TECHNICAL FIELD
[0001] The present teaching relates to a mesh knitted fabric and a method for knitting a
one-feeder mesh knitted fabric.
BACKGROUND ART
[0002] In a knitted fabric in which loops are formed by two yarns in an overlapped state,
there is known a mesh knitted fabric in which a loop at a predetermined position is
formed by a single yarn. In the mesh knitted fabric, loops formed by two yarns and
loops formed by a single yarn are mixed. The loop formed by the single yarn is thinner
than the loop formed by the two yarns. Accordingly, the knitted fabric is knitted
as a mesh knitted fabric having gaps in portions where the loops formed by the single
yarn are located.
[0003] Patent Document 1 discloses a single-knit fabric knitted using two feeders in a circular
knitting machine and a method for knitting the single-knit fabric. In the knitting
method described in Patent Document 1, it is possible to selectively perform a step
of forming a knit loop (ground loop) by two yarns, a step of forming a mesh loop by
a single yarn, and a step of forming a pile loop by a single yarn. Accordingly, the
knitting method can knit a mesh knitted fabric, a mesh knitted fabric having pile
loops, and a pile knitted fabric. By combining the knitting structures of the ground
loop, the mesh loop, and the pile loop, the knitting method can knit fabrics having
various configurations.
CITATION LIST
PATENT DOCUMENT
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0005] The mesh knitted fabric is knitted by a combination of the ground loop and the mesh
loop. The ground loop is formed by lowering a knitting needle holding two yarns to
support the yarns on a sinker top of a sinker, and then moving the knitting needle
to a knit position while the yarns remain supported on the sinker top. The mesh loop
is formed by lowering a knitting needle holding a single yarn to support the yarn
on the sinker top of the sinker, and then moving the knitting needle to the knit position
while the yarn remains supported on the sinker top. The structure of the mesh knitted
fabric can be adjusted by a combination of a ratio between the number of the ground
loops and the number of the mesh loops per unit area, and the arrangement of the mesh
loops relative to the ground loops.
[0006] The knitting method in the circular knitting machine described in Patent Document
1 uses two feeders for knitting, and therefore the production amount of the knitted
fabric is smaller compared to a knitting method using one feeder. In addition, in
the knitting method, the knit position of the knitting needle in the circular knitting
machine is mechanically defined by a cam for the knitting needle. Accordingly, the
ground loop and the mesh loop are formed in approximately the same size. For this
reason, to increase an area of a region appearing as an opening defined by the yarn
of the mesh loop on the front surface of the mesh knitted fabric, this knitting method
uses an approach to change the arrangement and the number of the mesh loops. However,
in a knitted fabric formed on condition that the arrangement and the number of the
mesh loops are not changed, it is not possible to increase the area of the inner region
of the mesh loop defined by its yarn. Thus, there is a need for a method for knitting
a mesh knitted fabric with an increased area of the inner region of each mesh loop
defined by its yarn on the front surface of the mesh knitted fabric, without changing
the arrangement and the number of the mesh loops, and also for such a mesh knitted
fabric, in a method for knitting a one-feeder mesh knitted fabric using one feeder.
[0007] It is, therefore, an object of the present teaching to provide a mesh knitted fabric
and a method for knitting a one-feeder mesh knitted fabric, in which an area of an
inner region (opening) of a mesh loop defined by its yarn on the front surface of
the mesh knitted fabric is increased without changing the arrangement and the number
of mesh loops.
SOLUTION TO PROBLEM
[0008] The inventors of the present teaching have studied a mesh knitted fabric and a method
for knitting a one-feeder mesh knitted fabric, in which an area of an inner region
of a mesh loop defined by its yarn in the mesh knitted fabric is increased without
changing the arrangement and the number of mesh loops (Hereinafter, the inner region
of each loop defined by its yarn is simply referred to as "an inner region of a loop".
