CROSS-REFERENCES TO RELATED APPLICATIONS
[0001] The present application claims priority to
Chinese patent application No. 202311538604.7 filed on November 17, 2023, entitled "Control Panel, Water Heater and Driving Method",
Chinese patent application No. 202323112072.9 filed on November 17, 2023, entitled "Control Panel and Water Heater",
Chinese patent application No. 202323112015.0 filed on November 17, 2023, entitled "Control Panel and Water Heater",
Chinese patent application No. 202323138618.8 filed on November 17, 2023, entitled "Control Panel and Water Heater", and
Chinese patent application No. 202323138602.7 filed on November 17, 2023, entitled "Control Panel and Water Heater", which are hereby incorporated by reference
in their entireties.
FIELD
[0002] The present application relates to the field of household appliance, and in particular,
to a control panel, a water heater and a driving method.
BACKGROUND
[0003] A heat pump is an efficient and energy-saving apparatus that transfers heat energy
from a low-grade heat source to a high-grade heat source. The heat pump generally
obtains low-grade heat energy from air, water or soil in nature, processes the low-grade
heat energy with electricity, and then provides users with usable high-grade heat
energy. In this procedure, only a small amount of reverse cycle net power is consumed,
and a large amount of heat supply is obtained. Therefore, it can effectively utilize
difficult-to-use low-grade heat energy to realize energy saving. It can be widely
used in agricultural irrigation, domestic water and other fields.
[0004] In some mechanical devices, heat pumps generally need to be used together with fans.
A traditional driving method is to drive the heat pump (i.e., a heat pump compressor)
and the fan separately at a driving frequency in a specific mode, which is too single
and cannot satisfy diversified driving requirements.
[0005] At present, for devices using variable frequency heat pumps, a variable frequency
heat pump drive module is mounted inside the compressor of the variable frequency
heat pump. A compressor motor of the variable frequency heat pump would generate heat
during operation. In addition, the variable frequency heat pump drive module generally
comprises heat elements such as insulated gate bipolar transistor (IGBT) or metal-oxide-semiconductor
field-effect transistor (MOSFET) or intelligent power module (IPM), which generate
heat by themselves. The heat generated from inside of the compressor of the variable
frequency heat pump where the variable frequency heat pump drive module is located
and the heat generated by the heat elements of the variable frequency heat pump drive
module affects the normal operation of the variable frequency heat pump drive module.
[0006] As an energy-saving and environmentally friendly water heater device, heat pump water
heaters are favored by more and more consumers and have become one of the important
choices for home and commercial hot water supply.
BRIEF SUMMARY
[0007] The present application aims to solve at least one of the problems existing in the
related art. An embodiment of the present application provides a control panel. Based
on actual requirements, a variable frequency fan drive module or a fixed frequency
fan relay module can be selected to match with a variable frequency heat pump drive
module or a fixed frequency heat pump relay module, to drive a heat pump and a fan,
thereby satisfying diversified driving requirements.
[0008] An embodiment of the present application further provides a control panel. A control
panel integrated with a variable frequency heat pump drive module can be provided
outside a variable frequency heat pump, which keeps the variable frequency heat pump
drive module away from the heat source, thereby avoiding the influence of heat generated
by internal environment of the variable frequency heat pump on the variable frequency
heat pump drive module, and also assisting in heat dissipation of heat elements of
the variable frequency heat pump drive module, which improves the stability of the
variable frequency heat pump drive module during operation.
[0009] An embodiment of the present application further provides a control panel. A variable
frequency fan drive module is integrated at a main control panel, which reduces the
volume occupied by the variable frequency fan drive module. In addition, only the
main control panel needs to be fixed, which reduces the number of fixed structures,
and reduces costs.
[0010] An embodiment of the present application further provides a control panel. By integrating
at least one of a variable frequency fan drive module and a variable frequency heat
pump drive module at a main control panel, the volume of at least one of a fan and
a heat pump can be effectively reduced, and heat dissipation cost can be effectively
reduced.
[0011] The present application further provides a water heater and a driving method.
[0012] The control panel according to an embodiment of the present application, comprising:
a main control module, a fan drive module and a heat pump drive module,
where the fan drive module comprises a variable frequency fan drive module and a fixed
frequency fan relay module, and the fan drive module is connected to the main control
module, for driving a variable frequency fan or a fixed frequency fan to operate based
on a control instruction of the main control module; and
the heat pump drive module comprises a variable frequency heat pump drive module and
a fixed frequency heat pump relay module, and the heat pump drive module is connected
to the main control module, for driving a variable frequency heat pump or a fixed
frequency heat pump to operate based on a control instruction of the main control
module.
[0013] The control panel according to the embodiment of the present application comprises
the main control module, the fan drive module and the heat pump drive module. The
fan drive module comprises the variable frequency fan drive module and the fixed frequency
fan relay module, and the fan drive module is connected to the main control module,
for driving the variable frequency fan or the fixed frequency fan to operate based
on the control instruction of the main control module. The heat pump drive module
comprises the variable frequency heat pump drive module and the fixed frequency heat
pump relay module, and the heat pump drive module is connected to the main control
module, for driving the variable frequency heat pump or the fixed frequency heat pump
to operate based on the control instruction of the main control module. Since the
control panel is integrated with the variable frequency fan drive module, the fixed
frequency fan relay module, the variable frequency heat pump drive module and the
fixed frequency heat pump relay module, based on actual requirements, the variable
frequency fan drive module can be selected to drive the variable frequency fan to
operate and match with the variable frequency heat pump drive module to drive the
variable frequency heat pump to operate, or the variable frequency fan drive module
can be selected to drive the variable frequency fan to operate and match with the
fixed frequency heat pump relay module to drive the fixed frequency heat pump to operate,
or the fixed frequency fan relay module can be selected to drive the fixed frequency
fan to operate and match with the variable frequency heat pump drive module to drive
the variable frequency heat pump to operate, or the fixed frequency fan relay module
can be selected to drive the fixed frequency fan to operate and match with the fixed
frequency heat pump relay module to drive the fixed frequency heat pump to operate.
That is, there are four optional drive modes, and the diversified driving requirements
are satisfied.
[0014] Furthermore, since a traditional driving mode is to provide drive modules in a heat
pump and a fan respectively to drive the heat pump and the fan, which is not conducive
to unified control and maintenance of the drive modules. The present application integrates
drive modules of a heat pump and a fan into a same control panel, which is convenient
for unified control of the drive modules through the same main control, and is conducive
to the unified maintenance of each drive module.
[0015] According to an embodiment of the present application, the control panel is provided
outside the variable frequency fan, the variable frequency heat pump, the fixed frequency
fan and the fixed frequency heat pump.
[0016] According to an embodiment of the present application, the control panel further
comprises:
a variable frequency fan interface and a variable frequency heat pump interface,
where the variable frequency fan drive module is connected to a three-phase motor
of the variable frequency fan through the variable frequency fan interface; and
the variable frequency heat pump drive module is connected to a three-phase motor
of the variable frequency heat pump through the variable frequency heat pump interface.
[0017] According to an embodiment of the present application, the variable frequency fan
drive module communicates with the main control module through a universal asynchronous
receiver/transmitter, or a bidirectional two-wire synchronous serial bus, or a serial
peripheral interface; and
the variable frequency heat pump drive module communicates with the main control module
through a universal asynchronous receiver/transmitter, or a bidirectional two-wire
synchronous serial bus, or a serial peripheral interface.
[0018] According to an embodiment of the present application, the control panel further
comprises:
a fixed frequency fan interface and a fixed frequency heat pump interface,
where the fixed frequency fan relay module is connected to the fixed frequency fan
through the fixed frequency fan interface; and
the fixed frequency heat pump relay module is connected to the fixed frequency heat
pump through the fixed frequency heat pump interface.
[0019] According to an embodiment of the present application, the control panel further
comprises:
a switch power supply module, a first optocoupler isolation module and a second optocoupler
isolation module,
where the variable frequency fan is a high-voltage variable frequency fan, and the
variable frequency heat pump is a high-voltage variable frequency heat pump;
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply module is connected
to the variable frequency fan drive module and the variable frequency heat pump drive
module in a non-isolated manner;
the first optocoupler isolation module is connected between the variable frequency
fan drive module and the main control module; and
the second optocoupler isolation module is connected between the variable frequency
heat pump drive module and the main control module.
[0020] According to an embodiment of the present application, the control panel further
comprises:
a switch power supply module,
where the variable frequency fan is a low-voltage variable frequency fan, and the
variable frequency heat pump is a low-voltage variable frequency heat pump; and
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply module is connected
to the variable frequency fan drive module and the variable frequency heat pump drive
module in an isolated manner.
[0021] According to an embodiment of the present application, the control panel further
comprises:
an electronic anode drive module and an electronic anode interface,
where a first end of the electronic anode drive module is connected to the main control
module, and a second end of the electronic anode drive module is connected to an electronic
anode through the electronic anode interface.
[0022] According to an embodiment of the present application, the control panel further
comprises:
an electricity leakage detect module, a current detect module, a sensor drive module,
a high-voltage switch drive module, a display panel communicate module, a sensor interface
and a high-voltage switch interface,
where the electricity leakage detect module is connected between the switch power
supply module and mains electricity;
the current detect module is connected between the electricity leakage detect module
and mains electricity;
a first end of the sensor drive module is connected to the main control module, and
a second end of the sensor drive module is connected to temperature sensors at different
positions through the sensor interface;
a first end of the high-voltage switch drive module is connected to the main control
module, and a second end of the high-voltage switch drive module is connected to a
high-voltage switch through the high-voltage switch interface; and
a first end of the display panel communicate module is connected to the main control
module, and a second end of the display panel communicate module is connected to a
display panel.
[0023] The water heater according to an embodiment of the present application, comprising:
a variable frequency fan, a fixed frequency fan, a variable frequency heat pump, a
fixed frequency heat pump, an electronic anode, a temperature sensor, a high-voltage
switch, a display panel and any one of the control panels as described above.
[0024] The driving method according to an embodiment of the present application, comprising:
controlling a main control module to send a variable frequency fan control signal
to a variable frequency fan drive module;
controlling a variable frequency fan drive module to amplify the variable frequency
fan control signal, to obtain a variable frequency fan amplified signal;
controlling the variable frequency fan drive module to send the variable frequency
fan amplified signal to the variable frequency fan;
controlling the variable frequency fan to operate based on the variable frequency
fan amplified signal; or
controlling a main control module to send a fixed frequency fan control signal to
a fixed frequency fan relay module;
controlling the fixed frequency fan relay module to close based on the fixed frequency
fan control signal, to drive a fixed frequency fan to operate.
[0025] According to an embodiment of the present application, the driving method further
comprises:
controlling the main control module to send a variable frequency heat pump control
signal to a variable frequency heat pump drive module;
controlling the variable frequency heat pump drive module to amplify the variable
frequency heat pump control signal, to obtain a variable frequency heat pump amplified
signal;
controlling the variable frequency heat pump drive module to send the variable frequency
heat pump amplified signal to the variable frequency heat pump;
controlling the variable frequency heat pump to operate based on the variable frequency
heat pump amplified signal; or
controlling a main control module to send a fixed frequency heat pump control signal
to a fixed frequency heat pump relay module;
controlling the fixed frequency heat pump relay module to close based on the fixed
frequency heat pump control signal, to drive a fixed frequency heat pump to operate.
[0026] The control panel according to an embodiment of the present application, comprising:
a main control module, a fixed frequency fan relay module and a variable frequency
heat pump drive module,
where the fixed frequency fan relay module is connected to the main control module,
for driving a fixed frequency fan to operate based on a control instruction of the
main control module;
the variable frequency heat pump drive module is connected to the main control module,
for driving a variable frequency heat pump to operate based on a control instruction
of the main control module; and
the control panel is provided outside the fixed frequency fan and the variable frequency
heat pump.
[0027] The control panel according to the embodiment of the present application comprises
the main control module, the fixed frequency fan relay module and the variable frequency
heat pump drive module. The fixed frequency fan relay module is connected to the main
control module, for driving the fixed frequency fan to operate based on the control
instruction of the main control module. The variable frequency heat pump drive module
is connected to the main control module, for driving the variable frequency heat pump
to operate based on the control instruction of the main control module. The control
panel is provided outside the fixed frequency fan and the variable frequency heat
pump. By providing the control panel integrated with the variable frequency heat pump
drive module outside the variable frequency heat pump, the variable frequency heat
pump drive module is kept away from the heat source, thereby avoiding the influence
of heat generated by internal environment of the variable frequency heat pump on the
variable frequency heat pump drive module, and assisting in heat dissipation of heat
elements of the variable frequency heat pump drive module, which improves the stability
of the variable frequency heat pump drive module during operation.
[0028] Further, since a traditional driving method dissipates heat generated from heat elements
through measures such as providing a heat sink, which causes increase in heat dissipation
costs, the present application does not require a heat sink, which can reduce the
heat dissipation costs.
[0029] Furthermore, since the variable frequency heat pump drive module is generally integrated
on a compressor motor of the variable frequency heat pump, which causes the volume
of the compressor motor to be relatively large, and further causes the costs of structural
members for fixing the motor to be relatively high, the present application separates
the variable frequency heat pump drive module from the compressor motor of the variable
frequency heat pump, which reduces the height of the motor, and further reduces the
volume of the motor and the amount of material used in a motor body, thereby assisting
in reducing the fixing costs of the motor and the manufacturing costs of the motor
itself.
[0030] Furthermore, since a traditional driving mode is to provide drive modules in a heat
pump and a fan respectively to drive the heat pump and the fan, which is not conducive
to unified control and maintenance of the drive module, the present application integrates
drive modules of a heat pump and a fan into a same control panel, which is convenient
for unified control of the drive modules through the same main control, and is conducive
to the unified maintenance of each drive module.
[0031] According to an embodiment of the present application, the control panel further
comprises:
a variable frequency heat pump interface,
where the variable frequency heat pump drive module is connected to a three-phase
motor of the variable frequency heat pump through the variable frequency heat pump
interface.
[0032] According to an embodiment of the present application, the variable frequency heat
pump drive module communicates with the main control module through a universal asynchronous
receiver/transmitter, or a bidirectional two-wire synchronous serial bus, or a serial
peripheral interface.
[0033] According to an embodiment of the present application, the control panel further
comprises:
a fixed frequency fan interface,
where the fixed frequency fan relay module is connected to the fixed frequency fan
through the fixed frequency fan interface.
[0034] According to an embodiment of the present application, the control panel further
comprises:
a switch power supply module and a third optocoupler isolation module,
where the variable frequency heat pump is a high-voltage variable frequency heat pump;
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply module is connected
to the variable frequency heat pump drive module in a non-isolated manner; and
the third optocoupler isolation module is connected between the variable frequency
heat pump drive module and the main control module.
[0035] According to an embodiment of the present application, the control panel further
comprises:
a switch power supply module,
where the variable frequency heat pump is a low-voltage variable frequency heat pump;
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply module is connected
to the variable frequency heat pump drive module in an isolated manner.
