TECHNICAL FIELD
[0001] The present disclosure relates to a heat pump system comprising a release device
and a method for releasing refrigerant from a heat pump system.
BACKGROUND ART
[0002] Nowadays, heat pump systems often use natural refrigerants. Natural refrigerants
are alternatives to synthetic refrigerants such as chlorofluorocarbon (CFC), hydrochlorofluorocarbon
(HCFC), and hydrofluorocarbon (HFC) based refrigerants. Unlike other refrigerants,
natural refrigerants can be found in nature. One examples of a natural refrigerant
is carbon dioxide. Carbon dioxide is a toxic refrigerant and has a considerably higher
working pressure compared to other refrigerants requiring specific adaption to existing
heat pump systems. In any case, the refrigerant asks for specific safety measures
to, in the event of a leakage in an indoor unit, prevent that the mass of refrigerant
leaking into the indoor space accommodating the indoor unit exceeds a predetermined
value.
[0003] A well-known safety measure is the so-called pump-down operation, in which refrigerant
is, in case of leakage in an indoor unit, pumped from the indoor unit towards and
into an outdoor unit. Accordingly, the mass of refrigerant leaking into the indoor
space can be minimized.
[0004] Alternatively or additionally shut-off valves to shut off the indoor unit from the
remainder of the refrigerant circuit may be provided. Thereby the mass of refrigerant
leaking into the indoor space may be limited to the amount trapped in the indoor unit.
To the contrary, the use of shut-off valves is not sensible for carbon dioxide because
the toxicity limit for carbon dioxide that can be reached in the indoor space in case
of leakage is extremely low and it is also reached very fast due to the high leak
rate due to the high working pressure.
[0005] A problem with the known inexpensive shut-off valves is that they have a slow closing
time, so in the event of a refrigerant leak in an indoor space, too much mass of refrigerant
is released into the indoor space. To avoid exceeding the maximum allowable indoor
concentration of refrigerant for toxicity, it is essential that the refrigerant mass
flow leak rate is minimised very quickly. Shut-off valves having shorter closing times
are relatively expensive increasing the overall costs of the heat pump system. Additionally,
for installation purposes, the allowed length of piping between the shut-off valves
and the indoor unit is relatively long. As a result, a relatively high charge remains
in the piping between the indoor unit and the shut-off valves and, consequently in
the indoor unit. Depending on the used refrigerant the charge remains in the piping
between the indoor unit and the shut-off valves and, consequently in the indoor unit,
may already suffice to exceed the maximum allowable limit defined in the respective
regulations. This is particularly true if the indoor unit is installed in a relatively
small indoor space.
[0006] An alternative safety measure is disclosed in
JP 5292940 B2.
JP 5292940 B2 discloses to open a release valve and discharge/release the refrigerant in the refrigerant
circuit to the atmosphere and, hence, the outside of the refrigerant circuit/heat
pump system.
[0007] Yet, in case of
JP 5292940, all the refrigerant in the refrigerant circuit is released from the release valve.
So, there is a problem that it takes time to release all the refrigerant in the refrigerant
circuit to the outside of the refrigerant circuit.
[0008] Further, the release valve of
JP 5292940 B2 is in one embodiment located at the bottom of a refrigerant reservoir, so if refrigerant
leaks into the indoor space, a pump down operation, pumping the refrigerant into the
refrigerant reservoir, is required, which again takes time. Additionally, the release
valve is connected to a release pipe branched from the bottom part of the refrigerant
reservoir. During the release, the liquid portion of two-phase carbon dioxide (liquid-vapour
mixture) in the reservoir may freeze potentially clogging the release pipe.
SUMMARY OF THE INVENTION
[0009] In view of the above, it is an object of the present disclosure to provide a heat
pump system and method for releasing refrigerant from the heat pump system being capable
of effectively and inexpensively cope with the problems associated with leaking natural
refrigerants.
[0010] Another object of the present disclosure is to provide an improved and safer heat
pump system and method for releasing refrigerant from the heat pump system, which
for example allow for a faster release of refrigerant to the atmosphere.
[0011] This object is solved by a heat pump system according to claim 1 and by a method
according to claim 9. The dependent claims describe optional features and embodiments.
[0012] According to a first aspect of the disclosure, the heat pump system comprises a refrigerant
circuit connecting a compressor, a heat source heat exchanger, a first expansion valve,
and a usage heat exchanger, the refrigerant circuit having an indoor portion and an
outdoor portion. The outdoor portion of the refrigerant circuit comprises the compressor,
the heat source heat exchanger, and the first expansion valve, and the indoor portion
of the refrigerant circuit comprises the usage heat exchanger. The heat pump system
further comprises a control unit configured to control the heat pump system, a first
release device arranged in the refrigerant circuit, and a second release device arranged
in the refrigerant circuit. The first release device and the second release device
separate the indoor portion of the refrigerant circuit from the outdoor portion of
the refrigerant circuit. The control unit is configured to, in a release operation
mode upon receipt of a signal that a refrigerant leakage is detected in the refrigerant
circuit of the heat pump system, operate the first release device and the second release
device to shut off the indoor portion of the refrigerant circuit from the outdoor
portion of the refrigerant circuit, and to release refrigerant from the indoor portion
of the refrigerant circuit to the outside of the refrigerant circuit (atmosphere).
[0013] The heat pump system of the first aspect allows for a quick pressure drop in the
refrigerant circuit upon detection of refrigerant leakage so that a high mass flow
rate of the refrigerant into the indoor space can be reduced. In case of a refrigerant
leakage detection in the refrigerant circuit, the control unit of the heat pump system
quickly responds by opening the first release device and the second release device
to release the high pressure refrigerant from only the indoor portion of the refrigerant
circuit quickly to the outside of the refrigerant circuit. Thus, the first and second
release devices have a fast response time and offer a more cost-effective solution.
This allows only the refrigerant in the indoor portion of the refrigerant circuit
to be released to the outside of the refrigerant circuit in a shorter time.
[0014] In addition, no damage can occur to the components of the outdoor unit by the release
of the high pressure refrigerant, as the outdoor portion of the refrigerant circuit
is shut off from the indoor portion of the refrigerant circuit. Since the refrigerant
may be released from the first and second (optionally third) release devices to the
outside of a building (to the atmosphere), nobody is affected by the discharged high
pressure refrigerant. Thus, the heat pump system is improved and safer. A high pressure
in the context of the present disclosure is a pressure that is higher than the atmospheric
pressure.
[0015] Moreover, in the first aspect, the at least one outdoor unit and the at least one
indoor unit (or more particularly the components of the refrigerant circuit accommodated
in the outdoor unit and the indoor unit, respectively) may be connected forming a
refrigerant circuit. The refrigerant circuit has a first refrigerant pipe and a second
refrigerant pipe that connect the components of the refrigerant circuit in the outdoor
unit with components of the refrigerant circuit in the indoor unit. The refrigerant
circuit contains a refrigerant and connects at least the heat source heat exchanger,
the first expansion valve, the compressor, and the at least one usage heat exchangers.
The components in the outdoor unit may comprise a compressor, a heat source heat exchanger,
and a first expansion valve. The components in the indoor unit may comprise a usage
heat exchanger.
[0016] The control unit may be configured to operate the components of the heat pump system.
The control unit may be configured to operate at least the compressor, an heat source
side fan, the expansion valve, and a usage side fan.
[0017] The control unit may be disposed in the outdoor unit and may be connected via a communication
line to a PCB in the first and/or second release device (and optional third release
device) .
[0018] The normal operation mode is the mode of the heat pump system where heating or cooling
with the heat pump system is possible. In particular, during a normal operation mode,
the plurality of indoor units can perform heating and cooling simultaneously.
[0019] The control unit may be configured to, in a normal operation mode, operate the first
release device and the second release device to allow a refrigerant flow in the first
refrigerant pipe and the second refrigerant pipe. In the normal operation mode, no
refrigerant is released from the refrigerant circuit via the first release device
and the second release device. The first release device and the second release device
may be leak tight. Because the first release device and the second release device
are leak tight, no refrigerant may escape to the outside of the refrigerant circuit
during the normal operation mode.
[0020] The control unit may be further configured to operate the heat pump system in the
release operation mode upon a leakage detected by a sensing device configured to detect
a leakage in the heat pump system. The sensing device may be a leakage sensor such
as a carbon dioxide detector. The sensing device may be located in the indoor space
and may or may not be part of the indoor unit. The sensing device may be configured
to measure a pressure drop in the refrigerant circuit within the indoor unit instead
of detecting refrigerant. The control unit may be configured to receive a signal that
a leakage has been detected by a sensing device, to locate the leakage in the heat
pump system, and to operate the first release device and/or the second release device
in response to the signal.
[0021] In any operation state of the heat pump system, refrigerant may be released without
switching the four-way switching valve of the heat pump system. The operation state
of the four-way switching valve "not operated" means that the four-way switching valve
is not switched and is left unchanged.
