Field of the Invention
[0001] The present invention relates to a surface attachment device for releasably attaching
to a surface. The attachment device comprises at least one surface engagement means
configured for being in an attached state and a detached state. The attachment device
comprises an adhesive applicator comprising a second pliable sealing ring forming
an applicator chamber when arranged in contact with the surface. The adhesive applicator
comprises an adhesive inlet for delivering a fluid adhesive into the applicator chamber.
The adhesive inlet is connected to an adhesive supply system delivering the fluid
adhesive to the adhesive inlet. In use, the applicator chamber is arranged comprising
a surface access point in the surface accessible for the fluid adhesive.
[0002] The invention further relates to a re-bonding system comprising the surface attachment
device and an adhesive supply system. Furthermore, the invention relates to a method
for re-bonding loose or hollow tiles using the re-bonding system according to the
invention.
Background of the Invention
[0003] Loose and hollow tiles is a common condition occurring when tiles or other material
loosen itself from the substrate or sub-surface it originally was adhering to. Loose
and hollow tiles can be identified by a hollow sound when tapping on the surface.
[0004] Loose or hollow tiles is commonly caused by deterioration of the materials over time
or due to failure during installation. Today, re-bonding the tiles are labour and
time intensive, while redoing the work is both costly and unsustainable due to limited
recycling.
[0005] When installing the tiles, mortar or tile adhesive are often spread out evenly using
a ridged tool. When curing, the ridges improve the adhesion, however, during the process
of re-bonding the tiles, these ridges make it difficult to administrate or inject
a re-bonding adhesive efficiently. Thus, many injectable tile re-bonding systems require
providing many small holes in the grout or tiles to achieve re-bonding on larger surfaces
comprising tiles. A further disadvantage with current system is requiring ventilation
holes in the tiles or grout to ensure the spread of the re-bonding adhesive.
Object of the Invention
[0006] One objective of the present disclosure is to achieve an efficient system to re-bond
loose and hollow tiles to a substrate or a sub-surface and provide a method of using
said system.
Description of the Invention
[0007] One objective of the invention is achieved by a surface attachment device for releasably
attaching to a surface.
[0008] The attachment device comprises:
- at least one surface engagement means configured for being in an attached state and
a detached state; and
- an adhesive applicator comprising a second pliable sealing ring configured to be arranged
in contact with the surface.
[0009] The adhesive applicator is configured to form an applicator chamber when arranged
in contact with the surface. The adhesive applicator is configured for being in sealing
communication with the surface when the surface engagement means is in the attached
state.
[0010] The adhesive applicator comprises an adhesive inlet configured for delivering a fluid
adhesive into the applicator chamber.
[0011] The adhesive inlet is configured for being connected to an adhesive supply system
for delivering the fluid adhesive to the adhesive inlet.
[0012] In use, the applicator chamber is configured for being arranged such that the applicator
chamber includes a surface access point in the surface such that the surface access
point is accessible for the fluid adhesive.
[0013] The surface may be tile, stone, wood planks. The tiles may be in a material such
as, but not limited to, ceramic, laminate, linoleum, wood, or stone.
[0014] The term tiles may be used interchangeably to describe any surface that has loosened
itself from the sub-surface or substrate from which it was supposed to adhere to.
The surface may be a floor, wall, countertop, archway, etc.
[0015] When the surface engagement means is in the attached state, the second pliable sealing
ring may be compressed to ensure a seal between the applicator chamber and the surface.
One advantage of the second pliable sealing ring being compressed is preventing that
the fluid adhesive spreads on the surface outside the applicator chamber. Another
advantage is ensuring the seal on an uneven surface as the second pliable sealing
ring may adjust to the contours of the surface. Yet another advantage is that the
second pliable sealing ring can be arranged crossing a tile grout without compromising
the ability to prevent spreading the fluid adhesive on the surface outside the applicator
chamber.
[0016] The state of the surface engagement means may be configured for being changed between
the attached state and the detached state.
[0017] The surface engagement means may be in the detached state when the surface engagement
means is arranged in contact with the surface.
[0018] The surface engagement means may be in the attached state when the surface engagement
means is activated to engage the surface and enable the applicator chamber to be in
sealing communication with the surface.
[0019] The surface engagement means may be in the detached state when, after activating
the surface engagement means to engage the surface to achieve the attached state,
the surface engagement means is released to disengage the surface engagement means
from the surface.
[0020] After returning to the detached state, the second pliable sealing ring may return
to its original shape and no longer be compressed.
[0021] In use, the applicator chamber may be configured for being arranged such that the
surface access point is positioned inside the applicator chamber, such that the surface
access point is accessible for the fluid adhesive.
[0022] One advantage of the second pliable sealing ring is preventing that the fluid adhesive
spreads on the surface outside the applicator chamber and further ensures that the
fluid adhesive access the surface access point and spread underneath the surface.
The fluid may spread underneath the surface such as, but not limited to, in the space
between a loose tile and a subfloor, or in the space between a loose tile and a wall
surface.
[0023] Another advantage of the second pliable sealing ring is limiting the amount of fluid
adhesive in contact with the surface, thus limiting the surface area from which the
fluid adhesive needs to be removed from.
[0024] Yet another advantage of the second pliable sealing ring is providing an applicator
chamber that can withstand pressure applied from the adhesive supply system when delivering
fluid adhesive, under pressure, to the applicator chamber.
[0025] The second pliable sealing ring may be constructed in a flexible material and wherein
the remaining fluid adhesive is easily removed after use. The remaining fluid adhesive
may be removed by wiping with a cloth, washed, or peeled off.
[0026] The second pliable sealing ring may be constructed in a plastic material such as,
but not limited to, silicone, PVC, rubber, etc.
[0027] The adhesive inlet may be connected to the adhesive supply system by one or more
adhesive supply tubes.
[0028] The one or more adhesive supply tubes may be configured for being releasably attached
to the adhesive inlet.
