Technical Field
[0001] The present disclosure relates to a metal material and a manufacturing method thereof,
in particular to a 100-kg grade cold-rolled low-alloy annealed dual-phase steel and
a manufacturing method thereof.
Background Art
[0002] In recent years, with the intensification of the global energy crisis and environmental
problems, energy conservation and safety have become the main development direction
of the automobile manufacturing industry, among which reducing vehicle weight is one
of the measures to save energy and reduce emissions. In the actual application process,
due to the good mechanical properties and use properties of high-strength dual-phase
steel, it can be effectively applied to the production and manufacturing of vehicle
structural parts.
[0003] At present, with the development of ultra-high-strength steel and the changes in
the current market, the market and users generally expect high-strength steel to have
good economy and better performance. At present, 980MPa grade low-alloy steel is still
the mainstream steel in application, accounting for 20% of the total amount of low-alloy
steel, and is widely used in various types of structural parts and safety parts. However,
with the continuous development of the trend of weight reduction and energy saving
in the automotive industry, and the rapid progress of the level of domestic and foreign
steel mills, especially the domestic steel mills, the development of dual-phase steel
in the future will inevitably be based on low-cost and high overall performance.
[0004] In the current prior art, researchers have conducted a lot of research on 980MPa
grade steel and have achieved certain research results.
[0005] For example, a Chinese patent document with a publication number of
CN109280854A, a publication date of January 29, 2019, and a title of "980MPa grade low-carbon cold-rolled dual-phase steel and production
method thereof" discloses a 980MPa grade low-carbon cold-rolled dual-phase steel.
The technical problem to be solved by this technical solution is that the existing
980MPa grade cold-rolled dual phase steel has high production cost and production
difficulty. Its chemical composition in mass percentage is as follows: C: 0.05~0.10%,
Si: 0.30~0.70%, Mn: 2.00~2.50%, Cr: 0.40~0.80%, Al: 0.01~0.06%. The 980MPa grade low-carbon
cold-rolled dual phase steel is obtained by controlling the molten iron V content
in the converter, followed by hot rolling, acid rolling, annealing process. The dual
phase steel prepared by this technical solution has excellent mechanical properties
and forming performance, and its cost advantage is obvious. However, the technical
solution uses the noble alloy Cr in the design of the steel, and at the same time
contains a high content of Mn, which will not only lead to the increase of alloy cost,
but also cause serious banded structure, resulting in non-uniformity of mechanical
properties.
[0006] For another example, a Chinese patent document with a publication number of
CN111455285A, a publication date of July 28, 2020, and a title of "Low-cost and easy-to-produce cold-rolled dual-phase steel with a
tensile strength of 980 MPa and production method thereof" discloses a cold-rolled
dual-phase steel with a tensile strength of 980 MPa and production method thereof.
The chemical composition is as follows: C 0.080~0.095%, Si 0.4~0.6%, Mn 2.1~2.3%,
Als 0.06~0.08%, Cr 0.2~0.4%, Nb 0.03~0.05%, Ti 0.01~0.02%, Ca 0.0015~0.0040%, P≤0.012%,
S≤0.005%, N≤0.005%, with a balance of Fe and unavoidable impurities.
[0007] For another example, a Chinese patent document with a publication number of
CN107043888A, a publication date of August 15, 2017, and a title of "980 MPa-grade cold rolled dual-phase steel plate with excellent
cold bending performance and preparation method thereof" discloses a 980 MPa-grade
cold rolled dual-phase steel plate, which has a chemical composition in weight percentage
as follows: C 0.10~0.12%; Si 0.45~0.65%; Mn 2.4~2.6%; Cr 0.35~0.45%; Nb 0.05~0.075%;
Ti 0.06~0.10%; Als 0.055~0.075%; P≤0.008%; S≤0.002%; N≤0.003%, with a balance of Fe
and unavoidable impurities. Although the dual phase steel plate prepared by this technical
solution has excellent mechanical properties, the content of Cr, Nb and Ti elements
added to the steel is relatively high.
[0008] It can be seen that although some of the existing patented technologies of 1000MPa
dual phase steel involve better forming properties, these technical solutions either
use high C content and high Si content, or contain more alloy content such as Cr,
Nb and Ti, which is not only not conducive to the weldability, surface quality and
phosphating properties of steel, but also leads to an increase in cost. In addition,
although some steels with high Si content have high hole expansion ratio and good
bending performance, they have a high yield ratio and reduced stamping performance.
[0009] Therefore, in order to meet the current market demand, the present disclosure expects
to develop a 100 kg grade cold-rolled low-alloy annealed dual-phase steel with both
economy and excellent mechanical properties.
Summary
[0010] One of the objects of the present disclosure is to provide a 100 kg grade cold-rolled
low-alloy annealed dual-phase steel, wherein the 100 kg grade cold-rolled low-alloy
annealed dual-phase steel has both economy and excellent mechanical properties, and
it still has high strength and excellent elongation and bending performance under
the premise of not adding Mo, Cr elements. It has a yield strength of ≥ 550Mpa, a
tensile strength of ≥ 1T000MPa, a gauge-length elongation at break A
50 of ≥12%, a 90° bending performance R/t of ≤1.0, and has a very good promotion prospect
and application value. In the present disclosure, 100 kg grade refers to a tensile
strength of steel ≥980MPa, and 1000MPa grade refers to a tensile strength of steel
≥1000MPa.