[0022] The operation states of the first release device and the second release device means
that the first release device is opened for releasing refrigerant or closed for not
releasing refrigerant and/or that the second release device is opened for releasing
refrigerant or closed for not releasing refrigerant.
[0023] A release device may be a release valve where refrigerant either in the gas state
and/or liquid state can be released. The release device is not restricted to the release
of gases.
[0024] The heat pump system according to a second aspect is the heat pump system of the
first aspect, wherein the first release device comprises a first three-way valve and
the second release device comprises a second three-way valve. The first three-way
valve is configured to stop a refrigerant flow between the outdoor portion and the
indoor portion, and the second three-way valve is configured to stop a refrigerant
flow between the outdoor portion and the indoor portion. Each of the first and second
three-way valves is configured to release refrigerant from the usage heat exchanger
via the first and the second three-way valves to the outside of the refrigerant circuit.
[0025] The provision of a three-way valve as the release device allows that the release
device is opened very quickly to release refrigerant to the outside of the refrigerant
circuit. Additionally, the first and second three-way valves allows that the outdoor
portion of the refrigerant circuit is sufficiently shut off from the indoor portion
of the refrigerant circuit. In this case, releasing the refrigerant from the refrigerant
circuit and shutting off the outdoor portion can be realized by one device, the three-way
valve.
[0026] The heat pump system according to a third aspect is the heat pump system of the first
aspect, wherein the first release device comprises a first two-way valve and a first
blow-off mechanism, and the second release device comprises a second two-way valve
and a second blow-off mechanism. The first two-way valve is connected to one side
of the heat source heat exchanger and to one side of the usage heat exchanger, wherein
the refrigerant circuit further connects a first release pipe that branches from the
refrigerant circuit between the first two-way valve and the one side of the usage
heat exchanger, wherein the first blow-off mechanism is arranged in the first release
pipe. The second two-way valve is connected to another side of the usage heat exchanger
and to a suction side of the compressor, wherein the refrigerant circuit further connects
a second release pipe that branches from the refrigerant circuit between the second
two-way valve and the other side of the usage heat exchanger, wherein the second blow-off
mechanism is arranged in the second release pipe. Each of the first and second two-way
valves are configured to stop a refrigerant flow between the outdoor portion and the
indoor portion. Each of the first and second blow-off mechanisms are configured to
release refrigerant from the usage heat exchanger to the outside of the refrigerant
circuit.
[0027] The blow off mechanism allows that the release device is leak tight in the normal
operation mode. The first and second two-way valves allow that the refrigerant flow
from the outdoor unit to the indoor unit is stopped upon detection of a refrigerant
leakage in the heat pump system. This prevents that refrigerant is released from the
outdoor portion of the refrigerant circuit which simultaneously results in a pressure
drop in the outdoor refrigerant circuit. This pressure drop in the outdoor refrigerant
circuit may damage the components of the outdoor unit due to low temperatures, dry
ice formation or oil release. Thus, the heat pump system is further improved and safer.
[0028] The heat pump system may further comprise a manifold pipe connecting the first release
pipe and the second release pipe for releasing refrigerant from the refrigerant circuit
via the first release device and second release device to the outside of the heat
pump system. The manifold pipe may have a release opening located at a release area,
which may be outside of a building where the outdoor unit and the indoor unit are
installed in.
[0029] In the present disclosure, the release area means an area outside of the room or
indoor space. The release area may be outside of the outdoor unit in a machine room
of a building (wherein the machine room might have a mechanical ventilation that prevents
a too high carbon dioxide or propane concentration). The release area may be outside
of a building where the outdoor unit and the indoor unit are installed.
[0030] The heat pump system of a fourth aspect is the heat pump system according to the
third aspect, wherein each of the first and second blow-off mechanisms comprises a
two-way valve.
[0031] The provision of a two-way valve as a blow-off mechanism is more cost-efficient,
but still provides a fast opening time.
[0032] The heat pump system of a fifth aspect is the heat pump system according to the third
aspect, wherein each of the first and the second blow-off mechanisms have a sacrificial
seal sealing the refrigerant circuit from the outside of the refrigerant circuit,
wherein the control unit is further configured to trigger breaking the sacrificial
seal.
[0033] Because of the provision of a sacrificial seal in the first and the second blow-off
mechanisms, the refrigerant circuit is sealed from the outside of the refrigerant
circuit. Thus, it is ensured that the blow-off mechanism is leak tight. Since the
control unit is further configured to trigger breaking the sacrificial seal, the sacrificial
seal of the first and the second blow-off mechanisms is broken in a controlled way,
so that refrigerant leakage during normal operation is prevented. By breaking the
sacrificial seal, the response time of the heat pump system in the event of a refrigerant
leak is reduced.
[0034] The heat pump system according to a sixth aspect is the heat pump system according
to the fifth aspect, wherein the control unit is configured to trigger a change in
the properties of the sacrificial seal, whereby the pressure of the refrigerant in
the refrigerant circuit breaks the sacrificial seal.
[0035] Since the control unit is configured to trigger only a change in the properties of
the sacrificial seal, the sacrificial seal is only fully broken by the pressure of
the refrigerant in the refrigerant circuit upon a leakage detection. This ensures
that the sacrificial seal is broken in a controlled way and only upon a leakage detection.
Thus, the sacrificial seal is leak tight during a normal operation of the heat pump
system.
[0036] The heat pump system according to a seventh aspect is the heat pump system according
to the fifth or sixth aspect, wherein the blow-off mechanisms further comprise a heater
for increasing the temperature of the sacrificial seal, wherein the control unit is
further configured to operate the heater to trigger the change in the properties of
the sacrificial seal.
[0037] Because the control unit is configured to operate the heater which triggers a change
in the properties of the sacrificial seal, the sacrificial seal is only fully broken
by the heater upon a leakage detection. This ensures that the sacrificial seal is
broken in a controlled way. Thus, the sacrificial seal is leak tight during a normal
operation of the heat pump system. In addition, the heater has a quick response time,
so that the sacrificial seal is broken very quickly upon a leakage detection.
[0038] The heat pump system according to an eighth aspect is the heat pump system of the
fifth aspect, wherein the blow-off mechanisms further comprise a breaking member and
the control unit is configured to operate the breaking member to break the sacrificial
seal.
[0039] The breaking member allows that the sacrificial seal of the blow-off mechanism is
only broken upon detection of a refrigerant leak by the control unit. This allows
that the sacrificial seal is leak tight during a normal operation, that the sacrificial
seal is only broken if a leakage is detected, and that the control unit controls the
breaking member. Thereby, the heat pump system is safer and more reliable.
[0040] A ninth aspect of the disclosure is the method for releasing refrigerant from a heat
pump system. The heat pump system comprises a refrigerant circuit connecting a compressor,
a heat source heat exchanger, a first expansion valve, and a usage heat exchanger,
the refrigerant circuit having an indoor portion and an outdoor portion, wherein the
outdoor portion of the refrigerant circuit comprises the compressor, the heat source
heat exchanger, and the first expansion valve, and the indoor portion of the refrigerant
circuit comprises the usage heat exchanger. The heat pump system further comprises
a first release device arranged in the refrigerant circuit and a second release device
arranged in the refrigerant circuit, wherein the first release device and the second
release device separate the indoor portion of the refrigerant circuit from the outdoor
portion of the refrigerant circuit. The method comprises the step of starting a refrigerant
release operation upon receipt of a signal that a refrigerant leakage is detected
in the refrigerant circuit of the heat pump system. In the refrigerant release operation,
the method comprises the steps of shutting off the indoor portion of the refrigerant
circuit from the outdoor portion of the refrigerant circuit by the first release device
and the second release device and releasing a refrigerant contained in the indoor
portion of the refrigerant circuit via the first release device and the second release
device to an outside of the heat pump system.
[0041] The method according to the ninth aspect allows for a quick pressure drop in the
refrigerant circuit upon detection of refrigerant leakage so that a high mass flow
rate of the refrigerant into the indoor space can be reduced. In case of a refrigerant
leakage detection in the refrigerant circuit, the heat pump system quickly responds
by opening the first and second release devices to release the high pressure refrigerant
quickly to the outside of the refrigerant circuit. Thus, the release devices have
a fast response time and the method offers a faster solution. This allows only the
refrigerant in the indoor portion of the refrigerant circuit to be released to the
outside of the refrigerant circuit in a shorter time.
[0042] Thus, the method is improved and safer.
[0043] The method of a tenth aspect is the method of the ninth aspect, wherein the method
further comprises the step of, in the refrigerant release operation, operating the
first release device and the second release device and not operating a switching device
of the refrigerant circuit of the heat pump system. In other words, in any operation
state of the heat pump system, refrigerant may be released without switching the four-way
switching valve of the heat pump system. The operation state of the four-way switching
valve "not operated" means that the four-way switching valve is not switched and is
left unchanged in the refrigerant release operation.Since the switching device of
the refrigerant circuit of the heat pump system is not operated in the refrigerant
release operation, the refrigerant is released more quickly from the refrigerant circuit
via the first and second release devices to an outside of the refrigerant circuit.