[0029] One advantage of the adhesive supply tubes being releasably attached to the adhesive
inlet is fast and easy removal for cleaning and replacement of the adhesive supply
tubes. Another advantage is replacing the adhesive supply tubes with tubes of different
diameters to accommodate fluid adhesives of different viscosities. Yet another advantage
is replacing the adhesive supply tubes with tubes of different lengths to accommodate
locations with different layouts.
[0030] The adhesive supply system may be configured for delivering pressurized fluid adhesive
to the applicator chamber. One advantage of the applicator chamber receiving fluid
adhesive under pressure while remaining in sealing communication with the surface,
is the ability to re-bond a larger area for each surface access point. The pressure
further ensures that ventilation holes in the surface or grout is not required.
[0031] The surface access point may be arranged in the grout in between two juxtaposed tiles
or in the surface of a tile. If re-bonding tiles with accessible grouts, the surface
access point is preferably arranged in the grout for a more seamless repair after
re-bonding.
[0032] A problem faced when using currently available tile re-bonding systems is that the
ridges in the mortar or tile adhesive from the original tile installation may obstruct
the fluid adhesive from accessing the hollow space underneath the tiles. Furthermore,
depending on where the surface access point is provided, a ridge may fully block the
fluid adhesive from entering the hollow space underneath the tiles. As a result, many
small access points are provided in the tiles or grout to achieve a proper bonding,
some of which are redundant.
[0033] The surface access point of the present invention may have an elongated shape. The
length of the surface access point may be in a range between 20-100 mm, 20-50 mm,
30-60 mm, 40-70 mm, 50-80 mm, 60-90 mm, 40-100 mm, preferably between 50-80 mm.
[0034] The width of the surface access point may preferably be the width of the grout or
in a range between 2-20 mm, 2-10 mm, 3-12 mm, 4-15 mm, 5-15 mm, 5-20 mm. An advantage
of the surface access point being elongated and having the width of the access point
being the same as the grout of which it is provided in, or being one the specified
ranges, is that the grout can be seamlessly repaired after the tile has been re-bonded.
[0035] An advantage of the elongated shape is that it provides access to multiple ridge
channels for the fluid adhesive to spread into, thus achieving a strong bonding and
preventing accidentally providing unusable surface access points in the surface.
[0036] An advantage of the elongated surface access point in combination with the applicator
chamber receiving fluid adhesive under pressure while remaining in sealing communication
with the surface, is an improved access to the hollow space and an efficient ability
to spread underneath the tiles. Thus, it is possible to cover a larger area for each
surface access point and make sure the fluid adhesive access as many ridge channels
as possible while providing a limited number of surface access points.
[0037] In an aspect of the surface attachment device, the adhesive delivered may have a
viscosity to ensure a strong re-bonding of the tiles while achieving an effective
spreadability underneath the tiles.
[0038] A further advantage of the specified viscosities is that the surface attachment device
can be used to re-bond tiles on various surfaces such as, but not limited to, floors,
walls, countertops, archways, etc. Current re-bonding systems are especially challenged
when it comes to re-bonding on surfaces that are not substantially horizontal, such
as on walls and archways.
[0039] The viscosity of the fluid adhesive may be higher when used to re-bond surfaces that
are not substantially horizontal, such as on walls and archways, compared to the viscosity
when used to re-bond substantially horizontal surfaces such as floors and countertops.
[0040] In one embodiment of the surface attachment device, the surface engagement means
may be at least one airtight suction cup comprising at least one first pliable sealing
ring.
[0041] The suction cup may be configured for achieving a suction chamber when the first
pliable sealing ring is arranged in contact with the surface, and wherein the suction
chamber is in fluid communication with:
- a suction mechanism for creating a vacuum inside the suction chamber; and
- a suction release mechanism for releasing said vacuum inside the suction chamber.
[0042] The suction chamber may be configured for being in an attached state and a detached
state.
[0043] In an aspect, the surface attachment device may comprise one airtight suction cup
comprising two first pliable sealing rings. The suction cup may be configured for
achieving a suction chamber when the two first pliable sealing rings are arranged
in contact with the surface. The suction cup may comprise a bridge connecting the
two parts of the suction chamber, wherein each part is defined by a first pliable
sealing ring. The bridge may be connecting the two parts of the suction chambers in
an end opposite of the suction mechanism and the suction release mechanism. One advantage
of the suction cup comprising two first pliable sealing rings is that the vacuum seal
is distributed over a larger area ensuring a steady attachment to the surface on two
sides of the adhesive applicator.
[0044] In another aspect, the surface attachment device may comprise a suction cup with
a double pliable sealing ring defining the suction cup in between said two rings.
The adhesive applicator may be arranged inside the innermost first pliable sealing
ring. One advantage of the suction cup comprising double first pliable sealing rings
with the adhesive applicator arranged in the middle, is that the vacuum seal may be
evenly distributed to create a steady attachment on all sides of the adhesive applicator.
[0045] In yet another aspect, the surface attachment device may comprise a suction cup with
a single pliable sealing ring. The single first pliable sealing ring may form a substantially
U shape, wherein the adhesive applicator may be arranged substantially inside the
innermost part of the first pliable sealing ring. One advantage of the suction cup
comprising a single first pliable sealing ring with the adhesive applicator arranged
substantially in the middle, is that the vacuum seal may be evenly distributed to
create a steady attachment on three sides of the adhesive applicator.
[0046] The suction cup may have other advantageous shapes and configurations. Disregarding
the configuration and shape of the suction cup, the suction chamber or chambers may
distribute a vacuum seal necessary to attach to the surface when the fluid adhesive
is supplied to the adhesive inlet under pressure.
[0047] The state of the suction chamber may be configured for being changed between the
attached state and the detached state.
[0048] The suction chamber may be in the detached state when the suction cup is arranged
with the first pliable sealing ring in contact with the surface to achieve a suction
chamber.
[0049] The suction chamber may be in the attached state when the suction mechanism is activated
to create a vacuum inside the suction chamber.
[0050] The suction chamber may be in the detached state when, after activating the suction
mechanism to create a vacuum inside the suction chamber to achieve the attached state,
the suction release mechanism is activated for releasing said vacuum inside the suction
chamber.
