or the washing apparatus 100.
[0156] Preferably, the first predetermined time period is shorter than the second predetermined
time period. For example, the first predetermined time period may be between 5 and
60 seconds, optionally between 10 and 45 seconds, optionally between 20 and 40 seconds,
optionally about 30 seconds. The second predetermined time period may be between 1
and 10 minutes, optionally between 1 and 5 minutes, optionally between 1 and 3 minutes,
optionally about 2 minutes.
[0157] It is preferred to only operate the pump unit 103 at the elevated pressure for relatively
short intervals, to reduce the energy consumption of the pump unit 103. Furthermore,
periodic and relatively short boosts have been found particularly suitable for making
stuck particles come loose.
[0158] By only operating at the elevated pressure for short intervals, components of the
washing apparatus 100 may be designed and/or dimensioned substantially only in dependence
on the operating pressure. Thus, smaller components, such as smaller pump units 103,
may be used in the washing apparatus 100, without encountering problems that might
occur if the same components were operated at the elevated pressure continuously.
In other words, the periodic and short intervals of elevated pressure allow the components
in the washing apparatus 100 to be utilised to their full potential. The short intervals
of elevated pressure also reduce the risk of damage to the components.
[0159] The elevated pressure may additionally, or alternatively, be used to alter or vary
the washing pattern. In other words, by ejecting fluid into the washing chamber 101
at an elevated pressure, the velocity of the fluid being ejected or sprayed into the
washing chamber 101 can be changed (e.g. increased). Furthermore, because of the elevated
pressure, the rotational speed of the rotational wash arms 601 may increase. This
allows the fluid to hit the protective equipment in new and/or different locations
and/or directions compared to when the fluid is pumped at the operating pressure.
Hence, the elevated pressure improves the efficiency of the washing of the protective
equipment. Similarly, if the washing apparatus 100 is operated at the elevated pressure
between, or outside of, wash cycles, the increased rotational speed and/or the varied
wash pattern, may be used to clean the washing chamber 101, for example during a self-cleaning
program.
[0160] It will be appreciated that although reference have been made to protective equipment,
the washing apparatus according to embodiments may also be used to wash other types
of goods.
[0161] Throughout this specification, the word "may" is used in a permissive sense (i.e.
meaning having the potential to), rather than in the mandatory sense (i.e. meaning
must).
[0162] Throughout this specification, the words "comprise", "include", and variations of
the words, such as "comprising" and "comprises", "including", "includes", do not exclude
other elements or steps.
[0163] As used throughout this specification, the singular forms "a", "an", and "the", include
plural referents unless explicitly indicated otherwise. Thus, for example, reference
to "an" element includes a combination of two or more elements, notwithstanding use
of other terms and phrases for one or more elements, such as "one or more" or "at
least one".
[0164] The term "or" is, unless indicated otherwise, non-exclusive, i.e. encompassing both
"and" and "or". For example, the feature "A or B" includes feature "A", feature "B"
and feature "A and B".
[0165] Unless otherwise indicated, statements that one value or action is "based on", "in
response to" and/or "in dependence on" another condition or value or action, encompass
both instances in which the condition or value or action is the sole factor and instances
where the condition or value or action is one factor among a plurality of factors.
[0166] Unless otherwise indicated, statements that "each" instance of some collection have
some property should not be read to exclude cases where some otherwise identical or
similar members of a larger collection do not have the property, i.e. each does not
necessarily mean each and every.
[0167] Embodiments include the following numbered clauses:
- 1. A method of homogenizing at least one property of a fluid in a tank of a washing
apparatus for washing protective equipment, the fluid being a fluid for washing of
the protective equipment, the method comprising the steps of:
pumping fluid at an operating pressure from the tank to a washing chamber of the washing
apparatus configured to receive the protective equipment so as to wash the equipment;
and
pumping fluid at a circulation pressure from the tank through a circulation loop back
to the tank, wherein the circulation pressure is lower than the operating pressure.
- 2. The method of clause 1, wherein the step of pumping fluid at the circulation pressure
is performed during a time period when equipment is not washed by the washing apparatus,
and/or outside of a washing cycle of the washing apparatus.
- 3. The method according to clause 1 or 2, wherein the circulation pressure is less
than 0.5 of the operating pressure, optionally less than 0.2 of the operating pressure,
optionally less than 0.1 of the operating pressure.
- 4. The method according to any preceding clause, wherein the circulation pressure
is less than 2, optionally less than 1.5, optionally less than 1.2, optionally less
than 1.1, optionally less than 1, optionally less than 0.9, optionally less than 0.7,
optionally less than 0.5, of a pressure required to pump the fluid from the tank to
an inlet of the washing chamber.