Thus, less refrigerant leaks into the indoor space. The method, hence, improves the
safety.
BRIEF DESCRIPTION OF THE DRAWINGS
[0044]
- Fig. 1A
- shows a schematic piping diagram of a heat pump system according to a first embodiment
of the present disclosure.
- Fig. 1B
- shows a schematic piping diagram of a heat pump system according to a second embodiment
of the present disclosure.
- Fig. 2
- shows a schematic piping diagram of a heat pump system according to first embodiment
of the present disclosure.
- Fig. 3
- shows a schematic piping diagram of an example of an outdoor unit of the heat pump
system of Fig. 2.
- Fig. 4
- shows a schematic piping diagram of a heat pump system according to the second embodiment
of the present disclosure.
- Fig. 5
- shows a schematic piping diagram of an example of an outdoor unit of the heat pump
system of Fig. 4.
- Fig. 6
- shows a schematic piping diagram of a first modification of the first embodiment of
the heat pump system also applicable to the second embodiment.
- Fig. 7
- shows a schematic piping diagram of a second modification of the first embodiment
of the heat pump system also applicable to the second embodiment.
- Fig. 8
- shows a schematic piping diagram of a fifth modification of the first embodiment of
the heat pump system also applicable to the second embodiment.
- Fig. 9
- shows a schematic piping diagram of a sixth modification of the heat pump system of
the second embodiment also applicable to the second embodiment.
DESCRIPTION OF EMBODIMENTS
[0045] Hereinafter, embodiments according to the present disclosure will be described in
detail with reference to the accompanying drawings in order to describe the disclosure
using illustrative examples. Further modifications of certain individual features
described in this context can be combined with other features of the described embodiments
to form further embodiments of the disclosure. Throughout the drawings, the same reference
numerals are used for the same or similar elements.
[0046] The heat pump system 100 of the disclosure may be a device that performs cooling
and/or heating of indoor spaces, such as in a building, through a vapor compression
refrigeration cycle. In the heat pump system, a natural refrigerant with low global
warming potential, which can be potentially released to the outside or atmosphere,
such as carbon dioxide may be used as refrigerant.
[0047] The heat pump system 100 may be a single-heat pump system, which includes an outdoor
unit (which may also be referred to as heat source unit) and an indoor unit (which
may also be referred to as usage unit or utilization-side unit). The heat pump system
may be a multi-heat pump system, which includes an outdoor unit (which may also be
referred to as heat source unit) and a plurality of indoor unit (which may also be
referred to as usage units or utilization-side units). The heat source unit may also
comprise a plurality of connected outdoor units.
[0048] The heat pump system 100 may have a so-called two-pipe configuration as shown in
Fig. 1A, 2, and 3 and as described in the first embodiment, or a so-called three-pipe
configuration as shown in Fig. 1B, 4, and 5, and as described in the second embodiment.
First embodiment
[Configuration of the two-pipe heat pump system]
[0049] The heat pump system 100 according to the first embodiment of the present disclosure
is a single system with a so-called two-pipe configuration, which includes at least
one outdoor unit 110 and at least one indoor unit 120. In an example, as illustrated
in Fig. 1A the refrigerant circuit has a first refrigerant pipe 131 and a second refrigerant
pipe 133 that connects the outdoor unit 110 and the indoor unit 120. The heat pump
system may also be provided with a plurality of indoor units 120 as shown in Fig.
2, wherein a plurality of indoor units 120 are connected to the outdoor unit 110 via
the first refrigerant pipe 131 and the second refrigerant pipe 133. Also a plurality
of outdoor units are conceivable as described with respect to the modifications shown
in Fig. 6 to 8.
[0050] In the two-pipe configuration, the first refrigerant pipe 131 (a liquid pipe), the
second refrigerant pipe 133 (a high/low-pressure gas pipe) and the third refrigerant
pipe 132 (a low-pressure gas pipe) of a three-pipe configuration (explained later)
are limited to the first refrigerant pipe 131 (liquid pipe) and the second refrigerant
pipe 133 (a low-pressure gas pipe) (which in a two-pipe system is generally also referred
to merely as "gas pipe") as shown in Figs. 1A, 2 and 3. Figs. 1A and 2 show a schematic
piping diagram of the two-pipe heat pump system of the first embodiment. Fig. 3 shows
a schematic piping diagram of an example of an outdoor unit 110 of the heat pump system
of the first embodiment, as shown in Fig. 2.
[0051] The outdoor unit 110 may have an outdoor unit casing having first and second outdoor
service ports to which the first and second refrigerant pipe 131, 133 are directly
or indirectly connected.
[0052] The outdoor unit 110 in this first embodiment mainly includes a compressor 11 with
a motor and a heat source heat exchanger 13 (see for example Fig. 3). In addition,
the outdoor unit 110 (heat source unit) includes a switching mechanism 23 (here a
four-way valve) that switches the operating state between a cooling operation/mode
in which the heat source heat exchanger 13 functions as a condenser, and heating operation/mode
in which the heat source heat exchanger 13 (outdoor heat exchanger) functions as an
evaporator. The switching mechanism 23 is connected to the suction side of the compressor
11 via a suction pipe 24. The discharge side of the compressor 11 is connected to
the switching mechanism 23 via a discharge pipe 25. The switching mechanism 23 is
connected to the gas side of the heat source heat exchanger 13 via a first outdoor
gas pipe 26. The liquid side of the heat source heat exchanger 13 is connected to
the first refrigerant pipe 131 (liquid pipe) via an outdoor liquid pipe 27. A first
expansion valve 14 (outdoor expansion valve), as main expansion valve, is located
in the outdoor liquid pipe 27.
[0053] The connection portion (outdoor service port) of the outdoor liquid pipe 27 with
respect to the first refrigerant pipe 131 (liquid pipe) is provided with a liquid-side
shut-off valve 28.
[0054] The switching mechanism 23 is connected to the second refrigerant pipe 133 (gas pipe)
via a second outdoor gas pipe 29. The connection portion (outdoor service port) of
the second outdoor gas pipe 29 with respect to the second refrigerant pipe 133 (gas
pipe) is provided with a gas side shut-off valve 30. In addition, the outdoor unit
110 further comprises an heat source side fan 19 (outdoor fan) driven by an heat source
side fan motor.
[0055] The indoor unit 120 is configured as explained with respect to Fig. 2 below. The
indoor unit 120 as shown in Fig. 2 may have an indoor unit casing having first and
second indoor service ports to which the first and second refrigerant pipes 131, 133
are directly or indirectly connected. The indoor unit 120 includes a sub-expansion
valve 122 in the liquid pipe (first refrigerant pipe 131) and a usage heat exchanger
123 connected to first and second refrigerant pipes 131, 133. The indoor unit 120
also has a usage side fan 127 (indoor fan) driven by a fan motor.
[0056] Hence, as compared to the three-pipe system, only a first refrigerant pipe 131 (liquid
(refrigerant) pipe) and a second refrigerant pipe 133 (low-pressure gas (refrigerant)
pipe (gas pipe)) extend out of the outdoor unit 110. The first refrigerant pipe 131
communicates with the heat source heat exchanger 13 and the indoor heat exchangers
123 (usage side heat exchanger). The second refrigerant pipe (gas pipe) 133 communicates
with a suction port of the compressor 11 and the indoor heat exchanger 123 (usage
side heat exchanger) of the indoor unit 120 or in case of a plurality of indoor units
120 with each of the indoor heat exchangers 123 (usage side heat exchanger).
[0057] It is also conceivable that more than one indoor unit is provided as shown in Fig.
2. In this case, the first refrigerant pipe 131 may branch into a plurality of first
liquid refrigerant pipes 141 towards the indoor units 120. The second refrigerant
pipe 133 may branch into a plurality of second gas refrigerant pipes 143 towards the
indoor units 120. For each of the indoor units 120, the usage heat exchanger 123 may
communicate with the corresponding first liquid refrigerant pipe 141 and the second
gas refrigerant pipe 143.
[0058] Each of the indoor units 120 includes a sub-expansion valve 122 and a usage heat
exchanger 123. Each indoor units 120 also has a usage side fan 127 (indoor fan) driven
by a fan motor. The heat pump system 100 according to the first embodiment comprises
an outdoor unit 110, and at least one indoor unit 120, a refrigerant circuit having
the first refrigerant pipe 131 and the second refrigerant pipe 133 that connects the
outdoor unit 110 and the indoor unit 120. As shown in Fig. 2 it is also possible that
the heat pump system 100 comprises a plurality of indoor units 120, in particular
four indoor units 120. It is also possible that the heat pump system of the first
embodiment only comprises one indoor unit 120, as shown in Fig. 1A. It is also possible
that the heat pump system of the first embodiment comprises a plurality of outdoor
units 110, or a single outdoor unit 110 as shown in Fig. 1A. In addition, the heat
pump system of the first embodiment is not restricted to the outdoor unit 110 and/or
the indoor unit 120, as described above, and a known outdoor unit and/or indoor unit
may be used.