[0051] When in the attached state, the first pliable sealing ring may be compressed to ensure
an airtight seal between the suction chamber and the surface. One advantage of the
first pliable sealing ring being compressed is to ensure an airtight seal on an uneven
surface as the first pliable sealing ring may adjust to the contours of the surface.
Another advantage is that the first pliable sealing ring can be arranged crossing
a tile grout without compromising the ability to create a vacuum inside the suction
chamber.
[0052] After returning to the detached state, the first pliable sealing ring may return
to its original shape and no longer be compressed.
[0053] The suction mechanism may comprise a suction mechanism stop valve, configured for
being in an open and in a closed position. In the open position, the suction mechanism
may allow air being removed from the suction chamber, to create a vacuum inside the
suction chamber. Once the desired vacuum has been achieved, the suction mechanism
stop valve may be changed to the closed position to maintain the vacuum inside the
suction chamber.
[0054] The suction release mechanism may be a valve, such as a stop valve, configured for
allowing ambient air from outside the suction chamber to enter the suction chamber,
thus releasing the vacuum inside the suction chamber by equalizing the pressure.
[0055] When the suction chamber is in the attached state, the second pliable sealing ring
may be compressed to ensure a seal between the applicator chamber and the surface.
One advantage of the second pliable sealing ring being compressed is preventing that
the fluid adhesive spreads on the surface outside the applicator chamber. Another
advantage is ensuring the seal on an uneven surface as the second pliable sealing
ring may adjust to the contours of the surface. Yet another advantage is that the
second pliable sealing ring can be arranged crossing a tile grout without compromising
the ability to prevent spreading the fluid adhesive on the surface outside the applicator
chamber.
[0056] In one embodiment of the surface attachment device, the suction mechanism may be
configured for being connected to a vacuum pump.
[0057] One advantage of the suction mechanism being connected to the vacuum pump, is achieving
a suction mechanism that is easy to control and requiring a minimal amount of manual
work during use.
[0058] In one embodiment, the surface attachment device may comprise a vacuum manometer
connected to the suction chamber.
[0059] The term manometer is used to describe any instrument used to measure and display
pressure.
[0060] One advantage of the vacuum manometer being connected to the suction chamber is that
the operator of the device may continuously check the vacuum in the suction chamber.
If the vacuum manometer indicates that the vacuum is declining, the suction chamber
is losing vacuum, and the suction mechanism may need to be reactivated or the surface
may need to be inspected to see what might cause the loss of vacuum.
[0061] By continuously checking the manometer, the operator ensures that the surface attachment
device is securely fastened to the surface and that the fluid adhesive thereby is
confined inside the applicator chamber and accessible for spreading underneath the
surface.
[0062] In an aspect, the vacuum manometer may be connected to a sensor for alerting the
operator of an insufficient amount of vacuum inside the suction chamber.
[0063] In another aspect, the vacuum manometer may be connected to a sensor for automatically
stopping the supply of fluid adhesive until the vacuum has been restored. Alternatively,
the sensor may activate the suction mechanism to restore the vacuum inside the suction
chamber.
[0064] The vacuum manometer may be arranged at a position with a substantial distance to
the suction mechanism. An advantage of arranging the vacuum manometer away from the
suction mechanism is measuring in the part of the suction chamber where the vacuum
is at the weakest.
[0065] In one embodiment of the surface attachment device, the suction chamber and the adhesive
applicator may be connected by a safety valve.
[0066] The safety valve may terminate the supply of fluid adhesive through the adhesive
inlet if the suction chamber is losing vacuum.
[0067] One advantage of the safety valve is that the supply of fluid adhesive is terminated
before the decline in vacuum causes the fluid adhesive to spread on the surface outside
of the adhesive chamber. Thus, the safety valve prevents unnecessary cleaning and
provides additional operational safety.
[0068] In one embodiment of the surface attachment device, the adhesive inlet may comprise
a stop valve.
[0069] The stop valve may be configured for enabling and disabling inflow of fluid adhesive
delivered by the adhesive supply system to the adhesive inlet.
[0070] In an aspect where the adhesive inlet is connected to the adhesive supply system
by one or more adhesive supply tubes, the stop valve may further prevent that remaining
fluid adhesive in said supply tubes access the adhesive inlet and drips while the
surface attachment device is being moved.
[0071] In one embodiment of the surface attachment device, the surface engagement means
may be at least one pressure cup.
[0072] The pressure cup may comprise:
- a pin with a T-shaped crossbar configured for being inserted through an aperture in
the applicator chamber and inserted through the surface access point, wherein the
crossbar is configured for being in insert position, for entering and exiting the
surface access point, and in a transverse position, for anchoring the crossbar in
an access point;
- a support base configured for being in sealing communication with the applicator chamber,
wherein the base support comprises a base end opening configured for being in open
communication with the aperture; and
- displacement means displaceably connecting the pin and the support base.
[0073] The displacement means may be configured for:
- decreasing the distance between the T-shaped crossbar and the support base to achieve
the attached state; and
- increasing the distance between the T-shaped crossbar and the support base to achieve
the detached state.
[0074] In use, the crossbar in the insert position may be configured for being inserted
in the surface access point and reoriented to the transverse position and thereby
anchoring the crossbar in the surface access point underneath the surface.
[0075] In an aspect of the pressure cup, the displacement means may be a threaded communication
between the pin and the support base. Displacement may be achieved by the support
base being rotated around the pin to control the surface engagement means between
the attached state and the detached state.
[0076] In another aspect of the pressure cup, the displacement means may be a handle with
an off-centre swivel shaft movable within a slot in the support base. Displacement
may be achieved by activating rotation of the handle around the swivel shaft, thus
causing the swivel shaft to move within the slot to control the surface engagement
means between the attached state and the detached state.
[0077] The pressure cup may be in the detached state when the support base is arranged in
contact with the applicator chamber, and optionally, the crossbar is in the insert
position underneath the surface.
