CROSS-REFERENCE TO RELATED APPLICATION
TECHNICAL FIELD
[0002] The present disclosure relates to the technical field of circulating pumps, and in
particular to a rotor assembly, a circulating pump, and an air conditioner.
BACKGROUND
[0003] In related technologies, a heating, ventilation, and air conditioning (HVAC) system
is generally equipped with a circulating pump which can circulate water in the air
conditioning system over and over again, to overcome the resistance loss of the loop
and meet a heating requirement of a customer. During operation of conventional circulating
pumps, once the rotor gets stuck, many components have to be disassembled in order
to maintain the rotor, which is very inconvenient.
SUMMARY
[0004] The present disclosure aims to at least solve one of the technical problems in the
related art. To this end, the present disclosure provides a rotor assembly which is
easy to maintain.
[0005] The present disclosure further provides a circulating pump comprising the rotor assembly,
and an air conditioner comprising the rotor assembly.
[0006] In accordance with a first aspect of the present disclosure, an embodiment provides
a rotor assembly, comprising:
a rotor comprising a rotating shaft and a magnetic ring fixed to an outer wall of
the rotating shaft;
a shielding cover arranged over an outer side of the rotor for separating the rotor
from a stator, and comprising a relief hole corresponding to an end of the rotating
shaft; and
a sealing member detachably mounted at the relief hole.
[0007] In some embodiments of the present disclosure, the sealing member is a sealing bolt
threadedly connected to an inner wall of the relief hole.
[0008] In some embodiments of the present disclosure, the rotating shaft comprises an engaging
portion through which the rotating shaft is easily driven to rotate, and the engaging
portion is located at an end of the rotating shaft facing towards the relief hole.
[0009] In some embodiments of the present disclosure, the engaging portion is a polygonal
socket or a polygonal protrusion.
[0010] In some embodiments of the present disclosure, the rotor further comprises a plastic
over-molding member over-molded onto the outer wall of the rotating shaft, and the
magnetic ring is fixed to the outer wall of the rotating shaft through the plastic
over-molding member.
[0011] In some embodiments of the present disclosure, the rotating shaft comprises a first
through hole axially penetrating the rotating shaft, and the plastic over-molding
member comprises a second through hole axially penetrating the plastic over-molding
member (130).
[0012] In some embodiments of the present disclosure, the rotating shaft comprises a connecting
portion to enhance strength of connection with the plastic over-molding member, and
the connecting portion is a recess, a rib, or a flat.
[0013] In some embodiments of the present disclosure, the rotor further comprises a sleeve
member which is sleeved over and fixed to an outer peripheral wall of the magnetic
ring.
[0014] In some embodiments of the present disclosure, the rotating shaft comprises a flat
segment, which is configured to mount an impeller, arranged at an end of the rotating
shaft away from the sealing member.
[0015] In some embodiments of the present disclosure, an outer wall of the flat segment
comprises a limiting groove for limiting an axial movement of the impeller.
[0016] In accordance with a second aspect of the present disclosure, an embodiment provides
a circulating pump, comprising:
a motor comprising a rotor, a stator, a shielding cover, and a sealing member, where
the stator is wound around an outer periphery of the rotor, the shielding cover is
arranged over an end of the rotor in an axial direction of the rotor for separating
the rotor from the stator, and comprises a relief hole corresponding to a rotating
shaft of the rotor, and the sealing member is detachably mounted at the relief hole;
an electronic control assembly connected to an end of the motor provided with the
sealing member in an axial direction of the motor, where the electronic control assembly
comprises a relief channel corresponding to the sealing member; and
a pump head connected to the other end of the motor in the axial direction, where
the pump head comprises a pump cavity, and an impeller connected to the rotating shaft
is mounted in the pump cavity.
[0017] In some embodiments of the present disclosure, the sealing member is a sealing bolt
threadedly connected to an inner wall of the relief hole.
[0018] In some embodiments of the present disclosure, the rotating shaft comprises an engaging
portion through which the rotating shaft is driven to rotate, and the engaging portion
is located at an end of the rotating shaft facing towards the relief hole.
[0019] In some embodiments of the present disclosure, the engaging portion is a polygonal
socket or a polygonal protrusion.
[0020] In some embodiments of the present disclosure, the rotating shaft comprises a first
channel axially penetrating the rotating shaft, the first channel is in communication
with the pump cavity.
[0021] In some embodiments of the present disclosure, an outer wall of the pump head is
connected to an inlet pipe and an outlet pipe which are both in communication with
the pump cavity, an axis of an inlet of the inlet pipe and an axis of an outlet of
the outlet pipe are collinear.
