TECHNICAL FIELD
[0001] The present invention relates to the technical field of electroplating, in particular
to a plating solution dispersion method.
BACKGROUND
[0002] Under the existing technologies, in order to improve the thermal conductivity, electrical
conductivity, wear resistance and other performances of a plating layer, graphene
and other substances may be added to a plating solution during an electroplating process
to form a composite plating layer to meet performance requirements of the plating
layer. However, solid particles such as graphene are prone to agglomeration and formation
of graphite during the electroplating process, and at this time, the graphite will
be electroplated to the surface of the plating layer instead of graphene, which will
have an adverse effect on electroplating. Therefore, in the existing technologies,
a method of adding a dispersant to the plating solution is generally used to prevent
the aggregation of solid particles such as graphene into large particles. Although
the addition of the dispersant alleviates the agglomeration of solid particles such
as graphene in the plating solution to a certain extent, it is difficult for traditional
dispersants to promote the migration and diffusion of solid particles such as graphene
in the plating solution, so the performance of a composite plating layer prepared
by adding the dispersant hardly achieves an expected effect. In addition, although
mechanical agitation and ultrasonic dispersion can also promote the dispersion of
solid particles such as graphene, in the electroplating process, it is necessary to
keep the plating solution stable, while the traditional mechanical agitation and simple
ultrasonic dispersion will increase the flow and oscillation of the plating solution,
which will have an adverse effect on the plating layer, so it is difficult to apply
the traditional mechanical agitation of a plating solution and simple ultrasonic dispersion
to the electroplating process.
[0003] In summary, how to promote the uniform dispersion of graphene and other solid particles
in the plating solution while ensuring the stability of the plating solution is an
urgent problem for the existing technologies to be improved.
SUMMARY
[0004] An object of the present invention is to provide a plating solution dispersion method.
The plating solution dispersion method can promote the uniform dispersion of graphene
in a plating solution and ensure the stability of the plating solution in the electroplating
process.
[0005] In order to solve the above problems, the technical scheme of the present invention
is as follows:
the present invention provides a plating solution dispersion method, comprising:
intermittently inputting bubbles into a plating solution in the case of electroplating,
and intermittently performing an ultrasonic treatment on the plating solution in the
process of intermittently inputting the bubbles, wherein at least some of the bubbles
are within an ultrasound influence range.
[0006] Optionally, in some embodiments of the present invention, the ultrasonic treatment
is performed once in the process of a single bubble input.
[0007] Optionally, in some embodiments of the present invention, a duration of the single
bubble input is 0.1 to 6 min, and a duration of a single ultrasonic treatment is 1
to 6 min.
[0008] Optionally, in some embodiments of the present invention, the intermittent time between
the bubble inputs is 5 to 20 min; and the intermittent time between the ultrasonic
treatments is 1 to 20 min.
[0009] Optionally, in some embodiments of the present invention, in the process of the single
bubble input, the ultrasonic treatment is performed 10 to 50 s after an initial bubble
input.
[0010] Optionally, in some embodiments of the present invention, the plating solution comprises
solid particles, and a material of the solid particles is selected from one or more
of graphene, a metal oxide, and a non-metallic oxide.
[0011] Optionally, in some embodiments of the present invention, each bubble has a diameter
of 0.01 to 1000 µm; or
the bubble has a diameter of 1 to 150 µm; or
the bubble has a diameter of 30 to 80 µm.
[0012] Optionally, in some embodiments of the present invention, an ultrasonic frequency
of the ultrasonic treatment is 40 to 50 kHz.
[0013] Optionally, in some embodiments of the present invention, the input of the bubbles
into the plating solution is implemented through a bubble input port, the plating
solution is contained with a container, and a cathode and an anode which are spaced
from each other are accommodated in the container;
the bubble input port is arranged between the cathode and the anode, and the bubble
input port is close to the anode and away from the cathode; or
the cathode is located on one side of the anode away from a side wall of the container,
the bubble input port is arranged between the anode and the side wall, and the bubble
input port is close to the side wall and away from the anode.
[0014] Optionally, in some embodiments of the present invention, the bubble input port is
oriented to a direction where the cathode is located.
[0015] Optionally, in some embodiments of the present invention, a plurality of bubble input
ports is provided, and each bubble input port has a position height difference in
a vertical direction.
[0016] Optionally, in some embodiments of the present invention, two bubble input ports
are provided; and the two bubble input ports are located in a first region and a second
region respectively, wherein the first region is a region between a horizontal plane
where a middle part of the cathode is located and a horizontal plane where a lower
part of the cathode is located, and the second region is a region between the horizontal
plane where the lower part of the cathode is located and a horizontal plane where
the bottom of the container is located.
