TECHNICAL FIELD
[0001] The present disclosure relates to a component unit forming an air conditioning apparatus.
BACKGROUND ART
[0002] In a component unit forming an air conditioning apparatus, a pipe through which refrigerant
flows may include a portion (aluminum pipe portion) made of aluminum or aluminum alloy
and a portion (copper pipe portion) made of copper or copper alloy in a mixed manner.
Aluminum has a higher ionization tendency than that of copper. For this reason, when
condensed water generated on the surface of the copper pipe portion and containing
copper ions adheres to the aluminum pipe portion, the aluminum pipe portion may be
corroded.
[0003] Patent Document 1 (particularly, see FIG. 2) discloses that in order to solve the
above-described problem, a U-shaped or inverted U-shaped pipe is provided between
an aluminum heat transfer tube and a copper pipe in a heat exchanger. In this structure,
the condensed water generated on the surface of the copper pipe cannot reach the aluminum
heat transfer tube by being inhibited by the U-shaped or inverted U-shaped pipe.
CITATION LIST
PATENT DOCUMENT
SUMMARY OF THE INVENTION
TECHNICAL PROBLEM
[0005] Usually, a heat exchanger is provided with a plurality of heat transfer tubes. A
distributor for distributing refrigerant to the plurality of heat transfer tubes is
connected to the heat exchanger. There may be a case where the material of the distributor
is aluminum or aluminum alloy and the material of a refrigerant pipe connected to
the distributor is copper or copper alloy. A structure for reducing corrosion of the
distributor made of aluminum or aluminum alloy in this case has not been studied.
[0006] It is an object of the present disclosure to reduce corrosion of a distributor made
of aluminum or aluminum alloy.
SOLUTION TO THE PROBLEM
[0007] A first aspect of the present disclosure is directed to a component unit (20, 30)
included in an air conditioning apparatus (10), the component unit (20, 30) including:
a heat exchanger (65) having a plurality of heat transfer tubes (66); a refrigerant
pipe (120, 170); and a distributor (100a, 150a) to which the heat exchanger (65) and
the refrigerant pipe (120, 170) are connected, the distributor (100a, 150a) being
configured to distribute a refrigerant flowing therein from the refrigerant pipe (120,
170) to the plurality of heat transfer tubes (66), a material of each of the heat
transfer tubes (66) and the distributor (100a, 150a) being aluminum or aluminum alloy,
a material of the refrigerant pipe (120, 170) being copper or copper alloy, the distributor
(100a, 150a) having a first connecting port (111, 161) that is open downward in a
state in which the component unit (20, 30) is installed, one end of the refrigerant
pipe (120, 170) being a second connecting port (121, 171) that is open upward in the
state in which the component unit (20, 30) is installed, the second connecting port
(121, 171) of the refrigerant pipe (120, 170) being connected to the first connecting
port (111, 161) of the distributor (100a, 150a) directly or through a metal pipe (106,
156) made of a material different from the material of each of the distributor (100a,
150a) and the refrigerant pipe (120, 170).
[0008] According to the first aspect of the present disclosure, the second connecting port
(121, 171) of the refrigerant pipe (120, 170) opening upward is connected to the first
connecting port (111, 161) of the distributor (100a, 150a) opening downward. A portion
of the refrigerant pipe (120, 170) near the second connecting port (121, 171) is located
below a portion of the distributor (100a, 150a) near the first connecting port (111,
161). Accordingly, condensed water generated on the surface of the refrigerant pipe
(120, 170) and containing copper ions flows downward by gravitation and therefore
does not adhere to the distributor (100a, 150a) made of aluminum or aluminum alloy.
[0009] The material of each of the distributor (100a, 150a) and the heat transfer tubes
(66) to which the distributor (100a, 150a) is connected is aluminum or aluminum alloy.
The condensed water generated on the surface of the heat transfer tubes (66) may adhere
to the distributor (100a, 150a), but the condensed water does not contain copper ions.
[0010] Accordingly, the condensed water containing copper ions does not adhere to the distributor
(100a, 150a) made of aluminum or aluminum alloy. Thus, according to the first aspect,
it is possible to reduce corrosion of the distributor (100a, 150a) due to the adhesion
of the condensed water containing copper ions.
[0011] A second aspect of the present disclosure is an embodiment of the first aspect. In
the second aspect, the distributor (100a, 150a) includes: a distributor body (101,
151) connected to the heat exchanger (65), the distributor body (101, 151) being configured
to distribute the refrigerant flowing therein to the plurality of heat transfer tubes
(66); and a collecting pipe (110, 160) having one end connected to the distributor
body (101, 151) and another end forming the first connecting port (111, 161).
[0012] According to the second aspect, the distributor (100a, 150a) includes the distributor
body (101, 151) and the collecting pipe (110, 160). A portion of the refrigerant pipe
(120, 170) near the second connecting port (121, 171) is located below a portion of
the collecting pipe (110, 160) near the first connecting port (111, 161). Accordingly,
condensed water generated on the surface of the refrigerant pipe (120, 170) and containing
copper ions does not adhere to the collecting pipe (110, 160) made of aluminum or
aluminum alloy.
[0013] A third aspect of the present disclosure is an embodiment of the second aspect. In
the third aspect, the collecting pipe (110, 160) is located below the distributor
body (101, 151) in the state in which the component unit (20, 30) is installed.
[0014] In the distributor (100a, 150a) of the third aspect, the collecting pipe (110, 160)
is located below the distributor body (101, 151).
[0015] A fourth aspect of the present disclosure is an embodiment of the second aspect.
In the fourth aspect, a portion or an entirety of the collecting pipe (110, 160) is
a first upright pipe portion (112, 162) extending in an up-down direction, and a lower
end of the first upright pipe portion (112, 162) is the first connecting port (111,
161).
[0016] According to the fourth aspect, the lower end of the first upright pipe portion (112,
162) is the first connecting port (111, 161). A portion of the refrigerant pipe (120,
170) near the second connecting port (121, 171) is located below the first upright
pipe portion (112, 162). Accordingly, condensed water generated on the surface of
the refrigerant pipe (120, 170) and containing copper ions does not adhere to the
first upright pipe portion (112, 162) of the collecting pipe (110, 160) made of aluminum
or aluminum alloy.
[0017] A fifth aspect of the present disclosure is an embodiment of the fourth aspect. In
the fifth aspect, the entirety of the collecting pipe (110, 160) is the first upright
pipe portion (112, 162).
[0018] According to the fifth aspect, the entirety of the collecting pipe (110, 160) has
a shape extending in the up-down direction. The lower end of the collecting pipe (110,
160) is the first connecting port (111, 161). In this aspect, the entirety of the
collecting pipe (110, 160) made of aluminum or aluminum alloy is located above the
second connecting port (121, 171) of the refrigerant pipe (120, 170) made of copper
or copper alloy. It is thus possible to reduce corrosion of the collecting pipe (110,
160) of the distributor (100a, 150a) due to adhesion of condensed water containing
copper ions.
[0019] A sixth aspect of the present disclosure is an embodiment of the fourth or fifth
aspect. In the sixth aspect, the first upright pipe portion (112, 162) is a straight
pipe.
[0020] According to the sixth aspect, the first upright pipe portion (112, 162) is a straight
pipe. It is thus possible to reduce the size of a portion of the internal space of
the component unit (20, 30) occupied by the first upright pipe portion (112, 162).
According to this aspect, it is thus possible to reduce corrosion of the distributor
(100a, 150a) due to the adhesion of the condensed water containing copper ions while
reducing the size of the component unit (20, 30).
[0021] A seventh aspect of the present disclosure is an embodiment of the sixth aspect.
In the seventh aspect, an extension direction of the first upright pipe portion (112,
162) is a vertical direction in the state in which the component unit (20, 30) is
installed.
[0022] According to the seventh aspect, the first upright pipe portion (112, 162) extends
in the vertical direction in the state in which the component unit (20, 30) is installed.
It is thus possible to further reduce the size of a portion of the internal space
of the component unit (20, 30) occupied by the first upright pipe portion (112, 162).