[0036] According to an embodiment of the present application, the control panel further
comprises:
an electronic expansion valve drive module and an electronic expansion valve interface,
where a first end of the electronic expansion valve drive module is connected to the
main control module, and a second end of the electronic expansion valve drive module
is connected to an electronic expansion valve through the electronic expansion valve
interface.
[0037] According to an embodiment of the present application, the control panel further
comprises:
an electricity leakage detect module, a current detect module, a sensor drive module,
a high-voltage switch drive module, a display panel communicate module, a sensor interface
and a high-voltage switch interface,
where the electricity leakage detect module is connected between the switch power
supply module and mains electricity;
the current detect module is connected between the electricity leakage detect module
and mains electricity;
a first end of the sensor drive module is connected to the main control module, and
a second end of the sensor drive module is connected to temperature sensors at different
positions through the sensor interface;
a first end of the high-voltage switch drive module is connected to the main control
module, and a second end of the high-voltage switch drive module is connected to a
high-voltage switch through the high-voltage switch interface; and
a first end of the display panel communicate module is connected to the main control
module, and a second end of the display panel communicate module is connected to a
display panel.
[0038] The water heater according to an embodiment of the present application, comprising
any one of the control panels as described above.
[0039] According to an embodiment of the present application, the water heater further comprises:
a fixed frequency fan, a variable frequency heat pump, an electronic expansion valve,
a temperature sensor, a high-voltage switch and a display panel.
[0040] The control panel according to an embodiment of the present application, comprising:
a main control panel, where the main control panel is provided with a control module;
a variable frequency fan drive module, integrated at the main control panel, where
an input end of the variable frequency fan drive module is electrically connected
to a first output end of the control module, and an output end of the variable frequency
fan drive module is electrically connected to the variable frequency fan; and
a fixed frequency heat pump switch module, where an input end of the fixed frequency
heat pump switch module is electrically connected to a second output end of the control
module, and an output end of the fixed frequency heat pump switch module is electrically
connected to the fixed frequency heat pump.
[0041] According to the control panel of the embodiment of the present application, the
control module sends corresponding control signals to the variable frequency fan drive
module and the fixed frequency heat pump switch module, and then the variable frequency
fan drive module can drive the fan to operate based on target operating parameters,
and the fixed frequency heat pump switch module can control a switch of the fixed
frequency heat pump. The variable frequency fan drive module is integrated at the
main control panel, that is, the variable frequency fan drive module and the control
module can share one panel, and there is no need to provide additional control panel
for the variable frequency fan, thereby effectively reducing the volume occupied by
the variable frequency fan drive module. In addition, the main control panel integrated
with the variable frequency fan drive module is not mounted inside the variable frequency
fan, that is, no control panel for the variable frequency fan is provided inside the
variable frequency fan, which can effectively reduce the volume of the variable frequency
fan, reduce materials required for the production of the variable frequency fan, and
reduce the costs. Only the main control panel needs to be fixed, and there is no need
to provide additional fixed structure to fix the variable frequency fan drive module,
which can effectively reduce the number of fixed structures and reduce costs.
[0042] According to an embodiment of the present application, the fixed frequency heat pump
switch module is integrated at the main control panel.
[0043] According to an embodiment of the present application, the variable frequency fan
drive module is connected to the control module for communication through at least
one of a serial interface universal asynchronous receiver/transmitter (UART) or a
bidirectional serial data transmission interface inter-integrated circuit (I2C) or
a serial peripheral interface (SPI).
[0044] According to an embodiment of the present application, the control panel comprises
a variable frequency fan interface, where the variable frequency fan interface is
integrated at the main control panel, and the variable frequency fan interface is
used to connect the variable frequency fan drive module with the variable frequency
fan.
[0045] According to an embodiment of the present application, the variable frequency fan
interface comprises a first U-phase interface, a first V-phase interface and a first
W-phase interface, where the first U-phase interface is used to connect the variable
frequency fan drive module with a U-phase connection end of the variable frequency
fan, the first V-phase interface is used to connect the variable frequency fan drive
module with a V-phase connection end of the variable frequency fan, and the first
W-phase interface is used to connect the variable frequency fan drive module with
a W-phase interface of the variable frequency fan.
[0046] According to an embodiment of the present application, the control panel comprises
a fixed frequency heat pump interface, where the fixed frequency heat pump interface
is integrated at the main control panel, and the fixed frequency heat pump interface
is used to connect the fixed frequency heat pump switch module with the fixed frequency
heat pump.
[0047] According to an embodiment of the present application, the control panel comprises
a fourth optocoupler isolation module, where the fourth optocoupler isolation module
is provided between the variable frequency fan drive module and the control module.
[0048] According to an embodiment of the present application, the control panel comprises
a photovoltaic (PV) module, where the PV module is integrated at the main control
panel, and the PV module is used to connect the control module with electrical grid.
[0049] The water heater according to an embodiment of the present application, comprising
a variable frequency fan, a fixed frequency heat pump and any one of the above-mentioned
control panels, where the variable frequency fan is electrically connected to a variable
frequency fan drive module, and the fixed frequency heat pump is electrically connected
to a fixed frequency heat pump switch module.
[0050] The water heater according to the present application comprises a control panel,
and therefore the water heater also has all the beneficial effects of the control
panel, which are not repeated here.
[0051] According to an embodiment of the present application, the control panel is provided
at a space outside the variable frequency fan, and the control panel is provided at
a space outside the fixed frequency heat pump; and/or
the fixed frequency heat pump switch module is provided at a space outside the variable
frequency fan, and the fixed frequency heat pump switch module is provided at a space
outside the fixed frequency heat pump.
[0052] The control panel according to an embodiment of the present application, comprising:
a main control panel, where the main control panel is provided with a control module;
a variable frequency fan drive module, where an input end of the variable frequency
fan drive module is electrically connected to a first output end of the control module,
and an output end of the variable frequency fan drive module is electrically connected
to a variable frequency fan;
a variable frequency heat pump drive module, where an input end of the variable frequency
heat pump drive module is electrically connected to a second output end of the control
module, and an output end of the variable frequency heat pump drive module is electrically
connected to a variable frequency heat pump,
where at least one of the variable frequency fan drive module and the variable frequency
heat pump drive module is integrated at the main control panel.
[0053] According to the control panel of the embodiment of the present application, the
control module sends corresponding control signals to the variable frequency fan drive
module and the variable frequency heat pump drive module, and then the variable frequency
fan drive module can drive the fan to operate based on target operating parameters,
and the variable frequency heat pump drive module can drive the variable frequency
heat pump to operate based on the target operating parameters. At least one of the
variable frequency fan drive module and the variable frequency heat pump drive module
is integrated at the main control panel, that is, the variable frequency fan drive
module, the variable frequency heat pump drive module and the control module can share
one panel, and there is no need to provide additional control panel for the variable
frequency fan or additional control panel for the variable frequency heat pump, thereby
effectively reducing the volume occupied by the variable frequency fan drive module
and the variable frequency heat pump drive module. In addition, the main control panel
integrated with the variable frequency fan drive module and the variable frequency
heat pump drive module is not mounted inside the variable frequency fan or the variable
frequency heat pump, that is, no control panel for the variable frequency fan is provided
inside the variable frequency fan, and no control panel for the variable frequency
heat pump is provided inside the variable frequency heat pump, thereby effectively
reducing the volume of the variable frequency fan and the variable frequency heat
pump. By integrating the variable frequency fan drive module and the variable frequency
heat pump drive module at the main control panel, the heat dissipation of the variable
frequency fan drive module and the heat dissipation of the variable frequency fan
do not affect each other, and the heat dissipation of the variable frequency heat
pump drive module the heat dissipation of the variable frequency heat pump do not
affect each other, which improves the heat dissipation effect, can effectively reduce
the heat dissipate structure, and reduces the heat dissipation costs.
[0054] According to an embodiment of the present application, at least one of the variable
frequency fan drive module and the variable frequency heat pump switch module is connected
to the control module for communication through at least one of a serial interface
universal asynchronous receiver/transmitter (UART) or a bidirectional serial data
transmission interface inter-integrated circuit (I2C) or a serial peripheral interface
(SPI).
[0055] According to an embodiment of the present application, the control panel comprises
a variable frequency heat pump interface, where the variable frequency heat pump interface
is integrated at the main control panel, and the variable frequency heat pump interface
is used to connect the variable frequency heat pump drive module with the variable
frequency heat pump.
[0056] According to an embodiment of the present application, the variable frequency heat
pump interface comprises a second U-phase interface, a second V-phase interface and
a second W-phase interface, where the second U-phase interface is used to connect
the variable frequency heat pump drive module with a U-phase connection end of the
variable frequency heat pump, the second V-phase interface is used to connect the
variable frequency heat pump drive module with a V-phase connection end of the variable
frequency heat pump, and the second W-phase interface is used to connect the variable
frequency heat pump drive module with a W-phase interface of the variable frequency
heat pump.
[0057] According to an embodiment of the present application, the control panel comprises
a variable frequency fan interface, where the variable frequency fan interface is
integrated at the main control panel, and the variable frequency fan interface is
used to connect the variable frequency fan drive module with the variable frequency
fan.
[0058] According to an embodiment of the present application, the variable frequency fan
interface comprises a third U-phase interface, a third V-phase interface and a third
W-phase interface, where the third U-phase interface is used to connect the variable
frequency fan drive module with a U-phase connection end of the variable frequency
fan, the third V-phase interface is used to connect the variable frequency fan drive
module with a V-phase connection end of the variable frequency fan, and the third
W-phase interface is used to connect the variable frequency fan drive module with
a W-phase interface of the variable frequency fan.
[0059] According to an embodiment of the present application, the control panel comprises:
a high-voltage switch module, where the high-voltage switch module is integrated at
the main control panel, an input end of the high-voltage switch module is electrically
connected to the control module, an output end of the high-voltage switch module is
electrically connected to a high-voltage switch, and the high-voltage switch module
is used to detect a pressure at the high-voltage switch; and/or
a fifth optocoupler isolation module and a sixth optocoupler isolation module, where
the fifth optocoupler isolation module is provided between the variable frequency
heat pump drive module and the control module, and the sixth optocoupler isolation
module is provided between the variable frequency fan drive module and the control
module.
[0060] According to an embodiment of the present application, the control panel comprises
a heater module, where the heater module is integrated at the main control panel,
an input end of the heater module is electrically connected to the control module,
and an output end of the heater module is electrically connected to a heater.
[0061] The water heater according to an embodiment of the present application, comprising
a variable frequency fan, a variable frequency heat pump and any one of the above-mentioned
control panels, where a variable frequency fan is electrically connected to a variable
frequency fan drive module, and the variable frequency heat pump is electrically connected
to a variable frequency heat pump drive module.
[0062] The water heater according to the present application has a control panel, and therefore
the water heater also has all the beneficial effects of the control panel, which are
not repeated here.
[0063] According to an embodiment of the present application, a first spacing is provided
between the control panel and the variable frequency fan, and a second spacing is
provided between the control panel and the variable frequency heat pump.
[0064] The above one or more solutions in the embodiments of the present application have
at least one of the following effects.
[0065] The control panel of the present application comprises the main control module, the
fan drive module and the heat pump drive module. The fan drive module comprises the
variable frequency fan drive module and the fixed frequency fan relay module, and
the fan drive module is connected to the main control module, for driving the variable
frequency fan or the fixed frequency fan to operate based on the control instruction
of the main control module. The heat pump drive module comprises the variable frequency
heat pump drive module and the fixed frequency heat pump relay module, and the heat
pump drive module is connected to the main control module, for driving the variable
frequency heat pump or the fixed frequency heat pump to operate based on the control
instruction of the main control module. Since the control panel is integrated with
the variable frequency fan drive module, the fixed frequency fan relay module, the
variable frequency heat pump drive module and the fixed frequency heat pump relay
module, based on actual requirements, the variable frequency fan drive module can
be selected to drive the variable frequency fan to operate and match with the variable
frequency heat pump drive module to drive the variable frequency heat pump to operate,
or the variable frequency fan drive module can be selected to drive the variable frequency
fan to operate and match with the fixed frequency heat pump relay module to drive
the fixed frequency heat pump to operate, or the fixed frequency fan relay module
can be selected to drive the fixed frequency fan to operate and match with the variable
frequency heat pump drive module to drive the variable frequency heat pump to operate,
or the fixed frequency fan relay module can be selected to drive the fixed frequency
fan to operate and match with the fixed frequency heat pump relay module to drive
the fixed frequency heat pump to operate. That is, there are four optional drive modes,
and the diversified driving requirements are satisfied.
[0066] The control panel of the present application comprises the main control module, the
fixed frequency fan relay module and the variable frequency heat pump drive module.
The fixed frequency fan relay module is connected to the main control module, for
driving the fixed frequency fan to operate based on the control instruction of the
main control module. The variable frequency heat pump drive module is connected to
the main control module, for driving the variable frequency heat pump to operate based
on the control instruction of the main control module. The control panel is provided
outside the fixed frequency fan and the variable frequency heat pump. By providing
the control panel integrated with the variable frequency heat pump drive module outside
the variable frequency heat pump, the variable frequency heat pump drive module is
kept away from the heat source, thereby avoiding the influence of heat generated by
internal environment of the variable frequency heat pump on the variable frequency
heat pump drive module, and assisting in heat dissipation of heat elements of the
variable frequency heat pump drive module, which improves the stability of the variable
frequency heat pump drive module during operation.
[0067] Further, since a traditional driving method dissipates heat generated from heat elements
through measures such as providing a heat sink, which causes increase in heat dissipation
costs, the present application does not require a heat sink, which can reduce the
heat dissipation costs.
[0068] Furthermore, since the variable frequency heat pump drive module is generally integrated
on a compressor motor of the variable frequency heat pump, which causes the volume
of the compressor motor to be relatively large, and further causes the costs of structural
members for fixing the motor to be relatively high, the present application separates
the variable frequency heat pump drive module from the compressor motor of the variable
frequency heat pump, which reduces the height of the motor, and further reduces the
volume of the motor and the amount of material used in a motor body, thereby assisting
in reducing the fixing costs of the motor and the manufacturing costs of the motor
itself.
[0069] Furthermore, since a traditional driving mode is to provide drive modules in a heat
pump and a fan respectively to drive the heat pump and the fan, which is not conducive
to unified control and maintenance of the drive modules, the present application integrates
drive modules of a heat pump and a fan into a same control panel, which is convenient
for unified control of the drive modules through the same main control, and is conducive
to the unified maintenance of each drive module.
[0070] Additional aspects and advantages of the present application would be provided forth
in part in the description which follows and, in part, would be apparent from the
description, or may be learned by practice of the presented application.