[0017] Optionally, in some embodiments of the present invention, the bubble input port located
in the first region is a first input port; the bubble input port located in the second
region is a second input port; the first input port is oriented to a part above a
horizontal plane where the first input port is located; and the second input port
is oriented to a part below a horizontal plane where the second input port is located.
[0018] Optionally, in some embodiments of the present invention, an included angle between
an axis where the first input port is located and a horizontal plane is 30° to 80°;
and an included angle between an axis where the second input port is located and the
horizontal plane is 30° to 80°.
[0019] Optionally, in some embodiments of the present invention, the ultrasonic treatment
is implemented by an ultrasonic device, and the ultrasonic device is located in the
first region.
[0020] Optionally, in some embodiments of the present invention, the ultrasonic device is
located between the bubble input port and the cathode; and the ultrasonic device is
close to the bubble input port and away from the cathode.
[0021] Optionally, in some embodiments of the present invention, when the bubbles are input,
a total amount of gas input per minute is 10 to 80 L.
[0022] Optionally, in some embodiments of the present invention, when the bubbles are input,
the input gas is selected from one or more of hydrogen, nitrogen, or air.
[0023] Compared with the prior art, the present invention includes the following beneficial
effects.
[0024] In the present invention, the bubbles are input into the plating solution intermittently
in the electroplating process and the ultrasonic treatment is performed intermittently
on the plating solution. In this way, on one hand, the bubbles will intensify the
diffusion growth under the action of ultrasonic waves and rupture after the bubbles
grow to a rupture limit, and an instantaneous propulsive force may be produced locally
at the moment of bubble rupture. The plating solution is locally subjected to micro-agitation,
and then a local microcirculation is formed to the plating solution, thereby promoting
the uniform dispersion of the plating solution. On the other hand, the diffusion movement
of the bubbles in the plating solution will also produce micro-agitation on the plating
solution, which will play a role in dispersing the plating solution. In addition,
because the bubble input and the ultrasonic treatment are both performed intermittently,
the present invention can ensure the relative stability of the plating solution in
the electroplating process by controlling the bubble input and the ultrasonic treatment.
[0025] The plating solution dispersion method provided by the present invention is especially
suitable for the plating solution containing solid particles such as graphene. This
dispersion method can play a role in fully dispersing solid particles such as graphene,
and effectively avoid the aggregation of solid particles such as graphene into large
particles, thereby improving the electroplating quality.
[0026] In summary, compared with the prior art, the plating solution dispersion method provided
by the present invention can promote the uniform dispersion of the plating solution,
especially the dispersion of solid particles such as graphene in the plating solution,
and also ensure the stability of the electroplating solution.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] To describe the technical solutions in the embodiments of the present invention more
clearly, the following briefly introduces the accompanying drawings required for describing
the embodiments. Apparently, the accompanying drawings in the following description
show merely some embodiments of the present invention, and a person of ordinary skill
in the art may still derive other drawings from these accompanying drawings without
creative efforts.
FIG. 1 is a schematic diagram of a plating solution situation provided in Embodiment
1 of the present invention.
[0028] The reference numerals are summarized as follows:
101-electroplating bath; 102-bubble input port; 103-ultrasonic device; 104-anode;
105-cathode; 106-first region; and 107-second region.
DETAILED DESCRIPTION OF THE INVENTION
[0029] The technical solutions in the embodiments of the present invention will be clearly
and completely described as follows in combination with the drawings in the examples
of the present invention, but obviously, the described examples are only a part of
the embodiments of the present invention, rather than all the embodiments. Based on
the examples of the present invention, all other examples obtained by a person skilled
in the art without creative efforts shall fall within the protection scope of the
present invention.
[0030] The technical solution provided by the present invention will be described in detail
below. It should be noted that the description order of the following embodiments
is not intended to limit the priority order of the embodiments. In addition, in the
description of the present invention, the term "including" means "including but not
limited to". The terms "first", "second", etc., are used only as indications and do
not impose numerical requirements or establish sequences. Various embodiments of the
present invention may exist in the form of a scope. It should be understood that the
description in the form of a scope is only for convenience and conciseness, and should
not be construed as a rigid limitation on the scope of the present invention. Therefore,
the scope description should be considered to have specifically disclosed all possible
sub-scopes as well as a single value within this scope.