[0011] In order to achieve the above purpose, the present disclosure provides a 100 kg grade
cold-rolled low-alloy annealed dual-phase steel, which comprises Fe and unavoidable
impurity elements, and also comprises the following chemical elements in mass percentages
as follows:
0.1%< C≤0.13%, Si: 0.5%~0.8%, Mn: 1.6%~1.8%, Al: 0.01%~0.03%, Nb: 0.01~0.03%, Ti:
0.01~0.03%, B: 0.0020~0.0030%;
Its chemical elements do not comprise Mo or Cr;
[0012] The microstructure of the 100 kg grade cold-rolled low-alloy annealed dual-phase
steel is martensite + ferrite.
[0013] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the mass percentage of each chemical element is:
0.1%< C≤0.13%, Si: 0.5%~0.8%, Mn: 1.6%~1.8%, Al: 0.01%~0.03%, Nb: 0.01~0.03%, Ti:
0.01~0.03%, B: 0.0020~0.0030%, with a balance of Fe and other unavoidable impurities.
[0014] In the present disclosure, the inventors adopt a C-Si-Mn based composition system
to ensure that the obtained cold-rolled low-alloy annealed dual-phase steel can reach
1000MPa grade strength. In the chemical composition design, the dual-phase steel does
not comprise precious alloying elements such as Mo and Cr, which can effectively ensure
the economy. In addition, the present disclosure also adds and utilizes a trace amount
of element B having high hardenability in the design of chemical composition, so as
to play the effect of further reducing Mn content. In addition, trace amounts of Nb
and Ti are added to the steel to inhibit the growth of austenite grains, so as to
effectively refine the grains.
[0015] In the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described in
the present disclosure, the design principle of each chemical element is specifically
described as follows:
[0016] C: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the addition of C element can improve the strength of the
steel and improve the hardness of martensite. If the mass percentage of C in the steel
is less than 0.1%, the strength of the steel plate will be affected, and it is not
conducive to the formation of austenite in a desired amount and the stability thereof.
When the mass percentage of C element in the steel is higher than 0.13%, it will cause
an overly high martensite hardness and a coarse grain size, which are not conducive
to the forming performance of the steel plate, and at the same time an overly high
carbon equivalent, which is not conducive to welding. Therefore, in order to ensure
the performance of the steel, in the 100 kg grade cold-rolled low-alloy annealed dual-phase
steel described in the present disclosure, the mass percentage of C element is specifically
controlled to be 0.1%< C ≤0.13%, for example, the mass percentage of C element can
be 0.101%, 0.105%, 0.11%, 0.115%, 0.12%, 0.125%, 0.13% or within the range of any
two values mentioned above.
[0017] Si: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the addition of Si element to the steel can improve the
hardenability of the steel, and the solid dissolved Si in the steel can affect the
interaction of dislocations, thereby increasing the work hardening rate, which can
appropriately improve the elongation of the dual-phase steel, and is beneficial to
better formability. However, it should be noted that the content of Si element in
the steel should not be too high, and when the mass percentage of Si element in the
steel is too high, it will not be conducive to the control of the surface quality
of the steel plate. Therefore, in order to give full play to the beneficial effect
of Si element, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel
described in the present disclosure, the mass percentage of Si element is controlled
to be 0.5%~0.8%, for example, the mass percentage of Si element can be 0.5%, 0.55%,
0.6%, 0.65%, 0.7%, 0.75%, 0.8% or within the range of any two values mentioned above.
[0018] Mn: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the addition of Mn element is not only conducive to improving
the hardenability of the steel, but also can effectively improve the strength of the
steel plate. When the mass percentage of Mn in the steel is less than 1.6%, the strength
of the steel plate is insufficient. When the mass percentage of Mn in the steel is
higher than 1.8%, the strength of the steel plate is too high, which will reduce its
forming performance. Therefore, considering the beneficial effect of Mn element, in
the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described in the
present disclosure, the mass percentage of Mn element is controlled to be 1.6%~1.8%,
for example, the mass percentage of Mn element can be 1.6%, 1.63%, 1.65%, 1.68%, 1.7%,
1.73%, 1.75%, 1.78%, 1.8% or within the range of any two values mentioned above.
[0019] Al: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the addition of Al element can play the role of deoxidation
and grain refinement. On the other hand, the lower the content of Al in the steel,
the more conducive to the castability of smelting. Therefore, in order to give play
to the beneficial effects of Al element, in the present disclosure, the mass percentage
of Al element is controlled to be 0.01%~0.03%, for example, the mass percentage of
Al element can be 0.01%, 0.015%, 0.02%, 0.025%, 0.03% or within the range of any two
values mentioned above.
[0020] Nb: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, Nb element is an important element for refining the grain.
After adding a small amount of strong carbide-forming element Nb to the microalloy
steel, in the process of controlled rolling, it can lead to a strain-induced precipitation
phase to significantly reduce the recrystallization temperature of deformed austenite
through particle pinning and subgrain boundaries, provide nucleation particles, and
have a significant effect on grain refinement.. In addition, in the process of continuous
annealing austenitization, the soaking of insoluble carbide and nitride particles
will prevent the coarsening of soaked austenite grains through the particle pinning
grain boundary mechanism, so as to effectively refine the grains. Based on this, in
order to give full play to the beneficial effect of Nb element, in the 100 kg grade
cold-rolled low-alloy annealed dual-phase steel described in the present disclosure,
the mass percentage of Nb element is specifically controlled to be 0.01~0.03%, for
example, the mass percentage of Nb element can be 0.01%, 0.015%, 0.02%, 0.025%, 0.03%
or within the range of any two values mentioned above.
[0021] Of course, in some preferred embodiments, in order to achieve better implementation
effects, the mass percentage of Nb elements can be further preferably controlled to
be 0.015~0.025%.