BRIEF DESCRIPTION OF THE DRAWINGS
[0071] In order to clearly illustrate the solutions according to the present application,
the accompanying drawings used in the description of the embodiments of the present
application are briefly introduced below. It should be noted that, the drawings in
the following description are only part embodiments of the present application. For
those of ordinary skill in the art, other drawings may also be obtained based on these
drawings without creative efforts.
FIG. 1 is a circuit diagram of a control panel according to an embodiment of the present
application;
FIG. 2 is a circuit diagram of a control panel according to an embodiment of the present
application;
FIG. 3 is a structural schematic diagram of a control panel according to an embodiment
of the present application;
FIG. 4 is a structural schematic diagram of a control panel according to an embodiment
of the present application, in which a variable frequency fan and a fixed frequency
heat pump are connected;
FIG. 5 is a structural schematic diagram of a control panel according to an embodiment
of the present application; and
FIG. 6 is a structural schematic diagram of a control panel according to an embodiment
of the present application, in which a variable frequency fan and a variable frequency
heat pump are connected.
Reference numerals:
[0072]
1: electronic anode interface; 2: high-voltage switch interface; 3: variable frequency
fan interface; 4: variable frequency heat pump interface; 5: fixed frequency fan interface;
6: fixed frequency heat pump interface; 7: sensor interface; 8: first optocoupler
isolation module; 9: second optocoupler isolation module; 10: current detect module;
11: first position temperature sensor; 12: second position temperature sensor;
2-1: high-voltage switch interface; 2-2: electronic expansion valve interface; 2-3:
variable frequency heat pump interface; 2-4: fixed frequency fan interface; 2-5: sensor
interface; 2-6: third optocoupler isolation module; 2-7: current detect module; 2-8:
third position temperature sensor; 2-9: fourth position temperature sensor;
4-1: main control panel; 4-2: variable frequency fan drive module; 4-3: variable frequency
fan; 4-4: fixed frequency heat pump switch module; 4-5: fixed frequency heat pump;
4-6: fourth optocoupler isolation module; 4-7: photovoltaic (PV) module; 4-11: control
module; 4-31: variable frequency fan interface; 4-51: fixed frequency heat pump interface;
6-1: main control panel; 6-2: variable frequency fan drive module; 6-3: variable frequency
fan; 6-4: variable frequency heat pump drive module; 6-5: variable frequency heat
pump; 6-6: high-voltage switch module; 6-7: fifth optocoupler isolation module; 6-8:
sixth optocoupler isolation module; 6-9: heater module; 6-11: control module; 6-31:
variable frequency fan interface; 6-51: variable frequency heat pump interface.
DETAILED DESCRIPTION
[0073] Embodiments of the present application are further described in detail below with
reference to the drawings and embodiments. The following embodiments are intended
to illustrate the present application, but are not intended to limit the scope of
the present application.
[0074] In the description of the embodiments of the present application, it should be noted
that the orientations or positional relationships indicated by terms such as "center",
"longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical",
"horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation
or positional relationship shown in the drawings, and are merely for the convenience
of describing the embodiments of the present application and simplifying the description,
rather than indicating or implying that the apparatus or elements stated must have
a particular orientation, or is provided or operated in a particular orientation,
and thus is not to be construed as limiting the embodiments of the present application.
Moreover, the terms "first", "second", "third", and the like are used for descriptive
purposes only and are not to be construed as indicating or implying relative importance.
[0075] In the description of the present application, it should be noted that, unless explicitly
specified and defined otherwise, the terms "connected to" and "connected" shall be
understood broadly, for example, it may be either fixedly connected or detachably
connected, or may be integrated; it may be either mechanically connected, or electrically
connected; and it may be either directly connected, or indirectly connected through
an intermediate medium. The specific meanings of the terms above in embodiments of
the present application may be understood by a person skilled in the art in accordance
with specific conditions.
[0076] In the embodiments of the present application, unless otherwise clearly stated and
defined, the first feature being located "on" or "under" the second feature means
that the first feature is in direct contact with the second feature or the first feature
is in contact with the second feature by an intervening media. In addition, the first
feature is "on", "above" and "over" the second feature may refer to that the first
feature is directly above or obliquely above the second feature, or simply refer to
that the level height of the first feature is higher than that of the second feature.
The first feature is "under", "below" and "beneath" the second feature may refer to
that the first feature is directly below or obliquely below the second feature, or
simply refer to that the level height of the first feature is lower than that of the
second feature.
[0077] In the description of this specification, the description with reference to the terms
"an embodiment", "some embodiments", "example", "specific example", or "some examples"
etc. means that the specific features, structures, materials or characteristics described
in conjunction with the embodiment or example are comprised in at least one embodiment
or example of the embodiments of the present application. In this specification, the
schematic representations of the above terms do not necessarily refer to the same
embodiment or example. Moreover, the specific features, structures, materials or characteristics
described may be combined in any one or more embodiments or examples in a suitable
manner. In addition, those skilled in the art may integrate and combine the different
embodiments or examples described in this specification and the features of the different
embodiments or examples, without contradiction.
[0078] The inventor found that, in the related art, a heat pump water heater is provided
with a heat pump control panel and a fan control panel, which occupies a certain volume
and needs fixed structures to fix the heat pump control panel and the fan control
panel, resulting in high costs. In general, the heat pump control panel is mounted
inside the heat pump, and the fan control panel is mounted inside the fan, which lead
to a large volume of the heat pump and the fan, and a high heat dissipation cost.
[0079] FIG. 1 is a circuit diagram of a control panel according to an embodiment of the
present application. Referring to FIG. 1, an embodiment of the present application
provides a control panel, comprising:
a main control module, a fan drive module and a heat pump drive module,
where the fan drive module comprises a variable frequency fan drive module and a fixed
frequency fan relay module, and the fan drive module is connected to the main control
module to drive a variable frequency fan or a fixed frequency fan to operate based
on a control instruction of the main control module; and
the heat pump drive module comprises a variable frequency heat pump drive module and
a fixed frequency heat pump relay module, and the heat pump drive module is connected
to the main control module to drive a variable frequency heat pump or a fixed frequency
heat pump to operate based on a control instruction of the main control module.
[0080] The control panel of this embodiment can be applied to the field of mechanical devices
such as a heat pump water heater. A drive for a heat pump is to drive a heat pump
compressor. In general, a heat pump device is only equipped with one of a variable
frequency heat pump drive module and a fixed frequency heat pump drive module to match
with one of a variable frequency fan drive module and a fixed frequency fan drive
module. For example, a heat pump device is equipped with a variable frequency heat
pump drive module and a variable frequency fan drive module, to drive the variable
frequency heat pump and the variable frequency fan. This means that for any heat pump
device, there is only one driving mode, and the driving mode cannot be adjusted based
on an actual usage scenario.
[0081] The control panel of this embodiment comprises the main control module, the fan drive
module and the heat pump drive module. The fan drive module comprises the variable
frequency fan drive module and the fixed frequency fan relay module, and the fan drive
module is connected to the main control module to drive the variable frequency fan
or the fixed frequency fan to operate based on the control instruction of the main
control module. The heat pump drive module comprises the variable frequency heat pump
drive module and the fixed frequency heat pump relay module, and the heat pump drive
module is connected to the main control module to drive the variable frequency heat
pump or the fixed frequency heat pump to operate based on the control instruction
of the main control module. Since the control panel is integrated with the variable
frequency fan drive module, the fixed frequency fan relay module, the variable frequency
heat pump drive module and the fixed frequency heat pump relay module, based on actual
requirements, the variable frequency fan drive module can be selected to drive the
variable frequency fan to operate and match with the variable frequency heat pump
drive module to drive the variable frequency heat pump to operate, or the variable
frequency fan drive module can be selected to drive the variable frequency fan to
operate and match with the fixed frequency heat pump relay module to drive the fixed
frequency heat pump to operate, or the fixed frequency fan relay module can be selected
to drive the fixed frequency fan to operate and match with the variable frequency
heat pump drive module to drive the variable frequency heat pump to operate, or the
fixed frequency fan relay module can be selected to drive the fixed frequency fan
to operate and match with the fixed frequency heat pump relay module to drive the
fixed frequency heat pump to operate. That is, there are four optional drive modes,
and the diversified driving requirements are satisfied.
[0082] Furthermore, since a traditional driving mode is to provide drive modules in a heat
pump and a fan respectively to drive the heat pump and the fan, which is not conducive
to unified control and maintenance of the drive module, the present embodiment integrates
drive modules of a heat pump and a fan into a same control panel, which is convenient
for unified control of the drive modules through the same main control, and is conducive
to the unified maintenance of each drive module.
[0083] In an embodiment, the control panel is provided outside the variable frequency fan,
the variable frequency heat pump, the fixed frequency fan and the fixed frequency
heat pump.
[0084] At present, for a device adopting a variable frequency heat pump and a variable frequency
fan, the variable frequency heat pump drive module is mounted inside a compressor
of the variable frequency heat pump, and the variable frequency fan drive module is
mounted inside the variable frequency fan. A compressor motor of the variable frequency
heat pump and a variable frequency fan motor generate heat during operation, and the
heat is mainly generated by the following reasons.
- 1. A motor core is subjected to a magnetic flux, and then generate hysteresis loss
and eddy current loss, thereby generating heat.
- 2. The current in a motor winding generates Joule heat, which causes the winding to
generate heat.
- 3. A motor bearing is subjected to friction and inertia, thereby generating heat.
[0085] In addition, heat elements in the variable frequency drive module also generate heat,
and the heat is mainly generated by the following reasons.
- 1. For an insulated gate bipolar transistor (IGBT) or a metal-oxide-semiconductor
field-effect transistor (MOSFET) or an intelligent power module (IPM), a certain amount
of resistance exists when it is conductive inside, and Joule heat is generated when
current passes through it, thereby generating heat.
- 2. A high-frequency switch is required for switching on and off a heat element, thereby
generating higher heat.
- 3. A higher turn-off voltage is required for turning off a heat element, thereby generating
higher heat.
- 4. The operating temperature of a heat element is high, resulting in an increase in
its on-resistance and turn-off voltage, thereby generating more heat.
[0086] Since the compressor of the variable frequency heat pump where the variable frequency
drive module is located and the variable frequency fan generate heat from its insides,
and the heat elements of the variable frequency heat pump drive module also generate
heat, it is necessary to dissipate heat generated from the heat elements through measures
such as providing a heat sink, to ensure the normal operation of the variable frequency
drive module, however, which leads to increase in the heat dissipation costs. In addition,
since the variable frequency drive module is integrated at a corresponding motor,
the size of the motor become relatively large, which leads to a higher cost for structural
members that fix the motor.
[0087] In this embodiment, the control panel integrated with the variable frequency fan
drive module and the variable frequency heat pump drive module is provided outside
the variable frequency fan and the variable frequency heat pump, and then the variable
frequency drive module is kept away from the heat source, thereby avoiding the influence
of heat generated by internal environment of the variable frequency fan and the variable
frequency heat pump on the variable frequency drive module, and also assisting in
heat dissipation of heat elements of the variable frequency drive module, which improves
the stability of the variable frequency drive module during operation, and reduces
the heat dissipation costs. In addition, since the variable frequency fan drive module
is separated from the variable frequency fan motor, and the variable frequency heat
pump drive module is separated from the compressor motor of the variable frequency
heat pump, the height of each motor is reduced (for example, the height of the variable
frequency fan motor can be reduced by 10 mm), and the volume of the motor and the
amount of material used in a motor body is further reduced, thereby assisting in reducing
the fixing costs of the motor and the manufacturing costs of the motor itself.
[0088] Referring to FIG. 1, in an embodiment, the control panel may further comprise:
a variable frequency fan interface 3, where the variable frequency fan drive module
is connected to a three-phase motor of the variable frequency fan through the variable
frequency fan interface 3, the variable frequency fan drive module can drive the variable
frequency fan to operate according to a target speed or a target power or a target
current based on the control instruction of the main control module, and feed back
an actual speed, an actual power, an actual current and fault information of the variable
frequency fan to the main control module; and
a variable frequency heat pump interface 4, where the variable frequency heat pump
drive module is connected to a three-phase motor of the variable frequency heat pump
through the variable frequency heat pump interface 4, the variable frequency heat
pump drive module can drive the compressor of the variable frequency heat pump to
operate according to a target speed or a target power or a target current based on
the control instruction of the main control module, and feed back an actual speed,
an actual power, an actual current and fault information of the compressor of the
variable frequency heat pump to the main control module.
[0089] Furthermore, the variable frequency fan drive module communicates with the main control
module through a universal asynchronous receiver/transmitter, or a bidirectional two-wire
synchronous serial bus, or a serial peripheral interface; and
the variable frequency heat pump drive module communicates with the main control module
through a universal asynchronous receiver/transmitter, or a bidirectional two-wire
synchronous serial bus, or a serial peripheral interface.
[0090] The variable frequency fan interface 3 has three pins corresponding to three-phase
terminals U, V and W of the three-phase motor in the variable frequency fan, and the
variable frequency fan drive module is connected to the three-phase motor in the variable
frequency fan through these three pins.
[0091] Similarly, the variable frequency heat pump interface 4 has three pins corresponding
to three-phase terminals U, V and W of the three-phase motor in the variable frequency
heat pump, and the variable frequency heat pump drive module is connected to the three-phase
motor in the variable frequency heat pump through these three pins.
[0092] Traditional variable frequency heat pumps and variable frequency fans adopt a pulse
width modulation (PWM) duty cycle communication mode, that is, the main control module
sends a PWM control instruction to the variable frequency heat pump drive module and
the variable frequency fan drive module, and then the variable frequency heat pump
drive module and the variable frequency fan drive module drive the heat pump and fan
to operate based on the control instruction. However, in this mode, the compressor
motor of the variable frequency heat pump and the variable frequency fan motor need
four wires respectively for connecting to the main control module through their respective
variable frequency drive modules. Taking the variable frequency heat pump as an example,
the first wire is used to provide power supply voltage for the compressor motor of
the variable frequency heat pump, the second wire is used to ground the compressor
motor of the variable frequency heat pump, the third wire is used to provide PWM control
instruction to the compressor motor of the variable frequency heat pump, and the fourth
wire is used by the compressor motor of the variable frequency heat pump to feed back
a speed feedback signal to the main control module. The four wires of the variable
frequency fan motor are similar.
[0093] In this embodiment, since the variable frequency fan drive module and the main control
module, as well as the variable frequency heat pump drive module and the main control
module are all communicate through a universal asynchronous receiver/transmitter,
or a bidirectional two-wire synchronous serial bus, or a serial peripheral interface,
the number of wires connecting the compressor motor of the variable frequency heat
pump and the variable frequency fan motor to the main control module through their
respective variable frequency drive modules can be reduced from four to three, and
the three wires are connected to the three-phase terminals of each motor respectively,
thereby reducing the wiring cost.
[0094] On the other hand, when adopting a PWM duty cycle communication mode, there are sending
and receiving errors of the duty cycle. The errors are formed by the following reasons.
