CROSS-REFERENCE TO THE RELATED APPLICATIONS
TECHNICAL FIELD
[0002] The present application relates to the technical field of methanol injection, and
in particular to a methanol injection control method, a methanol injection system
and a vehicle.
BACKGROUND
[0003] Since the air-fuel ratio of methanol is 6.5, which is about half of that of gasoline.
Relative to a gasoline engine, under the same intake theoretical air-fuel ratio conditions,
the injection amount of methanol is twice that of gasoline. In order to avoid too
long injection pulse width and to increase injection rate, methanol engine usually
adopts large flow methanol fuel injector. Although large flow fuel injector solves
the problem of injection volume, methanol fuel needs more energy to vaporize because
methanol requires more energy to evaporate per unit mass than gasoline, so that methanol
entering the combustion chamber cannot be atomized well, which deteriorates the starting
performance of the engine in low temperature environment and leads to poor low temperature
starting performance of methanol engine.
SUMMARY
[0004] The main purpose of the present application is to provide a methanol injection control
method, a methanol injection system and a vehicle, aiming to solve the problem of
poor low temperature starting performance of existing methanol engines.
[0005] To achieve the above objective, the present application provides a methanol injection
control method, applied to a methanol injection system. The methanol injection system
includes an injection structure and a control apparatus. The injection structure includes
a first fuel injector and a second fuel injector. The first fuel injector is provided
in a cylinder of a methanol engine, and the second fuel injector is provided in an
intake pipeline of a methanol engine. The control apparatus is electrically connected
to the injection structure. The methanol injection control method is applied to the
control apparatus. The methanol injection control method includes the following steps:
obtaining a required power parameter of the methanol engine; and
determining an injection strategy according to the required power parameter, and controlling
an injection of the first fuel injector and/or the second fuel injector according
to the injection strategy.
[0006] In an embodiment, the first fuel injector is provided at a top of the cylinder; and
the determining the injection strategy according to the required power parameter,
and controlling the injection of the first fuel injector and/or the second fuel injector
according to the injection strategy includes:
in response to that the required power parameter is less than a first preset threshold
value, controlling the first fuel injector to inject methanol; or
in response to that the required power parameter is greater than or equal to a first
preset threshold value, determining a first mixed injection ratio according to the
required power parameter, and controlling the first fuel injector and the second fuel
injector to inject methanol simultaneously according to the first mixed injection
ratio.
[0007] In an embodiment, the determining the first mixed injection ratio according to the
required power parameter includes:
in response to that the required power parameter is greater than or equal to the first
preset threshold value and less than a second preset threshold value, determining
the first mixed injection ratio as a first injection ratio; or
in response to that the required power parameter is greater than or equal to a second
preset threshold value, determining the first mixed injection ratio as a second injection
ratio, the first injection ratio is greater than the second injection ratio.
[0008] In an embodiment, in the first injection ratio: an injection amount of the first
fuel injector accounts for 65% to 80% of a total injection amount, and an injection
amount of the second fuel injector accounts for 20% to 35% of the total injection
amount; and/or
in the second injection ratio: the injection amount of the first fuel injector accounts
for 50% to 60% of the total injection amount, and the injection amount of the second
fuel injector accounts for 40% to 50% of the total injection amount.
[0009] In an embodiment, the first fuel injector is provided at a sidewall of the cylinder;
and
the determining the injection strategy according to the required power parameter,
and controlling the injection of the first fuel injector and/or the second fuel injector
according to the injection strategy includes:
in response to that the required power parameter is less than the first preset threshold
value, controlling the first fuel injector to inject methanol; or
in response to that the required power parameter is greater than or equal to the first
preset threshold value, determining a second mixed injection ratio according to the
required power parameter, and controlling the first fuel injector and the second fuel
injector to inject methanol simultaneously according to the second mixed injection
ratio.
[0010] In an embodiment, the in response to that the required power parameter is greater
than or equal to the first preset threshold value, determining the second mixed injection
ratio according to the required power parameter, and controlling the first fuel injector
and the second fuel injector to inject methanol simultaneously according to the second
mixed injection ratio includes:
in response to that the required power parameter is greater than or equal to the first
preset threshold value and less than the second preset threshold value, determining
the second mixed injection ratio to be a third injection ratio; or
in response to that the required power parameter is greater than or equal to the second
preset threshold value, determining the second mixed injection ratio to be a fourth
injection ratio, the third injection ratio is less than the fourth injection ratio.
[0011] In an embodiment, in the third injection ratio: the injection amount of the first
fuel injector accounts for 20% to 35% of the total injection amount, and the injection
amount of the second fuel injector accounts for 65% to 80% of the total injection
amount; and/or
in the fourth injection ratio: the injection amount of the first fuel injector accounts
for 40% to 50% of the total injection amount, and the injection amount of the second
fuel injector accounts for 50% to 60% of the total injection amount.
[0012] In an embodiment, the methanol injection system further includes a methanol tank,
a fuel supply pipeline and a power apparatus, an inlet of the fuel supply pipeline
is communicated with the methanol tank, an outlet of the fuel supply pipeline is respectively
communicated with the first fuel injector and the second fuel injector, and the power
apparatus is provided at the fuel supply pipeline and electrically connected to the
control apparatus; and
the methanol injection control method further includes:
obtaining a first actual fuel pressure of the first fuel injector and a second actual
fuel pressure of the second fuel injector; and
determining a supply strategy according to the first actual fuel pressure and/or the
second actual fuel pressure, and controlling the power apparatus to supply fuel according
to the supply strategy.
[0013] In an embodiment, the fuel supply pipeline includes a fuel supply main pipe communicated
with the methanol tank and a first fuel supply branch pipe and a second fuel supply
branch pipe communicated with the fuel supply main pipe, a tail end of the first fuel
supply branch pipe is communicated with the first fuel injector, and a tail end of
the second fuel supply branch pipe is communicated with the second fuel injector,
and the power apparatus is provided at the fuel supply main pipe; and
the determining the supply strategy according to the first actual fuel pressure and/or
the second actual fuel pressure, and controlling the fuel supply of the power apparatus
according to the supply strategy includes:
in response to that the first actual fuel pressure is less than a first preset fuel
pressure, and/or the second actual fuel pressure is less than the first preset fuel
pressure, making the power apparatus work until the first actual fuel pressure and
the second actual fuel pressure are not less than the first preset fuel pressure.
[0014] In an embodiment, the fuel supply pipeline includes a fuel supply main pipe communicated
with the methanol tank and a first fuel supply branch pipe and a second fuel supply
branch pipe communicated with the fuel supply main pipe, a tail end of the first fuel
supply branch pipe is communicated with the first fuel injector, a tail end of the
second fuel supply branch pipe is communicated with the second fuel injector, and
the power apparatus includes a first fuel pump provided at the fuel supply main pipe
and a second fuel pump provided at the first fuel supply branch pipe; and
the determining the supply strategy according to the first actual fuel pressure and/or
the second actual fuel pressure, and controlling the fuel supply of the power apparatus
according to the supply strategy includes:
in response to that the first actual fuel pressure is less than a second preset fuel
pressure, making the first fuel pump and the second fuel pump work simultaneously
until the first actual fuel pressure is not less than the second preset fuel pressure;
and
in response to that the second actual fuel pressure is less than a third preset fuel
pressure, making the first fuel pump work until the second actual fuel pressure is
not less than the third preset fuel pressure, the second preset fuel pressure is higher
than the third preset fuel pressure.
[0015] The present application provides a methanol injection system, including:
an injection structure including a first fuel injector provided in a cylinder of a
methanol engine and a second fuel injector provided in an intake pipeline of the methanol
engine; and
a control apparatus electrically connected to the first fuel injector and the second
fuel injector, the control apparatus includes a memory, a processor, and a methanol
injection control program stored in the memory and executable on the processor, and
the methanol injection control program is configured to implement the methanol injection
control method.
[0016] In an embodiment, a fuel pressure of the first fuel injector is P1, and P1 is not
less than 100bar.
[0017] In an embodiment, P1 is not less than 200bar and not greater than 500bar.
[0018] In an embodiment, a fuel pressure of the second fuel injector is P2, and P2 is less
than 100 bar.
[0019] In an embodiment, a fuel pressure of the first fuel injector is P1, a fuel pressure
of the second fuel injector is P2, P1 is not less than 100 bar, and P2 is not less
than 100 bar.
[0020] In an embodiment, P1 is not less than 200bar and not greater than 500 bar, and P2
is not less than 200bar and not greater than 500 bar.