[0059] The refrigerant circuit connects the compressor 11, the heat source heat exchanger
13, hte first expansion valve 14, and the usage heat exchanger 123. The refrigerant
circuit having an indoor portion and an outdoor portion, wherein the outdoor portion
of the refrigerant circuit comprises the compressor 11, the heat source heat exchanger
13, and the first expansion valve 14. The indoor portion of the refrigerant circuit
comprises the usage heat exchanger 123 and the sub-expansion valve 122.
[0060] The refrigerant contained in the refrigerant circuit is in this example carbon dioxide.
[0061] The heat pump system 100 according to the first embodiment further comprises a first
release device 40 for releasing a refrigerant to an outside of the refrigerant circuit.
The first release device 40 is arranged in the first refrigerant pipe 131 between
the outdoor unit 110 and the indoor unit 120 and separates the first refrigerant pipe
131 into a first outdoor refrigerant pipe 1311 and a first indoor refrigerant pipe
1312 (see for example Fig. 1A). The first release device 40 is arranged in the refrigerant
circuit.
[0062] The heat pump system further comprises a second release device 41 for releasing the
refrigerant to the outside of the refrigerant circuit. The second release device 41
is arranged in the second refrigerant pipe 133 between the outdoor unit 110 and the
indoor unit 120 and separates the second refrigerant pipe 133 into a second outdoor
refrigerant pipe 1331 and a second indoor refrigerant pipe 1332. In the release operation
mode, the first release device 40 and the second release device 41 are operated for
releasing the refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit. The second release device 41 is arranged in the refrigerant circuit.
[0063] The first release device 40 and the second release device 41 separate the indoor
portion of the refrigerant circuit from the outdoor portion of the refrigerant circuit.
[0064] The heat pump system further comprises a control unit 300 configured to control the
heat pump system 100. The control unit 300 is configured to operate the heat pump
system 100 in a release operation mode upon receipt of a signal that a refrigerant
leakage is detected in the refrigerant circuit of the heat pump system 100. In the
release operation mode, the first release device 40 and the second release device
41 are operated for releasing the refrigerant from the refrigerant circuit to the
outside of the refrigerant circuit. The control unit 300 may be configured to, in
a release operation mode upon receipt of a signal that a refrigerant leakage is detected
in the refrigerant circuit of the heat pump system 100, operate the first release
device 40 and the second release device 41 to shut off the indoor portion of the refrigerant
circuit from the outdoor portion of the refrigerant circuit, and to release refrigerant
from the indoor portion of the refrigerant circuit to the outside of the refrigerant
circuit.
[0065] The control unit 300 may be configured to, in a normal operation mode, operate the
first release device 40 and the second release device 41 to allow a refrigerant flow
in the first refrigerant pipe 131 and the second refrigerant pipe 133. In the normal
operation mode, no refrigerant is released from the refrigerant circuit via the first
release device 40 and the second release device 41.
First modification of the first embodiment
[0066] The heat pump system 100 in a first modification of the first embodiment of the present
disclosure is the heat pump system of the first embodiment wherein the first release
device 40 is a first three-way valve 71 and the second release device 41 is a second
three-way valve 72.
[0067] The first three-way valve 71 and the second three-way valve 72 are configured to
release the refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit via a first release pipe 61 and/or a second release pipe 62 and to stop a
refrigerant flow between the first outdoor refrigerant pipe 1311 and the first indoor
refrigerant pipe 1312 and between the second outdoor refrigerant pipe 1331 and the
second indoor refrigerant pipe 1332.
[0068] Fig. 6 shows a schematic piping diagram of the first modification of the heat pump
system of the first embodiment.
[0069] The first three-way valve 71 is configured to stop a refrigerant flow between the
outdoor portion and the indoor portion. The second three-way valve 72 is configured
to stop a refrigerant flow between the outdoor portion and the indoor portion. Each
of the first and second three-way valves 71, 72 is configured to release refrigerant
from the usage heat exchanger 123 via the first and the second three-way valves 71,
72 to the outside of the refrigerant circuit. Each of the first and second three-way
valves 71, 72 may be configured to release refrigerant from the usage heat exchanger
123 via the first and the second three-way valves 71, 72 and the first and second
release pipes 61, 62 to the outside of the refrigerant circuit. The first release
pipe 61 may be connected to the first three-way valve 71 and the second release pipe
62 may be connected to the second three-way valve 72.
[0070] The control unit 300 may configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first and second three-way valves 71, 72 to shut
off the indoor portion of the refrigerant circuit from the outdoor portion of the
refrigerant circuit, and to release refrigerant from the indoor portion of the refrigerant
circuit to the outside of the refrigerant circuit.
[0071] The control unit 300 may be configured to, in a normal operation mode, operate the
first and second three-way valves 71, 72 to allow a refrigerant flow in the first
refrigerant pipe 131 and the second refrigerant pipe 133. In the normal operation
mode, no refrigerant is released from the refrigerant circuit via the first and second
three-way valves 71, 72.
[0072] As shown in Fig. 6, two outdoor units 110 are connected by a refrigerant circuit
with three indoor units 120. Fig. 6 further shows that the first release device 40
and the second release device 41 may be arranged in a release device casing 44. The
heat pump system of the first modification of the first embodiment is not restricted
to the use of two outdoor units 110 and may be compatible with a single outdoor unit
or with a plurality of outdoor units. The heat pump system of the first modification
of the first embodiment is not restricted to the use of three indoor units 120 and
may be compatible with a single indoor unit or with a plurality of indoor units. The
release device casing 44 may also not be present in the heat pump system of the first
modification of the first embodiment.
[0073] The heat pump system of the first modification of the first embodiment is further
not restricted to the use of two outdoor units 110 and may be compatible with a single
outdoor unit 110 or with a plurality of outdoor units.
[0074] The heat pump system of the first modification of the first embodiment is not restricted
to the use of three indoor units 120 and may be compatible with a single indoor unit
120 or with a plurality of indoor units 120. The release device casing 44 may also
not be present in the heat pump system of the first modification of the first embodiment.
[0075] In a system with multiple outdoor units and/or multiple indoor units connected, the
first and second release devices are arranged on a main liquid pipe and a main gas
pipe between the multiple outdoor units and/or multiple indoor units. The main liquid
pipe is a pipe that a plurality of liquid pipes 131 extending from a plurality of
the outdoor units 110 towards the indoor unit(s) 120 are merged into. The main gas
pipe is one pipe that a plurality of gas pipes 133 extending from a plurality of the
outdoor units 110 towards the indoor unit(s) 120 are merged into. The main liquid
pipe also is one pipe that a plurality of liquid pipes 131 extending from a plurality
of the indoor units 120 towards the outdoor unit(s) 110 are merged into. The main
gas pipe also is one pipe that a plurality of gas pipes 133 extending from a plurality
of the indoor units 120 towards the outdoor unit(s) 110 are merged into. This configuration
improves workability because it eliminates the need to connect multiple release device
units to the system. The workloads required to connect multiple release device units
to the system can be reduced.
Second modification of the first embodiment
[0076] In a second modification of the first embodiment of the present disclosure, the heat
pump system is the heat pump system of the first embodiment wherein the first release
device 40 comprises a first blow-off mechanism 81. Fig. 7 shows a schematic piping
diagram of the second modification of the first embodiment of the heat pump system.
[0077] A first release pipe 61 branches from the first refrigerant pipe 131 and the first
blow-off mechanism 81 is arranged in the first release pipe 61. The first blow-off
mechanism 81 is configured to release the refrigerant from the refrigerant circuit
via the first indoor refrigerant pipe 1312 and the first release pipe 61 to the outside
of the refrigerant circuit.
[0078] The second release device 41 comprises a second blow-off mechanism 82. A second release
pipe 62 branches from the second refrigerant pipe 133 and the second blow-off mechanism
82 is arranged in the second release pipe 62. The second blow-off mechanism 82 is
configured to release the refrigerant from the refrigerant circuit via the second
indoor refrigerant pipe 1332 and the second release pipe 62 to the outside of the
refrigerant circuit.
[0079] Each of the first and second blow-off mechanisms 81, 82 are configured to release
refrigerant from the usage heat exchanger 123 to the outside of the refrigerant circuit.
The first release device 40 may comprise the first release pipe 61 and the first blow-off
mechanism 81. The second release device 41 may comprise the second release pipe 62
and the second blow-off mechanism 82.
[0080] The control unit 300 may configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first and second blow-off mechanisms 81, 82 to release
refrigerant from the indoor portion of the refrigerant circuit to the outside of the
refrigerant circuit.
