TECHNICAL FIELD
[0001] The present invention relates to a polyester synthetic fiber treatment agent, a composition
containing polyester synthetic fiber treatment agent, a first component of polyester
synthetic fiber treatment agent, a composition containing first component of polyester
synthetic fiber treatment agent, a second component of polyester synthetic fiber treatment
agent, a composition containing second component of polyester synthetic fiber treatment
agent, a third component of polyester synthetic fiber treatment agent, a composition
containing third component of polyester synthetic fiber treatment agent, a diluted
liquid of a polyester synthetic fiber treatment agent, a method for treating polyester
synthetic fiber, and a polyester synthetic fiber.
BACKGROUND ART
[0002] A synthetic fiber treatment agent may be adhered to the fiber surface, for example,
in a spinning and drawing process and a finishing process of synthetic fibers from
the viewpoint of, for example, friction reduction, antistatic properties, and bundling
properties of the synthetic fibers.
[0003] Known synthetic fiber treatment agents are disclosed in Patent Documents 1 and 2.
Patent Document 1 discloses a polyester synthetic fiber treatment agent containing
a specific alkyl phosphoric acid ester, a specific surfactant, and a specific monovalent
aliphatic alcohol having an alkyl group in predetermined proportions. Patent Document
2 discloses a fiber treatment agent for manufacturing a spun yarn which contains as
essential components: a component A including polyvinyl alcohol or a derivative thereof
and a component B including a specific potassium salt of alkyl phosphoric acid ester
or potassium salt of polyoxyalkylene alkyl phosphoric acid ester having an alkyl group,
in which the component A and the component B are blended in predetermined proportions.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0005] In the known synthetic fiber treatment agent, the emulsion stability upon diluting
the synthetic fiber treatment agent to form a water-diluted liquid is deteriorated,
whereby deposits and the like may be generated. Further, the adhesion of the fiber
surface to which the synthetic fiber treatment agent has been applied may be increased,
resulting in spinning defects. Furthermore, the strength of the fiber to which the
synthetic fiber treatment agent has been applied may be reduced, resulting in poor
process passability.
SOLUTION TO PROBLEM
[0006] As a result of research to solve the problems described above, the inventors of the
present application have found that a polyester synthetic fiber treatment agent is
suitable in which a (poly)oxyalkylene derivative (A), a specific inorganic acid compound
(B), and a specific organic phosphoric acid ester compound (C) are contained and the
pH is defined.
[0007] Aspects for solving the above problems will be described.
[0008] A polyester synthetic fiber treatment agent according to a first aspect is characterized
by containing 5% by mass or more of a (poly)oxyalkylene derivative (A), 1% by mass
or more of an inorganic acid compound (B), and 5% by mass or more of an organic phosphoric
acid ester compound (C). A 1% by mass water-diluted liquid of the polyester synthetic
fiber treatment agent (containing no solvent) has a pH at 25°C of 5.5 or more and
8.5 or less. The inorganic acid compound (B) is at least one selected from the group
consisting of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof. The
organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule.
[0009] In a second aspect, the polyester synthetic fiber treatment agent according to the
first aspect is characterized in that assuming that the sum of the contents of the
(poly)oxyalkylene derivative (A), the inorganic acid compound (B), and the organic
phosphoric acid ester compound (C) is 100 parts by mass, the polyester synthetic fiber
treatment agent contains the (poly)oxyalkylene derivative (A) and the inorganic acid
compound (B) in total in an amount of 20 parts by mass or more and 80 parts by mass
or less, and contains the organic phosphoric acid ester compound (C) in an amount
of 20 parts by mass or more and 80 parts by mass or less.
[0010] In a third aspect, the polyester synthetic fiber treatment agent according to the
first or second aspect is characterized in that the polyester synthetic fiber treatment
agent is prepared as a set including first and second components of two-component
polyester synthetic fiber treatment agent. The first component of two-component polyester
synthetic fiber treatment agent contains the (poly)oxyalkylene derivative (A). The
second component of two-component polyester synthetic fiber treatment agent contains
the organic phosphoric acid ester compound (C). Either one or both of the first and
second components of two-component polyester synthetic fiber treatment agent contain
the inorganic acid compound (B).
[0011] In a fourth aspect, the polyester synthetic fiber treatment agent according to the
first or second aspect is characterized in that the polyester synthetic fiber treatment
agent is prepared as a set including first, second, and third components of three-component
polyester synthetic fiber treatment agent. The first component of three-component
polyester synthetic fiber treatment agent contains the (poly)oxyalkylene derivative
(A). The second component of three-component polyester synthetic fiber treatment agent
contains the organic phosphoric acid ester compound (C). The third component of three-component
polyester synthetic fiber treatment agent contains the inorganic acid compound (B).
[0012] In a fifth aspect, the polyester synthetic fiber treatment agent according to any
one of the first to fourth aspects is characterized in that the polyester synthetic
fiber is a polyester short fiber.
[0013] In a sixth aspect, the polyester synthetic fiber treatment agent according to any
one of the first to fifth aspects is characterized in that the polyester synthetic
fiber is a fiber for spun yarn production.
[0014] A composition containing polyester synthetic fiber treatment agent according to a
seventh aspect is characterized by containing the polyester synthetic fiber treatment
agent according to any one of the first to sixth aspects and a solvent (S). The solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
[0015] A first component of two-component polyester synthetic fiber treatment agent according
to an eighth aspect is characterized by containing a (poly)oxyalkylene derivative
(A), and is used in combination with a second component of two-component polyester
synthetic fiber treatment agent or a composition containing second component of two-component
polyester synthetic fiber treatment agent. The second component of two-component polyester
synthetic fiber treatment agent contains an organic phosphoric acid ester compound
(C). The composition containing second component of two-component polyester synthetic
fiber treatment agent contains the second component of two-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and the following solvent (S). Either one or both of the first and second components
of two-component polyester synthetic fiber treatment agent contain an inorganic acid
compound (B). A 1% by mass water-diluted liquid of a mixture (containing no solvent)
of the first and second components of two-component polyester synthetic fiber treatment
agent has a pH at 25°C of 5.5 or more and 8.5 or less. The mixture (containing no
solvent) of the first and second components of two-component polyester synthetic fiber
treatment agent contains 5% by mass or more of the (poly)oxyalkylene derivative (A),
1% by mass or more of the inorganic acid compound (B), and 5% by mass or more of the
organic phosphoric acid ester compound (C). The inorganic acid compound (B) is at
least one selected from the group consisting of sulfuric acid, nitric acid, hydrochloric
acid, and salts thereof. The organic phosphoric acid ester compound (C) is at least
one selected from the group consisting of an organic phosphoric acid ester and a salt
thereof having an alkyl group with 16 or more and 20 or less carbon atoms in a molecule.
The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
[0016] A composition containing first component of two-component polyester synthetic fiber
treatment agent according to a ninth aspect is characterized by containing the first
component of two-component polyester synthetic fiber treatment agent according to
the eighth aspect and a solvent (S). The solvent (S) has a boiling point of 105°C
or lower at atmospheric pressure.
[0017] A second component of two-component polyester synthetic fiber treatment agent according
to a tenth aspect is characterized by containing an organic phosphoric acid ester
compound (C). The second component of two-component polyester synthetic fiber treatment
agent is used in combination with a first component of two-component polyester synthetic
fiber treatment agent or a composition containing first component of two-component
polyester synthetic fiber treatment agent. The first component of two-component polyester
synthetic fiber treatment agent contains a (poly)oxyalkylene derivative (A). The composition
containing first component of two-component polyester synthetic fiber treatment agent
contains the first component of two-component polyester synthetic fiber treatment
agent, which contains a (poly)oxyalkylene derivative (A), and a solvent (S). Either
one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain an inorganic acid compound (B). A 1% by mass water-diluted
liquid of a mixture (containing no solvent) of the first and second components of
two-component polyester synthetic fiber treatment agent has a
pH at 25°C of 5.5 or more and 8.5 or less. The mixture (containing no solvent) of the
first and second components of two-component polyester synthetic fiber treatment agent
contains 5% by mass or more of the (poly)oxyalkylene derivative (A), 1% by mass or
more of the inorganic acid compound (B), and 5% by mass or more of the organic phosphoric
acid ester compound (C). The inorganic acid compound (B) is at least one selected
from the group consisting of sulfuric acid, nitric acid, hydrochloric acid, and salts
thereof. The organic phosphoric acid ester compound (C) is at least one selected from
the group consisting of an organic phosphoric acid ester and a salt thereof having
an alkyl group with 16 or more and 20 or less carbon atoms in a molecule. The solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
[0018] A composition containing second component of two-component polyester synthetic fiber
treatment agent according to an eleventh aspect is characterized by containing the
second component of two-component polyester synthetic fiber treatment agent according
to the tenth aspect and a solvent (S). The solvent (S) has a boiling point of 105°C
or lower at atmospheric pressure.
[0019] A first component of three-component polyester synthetic fiber treatment agent according
to a twelfth aspect is characterized by containing a (poly)oxyalkylene derivative
(A) and is used in combination with a second component of three-component polyester
synthetic fiber treatment agent or a composition containing second component of three-component
polyester synthetic fiber treatment agent and a third component of three-component
polyester synthetic fiber treatment agent or a composition containing third component
of three-component polyester synthetic fiber treatment agent. The second component
of three-component polyester synthetic fiber treatment agent contains an organic phosphoric
acid ester compound (C). The composition containing second component of three-component
polyester synthetic fiber treatment agent contains the second component of three-component
polyester synthetic fiber treatment agent, which contains an organic phosphoric acid
ester compound (C), and a solvent (S). The third component of three-component polyester
synthetic fiber treatment agent contains an inorganic acid compound (B). The composition
containing third component of three-component polyester synthetic fiber treatment
agent contains the third component of three-component polyester synthetic fiber treatment
agent, which contains an inorganic acid compound (B), and a solvent (S). A 1% by mass
water-diluted liquid of a mixture (containing no solvent) of the first, second, and
third components of three-component polyester synthetic fiber treatment agent has
a pH at 25°C of 5.5 or more and 8.5 or less. The mixture (containing no solvent) of
the first, second, and third components of three-component polyester synthetic fiber
treatment agent contains 5% by mass or more of the (poly)oxyalkylene derivative (A),
1% by mass or more of the inorganic acid compound (B), and 5% by mass or more of the
organic phosphoric acid ester compound (C). The inorganic acid compound (B) is at
least one selected from the group consisting of sulfuric acid, nitric acid, hydrochloric
acid, and salts thereof. The organic phosphoric acid ester compound (C) is at least
one selected from the group consisting of an organic phosphoric acid ester and a salt
thereof having an alkyl group with 16 or more and 20 or less carbon atoms in a molecule.
The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
[0020] A composition containing first component of three-component polyester synthetic fiber
treatment agent according to a thirteenth aspect is characterized by containing the
first component of three-component polyester synthetic fiber treatment agent according
to the twelfth aspect and a solvent (S). The solvent (S) has a boiling point of 105°C
or lower at atmospheric pressure.
[0021] A second component of three-component polyester synthetic fiber treatment agent according
to a fourteenth aspect is characterized by containing an organic phosphoric acid ester
compound (C) and is used in combination with a first component of three-component
polyester synthetic fiber treatment agent or a composition containing first component
of three-component polyester synthetic fiber treatment agent and a third component
of three-component polyester synthetic fiber treatment agent or a composition containing
third component of three-component polyester synthetic fiber treatment agent. The
first component of three-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A). The composition containing first component of
three-component polyester synthetic fiber treatment agent contains the first component
of three-component polyester synthetic fiber treatment agent, which contains a (poly)oxyalkylene
derivative (A), and a solvent (S). The third component of three-component polyester
synthetic fiber treatment agent contains an inorganic acid compound (B). The composition
containing third component of three-component polyester synthetic fiber treatment
agent contains the third component of three-component polyester synthetic fiber treatment
agent, which contains an inorganic acid compound (B), and a solvent (S). A 1% by mass
water-diluted liquid of a mixture (containing no solvent) of the first, second, and
third components of three-component polyester synthetic fiber treatment agent has
a pH at 25°C of 5.5 or more and 8.5 or less. The mixture (containing no solvent) of
the first, second, and third components of three-component polyester synthetic fiber
treatment agent contains 5% by mass or more of the (poly)oxyalkylene derivative (A),
1% by mass or more of the inorganic acid compound (B), and 5% by mass or more of the
organic phosphoric acid ester compound (C). The inorganic acid compound (B) is at
least one selected from the group consisting of sulfuric acid, nitric acid, hydrochloric
acid, and salts thereof. The organic phosphoric acid ester compound (C) is at least
one selected from the group consisting of an organic phosphoric acid ester and a salt
thereof having an alkyl group with 16 or more and 20 or less carbon atoms in a molecule.
The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
[0022] A composition containing second component of three-component polyester synthetic
fiber treatment agent according to a fifteenth aspect is characterized by containing
the second component of three-component polyester synthetic fiber treatment agent
according to the fourteenth aspect and a solvent (S). The solvent (S) has a boiling
point of 105°C or lower at atmospheric pressure.
[0023] A third component of three-component polyester synthetic fiber treatment agent according
to a sixteenth aspect is characterized by containing an inorganic acid compound (B)
and is used in combination with a first component of three-component polyester synthetic
fiber treatment agent or a composition containing first component of three-component
polyester synthetic fiber treatment agent and a second component of three-component
polyester synthetic fiber treatment agent or a composition containing second component
of three-component polyester synthetic fiber treatment agent. The first component
of three-component polyester synthetic fiber treatment agent contains a (poly)oxyalkylene
derivative (A). The composition containing first component of three-component polyester
synthetic fiber treatment agent contains the first component of three-component polyester
synthetic fiber treatment agent, which contains a (poly)oxyalkylene derivative (A),
and a solvent (S). The second component of three-component polyester synthetic fiber
treatment agent contains an organic phosphoric acid ester compound (C). The composition
containing second component of three-component polyester synthetic fiber treatment
agent contains the second component of three-component polyester synthetic fiber treatment
agent, which contains an organic phosphoric acid ester compound (C), and a solvent
(S). A 1% by mass water-diluted liquid of a mixture (containing no solvent) of the
first, second, and third components of three-component polyester synthetic fiber treatment
agent has a pH at 25°C of 5.5 or more and 8.5 or less. The mixture (containing no
solvent) of the first, second, and third components of three-component polyester synthetic
fiber treatment agent contains 5% by mass or more of the (poly)oxyalkylene derivative
(A), 1% by mass or more of the inorganic acid compound (B), and 5% by mass or more
of the organic phosphoric acid ester compound (C). The inorganic acid compound (B)
is at least one selected from the group consisting of sulfuric acid, nitric acid,
hydrochloric acid, and salts thereof. The organic phosphoric acid ester compound (C)
is at least one selected from the group consisting of an organic phosphoric acid ester
and a salt thereof having an alkyl group with 16 or more and 20 or less carbon atoms
in a molecule. The solvent (S) has a boiling point of 105°C or lower at atmospheric
pressure.
[0024] A composition containing third component of three-component polyester synthetic fiber
treatment agent according to a seventeenth aspect is characterized by containing the
third component of three-component polyester synthetic fiber treatment agent according
to the sixteenth aspect and a solvent (S). The solvent (S) has a boiling point of
105°C or lower at atmospheric pressure.
[0025] A diluted liquid of polyester synthetic fiber treatment agent according to an eighteenth
aspect is characterized by containing the polyester synthetic fiber treatment agent
according to any one of the first to sixth aspects and has a concentration of the
polyester synthetic fiber treatment agent of 0.1% by mass or more and 10% by mass
or less.
[0026] A method for treating polyester synthetic fiber according to a nineteenth aspect
is characterized by applying to a polyester synthetic fiber a diluted liquid of polyester
synthetic fiber treatment agent prepared by adding the polyester synthetic fiber treatment
agent according to any one of the first to sixth aspects to water in at least one
of a spinning step, a drawn step, and a finishing step of polyester synthetic fibers.