[0021] In an embodiment, a fuel pressure of the first fuel injector is P1, a fuel pressure
of the second fuel injector is P2, P1 is not less than 100 bar, and P2 is less than
100 bar.
[0022] In an embodiment, P1 is not less than 200bar and not greater than 500 bar, and P2
is not greater than 20 bar.
[0023] In an embodiment, the methanol injection system further includes:
a methanol tank; and
a fuel supply pipeline including a fuel supply main pipe, and a first fuel supply
branch pipe and a second fuel supply branch pipe communicated with the fuel supply
main pipe, the fuel supply main pipe is communicated with the methanol tank, a tail
end of the first fuel supply branch pipe is communicated with the first fuel injector,
and a tail end of the second fuel supply branch pipe is communicated with the second
fuel injector.
[0024] In an embodiment, a fuel pressure of the first fuel injector is P1, a fuel pressure
of the second fuel injector is P2, P1 is not less than 100bar, and P2 is not less
than 100bar; and
the methanol injection system further includes a high-pressure fuel pump provided
at the fuel supply main pipe and electrically connected to the control apparatus.
[0025] In an embodiment, the methanol injection system further includes a low-pressure fuel
pump provided at the fuel supply main pipe and electrically connected to the control
apparatus.
[0026] In an embodiment, a fuel pressure of the first fuel injector is P1, a fuel pressure
of the second fuel injector is P2, P1 is not less than 100bar, and P2 is less than
100bar; and
the methanol injection system further includes a high-pressure fuel pump provided
at the first fuel supply branch pipe and electrically connected to the control apparatus.
[0027] In an embodiment, the methanol injection system further includes a low-pressure fuel
pump provided at the fuel supply main pipe and electrically connected to the control
apparatus.
[0028] In an embodiment, the methanol injection system further includes a high-pressure
fuel pump provided at the first fuel supply branch pipe and electrically connected
to the control apparatus.
[0029] In an embodiment, a plurality of first fuel injectors correspond to a plurality of
cylinders of the methanol engine respectively; and/or
a plurality of second fuel injectors correspond to the plurality of cylinders of the
methanol engine.
[0030] In an embodiment, the methanol injection system further includes a fuel rail,
the fuel rail is provided at the first fuel supply branch pipe, and is communicated
with the plurality of the first fuel injectors; and/or
the fuel rail is provided at the second fuel supply branch pipe, and is communicated
with the plurality of the second fuel injectors.
[0031] In an embodiment, the methanol injection system further includes a rail pressure
sensor provided at the fuel rail and electrically connected to the control apparatus.
[0032] In an embodiment, the methanol injection system further includes a methanol engine,
the methanol engine includes a cylinder;
the cylinder is provided with an intake duct, and an injection port of the second
fuel injector is provided at the intake duct; and/or
an injection port of the first fuel injector is provided at a top or a side of the
cylinder.
[0033] In addition, the present application also provides a vehicle, including the methanol
injection system.
[0034] In the technical solution of the present application, the required power parameter
of the methanol engine is obtained so as to determine the injection strategy of the
injection structure according to the required power parameter. Thus, the required
power parameter is used to determine the injection ratio of the first fuel injector
and the second fuel injector under different powers, so that the injection amounts
of the first fuel injector and the second fuel injector can be adapted to the load
of the methanol engine, which can not only ensure the output power of the methanol
engine, but also reduce the probability of wall wetting in the methanol engine and
reduce the energy required for methanol vaporization, thereby effectively improving
the atomization effect of methanol, and helping to improve the cold start performance
of the methanol engine.
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to illustrate the technical solutions in the embodiments of the present
application or in the related art more clearly, the following briefly introduces the
accompanying drawings required for the description of the embodiments or the related
art. Obviously, the drawings in the following description are only part of embodiments
of the present application. For those skilled in the art, other drawings can also
be obtained according to the structures shown in these drawings without any creative
effort.
FIG. 1 is a schematic perspective structural diagram of a methanol injection system
according to an embodiment of the present application.
FIG. 2 is a schematic structural diagram of a fuel supply pipeline of the methanol
injection system in FIG. 1 according to a first embodiment.
FIG. 3 is a schematic structural diagram of the fuel supply pipeline of the methanol
injection system in FIG. 1 according to a second embodiment.
FIG. 4 is a schematic structural diagram of a control apparatus of a hardware operating
environment involved in the embodiment in FIG. 1.
FIG. 5 is a flowchart of the methanol injection control method according to the first
embodiment of the present application.
FIG. 6 is a flowchart of the methanol injection control method according to the second
embodiment of the present application.
FIG. 7 is a flowchart of the methanol injection control method according to an embodiment
of the present application.
FIG. 8 is a flowchart of the methanol injection control method according to an embodiment
of the present application.
FIG. 9 is a flowchart of the methanol injection control method according to an embodiment
of the present application.
FIG. 10 is a flowchart of the methanol injection control method according to an embodiment
of the present application.
FIG. 11 is a flowchart of the methanol injection control method according to an embodiment
of the present application.
Description of reference sign:
[0036]
Reference sign |
name |
Reference sign |
name |
100 |
methanol injection system |
3 |
control apparatus |
1 |
injection structure |
4 |
low-pressure fuel pump |
11 |
first fuel injector |
5 |
high-pressure fuel pump |
12 |
second fuel injector |
6 |
fuel rail |
2 |
fuel supply pipeline |
7 |
rail pressure sensor |
21 |
fuel supply main pipe |
8 |
methanol tank |
22 |
first fuel supply branch pipe |
9 |
methanol engine |
23 |
second fuel supply branch pipe |
91 |
intake duct |
[0037] The realization of the objective, functional characteristics, and advantages of the
present application are further described with reference to the accompanying drawings.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0038] The technical solutions of the embodiments of the present application will be described
in more detail below with reference to the accompanying drawings. It is obvious that
the embodiments to be described are only some rather than all of the embodiments of
the present application. All other embodiments obtained by those skilled in the art
based on the embodiments of the present application without creative efforts shall
fall within the scope of the present application.
[0039] It should be noted that if there are directional indications, the directional indications
are only used to explain a certain posture as shown in the accompanying drawings.
If the specific posture changes, the directional indication also changes accordingly.
[0040] In addition, if there are descriptions related to "first", "second", etc. in the
embodiments of the present application, the descriptions of "first", "second", etc.
are only for the purpose of description, and should not be construed as indicating
or implying relative importance or implicitly indicates the number of technical features
indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly
include at least one of that feature. In addition, the technical solutions between
the various embodiments can be combined with each other, but must be based on the
realization by those skilled in the art. When the combination of technical solutions
is contradictory or cannot be realized, it should be considered that the combination
of such technical solutions does not exist or fall within the scope of protection
claimed in the present application.
[0041] Since the air-fuel ratio of methanol is 6.5, which is about half of that of gasoline.
Relative to the gasoline engine, the injection volume of methanol is twice that of
gasoline under the same theoretical air-fuel ratio of intake volume. In order to avoid
too long injection pulse width and to increase injection rate, the methanol engine
usually adopts large-flow methanol fuel injector. Although large-flow fuel injector
solves the problem of injection volume, the energy required for methanol evaporation
per unit mass is higher than that of the gasoline, and methanol fuel needs more energy
to vaporize, so that the methanol entering the combustion chamber cannot be atomized
well, which deteriorates the starting performance of the engine in a low-temperature
environment and leads to poor low-temperature starting performance of the methanol
engine.
[0042] Based on this, the present application provides a methanol injection system for methanol
engine, which aims to solve the problem of poor low-temperature starting performance
in the existing methanol engine. FIG. 1 to FIG. 11 are schematic diagrams of the methanol
injection system and the control method provided by the present application.
[0043] Please refer to FIG. 1, the methanol injection system 100 includes an injection structure
1 and a control apparatus 3, the injection structure 1 includes a first fuel injector
11 and a second fuel injector 12, the first fuel injector 11 is provided in the cylinder
of the methanol engine 9, the second fuel injector 12 is provided at the intake pipeline
of the methanol engine 9, and the control apparatus 3 is electrically connected to
the first fuel injector 11 and the second fuel injector 12.
[0044] In the technical solution of the present application, the first fuel injector 11
is provided so as to directly inject methanol fuel into the cylinder of the methanol
engine 9, and the second fuel injector 12 is provided so as to inject methanol fuel
into the intake pipeline. Meanwhile, the control apparatus 3 is provided to control
the injection amount of the first fuel injector 11 and the second fuel injector 12.