[0022] Ti: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the added strong carbide-forming element Ti also shows
a strong effect of inhibiting the growth of austenite grains at high temperatures,
and the addition of Ti elements also helps to refine the grains. Therefore, in order
to exert the beneficial effect of Ti element, in the present disclosure, the mass
percentage of Ti element is specifically controlled to be 0.01~0.03%, for example,
the mass percentage of Ti element can be 0.01%, 0.015%, 0.02%, 0.025%, 0.03% or within
the range of any two values mentioned above.
[0023] Of course, in some preferred embodiments, in order to achieve better implementation
effects, the mass percentage of Ti element can be further preferably controlled to
be 0.015~0.025%.
[0024] B: in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the addition of B element is not only conducive to improving
the hardenability of the steel, but also can effectively improve the strength of the
steel plate. When the mass percentage of B element in the steel is less than 0.0020%,
it will also cause an insufficient strength of the steel plate. When the mass percentage
of B element in the steel is higher than 0.0030%, it will also lead to an excessively
high strength of the steel plate and reduce its forming performance. Therefore, in
the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described in the
present disclosure, the mass percentage of B element is controlled to be 0.0020~0.0030%,
for example, the mass percentage of B element can be 0.0020%, 0.0023%, 0.0025%, 0.0028%,
0.0030% or within the range of any two values mentioned above.
[0025] In the above-mentioned component design, this dual-phase steel designed by the present
disclosure is not added with precious alloying elements such as Mo, Cr, etc., and
it has very excellent economy. At the same time, in order to ensure that the 1000
MPa grade tensile strength of dual-phase steel can be obtained at the normal continuous
annealing gas cooling rate of 40-100 °C/s, the chemical composition design needs to
ensure the alloy addition content of C, Mn and B to provide sufficient hardenability.
However, the upper limit of the content of C, Mn and B alloying elements in the dual-phase
steel also needs to be controlled to ensure excellent welding and forming properties,
and to avoid the strength from exceeding the upper limit.
[0026] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, among the unavoidable impurities, P is ≤ 0.012%, S is ≤0.0025%,
N is ≤ 0.005%.
[0027] In the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described in
the present disclosure, P element, S element and N element are all impurity elements
in the steel, and the lower the content of P, N and S elements in the steel, the better
the implementation effect. Specifically, MnS formed by S element will seriously affect
the formability of the steel, while the N element will easily cause cracks or bubbles
on the surface of the slab. Therefore, if the technical conditions permit, in order
to obtain the steel of better performance and better quality, the content of impurity
elements in the steel should be reduced as much as possible, and P, S and N elements
in the steel should be specifically controlled to be: P≤0.012%, S≤0.0025%, N ≤0.005%.
In some embodiments, in the 100 kg grade cold-rolled low-alloy annealed dual-phase
steel described in the present disclosure, the mass percentage of P element is 0.001~0.012%,
and/or the mass percentage of S element is 0.001 ~0.0025%, and/or the mass percentage
of N element is 0.001~0.005%.
[0028] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the mass percentage of each chemical element satisfies
at least one of the following items:
Nb: 0.015~0.025%,
Ti: 0.015~0.025%.
[0029] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the volume percentage of martensite is ≥60%, for example,
the volume percentage of martensite can be 60%, 65%, 70%, 75%, 80%, 85%, 90% or within
the range of any two values mentioned above.
[0030] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, its hardenability factor Y
Q satisfies: 2.0≤Y
Q≤2.4, wherein Y
Q=Mn+200xB, and each chemical element in the formula represents the numerical value
before the mass percent sign. In some embodiments, the hardenability factor Y
Q is 2.0, 2.1, 2.2, 2.3, 2.4 or within the range of any two values mentioned above.
[0031] In this 100 kg grade cold-rolled low-alloy annealed dual-phase steel designed by
the present disclosure, the combination effect of B element and Mn element can make
the steel achieve a better strength effect. In order to make the final strength of
the steel meet the requirements, the present disclosure can further control the mass
percentage content of Mn and B to meet 2.0≤Y
Q≤2.4, wherein Y
Q=Mn+200xB, while controlling the mass percentage content of a single chemical element.
[0032] However, it should be noted that in the alloy design, the Mn content is the maximum
parameter that affects the overall cost, so the present disclosure uses the comprehensive
hardenability of Mn-B, and by adding an appropriate amount of B, the alloy design
amount of Mn can be further reduced, thereby helping to reduce the cost and improving
the manufacturability of on-site production at the same time.
[0033] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, neither of the particle size of martensite and the particle
size of ferrite is more than 5 microns. For example, the particle size of martensite
can be 3.5 microns, 3.8 microns, 4 microns, 4.2 microns, 4.5 microns, 4.8 microns,
5 microns, or within the range of any two values mentioned above, and the particle
size of ferrite can be 3.5 microns, 3.8 microns, 4 microns, 4.2 microns, 4.5 microns,
4.8 microns, 5 microns, or within the range of any two values mentioned above.
[0034] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, the difference in microhardness between martensite and
ferrite is △HV≤150. In some embodiments, the difference in microhardness between martensite
and ferrite △HV is 90, 100, 110, 120, 130, 140, 150, or within the range of any two
values mentioned above.
[0035] Further, in the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure, it is characterized in that it has a yield strength of
≥ 550MPa, a tensile strength of ≥ 1000MPa, a gauge-length elongation at break A
50 of ≥12%, and a 90° bending performance R/t of ≤1.0. In some embodiments, the yield
strength of the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described
in the present disclosure is 550MPa, 600MPa, 650MPa, 700MPa or within the range of
any two values mentioned above. In some embodiments, the tensile strength of the 100
kg grade cold-rolled low-alloy annealed dual-phase steel described in the present
disclosure is 1000MPa, 1020MPa, 1040MPa, 1060MPa, 1080MPa, 1100MPa or within the range
of any two values mentioned above. In some embodiments, the gauge-length elongation
at break A
50 of the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described in
the present disclosure is 12%, 13%, 14%, 15%, 16%, 17% or within the range of any
two values mentioned above. In some embodiments, the 90° bending performance R/t of
the 100 kg grade cold-rolled low-alloy annealed dual-phase steel described in the
present disclosure is 0.5, 0.6, 0.7, 0.8, 0.9, 1.0 or within the range of any two
values mentioned above.
