Field of the invention
[0001] The present invention relates to a method for supporting the execution of a mission
of an agricultural or work vehicle and a control unit implementing the method.
State of the art
[0002] Agricultural or work vehicles are equipped with at least one work component, such
as for example an arm or a lift and a transmission which has the purpose of allowing
the travelling of the vehicle.
[0003] The transmission can be driven by a prime mover, usually internal combustion, although
in recent years vehicles have been developed in which the prime mover is defined by
an electric motor.
[0004] As regards the movement of working tools, such as arms, lifters, blades, etc., they
are operated by double-action hydraulic actuators.
[0005] A directional valve is arranged to connect one of the opposing chambers of a hydraulic
actuator to a source of pressurized hydraulic oil and at the same time the other chamber
to a hydraulic oil collection tank, generally at low pressure, i.e. at ambient pressure.
[0006] The source of pressurized hydraulic oil is generally a hydraulic pump driven in rotation
by the prime mover.
[0007] It is known that the same vehicle can be involved in several missions. Some missions
involve cycling through a sequence of vehicle movements. Furthermore, in the same
mission, similar movements, for example the advancement of the vehicle, may require
two different execution speeds. In fact, while a loader loads the material with the
bucket in the excavation or "dig" position, the forward movement of the vehicle requires
low speed and high torque. On the contrary, when the vehicle needs to move from the
loading location to the unloading location, the forward movement of the vehicle requires
a relatively higher speed and lower driving torque. The vehicle transmission is designed
to adapt to working conditions, for example the displacement of the hydraulic motor
is a function of the resistance torque detected, however adaptation requires time,
time lost in carrying out the mission and therefore in vehicle productivity.
[0008] More specifically, for construction vehicles equipped with an articulated arm, the
speed of movement and precision of the arm depend on the type of mission.
the unloading location, the forward movement of the vehicle requires a relatively
higher speed and lower driving torque. The main missions for wheel loaders and excavators
are:
- Loading onto trucks: removing material or soil by throwing it directly into a truck
through a bucket;
- Hauling: transporting a load of material at various distances across a construction
site using a bucket;
- Pick & Place: using the fork or the bale clamp accessory to pick up and lift the material
and then place it in a destination on the ground or on a shelf;
- Stockpile: definition of a pile across the bucket, in a storage location for bulk
materials, which is part of the process of handling bulk materials.
[0009] There are some functions that need to be enabled beforehand.
[0010] Some of them are activated automatically, others require the operator to press a
button present for example on an articulated arm control joystick or on a vehicle
dashboard. However, all of them need to be enabled so that there can subsequently
be automatic activation or activation by the operator.
[0011] Machine learning and deep learning are well-known concepts. The implementation of
deep learning in all fields seems to have remarkable development.
[0012] The same Applicant is the owner of a
European patent application no. 21217267, which describes a signal conditioning technique to be input to a neural network,
for the purpose of recognizing a current mission of the vehicle. The Applicant, after
long experimentation, has identified parameters and functions relating to the working
parts and/or transmission and/or on-board systems that can exploit the identification
of the current mission of the vehicle.
[0013] Unless specifically excluded in the detailed description that follows, what is described
in this chapter is to be considered as an integral part of the detailed description.
Summary of the invention
[0014] The main purpose of the present invention is to facilitate the execution of a mission
of an agricultural or work vehicle.
[0015] The basic idea of the present invention is to monitor the operations carried out
by a work vehicle within a predetermined time interval and when it turns out that
the mission coincides with a hauling mission, then it is enabled or suggested to the
operator to enable the "ride control" function.
[0016] The "ride control" function includes the procedure of operationally connecting the
pressurized chamber of the arm actuator with a hydraulic accumulator upon exceeding
a predetermined settable vehicle speed value, so that when the vehicle moves, the
roughness of the ground can be filtered, cushioning the hinge point between the articulated
arm and the frame.
[0017] The hydraulic accumulator behaves as a spring and therefore allows the rigidity of
the vehicle to be reduced and in particular of the connection between the articulated
arm supporting a load and the vehicle frame. This is particularly advantageous for
the human operator, who in this way is less subject to jolts. The two main advantages
are:
- Greater comfort from an ergonomic point of view for the operator of the agricultural
or work vehicle, who experiences less fatigue and can therefore work for longer periods;
- Increased productivity, thanks to less loss of material during transport.
[0018] This function, like other functions, must be enabled via a button on the control
panel and is subsequently activated automatically when the aforementioned speed threshold
is exceeded, which is generally set at around 5 km/h.
[0019] According to the present invention, the ride control function is suggested to the
operator or enabled automatically.
[0020] These and other objectives are achieved by means of the attached claims, which describe
preferred embodiments of the invention, forming an integral part of the present description.
Brief description of the figures
[0021] The invention will be fully clear from the following detailed description, provided
as a purely illustrative and nonlimiting example, to be read with reference to the
attached drawing figures, in which:
- Fig. 1a shows a work vehicle with its arm in any of the possible configurations it
can assume,
- Fig. 1b shows a hydraulic circuit for actuating an articulated arm according to Fig.