Compared with one fuel injector, two fuel injectors can share the injection amount,
and can reduce the injection amount of the first fuel injector 11 or the second fuel
injector 12, which is conducive to reducing the probability of wall wetting and the
energy required for methanol vaporization, and can significantly improve the atomization
effect of methanol, thereby helping to improve the cold start performance of the methanol
engine 9.
[0045] The first fuel injector 11 may be provided at the top wall or sidewall of the cylinder
of the methanol engine 9 so as to directly inject methanol into the cylinder of the
methanol engine 9, i.e., direct injection into the cylinder. The intake pipeline includes
the intake manifold and the cylinder cover intake pipeline of the methanol engine
9. The second fuel injector 12 may be an intake duct provided at the intake manifold
or the cylinder cover of the methanol engine 9 so as to inject methanol into the intake
pipeline, i.e., the gas path injection.
[0046] It should be noted that, under different loads, the injection amounts of the first
fuel injector 11 and the second fuel injector 12 are different so that the methanol
engine 9 can match different output powers. Therefore, the present application can
realize multiple injection modes through the control apparatus 3, so that the methanol
engine 9 can better adapt to different loads. Further, the target power of the methanol
engine 9 includes a first output power, a second output power and a third output power
which increase in sequence. When the methanol engine 9 needs to operate at the first
output power, the control apparatus 3 controls the first fuel injector 11 to inject
methanol so that the methanol engine 9 can operate at a low load. When the methanol
engine 9 needs to operate at the second output power, the control apparatus 3 controls
the second fuel injector 12 and the first fuel injector 11 to inject methanol at a
first injection ratio so that the methanol engine 9 can operate at a medium load.
When the methanol engine 9 needs to operate at the third output power, the control
apparatus 3 controls the first fuel injector 11 and the second fuel injector 12 to
inject methanol at a second injection ratio so that the methanol engine 9 can operate
at a high load. The first injection ratio is different from the second injection ratio.
Specifically, the injection ratio can be adjusted as needed.
[0047] Please refer to FIG. 4, the control apparatus 3 may include: a processor 1001, such
as a CPU, a communication bus 1002, a user interface 1003, a network interface 1004,
and a memory 1005. The communication bus 1002 is configured to realize the connection
and communication between these components. The user interface 1003 may include a
display screen, an input unit such as a keyboard, and the user interface 1003 may
also include a standard wired interface and a wireless interface. The network interface
1004 may include a standard wired interface and a wireless interface (such as a WI-FI
interface). The memory 1005 may be a high-speed RAM memory, or a non-volatile memory,
such as a disk memory. The memory 1005 may also be a storage apparatus independent
of the aforementioned processor 1001.
[0048] In an embodiment, the fuel pressure of the first fuel injector 11 is P1, and P1 is
not less than 100bar, so that the high fuel pressure is helpful to improve the atomization
effect of the first fuel injector, reduce the risk of wall wetting, and improve the
cold start performance of the methanol engine 9. Theoretically, the higher the pressure
is, the better the atomization effect of the first fuel injector 11 will be, but the
technical difficulty and cost are also higher. Therefore, in this embodiment, P1 is
not less than 200bar and not greater than 500bar, which can not only improve the atomization
effect of the first fuel injector 11, facilitate the full mixing of the gas, avoid
wall wetting and improve the cold start performance, but also reduce the cost of the
methanol injection system 100. It can be understood that the fuel pressure P1 of the
first fuel injector 11 can be 250bar, 300bar, 350bar or 400bar, and of course can
be any value in the above range, which is not limited in the present application.
Specifically, P1 is not less than 200bar and not greater than 350bar.
[0049] In an embodiment, the fuel pressure of the second fuel injector 12 is P2, and P2
is less than 100bar. Since the second fuel injector 12 is outside the cylinder of
the methanol engine 9, it is not easy to cause the wall wetting problem. Therefore,
the second fuel injector 12 adopts a lower fuel pressure to reduce the cost of the
methanol injection system 100. It can be understood that the fuel pressure P2 of the
second fuel injector 12 can be 15bar, 35bar, 55bar or 80bar, and of course it can
also be any value in the above range, which is not limited in the present application.
Specifically, P2 is not greater than 20bar, so as to adapt to the existing methanol
fuel supply system, make use of the components in the existing methanol fuel supply
system, thereby helping to reduce the cost of the methanol injection system 100.
[0050] In an embodiment, the fuel pressure of the first fuel injector and the fuel pressure
of the second fuel injector are P1 and P2 respectively, and P1 is not less than 100bar,
and P2 is not less than 100bar, so that the first fuel injector 11 and the second
fuel injector 12 both use high-pressure injection to ensure the atomization effect
of methanol, thereby facilitating the cold start performance of the methanol engine
9. It should be noted that the fuel pressure of the first fuel injector 11 and the
fuel pressure of the second fuel injector 12 may be the same or different, as long
as the fuel pressure of the first fuel injector 11 and the fuel pressure of the second
fuel injector 12 are not less than 100bar, which is not limited in the present application.
[0051] Theoretically, the higher the pressure is, the better the atomization effect will
be, but the technical difficulty and cost are also higher. Therefore, in this embodiment,
P is not less than 200bar and not greater than 500bar, which can not only improve
the atomization effect of the first fuel injector 11 and the second fuel injector,
facilitate the full mixing of the gas, avoid wall wetting and improve the cold start
performance, but also reduce the cost of the methanol injection system 100. It can
be understood that the fuel pressure P of the first fuel injector 11 and the second
fuel injector 12 can be 250bar, 300bar, 350bar or 400bar, and of course it can be
any value in the above range, which is not limited in the present application. Specifically,
P1 is not less than 200bar and not greater than 350bar.
[0052] In some embodiments of the present application, the fuel pressure of the first fuel
injector and the fuel pressure of the second fuel injector are P1 and P2 respectively.
P1 is not less than 100bar, P2 is less than 100bar. Since the second fuel injector
12 is outside the cylinder of the methanol engine 9 and is not prone to wall wetting,
the second fuel injector 12 uses a lower fuel pressure to reduce the cost of the methanol
injection system 100. The first fuel injector 11 is inside the cylinder of the methanol
engine 9 and is prone to wall wetting. Therefore, the first fuel injector 11 uses
a higher fuel pressure to improve the atomization effect of the first fuel injector
11 and reduce the probability of wall wetting.
[0053] In an embodiment, P1 is not less than 200bar and not greater than 500bar, which not
only can improve the atomization effect of the first fuel injector 11, facilitate
the full mixing of the gas, avoid wall wetting and improve the high cold start performance,
but can also reduce the cost of the methanol injection system 100. It can be understood
that the fuel pressure P1 of the first fuel injector 11 can be 250bar, 300bar, 350bar
or 400bar, and of course it can also be any value in the above range, which is not
limited in the present application. Specifically, P1 is not less than 200bar and not
greater than 350bar. In addition, P2 is not greater than 20bar, so as to adapt to
the existing methanol fuel supply system and make use of the components in the existing
methanol fuel supply system, thereby helping to reduce the cost of the methanol injection
system 100. It can be understood that the fuel pressure P2 of the second fuel injector
12 can be 15bar, 35bar, 55bar or 80bar, and of course it can also be any value in
the above range, which is not limited in the present application.
[0054] In order to replenish methanol to the first fuel injector 11 and the second fuel
injector 12, in this embodiment, the methanol injection system 100 includes a methanol
tank 8 and a fuel supply pipeline 2. The fuel supply pipeline 2 includes a fuel supply
main pipe 21 and a first fuel supply branch pipe 22 and a second fuel supply branch
pipe 23 communicated with the fuel supply main pipe. The fuel supply main pipe 21
is communicated with the methanol tank 8, the tail end of the first fuel supply branch
pipe 22 is communicated with the first fuel injector 11, and the tail end of the second
fuel supply branch pipe 23 is communicated with the second fuel injector 12. In this
way, by setting the fuel supply main pipe 21, methanol fuel can be supplied to the
second fuel supply branch pipe 23 and the first fuel supply branch pipe 22 at the
same time; and by setting the second fuel supply branch pipe 23 and the first fuel
supply branch pipe 22, methanol fuel can be supplied to the second fuel injector 12
and the first fuel injector 11 respectively.
[0055] In order to replenish methanol to the first fuel injector 11, in this embodiment,
the methanol injection system 100 also includes a high-pressure fuel pump 5 provided
at the first fuel supply branch pipe 22, and the high-pressure fuel pump 5 is electrically
connected to the control apparatus 3. In this way, the high-pressure fuel pump 5 is
provided to drive the methanol in the first fuel supply branch pipe 22 to flow to
the first fuel injector 11. The high-pressure fuel pump 5 is electrically connected
to the control apparatus 3, so that when the first fuel injector 11 injects methanol,
the control apparatus 3 can control the high-pressure fuel pump 5 to synchronously
replenish methanol to the first fuel injector 11.