According to this aspect, it is thus possible to reduce corrosion of the distributor
(100a, 150a) due to the adhesion of the condensed water containing copper ions while
reducing the size of the component unit (20, 30).
[0023] An eighth aspect of the present disclosure is an embodiment of any one of the first
to seventh aspects. In the eighth aspect, a portion of the refrigerant pipe (120,
170) is a second upright pipe portion (122, 172) extending in an up-down direction,
and an upper end of the second upright pipe portion (122, 172) is the second connecting
port (121, 171).
[0024] According to the eighth aspect, the second upright pipe portion (122, 172) of the
refrigerant pipe (120, 170) is located below a portion of the distributor (100a, 150a)
near the first connecting port (111, 161). Accordingly, condensed water generated
on the surface of the second upright pipe portion (122, 172) made of copper or copper
alloy does not adhere to the distributor (100a, 150a) made of aluminum or aluminum
alloy.
[0025] A ninth aspect of the present disclosure is an embodiment of the eighth aspect.
In the ninth aspect, the second upright pipe portion (122, 172) is a straight pipe.
[0026] According to the ninth aspect, the second upright pipe portion (122, 172), which
is a portion of the refrigerant pipe (120, 170), is a straight pipe. It is thus possible
to reduce the size of a portion of the internal space of the component unit (20, 30)
occupied by the second upright pipe portion (122, 172) of the refrigerant pipe (120,
170). According to this aspect, it is thus possible to reduce corrosion of the distributor
(100a, 150a) due to the adhesion of the condensed water containing copper ions while
reducing the size of the component unit (20, 30).
[0027] A tenth aspect of the present disclosure is an embodiment of the ninth aspect. In
the tenth aspect, an extension direction of the second upright pipe portion (122,
172) is a vertical direction in the state in which the component unit (20, 30) is
installed.
[0028] According to the tenth aspect, the second upright pipe portion (122, 172) of the
refrigerant pipe (120, 170) extends in the vertical direction in the state in which
the component unit (20, 30) is installed. The condensed water having adhered to the
surface of the second upright pipe portion (122, 172) and containing copper ions flows
downward along the second upright pipe portion (122, 172) extending in the vertical
direction and therefore does not reach the first upright pipe portion (112, 162) located
above the second upright pipe portion (122, 172).
[0029] An eleventh aspect of the present disclosure is an embodiment of the seventh aspect.
In the eleventh aspect, a portion of the refrigerant pipe (120, 170) is a second upright
pipe portion (122, 172) that is a straight pipe extending in an up-down direction,
an upper end of the second upright pipe portion (122, 172) is the second connecting
port (121, 171), and the first upright pipe portion (112, 162) and the second upright
pipe portion (122, 172) are arranged in a straight line.
[0030] According to the eleventh aspect, the first upright pipe portion (112, 162) of the
collecting pipe (110, 160) and the second upright pipe portion (122, 172) of the refrigerant
pipe (120, 170) are arranged in a straight line. It is thus possible to reduce the
size of a portion of the internal space of the component unit (20, 30) occupied by
the first upright pipe portion (112, 162) and the second upright pipe portion (122,
172). According to this aspect, it is thus possible to reduce corrosion of the distributor
(100a, 150a) due to the adhesion of the condensed water containing copper ions while
reducing the size of the component unit (20, 30).
[0031] A twelfth aspect of the present disclosure is an embodiment of any one of the eighth
to eleventh aspects. In the twelfth aspect, the refrigerant pipe (120, 170) has a
U-shaped pipe portion (123) that is a U-shaped portion continuous with a lower end
of the second upright pipe portion (122, 172).
[0032] According to the refrigerant pipe (120, 170) of the twelfth aspect, the U-shaped
pipe portion (123) is continuous with the lower end of the second upright pipe portion
(122, 172).
[0033] A thirteenth aspect of the present disclosure is an embodiment of the fourth aspect.
In the thirteenth aspect, the collecting pipe (110, 160) is a pipe that meanders up
and down, and a portion of the collecting pipe (110, 160) is the first upright pipe
portion (112, 162).
[0034] According to the thirteenth aspect, a portion of the collecting pipe (110, 160) that
meanders up and down serves as the first upright pipe portion (112, 162) including
the first connecting port (111, 161).
[0035] A fourteenth aspect of the present disclosure is an embodiment of any one of the
first to thirteenth aspect. In the fourteenth aspect, the refrigerant pipe (120) is
a pipe through which a refrigerant in a gas-liquid two-phase state or in a liquid
single-phase state flows during an operation of the component unit (20, 30).
[0036] According to the fourteenth aspect, the refrigerant in a gas-liquid two-phase state
or in a liquid single-phase state flows through the refrigerant pipe (120) during
the operation of the component unit (20, 30).
[0037] A fifteenth aspect of the present disclosure is an embodiment of any one of the first
to thirteenth aspects. In the fifteenth aspect, the refrigerant pipe (170) is a pipe
through which a refrigerant in a gas single-phase state flows during an operation
of the component unit (20, 30).
[0038] According to the fifteenth aspect, the refrigerant in a gas single-phase state flows
through the refrigerant pipe (170) during the operation of the component unit (20,
30).
[0039] A sixteenth aspect of the present disclosure is an embodiment of any one of the first
to fifteenth aspects. The component unit of the sixteenth aspect further includes:
a casing (35) configured to house the heat exchanger (65), wherein the first connecting
port (111, 161) of the distributor (100a, 150a) and the second connecting port (121,
171) of the refrigerant pipe (120, 170) are located in an inside of the casing (35).
[0040] According to the sixteenth aspect, the heat exchanger (65), the first connecting
port (111, 161) of the distributor (100a, 150a), and the second connecting port (121,
171) of the refrigerant pipe (120, 170) are located in the inside of the casing (35).
[0041] A seventeenth aspect of the present disclosure is an embodiment of the sixteenth
aspect. In the seventeenth aspect, an end of the refrigerant pipe (120, 170) opposite
to the second connecting port (121, 171) is exposed to an outside of the casing (35),
and the refrigerant pipe (120, 170) is provided with a cover member (105, 155) configured
to cover a portion of the refrigerant pipe (120, 170) and close a clearance between
the refrigerant pipe (120, 170) and the casing (35).
[0042] According to the seventeenth aspect, the clearance between the casing (35) and the
refrigerant pipe (120, 170) arranged so as span across the inside and outside of the
casing (35) is closed by the cover member (105, 155).
BRIEF DESCRIPTION OF THE DRAWINGS
[0043]
FIG. 1 is a piping system diagram illustrating an air conditioning apparatus according
to an embodiment.
FIG. 2 is a perspective view of an indoor unit as viewed obliquely from below.
FIG. 3 is a schematic plan view of the indoor unit with a top panel of a casing body
omitted.
FIG. 4 is a schematic sectional view of the indoor unit taken along line IV-O-IV in
FIG. 3.
FIG. 5 is an enlarged view of a main part of FIG. 3.
FIG. 6 is a perspective view of a liquid pipe unit according to the embodiment.
FIG. 7 is a front view of the liquid pipe unit according to the embodiment.
FIG. 8 is a front view of a gas pipe unit according to the embodiment.
FIG. 9 is a front view of a liquid pipe unit according to a first variation of the
embodiment.
FIG. 10 is a front view of a liquid pipe unit according to a second variation of the
embodiment.
FIG. 11 is a front view of a liquid pipe unit according to a third variation of the
embodiment.
FIG. 12 is a front view of a liquid pipe unit according to a fourth variation of the
embodiment.
FIG. 13 is a front view of a liquid pipe unit according to the fourth variation of
the embodiment.
DESCRIPTION OF EMBODIMENTS
[0044] An air conditioning apparatus (10) of an embodiment will be described.
- Air Conditioning Apparatus -
[0045] As illustrated in FIG. 1, an air conditioning apparatus (10) includes an outdoor
unit (20) and an indoor unit (30). Each of the outdoor unit (20) and the indoor unit
(30) is a component unit forming the air conditioning apparatus (10).