[0022] In some embodiments of the present disclosure, the axis of the inlet of the outlet
pipe is tangent to the outer wall of the pump head.
[0023] In some embodiments of the present disclosure, the electronic control assembly comprises
an electronic control box, an outer wall of the electronic control box comprises a
boss with a mounting hole for a fastener to pass through, and an end of the stator
comprises a first connecting hole matching the mounting hole.
[0024] In some embodiments of the present disclosure, the electronic control box comprises
a positioning column on a bottom wall of the electronic control box, and the stator
comprises a positioning groove matching the positioning column on an outer wall of
the stator.
[0025] In some embodiments of the present disclosure, the circulating pump further comprises
a first sealing ring sandwiched between the electronic control box and the shielding
cover, and a second sealing ring is sandwiched between the electronic control box
and the stator.
[0026] In accordance with an embodiment of a third aspect of the present disclosure, an
air conditioner comprises the rotor assembly according to the embodiment of the first
aspect of the present disclosure, or the circulating pump according to the embodiment
of the second aspect of the present disclosure.
[0027] Other aspects and advantages of the present disclosure will be set forth in the subsequent
specification, and partly become apparent from the following specification or may
be understood by implementing of the present disclosure.
BRIEF DESCRIPTION OF DRAWINGS
[0028]
FIG. 1 is a schematic structural sectional view of a rotor assembly and a stator according
to some embodiments of the present disclosure;
FIG. 2 is a schematic structural sectional view of a rotor according to some embodiments
of the present disclosure, where a sleeve member is not shown;
FIG. 3 is a schematic perspective structural diagram of a rotating shaft according
to some embodiments of the present disclosure;
FIG. 4 is a schematic sectional view of a circulating pump according to some embodiments
of the present disclosure;
FIG. 5 is a schematic sectional view of an impeller according to some embodiments
of the present disclosure; and
FIG. 6 is a schematic perspective structural diagram of a circulating pump according
to some embodiments of the present disclosure.
[0029] List of reference numerals:
rotor assembly 100; rotating shaft 110; engaging portion 111; first through hole 112;
flat segment 113; limiting groove 114; recess 115; magnetic ring 120; plastic over-molding
member 130; sleeve member 140; shielding cover 150; relief hole 151; sealing member
160; bearing 170;
stator 180; positioning groove 181;
electronic control assembly 200; relief channel 210; positioning column 220; boss
230; fastener 240; wiring terminal 250; first sealing ring 260; second sealing ring
270;
pump head 300; impeller 310; flat hole 311; limiting rib 312; pump cavity 320; inlet
(of the inlet pipe) 330; outlet (of the outlet pipe) 340;
motor 500.
DETAILED DESCRIPTION
[0030] Embodiments of the present disclosure will be described in detail below with reference
to the accompanying drawings in which the same or like reference characters refer
to the same or like elements or elements having the same or like functions throughout.
The embodiments described below by reference to the accompanying drawings are illustrative
and are intended for illustration only and are not to be construed as limiting the
present disclosure.
[0031] In the description of the present disclosure, it should be understood that for the
description of orientations, the orientation or positional relationships indicated
by the terms such as "on", "below", "front", "rear", "left", and "right" are based
on orientation or positional relationships shown in the accompanying drawings, and
are used only for ease and brevity of illustration and description, rather than indicating
or implying that the mentioned apparatus or element must have a particular orientation
or must be constructed and operated in a particular orientation. Therefore, such terms
should not be construed as limiting of the present disclosure.
[0032] In the description of the present disclosure, the term "at least one" means one or
more, the term "plurality of" (or multiple) means at least two, the term such as "greater
than", "less than", "exceed" or variants thereof prior to a number or series of numbers
is understood to not comprise the number adjacent to the term. If used herein, the
terms such as "first", "second" and the like are merely used for distinguishing technical
features, and are not intended to indicate or imply relative importance, or implicitly
point out the number of the indicated technical features, or implicitly point out
the order of the indicated technical features.
[0033] In the description of the present disclosure, unless otherwise explicitly defined,
the terms such as "arrange", "configure", "install/mount", "connect", "assemble",
"engage", and their variants should be understood in a broad sense, and those having
ordinary skill in the art can reasonably determine the specific meanings of the above
terms in the present disclosure based on the specific contents of the technical scheme.
[0034] In related technologies, an HVAC system is generally equipped with a circulating
pump which can circulate water in the air conditioning system over and over again,
to overcome the resistance loss of the loop and meet a heating requirement of a customer.