[0056] In order to replenish methanol to the second fuel injector 12, in this embodiment,
the methanol injection system 100 further includes a low-pressure fuel pump 4 provided
at the fuel supply main pipe 21 or the second fuel supply branch pipe 23, and the
low-pressure fuel pump 4 is electrically connected to the control apparatus 3. In
this way, the low-pressure fuel pump 4 is provided to drive the methanol in the second
fuel supply branch pipe 23 to flow to the second fuel injector 12. The low-pressure
fuel pump 4 is electrically connected to the control apparatus 3, so that when the
second fuel injector 12 injects methanol, the control apparatus 3 can control the
low-pressure fuel pump 4 to synchronously replenish methanol to the second fuel injector
12. Furthermore, since the inlet pressure of the high-pressure fuel pump 5 is relatively
high, it is difficult for methanol fuel to flow from the methanol tank 8 into the
high-pressure fuel pump 5. Therefore, in this embodiment, the low-pressure fuel pump
4 is provided at the fuel supply main pipe 21, so that the low-pressure fuel pump
4 can both replenish methanol to the second fuel injector 12 and increase the fuel
pressure of the fuel supply main pipe 21, so that methanol fuel can flow smoothly
into the high-pressure fuel pump 5.
[0057] In an embodiment, please refer to FIG. 2, the fuel pressure of the first fuel injector
11 and the fuel pressure of the second fuel injector 12 are P1 and P2 respectively.
P1 is not less than 100bar, and P2 is not less than 100bar. The methanol injection
system 100 further includes a high-pressure fuel pump 5 provided at the fuel supply
main pipe 21, and the high-pressure fuel pump 5 is electrically connected to the control
apparatus 3, so that the high-pressure fuel pump 5 is provided to drive the methanol
in the first fuel supply branch pipe 22 and the second fuel supply branch pipe 23
to flow to the first fuel injector 11 and the second fuel injector 12 respectively.
The high-pressure fuel pump 5 is electrically connected to the control apparatus 3,
so that when the first fuel supply branch pipe 22 and the second fuel supply branch
pipe 23 are filled, the control apparatus 3 can control the high-pressure fuel pump
5 to synchronously replenish methanol to the first fuel supply branch pipe 22 and
the second fuel supply branch pipe 23.
[0058] Since the inlet pressure of the high-pressure fuel pump 5 is relatively high, it
is difficult for methanol fuel to flow from the methanol tank 8 into the high-pressure
fuel pump 5. Therefore, in this embodiment, the methanol injection system further
includes a low-pressure fuel pump 4 provided at the fuel supply main pipe 21. The
low-pressure fuel pump 4 is electrically connected to the control apparatus. Thus,
by providing the low-pressure fuel pump 4, the fuel pressure of the fuel supply main
pipe 21 is increased, so that methanol fuel can flow smoothly into the high-pressure
fuel pump 5, thereby facilitating the continuous supply of methanol to the injection
structure 1.
[0059] Please refer to FIG. 3, the fuel pressure of the first fuel injector 11 and the fuel
pressure of the second fuel injector 12 are P1 and P2 respectively. P1 is not less
than 100bar, and P2 is less than 100bar. The methanol injection system further includes
a high-pressure fuel pump provided at the first fuel supply branch pipe 22, and the
high-pressure fuel pump is electrically connected to the control apparatus, so that
the high-pressure fuel pump 5 is provided to drive the methanol in the first fuel
supply branch pipe 22 to flow to the first fuel injector 11. The high-pressure fuel
pump 5 is electrically connected to the control apparatus 3, so that when the first
fuel injector 11 injects methanol, the control apparatus 3 can control the high-pressure
fuel pump 5 to synchronously replenish methanol to the first fuel injector 11.
[0060] In an embodiment, the methanol injection system 100 further includes a low-pressure
fuel pump 4 provided at the fuel supply main pipe 21 or the second fuel supply branch
pipe 23, and the low-pressure fuel pump 4 is electrically connected to the control
apparatus 3. Thus, by providing the low-pressure fuel pump 4, the methanol in the
second fuel supply branch pipe 23 is driven to flow to the second fuel injector 12.
The low-pressure fuel pump 4 is electrically connected to the control apparatus 3,
so that when the second fuel injector 12 injects methanol, the control apparatus 3
can control the low-pressure fuel pump 4 to synchronously replenish methanol to the
second fuel injector 12. Further, the low-pressure fuel pump 4 is provided at the
fuel supply main pipe 21, so that the low-pressure fuel pump 4 can replenish methanol
to the second fuel injector 12 and increase the fuel pressure of the fuel supply main
pipe 21, and the methanol fuel can flow smoothly into the high-pressure fuel pump
5.
[0061] The number of the first fuel injector 11 may be one or more, which is not limited
in the present application. In this embodiment, a plurality of first fuel injectors
11 correspond to the plurality of cylinders of the methanol engine 9, so as to directly
inject methanol into the corresponding cylinder, so that the first fuel injector matches
the cylinder of the methanol engine 9, and the injection amount can be controlled
according to the combustion state of each cylinder, which can not only reduce fuel
consumption but also improve power.
[0062] In an embodiment, a plurality of the second fuel injectors 12 are respectively provided
corresponding to the plurality of cylinders of the methanol engine 9, so as to inject
methanol into the intake duct of the corresponding cylinder, so that the second fuel
injector 12 matches the cylinder of the methanol engine 9, and the injection amount
of each cylinder is accurately controlled.
[0063] In order to facilitate the distribution of methanol to the plurality of first fuel
injectors 11, in this embodiment, the methanol injection system 100 further includes
a fuel rail 6 provided at the first fuel supply branch pipe 22 to be communicated
with the plurality of first fuel injectors 11. Thus, the fuel rail 6 is provided to
store methanol, which can supply methanol to the plurality of first fuel injectors
11, and restrain the pressure fluctuations generated by the high-pressure fuel pump
5 and the first fuel injector 11, which is beneficial for the methanol injection system
100 to maintain the stable pressure.
[0064] In order to facilitate the distribution of methanol to the plurality of second fuel
injectors 12, in this embodiment, the fuel rail 6 is provided at the second fuel supply
branch pipe 23 to be communicated with the plurality of second fuel injectors 12.
Thus, the fuel rail 6 is provided to store methanol, which can supply methanol to
the plurality of second fuel injectors 12, and restrain the pressure fluctuations
generated by the high-pressure fuel pump 5 and the second fuel injector 12, which
is beneficial for the methanol injection system 100 to maintain the stable pressure.
[0065] In an embodiment, the methanol injection system 100 further includes a rail pressure
sensor 7 provided at the fuel rail 6, and the rail pressure sensor 7 is electrically
connected to the control apparatus 3. Thus, the rail pressure sensor 7 is provided
to detect the pressure in the fuel rail 6. Meanwhile, the rail pressure sensor 7 is
electrically connected to the control apparatus 3, so that the control apparatus 3
can adjust the output power of the low-pressure fuel pump 4 and the high-pressure
fuel pump 5 according to the pressure detected by the rail pressure sensor 7, so that
the pressure of the methanol injection system 100 is kept stable.
[0066] In an embodiment, the methanol injection system 100 includes a methanol engine 9,
and the methanol engine 9 includes a cylinder. The cylinder is provided with an intake
duct 91, and the injection port of the low-pressure fuel injector is provided at the
intake duct 91. Thus, the first fuel injector 11 is provided at the intake duct 91,
so as to control the injection amount according to the combustion state of each cylinder.
Of course, in other embodiments, the first fuel injector 11 may also be a manifold
provided at the intake manifold, which is not limited in the present application.
It should be understood that the intake pipeline includes the intake manifold communicated
with the cylinder and the intake duct 91 in the cylinder. Whether provided at the
intake manifold or the intake duct, the first fuel injector 11 can inject methanol
into the intake pipeline, that is, the gas path injection.
[0067] There are many settings for the first fuel injector 11 in the cylinder of the methanol
engine 9. Specifically, in this embodiment, the injection port of the first fuel injector
11 is provided at the top or side of the cylinder of the methanol engine 9, so as
to directly inject methanol into the cylinder of the methanol engine 9, that is, the
direct injection into the cylinder. It should be understood that the first fuel injector
11 is specifically provided at the top or side of the cylinder, which can be selected
according to the overall layout of the methanol engine 9, and is not limited in the
present application.