[0078] The pressure cup may be in the attached state when the crossbar is in the transverse
position, the base end opening is in open communication with the aperture, the base
is in sealing communication with the applicator chamber and the second pliable sealing
ring is compressed to achieve sealing communication between the applicator chamber
and the surface. The applicator chamber may further comprise a third pliable sealing
ring for achieving a sealing communication between the support base and the applicator
chamber.
[0079] The pressure cup may be in the detached state when, after activating the surface
engagement means, the displacement means increases the distance between the support
base and the crossbar. Subsequently, the crossbar is reoriented to achieve the insert
position.
[0080] In an aspect of the pressure cup, the pin is rotated relative to the support base
into the insert position to release the anchored crossbar from the surface access
point underneath the surface.
[0081] In another aspect of the pressure cup, the pressure cup is rotated relative to the
surface to achieve the crossbar in the insert position to release the anchored crossbar
from the surface access point underneath the surface.
[0082] When in the attached state, the third pliable sealing ring may be compressed to ensure
a seal between the applicator chamber and support base. One advantage of the third
pliable sealing ring being compressed is to ensure that no fluid adhesive can escape
the applicator chamber.
[0083] After returning to the detached state, the second pliable sealing ring may return
to its original shape and no longer be compressed.
[0084] After returning to the detached state, the third pliable sealing ring may return
to its original shape and no longer be compressed.
[0085] An advantage of the surface engagement means being the pressure cup is achieving
a compact surface attachment device. The compact surface attachment device is especially
advantageous for achieving surface attachment in small and narrow spaces.
[0086] Another objective of the invention is achieved by a re-bonding system.
[0087] The re-bonding system comprises:
- the surface attachment device according to the invention; and
- an adhesive supply system comprising:
- a tank in fluid communication with an external pump configured for changing the pressure
inside the tank; and
- a flexible adhesive container arranged inside said tank,
wherein the adhesive supply system is configured for delivering a fluid adhesive to
the adhesive inlet with a predetermined pressure being higher than the initial pressure
inside the adhesive applicator.
[0088] The tank may comprise an air inlet for receiving pressurized air.
[0089] The pressure inside the tank may change between positive and negative pressure.
[0090] The flexible adhesive container may be a bag. The flexible adhesive container may
be compressible. The flexible adhesive container may be configured for preventing
air from being in contact with the fluid adhesive.
[0091] An advantage of the flexible adhesive container is that the fluid adhesive can be
used over several days without curing and without the viscosity of the fluid adhesive
substantially changing.
[0092] In an aspect of the re-bonding system, the flexible adhesive container may be refillable.
The flexible adhesive container may comprise an inlet port for refilling fluid adhesive
into the flexible adhesive container. The re-bonding system may comprise a door for
accessing the flexible adhesive container. The fluid adhesive may also be suctioned
into the flexible adhesive container using negative pressure in the tank.
[0093] In another aspect of the re-bonding system, the flexible adhesive container may be
interchangeable. The re-bonding system may comprise a door for accessing the flexible
adhesive container to remove and replace the flexible adhesive container.
[0094] In yet another aspect of the re-bonding system, the flexible adhesive container may
be refillable and interchangeable.
[0095] The adhesive supply system may be connected to the adhesive inlet by one or more
adhesive supply tubes.
[0096] The one or more adhesive supply tubes may be configured for being releasably attached
to the adhesive inlet and to the adhesive supply system.
[0097] One advantage of the adhesive supply tubes being releasably attached to the adhesive
inlet and the adhesive supply system, is fast and easy removal for cleaning and replacement
of the adhesive supply tubes. Another advantage is replacing the adhesive supply tubes
with tubes of different diameters to accommodate fluid adhesives of different viscosities.
Yet another advantage is replacing the adhesive supply tubes with tubes of different
lengths to accommodate locations with different layouts.
[0098] The adhesive supply system is configured for delivering a fluid adhesive to the adhesive
inlet with a predetermined pressure being higher than the initial pressure inside
the adhesive applicator while remaining in sealing communication with the surface.
[0099] One advantage of the applicator chamber receiving fluid adhesive with a predetermined
pressure higher than the initial pressure while remaining in sealing communication
with the surface, is the ability to optimize and re-bond a larger area for each surface
access point, thus requiring less surface access points. An additional advantage of
optimizing is that less man hours are required, while ensuring quality and decreasing
the environmental impact of having to redo tile work instead of simply re-bonding.
[0100] In one embodiment, the re-bonding system may comprise a control panel configured
for controlling the inflow of fluid adhesive.
[0101] In an aspect of the surface attachment device comprising a vacuum manometer, the
controller may further be configured for receiving information regarding loss of vacuum
inside the suction chamber. In a further aspect, the controller may be configured
for automatically stopping the supply of fluid adhesive until the vacuum has been
restored. Alternatively, the controller may activate the suction mechanism to restore
the vacuum inside the suction chamber.
[0102] In an aspect, the control panel may comprise a switch for activating the suction
mechanism on the surface attachment device.
[0103] In an aspect, the control panel may comprise a suction adjuster for adjusting the
amount of vacuum inside the suction chamber.
[0104] In an aspect, the control panel may comprise a switch for activating the suction
release mechanism on the surface attachment device.
[0105] In an aspect, the control panel may comprise a switch for activating the external
pump for changing the pressure inside the tank.
[0106] In an aspect, the control panel may comprise a tank pressure regulator for adjusting
the pressure inside the tank. An advantage of adjusting the pressure inside the tank
is ensuring that the fluid adhesive can access the hollow space underneath the tiles,
thereby ensuring re-bonding. In an aspect, the tank pressure regulator may be configured
for adjusting the pressure in the tank from 0 to 3,5 bar.
[0107] In an aspect, the control panel may comprise a switch for activating a pressure release
mechanism of the adhesive supply system to equalize the pressure inside the tank.
[0108] In one embodiment, the control panel may further be configured for controlling the
external pump.
[0109] The control panel may further comprise a tank vacuum manometer such that the operator
of the device continuously can check the status of the pressure when there is a negative
pressure inside the tank.
[0110] The control panel may further comprise a tank pressure manometer, such that the operator
of the device continuously can check the status of the pressure when there is a positive
pressure inside the tank.
