TECHNICAL FIELD
[0001] The present disclosure relates to a release device unit and a heat pump system comprising
a release device.
BACKGROUND ART
[0002] Nowadays, heat pump systems often use natural refrigerants. Natural refrigerants
are alternatives to synthetic refrigerants such as chlorofluorocarbon (CFC), hydrochlorofluorocarbon
(HCFC), and hydrofluorocarbon (HFC) based refrigerants. Unlike other refrigerants,
natural refrigerants can be found in nature. One example of a natural refrigerant
is carbon dioxide. Carbon dioxide is a toxic refrigerant and has a considerably higher
working pressure compared to other refrigerants requiring specific adaption to existing
heat pump systems. In any case, the refrigerant asks for specific safety measures
to, in the event of a leakage in an indoor unit, prevent that the mass of refrigerant
leaking into the indoor space accommodating the indoor unit exceeds a predetermined
value.
[0003] A well-known safety measure is the so-called pump-down operation, in which refrigerant
is, in case of leakage in an indoor unit, pumped from the indoor unit towards and
into an outdoor unit. Accordingly, the mass of refrigerant leaking into the indoor
space can be minimized.
[0004] Alternatively or additionally shut-off valves to shut off the indoor unit from the
remainder of the refrigerant circuit may be provided. Thereby the mass of refrigerant
leaking into the indoor space may be limited to the amount trapped in the indoor unit.
To the contrary, the use of shut-off valves is not sensible for carbon dioxide because
the toxicity limit for carbon dioxide that can be reached in the indoor space in case
of leakage is extremely low and it is also reached very fast due to the high leak
rate due to the high working pressure.
[0005] A problem with the known inexpensive shut-off valves is that they have a slow closing
time, so in the event of a refrigerant leak in an indoor space, too much mass of refrigerant
is released into the indoor space. To avoid exceeding the maximum allowable indoor
concentration of refrigerant for toxicity, it is essential that the refrigerant mass
flow leak rate is minimised very quickly. Shut-off valves having shorter closing times
are relatively expensive increasing the overall costs of the heat pump system. Additionally,
for installation purposes, the allowed length of piping between the shut-off valves
and the indoor unit is relatively long. As a result, a relatively high charge remains
in the piping between the indoor unit and the shut-off valves and, consequently in
the indoor unit. Depending on the used refrigerant the charge remains in the piping
between the indoor unit and the shut-off valves and, consequently in the indoor unit,
may already suffice to exceed the maximum allowable limit defined in the respective
regulations. This is particularly true if the indoor unit is installed in a relatively
small indoor space.
[0006] An alternative safety measure is disclosed in
JP 5292940 B2.
JP 5292940 B2 discloses to open a release valve and discharge/release the refrigerant in the refrigerant
circuit to the atmosphere and, hence, the outside of the refrigerant circuit/heat
pump system.
[0007] Yet, the release valve is located inside the outdoor unit. As a result, when refrigerant
is released from the release valve, components or devices disposed near the release
valve may be affected. For example, quick release of the refrigerant via a limited
cross section and the associated quick pressure drop may result in a very low temperature.
Components or devices may be damaged due to such low temperature.
[0008] Further, the release valve of
JP 5292940 B2 is in one embodiment located at the bottom of a refrigerant reservoir, so if refrigerant
leaks into the indoor space, a pump down operation, pumping the refrigerant into the
refrigerant reservoir, is required, which again takes time. Additionally, the release
valve is connected to a release pipe branched from the bottom part of the refrigerant
reservoir. During the release, the liquid portion of two-phase carbon dioxide (liquid-vapour
mixture) in the reservoir may freeze potentially clogging the release pipe.
[0009] In addition, in
JP 5292940 B2, when a refrigerant leak is detected in any of the indoor spaces, a controller is
configured to close all the expansion valves and shut-off valves in the indoor units.
This means that the refrigerant stored in the indoor heat exchangers is trapped between
the expansion valves and the shut-off valves in the indoor unit and is not released
to the atmosphere from the release valve. There is, thus, a possibility that the refrigerant
trapped in the indoor heat exchanger may further leak into the indoor space.
SUMMARY OF THE INVENTION
[0010] In view of the above, it is an object of the present disclosure to provide a release
device and heat pump system being capable of effectively and inexpensively cope with
the problems associated with leaking natural refrigerants.
[0011] Another object of the present disclosure is to provide an improved and safer release
device unit and an improved and safer heat pump system, which for example allow for
a faster release of refrigerant to the atmosphere and/or prevent components of the
heat pump system from being damaged because of the fast release of refrigerant and
the associated pressure and eventually temperature drop.
[0012] This object is solved by a release device unit according to claim 1 and a heat pump
system according to claim 2. The dependent claims describe optional features and embodiments.
[0013] According to a first aspect of the disclosure, the release device unit for releasing
refrigerant from a refrigerant circuit of a heat pump system to an outside of the
heat pump system in case of a leakage in the refrigerant circuit comprises a plurality
of ports. Particularly, the ports comprise a first port, a second port and/or a third
port, and a fourth port (optionally, particularly in case of a three-pipe heat pump
system as described later, a fifth and a sixth port) for connecting the release device
unit to the refrigerant circuit of the heat pump system. Thus, for a two-pipe system
as described later, the release device has four parts in total (the first to fourth
ports). For a three-pipe system as described later, the release device has six ports
in total (the first to sixth ports). The release device further comprises a first
and second release opening (optionally a third release opening, e.g. in case of a
three-pipe system) for releasing the refrigerant from the refrigerant circuit to the
outside of the refrigerant circuit. The first port and/or the third port (and optionally
the fifth port) are connectable to an outdoor unit of the heat pump system (or more
particularly components of the refrigerant circuit accommodated in the outdoor unit).
In this context, the outdoor unit may have an outdoor unit casing having first and
second (optionally third) outdoor service ports to which the first and/or third port
(and optionally the fifth port) of the release device unit are connectable. The second
port and/or the fourth port are connectable to an indoor unit of the heat pump system
(or more particularly to components of the refrigerant circuit accommodated in the
indoor unit). In this context, the indoor unit may have an indoor unit casing having
first and second indoor service ports to which the second and/or fourth port of the
release device unit are connectable. In a three-pipe system (see later), a connection
unit may be disposed between the outdoor unit and a plurality of indoor units. In
this case, the second port and/or the fourth port and/or the sixth port are connectable
to the connection unit. For this purpose, the connection unit has first, second and
third connection unit service ports to which the second and/or fourth port and/or
the sixth port of the release device unit are connectable.
[0014] The release device unit further comprises a first release device and/or a second
release device (optionally a third release device) connectable to a control unit of
the heat pump system. The first release device is connected to the first port via
a first outdoor refrigerant pipe portion and to the second port via a first indoor
refrigerant pipe portion. Additionally or alternatively, the second release device
- if present - is connected to the third port via a second outdoor refrigerant pipe
portion and to the fourth port via a second indoor refrigerant pipe portion.The optional
third release device may be connected to the fifth port via a third outdoor refrigerant
pipe portion and to the sixth port via a third indoor refrigerant pipe portion
[0015] The first release device is operable by the control unit to communicate at least
the second port and the first release opening for releasing refrigerant to the outside
of the refrigerant circuit (of the heat pump system), e.g. to the atmosphere, in case
of a leakage in the refrigerant circuit of the heat pump system. Additionally or alternatively,
the second release device - if present - is operable by the control unit to communicate
at least the fourth port and the second release opening for releasing the refrigerant
to the outside of the refrigerant circuit (of the heat pump system), e.g. to the atmosphere,
in case of a leakage in the refrigerant circuit of the heat pump system. The optional
third release device is operable by the control unit to communicate at least the sixth
port and the third release opening for releasing refrigerant to the outside of the
refrigerant circuit (of the heat pump system), e.g. to the atmosphere, in case of
a leakage in the refrigerant circuit of the heat pump system.
[0016] With the release device unit according to the first aspect, it is possible to provide
in existing or newly installed heat pump systems a further safety measure, which minimizes
the risk of a large mass of refrigerant leaking into the indoor space in which the
indoor unit/-s is/are located. The first and/or second release devices (and optional
third release device) allow/-s refrigerant to be released very quickly to the outside
of the heat pump system in case a refrigerant leakage is detected in the refrigerant
circuit. Due to the provision of a first release device and/or second release device
(and the optional third release device), the heat pump system's overall pressure is
effectively reduced and consequently the mass flow rate of refrigerant at the indoor
leak is reduced. Thus, the amount of refrigerant leaking into the indoor space can
be minimised.
[0017] The release device unit may be sold as a separate kit and may be implemented in any
existing two-pipe or three-pipe heat pump system. As the release device unit is a
unit separate from other components of the refrigerant circuit, any negative effects
on and damaging of these components during the release of refrigerant to the outside
of the heat pump system can be avoided.
[0018] Since the first release device and/or the second release device (and the optional
third release device) are integrally configured in the release device unit, workload
for connecting the release devices to the first refrigerant pipe and second refrigerant
pipe (and the optional third refrigerant pipe) at the installation site is improved.
[0019] Any of the first, second and/or third release opening may be integrated into a body
of the release device, such as a body of a three-way valve or a blow-off mechanism
(see later). In another embodiment, an end of a release pipe comprised by the respective
release device forms the release opening. In particular, a first release pipe may
branch from the first refrigerant pipe and a second release pipe - if present - may
branch from the second refrigerant pipe. (Optionally, a third release pipe may branch
from the third refrigerant pipe). The first, second and third refrigerant pipe may
respectively be separated into first, second and third outdoor refrigerant pipes and
first, second and third indoor refrigerant pipes by the first, second and third release
devices (the release device unit), respectively. Hence, the first, second and third
release pipe may respectively branch from the first, second and third outdoor and/or
indoor refrigerant pipes. The first release pipe may be part of the first release
device. The second release pipe may be part of the second release device. The third
release pipe may be part of the third release device. Each of the first port to sixth
ports may be directly or indirectly connectable to the outdoor unit and/or indoor
unit of the heat pump system.
[0020] In the release device unit, a flowed through cross-section of the first port and
the second port may be smaller than or may have the same size as a flowed through
cross-section of the third port and the fourth port. Due to the different sizes of
the ports, it may be possible to distinguish the different ports when the release
device unit is installed. Since the first diameter of the first and second ports may
be smaller than second diameter of the third and fourth ports, mistakes between the
first refrigerant pipe and the second refrigerant pipe connected to the release device
unit are reduced.
[0021] The release device unit may further comprise a release device casing accommodating
the first to sixth ports, the first to third release devices, the first to third release
openings and -if present release pipes, the first to third outdoor refrigerant pipe
portions, and the first to third indoor refrigerant pipe portions. The release device
casing allows that the release device components are protected against the environment.
Alternatively, one or more of the first to sixth ports may be located outside the
release device casing. The release device casing may further comprise an opening (e.g.
one opening per release pipe). The end of a release pipe having the release opening
may be directed towards or even protrude from the opening in the release device casing.
[0022] The first release device may be operable by the control unit to stop a refrigerant
flow between the first port and the second port in case of a leakage in the refrigerant
circuit of the heat pump system. The second release device may be operable by the
control unit to stop a refrigerant flow between the third port and the fourth port
in case of a leakage in the refrigerant circuit of the heat pump system. The optional
third release device may be operable by the control unit to stop a refrigerant flow
between the fifth port and the sixth port in case of a leakage in the refrigerant
circuit of the heat pump system.
[0023] Thus, the release device unit allows that refrigerant is sufficiently and fast released
to the outside of the refrigerant circuit in case of a leakage in the refrigerant
circuit of the two-pipe heat pump system. Due to the stop of the refrigerant flow
between the outdoor unit and the indoor unit, an unnecessary release of refrigerant
from the outdoor portion of the refrigerant circuit is prevented.