[0095] A duty cycle is the ratio of a count value of a counter of the main control module
to a maximum value of the counter. If the main frequency of the main control module
is too high, the count value of the counter would be too small, resulting in a small
calculated duty cycle. If the main frequency of the main control module is too low,
the count value of the counter would be too large, resulting in a large calculated
duty cycle. That is, a main frequency error will lead to the duty cycle error, and
the main control module has such a main frequency error no matter when sending PWM
control signals or receiving PWM feedback signals, resulting in sending errors and
receiving errors of the duty cycle.
[0096] Due to the existence of the above errors, the control of the main control module
to the motor deviates greatly from the target value, which affects the operation of
the entire system of the heat pump water heater.
[0097] In this embodiment, the main control module communicates through a universal asynchronous
receiver/transmitter, or a bidirectional two-wire synchronous serial bus, or a serial
peripheral interface, to control the operation of the motor. On the one hand, the
number of wires connecting the compressor motor of the variable frequency heat pump
and the variable frequency fan motor to the main control module through their respective
variable frequency drive modules can be reduced from four to three, thereby reducing
the wiring costs and improving the data transmission rate. On the other hand, a verification
procedure in this type of communication can be used to improve the accuracy of data
transmission, to make a target index value in the control instruction can be accurately
informed to a target motor, and the target motor can also accurately feed back the
current actual index value to the main control module. In practice, the data transmission
error can be reduced by 1% - 3%, which is conducive to improving the control accuracy
of the whole system.
[0098] Referring to FIG. 1, in an embodiment, the control panel may further comprise:
a fixed frequency fan interface 5, where the fixed frequency fan relay module is connected
to the fixed frequency fan through the fixed frequency fan interface 5; and
a fixed frequency heat pump interface 6, where the fixed frequency heat pump relay
module is connected to the fixed frequency heat pump through the fixed frequency heat
pump interface 6.
[0099] The fixed frequency fan relay module is equivalent to a switch of the fixed frequency
fan. When receiving a control instruction from the main control module, the fixed
frequency fan relay module drives the fixed frequency fan to start or stop operating.
[0100] Similarly, the fixed frequency heat pump relay module is equivalent to the switch
of the fixed frequency heat pump. When receiving the control instruction of the main
control module, the fixed frequency heat pump relay module drives the fixed frequency
heat pump to start or stop operating.
[0101] In this embodiment, by using a switching characteristic of the relay, the switching
of the fixed frequency fan and the fixed frequency heat pump can be conveniently controlled.
[0102] Referring to FIG. 1, in an embodiment, the control panel may further comprise:
a switch power supply module, where a first end of the switch power supply module
is connected to mains electricity, a second end of the switch power supply module
is connected to the main control module in an isolated manner, and a third end of
the switch power supply module is connected to the variable frequency fan drive module
and the variable frequency heat pump drive module in a non-isolated manner;
a first optocoupler isolation module 8, where the first optocoupler isolation module
8 is connected between the variable frequency fan drive module and the main control
module; and
a second optocoupler isolation module 9, where the second optocoupler isolation module
9 is connected between the variable frequency heat pump drive module and the main
control module,
where the variable frequency fan is a high-voltage variable frequency fan, and the
variable frequency heat pump is a high-voltage variable frequency heat pump.
[0103] In this embodiment, a high-voltage variable frequency solution is adopted. The switch
power supply module rectifies AC mains electricity of 220 V or 110 V, and outputs
high-voltage DC of 310 V after rectification. Since the voltage added by the switch
power supply module to the variable frequency fan motor winding and the compressor
motor winding of the variable frequency heat pump through the variable frequency drive
module is non-isolated high voltage electricity, an optocoupler isolation module is
required between the variable frequency drive module and the main control module,
to achieve isolated communication and improve communication reliability and stability.
[0104] In an embodiment, the control panel may further comprise:
a switch power supply module, where a first end of the switch power supply module
is connected to mains electricity, a second end of the switch power supply module
is connected to the main control module in an isolated manner, and a third end of
the switch power supply module is connected to the variable frequency fan drive module
and the variable frequency heat pump drive module in a non-isolated manner,
where the variable frequency fan is a low-voltage variable frequency fan, and the
variable frequency heat pump is a low-voltage variable frequency heat pump.
[0105] In this embodiment, a low-voltage variable frequency scheme is adopted. The switch
power supply module rectifies AC mains electricity of 220 V or 110 V, and outputs
low-voltage DC such as 36 V or 24 V after rectification. Since the voltage added by
the switch power supply module to the variable frequency fan motor winding and the
compressor motor winding of the variable frequency heat pump through the variable
frequency drive module is isolated low-voltage electricity, there is no need to add
an optocoupler isolation module between the variable frequency drive module and the
main control module, but the communication reliability and stability still can be
ensured.
[0106] Referring to FIG. 1, in an embodiment, the control panel may further comprise:
an electronic anode drive module and an electronic anode interface 1, where a first
end of the electronic anode drive module is connected to the main control module,
and a second end of the electronic anode drive module is connected to the electronic
anode through the electronic anode interface 1.
[0107] In this embodiment, by providing an electronic anode drive module, which can drive
the electronic anode to release electronic ions to neutralize metal ions in water
based on the instruction of the main control module, scaling and corrosion are reduced,
and can feed back the actual neutralization state to the main control module.
[0108] Referring to FIG. 1, in an embodiment, the control panel may further comprise:
an electricity leakage detect module, where the electricity leakage detect module
is connected between the switch power supply module and mains electricity;
a current detect module 10, where the current detect module 10 is connected between
the electricity leakage detect module and mains electricity;
a sensor drive module and a sensor interface 7, where a first end of the sensor drive
module is connected to the main control module, and a second end of the sensor drive
module is connected to temperature sensors at different positions through the sensor
interface 7;
a high-voltage switch drive module and a high-voltage switch interface 2, where a
first end of the high-voltage switch drive module is connected to the main control
module, and a second end of the high-voltage switch drive module is connected to the
high-voltage switch through the high-voltage switch interface 2; and
a display panel communicate module, where a first end of the display panel communicate
module is connected to the main control module, and a second end of the display panel
communicate module is connected to a display panel.
[0109] The electricity leakage detect module can detect whether there is electricity leakage
by detecting the current difference between a neutral wire and a live wire, and feed
back an electricity leakage state to the main control module in a manner of electrical
level.
[0110] The current detect module 10 can determine a load current during system operation
by detecting a current of the live wire, and feed back the current state to the main
control module.
[0111] The sensor drive module can drive the temperature sensors at different positions
of the heat pump device to detect the temperature at the current position based on
the control instruction of the main control module, and feed back the temperature
of each position to the main control module.
[0112] The high-voltage switch drive module can drive the high-voltage switch to detect
an operating pressure of the system based on the control instruction of the main control
module, and feed back a pressure signal to the main control module in case that the
operating pressure exceeds a preset pressure.
[0113] The display panel communicate module can display operation indicators fed back to
the main control module based on the control instruction of the main control module.
[0114] It should be noted that the switch power supply module can be connected to each module
to convert AC mains electricity into DC voltage, and to power a variable frequency
chip, a drive chip, MOSFET/IGBT/IPM of the main control module and the variable frequency
fan drive/variable frequency heat pump drive module, as well as the fixed frequency
fan/fixed frequency heat pump relay module, the electronic anode drive module, the
high-voltage switch drive module, the sensor drive module, the electricity leakage
detect module, the current detect module 10 and the display panel communicate .
[0115] During actual usage, the switch power supply module and the display panel communicate
module can be connected in a non-isolated manner, and an isolation optocoupler module
may be connected between the main control module and the display panel communicate
module, to achieve isolated communication and ensure the stability and reliability
of communication.
[0116] The main control module is mainly responsible for sending control instructions to
each module and collecting and processing operating states and measurement values
of each component fed back by each module, and displaying collected data on the display
panel by communicating with the display panel through a universal asynchronous receiver/transmitter.
Taking the heat pump water heater as an example, the main control module can control
the water temperature of a water tank through performance logic, collect values of
a first position temperature sensor 11 (comprising a value of an inner tank surface
temperature sensor) and a value of a second position temperature sensor 12 (comprising
a value of an evaporator temperature sensor, a value of an ambient temperature sensor,
a value of an exhaust temperature sensor and a value of an return air temperature
sensor), and send these temperature sensor values to the display panel for display.
[0117] In this embodiment, by providing a plurality of functional modules on the control
panel, the control instructions of the main control module can be transmitted to each
component of the heat pump device through these functional modules, and actual operating
states and measurement values of each component are fed back to the main control module.
Finally, the data collected by the main control module is processed and transmitted
to the display panel for display.
[0118] Referring to FIG. 1, an embodiment of the present application further provides a
water heater, comprising: a variable frequency fan, a fixed frequency fan, a variable
frequency heat pump, a fixed frequency heat pump, an electronic anode, a temperature
sensor, a high-voltage switch, a display panel and the aforementioned control panel
(as shown in FIG. 1).
[0119] Since the water heater of this embodiment comprises the aforementioned control panel,
the water heater of this embodiment also has the beneficial effects of the control
panel described in the aforementioned embodiments, which are not repeated here.
[0120] Referring to FIG. 1, an embodiment of the present application provides a driving
method, comprising:
controlling a main control module to send a variable frequency fan control signal
to a variable frequency fan drive module; controlling a variable frequency fan drive
module to amplify the variable frequency fan control signal to obtain a variable frequency
fan amplified signal; controlling the variable frequency fan drive module to send
the variable frequency fan amplified signal to the variable frequency fan; and controlling
the variable frequency fan to operate based on the variable frequency fan amplified
signal; and
controlling the main control module to send a variable frequency heat pump control
signal to a variable frequency heat pump drive module; controlling the variable frequency
heat pump drive module to amplify the variable frequency heat pump control signal
to obtain a variable frequency heat pump amplified signal; controlling the variable
frequency heat pump drive module to send the variable frequency heat pump amplified
signal to the variable frequency heat pump; and controlling the variable frequency
heat pump to operate based on the variable frequency heat pump amplified signal.
[0121] In some embodiments, the driving method may further comprise:
controlling a main control module to send a variable frequency fan control signal
to a variable frequency fan drive module; controlling the variable frequency fan drive
module to amplify the variable frequency fan control signal to obtain a variable frequency
fan amplified signal; controlling the variable frequency fan drive module to send
the variable frequency fan amplified signal to the variable frequency fan; and controlling
the variable frequency fan to operate based on the variable frequency fan amplified
signal; and
controlling the main control module to send a fixed frequency heat pump control signal
to a fixed frequency heat pump relay module; and controlling the fixed frequency heat
pump relay module to close based on the fixed frequency heat pump control signal to
drive a fixed frequency heat pump to operate.
[0122] In some embodiments, the driving method may further comprise:
controlling a main control module to send a fixed frequency fan control signal to
a fixed frequency fan relay module; and controlling the fixed frequency fan relay
module to close based on the fixed frequency fan control signal to drive a fixed frequency
fan to operate; and
controlling the main control module to send a variable frequency heat pump control
signal to the variable frequency heat pump drive module; controlling the variable
frequency heat pump drive module to amplify the variable frequency heat pump control
signal to obtain a variable frequency heat pump amplified signal; controlling the
variable frequency heat pump drive module to send the variable frequency heat pump
amplified signal to the variable frequency heat pump; and controlling the variable
frequency heat pump to operate based on the variable frequency heat pump amplified
signal.
[0123] In some embodiments, the driving method may further comprise:
controlling a main control module to send a fixed frequency fan control signal to
a fixed frequency fan relay module; and controlling the fixed frequency fan relay
module to close based on the fixed frequency fan control signal to drive a fixed frequency
fan to operate; and
controlling a main control module to send a fixed frequency heat pump control signal
to a fixed frequency heat pump relay module; and controlling the fixed frequency heat
pump relay module to close based on the fixed frequency heat pump control signal to
drive a fixed frequency heat pump to operate.
[0124] In the embodiments of the present application, according to the matching of the fixed
frequency drive and variable frequency drive of the fan and the fixed frequency drive
and variable frequency drive of the heat pump, four different driving schemes are
realized, and diverse driving requirements are satisfied.
[0125] FIG. 2 is a circuit diagram of a control panel according to an embodiment of the
present application. Referring to FIG. 2, an embodiment of the present application
provides a control panel, comprising:
a main control module;
a fixed frequency fan relay module, where the fixed frequency fan relay module is
connected to the main control module, for driving a fixed frequency fan to operate
based on a control instruction of the main control module; and
a variable frequency heat pump drive module, where the variable frequency heat pump
drive module is connected to the main control module, for driving a variable frequency
heat pump to operate based on a control instruction of the main control module,
where the control panel is provided outside the fixed frequency fan and the variable
frequency heat pump.
[0126] The control panel of this embodiment can be applied to the field of mechanical devices
such as a heat pump water heater. A drive for a heat pump is to drive a heat pump
compressor.
[0127] Source of heat of a compressor motor of the variable frequency heat pump can be referred
to above, which is not repeated here.
[0128] In addition, source of heat of heat elements of the variable frequency heat pump
drive module is the same as the source of the heat of the above variable frequency
drive module, which is not repeated here.
[0129] The control panel of the present application comprises the main control module, the
fixed frequency fan relay module and the variable frequency heat pump drive module.
The fixed frequency fan relay module is connected to the main control module, for
driving the fixed frequency fan to operate based on the control instruction of the
main control module. The variable frequency heat pump drive module is connected to
the main control module, for driving the variable frequency heat pump to operate based
on the control instruction of the main control module. The control panel is provided
outside the fixed frequency fan and the variable frequency heat pump. By providing
the control panel integrated with the variable frequency heat pump drive module outside
the variable frequency heat pump, the variable frequency heat pump drive module is
kept away from the heat source, to avoid the influence of heat generated by internal
environment of the variable frequency heat pump on the variable frequency heat pump
drive module, and assist in heat dissipation of heat elements of the variable frequency
heat pump drive module, which improves the stability of the variable frequency heat
pump drive module during operation.
[0130] Further, since a traditional driving method dissipates heat of heat elements through
measures such as providing a heat sink, which causes increase in heat dissipation
costs. A heat sink is not required in this embodiment, which can reduce the heat dissipation
costs.
[0131] Furthermore, since the variable frequency heat pump drive module is generally integrated
on a compressor motor of the variable frequency heat pump, the volume of the compressor
motor is relatively large, and the costs of structural members for fixing the motor
are relatively high. In some embodiments of the present application, the variable
frequency heat pump drive module is separated from the compressor motor of the variable
frequency heat pump, which reduces the height of the motor, and further reduces the
volume of the motor and the amount of material used in a motor body, thereby assisting
in reducing the costs for fixing the motor and the manufacturing costs of the motor
itself.
[0132] Furthermore, since a traditional driving mode is to provide drive modules in a heat
pump and a fan respectively to drive the heat pump and the fan, it is not conducive
to unified control and maintenance of the drive modules. In some embodiments of the
present application, drive modules of a heat pump and a fan are integrated at a same
control panel, which is convenient for unified control of the drive modules through
the same main control, and is conducive to the unified maintenance of each drive module.
