[0001] The present invention relates an accessory for an attachment of an excavator machine
or earth working equipment, particularly suited for use along the digging edge of
an excavating bucket or the like. The present invention is reliable, safe, simple
to use, and/or replaced with little machine downtime.
[0002] Various mining and construction equipment, including tractors, bulldozers, backhoes,
excavators, motor graders, and mining trucks or equipment, frequently use earth-working
or material handling buckets and/or blades to dig, cut, scrape, pick up, move, and/or
level the earth or materials being excavated or loaded. Due to constant contact with
extremely abrasive materials encountered during operation, the earth-moving buckets
and blades commonly sustain significant wear. It can be expensive and time-consuming
to replace the buckets, blades, and other tools used by the mining and construction
machinery.
[0003] Wear indicators have been used to indicate the amount/degree/level of wear in the
replaceable primary ground-engaging pieces, such as the bucket edge blades, teeth,
edge guards, tips, and/or other detachable or replaceable parts of excavators, loaders,
and/or earth-working blades so that these parts can be repaired/changed before failing.
[0004] To reduce the wear of the main structure of buckets/ loader buckets/digging buckets/heavy
duty buckets/severe duty rock buckets of excavators some key components are attached/welded
to the main structure of buckets. These components are illustrated in Figure A showing
the general construction of an excavator bucket. The side wear plate SWP is used for
protecting the outer surface of the sidewall SW. The bucket edge guard BEG/ side protector
SP/ wing protector WP/ wing shroud WS are used for protecting the sidewall/wings W
of the bucket. Similarly, the lip shroud LS (not shown) provides extra durability
to the leading edge LE of the bucket. The heel shroud HS (not shown) and the wear
straps WST provide longevity to lower outside bucket corner LOBC and back side BS
of shell S of the bucket respectively.
[0005] The sidewall edges/wings edge SWE and leading-edge LE of the bucket are always subject
to abrasive wear. This may result in severe sidewall wear and lip wear and reduce
the bucket's lifespan. In order to enhance impact and wear resistance, the shrouds
are used on the sidewall edges and the leading edge. These shrouds help extend the
wear life of the bucket in most construction and mining applications.
[0006] Further, the available wear indicator is either installed or inserted in a hole/retainer
formed in the main structure of the bucket. Some visual wear indicators are available
for the teeth or heel shroud of a bucket. Some of these wear indicators are made of
elastomeric material and some are made of a material different than the main structure.
Further, as these are installed in the hole/retainer and due to heavy and continuous
clashing with abrasive material, there is the possibility that these indicators may
split/drop from the retainer/hole prior to the right time of replacement. Thus, it
makes the situation difficult to assess the accurate level of wear and the correct
time for the replacement of a part. Thus, there is a requirement for a wear indicator
that can assess the accurate degree of wear providing the right time for replacement/repair
prior to structural damage to the components.
[0007] It is therefore an object of the present invention to overcome the above-mentioned
problems.
[0008] It is an object of the present invention to provide a wear indicator that detects/assesses
the accurate degree of wear.
[0009] It is an object of the present disclosure to detect the degree of wear of the shrouds
before the wear/damage of sidewalls and/or leading edge of the bucket so the sidewall
and /or lip of the buckets can be protected, and these shrouds can be replaced with
new shrouds. This will make the buckets more durable and reduce the cost of repairing
and maintenance of buckets.
[0010] It is an object of the present invention to provide a wear indicator that shows the
right time of replacement/repair/maintenance.
[0011] It is an object of the present disclosure to provide a wear indicator for protecting
the bucket/excavator from wear/damage.
[0012] It is also an object of the present invention to provide a wear indicator that can
be used within any accessory for a machine.
SUMMARY
[0013] According to a first aspect of the invention, there is provided a cast accessory
for an attachment of a machine, the cast accessory being locatable on a wing/side
edge of the attachment comprising one or more hidden wear indicating means being configurable
to become visible only when the wear level of the accessory reaches a threshold value;
wherein the threshold value indicates the requirement of repair or replacement to
prevent damage or additional wear to the accessory and/or a main structure of the
attachment.
[0014] Preferably, the accessory comprises an exterior surface subject to wear while the
machine is in use; wherein the exterior surface being configurable for displaying
the wear indicating means when the wear reaches the threshold value.
[0015] Preferably, the accessory with the one or more wear indicating means is formed as
an integral assembly through a casting process.
[0016] Ideally, the one or more wear indicating means are at least partially or fully embedded
within the accessory.
[0017] Preferably, the one or more wear indicating means are at least partially or fully
embedded within the accessory at a depth corresponding to a depth indicating wear
sufficient to result in replacement or repair of the accessory.