[0081] The control unit 300 may be configured to, in a normal operation mode, operate the
first and second blow-off mechanisms 81, 82 to allow a refrigerant flow in the first
refrigerant pipe 131 and the second refrigerant pipe 133. In the normal operation
mode, no refrigerant is released from the refrigerant circuit via the first and second
blow-off mechanisms 81, 82.
[0082] As shown in Fig. 7, the heat pump system may comprise a plurality of outdoor units
110, in particular two outdoor units 110. The heat pump system may comprise a plurality
of indoor unit 120. As shown in Fig. 7, the heat pump system may comprise three indoor
units 120. Fig. 7 further shows that the first release device 40 and the second release
device 41 may be arranged in a release device casing 44. The heat pump system of the
second modification of the first embodiment is not restricted to the use of two outdoor
units 110 and may be compatible with a single outdoor unit or with a plurality of
outdoor units. The heat pump system of the second modification of the first embodiment
is not restricted to the use of three indoor units 120 and may be compatible with
a single indoor unit or with a plurality of indoor units. The the release device casing
44 may also not be present in the heat pump system of the second modification of the
first embodiment.
Third modification of the first embodiment
[0083] In a third modification of the first embodiment of the present disclosure, the heat
pump system is the heat pump system of the second modification of the first embodiment
wherein the first blow-off mechanism 81 and the second blow-off mechanism 82 comprise
a two-way valve. In other words, the heat pump system of the third modification of
the first embodiment is the heat pump system of the second modification of the first
embodiment wherein each of the first and second blow-off mechanisms 81, 82 comprise
a two-way valve. The two-way valve is configured to stop a refrigerant flow between
the refrigerant circuit and the outside of the refrigerant circuit. The two-way valve
is further configured to release refrigerant from the refrigerant circuit to the outside
of the refrigerant circuit.
[0084] In the release operation mode, the first blow-off mechanism 81 is operated by the
control unit 300 for releasing the refrigerant from the refrigerant circuit to the
outside of the refrigerant circuit. In the release operation mode, the second blow-off
mechanism 82 is operated by the control unit 300 for releasing the refrigerant from
the refrigerant circuit to the outside of the refrigerant circuit.
[0085] The control unit 300 may be configured to, in a normal operation mode, operate the
first blow-off mechanism 81 and the second blow-off mechanism 82 to allow a refrigerant
flow in the first refrigerant pipe 131 and the second refrigerant pipe 133. In the
normal operation mode, no refrigerant is released from the refrigerant circuit via
the first blow-off mechanism 81 and the second blow-off mechanism 82.
Fourth modification of the first embodiment
[0086] The heat pump system in a fourth modification of the first embodiment of the present
disclosure is a heat pump system of the second modification of the first embodiment
wherein the first blow-off mechanism 81 and the second blow-off mechanism 82 of this
fourth modification have a sacrificial seal sealing the refrigerant circuit from the
outside of the refrigerant circuit, wherein the control unit 300 is further configured
to trigger breaking the sacrificial seal.
[0087] The control unit 300 is configured to trigger a change in the properties of the sacrificial
seal. In an example the sacrificial seal can be weakened in its mechanical strength
so that the pressure of the refrigerant in the refrigerant circuit breaks the sacrificial
seal. In other words, the control unit 300 may trigger that the pressure resistance
of the sacrificial seal is lowered, so that the pressure of the refrigerant circuit
is sufficient to break the sacrificial seal. For example, the control unit may trigger
that the sacrificial seal is thinned out (for example by stretching), so that the
pressure of the refrigerant in the refrigerant circuit can break the sacrificial seal.
The blow-off mechanism 81, 82 may further comprise a heater for increasing the temperature
of the sacrificial seal, wherein the control unit 300 is further configured to operate
the heater to trigger the change in the properties of the sacrificial seal. The heater
may melt the sacrificial seal due to a temperature increase, so that the refrigerant
can be released from the refrigerant circuit. Alternatively to the heater, the blow-off
mechanism 81, 82 may further comprise a breaking member and the control unit 300 is
configured to operate the breaking member to break the sacrificial seal. An example
of a breaking member is a metal pin which destroys the sacrificial seal which is for
example made of a glass material, so that due to the mechanical impact of the metal
pin the glass sacrificial seal breaks and refrigerant can be released form the refrigerant
circuit. Alternatively, the breaking member may be a pyrotechnic element which breaks
the sacrificial seal due to an explosion.
[0088] In the release operation mode, the first blow-off mechanism 81 may be operated by
the control unit 300 to break a sacrificial seal for releasing the refrigerant from
the refrigerant circuit to the outside of the refrigerant circuit. In the release
operation mode, the second blow-off mechanism 82 may be operated by the control unit
300 to break the sacrificial seal for releasing the refrigerant from the refrigerant
circuit to the outside of the refrigerant circuit.
[0089] The control unit 300 may be configured to, in a normal operation mode, control the
first blow-off mechanism 81 and the second blow-off mechanism 82 not to break the
sacrificial seal to allow a refrigerant flow in the first refrigerant pipe 131 and
the second refrigerant pipe 133. In the normal operation mode, no refrigerant is released
from the refrigerant circuit via the first blow-off mechanism 81 and the second blow-off
mechanism 82.
Fifth modification of the first embodiment
[0090] The heat pump system in a fifth modification of the first embodiment of the present
disclosure is the heat pump system of according to the second, third, and/or fourth
modification of the first embodiment. In other word, the heat pump system of the fifth
modification of the first embodiment is compatible with the second, third, and/or
fourth modification of the first embodiment. Fig. 8 shows a schematic piping diagram
of the fifth modification of the heat pump system of the first embodiment.
[0091] The first release device 40 further comprises a first two-way valve 91. The first
two-way valve 91 is arranged in the first outdoor refrigerant pipe 1311. The first
two-way valve 91 is connected to one side of the heat source heat exchanger 13 and
to one side of the usage heat exchanger 123. The first two-way valve 91 is configured
to stop a refrigerant flow between the first outdoor refrigerant pipe 1311 and the
first indoor refrigerant pipe 1312.
[0092] The second release device 41 further comprises a second two-way valve 92. The second
two-way valve 92 is arranged in the second outdoor refrigerant pipe 1331. The second
two-way valve 92 is connected to another side of the usage heat exchanger 123 and
to a suction side of the compressor 11. The second two-way valve 92 is configured
to stop a refrigerant flow between the second outdoor refrigerant pipe 1331 and the
second indoor refrigerant pipe 1332.
[0093] Each of the first and second two-way valves 91, 92 are configured to stop a refrigerant
flow between the outdoor portion and the indoor portion.
[0094] In the release operation mode, the first and second two-way valves 91, 92 are operated
by the control unit 300 to stop a refrigerant flow from the outdoor unit 110 to the
indoor unit 120.
[0095] The control unit 300 may be configured to, in a normal operation mode, operate the
first and second two-way valves 91, 92 to allow a refrigerant flow in the first refrigerant
pipe 131 and the second refrigerant pipe 133. In the normal operation mode, no refrigerant
is released from the refrigerant circuit.
[0096] As shown in Fig. 8, two outdoor units 110 are connected by a refrigerant circuit
with three indoor units 120. The refrigerant circuit of Fig. 8 further comprises a
connection unit 200. Fig. 8 further shows that the first release device 40 and the
second release device 41 may be arranged in a release device casing 44. The heat pump
system of the fifth modification of the first embodiment is not restricted to the
use of two outdoor units 110 and may be compatible with a single outdoor unit or with
a plurality of outdoor units. The heat pump system of the fifth modification of the
first embodiment is not restricted to the use of three indoor units 120 and may be
compatible with a single indoor unit or with a plurality of indoor units. The release
device casing 44 may also not be present in the heat pump system of the fifth modification
of the first embodiment.
Sixth modification of the second embodiment
[0097] The heat pump system in a sixth modification of the first embodiment of the present
disclosure is the heat pump system of according to the second, third, fourth and/or
fifth modification of the first embodiment. In other word, the heat pump system of
the sixth modification of the first embodiment is compatible with the second, third,
fourth and/or fifth modification of the first embodiment. Fig. 9 shows a schematic
piping diagram of the sixth modification of the heat pump system of the first embodiment.
[0098] In the sixth modification of the heat pump system of the first embodiment, the second
blow-off mechanism 82 as well as second release pipe 62 are omitted and substituted
by a bypass pipe 45 and a two-way valve 46 provided in the bypass pipe 45. The bypass
pipe 45 is at one and connected to a pipe (the first release pipe 61) connecting the
refrigerant pipe 131 and the first blow off mechanism 81 and at the other end to the
gas line 133 between the second two - way valve 92 and the indoor units 120. The bypass
valve 46 is required in the bypass pipe 45 to prevent a direct connection between
a liquid-side and gas-side of the refrigerant circuit 130.