[0111] In an aspect, the control panel may comprise a compound manometer, for measuring
and displaying pressure both above and below atmospheric pressure, such that the operator
of the device continuously can check the status of the pressure inside the tank, regardless
of the pressure being positive or negative.
[0112] Checking the positive and/or negative pressure inside the tank may ensure that the
tank is relieved.
[0113] An increase in the positive pressure may indicate that the fluid adhesive has filled
the hollow space underneath the surface. It may also indicate that the access to the
hollow space underneath the tiles are obstructed, e.g. by the ridges, or does not
allow for a sufficient amount of fluid adhesive to pass.
[0114] In an aspect, the positive pressure during supply of fluid adhesive is between 0.1
to 0.2 bar. Preferably, the positive pressure does not exceed 0.5 bar, however, situations
may occur where a higher pressure is permissible. Too much pressure may risk raising
the surface.
[0115] In an aspect, the operator may be alerted that the hollow space is filled.
[0116] In another aspect, the external pump may automatically stop the supply of fluid adhesive
when the positive pressure indicates that the hollow space has been filled. An advantage
of automatically stopping the supply is minimizing the risk of supplying too much
fluid adhesive resulting in expanding the hollow space underneath the tiles.
[0117] In yet another aspect, the external pump may be a pump integrated in the re-bonding
system.
[0118] In an aspect of the suction mechanism being connected to the vacuum pump, the external
pump may be said vacuum pump.
[0119] In one embodiment of the re-bonding system, the external pump is a caulking gun and
the flexible adhesive container is a cartridge for a caulking gun.
[0120] An advantage of using a caulking gun with a cartridge is providing a system that
is fast and easy to set up. This is especially beneficial in situations where only
a couple, such as one or two, needs to be re-bonded, as some of the initial setup
time is eliminated and the re-bonding system is easier to move. An additional advantage
is providing a more affordable re-bonding system.
[0121] The cartridge may be an interchangeable cartridge and/or a refillable cartridge.
[0122] In one embodiment, the re-bonding system may comprise moving means to achieve a mobile
re-bonding system.
[0123] The moving means may be two or more wheels. At least one of the wheels may comprise
a locking mechanism for ensuring that the re-bonding system does not move unintentionally.
[0124] When the re-bonding system is in use, the wheels may be locked to achieve anchoring.
When the re-bonding system have re-bonded tiles through one surface access point,
the wheels may be unlocked, and the re-bonding system moved to another surface access
point to re-bond another section of tiles.
[0125] The re-bonding system may further comprise at least one handle for easy manoeuvring.
[0126] An advantage of moving the re-bonding system is making it easy to cover re-bonding
on large surfaces requiring multiple surface access points. A further advantage is
limiting the required length of adhesive supply tubes and simplifying setting the
re-bonding system up at one location and moving it to another location when finished.
[0127] In one embodiment of the re-bonding system, the adhesive supply system may be configured
for withdrawing excess fluid adhesive from the adhesive inlet with a predetermined
pressure being lower than the initial pressure inside the adhesive applicator.
[0128] An advantage of withdrawing excess fluid adhesive from the adhesive applicator through
the adhesive inlet, is limiting both the waste of liquid adhesive and limiting the
amount of fluid adhesive that has to be cleaned off of the surface after the surface
attachment device has been detached.
[0129] Another advantage of withdrawing excess fluid adhesive is drastically decreasing
the time it takes for the liquid adhesive to cure. By withdrawing the excess fluid
adhesive and wiping the surface access point, the fluid adhesive is cured, and the
surface access point is ready to be re-grouted after 1-1.5 hours. By not withdrawing
the excess fluid adhesive, fluid adhesive is cured, and the surface access point is
ready to be re-grouted after approximately 24 hours. Thus, by withdrawing the excess
fluid adhesive, the entire surface can be re-bonded and subsequently re-grouted in
a single day.
[0130] The control panel may further comprise a tank vacuum manometer or a compound manometer
comprising a tank vacuum manometer.
[0131] One advantage of the tank vacuum manometer is that the operator of the device may
continuously check the negative pressure in the tank. If the tank vacuum manometer
indicates a decline in the vacuum, there might be a leakage or a malfunction.
[0132] By checking the tank vacuum manometer, the operator ensures that the negative pressure
is applied to the tank and excessive fluid adhesive is withdrawn from the applicator
chamber and back into the adhesive supply system. The vacuum manometer may further
prevent too much air from entering the flexible adhesive container.
[0133] In an aspect, the negative pressure during withdrawal of fluid adhesive is between
-0.4 to -0.5 bar, however, situations may occur where a higher or lower negative pressure
is permissible.
[0134] In an aspect, the tank vacuum manometer may be connected to a sensor for alerting
the operator of an increase or decrease of the negative pressure inside the tank.
[0135] In another aspect, the external pump may automatically stop withdrawing the excess
fluid adhesive from the adhesive applicator when the pressure changes to indicate
that most of the excess fluid adhesive in the adhesive applicator has been removed.
An advantage of automatically stopping the external pump from withdrawing fluid adhesive
is minimizing the risk of withdrawing too much fluid adhesive from underneath the
surface.
[0136] In an aspect of the suction mechanism being connected to the vacuum pump, the external
pump may be said vacuum pump.
[0137] Yet another objective of the invention is achieved by a method of re-bonding loose
or hollow tiles.
[0138] The method comprises acts of:
- providing a surface access point in a surface comprising loose or hollow tiles;
- providing a re-bonding system according to any of claims 7-13;
- arranging the surface attachment device in contact with the surface such that the
applicator chamber includes the surface access point in the surface such that the
surface access point is accessible for the fluid adhesive;
- activating the surface engagement means to achieve the attachment state;
- initiating a supply of fluid adhesive from the flexible adhesive container to the
adhesive applicator;
- terminating the supply of fluid adhesive;
- releasing the surface engagement means to achieve the detached state.
[0139] In an aspect, the advantages achieved by the method is substantially similar to the
advantages achieved by the surface attachment device and the re-bonding system of
the invention.