[0018] Preferably, the one or more wear indicating means are at least partially or fully
embedded within the accessory at a location of the accessory exposed to wear.
[0019] Ideally, the accessory comprises a main planar body formed for sitting flush to the
outside surface of the wing/side edge of the side wall of the attachment.
[0020] Preferably, the accessory comprises a locating means protruding from the main planarly
body for engaging with the wing/side edge of the side wall of the bucket. Advantageously,
this provides a lip acting as the locating means for the accessory onto the attachment
so that compressive forces do not detach the accessory from the attachment. Preferably,
the one or more wear indicating means are exposed when the depth of the main planar
body of the wear indicating means is worn down by 50%.
[0021] Preferably, the one or more wear indicating means are exposed when the depth of the
main planar body of the wear indicating means is worn down by 60%.
[0022] Preferably, the one or more wear indicating means are exposed when the depth of the
main planar body of the wear indicating means is worn down by 70%.
[0023] Preferably, the one or more wear indicating means are exposed when the depth of the
main planar body of the wear indicating means is worn down by 80%.
[0024] Preferably, the one or more wear indicating means are formed/located on an interior
surface of the accessory.
[0025] Ideally, the one or more wear indicating means extend from the interior surface to
a plane spaced apart from the exterior surface's plane towards an interior surface.
[0026] Preferably, the wear indicating means comprises at least one recess on the accessory.
[0027] Ideally, the wear indicating means comprises at least one recess on the interior
surface of the accessory.
[0028] Preferably, the at least one recess is recessed to a depth into the accessory corresponding
to a depth indicating wear sufficient to result in replacement or repair of the accessory.
[0029] Ideally, the wear indicating means comprises a plurality of recesses.
[0030] Preferably, the plurality of recesses provides a visual indicating means to an operator
of the vehicle that wear sufficient to result in replacement or repair of the accessory
has occurred.
[0031] Ideally, the visual indicating means provides an intelligible word readable by an
operator of the excavator.
[0032] Preferably, the intelligible word can be any word providing a warning to the operator
of the vehicle that indicates, the wear sufficient to result in replacement or repair
of the accessory has been achieved.
[0033] Preferably, the one or more wear indicating means comprise a first end, a second
end and one or more sidewalls.
[0034] Preferably, the one or more sidewalls are a continuous sidewall that extends around
the circumference of the wear indicating means.
[0035] Ideally, the first end is visibly located on the interior surface of the accessory.
[0036] Ideally, the first end is an open end.
[0037] Alternatively, the first end may be covered by a surface.
[0038] Alternatively, the first end is spaced apart from the interior surface and located
inside the accessory.
[0039] Preferably, the one or more wear indicating means has a depth that extends from the
first end to the second end towards the exterior surface of the accessory.
[0040] Preferably, the accessory comprises one or more sides.
[0041] Preferably, the one or more sides comprise a first side, a second side and two lateral
sides.
[0042] Preferably, the accessory comprises a front surface and a back surface.
[0043] Preferably, the first side is parallel or substantially parallel to the second side.
[0044] Preferably, the first side has a different length from the second side.
[0045] Alternatively, the first side has a same length from the second side.
[0046] Preferably, the second side is a bottom side of the accessory.
[0047] Preferably, the first side is a narrowed front working side of the accessory.
[0048] Preferably, the lateral sides are extended from the first side to the second side.
[0049] Preferably, the lateral sides are extended from the front surface of the accessory
to the back surface of the accessory.
[0050] Preferably, the one or more wear indicating means are contained between the boundaries
of the one or more sides of the accessory.
[0051] Ideally, the one or more wear indicating means are contained between the boundaries
of the lateral sides, the first side and the second side of the accessory.
[0052] Preferably, the second end of the one or more wear indicating means becomes exposed
when the width of the worn accessory to the original width of the accessory becomes
approximately half.
[0053] Preferably, the accessory is formed of abrasion-resistant metal.
[0054] In one embodiment, the wear indicating means is formed of abrasion-resistant metal.
[0055] Preferably, the accessory with wear indicating means is an integral assembly formed
through a casting process from an abrasion-resistant metal.
[0056] Preferably, the accessory is made of an alloy steel.
[0057] Ideally, the accessory is made of an alloy steel comprising chromium (Cr) and molybdenum
(Mo).
[0058] Preferably, the attachment is a bucket of excavator.
[0059] Preferably, the attachment comprises the main structure.
[0060] Preferably, the attachment comprises one or more sidewall.
[0061] Ideally, the attachment comprises two sidewalls.