During operation of conventional circulating pumps, once the rotor gets stuck, many
components have to be disassembled in order to maintain the rotor, which is very inconvenient.
[0035] To solve at least one of the above-mentioned technical problems, the present disclosure
provides a rotor assembly which is more convenient to maintain.
[0036] Referring to FIG. 1 to FIG. 2, in accordance with a first aspect of the present disclosure,
an embodiment provides a rotor assembly 100. The rotor assembly 100 is configured
to drive an impeller 310 in a pump cavity 320 to rotate, so as to transport liquid
into a circulation pipeline. The rotor assembly 100 comprises a rotor, a shielding
cover 150, and a sealing member 160. The rotor comprises a rotating shaft 110 and
a magnetic ring 120. The magnetic ring 120 is fixed to an outer wall of the rotating
shaft 110. The rotating shaft 110 is connected to the impeller 310 to drive the impeller
310 to rotate. The shielding cover 150 arranged on an outer side of the rotor is configured
to separate the rotor from a stator 180. The shielding cover 150 is filled with water
or other liquid to be transported in which the rotor is immersed. Two bearings 170
distributed axially are arranged in the shielding cover 150. The two bearings 170
are respectively sleeved at two ends of the rotating shaft 110, such that the rotor
can rotate in the shielding cover 150. The shielding cover 150 has a relief hole 151
corresponding to an end portion of the rotating shaft 110, and the sealing member
160 is detachably mounted at the relief hole 151.
[0037] In the rotor assembly 100, the relief hole 151 is provided in the shielding cover
150 at a position corresponding to the rotating shaft 110, and the sealing member
160 is detachably mounted at the relief hole 151. When the rotor gets stuck or other
problems occur, the sealing member 160 may be removed from the relief hole 151, and
then a tool is inserted into the relief hole 151 to rotate the rotating shaft 110,
so as to quickly solve the rotor stuck or other problems. In addition, gas left in
the pump cavity 320 can be discharged. The maintenance of the rotor assembly 100 does
not require removing too many components, so that the maintenance is easy to implement
and the maintenance efficiency of the rotor assembly 100 is improved.
[0038] Referring to FIG. 1 and FIG. 4, it can be understood that in some embodiments of
the present disclosure, the sealing member 160 is a sealing bolt which can be threadedly
connected to an inner wall of the relief hole 151 in order to achieve quick mounting
and removal of the sealing member 160 while providing desirable sealing performance.
A straight groove or a cross groove may be provided on a head of the sealing bolt,
such that the sealing bolt can be conveniently screwed using a tool, thereby achieving
the mounting or removal of the sealing bolt. When the sealing bolt is threadedly connected
and locked to the inner wall of the relief hole 151, the sealing bolt can well seal
the relief hole 151 to prevent the liquid in the shielding cover 150 from flowing
out through the relief hole 151. Of course, a rubber pad may also be arranged at a
lower end of the head of the sealing bolt, such that when the sealing bolt is threadedly
connected and locked to the inner wall of the relief hole 151, the rubber pad deforms
under pressure to tightly fit against a lower end surface of the head of the sealing
bolt and an upper end surface of the shielding cover 150, thereby achieving a satisfactory
sealing effect.
[0039] Referring to FIG. 2 and FIG. 3, it should be noted that in order to make it easy
to use the tool to drive the rotating shaft 110 to rotate, in some embodiments of
the present disclosure, the rotating shaft 110 has an engaging portion 111 through
which the rotating shaft 110 can be easily driven to rotate. The engaging portion
111 is located at an end of the rotating shaft 110 facing towards the relief hole
151. When the rotor gets stuck, the sealing member 160 may be removed from the relief
hole 151 first, then the tool is inserted into the relief hole 151 to engage with
the engaging portion 111 of the rotating shaft 110 to drive the rotating shaft 110
to rotate, thereby solving the problem of rotor stuck. Because the rotating shaft
110 has the engaging portion 111, the engaging portion 111 can be quickly engaged
with the tool to drive the rotating shaft 110 to rotate, so that the maintenance efficiency
is improved.
