METHOD FOR TRACEABILITY AND QUALITY CONTROL OF HIDES USING MACHINE-READABLE CODE IDENTIFICATION AND IT INTEGRATION

Abstract

 The present invention concerns an integrated system for the leather industry, combining hide quality assessment with traceability. The system ensures tracking and management of hides through IT system integration, by applying unique machine-readable codes (e.g., barcodes) to hides and linking these to quality data obtained from imaging analyses.

Description

[0001] The present invention introduces an integrated system for the leather industry, combining hide quality assessment with traceability. By applying unique machine-readable codes (e.g., barcodes) to hides and linking these to quality data obtained from imaging analyses, the system ensures accurate tracking and management of hides through IT system integration.

[0002] Leather is used in a broad range of goods such as leather upholstery, leather footwear, leather bags, leather garments, and so on. The raw material used in leather industry are hides (for smaller animals often referred to as skins) derived, for the most part, as waste product from the meat industry. The raw hides are processed and converted into usable material in tanneries. Tanning is the process that converts the protein of the raw hide any yield stable and flexible tanned hides, which will not putrefy and are suitable for a wide variety of end applications. Leather and its products are one of the most heavily traded products globally, with an annual trade volume in the range of US$ 100 billion.

[0003] Since hides are natural products, they are never identical, and differ greatly in their quality and usefulness for different applications. For example, for making upholstery, the hides would need to have a certain minimum size and shape of a defect-free zone. For making handbags or watchstraps, smaller defect-free zones may be tolerated, demands for the leather quality inside the defect-free zone may be higher.

[0004] Evaluating, categorizing and sorting of hides has long been intensive in manual labour. As a result, the assignment of certain data to hides and a resulting tracking and management of hides was not fully reproducible, rendering hides largely non-fungible goods. More recently, industrial size scanners enable an automated and reproducible assignment of parameters / data to a hide, and hence form the basis for categorizing of hides and their fungibility for an intended application. Yet, tracking and management of hides still involves manual labour and is work intensive and error prone.

[0005] The invention aims to provide improved means to further improve and automate tracking and management of hides.

[0006] Against this background, the invention proposes a method for processing a plurality of hides, the method comprising the following automated steps: applying a unique machine-readable code to each hide; generating quality data for each hide by utilizing imaging techniques to assess the quality of each hide; generating combined data for each hide by linking the quality data for each hide to the machine-readable code for the respective hide; and integrating the combined data for effective traceability of each hide and quality management of the plurality of hides.

[0007] The invention further proposes an apparatus for processing a plurality of hides, the apparatus comprising: an imaging station configured for imaging each hide; a coding station configured for applying a unique machine-readable code to each hide; and an IT system configured for generating combined data for each hide by linking the quality data for each hide to the machine-readable code for the respective hide, and for integrating the combined data for effective traceability of each hide and quality management of the plurality of hides.

[0008] The hides can be various types of leather products including, for example, raw hides, wet semi-finished products like wet blue and wet white, dried semi-finished products such as crust, and finished leather.

[0009] Preferably, the unique machine-readable codes are applied by printing. Inkjet printing is most preferred because laser printing may lead to thermal deformation and imprecise prints on the uneven and moist materials. The imaging station preferably comprises a line scanner. Printing is understood as printing directly onto the hide, as opposed to applying a label or printing on a label.

[0010] The application of the machine-readable code to the hides and the imaging of the hides is preferably carried out in-line. In that context, the apparatus may comprise a conveyor belt for translating the hides along an operating line of the apparatus. During the translation, the hides are provided with the machine-readable code at the coding station, imaged scanned at the imaging station.

[0011] The imaging station may be positioned, with respect to the direction of operation of the apparatus and translation of the hides, before or after the coding station. In a preferred embodiment, the coding station is positioned before the imaging station, so that the machine-readable code forms part of the image taken at the imaging station.