[0046] The outdoor unit (20) and the indoor unit (30) are connected to each other through
a pair of connection pipes (12). In the air conditioning apparatus (10), the outdoor
unit (20), the indoor unit (30), and the connection pipes (12) form a refrigerant
circuit (11) that performs a vapor compression refrigeration cycle.
<Outdoor Unit>
[0047] The outdoor unit (20) is installed outdoors. The outdoor unit (20) has a compressor
(21), a four-way switching valve (22), an outdoor heat exchanger (23), an outdoor
fan (25), an expansion valve (24), a liquid-side shutoff valve (26), and a gas-side
shutoff valve (27).
[0048] The compressor (21) is, for example, a hermetic scroll or rotary compressor. The
compressor (21) sucks and compresses a low-pressure refrigerant, and discharges the
refrigerant compressed to high pressure (high-pressure refrigerant).
[0049] The four-way switching valve (22) is a valve for changing the flow of refrigerant
in the refrigerant circuit (11). The four-way switching valve (22) switches between
a first state indicated by solid lines in FIG. 1 and a second state indicated by broken
lines in FIG. 2. In the first state, the high-pressure refrigerant discharged from
the compressor (21) is sent to the outdoor heat exchanger (23), and low-pressure refrigerant
flowing in from the indoor unit (30) is sent to the compressor (21). In the second
state, the high-pressure refrigerant discharged from the compressor (21) is sent to
the indoor unit (30), and low-pressure refrigerant having passed through the outdoor
heat exchanger (23) is sent to the compressor (21).
[0050] The outdoor heat exchanger (23) is a heat exchanger that allows heat exchange between
the refrigerant and outdoor air. The outdoor heat exchanger (23) is, for example,
a fin-and-tube heat exchanger. The outdoor fan (25) is a fan for supplying the outdoor
air to the outdoor heat exchanger (23). The expansion valve (24) is an electric expansion
valve having a variable opening degree.
<Indoor Unit>
[0051] The indoor unit (30) is installed in an indoor space which is a space to be air-conditioned.
The indoor unit (30) has an indoor heat exchanger (65) and an indoor fan (50). The
indoor unit (30) will be described in detail later.
<Operation>
[0052] The air conditioning apparatus (10) selectively performs cooling operation and heating
operation.
[0053] In the cooling operation, the four-way switching valve (22) is set to the first state,
and the refrigerant circulates through the refrigerant circuit (11). In the refrigerant
circuit (11), the outdoor heat exchanger (23) functions as a radiator, and the indoor
heat exchanger (65) functions as an evaporator. The indoor unit (30) cools the air
sucked from the indoor space in the indoor heat exchanger (65), and discharges the
cooled air into the indoor space.
[0054] In the heating operation, the four-way switching valve (22) is set to the second
state, and the refrigerant circulates through the refrigerant circuit (11). In the
refrigerant circuit (11), the indoor heat exchanger (65) functions as a radiator,
and the outdoor heat exchanger (23) functions as an evaporator. The indoor unit (30)
heats the air sucked from the indoor space in the indoor heat exchanger (65), and
discharges the heated air into the indoor space.
- Configuration of Indoor Unit -
[0055] As illustrated in FIG. 2, the indoor unit (30) of this embodiment is a ceiling-embedded
indoor unit. As illustrated in FIGS. 3 and 4, the indoor unit (30) includes a casing
(35), the indoor fan (50), the indoor heat exchanger (65), a drain pan (55), and a
bell mouth (52).
[0056] A liquid pipe unit (100) and a gas pipe unit (150) are joined to the indoor heat
exchanger (65). The indoor heat exchanger (65), the liquid pipe unit (100), and the
gas pipe unit (150) form a heat exchanger assembly (60).
<Casing>
[0057] The casing (35) includes a casing body (36) and a decorative panel (40). The casing
(35) houses the indoor fan (50), the indoor heat exchanger (65), the drain pan (55),
and the bell mouth (52).
[0058] The casing body (36) is a member having a generally rectangular parallelepiped box-like
shape with an open bottom. The casing body (36) has a generally flat plate-shaped
top panel (36a), and a side plate (36b) extending downward from a peripheral portion
of the top panel (36a). The decorative panel (40) will be described later.
<Indoor Fan>
[0059] As illustrated in FIG. 4, the indoor fan (50) is a so-called turbo fan. The indoor
fan (50) discharges air sucked from below outward in a radial direction. The indoor
fan (50) is disposed at the center in the casing body (36). An indoor fan motor (51)
drives the indoor fan (50). The indoor fan motor (51) is fixed to a center portion
of the top panel (36a).
<Bell Mouth>
[0060] The bell mouth (52) is disposed below the indoor fan (50). The bell mouth (52) is
a member that guides the air flowed into the casing (35) to the indoor fan (50). The
bell mouth (52) and the drain pan (55) divide the internal space of the casing (35)
into a primary space (37a) located on the inlet side of the indoor fan (50) and a
secondary space (37b) located on the outlet side of the indoor fan (50).
<Indoor Heat Exchanger>
[0061] The indoor heat exchanger (65) is a so-called cross-fin-type fin-and-tube heat exchanger.
As illustrated in FIG. 3, the indoor heat exchanger (65) is formed in a rectangular
tubular shape, and is disposed so as to surround the indoor fan (50). The indoor heat
exchanger (65) is disposed in the secondary space (37b). The indoor heat exchanger
(65) allows heat exchange of the air passing from the inside to the outside with the
refrigerant in the refrigerant circuit.
<Drain Pan>
[0062] The drain pan (55) is a member made of so-called polystyrene foam. As illustrated
in FIG. 4, the drain pan (55) is disposed to close the lower end of the casing body
(36). The drain pan (55) has an upper surface provided with a water receiving groove
(56) extending along the lower end of the indoor heat exchanger (65). The water receiving
groove (56) receives a lower end portion of the indoor heat exchanger (65). The water
receiving groove (56) receives drain water generated in the indoor heat exchanger
(65).
[0063] As illustrated in FIG. 2, the drain pan (55) is provided with four main outlet paths
(57) and four auxiliary outlet paths (58). The main outlet paths (57) and the auxiliary
outlet paths (58) are passages through which the air that has passed through the indoor
heat exchanger (65) flows, and penetrate the drain pan (55) in the up-down direction.
[0064] The main outlet paths (57) are through holes each having an elongated rectangular
cross section. The main outlet paths (57) are arranged along the four sides of the
casing body (36), respectively. The auxiliary outlet paths (58) are through holes
each having a slightly-curved rectangular cross section. The auxiliary outlet paths
(58) are arranged at the four corners of the casing body (36), respectively.
<Decorative Panel>
[0065] The decorative panel (40) is a resin member formed in a thick rectangular plate shape.
A lower portion of the decorative panel (40) is in a square shape slightly larger
than the top panel (36a) of the casing body (36). The decorative panel (40) is disposed
to cover the lower end of the casing body (36). A lower surface of the decorative
panel (40) is exposed to the indoor space.
[0066] As illustrated in FIGS. 2 and 4, the decorative panel (40) has one inlet (41) in
a square shape at a center portion. The inlet (41) penetrates the decorative panel
(40) in the up-down direction to communicate with the primary space (37a) in the casing
(35). The inlet (41) is provided with a grid-like intake grille (45). A filter (46)
is disposed above the intake grille (45).
[0067] The decorative panel (40) includes a substantially rectangular loop-shaped outlet
(44) surrounding the inlet (41). As illustrated in FIG. 2, the outlet (44) is divided
into four main outlet openings (42) and four auxiliary outlet openings (43).
[0068] The main outlet openings (42) are elongated rectangular openings. The main outlet
openings (42) are arranged along the four sides of the decorative panel (40), respectively.
The main outlet openings (42) of the decorative panel (40) correspond to the main
outlet paths (57) of the drain pan (55) on a one-on-one basis. Each main outlet opening
(42) communicates with a corresponding one of the main outlet paths (57). Each main
outlet opening (42) is provided with an airflow direction adjusting flap (47).