[0040] Referring to FIG. 3, it can be understood that in some embodiments of the present
disclosure, the engaging portion 111 may be in the form of a polygonal socket. For
example, the engaging portion 111 may be an internal hexagonal socket. In this case,
a wrench may be inserted into the internal hexagonal socket, and then rotated to drive
the rotating shaft 110 to rotate. Of course, the engaging portion 111 may also be
in the form of a polygonal protrusion. For example, the engaging portion 111 may be
a hexagonal head. In this case, a wrench may be sleeved over the head, and then rotated
to cause the head to rotate, so as to drive the rotating shaft 110 to rotate. Of course,
the engaging portion 111 may also be in the form of a triangular prism or a rectangular
column, such that the engaging portion 111 can bear a large torque. As such, the rotating
shaft 110 can be easily driven to rotate by engaging the engaging portion 111 with
a corresponding tool, thereby improving the convenience of rotor maintenance.
[0041] Referring to FIG. 2, it should be noted that in some embodiments of the present disclosure,
the rotor further comprises a plastic over-molding member 130 wrapping the outer wall
of the rotating shaft 110 to reduce assembly steps and improve the assembly efficiency
of the rotor assembly 100, and the plastic over-molding member 130 is made of a plastic
material. The plastic over-molding member 130 is connected between the magnetic ring
120 and the rotating shaft 110 to fix the magnetic ring 120 to the rotating shaft
110. During manufacturing of the rotor, an injection molding process is performed,
such that the magnetic ring 120 and the rotating shaft 110 are fixed using a mold,
and then molten plastic is injection-molded between the magnetic ring 120 and the
rotating shaft 110. Therefore, the magnetic ring 120 and the rotating shaft 110 are
integrally injection-molded. This reduces subsequent assembly steps to improve the
assembly efficiency of the rotor assembly 100, makes the structure of the rotor more
compact to reduce an overall volume of the rotor assembly 100, and improves the structural
stability of the rotor to prevent the magnetic ring 120 from loosening up during operation.
[0042] In related technologies, a stator assembly of a conventional circulating pump is
assembled in a housing. A shielding cover is arranged in a middle part of the stator
assembly. A rotor is mounted in an inner cavity of the shielding cover. A drainage
groove is provided between the housing and the shielding cover to prevent condensed
water or water vapor from infiltrating or even accumulating on the conductive part
of the stator. Therefore, in some embodiments of the present disclosure, the stator
180 is a plastic-coated stator, such that the waterproof performance of the stator
180 is better, and the risk of infiltration of a conductive part of the stator 180
by water is reduced. There is no need to provide a drainage structure, such that the
manufacturing cost is reduced, and the number of components can be further reduced,
thereby improving the assembly efficiency.
[0043] It should be noted that during operation of the rotor, the rotating shaft 110 drives
the impeller 310 in the pump cavity 320 to rotate. There is liquid in the shielding
cover 150, and the rotor is immersed in the liquid. In order to reduce the settlement
of impurities in the liquid in the shielding cover 150, referring to FIG. 2, in some
embodiments of the present disclosure, the rotating shaft 110 has a first through
hole 112. The plastic over-molding member 130 has a second through hole. When the
rotating shaft 110 rotates, the liquid can flow between the pump cavity 320 and an
internal space of the shielding cover 150 through the first through hole 112 and the
second through hole, such that the settlement of impurities in the liquid can be effectively
reduced to prevent the formation of scale which affects normal operation of the rotor,
and reduce the risk of the rotor getting stuck, thereby improving the stability of
operation of the rotor. Of course, there may be a plurality of second through holes
which are provided at intervals along a circumferential direction of the plastic over-molding
member 130 to make the flow of the liquid between the pump cavity 320 and the internal
space of the shielding cover 150 smoother, thereby further reducing the settlement
of impurities in the liquid in the shielding cover 150 and maintaining the smooth
rotation of the rotor.
[0044] It can be understood that when the rotor operates, its rotational speed is high,
so the moment of inertia is large. Because the magnetic ring 120 is fixed to the outer
wall of the rotating shaft 110, the magnetic ring 120 is likely to loosen up relative
to the rotating shaft 110 when the rotating speed of the rotor is high. Therefore,
in some embodiments of the present disclosure, the rotating shaft 110 further has
a connecting portion to enhance the strength of connection with the plastic over-molding
member 130. The connecting portion may be a recess, a rib, a tab, or other structures.
When the magnetic ring 120 and the rotating shaft 110 are integrally formed with the
plastic over-molding member 130, the connecting portion can greatly improve the strength
of connection between the plastic over-molding member 130 and the rotating shaft 110.
