Technical Field
[0001] The invention relates to a device for adjusting railway switches, specifically to
a device for manually operating a switchgear when manually adjusting a railway switch
during emergency adjustment and when returning back to the central point setting.
State of the Art
[0002] Currently, a number of design solutions for switchgear devices are known.
[0003] These devices, which are called electromotive switches, are electromechanical or
electro-hydraulic machines that provide adjustment, holding, protection and control
functions as well as the function of manual emergency control for a railway switch.
Part of such a switch is a motor that ensures the adjustment of the railway switch
using electrical energy to power the switch in the central point adjustment of the
switchgear system.
[0004] In the case that for whatever reason electrical power is not available, most often
due to an external fault, and at the same time the switch needs to be adjusted, the
switches are equipped with the option of their emergency control, which is carried
out by a hand crank. This crank, which is not a permanent part of the switch, is placed
on the motor shaft or the mechanism connected to it and by rotating the motor shaft,
the switch and the switch connected to it are adjusted. In order to prevent the operator
from being injured during manual adjustment in the event of a sudden connection of
the power supply, the switch is also equipped with a safety, or so-called crank switch,
which is mechanically designed to prevent the manual adjustment crank from being used
when the point is switched on. Its switching off before using the crank for manual
adjustment and subsequent switching on, which reconnects the switch to the central
electrical control, is solved in various ways.
[0005] One of these methods is to raise the latch preventing the crank from being fitted
onto the motor shaft using a suitable crank attachment method that lifts the latch
and thus disconnects the motor power supply before the crank is put in place. The
latch is directly connected to the crank switch. After the crank is pulled out, the
latch automatically returns and allows the central setting of the point again.
[0006] Another possible method is to first turn off the switchgear with a crank or spanner
from another place on the switch and, after manually adjusting the point, turn the
crank switch back on, thus enabling central point adjustment.
[0007] A variant of this method of operating the switchgear is the method used mainly in
the countries of the former Soviet Union, where the tool for turning off the switchgear
is different from the tool for turning the switchgear back on. This allows an operator
with lower rights to turn the point off from the central adjustment and to manually
adjust it. Usually, a single tool, the crank, is sufficient for these activities.
However, after completing the manual adjustment, this operator can no longer return
the point back to its central adjustment. This option and authorisation is available
to an operator with higher rights, who is equipped with a spanner of a different shape.
[0008] For example, from patent document
CS 200758 an electromotive switch is known, especially intended for switches with high switching
resistance, equipped in the transmission chain with a protective friction clutch with
an internal friction circuit with an expansion spring, with the friction surface of
the internal friction ring of the clutch being shaped in the form of a helix with
a prismatic thread profile and the expansion spring, inserted between the open ends
of the expanders, is made of disc springs, with the width of the friction surface
of the internal friction ring being identical to the width of the gaps within the
helix.
[0009] From another patent document
CS219468 an electromotive switch is known with a contact switch of the setting and control
circuits, with the switching system of the contact switch consisting of linearly arranged
pairs formed by a fixed contact bracket attached to the contact plate and a movable
contact bracket mounted in the axial bearings of the contact plate.
[0010] It is clear from the known technologies above that the biggest problem of current
technology is that there is no simple and safe design solution that would enable easy,
fast and safe adjustment of a railway switch at the moment when there is a failure
of electrical energy for driving the electromotive switchgear.
[0011] The aim of the invention is the design of a railway switchgear device, which would
have a simple design and which would enable safe and fast adjustment of a railway
switch at the moment when there is a failure of electrical energy for driving the
electromotive switchgear.
Principle of the Invention
[0012] The above-mentioned shortcomings are largely eliminated and the objectives of the
invention are fulfilled by a railway switchgear device, specifically a device for
manual two-stage control of a switchgear when manually adjusting a railway switch
during emergency adjustment and when returning back to the central point adjustment,
which comprises an electromotive switch with a switchgear, with the switchgear including
a first shaft and the electromotive switch including an electric motor with a second
shaft, according to the invention, characterised by that a latch is mounted on the
first shaft of the switchgear, on which a gear-less mechanism is mounted, with the
latch in the engaged state of the switchgear covering the second shaft of the electric
motor and preventing access to the second shaft and with the latch in the disengaged
state of the switchgear being tilted so that it provides free access to the second
shaft for inserting the hand crank. The advantage is that a simple design arrangement
can ensure simple and highly safe control of the switch in the event of a power failure.
[0013] To advantage, the second shaft of the electric motor includes a second square for
inserting a hand crank, with the connection dimensions of it being the same as the
connection dimensions of the first square. This greatly simplifies the operation of
the device for adjusting the railway switchgear when it is operated manually.
[0014] It is to advantage if the latch consists of an arm and a latch body, by which it
is mounted on the first shaft. The latch body, which is a fixed part of the gear-less
mechanism, is thus securely connected to the latch arm.
[0015] It is further to advantage if a pentagon is arranged on the latch body for operating
the switchgear in both directions without slipping. By using a second tool, which
is a pentagonal spanner, which can be placed all the way to the rear of the latch
body behind the gear-less mechanism and which allows direct control of the switchgear
in both directions without slipping, it is easy to ensure safe switching on of the
switch when it is put back into operation.