[0068] In some embodiments, the methanol injection system 100 further includes a methanol
engine 9, and the methanol engine 9 includes a cylinder. The cylinder is provided
with an intake duct 91, the injection port of the second fuel injector 12 is provided
at the intake duct 91, and the intake pipeline includes the intake duct 91. In this
way, the second fuel injector 12 is provided at the intake duct 91, so as to control
the injection amount according to the combustion state of each cylinder. Of course,
in other embodiments, the second fuel injector 12 can also be a manifold provided
at the intake manifold, which is not limited in the present application. It can be
understood that the intake pipeline includes the intake manifold communicated with
the cylinder and the intake duct 91 in the cylinder. Whether provided at the intake
manifold or the intake duct, the second fuel injector 12 can inject methanol into
the intake pipeline, that is, the gas path injection.
[0069] In addition, to achieve the above purpose, the present application also provides
a vehicle, including the methanol injection system 100. It should be noted that the
structure of the methanol injection system 100 in the vehicle can refer to the embodiment
of the methanol injection system 100, which will not be described here. Since the
methanol injection system 100 is adopted in the vehicle provided in the present application,
the embodiment of the vehicle provided in the present application includes all technical
solutions of all embodiments of the methanol injection system 100, and the technical
effects achieved are also exactly the same, which will not be described here.
[0070] Those skilled in the art can understand that the structure shown in FIG. 2 does not
constitute a limitation on the control apparatus 3, and may include more or less components
than shown in the figure, or combine certain components, or arrange components differently.
[0071] As shown in FIG. 4, the memory 1005, as a storage medium, may include an operating
system, a network communication module, a user interface module, and a control program
of the methanol injection system 100.
[0072] In the control apparatus 3 shown in FIG. 4, the network interface 1004 is mainly
configured for data communication with the network server; the user interface 1003
is mainly configured for data interaction with the user; the processor 1001 and the
memory 1005 in the control apparatus 3 of the present application can be provided
in the control apparatus 3, and the control apparatus 3 calls the control program
of the methanol injection system 100 stored in the memory 1005 through the processor
1001, and executes the control method of the methanol injection system 100 provided
in the embodiment of the present application.
[0073] Based on the above hardware structure, the present application provides a methanol
injection control method, which controls the injection amount of the first fuel injector
11 and the second fuel injector 12 so that the two fuel injectors can share the injection
amount, and can reduce the injection amount of the first fuel injector 11 or the second
fuel injector 12, which can reduce the probability of wall wetting, reduce the energy
required for vaporization, and significantly improve the atomization effect, thereby
helping to improve the cold start performance of the methanol engine 9.
[0074] Please refer to FIG. 5, which is a flowchart of the methanol injection control method
according to the first embodiment of the present application.
[0075] The methanol injection system 100 includes an injection structure 1 and a control
apparatus 3, and the injection structure 1 includes a first fuel injector 11 and a
second fuel injector 12. The first fuel injector 11 is provided in the cylinder of
the methanol engine 9, and the second fuel injector 12 is provided at the intake pipeline
of the methanol engine 9. The control apparatus 3 is electrically connected to the
injection structure 1, and the methanol injection control method is applied to the
control apparatus 3, including the following steps:
S10: obtaining the required power parameter of the methanol engine 9.
[0076] It should be noted that the required power parameter of the methanol engine 9 refers
to the ratio of the power which the engine needs to output to the total power output
by the engine. The required power parameter of the methanol engine 9 will also be
different under different loads.
[0077] S20: determining an injection strategy according to the required power parameter,
and controlling the injection of the first fuel injector 11 and/or the second fuel
injector 12 according to the injection strategy.
[0078] In this embodiment, the required power parameter of the methanol engine 9 is obtained,
so as to determine the injection strategy of the injection structure 1 according to
the required power parameter. Thus, the required power parameter is used to determine
the injection ratio of the first fuel injector 11 and the second fuel injector 12
under different powers, so that the injection amount of the first fuel injector 11
and the second fuel injector 12 can be adapted to the load of the methanol engine
9, which can ensure the output power of the methanol engine 9, reduce the probability
of wall wetting of the methanol engine 9, reduce the energy required for methanol
vaporization, and effectively improve the atomization effect of methanol, thereby
helping to improve the cold start performance of the methanol engine 9.
[0079] The required power parameter of the methanol engine 9 is different, and the total
injection amount of the injection structure 1 is also different. The larger the required
power parameter of the methanol engine 9 is, the greater the total injection amount
of the injection structure 1 will be. Further, the injection ratio of the first fuel
injector 11 and the second fuel injector 12 also needs to be adjusted accordingly.
[0080] In an embodiment, the first fuel injector 11 is provided at various positions. Specifically,
in an embodiment, the first fuel injector 11 is provided at the top of the cylinder.
[0081] Please refer to FIG. 7, the step S20 includes:
S21: in response to that the required power parameter is less than the first preset
threshold value, controlling the first fuel injector 11 to inject methanol; and
S22: in response to that the required power parameter is greater than or equal to
the first preset threshold value, determining the first mixed injection ratio according
to the required power parameter, and controlling the first fuel injector 11 and the
second fuel injector 12 to inject methanol simultaneously according to the first mixed
injection ratio.
[0082] In this embodiment, when the required power parameter is less than the first preset
threshold value, it means that the load of the methanol engine 9 is small and the
power to be provided is not high. At this time, the injection amount of the injection
structure 1 is the smallest, and the first fuel injector 11 can inject methanol. When
the required power parameter is greater than or equal to the first preset threshold
value, it means that the load of the methanol engine 9 is large and the power to be
provided is larger. At this time, the injection amount of a single fuel injector cannot
meet the requirements, and the first fuel injector 11 and the second fuel injector
12 need to inject methanol at the same time to ensure that the injection amount of
the injection structure 1 matches the load of the methanol engine 9.
[0083] It should be noted that when the first fuel injector 11 is provided at the top of
the cylinder, a higher pressure can be provided, which is conducive to improving the
combustion efficiency of methanol, and avoids the wall wetting problem. At this time,
in the first mixed injection ratio, the injection amount of the first fuel injector
11 is greater than the injection amount of the second fuel injector 12, that is, the
direct injection in the cylinder is mainly used. Further, the first preset threshold
value may be a fixed value or a value range, etc., which is not limited in the present
application. In reality, taking the first preset threshold value as 25% for an example,
when the required power parameter is 15%, it means that the load of the methanol engine
9 is small, the power required to be output by the engine is not large, and the amount
of methanol required to be injected by the injection structure 1 is the smallest.
At this time, only the first fuel injector 11 needs to inject methanol. When the required
power parameter is 35%, it means that the load of the methanol engine 9 is large,
and the power required to be output by the engine is high, that is, the amount of
methanol required to be injected by the injection structure 1 is large. At this time,
the first fuel injector 11 and the second fuel injector 12 need to inject methanol
at the same time to ensure that the injection amount of the injection structure 1
can match the load of the methanol engine 9, and the injection amount of the first
fuel injector 11 is greater than the injection amount of the second fuel injector
12.
[0084] In an embodiment, please refer to FIG. 9, step S22 includes:
S221: in response to that the required power parameter is greater than or equal to
the first preset threshold value and less than the second preset threshold value,
determining the first mixed injection ratio as the first injection ratio; and
S222: in response to that the required power parameter is greater than or equal to
the second preset threshold value, determining the first mixed injection ratio as
the second injection ratio, and the first injection ratio is greater than the second
injection ratio.
[0085] In this embodiment, when the required power parameter is greater than or equal to
the first preset threshold value and less than the second preset threshold value,
it means that the load of the methanol engine 9 is medium load, and the injection
amount of the injection structure 1 is medium. At this time, the first fuel injector
11 and the second fuel injector 12 inject methanol according to the first injection
ratio, mainly with the first fuel injector 11. When the required power parameter is
greater than or equal to the second preset threshold value, it means that the load
of the methanol engine 9 is high load, and the injection amount of the injection structure
1 is the largest. At this time, if the first fuel injector 11 and the second fuel
injector 12 still inject methanol according to the first injection ratio, the injection
amount of the first fuel injector 11 will be too large, which may easily cause the
risk of wall wetting. Therefore, the first fuel injector 11 and the second fuel injector
12 need to inject methanol according to the second injection ratio to avoid excessive
injection amount of a single fuel injector. In this way, the injection ratio of the
first injector and the second injector is determined by the required power parameter,
so that the injection ratio and the injection amount of the injection structure 1
can be adapted to the load of the methanol engine 9.