[0069] The auxiliary outlet openings (43) are quarter circular arc-shaped openings. The
auxiliary outlet openings (43) are arranged at the four corners of the decorative
panel (40), respectively. The auxiliary outlet openings (43) of the decorative panel
(40) correspond to the auxiliary outlet paths (58) of the drain pan (55) on a one-on-one
basis. Each auxiliary outlet opening (43) communicates with a corresponding one of
the auxiliary outlet paths (58).
<Liquid Pipe Unit>
[0070] As illustrated in FIG. 5, the liquid pipe unit (100) includes one liquid-side distributor
(100a), one liquid-side refrigerant pipe (120), and a plurality of liquid-side branch
pipes (103). FIG. 5 shows only one liquid-side branch pipe (103).
[0071] One end of the liquid-side refrigerant pipe (120) and one end of each liquid-side
branch pipe (103) are connected to the liquid-side distributor (100a). The liquid-side
distributor (100a) is a member that distributes refrigerant flowing in from the liquid-side
refrigerant pipe (120) to the plurality of liquid-side branch pipes (103).
[0072] The other end of each liquid-side branch pipe (103) is connected to a corresponding
heat transfer tube (66) of the indoor heat exchanger (65). The liquid-side branch
pipe (103) allows the liquid-side distributor (100a) to communicate with the heat
transfer tube (66) of the indoor heat exchanger (65).
[0073] The liquid-side refrigerant pipe (120) extends to the outside of the casing body
(36) through a through hole formed in the side plate (36b) of the casing body (36).
The other end of the liquid-side refrigerant pipe (120) is exposed to the outside
of the casing body (36).
[0074] A liquid-side cover member (105) is attached to the liquid-side refrigerant pipe
(120). The liquid-side cover member (105) is a cylindrical member made of foamed resin.
The liquid-side cover member (105) covers a portion of the liquid-side refrigerant
pipe (120) that spans across the inside and outside of the casing body (36) to close
a clearance between the edge of the through hole formed in the side plate (36b) and
the liquid-side refrigerant pipe (120).
<Gas Pipe Unit>
[0075] As illustrated in FIG. 5, the gas pipe unit (150) includes one gas-side distributor
(150a), one gas-side refrigerant pipe (170), and a plurality of gas-side branch pipes
(153). FIG. 5 shows only one gas-side branch pipe (153).
[0076] One end of the gas-side refrigerant pipe (170) and one end of each gas-side branch
pipe (153) are connected to the gas-side distributor (150a). The gas-side distributor
(150a) is a member that distributes refrigerant flowing in from the gas-side refrigerant
pipe (170) to the plurality of gas-side branch pipes (153). The gas-side distributor
(150a) is a so-called gas header.
[0077] The other end of each gas-side branch pipe (153) is connected to a corresponding
heat transfer tube (66) of the indoor heat exchanger (65). The gas-side branch pipe
(153) allows the gas-side distributor (150a) to communicate with the heat transfer
tube (66) of the indoor heat exchanger (65).
[0078] The gas-side refrigerant pipe (170) extends to the outside of the casing body (36)
through a through hole formed in the side plate (36b) of the casing body (36). The
other end of the gas-side refrigerant pipe (170) is exposed to the outside of the
casing body (36).
[0079] A gas-side cover member (155) is attached to the gas-side refrigerant pipe (170).
The gas-side cover member (155) is a cylindrical member made of foamed resin. The
gas-side cover member (155) covers a portion of the gas-side refrigerant pipe (170)
that spans across the inside and outside of the casing body (36) to close a clearance
between the edge of the through hole formed in the side plate (36b) and the gas-side
refrigerant pipe (170).
<Flow of Air in Indoor Unit>
[0080] The indoor fan (50) rotates during the operation of the indoor unit (30). When the
indoor fan (50) rotates, indoor air in the indoor space flows into the primary space
(37a) in the casing (35) through the inlet (41). The air that has flowed into the
primary space (37a) is sucked by the indoor fan (50) and discharged into the secondary
space (37b).
[0081] The air flowed into the secondary space (37b) is cooled or heated while passing through
the indoor heat exchanger (65), and then flows into the four main outlet paths (57)
and the four auxiliary outlet paths (58) separately. The air that has flowed into
the main outlet paths (57) is discharged to the indoor space through the main outlet
openings (42). The air that has flowed into the auxiliary outlet paths (58) is discharged
to the indoor space through the auxiliary outlet openings (43).
- Liquid Pipe Unit -
[0082] The liquid pipe unit (100) will be described in detail with reference to FIGS. 6
and 7.
[0083] As described above, the liquid pipe unit (100) includes one liquid-side distributor
(100a), one joint pipe (106), one liquid-side refrigerant pipe (120), and a plurality
of liquid-side branch pipes (103). In the state in which the outdoor unit (20) having
the liquid pipe unit (100) is installed, the liquid-side refrigerant pipe (120) is
connected to the lower end of the liquid-side distributor (100a), and the liquid-side
branch pipes (103) are connected to the upper end of the liquid-side distributor (100a).
<Liquid-Side Distributor>
[0084] The liquid-side distributor (100a) includes a liquid-side distributor body (101)
and a liquid-side collecting pipe (110). The material of each of the liquid-side distributor
body (101) and the liquid-side collecting pipe (110) is aluminum or aluminum alloy.
<Liquid-Side Distributor Body>
[0085] The liquid-side distributor body (101) is a distributor body that distributes refrigerant
flowing therein to the plurality of liquid-side branch pipes (103).
[0086] The liquid-side distributor body (101) has a smaller-diameter portion (101a), an
intermediate portion (101b), and a larger-diameter portion (101c). The smaller-diameter
portion (101a), the intermediate portion (101b), and the larger-diameter portion (101c)
of the liquid-side distributor body (101) are arranged in order from the bottom to
the top.
[0087] The smaller-diameter portion (101a) is a slightly thick circular tubular portion.
The intermediate portion (101b) is an inverted truncated cone-shaped portion. The
smaller-diameter end (lower end) of the intermediate portion (101b) is continuous
with the upper end of the smaller-diameter portion (101a). The larger-diameter end
(upper end) of the intermediate portion (101b) is continuous with the lower end of
the larger-diameter portion (101c). The larger-diameter portion (101c) is a columnar
portion. The larger-diameter portion (101c) has a plurality of connection holes (101d).
[0088] Each connection hole (101d) is open to the upper end surface of the larger-diameter
portion (101c). The plurality of connection holes (101d) are arranged at equal intervals
along the outer periphery of the upper end surface of the larger-diameter portion
(101c). The liquid-side distributor body (101) has therein a communication space that
allows communication between the internal space of the smaller-diameter portion (101a)
and all of the connection holes (101d).
<Liquid-Side Collecting Pipe>
[0089] The liquid-side collecting pipe (110) is a collecting pipe connected to the liquid-side
distributor body (101).
[0090] The liquid-side collecting pipe (110) is a straight circular pipe. One end (upper
end) of the liquid-side collecting pipe (110) is inserted into the lower end of the
smaller-diameter portion (101a) of the liquid-side distributor body (101). The liquid-side
collecting pipe (110) is joined to the smaller-diameter portion (101a) of the liquid-side
distributor body (101) by brazing. The liquid-side collecting pipe (110) communicates
with a space inside the liquid-side distributor body (101).
[0091] The liquid-side collecting pipe (110) is arranged substantially coaxially with the
liquid-side distributor body (101). The center axis direction (extension direction)
of the liquid-side collecting pipe (110) is substantially the vertical direction.
The other end (lower end) of the liquid-side collecting pipe (110) is a first connecting
port (111) that is open downward. The entirety of the liquid-side collecting pipe
(110) is a first upright pipe portion (112) including the first connecting port (111)
and extending in the up-down direction.
<Liquid-Side Branch Pipe>
[0092] The liquid-side branch pipes (103) are circular pipes with a relatively small diameter.
The material of the liquid-side branch pipes (103) is aluminum or aluminum alloy.
The number of the liquid-side branch pipes (103) is the same as the number of the
connection holes (101d) of the liquid-side distributor body (101). Only three liquid-side
branch pipes (103) are shown in FIGS. 6 and 7.