[0016] It is advantageous if the latch body has projections that can fit into the projections
of the gear-less mechanism ring.
[0017] It is also advantageous if the gear-less mechanism is mounted on the body of the
latch.
[0018] The gear-less mechanism advantageously comprises a first square for fitting on the
hand crank, a ring and a compression spring, where the ring with its projections for
unidirectional movement of the ring along the body of the latch rests on the projections
of the latch body when rotated in one direction and slides along them when rotated
in the opposite direction, with the first square being movably mounted in the groove
of the ring by at least one projection, and an inner fitting being arranged in the
cavity of the first square, while a compression spring is arranged between the inner
fitting of the first square and the ring, which presses the ring away from the first
square onto the body of the latch. The advantage is that when attempting to turn on
the switchgear by rotating the gear-less square with the same crank but in the opposite
direction, the gear-less one slips and does not allow the switchgear to be turned
on.
[0019] It is further to advantage if the first square is simultaneously mounted with an
inner fitting on the latch body.
[0020] The compression spring is also advantageously mounted on the latch body.
[0021] It is also to advantage if the first square has an outer fitting in its rear part
for supporting the hand crank.
[0022] It is to further advantage if the first square is secured against displacement by
a flat washer fixed at its end to the latch body.
[0023] It is to further advantage if the latch body is attached to the first shaft simply
and firmly by means of a pin.
[0024] The main advantage of the invention is that its design allows for simple, fast and,
above all, safe adjustment of the switch at the moment of a power failure for driving
the electromotive switch. Its overall design allows for the aforementioned two-stage
control of the crank switch in a spatially and simple to produce manner. It is to
further advantage that one single tool, which is a crank, can control both the switching
off of the switchgear and the control of the switch.
Overview of the Figures
[0025] The invention will be further explained with the help of drawings, in which fig.
1 shows a spatial view of the device for adjusting a railway switch at the moment
when the switchgear is turned on, fig. 2 shows a spatial view of the device for adjusting
a railway switch at the moment when the switchgear is turned off, fig. 3 shows a spatial
view of the gear-less mechanism, fig. 4 shows a side sectional view of the device
for adjusting a railway switch, fig. 5 shows a detailed side sectional view of the
gear-less mechanism, fig. 6 shows a spatial view of the completely covered device
for adjusting a railway switch at the moment when the crank is put on the first shaft
and the crank switch is turned off, and fig. 7 shows a spatial view of a detail in
section of the covered device for adjusting a railway switch at the moment when the
crank is put on the second shaft and the manual adjustment of the railway switch is
carried out.
Examples of the Performance of the Invention
[0026] A device for manual two-stage control of a switchgear (fig. 1, fig. 2, fig. 3, fig.
4, fig. 5, fig. 6, fig. 7) when manually adjusting a railway switch during emergency
adjustment and when returning to the central point adjustment of the switch contains
an electromotive switch
2 with a switchgear
1. The switchgear
1 includes a first shaft
5 and the electromotive switch
2 includes an electric motor
4 with a second shaft
8.
[0027] On the first shaft
5 of the switchgear 1 a latch
6 is mounted on which a gear-less mechanism
7 is mounted.
[0028] The latch
6, in the closed state of the switchgear
1, covers the second shaft
8 of the electric motor
4 and prevents access to it. The latch
6 is tilted in the off state of the switchgear
1 so that there is free access to the second shaft
8 of the electric motor
4 for inserting the hand crank
9.
[0029] The second shaft
8 of the electric motor
4 contains a second square
11 for inserting the hand crank
9, the connection dimensions of which are the same as the connection dimensions of the
first square
10.
[0030] The latch
6 consists of an arm
16 and a body
15 of the latch
6, by which it is mounted on the first shaft
5. On the body
15 of the latch
6 a pentagon
12 is arranged to control the switchgear
1 in both directions without slipping. On the body
15 of the latch
6 a gear-less mechanism
7 is simultaneously mounted.
[0031] The gear-less mechanism
7 includes in its front part a first square
10 for inserting the hand crank
9, a ring
17 and a compression spring
18. The ring
17 rests on the body
15 of the latch
6 with projections
19 for one-directional movement of the ring
17 along the body
15 of the latch
6. The first square
10 is by means of projections
20, movable in the groove
21 of the ring
17. In the cavity
22 of the first square
10 an internal fitting
23 is arranged. Between the internal fitting
23 of the first square
10 and the ring
17 a compression spring
18 is arranged, which pushes the ring
17 away from the first square
10 onto the body
15 of the latch
6.
[0032] The first square
10 pushes away from the ring
17. The compression spring
18 is simultaneously mounted on the body
15 of the latch
6.
[0033] The first square
10 is simultaneously mounted with its inner fitting
23 on the body
15 of the latch
6. The first square
10 includes in its rear part an outer fitting
24 for supporting the hand crank
9.
[0034] The first square
10 is secured against displacement by a flat washer
25 fixed at the end to the body
15 of the latch
6.