[0024] According to a second aspect of the disclosure, a heat pump system comprises an outdoor
unit, an indoor unit, a refrigerant circuit having a first refrigerant pipe and a
second refrigerant pipe that connects the outdoor unit and the indoor unit.
[0025] In this context, the outdoor unit and the indoor unit may have an outdoor unit casing
and an indoor unit casing respectively having first and second outdoor and indoor
service ports to which the first and second refrigerant pipe are directly or indirectly
connected.
[0026] The heat pump system further comprises a first release device for releasing a refrigerant
to an outside of the refrigerant circuit. The first release device is arranged in
the first refrigerant pipe between the outdoor unit and the indoor unit and separates
the first refrigerant pipe into a first outdoor refrigerant pipe and a first indoor
refrigerant pipe.
[0027] The heat pump system further comprises a control unit configured to control the heat
pump system, wherein the control unit is configured to operate the heat pump system
in a release operation mode upon receipt of a signal that a refrigerant leakage is
detected in the refrigerant circuit of the heat pump system. In the release operation
mode, the first release device is operated for releasing the refrigerant from the
refrigerant circuit to the outside of the refrigerant circuit (of the heat pump system),
e.g. to the atmosphere.
[0028] The heat pump system allows for a quick pressure drop in the refrigerant circuit
upon detection of refrigerant leakage so that a high mass flow rate of the refrigerant
into the indoor space can be reduced. In case of a refrigerant leakage detection in
the refrigerant circuit, the control unit of the heat pump system quickly responds
by opening the first release device to release the high pressure refrigerant quickly
to the outside of the refrigerant circuit. Thus, the release device has a fast response
time and offers a more cost-effective solution. A high pressure in the context of
the present disclosure is a pressure that is higher than the atmospheric pressure.
[0029] In addition, the first release device may be arranged close to the service ports
of the outdoor unit, but not in an outdoor unit casing. Hence, no damage can occur
to the components of the indoor unit and the outdoor unit by the release of the high
pressure refrigerant. Since the refrigerant may be released from the release device
to the outside of a building (to the atmosphere), nobody is affected by the discharged
high pressure refrigerant. The refrigerant may also be released from a release pipe
but is always discharged to the outside atmosphere. Thus, the heat pump system is
improved and safer.
[0030] According to a third aspect, the heat pump system of the second aspect further comprises
a second release device for releasing the refrigerant to the outside of the refrigerant
circuit, wherein the second release device is arranged in the second refrigerant pipe
between the outdoor unit and the indoor unit and separates the second refrigerant
pipe into a second outdoor refrigerant pipe and a second indoor refrigerant pipe.
In the release operation mode, the first release device and/or the second release
device are operated for releasing the refrigerant from the refrigerant circuit to
the outside of the refrigerant circuit.
[0031] The heat pump system according to the third aspect allows for a quick pressure drop
in the refrigerant circuit upon detection of refrigerant leakage so that a high mass
flow rate of the refrigerant into the indoor space can be reduced. In case of a refrigerant
leakage detection in the refrigerant circuit, the control unit of the heat pump system
quickly responds by opening the first and/or second release device to release the
high pressure refrigerant quickly to the outside of the refrigerant circuit. Thus,
the release device has a fast response time and offers a more cost-effective solution.
[0032] In addition, the second release device may be arranged close to the service ports
of the outdoor unit, but not in an outdoor unit casing. Hence, no damage can occur
to the components of the indoor unit and the outdoor unit by the release of the high
pressure refrigerant. Since the refrigerant may be released from the release device
to the outside of a building (to the atmosphere), nobody is affected by the discharged
high pressure refrigerant. The refrigerant may also be released from a release pipe
but is always discharged to the outside atmosphere. Thus, the heat pump system is
improved and safer.
[0033] In the second and third aspect, the at least one outdoor unit and the at least one
indoor unit (or more particularly the components of the refrigerant circuit accommodated
in the outdoor unit and the indoor unit, respectively) may be connected forming a
refrigerant circuit. The refrigerant circuit has a first refrigerant pipe and a second
refrigerant pipe that connects the components of the refrigerant circuit in the outdoor
unit with components of the refrigerant circuit in the indoor unit. The refrigerant
circuit contains a refrigerant and may connect at least the heat source heat exchanger,
the first expansion valve, the compressor, and the at least one usage heat exchanger.
The components in the outdoor unit may comprise a compressor, a heat source heat exchanger,
and a first expansion valve. The components in the indoor unit may comprise a usage
heat exchanger and/or a sub-expansion valve.
[0034] The refrigerant circuit may comprise a manifold device (branching points) for connecting
the outdoor unit to the at least one indoor unit. The manifold device may comprise
a liquid pipe and a gas pipe for each of the indoor units. The liquid pipe may correspond
to the first refrigerant pipe and the gas pipe may correspond to the second refrigerant
pipe.
[0035] For example, in a so-called two-pipe heat pump system, a first outdoor refrigerant
pipe, which may be a liquid pipe, and a second outdoor refrigerant pipe, which may
be a gas pipe, may be connected to the outdoor unit. A plurality of first indoor refrigerant
pipes, which may be liquid pipes, and a plurality of second indoor refrigerant pipes,
which may be gas pipes may branch of the first outdoor refrigerant pipe and the second
outdoor refrigerant pipe, respectively, defining a manifold device or branching points.
[0036] Thus, the first indoor refrigerant liquid pipes and the second indoor refrigerant
gas pipes form the liquid pipe and the gas pipe of the respective indoor units.
[0037] In a so-called three pipe heat pump system, which is often referred to as three pipe
heat recovery system, the refrigerant circuit has a first refrigerant pipe, a second
refrigerant pipe and a third refrigerant pipe. In particular, a first outdoor refrigerant
pipe, a second outdoor refrigerant pipe, and a third outdoor refrigerant pipe may
extend from the outdoor unit. The first outdoor refrigerant pipe may be a heat source
liquid pipe, the second outdoor refrigerant pipe may be a heat source high/low-pressure
gas pipe, and the third outdoor refrigerant pipe may be a heat source low-pressure
gas pipe, all extending from the outdoor unit. The three-pipe system may use one or
more connection units. The first outdoor refrigerant pipe, the second outdoor refrigerant
pipe and the third outdoor refrigerant pipe extending from the outdoor unit may connect
the release devices (release device unit) and the first indoor refrigerant pipe, the
second indoor refrigerant pipe and the third indoor refrigerant pipe extending from
the release devices (release device unit) may connect to the to the connection unit.
In the connection unit a plurality of first indoor refrigerant pipes, which may be
usage liquid pipes, may branch of the first outdoor refrigerant pipe. The first indoor
refrigerant pipes, may form the liquid pipe of the respective indoor units. Additionally,
a plurality of second indoor refrigerant pipes, which may be usage high/low-pressure
gas pipes may branch of the second outdoor refrigerant pipe. A plurality of third
indoor refrigerant pipes, which may be usage low-pressure gas pipes may branch of
the third outdoor refrigerant pipe.. The second indoor refrigerant pipe and the third
indoor refrigerant pipe may merge into an indoor gas pipe, respectively. The merging
may be realized within the connection unit or connection unit casing The indoor gas
pipes respectively may form the gas pipe of the respective indoor unit.
[0038] In either case, the indoor liquid and gas pipes may at least in part be arranged
in the connection unit or connection unit casing.
[0039] The release device unit according to the first aspect may be implemented in the heat
pump system according to any of the second aspect, the third aspect and the subsequent
aspects.
[0040] The control unit may be configured to, in a normal operation mode, operate the first
release device and/or the second release device to allow a refrigerant flow in the
first refrigerant pipe and the second refrigerant pipe. In the normal operation mode,
no refrigerant is released from the refrigerant circuit via the first release device
and/or the second release device. The first release device and/or the second release
device may be leak tight. Because the first release device and/or the second release
device are leak tight, no refrigerant may escape to the outside of the refrigerant
circuit during the normal operation mode.
[0041] The control unit may be further configured to, in a release operation mode, open
the sub-expansion valve/-s of the indoor unit/-s. The control unit may be configured
to, in a release operation mode, open all expansion valves in the indoor unit/-s and
- if present - the connection unit. Due to the opening of the expansion valves, all
refrigerant from the indoor refrigerant circuit can flow to the release device unit
and is sufficiently released to the outside of the refrigerant circuit in case a refrigerant
leakage is detected in the refrigerant circuit of the heat pump system. Further, the
opening of the expansion valves has the advantage of limiting the formation of dry
ice and decrease the chance of blockage (in case of carbon dioxide as refrigerant)
during the release due to small cross sectional areas that can be formed in the valves,
and make the fluid redistribute to allow even faster release.
[0042] The control unit may be configured to operate the components of the heat pump system.
The control unit may be configured to operate at least the compressor, an outdoor
fan, the expansion valve, the sub expansion valve/-s and/or a usage side fan/-s. The
control unit may be disposed in the outdoor unit and may be connected via a communication
line to a PCB (Printed Circuit Board) in the first and/or second release device. The
control unit and the PCB may be connected by one communication cable. Thus, it is
unnecessary to connect the control unit with the first and/or second release device
by a separate communication cable. Thereby, the workload is improved.
[0043] The normal operation mode is the mode of the heat pump system where heating or cooling
the target space/indoor space by the heat pump system is possible. In particular,
during a normal operation mode, the plurality of indoor units can perform heating
and cooling simultaneously.
[0044] The operation states of the first release device and the second release device means
that the first release device is opened or closed for releasing refrigerant and/or
that the second release device is opened or closed for releasing refrigerant (and
that the optional third release device is opened or closed for releasing refrigerant).
The operation state of the four-way switching valve "not operated" means that the
four-way valve is not switched and is left unchanged. In any operation state, refrigerant
may be released without switching a four-way switching valve of the heat pump system.
[0045] The control unit may be further configured to operate the heat pump system in the
release operation mode upon a leakage detected by a sensing device configured to detect
a leakage in the heat pump system. The sensing device may be a leakage sensor such
as a carbon dioxide detector. The sensing device may be located in the indoor space
and may or may not be part of the indoor unit. The sensing device may be configured
to measure a pressure drop in the refrigerant circuit within the indoor unit instead
of detecting refrigerant. The leak may also be detected using ultrasonic. The control
unit may be configured to receive a signal that a leakage has been detected by a sensing
device, to locate the leakage in the heat pump system, and to operate the first release
device and/or the second release device (optionally the third release device) in response
to the signal.
[0046] A release device may be a release valve where refrigerant either in the gas state
and/or liquid state can be released. The release device is not restricted to the release
of gases.
[0047] The heat pump system according to a fourth aspect is the heat pump system according
to the second or third aspect, wherein the first release device is a first three-way
valve. In addition, if a second release device is present, the second release device
is a second three-way valve. The first and/or the second three-way valves are configured
to release the refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit via the first indoor refrigerant pipe and/or the second indoor refrigerant
pipe and to stop a refrigerant flow between the first outdoor refrigerant pipe and
the first indoor refrigerant pipe and/or between the second outdoor refrigerant pipe
and the second indoor refrigerant pipe.
[0048] The release device unit according to a fourth aspect is the release device unit according
to the first aspect, wherein the first release device is a first three-way valve and
the second release device is a second three-way valve. The first and/or the second
three-way valves are configured to release the refrigerant from the refrigerant circuit
to the outside of the refrigerant circuit. The first and/or the second three-way valves
may be configured to release refrigerant from the refrigerant circuit via the first
indoor refrigerant pipe and/or the second indoor refrigerant pipe and to stop a refrigerant
flow between the first outdoor refrigerant pipe and the first indoor refrigerant pipe
and/or between the second outdoor refrigerant pipe and the second indoor refrigerant
pipe, when connected to a heat pump system.