[0093] One end of each of the liquid-side branch pipes (103) is inserted into the corresponding
connection hole (101d) of the liquid-side distributor body (101), and is joined to
the liquid-side distributor body (101) by brazing. The other end of each of the liquid-side
branch pipes (103) is joined to the corresponding heat transfer tube (66) of the indoor
heat exchanger (65) by brazing. Each liquid-side branch pipe (103) makes the corresponding
heat transfer tube (66) of the indoor heat exchanger (65) communicate with a space
in the liquid-side distributor body (101).
<Joint Pipe>
[0094] The joint pipe (106) is a relatively-short circular tubular member. The joint pipe
(106) is arranged substantially coaxially with the liquid-side collecting pipe (110).
The upper end of the joint pipe (106) is joined to the first connecting port (111),
which is the lower end of the liquid-side collecting pipe (110), by brazing.
[0095] The joint pipe (106) is a metal pipe. The material of the joint pipe (106) is stainless
steel. The main component of stainless steel is iron (Fe). The ionization tendency
of iron (Fe) is higher than the ionization tendency of copper (Cu) and lower than
the ionization tendency of aluminum (Al).
<Liquid-Side Refrigerant Pipe>
[0096] The liquid-side refrigerant pipe (120) is a refrigerant pipe through which refrigerant
in a gas-liquid two-phase state or in a liquid single-phase state flows during the
operation of the indoor unit (30).
[0097] The liquid-side refrigerant pipe (120) is a circular tubular member bent at two points.
The liquid-side refrigerant pipe (120) includes a second upright pipe portion (122),
a U-shaped pipe portion (123), and an inverted L-shaped pipe portion (124). The material
of the liquid-side refrigerant pipe (120) is copper or copper alloy.
[0098] The second upright pipe portion (122) is a circular tubular portion that is short
and straight. The center axis direction (extension direction) of the second upright
pipe portion (122) is substantially the vertical direction. The second upright pipe
portion (122) is arranged substantially coaxially with the joint pipe (106). The upper
end of the second upright pipe portion (122) is a second connecting port (121) that
is open upward. The second connecting port (121) is joined to the lower end of the
joint pipe (106) by brazing.
[0099] The U-shaped pipe portion (123) is a circular tubular portion curved in a U-shape.
One end of the U-shaped pipe portion (123) is continuous with the lower end of the
second upright pipe portion (122).
[0100] The inverted L-shaped pipe portion (124) is a circular tubular portion curved in
an inverted L-shape. One end of the inverted L-shaped pipe portion (124) is continuous
with the other end of the U-shaped pipe portion (123). A flare joint (107) is attached
to the other end of the inverted L-shaped pipe portion (124). The material of the
flare joint (107) is brass.
<Arrangement of First Upright Pipe Portion and Second Upright Pipe Portion>
[0101] In the liquid pipe unit (100) of this embodiment, the second upright pipe portion
(122) of the liquid-side refrigerant pipe (120) is arranged below the first upright
pipe portion (112) of the liquid-side collecting pipe (110). The first upright pipe
portion (112), the second upright pipe portion (122), and the joint pipe (106) are
arranged in a straight line. The center axis direction of each of the first upright
pipe portion (112), the second upright pipe portion (122), and the joint pipe (106)
is substantially the vertical direction. The first upright pipe portion (112), the
second upright pipe portion (122), and the joint pipe (106) are located inside the
casing (35) of the indoor unit (30). Thus, the first connecting port (111) of the
liquid-side collecting pipe (110) and the second connecting port (121) of the liquid-side
refrigerant pipe (120) are located inside the casing (35) of the indoor unit (30).
[0102] <Flow of Refrigerant in Liquid Pipe Unit>
[0103] During the cooling operation of the air conditioning apparatus (10) in which the
indoor heat exchanger (65) functions as an evaporator, the refrigerant in the gas-liquid
two-phase state that has passed through the expansion valve (24) flows through the
liquid pipe unit (100).
[0104] Specifically, the refrigerant that has flowed through the expansion valve (24) into
the liquid pipe unit (100) flows through the liquid-side refrigerant pipe (120) into
the liquid-side distributor (100a), and is distributed to all of the liquid-side branch
pipes (103) connected to the liquid-side distributor body (101). The refrigerant flowing
through the respective liquid-side branch pipes (103) flows into a corresponding heat
transfer tube (66) of the indoor heat exchanger (65).
[0105] As described above, the refrigerant in the gas-liquid two-phase state that has flowed
into the liquid pipe unit (100) flows vertically upward through the second upright
pipe portion (122), the joint pipe (106), and the first upright pipe portion (112)
in sequence, and then flows into the liquid-side distributor body (101). Thus, the
refrigerant flowing through the liquid-side refrigerant pipe (120) flows into the
liquid-side distributor body (101) with a liquid refrigerant and a gas refrigerant
generally uniformly mixed. In the liquid-side distributor body (101), the liquid refrigerant
and the gas refrigerant are generally equally distributed to the liquid-side branch
pipes (103).
[0106] During the heating operation of the air conditioning apparatus (10) in which the
indoor heat exchanger (65) functions as a radiator, the refrigerant in the liquid
single-phase state that has flowed out of the indoor heat exchanger (65) flows through
the liquid pipe unit (100).
[0107] Specifically, the refrigerant that has flowed out of the heat transfer tubes (66)
of the indoor heat exchanger (65) flows through the liquid-side branch pipes (103)
into the liquid-side distributor body (101) of the liquid-side distributor (100a).
Flows of the refrigerant that has flowed into the liquid-side distributor body (101)
from the liquid-side branch pipes (103) merge together. The refrigerant merged in
the liquid-side distributor body (101) passes through the liquid-side collecting pipe
(110) and the liquid-side refrigerant pipe (120) in sequence and flows out of the
indoor unit (30).
- Gas Pipe Unit -
[0108] The gas pipe unit (150) will be described in detail with reference to FIG. 8.
[0109] As described above, the gas pipe unit (150) includes one gas-side distributor (150a),
one joint pipe (156), one gas-side refrigerant pipe (170), and a plurality of gas-side
branch pipes (153).
<Gas-Side Distributor>
[0110] The gas-side distributor (150a) includes a gas-side distributor body (151) and a
gas-side collecting pipe (160). The material of each of the gas-side distributor body
(151) and the gas-side collecting pipe (160) is aluminum or aluminum alloy.
<Gas-Side Distributor Body>
[0111] The gas-side distributor body (151) is a distributor body that distributes refrigerant
flowing therein to the plurality of gas-side branch pipes (153).
[0112] The gas-side distributor body (151) is a so-called gas header. The gas-side distributor
body (151) is an elongated cylindrical member with its both ends closed. The gas-side
distributor body (151) is installed in a posture in which its center axis direction
is substantially the vertical direction.
<Gas-Side Collecting Pipe>
[0113] The gas-side collecting pipe (160) is a collecting pipe connected to the gas-side
distributor body (151).
[0114] The gas-side collecting pipe (160) is a circular pipe that meanders up and down.
The gas-side collecting pipe (160) has one first semicircular portion (163a) and one
second semicircular portion (163b). The gas-side collecting pipe (160) also has a
first upright pipe portion (162).
[0115] A portion of the gas-side collecting pipe (160) near one end is formed into a straight
pipe extending generally in the horizontal direction. The one end of the gas-side
collecting pipe (160) is joined to a side portion of the gas-side distributor body
(151). The internal space of the gas-side collecting pipe (160) communicates with
the internal space of the gas-side distributor body (151).
[0116] The first semicircular portion (163a) is a semicircular arc-shaped portion facing
upward. The first semicircular portion (163a) is disposed near the one end of the
gas-side collecting pipe (160). The second semicircular portion (163b) is a semicircular
arc-shaped portion facing downward. The second semicircular portion (163b) is disposed
near the other end of the gas-side collecting pipe (160). One end of the first semicircular
portion (163a) and one end of the second semicircular portion (163b) are connected
together through a straight pipe portion.