Referring to FIG. 3, in some embodiments of the present disclosure, a recess 115 is
provided on the outer wall of the rotating shaft 110. When the magnetic ring 120 and
the rotating shaft 110 are integrally formed by the plastic over-molding member 130,
part of the plastic constituting the plastic over-molding member 130 is embedded in
the recess 115. As such, an engagement force between the plastic over-molding member
130 and the rotating shaft 110 is greatly improved, and the magnetic ring 120 can
be more stably mounted on the rotating shaft 110 to prevent the magnetic ring 120
from moving relative to the rotating shaft 110, thereby improving the structural stability
of the rotor.
[0045] Of course, a plurality of recesses 115 may be distributed at intervals along a circumferential
direction of the outer wall of the rotating shaft 110, so that the engagement force
between the plastic over-molding member 130 and the rotating shaft 110 can be further
improved, thereby further reducing the shaking of the magnetic ring 120. In an embodiment,
when the rotor rotates, the magnetic ring 120 has a tendency to rotate in the circumferential
direction relative to the rotating shaft 110. Therefore, the recess 115 may be configured
to extend in the axial direction of the rotating shaft 110, such that when the plastic
over-molding member 130 is embedded in the recess 115, the recess 115 extending in
the axial direction can provide a greater engagement force to the engagement member.
[0046] It can be understood that the magnetic ring 120 is subjected to a large centrifugal
force during operation, and after the magnetic ring 120 operates for an excessively
long period of time, the magnetic ring 120 may crack or fall off, and consequently
the rotor cannot operate normally. Therefore, referring to FIG. 1, in some embodiments
of the present disclosure, the rotor further comprises a sleeve member 140 which are
sleeved over and fixed to an outer peripheral wall of the magnetic ring 120. The sleeve
member 140 can limit the magnetic ring 120 in the circumferential direction to optimize
a distribution of stress on the magnetic ring 120 and reduce the phenomenon such as
cracking or falling off of the magnetic ring 120. Even if the magnetic ring 120 cracks,
the magnetic ring 120 will not fall off directly due to the limiting effect of the
sleeve member 140, thereby facilitating after-sales related maintenance. In an embodiment,
the sleeve member 140 may be a steel sleeve, which has desirable ductility and can
be better wrapped around the outer periphery of the magnetic ring 120, thereby limiting
and fixing the magnetic ring 120. Of course, the magnetic ring 120 may also be made
of other suitable materials.
[0047] Referring to FIG. 3 and FIG. 5, it can be understood that in some embodiments of
the present disclosure, a flat segment 113 is provided at an end of the rotating shaft
110 away from the sealing member 160, and a flat hole 311 matching the flat segment
113 is provided in the impeller 310 in order to realize a quick mounting connection
between the rotating shaft 110 and the impeller 310. During mounting, the impeller
310 is fixed, and then the flat segment 113 is aligned with and inserted into the
flat hole 311. i.e., the flat segment 113 can be engaged in the flat hole 311, thus
the impeller 310 is mounted on the rotating shaft 110 quickly and conveniently. Of
course, during mounting, it is also feasible to fix the rotating shaft 110, then align
the flat hole 311 with the flat segment 113, and then sleeve the impeller 310 over
the rotating shaft 110, such that the rotating shaft 110 is engaged in the flat hole
311, thus realizing the mounting and connection between the impeller 310 and the rotating
shaft 110. In an embodiment, a thickness of the flat segment 113 is less than a thickness
of a main body of the rotating shaft 110, and a cross section of the flat segment
113 is substantially rectangular, such that the flat segment 113 can be engaged in
the flat hole 311 to drive the impeller 310 to rotate.
[0048] Referring to FIG. 3 and FIG. 5, it should be noted that in some embodiments of the
present disclosure, a limiting groove 114 is further provided on an outer wall of
the flat segment 113, and a limiting rib 312 matching the limiting groove 114 is provided
on an inner wall of the flat hole 311 of the impeller 310 to further improve the stability
of the impeller 310 mounted on the rotating shaft 110. When the flat segment 113 is
inserted into the flat hole 311, the limiting rib 312 is engaged in the limiting groove
114 to further improve the stability of the impeller 310 mounted on the rotating shaft
110. In an embodiment, the limiting groove 114 extends in a circumferential direction
of the flat segment 113, such that the movement of the impeller 310 along the axial
direction of the rotating shaft 110 can be well limited. Of course, a plurality of
limiting grooves 114 may be provided, and correspondingly, a plurality of limiting
ribs 312 may be provided. The stability of the impeller 310 mounted on the rotating
shaft 110 can be further improved by respectively engaging the plurality of limiting
ribs 312 in the corresponding limiting grooves 114.