[0049] The provision of a three-way valve as the release device allows that the release
device can be opened very quickly to release refrigerant to the outside of the refrigerant
circuit. In case that only a first three-way valve is provided, no release pipe in
the second refrigerant pipe is necessary. In case that a first and second three-way
valves are provided, the outdoor portion of the refrigerant circuit is sufficiently
shut off. In this case, releasing the refrigerant from the refrigerant circuit and
shutting off the outdoor portion can be realized by one device, the three-way valve.
[0050] The heat pump system according to a fifth aspect is the heat pump system according
to the second or third aspect, wherein the first release device comprises a first
blow-off mechanism. In addition, if a second release device is present, the second
release device comprises a second blow-off mechanism. A first release pipe branches
from the first refrigerant pipe and the first blow-off mechanism is arranged in the
first release pipe, and/or a second release pipe branches from the second refrigerant
pipe and the second blow-off mechanism is arranged in the second release pipe, and
the first blow-off mechanism is configured to release the refrigerant from the refrigerant
circuit via the first indoor refrigerant pipe and the first release pipe to the outside
of the refrigerant circuit. Additionally or alternatively, the second blow-off mechanism
is configured to release the refrigerant from the refrigerant circuit via the second
refrigerant pipe and the second release pipe to the outside of the refrigerant circuit.
As previously explained, the first and second refrigerant pipe may respectively be
separated into first and second outdoor refrigerant pipes and first and second indoor
refrigerant pipes by the first and second release devices (the release device unit),
respectively. Hence, the first and second release pipe may respectively branch from
the first and second indoor and/or outdoor refrigerant pipes. Consequently, the first
and second blow-off mechanism may be configured to release the refrigerant from the
refrigerant circuit via the first and/or second indoor and outdoor refrigerant pipe
and the first and second release pipe to the outside of the refrigerant circuit, respectively.
[0051] The release device unit according to a fifth aspect is the release device unit according
to the first aspect or fourth aspect, wherein the first release device comprises a
first blow-off mechanism and the second release device comprises a second blow-off
mechanism (optionally the third release device comprises a third blow-off mechanism).
The first blow-off mechanism is arranged in the first release pipe, and the second
blow-off mechanism is arranged in the second release pipe (optionally the third blow-off
mechanism is arranged in the third release pipe). The first blow-off mechanism is
configured to release the refrigerant from the refrigerant circuit via the first indoor
refrigerant pipe and the first release pipe to the outside of the refrigerant circuit
and the second blow-off mechanism is configured to release the refrigerant from the
refrigerant circuit via the second indoor refrigerant pipe and the second release
pipe to the outside of the refrigerant circuit. Optionally, the third blow-off mechanism
is configured to release the refrigerant from the refrigerant circuit via the third
indoor refrigerant pipe and the third release pipe to the outside of the refrigerant
circuit.
[0052] The heat pump system or the release device unit may further comprise a manifold pipe
connecting the first release pipe and the second release pipe (and optionally the
third release pipe) for releasing refrigerant from the refrigerant circuit via the
first release device and second release device (optionally third release device) to
the outside of the heat pump system. The manifold pipe may have only one release opening
(combining the previously mentioned first to third release openings) located at a
release area, which may be outside of a building where the outdoor unit and the indoor
unit are installed in. In the present disclosure, the release area means an area outside
of the room or indoor space. The release area may be outside of the outdoor unit in
a machine room of a building (wherein the machine room might have a mechanical ventilation
that prevents a too high carbon dioxide concentration). The release area may be outside
of a building where the outdoor unit and the indoor unit are installed.
[0053] The blow off mechanism allows that the release device is leak tight in the normal
operation mode, which provides an improved and safer release device unit and heat
pump system.
[0054] The heat pump system according to the sixth aspect is the heat pump system of the
fifth aspect, wherein the first and/or the second blow-off mechanisms comprise a two-way
valve. The release device unit according to a sixth aspect is the release device unit
according to the first, fourth or fifth aspect, wherein the first and the second blow-off
mechanisms (optionally third blow-off mechanism) comprise a two-way valve.
[0055] The provision of a two-way valve as a blow-off mechanism is more cost-efficient,
but still provides a fast opening time.
[0056] The heat pump system according to a seventh aspect is the heat pump system according
to the fifth aspect, wherein the first and/or the second blow-off mechanisms have
a sacrificial seal sealing the refrigerant circuit from the outside of the refrigerant
circuit, wherein the control unit is further configured to trigger breaking the sacrificial
seal. In this context, the sacrificial seal is exclusively broken upon being triggered
by the control unit and cannot be broken by e.g. an overpressure in the refrigerant
circuit. The release device unit according to a seventh aspect is the release device
unit according to the first, fourth, fifth, or sixth aspect, wherein the first and/or
the second blow-off mechanisms (and optionally the third blow-off mechanism) have
a sacrificial seal sealing the refrigerant circuit from the outside of the refrigerant
circuit, wherein the control unit is further configured to trigger breaking the sacrificial
seal.
[0057] The blow-off mechanism may be a sacrificial release device. A sacrificial release
device may be a safety device, a pressure relief device, a bursting disc, a one-time
use safety component, or a fusible plug.
[0058] Because of the provision of a sacrificial seal in the first and/or the second blow-off
mechanisms, the refrigerant circuit is sealed from the outside of the refrigerant
circuit. Thus, it is ensured that the blow-off mechanism is leak tight. Since the
control unit is further configured to trigger breaking the sacrificial seal, the sacrificial
seal of the first and/or the second blow-off mechanisms is broken in a controlled
way, so that refrigerant leakage during normal operation is prevented. By breaking
the sacrificial seal, the response time of the heat pump system in the event of a
refrigerant leak is reduced.
[0059] The heat pump according to an eighth aspect is the heat pump system according to
any one of the fifth to seventh aspects, wherein the first release device further
comprises a first two-way valve. If the second release device is present, the second
release device further comprises a second two-way valve. The first two-way valve is
arranged in the first outdoor refrigerant pipe, and/or the second two-way valve is
arranged in the second outdoor refrigerant pipe, and wherein the first two-way valve
is configured to stop a refrigerant flow between the first outdoor refrigerant pipe
and the first indoor refrigerant pipe and/or the second two-way valve is configured
to stop a refrigerant flow between the second outdoor refrigerant pipe and the second
indoor refrigerant pipe. The release device unit according to an eight aspect is the
release device unit according to the first, fourth, fifth, sixth or seventh aspect,
wherein the first release device further comprises a first two-way valve and the second
release device further comprises a second two-way valve (optionally the third release
device further comprises a third two-way valve). The first two-way valve is arranged
in the first outdoor refrigerant pipe, in particular in the first outdoor refrigerant
pipe portion, and/or the second two-way valve is arranged in the second outdoor refrigerant
pipe, in particular in the second outdoor refrigerant pipe portion, and wherein the
first two-way valve is configured to stop a refrigerant flow between the first outdoor
refrigerant pipe and the first indoor refrigerant pipe and/or the second two-way valve
is configured to stop a refrigerant flow between the second outdoor refrigerant pipe
and the second indoor refrigerant pipe. The optional third two-way valve is arranged
in the third outdoor refrigerant pipe, in particular in the third outdoor refrigerant
pipe portion, and wherein the third two-way valve is configured to stop a refrigerant
flow between the third outdoor refrigerant pipe and the third indoor refrigerant pipe.
The refrigerant circuit may further connect the first release pipe that branches from
the refrigerant circuit between the first two-way valve and the one side of the usage
heat exchanger, wherein the first blow-off mechanism is arranged in the first release
pipe. The refrigerant circuit may further connect the second release pipe that branches
from the refrigerant circuit between the second two-way valve and the other side of
the usage heat exchanger, wherein the second blow-off mechanism is arranged in the
second release pipe.
[0060] The first and second two-way valves (optionally third two-way valve) in the refrigerant
pipes allows that the refrigerant flow from the outdoor unit to the indoor unit is
stopped upon detection of a refrigerant leakage in the heat pump system. This prevents
that refrigerant is released from the outdoor portion of the refrigerant circuit which
simultaneously results in a pressure drop in the outdoor refrigerant circuit. This
pressure drop in the outdoor refrigerant circuit may damage the components of the
outdoor unit due to low temperatures, dry ice formation (in case carbon dioxide is
used) or oil release. Thus, the heat pump system is further improved and safer.
[0061] The heat pump system according to a ninth aspect is the heat pump system according
to any one of the third to eighth aspects, wherein the refrigerant circuit further
comprises a connection unit interposed between the outdoor unit and the indoor unit
and connected to the first and the second indoor refrigerant pipes, and a third refrigerant
pipe that connects the outdoor unit to the connection unit. The heat pump system further
comprises a third release device for releasing the refrigerant to the outside of the
refrigerant circuit, wherein the third release device is arranged in the third refrigerant
pipe between the outdoor unit and the connection unit and separates the third refrigerant
pipe into a third outdoor refrigerant pipe and a third indoor refrigerant pipe, and
wherein in the release operation mode the third release device is operated for releasing
the refrigerant from the refrigerant circuit to the outside of the refrigerant circuit.
[0062] The heat pump system according to the ninth aspect allows that a high mass flow rate
of the refrigerant in a three-pipe heat pump system due is minimized in the indoor
space, where a refrigerant leakage may be detected. In case of a refrigerant leakage
detection in the refrigerant circuit, the control unit of the heat pump system quickly
responds by opening the first to third release devices to release the high pressure
refrigerant quickly to the outside of the refrigerant circuit. Due to the opening
of the three release devices, the refrigerant is quickly discharged to the outside
of the refrigerant circuit. Thus, the release device has a fast response time and
offers a more cost-effective solution. In addition, no damage can occur to the components
of the indoor unit and the outdoor unit by the release of the high pressure refrigerant
to the outside. Thus, the heat pump system is further improved and safer.
[0063] The heat pump system according to a tenth aspect is the heat pump system according
to the ninth aspect, wherein the third release device is a third three-way valve,
and wherein the third three-way valve is configured to release the refrigerant from
the refrigerant circuit to the outside of the refrigerant circuit via the third indoor
refrigerant pipe and to stop a refrigerant flow between the third outdoor refrigerant
pipe and the third indoor refrigerant pipe.
[0064] The provision of a third three-way valve as the third release device allows that
the third release device can be opened very quickly to release refrigerant to the
outside of the refrigerant circuit.
[0065] The heat pump system according to a eleventh aspect is the heat pump system according
to the ninth aspect, wherein the third release device comprises a third blow-off mechanism,
wherein a third release pipe branches from the third refrigerant pipe and the third
blow-off mechanism is arranged in the third release pipe, and wherein the third blow-off
mechanism is configured to release the refrigerant from the refrigerant circuit via
the third three-way valve to the outside of the refrigerant circuit.
[0066] The third blow off mechanism allows that the third release device is leak tight in
the normal operation mode, which provides a further improved and safer heat pump system.
[0067] The heat pump system according to a twelfth aspect is the heat pump system according
to the eleventh aspect, wherein the third blow-off mechanism comprises a two-way valve.
The provision of a two-way valve as a blow-off mechanism is more cost-efficient, but
still has a fast opening time.
[0068] The heat pump system according to a thirteenth aspect is the heat pump system according
to the eleventh aspect, wherein the third blow-off mechanism has a sacrificial seal
sealing the refrigerant circuit from the outside of the refrigerant circuit, and wherein
the control unit is further configured to trigger breaking the sacrificial seal.
[0069] Because of the provision of a sacrificial seal in the third blow-off mechanism, the
refrigerant circuit is sealed from the outside of the refrigerant circuit. Thus, it
is ensured that the blow-off mechanism is leak tight. Since the control unit is further
configured to trigger breaking the sacrificial seal, the sacrificial seal of the third
blow-off mechanism is broken in a controlled way, so that refrigerant leakage during
normal operation is prevented. By breaking the sacrificial seal, the response time
of the heat pump system in the event of a refrigerant leak is further reduced.