[0140] The surface access point may be provided by using one or more tools, such as drills
and power cutter, to remove tile material or grout material from the surface to be
re-bonded.
[0141] Providing the surface access point may include removing debris from the surface and
from the surface access point. The debris may for instance be removed by using a vacuum
cleaner. Grout material may be blocking the ridges in the mortar or tile adhesive
and a hooked scraper may therefore be used to remove some of said grout material to
provide better access to the hollow space underneath the surface through the surface
access point.
[0142] The surface access point may have an elongated shape to provide access to multiple
ridge channels for the fluid adhesive to spread into. The elongated shape may thus
achieve a strong bonding and prevent accidentally providing unusable surface access
points in the surface.
[0143] The length of the surface access point may be in a range between 20-100 mm, 20-50
mm, 30-60 mm, 40-70 mm, 50-80 mm, 60-90 mm, 40-100 mm, preferably between 50-80 mm.
[0144] The width of the surface access point may preferably be the width of the grout or
in a range between 2-20 mm, 2-10 mm, 3-12 mm, 4-15 mm, 5-15 mm, 5-20 mm.
[0145] In an aspect, the method may further comprise an act of re-grouting or otherwise
seamlessly closing the surface access point provided in the surface. Depending on
the type of adhesive, the fluid adhesive may be substantially cured before performing
the act of re-grouting.
[0146] An advantage of re-grouting is achieving a seamless closure by using the same or
substantially similar grouting material matching the original grout. A further advantage
achieved when the surface access point is elongated and having the width of the access
point being the same as the grout of which it is provided in, or being one the specified
ranges, is that the grout can be seamlessly repaired after the tile has been re-bonded.
[0147] In one embodiment, the method may further comprise one or more acts of:
- withdrawing excess fluid adhesive from the adhesive applicator using the external
pump;
- adjusting the pressure inside the tank.
[0148] An advantage of withdrawing the excess fluid adhesive in the adhesive applicator
is limiting both the waste of liquid adhesive and limiting the amount of fluid adhesive
that has to be cleaned off of the surface after the surface attachment device has
been detached.
[0149] An advantage of adjusting the pressure inside the tank is to make it possible to
both supply fluid adhesive to the adhesive inlet and withdraw excess fluid adhesive
from the applicator chamber.
[0150] Another advantage is increasing or decreasing the positive pressure inside the tank
as needed to make sure the fluid adhesive is spread in the hollow space underneath
the surface.
Description of the Drawing
[0151] Various examples are described hereinafter with reference to the figures. Like reference
numerals refer to like elements throughout. Like elements will, thus, not be described
in detail with respect to the description of each figure. It should also be noted
that the figures are only intended to facilitate the description of the examples.
They are not intended as an exhaustive description of the claimed invention or as
a limitation on the scope of the claimed invention. In addition, an illustrated example
need not have all the aspects or advantages shown. An aspect or an advantage described
in conjunction with a particular example is not necessarily limited to that example
and can be practiced in any other examples even if not so illustrated, or if not so
explicitly described.
[0152] Exemplary embodiments of the invention are described in the figures, whereon:
- Fig. 1
- illustrates the re-bonding system according to the invention;
- Fig. 2
- illustrates the surface attachment device according to the invention;
- Fig. 3
- illustrates the cross section (A-A) of the surface attachment device in the released
and the attached state;
- Fig. 4
- illustrates the cross section (A-A) of the surface attachment device during the process
of re-bonding tiles;
- Fig. 5
- illustrates the cross section (A-A) of the surface attachment device connected to
the adhesive supply system;
- Fig. 6
- illustrates an embodiment of the surface attachment device;
- Fig. 7
- illustrates a cross section (B-B) of the embodiment shown in fig. 6;
- Fig. 8
- illustrates two embodiments of the adhesive supply system;
- Fig. 9
- illustrates the control panel;
- Fig 10
- illustrates the method of re-bonding loose or hollow tiles.
Detailed Description of the Invention
[0153] Exemplary examples will now be described more fully hereinafter with reference to
the accompanying drawings. In this regard, the present examples may have different
forms and should not be construed as being limited to the descriptions set forth herein.
Accordingly, the examples are merely described below, by referring to the figures,
to explain aspects.
[0154] Throughout the specification, when an element is referred to as being "connected"
to another element, the element is "directly connected" to the other element, "electrically
connected", "fluidic connected" or "communicatively connected" to the other element
with one or more intervening elements interposed there between.
[0155] The terminology used herein is for the purpose of describing particular examples
only and is not intended to be limiting. As used herein, the terms "comprises" "comprising"
"includes" and/or "including" when used in this specification specify the presence
of stated features, integers, steps, operations, elements, and/or components, but
do not preclude the presence or addition of one or more other features, integers,
steps, operations, elements, components, and/or groups thereof.
[0156] Unless otherwise defined, all terms used herein (including technical and scientific
terms) have the same meaning as commonly understood by those skilled in the art to
which this invention pertains. It will be further understood that terms, such as those
defined in commonly used dictionaries, should be interpreted as having a meaning that
is consistent with their meaning in the context of the relevant art and will not be
interpreted in an idealized or overly formal sense unless expressly so defined in
the present specification.
No |
Item |
1 |
Surface attachment device |
2 |
Surface |
3 |
Surface access point |
4 |
Fluid adhesive |
9 |
Surface engagement means |
10 |
Suction cup |
11 |
First pliable sealing ring |
13 |
Attached state |
14 |
Detached state |
15 |
Suction chamber |
16 |
Suction mechanism |
17 |
Suction release mechanism |
18 |
Vacuum pump |
19 |
Vacuum manometer |
10i |
Pressure cup |
12i |
Pin |
13i |
Crossbar |
15i |
Support base |
18i |
Displacement means |
20 |
Adhesive applicator |
21 |
Second pliable sealing ring |
25 |
Applicator chamber |
26 |
Aperture |
30 |
Adhesive inlet |
31 |
Safety valve |
32 |
Stop valve |
40 |
Adhesive supply system |
50 |
Tank |
51 |
External pump |
52 |
Caulking gun |
60 |
Flexible adhesive container |
61 |
Cartridge |
70 |
Re-bonding system |
80 |
Control panel |
90 |
Moving means |
100 |
Method |
200 |
Providing (surface access point) |
300 |
Providing (re-bonding system) |
400 |
Arranging |
500 |
Activating |
600 |
Initiating |
700 |
Terminating |
800 |
Releasing |
900 |
Withdrawing |
1000 |
Adjusting |
[0157] Figure 1 illustrates an embodiment of a re-bonding system 70 for re-bonding loose
or hollow tiles.