The inner regions of respective loops defined by their yarns are referred to as an
inner region of a ground loop, an inner region of a mesh loop, an inner region of
a large mesh loop, and an inner region of a medium mesh loop). As a result of diligent
examination, the inventors have arrived at the following configuration.
[0009] A mesh knitted fabric according to one embodiment of the present teaching is formed
by a combination of: a ground loop formed by a first yarn and a second yarn in an
overlapped state; and a mesh loop formed by the first yarn without including the second
yarn. The mesh loop includes a large mesh loop having a circumference (the yarn length
constituting a needle loop) longer than a circumference of the ground loop.
[0010] As described above, the circumference of the ground loop is shorter than that of
the large mesh loop. An area of an inner region of each large mesh loop in the mesh
knitted fabric including the large mesh loops is greater than an area of an inner
region of each ground loop. In a case where an area of an inner region of each mesh
loop other than the large mesh loop is substantially the same as the area of the inner
region of the ground loop, an area of the inner regions of the large mesh loops and
the ground loops each defined by the yarns per unit area on the front surface of the
mesh knitted fabric knitted with these loops is greater than an area of the inner
regions of the ground loops and the mesh loops other than the large mesh loops per
the same unit area on the front surface of the mesh knitted fabric knitted with these
loops. Thus, by constituting the mesh loops by the large mesh loops, it is possible
to increase the area of the inner region of the mesh loop on the front surface of
the mesh knitted fabric or the area ratio of regions not occupied by the yarns within
the same surface area on the front surface of the mesh knitted fabric, without changing
the arrangement and the number of the mesh loops. This can also increase the openness
(see-through appearance) of the knitted fabric without significant modification of
a design constituted by the arrangement of the ground loops and the mesh loops.
[0011] In another aspect, the mesh knitted fabric according to the present teaching may
have the following configuration. The mesh loop further includes a medium mesh loop
having a circumference shorter than the circumference of the large mesh loop.
[0012] As described above, an area of an inner region of each medium mesh loop in the mesh
knitted fabric including the medium mesh loops is smaller than the area of the inner
region of the large mesh loop. That is, an area of the inner regions of the medium
mesh loops and the ground loops each defined by the yarns per unit area on the front
surface of the mesh knitted fabric knitted with these loops is smaller than an area
of the inner regions of the large mesh loops and the ground loops per the same unit
area on the front surface of the mesh knitted fabric knitted with these loops. Thus,
by constituting the mesh loops by the large mesh loops and the medium mesh loops,
it is possible to increase the area of the inner region of the mesh loop in the mesh
knitted fabric, without changing the arrangement and the number of the mesh loops.
This can also increase the openness of the knitted fabric without significant modification
of a design constituted by the arrangement of the ground loops and the mesh loops.
[0013] In another aspect, the mesh knitted fabric according to the present teaching may
have the following configuration. The mesh knitted fabric further includes a pile
loop that is formed by the first yarn and is adjacent to the ground loop.
[0014] As described above, the pile loop is a sinker loop formed by the first yarn constituting
the ground loop, at a position adjacent to the ground loop. That is, the pile loop
maintains a loop shape at the position adjacent to the ground loop by the intertwining
of an already formed old loop with the ground loop that includes the first yarn constituting
the pile loop. By forming the large mesh loops, it is possible to increase the area
of the inner region of the mesh loop on the front surface of the mesh knitted fabric
including the pile loops, without changing the arrangement and the number of the mesh
loops.
[0015] In another aspect, the mesh knitted fabric according to the present teaching may
have the following configuration. The first yarn or the second yarn forms the loop
while overlapped with a spandex yarn.
[0016] In another aspect, the mesh knitted fabric according to the present teaching may
have the following configuration. At least the ground loop among the ground loop and
the large mesh loop is formed with the first and second yarns overlapping a spandex
yarn.
[0017] As described above, in the mesh knitted fabric, the ground loop formed by the first
and second yarns or the large mesh loop formed by the first yarn includes the spandex
yarn having high elasticity. Accordingly, the mesh knitted fabric provides elasticity
due to the combined effect of the elasticity of the inner regions of the large mesh
loops and the elasticity of the loops themselves that include the spandex yarn.