[0133] Referring to FIG. 2, in an embodiment, the control panel may further comprise:
a variable frequency heat pump interface 2-3, where the variable frequency heat pump
drive module is connected to a three-phase motor of the variable frequency heat pump
through the variable frequency heat pump interface 2-3, and the variable frequency
heat pump drive module can drive a compressor of the variable frequency heat pump
to operate according to a target speed or a target power or a target current based
on the control instruction of the main control module, and feed back an actual speed,
an actual power, an actual current and fault information of the compressor of the
variable frequency heat pump to the main control module.
[0134] Further, the variable frequency heat pump drive module communicates with the main
control module through a universal asynchronous receiver/transmitter, or a bidirectional
two-wire synchronous serial bus, or a serial peripheral interface.
[0135] The variable frequency heat pump interface 2-3 has three pins corresponding to three-phase
terminals U, V and W of the three-phase motor in the variable frequency heat pump,
and the variable frequency heat pump drive module is connected to the three-phase
motor in the variable frequency heat pump through these three pins.
[0136] Traditional variable frequency heat pumps adopt a pulse width modulation (PWM) duty
cycle communication mode, that is, the main control module sends a PWM control instruction
to the variable frequency heat pump drive module, and then the variable frequency
heat pump drive module drives the heat pump to operate based on the control instruction.
However, in this mode, the compressor motor of the variable frequency heat pump needs
four wires for connecting to the main control module through the variable frequency
heat pump drive module,where the first wire is used to provide power supply voltage
for the compressor motor of the variable frequency heat pump, the second wire is used
to ground the compressor motor of the variable frequency heat pump, the third wire
is used to provide PWM control instruction to the compressor motor of the variable
frequency heat pump, and the fourth wire is used by the compressor motor of the variable
frequency heat pump to feed back a speed feedback signal to the main control module.
[0137] In this embodiment, since the variable frequency heat pump drive module and the main
control module communicate through a universal asynchronous receiver/transmitter,
or a bidirectional two-wire synchronous serial bus, or a serial peripheral interface,
the number of wires connecting the compressor motor of the variable frequency heat
pump to the main control module through the variable frequency heat pump drive module
can be reduced from four to three, and the three wires are connected to the three-phase
terminals of the motor respectively, thereby reducing the wiring costs.
[0138] On the other hand, when adopting a PWM duty cycle communication mode, there are sending
and receiving errors of the duty cycle. The origin of the errors can be referred to
above, and is not repeated here.
[0139] Due to the existence of the above errors, the control of the main control module
to the motor deviates greatly from the target value, which affects the operation of
the entire system of the heat pump water heater.
[0140] In this embodiment, the main control module communicates through a universal asynchronous
receiver/transmitter, or a bidirectional two-wire synchronous serial bus, or a serial
peripheral interface, to control the operation of the motor. On the one hand, the
number of wires connecting the compressor motor of the variable frequency heat pump
and the main control module through the variable frequency heat pump drive module
can be reduced from four to three, thereby reducing the wiring costs and improving
the data transmission rate. On the other hand, a verification procedure in this type
of communication can be used to improve the accuracy of data transmission, to make
a target index value in the control instruction can be accurately informed to a target
motor, and the target motor can also accurately feed back the current actual index
value to the main control module. In practice, the data transmission error can be
reduced by 1% - 3%, which is conducive to improving the control accuracy of the whole
system.
[0141] Referring to FIG. 2, in an embodiment, the control panel may further comprise:
a fixed frequency fan interface 2-4, where the fixed frequency fan relay module is
connected to the fixed frequency fan through the fixed frequency fan interface 2-4.
[0142] The fixed frequency fan relay module is equivalent to a switch of the fixed frequency
fan. When receiving a control instruction of the main control module, the fixed frequency
fan relay module drives the fixed frequency fan to start or stop operating.
[0143] In this embodiment, by using a switching characteristic of the relay, the switching
of the fixed frequency fan can be conveniently controlled.
[0144] Referring to FIG. 2, in an embodiment, the control panel may further comprise:
a switch power supply module, where a first end of the switch power supply module
is connected to mains electricity, a second end of the switch power supply module
is connected to the main control module in an isolated manner, and a third end of
the switch power supply is connected to the variable frequency heat pump drive module
in a non-isolated manner; and
a third optocoupler isolation module 2-6, where the third optocoupler isolation module
2-6 is connected between the variable frequency heat pump drive module and the main
control module,
where the variable frequency heat pump is a high-voltage variable frequency heat pump.
[0145] In this embodiment, a high-voltage variable frequency solution is adopted. The switch
power supply module rectifies AC mains electricity of 220 V or 110 V, and outputs
high-voltage DC of 310 V after rectification. Since the voltage added by the switch
power supply module to the compressor motor winding of the variable frequency heat
pump through the variable frequency heat pump drive module is non-isolated high voltage
electricity, an optocoupler isolation module is required between the variable frequency
heat pump drive module and the main control module, to achieve isolated communication
and improve communication reliability and stability.
[0146] In an embodiment, the control panel may further comprise:
a switch power supply module, where a first end of the switch power supply module
is connected to mains electricity, a second end of the switch power supply module
is connected to the main control module in an isolated manner, and a third end of
the switch power supply is connected to the variable frequency heat pump drive module
in an isolated manner,
where the variable frequency heat pump is a low-voltage variable frequency heat pump.
[0147] In this embodiment, a low-voltage variable frequency scheme is adopted. The switch
power supply module rectifies AC mains electricity of 220 V or 110 V, and outputs
low-voltage DC such as 36 V or 24 V after rectification. Since the voltage added by
the switch power supply module to the compressor motor winding of the variable frequency
heat pump through the variable frequency heat pump drive module is isolated low-voltage
electricity, there is no need to add an optocoupler isolation module between the variable
frequency heat pump drive module and the main control module, but the communication
reliability and stability still can be ensured.
[0148] Referring to FIG. 2, in an embodiment, the control panel may further comprise:
an electronic expansion valve drive module and an electronic expansion valve interface
2-2, where a first end of the electronic expansion valve drive module is connected
to the main control module, and a second end of the electronic expansion valve drive
module is connected to the electronic expansion valve through the electronic expansion
valve interface 2-2.
[0149] In this embodiment, the electronic expansion valve drive module can drive the electronic
expansion valve to operate to a target number of steps based on the control instruction
of the main control module, and feed back the actual number of steps to the main control
module.
[0150] Referring to FIG. 2, in an embodiment, the control panel may further comprise:
an electricity leakage detect module, where the electricity leakage detect module
is connected between the switch power supply module and mains electricity;
a current detect module 2-7, where the current detect module 2-7 is connected between
the electricity leakage detect module and mains electricity;
a sensor drive module and a sensor interface 2-5, where a first end of the sensor
drive module is connected to the main control module, and a second end of the sensor
drive module is connected to temperature sensors at different positions through the
sensor interface 2-5;
a high-voltage switch drive module and a high-voltage switch interface 2-1, where
a first end of the high-voltage switch drive module is connected to the main control
module, and a second end of the high-voltage switch drive module is connected to a
high-voltage switch through the high-voltage switch interface 2-1; and
a display panel communicate module, where a first end of the display panel communicate
module is connected to the main control module, and a second end of the display panel
communicate module is connected to the display panel connection.
[0151] The electricity leakage detect module can detect whether there is electricity leakage
by detecting the current difference between a neutral wire and a live wire, and feed
back an electricity leakage state to the main control module in a manner of electrical
level.
[0152] The current detect module 2-7 can determine a load current during system operation
by detecting a current of the live wire, and feed back the current state to the main
control module.
[0153] The sensor drive module can drive the temperature sensors at different positions
of the heat pump device to detect the temperature at the current position based on
the control instruction of the main control module, and feed back the temperature
of each position to the main control module.
[0154] The high-voltage switch drive module can drive the high-voltage switch to detect
an operating pressure of the system based on the control instruction of the main control
module, and feed back a pressure signal to the main control module in case that the
operating pressure exceeds a preset pressure.
[0155] The display panel communicate module can display operation indicators fed back to
the main control module based on the control instruction of the main control module.
[0156] It should be noted that the switch power supply module can be connected to each module
to convert AC mains electricity into DC voltage, and to power a variable frequency
chip, a drive chip, MOSFET/IGBT/IPM of the main control module and the variable frequency
heat pump drive module, as well as the fixed frequency fan relay module, the electronic
expansion valve drive module, the high-voltage switch drive module, the sensor drive
module, the electricity leakage detect module, the current detect module 2-7 and the
display panel communicate .
[0157] During actual usage, the switch power supply module and the display panel communicate
module can be connected in a non-isolated manner, and an isolation optocoupler module
may be connected between the main control module and the display panel communicate
module, to achieve isolated communication and ensure the stability and reliability
of communication.
[0158] The main control module is mainly responsible for sending control instructions to
each module and collecting and processing operating states and measurement values
of each component fed back by each module, and displaying collected data on the display
panel by communicating with the display panel through a universal asynchronous receiver/transmitter.
Taking the heat pump water heater as an example, the main control module can control
the water temperature of a water tank through performance logic, collect values of
a third position temperature sensor 2-8 (comprising a value of an inner tank surface
temperature sensor) and a value of a fourth position temperature sensor 2-9 (comprising
a value of an evaporator temperature sensor, a value of an ambient temperature sensor,
a value of an exhaust temperature sensor and a value of an return air temperature
sensor), and send these temperature sensor values to the display panel for display.
[0159] In this embodiment, by providing a plurality of functional modules on the control
panel, the control instructions of the main control module can be transmitted to each
component of the heat pump device through these functional modules, and actual operating
states and measurement values of each component are fed back to the main control module.
Finally, the data collected by the main control module is processed and transmitted
to the display panel for display.
[0160] Referring to FIG. 2, an embodiment of the present application provides a water heater,
comprising the aforementioned control panel (as shown in FIG. 2).
[0161] Since the water heater of this embodiment comprises the aforementioned control panel,
the water heater of this embodiment also has the beneficial effects of the control
panel described in the aforementioned embodiments, which are not repeated here.
[0162] Referring to FIG. 2, in an embodiment, the water heater further comprises a fixed
frequency fan, a variable frequency heat pump, an electronic expansion valve, a temperature
sensor, a high-voltage switch and a display panel.
[0163] Since the water heater of this embodiment comprises the aforementioned control panel,
the water heater of this embodiment also has the beneficial effects of the control
panel described in the aforementioned embodiments, which are not repeated here.
[0164] The control panel and the water heater of the present application are described below
in conjunction with FIG. 3 and FIG. 4.
[0165] According to the embodiment of this application, as shown in FIG. 3 and FIG. 4, the
control panel comprises a main control panel 4-1, a variable frequency fan drive module
4-2 and a fixed frequency heat pump switch module 4-4. The main control panel 4-1
is provided with a control module 4-11, the variable frequency fan drive module 4-2
is integrated at the main control panel 4-1, an input end of the variable frequency
fan drive module 4-2 is electrically connected to a first output end of the control
module 4-11, an output end of the variable frequency fan drive module 4-2 is electrically
connected to a variable frequency fan 4-3, an input end of the fixed frequency heat
pump switch module 4-4 is electrically connected to a second output end of the control
module 4-11, and an output end of the fixed frequency heat pump switch module 4-4
is electrically connected to a fixed frequency heat pump 4-5.
[0166] According to the control panel of the embodiment of the present application, the
control module 4-11 sends corresponding control signals to the variable frequency
fan drive module 4-2 and the fixed frequency heat pump switch module 4-4, and then
the variable frequency fan drive module 4-2 can drive the fan to operate based on
target operating parameters, and the fixed frequency heat pump switch module 4-4 can
control a switch of the fixed frequency heat pump 4-5. The variable frequency fan
drive module 4-2 is integrated at the main control panel 4-1, that is, the variable
frequency fan drive module 4-2 and the control module 4-11 can share one panel, and
there is no need to provide an additional control panel for the variable frequency
fan 4-3, thereby effectively reducing the volume occupied by the variable frequency
fan drive module 4-2. In addition, the main control panel 4-1 integrated with the
variable frequency fan drive module 4-2 is not mounted inside the variable frequency
fan 4-3, that is, no control panel for the variable frequency fan 4-3 is provided
inside the variable frequency fan 4-3, which can effectively reduce the volume of
the variable frequency fan, reduce materials required for the production of the variable
frequency fan 4-3, and reduce the costs. Only the main control panel 4-1 needs to
be fixed, and there is no need to provide an additional fixed structure to fix the
variable frequency fan drive module 4-2, which can effectively reduce the number of
fixed structures and reduce costs.
[0167] It may be understood that the control panel is generally mounted outside the fan
and the heat pump, and would not be mounted inside the fan or the heat pump.
[0168] It may be understood that, in the related art, since the control panel of the variable
frequency fan 4-3 is mounted inside the variable frequency fan 4-3, the control panel
of the variable frequency fan 4-3 and the variable frequency fan 4-3 generate heat
during operation, which leads to more heat in the variable frequency fan 4-3, higher
ambient temperature and poor heat dissipation effect. An additional heat dissipate
structure is required to satisfy the heat dissipation requirements, resulting in higher
heat dissipation costs. However, the present application integrates the variable frequency
fan drive module 4-2 at the main control panel 4-1, so that the variable frequency
fan drive module 4-2 and the variable frequency fan 4-3 are in different spaces, and
the heat dissipation of the variable frequency fan drive module 4-2 and the heat dissipation
of the variable frequency fan 4-3 do not affect each other, thereby improving the
heat dissipation effect. Furthermore, less heat dissipate structures are required
for satisfying the heat dissipation requirements, thereby reducing the heat dissipation
costs.
[0169] It may be understood that when the water heater uses the variable frequency fan 4-3,
if the control panel of the variable frequency fan 4-3 is mounted inside the variable
frequency fan 4-3, since the variable frequency fan 4-3 generates heat during operation,
the following situations occur: a. a motor core is subjected to a magnetic flux, and
then generate hysteresis loss and eddy current loss, thereby generating heat; b. a
current in a motor winding generates Joule heat, which causes the winding to generate
heat; and c. a motor bearing is subjected to friction and inertia, thereby generating
heat. The control panel of the variable frequency fan 4-3 is placed close to the motor
body, and heat elements (IGBTs or MOSs or IPMs) of a variable frequency drive panel
generate Joule heat when current passes through it, thereby generating heat. When
the IGBT and MOS are turned off, a high-frequency switch is required by some heat
components, and there is a turn-off voltage when turning off. The higher the turn-off
voltage, the greater the heat generated. The heat component requires the high-frequency
switch, and a certain amount of heat would be generated during switching on and off.