[0031] The present invention provides a plating solution dispersion method, which includes:
intermittently inputting bubbles into a plating solution in the case of electroplating,
and intermittently performing an ultrasonic treatment on the plating solution in the
process of inputting the bubbles, wherein at least some of the bubbles are within
an ultrasound influence range.
[0032] By taking the intermittent input of the bubbles into the plating solution as an example,
"intermittent" here refers to a periodic repetition of the operations of performing
a bubble input and stopping the bubble input, and a duration of stopping the bubble
input is the intermittent time of the bubble input. More particularly, the intermittent
time between the bubble inputs refers to a duration between a moment at the end of
one bubble input operation and a moment at the start of the next adjacent bubble input
operation. Concepts such as "intermittent" and "intermittent time" in the ultrasonic
treatment are similar to the above explanations and will not be repeated here.
[0033] It may be understood that "at least some of the bubbles are within the ultrasound
influence range" means that at least some of the bubbles input into the plating solution
can rupture under the action of ultrasounds and create a micro-agitation effect on
the local plating solution.
[0034] The plating solution dispersion method provided by the present invention can promote
the uniform dispersion of the plating solution while ensuring the stability of the
electroplating solution.
[0035] It should be noted that intermittent ultrasonic treatment of the plating solution
in the process of inputting bubbles means that the ultrasonic treatment is performed
intermittently in conjunction with the bubble input, so that the bubble input and
the ultrasonic treatment are performed at the same time. Further, the ultrasonic treatment
may be performed during each bubble input, or during a part of single bubble input,
as long as the dispersion of the plating solution can be satisfied.
[0036] Preferably, a single ultrasonic treatment is performed in the process of a single
bubble input, thereby further improving a dispersion effect of solid particles such
as graphene in the plating solution.
[0037] Optionally, in some embodiments of the present invention, a duration of a single
bubble input may be 0.1 to 6 min, and a duration of a single ultrasonic treatment
may be 1 to 6 min.
[0038] In some embodiments, the intermittent time between bubble inputs may be 5 to 20 min;
and the intermittent time between the ultrasonic treatments may be 1 to 20 min.
[0039] When the duration of a single bubble input, the duration of a single ultrasonic treatment,
the intermittent duration between the bubble inputs and the intermittent duration
between the ultrasonic treatments are within the above ranges, the stability of the
plating solution can be well maintained, which is conducive to electroplating.
[0040] Further, in the process of setting and adjusting the durations and intermittent durations
of the bubble input and ultrasonic treatment, it is necessary to allow a situation
that the bubble input and the ultrasonic treatment are performed at the same time
in the operation process of each bubble input, so that each bubble input can start
at the same time as the ultrasonic treatment, or the bubbles can be input first each
time and the ultrasonic treatment is performed before the operation of the single
bubble input ends. Further, each time the bubbles are input and subjected to ultrasonic
treatment, the bubble input operation may end at the same time as the ultrasonic treatment
operation, or the bubble input operation may end before the ultrasonic treatment operation,
or the ultrasonic treatment operation may precede the end of the bubble input operation.
[0041] Preferably, the bubbles may be input first each time, the ultrasonic treatment may
be performed before the end of the single bubble input operation, and the operation
of the bubble input precedes the end of the ultrasonic treatment operation.
[0042] In some embodiments, in the process of a single bubble input, the ultrasonic treatment
may start 10 to 50 s after the initial bubble input. That is, in the process of each
bubble input and ultrasonic treatment, the bubble input operation can be performed
first, and then the ultrasonic treatment operation can start after the bubble input
operation lasts for 10 to 50 s, so that the bubble input and the ultrasonic operation
are performed at the same time. It may be understood that in this case, the bubble
input operation should not be finished at the beginning of the ultrasonic treatment
in order to ensure that the bubble input and the ultrasound operation can be performed
at the same time.
[0043] In some embodiments, the plating solution includes solid particles which are selected
from one or more of graphene, a metal oxide, and a non-metal oxide.
[0044] The plating solution method provided by the present invention is particularly suitable
for a plating solution including solid particles such as graphene. The plating solution
dispersion method provided by the present invention can effectively prevent the solid
particles (graphene, zinc oxide, silica, etc.) in the plating solution from aggregating
into large particles, so that the related electroplating process can be performed
smoothly.
[0045] Preferably, the plating solution dispersion method provided by the present invention
is suitable for a plating solution including graphene. The plating solution dispersion
method provided by the present invention can effectively prevent the agglomeration
of graphene in the plating solution.