[0027] A method for treating polyester synthetic fiber according to a twentieth aspect is
characterized by applying to a polyester synthetic fiber a diluted liquid of polyester
synthetic fiber treatment agent prepared by adding the composition containing polyester
synthetic fiber treatment agent according to the seventh aspect to water in at least
one of a spinning step, a drawn step, and a finishing step of polyester synthetic
fibers.
[0028] A method for treating polyester synthetic fiber according to a twenty-first aspect
is characterized by applying to a polyester synthetic fiber a diluted liquid of polyester
synthetic fiber treatment agent prepared by adding to water the first component of
two-component polyester synthetic fiber treatment agent according to the eighth aspect
or the composition containing first component of two-component polyester synthetic
fiber treatment agent according to the ninth aspect and the second component of two-component
polyester synthetic fiber treatment agent according to the tenth aspect or the composition
containing second component of two-component polyester synthetic fiber treatment agent
according to the eleventh aspect in at least one of a spinning step, a drawn step,
and a finishing step of polyester synthetic fibers.
[0029] A method for treating polyester synthetic fiber according to a twenty-second aspect
is characterized by applying to a polyester synthetic fiber a diluted liquid of polyester
synthetic fiber treatment agent prepared by adding to water the first component of
three-component polyester synthetic fiber treatment agent according to the twelfth
aspect or the composition containing first component of three-component polyester
synthetic fiber treatment agent according to the thirteenth aspect, the second component
of three-component polyester synthetic fiber treatment agent according to the fourteenth
aspect or the composition containing second component of three-component polyester
synthetic fiber treatment agent according to the fifteenth aspect and the third component
of three-component polyester synthetic fiber treatment agent according to the sixteenth
aspect or the composition containing third component of three-component polyester
synthetic fiber treatment agent according to the seventeenth aspect in at least one
of a spinning step, a drawn step, and a finishing step of polyester synthetic fibers.
[0030] A polyester synthetic fiber according to a twenty-third aspect is characterized by
including the polyester synthetic fiber treatment agent according to any one of the
first to sixth aspects adhered thereto.
ADVANTAGEOUS EFFECTS OF INVENTION
[0031] The present invention succeeds in improving the emulsion stability upon diluting
the synthetic fiber treatment agent to form a water-diluted liquid. Further, it is
possible to reduce the adhesion of the fiber surface to which the synthetic fiber
treatment agent has been applied, and it is also possible to prevent a decrease in
fiber strength.
DESCRIPTION OF EMBODIMENTS
< First Embodiment >
[0032] A first embodiment that embodies a polyester synthetic fiber treatment agent (hereinafter
referred to as "treatment agent" in some cases) of the present invention will now
be described. The treatment agent of the present embodiment contains a (poly)oxyalkylene
derivative (A), an inorganic acid compound (B), and an organic phosphoric acid ester
compound (C), and a 1% by mass water-diluted liquid of the treatment agent has a pH
at 25°C of 5.5 or more and 8.5 or less.
((Poly)oxyalkylene derivative (A))
[0033] The (poly)oxyalkylene derivative (A) used in the treatment agent of the present embodiment
serves as a surfactant and improves the stability of the treatment agent, thereby
improving each function of the treatment agent.
[0034] Examples of the (poly)oxyalkylene derivative (A) include a (poly)oxyalkylene derivative
having a (poly)oxyalkylene structure in which an alkylene oxide is added to an alcohol
or a carboxylic acid; an ether ester compound having a (poly)oxyalkylene structure
in which an alkylene oxide is added to an ester compound of a carboxylic acid and
a polyhydric alcohol; a (poly)oxyalkylene derivative having a (poly)oxyalkylene structure
in which an alkylene oxide is added to an aliphatic amine, which is an amine compound;
a (poly)oxyalkylene derivative having a (poly)oxyalkylene structure in which an alkylene
oxide is added to a fatty acid amide; and a block copolymer having a polyoxyethylene
chain and a polyoxypropylene chain.
[0035] Among these derivatives, polyoxyalkylene alkyl ether, polyoxyalkylene alkenyl ether,
polyoxyalkylene alkyl ester, polyoxyalkylene alkenyl ester, polyoxyalkylene alkylphenyl
ether, polyoxyalkylene polyhydric alcohol fatty acid ester, polyoxyalkylene alkylamine,
and polyoxyalkylene alkenylamine are preferable.
[0036] Specific examples of an alcohol used as a raw material of the (poly)oxyalkylene derivative
(A) include: (1) linear alkyl alcohols, such as methanol, ethanol, propanol, butanol,
pentanol, hexanol, octanol, nonanol, decanol, undecanol, dodecanol, tridecanol, tetradecanol,
pentadecanol, hexadecanol, heptadecanol, octadecanol, nonadecanol, eicosanol, heneicosanol,
docosanol, tricosanol, tetracosanol, pentacosanol, hexacosanol, heptacosanol, octacosanol,
nonacosanol, and triacontanol; (2) branched alkyl alcohols, such as isopropanol, isobutanol,
isohexanol, 2-ethylhexanol, isononanol, isodecanol, isododecanol, isotridecanol, isotetradecanol,
isotriacontanol, isohexadecanol, isoheptadecanol, isooctadecanol, isononadecanol,
isoeicosanol, isoheneicosanol, isodocosanol, isotricosanol, isotetracosanol, isopentacosanol,
isohexacosanol, isoheptacosanol, isooctacosanol, isononacosanol, and isopentadecanol;
(3) linear alkenyl alcohols, such as tetradecenol, hexadecenol, heptadecenol, octadecenol,
and nonadecenol; (4) branched alkenyl alcohols, such as isohexadecenol and isooctadecenol;
(5) cyclic alkyl alcohols, such as cyclopentanol and cyclohexanol; and (6) aromatic
alcohols, such as phenol, nonylphenol, benzyl alcohol, monostyrenated phenol, distyrenated
phenol, and tristyrenated phenol.
[0037] Specific examples of a carboxylic acid used as a raw material of the (poly)oxyalkylene
derivative (A) include: (1) linear alkyl carboxylic acids, such as octylic acid, nonanoic
acid, decanoic acid, undecanoic acid, dodecanoic acid, tridecanoic acid, tetradecanoic
acid, pentadecanoic acid, hexadecanoic acid, heptadecanoic acid, octadecanoic acid,
nonadecanoic acid, eicosanoic acid, heneicosanoic acid, and docosanoic acid; (2) branched
alkyl carboxylic acids, such as 2-ethylhexanoic acid, isododecanoic acid, isotridecanoic
acid, isotetradecanoic acid, isohexadecanoic acid, and isooctadecanoic acid; (3) linear
alkenyl carboxylic acids, such as octadecenoic acid, octadecadienoic acid, and octadecatrienoic
acid; (4) aromatic carboxylic acids, such as benzoic acid; and (5) hydroxycarboxylic
acids, such as ricinoleic acid.
[0038] An alkylene oxide used as a raw material for forming the (poly)oxyalkylene structure
of the (poly)oxyalkylene derivative (A) is preferably an alkylene oxide having 2 or
more and 4 or less carbon atoms. Specific examples of the alkylene oxide include ethylene
oxide, propylene oxide, and butylene oxide. The number of moles of alkylene oxide
added is appropriately set, and is preferably 0.1 moles or more and 250 moles or less,
more preferably 1 mole or more and 200 moles or less, and still more preferably 2
moles or more and 150 moles or less. Any combination of the upper and lower limits
described above may be used. The number of moles of alkylene oxide added represents
the number of moles of the alkylene oxide relative to 1 mole of the compound to be
added in the prepared raw materials. As the alkylene oxide, one kind of alkylene oxide
may be used alone, or two or more kinds of alkylene oxides may be used in combination
as appropriate. When two or more kinds of alkylene oxides are used, the addition form
thereof may be any of block addition, random addition, and a combination of block
addition and random addition, and is not particularly limited.
[0039] Specific examples of a polyhydric alcohol used as a raw material of the (poly)oxyalkylene
derivative (A) include ethylene glycol, propylene glycol, 1,3-propanediol, 1,2-butanediol,
1,3-butanediol, 1,4-butanediol, 2-methyl-1,2-propanediol, 1,5-pentanediol, 1,6-hexanediol,
2,5-hexanediol, 2-methyl-2,4-pentanediol, 2,3-dimethyl-2,3-butanediol, glycerin, 2-methyl-2-hydroxymethyl-1,3-propanediol,
trimethylolpropane, sorbitan, pentaerythritol, and sorbitol.
[0040] Specific examples of an aliphatic amine used as a raw material of the (poly)oxyalkylene
derivative (A) include methylamine, ethylamine, butylamine, octylamine, laurylamine,
octadecylamine, octadecenylamine, and coco amine.
[0041] Specific examples of a fatty acid amide used as a raw material of the (poly)oxyalkylene
derivative (A) include octylic acid amide, lauric acid amide, palmitic acid amide,
stearic acid amide, oleic acid amide, behenic acid amide, and lignoceric acid amide.
[0042] The block copolymer having a polyoxyethylene chain and a polyoxypropylene chain is
not particularly limited as long as it has a polyoxypropylene chain with low hydrophilicity
and a polyoxyethylene chain with high hydrophilicity, and has a surfactant action.
The number of polyoxyethylene chains and polyoxypropylene chains in the molecule is
not particularly limited, and may be, for example, a block copolymer including one
polyoxypropylene chain and one polyoxyethylene chain, or may be a poloxamer surfactant
including a polyoxypropylene chain and two polyoxyethylene chains sandwiching the
polyoxypropylene chain. Further, an ether compound prepared by adding a polyoxyethylene
chain and a polyoxypropylene chain to a polyhydric alcohol may be used. The number
of moles of ethylene oxide added to form the polyoxyethylene chain is not particularly
limited, and is, for example, 5 moles or more and 200 moles or less. The number of
moles of propylene oxide added to form the polyoxypropylene chain is not particularly
limited, and is, for example, 5 moles or more and 100 moles or less.
[0043] Specific examples of the (poly)oxyalkylene derivative (A) include a salt of phosphoric
acid and: a compound prepared by adding ethylene oxide to decyl alcohol and then adding
propylene oxide to the decyl alcohol; a compound prepared by adding ethylene oxide
to C12-13 branched alcohol; a compound prepared by randomly adding ethylene oxide
and propylene oxide to C12-13 branched alcohol; a compound prepared by randomly adding
ethylene oxide and propylene oxide to C11-14 alcohol; a compound prepared by randomly
adding ethylene oxide and propylene oxide to C12-13 branched alcohol and then adding
ethylene oxide thereto; a compound prepared by randomly adding ethylene oxide and
propylene oxide to tridecyl alcohol; a compound prepared by adding propylene oxide
to isodecyl alcohol and then adding ethylene oxide thereto; a compound prepared by
randomly adding ethylene oxide and propylene oxide to isodecyl alcohol; a compound
prepared by randomly adding ethylene oxide to isotridecyl alcohol and then adding
propylene oxide thereto; a compound prepared by adding ethylene oxide to dodecyl alcohol;
a compound prepared by adding ethylene oxide to dodecyl alcohol and then adding propylene
oxide thereto; a compound prepared by reacting ethylene oxide with dodecylamine; a
compound prepared by adding ethylene oxide to octadecyl alcohol; a compound prepared
by adding ethylene oxide to lauric acid; a compound prepared by adding ethylene oxide
to coco alkyl amine; a compound prepared by adding propylene oxide to diglycerin and
then adding ethylene oxide thereto; a compound prepared by adding propylene oxide
to propylene glycol and then adding ethylene oxide thereto; a compound prepared by
adding ethylene oxide to nonylphenol; or a compound prepared by reacting ethylene
oxide with dodecylamine.
[0044] As the (poly)oxyalkylene derivative (A), one kind of (poly)oxyalkylene derivative
may be used alone, or two or more kinds of (poly)oxyalkylene derivatives may be used
in combination as appropriate.
[0045] The lower limit of the content of the (poly)oxyalkylene derivative (A) in the treatment
agent is preferably 5% by mass or more, and more preferably 10% by mass or more. When
the content of the (poly)oxyalkylene derivative (A) is 5% by mass or more, it is possible
to improve the emulsion stability upon diluting the treatment agent to form a water-diluted
liquid. The upper limit of the content of the (poly)oxyalkylene derivative (A) is
preferably 90% by mass or less, and more preferably 85% by mass or less. When the
content of the (poly)oxyalkylene derivative (A) is 90% by mass or less, the adhesion
of the fiber surface to which the treatment agent has been applied can be reduced.
Any combination of the upper and lower limits described above may be used.
(Inorganic acid compound (B))
[0046] Examples of the inorganic acid compound (B) used in the treatment agent of the present
embodiment include sulfuric acid, nitric acid, hydrochloric acid, and salts thereof.
The use of the inorganic acid compound (B) can particularly prevent a decrease in
strength of the fiber to which the treatment agent has been applied.
[0047] As a salt of an inorganic acid, a salt exhibiting neutrality or acidity in an aqueous
solution is preferable, and a salt exhibiting acidity is more preferable. Specific
examples of the salt of the inorganic acid include sodium hydrogen sulfate, potassium
hydrogen sulfate, potassium sulfate, sodium sulfate, and aluminum sulfate.
[0048] As the inorganic acid compound (B), one kind of inorganic acid compound may be used
alone, or two or more kinds of inorganic acid compounds may be used in combination
as appropriate.
[0049] The lower limit of the content of the inorganic acid compound (B) in the treatment
agent is preferably 1% by mass or more, and more preferably 2% by mass or more. When
the content of the inorganic acid compound (B) is 1% by mass or more, it is possible
to adjust the pH of the treatment agent to an appropriate range and prevent a decrease
in strength of the fiber to which the treatment agent has been applied. The upper
limit of the content of the inorganic acid compound (B) is preferably 10% by mass
or less, and more preferably 7% by mass or less. When the content of the inorganic
acid compound (B) is 10% by mass or less, it is possible to adjust the pH of the treatment
agent to an appropriate range and improve the emulsion stability upon diluting the
treatment agent to form a water-diluted liquid. Further, it is possible to reduce
the metal friction on the treatment agent-applied fiber in a wet state. Any combination
of the upper and lower limits described above may be used.
(Organic phosphoric acid ester compound (C))
[0050] Examples of the organic phosphoric acid ester compound (C) used in the treatment
agent of the present embodiment include an organic phosphoric acid ester and a salt
thereof having an alkyl group with 16 or more and 20 or less carbon atoms in a molecule.
The use of the organic phosphoric acid ester compound (C) can reduce the adhesion
of the fiber surface to which the treatment agent has been applied.
[0051] The alkyl group forming the organic phosphoric acid ester compound may have, for
example, a linear or branched-chain structure. Specific examples of the alkyl group
include a hexadecyl group, a heptadecyl group, an octadecyl group, a nonadecyl group,
an icosyl group, an isohexadecyl group, an isoheptadecyl group, an isooctadecyl group,
an isononadecyl group, and an isoicosyl group.
[0052] The phosphoric acid forming the organic phosphoric acid ester compound is not particularly
limited, and may be orthophosphoric acid or polyphosphoric acid such as diphosphoric
acid. When a salt of an organic phosphoric acid ester is used, examples of the salt
include a phosphoric acid ester amine salt, a phosphoric acid ester ammonium salt,
and a phosphoric acid ester metal salt.
[0053] Examples of the metal salt include alkali metal salts and alkaline earth metal salts.
Specific examples of the alkali metal forming the alkali metal salts include sodium,
potassium, and lithium. Examples of the alkaline earth metal forming the alkaline
earth metal salts include metals corresponding to a group 2 element, such as calcium,
magnesium, beryllium, strontium, and barium.