[0099] In a further modification (not shown), the second release device 41 may comprise
a three-way valve instead of the second two-way valve 92 and the bypass valve 46,
of which a first connection port is connected the second outdoor refrigerant pipe
1331, a second connection port is connected to the second indoor refrigerant pipe
1332 and a third connection port is connected to the bypass pipe 45. In such a modification,
a dedicated bypass-valve is not required or in other words, the bypass valve is integrated
into the three-way valve.
[0100] Even though not illustrated, in the sixth modification it is alternatively possible
to interchange the first and second release device so that the bypass valve and the
bypass pipe becomes part of the first release device 40 and the second release device
41 is configured as shown in figure 8.
Second embodiment
[Configuration of the three-pipe heat pump system]
[0101] All components and modifications described for the first embodiment can be implemented
in the second embodiment. The second embodiment differs from the first embodiment
in that a third refrigerant pipe 132 with a third release device 42 are provided.
[0102] The heat pump system 100 according to the second embodiment of the present disclosure
is a multi-heat pump system with a so-called three-pipe configuration, which includes
an outdoor unit 110 and a plurality of indoor units 120.
[0103] Figs. 1B and 4 show a schematic piping diagram of the three-pipe heat pump system
of the second embodiment. Fig. 5 shows a schematic piping diagram of an example of
an outdoor unit 110 of the heat pump system of the second embodiment, as shown in
Fig. 4.
[0104] As shown in Fig. 4, the heat pump system 100 comprises an outdoor unit 110, and a
plurality of indoor units 120 connected to the outdoor unit 110 via pipes defining
a refrigerant circuit and with a connection unit 200 interposed between the outdoor
unit 110 and the plurality of indoor units 120.. The refrigerant circuit contains
a natural refrigerant, such as carbon dioxide.
[0105] The outdoor unit 110 may be installed in an outside space, such as outside of a building.
The outdoor unit 110 may for example be configured as shown in Fig. 5.
[0106] In particular, the outdoor unit 110 defines an outdoor refrigerant circuit that constitutes
part of the refrigerant circuit. The outdoor refrigerant circuit includes a compressor
11, a three-way switching valve 12, a heat source heat exchanger 13 (outdoor heat
exchanger), a first expansion valve 14 (outdoor expansion valve) as main expansion
valve, an accumulator 15, a liquid side closing valve 16, a suction gas side closing
valve 17, a discharge gas side closing valve 18 and an outdoor fan 19 driven by an
outdoor fan motor.
[0107] In this second embodiment, the three-way switching valve 12 and a high pressure shut-off
valve 22 are used as a mechanism for switching between a condensation operation state
(cooling operation/mode), in which the heat source heat exchanger 13 functions as
a condenser, and an evaporation operation state (heating operation/mode), in which
the heat source heat exchanger 13 functions as an evaporator. However, a four-way
switching valve or a plurality of switching valves may be used instead of a three-way
switching valve 12 and the high pressure shut-off valve 22.
[0108] The three-way switching valve 12 connects the discharge side of the compressor 11
and the gas side of the heat source heat exchanger 13 when the heat source heat exchanger
13 functions as a condenser (hereinafter referred to as cooling operation/mode). When
the heat source heat exchanger 13 functions as an evaporator (hereinafter referred
to as heating operation/mode), the suction side of the compressor 11 and the gas side
of the heat source heat exchanger 13 are connected. Thus, the heat source heat exchanger
13 has a gas side connected to the three-way switching valve 12 and a liquid side
connected to the outdoor expansion valve 14 and the liquid side closing valve 16.
[0109] A first refrigerant pipe 131 (which may also be referred to as liquid (refrigerant)
pipe) connects to the liquid side closing valve 16. In the second embodiment, the
first expansion valve 14 is configured to adjust the pressure of the refrigerant flowing
in the outdoor refrigerant circuit in heating operation. The first expansion valve
14 may be an electric expansion valve (connected to the liquid side of the heat source
heat exchanger 13 in this embodiment) disposed downstream of the heat source heat
exchanger 13 and upstream of the liquid side closing valve 16.
[0110] A second refrigerant pipe 133 (a low-pressure gas (refrigerant) pipe) is connected
to the suction side of the compressor 11 (here upstream of the accumulator 15) via
an intake gas side closing valve 17. As a result, low-pressure gas refrigerant returning
from the indoor units 120 can be returned to the suction side of the compressor 11
regardless of the switching operation of the three-way switching valve 12.
[0111] The outdoor unit 110 may have an outdoor unit casing having first to third outdoor
service ports.
[0112] A third refrigerant pipe 132 (a high/low-pressure gas (refrigerant) pipe) connects
between the discharge side of the compressor 11 and the three-way switching valve
12 via a discharge gas side closing valve 18. Thereby, the high-pressure gas refrigerant
compressed and discharged in the compressor 11 can be supplied to the indoor units
120 regardless of the switching operation of the three-way switching valve 12.
[0113] A low pressure communication pipe 20 communicates with a pipe that connects to the
second refrigerant pipe 133 (low pressure gas pipe) and a pipe that connects to the
third refrigerant pipe 132 (high/low-pressure gas pipe). A low pressure communication
valve 21 is arranged in the low pressure communication pipe 20 that can block the
passage of refrigerant by closing the low pressure communication valve 21. As a result,
the second refrigerant pipe 133 and the third refrigerant pipe 132 can be brought
into communication with each other as necessary.
[0114] The high-pressure shut-off valve 22 is provided in the third refrigerant pipe 132.
The high-pressure gas refrigerant discharged from the compressor 11 can, thus, be
blocked from being sent to the third refrigerant pipe 132 by closing the high-pressure
shut-off valve 22.
[0115] In heating operation, the high-pressure shut-off valve 22 will be opened and the
low pressure communication valve 21 will be closed to send high pressure gas through
the third refrigerant pipe 132, which in this case is a high pressure gas pipe. In
cooling operation, the high-pressure shut-off valve 22 will be closed and the low
pressure communication valve 21 will be opened to allow low pressure gas to be send
to the suction side of the compressor via the second refrigerant pipe 133 and the
second refrigerant pipe 132, which in this case is a low pressure gas pipe.
[0116] The indoor units are basically configured as explained with respect to Fig. 2 above.
Each of the indoor units 120 (usage units) includes a sub-expansion valve 122 and
a usage heat exchanger 123. The indoor units 120 may have an indoor unit casing respectively
having first and second indoor service ports.
[0117] The liquid (refrigerant) pipe 131, the high/low-pressure gas (refrigerant) pipe 132,
and the low-pressure gas (refrigerant) pipe 133 extend out of the outdoor unit 110.
[0118] The first refrigerant pipe 131 (liquid pipe) communicates with each of the heat source
heat exchanger 13 and the usage heat exchangers 123. The third refrigerant pipe 132
(high/low-pressure gas pipe) communicates with a discharge port of the compressor
11. The second refrigerant pipe 133 (low-pressure gas pipe) communicates with a suction
port of the compressor 11.
[0119] The first refrigerant pipe 131 branches into a plurality of first liquid refrigerant
pipes 141 towards the indoor units 120. The third refrigerant pipe 132 (high/low-pressure
gas pipe) branches into a plurality of third high/low-pressure gas refrigerant pipes
142 towards the connection unit 200. The second gas refrigerant pipe 133 branches
into a plurality of second gas refrigerant pipes 143 towards the indoor units 120.
[0120] In the heat pump system 100, a liquid refrigerant piping and a gas refrigerant piping
extends between the outdoor unit 110 and the indoor units 120, to form the refrigerant
circuit. Thereby, it is possible to supply hot/cold heat from the outdoor unit 110
to each of the indoor units 120 by circulating refrigerant. The first release device
40 is arranged in the first refrigerant pipe 131. A second release device 41 is arranged
in the second refrigerant pipe 133. A third release device 42 is arranged in the third
refrigerant pipe 132.
[0121] The heat pump system 100 may further include at least one connection unit 200, as
shown in Fig. 4. A manifold device 201 including the branching points towards the
corresponding indoor units 120 may be disposed in the corresponding connection unit
200. The connection unit may have a connection unit casing having first to third connection
unit service ports.
[0122] The heat pump system 100 according to the second embodiment is the heat pump system
of the first embodiment, wherein the refrigerant circuit further comprises a connection
unit 200 interposed between the outdoor unit 110 and the indoor unit 120 and a third
refrigerant pipe 132 connecting the outdoor unit 110 to the connection unit 200..
The first to third refrigerant pipes 131 to 133 are connected to the first to third
outdoor service ports of the outdoor unit 110 and are connected to the first to third
connection unit service ports of the connection unit 200. In particular, the first
to third outdoor refrigerant pipes 1311, 1321 and 1331 are connected to the first
to third outdoor service ports of the outdoor unit 110 and the first to third indoor
refrigerant pipes 1312, 1322 and 1332 are connected to the first to third connection
unit service ports of the connection unit 200.