[0018] A method for knitting a one-feeder mesh knitted fabric according to one embodiment
of the present teaching is performed by a circular knitting machine including an electronic
control device for a knitting needle and a sinker, wherein the mesh knitted fabric
is knitted using one feeder by a combination of: a ground loop formed by a first yarn
and a second yarn in an overlapped state; and a mesh loop that is welted with the
second yarn and formed by the first yarn.
[0019] The method for knitting the one-feeder mesh knitted fabric according to one embodiment
of the present teaching includes: a yarn feeding step of feeding the first yarn to
a position above an upper support portion of the sinker and feeding the second yarn
to a position above a lower support portion of the sinker but below the upper support
portion; a ground loop forming step of causing the sinker to move to a first sinker
position in which the first and second yarns fed in the yarn feeding step are supported
on the lower support portion, and causing the knitting needle to move along a first
needle track along which the knitting needle holds the first and second yarns and
forms a loop by the first and second yarns, thereby forming the ground loop by the
first and second yarns in the overlapped state that are supported on the lower support
portion; and a large mesh loop forming step of causing the sinker to move to a second
sinker position in which the first yarn fed in the yarn feeding step is supported
on the upper support portion, and causing the knitting needle to move along a second
needle track along which the knitting needle holds the first yarn and forms a loop
by the first yarn, thereby forming a large mesh loop by the first yarn supported on
the upper support portion.
[0020] As described above, in the method for knitting the one-feeder mesh knitted fabric,
the mesh knitted fabric including the ground loops and the large mesh loops is knitted
through the yarn feeding step, the ground loop forming step, and the large mesh loop
forming step performed in the one feeder. In the yarn feeding step, the first yarn
is fed to a position above the upper support portion, and the second yarn is fed to
a position above the lower support portion. In the ground loop forming step, the sinker
is caused to move to the first sinker position, and the knitting needle at an ascending
position is lowered to a descending position (knit position) along the first needle
track. The first and second yarns held by the knitting needle are supported on the
lower support portion. This allows the formation of the ground loop by the first and
second yarns. In the large mesh loop formation step, the sinker is caused to move
to the second sinker position, and the knitting needle at an ascending position is
lowered to the descending position along the second needle track. The first yarn held
by the knitting needle is supported on the upper support portion. This allows the
formation of the large mesh loop. The second yarn is not held by the knitting needle.
Thus, the second yarn does not form a loop.
[0021] The circumference of each of the ground loop and the large mesh loop formed in this
manner is defined by a distance between the portion supporting the first yarn or the
second yarn and the descending position of the knitting needle. Accordingly, the large
mesh loop formed while supported on the upper support portion has a circumference
longer than that of the ground loop formed while supported on the lower support portion.
This allows the formation of the large mesh loops in the mesh knitted fabric by adjusting
the sinker position, without changing the arrangement and the number of the mesh loops.
It is thus possible to increase the area of the inner region of the mesh loop on the
front surface of the mesh knitted fabric or the area ratio of regions not occupied
by the yarns within the same surface area on the front surface of the mesh knitted
fabric. Further, productivity can be increased compared to a mesh knitted fabric knitted
by two feeders.
[0022] In another aspect, the method for knitting the one-feeder mesh knitting fabric according
to the present teaching may have the following configuration. The method further includes
a medium mesh loop forming step of causing the sinker to move to the first sinker
position and causing the knitting needle to move along the second needle track, thereby
forming a medium mesh loop by the first yarn supported on the lower support portion.
[0023] As described above, in the method for knitting the one-feeder mesh knitted fabric,
the mesh knitted fabric including the ground loops, the large mesh loops, and the
medium mesh loops is knitted through the yarn feeding step, the ground loop forming
step, the large mesh loop forming step, and the medium mesh loop forming step performed
in one feeder. In the medium mesh loop forming step, the sinker is caused to move
to the first sinker position, and the knitting needle at the ascending position is
lowered to the descending position along the second needle track. The first yarn held
by the knitting needle is supported on the lower support portion. This allows the
formation of the medium mesh loop with the first yarn. In this case, the second yarn
that is not held by the knitting needle does not form a loop.