[0036] Correspondingly, another object of the present disclosure is to provide the manufacturing
method of the 100 kg grade cold-rolled low-alloy annealed dual-phase steel. The manufacturing
method is convenient and simple to implement, and the 100 kg grade cold-rolled low-alloy
annealed dual-phase steel prepared by the manufacturing method has high strength and
excellent elongation and bending performance, wherein it has a yield strength of ≥
550MPa, a tensile strength of ≥1000MPa, a gauge-length elongation at break A
50 of ≥12%, and a 90° bending performance R/t of ≤1.0.
[0037] In order to achieve the above purpose, the present disclosure proposes a manufacturing
method of the above-mentioned 100 kg grade cold-rolled low-alloy annealed dual-phase
steel, which comprises steps:
- (1) smelting and casting;
- (2) hot rolling: wherein a continuously cast product is first heated to 1160~1190
°C, held for not less than 150 min, for example, 150~250min, then final rolling of
hot rolling is carried out at 850~890 °C, and quick cooling is carried out at a rate
of 30~80 °C/s after rolling; then coiling is carried out at a coiling temperature
of 500~540°C; then air cooling is carried out after coiling;
- (3) cold rolling;
- (4) annealing: wherein the annealing soaking temperature is 825~855 °C, the annealing
time is 40~200s, and then the steel plate is cooled to the starting temperature of
quick cooling at a rate of 3~5 °C/s, and then quickly cooled at a rate of 40~100 °C/s,
wherein the starting temperature of quick cooling is 735~760 °C, and the end temperature
of quick cooling is 265~290 °C;
- (5) tempering;
- (6) temper rolling.
[0038] Further, in the manufacturing method described in the present disclosure, in step
(4), the annealing soaking temperature is 830~840 °C.
[0039] In this technical solution designed by the present disclosure, in some preferred
embodiments, in order to obtain a better implementation effect, i.e. the obtained
grain size is fine, the mechanical properties of the obtained steel are moderate,
and the forming performance is better, the annealing soaking temperature can be further
preferably controlled to be 830-840 °C.
[0040] Further, in the manufacturing method of the present disclosure, in step (3), the
reduction rate of cold rolling is controlled to be 50~70%.
[0041] Further, in the manufacturing method described in the present disclosure, in step
(5), the tempering temperature is controlled to be 265~290 °C, and the tempering time
is 100~400s.
[0042] Further, in the manufacturing method of the present disclosure, in step (6), the
reduction rate of temper rolling is controlled to be ≤ 0.3%, such as 0.1~0.3%.
[0043] Compared with the prior art, the 100 kg grade cold-rolled low-alloy annealed dual-phase
steel and manufacturing method thereof of the present disclosure have the advantages
and beneficial effects described below:
The present disclosure develops a new 100 kg grade cold-rolled low-alloy annealed
dual-phase steel, which can obtain a steel plate with a tensile strength greater than
1000MPa and a martensite + ferrite dual phase structure without the addition of alloy
elements of Mo, Cr, through rational chemical composition design and optimized manufacturing
process. The fine and uniform martensite + ferrite dual phase structure can further
ensure that the steel has excellent elongation and bending performance, and has good
formability.
[0044] The 100 kg grade cold-rolled low-alloy annealed dual-phase steel designed and prepared
by the present disclosure has good economy and at the same time has the characteristics
of high strength and excellent elongation and bending performance. It has a yield
strength of ≥ 550MPa, a tensile strength of ≥ 1000MPa, a gauge-length elongation at
break A
50 of ≥12%, a 90° bending performance R/t of ≤1.0. The 100 kg grade cold-rolled low-alloy
annealed dual-phase steel is simple to produce and manufacture, and has a very good
promotion prospect and application value, which can effectively meet the needs of
the market and users.
Detailed Description
[0045] The 100 kg grade cold-rolled low-alloy annealed dual-phase steel and its manufacturing
method will be further interpreted and explained below in conjunction with specific
embodiments of the present disclosure, but the interpretation and explanation do not
constitute an undue limitation to the technical solution of the present disclosure.
Example 1-6 and Comparative Example 1-14
[0046] Table 1-1 lists the mass percentage of each chemical element designed for the 100
kg grade cold-rolled low-alloy annealed dual-phase steels of Example 1-6 and the comparative
steels of Comparative Example 1-14.