[0054] The amine forming the amine salt may be any of a primary amine, a secondary amine,
and a tertiary amine. Specific examples of the amine forming the amine salt include:
(1) aliphatic amines, such as methylamine, dimethylamine, trimethylamine, ethylamine,
diethylamine, triethylamine, N-N-diisopropylethylamine, butylamine, dibutylamine,
2-methylbutylamine, tributylamine, octylamine, and dimethyllaurylamine; (2) aromatic
amines or heterocyclic amines, such as aniline, N-methylbenzylamine, pyridine, morpholine,
piperazine, and derivatives thereof; (3) alkanolamines, such as monoethanolamine,
N-methylethanolamine, diethanolamine, triethanolamine, isopropanolamine, diisopropanolamine,
triisopropanolamine, dibutylethanolamine, butyldiethanolamine, octyldiethanolamine,
and lauryldiethanolamine; (4) arylamines, such as N-methylbenzylamine; and (5) polyoxyalkylene
alkylaminoethers, such as polyoxyethylene laurylaminoether and polyoxyethylene steryl
aminoether.
[0055] Specific examples of the organic phosphoric acid ester compound (C) include cetyl
phosphoric acid ester, cetyl phosphoric acid ester salt, stearyl phosphoric acid ester,
and stearyl phosphoric acid ester salt.
[0056] The acid value of the organic phosphoric acid ester compound (C) is not particularly
limited.
[0057] As the organic phosphoric acid ester compound (C), one kind of organic phosphoric
acid ester compound may be used alone, or two or more kinds of organic phosphoric
acid ester compounds may be used in combination as appropriate.
[0058] The lower limit of the content of the organic phosphoric acid ester compound (C)
in the treatment agent is preferably 5% by mass or more, more preferably 10% by mass
or more, and still more preferably 20% by mass. When the content of the organic phosphoric
acid ester compound (C) is 5% by mass or more, the adhesion of the fiber surface to
which the treatment agent has been applied can be reduced. The upper limit of the
content of the organic phosphoric acid ester compound (C) is preferably 90% by mass
or less, more preferably 85% by mass or less, and still more preferably 80% by mass
or less. When the content of the organic phosphoric acid ester compound (C) is 90%
by mass or less, it is possible to improve the emulsion stability upon diluting the
treatment agent to form a water-diluted liquid. Any combination of the upper and lower
limits described above may be used.
[0059] Preferably, assuming that the sum of the amounts of the (poly)oxyalkylene derivative
(A), the inorganic acid compound (B), and the organic phosphoric acid ester compound
(C) contained in the treatment agent is 100 parts by mass, the treatment agent contains
the (poly)oxyalkylene derivative (A) and the inorganic acid compound (B) in total
in an amount of 20 parts by mass or more and 80 parts by mass or less, and contains
the organic phosphoric acid ester compound (C) in an amount of 20 parts by mass or
more and 80 parts by mass or less. The amounts are defined as the ranges described
above, whereby the effects of the present invention can be further improved. Any combination
of the upper and lower limits described above may be used.
(pH of treatment agent)
[0060] The lower limit of the pH at 25°C of a 1% by mass water-diluted liquid of the treatment
agent is 5.5 or more, and preferably 5.6 or more. When the pH is 5.5 or more, it is
possible to improve the emulsion stability upon diluting the treatment agent to form
a water-diluted liquid. The upper limit of the pH at 25°C of a 1% by mass water-diluted
liquid of the treatment agent is 8.5 or less, and preferably 8.3 or less. When the
pH is 8.5 or less, it is possible to prevent a decrease in strength of the fiber to
which the treatment agent has been applied. Any combination of the upper and lower
limits described above may be used.
(Storage form)
[0061] The treatment agent may be prepared as a one-component treatment agent containing
the ingredients (A) to (C) described above. Alternatively, the treatment agent may
be prepared as a two-component treatment agent or a three-component treatment agent
as described below from the viewpoint of improving the formulation stability.
[0062] The two-component treatment agent is prepared as a set including a first component
of two-component polyester synthetic fiber treatment agent (hereinafter referred to
as "first-of-two-component treatment agent") containing the (poly)oxyalkylene derivative
(A) and a second component of two-component polyester synthetic fiber treatment agent
(hereinafter referred to as "second-of-two-component treatment agent") containing
the organic phosphoric acid ester compound (C). Either one or both of the first-of-two-component
treatment agent and the second-of-two-component treatment agent contain the inorganic
acid compound (B).
[0063] The two-component treatment agent is constituted of the first-of-two-component treatment
agent and the second-of-two-component treatment agent that are separate from each
other before use, for example, during storage or during distribution. In use, the
first-of-two-component treatment agent and the second-of-two-component treatment agent
are mixed with each other to prepare the two-component treatment agent.
[0064] The three-component treatment agent is prepared as a set including a first component
of three-component polyester synthetic fiber treatment agent (hereinafter referred
to as "first-of-three-component treatment agent") containing the (poly)oxyalkylene
derivative (A), a second component of three-component polyester synthetic fiber treatment
agent (hereinafter referred to as "second-of-three-component treatment agent") containing
the organic phosphoric acid ester compound (C), and a third component of three-component
polyester synthetic fiber treatment agent (hereinafter referred to as "third-of-three-component
treatment agent") containing the inorganic acid compound (B).
[0065] The three-component treatment agent is constituted of the first-of-three-component
treatment agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent that are separate from one another before use, for example, during
storage or during distribution. In use, the first-of-three-component treatment agent,
the second-of-three-component treatment agent, and the third-of-three-component treatment
agent are mixed with one another to prepare the three-component treatment agent.
(Solvent)
[0066] The treatment agent of the present embodiment may be mixed as necessary with a solvent
to prepare a composition containing polyester synthetic fiber treatment agent (hereinafter
referred to as "treatment agent-containing composition") and be stored or distributed
in the form of the treatment agent-containing composition.
[0067] The solvent has a boiling point of 105°C or lower at atmospheric pressure. The term
"atmospheric pressure" as used herein refers to standard atmospheric pressure (101325
Pa = 1 atm). Examples of the solvent include water and an organic solvent. Specific
examples of the organic solvent include lower alcohols, such as ethanol and propanol,
and low polarity solvents, such as hexane. The solvent may be used either alone or
in combination of two or more types as appropriate. Among these, a polarity solvent,
such as water or a lower alcohol, is preferable from the viewpoint of excellent dispersibility
or solubility of the respective ingredients, and water is more preferable from the
viewpoint of excellent handling ability.
[0068] Assuming that the sum of the amounts of the treatment agent and the solvent contained
in the treatment agent-containing composition is 100 parts by mass, the amount of
the treatment agent contained in the treatment agent-containing composition is preferably
10 parts by mass or more.
[0069] The effects of the treatment agent of the first embodiment will now be described.
[0070] (1-1) The treatment agent of the first embodiment contains the (poly)oxyalkylene
derivative (A), the inorganic acid compound (B), and the organic phosphoric acid ester
compound (C), and a 1% by mass water-diluted liquid of the treatment agent has a
pH at 25°C of 5.5 or more and 8.5 or less.
[0071] Therefore, it is possible to improve the emulsion stability upon diluting the treatment
agent to form a water-diluted liquid. This reduces the occurrence of deposits and/or
precipitates from the emulsified liquid, thereby reducing the uneven quality of the
fiber due to the uneven adhesion of the treatment agent. Further, it is possible to
reduce the adhesion of the fiber surface to which the treatment agent has been applied
and prevent a decrease in fiber strength. This reduces the uneven quality of the processed
product due to poor process passability.
[0072] Also, it is possible to reduce the metal friction on the treatment agent-applied
fiber in a wet state. This enables the production efficiency to be improved.
[0073] (1-2) The treatment agent of the first embodiment may be prepared as a set including
the first-of-two-component treatment agent containing the (poly)oxyalkylene derivative
(A) and the second-of-two-component treatment agent containing the organic phosphoric
acid ester compound (C). Either one or both of the first-of-two-component treatment
agent and the second-of-two-component treatment agent contain the inorganic acid compound
(B). With such a configuration, the formulation stability, particularly the storage
stability, of the treatment agent can be improved.
[0074] (1-3) The treatment agent of the first embodiment may be prepared as a set including
the first-of-three-component treatment agent containing the (poly)oxyalkylene derivative
(A), the second-of-three-component treatment agent containing the organic phosphoric
acid ester compound (C), and the third-of-three-component treatment agent containing
the inorganic acid compound (B). With such a configuration, the formulation stability,
particularly the storage stability, of the treatment agent can be improved.
< Second Embodiment >
[0075] Next, a second embodiment that embodies a first-of-two-component treatment agent
of the present invention will be described, focusing on the differences from the above
embodiment.
[0076] The first-of-two-component treatment agent of the present embodiment contains a (poly)oxyalkylene
derivative (A). The first-of-two-component treatment agent is combined in use with
a second-of-two-component treatment agent containing an organic phosphoric acid ester
compound (C), or a composition containing second-of-two-component polyester synthetic
fiber treatment agent that contains the second-of-two-component treatment agent, which
contains an organic phosphoric acid ester compound (C), and a solvent (S) (hereinafter
referred to as "second-of-two-component treatment agent-containing composition").
The inorganic acid compound (B) is contained in either one or both of the first-of-two-component
treatment agent and the second-of-two-component treatment agent. A 1% by mass water-diluted
liquid of a mixture of the first-of-two-component treatment agent and the second-of-two-component
treatment agent has a pH at 25°C of 5.5 or more and 8.5 or less.
[0077] When the mixture of the first-of-two-component treatment agent and the second-of-two-component
treatment agent is formed using the second-of-two-component treatment agent-containing
composition prepared using water as the solvent (S), the pH is measured by a method
as described below.
[0078] When the mixture of the first-of-two-component treatment agent and the second-of-two-component
treatment agent is 1% by mass or more of water-diluted liquid of the treatment agent,
the mixture is diluted to form a 1% by mass water-diluted liquid of the treatment
agent, and then the pH at 25°C is measured.
[0079] When the mixture of the first-of-two-component treatment agent and the second-of-two-component
treatment agent is a less than 1% by mass water-diluted liquid of the treatment agent,
the mixture is dried or concentrated to form a 1% by mass water-diluted liquid of
the treatment agent, and the pH at 25°C is measured.
[0080] When the mixture of the first-of-two-component treatment agent and the second-of-two-component
treatment agent is formed using the second-of-two-component treatment agent-containing
composition that contains a solvent other than water as the solvent (S), the pH is
measured by a method as described below.
[0081] After the solvent is removed from the mixture of the first-of-two-component treatment
agent and the second-of-two-component treatment agent, the mixture is diluted to form
a 1% by mass water-diluted liquid of the treatment agent, and the pH at 25°C is measured.
The removal of the solvent from the mixture can be conducted by heat-treating the
mixture at 105°C for 2 hours.
[0082] The (poly)oxyalkylene derivative (A), the inorganic acid compound (B), the organic
phosphoric acid ester compound (C), and the solvent (S) are the same as the respective
components described in the first embodiment.
(Solvent)
[0083] The first-of-two-component treatment agent of the present embodiment may be mixed
as necessary with a solvent to prepare a composition containing first-of-two-component
polyester synthetic fiber treatment agent (hereinafter referred to as "first-of-two-component
treatment agent-containing composition") and be stored or distributed in the form
of the first-of-two-component treatment agent-containing composition.
[0084] The solvents can be the same as exemplified in the first embodiment. Assuming that
the sum of the amounts of the first-of-two-component treatment agent and the solvent
contained in the first-of-two-component treatment agent-containing composition is
100 parts by mass, the amount of the first-of-two-component treatment agent contained
in the first-of-two-component treatment agent-containing composition is preferably
10 parts by mass or more.
[0085] The effects of the first-of-two-component treatment agent of the second embodiment
will now be described. The second embodiment has the following effects in addition
to the effects of the above embodiment.
[0086] (2-1) The first-of-two-component treatment agent according to the second embodiment
contains the (poly)oxyalkylene derivative (A) and is combined in use with the second-of-two-component
treatment agent containing the organic phosphoric acid ester compound (C). Therefore,
the formulation stability, particularly the storage stability, of the first-of-two-component
treatment agent can be improved. Adjusting the mixing rate of the first-of-two-component
treatment agent and the second-of-two-component treatment agent allows for adjustment
of the ingredients in the prepared treatment agent. In addition, only the first-of
two-component treatment agent can be distributed separately from the second-of-two-component
treatment agent.
< Third Embodiment >
[0087] Next, a third embodiment that embodies a second-of-two-component treatment agent
of the present invention will be described, focusing on the differences from the above
embodiments.
[0088] The second-of-two-component treatment agent of the present embodiment contains an
organic phosphoric acid ester compound (C). The second-of-two-component treatment
agent is combined in use with a first-of-two-component treatment agent containing
a (poly)oxyalkylene derivative (A), or a first-of-two-component treatment agent-containing
composition that contains the first-of-two-component treatment agent, which contains
a (poly)oxyalkylene derivative (A), and a solvent (S). The inorganic acid compound
(B) is contained in either one or both of the first-of-two-component treatment agent
and the second-of-two-component treatment agent. A 1% by mass water-diluted liquid
of a mixture of the first-of-two-component treatment agent and the second-of-two-component
treatment agent has a pH at 25°C of 5.5 or more and 8.5 or less. When the mixture
of the first-of-two-component treatment agent and the second-of-two-component treatment
agent is formed using the first-of-two-component treatment agent-containing composition
prepared using the solvent (S), the pH is measured in a similar manner to that described
in the second embodiment.
[0089] The (poly)oxyalkylene derivative (A), the inorganic acid compound (B), the organic
phosphoric acid ester compound (C), and the solvent (S) are the same as the respective
components described in the first embodiment.
(Solvent)
[0090] The second-of-two-component treatment agent of the present embodiment may be mixed
as necessary with a solvent to prepare the second-of-two-component treatment agent-containing
composition and be stored or distributed in the form of the second-of-two-component
treatment agent-containing composition.
[0091] The solvents can be the same as exemplified in the first embodiment. Assuming that
the sum of the amounts of the second-of-two-component treatment agent and the solvent
contained in the second-of-two-component treatment agent-containing composition is
100 parts by mass, the amount of the second-of-two-component treatment agent contained
in second-of-two-component treatment agent-containing composition is preferably 10
parts by mass or more.
[0092] The effects of the second-of-two-component treatment agent of the third embodiment
will now be described. The third embodiment has the following effects in addition
to the effects of the above embodiments.
[0093] (3-1) The second-of-two-component treatment agent according to the third embodiment
contains the organic phosphoric acid ester compound (C) and is combined in use with
the first-of-two-component treatment agent containing the (poly)oxyalkylene derivative
(A). Therefore, the formulation stability, particularly the storage stability, of
the second-of-two-component treatment agent can be improved. Adjusting the mixing
rate of the second-of-two-component treatment agent and the first-of-two-component
treatment agent allows for adjustment of the ingredients in the prepared treatment
agent. In addition, only the second-of-two-component treatment agent can be distributed
separately from the first-of-two-component treatment agent.
< Fourth Embodiment >
[0094] Next, a fourth embodiment that embodies a first-of-three-component treatment agent
of the present invention will be described, focusing on the differences from the above
embodiments.
[0095] The first-of-three-component treatment agent of the present embodiment contains a
(poly)oxyalkylene derivative (A). The first-of-three-component treatment agent is
combined in use with a second-of-three-component treatment agent containing an organic
phosphoric acid ester compound (C) or a composition containing second-of-three-component
polyester synthetic fiber treatment agent (hereinafter referred to as "second-of-three-component
treatment agent-containing composition") containing the second-of-three-component
treatment agent, which contains an organic phosphoric acid ester compound (C), and
a solvent (S), and a third-of-three-component treatment agent containing an inorganic
acid compound (B) or a composition containing third-of-three-component polyester synthetic
fiber treatment agent (hereinafter referred to as "third-of-three-component treatment
agent-containing composition") containing the third-of-three-component treatment agent,
which contains an inorganic acid compound (B), and the solvent (S).
[0096] A 1% by mass water-diluted liquid of a mixture of the first-of-three-component treatment
agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent has a pH at 25°C of 5.5 or more and 8.5 or less. When the mixture
of the first-of-three-component treatment agent, the second-of-three-component treatment
agent, and the third-of-three-component treatment agent is formed using the second-of-three-component
treatment agent-containing composition or the third-of-three-component treatment agent-containing
composition prepared using the solvent (S), the pH is measured in a similar manner
to that described in the second embodiment.