[0049] Referring to FIGS. 4 and 6, in accordance with a second aspect of the present disclosure,
an embodiment provides a circulating pump, which comprises a motor 500, an electronic
control assembly 200, and a pump head 300. The electronic control assembly 200 and
the pump head 300 are respectively connected to two ends of the motor 500 in an axial
direction of the motor 500, such that a radial space occupied by the electronic control
assembly 200 can be reduced, and a smaller volume of the circulating pump can be achieved.
In an embodiment, the motor 500 comprises a rotor, a stator 180, a shielding cover
150, and a sealing member 160. The stator 180 is wound around an outer periphery of
the rotor. The shielding cover 150 is arranged at one end of the rotor in the axial
direction and separate the rotor from the stator 180. The shielding cover 150 is filled
with water or other liquid to be transported in which the rotor is immersed. Two bearings
170 distributed axially are arranged in the shielding cover 150. The rotor has a rotating
shaft 110. The two bearings 170 are respectively sleeved at two ends of the rotating
shaft 110, such that the rotor can rotate in the shielding cover 150. The shielding
cover 150 has a relief hole 151 corresponding to an end portion of the rotating shaft
110, and the sealing member 160 is detachably mounted at the relief hole 151. The
electronic control assembly 200 is connected to an end of the motor 500 having the
sealing member 160 in the axial direction. The electronic control assembly 200 has
an relief channel 210 which runs through the electronic control assembly 200 in the
axial direction and corresponds to the sealing member 160. The pump head 300 has a
pump cavity 320 in which an impeller 310 is mounted, and the impeller 310 is connected
to the rotating shaft 110. During operation of the circulating pump, the rotating
shaft 110 is configured to drive the impeller 310 to rotate, thereby transporting
the liquid into a circulation pipeline to realize functions such as heating.
[0050] When the rotor gets stuck or other problems occur, the tool may be passed through
the relief channel 210 to detach the sealing member 160 from the relief hole 151,
and then inserted into the relief hole 151 to rotate the rotating shaft 110, so as
to quickly solve the rotor stuck or other problems. In addition, gas left in the pump
cavity 320 can be discharged. Because the maintenance of the rotor in the circulation
pump does not require removing components such as the electronic control assembly
200 and the pump head 300, the related maintenance operation can be performed without
disassembling the overall structure of the circulation pump, thereby making the maintenance
operation very convenient and greatly improving the maintenance efficiency of the
circulation pump.
[0051] It should be noted that in the prior art, although the electronic control assembly
of some circulating pumps is relatively compact, such circulating pumps comprise one
axial mounting space and two radial mounting spaces, and therefore have a very large
volume. During installation, the installation angle of the electronic control assembly
has to be change according to the actual site, resulting in inconvenience in production
and installation. In the circulating pump of the present disclosure, the electronic
control assembly 200 and the pump head 300 are respectively connected to the two ends
of the motor 500 in the axial direction, it is no longer necessary to change the angle
of the electronic control assembly 200 to solve the radial angle during installation,
and the convenience of installation is improved.
[0052] As shown in FIG. 4 and FIG. 5, an outer wall of the pump head 300 is connected to
an inlet pipe and an outlet pipe. Both the inlet pipe and the outlet pipe are in communication
with the pump cavity 320. When the impeller 310 rotates, the impeller 310 drives outside
liquid to enter the inlet pipe through an inlet 330 of the inlet pipe, and then enters
the pump cavity 320 through an outlet of the inlet pipe. During discharging of the
liquid, the liquid enters the outlet pipe through an inlet of the outlet pipe, and
is then discharged through an outlet 340 of the outlet pipe. In order to make the
pump head 300 more stable under stress, referring to FIG. 4, an axis of the inlet
330 of the inlet pipe and an axis of the outlet 340 of the outlet pipe are collinear,
such that an impact force of the liquid on the pump head 300 at the inlet 330 of the
inlet pipe and a recoil force of the liquid on the pump head 300 at the outlet 340
of the outlet pipe are substantially collinear, and have opposite directions. Therefore,
the impact force and the recoil force can be eliminated by each other, thereby improving
the stability of the pump head 300 under stress. In an embodiment, the axis of the
inlet 330 of the inlet pipe is also perpendicular to an axis of the rotating shaft
110, such that the stability of the pump head 300 under stress can be further improved.
[0053] It can be understood that in order to improve the hydraulic efficiency of the circulating
pump, in some embodiments of the present disclosure, the axis of the inlet of the
outlet pipe is tangent to the outer wall of the pump head 300, such that the liquid
can be discharged from the pump cavity 320 more smoothly, and the resistance to the
discharging of water is reduced, thereby improving the hydraulic efficiency of the
circulating pump.