Table 1-1. (wt%, the balance is Fe and other unavoidable impurities except P, S and
N)
No. |
Chemical element |
C |
Si |
Mn |
B |
Al |
P |
S |
N |
Nb |
Ti |
Ex. 1 |
0.108 |
0.55 |
1.63 |
0.0024 |
0.025 |
0.008 |
0.0025 |
0.0035 |
0.015 |
0.018 |
Ex. 2 |
0.122 |
0.62 |
1.68 |
0.0022 |
0.012 |
0.012 |
0.0019 |
0.0037 |
0.017 |
0.015 |
Ex. 3 |
0.118 |
0.66 |
1.75 |
0.0022 |
0.024 |
0.009 |
0.0018 |
0.0042 |
0.016 |
0.023 |
Ex. 4 |
0.125 |
0.74 |
1.78 |
0.0024 |
0.015 |
0.011 |
0.0022 |
0.0028 |
0.022 |
0.016 |
Ex. 5 |
0.104 |
0.71 |
1.65 |
0.0029 |
0.018 |
0.012 |
0.002 |
0.0028 |
0.023 |
0.024 |
Ex. 6 |
0.126 |
0.68 |
1.70 |
0.0025 |
0.022 |
0.011 |
0.0023 |
0.0033 |
0.028 |
0.029 |
CEx. 1 |
0.093 |
0.56 |
1.74 |
0.0023 |
0.019 |
0.01 |
0.0014 |
0.0044 |
0.020 |
0.016 |
CEx. 2 |
0.138 |
0.77 |
1.73 |
0.0021 |
0.021 |
0.009 |
0.0024 |
0.0033 |
0.018 |
0.021 |
CEx. 3 |
0.111 |
0.58 |
1.56 |
0.0026 |
0.023 |
0.011 |
0.0017 |
0.0027 |
0.016 |
0.016 |
CEx. 4 |
0.104 |
0.55 |
1.88 |
0.0027 |
0.016 |
0.009 |
0.0023 |
0.0037 |
0.019 |
0.023 |
CEx. 5 |
0.123 |
0.72 |
1.77 |
0.0012 |
0.027 |
0.012 |
0.0015 |
0.0028 |
0.02 |
0.02 |
CEx. 6 |
0.116 |
0.69 |
1.61 |
0.0032 |
0.017 |
0.011 |
0.0018 |
0.003 |
0.018 |
0.019 |
CEx. 7-14 |
0.107 |
0.58 |
1.69 |
0.0025 |
0.016 |
0.007 |
0.0017 |
0.0021 |
0.024 |
0.018 |
[0047] Table 1-2 lists the values of the hardenability factor Y
Q of the 100 kg grade cold-rolled low-alloy annealed dual-phase steels of Example 1-6
and the comparative steels of Comparative Example 1-14.
Table 1-2.
No. |
Hardenability factor YQ |
Ex. 1 |
2.11 |
Ex. 2 |
2.12 |
Ex. 3 |
2.19 |
Ex. 4 |
2.26 |
Ex. 5 |
2.23 |
Ex. 6 |
2.20 |
CEx. 1 |
2.20 |
CEx. 2 |
2.15 |
CEx. 3 |
2.08 |
CEx. 4 |
2.42 |
CEx. 5 |
2.01 |
CEx. 6 |
2.25 |
CEx. 7-14 |
2.19 |
Note: in Table 1-2 above, YQ=Mn+200×B, and each chemical element in the formula represents the value before the
mass percentage sign. |
[0048] The 100 kg grade cold-rolled low-alloy annealed dual-phase steels of Example 1-6
of the present disclosure and the comparative steels of Comparative Example 1-14 were
prepared by adopting the following steps:
- (1) Smelting and casting were carried out according to the chemical composition design
shown in Table 1-1 and Table 1-2 to prepare a continuously cast product.
- (2) Hot rolling: the continuously cast product was first heated to 1160~1190 °C, held
for not less than 150min, and then final rolling of hot rolling was carried out at
850~890 °C, and quick cooling was carried out at a rate of 30~80 °C/s after rolling;
then coiling was carried out, and the coiling temperature was controlled to be 500~540°C;
and air cooling was carried out after coiling.
- (3) Cold rolling: the steel coil was cold rolled, and the reduction rate of cold rolling
was controlled to be 50~70%.
- (4) Annealing: the annealing soaking temperature was controlled to be 825~855 °C,
which could also be preferably controlled to be 830~840 °C, the annealing time was
controlled to be 40~200s, and then cooled to the starting temperature of quick cooling
at a rate of 3~5 °C/s, and then quickly cooled at a rate of 40~100 °C/s, wherein the
starting temperature of quick cooling was 735~760 °C, and the end temperature of quick
cooling was 265~290 °C.
- (5) Tempering: the tempering temperature was controlled to be 265~290°C, and the tempering
time was 100~400s.
- (6) Temper rolling: the reduction rate of temper rolling was controlled to be ≤ 0.3%
to obtain the finished dual-phase steel.
[0049] In this technical solution designed by the present disclosure, the chemical composition
design and related process of 100 kg grade cold-rolled low-alloy annealed dual-phase
steels prepared above in Example 1-6 of the present disclosure meet the requirements
of the design specification of the present disclosure.
[0050] Correspondingly, although the comparative steels in Comparative Example 1-14 also
adopted the composition of Table 1-1 and Table 1-2 in combination with the above-mentioned
process flow to prepare, in order to highlight the superiority of the technical solution
of the present disclosure, the designed comparative steels in Comparative Example
1-14 had parameters that did not meet the design requirements of the present disclosure
in the chemical composition and/or related manufacturing processes.
[0051] Specifically, the chemical composition of comparative steels in Comparative Example
1-6 had parameters that failed to meet the design requirements of the present disclosure;
and the chemical composition of comparative steels in Comparative Example 7-14 satisfied
the design requirements of the present disclosure, but the relevant process parameters
all had the parameters that failed to meet the design specifications of the present
disclosure.
[0052] Table 2-1 and Table 2-2 list the specific process parameters of the 100 kg grade
cold-rolled low-alloy annealed dual-phase steels of Example 1-6 and the comparative
steels in Comparative Example 1-14 in the above process steps (1)-(6).
Table 2-1.