[0158] The re-bonding system comprises a surface attachment device 1 and an adhesive supply
system 40.
[0159] In the illustrated embodiment, the re-bonding system 70 further comprises a control
panel 80, configured for controlling the inflow of fluid adhesive 4, and moving means
90, to achieve a mobile re-bonding system 70. As shown in the figure, the moving means
90 comprise four wheels wherein two of the wheels comprise a locking mechanism. The
re-bonding system further comprises two handles for easy maneuvering when moving the
re-bonding system 70.
[0160] Figure 2 illustrate the surface attachment device 1 for releasably attaching to a
surface 2 wherein the surface engagement means 9 is at least one suction cup 10.
[0161] The surface attachment device 1, as illustrated in figure 2a, comprises one airtight
suction cup 10 comprising two first pliable sealing rings 11. The suction cup 10 is
configured for achieving a suction chamber 15 when the two first pliable sealing rings
11 are arranged in contact with the surface 2. In the illustrated embodiment, the
suction cup 10 comprises a bridge connecting the two parts of the suction chamber
15, wherein each part is defined by a first pliable sealing ring 11. In figure 2a
the bridge is connecting the two parts of the suction chambers 15 in the end opposite
of the suction mechanism 16 and the suction release mechanism 17.
[0162] The suction cup 10 may have other advantageous shapes and configurations, such as,
but not limited to those illustrated in figures 2b and 2c. In figure 2b, the surface
attachment device 1 comprises a suction cup 10 with a double pliable sealing ring
11, defining the suction cup 10 in between. In figure 2c, the surface attachment device
1 comprises a suction cup 10 with a single pliable sealing ring 11.
[0163] The suction chamber 15 is in fluid communication with a suction mechanism 16 for
creating a vacuum inside the suction chamber 15. In the illustrated embodiments, the
suction mechanism 16 is connected to a vacuum pump 18.
[0164] The suction chamber 15 is in fluid communication with a suction release mechanism
17 for releasing said vacuum inside the suction chamber 15.
[0165] The suction chamber 15 is configured for being in an attached state 13, whereby the
surface attachment device 1 is attached to the surface 2. The suction chamber 15 is
further configured for being in a detached state 14, whereby the surface attachment
device 1 can be moved on and removed from the surface 2.
[0166] The surface attachment device 1 further comprises a vacuum manometer 19 connected
to the suction chamber 15. In the embodiment illustrated in figure 2a, the vacuum
manometer 19 is arranged in the part of the suction chamber 15 not directly connected
to the suction mechanism 16.
[0167] The surface attachment device 1 comprises an adhesive applicator 20 comprising a
second pliable sealing ring 21. The adhesive applicator 20 is configured for forming
an applicator chamber 25 when arranged in contact with the surface 2.
[0168] The adhesive applicator 20 comprises an adhesive inlet 30 configured for delivering
a fluid adhesive 4 into the applicator chamber 25,
[0169] The adhesive inlet 30 is connected to an adhesive supply system 40 (see figure 5)
for delivering the fluid adhesive 4 to the adhesive inlet 30.
[0170] The suction chamber 15 and the adhesive applicator 20 is connected by a safety valve
31.
[0171] Figures 3, 4, and 5 illustrate a cross section of the surface attachment device 1
taken along lines A-A in figure 2a.
[0172] Figures 3 and 4 illustrate the suction chamber 15 in the attached state 13 and the
detached state 14. The surface 2 is tiles and the surface access point 3 has been
provided by removing part of the grout in between two juxtaposed tiles, however, the
embodiment is not restricted to a tiled surface with grouts.
[0173] In figure 3a, the suction chamber 15 is in the detached state 14. In the illustrated
embodiment, the suction mechanism 16 comprises a stop valve. The suction chamber 15
and the applicator chamber 25 is arranged in contact with the surface 2 and the applicator
chamber 25 is further arranged such that it includes the surface access point 3.
[0174] In figure 3b, the suction chamber 15 is in the attached state 13. The suction mechanism
stop valve is open and air is removed from the suction chamber 15 thus creating a
vacuum inside the suction chamber 15. Removing the air from the suction chamber 15
causes the first pliable sealing rings 11 to be compressed. This consequently forces
the adhesive applicator 20 into sealing communication with the surface 2, causing
the second pliable sealing ring 21 to be compressed. Once the desired vacuum has been
achieved, the suction mechanism 16 stop valve may be closed to maintain the vacuum
inside the suction chamber 15.
[0175] In figure 4a, the suction chamber 15 is in an attached state 13. The suction mechanism
stop valve is closed to maintain the vacuum inside the suction chamber 15. The adhesive
applicator 20 is sealing communication with the surface 2, and the first and second
pliable sealing ring 11,21 is compressed. The stop valve 32 of the adhesive inlet
30 is open and the adhesive supply system 40 (see figure 5) supply the fluid adhesive
4, to the adhesive inlet 30 with pressure higher than the initial pressure inside
the adhesive applicator 20. Consequently, the supply of fluid adhesive 4 accesses
the surface access point 3 and spreads underneath the surface 2 causing the surface
2 to re-bond to the underlying substrate or sub-surface.
[0176] After the fluid adhesive 4 has been applied filling the hollow space underneath the
surface 2, an excess amount of fluid adhesive 4 may be present in the applicator chamber
25. The external pump 51 (see figure 5) may be used to reverse the pressure such that
the pressure is lower than the initial pressure inside the adhesive chamber 25. Reversing
the pressure creates a vacuum to withdraw the excess fluid adhesive 4 in the adhesive
applicator 20, without withdrawing fluid adhesive 4 from underneath the surface 2.