[0012] Preferably, the machine-readable codes are applied to the hides while they translate along the conveyor belt. This reduces operating time and improves process efficiency.

[0013] The machine-readable code is preferably a barcode. This type of machine-readable code has sufficient capacity for information for the application at hand and is is quite insensible to deformation and misprint or misreading, and can hence be advantageous when compared to a more complex type of machine-readable code like a QR code. This is especially valid for situations where the machine-readable codes are applied to the hides while they are moving.

[0014] The coding station can include a movable device, which for each hide approaches the conveyor belt and hide for coding and then retracts. The device can be a robotic arm or hydraulic piston or wheel. Before the imaging and/or before the coding, the conveyor belt can include an inclined section to support a smoothing out of the hides.

[0015] In one embodiment, quality data comprise, for example, number of defects per unit area, or size and shape of defect-free zones, at different definitions what a defect may be, for example an imperfection, hole or cut. Also, surface quality in terms of, for example, full-grain quality, top-grain quality, genuine leather quality or corrected-grain leather can be used as a parameter, or size and shape of areas where the hide has a certain surface quality.

[0016] In one embodiment, integrating the combined data comprises categorizing each hide based on one or more of the quality data, or other information related to the hide. The categorization can mark each hide for suitability for a certain application, or assign certain quality grades specific or unspecific for a certain application to each hide.

[0017] The other information related to each hide can include, for example, hide thickness data, hide colour, or supplier data. Hence, for effective traceability and quality management the method of the invention may use data beyond only the quality data obtained by imaging.

[0018] In one embodiment, the method further includes physically storing the hides in a storage. Integrating the combined data can comprise recording the position of each hide in the storage and/or sorting the hides in the storage based on one or more of the quality data or based on categorization. Preferably, the hides are hung on a rack in the storage, in a way that the machine-readable code is accessible for automated or manual access with a code reader.

[0019] According to the invention, coding, imaging and data integration for effective traceability of each hide and quality management of the plurality of hides is automated. Picking up the hides from a conveyor for physical storage can also be automated, as well as sorting or re-sorting in the storage. Loading the hides onto the conveyor can be automated or manual labour. Categorization can be automated based on user-defined parameters.

[0020] The apparatus of the invention comprises an IT system in communication with the coding station and the imaging station. It preferably comprises a screen to visualize the images, quality and combined data and/or categorization.

[0021] Further details and advantages of the invention are described with reference to the following figures and example. The figures show:

Fig. 1

a schematic illustration for an exemplary apparatus to carry out a method of the invention; and

Fig. 2:

a schematic flow diagram for an exemplary method of the invention.

[0022] The apparatus 10 shown in Fig. 1 is suitable for generating data for effective traceability of each hide and quality management of the plurality of hides, according to a method of the invention. The apparatus 10 comprises a conveyor belt 11 and a loading station 12, where hides can be loaded, e.g. manually loaded, to the conveyor belt 11. Arranged in series along the conveyor belt 11, downline the loading station 12, are a coding station, more specifically a printer 13, and a scanner 14. On the far end of the conveyor belt 11 is a pick-up station 15 to pick up hides from the conveyor belt and load them into a storage 16. The pick-up station can be designed for manual pick up of the hides, or comprise a robot for automated pick-up of the hides and transfer to the storage. The storage can comprise a rack. An IT system 20 is in connection with both the printer 13 and the scanner 14.

[0023] In a first step of loading 100, previously tanned hides, e.g. cowhides, can be loaded onto the conveyor belt 11 at loading station. The loading 100 can be manual or automated.

[0024] In a second step of printing 200, a machine-readable barcode is inkjet printed onto the hide by printer 13, preferably at a position close to an edge of the hide to minimize impact to a useable area of the hide. The printer 13 comprises a robot arm that carries a printing head. For each hide that passes the printer 13, the printing head approaches the conveyor belt 11 from above, prints the machine-readable barcode onto the hide, and again retracts from the conveyor belt 11. While printing 200, the hide is translating towards the scanner 14 on the conveyor belt 11.