[0054] It can be understood that in some embodiments of the present disclosure, referring
to FIG. 6, the electronic control assembly 200 comprises an electronic control box
to quickly connect the electronic control assembly 200 and the pump head 300 to the
two ends of the motor 500 in the axial direction. An outer wall of the electronic
control box has a boss 230 with a mounting hole for a fastener 240 to pass through.
The stator 180 has a first connecting hole corresponding to the mounting hole. The
first connecting hole runs through the stator 180 along the axial direction, and the
pump head 300 has a second connecting hole corresponding to the first connecting hole.
During installation, the electronic control assembly 200 and the pump head 300 are
respectively placed at the two ends of the motor 500 in the axial direction, and then
the fastener 240 such as a bolt is sequentially inserted into the mounting hole, the
first connecting hole, and the second connecting hole, so as to quickly connect the
electronic control assembly 200 and the pump head 300 to the two ends of the motor
500 in the axial direction. Of course, a plurality of mounting holes may be distributed
at intervals in an outer peripheral wall of the electronic control box to improve
the stability of connection. A fastener 240 is mounted in each of the mounting holes.
Correspondingly, a plurality of first connecting holes and a plurality of second connecting
holes are also provided, and each of the mounting holes corresponds to one first connecting
hole and one second connecting hole.
[0055] It can be understood that in some embodiments of the present disclosure, referring
to FIG. 6, a positioning column 220 is provided on a bottom wall of the electronic
control box, and a positioning groove 181 matching the positioning column 220 is provided
on an outer wall of the stator 180 to improve the convenience of installation. During
assembly of the electronic control assembly 200 and the motor 500, the positioning
column 220 can be inserted into the positioning groove 181, thereby realizing the
functions of assembly guidance and misalignment prevention, and improving the convenience
of installation. Of course, two or more positioning columns 220 may be circumferentially
distributed at intervals on the bottom wall of the electronic control box.
[0056] It can be understood that the electronic control assembly 200 has a wiring terminal
250 connected to the stator 180. In some embodiments of the present disclosure, referring
to FIG. 4, the circulating pump further comprises a first sealing ring 260 and a second
sealing ring 270 to prevent liquid or other impurities from entering the electronic
control box to affect the electrical connection. The first sealing ring 260 is sandwiched
between the electronic control box and the shielding cover 150. The second sealing
ring 270 is sandwiched between the electronic control box and the stator 180. The
first sealing ring 260 is located on an inner side of the wiring terminal 250. The
second sealing ring 270 is located on an outer side of the wiring terminal 250. Both
the first sealing ring 260 and the second sealing ring 270 are made of an elastic
material, for example, rubber or silicone, etc. When the electronic control assembly
200 is connected to an end of the motor 500 by the fastener 240, the first sealing
ring 260 deforms under pressure to tightly fit against an end surface between the
electronic control box and the shielding cover 150 to realize a sealed connection.
Therefore, the first sealing ring 260 can prevent impurities such as liquid or dust
from entering the electronic control box from the inner side during use or maintenance
of the circulating pump. At the same time, the second sealing ring 270 deforms under
pressure to tightly fit against an end surface between the electronic control box
and the stator 180. Therefore, the second sealing ring 270 can prevent impurities
such as liquid or dust from entering the electronic control box from the outer side,
thereby improving the waterproof and dustproof performance of the electronic control
assembly 200.
[0057] In accordance with a third aspect of the present disclosure, an embodiment provides
an air conditioner, which comprises the rotor assembly according to embodiments of
the first aspect of the present disclosure or the circulating pump according to embodiments
of the second aspect of the present disclosure. The air conditioner may be an HVAC
system or other air conditioners that can realize an HVAC function. The circulating
pump can circulate water or other liquids in pipelines of the air conditioning system
over and over again, to overcome the resistance loss of the loop and meet the heating
requirements of the customer.
[0058] Due to the circulating pump described above in the air conditioner, the rotor assembly
100 of the circulating pump has the relief hole 151 in the shielding cover 150 at
a position corresponding to the rotating shaft 110, and the sealing member 160 is
detachably mounted at the relief hole 151. When the rotor gets stuck or other problems
occur, the sealing member 160 may be detached from the relief hole 151, and then a
tool may be inserted into the relief hole 151 to rotate the rotating shaft 110, so
as to quickly solve the rotor stuck or other problems. In addition, gas left in the
pump cavity 320 can be discharged. The maintenance of the rotor assembly 100 does
not require removing too many components and is easy to implement, so that the maintenance
efficiency of the rotor assembly 100 is improved.