The heat pump system 100 according to the second embodiment further comprises a third
release device 42 for releasing the refrigerant to the outside of the refrigerant
circuit, wherein the third release device 42 is arranged in the third refrigerant
pipe 132 between the outdoor unit 110 and the connection unit 200 and separates the
third refrigerant pipe 132 into a third outdoor refrigerant pipe 1321 and a third
indoor refrigerant pipe 1322 (see for example Fig. 1B). The third release device 42
further separates the indoor portion of the refrigerant circuit from the outdoor portion
of the refrigerant circuit. In the release operation mode, the third release device
42 is operated by the control unit 300 for releasing the refrigerant from the refrigerant
circuit to the outside of the refrigerant circuit.
[0123] The control unit 300 may configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first release device 40, the second release device
41, and additionally the third release device 42 to shut off the indoor portion of
the refrigerant circuit from the outdoor portion of the refrigerant circuit, and to
release refrigerant from the indoor portion of the refrigerant circuit to the outside
of the refrigerant circuit.
[0124] The control unit 300 may be configured to, in a normal operation mode, operate the
first release device 40, the second release device 41, and additionally the third
release device 42 to allow a refrigerant flow in the first refrigerant pipe 131, the
second refrigerant pipe 133, and the third refrigerant pipe 132. In the normal operation
mode, no refrigerant is released from the refrigerant circuit via the first release
device 40, the second release device 41, and the third release device 42.
[0125] The refrigerant contained in the refrigerant circuit is carbon dioxide or propane.
First modification of the second embodiment
[0126] The heat pump system 100 in a first modification of the second embodiment of the
present disclosure is similar to the first modification of the first embodiment shown
in Fig. 6 but applied to a three pipe system. In the heat pump system of the second
embodiment, the third release device 42 is a third three-way valve. Thus, the first
modification of the second embodiment differs from the second embodiment in that the
third release device 42 is a third three-way valve. The first modification of the
second embodiment differs from the first modification of the first embodiment in that
a third release device 42 is present in a third refrigerant pipe 132.
[0127] The third three-way valve is configured to release the refrigerant from the refrigerant
circuit to the outside of the refrigerant circuit via the third indoor refrigerant
pipe 1322 and to stop a refrigerant flow between the third outdoor refrigerant pipe
1321 and the third indoor refrigerant pipe 1322.
[0128] The third three-way valve is configured to stop a refrigerant flow between the outdoor
portion and the indoor portion. The third three-way valve is configured to release
refrigerant from the usage heat exchanger 123 via the third three-way valve to the
outside of the refrigerant circuit. The third three-way valve may be configured to
release refrigerant from the usage heat exchanger 123 via the third three-way valve
and the third release pipe 63 to the outside of the refrigerant circuit. The third
release pipe 63 may be connected to the third three-way valve 73.
[0129] The control unit 300 may configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first to third three-way valves to shut off the
indoor portion of the refrigerant circuit from the outdoor portion of the refrigerant
circuit, and to release refrigerant from the indoor portion of the refrigerant circuit
to the outside of the refrigerant circuit.
[0130] The control unit 300 may be configured to, in a normal operation mode, operate the
first to third three-way valves to allow a refrigerant flow in the first refrigerant
pipe 131, the second refrigerant pipe 133, and the third refrigerant pipe 132. In
the normal operation mode, no refrigerant is released from the refrigerant circuit
via the first to third three-way valves.
Second modification of the second embodiment
[0131] The heat pump system 100 in a second modification of the second embodiment of the
present disclosure is similar to the second modification of the first embodiment shown
in Fig. 7 but applied to a three pipe system. In the heat pump system 100 of the second
embodiment, the third release device 42 comprises a third blow-off mechanism. The
heat pump system 100 in a second modification of the second embodiment of the present
disclosure is the heat pump system 100 of the second modification of the first embodiment
wherein a third release device 42 comprising a third blow-off mechanism is provided
in addition to a third refrigerant pipe 132.
[0132] A third release pipe branches from the third indoor refrigerant pipe 1322 and the
third blow-off mechanism is arranged in the third release pipe 132. The third blow-off
mechanism is configured to release the refrigerant from the refrigerant circuit via
the third three-way valves to the outside of the refrigerant circuit.
[0133] The third blow-off mechanism may be configured to release refrigerant from the usage
heat exchanger 123 to the outside of the refrigerant circuit. The third release device
42 may comprise the third release pipe and the third blow-off mechanism.
[0134] The control unit 300 may configured to, in a release operation mode upon receipt
of a signal that a refrigerant leakage is detected in the refrigerant circuit of the
heat pump system 100, operate the first to third blow-off mechanisms to release refrigerant
from the indoor portion of the refrigerant circuit to the outside of the refrigerant
circuit.
[0135] The control unit 300 may be configured to, in a normal operation mode, operate the
first to third blow-off mechanisms to allow a refrigerant flow in the first refrigerant
pipe 131, the second refrigerant pipe 133, and the third refrigerant pipe 132. In
the normal operation mode, no refrigerant is released from the refrigerant circuit
via the first to third blow-off mechanisms.
Third modification of the second embodiment
[0136] The heat pump system 100 in a third modification of the second embodiment of the
present disclosure is the heat pump system 100 of the second modification of the second
embodiment wherein the third blow-off mechanism comprises a two-way valve. The heat
pump system 100 in a third modification of the second embodiment of the present disclosure
is the heat pump system 100 of the third modification of the first embodiment wherein
a third release device is provided comprising the third blow-off mechanism, and that
the third blow-off mechanism comprises a two-way valve.
[0137] The two-way valve is configured to stop a refrigerant flow between the refrigerant
circuit and the outside of the refrigerant circuit. The two-way valve is further configured
to release refrigerant from the refrigerant circuit to the outside of the refrigerant
circuit.
[0138] In the release operation mode, the third blow-off mechanism may be operated by the
control unit 300 for releasing the refrigerant from the refrigerant circuit to the
outside of the refrigerant circuit.
[0139] The control unit 300 may be configured to, in a normal operation mode, operate the
third blow-off mechanism to allow a refrigerant flow in the third refrigerant pipe
132. In the normal operation mode, no refrigerant is released from the refrigerant
circuit via the third blow-off mechanism.
Fourth modification of the second embodiment
[0140] The heat pump system 100 in a fourth modification of the second embodiment of the
present disclosure is the heat pump system 100 of the second modification of the second
embodiment wherein the third blow-off mechanism has a sacrificial seal sealing the
refrigerant circuit from the outside of the refrigerant circuit, wherein the control
unit 300 is further configured to trigger breaking the sacrificial seal.
[0141] The heat pump system 100 in the fourth modification of the second embodiment of the
present disclosure is the heat pump system 100 of the fourth modification of the first
embodiment wherein a third release device 42 in a third refrigerant pipe 132 comprising
the third blow-off mechanism is provided. The third blow-off mechanism further has
a sacrificial seal sealing the refrigerant circuit from the outside of the refrigerant
circuit, wherein the control unit 300 is further configured to trigger breaking the
sacrificial seal.
[0142] The control unit 300 is configured to trigger a change in the properties of the sacrificial
seal, whereby the pressure of the refrigerant in the refrigerant circuit breaks the
sacrificial seal. In other words, the control unit 300 may trigger that the pressure
resistance of the sacrificial seal is lowered, so that the pressure of the refrigerant
circuit is sufficient to break the sacrificial seal. For example, the control unit
may trigger that the sacrificial seal is thinned out (for example by stretching),
so that the pressure of the refrigerant in the refrigerant circuit can break the sacrificial
seal. The blow-off mechanisms may further comprise a heater for increasing the temperature
of the sacrificial seal, wherein the control unit 300 is further configured to operate
the heater to trigger the change in the properties of the sacrificial seal. The heater
may melt the sacrificial seal due to a temperature increase, so that the refrigerant
can be released from the refrigerant circuit. Alternatively to the heater, the blow-off
mechanism may further comprise a breaking member and the control unit 300 is configured
to operate the breaking member to break the sacrificial seal. An example of a breaking
member is a metal pin which destroys the sacrificial seal which is for example made
of a glass material, so that due to the mechanical impact of the metal pin the glass
sacrificial seal breaks and refrigerant can be released form the refrigerant circuit.
Alternatively, the breaking member may be a pyrotechnic element which breaks the sacrificial
seal due to an explosion. The function of the sacrificial seal of the third blow-off
mechanism may be the same as of the first and second blow-off mechanisms, as described
for the fourth modification of the first embodiment.
[0143] In the release operation mode, the third blow-off mechanism may be operated by the
control unit 300 to break a sacrificial seal for releasing the refrigerant from the
refrigerant circuit to the outside of the refrigerant circuit.
[0144] The control unit 300 may be configured to, in a normal operation mode, control the
third blow-off mechanism not to break the sacrificial seal to allow a refrigerant
flow in the third refrigerant pipe 132. In the normal operation mode, no refrigerant
is released from the refrigerant circuit via the third blow-off mechanism.