[0025] In a third step of scanning 300, the hide, with the machine-readable barcode printed on its surface, passes the scanner 14 and is scanned to obtain a scanned image of the hide. The scanning 300 involves an optical scan of the hide surface and the conversion of the data to a digital image.

[0026] Meanwhile, in a fourth step of evaluating 400, a software operated on IT system 20 derives quality data for the hide from the image. The quality data comprise, at least, parameters representative for number of defects per unit area, size and shape of defect-free zones, and surface quality in terms of grain. Together with an identifier that is based on the machine-readable barcode contained on the scanned image, the quality data form combined data.

[0027] In a fifth step of categorizing 500, the software proceeds to categorize the hide based on one or more of the quality data. The categorization is in respect of each hide's suitability for a certain application. For example, for making upholstery, the hide would need to have a certain minimum size and shape of a defect-free zone.

[0028] In a sixth step of storing 600, a combined data for each hide are stored in the memory of the IT system 20, or any external memory or cloud.

[0029] In a seventh step of pick-up and storage 700, the hides are removed from the conveyor 11 and hung up on a rack of the storage 16. The step 700 can be carried out in an automated manner by a robot, which sorts the hides according to their categorization. The information for the sorting is provided to the robot by the IT system 20.

[0030] In summary, the method allows for applying physical identifiers (machine-readable codes) to hides and for assigning quality data to hides without requiring any offline steps. The hides can automatically be sorted or re-sorted, depending on an intended use (suitable for, e.g., upholstery, shoes or watchstraps).

Claims

1. A method for processing a plurality of hides, the method comprising the following automated steps:

applying a unique machine-readable code to each hide;

generating quality data for each hide by utilizing imaging techniques to image and assess the quality of each hide;

generating combined data for each hide by linking the quality data for each hide to the machine-readable code for the respective hide; and

integrating the combined data for effective traceability of each hide and quality management of the plurality of hides.

2. The method of claim 1, wherein the machine-readable codes are printed, preferably inkjet printed on the surface of each hide.

3. The method of any preceding claim, wherein the applying of the machine-readable code and the imaging is carried out during one in-line process, where the hides are moved on a conveyor belt, provided with the machine-readable code at a coding station, and imaged at an imaging station located before or after the coding station.

4. The method of claim 3, wherein the machine-readable codes are applied to the hides while they translate along the conveyor belt.

5. The method of any preceding claim, wherein the machine-readable code is a machine-readable barcode.

6. The method of any preceding claim, wherein the machine-readable codes are applied to the hides before the hides are imaged.

7. The method of any preceding claim, wherein the quality data comprise one or more of number of defects per unit area, size and shape of defect-free zones, surface quality in terms of grain, or size and shape of areas where the hide has a certain surface quality.

8. The method of any preceding claim, wherein the integrating the combined data comprises categorizing each hide based on one or more of the quality data, or other information related to the hide, wherein the categorization preferably is made in view of a suitability of each hide for a certain application or a certain quality grade of each hide specific or unspecific to a certain application.

9. The method of any preceding claim, wherein the method further includes physically storing the hides in a storage, and wherein integrating the combined data comprises recording the position of each hide in the storage and/or sorting the hides in the storage based on one or more of the quality data or based on categorization.

10. An apparatus for processing a plurality of hides, preferably according to a method of any preceding claim, the apparatus comprising:

an imaging station configured for imaging each hide;

a coding station configured for applying a unique machine-readable code to each hide; and

an IT system configured for generating combined data for each hide by linking the quality data for each hide to the machine-readable code for the respective hide, and for integrating the combined data for effective traceability of each hide and quality management of the plurality of hides.

11. The apparatus of claim 10, wherein the apparatus further comprises a conveyor belt for translating the hides along an operating line of the apparatus, where the coding station is positioned before the imaging station.

Drawing