[0070] The heat pump system according to a fourteenth aspect is the heat pump system according
to any one of the eleventh to thirteenth aspects, wherein the third release device
further comprises a third two-way valve, wherein the third two-way valve is arranged
in the third outdoor refrigerant pipe, and wherein the third two-way valve is configured
to stop a refrigerant flow between between the third outdoor refrigerant pipe and
the third indoor refrigerant pipe.
[0071] The third two-way valve in the third refrigerant pipe allows that the refrigerant
flow from the outdoor unit to the indoor unit is stopped upon detection of a refrigerant
leakage in the heat pump system. This prevents that refrigerant is released from the
outdoor portion of the refrigerant circuit which simultaneously results in a pressure
drop in the outdoor refrigerant circuit. This pressure drop in the outdoor refrigerant
circuit may damage the components of the outdoor unit due to low temperatures, dry
ice formation (in case carbon dioxide is used) or oil release. Thus, the heat pump
system is further improved and safer.
[0072] The release device unit according to a fifteenth aspect is the release device unit
according to a first aspect, wherein the refrigerant contained in the refrigerant
circuit is natural refrigerant, particularly carbon dioxide. The heat pump system
according to the fifteenth aspect is the heat pump system according to any one of
the second to fourteenth aspects, wherein the refrigerant contained in the refrigerant
circuit is carbon dioxide.
[0073] The use of carbon dioxide as refrigerants allows that the refrigerant may be released
to the outside of the refrigerant circuit, in particular to the atmosphere, and that
the released refrigerant must not be collected. Even if carbon dioxide refrigerant
leaks in an indoor unit, since at least the first release device is opened, the amount
of carbon dioxide leaking into the indoor space can be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0074]
- Fig. 1A
- shows a schematic piping diagram of a release device unit in a two-pipe heat pump
system according to a first embodiment of the present disclosure.
- Fig. 1B
- shows a schematic piping diagram of a release device unit in a three-pipe heat pump
system according to a first modification of the first embodiment of the present disclosure.
- Fig. 2A
- shows a schematic piping diagram of a heat pump system according to a second embodiment
of the present disclosure.
- Fig. 2B
- shows a schematic piping diagram of a heat pump system according to a third embodiment
of the present disclosure.
- Fig. 3
- shows a schematic piping diagram of a heat pump system according to second embodiment
of the present disclosure.
- Fig. 4
- shows a schematic piping diagram of an example of an outdoor unit of the heat pump
system of Fig. 3.
- Fig. 5
- shows a schematic piping diagram of a heat pump system according to the third embodiment
of the present disclosure.
- Fig. 6
- shows a schematic piping diagram of an example of an outdoor unit of the heat pump
system of Fig. 5.
- Fig. 7
- shows a schematic piping diagram of a first modification of the heat pump system of
the second embodiment also applicable to the third embodiment.
- Fig. 8
- shows a schematic piping diagram of a second modification of the heat pump system
of the second embodiment also applicable to the third embodiment.
- Fig. 9
- shows a schematic piping diagram of a fifth modification of the heat pump system of
the second embodiment also applicable to the third embodiment.
- Fig. 10
- shows a schematic piping diagram of a sixth modification of the heat pump system of
the second embodiment also applicable to the third embodiment.
DESCRIPTION OF EMBODIMENTS
[0075] Hereinafter, embodiments according to the present disclosure will be described in
detail with reference to the accompanying drawings in order to describe the disclosure
using illustrative examples. Further modifications of certain individual features
described in this context can be combined with other features of the described embodiments
to form further embodiments of the disclosure. Throughout the drawings, the same reference
numerals are used for the same or similar elements.
[0076] The heat pump system 100 of the disclosure may be a device that performs cooling
and/or heating of indoor spaces, such as in a building, through a vapor compression
refrigeration cycle. In the heat pump system, a natural refrigerant with low global
warming potential, which can be potentially released to the outside or atmosphere,
such as carbon dioxide may be used as refrigerant..
[0077] The heat pump system 100 may be a single-heat pump system, which includes an outdoor
unit (which may also be referred to as heat source unit) and an indoor unit (which
may also be referred to as usage unit or utilization-side unit). The heat pump system
may be a multi-heat pump system, which includes an outdoor unit (which may also be
referred to as heat source unit) and a plurality of indoor unit (which may also be
referred to as usage units or utilization-side units). The heat source unit may also
comprise a plurality of connected outdoor units.
[0078] The heat pump system 100 may have a so-called two-pipe configuration as shown in
Fig. 1A, 2A, 3, and 4 or a so-called three-pipe configuration as shown in Fig. 1B,
2B, 5, and 6.
First embodiment
[Configuration of the Release Device Unit]
[0079] A release device unit 50 according to a first embodiment of the present disclosure
is a release device unit 50 for releasing refrigerant from a refrigerant circuit of
a heat pump system 100 to an outside of the heat pump system 100 in case of a leakage
in the refrigerant circuit. The release device unit 50 according to a first embodiment
is shown in Fig. 1A.
[0080] The release device unit 50 is connectable to a heat pump system 100 with a two-pipe
configuration (as described in more detail later). The heat pump system 100 may comprise
an outdoor unit 110, an indoor unit 120 (or a plurality of indoor units as described
with respect to Fig. 3), and a refrigerant circuit. The refrigerant circuit may have
a first refrigerant pipe 131 and a second refrigerant pipe 133 that connects the outdoor
unit 110 and the indoor unit 120. The release device unit 50 is arranged in the first
refrigerant pipe 131 and/or the second refrigerant pipe 133 and separates the first
refrigerant pipe 131 into a first outdoor refrigerant pipe 1311 and a first indoor
refrigerant pipe 1312, and/or the second refrigerant pipe 133 into a second outdoor
refrigerant pipe 1331 and a second indoor refrigerant pipe 1332.
[0081] The release device unit 50 comprises a first port 51, a second port 52, and/or a
third port 53 and a fourth port 54 for connecting the release device unit 50 to the
refrigerant circuit of the heat pump system 100. Additionally, the release device
unit 50 comprises a first release opening 55 and/or a second release opening 56 for
releasing the refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit. The first port 51 and/or the third port 53 are connectable to an outdoor
unit 110 of the heat pump system 100, and the second port 52 and/or the fourth port
54 are connectable to an indoor unit 120 of the heat pump system 100.
[0082] The release device unit 50 further comprises a first release device 40 connectable
to a control unit 300 of the heat pump system (not illustrated in Fig. 1A). The first
release device 40 is connected to the first port 51 via a first outdoor refrigerant
pipe portion 1311A and to the second port 52 via a first indoor refrigerant pipe portion
1312A. The first release opening 55 is located at an end of a first release pipe 61.
The first release device 40 is operable by the control unit 300 to communicate at
least the second port 52 and the first release opening 55 for releasing refrigerant
via the first release opening 55 to the outside of the refrigerant circuit in case
of a leakage in the refrigerant circuit of the heat pump system 100.
[0083] The first release pipe 61 branches from the first refrigerant pipe 131, particularly
between first outdoor refrigerant pipe 1311 and the first indoor refrigerant pipe
1312, and more particularily between the first outdoor refrigerant pipe portion 1311A
and the first indoor refrigerant pipe portion 1312A of the release device unit 50.
The first release pipe 61 may be connected to or be part of the first release device
40. The first release opening 55 for releasing the refrigerant from the refrigerant
circuit may be connected to the first release pipe 61 on one side and may open to
the outside of the refrigerant circuit at another side. Alternatively, the first release
opening 55 may also be integrated into the first release device 40 without the need
of the first release pipe 61. The first release device 40 may be configured as discussed
below, particularly with respect to the second and third embodiment and its modifications.
[0084] Additionally or alternatively, the release device unit 50 further comprises a second
release device 41 connectable to a control unit 300 of the heat pump system. The second
release device 41 is connected to the third port 53 via a second outdoor refrigerant
pipe portion 1331A and to the fourth port 54 via a second indoor refrigerant pipe
portion 1332A. The second release opening 56 is located at an end of a second release
pipe 62. The second release device 41 is operable by the control unit 300 to communicate
at least the fourth port 54 and the second release opening 56 for releasing the refrigerant
via second release opening 56 to the outside of the refrigerant circuit in case of
a leakage in the refrigerant circuit of the heat pump system 100.
[0085] The second release pipe 62 branches from the second refrigerant pipe 133, particularly
between the second outdoor refrigerant pipe 1331 and the second indoor refrigerant
pipe 1332, and more particularly between the second outdoor refrigerant pipe portion
1331A and the second indoor refrigerant pipe portion 1332A of the release device unit
50. The second release pipe 62 may be connected to or be part of the second release
device 41. The second release opening 56 for releasing the refrigerant from the refrigerant
circuit may be connected to the second release pipe 62 on one side and may open to
the outside of the refrigerant circuit at another side. Alternatively, the second
release opening 56 may also be integrated into the second release device 41 without
the need of the second release pipe 62. The second release device 41 may be configured
as discussed below, particularly with respect to the second and third embodiment and
its modifications.
[0086] The refrigerant contained in the refrigerant circuit may be carbon dioxide.
[0087] In the release device unit 50 a flowed through cross-section of the first port 51
and a flowed through cross-section of the second port 52 may be smaller than or may
have the same size as a flowed through cross-section of the first release opening
55. Alternatively or additionally a flowed through cross-section of the third port
53 and a flowed through cross-section of the fourth port 54 may be smaller than or
may have the same size as a flowed through cross-section of the second release opening
56. A flowed through cross-section of the first port 51 and a flowed through cross-section
of the second port 52 may be smaller than or may have the same size as a flowed through
cross-section of the third port 53 and a flowed through cross-section of the fourth
port 54. Due to the different sizes of the ports, it is possible to distinguish the
different ports when the release device unit is installed.
[0088] The release device unit 50 may further comprise a release device casing 44 accommodating
the first to fourth ports 51 - 54, the first and second release devices 40 - 41, the
first and second release pipes 61 - 62 including the first and second release openings
55 - 56, the first and second outdoor refrigerant pipe portions 1311A - 1331A, and
the first and second indoor refrigerant pipe portions 1312A - 1332A. The release device
casing 44 is indicated in Fig. 1A by the dotted line and may also be omitted.
[0089] The first release device 40 may be operable by the control unit 300 to stop a refrigerant
flow between the first port 51 and the second port 52 in case of a leakage in the
refrigerant circuit of the heat pump system 100. The second release device 41 may
be operable by the control unit 300 to stop a refrigerant flow between the third port
53 and the fourth port 54 in case of a leakage in the refrigerant circuit of the heat
pump system 100.
[0090] Thus, the release device unit 50 allows that refrigerant is sufficiently and fast
released to the outside of the refrigerant circuit in case of a leakage in the refrigerant
circuit of the two-pipe heat pump system 100.
First modification of the first embodiment
[0091] The release device unit 50 in a first modification of the first embodiment of the
present disclosure is a release device unit 50 of the first embodiment wherein the
release device unit 50 is connectable to a heat pump system 100 with a three-pipe
configuration (described in more detail later) instead of a two-pipe configuration.
Further, a plurality of indoor units 120 are provided. A release device unit 50 according
to the first modification of the first embodiment is shown in Fig. 1B. Thus, in the
first modification of the first embodiment it is possible to additionally connect
the release device unit 50 to a third refrigerant pipe 132 that is connected to the
outdoor unit 110.