[0046] In some embodiments, each bubble may have a diameter of 0.01 to 1000 µm; preferably,
the bubble may have a diameter of 1 to 150 µm; and more preferably, the bubble may
have a diameter of 30 to 80 µm. When the diameter of the bubble is within the above
range, the stability of the plating solution can be ensured.
[0047] In some embodiments, an ultrasonic frequency of the ultrasonic treatment is 40 to
50 kHz.
[0048] In some embodiments, the input of the bubbles into the plating solution is implemented
through a bubble input port, the plating solution is contained with a container, a
cathode and an anode which are spaced from each other are accommodated in the container,
the bubble input port may be arranged between the cathode and the anode, and the bubble
input port is close to the anode and away from the cathode.
[0049] It should be noted that in order to ensure that the bubbles can rupture under the
action of ultrasounds and produce local micro-agitation of the plating solution, the
setting of the bubble input port still needs to meet the prerequisite that at least
some of the bubbles are within the ultrasound influence range. When the bubble input
port is arranged between the cathode and the anode, the bubbles can rupture between
the cathode and the anode, and the plating solution between the cathode and the anode
is subjected to targeted micro-agitation, so that the diffusion and migration of substances
in the plating solution between the cathode and the anode can be enhanced, substances
(including cations, solid particles, etc.) consumed by electroplating near the cathode
can be supplemented, and the concentration of related substances in the plating solution
near the cathode can be kept stable. Taking the plating solution including graphene
and other solid particles as an example, the bubble input port is arranged between
the cathode and the anode, which can enhance the diffusion and migration of the graphene
between the anode and the cathode, promote the migration of graphene to the surface
of the cathode, and ensure that the concentration of the graphene on the surface is
maintained at a certain level.
[0050] Further, the cathode may be located on one side of the anode away from the side wall
of the container, the bubble input port may be arranged between the anode and the
side wall, and the bubble input port may be close to the side wall and away from the
anode. In this way, the disturbance of large bubbles to the plating solution near
the cathode can be reduced, and the electroplating quality can be improved. For example,
in some embodiments, by arranging the bubble input port on one side of the anode away
from the cathode, a distance away from the cathode surface is still greater than 5
cm when the bubbles rupture.
[0051] In some embodiments, the container containing the plating solution may be an electroplating
bath.
[0052] In some embodiments, the bubble input port may be oriented to a direction where the
cathode is located. When the bubble input port is oriented to the direction where
the cathode is located, it is more conducive to the migration of the substances in
the plating solution to the cathode, so that the concentration of the plating solution
near the cathode remains relatively stable.
[0053] In some embodiments, a plurality of bubble input ports is provided, and each bubble
input port has a position height difference in a vertical direction.
[0054] When the plating solution dispersion method provided by the present invention includes
a plurality of bubble input ports with height difference in a vertical direction,
under the action of ultrasounds, the bubbles input into the plating solution can ruptures
at different depths of the plating solution, so that the plating solution at different
depths is locally micro-agitated, thereby promoting the dispersion of the plating
solution at different depths. Further, two bubble input ports may be provided. The
number of bubble input ports may be three, four, or five. Preferably, the number of
the bubble input ports may be two.
[0055] In some embodiments, two bubble input ports are provided; and the two bubble input
ports are located in a first region and a second region respectively, wherein the
first region is a region between a horizontal plane where a middle part of the cathode
is located and a horizontal plane where a lower part of the cathode is located, and
the second region is a region between the horizontal plane where the lower part of
the cathode is located and a horizontal plane where the bottom of the container is
located. The first region may be understood as a middle-lower region of the plating
solution, and the second region may be understood as a bottom region of the plating
solution. It may be understood that the first region is located above the second region,
the plating solution is still above the first region, and part of the cathode is located
in the plating solution above the first region. In some embodiments, a region between
the horizontal plane where the middle part of the cathode is located and the horizontal
plane where an upper part of the cathode is located may be referred to as a third
region, and the third region may be understood as the middle-upper region of the plating
solution.
[0056] When the two bubble input ports are located in the first region and the second region
respectively, bubbles input to the plating solution through the bubble input port
located in the second region will first micro-agitate the plating solution in the
bottom region of the plating solution through bubble flowing; and then under the action
of buoyancy, bubbles input to the plating solution through the bubble input port located
in the second region will move upward to the first region and rupture under the action
of ultrasounds, and produce local micro-agitation of the plating solution between
the cathode and anode in the first region, thereby improving the local microcirculation
of the plating solution between the cathode and the anode in the first region. Therefore,
the bubbles input to the plating solution through the bubble input port located in
the second region may focus on microcirculation agitation for the plating solution
in the first region and the second region. However, the bubbles input to the plating
solution through the bubble input port in the first region may also move upward under
the action of buoyancy. When the bubbles are input to the plating solution through
the bubble input port located in the first region moving upward to the third region,
the bubbles moving to the third region may also rupture under the action of ultrasounds,
so as to focus on local micro-agitation for the plating solution in the third region.