[0062] Preferably, each sidewall comprises one or more side edges.
[0063] Preferably, the sidewalls are connected to a shell and an upper support to define
the main structure of the attachment.
[0064] Preferably, the shell defines a base and a back.
[0065] Preferably, the base comprises a leading edge.
[0066] Preferably, the back has a curved shape wherein the back comprises an inner surface
that defines a cavity of bucket.
[0067] Preferably, the accessory comprises a head being locatable on wing/side edge of an
opening of the attachment; wherein the head is configured to secure the wing/side
edge of the attachment of the machine.
[0068] Preferably, the side edges, leading edge, and the upper support define an opening.
[0069] Preferably, the accessory comprises a head being locatable on the side edge/wing
of the attachment; wherein the head is configured to secure the side edge/wing of
the attachment of the machine.
[0070] Preferably, the accessory comprises a head being locatable on the side edge/wing
of the sidewall of the attachment; wherein the head is configured to secure the side
edge/wing of the attachment of the machine.
[0071] Alternatively, the accessory comprises a head for engaging with the leading edge
of the base of the bucket.
[0072] Preferably, the head comprises the lip being locatable on the side edge/wing of the
attachment.
[0073] Preferably, the head has a specified width which is configurable to reduce to approximately
one-fifth of its specified width when the wear indicating means is displayed.
[0074] Ideally, an accessory is disposed on the attachment so that there is no gap between
the accessory and the leading edge of the attachment.
[0075] Preferably, an accessory is disposed on the attachment so that there is no gap between
the accessory and a corner tooth attached to the leading edge of the attachment.
[0076] Preferably, the head of the accessory is to be shaped such that there is no gap between
the side edge of the head and the corresponding side/surface of a corner tooth attached
to the leading edge of the attachment.
[0077] Preferably, the accessory comprises an interior surface disposed onto the main structure
of the attachment.
[0078] Preferably, the accessory comprises an interior surface.
[0079] Preferably, the accessory comprises an interior surface disposed onto the leading
edge of the attachment.
[0080] Preferably, the interior surface of the accessory being configurable for providing
a mutual interface between the accessory and the attachment.
[0081] Preferably, the interior surface being configurable for providing a mutual interface.
[0082] between the accessory and an outer surface of the sidewall and/or lip of attachment.
[0083] Preferably, the wear indicating means extends from the interior surface of the accessory
in a longitudinal and/or a horizontal and/or a lateral direction of the accessory.
[0084] Preferably, the accessory is a shroud for preventing the wear of the wing/side edges
of the sidewall the attachment.
[0085] Preferably, the wear indicating means comprises an outer end.
[0086] Preferably, the wear indicating means comprises a depth extending from the interior
surface and/or outer end of the wear indicating means to the second end of the wear
indicating means.
[0087] Preferably the second end of the wear indicating means is parallel or substantially
parallel to the outer end of the wear indicating means.
[0088] Preferably, the second end is located inside the accessory.
[0089] Preferably, the second end is located between the exterior surface and the interior
surface of the accessory.
[0090] Preferably, the wear indicating means comprises a depth between 4mm to 15mm.
[0091] Preferably, the wear indicating means comprises a depth between 5mm to 10mm.
[0092] Preferably, the wear indicating means comprises a depth of approximately 6mm.
[0093] Preferably, the outer end of the wear indicating means extends from the interior
surface towards the exterior surface.
[0094] Preferably, the interior surface of the accessory is configurable to locate on a
surface the attachment.
[0095] Preferably, the second end of the wear indicating means being exposed when the specified
width of the accessory is reduced by 50%-90%.
[0096] Preferably, second end of the wear indicating means being exposed when the specified
width of the accessory is reduced by 60%-85%.
[0097] Ideally, the second end of the wear indicating means being exposed on the exterior
surface when the specified width of the accessory is reduced by 80%.
[0098] Preferably, the wear indicating means is configured to become visible when wear level
of the accessory reaches between 50%-90% of the original width.
[0099] Preferably, the wear indicating means is configured to become visible when wear level
of the accessory reaches between 60%-85% of the original width.
[0100] Preferably, the wear indicating means is configured to become visible on the exterior
surface when wear level of the accessory reaches 80% of the original width.
[0101] Preferably, the accessory is configurable to be removably attached with the attachment
via mechanical fixings or adhering or bonding.
[0102] Ideally, the accessory is configurable to be attached with the attachment via welding.
[0103] Preferably, the accessory comprises a first section.
[0104] Preferably, the first section comprises the head.
[0105] Preferably, the head comprises an elongated body.
[0106] Preferably, the head comprises an elongated body with a length.