The higher the switching frequency, the greater the heat generated. In addition, the
higher the operating temperature of the heat component, the higher its on-resistance
and off-voltage, thus generating more heat. That is to say, the variable frequency
fan 4-3 also generates heat by itself, resulting in a higher ambient temperature inside
the variable frequency fan 4-3, requiring structures such as heat sinks to dissipate
heat from the heat element, and increasing the heat dissipation costs. Besides, integrating
the control panel of the variable frequency fan 4-3 at the fan also results in a relatively
large volume of the fan, structural members are required to fix the control panel
of the variable frequency fan 4-3, and the fixing cost is also high.
[0170] It may be understood that the fixed frequency heat pump switch module 4-4 is, for
example, a relay.
[0171] In an embodiment of the present application, as shown in FIG. 3 and FIG. 4, the fixed
frequency heat pump switch module 4-4 is integrated at the main control panel 4-1.
[0172] It may be understood that the fixed frequency heat pump switch module 4-4 and the
variable frequency fan drive module 4-2 are simultaneously integrated at the main
control panel 4-1, which improves the integration of the main control panel 4-1.
[0173] In an embodiment of the present application, the variable frequency fan drive module
4-2 is connected to the control module 4-11 for communication through at least one
of a serial interface universal asynchronous receiver/transmitter (UART) or a bidirectional
serial data transmission interface inter-integrated circuit (I2C) or a serial peripheral
interface (SPI).
[0174] It may be understood that the communication between the variable frequency fan drive
module 4-2 and the control module 4-11 is established through at least one of the
serial interface UART or the bidirectional serial data transmission interface I2C
or the SPI. Since the communication modes such as the serial interface UART or the
bidirectional serial data transmission interface I2C or the SPI have a verification
function, the accuracy of data transmission between the control module 4-11 and the
variable frequency fan drive module 4-2 can be effectively improved, and the variable
frequency fan 4-3 can be precisely controlled.
[0175] It may be understood that, in the related art, in a water heater, the variable frequency
fan 4-3 and the control module 4-11 are connected through a PWM duty cycle communication
mode. In the PWM duty cycle communication mode, a main frequency error of the chip
affects the counting accuracy of the timer, thereby affecting the calculation of the
duty cycle. Therefore, if the main frequency of the chip has an error, the duty cycles
of sending and receiving may have certain errors. Specifically, a high main frequency
will lead to a small duty cycle, and a low main frequency will lead to a large duty
cycle, which eventually affects the control accuracy of the variable frequency fan
4-3. However, in some embodiments of the present application, the variable frequency
fan drive module 4-2 and the control module 4-11 are connected through communication
modes such as the serial interface UART or the bidirectional serial data transmission
interface I2C or the SPI, which can effectively overcome the error problem caused
by the PWM duty cycle communication mode and improve the control accuracy of the variable
frequency fan 4-3.
[0176] It should also be noted that when using the PWM duty cycle communication mode, four
wires, that is, a voltage drain drain (VDD) signal, a ground (GND) signal, a PWM signal
and a speed feedback signal, are generally required for wiring, and the cost is relatively
high. The communication modes such as the serial interface UART or the bidirectional
serial data transmission interface I2C or the SPI used in the present application
only require three wires to realize the connection between the variable frequency
fan drive module 4-2 and the variable frequency fan 4-3, which effectively reduces
the costs.
[0177] In an embodiment of the present application, as shown in FIG. 4, the control panel
comprises a variable frequency fan interface 4-31. The variable frequency fan interface
4-31 is integrated at the main control panel 4-1, and the variable frequency fan interface
4-31 is used to connect the variable frequency fan drive module 4-2 with the variable
frequency fan 4-3.
[0178] It may be understood that integrating the variable frequency fan interface 4-31 at
the main control panel 4-1 improves the integration of the main control panel 4-1,
and the connection between the variable frequency fan 4-3 and the variable frequency
fan drive module 4-2 can be realized by connecting the variable frequency fan 4-3
with the variable frequency fan interface 4-31.
[0179] In some embodiments, the variable frequency fan 4-3 is, for example, detachably connected
to the variable frequency fan interface 4-31, which is convenient for the disassembly
and assembly of the variable frequency fan 4-3 and the replacement of the variable
frequency fan 4-3.
[0180] In the embodiment of the present application, the variable frequency fan interface
4-31 comprises a first U-phase interface, a first V-phase interface and a first W-phase
interface. The first U-phase interface is used to connect the variable frequency fan
drive module 4-2 with a U-phase connection end of the variable frequency fan 4-3,
the first V-phase interface is used to connect the variable frequency fan drive module
4-2 with a V-phase connection end of the variable frequency fan 4-3, and the first
W-phase interface is used to connect the variable frequency fan drive module 4-2 with
a W-phase interface of the variable frequency fan 4-3.
[0181] It may be understood that the variable frequency fan interface 4-31 has a total of
three interfaces, namely, the first U-phase interface, the first V-phase interface
and the first W-phase interface, that is, the variable frequency fan interface 4-31
can be connected to the variable frequency fan drive module 4-2 through three wires,
and the variable frequency fan interface 4-31 can be connected to the variable frequency
fan 4-3 through three wires, which further illustrates that compared with the related
art, in this embodiment, fewer wires may be used to achieve the connection between
the variable frequency fan drive module 4-2 and the variable frequency fan 4-3, which
can effectively reduce costs.
[0182] In an embodiment of the present application, as shown in FIG. 4, the control panel
comprises a fixed frequency heat pump interface 4-51. The fixed frequency heat pump
interface 4-51 is integrated at the main control panel 4-1, and the fixed frequency
heat pump interface 4-51 is used to connect the fixed frequency heat pump switch module
4-4 with the fixed frequency heat pump 4-5.
[0183] It may be understood that integrating the fixed frequency heat pump interface 4-51
at the main control panel 4-1 improves the integration of the main control panel 4-1,
and the connection between the fixed frequency heat pump 4-5 and a drive module of
the fixed frequency heat pump 4-5 can be realized by connecting the fixed frequency
heat pump 4-5 with the fixed frequency heat pump interface 4-51.
[0184] In some embodiments, the fixed frequency heat pump 4-5 is, for example, detachably
connected to the fixed frequency heat pump interface 4-51, which is convenient for
the disassembly and assembly of the fixed frequency heat pump 4-5 and the replacement
of the fixed frequency heat pump 4-5.
[0185] In an embodiment of the present application, as shown in FIG. 4, the control panel
comprises a fourth optocoupler isolation module 4-6. The fourth optocoupler isolation
module 4-6 is provided between the variable frequency fan drive module 4-2 and the
control module 4-11.
[0186] It may be understood that by providing the fourth optocoupler isolation module 4-6
between the variable frequency fan drive module 4-2 and the control module 4-11, the
stability of the main control panel 4-1 can be effectively improved.
[0187] It may be understood that in case that the variable frequency fan 4-3 is a high-voltage
variable frequency fan 4-3, it is necessary to provide a fourth optocoupler isolation
module 4-6 between the variable frequency fan drive module 4-2 and the control module
4-11.
[0188] The high-voltage variable frequency scheme of the high-voltage variable frequency
fan 4-3 and the high-voltage fixed frequency heat pump 4-5 refers to: for AC 220 V
or 110 V and other mains electricity, DC 310 V is obtained after rectification, that
is, the voltage applied to the motor winding is a non-isolated DC 310 V scheme. Therefore,
optocoupler isolation is required for communication.
[0189] In case that the variable frequency fan 4-3 is a low-voltage variable frequency fan
4-3, there is no need to provide the fourth optocoupler isolation module 4-6. The
low-voltage variable frequency scheme refers to output low-voltage isolation electricity
such as 36V or 24V, etc., after mains electricity of AC 220 or 110 V passes through
an isolation switch power supply. The used fans are all low-voltage motors. Since
the voltage is isolated, optocoupler isolation is not required.
[0190] In an embodiment of the present application, as shown in FIG. 4, the control panel
comprises a photovoltaic (PV) module 4-7. The PV module 4-7 is integrated at the main
control panel 4-1, and the PV module 4-7 is used to connect the control module 4-11
with electrical grid.
[0191] It may be understood that the PV module 4-7 is integrated at the main control panel
4-1, which improves the integration of the main control panel 4-1.
[0192] It may be understood that the PV module 4-7 can convert the signal of the electrical
grid into a signal that can be recognized by the control module 4-11, and transmit
it to the control module 4-11.
[0193] It may be understood that the PV module 4-7 is a photovoltaic module, and the photovoltaic
module can supply power to the control module 4-11. Since the photovoltaic module
is connected to the electrical grid, the photovoltaic module can transmit excess electricity
to the electrical grid, and can also use the power of the electrical grid to power
the control module 4-11 and other components when its own power generation is insufficient
to supply the control module 4-11 and other components.
[0194] According to the embodiment of the present application, the water heater comprises
a variable frequency fan 4-3, a fixed frequency heat pump 4-5 and the above-mentioned
control panel. The variable frequency fan 4-3 is electrically connected to the variable
frequency fan drive module 4-2, and the fixed frequency heat pump 4-5 is electrically
connected to the fixed frequency heat pump switch module 4-4.
[0195] The water heater according to the embodiment of the present application has a control
panel. By integrating the variable frequency fan drive module 4-2 at the main control
panel 4-1, the volume occupied by the variable frequency fan drive module 4-2 is reduced.
In addition, only the main control panel 4-1 needs to be fixed, which reduces the
number of fixed structures, and reduces costs.
[0196] In an embodiment of the present application, the control panel is provided outside
the variable frequency fan 4-3, and the control panel is provided outside the fixed
frequency heat pump 4-5.
[0197] It may be understood that the control panel is provided outside the variable frequency
fan 4-3 and the fixed frequency heat pump 4-5, that is, the control panel is not provided
inside the variable frequency fan 4-3, nor provided inside the fixed frequency heat
pump 4-5, thereby reducing the mutual influence of the heat generated by the control
panel during operation and the heat generated by the variable frequency fan 4-3 and
the fixed frequency heat pump 4-5, ensuring the heat dissipation efficiency of the
control panel, and further ensuring the heat dissipation efficiency of the variable
frequency fan 4-3 and the fixed frequency heat pump 4-5.
[0198] In an embodiment of the present application, the fixed frequency heat pump switch
module 4-4 is provided outside the variable frequency fan 4-3, and the fixed frequency
heat pump switch module 4-4 is provided outside the fixed frequency heat pump 4-5.
[0199] It may be understood that the fixed frequency heat pump switch module 4-4 is provided
outside the variable frequency fan 4-3 and the fixed frequency heat pump 4-5, that
is, the fixed frequency heat pump switch module 4-4 is not provided inside the variable
frequency fan 4-3, nor provided inside the fixed frequency heat pump 4-5, thereby
reducing the mutual influence of the heat generated by the fixed frequency heat pump
switch module 4-4 during operation and the heat generated by the variable frequency
fan 4-3 and the fixed frequency heat pump 4-5, ensuring the heat dissipation effect
of the fixed frequency heat pump switch module 4-4, and further ensuring the heat
dissipation efficiency of the variable frequency fan 4-3 and the fixed frequency heat
pump 4-5.
[0200] The control panel and water heater of the present application are described below
in conjunction with FIG. 5 and FIG. 6.
[0201] According to the embodiment of the present application, as shown in FIG. 5 and FIG.
6, the control panel comprises a main control panel 6-1, a variable frequency fan
drive module 6-2 and a variable frequency heat pump drive module 6-4. The main control
panel 6-1 is provided with a control module 6-11. An input end of the variable frequency
fan drive module 6-2 is electrically connected to a first output end of the control
module 6-11, an output end of the variable frequency fan drive module 6-2 is electrically
connected to a variable frequency fan 6-3, an input end of the variable frequency
heat pump drive module 6-4 is electrically connected to a second output end of the
control module 6-11, an output end of the variable frequency heat pump drive module
6-4 is electrically connected to a variable frequency heat pump 6-5, and at least
one of the variable frequency fan drive module 6-2 and the variable frequency heat
pump drive module 6-4 is integrated at the main control panel 6-1.
[0202] According to the control panel of the embodiment of the present application, the
control module 6-11 sends corresponding control signals to the variable frequency
fan drive module 6-2 and the variable frequency heat pump drive module 6-4, and then
the variable frequency fan drive module 6-2 can drive the fan to operate based on
target operating parameters, and the variable frequency heat pump drive module 6-4
can drive the variable frequency heat pump 6-5 to operate based on the target operating
parameters. At least one of the variable frequency fan drive module 6-2 and the variable
frequency heat pump drive module 6-4 is integrated at the main control panel 6-1,
that is, the variable frequency fan drive module 6-2, the variable frequency heat
pump drive module 6-4 and the control module 6-11 can share one panel, and there is
no need to provide additional control panel for the variable frequency fan 6-3 or
additional control panel for the variable frequency heat pump 6-5, thereby effectively
reducing the volume occupied by the variable frequency fan drive module 6-2 and the
variable frequency heat pump drive module 6-4. In addition, the main control panel
6-1 integrated with the variable frequency fan drive module 6-2 and the variable frequency
heat pump drive module 6-4 is not mounted inside the variable frequency fan 6-3 or
the variable frequency heat pump 6-5, that is, no control panel for the variable frequency
fan 6-3 is provided inside the variable frequency fan 6-3, and no control panel for
the variable frequency heat pump 6-5 is provided inside the variable frequency heat
pump 6-5, thereby effectively reducing the volume of the variable frequency fan 6-3
and the variable frequency heat pump 6-5. By integrating the variable frequency fan
drive module 6-2 and the variable frequency heat pump drive module 6-4 at the main
control panel 6-1, the heat dissipation of the variable frequency fan drive module
6-2 and the heat dissipation of the variable frequency fan 6-3 do not affect each
other, and the heat dissipation of the variable frequency heat pump drive module 6-4
and the heat dissipation of the variable frequency heat pump 6-5 do not affect each
other, which improves the heat dissipation effect, can effectively reduce the heat
dissipate structure and reduce the heat dissipation cost.
[0203] It may be understood that in the related art, since the control panel of the variable
frequency fan 6-3 is mounted inside the variable frequency fan 6-3, and the control
panel of the variable frequency heat pump 6-5 is mounted inside the variable frequency
heat pump 6-5, the control panel of the variable frequency fan 6-3 and the variable
frequency fan 6-3 generate heat during operation, and the control panel of the variable
frequency heat pump 6-5 and the variable frequency heat pump 6-5 generate heat during
operation, which leads to more heat in the variable frequency fan 6-3 and the variable
frequency heat pump 6-5, higher ambient temperature and poor heat dissipation effect.
An additional heat dissipate structure is required to satisfy the heat dissipation
requirements, resulting in higher heat dissipation costs. However, the present application
integrates the variable frequency fan drive module 6-2 and the variable frequency
heat pump drive module 6-4 at the main control panel 6-1, so that the variable frequency
fan drive module 6-2 and the variable frequency fan 6-3 are in different spaces, and
the variable frequency heat pump drive module 6-4 and the variable frequency heat
pump 6-5 are in different spaces, thereby improving the heat dissipation effect. Furthermore,
less heat dissipate structures are required for satisfying the heat dissipation requirements,
thereby reducing the heat dissipation costs.