[0092] The release device unit 50 is connectable to a heat pump system 100 with a three-pipe
configuration. The heat pump system 100 comprises an outdoor unit 110, a connection
unit 200, a plurality of indoor units 120, and a refrigerant circuit. The refrigerant
circuit has a first refrigerant pipe 131, a second refrigerant pipe 133, and the third
refrigerant pipe 132. The connection unit 200 is disposed between the outdoor unit
110 and the indoor units 120, and the refrigerant circuit may have the first refrigerant
pipe 131, the second refrigerant pipe 133 and the third refrigerant pipe 132 that
connect the outdoor unit 110 and the connection unit 200. The release device unit
50 is arranged in the first refrigerant pipe 131, the second refrigerant pipe 133,
and the third refrigerant pipe 132, and separates the first refrigerant pipe 131 into
a first outdoor refrigerant pipe 1311 and a first indoor refrigerant pipe 1312, the
second refrigerant pipe 133 into a second outdoor refrigerant pipe 1331 and a second
indoor refrigerant pipe 1332, and the third refrigerant pipe 132 into a third outdoor
refrigerant pipe 1321 and a third indoor refrigerant pipe 1322. The first to third
outdoor refrigerant pipes 1311, 1331 and 1321 are connected to the outdoor unit 110.
The first to third indoor refrigerant pipes 1312, 1332 and 1322 are connected to the
connection unit 200. The indoor units 120 are respectively connected to the connection
unit 200 as explained in more detail with respect to Figure 5 below.
[0093] The release device unit 50 further comprises a fifth port 57 and a sixth port 58
for connecting the release device unit 50 to the refrigerant circuit of the heat pump
system 100. Additionally, the release device unit 50 further comprises a third release
opening 59 for releasing the refrigerant from the refrigerant circuit to the outside
of the refrigerant circuit. The fifth port 57, as the first and third port 51, 53,
is connectable to the outdoor unit 110 of the heat pump system 100, and the sixth
port 58, as the second and fourth port 52, 54, is connectable to the connection unit
200 of the heat pump system 100.
[0094] The release device unit 50 further comprises a third release device 42 connectable
to a control unit 300 of the heat pump system (not illustrated in Fig. 1B). The third
release device 42 is connected to the fifth port 57 via a third outdoor refrigerant
pipe portion 1321A and to the sixth port 58 via a third indoor refrigerant pipe portion
1322A. The third release opening 59 is located at an end of a third release pipe 63.
The third release device 42 is operable by the control unit 300 to communicate at
least the sixth port 58 and the third release opening 59 for releasing refrigerant
via the third release opening 59 to the outside of the refrigerant circuit in case
of a leakage in the refrigerant circuit of the heat pump system 100. The third release
device 42 may be further operable by the control unit 300 to stop a refrigerant flow
between the fifth port 57 and the sixth port 58 in case of a leakage in the refrigerant
circuit of the heat pump system 100.
[0095] The third release pipe 63 branches from the third refrigerant pipe 132, particularly
between the third outdoor refrigerant pipe 1321 and the third indoor refrigerant pipe
1322, and more particularly between the third outdoor refrigerant pipe portion 1321A
and the third indoor refrigerant pipe portion 1322A of the release device unit 50.
The third release pipe 63 may be connected to or be part of the third release device
42. The third release opening 59 for releasing the refrigerant from the refrigerant
circuit may be connected to the third release pipe 63 on one side and may open to
the outside of the refrigerant circuit at another side. Alternatively, the third release
opening 59 may also be integrated into the third release device 43 without the need
of the third release pipe 63. The third release device 42 may be configured as discussed
below, particularly described with respect to the second and third embodiment and
its modifications and similar to the first and second release device 40, 41.
[0096] A flowed through cross-section of the fifth port and the sixth port may be smaller
than or may have the same size as a flowed through cross-section of the third release
opening 59.
[0097] The release device unit 50 may further comprise a release device casing 44 accommodating
the first to sixth ports 51 - 54, 57, 58, the first to third release devices 40 -
42, the first to third release pipes 61 - 63 including the first to third release
openings 55 - 56, 59, the first to third outdoor refrigerant pipe portions 1311A -
1331A, and the first to third indoor refrigerant pipe portions 1312A - 1332A. The
release device casing 44 is indicated in Fig. 1B by the dotted line and may also be
omitted.
[0098] Thus, the release device unit 50 allows that refrigerant is sufficiently and fast
released to the outside of the refrigerant circuit in case of a leakage in the refrigerant
circuit of a three-pipe heat pump system 100.
Second embodiment
[Configuration of the two-pipe heat pump system]
[0099] The heat pump system 100 according to the second embodiment of the present disclosure
is a single system with a so-called two-pipe configuration, which includes at least
one outdoor unit 110 and at least one indoor unit 120. In an example, as illustrated
in Fig. 2A, the refrigerant circuit has a first refrigerant pipe 131 and a second
refrigerant pipe 133 that connects the outdoor unit 110 and the indoor unit 120. The
heat pump system may also be provided with a plurality of indoor units 120 as shown
in Fig. 3, wherein a plurality of indoor units 120 are connected to the outdoor unit
110 via the first refrigerant pipe 131 and the second refrigerant pipe 133. Also a
plurality of outdoor units are conceivable as described with respect to the modifications
shown in Fig. 7 to 9.
[0100] In the two-pipe configuration, the first refrigerant pipe 131 (a liquid pipe), the
second refrigerant pipe 133 (a high/ low-pressure gas pipe) and the third refrigerant
pipe 132 (a low-pressure gas pipe) of a three-pipe configuration (explained later)
are limited to the first refrigerant pipe 131 (liquid pipe) and the second refrigerant
pipe 133 (a low-pressure gas pipe) (which in a two-pipe system is generally also referred
to merely as "gas pipe") as shown in Figs. 1A, 2A, 3 and 4. Figs. 2A and 3 show a
schematic piping diagram of the two-pipe heat pump system of the second embodiment.
Fig. 4 shows a schematic piping diagram of an example of an outdoor unit 110 of the
heat pump system of the second embodiment, as shown in Fig. 3.
[0101] The outdoor unit 110 may have an outdoor unit casing having first and second outdoor
service ports to which the first and second refrigerant pipe 131, 133 are directly
or indirectly connected.
[0102] The outdoor unit 110 in this second embodiment mainly includes a compressor 11 with
a motor and a heat source heat exchanger 13 (see for example Fig. 4). In addition,
the outdoor unit 110 (heat source unit) includes a switching mechanism 23 (here a
four-way valve) that switches the operating state between a cooling operation/mode
in which the heat source heat exchanger 13 functions as a condenser, and heating operation/mode
in which the heat source heat exchanger 13 (outdoor heat exchanger) functions as an
evaporator. The switching mechanism 23 is connected to the suction side of the compressor
11 via a suction pipe 24. The discharge side of the compressor 11 is connected to
the switching mechanism 23 via a discharge pipe 25. The switching mechanism 23 is
connected to the gas side of the heat source heat exchanger 13 via a first outdoor
gas pipe 26. The liquid side of the heat source heat exchanger 13 is connected to
the first refrigerant pipe 131 (liquid pipe) via an outdoor liquid pipe 27. A first
expansion valve 14 (outdoor expansion valve), as main expansion valve, is located
in the outdoor liquid pipe 27.
[0103] The connection portion (outdoor service port) of the outdoor liquid pipe 27 with
respect to the first refrigerant pipe 131 (liquid pipe) is provided with a liquid-side
shut-off valve 28.
[0104] The switching mechanism 23 is connected to the second refrigerant pipe 133 (gas pipe)
via a second outdoor gas pipe 29. The connection portion (outdoor service port) of
the second outdoor gas pipe 29 with respect to the second refrigerant pipe 133 (gas
pipe) is provided with a gas side shut-off valve 30. In addition, the outdoor unit
110 further comprises an outdoor fan 19 driven by an outdoor fan motor.
[0105] The indoor unit 120 is configured as explained with respect to Fig. 3 below. The
indoor unit 120 as shown in Fig. 3 may have an indoor unit casing having first and
second indoor service ports to which the first and second refrigerant pipes 131, 133
are directly or indirectly connected. The indoor unit 120 includes a sub-expansion
valve 122 in the liquid pipe (first refrigerant pipe 131) and a usage heat exchanger
123 connected to first and second refrigerant pipes 131, 133. The indoor unit 120
also has a usage side fan 127 (indoor fan) driven by a fan motor.
[0106] Hence, as compared to the three-pipe system, only a first refrigerant pipe 131 (liquid
(refrigerant) pipe) and a second refrigerant pipe 133 (low-pressure gas (refrigerant)
pipe (gas pipe)) extend out of the outdoor unit 110. The first refrigerant pipe 131
communicates with the heat source heat exchanger 13 and the indoor heat exchangers
123 (usage side heat exchanger) or in case of a plurality of indoor units 120 with
each of the indoor heat exchangers 123 (usage side heat exchanger). The second refrigerant
pipe (gas pipe) 133 communicates with a suction port of the compressor 11 and the
indoor heat exchanger 123 (usage side heat exchanger) of the indoor unit 120 or in
case of a plurality of indoor units 120 with each of the indoor heat exchangers 123
(usage side heat exchanger).
[0107] It is also conceivable that more than one indoor unit is provided as shown in Fig.
4. In this case, the first refrigerant pipe 131 may branch into a plurality of first
liquid refrigerant pipes 141 towards the indoor units 120. The second refrigerant
pipe 133 may branch into a plurality of second gas refrigerant pipes 143 towards the
indoor units 120. For each of the indoor units 120, the usage heat exchanger 123 may
communicate with the corresponding first liquid refrigerant pipe 141 and the second
gas refrigerant pipe 143.
[0108] The release device unit 50 according to the first embodiment may be implemented in
the heat pump system 100 according to the second embodiment.
[0109] The heat pump system 100 according to the second embodiment comprises an outdoor
unit 110, and at least one indoor unit 120, a refrigerant circuit having the first
refrigerant pipe 131 and the second refrigerant pipe 133 that connects the outdoor
unit 110 and the indoor unit 120. As shown in Fig. 3 it is also possible that the
heat pump system 100 comprises a plurality of indoor units 120, in particular four
indoor units 120. It is also possible that the heat pump system of the second embodiment
only comprises one indoor unit 120, as shown in Fig. 2A. In addition, the heat pump
system of the second embodiment is not restricted to the outdoor unit 110 and/or the
indoor unit 120, as described above, and a known outdoor unit and/or indoor unit may
be used.
[0110] The refrigerant circuit connects the compressor 11, the heat source heat exchanger
13, the first expansion valve 14, and the usage heat exchanger 123. The refrigerant
circuit having an indoor portion and an outdoor portion, wherein the outdoor portion
of the refrigerant circuit comprises the compressor 11, the heat source heat exchanger
13, and the first expansion valve 14. The indoor portion of the refrigerant circuit
comprises the usage heat exchanger 123 and the sub-expansion valve 122.
[0111] The refrigerant contained in the refrigerant circuit is in this example carbon dioxide.
[0112] The heat pump system 100 according to the second embodiment further comprises a first
release device 40 for releasing a refrigerant to an outside of the refrigerant circuit.
The first release device 40 is arranged in the first refrigerant pipe 131 between
the outdoor unit 110 and the indoor unit 120 and separates the first refrigerant pipe
131 into a first outdoor refrigerant pipe 1311 and a first indoor refrigerant pipe
1312 (see for example Fig. 2A). The first release device 40 is arranged in the refrigerant
circuit.
[0113] The heat pump system further comprises a second release device 41 for releasing the
refrigerant to the outside of the refrigerant circuit. The second release device 41
is arranged in the second refrigerant pipe 133 between the outdoor unit 110 and the
indoor unit 120 and separates the second refrigerant pipe 133 into a second outdoor
refrigerant pipe 1331 and a second indoor refrigerant pipe 1332. In the release operation
mode, the first release device 40 and/or the second release device 41 are operated
for releasing the refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit. The second release device 41 is arranged in the refrigerant circuit.
[0114] The first release device 40 and the second release device 41 separate the indoor
portion of the refrigerant circuit from the outdoor portion of the refrigerant circuit.