[0097] The (poly)oxyalkylene derivative (A), the inorganic acid compound (B), the organic
phosphoric acid ester compound (C), and the solvent (S) are the same as the respective
components described in the first embodiment.
(Solvent)
[0098] The first-of-three-component treatment agent of the present embodiment may be mixed
as necessary with a solvent to prepare a composition containing first-of-three-component
polyester synthetic fiber treatment agent (hereinafter referred to as "first-of-three-component
treatment agent-containing composition") and be stored or distributed in the form
of the first-of-three-component treatment agent-containing composition.
[0099] The solvent (S) can be the same as exemplified in the first embodiment. Assuming
that the sum of the amounts of the first-of-three-component treatment agent and the
solvent contained in the first-of-three-component treatment agent-containing composition
is 100 parts by mass, the amount of the first-of-three-component treatment agent contained
in the first-of-three-component treatment agent-containing composition is preferably
10 parts by mass or more.
[0100] The effects of the first-of-three-component treatment agent of the fourth embodiment
will now be described. The fourth embodiment has the following effects in addition
to the effects of the above embodiments.
[0101] (4-1) The first-of-three-component treatment agent according to the fourth embodiment
contains the (poly)oxyalkylene derivative (A) and is combined in use with the second-of-three-component
treatment agent containing the organic phosphoric acid ester compound (C) and the
third-of-three-component treatment agent containing the inorganic acid compound (B).
Therefore, the formulation stability, particularly the storage stability, of the first-of-three-component
treatment agent can be improved. Adjusting the mixing rate of the first-of-three-component
treatment agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent allows for adjustment of the ingredients in the prepared treatment
agent. In addition, only the first-of-three-component treatment agent can be distributed
separately from the second-of-three-component treatment agent and the third-of-three-component
treatment agent.
< Fifth Embodiment >
[0102] Next, a fifth embodiment that embodies a second-of-three-component treatment agent
of the present invention will be described, focusing on the differences from the above
embodiments.
[0103] The second-of-three-component treatment agent of the present embodiment contains
an organic phosphoric acid ester compound (C). The second-of-three-component treatment
agent is combined in use with a first-of-three-component treatment agent containing
a (poly)oxyalkylene derivative (A) or a first-of-three-component treatment agent-containing
composition containing the first-of-three-component treatment agent, which contains
a (poly)oxyalkylene derivative (A), and a solvent (S), and a third-of-three-component
treatment agent containing an inorganic acid compound (B) or a third-of-three-component
treatment agent-containing composition containing the third-of-three-component treatment
agent, which contains an inorganic acid compound (B), and the solvent (S).
[0104] A 1% by mass water-diluted liquid of a mixture of the first-of-three-component treatment
agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent has a pH at 25°C of 5.5 or more and 8.5 or less. When the mixture
of the first-of-three-component treatment agent, the second-of-three-component treatment
agent, and the third of three-component treatment agent is formed using the first-of-three-component
treatment agent-containing composition or the third-of-three-component treatment agent-containing
composition prepared using the solvent (S), the pH is measured in a similar manner
to that described in the second embodiment.
[0105] The (poly)oxyalkylene derivative (A), the inorganic acid compound (B), the organic
phosphoric acid ester compound (C), and the solvent (S) are the same as the respective
components described in the first embodiment.
(Solvent)
[0106] The second-of-three-component treatment agent of the present embodiment may be mixed
as necessary with a solvent (S) to prepare the second-of-three-component treatment
agent-containing composition and be stored or distributed in the form of the second-of-three-component
treatment agent-containing composition.
[0107] The solvent (S) can be the same as exemplified in the first embodiment. Assuming
that the sum of the amounts of the second-of-three-component treatment agent and the
solvent contained in the second-of three-component treatment agent-containing composition
is 100 parts by mass, the amount of the second-of-three-component treatment agent
contained in the second-of three-component treatment agent-containing composition
is preferably 10 parts by mass or more.
[0108] The effects of the second-of three-component treatment agent of the fifth embodiment
will now be described. The fifth embodiment has the following effects in addition
to the effects of the above embodiments.
[0109] (5-1) The second-of three-component treatment agent according to the fifth embodiment
contains the organic phosphoric acid ester compound (C) and is combined in use with
the first-of-three-component treatment agent containing the (poly)oxyalkylene derivative
(A) and the third-of-three-component treatment agent containing the inorganic acid
compound (B). Therefore, the formulation stability, particularly the storage stability,
of the second-of three-component treatment agent can be improved. Adjusting the mixing
rate of the second-of three-component treatment agent, the first-of-three-component
treatment agent, and the third-of-three-component treatment agent allows for adjustment
of the ingredients in the prepared treatment agent. In addition, only the second-of-three-component
treatment agent can be distributed separately from the first-of-three-component treatment
agent and the third-of-three-component treatment agent.
< Sixth Embodiment >
[0110] Next, a sixth embodiment that embodies a third-of-three-component treatment agent
of the present invention will be described, focusing on the differences from the above
embodiments.
[0111] The third-of-three-component treatment agent of the present embodiment contains an
inorganic acid compound (B). The third-of-three-component treatment agent is combined
in use with a first-of-three-component treatment agent containing a (poly)oxyalkylene
derivative (A) or a first-of-three-component treatment agent-containing composition
containing the first-of-three-component treatment agent, which contains a (poly)oxyalkylene
derivative (A), and a solvent (S), and a second-of-three-component treatment agent
containing an organic phosphoric acid ester compound (C) or a second-of-three-component
treatment agent-containing composition containing the second-of-three-component treatment
agent, which contains an organic phosphoric acid ester compound (C), and the solvent
(S).
[0112] A 1% by mass water-diluted liquid of a mixture of the first-of-three-component treatment
agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent has a pH at 25°C of 5.5 or more and 8.5 or less. When the mixture
of the first-of-three-component treatment agent, the second-of-three-component treatment
agent, and the third-of-three-component treatment agent is formed using the first-of-three-component
treatment agent-containing composition or the second-of-three-component treatment
agent-containing composition prepared using the solvent (S), the pH is measured in
a similar manner to that described in the second embodiment.
[0113] The (poly)oxyalkylene derivative (A), the inorganic acid compound (B), the organic
phosphoric acid ester compound (C), and the solvent (S) are the same as the respective
components described in the first embodiment.
(Solvent)
[0114] The third-of-three-component treatment agent of the present embodiment may be mixed
as necessary with a solvent (S) to prepare the third-of-three-component treatment
agent-containing composition and be stored or distributed in the form of the third-of-three-component
treatment agent-containing composition.
[0115] The solvent (S) can be the same as exemplified in the first embodiment. Assuming
that the sum of the amounts of the third-of-three-component treatment agent and the
solvent contained in the third-of-three-component treatment agent-containing composition
is 100 parts by mass, the amount of the third-of-three-component treatment agent contained
in the third-of-three-component treatment agent-containing composition is preferably
10 parts by mass or more.
[0116] The effects of the third-of-three-component treatment agent of the sixth embodiment
will now be described. The sixth embodiment has the following effects in addition
to the effects of the above embodiments.
[0117] (6-1) The third-of-three-component treatment agent according to the sixth embodiment
contains the inorganic acid compound (B) and is combined in use with the first-of-three-component
treatment agent containing the (poly)oxyalkylene derivative (A) and the second-of-three-component
treatment agent containing the organic phosphoric acid ester compound (C). Therefore,
the formulation stability, particularly the storage stability, of the third-of-three-component
treatment agent can be improved. Adjusting the mixing rate of the third-of-three-component
treatment agent, the first-of-three-component treatment agent, and the second-of-three-component
treatment agent allows for adjustment of the ingredients in the prepared treatment
agent. In addition, only the third-of-three-component treatment agent can be distributed
separately from the first-of-three-component treatment agent and the second-of-three-component
treatment agent.
< Seventh Embodiment >
[0118] Next, a seventh embodiment that embodies a method for treating a polyester synthetic
fiber of the present invention (hereinafter referred to as "fiber treatment method")
will be described.
[0119] The fiber treatment method of the present embodiment is characterized in that in
a case of a one-component treatment agent, a diluted liquid containing a solvent and
the treatment agent of the first embodiment is applied to a polyester synthetic fiber.
The diluted liquid is prepared by, for example, adding the treatment agent or the
treatment agent-containing composition of the first embodiment to a solvent. The diluted
liquid is preferably prepared by adding the treatment agent or the treatment agent-containing
composition of the first embodiment to water.
[0120] The fiber treatment method of the present embodiment is characterized in that in
a case of a two-component treatment agent, a diluted liquid of the treatment agent
containing a solvent, the first-of-two-component treatment agent of the second embodiment,
and the second-of-two-component treatment agent of the third embodiment is applied
to a polyester synthetic fiber. The diluted liquid is prepared by, for example, adding,
to a solvent, the first-of-two-component treatment agent or the first-of-two-component
treatment agent-containing composition, and the second-of-two-component treatment
agent or the second-of-two-component treatment agent-containing composition. The diluted
liquid is preferably prepared by adding, to water, the first-of-two-component treatment
agent or the first-of-two-component treatment agent-containing composition and the
second-of-two-component treatment agent or the second-of-two-component treatment agent-containing
composition. The ratio of the first-of-two-component treatment agent content and the
second-of-two-component treatment agent content is preferably such that as a mass
ratio of nonvolatile contents, the first-of-two-component treatment agent / the second-of-two-component
treatment agent = 95/5 to 5/95. The ratio is defined as the ranges described above,
whereby the ease of handling can be improved. The term "nonvolatile content" as used
herein refers to residue after sufficient removal of volatile matter by heat treating
an object at 105°C for 2 hours, that is, to absolutely dry matter.
[0121] The fiber treatment method of the present embodiment is characterized in that in
a case of a three-component treatment agent, a diluted liquid of the treatment agent
containing a solvent, the first-of-three-component treatment agent of the fourth embodiment,
the second-of-three-component treatment agent of the fifth embodiment, and the third-of-three-component
treatment agent of the sixth embodiment is applied to a polyester synthetic fiber.
The diluted liquid is prepared by, for example, adding, to a solvent, the first-of-three-component
treatment agent or the first-of-three-component treatment agent-containing composition,
the second-of-three-component treatment agent or the second-of-three-component treatment
agent-containing composition, and the third-of-three-component treatment agent or
the third-of-three-component treatment agent-containing composition. The diluted liquid
is preferably prepared by adding, to water, the first-of-three-component treatment
agent or the first-of-three-component treatment agent-containing composition, the
second-of-three-component treatment agent or the second-of-three-component treatment
agent-containing composition, and the third-of-three-component treatment agent or
the third-of-three-component treatment agent-containing composition.
[0122] The solvent used in the diluted liquid production can be the same as exemplified
in the first embodiment. The concentration of the treatment agent in the diluted liquid
is preferably 0.1% by mass or more and 10% by mass or less from the viewpoint of,
for example, ease of handling the diluted liquid.
[0123] By using the first-of-two-component treatment agent and the second-of-two-component
treatment agent in combination or the first-of-three-component treatment agent, the
second-of-three-component treatment agent, and the third-of-three-component treatment
agent in combination, the mixing ratio of the agents can be changed as desired. Accordingly,
even if production conditions differ due to differences in production facilities or
differences in climate such as temperature and humidity, the mixing ratio can be adjusted
finely such that it is easy to prepare the treatment agent or the diluted liquid for
always imparting optimum fiber characteristics or fiber production characteristics.
[0124] To emulsify the treatment agents, the respective treatment agents or treatment agent-containing
compositions may be mixed with the solvent and stirred using a known stirrer, for
example, a homomixer, a homogenizer, a colloid mill, or a line mixer.
[0125] The fiber treatment method includes applying to a fiber the diluted liquid prepared
as described above, for example, in at least one of a spinning step, a drawing step,
and a finishing step of polyester synthetic fibers.
[0126] Examples of the fiber to which the diluted liquid is applied include a polyester
synthetic fiber. Specific examples of the polyester synthetic fiber include polyethylene
terephthalate (PET), polytrimethylene terephthalate, polybutylene terephthalate, polyethylene
naphthalate, polylactic acid, and a composite fiber containing these polyester resins.
[0127] Use of the fiber is not particularly limited, and example thereof include for spinning,
for spun yarn production, short fibers, long fibers, nonwoven fabrics, or for wadding.
Short fibers correspond to fibers generally called staples, and do not include long
fibers generally called filaments. The length of the short fibers is not particularly
limited as long as the short fibers correspond to that of short fibers in the art,
and is, for example, 100 mm or less. Preferably, the diluted liquid of the present
invention is applied to a polyester short fiber or a polyester synthetic fiber for
producing spun yarns.
[0128] The proportion of adhering the diluted liquid to the fiber is not particularly limited,
and the diluted liquid is adhered such that a final solids content is preferably 0.01%
by mass or more and 10% by mass or less, and more preferably 0.1% by mass or more
and 3% by mass or less with respect to the fiber. With such a configuration, the effects
of the respective ingredients can be effectively exerted. The method for adhering
the diluted liquid is not particularly limited. A known method such as, a roller lubricating
method, a guide lubricating method using a metering pump, an immersion lubricating
method, or a spray lubricating method in accordance with, for example, the type, form,
and use of the fiber. When an immersion lubricating method is used, the immersion
time is preferably 1 minute or longer and 5 minutes or shorter.
[0129] The fiber to which the diluted liquid has been applied may be dried or heat-treated
using a known method. Water and other solvents are volatilized by the drying or heat
treatment, resulting in formation of the fibers to which the ingredients contained
in the treatment agent, or the first component of the treatment agent, the second
component of the treatment agent, and the third component of the treatment agent are
adhered.
[0130] The effects of the fiber treatment method of the seventh embodiment will now be described.
The seventh embodiment has the following effects in addition to the effects of the
above embodiments.
[0131] (7-1) The fiber treatment method of the seventh embodiment includes applying the
diluted liquid to a fiber, for example, in a spinning step, a drawing step, or a finishing
step. In particular, a diluted liquid having excellent emulsion stability can be prepared
by adding, to water, the treatment agent or the treatment agent-containing composition
of the first embodiment. Alternatively, a diluted liquid having excellent emulsion
stability can be prepared by adding, to water, the first-of-two-component treatment
agent or the first-of-two-component treatment agent-containing composition and the
second-of-two-component treatment agent or the second-of-two-component treatment agent-containing
composition. Alternatively, a diluted liquid having excellent emulsion stability can
be prepared by adding, to water, the first-of-three-component treatment agent or the
first-of-three-component treatment agent-containing composition, the second-of-three-component
treatment agent or the second-of-three-component treatment agent-containing composition,
and the third-of-three-component treatment agent or the third-of-three-component treatment
agent-containing composition. Therefore, it is possible to effectively exert the effects
of the ingredients when used for spinning yarns, producing spun yarns, short fibers,
long fibers, and nonwoven fabrics, or wadding.
[0132] The above embodiments may be modified as described below. The embodiments described
above and the following modifications can be implemented in combination with each
other within a range in which there is no technical contradiction.
· The method for preparing a diluted liquid of a treatment agent of the embodiments
as described above is not particularly limited, and a method other than the preparation
method described in the seventh embodiment may be used.
· To maintain the quality of each of the treatment agents, each of the compositions,
or each of the diluted liquids within a range in which the effects of the present
invention are not impaired, an ingredient usually used for treatment agents, such
as another solvent, a stabilizer, an antistatic agent, a binder, an antioxidant, an
ultraviolet absorber, an organic acid, or a surfactant other than the above-described
surfactants may be further added, as another ingredient, to each of the treatment
agents, each of the compositions, or each of the diluted liquids in the embodiments
described above. The proportion of the other ingredient usually used in the treatment
agent other than the solvent is preferably 10% by mass or less in each treatment agent
from the viewpoint of efficiently exerting the effects of the present invention. In
addition, the other ingredients may be stored separately from the treatment agents
described above.
EXAMPLES
[0133] Examples will be given below to describe the features and effects of the present
invention more specifically, but the present invention is not restricted to these
examples. In the following description of working examples and comparative examples,
"part(s)" indicates part(s) by mass and "%" indicates % by mass unless otherwise noted.