1, equipped with a hydraulic accumulator operationally connected to an actuator of
the arm by means of a control valve;
- Figs. 2 - 4 show examples of human/machine interfaces. In particular, Fig. 2 shows
a button panel, Fig. 3 an instrument panel and Fig. 4 a joystick;
- Fig. 5 shows an example of a flow diagram representative of the method object of the
present invention.
[0022] The same reference numbers and letters in the figures designate equal or functionally
equivalent parts.
[0023] According to the present invention, the term "second element" does not imply the
presence of a "first element", first, second, etc. They are used only to enhance the
clarity of the description and should not be construed in a restrictive manner.
Detailed description
[0024] Fig. 1a illustrates a work vehicle such as a wheel loader VHE equipped with an arm
A including a first element A_1, substantially elongated, hinged to the vehicle frame
F and a second element A_2, such as a bucket or a fork, hinged to the first element.
More specifically, a first end of the first element A_1 is connected to the frame
F of the vehicle, while a second end, opposite to the first, supports the second element.
[0025] It is clear that the first element can assume more angular positions with respect
to the frame F.
[0026] The hydraulic actuator A1 is arranged to control the angular position of the first
element A_1 with respect to the vehicle frame.
[0027] The hydraulic actuator A2 is arranged to control the angular position of the second
element A_2 with respect to the first element A_1.
[0028] The hydraulic actuators A1, A2 are of the double action type, with two opposing chambers
separated by a mobile partition integral with the stem of the respective actuator.
[0029] When the arm is at least partially raised to support a load, a first chamber FC of
the two chambers of the actuator A1 is pressurized, while the second chamber, opposite
to the first, is connected to a hydraulic oil collection tank T in a per-se known
manner.
[0030] An electro-hydraulic valve VDIR controls the connection of each of these opposing
chambers alternatively with a source of hydraulic oil P or with the hydraulic oil
collection tank T.
[0031] Generally, when one chamber is connected with the hydraulic oil source, the opposite
chamber is connected with the collection tank. This allows to raise or lower the articulated
arm. However, when the arm is stationary, i.e. in static conditions, and at least
partially raised, the first chamber of the hydraulic actuator is kept pressurized
and closed, i.e. disconnected from both the source of hydraulic oil and the collection
tank.
[0032] An electro-hydraulic valve, generally with an open centre, therefore takes care of
the control of the respective actuator associated with the arm.
[0033] The activation of the valve is instead controlled by a human/machine interface device,
such as a joystick JK, shown in Fig. 4.
[0034] According to the present invention, the ride control function connects the first
chamber of the actuator with a hydraulic accumulator ACC, via a respective connection
valve VCOL, which behaves like a spring capable of allowing the arm to oscillate with
respect to the frame of the vehicle, cushioning the effects of rough terrain on which
the work vehicle moves. Evidently, to operate properly, the hydraulic accumulator
must be pressurized to the same pressure as the actuator chamber that keeps the articulated
arm raised.
[0035] There may be various buttons on the joystick, the functionality of which can be fixed
or programmable depending on the settings given by the operator via the button panel
21 in Fig. 2 or the instrument panel 20 shown in Fig. 3.
[0036] The joystick includes a wheel 26 or a lever that can assume three stable positions
that allows you to make adjustments to some operational settings. Preferably, the
joystick further comprises at least one button 23, 24, 25.
[0037] According to the present invention, a first software module is responsible for monitoring
the configurations assumed by the arm and the activation of the propulsion system
and determining the current mission of the vehicle.
[0038] Based on this recognition, it is verified whether the current mission coincides with
a hauling mission.
[0039] Evidently, a second software module can be provided configured to receive the current
recognized mission as input and to access a look up table in which the functions relating
to this mission are listed.
[0040] More preferably, a processing unit VCU is configured to implement the first and second
software modules and to control the instrument panel 20 in particular to reproduce
messages via the respective display 22.
[0041] In particular, the processing unit is configured to check whether the function(s)
are enabled or not.
[0042] In particular, when the vehicle carries out a hauling mission repetitively for at
least a predetermined time interval, for example of 30 minutes, then it is checked
whether the ride control function is enabled and if not, a message is shown on the
display which suggests its enablement.
[0043] The operator can set the automatic enabling of the functions, using one of the buttons
available to him on the dashboard, handing control over to the processing unit VCU.
[0044] In this case, no suggestion is given, but the ride control function is automatically
enabled when hauling is recognized as the current mission. However, it can be foreseen
that the processing unit notifies the operator that the ride control function has
been enabled.
[0045] Advantageously, the processing unit can also intervene on other parameters. Among
the parameters that can be set, in the case of hauling, the displacement of the hydraulic
pump and/or of the hydraulic motor of the hydrostat that makes up the vehicle transmission
can be controlled.
[0046] Advantageously, without intervening on the vehicle speed set by the operator, the
transmission ratio can be modified to reduce fuel consumption.