In addition, when the bubbles input to the plating solution through the bubble input
port in the second region may rupture near the bubble input port located in the first
region to form small bubbles, the formed small bubbles may be fused with the bubbles
input to the plating solution through the bubble input port located in the first region
and become a part of the bubbles input to the plating solution through the bubble
input port located in the first region, and then rupture again to enhance the local
microcirculation agitation for the plating solution.
[0057] Therefore, when the two bubble input ports are located in the first region and the
second region respectively, it is possible to perform local micro-agitation on the
plating solution at the bottom, middle-lower part and the middle-upper part of each
region at the same time, and disperse the plating solution at the bottom, the middle-lower
part and the middle-upper part.
[0058] In some embodiments, the two bubble input ports may be located on the same vertical
axis in a vertical direction. The axis here does not refer to a direction of an axis
oriented by the bubble input port, but to a vertical axis in the vertical direction.
[0059] In some embodiments, the bubble input port located in the first region is a first
input port, the bubble input port located in the second region is a second input port,
the first input port is oriented to a part above a horizontal plane where the first
input port is located, and the second input port is oriented to a part below a horizontal
plane where the second input port is located.
[0060] When the second input port is oriented to the part below its horizontal direction,
the bubbles input to the plating solution through the second input port may first
move downward for a certain distance before moving upward under the action of buoyancy,
so that a part of the bubbles input to the plating solution through the second input
port may rupture in the second region, thereby providing local circulation micro-agitation
on the plating solution in the second region.
[0061] In some embodiments, an included angle between an axis where the bubble input port
located in the first region is located and a horizontal plane may be 30° to 80°; and
an included angle between an axis where the bubble input port located in the second
region is located and the horizontal plane may be 30° to 80°. It may be understood
that the axis where the bubble input port is located refers to a central axis of the
bubble input port.
[0062] Preferably, the included angle between the axis where the bubble input port located
in the first region is located and the horizontal plane may be 30° to 60°; and the
included angle between the axis where the bubble input port located in the second
region is located and the horizontal plane may be 30° to 60°.
[0063] In some embodiments, the ultrasonic treatment may be implemented by means of an ultrasonic
device, which may be located in the first region. Since the first region is provided
with the bubble input port, when the ultrasound device is located in the first region,
it can be ensured that at least some of the bubbles are within the ultrasound influence
range.
[0064] In some embodiments, the ultrasonic device may be located between the bubble input
port and the cathode, and the ultrasonic device may be close to the bubble input port
and away from the cathode.
[0065] When the ultrasonic device is located between the bubble input port and the cathode,
and the ultrasonic device is close to the bubble input port and away from the cathode,
the ultrasonic device is located near the bubble input port, so that more bubbles
can be guaranteed to be within the ultrasound influence range, and then a local micro-agitation
effect on the plating solution during bubble rupture can be ensured.
In addition, the ultrasonic device is arranged away from the cathode, so that the disturbance
of ultrasounds to the plating solution near the cathode can be reduced, and the relative
stability of the plating solution near the cathode can be ensured, so as to ensure
the electroplating quality.
[0066] Further, when the plating solution dispersion method involves a plurality of bubble
input ports, the ultrasonic device may be located between the bubble input port and
the cathode.
[0067] In some embodiments, a distance between the ultrasonic device and the cathode may
be at least 40 cm.
[0068] In some embodiments, when bubbles are input, a total amount of gas input per minute
may be 10 to 80 L.
[0069] The total amount of gas input per minute is a volume of gas actually input into the
plating solution per minute against a plating solution pressure. When the total amount
of gas input per minute is within the above range, the sizes of the bubbles can be
controlled, such that the number of the bubbles in the plating solution, a rupture
frequency and a flow rate are all within the optimal ranges, achieving appropriate
micro-agitation strength of the bubbles for the plating solution.
[0070] Further, the diameters and input amount of the bubbles may be determined according
to the depth of the bubble input port in the plating solution and the content of solid
particles such as graphene in the plating solution. For example, the deeper the depth
of the bubble input port in the plating solution, the larger the input amount of the
bubbles can be set, and the smaller the diameters of the bubbles can be set. For example,
at the same depth of the plating solution, the greater the concentration of solid
particles such as graphene in the plating solution, the larger the input amount of
bubbles can be set, and the smaller the diameters of the bubbles can be set.