[0117] The first upright pipe portion (162) is a straight circular tubular portion. The
center axis direction (extension direction) of the first upright pipe portion (162)
is substantially the vertical direction. The upper end of the first upright pipe portion
(162) is continuous with the other end of the second semicircular portion (163b).
The lower end of the first upright pipe portion (162) is a first connecting port (161)
that is open downward.
<Gas-Side Branch Pipe>
[0118] The gas-side branch pipes (153) are circular pipes formed in a U-shape. The material
of the gas-side branch pipes (153) is aluminum or aluminum alloy.
[0119] The gas-side branch pipes (153) are arranged in a posture in which their open ends
are directed laterally. The plurality of gas-side branch pipes (153) are aligned in
the center axis direction (vertical direction) of the gas-side distributor body (151).
A curved portion of each of the gas-side branch pipes (153) is joined to the gas-side
distributor body (151). The internal space of each gas-side branch pipe (153) communicates
with the internal space of the gas-side distributor body (151). A pair of open ends
(153a) of each of the gas-side branch pipes (153) are joined to the corresponding
heat transfer tubes (66) of the indoor heat exchanger (65) by brazing.
<Joint Pipe>
[0120] The joint pipe (156) is a relatively-short circular tubular member. The joint pipe
(156) is disposed substantially coaxially with the first upright pipe portion (162)
of the gas-side collecting pipe (160). The upper end of the joint pipe (156) is joined
to the first connecting port (161), which is the lower end of the first upright pipe
portion (162), by brazing.
[0121] The joint pipe (156) is a metal pipe. The material of the joint pipe (156) is stainless
steel, similarly to the joint pipe (106) of the liquid pipe unit (100).
<Gas-Side Refrigerant Pipe>
[0122] The gas-side refrigerant pipe (170) is a refrigerant pipe through which refrigerant
in a gas single-phase state flows during the operation of the indoor unit (30).
[0123] The gas-side refrigerant pipe (170) is a circular pipe bent in an L-shape. The material
of the gas-side refrigerant pipe (170) is copper or copper alloy.
[0124] One end (an upward end) of the gas-side refrigerant pipe (170) is a second connecting
port (171) that is open upward. A straight pipe portion of the gas-side refrigerant
pipe (170) including the second connecting port (171) is a second upright pipe portion
(172). The center axis direction (extension direction) of the second upright pipe
portion (172) is substantially the vertical direction. The second upright pipe portion
(172) is disposed substantially coaxially with the joint pipe (106). The second connecting
port (171), which is the upper end of the second upright pipe portion (172), is joined
to the lower end of the joint pipe (156) by brazing.
[0125] A flare joint (157) is attached to the other end (an end facing laterally) of the
gas-side refrigerant pipe (170). The material of the flare joint (157) is brass.
<Arrangement of First Upright Pipe Portion and Second Upright Pipe Portion>
[0126] In the gas pipe unit (150) of this embodiment, the second upright pipe portion (172)
of the gas-side refrigerant pipe (170) is disposed below the first upright pipe portion
(162) of the gas-side collecting pipe (160). The first upright pipe portion (162),
the second upright pipe portion (172), and the joint pipe (156) are arranged in a
straight line. The center axis direction of each of the first upright pipe portion
(162), the second upright pipe portion (172), and the joint pipe (156) is substantially
the vertical direction. The first upright pipe portion (162), the second upright pipe
portion (172), and the joint pipe (156) are located inside the casing (35) of the
indoor unit (30).
<Flow of Refrigerant in Gas Pipe Unit>
[0127] During the cooling operation of the air conditioning apparatus (10) in which the
indoor heat exchanger (65) functions as an evaporator, the refrigerant in the gas
single-phase state that has flowed out of the indoor heat exchanger (65) flows through
the liquid pipe unit (100).
[0128] Specifically, the refrigerant that has flowed out of the heat transfer tubes (66)
of the indoor heat exchanger (65) flows through the corresponding gas-side branch
pipes (153) into the gas-side distributor body (151). Flows of the refrigerant which
has flowed into the gas-side distributor body (151) from the gas-side branch pipes
(153) merge together, which then passes through the gas-side collecting pipe (160)
and the gas-side refrigerant pipe (170) in sequence and flows out of the indoor unit
(30).
[0129] During the heating operation of the air conditioning apparatus (10) in which the
indoor heat exchanger (65) functions as a radiator, the refrigerant in the gas single-phase
state that is discharged from the compressor (21) flows through the gas pipe unit
(150).
[0130] Specifically, the refrigerant that has been discharged from the compressor (21) and
flowed into the gas pipe unit (150) passes through the gas-side refrigerant pipe (170)
and the gas-side collecting pipe (160) in sequence, flows into the gas-side distributor
body (151), and is distributed to all of the gas-side branch pipes (153). The refrigerant
that has flowed into each gas-side branch pipe (153) is distributed to the two open
ends (153a), and flows into the corresponding heat transfer tubes (66) of the indoor
heat exchanger (65).
-Feature (1) of Embodiment-
[0131] In the liquid pipe unit (100) of this embodiment, the liquid-side refrigerant pipe
(120) is connected to the liquid-side collecting pipe (110) of the liquid-side distributor
(100a). The first connecting port (111) of the liquid-side collecting pipe (110) and
the second connecting port (121) of the liquid-side refrigerant pipe (120) are connected
to each other through the joint pipe (106). The first upright pipe portion (112) of
the liquid-side collecting pipe (110) includes the first connecting port (111). The
second upright pipe portion (122) of the liquid-side refrigerant pipe (120) includes
the second connecting port (121).
[0132] In the state in which the indoor unit (30) is installed, the second upright pipe
portion (122) of the liquid-side refrigerant pipe (120) made of copper or copper alloy
is located below the first upright pipe portion (112) of the liquid-side collecting
pipe (110) made of aluminum or aluminum alloy. The condensed water generated on the
surface of the second upright pipe portion (122) and containing copper ions flows
downward by gravitation and therefore does not adhere to the first upright pipe portion
(112).
[0133] The material of the heat transfer tubes (66) to which the liquid-side distributor
(100a) is connected is aluminum or aluminum alloy. The condensed water generated on
the surfaces of the heat transfer tubes (66) may adhere to the liquid-side distributor
(100a), but the condensed water does not contain copper ions.
[0134] Accordingly, the condensed water containing copper ions does not adhere to the liquid-side
distributor (100a). Thus, according to this embodiment, it is possible to reduce corrosion
of the liquid-side distributor (100a) due to the adhesion of the condensed water containing
copper ions.
-Feature (2) of Embodiment-
[0135] Here, when the refrigerant in the gas-liquid two-phase state flows through the liquid
pipe unit (100), it is desirable that the center axis direction of the pipe through
which the refrigerant in the gas-liquid two-phase state is introduced into the liquid-side
distributor body (101) is set to be the vertical direction so that the liquid refrigerant
and the gas refrigerant in the liquid-side distributor body (101) be distributed equally
to the plurality of liquid-side branch pipes (103). In other words, it is desirable
that the pipe through which the refrigerant in the gas-liquid two-phase state is introduced
into the liquid-side distributor body (101) has a portion extending in the vertical
direction.
[0136] In the liquid pipe unit (100) of this embodiment, the first upright pipe portion
(112) of the liquid-side collecting pipe (110) and the second upright pipe portion
(122) of the liquid-side refrigerant pipe (120) are arranged in a straight line in
a posture in which their center axis direction is substantially the vertical direction.
It is thus possible to make the direction of flow of the refrigerant passing through
the liquid-side refrigerant pipe (120) and the liquid-side collecting pipe (110) in
sequence and flowing into the liquid-side distributor body (101) be substantially
vertically upward. As a result, the liquid refrigerant and the gas refrigerant in
the liquid-side distributor body (101) can be equally distributed to the plurality
of liquid-side branch pipes (103).
[0137] Since the first upright pipe portion (112) of the liquid-side collecting pipe (110)
and the second upright pipe portion (122) of the liquid-side refrigerant pipe (120)
are arranged in the vertical direction, it is possible to cause the condensed water
generated on the surface of the second upright pipe portion (122) and containing copper
ions to flow downward by gravitation with reliability. As a result, it is possible
to prevent the condensed water containing copper ions from adhering to the first upright
pipe portion (112) of the liquid-side distributor (100a) reliably.