[0086] It should be noted that the first injection ratio and the second injection ratio
both refer to the ratio of the injection amount of the first fuel injector 11 to the
injection amount of the second fuel injector 12. Furthermore, the second preset threshold
value can be a fixed value or a value range, etc., which is not limited in the present
application. In reality, taking the first preset threshold value as 25% and the second
preset threshold value as 50% for example, when the required power parameter is 40%,
it means that the load of the methanol engine 9 is medium, and the injection amount
of the injection structure 1 is medium. At this time, the first fuel injector 11 and
the second fuel injector 12 inject methanol according to the first injection ratio,
mainly with the first fuel injector 11. When the required power parameter is 60%,
it means that the load of the methanol engine 9 is high, and the injection amount
of the injection structure 1 is the largest. At this time, the first fuel injector
11 and the second fuel injector 12 inject methanol according to the second injection
ratio, so that the second fuel injector 12 can share the injection amount of the injection
structure 1, which can match the injection amount of the injection structure 1 with
the load of the methanol engine 9, and avoid excessive injection amount of a single
fuel injector, thereby helping to avoid the wall wetting problem of the methanol engine
9.
[0087] In an embodiment, the first injection ratio and the second injection ratio are not
limited and can be adjusted as needed. Specifically, in an embodiment, in the first
injection ratio: the injection amount of the first fuel injector 11 accounts for 65%
to 80% of the total injection amount, and the injection amount of the second fuel
injector 12 accounts for 20% to 35% of the total injection amount. At this time, the
methanol engine 9 is in a medium load, and the injection amount of the injection structure
1 is medium. Since the first fuel injector 11 is provided at the top of the cylinder,
the combustion efficiency is high and the wall wetting problem is not easy to occur,
the first fuel injector 11 is mainly used to inject methanol, so as to improve the
combustion efficiency of the methanol engine 9. In another embodiment, in the second
injection ratio: the injection amount of the first fuel injector 11 accounts for 50%
to 60% of the total injection amount, and the injection amount of the second fuel
injector 12 accounts for 40% to 50% of the total injection amount. At this time, the
methanol engine 9 is at a high load, and the injection amount of the injection structure
1 is large. In order to avoid excessive injection amount of a single injector, the
injection amount of the second fuel injector 12 needs to be increased to avoid the
wall wetting problem in the methanol engine 9.
[0088] In an embodiment, the first fuel injector 11 is provided at the sidewall of the cylinder.
[0089] Please refer to FIG. 8, step S20 includes:
S23: in response to that the required power parameter is less than the first preset
threshold value, controlling the first fuel injector 11 to inject methanol; and
S24: in response to that the required power parameter is greater than or equal to
the first preset threshold value, determining the second mixed injection ratio according
to the required power parameter, and controlling the first fuel injector 11 and the
second fuel injector 12 to inject methanol simultaneously according to the second
mixed injection ratio.
[0090] In this embodiment, when the required power parameter is less than the first preset
threshold value, it means that the load of the methanol engine 9 is small and the
power to be provided is not high. At this time, the injection amount of the injection
structure 1 is the smallest, and the first fuel injector 11 can inject methanol. When
the required power parameter is greater than or equal to the first preset threshold
value, it means that the load of the methanol engine 9 is large and the power to be
provided is large. At this time, the injection amount of a single fuel injector is
insufficient to meet the requirement, and the first fuel injector 11 and the second
fuel injector 12 need to inject methanol at the same time to ensure that the injection
amount of the injection structure 1 matches the load of the methanol engine 9.
[0091] It should be noted that when the first fuel injector 11 is provided at the sidewall
of the cylinder, the spray hole of the first fuel injector 11 is facing the cylinder
barrel and is relatively top-mounted, which is more likely to cause wall wetting problems.
At this time, in the second mixed injection ratio, the injection amount of the first
fuel injector 11 is less than the injection amount of the second fuel injector 12,
that is, the gas path injection is mainly used. Further, the first preset threshold
value may be a fixed value or a value range, etc., which is not limited in the present
application. In reality, taking the first preset threshold value as 25% for an example,
when the required power parameter is 15%, it means that the load of the methanol engine
9 is small, the power required to be output by the engine is not large, and the amount
of methanol required to be injected by the injection structure 1 is the smallest.
At this time, only the first fuel injector 11 is required to inject methanol. When
the required power parameter is 35%, it means that the load of the methanol engine
9 is large, and the power required to be output by the engine is high, that is, the
amount of methanol required to be injected by the injection structure 1 is large.
At this time, the first fuel injector 11 and the second fuel injector 12 are required
to inject methanol at the same time to ensure that the injection amount of the injection
structure 1 can match the load of the methanol engine 9, and the injection amount
of the second fuel injector 12 is greater than the injection amount of the first fuel
injector 11.
[0092] In an embodiment, please refer to FIG. 10, step S24 includes:
S241: in response to that the required power parameter is greater than or equal to
the first preset threshold value and less than the second preset threshold value,
determining the second mixed injection ratio as the third injection ratio;
S242: in response to that the required power parameter is greater than or equal to
the second preset threshold value, determining the second mixed injection ratio as
the fourth injection ratio, and the third injection ratio is less than the fourth
injection ratio.
[0093] In this embodiment, when the required power parameter is greater than or equal to
the first preset threshold value and less than the second preset threshold value,
it means that the load of the methanol engine 9 is medium load, and the injection
amount of the injection structure 1 is medium. At this time, the first fuel injector
11 and the second fuel injector 12 inject methanol according to the third injection
ratio, mainly with the second fuel injector 12. When the required power parameter
is greater than or equal to the second preset threshold value, it means that the load
of the methanol engine 9 is high load, and the injection amount of the injection structure
1 is the largest. At this time, if the first fuel injector 11 and the second fuel
injector 12 still inject methanol according to the third injection ratio, the injection
amount of the second fuel injector 12 will be too large, which may easily cause the
wall wetting. Therefore, the first fuel injector 11 and the second fuel injector 12
need to be injected methanol according to the fourth injection ratio to avoid excessive
injection amount of a single fuel injector. In this way, the injection ratio of the
first injector and the second injector is determined by the required power parameter,
so that the injection ratio and the injection amount of the injection structure 1
can be adapted to the load of the methanol engine 9.
[0094] It should be noted that the third injection ratio and the fourth injection ratio
both refer to the ratio of the injection amount of the first fuel injector 11 to the
injection amount of the second fuel injector 12. Furthermore, the second preset threshold
value can be a fixed value or a value range, etc., which is not limited in the present
application. In reality, taking the first preset threshold value as 25% and the second
preset threshold value as 50% for an example. When the required power parameter is
40%, it means that the load of the methanol engine 9 is medium, and the injection
amount of the injection structure 1 is medium. At this time, the first fuel injector
11 and the second fuel injector 12 inject methanol according to the third injection
ratio, mainly with the second fuel injector 12. When the required power parameter
is 60%, it means that the load of the methanol engine 9 is high and the injection
amount of the injection structure 1 is the largest. At this time, the first fuel injector
11 and the second fuel injector 12 inject methanol according to the fourth injection
ratio, so that the first fuel injector 11 can share the injection amount of the injection
structure 1, which can match the injection amount of the injection structure 1 with
the load of the methanol engine, and avoid excessive injection amount of a single
fuel injector, thereby helping to avoid the wall wetting problem of the methanol engine.
[0095] In an embodiment, the third injection ratio and the fourth injection ratio are not
limited and can be adjusted as needed. Specifically, in an embodiment, in the third
injection ratio: the injection amount of the first fuel injector 11 accounts for 20%
to 35% of the total injection amount, and the injection amount of the second fuel
injector 12 accounts for 65% to 80% of the total injection amount. At this time, the
methanol engine 9 is in medium load, and the injection amount of the injection structure
1 is medium. Since the first fuel injector 11 is provided at the sidewall of the cylinder,
the wall wetting problem is likely to occur. Therefore, the second fuel injector 12
is mainly used to inject methanol to avoid the wall wetting problem of the methanol
engine 9. In another embodiment, in the fourth injection ratio: the injection amount
of the first fuel injector 11 accounts for 40% to 50% of the total injection amount,
and the injection amount of the second fuel injector 12 accounts for 50% to 60% of
the total injection amount. At this time, the methanol engine 9 is at a high load,
and the injection amount of the injection structure 1 is large. In order to avoid
excessive injection amount of a single injector, the injection amount of the first
fuel injector 11 needs to be increased to share the injection amount of the injection
structure 1, thereby helping to avoid the wall wetting problem of the methanol engine
9.