[0071] Further, when two bubble input ports are provided, and the two bubble input ports
are located in the first and second regions respectively, the amounts of gas input
to the plating solution per minute through the two bubble input ports may be the same
or different. More specifically, the amount of gas input to the plating solution per
minute through the bubble input port located in the second region may be more than
the amount of gas input to the plating solution per minute through the bubble input
port located in the first region.
[0072] In some embodiments, when the bubbles are input, the input gas may be selected from
one or more of hydrogen, nitrogen, or air.
[0073] In the present invention, different gases may be selected according to the difference
of plating layers to produce different additional effects. For example, when a copper
plating layer is electroplated, air may be input, which can promote the smooth electroplating
of the copper plating layer. When a silver plating layer is electroplated, hydrogen
may be input. The surface of the silver plating layer is more uniform and bright by
means of a reduction characteristic of the hydrogen.
[0074] In some embodiments, the input gas may be a mixture of gases, such as nitrogen and
hydrogen, which is not limited here.
Embodiment 1
[0075] The present embodiment provides a plating solution dispersion method of a graphene-silver
plating solution. A schematic diagram of a plating solution situation is shown in
FIG. 1. The method includes:
electroplating in an electroplating bath 101 by using a graphene-silver plating solution.
An opening size of the electroplating bath 101 is 2m×2m, a vertical depth of the plating
solution is 1.2 m, and a concentration of graphene in the plating solution is 10 g/L.
During electroplating, hydrogen is intermittently input to the plating solution, a
duration of a single hydrogen input is 4 min, the diameter of the input bubble is
20 µm, the intermittent time between the bubble inputs is 10 min, the graphene-silver
plating solution is subjected to ultrasonic treatment after 6 s of an initial bubble
input, a duration of a single ultrasonic treatment is 5 min, and the intermittent
time of the ultrasonic treatment is 8 min.
[0076] The bubbles are input through two bubble input ports 102. The two bubble input ports
102 are located between an anode 104 and a cathode 105 and are oriented to the cathode
105. The two bubble input ports 102 are respectively located in a first region 106
and a second region 107 of the plating solution. The two bubble input ports 102 are
located on the same vertical axis in a vertical direction. A distance between the
bubble input port 102 located in the first region 106 and the bottom of the electroplating
bath 101 is 0.3 m. The bubble input port 102 located in the first region 106 is oriented
to a direction above a horizontal direction where the bubble input port 102 is located.
An included angle between an axis of the bubble input port 102 located in the first
region 106 and a horizontal plane is 45°. An amount of gas input per minute through
the bubble input port 102 located in the first region 106 is 20 L. A distance between
the bubble input port 102 located in the second region 107 and the bottom of the electroplating
bath 101 is 0.1 m. The bubble input port 102 located in the second region 107 is oriented
to a direction below a horizontal direction where the bubble input port 102 is located.
An included angle between an axis of the bubble input port 102 located in the second
region 107 is located and the horizontal plane is 45°. An amount of gas input per
minute through the bubble input port 102 located in the second region 107 is 20 L.
A distance between the bubble input port 102 and the cathode 105 in a horizontal direction
is 0.75 m.
[0077] The ultrasonic treatment is performed by an ultrasonic device 103. The ultrasonic
device 103 is located between the bubble input port 102 and the cathode 105. A distance
between the ultrasonic device 103 and the cathode 105 in a horizontal direction is
0.5 m, and an ultrasonic frequency is 42 kHz.
Embodiment 2
[0078] The present embodiment provides a plating solution dispersion method of a graphene-silver
plating solution. The method includes:
electroplating in an electroplating bath by using a graphene-silver plating solution.
An opening size of the electroplating bath is 2m×2m, a vertical depth of the plating
solution is 1.5 m, and a concentration of graphene in the plating solution is 10 g/L.
During electroplating, hydrogen is intermittently input to the plating solution, a
duration of a single hydrogen input is 0.1 min, the diameter of the input bubble is
0.01 µm, the intermittent time between the bubble inputs is 5 min, the graphene-silver
plating solution is subjected to ultrasonic treatment at the same time as an initial
bubble input, the duration of a single ultrasonic treatment is 1 min, and the intermittent
time between the ultrasonic treatments is 4.1 min.