[0107] Preferably, the head comprises a length between 100mm to 300mm.
[0108] Preferably, the head comprises a length between 150mm to 2500mm.
[0109] Preferably, the head comprises a length of approximately 184.7.
[0110] Ideally, the first side of the accessory is approximately 184.7mm.
[0111] Preferably, the head comprises an elongated body with a width.
[0112] Preferably, the head comprises a width between 20mm to 70mm.
[0113] Preferably, the head comprises a width between 30mm to 60mm.
[0114] Preferably, the head comprises a width of approximately 40.6mm.
[0115] Preferably, the specified width is smaller than the width.
[0116] Preferably, the specified width in a range of 10mm to 30mm.
[0117] Preferably, the specified width is approximately 18.9mm.
[0118] Preferably, the accessory comprises a height.
[0119] Preferably, the accessory comprises a height between 80mm to 250mm.
[0120] Preferably, the accessory comprises a height between 100mm to 200mm.
[0121] Preferably, the accessory comprises a height of approximately 114.5mm.
[0122] Preferably, the head tapers to the narrowed front working side.
[0123] Advantageously, the tapered head mitigates wear and other damage due to lateral forces
imparted to the accessory and/or the attachment.
[0124] Preferably, the first section comprises a lip/ seat/engagement portion being locatable
on side edge/wing of the attachment.
[0125] Preferably, the seat/engagement portion is L-shaped corner profile for receiving/engaging
the attachment.
[0126] Preferably, the seat/engagement portion is L-shaped corner profile for receiving/engaging
the side edge/wing of the attachment.
[0127] Preferably, the exterior surface of the first section is substantially and /or fully
curved.
[0128] Preferably, the head comprises one or more exterior surfaces for intruding in a material
to be handle by the attaching means.
[0129] Preferably, the head comprises one or more exterior surfaces extending from the exterior
surface of the second section to the L-shaped engagement portion.
[0130] Preferably, one or more exterior surfaces comprise a first, second, and a third exterior
surface.
[0131] Preferably, the first exterior surface extends from the exterior surface of the second
section.
[0132] Preferably, the first exterior surface comprises a major exterior surface and narrowed
front working side.
[0133] Preferably, the front working side extends inwardly from the major exterior surface
to the second exterior surface.
[0134] Preferably, the front working side extends inwardly from the major exterior surface
to the second exterior surface by an angle of 92°.
[0135] Preferably, the second exterior surface extends outwardly from the first exterior
surface of the head to the third exterior surface of the head.
[0136] Preferably, the third exterior surface extends inwardly from the second exterior
surface of the head to the engagement portion of the first section.
[0137] Preferably, the exterior surface of the head is substantially or fully curved.
[0138] Preferably, the accessory comprises a second section.
[0139] Preferably, the second section is a mounting portion extending from the first section
of the accessory towards a bottom side of the accessory.
[0140] Preferably, the exterior surface of the accessory extends from the bottom side of
the accessory to the L-shaped corner profile.
[0141] Preferably, the exterior surface of accessory comprises the one or more exterior
surfaces of the head and an exterior surface of the second section and bottom.
[0142] Preferably, the exterior surface of the second section extends from the bottom of
the accessory to the one or more exterior surfaces of the head.
[0143] Ideally, the exterior surface of the second section extends from the bottom side
of the accessory to the first exterior surface of the head.
[0144] Preferably, the interior surface of the accessory comprises the engagement portion
and an interior surface of the second section.
[0145] Optionally, the accessory comprises a receiving means and/or attaching means being
configurable to connect with an attaching means and/or receiving means of the attachment.
[0146] Preferably, the bottom side extends inwardly from the exterior surface of the second
section towards the interior surface by an angle.
[0147] Preferably, the bottom side extends inwardly from the exterior surface of the second
section towards the interior surface by an angle of 92°.
[0148] Preferably the head comprises two lateral sides.
[0149] Preferably, the lateral sides of the head being configurable to locate in a lateral
direction with a corresponding lateral side of the head of an adjacent accessory.
[0150] Advantageously, there is no gap between the corresponding lateral sides of the two
adjacent accessories.
[0151] According to a second aspect of the invention comprises a method for manufacturing
the accessory, the method comprising casting a wear indicating means into the accessory
using a casting process, wherein the wear indicating means being configurable to become
visible only when the wear level of the accessory reaches a threshold value; wherein
the threshold value indicates the requirement of repair or replacement to prevent
damage or additional wear to the accessory and/or a main structure of the attachment.