[0047] With reference to Fig. 5, an exemplary flow diagram of the present invention is shown.
The dotted blocks are optional:
- Step 1: Observation of frequency and duration of each operational configuration of
the articulated arm and activation of the propulsion system;
- Step 2: determination of the vehicle current mission;
- Step 3: checking whether said vehicle mission coincides with a hauling mission;
- Step 4: optional checking whether the automatic enabling of the hydraulic functions
is active,
in positive case,
- Step 5: automatic enabling of the ride control function; or
- Step 6: Suggestion to enable ride control function.
[0048] After the ride control function is enabled automatically or by the operator, the
system returns to observing the operation of the arm and transmission and determining
the current mission.
[0049] To generalize, in the flowchart there may be a further Step, immediately after Step
1, in which the currently enabled function(s) is acquired and immediately after step
3 there may be a step to check whether the automatic functions and possibly the relevant
parameters currently active are related to the hauling mission, in the affirmative
case the cycle starts again from step 1, while in the negative case it continues with
steps 4 and following. Advantageously, in this way the sending of unnecessary messages
to the operator is avoided. According to a preferred variant of the invention, the
first software module is configured to detect the vehicle mission as a function of
the frequency balance of the arm configurations and the respective time durations
and as a function of the transmission enablement and the frequency of the values discrete
vehicle speeds and respective durations. A position sensor is associated with each
hydraulic actuator, therefore, it is immediate to acquire the operating configurations
of the arm over time and analyse the frequency in discrete domains.
[0050] To make the solution easily implementable, the domains are segmented in such a way
that the mutual positions of the elements composing the arm, which fall within a segment,
are assumed to be approximately in the middle of the same segment. For further details,
see the Applicant's
European patent application n.21217267.
[0051] It is worth highlighting that suggestions can be given to the operator not only through
writings that appear on the instrument panel or by the flashing of a light associated
with an automatic function enable button, but also through voice messages.
[0052] Likewise, the operator can confirm the enabling of the ride control function vocally.
[0053] Therefore, the processing unit can advantageously be equipped with a speech synthesis
module, an acoustic speaker and/or a microphone to give suggestions to the operator
or to receive orders given by the operator.
[0054] The present invention may advantageously be implemented in a computer program comprising
program code means for performing one or more steps of such method, when such program
is executed on a computer. For this reason, the patent will also cover such computer
program and computer readable medium comprising a recorded message, such computer
readable medium comprising program code means for carrying out one or more steps of
such method, when such program is run on a computer.
[0055] Many changes, modifications, variations and other uses and applications of the subject
invention will be apparent to those skilled in the art after considering the accompanying
description and drawings, which describe preferred embodiments thereof as described
in the accompanying claims.
[0056] The features disclosed in the background of the prior art are introduced only to
better understand the invention and not as a statement of the existence of the prior
art. Furthermore, said characteristics define the context of the present invention,
therefore such characteristics will be considered in common with the detailed description.
[0057] Further implementation details will not be described, as the person skilled in the
art is able to carry out the invention starting from the teaching of the above description.
1. Method computer-operated for supporting the execution of a mission of an agricultural
or work vehicle, wherein the vehicle is equipped with
- an articulated arm (A) connected to a frame (F) of the vehicle such as to assume
a plurality of operating configurations,
- a propulsion system that allows the vehicle to be moved with respect to a support
surface,
- a human/machine interface device (20) to administer a recorded message,
the method including in succession:
- (Step 1) Observation, for a predetermined continuous time interval, of a frequency
and duration of each operational configuration and activation of the propulsion system,
- (Step 2) Determining a current mission of the vehicle,
- (Step 3) checking whether said vehicle mission coincides with a hauling mission,
and if so, then
- (Steps 5 and 6) suggesting or enabling a ride control function.
2. Method according to claim 1, wherein said articulated arm comprises a double-acting
hydraulic actuator (A1), comprising a first chamber (FC) arranged to be pressurized
and closed when the articulated arm supports a load, and wherein the function of ride
control includes a procedure of connecting said first chamber with a hydraulic accumulator
(ACC).
3. Method according to claim 2, wherein said hydraulic accumulator is previously pressurized
to the same pressure as the first chamber (FC).
4. A computer program comprising computer program code means adapted to perform all steps
of claims 1 - 3, when said program is executed on a control unit (VCU) of an agricultural
or work vehicle.
5. A computer readable medium having stored the program of claim 4.
6. Work or agricultural vehicle (VEH) comprising an articulated arm (A) connected to
a frame (F) of the vehicle such as to assume a plurality of operating configurations,
a propulsion system such as to allow movement of the vehicle with respect to a surface
support, a human/machine interface device (20), associated with a vehicle dashboard
to administer a recorded message, a processing unit (VCU) configured to observe, for
a predetermined continuous interval of time, a frequency and duration of time of each
operational configuration, and a frequency and duration of activation of the propulsion
system and consequently to determine a current mission of the vehicle and to check
whether said mission of the vehicle coincides with a hauling mission, and if so to
suggest or enable a function of ride control.