[0079] The bubbles are input through two bubble input ports. The two bubble input ports
are located on one side of an anode away from a cathode and is oriented towards the
cathode. The two bubble input ports are respectively located in a first region and
a second region of the plating solution. The two bubble input ports are located on
the same vertical axis in a vertical direction. A distance between the bubble input
port located in the first region and the bottom of the electroplating bath is 0.4
m. The bubble input port located in the first region is oriented to a direction above
a horizontal direction where the bubble input port is located. An included angle between
an axis of the bubble input port located in the first region and a horizontal plane
is 80°. An amount of gas input per minute through the bubble input port located in
the first region is 5 L. A distance between the bubble input port located in the second
region and the bottom of the electroplating bath is 0.2 m. The bubble input port located
in the second region is oriented to a direction below a horizontal direction where
the bubble input port is located. An included angle between an axis of the bubble
input port located in the second region is located and the horizontal plane is 80°.
An amount of gas input per minute through the bubble input port located in the second
region is 5 L. A distance between the bubble input port and the cathode in a horizontal
direction is 1.25 m.
[0080] The ultrasonic treatment is performed by an ultrasonic device. The ultrasonic device
is located in the first region and between the bubble input port and the cathode.
A distance between the ultrasonic device and the cathode in a horizontal direction
is 0.5 m, and an ultrasonic frequency is 40 kHz.
Embodiment 3
[0081] The present embodiment provides a plating solution dispersion method of a graphene-silver
plating solution. The method includes:
electroplating in an electroplating bath by using a graphene-silver plating solution.
An opening size of the electroplating bath is 2m×2m, a vertical depth of the plating
solution is 1.5 m, and a concentration of graphene in the plating solution is 10 g/L.
During electroplating, hydrogen is intermittently input to the plating solution, a
duration of a single hydrogen input is 6 min, the diameter of the input bubble is
1000 µm, the intermittent time between the bubble inputs is 20 min, the graphene-silver
plating solution is subjected to ultrasonic treatment after 10 s of an initial bubble
input, the duration of a single ultrasonic treatment is 6 min, and the intermittent
time between the ultrasonic treatments is 20 min.
[0082] The bubbles are input through two bubble input ports. The two bubble input ports
are located on one side of an anode away from a cathode and is oriented towards the
cathode. The two bubble input ports are respectively located in a first region and
a second region of the plating solution. The two bubble input ports are located on
the same vertical axis in a vertical direction. A distance between the bubble input
port located in the first region and the bottom of the electroplating bath is 0.4
m. The bubble input port located in the first region is oriented to a direction above
a horizontal direction where the bubble input port is located. An included angle between
an axis of the bubble input port located in the first region and a horizontal plane
is 60°. An amount of gas input per minute through the bubble input port located in
the first region is 40 L. A distance between the bubble input port located in the
second region and the bottom of the electroplating bath is 0.2 m. The bubble input
port located in the second region is oriented to a direction below a horizontal direction
where the bubble input port is located. An included angle between an axis of the bubble
input port located in the second region is located and the horizontal plane is 60°.
An amount of gas input per minute through the bubble input port located in the second
region is 40 L. A distance between the bubble input port and the cathode in a horizontal
direction is 1.25 m.
[0083] The ultrasonic treatment is performed by an ultrasonic device. The ultrasonic device
is located in the first region and between the bubble input port and the cathode.
A distance between the ultrasonic device and the cathode in a horizontal direction
is 0.5 m, and an ultrasonic frequency is 50 kHz.
Embodiment 4
[0084] The present embodiment provides a plating solution dispersion method of a graphene-silver
plating solution. The method includes:
electroplating in an electroplating bath by using a graphene-silver plating solution.
An opening size of the electroplating bath is 1m×1m, a vertical depth of the plating
solution is 1 m, and a concentration of graphene in the plating solution is 15 g/L.
During electroplating, hydrogen is intermittently input to the plating solution, a
duration of a single hydrogen input is 6 min, the diameter of the input bubble is
50 µm, the intermittent time between the bubble inputs is 10 min, the graphene-silver
plating solution is subjected to ultrasonic treatment after 50 s of an initial bubble
input, the duration of a single ultrasonic treatment is 6 min, and the intermittent
time between the ultrasonic treatments is 10 min.
[0085] The bubbles are input through a bubble input port. The bubble input port is located
on one side of an anode away from a cathode and is oriented towards the cathode. The
bubble input port is located in a second region of the plating solution. A distance
between the bubble input port and the bottom of the electroplating bath is 0.1 m.