-Feature (3) of Embodiment-
[0138] In the liquid pipe unit (100) of this embodiment, the first upright pipe portion
(112) of the liquid-side collecting pipe (110) and the second upright pipe portion
(122) of the liquid-side refrigerant pipe (120) are formed in the shape of a straight
pipe, and are arranged in a straight line in a posture in which their center axis
direction is substantially the vertical direction. It is thus possible to minimize
the size of a region of the internal space of the casing (35) occupied by the first
upright pipe portion (112) and the second upright pipe portion (122). According to
this embodiment, it is thus possible to reduce corrosion of the liquid-side distributor
(100a) due to the adhesion of the condensed water containing copper ions while reducing
the size of the indoor unit (30).
-Feature (4) of Embodiment-
[0139] In the gas pipe unit (150) of this embodiment, the first connecting port (161) of
the gas-side collecting pipe (160) of the gas-side distributor (150a) and the second
connecting port (171) of the gas-side refrigerant pipe (170) are connected to each
other through the joint pipe (156). The first upright pipe portion (162) of the gas-side
collecting pipe (160) includes the first connecting port (161). The second upright
pipe portion (172) of the gas-side refrigerant pipe (170) includes the second connecting
port (171).
[0140] In the state in which the indoor unit (30) is installed, the second upright pipe
portion (172) of the gas-side refrigerant pipe (170) made of copper or copper alloy
is located below the first upright pipe portion (162) of the gas-side collecting pipe
(160) made of aluminum or aluminum alloy. The condensed water generated on the surface
of the second upright pipe portion (172) and containing copper ions flows downward
by gravitation and therefore does not adhere to the first upright pipe portion (162).
[0141] Thus, according to this embodiment, it is possible to reduce corrosion of the gas-side
collecting pipe (160) due to the adhesion of the condensed water containing copper
ions.
-Feature (5) of Embodiment-
[0142] In the gas pipe unit (150) of this embodiment, the first upright pipe portion (162)
of the gas-side collecting pipe (160) and the second upright pipe portion (172) of
the gas-side refrigerant pipe (170) are arranged in a straight line in a posture in
which their center axis direction is substantially the vertical direction. It is thus
possible to cause the condensed water generated on the surface of the second upright
pipe portion (172) and containing copper ions to flow downward by gravitation with
reliability. As a result, it is possible to prevent the condensed water containing
copper ions from adhering to the first upright pipe portion (162) of the gas-side
distributor (150a) reliably.
-First Variation of Embodiment-
[0143] As illustrated in FIG. 9, in the liquid pipe unit (100) of this embodiment, the first
connecting port (111) of the liquid-side collecting pipe (110) and the second connecting
port (121) of the liquid-side refrigerant pipe (120) may be directly joined to each
other. In this case, the joint pipe (106) is omitted from the liquid pipe unit (100).
[0144] In the gas pipe unit (150) of this embodiment, the first connecting port (161) of
the gas-side collecting pipe (160) and the second connecting port (171) of the gas-side
refrigerant pipe (170) may be directly joined to each other. In this case, the joint
pipe (156) is omitted from the gas pipe unit (150).
-Second Variation of Embodiment-
[0145] As illustrated in FIG. 10, the second upright pipe portion (122) of the liquid-side
refrigerant pipe (120) may be omitted from the liquid pipe unit (100) of this embodiment.
In this case, one end of the U-shaped pipe portion (123) of the liquid-side refrigerant
pipe (120) serves as the second connecting port (121) that is open upward.
[0146] The second upright pipe portion (172) of the gas-side refrigerant pipe (170) may
be omitted from the gas pipe unit (150) of this embodiment. In this case, an end of
a quarter circular arc-shaped portion of the gas-side refrigerant pipe (170) serves
as the second connecting port (171) that is open upward.
-Third Variation of Embodiment-
[0147] As illustrated in FIG. 11, in the liquid pipe unit (100) of this embodiment, the
liquid-side collecting pipe (110) of the liquid-side distributor (100a) may be a circular
pipe that meanders up and down. The liquid-side collecting pipe (110) of this variation
has one first semicircular portion (113a) and one second semicircular portion (113b).
[0148] In this variation, a portion of the liquid-side collecting pipe (110) near one end
is formed into a straight pipe extending generally in the vertical direction. The
one end of the liquid-side collecting pipe (110) is joined to the lower end of a liquid-side
distributor body (101). The internal space of the liquid-side collecting pipe (110)
communicates with the internal space of the liquid-side distributor body (101).
[0149] The first semicircular portion (113a) is a semicircular arc-shaped portion facing
upward. The first semicircular portion (113a) is disposed near the one end of the
liquid-side collecting pipe (110). The second semicircular portion (113b) is a semicircular
arc-shaped portion facing downward. The second semicircular portion (113b) is disposed
near the other end of the liquid-side collecting pipe (110). One end of the first
semicircular portion (113a) and one end of the second semicircular portion (113b)
are connected together through a straight pipe portion.
[0150] A first upright pipe portion (112) is a straight circular tubular portion. The center
axis direction of the first upright pipe portion (112) is substantially the vertical
direction. The upper end of the first upright pipe portion (112) of this variation
is continuous with the other end of the second semicircular portion (113b). The lower
end of the first upright pipe portion (112) is a first connecting port (111) that
is open downward, and is joined to a joint pipe (106).
[0151] The liquid-side refrigerant pipe (120) of this variation is a circular pipe bent
in an L-shape. One end (an upward end) of the liquid-side refrigerant pipe (120) is
a second connecting port (121) that is open upward. A straight pipe portion of the
liquid-side refrigerant pipe (120) including the second connecting port (121) is a
second upright pipe portion (122). The center axis direction of the second upright
pipe portion (122) is substantially the vertical direction. The second upright pipe
portion (122) is arranged substantially coaxially with the joint pipe (106). The second
connecting port (121), which is the upper end of the second upright pipe portion (122),
is joined to the lower end of the joint pipe (106) by brazing. A flare joint (107)
is attached to the other end (an end facing laterally) of the liquid-side refrigerant
pipe (120).
-Fourth Variation of Embodiment-
[0152] As illustrated in FIG. 12, the liquid-side collecting pipe (110) of the liquid-side
distributor (100a) and the joint pipe (106) may be omitted from the liquid pipe unit
(100) of this embodiment.
[0153] In the liquid pipe unit (100) of this variation, a liquid-side distributor (100a)
is formed by only a liquid-side distributor body (101), and the lower end of a smaller-diameter
portion (101a) of the liquid-side distributor body (101) serves as a first connecting
port (111) that is open downward. In the liquid pipe unit (100) of this variation,
a liquid-side refrigerant pipe (120) is directly connected to the liquid-side distributor
body (101). A second connecting port (121), which is the upper end of a second upright
pipe portion (122) of the liquid-side refrigerant pipe (120), is joined to the lower
end of the smaller-diameter portion (101a) of the liquid-side distributor body (101)
by brazing.
[0154] The liquid pipe unit (100) of this variation may include a joint pipe (106) as illustrated
in FIG. 13. In this case, the first connecting port (111), which is the lower end
of the smaller-diameter portion (101a) of the liquid-side distributor body (101),
is joined to the upper end of the joint pipe (106) by brazing, and the second connecting
port (121), which is the upper end of the second upright pipe portion (122) of the
liquid-side refrigerant pipe (120), is joined to the lower end of the joint pipe (106)
by brazing.
-Fifth Variation of Embodiment-
[0155] In the liquid pipe unit (100) of this embodiment, the shape of each of the first
upright pipe portion (112) and the second upright pipe portion (122) is not limited
to a straight tubular shape. The shape of each of the first upright pipe portion (112)
and the second upright pipe portion (122) may be slightly curved or slightly bent
as long as it is a tubular shape extending in the up-down direction.