[0204] It may be understood that the control panel is generally mounted outside the fan
and the heat pump, and would not be mounted inside the fan or the heat pump.
[0205] It may be understood that when the water heater uses a variable frequency compressor
and a variable frequency fan 6-3, if the control panel of the variable frequency fan
6-3 is mounted inside the variable frequency fan 6-3, the control panel of the variable
frequency heat pump 6-5 is mounted inside the variable frequency heat pump 6-5. Since
the variable frequency fan 6-3 and the variable frequency heat pump 6-5 generate heat
during operation, the following situations occur: a. a motor core is subjected to
a magnetic flux, and then generate hysteresis loss and eddy current loss, thereby
generating heat; b. a current in a motor winding generates Joule heat, which causes
the winding to generate heat; and c. a motor bearing is subjected to friction and
inertia, thereby generating heat. The control panel of the variable frequency fan
6-3 and the control panel of the variable frequency heat pump 6-5 are placed close
to the motor body, and heat elements (IGBTs or MOSs or IPMs) of a variable frequency
drive panel generate Joule heat when current passes through it, thereby generating
heat. When the IGBT and MOS are turned off, a high-frequency switch is required by
some heat components, and there is a turn-off voltage when turning off. The higher
the turn-off voltage, the greater the heat generated. The heat component requires
the high-frequency switch, and a certain amount of heat would be generated during
switching on and off. The higher the switching frequency, the greater the heat generated.
In addition, the higher the operating temperature of the heat component, the higher
its on-resistance and off-voltage, thus generating more heat. That is to say, both
the variable frequency heat pump 6-5 and the variable frequency fan 6-3 generate heat
by themselves, resulting in a higher ambient temperature inside the variable frequency
heat pump 6-5 and the variable frequency fan 6-3, requiring structures such as heat
sinks to dissipate heat from the heat elements, and increasing the heat dissipation
costs. Besides, integrating the control panel of the variable frequency heat pump
6-5 at the variable frequency heat pump 6-5 and integrating the control panel of the
variable frequency fan 6-3 at the fan also results in a relatively large volume of
the fan and the heat pump, structural members are required to fix the control panel
of the variable frequency heat pump 6-5 and the control panel of the variable frequency
fan 6-3, and the fixing cost is also high.
[0206] In an embodiment of the present application, at least one of the variable frequency
fan drive module 6-2 and a switch module of the variable frequency heat pump 6-5 is
connected to the control module 6-11 through at least one of the serial interface
UART or the bidirectional serial data transmission interface I2C or the SPI.
[0207] It may be understood that the communication between the variable frequency fan drive
module 6-2 and the control module 6-11 is established through at least one of the
serial interface UART or the bidirectional serial data transmission interface I2C
or the SPI, and the communication between the variable frequency heat pump drive module
6-4 and the control module 6-11 is established through at least one of the serial
interface UART or the bidirectional serial data transmission interface I2C or the
SPI. Since the communication modes such as the serial interface UART or the bidirectional
serial data transmission interface I2C or the SPI have a verification function, the
accuracy of data transmissions between the control module 6-11 and the variable frequency
fan drive module 6-2 and between the control module 6-11 and the variable frequency
heat pump drive module 6-4 can be effectively improved, and the variable frequency
fan 6-3 and the variable frequency heat pump 6-5 can be precisely controlled.
[0208] It may be understood that, in the related art, in a water heater, the variable frequency
fan 6-3 and the control module 6-11, as well as the variable frequency heat pump 6-5
and the chip are connected through a PWM duty cycle communication mode. In the PWM
duty cycle communication mode, a main frequency error of the chip affects the counting
accuracy of the timer, thereby affecting the calculation of the duty cycle. Therefore,
if the main frequency of the chip has an error, the duty cycles of sending and receiving
may have certain errors. Specifically, a high main frequency will lead to a small
duty cycle, and a low main frequency will lead to a large duty cycle, which eventually
affects the control accuracy of the variable frequency fan 6-3 and the variable frequency
heat pump 6-5. However, in some embodiments of the present application, the variable
frequency fan drive module 6-2 and the control module 6-11, as well as the variable
frequency heat pump drive module 6-4 and the control module 6-11 are connected through
communication modes such as the serial interface UART or the bidirectional serial
data transmission interface I2C or the serial peripheral interface SPI, which can
effectively overcome the error problem caused by the PWM duty cycle communication
mode and improve the control accuracy of the variable frequency fan 6-3 and the variable
frequency heat pump 6-5.
[0209] It should also be noted that when using the PWM duty cycle communication mode, four
wires, that is, a voltage drain drain (VDD) signal, a ground (GND) signal, a PWM signal
and a speed feedback signal, are generally required for wiring, and the cost is relatively
high. The communication modes such as the serial interface UART or the bidirectional
serial data transmission interface I2C or the SPI used in the present application
only require three wires to realize the connections between the variable frequency
fan drive module 6-2 and the variable frequency fan 6-3 and between the variable frequency
heat pump drive module 6-4 and the variable frequency heat pump 6-5, which effectively
reduces the costs.
[0210] In an embodiment of the present application, as shown in FIG. 6, the control panel
comprises a variable frequency heat pump interface 6-51. The variable frequency heat
pump interface 6-51 is integrated at the main control panel 6-1, and the variable
frequency heat pump interface 6-51 is used to connect the variable frequency heat
pump drive module 6-4 with the variable frequency heat pump 6-5.
[0211] It may be understood that integrating the variable frequency heat pump interface
6-51 at the main control panel 6-1 improves the integration of the main control panel
6-1, and the connection between the variable frequency heat pump 6-5 and the variable
frequency heat pump drive module 6-4 can be realized by connecting the variable frequency
heat pump 6-5 with the variable frequency heat pump interface 6-51.
[0212] In some embodiments, the variable frequency heat pump 6-5 is, for example, detachably
connected to the variable frequency heat pump interface 6-51, which is convenient
for the disassembly and assembly of the variable frequency heat pump 6-5 and the replacement
of the variable frequency heat pump 6-5.
[0213] In the embodiment of the present application, the variable frequency heat pump interface
6-51 comprises a second U-phase interface, a second V-phase interface and a second
W-phase interface. The second U-phase interface is used to connect the variable frequency
heat pump drive module 6-4 with a U-phase connection end of the variable frequency
heat pump 6-5, the second V-phase interface is used to connect the variable frequency
heat pump drive module 6-4 with a V-phase connection end of the variable frequency
heat pump 6-5, and the second W-phase interface is used to connect the variable frequency
heat pump drive module 6-4 with a W-phase interface of the variable frequency heat
pump 6-5.
[0214] It may be understood that the variable frequency heat pump interface 6-51 has a total
of three interfaces, namely, the second U-phase interface, the second V-phase interface
and the second W-phase interface. That is to say, the variable frequency heat pump
interface 6-51 can be connected to the variable frequency heat pump drive module 6-4
through three wires, and the variable frequency heat pump interface 6-51 can be connected
to the variable frequency heat pump 6-5 through three wires, which further illustrates
that compared with the related art, in this embodiment, fewer wires may be used to
achieve the connection between the variable frequency heat pump drive module 6-4 and
the variable frequency heat pump 6-5, which can effectively reduce costs.
[0215] In an embodiment of the present application, as shown in FIG. 6, the control panel
comprises a variable frequency fan interface 6-31. The variable frequency fan interface
6-31 is integrated at the main control panel 6-1, and the variable frequency fan interface
6-31 is used to connect the variable frequency fan drive module 6-2 with the variable
frequency fan 6-3.
[0216] It may be understood that integrating the variable frequency fan interface 6-31 at
the main control panel 6-1 improves the integration of the main control panel 6-1,
and the connection between the variable frequency fan 6-3 and the variable frequency
fan drive module 6-2 can be realized by connecting the variable frequency fan 6-3
with the variable frequency fan interface 6-31.
[0217] In some embodiments, the variable frequency fan 6-3 is, for example, detachably connected
to the variable frequency fan interface 6-31, which is convenient for the disassembly
and assembly of the variable frequency fan 6-3 and the replacement of the variable
frequency fan 6-3.
[0218] In the embodiment of the present application, the variable frequency fan interface
6-31 comprises a third U-phase interface, a third V-phase interface and a third W-phase
interface. The third U-phase interface is used to connect the variable frequency fan
drive module 6-2 with a U-phase connection end of the variable frequency fan 6-3,
the third V-phase interface is used to connect the variable frequency fan drive module
6-2 with a V-phase connection end of the variable frequency fan 6-3, and the third
W-phase interface is used to connect the variable frequency fan drive module 6-2 with
a W-phase interface of the variable frequency fan 6-3.
[0219] It may be understood that the variable frequency fan interface 6-31 has a total of
three interfaces, namely, the third U-phase interface, the third V-phase interface
and the third W-phase interface, that is, the variable frequency fan interface 6-31
can be connected to the variable frequency fan drive module 6-2 through three wires,
and the variable frequency fan interface 6-31 can be connected to the variable frequency
fan 6-3 through three wires, which further illustrates that compared with the related
art, in this embodiment, fewer wires may be used to achieve the connection between
the variable frequency fan drive module 6-2 and the variable frequency fan 6-3, which
can effectively reduce costs.
[0220] In an embodiment of the present application, as shown in FIG. 6, the control panel
comprises a high-voltage switch module 6-6. The high-voltage switch module 6-6 is
integrated at the main control panel 6-1, an input end of the high-voltage switch
module 6-6 is electrically connected to the control module 6-11, an output end of
the high-voltage switch module 6-6 is used to be electrically connected to a high-voltage
switch, and the high-voltage switch module 6-6 is used to detect a pressure at the
high-voltage switch.
[0221] It may be understood that by integrating the high-voltage switch module 6-6 at the
main control panel 6-1, the main control panel 6-1 can be connected to the high-voltage
switch, which improves the integration of the main control panel 6-1. In addition,
the high-voltage switch module 6-6 can detect the pressure at the high-voltage switch
and transmit the detection data to the control module 6-11, so that the control module
6-11 can timely know whether the pressure at the high-voltage switch exceeds a preset
value.
[0222] In an embodiment of the present application, as shown in FIG. 6, the control panel
comprises a fifth optocoupler isolation module 6-7 and a sixth optocoupler isolation
module 6-8. The fifth optocoupler isolation module 6-7 is provided between the variable
frequency heat pump drive module 6-4 and the control module 6-11, and the sixth optocoupler
isolation module 6-8 is provided between the variable frequency fan drive module 6-2
and the control module 6-11.
[0223] It may be understood that by providing the fifth optocoupler isolation module 6-7
between the variable frequency heat pump drive module 6-4 and the control module 6-11,
and providing the sixth optocoupler isolation module 6-8 between the variable frequency
fan drive module 6-2 and the control module 6-11, the stability of the main control
panel 6-1 can be effectively improved.
[0224] It may be understood that in case that the variable frequency fan 6-3 is a high-voltage
variable frequency fan 6-3, it is necessary to provide the sixth optocoupler isolation
module 6-8 between the variable frequency fan drive module 6-2 and the control module
6-11. In case that the variable frequency heat pump 6-5 is a high-voltage variable
frequency heat pump 6-5, it is necessary to provide the fifth optocoupler isolation
module 6-7 between the variable frequency heat pump drive module 6-4 and the control
module 6-11.
[0225] The high-voltage variable frequency scheme of the high-voltage variable frequency
fan 6-3 and the high-voltage variable frequency heat pump 6-5 refers to: for AC 220
V or 110 V and other mains electricity, DC 310 V is obtained after rectification,
that is, the voltage applied to the motor winding is a non-isolated DC 310 V scheme.
Therefore, optocoupler isolation is required for communication.
[0226] In case that the variable frequency fan 6-3 is a low-voltage variable frequency fan
6-3, and the variable frequency heat pump 6-5 is a low-voltage variable frequency
heat pump 6-5, there is no need to provide the fifth optocoupler isolation module
6-7 and the sixth optocoupler isolation module 6-8. The low-voltage variable frequency
scheme refers to output low-voltage isolation electricity such as 36V or 24V, etc.,
after mains electricity of AC 220 or 110 V passes through an isolation switch power
supply. The used fans or the used heat pumps are all low-voltage motors. Since the
voltage is isolated, optocoupler isolation is not required.
[0227] In an embodiment of the present application, the control panel comprises a heater
module 6-9. The heater module 6-9 is integrated at the main control panel 6-1. An
input end of the heater module 6-9 is electrically connected to the control module
6-11, and an output end of the heater module 6-9 is electrically connected to a heater.
[0228] It may be understood that by integrating the heater module 6-9 at the main control
panel 6-1, the main control panel 6-1 can be connected to the heater through the heater
module 6-9 for controlling the operation of the heater, thereby improving the integration
of the main control panel 6-1.
[0229] According to an embodiment of the present application, the water heater comprises
a variable frequency fan 6-3, a variable frequency heat pump 6-5 and the above-mentioned
control panel. The variable frequency fan 6-3 is electrically connected to the variable
frequency fan drive module 6-2, and the variable frequency heat pump 6-5 is electrically
connected to the variable frequency heat pump drive module 6-4.
[0230] The water heater according to the embodiment of the present application has a control
panel. By integrating at least one of the variable frequency fan drive module 6-2
and the variable frequency heat pump drive module 6-4 at the main control panel 6-1,
the volume of at least one of the fan and the heat pump can be effectively reduced,
and the heat dissipation costs can also be effectively reduced.
[0231] In an embodiment of the present application, as shown in FIG. 5 and FIG. 6, a first
spacing is provided between the control panel and the variable frequency fan 6-3,
and a second spacing is provided between the control panel and the variable frequency
heat pump 6-5.
[0232] It may be understood that by providing the control panel at a distance from the variable
frequency fan 6-3 and the variable frequency heat pump 6-5, the mutual influence between
the heat generated by the control panel during operation and the heat generated by
the variable frequency fan 6-3 and the variable frequency heat pump 6-5 is reduced,
the heat dissipation efficiency of the control panel is ensured, and the heat dissipation
efficiency of the variable frequency fan 6-3 and the variable frequency heat pump
6-5 are further ensured.
[0233] It may be understood that the first spacing and the second spacing can be the same
or different.
[0234] Finally, it should be noted that, the above embodiments are only used to illustrate
the present application, but not to limit the present application. Although the present
application has been described in detail with reference to the embodiments, those
skilled in the art should understand that various combinations, modifications, or
equivalent replacements of the solutions of the present application do not depart
from the scope of the solutions of the present application, and should all cover the
scope of the claims of the present application.