[0096] Please refer to FIG. 6, the methanol injection system further includes a methanol
tank, a fuel supply pipeline and a power apparatus. The inlet of the fuel supply pipeline
is communicated with the methanol tank, the outlet of the fuel supply pipeline is
communicated with the first fuel injector 11 and the second fuel injector 12 respectively,
and the power apparatus is provided at the fuel supply pipeline and electrically connected
to the control apparatus.
[0097] The methanol injection control method further includes the following steps :
S30: obtaining the first actual fuel pressure of the first fuel injector 11 and the
second actual fuel pressure of the second fuel injector 12; and
S40: determining a supply strategy according to the first actual fuel pressure and/or
the second actual fuel pressure, and controlling the fuel supply of the power apparatus
according to the supply strategy.
[0098] In this embodiment, the first actual fuel pressure and the second actual fuel pressure
are obtained to determine the methanol supply strategy of the first fuel injector
11 and the second fuel injector 12. Thus, whether it is necessary to supply methanol
to the first fuel injector 11 and the second fuel injector 12 is determined by the
first actual fuel pressure and the second actual fuel pressure, so as to control the
power apparatus to supply methanol to the first fuel injector 11 and the second fuel
injector 12 in time.
[0099] In an embodiment, the fuel supply pipeline includes a fuel supply main pipe communicated
with the methanol tank and a first fuel supply branch pipe and a second fuel supply
branch pipe communicated with the fuel supply main pipe. A tail end of the first fuel
supply branch pipe is communicated with the first fuel injector 11, a tail end of
the second fuel supply branch pipe is communicated with the second fuel injector 12,
and the power apparatus is provided at the fuel supply main pipe.
[0100] Step S40 includes:
in response to that the first actual fuel pressure is less than the first preset fuel
pressure, and/or the second actual fuel pressure is less than the first preset fuel
pressure, the power apparatus works until the first actual fuel pressure and the second
actual fuel pressure are not less than the first preset fuel pressure.
[0101] In this embodiment, when the first actual fuel pressure is less than the first preset
fuel pressure, and/or the second actual fuel pressure is less than the first preset
fuel pressure, it means that the first fuel injector 11 and/or the second fuel injector
12 are injecting methanol, and the first fuel injector 11 and/or the second fuel injector
12 need to be replenished with methanol. At this time, the power apparatus is controlled
to work so as to replenish methanol for the first fuel injector 11 and the second
fuel injector 12. In this way, by obtaining the first actual fuel pressure and the
second fuel pressure, the power apparatus is controlled to replenish methanol for
the first fuel injector 11 and the second fuel injector 12 in time.
[0102] It should be noted that, in this embodiment, the fuel pressure of the first fuel
injector 11 and the fuel pressure of the second fuel injector 12 are the same. Further,
the first preset fuel pressure can be a fixed value or a value range, etc., which
is not limited in the present application. In reality, taking the first preset fuel
pressure as 200bar for an example, if the first actual fuel pressure is less than
200bar, it means that the first fuel injector 11 is injecting methanol and needs to
be replenished with methanol. At this time, the power apparatus works to replenish
methanol for the first fuel injector 11. If the second actual fuel pressure is less
than 200bar, it means that the second fuel injector 12 is injecting methanol and needs
to be replenished with methanol. At this time, the power apparatus works to replenish
methanol for the second fuel injector 12. That is, no matter whether the first actual
fuel pressure decreases or the second actual fuel pressure decreases, the power apparatus
needs to work.
[0103] In an embodiment, the fuel supply pipeline includes a fuel supply main pipe communicated
with the methanol tank and a first fuel supply branch pipe and a second fuel supply
branch pipe communicated with the fuel supply main pipe. A tail end of the first fuel
supply branch pipe is communicated with the first fuel injector 11, a tail end of
the second fuel supply branch pipe is communicated with the second fuel injector 12,
and the power apparatus includes a first fuel pump provided at the fuel supply main
pipe and a second fuel pump provided at the first fuel supply branch pipe.
[0104] Please refer to FIG. 11, step S40 includes:
S42: in response to that the first actual fuel pressure is less than the second preset
fuel pressure, making the first fuel pump and the second fuel pump work simultaneously
until the first actual fuel pressure is not less than the second preset fuel pressure;
and
S43: in response to that the second actual fuel pressure is less than the third preset
fuel pressure, making the first fuel pump work until the second actual fuel pressure
is not less than the third preset fuel pressure, and the second preset fuel pressure
is higher than the third preset fuel pressure.
[0105] In this embodiment, when the first actual fuel pressure is less than the second preset
fuel pressure, it means that the first fuel injector 11 is injecting methanol and
the first fuel injector 11 needs to be replenished with methanol. At this time, the
first fuel pump and the second fuel pump work simultaneously to replenish methanol
for the first fuel injector 11. When the second actual fuel pressure is less than
the third preset fuel pressure, it means that the second fuel injector 12 is injecting
methanol and the second fuel injector 12 needs to be replenished with methanol. At
this time, only the first fuel pump needs to work. In this way, the first actual fuel
pressure and the second actual fuel pressure are obtained, so as to control the power
apparatus to replenish methanol for the first fuel injector 11 and the second fuel
injector 12 in time.
[0106] It should be noted that in this embodiment, the fuel pressure of the first fuel injector
11 and the fuel pressure of the second fuel injector 12 are different. Further, the
second preset fuel pressure and the third preset fuel pressure can be a fixed value
or a value range, etc., which is not limited in the present application. In reality,
taking the second preset fuel pressure as 200bar and the third preset fuel pressure
as 20 bar for an example, if the first actual fuel pressure is less than 200bar, it
means that the first fuel injector 11 is injecting methanol and needs to be replenished
with methanol. At this time, the first fuel pump and the second fuel pump work at
the same time to replenish methanol to the first fuel injector 11. If the second actual
fuel pressure is less than 20 bar, it means that the second fuel injector 12 is injecting
methanol and needs to be replenished with methanol. At this time, the first fuel pump
works to replenish methanol to the second fuel injector 12.
[0107] The above descriptions are only embodiments of the present application, and are not
intended to limit the scope of the present application. Under the inventive concept
of the present application, any equivalent structural transformations made by using
the contents of the description and drawings of the present application, or direct/indirect
applications in other related technical fields are included in the scope of the present
application.
1. A methanol injection control method, applied to a methanol injection system,
characterized in that, the methanol injection system comprises an injection structure and a control apparatus
electrically connected to the injection structure, the injection structure comprises
a first fuel injector provided in a cylinder of a methanol engine and a second fuel
injector provided in an intake pipeline of the methanol engine, the methanol injection
control method is applied to the control apparatus, and the methanol injection control
method comprises:
obtaining a required power parameter of the methanol engine; and
determining an injection strategy according to the required power parameter, and controlling
an injection of the first fuel injector and/or the second fuel injector according
to the injection strategy.
2. The methanol injection control method according to claim 1, wherein the first fuel
injector is provided at a top of the cylinder; and
the determining the injection strategy according to the required power parameter,
and controlling the injection of the first fuel injector and/or the second fuel injector
according to the injection strategy comprises:
in response to that the required power parameter is less than a first preset threshold
value, controlling the first fuel injector to inject methanol; or
in response to that the required power parameter is greater than or equal to a first
preset threshold value, determining a first mixed injection ratio according to the
required power parameter, and controlling the first fuel injector and the second fuel
injector to inject methanol simultaneously according to the first mixed injection
ratio.
3. The methanol injection control method according to claim 2, wherein the determining
the first mixed injection ratio according to the required power parameter comprises:
in response to that the required power parameter is greater than or equal to the first
preset threshold value and less than a second preset threshold value, determining
the first mixed injection ratio as a first injection ratio; or
in response to that the required power parameter is greater than or equal to a second
preset threshold value, determining the first mixed injection ratio as a second injection
ratio, wherein the first injection ratio is greater than the second injection ratio.
4. The methanol injection control method according to claim 3, wherein
in the first injection ratio: an injection amount of the first fuel injector accounts
for 65% to 80% of a total injection amount, and an injection amount of the second
fuel injector accounts for 20% to 35% of the total injection amount; and/or
in the second injection ratio: the injection amount of the first fuel injector accounts
for 50% to 60% of the total injection amount, and the injection amount of the second
fuel injector accounts for 40% to 50% of the total injection amount.