No. |
Step (2) |
Step (3) |
Heating temperature (°C) |
Holding time (min) |
Final temperature of hot rolling (°C) |
Cooling rate (°C/s) |
Coiling temperature (°C) |
Reduction rate of cold rolling (%) |
Ex. 1 |
1168 |
155 |
858 |
62 |
511 |
55 |
Ex. 2 |
1179 |
165 |
877 |
52 |
525 |
67 |
Ex. 3 |
1166 |
200 |
890 |
78 |
534 |
58 |
Ex. 4 |
1174 |
185 |
865 |
66 |
505 |
70 |
Ex. 5 |
1169 |
190 |
875 |
46 |
520 |
54 |
Ex. 6 |
1187 |
220 |
854 |
34 |
536 |
62 |
CEx. 1 |
1172 |
195 |
885 |
72 |
528 |
65 |
CEx. 2 |
1180 |
205 |
855 |
50 |
540 |
54 |
CEx. 3 |
1183 |
170 |
882 |
30 |
533 |
50 |
CEx. 4 |
1188 |
158 |
850 |
64 |
506 |
66 |
CEx. 5 |
1190 |
184 |
890 |
49 |
515 |
55 |
CEx. 6 |
1166 |
179 |
884 |
76 |
525 |
62 |
CEx. 7 |
1154 |
169 |
876 |
54 |
516 |
58 |
CEx. 8 |
1203 |
204 |
870 |
55 |
537 |
68 |
CEx. 9 |
1177 |
158 |
868 |
59 |
484 |
64 |
CEx. 10 |
1174 |
173 |
885 |
60 |
562 |
52 |
CEx. 11 |
1164 |
182 |
873 |
70 |
535 |
55 |
CEx. 12 |
1186 |
194 |
875 |
77 |
506 |
63 |
CEx. 13 |
1175 |
169 |
858 |
69 |
537 |
59 |
CEx. 14 |
1166 |
175 |
866 |
53 |
524 |
60 |
Table 2-2.
No. |
Step (4) |
Step (5) |
Step (6) |
Annealing soaking temperatur e (°C) |
Annealing time (s) |
Cooling rate(°C/s) |
Starting temperature of quick cooling (°C) |
Cooling rate of quick cooling (°C/s) |
End temperatur e of quick cooling (°C) |
Tempering temperatur e (°C) |
Tempering time (s) |
Reduction rate of temper rolling (%) |
Ex. 1 |
834 |
80 |
3 |
735 |
55 |
275 |
275 |
150 |
0.2 |
Ex. 2 |
845 |
120 |
3 |
747 |
54 |
268 |
268 |
320 |
0.2 |
Ex. 3 |
838 |
112 |
4 |
750 |
85 |
270 |
270 |
250 |
0.3 |
Ex. 4 |
836 |
170 |
3 |
740 |
72 |
272 |
272 |
270 |
0.1 |
Ex. 5 |
828 |
190 |
5 |
745 |
60 |
288 |
288 |
195 |
0.3 |
Ex. 6 |
850 |
65 |
4 |
755 |
96 |
273 |
273 |
375 |
0.1 |
CEx. 1 |
840 |
160 |
5 |
748 |
48 |
285 |
285 |
330 |
0.1 |
CEx. 2 |
839 |
70 |
3 |
736 |
65 |
279 |
279 |
200 |
0.2 |
CEx. 3 |
844 |
115 |
4 |
742 |
75 |
275 |
275 |
180 |
0.2 |
CEx. 4 |
828 |
180 |
5 |
746 |
82 |
266 |
266 |
110 |
0.3 |
CEx. 5 |
833 |
75 |
3 |
742 |
67 |
283 |
283 |
280 |
0.2 |
CEx. 6 |
846 |
84 |
5 |
753 |
90 |
288 |
288 |
140 |
0.1 |
CEx. 7 |
829 |
130 |
4 |
743 |
50 |
276 |
276 |
330 |
0.3 |
CEx. 8 |
845 |
125 |
3 |
738 |
85 |
269 |
269 |
225 |
0.3 |
CEx. 9 |
827 |
99 |
4 |
751 |
44 |
280 |
280 |
195 |
0.2 |
CEx. 10 |
848 |
140 |
5 |
752 |
76 |
290 |
290 |
280 |
0.1 |
CEx. 11 |
818 |
125 |
5 |
744 |
55 |
285 |
285 |
390 |
0.2 |
CEx. 12 |
862 |
65 |
3 |
738 |
66 |
270 |
270 |
180 |
0.1 |
CEx. 13 |
837 |
135 |
4 |
750 |
59 |
245 |
245 |
300 |
0.2 |
CEx. 14 |
841 |
156 |
4 |
747 |
72 |
299 |
299 |
200 |
0.3 |
[0053] It should be noted that in the above table 2-2, the end temperature of quick cooling
in each example and comparative example was the same as the tempering temperature,
which was because, in the actual process operation, the tempering operation was carried
out after the end of the quick cooling operation.
[0054] Correspondingly, after completing the above-mentioned manufacturing process, the
inventors sampled the dual-phase steel of each example and comparative example for
the finished dual-phase steels prepared in Example 1-6 and Comparative Example 1-14,
respectively, so as to obtain the corresponding steel plate samples, and the microstructure
of the steel plate sample of each example and comparative example was observed and
analyzed by optical microscope, and it was observed that the microstructures of the
100-kg cold-rolled low-alloy annealed dual-phase steels of Example 1-6 and the comparative
steel plates of Comparative Example 1-14 were martensite +ferrite.
[0055] To this end, the inventors further analyzed the microstructure of the steel plate
of each example and comparative example to obtain the test results of the phase proportion
of martensite, the particle size of martensite, the particle size of ferrite and the
difference in microhardness between martensite and ferrite △HV in the microstructure
of the steel plate of Example 1-6 and Comparative Example 1-14, and the relevant test
results are specifically listed in Table 3 below. In the present disclosure, phase
proportion refers to the proportion of each phase in the structure measured by the
area method; particle size refers to the grain size of each structure, which is based
on the average values of the transverse and longitudinal directions. The phase proportion
and particle size were observed by an optical microscope, and the phase proportion
and particle size were measured with the help of the analysis software that comes
with the optical microscope. Microhardness was measured using a Wechsler microhardness
tester.