[0134] Experimental Part 1 (Preparation of one-component treatment agent)
(Example 1-1)
[0135] As shown in Table 1, prepared was a treatment agent of Example 1-1 containing about
67.2 parts (%) of (poly)oxyalkylene derivative (A-1) shown in Table 2 as the (poly)oxyalkylene
derivative (A), about 3.9 parts (%) of sulfuric acid (B-1) as the inorganic acid compound
(B), about 28.8 parts (%) of stearyl phosphoric acid ester and potassium salt thereof
(C-4) as the organic phosphoric acid ester compound (C), and 1 part of amino-modified
polydimethylsiloxane (D-2) as the other ingredient (D) relative to 100 parts in total
of the ingredients (A) to (C).
(Examples 1-2 to 1-21, Comparative Examples 1-1 to 1-9)
[0136] Treatment agents of Examples 1-2 to 1-21 and Comparative Examples 1-1 to 1-9 were
prepared to contain the (poly)oxyalkylene derivative (A), the inorganic acid compound
(B), the organic phosphoric acid ester compound (C), and the other ingredient (D)
in the proportions shown in Table 1, in a similar manner to the treatment agent of
Example 1-1.
[0137] The kind and content of the (poly)oxyalkylene derivative (A), the kind and content
of the inorganic acid compound (B), the kind and content of the organic phosphoric
acid ester compound (C), and the kind and content of the other ingredient (D) are
shown in the column "(poly)oxyalkylene derivative (A)", the column "inorganic acid
compound (B)", the column "organic phosphoric acid ester compound (C)", and the column
"other ingredient (D)" of Table 1, respectively. The content of the other ingredient
(D) refers to the amount (part) when the sum of the amounts of the (poly)oxyalkylene
derivative (A), the inorganic acid compound (B), and the organic phosphoric acid ester
compound (C) contained in the treatment agent is taken as 100 parts.
(pH of treatment agent)
[0138] The treatment agent of each example was diluted with hot water at about 70°C to prepare
a 1% water-diluted liquid as the treatment agent. The pH at 25°C of the prepared 1%
water-diluted liquid was measured. The measured values are shown in the column "pH
of 1% water-diluted liquid" in Table 1.

[0139] Details of the (poly)oxyalkylene derivative (A), the inorganic acid compound (B),
the organic phosphoric acid ester compound (C), and the other ingredient (D) described
in Table 1 are as follows.
((Poly)oxyalkylene derivative (A))
[0140] A-1 to A-18 described in Table 2 below were used.
[Table 2]
| |
A-1 |
A-2 |
A-3 |
A-4 |
A-5 |
A-6 |
A-7 |
A-8 |
A-9 |
A-10 |
A-11 |
A-12 |
A-13 |
A-14 |
A-15 |
A-16 |
A-17 |
A-18 |
| Ingredient 1 |
|
|
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|
|
| Ingredient 2 |
|
|
30 |
|
|
|
|
|
|
65 |
|
|
|
|
|
|
|
|
| Ingredient 3 |
65 |
50 |
30 |
30 |
28 |
|
|
|
|
|
|
|
65 |
2 |
|
|
|
|
| Ingredient 4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
| Ingredient 5 |
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Ingredient 6 |
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
|
|
|
| Ingredient 7 |
|
|
|
|
|
|
|
|
|
|
|
30 |
|
23 |
|
|
|
|
| Ingredient 8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10 |
|
|
|
|
| Ingredient 9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
65 |
|
|
| Ingredient 10 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30 |
|
|
|
| Ingredient 11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100 |
| Ingredient 12 |
|
|
|
30 |
28 |
|
|
28 |
60 |
35 |
20 |
32 |
|
15 |
|
|
25 |
|
| Ingredient 13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25 |
|
| Ingredient 14 |
|
|
40 |
40 |
|
|
30 |
39 |
|
|
|
38 |
|
|
|
|
50 |
|
| Ingredient 15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
67 |
|
|
|
| Ingredient 16 |
13 |
|
|
|
|
|
|
|
|
|
42 |
|
|
50 |
|
|
|
|
| Ingredient 17 |
|
30 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Ingredient 18 |
|
|
|
|
|
50 |
|
|
|
|
|
|
|
|
|
|
|
|
| Ingredient 19 |
22 |
|
|
|
37 |
50 |
|
|
|
|
|
|
35 |
|
|
|
|
|
| Ingredient 20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
35 |
|
|
| Ingredient 22 |
|
|
|
|
|
|
|
|
|
|
8 |
|
|
|
|
|
|
|
| Ingredient 23 |
|
|
|
|
7 |
|
|
5 |
|
|
|
|
|
|
|
|
|
|
| Ingredient 24 |
|
|
|
|
|
|
70 |
|
|
|
|
|
|
|
|
|
|
|
| Ingredient 25 |
|
|
|
|
|
|
|
|
40 |
|
|
|
|
|
|
|
|
|
| Total |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
[0141] Details of the ingredients 1 to 25 shown in Table 2 are as follows.
Ingredient 1: compound prepared by adding 2 moles of ethylene oxide to 1 mole of decyl
alcohol and then adding 5 moles of propylene oxide
Ingredient 2: compound prepared by adding 10 moles of ethylene oxide to 1 mol of C12-13
branched alcohol
Ingredient 3: compound prepared by randomly adding 6 moles of ethylene oxide and 2
moles of propylene oxide to 1 mol of C12-13 branched alcohol
Ingredient 4: compound prepared by randomly adding 4 moles of ethylene oxide and 4
moles of propylene oxide to 1 mol of C11-14 alcohol
Ingredient 5: compound prepared by randomly adding 4 moles of ethylene oxide and 2
moles of propylene oxide to 1 mol of C12-13 branched alcohol, and then adding 2 moles
of ethylene oxide
Ingredient 6: compound prepared by randomly adding 6 moles of ethylene oxide and 2
moles of propylene oxide to 1 mol of tridecyl alcohol
Ingredient 7: compound prepared by adding 3 moles of propylene oxide to 1 mole of
isodecyl alcohol and then adding 4 moles of ethylene oxide
Ingredient 8: compound prepared by randomly adding 5 moles of ethylene oxide and 2
moles of propylene oxide to 1 mol of isodecyl alcohol
Ingredient 9: compound prepared by adding 5 moles of ethylene oxide to 1 mole of isotridecyl
alcohol and then adding 5 moles of propylene oxide
Ingredient 10: compound prepared by adding 4 moles of ethylene oxide to 1 mole of
dodecyl alcohol
Ingredient 11: compound prepared by adding 7 moles of ethylene oxide to 1 mole of
dodecyl alcohol
Ingredient 12: compound prepared by adding 10 moles of ethylene oxide to 1 mol of
dodecyl alcohol
Ingredient 13: compound prepared by adding 5 moles of ethylene oxide to 1 mole of
dodecyl alcohol, and then adding 5 moles of propylene oxide
Ingredient 14: compound prepared by reacting 10 moles of ethylene oxide with 1 mol
of dodecylamine
Ingredient 15: compound prepared by reacting 12 moles of ethylene oxide with 1 mol
of dodecylamine
Ingredient 16: compound prepared by reacting 15 moles of ethylene oxide with 1 mol
of dodecylamine
Ingredient 17: compound prepared by adding 10 moles of ethylene oxide to 1 mol of
octadecyl alcohol
Ingredient 18: compound prepared by adding 10 moles of ethylene oxide to 1 mol of
lauric acid
Ingredient 19: compound prepared by adding 10 moles of ethylene oxide to 1 mole of
coco alkyl amine
Ingredient 20: compound prepared by adding 15 moles of ethylene oxide to 1 mole of
coco alkyl amine
Ingredient 22: compound prepared by adding 84 moles of propylene oxide to 1 mol of
diglycerin, and then adding 23 moles of ethylene oxide
Ingredient 23: compound prepared by adding 43 moles of propylene oxide to 1 mol of
propylene glycol, and then adding 6 moles of ethylene oxide
Ingredient 24: compound in which 10 moles of ethylene oxide is added to 1 mol of nonylphenol
Ingredient 25: salt of compound prepared by reacting 10 moles of ethylene oxide with
1 mol of dodecylamine and phosphoric acid
(Inorganic acid compound (B))
[0142]
B-1: sulfuric acid
B-2: nitric acid
B-3: hydrochloric acid
B-4: potassium hydrogen sulfate
B-5: potassium sulfate
(Organic phosphoric acid ester compound (C))
[0143] C-1 to C-10 described in Table 3 below were used. As the compounds corresponding
to the comparative examples, rc-1 and rc-2 were used. Each of the organic phosphoric
acid ester compounds (C) described in Table 3 below is prepared by partially neutralizing
various organic phosphoric acid esters with KOH, and is a mixture of an organic phosphoric
acid ester and a potassium salt of an organic phosphoric acid ester. The same applies
to organic phosphoric acid ester compounds of D-6 and D-8 as described below.
[Table 3]
| Kind |
Organic phosphoric acid ester compound (C) |
Acid value measured from organic phosphoric acid ester compound (C) [KOH-mg/g] |
| C-1 |
Cetyl phosphoric acid ester and potassium salt thereof |
12.5 |
| C-2 |
Cetyl phosphoric acid ester and potassium salt thereof |
37.5 |
| C-3 |
Stearyl phosphoric acid ester and potassium salt thereof |
5 |
| C-4 |
Stearyl phosphoric acid ester and potassium salt thereof |
12.5 |
| C-5 |
Stearyl phosphoric acid ester and potassium salt thereof |
37.5 |
| C-6 |
Cetyl phosphoric acid ester and potassium salt thereof/stearyl phosphoric acid ester
and potassium salt thereof = 70/30 |
12.5 |
| C-7 |
Cetyl phosphoric acid ester and potassium salt thereof/stearyl phosphoric acid ester
and potassium salt thereof = 70/30 |
37.5 |
| C-8 |
Cetyl phosphoric acid ester and potassium salt thereof/stearyl phosphoric acid ester
and potassium salt thereof = 30/70 |
12.5 |
| C-9 |
Cetyl phosphoric acid ester and potassium salt thereof/stearyl phosphoric acid ester
and potassium salt thereof = 30/70 |
37.5 |
| C-10 |
Stearyl phosphoric acid ester and potassium salt thereof |
10 |
| rc-1 |
Octyl phosphoric acid ester and potassium salt thereof |
27.5 |
| rc-2 |
Docosyl phosphoric acid ester and potassium salt thereof |
5 |
[0144] The method for measuring the acid value of the organic phosphoric acid ester compound
(C) is as follows.
[0145] The organic phosphoric acid ester compound (C) is dissolved in a mixed solvent of
ethanol/xylene = 1/2 (volume ratio), the resulting mixture was titrated with a 0.1
mol/L potassium hydroxide methanol standard solution by a potentiometric method, and
the acid value was calculated from Numerical formula 1 below. The results are shown
in the column "acid value measured from organic phosphoric acid ester compound (C)"
in Table 3.

[0146] In Numerical formula 1,
f represents the factor of 0.1 mol/L potassium hydroxide methanol standard solution;
S represents the amount (g) collected of organic phosphoric acid ester compound (C);
and
R represents the amount (mL) used of 0.1 mol/L potassium hydroxide methanol standard
solution up to inflection point.
(Other ingredient (D))
[0147]
D-1: polydimethylsiloxane
D-2: amino-modified polydimethylsiloxane
D-3: potassium oleate
D-4: polyvinyl alcohol (average degree of polymerization: 300, degree of saponification:
80)
D-5: stearyl alcohol
D-6: hexyl phosphoric acid ester and potassium salt thereof (acid value 10.0 [KOH-mg/g])
D-7: potassium lactate
D-8 (rc-1): octyl phosphoric acid ester and potassium salt thereof (acid value: 27.5
[KOH-mg/g])
Experimental Part 2 (Metal friction in wet state)
[0148] Each of the treatment agents prepared in Experimental Part 1 was diluted with hot
water at about 70°C to prepare a 5% diluted liquid of the treatment agent. 80 mL of
the prepared 5% diluted liquid was placed in a metal container (60 mm in length, 230
mm in width, and 20 mm in height) and fixed. To a bottom surface of a 1 kg weight
(30 mm in length, 90 mm in width, and 45 mm in height), a polyester spunbonded nonwoven
fabric having the same size as the bottom surface (30 mm in length, 90 mm in width,
and 45 mm in height) was attached. The nonwoven fabric-attached weight was placed
in the metal container containing the diluted liquid. For each measurement sample,
the tension at the time of pulling was measured at a horizontal velocity of 100 mm/min
in an atmosphere at 20°C and 60% RH using a tensile tester (Autograph, manufactured
by Shimadzu Corporation, model: AGS-X) equipped with a load cell having a maximum
load capacity of 50 N. The friction was measured within 12 hours from the adjustment
of the 5% diluted liquid, from the viewpoint of reproducibility or accuracy. The results
are shown in the column "metal friction in wet state" in Table 1. The hyphen "-" in
Table 1 indicates that the evaluation is not performed because the B ingredient (i.e.,
inorganic acid compound (B)) is not contained.
· Evaluation criteria for metal friction in wet state
[0149]
⊚ (good): A ratio M/N of friction N in the case of not containing the B ingredient
to friction M at the time of measurement is 0.98 or less.
× (poor): A ratio M/N of friction N in the case of not containing the B ingredient
to friction M at the time of measurement is more than 0.98.
Experimental Part 3 (Adherence)
[0150] 5 g of each of the treatment agents prepared in Experimental Part 1 was put in a
glass petri dish (inner diameter: 9.5 cm). The treatment agent was uniformly spread
in the glass petri dish. The temperature was adjusted for 24 hours under the conditions
of 30°C and 70% RH, and the appearance of the treatment agent after the temperature
adjustment was visually observed and evaluated according to criteria described below.
The results are shown in the column "adherence" in Table 1.
· Evaluation criteria for adherence
[0151]
⊚ (good): A treatment agent after temperature adjustment has a solid appearance, and
is not sticky even when touched with a hand.
∘ (acceptable): A treatment agent after temperature adjustment has a solid appearance,
but is sticky when touched with a hand.
× (poor): A treatment agent after temperature adjustment has a liquid or gel-like
appearance, and is sticky when touched with a hand.
Experimental Part 4 (Fiber strength)
[0152] Each of the treatment agents prepared in Experimental Part 1 was diluted with hot
water at about 70°C to prepare a 0.5% diluted liquid of the treatment agent. The prepared
diluted liquid was allowed to adhere to a polyester fiber (1.3 denier × 38 mm), to
which no treatment agent has been applied, by a spray method such that the amount
of the treatment agent to be adhered to the polyester fiber was 0.15%. The treatment
agent-adhered polyester fiber was dried in a dryer at 80°C for 2 hours, and then the
initial strength of the fiber was measured with a stretch measuring machine., Further,
the strength of the fiber after the fiber was placed in an atmosphere at 50°C and
80% RH for 3 months was also measured with the stretch measuring machine. The strength
after 3 months was compared with the initial strength, and evaluated according to
criteria described below. The results are shown in the column "fiber strength" in
Table 1.
· Evaluation criteria for fiber strength
[0153]
⊚ (good): Strength after 3 months is 95% or more of initial strength
∘(acceptable): Strength after 3 months is 90% or more and less than 95% of initial
strength
× (poor): Strength after 3 months is less than 90% of initial strength
Experimental Part 5 (Emulsion stability)
[0154] Each of the treatment agents prepared in Experimental Part 1 was diluted with hot
water at about 70°C to prepare a 1% diluted liquid of the treatment agent. The prepared
1% diluted liquid was left to stand at 50°C for 24 hours, and the appearance of the
diluted liquid after being left to stand was visually observed and evaluated according
to criteria described below. The results are shown in the column "emulsion stability"
in Table 1.
· Evaluation criteria for emulsion stability
[0155]
⊚ (good): No deposit is generated and no occurrence of precipitates is observed in
the lower part.
∘ (acceptable): Deposits are generated or occurrence of precipitates is observed in
the lower part, but the deposits or precipitates are eliminated by manual stirring
using a stirring rod.