Fifth modification of the second embodiment
[0145] In a fifth modification of the second embodiment of the present disclosure is similar
to the fifth modification of the first embodiment shown in Fig. 8 but applied to a
three pipe system. The fifth modification of the second embodiment of the present
disclosure is a heat pump system 100 of according to the second, third, and/or fourth
modification of the second embodiment. The fifth modification of the second embodiment
of the present disclosure is a heat pump system 100 according to the fifth modification
of the first embodiment wherein a third refrigerant pipe 132 with the third release
device 42 comprising a third blow-off mechanism and a third two-way valve is provided.
[0146] The third release device 42 further comprises a third two-way valve. The third two-way
valve is arranged in the third outdoor refrigerant pipe 1321. The third two-way valve
is configured to stop a refrigerant flow between between the third outdoor refrigerant
pipe 1321 and the third indoor refrigerant pipe 1322.
[0147] The third two-way valve may be connected to another side of the usage heat exchanger
123 and to a discharge side of the compressor 11. The third two-way valve may be configured
to stop a refrigerant flow between the third outdoor refrigerant pipe 1321 and the
third indoor refrigerant pipe 1322.
[0148] The third two-way valve may be configured to stop a refrigerant flow between the
outdoor portion and the indoor portion.
[0149] In the release operation mode, the third two-way valve may be operated by the control
unit 300 to stop a refrigerant flow from the outdoor unit 110 to the indoor unit 120.
In the release operation mode, the third two-way valve may be operated by the control
unit 300 to stop a refrigerant flow from the outdoor portion of the refrigerant circuit
to an indoor portion of the refrigerant circuit.
[0150] The control unit 300 may be configured to, in a normal operation mode, operate the
third two-way valve to allow a refrigerant flow in the third refrigerant pipe 132.
In the normal operation mode, no refrigerant is released from the refrigerant circuit.
Sixth modification of the second embodiment
[0151] The heat pump system in a sixth modification of the second embodiment of the present
disclosure is similar to the sixth modification of the first embodiment shown in Fig.
9 but applied to a three pipe system. In other word, the heat pump system of the sixth
modification of the second embodiment is compatible with the second, third, and/or
fourth modification of the second embodiment.
[0152] In the sixth modification of the heat pump system of the second embodiment, the second
blow-off mechanism as well as the second release pipe and the third blow-off mechanism
as well as third release pipe are omitted. The second blow-off mechanism is, as in
the sixth modification of the first embodiment, substituted by a first bypass pipe
and a first two-way valve provided in the first bypass pipe. In addition, the third
blow-off mechanism is substituted by a second bypass pipe and a second two-way valve
provided in the second bypass pipe. The second bypass pipe is at one and connected
to a pipe (the first release pipe) connecting the first refrigerant pipe and the first
blow off mechanism and at the other end to the second refrigerant pipe between the
third two - way valve and the connection unit.
[0153] In a further modification (not shown), the third release device may comprise a three-way
valve instead of the third two-way valve and the second bypass valve, of which a first
connection port is connected the second outdoor refrigerant pipe 1321, a second connection
port is connected to the second indoor refrigerant pipe 1322 and a third connection
port is connected to the second bypass pipe. In such a modification, a dedicated bypass-valve
is not required or in other words, the bypass valve is integrated into the three-way
valve.
[0154] Even though not illustrated, in the sixth modification it is alternatively possible
to interchange the first, second and third release devices so that the bypass valve
and the bypass pipe becomes part of the first release device and the second or third
release device is configured as shown in figure 9.
Third embodiment
[0155] The method for releasing refrigerant from a heat pump system is according to a third
embodiment of the present disclosure.
[0156] The method of the third embodiment is performed in a heat pump system 100 according
to the first or second embodiment including all modifications.
[0157] The heat pump system 100 comprises a refrigerant circuit connecting a compressor
11, a heat source heat exchanger 13, a first expansion valve 14, and a usage heat
exchanger 123. The refrigerant circuit has an indoor portion and an outdoor portion,
wherein the outdoor portion of the refrigerant circuit comprises the compressor 11,
the heat source heat exchanger 13, and the first expansion valve 14, and the indoor
portion of the refrigerant circuit comprises the usage heat exchanger 123. The heat
pump system 100 further comprises a first release device 40 arranged in the refrigerant
circuit and a second release device 41 arranged in the refrigerant circuit. The first
release device 40 and the second release device 41 separate the indoor portion of
the refrigerant circuit from the outdoor portion of the refrigerant circuit. The method
comprises the step of starting a refrigerant release operation upon receipt of a signal
that a refrigerant leakage is detected in the refrigerant circuit of the heat pump
system 100. In the refrigerant release operation, the method comprises the steps of
shutting off the indoor portion of the refrigerant circuit from the outdoor portion
of the refrigerant circuit by the first release device 40 and the second release device
41, and releasing a refrigerant contained in the indoor portion of the refrigerant
circuit via the first release device 40 and the second release device 41 to an outside
of the heat pump system 100.
[0158] The method further comprises in the refrigerant release operation the step of operating
the first release device 40 and the second release device 41 and not operating a four
way valve 23 of the refrigerant circuit of the heat pump system 100. In any operation
state of the heat pump system, refrigerant may be released without switching the four-way
switching valve of the heat pump system. The operation state of the four-way switching
valve "not operated" means that the four-way switching valve is not switched and is
left unchanged in the refrigerant release operation Since the switching device of
the refrigerant circuit of the heat pump system is not operated in the refrigerant
release operation, the refrigerant is released more quickly from the refrigerant circuit
via the first and second release devices to an outside of the refrigerant circuit.
Thus, less refrigerant leaks into the indoor space. The method, hence, improves the
safety.
[0159] The heat pump system 100 may further comprise a third release device 42 arranged
in the refrigerant circuit. The third release device 42 separates the indoor portion
of the refrigerant circuit from the outdoor portion of the refrigerant circuit. In
the refrigerant release operation, the method may further comprise the steps of shutting
off the indoor portion of the refrigerant circuit from the outdoor portion of the
refrigerant circuit by the third release device 42, and releasing a refrigerant contained
in the indoor portion of the refrigerant circuit via the third release device 42 to
an outside of the heat pump system 100. In the refrigerant release operation, the
method further comprises the step of operating the first release device 40, the second
release device 41, and the third release device 42 and not operating a switching device
12 of the refrigerant circuit of the heat pump system 100. In any operation state
of the heat pump system, refrigerant may be released without switching the four-way
switching valve of the heat pump system. The operation state of the four-way switching
valve "not operated" means that the four-way switching valve is not switched and is
left unchanged in the refrigerant release operation Since the switching device of
the refrigerant circuit of the heat pump system is not operated in the refrigerant
release operation, the refrigerant is released more quickly from the refrigerant circuit
via the first and second release devices to an outside of the refrigerant circuit.
Thus, less refrigerant leaks into the indoor space. The method, hence, improves the
safety.
REFERENCE LIST
[0160]
- 100
- heat pump system
- 110
- outdoor unit
- 11
- compressor
- 12
- three-way switching valve
- 13
- heat source heat exchanger
- 14
- first expansion valve (main expansion valve)
- 15
- accumulator
- 16
- liquid side closing valve
- 17
- suction gas side closing valve
- 18
- discharge gas side closing valve
- 19
- outdoor fan with motor
- 20
- low pressure communication pipe
- 21
- low pressure communication valve
- 22
- high pressure shut-off valve
- 23
- four-way valve
- 24
- suction pipe
- 25
- discharge pipe
- 26
- first outdoor gas pipe
- 27
- outdoor liquid pipe
- 28
- liquid side shut-off valve
- 29
- second outdoor gas pipe
- 30
- gas side shut-off valve
- 40
- first release device
- 41
- second release device
- 42
- third release device
- 44
- release device casing
- 45
- bypass pipe
- 46
- bypass valve
- 61
- first release pipe
- 62
- second release pipe
- 63
- third release pipe
- 71
- first three-way valve
- 72
- second three-way valve
- 81
- first blow-off mechanism
- 82
- second blow-off mechanism
- 91
- first two-way valve
- 92
- second two-way valve
- 120
- indoor unit (usage side unit)
- 122
- sub-expansion valve
- 123
- usage heat exchanger
- 127
- usage side fan
- 131
- first refrigerant pipe (liquid pipe)
- 1311
- first outdoor refrigerant pipe
- 1312
- first indoor refrigerant pipe
- 132
- third refrigerant pipe (high/low-pressure gas pipe)
- 1321
- third outdoor refrigerant pipe
- 1322
- third indoor refrigerant pipe
- 133
- second refrigerant pipe (low-pressure gas pipe (only "gas
- pipe"
- in two-pipe configuration)
- 1331
- second outdoor refrigerant pipe
- 1332
- second indoor refrigerant pipe
- 141
- first liquid refrigerant pipe
- 142
- third high/low-pressure gas refrigerant pipe
- 143
- second gas refrigerant pipe
- 151
- usage side liquid pipe
- 152
- usage side gas pipe
- 200
- connection unit
- 201
- manifold device
- 300
- control unit