[0115] The heat pump system further comprises a control unit 300 configured to control the
heat pump system 100. The control unit 300 is configured to operate the heat pump
system 100 in a release operation mode upon receipt of a signal that a refrigerant
leakage is detected in the refrigerant circuit of the heat pump system 100. In the
release operation mode, the first release device 40 is operated for releasing the
refrigerant from the refrigerant circuit to the outside of the refrigerant circuit.
The control unit 300 may be configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first release device 40 and the second release device
41 to shut off the indoor portion of the refrigerant circuit from the outdoor portion
of the refrigerant circuit, and to release refrigerant from the indoor portion of
the refrigerant circuit to the outside of the refrigerant circuit.
[0116] The control unit 300 may be configured to, in a normal operation mode, operate the
first release device 40 and the second release device 41 to allow a refrigerant flow
in the first refrigerant pipe 131 and the second refrigerant pipe 133. In the normal
operation mode, no refrigerant is released from the refrigerant circuit via the first
release device 40 and/or the second release device 41. The control unit 300 may be
further configured to, in a release operation mode, open the sub-expansion valve 122.
The control unit 300 may be configured to, in a release operation mode, open all expansion
valves in the indoor portion (portion between the release devices and the indoor unit(-s))
refrigerant circuit. The control unit 300 may not operate or switch the four-way valve
23 in a release operation mode.
[0117] The refrigerant contained in the refrigerant circuit is carbon dioxide.
[0118] The first and second release devices 40, 41 are integrated into the first and second
refrigerant pipe 131, 133 in the second embodiment. However, the first and second
release devices 40, 41 may be comprised by a release device unit as shown in Fig.
1A. Such release device unit can be retrofitted to existing systems and/or be incorporated
only if the heat pump system due its implementation in a building requires the release
devices as safety measures.
First modification of the second embodiment
[0119] The heat pump system 100 in a first modification of the second embodiment of the
present disclosure is the heat pump system of the second embodiment wherein the first
release device 40 is a first three-way valve 71. If a second release device 41 is
present, the second release device 41 is a second three-way valve 72.
[0120] The first three-way valve 71 and/or the second three-way valve 72 are configured
to release the refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit via a first release pipe 61 and/or a second release pipe 62 and to stop a
refrigerant flow between the first outdoor refrigerant pipe 1311 and the first indoor
refrigerant pipe 1312 and/or between the second outdoor refrigerant pipe 1331 and
the second indoor refrigerant pipe 1332.
[0121] Fig. 7 shows a schematic piping diagram of the first modification of the heat pump
system of the second embodiment.
[0122] The first three-way valve 71 is configured to stop a refrigerant flow between the
outdoor portion and the indoor portion. The second three-way valve 72 is configured
to stop a refrigerant flow between the outdoor portion and the indoor portion. Each
of the first and second three-way valves 71, 72 is configured to release refrigerant
from the usage heat exchanger 123 via the first and the second three-way valves 71,
72 to the outside of the refrigerant circuit. Each of the first and second three-way
valves 71, 72 may be configured to release refrigerant from the usage heat exchanger
123 via the first and the second three-way valves 71, 72 and the first and second
release pipes 61, 62 to the outside of the refrigerant circuit. The first release
pipe 61 may be connected to the first three-way valve 71 and/or the second release
pipe 62 may be connected to the second three-way valve 72.
[0123] As shown in Fig. 7, two outdoor units 110 are connected by a refrigerant circuit
with three indoor units 120. Fig. 7 further shows that the first release device 40
and the second release device 41 may be arranged in a release device casing 44. The
heat pump system of the first modification of the second embodiment is not restricted
to the use of two outdoor units 110 and may be compatible with a single outdoor unit
or with a plurality of outdoor units. The heat pump system of the first modification
of the second embodiment is not restricted to the use of three indoor units 120 and
may be compatible with a single indoor unit or with a plurality of indoor units. The
release device casing 44 may also not be present in the heat pump system of the first
modification of the second embodiment.
[0124] Fig. 7 further shows that the first release device 40 and the second release device
41 may optionally be arranged in a release device casing 44 as explained with respect
to Figure 1A forming a release device until 50. The release device casing 44 may also
not be present in the heat pump system of the first modification of the second embodiment.
[0125] The heat pump system of the first modification of the second embodiment is further
not restricted to the use of two outdoor units 110 and may be compatible with a single
outdoor unit 110 or with a plurality of outdoor units.
[0126] The heat pump system of the first modification of the second embodiment is not restricted
to the use of three indoor units 120 and may be compatible with a single indoor unit
120 or with a plurality of indoor units 120. The release device casing 44 may also
not be present in the heat pump system of the first modification of the second embodiment.
[0127] In a system with multiple outdoor units and/or multiple indoor units connected, the
first and second release devices are arranged on a main liquid pipe and a main gas
pipe between the multiple outdoor units and/or multiple indoor units. The main liquid
pipe is a pipe that a plurality of liquid pipes 131 extending from a plurality of
the outdoor units 110 towards the indoor unit(s) 120 are merged into.The main gas
pipe is one pipe that a plurality of gas pipes 133 extending from a plurality of the
outdoor units 110 towards the indoor unit(s) 120 are merged into.The main liquid pipe
also is one pipe that a plurality of liquid pipes 131 extending from a plurality of
the indoor units 120 towards the outdoor unit(s) 110 are merged into.The main gas
pipe also is one pipe that a plurality of gas pipes 133 extending from a plurality
of the indoor units 120 towards the outdoor unit(s) 110 are merged into. This configuration
improves workability because it eliminates the need to connect multiple release device
units to the system. The workloads required to connect multiple release device units
to the system can be reduced.
Second modification of the second embodiment
[0128] In a second modification of the second embodiment of the present disclosure, the
heat pump system is the heat pump system of the second embodiment wherein the first
release device 40 comprises a first blow-off mechanism 81. Fig. 8 shows a schematic
piping diagram of the second modification of the second embodiment of the heat pump
system.
[0129] A first release pipe 61 branches from the first refrigerant pipe 131 and the first
blow-off mechanism 81 is arranged in the first release pipe 61. The first blow-off
mechanism 81 is configured to release the refrigerant from the refrigerant circuit
via the first indoor refrigerant pipe 1312, the first outdoor refrigerant pipe 1311
and the first release pipe 61 to the outside of the refrigerant circuit.
[0130] If a second release device 41 is present, the second release device 41 comprises
a second blow-off mechanism 82. A second release pipe 62 branches from the second
refrigerant pipe 133 and the second blow-off mechanism 82 is arranged in the second
release pipe 62. The second blow-off mechanism 82 is configured to release the refrigerant
from the refrigerant circuit via the second indoor refrigerant pipe 1332, the second
outdoor refrigerant pipe 1331 and the second release pipe 62 to the outside of the
refrigerant circuit.
[0131] Each of the first and second blow-off mechanisms 81, 82 are configured to release
refrigerant from the usage heat exchanger 123 and the heat source heat exchanger 13
to the outside of the refrigerant circuit. The first release device 40 may comprise
the first release pipe 61 and the first blow-off mechanism 81. The second release
device 41 may comprise the second release pipe 62 and the second blow-off mechanism
82.
[0132] As shown in Fig. 8, the heat pump system may comprise a plurality of outdoor units
110, in particular two outdoor units 110. The heat pump system may comprise a plurality
of indoor unit 120. As shown in Fig. 8, the heat pump system may comprise three indoor
units 120. Fig. 8 further shows that the first release device 40 and the second release
device 41 may be arranged in a release device casing 44. The heat pump system of the
second modification of the second embodiment is not restricted to the use of two outdoor
units 110 and may be compatible with a single outdoor unit or with a plurality of
outdoor units. The heat pump system of the second modification of the second embodiment
is not restricted to the use of three indoor units 120 and may be compatible with
a single indoor unit or with a plurality of indoor units. The release device casing
44 may also not be present in the heat pump system of the second modification of the
second embodiment.
Third modification of the second embodiment
[0133] In a third modification of the second embodiment of the present disclosure, the heat
pump system is the heat pump system of the second modification of the second embodiment
wherein the first blow-off mechanism 81 and/or the second blow-off mechanism 82 comprise
a two-way valve. In other words, the heat pump system of the third modification of
the second embodiment is the heat pump system of the second modification of the second
embodiment wherein each of the first and second blow-off mechanisms 81, 82 comprise
a two-way valve. The two-way valve is configured to stop a refrigerant flow between
the refrigerant circuit and the outside of the refrigerant circuit. The two-way valve
is further configured to release refrigerant from the refrigerant circuit to the outside
of the refrigerant circuit.
[0134] In the release operation mode, the first blow-off mechanism 81 is operated by the
control unit 300 for releasing the refrigerant from the refrigerant circuit to the
outside of the refrigerant circuit. In the release operation mode, the second blow-off
mechanism 82 is operated by the control unit 300 for releasing the refrigerant from
the refrigerant circuit to the outside of the refrigerant circuit.
[0135] The control unit 300 may be configured to, in a normal operation mode, operate the
first blow-off mechanism 81 and/or the second blow-off mechanism 82 to allow a refrigerant
flow in the first refrigerant pipe 131 and the second refrigerant pipe 133 and not
to release refrigerant from the first and second blow-off mechanisms 81, 82. In the
normal operation mode, no refrigerant is released from the refrigerant circuit via
the first blow-off mechanism 81 and/or the second blow-off mechanism 82.
Fourth modification of the second embodiment
[0136] The heat pump system in a fourth modification of the second embodiment of the present
disclosure is a heat pump system of the second modification of the second embodiment
wherein the first blow-off mechanism 81 and/or the second blow-off mechanism 82 of
this fourth modification have a sacrificial seal sealing the refrigerant circuit from
the outside of the refrigerant circuit, wherein the control unit 300 is further configured
to trigger breaking the sacrificial seal.
[0137] The control unit 300 is configured to trigger a change in the properties of the sacrificial
seal. In an example the sacrificial seal can be weakened in its mechanical strength
so that the pressure of the refrigerant in the refrigerant circuit breaks the sacrificial
seal. The blow-off mechanism 81, 82 may further comprise a heater for increasing the
temperature of the sacrificial seal, wherein the control unit 300 is further configured
to operate the heater to trigger the change in the properties of the sacrificial seal.
Alternatively to the heater, the blow-off mechanism 81, 82 may further comprise a
breaking member and the control unit 300 is configured to operate the breaking member
to break the sacrificial seal.
[0138] In the release operation mode, the first blow-off mechanism 81 may be operated by
the control unit 300 to break a sacrificial seal for releasing the refrigerant from
the refrigerant circuit to the outside of the refrigerant circuit. In the release
operation mode, the second blow-off mechanism 82 may be operated by the control unit
300 to break the sacrificial seal for releasing the refrigerant from the refrigerant
circuit to the outside of the refrigerant circuit.
[0139] The control unit 300 may be configured to, in a normal operation mode, control the
first blow-off mechanism 81 and/or the second blow-off mechanism 82 not to break the
sacrificial seal to allow a refrigerant flow in the first refrigerant pipe 131 and
the second refrigerant pipe 133. In the normal operation mode, no refrigerant is released
from the refrigerant circuit via the first blow-off mechanism 81 and/or the second
blow-off mechanism 82.
Fifth modification of the second embodiment
[0140] The heat pump system in a fifth modification of the second embodiment of the present
disclosure is the heat pump system of according to the second, third, and/or fourth
modification of the second embodiment. In other word, the heat pump system of the
fifth modification of the second embodiment is compatible with the second, third,
and/or fourth modification of the second embodiment. Fig. 9 shows a schematic piping
diagram of the fifth modification of the heat pump system of the second embodiment.
[0141] The first release device 40 further comprises a first two-way valve 91. The first
two-way valve 91 is arranged in the first outdoor refrigerant pipe 1311. The first
two-way valve 91 is connected to one side of the heat source heat exchanger 13 and
to one side of the usage heat exchanger 123. The first two-way valve 91 is configured
to stop a refrigerant flow between the first outdoor refrigerant pipe 1311 and the
first indoor refrigerant pipe 1312.