The embodiments of the present disclosure have been described in detail above with
reference to the accompanying drawings, but the present disclosure is not limited
to the above embodiments, and various changes may be made within the knowledge of
those having ordinary skills in the art without departing from the protection scope
of the present disclosure.
1. A rotor assembly, comprising:
a rotor, comprising a rotating shaft and a magnetic ring fixed to an outer wall of
the rotating shaft;
a shielding cover arranged over an outer side of the rotor for separating the rotor
from a stator, wherein the shielding cover (150) comprises a relief hole corresponding
to an end of the rotating shaft; and
a sealing member detachably mounted at the relief hole.
2. The rotor assembly of claim 1, wherein the sealing member is a sealing bolt threadedly
connected to an inner wall of the relief hole.
3. The rotor assembly of claim 1 or 2, wherein the rotating shaft comprises an engaging
portion through which the rotating shaft is driven to rotate, and the engaging portion
is located at an end of the rotating shaft facing towards the relief hole.
4. The rotor assembly of claim 3, wherein the engaging portion is a polygonal socket
or a polygonal protrusion.
5. The rotor assembly of any one of claims 1 to 4, wherein the rotor further comprises
a plastic over-molding member over-molded onto the outer wall of the rotating shaft,
and the magnetic ring is fixed to the outer wall of the rotating shaft through the
plastic over-molding member.
6. The rotor assembly of claim 5, wherein the rotating shaft comprises a first through
hole axially penetrating the rotating shaft , and the plastic over-molding member
comprises a second through hole axially penetrating the plastic over-molding member.
7. The rotor assembly of claim 5 or 6, wherein the rotating shaft comprises a connecting
portion to enhance strength of connection with the plastic over-molding member, and
the connecting portion is a recess, a rib, or a flat.
8. The rotor assembly of any one of claims 1 to 7, wherein the rotor further comprises
a sleeve member which is sleeved over and fixed to an outer peripheral wall of the
magnetic ring.
9. The rotor assembly of any one of claims 1 to 8, wherein the rotating shaft comprises
a flat segment, which is configured to mount an impeller, arranged at an end of the
rotating shaft away from the sealing member.
10. The rotor assembly of claim 9, wherein an outer wall of the flat segment comprises
a limiting groove for limiting an axial movement of the impeller.
11. A circulating pump, comprising:
a motor comprising a rotor, a stator, a shielding cover, and a sealing member, wherein
the stator is wound around an outer periphery of the rotor, the shielding cover is
arranged over an end of the rotor in an axial direction of the rotor for separating
the rotor from the stator, wherein the shielding cover (150) comprises a relief hole
corresponding to a rotating shaft of the rotor, and the sealing member is detachably
mounted at the relief hole;
an electronic control assembly connected to an end of the motor provided with the
sealing member in an axial direction of the motor, wherein the electronic control
assembly comprises a relief channel corresponding to the sealing member; and
a pump head connected to an other end of the motor in the axial direction, wherein
the pump head comprises a pump cavity, and an impeller connected to the rotating shaft
is mounted in the pump cavity.
12. The circulating pump of claim 11, wherein the rotating shaft comprises a first channel
axially penetrating the rotating shaft (110), wherein the first channel is in communication
with the pump cavity.
13. The circulating pump of claim 11 or 12, wherein an outer wall of the pump head is
connected to an inlet pipe and an outlet pipe which are both in communication with
the pump cavity, an axis of an inlet of the inlet pipe and an axis of an outlet of
the outlet pipe are collinear.
14. The circulating pump of claim 13, wherein the axis of the inlet of the outlet pipe
is tangent to the outer wall of the pump head.
15. The circulating pump of any one of claims 11 to 14, wherein the electronic control
assembly comprises an electronic control box, an outer wall of the electronic control
box comprises a boss with a mounting hole for a fastener to pass through, and an end
of the stator comprises a first connecting hole matching the mounting hole.
16. The circulating pump of claim 15, wherein the electronic control box comprises a positioning
column on a bottom wall of the electronic control box, and the stator comprises a
positioning groove matching the positioning column on an outer wall of the stator.
17. The circulating pump of claim 15 or 16, wherein the circulating pump further comprises
a first sealing ring sandwiched between the electronic control box and the shielding
cover, and a second sealing ring sandwiched between the electronic control box and
the stator.
18. An air conditioner, comprising a rotor assembly of any one of claims 1 to 10, or a
circulating pump of any one of claims 11 to 17.