[0156] In the gas pipe unit (150) of this embodiment, the shape of each of the first upright
pipe portion (162) and the second upright pipe portion (172) is not limited to a straight
tubular shape. The shape of each of the first upright pipe portion (162) and the second
upright pipe portion (172) may be slightly curved or slightly bent as long as it is
a tubular shape extending in the up-down direction.
-Sixth Variation of Embodiment-
[0157] In the liquid pipe unit (100) of this embodiment, the extension direction of each
of the first upright pipe portion (112) and the second upright pipe portion (122)
is not limited to the vertical direction. The extension direction of each of the first
upright pipe portion (112) and the second upright pipe portion (122) may be a direction
(diagonal direction) slightly inclined with respect to the vertical direction.
[0158] In the gas pipe unit (150) of this embodiment, the extension direction of each of
the first upright pipe portion (162) and the second upright pipe portion (172) is
not limited to the vertical direction. The extension direction of each of the first
upright pipe portion (162) and the second upright pipe portion (172) may be a direction
(diagonal direction) slightly inclined with respect to the vertical direction.
-Seventh Variation of Embodiment-
[0159] One or both of the liquid pipe unit (100) and the gas pipe unit (150) of this embodiment
may be connected to a heat transfer tube of the outdoor heat exchanger (23) provided
in the outdoor unit (20) as a component unit.
[0160] While the embodiments and variations thereof have been described above, it will be
understood that various changes in form and details may be made without departing
from the spirit and scope of the claims. The elements according to the embodiments,
the variations thereof, and the other embodiments may be combined and replaced with
each other. In addition, the expressions of "first," "second," "third," . . . , in
the specification and claims are used to distinguish the terms to which these expressions
are given, and do not limit the number and order of the terms.
INDUSTRIAL APPLICABILITY
[0161] As can be seen from the foregoing description, the present disclosure is useful for
a component unit of an air conditioning apparatus.
DESCRIPTION OF REFERENCE CHARACTERS
[0162]
- 10
- Air Conditioning Apparatus
- 20
- Outdoor Unit (Component Unit)
- 30
- Indoor Unit (Component Unit)
- 35
- Casing
- 65
- Indoor Heat Exchanger (Heat Exchanger)
- 66
- Heat Transfer Tube
- 100a
- Liquid-Side Distributor
- 101
- Liquid-Side Distributor Body (Distributor Body)
- 105
- Cover Member
- 106
- Joint Pipe (Metal Pipe)
- 110
- Liquid-Side Collecting Pipe (Collecting Pipe)
- 111
- First Connecting Port
- 112
- First Upright Pipe Portion
- 120
- Liquid-Side Refrigerant Pipe (Refrigerant Pipe)
- 121
- Second Connecting Port
- 122
- Second Upright pipe portion
- 123
- U-Shaped Pipe Portion
- 150a
- Gas-Side Distributor
- 151
- Gas-Side Distributor Body (Distributor Body)
- 155
- Cover Member
- 156
- Joint Pipe (Metal Pipe)
- 160
- Gas-Side Collecting Pipe (Collecting Pipe)
- 161
- First Connecting Port
- 162
- First Upright Pipe Portion
- 170
- Gas-Side Refrigerant Pipe (Refrigerant Pipe)
- 171
- Second Connecting Port
- 172
- Second Upright Pipe Portion
1. A component unit (20, 30) included in an air conditioning apparatus (10), the component
unit (20, 30) comprising:
a heat exchanger (65) having a plurality of heat transfer tubes (66);
a refrigerant pipe (120, 170); and
a distributor (100a, 150a) to which the heat exchanger (65) and the refrigerant pipe
(120, 170) are connected, the distributor (100a, 150a) being configured to distribute
a refrigerant flowing therein from the refrigerant pipe (120, 170) to the plurality
of heat transfer tubes (66),
a material of each of the heat transfer tubes (66) and the distributor (100a, 150a)
being aluminum or aluminum alloy,
a material of the refrigerant pipe (120, 170) being copper or copper alloy,
the distributor (100a, 150a) having a first connecting port (111, 161) that is open
downward in a state in which the component unit (20, 30) is installed,
one end of the refrigerant pipe (120, 170) being a second connecting port (121, 171)
that is open upward in the state in which the component unit (20, 30) is installed,
the second connecting port (121, 171) of the refrigerant pipe (120, 170) being connected
to the first connecting port (111, 161) of the distributor (100a, 150a) directly or
through a metal pipe (106, 156) made of a material different from the material of
each of the distributor (100a, 150a) and the refrigerant pipe (120, 170).
2. The component unit of claim 1, wherein
the distributor (100a, 150a) includes:
a distributor body (101, 151) connected to the heat exchanger (65), the distributor
body (101, 151) being configured to distribute the refrigerant flowing therein to
the plurality of heat transfer tubes (66); and
a collecting pipe (110, 160) having one end connected to the distributor body (101,
151) and another end forming the first connecting port (111, 161).
3. The component unit of claim 2, wherein
the collecting pipe (110, 160) is located below the distributor body (101, 151) in
the state in which the component unit (20, 30) is installed.
4. The component unit of claim 2, wherein
a portion or an entirety of the collecting pipe (110, 160) is a first upright pipe
portion (112, 162) extending in an up-down direction, and
a lower end of the first upright pipe portion (112, 162) is the first connecting port
(111, 161).
5. The component unit of claim 4, wherein
the entirety of the collecting pipe (110, 160) is the first upright pipe portion (112,
162).
6. The component unit of claim 4 or 5, wherein
the first upright pipe portion (112, 162) is a straight pipe.
7. The component unit of claim 6, wherein
an extension direction of the first upright pipe portion (112, 162) is a vertical
direction in the state in which the component unit (20, 30) is installed.
8. The component unit of any one of claims 1 to 7, wherein
a portion of the refrigerant pipe (120, 170) is a second upright pipe portion (122,
172) extending in an up-down direction, and
an upper end of the second upright pipe portion (122, 172) is the second connecting
port (121, 171).
9. The component unit of claim 8, wherein
the second upright pipe portion (122, 172) is a straight pipe.
10. The component unit of claim 9, wherein
an extension direction of the second upright pipe portion (122, 172) is a vertical
direction in the state in which the component unit (20, 30) is installed.
11. The component unit of claim 7, wherein
a portion of the refrigerant pipe (120, 170) is a second upright pipe portion (122,
172) that is a straight pipe extending in an up-down direction,
an upper end of the second upright pipe portion (122, 172) is the second connecting
port (121, 171), and
the first upright pipe portion (112, 162) and the second upright pipe portion (122,
172) are arranged in a straight line.
12. The component unit of any one of claims 8 to 11, wherein
the refrigerant pipe (120, 170) has a U-shaped pipe portion (123) that is a U-shaped
portion continuous with a lower end of the second upright pipe portion (122, 172).
13. The component unit of claim 4, wherein
the collecting pipe (110, 160) is a pipe that meanders up and down, and
a portion of the collecting pipe (110, 160) is the first upright pipe portion (112,
162).
14. The component unit of any one of claims 1 to 13, wherein
the refrigerant pipe (120) is a pipe through which a refrigerant in a gas-liquid two-phase
state or in a liquid single-phase state flows during an operation of the component
unit (20, 30).
15. The component unit of any one of claims 1 to 13, wherein
the refrigerant pipe (170) is a pipe through which a refrigerant in a gas single-phase
state flows during an operation of the component unit (20, 30).
16. The component unit of any one of claims 1 to 15 further comprising:
a casing (35) configured to house the heat exchanger (65), wherein
the first connecting port (111, 161) of the distributor (100a, 150a) and the second
connecting port (121, 171) of the refrigerant pipe (120, 170) are located in an inside
of the casing (35).
17. The component unit of claim 16, wherein
an end of the refrigerant pipe (120, 170) opposite to the second connecting port (121,
171) is exposed to an outside of the casing (35), and
the refrigerant pipe (120, 170) is provided with a cover member (105, 155) configured
to cover a portion of the refrigerant pipe (120, 170) and close a clearance between
the refrigerant pipe (120, 170) and the casing (35).