[0152] According to a third aspect of the invention, an attachment protection assembly of
a machine comprises an attachment including one or more side edges/wings and/or one
or more leading edges and one or more accessories according to the first aspect of
the invention being locatable on one or more side edges/wing and/or a leading edge
of the attachment.
BRIEF DESCRIPTION OF THE DRAWINGS
[0153] The invention will now be described, by way of example only, with reference to the
accompanying drawings in which: -
Figure A shows a perspective view of an attachment with accessories according to prior
art.
Figure B shows a perspective view of an attachment with accessories according to prior
art.
Figure 1 shows a perspective view of an attachment with an accessory according to
the present invention.
Figure 2 shows a front view of the accessory according to the present invention.
Figure 3 shows a top view of the accessory according to the present invention.
Figure 4A shows a section view of the accessory of Figure 4B taken along line X-X
in Fig 2.
Figure 4B shows a side view of the accessory according to the present invention.
Figure 5 shows a perspective view of the accessory according to the present invention.
Figure 6 shows a perspective view of the accessory prior to wear according to the
present invention.
Figure 7 shows a perspective view of the accessory after worn according to the present
invention.
Figure 8 shows a section view of the accessory of Figure 4B prior to wear according
to the present invention.
Figure 9 shows a section view of the accessory of Figure 4B after worn according to
the present invention.
DETAILED DESCRIPTION
[0154] The following description with reference to the accompanying drawings is provided
to assist in a comprehensive understanding of various embodiments of the disclosure
as defined by the claims and their equivalents. It includes various specific details
to assist in that understanding but these are to be regarded as merely exemplary.
Accordingly, those of ordinary skill in the art will recognise that various changes
and modifications to the various embodiments described herein can be made without
departing from the scope and spirit of the disclosure. In addition, descriptions of
well-known functions and constructions may be omitted for clarity and conciseness.
[0155] The terms and words used in the following description and claims are not limited
to the bibliographical meanings, but are merely used by the inventor to enable a clear
and consistent understanding of the disclosure. Accordingly, it should be apparent
to those skilled in the art that the following description of various embodiments
of the disclosure is provided for illustrative purpose only and not for the purpose
of limiting the disclosure as defined by the accompanying claims and their equivalents.
[0156] It is to be understood that the singular forms "a," "an," and "the" include plural
referents unless the context clearly dictates otherwise.
[0157] Referring to the drawings, there is provided a cast accessory 1 for an attachment
100 of a machine, The cast accessory 1 is configured to be locatable on a wing/side
edge 111 of the attachment 100. The accessory has one or more hidden wear indicating
arrangement 4 that is configured to become visible only when the wear level of the
accessory 1 reaches a threshold value. The threshold value indicates the requirement
of repair or replacement to prevent damage or additional wear to the accessory 1 and/or
a main structure 101 of the attachment 100.
[0158] Referring to Figures 2 and 4A, the accessory 1 comprises an exterior surface 5 subject
to wear while the machine is in use. The exterior surface 5 is configured for displaying
the wear indicating arrangement 4 when the wear reaches the threshold value (as illustrated
in Figure 7).
[0159] Referring to Figure 4A, the accessory 1 with wear indicator 4 is formed as an integral
assembly through a casting process. The one or more wear-indicating arrangement 4
are fully embedded within the accessory 1 at a depth 2 corresponding to a depth indicating
wear sufficient to result in replacement or repair of the accessory 1. The accessory
1 has a main planar body 10 formed for sitting flush to the outside surface 101 of
the wing/side edge 111 of the side wall 110 of the attachments 100.
[0160] As illustrated in the Figures 1, 4A and 4B, the accessory 1 has a lip 20 protruding
from the main planar body 10 for engaging with the wing/side edge 111 of the side
wall 110 of the bucket 100. Advantageously, this provides a locating arrangement 21
for the accessory 1 onto the attachment 100 so that compressive forces do not detach
the accessory 1 from the attachment 100. The one or more wear-indicating arrangement
4 are exposed when the depth of the main planar body 10 of the one or more wear-indicating
arrangement is worn down by 80% as illustrated in Figure 11.
[0161] Referring to Figure 5, the wear indicators 4 are formed/disposed into an interior
surface 6 of the accessory 1. The wear indicators 4 extend from the interior surface
6 to a plane 6' spaced apart from the exterior surface's plane 5'. The plane 6' is
located inside the accessory 1. The wear indicators 4 have a second end 41 that becomes
exposed when the ratio of the width of the worn accessory 1 to the original width
of the accessory becomes 1:5. The accessory 1 is formed of abrasion-resistant metal.
The accessory 1 with the one or more wear-indicating arrangement 4 is an integral
assembly formed through a casting process from an abrasion-resistant metal.