× (poor): Deposits are generated or occurrence of precipitates is observed in the
lower part, and the deposits or precipitates are not eliminated by manual stirring
using a stirring rod.
Experimental Part 6 (Preparation of first-of-two-component treatment agent)
(First-of-two-component treatment agent (I-A-1))
[0156] As shown in Table 4, prepared was a first-of-two-component treatment agent (I-A-1)
containing 94.5 parts (%) of (poly)oxyalkylene derivative (A-1) shown in Table 2 as
the (poly)oxyalkylene derivative (A) and 5.5 parts (%) of sulfuric acid (B-1) as the
inorganic acid compound (B).
(First-of-two-component treatment agents (I-A-2) to (I-A-21), first-of-two-component
treatment agents (I-B-1) to (I-B-18), and first-of-two-component treatment agents
(I-C-1) to (I-C-2))
[0157] These treatment agents were prepared to contain the (poly)oxyalkylene derivative
(A) and the inorganic acid compound (B) in proportions shown in Table 4, in a similar
manner to the first-of-two-component treatment agent (I-A-1).
[0158] The kind and content of the (poly)oxyalkylene derivative (A) and the kind and content
of the inorganic acid compound (B) are shown in the column "(poly)oxyalkylene derivative
(A)" and the column "inorganic acid compound (B)" of Table 4, respectively.
[Table 4]
| Classification |
(Poly)oxyalkylene derivative (A) |
Inorganic acid compound (B) |
Formulation stability of first-of-two-component treatment agent |
| Kind |
Part |
Kind |
Part |
| Two-component I-A-1 |
A-1 |
94.5 |
B-1 |
5.5 |
○ |
| Two-component I-A-2 |
A-2 |
82.4 |
B-2 |
17.6 |
○ |
| Two-component I-A-3 |
A-3 |
93.5 |
B-1 |
6.5 |
○ |
| Two-component I-A-4 |
A-12 |
93.0 |
B-4 |
7.0 |
○ |
| Two-component I-A-5 |
A-3 |
94.3 |
B-1 |
5.7 |
○ |
| Two-component I-A-6 |
A-4 |
82.6 |
B-2 |
17.4 |
○ |
| Two-component I-A-7 |
A-5 |
97.1 |
B-3 |
2.9 |
○ |
| Two-component I-A-8 |
A-6 |
94.9 |
B-1 |
5.1 |
○ |
| Two-component I-A-9 |
A-14 |
85.7 |
B-1 |
14.3 |
○ |
| Two-component I-A-10 |
A-10 |
95.2 |
B-1 |
4.8 |
○ |
| Two-component I-A-11 |
A-8 |
93.7 |
B-1 |
6.3 |
○ |
| Two-component I-A-12 |
A-9 |
86.8 |
B-1 |
13.2 |
○ |
| Two-component I-A-13 |
A-11 |
91.0 |
B-5 |
9.0 |
○ |
| Two-component I-A-14 |
A-7 |
95.6 |
B-1 |
4.4 |
○ |
| Two-component I-A-15 |
A-18 |
82.6 |
B-2 |
17.4 |
○ |
| Two-component I-A-16 |
A-13 |
87.0 |
B-1 |
13.0 |
○ |
| Two-component I-A-17 |
A-15 |
89.0 |
B-3 |
11.0 |
○ |
| Two-component I-A-18 |
A-16 |
96.2 |
B-4 |
3.8 |
○ |
| Two-component I-A-19 |
A-17 |
82.2 |
B-1 |
17.8 |
○ |
| Two-component I-A-20 |
A-1 |
74.1 |
B-1 |
25.9 |
○ |
| Two-component I-A-21 |
A-2 |
97.5 |
B-1 |
2.5 |
○ |
| Two-component I-B-1 |
A-1 |
100 |
- |
- |
○ |
| Two-component I-B-2 |
A-2 |
100 |
- |
- |
○ |
| Two-component I-B-3 |
A-3 |
100 |
- |
- |
○ |
| Two-component I-B-4 |
A-4 |
100 |
- |
- |
○ |
| Two-component I-B-5 |
A-5 |
100 |
- |
- |
○ |
| Two-component I-B-6 |
A-6 |
100 |
- |
- |
○ |
| Two-component I-B-7 |
A-7 |
100 |
- |
- |
○ |
| Two-component I-B-8 |
A-8 |
100 |
- |
- |
○ |
| Two-component I-B-9 |
A-9 |
100 |
- |
- |
○ |
| Two-component I-B-10 |
A-10 |
100 |
- |
- |
○ |
| Two-component I-B-11 |
A-11 |
100 |
- |
- |
○ |
| Two-component I-B-12 |
A-12 |
100 |
- |
- |
○ |
| Two-component I-B-13 |
A-13 |
100 |
- |
- |
○ |
| Two-component I-B-14 |
A-14 |
100 |
- |
- |
○ |
| Two-component I-B-15 |
A-15 |
100 |
- |
- |
○ |
| Two-component I-B-16 |
A-16 |
100 |
- |
- |
○ |
| Two-component I-B-17 |
A-17 |
100 |
- |
- |
○ |
| Two-component I-B-18 |
A-18 |
100 |
- |
- |
○ |
| Two-component I-C-1 |
A-1 |
95.8 |
B-1 |
4.2 |
○ |
| Two-component I-C-2 |
A-2 |
95.6 |
B-2 |
4.4 |
○ |
Experimental Part 7 (Preparation of second-of-two-component treatment agent)
(Second-of-two-component treatment agent (II-A-1))
[0159] As shown in Table 5, prepared was a second-of-two-component treatment agent (II-A-1)
containing 100 parts (%) of cetyl phosphoric acid ester and potassium salt thereof
(C-1) as the organic phosphoric acid ester compound (C).
(Second-of-two-component treatment agents (II-A-2) to (II-A-10), second-of-two-component
treatment agents (II-B-1) to (II-B-21), and second-of-two-component treatment agents
(II-C-1) to (II-C-2))
[0160] These treatment agents were prepared to contain the organic phosphoric acid ester
compound (C) and the inorganic acid compound (B) in proportions shown in Table 5,
in a similar manner to the second-of-two-component treatment agent (II-A-1).
[0161] The kind and content of the organic phosphoric acid ester compound (C) and the kind
and content of the inorganic acid compound (B) are shown in the column "organic phosphoric
acid ester compound (C)" and the column "inorganic acid compound (B)" of Table 5,
respectively.
[Table 5]
| Classification |
Organic phosphoric acid ester compound (C) |
Inorganic acid compound (B) |
Formulation stability of second-of-two-component treatment agent |
| Kind |
Part |
Kind |
Part |
| Two-component II-A-1 |
C-1 |
100 |
- |
- |
○ |
| Two-component II-A-2 |
C-2 |
100 |
- |
- |
○ |
| Two-component II-A-3 |
C-3 |
100 |
- |
- |
○ |
| Two-component II-A-4 |
C-4 |
100 |
- |
- |
○ |
| Two-component II-A-5 |
C-5 |
100 |
- |
- |
○ |
| Two-component II-A-6 |
C-6 |
100 |
- |
- |
○ |
| Two-component II-A-7 |
C-7 |
100 |
- |
- |
○ |
| Two-component II-A-8 |
C-8 |
100 |
- |
- |
○ |
| Two-component II-A-9 |
C-9 |
100 |
- |
- |
○ |
| Two-component II-A-10 |
C-10 |
100 |
- |
- |
○ |
| Two-component II-B-1 |
C-4 |
88.0 |
B-1 |
12.0 |
○ |
| Two-component II-B-2 |
C-8 |
91.6 |
B-2 |
8.4 |
○ |
| Two-component II-B-3 |
C-3 |
93.5 |
B-1 |
6.5 |
○ |
| Two-component II-B-4 |
C-4 |
85.0 |
B-4 |
15.0 |
○ |
| Two-component II-B-5 |
C-2 |
94.3 |
B-1 |
5.7 |
○ |
| Two-component II-B-6 |
C-6 |
91.7 |
B-2 |
8.3 |
○ |
| Two-component II-B-7 |
C-4 |
93.5 |
B-3 |
6.5 |
○ |
| Two-component II-B-8 |
C-7 |
94.9 |
B-1 |
5.1 |
○ |
| Two-component II-B-9 |
C-6 |
93.3 |
B-1 |
6.7 |
○ |
| Two-component II-B-10 |
C-9 |
95.2 |
B-1 |
4.8 |
○ |
| Two-component II-B-11 |
C-6 |
86.4 |
B-1 |
13.6 |
○ |
| Two-component II-B-12 |
C-4 |
95.5 |
B-1 |
4.5 |
○ |
| Two-component II-B-13 |
C-1 |
81.3 |
B-5 |
18.7 |
○ |
| Two-component II-B-14 |
C-5 |
95.6 |
B-1 |
4.4 |
○ |
| Two-component II-B-15 |
C-10 |
91.7 |
B-2 |
8.3 |
○ |
| Two-component II-B-16 |
C-4 |
95.6 |
B-1 |
4.4 |
○ |
| Two-component II-B-17 |
C-6 |
95.0 |
B-3 |
5.0 |
○ |
| Two-component II-B-18 |
C-8 |
91.5 |
B-4 |
8.5 |
○ |
| Two-component II-B-19 |
C-1 |
91.5 |
B-1 |
8.5 |
○ |
| Two-component II-B-20 |
C-5 |
96.3 |
B-1 |
3.7 |
○ |
| Two-component II-B-21 |
C-3 |
81.3 |
B-1 |
18.7 |
○ |
| Two-component II-C-1 |
C-4 |
96.7 |
B-1 |
3.3 |
○ |
| Two-component II-C-2 |
C-8 |
93.3 |
B-2 |
6.7 |
○ |
Experimental Part 8 (Evaluation of formulation stability)
· Evaluation of formulation stability of first-of-two-component treatment agent
[0162] A first-of-two-component treatment agent-containing composition containing the first-of-two-component
treatment agent and water as the solvent (S) at a mass ratio of the first-of-two-component
treatment agent : water = 95 : 5 was stored at 25°C for 3 days. The formulation stability
was evaluated according to criteria described below. The results are shown in the
column "formulation stability" in Table 4.
· Evaluation of formulation stability of second-of-two-component treatment agent
[0163] A second-of-two-component treatment agent-containing composition containing the second-of-two-component
treatment agent and water as the solvent (S) at a mass ratio of the second-of-two-component
treatment agent : water = 40 : 60 was stored at 25°C for 3 days. The formulation stability
was evaluated according to criteria described below. The results are shown in the
column "formulation stability" in Table 5.
· Evaluation criteria for formulation stability (first-of-two-component treatment
agent-containing composition and second-of-two-component treatment agent-containing
composition)
[0164]
∘ (good): No gelation occurs.
× (poor): Gelation occurs.
[0165] Experimental Part 9 (Preparation of treatment agent from first-of-two-component treatment
agent and second-of-two-component treatment agent)
(Example 2-A-1)
[0166] In addition to 71.2% (parts) of the first-of-two-component treatment agent (I-A-1)
and 28.8% (parts) of the second-of-two-component treatment agent (II-A-4) as shown
in Table 6, 1 part of the treatment agent (two-component III-1) as the other treatment
agent (D) shown in Table 7 was added relative to 100 parts in total of the first-of-two-component
treatment agent and the second-of-two-component treatment agent to prepare a treatment
agent of Example 2-A-1.
(Examples (2-A-2) to (2-A-21), Examples (2-B-1) to (2-B-21), and Examples (2-W-1)
to (2-W-2))
[0167] In a similar manner to Example 2-A-1, the first-of-two-component treatment agent
and the second-of-two-component treatment agent as shown in Table 6, and as necessary
the other treatment agent (D) shown in Table 7 were mixed to prepare a treatment agent
of each of the examples.
[0168] The kind and mass ratio of the first-of-two-component treatment agent, the kind and
mass ratio of the second-of-two-component treatment agent, and the kind and mass ratio
of the other treatment agent (D) are shown in the column "first-of-two-component treatment
agent", the column "second-of-two-component treatment agent", and the column "other
treatment agent (D)" of Table 6, respectively. The content of the other treatment
agent (D) refers to the amount (part) when the sum of the amounts of the first-of-two-component
treatment agent and the second-of-two-component treatment agent is taken as 100 parts.
(Measurement of pH)
[0169] The first-of-two-component treatment agent and the second-of-two-component treatment
agent shown in Table 6 were mixed with each other and diluted with hot water at about
70°C to prepare a 1% water-diluted liquid of the treatment agent. In an example of
using the other treatment agent (D), the first-of-two-component treatment agent, the
second-of-two-component treatment agent were mixed with the other treatment agent
(D), and the mixture was then diluted with hot water at about 70°C to form a 1% water-diluted
liquid of the treatment agent. The pH at 25°C of the 1% water-diluted liquid prepared
in each example was measured. The measured values are shown in the column of "pH of
1% water-diluted liquid" in Table 6.

[0170] As the other treatment agent (D) described in Table 6, the treatment agents (two-component
III-1) to (two-component III-6) described in Table 7 below were used. The treatment
agents (two-component III-1) to (two-component III-6) were prepared to contain the
other treatment agent (D) in proportions shown in Table 7.
[Table 7]
| Classification |
Other treatment agent (D) |
| Kind |
Part |
Kind |
Part |
| Two-component III-1 |
D-2 |
100 |
- |
- |
| Two-component III-2 |
D-1 |
60 |
D-2 |
40 |
| Two-component III-3 |
D-1 |
50 |
D-2 |
50 |
| Two-component III-4 |
D-3 |
100 |
- |
- |
| Two-component III-5 |
D-1 |
28.6 |
D-8 |
71.4 |
| Two-component III-6 |
D-1 |
87.0 |
D-7 |
13.0 |
Experimental Part 10 (Evaluation of two-component treatment agent)
[0171] The resulting treatment agents of the examples were used to evaluate the metal friction
in wet state, adherence, fiber strength, and emulsion stability in a similar manner
to Example 1. The diluted liquid of treatment agent used in the evaluation of the
metal friction in wet state, adherence, and emulsion stability was prepared by mixing
the first-of-two-component treatment agent, the second-of-two-component treatment
agent, and as necessary, the other treatment agent (D) with one another, and then
diluting the mixture with water, in a similar manner as described in the section "measurement
of pH" of Experimental Part 9. The results are shown in the column "metal friction
in wet state", the column "adherence", the column "fiber strength", and the column
"emulsion stability" of Table 6, respectively.
Experimental Part 11 (Preparation of first-of-three-component treatment agent)
(First-of-three-component treatment agent (I-1))
[0172] As shown in Table 8, prepared was a first-of-three-component treatment agent (I-1)
containing 100 parts (%) of (poly)oxyalkylene derivative (A-1) shown in Table 2 as
the (poly)oxyalkylene derivative (A).
(First-of-three-component treatment agents (1-2) to (1-18))
[0173] These treatment agents were prepared to contain the (poly)oxyalkylene derivative
(A) in proportions shown in Table 8, in a similar manner to the first-of-three-component
treatment agent (I-1).
[0174] The kind and content of the (poly)oxyalkylene derivative (A) are shown in the column
"(poly)oxyalkylene derivative (A)" in Table 8.
[Table 8]
| Classification |
(Poly)oxyalkylene derivative (A) |
Formulation stability of first-of-three-component treatment agent |
| Kind |
Part |
| Three-component I-1 |
A-1 |
100 |
○ |
| Three-component I-2 |
A-2 |
100 |
○ |
| Three-component I-3 |
A-3 |
100 |
○ |
| Three-component I-4 |
A-4 |
100 |
○ |
| Three-component I-5 |
A-5 |
100 |
○ |
| Three-component I-6 |
A-6 |
100 |
○ |
| Three-component I-7 |
A-7 |
100 |
○ |
| Three-component I-8 |
A-8 |
100 |
○ |
| Three-component I-9 |
A-9 |
100 |
○ |
| Three-component I-10 |
A-10 |
100 |
○ |
| Three-component I-11 |
A-11 |
100 |
○ |
| Three-component I-12 |
A-12 |
100 |
○ |
| Three-component I-13 |
A-13 |
100 |
○ |
| Three-component I-14 |
A-14 |
100 |
○ |
| Three-component I-15 |
A-15 |
100 |
○ |
| Three-component I-16 |
A-16 |
100 |
○ |
| Three-component I-17 |
A-17 |
100 |
○ |
| Three-component I-18 |
A-18 |
100 |
○ |
Experimental Part 12 (Preparation of second-of-three-component treatment agent)
(Second-of-three-component treatment agent (II-1))
[0175] As shown in Table 9, prepared was a second-of-three-component treatment agent (11-1)
containing 100 parts (%) of cetyl phosphoric acid ester and potassium salt thereof
(C-1) as the organic phosphoric acid ester compound (C).