- 5. The method according to any preceding clause, wherein the washing apparatus comprises
one or more rotational wash arm for ejecting the fluid into the washing chamber, wherein
the operating pressure is sufficient to cause the one or more rotational wash arms
to rotate by the fluid being ejected therefrom, and wherein the circulation pressure
is substantially insufficient to cause at least one of the one or more rotational
wash arms to rotate.
- 6. The method according to any preceding clause, wherein the circulation loop is at
least partially formed by a bypass circuit dividing a flow between the tank and the
washing chamber.
- 7. The method according to any preceding clause, wherein the circulation pressure
is sufficient to pump fluid through the circulation loop but substantially insufficient
to pump fluid into the washing chamber.
- 8. The method according to any preceding clause, wherein during the step of pumping
fluid at the operating pressure, the fluid is discharged to a drain after having entered
the washing chamber.
- 9. The method according to any preceding clause, wherein the circulation loop is at
least partially formed by a return circuit connecting an outlet of the washing chamber
to the tank.
- 10. The method according to any preceding clause, wherein a pressure at the inlet
to the washing chamber caused by the circulation pressure is less than 20%, optionally
less than 10%, optionally less than 5%, optionally less than 2%, than a pressure at
the inlet to the washing chamber caused by the operating pressure.
- 11. The method according to any preceding clause, wherein the method further comprises
a step of heating the fluid in the tank.
- 12. The method according to any preceding clause, wherein the step of pumping fluid
at the circulation pressure is performed in dependence on a measured or estimated
amount of heat supplied to the fluid in the tank being greater than a threshold amount,
- 13. The method according to any preceding clause, wherein the measured or estimated
amount of heat supplied is an amount of heat supplied after the step of pumping fluid
at the operating pressure and/or an amount of heat supplied after a previous step
of pumping fluid at the circulation pressure.
- 14. The method according to any preceding clause, wherein the circulation pressure
is determined in dependence on a volume or height of fluid in the tank.
- 15. A washing apparatus for washing protective equipment, the washing apparatus comprising:
a washing chamber for receiving the protective equipment,
a tank for holding fluid,
a pump unit for pumping the fluid from the tank into the washing chamber so as to
wash the protective equipment, and
a bypass circuit dividing a fluid connection between the tank and the washing chamber
and forming a circulation loop back to the tank.
- 16. The washing apparatus according to clause 15, wherein the washing chamber comprises
an outlet connected to a drain for discharging the fluid after the fluid has been
pumped into the washing chamber.
- 17. The washing apparatus according to clause 15 or 16, wherein the bypass circuit
is arranged such that a lower pump pressure is required to pump the fluid through
the circulation loop than into the washing chamber.
- 18. The washing apparatus according to any of clauses 15 to 17, wherein the pump unit
is arranged upstream of the bypass circuit.
- 19. A method of operating a washing apparatus for washing protective equipment, the
method comprising:
pumping fluid at an operating pressure from a tank of the washing apparatus to a washing
chamber of the washing apparatus so as to wash the protective equipment, and
pumping fluid, during a first predetermined time period, at an elevated pressure,
higher than the operating pressure, from the tank to the washing chamber.
- 20. The method according to clause 19, wherein the washing apparatus comprises at
least one rotational wash arm for ejecting the fluid into the washing chamber, the
ejecting of fluid causing the rotational washing arm to rotate.
- 21. The method according to clause 19 or 20, wherein the step of pumping fluid at
the operating pressure is performed during a second predetermined time period.
- 22. The method according to clause 21, wherein the first predetermined time period
is less than the second predetermined time period.
- 23. The method according to any of clauses 19 to 22, wherein the first predetermined
time period is between 5 and 60 seconds, optionally between 10 and 45 seconds, optionally
between 20 and 40 seconds, optionally about 30 seconds.
- 24. The method according to any of clauses 21 to 23, wherein the second predetermined
time period is between 1 and 10 minutes, optionally between 1 and 5 minutes, optionally
between 1 and 3 minutes, optionally about 2 minutes.
- 25. The method according to any of clauses 19 to 24, wherein the elevated pressure
is between 5% and 40%, optionally between 10% and 30%, optionally between 15% and
25%, optionally about 20%, higher than the operating pressure.
- 26. The method according to any of clauses 19 to 25, wherein the method further comprises
a subsequent step of pumping fluid at the operating pressure from the tank to the
washing chamber.