Table 3.
No. |
Phase proportion of martensite (%) |
Particle size of martensite (µm) |
Particle size of ferrite (µm) |
Difference in microhardness between martensite and ferrite △HV |
Ex. 1 |
68 |
4.5 |
4.0 |
115 |
Ex. 2 |
70 |
4.3 |
4.5 |
100 |
Ex. 3 |
77 |
3.9 |
4.1 |
105 |
Ex. 4 |
82 |
4.4 |
4.5 |
110 |
Ex. 5 |
62 |
4.7 |
4.6 |
95 |
Ex. 6 |
75 |
4.2 |
4.5 |
110 |
CEx. 1 |
45 |
5.2 |
5.0 |
90 |
CEx. 2 |
86 |
4.3 |
4.6 |
135 |
CEx. 3 |
47 |
4.9 |
5.1 |
95 |
CEx. 4 |
75 |
4.6 |
4.2 |
100 |
CEx. 5 |
46 |
5.5 |
5.6 |
90 |
CEx. 6 |
78 |
4.8 |
4.6 |
125 |
CEx. 7 |
44 |
5.8 |
6.0 |
90 |
CEx. 8 |
80 |
4.3 |
4.2 |
120 |
CEx. 9 |
79 |
4.6 |
4.5 |
115 |
CEx. 10 |
42 |
6.2 |
6.0 |
85 |
CEx. 11 |
48 |
5.5 |
5.5 |
90 |
CEx. 12 |
84 |
4.3 |
4.6 |
115 |
CEx. 13 |
85 |
4.0 |
4.2 |
120 |
CEx. 14 |
47 |
5.6 |
5.6 |
90 |
[0056] As can be seen from the above Table 3, in the present disclosure, the microstructure
of the 100 kg grade cold-rolled low-alloy annealed dual-phase steels prepared in Example
1-6 was martensite + ferrite, and the volume percentage (phase proportion) of the
martensite was between 62% and 82%, the particle size of martensite is between 3.9µm
and 4.7µm, the particle size of ferrite was between 4.0µm and 4.6µm, and the difference
in microhardness between martensite and ferrite △HV was between 95 and 115.
[0057] Correspondingly, after completing the above observation and analysis, in order to
verify the performance of steel in each example and comparative example, the 100-kg
cold-rolled low-alloy annealed dual-phase steels prepared in Example 1-6 and the comparative
steels prepared in Comparative Example 1-14 were sampled, and the corresponding steel
plate samples were obtained. And the steel plate samples obtained in Example 1-6 and
Comparative Example 1-14 were tested to obtain the mechanical property data of the
steels in Example 1-6 and Comparative Example 1-14, and the relevant test results
are listed in the following Table 4.
[0058] The relevant mechanical property test methods were as follows:
Tensile test: the GB/T228-2010 Metallic materials-Tensile testing-Method of test at
ambient temperature was used to detect the yield strength, tensile strength and gauge-length
elongation at break A
50 of the steels in Example 1-6 and Comparative Example 1-14, wherein, the gauge-length
elongation at break A
50 represents: the elongation at break of the tensile specimen having parallel length
* width of 50mm * 25mm.
[0059] Bending performance test: the GB/T232-2010 Metallic materials-bending experiment
was used to detect the 90° bending performance R/t of the steels in Example 1-6 and
Comparative Example 1-14.
[0060] Table 4 lists the mechanical property test results of the 100 kg grade cold-rolled
low-alloy annealed dual-phase steels in Example 1-6 and the comparative steels in
Comparative Example 1-14.
Table 4.
No. |
Yield strength (MPa) |
Tensile strength (MPa) |
A50 gauge-length elongation at break (%) |
Kilogram force (kg/cm2) |
90° bending performance R/t |
Ex. 1 |
585 |
1010 |
14.3 |
103 |
0.6 |
Ex. 2 |
602 |
1020 |
13.8 |
104 |
0.7 |
Ex. 3 |
611 |
1032 |
13.5 |
105 |
1.0 |
Ex. 4 |
655 |
1054 |
12.7 |
108 |
0.8 |
Ex. 5 |
577 |
1002 |
15.5 |
101 |
0.7 |
Ex. 6 |
643 |
1045 |
13.0 |
107 |
0.9 |
CEx. 1 |
552 |
969 |
16.7 |
99 |
0.6 |
CEx. 2 |
724 |
1089 |
11.4 |
111 |
1.5 |
CEx. 3 |
563 |
977 |
15.6 |
100 |
0.6 |
CEx. 4 |
735 |
1074 |
11.2 |
110 |
0.9 |
CEx. 5 |
545 |
974 |
16.3 |
99 |
0.7 |
CEx. 6 |
740 |
1088 |
10.8 |
111 |
1.1 |
CEx. 7 |
543 |
966 |
16.7 |
99 |
0.8 |
CEx. 8 |
729 |
1077 |
11.5 |
110 |
0.9 |
CEx. 9 |
733 |
1090 |
10.8 |
111 |
1.1 |
CEx. 10 |
548 |
959 |
15.9 |
98 |
0.6 |
CEx. 11 |
555 |
974 |
16.0 |
99 |
0.7 |
CEx. 12 |
727 |
1094 |
10.5 |
112 |
1.4 |
CEx. 13 |
740 |
1101 |
10.1 |
112 |
1.6 |
CEx. 14 |
548 |
975 |
15.8 |
99 |
0.6 |
Note: Kilogram force, or kg force, is a common unit of force, and the SI unit of force
is Newton. 1 kg force refers to the gravitational force (i.e. 9.8N) exerted on a 1
kg object. So 1 kgf = 9.8 Newtons. |
[0061] It can be seen from Table 4 that in the present disclosure, the 100 kg grade cold-rolled
low-alloy annealed dual-phase steels of Example 1-6 prepared by this technical solution
designed by the present disclosure has quite excellent mechanical properties, and
its yield strength is between 585MPa and 655MPa, its tensile strength is between 1002MPa
and 1054MPa, and its gauge-length elongation at break A
50 is between 12.7% and 15.5%, and the 90°bending performance R/t is between 0.6 and
1.0. The tensile strength of more than 1000MPa is obtained under the premise of not
adding precious alloying elements such as Mo and Cr into the dual-phase steel of each
example, and the steels are all 100 kg grade cold-rolled low-alloy annealed dual-phase
steels, and have good elongation and bending performance at the same time.