[0177] Figure 4b illustrates the suction chamber 15 in the detached state, after fluid adhesive
4 has been supplied to the hollow space underneath the surface 4, and optionally,
after excess fluid adhesive 4 has been withdrawn from the applicator chamber 25. The
suction release mechanism 17 is open allowing ambient air from outside of the suction
chamber 15, to enter into the suction chamber 15. The vacuum is thus released by equalizing
the pressure and the first and second pliable sealing ring 11,21 has returned to their
initial uncompressed shape.
[0178] Figure 5 illustrate a cross-section of the re-bonding system 70, comprising the surface
attachment device 1 connected to the vacuum pump 18 and the adhesive supply system.
[0179] The adhesive supply system 40 comprises a tank 50, in fluid communication with the
external pump for changing the pressure inside the tank, and a flexible adhesive container
60 arranged inside the tank 50. The flexible adhesive container 60 may be refillable
and/or interchangeable.
[0180] In use, the adhesive supply system 40 delivers the fluid adhesive 40 to the adhesive
inlet 30 with a predetermined pressure being higher than the initial pressure inside
the adhesive applicator 20, see also figure 4a.
[0181] In the illustrated embodiment, an adhesive supply tube connects the adhesive supply
system 40 and the adhesive inlet 20. The adhesive supply system 40 further comprises
a supply system stop valve to open/close the supply of fluid adhesive 4 to the adhesive
supply tube.
[0182] Figures 6 and 7 illustrate the surface attachment device 1 for releasably attaching
to a surface 2 wherein the surface engagement means 9 is at least one pressure cup
10i.
[0183] The surface attachment device 1, as illustrated in figures 6 and 7, comprises one
pressure cup 10i.
[0184] The pressure cup 10i comprises a pin 12i with a T-shaped crossbar 13i configured
for being inserted through the aperture 26 in the applicator chamber 25. It is further
configured for being inserted through the surface access point 3 in the surface 2.
The crossbar 13i is configured for being in insert position, for entering and exiting
the surface access point 3, and in a transverse position, for anchoring the crossbar
in the surface access point 3 underneath the surface 2.
[0185] The insertion in the aperture 26 and in the surface access point 3 is best illustrated
in the cross-section in figure 7.
[0186] The surface attachment device 1 comprises a support base 15i configured for being
in sealing communication with the applicator chamber 25. The support base 15i comprises
a base end opening configured for being in open communication with the aperture 26.
[0187] The surface attachment device 1 comprises displacement means 18i displaceably connecting
the pin 12i and the support base 15i.
[0188] In use, the displacement means 18i is configured for decreasing the distance between
the T-shaped crossbar 13i and the support base 15i to achieve the attached state 13,
see also figure 7b.
[0189] In use, the displacement means 18i is configured for increasing the distance between
the T-shaped crossbar 13i and the support base 15i to achieve the detached state 14,
see also figure 7a.
[0190] In the surface attachment device 1, as illustrated in figures 6 and 7, the displacement
means 18i are the threaded communication between the pin 12i and the support base
15i. Displacement may be achieved by the support base 15i being rotated around the
pin 12i to control the surface engagement 9 means between the attached state 13 and
the detached state 14.
[0191] In another embodiment, the displacement means 18i (not shown) may be a handle with
an off-centre swivel shaft movable within a slot in the support base 15i. Displacement
in this embodiment may be achieved by activating rotation of the handle around the
swivel shaft, thus causing the swivel shaft to move within the slot to control the
surface engagement means 9 between the attached state 13 and the detached state 14.
[0192] As illustrated in figure 8, the adhesive supply system 40 may comprise an external
pump 51 being a caulking gun 52 and a flexible container 60 being a caulking gun cartridge
61.
[0193] Figure 9 illustrates the control panel 80 configured for controlling the inflow of
fluid adhesive 4. The control panel 80 is further configured for controlling the external
pump 51.
[0194] In the illustrated embodiment, the control panel 80 comprises:
- a switch for activating the suction mechanism 16 on the surface attachment device
1;
- a suction adjuster for adjusting the amount of vacuum inside the suction chamber 15;
- a switch for activating the suction release mechanism 17 on the surface attachment
device 1;
- a switch for activating the external pump 51 for changing the pressure inside the
tank 50;
- a tank pressure regulator for adjusting the pressure inside the tank 50, ensuring
that the fluid adhesive 4 can access the hollow space underneath the tiles, thereby
ensuring re-bonding;
- a switch for activating a pressure release mechanism of the adhesive supply system
40 to equalize the pressure inside the tank 50:
- a tank vacuum manometer; and
- pressure manometer.
[0195] Figure 10 disclose a Method 100 of re-bonding loose or hollow tiles.
[0196] The method 100 comprises an act of providing 200 a surface access point 3 in a surface
2 comprising loose or hollow tiles.
[0197] The method 100 comprises an act of providing 300 a re-bonding system 70 according
to the invention.
[0198] The method 100 comprises an act of arranging 400 the surface attachment device 1
in contact with the surface 2, such that the applicator chamber 25 includes the surface
access point 3 in the surface 2. This ensures that the surface access point 3 is accessible
for the fluid adhesive 4 to enter.
[0199] The method 100 comprises an act of activating 500 the surface engagement means 9
to achieve the attached state 13.
[0200] The method 100 comprises an act of initiating 600 a supply of fluid adhesive 4 from
the flexible adhesive container 60 to the adhesive applicator 20.
[0201] The method 100 comprises an act of terminating 700 the supply of fluid adhesive 4.
[0202] The method 100 comprises an act of releasing 800 the surface engagement means 9 to
achieve the detached state 14.
[0203] The method 100 further comprises an act of withdrawing 900 excess fluid adhesive
4 from the adhesive applicator 20 using the external pump 51.
[0204] The method 100 further comprises an act of adjusting 1000 the pressure inside the
tank 50.