5. The methanol injection control method according to claim 1, wherein the first fuel
injector is provided at a sidewall of the cylinder; and
the determining the injection strategy according to the required power parameter,
and controlling the injection of the first fuel injector and/or the second fuel injector
according to the injection strategy comprises:
in response to that the required power parameter is less than the first preset threshold
value, controlling the first fuel injector to inject methanol; or
in response to that the required power parameter is greater than or equal to the first
preset threshold value, determining a second mixed injection ratio according to the
required power parameter, and controlling the first fuel injector and the second fuel
injector to inject methanol simultaneously according to the second mixed injection
ratio.
6. The methanol injection control method according to claim 5, wherein the in response
to that the required power parameter is greater than or equal to the first preset
threshold value, determining the second mixed injection ratio according to the required
power parameter, and controlling the first fuel injector and the second fuel injector
to inject methanol simultaneously according to the second mixed injection ratio comprises:
in response to that the required power parameter is greater than or equal to the first
preset threshold value and less than the second preset threshold value, determining
the second mixed injection ratio to be a third injection ratio; or
in response to that the required power parameter is greater than or equal to the second
preset threshold value, determining the second mixed injection ratio to be a fourth
injection ratio, wherein the third injection ratio is less than the fourth injection
ratio.
7. The methanol injection control method according to claim 6, wherein
in the third injection ratio: the injection amount of the first fuel injector accounts
for 20% to 35% of the total injection amount, and the injection amount of the second
fuel injector accounts for 65% to 80% of the total injection amount; and/or
in the fourth injection ratio: the injection amount of the first fuel injector accounts
for 40% to 50% of the total injection amount, and the injection amount of the second
fuel injector accounts for 50% to 60% of the total injection amount.
8. The methanol injection control method according to claim 1, wherein the methanol injection
system further comprises a methanol tank, a fuel supply pipeline and a power apparatus,
an inlet of the fuel supply pipeline is communicated with the methanol tank, an outlet
of the fuel supply pipeline is respectively communicated with the first fuel injector
and the second fuel injector, and the power apparatus is provided at the fuel supply
pipeline and electrically connected to the control apparatus; and
the methanol injection control method further comprises:
obtaining a first actual fuel pressure of the first fuel injector and a second actual
fuel pressure of the second fuel injector; and
determining a supply strategy according to the first actual fuel pressure and/or the
second actual fuel pressure, and controlling the power apparatus to supply fuel according
to the supply strategy.
9. The methanol injection control method according to claim 8, wherein the fuel supply
pipeline comprises a fuel supply main pipe communicated with the methanol tank and
a first fuel supply branch pipe and a second fuel supply branch pipe communicated
with the fuel supply main pipe, a tail end of the first fuel supply branch pipe is
communicated with the first fuel injector, and a tail end of the second fuel supply
branch pipe is communicated with the second fuel injector, and the power apparatus
is provided at the fuel supply main pipe; and
the determining the supply strategy according to the first actual fuel pressure and/or
the second actual fuel pressure, and controlling the fuel supply of the power apparatus
according to the supply strategy comprises:
in response to that the first actual fuel pressure is less than a first preset fuel
pressure, and/or the second actual fuel pressure is less than the first preset fuel
pressure, making the power apparatus work until the first actual fuel pressure and
the second actual fuel pressure are not less than the first preset fuel pressure.
10. The methanol injection control method according to claim 8, wherein the fuel supply
pipeline comprises a fuel supply main pipe communicated with the methanol tank and
a first fuel supply branch pipe and a second fuel supply branch pipe communicated
with the fuel supply main pipe, a tail end of the first fuel supply branch pipe is
communicated with the first fuel injector, a tail end of the second fuel supply branch
pipe is communicated with the second fuel injector, and the power apparatus comprises
a first fuel pump provided at the fuel supply main pipe and a second fuel pump provided
at the first fuel supply branch pipe; and
the determining the supply strategy according to the first actual fuel pressure and/or
the second actual fuel pressure, and controlling the fuel supply of the power apparatus
according to the supply strategy comprises:
in response to that the first actual fuel pressure is less than a second preset fuel
pressure, making the first fuel pump and the second fuel pump work simultaneously
until the first actual fuel pressure is not less than the second preset fuel pressure;
and
in response to that the second actual fuel pressure is less than a third preset fuel
pressure, making the first fuel pump work until the second actual fuel pressure is
not less than the third preset fuel pressure, wherein the second preset fuel pressure
is higher than the third preset fuel pressure.
11. A methanol injection system,
characterized by comprising:
an injection structure comprising a first fuel injector provided in a cylinder of
a methanol engine and a second fuel injector provided in an intake pipeline of the
methanol engine; and
a control apparatus electrically connected to the first fuel injector and the second
fuel injector, wherein the control apparatus comprises a memory, a processor, and
a methanol injection control program stored in the memory and executable on the processor,
and the methanol injection control program is configured to implement the methanol
injection control method according to any one of claims 1 to 9.
12. The methanol injection system according to claim 11, wherein a fuel pressure of the
first fuel injector is P1, and P1 is not less than 100bar.
13. The methanol injection system according to claim 12, wherein P1 is not less than 200bar
and not greater than 500bar.
14. The methanol injection system according to any one of claims 11 to 13, wherein a fuel
pressure of the second fuel injector is P2, and P2 is less than 100 bar.
15. The methanol injection system according to claim 11, wherein a fuel pressure of the
first fuel injector is P1, a fuel pressure of the second fuel injector is P2, P1 is
not less than 100 bar, and P2 is not less than 100 bar.
16. The methanol injection system according to claim 15, wherein P1 is not less than 200bar
and not greater than 500 bar, and P2 is not less than 200bar and not greater than
500 bar.
17. The methanol injection system according to claim 11, wherein a fuel pressure of the
first fuel injector is P1, a fuel pressure of the second fuel injector is P2, P1 is
not less than 100 bar, and P2 is less than 100 bar.
18. The methanol injection system according to claim 17, wherein P1 is not less than 200bar
and not greater than 500 bar, and P2 is not greater than 20 bar.
19. The methanol injection system according to claim 11, further comprising:
a methanol tank; and
a fuel supply pipeline comprising a fuel supply main pipe, and a first fuel supply
branch pipe and a second fuel supply branch pipe communicated with the fuel supply
main pipe, wherein the fuel supply main pipe is communicated with the methanol tank,
a tail end of the first fuel supply branch pipe is communicated with the first fuel
injector, and a tail end of the second fuel supply branch pipe is communicated with
the second fuel injector.
20. The methanol injection system according to claim 19, wherein:
a fuel pressure of the first fuel injector is P1, a fuel pressure of the second fuel
injector is P2, P1 is not less than 100bar, and P2 is not less than 100bar; and
the methanol injection system further comprises a high-pressure fuel pump provided
at the fuel supply main pipe and electrically connected to the control apparatus.
21. The methanol injection system according to claim 20, further comprising a low-pressure
fuel pump provided at the fuel supply main pipe and electrically connected to the
control apparatus.
22. The methanol injection system according to claim 19, wherein:
a fuel pressure of the first fuel injector is P1, a fuel pressure of the second fuel
injector is P2, P1 is not less than 100bar, and P2 is less than 100bar; and
the methanol injection system further comprises a high-pressure fuel pump provided
at the first fuel supply branch pipe and electrically connected to the control apparatus.
23. The methanol injection system according to claim 22, further comprising a low-pressure
fuel pump provided at the fuel supply main pipe and electrically connected to the
control apparatus.
24. The methanol injection system according to claim 19, further comprising a high-pressure
fuel pump provided at the first fuel supply branch pipe and electrically connected
to the control apparatus.
25. The methanol injection system according to claim 11, wherein:
a plurality of first fuel injectors correspond to a plurality of cylinders of the
methanol engine respectively; and/or
a plurality of second fuel injectors correspond to the plurality of cylinders of the
methanol engine.
26. The methanol injection system according to claim 25, further comprising a fuel rail,
wherein
the fuel rail is provided at the first fuel supply branch pipe, and is communicated
with the plurality of the first fuel injectors; and/or
the fuel rail is provided at the second fuel supply branch pipe, and is communicated
with the plurality of the second fuel injectors.
27. The methanol injection system according to claim 26, further comprising a rail pressure
sensor provided at the fuel rail and electrically connected to the control apparatus.
28. The methanol injection system according to claim 11, further comprising the methanol
engine, wherein
the methanol engine comprises a cylinder;
the cylinder is provided with an intake duct, and an injection port of the second
fuel injector is provided at the intake duct; and/or
an injection port of the first fuel injector is provided at a top or a side of the
cylinder.
29. A vehicle, characterized by comprising the methanol injection system according to any one of claims 11 to 28.