[0142] If a second release device 41 is present, the second release device 41 further comprises
a second two-way valve 92. The second two-way valve 92 is arranged in the second outdoor
refrigerant pipe 1331. The second two-way valve 92 is connected to another side of
the usage heat exchanger 123 and to a suction side of the compressor 11. The second
two-way valve 92 is configured to stop a refrigerant flow between the second outdoor
refrigerant pipe 1331 and the second indoor refrigerant pipe 1332.
[0143] Each of the first and second two-way valves 91, 92 are configured to stop a refrigerant
flow between the outdoor portion and the indoor portion. In the release operation
mode, the first and second two-way valves 91, 92 are operated by the control unit
300 to stop a refrigerant flow from the outdoor unit 110 to the indoor unit 120.
[0144] The control unit 300 may be configured to, in a normal operation mode, operate the
first and second two-way valves 91, 92 to allow a refrigerant flow in the first refrigerant
pipe 131 and the second refrigerant pipe 133. In the normal operation mode, no refrigerant
is released from the refrigerant circuit.
[0145] As shown in Fig. 9, two outdoor units 110 are connected by a refrigerant circuit
with three indoor units 120. Fig. 9 further shows that the first release device 40
and the second release device 41 may be arranged in a release device casing 44. The
heat pump system of the fifth modification of the second embodiment is not restricted
to the use of two outdoor units 110 and may be compatible with a single outdoor unit
or with a plurality of outdoor units. The heat pump system of the fifth modification
of the second embodiment is not restricted to the use of three indoor units 120 and
may be compatible with a single indoor unit or with a plurality of indoor units. The
release device casing 44 may also not be present in the heat pump system of the fifth
modification of the second embodiment.
Sixth modification of the second embodiment
[0146] The heat pump system in a sixth modification of the second embodiment of the present
disclosure is the heat pump system of according to the second, third, fourth and/or
fifth modification of the second embodiment. In other word, the heat pump system of
the sixth modification of the second embodiment is compatible with the second, third,
fourth and/or fifth modification of the second embodiment. Fig. 10 shows a schematic
piping diagram of the sixth modification of the heat pump system of the second embodiment.
[0147] In the sixth modification of the heat pump system of the second embodiment, the second
blow-off mechanism 82 as well as second release pipe 62 are omitted and substituted
by a bypass pipe 45 and a two-way valve 46 provided in the bypass pipe 45. The bypass
pipe 45 is at one and connected to a pipe (the first release pipe 61) connecting the
refrigerant pipe 131 and the first blow off mechanism 81 and at the other end to the
gas line 133 between the second two - way valve 92 and the indoor units 120. The bypass
valve 46 is required in the bypass pipe 45 to prevent a direct connection between
a liquid-side and gas-side of the refrigerant circuit 130.
[0148] In a further modification (not shown), the second release device 41 may comprise
a three-way valve instead of the second two-way valve 92 and the bypass valve 46,
of which a first connection port is connected the second outdoor refrigerant pipe
1331, a second connection port is connected to the second indoor refrigerant pipe
1332 and a third connection port is connected to the bypass pipe 45. In such a modification,
a dedicated bypass-valve is not required or in other words, the bypass valve is integrated
into the three-way valve.
[0149] Even though not illustrated, in the sixth modification it is alternatively possible
to interchange the first and second release device so that the bypass valve and the
bypass pipe becomes part of the first release device 40 and the second release device
41 is configured as shown in figure 9.
Third embodiment
[Configuration of the three-pipe heat pump system]
[0150] The release device unit 50 according to the first embodiment and as shown in Fig.
1B can be implemented in the heat pump system 100 according to the third embodiment.
All components and modifications described for the second embodiment can be implemented
in the third embodiment. The third embodiment differs from the second embodiment in
that a third refrigerant pipe 132 with a third release device 42 are provided.
[0151] The heat pump system 100 according to the third embodiment of the present disclosure
is a multi-heat pump system with a so-called three-pipe configuration, which includes
an outdoor unit 110 and a plurality of indoor units 120. In an example as illustrated
in Fig. 2B, a connection unit 200 may be disposed between the outdoor unit 110 and
the plurality of indoor units 120.
[0152] Figs. 2B and 5 show a schematic piping diagram of the three-pipe heat pump system
of the third embodiment. Fig. 6 shows a schematic piping diagram of an example of
an outdoor unit 110 of the heat pump system of the third embodiment, as shown in Fig.
5.
[0153] As shown in Fig. 5, the heat pump system 100 comprises an outdoor unit 110, and a
plurality of indoor units 120 connected to the outdoor unit 110 via pipes defining
a refrigerant circuit and with a connection unit 200 interposed between the outdoor
unit 110 and the plurality of indoor units 120. The refrigerant circuit contains a
natural refrigerant, such as carbon dioxide.
[0154] The outdoor unit 110 may be installed in an outside space, such as outside of a building.
The outdoor unit 110 may for example be configured as shown in Fig. 6.
[0155] In particular, the outdoor unit 110 defines an outdoor refrigerant circuit that constitutes
part of the refrigerant circuit. The outdoor refrigerant circuit includes a compressor
11, a three-way switching valve 12, a heat source heat exchanger 13 (outdoor heat
exchanger), a first expansion valve 14 (outdoor expansion valve) as main expansion
valve, an accumulator 15, a liquid side closing valve 16, a suction gas side closing
valve 17, a discharge gas side closing valve 18 and an outdoor fan 19 driven by an
outdoor fan motor.
[0156] In this third embodiment, the three-way switching valve 12 and a high pressure shut-off
valve 22 are used as a mechanism for switching between a condensation operation state
(cooling operation/mode), in which the heat source heat exchanger 13 functions as
a condenser, and an evaporation operation state (heating operation/mode), in which
the heat source heat exchanger 13 functions as an evaporator. However, a four-way
switching valve or a plurality of switching valves may be used instead of a three-way
switching valve 12 and the high pressure shut-off valve 22.
[0157] The three-way switching valve 12 connects the discharge side of the compressor 11
and the gas side of the heat source heat exchanger 13 when the heat source heat exchanger
13 functions as a condenser (hereinafter referred to as cooling operation/mode). When
the heat source heat exchanger 13 functions as an evaporator (hereinafter referred
to as heating operation/mode), the suction side of the compressor 11 and the gas side
of the heat source heat exchanger 13 are connected. Thus, the heat source heat exchanger
13 has a gas side connected to the three-way switching valve 12 and a liquid side
connected to the outdoor expansion valve 14 and the liquid side closing valve 16.
[0158] A first refrigerant pipe 131 (which may also be referred to as liquid (refrigerant)
pipe) connects to the liquid side closing valve 16. In the third embodiment, the first
expansion valve 14 is configured to adjust the pressure and flow rate of the refrigerant
flowing in the outdoor refrigerant circuit in heating operation. The first expansion
valve 14 may be an electric expansion valve (connected to the liquid side of the heat
source heat exchanger 13 in this embodiment) disposed downstream of the heat source
heat exchanger 13 and upstream of the liquid side closing valve 16.
[0159] A second refrigerant pipe 133 (a low-pressure gas (refrigerant) pipe) is connected
to the suction side of the compressor 11 (here upstream of the accumulator 15) via
an intake gas side closing valve 17. As a result, low-pressure gas refrigerant returning
from the indoor units 120 can be returned to the suction side of the compressor 11
regardless of the switching operation of the three-way switching valve 12.
[0160] A third refrigerant pipe 132 (a high/low-pressure gas (refrigerant) pipe) connects
between the discharge side of the compressor 11 and the three-way switching valve
12 via a discharge gas side closing valve 18. Thereby, the high-pressure gas refrigerant
compressed and discharged in the compressor 11 can be supplied to the indoor units
120 regardless of the switching operation of the three-way switching valve 12.
[0161] The outdoor unit 110 may have an outdoor unit casing having first to third outdoor
service ports.
[0162] A low pressure communication pipe 20 communicates with a pipe that connects to the
second refrigerant pipe 133 (low pressure gas pipe) and a pipe that connects to the
third refrigerant pipe 132 (high/low-pressure gas pipe). A low pressure communication
valve 21 is arranged in the low pressure communication pipe 20 that can block the
passage of refrigerant by closing the low pressure communication valve 21. As a result,
the second refrigerant pipe 133 and the third refrigerant pipe 132 can be brought
into communication with each other as necessary.
[0163] The high-pressure shut-off valve 22 is provided in the third refrigerant pipe 132.
The high-pressure gas refrigerant discharged from the compressor 11 can, thus, be
blocked from being sent to the third refrigerant pipe 132 by closing the high-pressure
shut-off valve 22.
[0164] In heating operation, the high-pressure shut-off valve 22 will be opened and the
low pressure communication valve 21 will be closed to send high pressure gas through
the third refrigerant pipe 132, which in this case is a high pressure gas pipe. In
cooling operation, the high-pressure shut-off valve 22 will be closed and the low
pressure communication valve 21 will be opened to allow low pressure gas to be send
to the suction side of the compressor via the second refrigerant pipe 133 and the
second refrigerant pipe 132, which in this case is a low pressure gas pipe.
[0165] The indoor units are basically configured as explained with respect to Fig. 3 above.
Each of the indoor units 120 (usage units) includes a sub-expansion valve 122 and
a usage heat exchanger 123. The indoor units 120 may have an indoor unit casing respectively
having first and second indoor service ports.
[0166] The liquid (refrigerant) pipe 131, the high/low-pressure gas (refrigerant) pipe 132,
and the low-pressure gas (refrigerant) pipe 133 extend out of the outdoor unit 110.
[0167] The first refrigerant pipe 131 (liquid pipe) communicates with each of the heat source
heat exchanger 13 and the usage heat exchangers 123. The third refrigerant pipe 132
(high/low-pressure gas pipe) communicates with a discharge port of the compressor
11. The second refrigerant pipe 133 (low-pressure gas pipe) communicates with a suction
port of the compressor 11.
[0168] The first refrigerant pipe 131 branches into a plurality of first liquid refrigerant
pipes 141 towards the indoor units 120. The third refrigerant pipe 132 (high/low-pressure
gas pipe) branches into a plurality of third high/low-pressure gas refrigerant pipes
142 towards the connection unit 200. The second gas refrigerant pipe 133 branches
into a plurality of second gas refrigerant pipes 143 towards the indoor units 120.
[0169] The first release device 40 is arranged in the first refrigerant pipe 131. A second
release device 41 is arranged in the second refrigerant pipe 133. A third release
device 42 is arranged in the third refrigerant pipe 132.
[0170] The heat pump system 100 may further include at least one connection unit 200, as
shown in Fig. 5. A manifold device 201 including the branching points towards the
corresponding indoor units 120 may be disposed in the corresponding connection unit
200. The connection unit may have a connection unit casing having first to third connection
unit service ports.
[0171] The heat pump system 100 according to the third embodiment is the heat pump system
of the second embodiment, wherein the refrigerant circuit further comprises a connection
unit 200 interposed between the outdoor unit 110 and the indoor unit 120. The first
to third refrigerant pipes 131 to 133 are connected to the first to third outdoor
service ports of the outdoor unit 110 and are connected to the first to third connection
unit service ports of the connection unit 200. In particular, the first to third outdoor
refrigerant pipes 1311, 1321 and 1331 are connected to the first to third outdoor
service ports of the outdoor unit 110 and the first to third indoor refrigerant pipes
1312, 1322 and 1332 are connected to the first to third connection unit service ports
of the connection unit 200.. The heat pump system 100 according to the third embodiment
further comprises a third release device 42 for releasing the refrigerant to the outside
of the refrigerant circuit, wherein the third release device 42 is arranged in the
third refrigerant pipe 132 between the outdoor unit 110 and the connection unit 200
and separates the third refrigerant pipe 132 into a third outdoor refrigerant pipe
1321 and a third indoor refrigerant pipe 1322 (see for example Figs. 2B and 5). In
the release operation mode, the third release device 42 is operated by the control
unit 300 for releasing the refrigerant from the refrigerant circuit to the outside
of the refrigerant circuit.