(Second-of-three-component treatment agents (II-2) to (11-10))
[0176] These treatment agents were prepared to contain the organic phosphoric acid ester
compound (C) in proportions shown in Table 9, in a similar manner to the second-of-three-component
treatment agent (II-1).
[0177] The kind and content of the organic phosphoric acid ester compound (C) are shown
in the column "organic phosphoric acid ester compound (C)" in Table 9.
[Table 9]
| Classification |
Organic phosphoric acid ester compound (C) |
Formulation stability of second-of-three-component treatment agent |
| Kind |
Part |
| Three-component II-1 |
C-1 |
100 |
○ |
| Three-component II-2 |
C-2 |
100 |
○ |
| Three-component II-3 |
C-3 |
100 |
○ |
| Three-component II-4 |
C-4 |
100 |
○ |
| Three-component II-5 |
C-5 |
100 |
○ |
| Three-component II-6 |
C-6 |
100 |
○ |
| Three-component II-7 |
C-7 |
100 |
○ |
| Three-component II-8 |
C-8 |
100 |
○ |
| Three-component II-9 |
C-9 |
100 |
○ |
| Three-component II-10 |
C-10 |
100 |
○ |
Experimental Part 13 (Preparation of third-of-three-component treatment agent)
(Third-of-three-component treatment agent (III-1))
[0178] As shown in Table 10, prepared was a third-of-three-component treatment agent (III-1)
containing 100 parts (%) of sulfuric acid (B-1) as the inorganic acid compound (B).
(Third-of-three-component treatment agents (III-2) to (III-5))
[0179] These treatment agents were prepared to contain the inorganic acid compound (B) in
proportions shown in Table 10, in a similar manner to the third-of-three-component
treatment agent (III-1).
[0180] The kind and content of the inorganic acid compound (B) are shown in the column "inorganic
acid compound (B)" in Table 10.
[Table 10]
| Classification |
Inorganic acid compound (B) |
Formulation stability of third-of-three-component treatment agent |
| Kind |
Part |
| Three-component III-1 |
B-1 |
100 |
○ |
| Three-component III-2 |
B-2 |
100 |
○ |
| Three-component III-3 |
B-3 |
100 |
○ |
| Three-component III-4 |
B-4 |
100 |
○ |
| Three-component III-5 |
B-5 |
100 |
○ |
Experimental Part 14 (Evaluation of formulation stability)
· Evaluation of formulation stability of first-of-three-component treatment agent
[0181] A first-of-three-component treatment agent-containing composition containing the
first-of-three-component treatment agent and water as the solvent (S) at a mass ratio
of the first-of-two-component treatment agent : water = 95 : 5 was stored at 25°C
for 3 days. The formulation stability was evaluated according to criteria described
below. The results are shown in the column of "formulation stability" in Table 8.
· Evaluation of formulation stability of second-of-three-component treatment agent
[0182] A second-of-three-component treatment agent-containing composition containing the
second-of-three-component treatment agent and water as the solvent (S) at a mass ratio
of the second-of-three-component treatment agent : water = 40 : 60 was stored at 25°C
for 3 days. The formulation stability was evaluated according to criteria described
below. The results are shown in the column of "formulation stability" in Table 9.
· Evaluation of formulation stability of third-of-three-component treatment agent
[0183] A third-of-three-component treatment agent-containing composition containing the
third-of-three-component treatment agent and water as the solvent (S) at a mass ratio
of the third-of-three-component treatment agent : water = 50 : 50 was stored at 25°C
for 3 days. The formulation stability was evaluated according to criteria described
below. The results are shown in the column of "formulation stability" in Table 10.
· Evaluation criteria for formulation stability (first-of-three-component treatment
agent-containing composition, second-of-three-component treatment agent-containing
composition, and third-of-three-component treatment agent-containing composition)
[0184]
o (good): No gelation occurs.
× (poor): Gelation occurs.
[0185] Experimental Part 15 (Preparation of treatment agent from first-of-three-component
treatment agent, second-of-three-component treatment agent, and third-of-three-component
treatment agent)
(Example 3-1)
[0186] In addition to 67.2% (parts) of the first-of-three-component treatment agent (I-1),
3.9% (parts) of the second-of-three-component treatment agent (II-1), and 28.8% (parts)
of the third-of-three-component treatment agent (III-4) as shown in Table 11, 1 part
of the treatment agent (three-component IV-2) as the other treatment agent (D) shown
in Table 12 was added relative to 100 parts in total of the first-of-three-component
treatment agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent to prepare a treatment agent of Example 3-1.
(Examples (3-2) to (3-21))
[0187] In a similar manner to Example 3-1, the first-of-three-component treatment agent,
the second-of-three-component treatment agent, and the third-of-three-component treatment
agent as shown in Table 11, and as necessary the other treatment agent (D) shown in
Table 12 were mixed to prepare a treatment agent of each of the examples.
[0188] The kind and mass ratio of the first-of-three-component treatment agent, the kind
and mass ratio of the second-of-three-component treatment agent, the kind and mass
ratio of the third-of-three-component treatment agent, and the kind and mass ratio
of the other treatment agent (D) are shown in the column "first-of-three-component
treatment agent", the column "second-of-three-component treatment agent", the column
"third-of-three-component treatment agent", and the column "other treatment agent
(D)" of Table 11, respectively. The content of the other treatment agent (D) refers
to the amount (part) when the sum of the amounts of the first-of-three-component treatment
agent, the second-of-three-component treatment agent, and the third-of-three-component
treatment agent is taken as 100 parts.
(Measurement of pH)
[0189] The first-of-three-component treatment agent, the second-of-three-component treatment
agent, and the third-of-three-component treatment agent shown in Table 11 were mixed
with one another and diluted with hot water at about 70°C to prepare a 1% water-diluted
liquid of the treatment agent. In an example of using the other treatment agent (D),
the first-of-three-component treatment agent, the second-of-three-component treatment
agent, and the third-of-three-component treatment agent were mixed with the other
treatment agent (D), and the mixture was then diluted with hot water at about 70°C
to prepare a 1% water-diluted liquid of the treatment agent. The pH at 25°C of the
1% water-diluted liquid prepared in each example was measured. The measured values
are shown in the column "pH of 1% water-diluted liquid" in Table 11.

[0190] As the other treatment agent (D) described in Table 11, the treatment agents (three-component
IV-1) to (three-component IV-6) described in Table 12 below were used. The treatment
agents (three-component IV-1) to (three-component IV-6) were prepared to contain the
other treatment agent (D) in the proportions shown in Table 12.
[Table 12]
| Classification |
Other treatment agent (D) |
| Kind |
Part |
Kind |
Part |
| Three-component IV-1 |
D-2 |
100 |
- |
- |
| Three-component IV-2 |
D-1 |
60 |
D-2 |
40 |
| Three-component IV-3 |
D-1 |
50 |
D-2 |
50 |
| Three-component IV-4 |
D-3 |
100 |
- |
- |
| Three-component IV-5 |
D-1 |
28.6 |
D-8 |
71.4 |
| Three-component IV-6 |
D-1 |
87.0 |
D-7 |
13.0 |
Experimental Part 16 (Evaluation of three-component treatment agent)
[0191] The resulting treatment agents of the examples were used to evaluate the metal friction
in wet state, adherence, fiber strength, and emulsion stability in a similar manner
to Example 1. The diluted liquid of treatment agent used in the evaluation of the
metal friction in wet state, fiber strength, and emulsion stability was prepared by
mixing the first-of-three-component treatment agent, the second-of-three-component
treatment agent, the third-of-three-component treatment agent, and as necessary, the
other treatment agent (D) with one another, and then diluting the mixture with water,
in a similar manner to the method described in the section "measurement of pH" of
Experimental Part 15. The results are shown in the column "metal friction in wet state",
the column "adherence", the column "fiber strength", and the column "emulsion stability"
of Table 11, respectively.
[0192] As is apparent from the evaluation results of the examples relative to the comparative
examples in the tables, it is possible to improve the emulsion stability upon diluting
the treatment agent of the present invention to form a water-diluted liquid. Further,
it is possible to reduce the adhesion of the fiber surface to which the treatment
agent has been applied, and it is also possible to prevent a decrease in fiber strength.
[0193] The present disclosure also encompasses the following embodiments.
(Additional Embodiment 1)
[0194] A polyester synthetic fiber treatment agent comprising a (poly)oxyalkylene derivative
(A), an inorganic acid compound (B), and an organic phosphoric acid ester compound
(C), wherein
a 1% by mass water-diluted liquid of the polyester synthetic fiber treatment agent
has a pH at 25°C of 5.5 or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof, and
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule.
(Additional Embodiment 2)
[0195] The polyester synthetic fiber treatment agent according to additional embodiment
1, wherein assuming that the sum of the contents of the (poly)oxyalkylene derivative
(A), the inorganic acid compound (B), and the organic phosphoric acid ester compound
(C) is 100 parts by mass, the polyester synthetic fiber treatment agent contains the
(poly)oxyalkylene derivative (A) and the inorganic acid compound (B) in total in an
amount of 20 parts by mass or more and 80 parts by mass or less, and contains the
organic phosphoric acid ester compound (C) in an amount of 20 parts by mass or more
and 80 parts by mass or less.
(Additional Embodiment 3)
[0196] The polyester synthetic fiber treatment agent according to additional embodiment
1, wherein
the polyester synthetic fiber treatment agent is prepared as a set including first
and second components of two-component polyester synthetic fiber treatment agent,
the first component of two-component polyester synthetic fiber treatment agent contains
the (poly)oxyalkylene derivative (A),
the second component of two-component polyester synthetic fiber treatment agent contains
the organic phosphoric acid ester compound (C),
either one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain the inorganic acid compound (B).
(Additional Embodiment 4)
[0197] The polyester synthetic fiber treatment agent according to additional embodiment
1, wherein
the polyester synthetic fiber treatment agent is prepared as a set including first,
second, and third components of three-component polyester synthetic fiber treatment
agent,
the first component of three-component polyester synthetic fiber treatment agent contains
the (poly)oxyalkylene derivative (A),
the second component of three-component polyester synthetic fiber treatment agent
contains the organic phosphoric acid ester compound (C), and
the third component of three-component polyester synthetic fiber treatment agent contains
the inorganic acid compound (B).
(Additional Embodiment 5)
[0198] The polyester synthetic fiber treatment agent according to additional embodiment
1, wherein the polyester synthetic fiber is a polyester short fiber.
(Additional Embodiment 6)
[0199] The polyester synthetic fiber treatment agent according to additional embodiment
1, wherein the polyester synthetic fiber is a fiber for spun yarn production.
(Additional Embodiment 7)
[0200] A composition containing polyester synthetic fiber treatment agent, comprising the
polyester synthetic fiber treatment agent according to any one of additional embodiments
1 to 6 and a solvent (S).
[0201] The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 8)
[0202] A first component of two-component polyester synthetic fiber treatment agent, comprising
a (poly)oxyalkylene derivative (A), wherein
the first component of two-component polyester synthetic fiber treatment agent is
used in combination with a second component of two-component polyester synthetic fiber
treatment agent or a composition containing second component of two-component polyester
synthetic fiber treatment agent,
the second component of two-component polyester synthetic fiber treatment agent contains
an organic phosphoric acid ester compound (C),
the composition containing second component of two-component polyester synthetic fiber
treatment agent contains the second component of two-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and a solvent (S),
either one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain an inorganic acid compound (B),
a 1% by mass water-diluted liquid of a mixture of the first and second components
of two-component polyester synthetic fiber treatment agent has a pH at 25°C of 5.5
or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 9)
[0203] A composition containing first component of two-component polyester synthetic fiber
treatment agent, comprising the first component of two-component polyester synthetic
fiber treatment agent according to additional embodiment 8 and a solvent (S). [0187]
The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 10)
[0204] A second component of two-component polyester synthetic fiber treatment agent, comprising
an organic phosphoric acid ester compound (C), wherein
the second component of two-component polyester synthetic fiber treatment agent is
used in combination with a first component of two-component polyester synthetic fiber
treatment agent or a composition containing first component of two-component polyester
synthetic fiber treatment agent,
the first component of two-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A),
the composition containing first component of two-component polyester synthetic fiber
treatment agent contains the first component of two-component polyester synthetic
fiber treatment agent, which contains a (poly)oxyalkylene derivative (A), and a solvent
(S),
either one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain an inorganic acid compound (B),
a 1% by mass water-diluted liquid of a mixture of the first and second components
of two-component polyester synthetic fiber treatment agent has a pH at 25°C of 5.5
or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 11)
[0205] A composition containing second component of two-component polyester synthetic fiber
treatment agent, comprising the second component of two-component polyester synthetic
fiber treatment agent according to additional embodiment 10 and a solvent (S).
[0206] The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 12)
[0207] A first component of three-component polyester synthetic fiber treatment agent, comprising
a (poly)oxyalkylene derivative (A), wherein
the first component of three-component polyester synthetic fiber treatment agent is
used in combination with a second component of three-component polyester synthetic
fiber treatment agent or a composition containing second component of three-component
polyester synthetic fiber treatment agent and a third component of three-component
polyester synthetic fiber treatment agent or a composition containing third component
of three-component polyester synthetic fiber treatment agent,
the second component of three-component polyester synthetic fiber treatment agent
contains an organic phosphoric acid ester compound (C),
the composition containing second component of three-component polyester synthetic
fiber treatment agent contains the second component of three-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and a solvent (S),
the third component of three-component polyester synthetic fiber treatment agent contains
an inorganic acid compound (B),
the composition containing third component of three-component polyester synthetic
fiber treatment agent contains the third component of three-component polyester synthetic
fiber treatment agent, which contains an inorganic acid compound (B), and a solvent
(S),
a 1% by mass water-diluted liquid of a mixture of the first, second, and third components
of three-component polyester synthetic fiber treatment agent has a pH at 25°C of 5.5
or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 13)
[0208] A composition containing first component of three-component polyester synthetic fiber
treatment agent, comprising the first component of three-component polyester synthetic
fiber treatment agent according to additional embodiment 12 and a solvent (S).
[0209] The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 14)
[0210] A second component of three-component polyester synthetic fiber treatment agent,
comprising an organic phosphoric acid ester compound (C), wherein
the second component of three-component polyester synthetic fiber treatment agent
is used in combination with a first component of three-component polyester synthetic
fiber treatment agent or a composition containing first component of three-component
polyester synthetic fiber treatment agent and a third component of three-component
polyester synthetic fiber treatment agent or a composition containing third component
of three-component polyester synthetic fiber treatment agent,
the first component of three-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A),
the composition containing first component of three-component polyester synthetic
fiber treatment agent contains the first component of three-component polyester synthetic
fiber treatment agent, which contains a (poly)oxyalkylene derivative (A), and a solvent
(S),
the third component of three-component polyester synthetic fiber treatment agent contains
an inorganic acid compound (B),
the composition containing third component of three-component polyester synthetic
fiber treatment agent contains the third component of three-component polyester synthetic
fiber treatment agent, which contains an inorganic acid compound (B), and a solvent
(S),
a 1% by mass water-diluted liquid of a mixture of the first, second, and third components
of three-component polyester synthetic fiber treatment agent has a pH at 25°C of 5.5
or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 15)
[0211] A composition containing second component of three-component polyester synthetic
fiber treatment agent, comprising: the second component of three-component polyester
synthetic fiber treatment agent according to additional embodiment 14 and a solvent
(S).