[0062] Compared with the 100 kg grade cold-rolled low-alloy annealed dual-phase steels of
Example 1-6, the comprehensive performances of the comparative steels in Comparative
Example 1-14 are obviously inferior because the comparative steels in Comparative
Example 1-14 do not meet the parameters required by the present disclosure in the
chemical composition design and/or related manufacturing process.
[0063] To sum up, it can be seen that in the present disclosure, a dual phase steel with
both low cost and excellent mechanical properties is obtained through a reasonable
chemical composition design combined with an optimized process. It has a tensile strength
of greater than 1000MPa, and has good elongation and bending performance at the same
time.
[0064] It should be noted that the combination of various technical features in this case
is not limited to the combination mode recorded in the claims of this case or the
combination mode recorded in the specific embodiment, and all the technical features
recorded in this case can be freely combined or combined in any way, unless there
is a contradiction between them.
[0065] It should also be noted that the examples listed above are only specific examples
of the present disclosure. Obviously, the present disclosure is not limited to the
above examples, and similar changes or deformations made thereby are directly derived
or easily associated by those skilled in the art from the contents disclosed in the
present disclosure, and should belong to the scope of protection of the present disclosure.
1. A 100 kg grade cold-rolled low-alloy annealed dual-phase steel, which comprises Fe
and unavoidable impurity elements, wherein it further comprises the following chemical
elements in mass percentages as follows:
0.1%<C≤0.13%, Si: 0.5%~0.8%, Mn: 1.6%~1.8%, Al: 0.01%~0.03%, Nb: 0.01~0.03%, Ti: 0.01~0.03%,
B: 0.0020~0.0030%;
and its chemical elements do not comprise Mo or Cr;
the microstructure of the 100 kg grade cold-rolled low-alloy annealed dual-phase steel
is martensite + ferrite.
2. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1, wherein
the mass percentage of each chemical element is:
0.1%<C≤0.13%, Si: 0.5%~0.8%, Mn: 1.6%~1.8%, Al: 0.01%~0.03%, Nb: 0.01~0.03%, Ti: 0.01~0.03%,
B: 0.0020~0.0030%, with a balance of Fe and other unavoidable impurities.
3. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein among the unavoidable impurities, P is ≤ 0.012%, S is ≤0.0025%, N is ≤ 0.005%.
4. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein the mass percentage of each chemical element satisfies at least one of the
following items:
Nb: 0.015~0.025%,
Ti: 0.015~0.025%.
5. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein the volume percentage of martensite is ≥ 60%.
6. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein the hardenability factor YQ satisfies: 2.0≤YQ≤2.4, wherein YQ=Mn+200×B, and each chemical element in the formula represents the numerical value
before the mass percent sign.
7. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein neither of the particle size of martensite and the particle size of ferrite
is more than 5 microns.
8. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein the difference in microhardness between martensite and ferrite △HV is ≤150.
9. The 100 kg grade cold-rolled low-alloy annealed dual-phase steel of claim 1 or 2,
wherein it has a yield strength of ≥ 550Mpa, a tensile strength of ≥ 1000MPa, a gauge-length
elongation at break A50 of ≥12%, and a 90° bending performance R/t of ≤1.0.
10. A manufacturing method of the 100 kg grade cold-rolled low-alloy annealed dual-phase
steel of any one of claims 1-9, which comprises steps:
(1) smelting and casting;
(2) hot rolling: wherein a continuously cast product is first heated to 1160~1190
°C, held for not less than 150 min, then final rolling of hot rolling is carried out
at 850~890 °C, and quick cooling is carried out at a rate of 30~80 °C/s after rolling;
then coiling is carried out at a coiling temperature of 500~540°C; and air cooling
is carried out after coiling;
(3) cold rolling;
(4) annealing: wherein the annealing soaking temperature is 825~855 °C, the annealing
time is 40~200s, and then the steel plate is cooled to the starting temperature of
quick cooling at a rate of 3~5 °C/s, and then quickly cooled at a rate of 40~100 °C/s,
wherein the starting temperature of quick cooling is 735~760 °C, and the end temperature
of quick cooling is 265~290 °C;
(5) tempering;
(6) temper rolling.
11. The manufacturing method of claim 10, wherein in step (4), the annealing soaking temperature
is 830~840 °C.
12. The manufacturing method of claim 10, wherein in step (3), the reduction rate of cold
rolling is controlled to be 50~70%.
13. The manufacturing method of claim 10, wherein in step (5), the tempering temperature
is controlled to be 265~290 °C, and the tempering time is 100~400s.
14. The manufacturing method of claim 10, wherein in step (6), the reduction rate of temper
rolling is controlled to be ≤ 0.3%.