[0162] As shown in Figure 1, the attachment 100 is a bucket 100 of excavator. The attachment
100 has the main structure 101. The bucket 100 has two sidewalls 110. Each sidewall
110 has a side edge 111 on which the accessory is attached. The sidewalls 110 are
connected to a shell 115 and an upper support 120 defines the main structure 101 of
the attachment 100.The shell 115 defines a base 116 and a back 117. The base 117 has
a leading edge 118. The back 117 has a curved shape. The back 117 comprises an inner
surface 119 that defines a cavity 130 of bucket 100. The side edges 111, leading edge
118, back 117 and the upper support 120 define an opening 121. Each sidewall has an
inner surface 112 and exterior/outer surface 113. The lip of the accessory abuts against
an edge surface 111' of side edge 111 of the sidewall 110.
[0163] As shown in Figures 1 and 5, the accessory 1 has a head 3 is locatable on wing/side
edge 111 of a sidewall 110 of the attachment 100. The head 3 are configured to secure
the wing/side edge 110 of the attachment 100 of the machine. The head 3 comprises
the lip 20 being locatable on the side edge/wing 111 of the attachment. The head 3
has a specified width SW, 16 which is configurable to reduce to approximately one-fifth
of its specified width 15 when the wear indicating means is displayed. The head 3
of the accessory 1 is to be shaped such that there is no gap between a lateral side
9" of the head 3 and the corresponding side/surface of a corner tooth attached to
the leading edge 118 of the attachment 100. Advantageously, the head 3 protects the
corner where leading edge 118 and wing 111 of the bucket 100 meet from fracture due
to the load forces and impact at the corners 111'. Moreover, the accessory 1 do not
add a width to the side edge/wing 111 of the sidewall of the attachment 100.
[0164] The interior surface 6 of the accessory is mounted/disposed on the main structure
101 of the attachment 100. As illustrated in Figure 1, the accessory is attached with
the attachment 100 via welding. The interior surface 6 of the accessory 1 is configurable
for providing a mutual interface between the accessory 1 and an outer surface 113
of the sidewall and/or wing 111 of attachment 100.
[0165] Referring to Figures 5 and 6, the wear indicating arrangements 4 extend from the
interior surface 6 of the accessory 1 in a longitudinal and/or a horizontal and/or
a lateral direction of the accessory 6. The one or more wear indicating arrangement
has a first end 42, a second end 41 and one or more sidewall 43. The each sidewall
43 is a continuous sidewall 43 that extends around the circumference of the wear indicating
arrangements 4. The first end 42 is an open end 42. The first end 42is visibly located
on the interior surface 6 of the accessory 1. The one or more wear indicating arrangement
4 have a depth 2 that extends from the interior surface and/or the first end to the
second end towards the exterior surface of the accessory. The one or more wear indicators
4 are contained between the boundaries of the lateral sides 9, 9', the first side
80and the second side 8' of the accessory 1. The depth 2 of the one or more wear indicators
4 is approximately 6mm. The second end of the wear indicating arrangements 4 is exposed
when the specified width of the accessory is reduced by approximately 80%.
[0166] Each wear indicating arrangement 4 has at least one recess 40 on the interior surface
6 of the accessory 1. The at least one recess 40 is recessed to a depth 2 into the
accessory corresponding to a depth indicating wear sufficient to result in replacement
or repair of the accessory. As shown in figure 7, the wear indicating arrangements
4 have a plurality of recesses 40. The plurality of recesses 40 provides a visual
indicating arrangement to an operator of the vehicle that wear sufficient to result
in replacement or repair of the accessory has occurred. The visual indicating arrangements
provide an intelligible word readable by an operator of the excavator. The intelligible
word can be any word providing a warning to the operator of the vehicle that wear
sufficient to result in replacement or repair of the accessory has been achieved.
Figure 7 shows an example of the word 'STOP' that is displayed when wear reaches 80%.
The specified width 73 of accessory is reduced to a predetermined width 76 when the
wear indicator is exposed. At this stage, the specified width of the accessory is
reduced from 18.9mm to a predetermined width of 3.9mm. The word 'STOP' is displayed
when the specified width becomes 3.9mm. The exposed surface 5" of the worn accessory
1 is illustrated in Figure 7 and Figure 9.
[0167] Referring to figure 4B, 5 and 6, the accessory 1 has two lateral sides 9, 9' and
two sides 80, 8'. The accessory has a first section 7. The first section has the head
having an elongated body. The accessory has a length 71 and a width 72. The width
72 of the accessory 3 is approximately 40.6mm. The accessory has a specified width
73 of approximately 18.9mm. The accessory comprises a height 74 of approximately 114.5mm.