1. A control panel, comprising: a main control module, a fan drive module and a heat
pump drive module,
wherein the fan drive module comprises a variable frequency fan drive module and a
fixed frequency fan relay module, and the fan drive module is connected to the main
control module, for driving a variable frequency fan or a fixed frequency fan to operate
based on a control instruction of the main control module; and
the heat pump drive module comprises a variable frequency heat pump drive module and
a fixed frequency heat pump relay module, and the heat pump drive module is connected
to the main control module, for driving a variable frequency heat pump or a fixed
frequency heat pump to operate based on a control instruction of the main control
module.
2. The control panel of claim 1, wherein the control panel is provided outside the variable
frequency fan, the variable frequency heat pump, the fixed frequency fan and the fixed
frequency heat pump.
3. The control panel of claim 1 or 2, further comprising: a variable frequency fan interface
and a variable frequency heat pump interface,
wherein the variable frequency fan drive module is connected to a three-phase motor
of the variable frequency fan through the variable frequency fan interface; and
the variable frequency heat pump drive module is connected to a three-phase motor
of the variable frequency heat pump through the variable frequency heat pump interface.
4. The control panel of claim 3, wherein
the variable frequency fan drive module communicates with the main control module
through a universal asynchronous receiver/transmitter, or a bidirectional two-wire
synchronous serial bus, or a serial peripheral interface; and
the variable frequency heat pump drive module communicates with the main control module
through a universal asynchronous receiver/transmitter, or a bidirectional two-wire
synchronous serial bus, or a serial peripheral interface.
5. The control panel of any one of claims 1 to 4, further comprising: a fixed frequency
fan interface and a fixed frequency heat pump interface,
wherein the fixed frequency fan relay module is connected to the fixed frequency fan
through the fixed frequency fan interface; and
the fixed frequency heat pump relay module is connected to the fixed frequency heat
pump through the fixed frequency heat pump interface.
6. The control panel of any one of claims 1 to 5, further comprising: a switch power
supply module, a first optocoupler isolation module and a second optocoupler isolation
module,
wherein the variable frequency fan is a high-voltage variable frequency fan, and the
variable frequency heat pump is a high-voltage variable frequency heat pump;
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply module is connected
to the variable frequency fan drive module and the variable frequency heat pump drive
module in a non-isolated manner;
the first optocoupler isolation module is connected between the variable frequency
fan drive module and the main control module; and
the second optocoupler isolation module is connected between the variable frequency
heat pump drive module and the main control module.
7. The control panel of any one of claims 1 to 6, further comprising: a switch power
supply module,
wherein the variable frequency fan is a low-voltage variable frequency fan, and the
variable frequency heat pump is a low-voltage variable frequency heat pump; and
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply module is connected
to the variable frequency fan drive module and the variable frequency heat pump drive
module in the isolated manner.
8. The control panel of any one of claims 1 to 7, further comprising: an electronic anode
drive module and an electronic anode interface,
wherein a first end of the electronic anode drive module is connected to the main
control module, and a second end of the electronic anode drive module is connected
to an electronic anode through the electronic anode interface.
9. The control panel of any one of claims 6 to 8, further comprising: an electricity
leakage detect module, a current detect module, a sensor drive module, a high-voltage
switch drive module, a display panel communicate module, a sensor interface and a
high-voltage switch interface,
wherein the electricity leakage detect module is connected between the switch power
supply module and the mains electricity;
the current detect module is connected between the electricity leakage detect module
and the mains electricity;
a first end of the sensor drive module is connected to the main control module, and
a second end of the sensor drive module is connected to temperature sensors at different
positions through the sensor interface;
a first end of the high-voltage switch drive module is connected to the main control
module, and a second end of the high-voltage switch drive module is connected to a
high-voltage switch through the high-voltage switch interface; and
a first end of the display panel communicate module is connected to the main control
module, and a second end of the display panel communicate module is connected to a
display panel.
10. A water heater, comprising: a variable frequency fan, a fixed frequency fan, a variable
frequency heat pump, a fixed frequency heat pump, an electronic anode, a temperature
sensor, a high-voltage switch, a display panel and a control panel of any one of claims
1 to 9.
11. A driving method, comprising:
controlling a main control module to send a variable frequency fan control signal
to a variable frequency fan drive module; controlling the variable frequency fan drive
module to amplify the variable frequency fan control signal, to obtain a variable
frequency fan amplified signal; controlling the variable frequency fan drive module
to send the variable frequency fan amplified signal to the variable frequency fan;
and controlling the variable frequency fan to operate based on the variable frequency
fan amplified signal; or
controlling a main control module to send a fixed frequency fan control signal to
a fixed frequency fan relay module; and controlling the fixed frequency fan relay
module to close based on the fixed frequency fan control signal, to drive a fixed
frequency fan to operate.
12. The method of claim 11, further comprising:
controlling the main control module to send a variable frequency heat pump control
signal to a variable frequency heat pump drive module; controlling the variable frequency
heat pump drive module to amplify the variable frequency heat pump control signal,
to obtain a variable frequency heat pump amplified signal; controlling the variable
frequency heat pump drive module to send the variable frequency heat pump amplified
signal to the variable frequency heat pump; and controlling the variable frequency
heat pump to operate based on the variable frequency heat pump amplified signal; or
controlling the main control module to send a fixed frequency heat pump control signal
to a fixed frequency heat pump relay module; and controlling the fixed frequency heat
pump relay module to close based on the fixed frequency heat pump control signal,
to drive a fixed frequency heat pump to operate.
13. A control panel, comprising: a main control module, a fixed frequency fan relay module
and a variable frequency heat pump drive module,
wherein the fixed frequency fan relay module is connected to the main control module,
for driving a fixed frequency fan to operate based on a control instruction of the
main control module;
the variable frequency heat pump drive module is connected to the main control module,
for driving a variable frequency heat pump to operate based on a control instruction
of the main control module; and
the control panel is provided outside the fixed frequency fan and the variable frequency
heat pump.
14. The control panel of claim 13, further comprising: a variable frequency heat pump
interface,
wherein the variable frequency heat pump drive module is connected to a three-phase
motor of the variable frequency heat pump through the variable frequency heat pump
interface.
15. The control panel of claim 14, wherein the variable frequency heat pump drive module
communicates with the main control module through a universal asynchronous receiver/transmitter,
or a bidirectional two-wire synchronous serial bus, or a serial peripheral interface.
16. The control panel of any one of claims 13 to 15, further comprising: a fixed frequency
fan interface,
wherein the fixed frequency fan relay module is connected to the fixed frequency fan
through the fixed frequency fan interface.
17. The control panel of any one of claims 13 to 16, further comprising: a switch power
supply module and a third optocoupler isolation module,
wherein the variable frequency heat pump is a high-voltage variable frequency heat
pump;
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supplyis connected to the
variable frequency heat pump drive module in a non-isolated manner; and
the third optocoupler isolation module is connected between the variable frequency
heat pump drive module and the main control module.
18. The control panel of any one of claims 13 to 17, further comprising: a switch power
supply module,
wherein the variable frequency heat pump is a low-voltage variable frequency heat
pump;
a first end of the switch power supply module is connected to mains electricity, a
second end of the switch power supply module is connected to the main control module
in an isolated manner, and a third end of the switch power supply is connected to
the variable frequency heat pump drive module in the isolated manner.
19. The control panel of any one of claims 13 to 18, further comprising: an electronic
expansion valve drive module and an electronic expansion valve interface,
wherein a first end of the electronic expansion valve drive module is connected to
the main control module, and a second end of the electronic expansion valve drive
module is connected to an electronic expansion valve through the electronic expansion
valve interface.
20. The control panel of any one of claims 17 to 19, further comprising: an electricity
leakage detect module, a current detect module, a sensor drive module, a high-voltage
switch drive module, a display panel communicate module, a sensor interface and a
high-voltage switch interface,
wherein the electricity leakage detect module is connected between the switch power
supply module and the mains electricity;
the current detect module is connected between the electricity leakage detect module
and the mains electricity;
a first end of the sensor drive module is connected to the main control module, and
a second end of the sensor drive module is connected to temperature sensors at different
positions through the sensor interface;
a first end of the high-voltage switch drive module is connected to the main control
module, and a second end of the high-voltage switch drive module is connected to a
high-voltage switch through the high-voltage switch interface; and
a first end of the display panel communicate module is connected to the main control
module, and a second end of the display panel communicate module is connected to a
display panel.
21. A water heater, comprising a control panel of any one of claims 13 to 20.
22. The water heater of claim 21, further comprising: a fixed frequency fan, a variable
frequency heat pump, an electronic expansion valve, a temperature sensor, a high-voltage
switch and a display panel.
23. A control panel, comprising:
a main control panel, wherein the main control panel is provided with a control module;
a variable frequency fan drive module, integrated at the main control panel, wherein
an input end of the variable frequency fan drive module is electrically connected
to a first output end of the control module, and an output end of the variable frequency
fan drive module is electrically connected to a variable frequency fan; and
a fixed frequency heat pump switch module, wherein an input end of the fixed frequency
heat pump switch module is electrically connected to a second output end of the control
module, and an output end of the fixed frequency heat pump switch module is electrically
connected to the fixed frequency heat pump.
24. The control panel of claim 23, wherein the fixed frequency heat pump switch module
is integrated at the main control panel.
25. The control panel of claim 23 or 24, wherein the variable frequency fan drive module
is connected to the control module for communication through at least one of a serial
interface universal asynchronous receiver/transmitter (UART) or a bidirectional serial
data transmission interface inter-integrated circuit (I2C) or a serial peripheral
interface (SPI).
26. The control panel of claim 25, comprising a variable frequency fan interface, wherein
the variable frequency fan interface is integrated at the main control panel, and
the variable frequency fan interface is used to connect the variable frequency fan
drive module with the variable frequency fan.
27. The control panel of claim 26, wherein the variable frequency fan interface comprises
a first U-phase interface, a first V-phase interface and a first W-phase interface,
wherein the first U-phase interface is used to connect the variable frequency fan
drive module with a U-phase connection end of the variable frequency fan, the first
V-phase interface is used to connect the variable frequency fan drive module with
a V-phase connection end of the variable frequency fan, and the first W-phase interface
is used to connect the variable frequency fan drive module with a W-phase interface
of the variable frequency fan.
28. The control panel of any one of claims 23 to 27, comprising a fixed frequency heat
pump interface, wherein the fixed frequency heat pump interface is integrated at the
main control panel, and the fixed frequency heat pump interface is used to connect
the fixed frequency heat pump switch module with the fixed frequency heat pump.
29. The control panel of any one of claims 23 to 28, comprising a fourth optocoupler isolation
module, wherein the fourth optocoupler isolation module is provided between the variable
frequency fan drive module and the control module.
30. The control panel of any one of claims 23 to 29, comprising a photovoltaic (PV) module,
wherein the PV module is integrated at the main control panel, and the PV module is
used to connect the control module with electrical grid.
31. A water heater, comprising: a variable frequency fan, a fixed frequency heat pump,
and a control panel of any one of claims 23 to 30, wherein the variable frequency
fan is electrically connected to a variable frequency fan drive module, and the fixed
frequency heat pump is electrically connected to a fixed frequency heat pump switch
module.
32. The water heater of claim 31, wherein the control panel is provided at a space outside
the variable frequency fan, and the control panel is provided at a space outside the
fixed frequency heat pump; and/or
the fixed frequency heat pump switch module is provided at a space outside the variable
frequency fan, and the fixed frequency heat pump switch module is provided at a space
outside the fixed frequency heat pump.
33. A control panel, comprising:
a main control panel, wherein the main control panel is provided with a control module;
a variable frequency fan drive module, wherein an input end of the variable frequency
fan drive module is electrically connected to a first output end of the control module,
and an output end of the variable frequency fan drive module is electrically connected
to a variable frequency fan;
a variable frequency heat pump drive module, wherein an input end of the variable
frequency heat pump drive module is electrically connected to a second output end
of the control module, and an output end of the variable frequency heat pump drive
module is electrically connected to a variable frequency heat pump,
wherein at least one of the variable frequency fan drive module and the variable frequency
heat pump drive module is integrated at the main control panel.
34. The control panel of claim 33, wherein at least one of the variable frequency fan
drive module and the variable frequency heat pump switch module is connected to the
control module for communication through at least one of a serial interface universal
asynchronous receiver/transmitter (UART) or a bidirectional serial data transmission
interface inter-integrated circuit (I2C) or a serial peripheral interface (SPI).
35. The control panel of claim 33 or 34, comprising a variable frequency heat pump interface,
wherein the variable frequency heat pump interface is integrated at the main control
panel, and the variable frequency heat pump interface is used to connect the variable
frequency heat pump drive module with the variable frequency heat pump.
36. The control panel of claim 35, wherein the variable frequency heat pump interface
comprises a second U-phase interface, a second V-phase interface and a second W-phase
interface, wherein the second U-phase interface is used to connect the variable frequency
heat pump drive module with a U-phase connection end of the variable frequency heat
pump, the second V-phase interface is used to connect the variable frequency heat
pump drive module with a V-phase connection end of the variable frequency heat pump,
and the second W-phase interface is used to connect the variable frequency heat pump
drive module with a W-phase interface of the variable frequency heat pump.
37. The control panel of claim 33, comprising a variable frequency fan interface, wherein
the variable frequency fan interface is integrated at the main control panel, and
the variable frequency fan interface is used to connect the variable frequency fan
drive module with the variable frequency fan.
38. The control panel of claim 37, wherein the variable frequency fan interface comprises
a third U-phase interface, a third V-phase interface and a third W-phase interface,
wherein the third U-phase interface is used to connect the variable frequency fan
drive module with a U-phase connection end of the variable frequency fan, the third
V-phase interface is used to connect the variable frequency fan drive module with
a V-phase connection end of the variable frequency fan, and the third W-phase interface
is used to connect the variable frequency fan drive module with a W-phase interface
of the variable frequency fan.
39. The control panel of any one of claims 33 to 38, comprising:
a high-voltage switch module, wherein the high-voltage switch module is integrated
at the main control panel, an input end of the high-voltage switch module is electrically
connected to the control module, an output end of the high-voltage switch module is
electrically connected to a high-voltage switch, and the high-voltage switch module
is used to detect a pressure at the high-voltage switch; and/or
a fifth optocoupler isolation module and a sixth optocoupler isolation module, wherein
the fifth optocoupler isolation module is provided between the variable frequency
heat pump drive module and the control module, and the sixth optocoupler isolation
module is provided between the variable frequency fan drive module and the control
module.
40. The control panel of any one of claims 33 to 38, comprising a heater module, wherein
the heater module is integrated at the main control panel, an input end of the heater
module is electrically connected to the control module, and an output end of the heater
module is electrically connected to a heater.
41. A water heater, comprising a variable frequency fan, a variable frequency heat pump
and a control panel of any one of claims 33 to 40, wherein the variable frequency
fan is electrically connected to a variable frequency fan drive module, and the variable
frequency heat pump is electrically connected to a variable frequency heat pump drive
module.
42. The water heater of claim 41, wherein a first spacing is provided between the control
panel and the variable frequency fan, and a second spacing is provided between the
control panel and the variable frequency heat pump.