An amount of gas input per minute through the bubble input port is 40 L. A distance
between the bubble input port and the cathode in a horizontal direction is 1.25 m.
[0086] The ultrasonic treatment is performed by an ultrasonic device. The ultrasonic device
is located in the first region and between the bubble input port and the cathode.
A distance between the ultrasonic device and the cathode in a horizontal direction
is 0.25 m, and an ultrasonic frequency is 45 kHz.
[0087] The technical solution provided by the embodiments of the present application are
introduced above in detail. Specific examples are used herein to illustrate the principles
and embodiments of the present application. The description of the above embodiments
is only used to help the understanding of the methods and core ideas of the present
application. At the same time, for those skill in the art, according to the ideas
of the present application, there will be changes in the specific embodiments and
the scope of application. In summary, the content of the present description should
not be construed as a limitation of the present invention.
1. A plating solution dispersion method, comprising:
intermittently inputting bubbles into a plating solution in the case of electroplating,
and intermittently performing an ultrasonic treatment on the plating solution in the
process of intermittently inputting the bubbles, wherein at least some of the bubbles
are within an ultrasound influence range.
2. The plating solution dispersion method according to claim 1, wherein the ultrasonic
treatment is performed once in the process of a single bubble input.
3. The plating solution dispersion method according to claim 1, wherein a duration of
the single bubble input is 0.1 to 6 min, and a duration of a single ultrasonic treatment
is 1 to 6 min; and when the bubbles are input, a total amount of gas input per minute
is 10 to 80 L.
4. The plating solution dispersion method according to claim 1, wherein the intermittent
time between the bubble inputs is 5 to 20 min; and the intermittent time between the
ultrasonic treatments is 1 to 20 min.
5. The plating solution dispersion method according to claim 1, wherein in the process
of the single bubble input, the ultrasonic treatment is performed 10 to 50 s after
an initial bubble input.
6. The plating solution dispersion method according to claim 1, wherein the plating solution
comprises solid particles, and a material of the solid particles is selected from
one or more of graphene, a metal oxide, and a non-metallic oxide; and when the bubbles
are input, the input gas is selected from one or more of hydrogen, nitrogen, or air.
7. The plating solution dispersion method according to claim 1, wherein each bubble has
a diameter of 0.01 to 1000 µm; or
the bubble has a diameter of 1 to 150 µm; or
the bubble has a diameter of 30 to 80 µm.
8. The plating solution dispersion method according to claim 1, wherein an ultrasonic
frequency of the ultrasonic treatment is 40 to 50 kHz.
9. The plating solution dispersion method according to claim 1, wherein the input of
the bubbles into the plating solution is implemented through a bubble input port,
the plating solution is contained with a container, and a cathode and an anode which
are spaced from each other are accommodated in the container;
the bubble input port is arranged between the cathode and the anode, and the bubble
input port is close to the anode and away from the cathode; or
the cathode is located on one side of the anode away from a side wall of the container,
the bubble input port is arranged between the anode and the side wall, and the bubble
input port is close to the side wall and away from the anode.
10. The plating solution dispersion method according to claim 9, wherein the bubble input
port is oriented to a direction where the cathode is located.
11. The plating solution dispersion method according to claim 9 or 10, wherein a plurality
of bubble input ports is provided, and each bubble input port has a position height
difference in a vertical direction.
12. The plating solution dispersion method according to claim 11, wherein two bubble input
ports are provided; and the two bubble input ports are located in a first region and
a second region respectively, wherein the first region is a region between a horizontal
plane where a middle part of the cathode is located and a horizontal plane where a
lower part of the cathode is located, and the second region is a region between the
horizontal plane where the lower part of the cathode is located and a horizontal plane
where the bottom of the container is located.
13. The plating solution dispersion method according to claim 12, wherein the bubble input
port located in the first region is a first input port; the bubble input port located
in the second region is a second input port; the first input port is oriented to a
part above a horizontal plane where the first input port is located; and the second
input port is oriented to a part below a horizontal plane where the second input port
is located.
14. The plating solution dispersion method according to claim 13, wherein an included
angle between an axis where the first input port is located and a horizontal plane
is 30° to 80°; and an included angle between an axis where the second input port is
located and the horizontal plane is 30° to 80°.
15. The plating solution dispersion method according to claim 14, wherein the ultrasonic
treatment is implemented by an ultrasonic device, and the ultrasonic device is located
in the first region; the ultrasonic device is located between the bubble input port
and the cathode; and the ultrasonic device is close to the bubble input port and away
from the cathode.