The height 74 of accessory is reduced to a predetermined height 75 when the wear indicator
is exposed.
[0168] As shown in Figure 4A, the accessory has a first side 80, a second side 8' and two
lateral sides 9, 9'. The accessory has a front surface and a back surface. The first
side 80 is parallel or substantially parallel to the second side 8'. The first side
has a length of 184.7mm. The second side 8' is the bottom side of the accessory. The
first side 80 is a narrowed front working side of the accessory 1. The lateral sides
are extended from the first side to the second side. The lateral sides 9, 9' are extended
from the front surface of the accessory to the back surface of the accessory.
[0169] As shown in figures 4A, 5, and 8, the head 3 tapers to a narrowed front working side
80. The narrow working side is shown in figure 3. Advantageously, the tapered head
mitigates wear and other damage due to lateral forces imparted to the accessory and/or
the attachment. The first section 7 comprises the lip/ seat/engagement portion 20,
21 is locatable on side edge/wing 111 of the attachment 100. The seat/engagement portion
21 is an L-shaped corner profile for receiving/engaging the side edge/wing 111, 111'
of the sidewall 110 of the attachment 100. The exterior surface 51 of the first section
7 is substantially curved. The head comprises one or more exterior surfaces 51 for
intruding in a material to be handled by the attachment/ bucket 110. The one or more
exterior surfaces comprise a first 52, a second 53, and a third exterior surface 54.
[0170] The first exterior surface 52 extends from the exterior surface 53 of the second
section 11. The first exterior surface 52 comprises a major exterior surface 52' and
a surface 52" of narrowed front working side 80. The front working side 80 is a first
side 8. The front working side 80 extends inwardly from the major exterior surface
52' to the second exterior surface 53 by an angle of 92°. The second exterior surface
53 extends outwardly from the first exterior surface 52 of the head 3 to the third
exterior surface 54 of the head 3. The third exterior surface 54 extends inwardly
from the second exterior surface 53 of the head 3 to the engagement portion 20, 21
of the first section 7.
[0171] The accessory comprises a second section 11. The second section 11 is a mounting
portion that extends from the first section 7 of the accessory towards a bottom side
8' of the accessory 1. The exterior surface 5 of accessory 1 comprises the exterior
surface 51 of the first section 7 and an exterior surface 55 of the second section
11. The exterior surface 55 of the second section 11 extends from the bottom side
8' of the accessory 1 to the first exterior surface 51 of the head.
[0172] The front surface of the accessory comprises the major exterior surface 52' and the
exterior surface 55 of the second section 11 of the accessory 1. The back surface
8 of the accessory comprises the interior surface 6, the second exterior surface 53
and the third exterior surface 54.The interior surface 6 of the accessory 1 extends
from the bottom side 8' of the accessory 1 to the L-shaped corner profile 20, 21 being
locatable on the wing 111. The interior surface 6 of the accessory comprises the surface
of the engagement portion 20, 21 and an interior surface 60 of the second section
11. The bottom side 8' of the accessory 1 extends inwardly from the exterior surface
54 of the second section 11 towards interior surface 60 by an angle of 92°. The lateral
side 9" of the head 3 of the accessory 1 is configurable to locate in a lateral direction
with a corresponding lateral side 9" of the head of adjacent accessory 1. Advantageously,
there is no gap between the corresponding lateral sides 9" of the head of the two
adjacent accessories 1 as illustrated in figure 1.
[0173] Figure 1 shows an attachment protection assembly 1000 of a machine comprises an attachment
100 including one or more side edges/wings 111 and/or one or more leading edges 118
and one or more accessories 1 according to the first aspect of the invention being
locatable on one or more side edges/wing 111 and/or a leading edge 118 of the attachment
100.
[0174] The skilled person will appreciate that all preferred or optional features of the
invention described with reference to only some aspects or embodiments of the invention
may be applied to all aspects of the invention.
[0175] It will be appreciated that optional features applicable to one aspect of the invention
can be used in any combination, and in any number. Moreover, they can also be used
with any of the other aspects of the invention in any combination and in any number.
This includes, but is not limited to, the dependent claims from any claim being used
as dependent claims for any other claim in the claims of this application.
[0176] In relation to the detailed description of the different embodiments of the invention,
it will be understood that one or more technical features of one embodiment can be
used in combination with one or more technical features of any other embodiment where
the transferred use of the one or more technical features would be immediately apparent
to a person of ordinary skill in the art to carry out a similar function in a similar
way on the other embodiment.