[0035] The body
15 of the latch
6 is attached to the first shaft
5 by a pin
26.
[0036] The device for manual two-stage control of the switchgear further includes a covering
3, which includes a hinged cover
13 for access to the first shaft
5 of the switchgear 1 and to the second shaft
8 of the electromotive switch
2.
[0037] The hinged cover
13 is secured by a closure, which includes a third square
14, the connection dimensions of which being the same as the connection dimensions of
the first square
10.
[0038] When rotating the hand crank
9 fit onto the first square
10 to the right, slippage occurs so that the ring
17 resting on the walls of the pentagon
12 moves towards the first square
10, while sliding along the projections
19 between the ring
17 and the pentagon
12 and moving along the groove
21 onto the ring
17 resting on the square
10. When rotating to the left, nothing jumps, and by turning the hand crank
9, including the pentagon
12, the switchgear
1 is switched off and the latch
6 is tilted. The first shaft
5 of the switchgear
1 can thus be rotated back, i.e. to the right, only with a spanner fitted onto the
pentagon
12, which is arranged in the rear part of the gear-less mechanism
7.
Industrial Application
[0039] A railway point switching device, according to the invention, can be used for manual
control of electromotive switches during emergency adjustment of railway switches
and when returning back to their central point adjustment.
List of Reference Marks
[0040]
- 1 switchgear
- 2 electromotive switch
- 3 covering
- 4 electric motor
- 5 first shaft
- 6 latch
- 7 gear-less mechanism
- 8 second shaft
- 9 hand crank
- 10 first square
- 11 second square
- 12 pentagon
- 13 hinged cover
- 14 third square
- 15 latch body
- 16 latch arm
- 17 ring
- 18 compression spring
- 19 projection for one-way movement of the ring
- 20 projection
- 21 ring groove
- 22 cavity of the first square
- 23 inner fitting
- 24 outer fitting
- 25 flat washerpin
- 26 pin
1. A device for adjusting a railway switch, specifically a device for manual two-stage
control of a switchgear when manually adjusting a railway switch during emergency
adjustment and when returning back to the central point adjustment of the switches,
which includes an electromotive switch (2) with a switchgear (1), where the switchgear
(1) includes a first shaft (5) and the electromotive switch (2) includes an electric
motor (4) with a second shaft (8), characterised by that on the first shaft (5) of the switchgear (1) a latch (6) is mounted on which a gear-less
mechanism (7) is mounted, when the latch (6) in the switched-on state of the switchgear
(1) covers the second shaft (8) of the electric motor (4) and prevents access to it,
and when the latch (6) in the switched-off state of the switchgear (1) is tilted so
as to provide free access to the second shaft (8) of the electric motor (4) for inserting
the hand crank (9).
2. The device for adjusting a railway switch, according to claim 1, characterised by that the second shaft (8) of the electric motor (4) includes a second square (11) for
inserting the hand crank (9).
3. The device for adjusting a railway switch, according to either one of claims 1 and
2, characterised by that the latch (6) consists of an arm (16) and a body (15) of the latch (6), by which
it is mounted on the first shaft (5).
4. The device for adjusting a railway switch, according to claim 3, characterised by that on the body (15) of the latch (6) a pentagon (12) is arranged for operating the switchgear
(1) in both directions without slipping.
5. The device for adjusting a railway switch, according to either one of claims 3 and
4, characterised by that the gear-less mechanism (7) is mounted on the body (15) of the latch (6).
6. The device for adjusting a switch according to any one of claims 1 to 5, characterised by that the gear-less mechanism (7) comprises a first square (10) for inserting a hand crank
(9), a ring (17) and a compression spring (18), where the ring (17) rests on the body
(15) of the latch (6), while the ring (17) rests with its projections (19) on the
projections of the body (15) of the latch (6), for unidirectional movement along the
body (15) of the latch (6), with the first square (10) being by at least one projection
(20) movably mounted in the groove (21) of the ring (17), and in the cavity (22) of
the first square (10) an inner fitting (23) is arranged, while between the inner fitting
(23) of the first square (10) and the ring (17) is arranged a compression spring (18),
which presses the ring (17) away from the first square (10) onto the body (15) of
the latch (6).
7. The device for adjusting a switch, according to claim 6, characterised by that the first square (10) is simultaneously mounted with its inner fitting (23) on the
body (15) of the latch (6).
8. The for adjusting a switch, according to either one of claims 6 and 7, characterised by that the compression spring (18) is simultaneously mounted on the body (15) of the latch
(6).
9. The device for adjusting a switch according to any one of claims 6 to 8, characterised by that the first square (10) comprises in its rear part an outer fitting (24) for supporting
a hand crank (9).
10. The device for adjusting a switch according to any one of claims 6 to 9, characterised by that the first square (10) is secured against displacement by a flat washer (25) fixed
at the end to the body (15) of the latch (6).
11. The device for adjusting a switch according to any one of claims 6 to 10, characterised by that the body (15) of the latch (6) is attached to the first shaft (5) by a pin (26).