[0172] The control unit 300 may be configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first release device 40, the second release device
41, and additionally the third release device 42 to shut off the indoor portion of
the refrigerant circuit from the outdoor portion of the refrigerant circuit, and to
release refrigerant from the indoor portion of the refrigerant circuit to the outside
of the refrigerant circuit.
[0173] The control unit 300 may be configured to, in a normal operation mode, operate the
first release device 40, the second release device 41, and additionally the third
release device 42 to allow a refrigerant flow in the first refrigerant pipe 131, the
second refrigerant pipe 133, and the third refrigerant pipe 132. In the normal operation
mode, no refrigerant is released from the refrigerant circuit via the first release
device 40, the second release device 41, and/or the third release device 42.
First modification of the third embodiment
[0174] The heat pump system 100 in a first modification of the third embodiment of the present
disclosure is similar to the first modification of the second embodiment shown in
Fig. 7 but applied to a three pipe system. In the heat pump system of the third embodiment,
the third release device 42 is a third three-way valve. Thus, the first modification
of the third embodiment differs from the third embodiment in that the third release
device 42 is a third three-way valve. The first modification of the third embodiment
differs from the first modification of the second embodiment in that a third release
device 42 with a third three-way valve is present in a third refrigerant pipe 132.
[0175] The third three-way valve is configured to release the refrigerant from the refrigerant
circuit to the outside of the refrigerant circuit via the third indoor refrigerant
pipe 1322 and to stop a refrigerant flow between the third outdoor refrigerant pipe
1321 and the third indoor refrigerant pipe 1322.
[0176] The third three-way valve is configured to stop a refrigerant flow between the outdoor
portion and the indoor portion. The third three-way valve is configured to release
refrigerant from the usage heat exchanger 123 via the third three-way valve to the
outside of the refrigerant circuit. The third three-way valve may be configured to
release refrigerant from the usage heat exchanger 123 via the third three-way valve
and the third release pipe 63 to the outside of the refrigerant circuit. The third
release pipe 63 may be connected to the third three-way valve 73.
Second modification of the third embodiment
[0177] The heat pump system 100 in a second modification of the third embodiment of the
present disclosure is similar to the second modification of the second embodiment
shown in Fig. 8 but applied to a three pipe system. In the heat pump system 100 of
the third embodiment the third release device 42 comprises a third blow-off mechanism.
The heat pump system 100 in a second modification of the third embodiment of the present
disclosure is the heat pump system 100 of the second modification of the second embodiment
wherein a third release device 42 comprising a third blow-off mechanism is provided
in addition to a third refrigerant pipe 132.
[0178] A third release pipe branches from the third indoor refrigerant pipe 1322 and the
third blow-off mechanism is arranged in the third release pipe 132. The third blow-off
mechanism is configured to release the refrigerant from the refrigerant circuit via
the third three-way valves to the outside of the refrigerant circuit.
[0179] The third blow-off mechanism may be configured to release refrigerant from the usage
heat exchanger 123 and the heat source heat exchanger 13 to the outside of the refrigerant
circuit. The third release device 42 may comprise the third release pipe and the third
blow-off mechanism.
Third modification of the third embodiment
[0180] The heat pump system 100 in a third modification of the third embodiment of the present
disclosure is the heat pump system 100 of the second modification of the third embodiment
wherein the third blow-off mechanism comprises a two-way valve. The heat pump system
100 in a third modification of the third embodiment of the present disclosure is the
heat pump system 100 of the third modification of the second embodiment wherein a
third release device is provided comprising the third blow-off mechanism, and that
the third blow-off mechanism comprises a two-way valve.
[0181] The two-way valve is configured to stop a refrigerant flow between the refrigerant
circuit and the outside of the refrigerant circuit. The two-way valve is further configured
to release refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit.
[0182] In the release operation mode, the third blow-off mechanism may be operated by the
control unit 300 for releasing the refrigerant from the refrigerant circuit to the
outside of the refrigerant circuit.
[0183] The control unit 300 may be configured to, in a normal operation mode, operate the
third blow-off mechanism to allow a refrigerant flow in the third refrigerant pipe
132. In the normal operation mode, no refrigerant is released from the refrigerant
circuit via the third blow-off mechanism.
Fourth modification of the third embodiment
[0184] The heat pump system 100 in a fourth modification of the third embodiment of the
present disclosure is the heat pump system 100 of the second modification of the third
embodiment wherein the third blow-off mechanism has a sacrificial seal sealing the
refrigerant circuit from the outside of the refrigerant circuit, wherein the control
unit 300 is further configured to trigger breaking the sacrificial seal.
[0185] The heat pump system 100 in the fourth modification of the third embodiment of the
present disclosure is the heat pump system 100 of the fourth modification of the second
embodiment wherein a third release device 42 in a third refrigerant pipe 132 comprising
the third blow-off mechanism is provided. The third blow-off mechanism further has
a sacrificial seal sealing the refrigerant circuit from the outside of the refrigerant
circuit, wherein the control unit 300 is further configured to trigger breaking the
sacrificial seal.
[0186] The control unit 300 is configured to trigger a change in the properties of the sacrificial
seal, whereby the pressure of the refrigerant in the refrigerant circuit breaks the
sacrificial seal. The third blow-off mechanism may further comprise a heater for increasing
the temperature of the sacrificial seal, wherein the control unit 300 is further configured
to operate the heater to trigger the change in the properties of the sacrificial seal.
Alternatively to the heater, the third blow-off mechanism may further comprise a breaking
member and the control unit 300 is configured to operate the breaking member to break
the sacrificial seal.
[0187] In the release operation mode, the third blow-off mechanism may be operated by the
control unit 300 to break a sacrificial seal for releasing the refrigerant from the
refrigerant circuit to the outside of the refrigerant circuit.
[0188] The control unit 300 may be configured to, in a normal operation mode, control the
third blow-off mechanism not to break the sacrificial seal to allow a refrigerant
flow in the third refrigerant pipe 132. In the normal operation mode, no refrigerant
is released from the refrigerant circuit via the third blow-off mechanism.
Fifth modification of the third embodiment
[0189] In a fifth modification of the third embodiment of the present disclosure is similar
to the fifth modification of the second embodiment shown in Fig. 9 but applied to
a three pipe system. The modification of the third embodiment of the present disclosure
is a heat pump system 100 according to the second, third, and/or fourth modification
of the third embodiment. The fifth modification of the third embodiment of the present
disclosure is a heat pump system 100 according to the fifth modification of the second
embodiment wherein a third refrigerant pipe 132 with the third release device 42 comprising
a third blow-off mechanism and a third two-way valve are provided.
[0190] The third release device 42 further comprises a third two-way valve. The third two-way
valve is arranged in the third outdoor refrigerant pipe 1321. The third two-way valve
is configured to stop a refrigerant flow between between the third outdoor refrigerant
pipe 1321 and the third indoor refrigerant pipe 1322.
[0191] The third two-way valve may be connected to another side of the usage heat exchanger
123 and to a discharge side of the compressor 11. The third two-way valve may be configured
to stop a refrigerant flow between the third outdoor refrigerant pipe 1321 and the
third indoor refrigerant pipe 1322.
[0192] The third two-way valve may be configured to stop a refrigerant flow between the
outdoor portion and the indoor portion.
[0193] In the release operation mode, the third two-way valve may be operated by the control
unit 300 to stop a refrigerant flow from the outdoor unit 110 to the indoor unit 120.
[0194] The control unit 300 may be configured to, in a normal operation mode, operate the
third two-way valve to allow a refrigerant flow in the third refrigerant pipe 132.
In the normal operation mode, no refrigerant is released from the refrigerant circuit.
Sixth modification of the third embodiment
[0195] The heat pump system in a sixth modification of the third embodiment of the present
disclosure is similar to the sixth modification of the second embodiment shown on
Fig. 10 but applied to a three pipe system. In other word, the heat pump system of
the sixth modification of the third embodiment is compatible with the second, third,
and/or fourth modification of the third embodiment.
[0196] In the sixth modification of the heat pump system of the third embodiment, the second
blow-off mechanism as well as the second release pipe and the third blow-off mechanism
as well as third release pipe are omitted. The second blow-off mechanism is, as in
the sixth modification of the second embodiment, substituted by a first bypass pipe
and a first two-way valve provided in the first bypass pipe. In addition, the third
blow-off mechanism is substituted by a second bypass pipe and a second two-way valve
provided in the second bypass pipe. The second bypass pipe is at one and connected
to a pipe (the first release pipe) connecting the first refrigerant pipe and the first
blow off mechanism and at the other end to the second refrigerant pipe between the
third two - way valve and the connection unit.
[0197] In a further modification (not shown), the third release device may comprise a three-way
valve instead of the third two-way valve and the second bypass valve, of which a first
connection port is connected the second outdoor refrigerant pipe 1321, a second connection
port is connected to the second indoor refrigerant pipe 1322 and a third connection
port is connected to the second bypass pipe. In such a modification, a dedicated bypass-valve
is not required or in other words, the bypass valve is integrated into the three-way
valve.
[0198] Even though not illustrated, in the sixth modification it is alternatively possible
to interchange the first, second and third release devices so that the bypass valve
and the bypass pipe becomes part of the first release device and the second or third
release device is configured as shown in figure 9.
REFERENCE LIST
[0199]
100 heat pump system
110 outdoor unit
11 compressor
12 three-way switching valve
13 heat source heat exchanger
14 first expansion valve (main expansion valve)
15 accumulator
16 liquid side closing valve
17 suction gas side closing valve
18 discharge gas side closing valve
19 outdoor fan with motor
20 low pressure communication pipe
21 low pressure communication valve
22 high pressure shut-off valve
23 four-way valve
24 suction pipe
25 discharge pipe
26 first outdoor gas pipe
27 outdoor liquid pipe
28 liquid side shut-off valve
29 second outdoor gas pipe
30 gas side shut-off valve
40 first release device
41 second release device
42 third release device
44 release device casing
45 bypass pipe
46 bypass valve
50 release device unit
51 first port
52 second port
53 third port
54 fourth port
55 first release opening
56 second release opening
57 fifth port
58 sixth port
59 third release opening
61 first release pipe
62 second release pipe
63 third release pipe
71 first three-way valve
72 second three-way valve
81 first blow-off mechanism
82 second blow-off mechanism
91 first two-way valve
92 second two-way valve
120 indoor unit (usage side unit)
122 sub-expansion valve
123 usage heat exchanger
127 usage side fan
131 first refrigerant pipe (liquid pipe)
1311 first outdoor refrigerant pipe
1312 first indoor refrigerant pipe
1311A first outdoor refrigerant pipe portion
1312A first indoor refrigerant pipe portion
132 third refrigerant pipe (high/low-pressure gas pipe)
1321 third outdoor refrigerant pipe
1322 third indoor refrigerant pipe
1321A third outdoor refrigerant pipe portion
1322A third indoor refrigerant pipe portion
133 second refrigerant pipe (low-pressure gas pipe (only "gas pipe" in two-pipe configuration)
1331 second outdoor refrigerant pipe
1332 second indoor refrigerant pipe
1331A second outdoor refrigerant pipe portion
1332A second indoor refrigerant pipe portion
141 first liquid refrigerant pipe
142 third high/low-pressure gas refrigerant pipe
143 second gas refrigerant pipe
151 usage side liquid pipe
152 usage side gas pipe
200 connection unit
201 manifold device
300 control unit