[0177] The features disclosed in the foregoing description or the following drawings, expressed
in their specific forms or in terms of a means for performing a disclosed function,
or a method or a process of attaining the disclosed result, as appropriate, may separately,
or in any combination of such features be utilised for realising the invention in
diverse forms thereof.
1. A cast accessory for an attachment of a machine, the cast accessory being locatable
on a wing/side edge of the attachment comprising one or more hidden wear indicating
means being configurable to become visible only when a wear level of the accessory
reaches a threshold value; wherein the threshold value indicates the requirement of
repair or replacement to prevent damage or additional wear to the accessory and/or
a main structure of the attachment.
2. A cast accessory as claimed in claim 1, wherein the accessory comprises an exterior
surface subject to wear while the machine is in use; wherein the exterior surface
being configurable for displaying the wear indicating means when the wear reaches
the threshold value.
3. A cast accessory as claimed in claim 1 or 2, wherein the accessory with the one or
more wear indicating means is formed as an integral assembly through a casting process.
4. A cast accessory as claimed in any preceding claims, wherein the one or more wear
indicating means are at least partially or fully embedded within the accessory at
a depth corresponding to a depth indicating wear sufficient to result in replacement
or repair of the accessory.
5. A cast accessory as claimed in any preceding claims, wherein the accessory comprises
a main planar body formed for sitting flush to the outside surface of the wing/side
edge of the side wall of the attachment;
wherein the accessory comprises a locating means protruding from the main planarly
body for engaging with the wing/side edge of the side wall of the bucket; wherein
the locating means provides a lip acting as the locating means for the accessory onto
the attachment so that compressive forces do not detach the accessory from the attachment.
6. A cast accessory as claimed in any one of preceding claims 3 to 5 while dependent
on claim 2, wherein the one or more wear indicating means are formed/located on an
interior surface of the accessory; wherein the one or more wear indicating means extend
from the interior surface to a plane spaced apart from the exterior surface towards
the interior surface.
7. A cast accessory as claimed in any preceding claims, wherein the wear indicating means
comprises at least one recess on the accessory; wherein the at least one recess is
recessed to a depth into the accessory corresponding to a depth indicating wear sufficient
to result in replacement or repair of the accessory.
8. A cast accessory as claimed in any preceding claims, wherein the wear indicating means
comprises a plurality of recesses; wherein the plurality of recesses provides a visual
indicating means to an operator of the vehicle that wear sufficient to result in replacement
or repair of the accessory has occurred.
9. A cast accessory as claimed in any one of preceding claims 3 to 8 while dependent
on claim 2, wherein the one or more wear indicating means comprise a first end, a
second end, and one or more sidewalls;
wherein the one or more wear indicating means has a depth that extends from the first
end to the second end towards the exterior surface of the accessory; and wherein the
wear indicating means comprises the depth between 4mm to 15mm.
10. A cast accessory as claimed in any preceding claims, wherein the accessory comprises
one or more sides; wherein the one or more sides comprise a first side, a second side
and two lateral sides; and wherein the accessory comprises a front surface and a back
surface.
11. A cast accessory as claimed in claim 9, wherein the second end of the one or more
wear indicating means becomes exposed when an original width of the accessory is reduced
to approximately half.
12. A cast accessory as claimed in claim 1, wherein the attachment is a bucket of an excavator;
wherein the attachment comprises one or more sidewalls; wherein each sidewall comprises
one or more side edges; wherein the sidewalls are connected to a shell and an upper
support to define the main structure of the attachment; wherein the shell defines
a base and a back; wherein the base comprises a leading edge; and wherein the back
has a curved shape wherein the back comprises an inner surface that defines a cavity
of the bucket.
13. A cast accessory as claimed in any preceding claim, wherein the accessory comprises
a head being locatable on a wing/side edge of an opening of the attachment; wherein
the head comprises the lip being locatable on the side edge/wing of the attachment;
and wherein the head has a specified width configurable to reduce to approximately
one-fifth when the wear indicating means is displayed; and
wherein the head of the accessory is to be shaped such that there is no gap between
the accessory and a corresponding side/surface of a corner tooth attached to the leading
edge of the attachment.
14. An attachment of an excavator comprises one or more cast accessories as claimed in
any preceding claims.
15. A method for manufacturing the cast accessory as claimed in any one of claims 1 to
13, the method comprising casting a wear indicating means into the accessory using
a casting process, wherein the wear indicating means being configurable to become
visible only when a wear level of the accessory reaches a threshold value; wherein
the threshold value indicates the requirement of repair or replacement to prevent
damage or additional wear to the accessory and/or a main structure of the attachment.