[0212] The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 16)
[0213] A third component of three-component polyester synthetic fiber treatment agent, comprising
an inorganic acid compound (B), wherein
the third component of three-component polyester synthetic fiber treatment agent is
used in combination with a first component of three-component polyester synthetic
fiber treatment agent or a composition containing first component of three-component
polyester synthetic fiber treatment agent and a second component of three-component
polyester synthetic fiber treatment agent or a composition containing second component
of three-component polyester synthetic fiber treatment agent,
the first component of three-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A),
the composition containing first component of three-component polyester synthetic
fiber treatment agent contains the first component of three-component polyester synthetic
fiber treatment agent, which contains a (poly)oxyalkylene derivative (A), and a solvent
(S),
the second component of three-component polyester synthetic fiber treatment agent
contains an organic phosphoric acid ester compound (C),
the composition containing second component of three-component polyester synthetic
fiber treatment agent contains the second component of three-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and a solvent (S),
a 1% by mass water-diluted liquid of a mixture of the first, second, and third components
of three-component polyester synthetic fiber treatment agent has a pH at 25°C of 5.5
or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 17)
[0214] A composition containing third component of three-component polyester synthetic fiber
treatment agent, comprising the third component of three-component polyester synthetic
fiber treatment agent according to additional embodiment 16 and a solvent (S).
[0215] The solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
(Additional Embodiment 18)
[0216] A diluted liquid of polyester synthetic fiber treatment agent, comprising the polyester
synthetic fiber treatment agent according to any one of additional embodiments 1 to
6, wherein the diluted liquid has a concentration of the polyester synthetic fiber
treatment agent of 0.1% by mass or more and 10% by mass or less.
(Additional Embodiment 19)
[0217] A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding the polyester synthetic fiber treatment agent according to any one of additional
embodiments 1 to 6 to water in at least one of a spinning step, a drawn step, and
a finishing step of polyester synthetic fibers.
(Additional Embodiment 20)
[0218] A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding the composition containing polyester synthetic fiber treatment agent according
to additional embodiment 7 to water in at least one of a spinning step, a drawn step,
and a finishing step of polyester synthetic fibers.
(Additional Embodiment 21)
[0219] A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding to water the first component of two-component polyester synthetic fiber
treatment agent according to additional embodiment 8 or the composition containing
first component of two-component polyester synthetic fiber treatment agent according
to additional embodiment 9 and the second component of two-component polyester synthetic
fiber treatment agent according to additional embodiment 10 or the composition containing
second component of two-component polyester synthetic fiber treatment agent according
to additional embodiment 11 in at least one of a spinning step, a drawn step, and
a finishing step of polyester synthetic fibers.
(Additional Embodiment 22)
[0220] A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding to water the first component of three-component polyester synthetic fiber
treatment agent according to additional embodiment 12 or the composition containing
first component of three-component polyester synthetic fiber treatment agent according
to additional embodiment 13, the second component of three-component polyester synthetic
fiber treatment agent according to additional embodiment 14 or the composition containing
second component of three-component polyester synthetic fiber treatment agent according
to additional embodiment 15, and the third component of three-component polyester
synthetic fiber treatment agent according to additional embodiment 16 or the composition
containing third component of three-component polyester synthetic fiber treatment
agent according to additional embodiment 17 in at least one of a spinning step, a
drawn step, and a finishing step of polyester synthetic fibers.
(Additional Embodiment 23)
[0221] A polyester synthetic fiber to which the polyester synthetic fiber treatment agent
according to any one of additional embodiments 1 to 6 adheres.
1. A polyester synthetic fiber treatment agent comprising:
5% by mass or more of a (poly)oxyalkylene derivative (A);
1% by mass or more of an inorganic acid compound (B); and
5% by mass or more of an organic phosphoric acid ester compound (C), wherein
a 1% by mass water-diluted liquid of the polyester synthetic fiber treatment agent
(containing no solvent) has a pH at 25°C of 5.5 or more and 8.5 or less,
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof, and
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule.
2. The polyester synthetic fiber treatment agent according to claim 1, wherein assuming
that the sum of the contents of the (poly)oxyalkylene derivative (A), the inorganic
acid compound (B), and the organic phosphoric acid ester compound (C) is 100 parts
by mass, the polyester synthetic fiber treatment agent contains the (poly)oxyalkylene
derivative (A) and the inorganic acid compound (B) in total in an amount of 20 parts
by mass or more and 80 parts by mass or less, and contains the organic phosphoric
acid ester compound (C) in an amount of 20 parts by mass or more and 80 parts by mass
or less.
3. The polyester synthetic fiber treatment agent according to claim 1, wherein
the polyester synthetic fiber treatment agent is prepared as a set including first
and second components of two-component polyester synthetic fiber treatment agent,
the first component of two-component polyester synthetic fiber treatment agent contains
the (poly)oxyalkylene derivative (A),
the second component of two-component polyester synthetic fiber treatment agent contains
the organic phosphoric acid ester compound (C),
either one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain the inorganic acid compound (B).
4. The polyester synthetic fiber treatment agent according to claim 1, wherein
the polyester synthetic fiber treatment agent is prepared as a set including first,
second, and third components of three-component polyester synthetic fiber treatment
agent,
the first component of three-component polyester synthetic fiber treatment agent contains
the (poly)oxyalkylene derivative (A),
the second component of three-component polyester synthetic fiber treatment agent
contains the organic phosphoric acid ester compound (C), and
the third component of three-component polyester synthetic fiber treatment agent contains
the inorganic acid compound (B).
5. The polyester synthetic fiber treatment agent according to claim 1, wherein the polyester
synthetic fiber is a polyester short fiber.
6. The polyester synthetic fiber treatment agent according to claim 1, wherein the polyester
synthetic fiber is a fiber for spun yarn production.
7. A composition containing polyester synthetic fiber treatment agent, comprising the
polyester synthetic fiber treatment agent according to any one of claims 1 to 6 and
a solvent (S), wherein the solvent (S) has a boiling point of 105°C or lower at atmospheric
pressure.
8. A first component of two-component polyester synthetic fiber treatment agent, comprising
a (poly)oxyalkylene derivative (A), wherein
the first component of two-component polyester synthetic fiber treatment agent is
used in combination with a second component of two-component polyester synthetic fiber
treatment agent or a composition containing second component of two-component polyester
synthetic fiber treatment agent,
the second component of two-component polyester synthetic fiber treatment agent contains
an organic phosphoric acid ester compound (C),
the composition containing second component of two-component polyester synthetic fiber
treatment agent contains the second component of two-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and a solvent (S),
either one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain an inorganic acid compound (B),
a 1% by mass water-diluted liquid of a mixture (containing no solvent) of the first
and second components of two-component polyester synthetic fiber treatment agent has
a pH at 25°C of 5.5 or more and 8.5 or less,
the mixture (containing no solvent) of the first and second components of two-component
polyester synthetic fiber treatment agent contains 5% by mass or more of the (poly)oxyalkylene
derivative (A), 1% by mass or more of the inorganic acid compound (B), and 5% by mass
or more of the organic phosphoric acid ester compound (C),
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
9. A composition containing first component of two-component polyester synthetic fiber
treatment agent, comprising the first component of two-component polyester synthetic
fiber treatment agent according to claim 8 and a solvent (S), wherein the solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
10. A second component of two-component polyester synthetic fiber treatment agent, comprising
an organic phosphoric acid ester compound (C), wherein
the second component of two-component polyester synthetic fiber treatment agent is
used in combination with a first component of two-component polyester synthetic fiber
treatment agent or a composition containing first component of two-component polyester
synthetic fiber treatment agent,
the first component of two-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A),
the composition containing first component of two-component polyester synthetic fiber
treatment agent contains the first component of two-component polyester synthetic
fiber treatment agent, which contains a (poly)oxyalkylene derivative (A), and a solvent
(S),
either one or both of the first and second components of two-component polyester synthetic
fiber treatment agent contain an inorganic acid compound (B),
a 1% by mass water-diluted liquid of a mixture (containing no solvent) of the first
and second components of two-component polyester synthetic fiber treatment agent has
a pH at 25°C of 5.5 or more and 8.5 or less,
the mixture (containing no solvent) of the first and second components of two-component
polyester synthetic fiber treatment agent contains 5% by mass or more of the (poly)oxyalkylene
derivative (A), 1% by mass or more of the inorganic acid compound (B), and 5% by mass
or more of the organic phosphoric acid ester compound (C),
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
11. A composition containing second component of two-component polyester synthetic fiber
treatment agent, comprising the second component of two-component polyester synthetic
fiber treatment agent according to claim 10 and a solvent (S), wherein the solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
12. A first component of three-component polyester synthetic fiber treatment agent, comprising
a (poly)oxyalkylene derivative (A), wherein
the first component of three-component polyester synthetic fiber treatment agent is
used in combination with a second component of three-component polyester synthetic
fiber treatment agent or a composition containing second component of three-component
polyester synthetic fiber treatment agent and a third component of three-component
polyester synthetic fiber treatment agent or a composition containing third component
of three-component polyester synthetic fiber treatment agent,
the second component of three-component polyester synthetic fiber treatment agent
contains an organic phosphoric acid ester compound (C),
the composition containing second component of three-component polyester synthetic
fiber treatment agent contains the second component of three-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and a solvent (S),
the third component of three-component polyester synthetic fiber treatment agent contains
an inorganic acid compound (B),
the composition containing third component of three-component polyester synthetic
fiber treatment agent contains the third component of three-component polyester synthetic
fiber treatment agent, which contains an inorganic acid compound (B), and a solvent
(S),
a 1% by mass water-diluted liquid of a mixture (containing no solvent) of the first,
second, and third components of three-component polyester synthetic fiber treatment
agent has a pH at 25°C of 5.5 or more and 8.5 or less,
the mixture (containing no solvent) of the first, second, and third components of
three-component polyester synthetic fiber treatment agent contains 5% by mass or more
of the (poly)oxyalkylene derivative (A), 1% by mass or more of the inorganic acid
compound (B), and 5% by mass or more of the organic phosphoric acid ester compound
(C),
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
13. A composition containing first component of three-component polyester synthetic fiber
treatment agent, comprising the first component of three-component polyester synthetic
fiber treatment agent according to claim 12 and a solvent (S), wherein the solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
14. A second component of three-component polyester synthetic fiber treatment agent, comprising
an organic phosphoric acid ester compound (C), wherein
the second component of three-component polyester synthetic fiber treatment agent
is used in combination with a first component of three-component polyester synthetic
fiber treatment agent or a composition containing first component of three-component
polyester synthetic fiber treatment agent and a third component of three-component
polyester synthetic fiber treatment agent or a composition containing third component
of three-component polyester synthetic fiber treatment agent,
the first component of three-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A),
the composition containing first component of three-component polyester synthetic
fiber treatment agent contains the first component of three-component polyester synthetic
fiber treatment agent, which contains a (poly)oxyalkylene derivative (A), and a solvent
(S),
the third component of three-component polyester synthetic fiber treatment agent contains
an inorganic acid compound (B),
the composition containing third component of three-component polyester synthetic
fiber treatment agent contains the third component of three-component polyester synthetic
fiber treatment agent, which contains an inorganic acid compound (B), and a solvent
(S),
a 1% by mass water-diluted liquid of a mixture (containing no solvent) of the first,
second, and third components of three-component polyester synthetic fiber treatment
agent has a pH at 25°C of 5.5 or more and 8.5 or less,
the mixture (containing no solvent) of the first, second, and third components of
three-component polyester synthetic fiber treatment agent contains 5% by mass or more
of the (poly)oxyalkylene derivative (A), 1% by mass or more of the inorganic acid
compound (B), and 5% by mass or more of the organic phosphoric acid ester compound
(C),
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
15. A composition containing second component of three-component polyester synthetic fiber
treatment agent, comprising: the second component of three-component polyester synthetic
fiber treatment agent according to claim 14 and a solvent (S), wherein the solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
16. A third component of three-component polyester synthetic fiber treatment agent, comprising
an inorganic acid compound (B), wherein
the third component of three-component polyester synthetic fiber treatment agent is
used in combination with a first component of three-component polyester synthetic
fiber treatment agent or a composition containing first component of three-component
polyester synthetic fiber treatment agent and a second component of three-component
polyester synthetic fiber treatment agent or a composition containing second component
of three-component polyester synthetic fiber treatment agent,
the first component of three-component polyester synthetic fiber treatment agent contains
a (poly)oxyalkylene derivative (A),
the composition containing first component of three-component polyester synthetic
fiber treatment agent contains the first component of three-component polyester synthetic
fiber treatment agent, which contains a (poly)oxyalkylene derivative (A), and a solvent
(S),
the second component of three-component polyester synthetic fiber treatment agent
contains an organic phosphoric acid ester compound (C),
the composition containing second component of three-component polyester synthetic
fiber treatment agent contains the second component of three-component polyester synthetic
fiber treatment agent, which contains an organic phosphoric acid ester compound (C),
and a solvent (S),
a 1% by mass water-diluted liquid of a mixture (containing no solvent) of the first,
second, and third components of three-component polyester synthetic fiber treatment
agent has a pH at 25°C of 5.5 or more and 8.5 or less,
the mixture (containing no solvent) of the first, second, and third components of
three-component polyester synthetic fiber treatment agent contains 5% by mass or more
of the (poly)oxyalkylene derivative (A), 1% by mass or more of the inorganic acid
compound (B), and 5% by mass or more of the organic phosphoric acid ester compound
(C),
the inorganic acid compound (B) is at least one selected from the group consisting
of sulfuric acid, nitric acid, hydrochloric acid, and salts thereof,
the organic phosphoric acid ester compound (C) is at least one selected from the group
consisting of an organic phosphoric acid ester and a salt thereof having an alkyl
group with 16 or more and 20 or less carbon atoms in a molecule, and
the solvent (S) has a boiling point of 105°C or lower at atmospheric pressure.
17. A composition containing third component of three-component polyester synthetic fiber
treatment agent, comprising the third component of three-component polyester synthetic
fiber treatment agent according to claim 16 and a solvent (S), wherein the solvent
(S) has a boiling point of 105°C or lower at atmospheric pressure.
18. A diluted liquid of polyester synthetic fiber treatment agent, comprising the polyester
synthetic fiber treatment agent according to any one of claims 1 to 6, wherein the
diluted liquid has a concentration of the polyester synthetic fiber treatment agent
of 0.1% by mass or more and 10% by mass or less.
19. A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding the polyester synthetic fiber treatment agent according to any one of claims
1 to 6 to water in at least one of a spinning step, a drawn step, and a finishing
step of polyester synthetic fibers.
20. A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding the composition containing polyester synthetic fiber treatment agent according
to claim 7 to water in at least one of a spinning step, a drawn step, and a finishing
step of polyester synthetic fibers.
21. A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding to water the first component of two-component polyester synthetic fiber
treatment agent according to claim 8 or the composition containing first component
of two-component polyester synthetic fiber treatment agent according to claim 9 and
the second component of two-component polyester synthetic fiber treatment agent according
to claim 10 or the composition containing second component of two-component polyester
synthetic fiber treatment agent according to claim 11 in at least one of a spinning
step, a drawn step, and a finishing step of polyester synthetic fibers.
22. A method for treating polyester synthetic fiber, comprising applying to a polyester
synthetic fiber a diluted liquid of polyester synthetic fiber treatment agent prepared
by adding to water the first component of three-component polyester synthetic fiber
treatment agent according to claim 12 or the composition containing first component
of three-component polyester synthetic fiber treatment agent according to claim 13,
the second component of three-component polyester synthetic fiber treatment agent
according to claim 14 or the composition containing second component of three-component
polyester synthetic fiber treatment agent according to claim 15, and the third component
of three-component polyester synthetic fiber treatment agent according to claim 16
or the composition containing third component of three-component polyester synthetic
fiber treatment agent according to claim 17 in at least one of a spinning step, a
drawn step, and a finishing step of polyester synthetic fibers.
23. A polyester synthetic fiber to which the polyester synthetic fiber treatment agent
according to any one of claims 1 to 6 adheres.