[0024] In the method for knitting the one-feeder mesh knitted fabric, the first yarn is
supported on the lower support portion and the knitting needle holding the first yarn
is lowered to the descending position, thereby forming the medium mesh loop having
a circumference shorter than that of the large mesh loop formed by the first yarn
supported on the upper support portion. By adjusting the sinker position in this manner,
the large mesh loops and the medium mesh loops can be formed in the mesh knitted fabric,
without changing the arrangement and the number of the mesh loops. It is thus possible
to increase the area of the inner region of the mesh loop on the front surface of
the mesh knitted fabric. Further, productivity can be increased compared to a mesh
knitted fabric knitted by two feeders.
[0025] In another aspect, the method for knitting the one-feeder mesh knitting fabric according
to the present teaching may have the following configuration. The method further includes
a pile loop forming step of causing the sinker to move to the second sinker position
and causing the knitting needle to move along the first needle track, thereby forming
a pile loop by the first yarn supported on the upper support portion.
[0026] As described above, in the method for knitting the one-feeder mesh knitted fabric,
the mesh knitted fabric including the ground loops, the large mesh loops, and the
pile loops is knitted through the yarn feeding step, the ground loop forming step,
the large mesh loop forming step, and the pile loop forming step performed in one
feeder. In the pile loop forming step, the sinker is caused to move to the second
sinker position, and the knitting needle at the ascending position is lowered to the
descending position along the first needle track. The first yarn held by the knitting
needle is supported on the upper support portion of the sinker. The second yarn held
by the knitting needle is supported on the lower support portion of the sinker. Accordingly,
the ground loop is formed by the first and second yarns. In addition, a portion, which
is supported on the upper support portion, of the first yarn forms the pile loop.
[0027] In the method for knitting the one-feeder mesh knitted fabric, the pile loop is formed
by the first yarn constituting the ground loop, at a position adjacent to the ground
loop. That is, the pile loop maintains a loop shape at the position adjacent to the
ground loop by the intertwining of an already formed old loop with the ground loop
that includes the first yarn constituting the pile loop. Thus, it is possible to provide
the mesh knitted fabric that allows the area of the inner region of the mesh loop
on the fabric front surface to be increased by forming the large mesh loop, without
changing the arrangement and the number of the mesh loops, and also includes the pile
loop, while improving productivity compared to a mesh knitted fabric knitted by two
feeders.
[0028] In another aspect, the method for knitting the one-feeder mesh knitting fabric according
to the present teaching may have the following configuration. In the yarn feeding
step, a spandex yarn is fed to the knitting needle that moves along the first needle
track or the second needle track.
[0029] As described above, in the method for knitting the one-feeder mesh knitted fabric,
the ground loop, the large mesh loop, or the medium mesh loop that include the spandex
yarn can be formed. Thus, the elasticity of the mesh knitted fabric can be improved
due to the combined effect of the elasticity by deformation of the openings of the
large mesh loops, and the elasticity of the loops themselves that include the spandex
yarn.
[0030] The terminology used herein is for the purpose of describing particular embodiments
only and is not intended to be limiting of the teaching.
[0031] As used herein, the term "and/or" includes any and all combinations of one or more
of the associated listed items.
[0032] It will be further understood that the terms "including," "comprising" or "having"
and variations thereof when used in this specification specify the presence of stated
features, steps, operations, elements, components, and/or their equivalents, but do
not preclude the presence or addition of one or more steps, operations, elements,
components, and/or groups thereof.
[0033] It will be further understood that the terms "mounted," "connected," "coupled," and/or
their equivalents are used broadly and encompass both direct and indirect mounting,
connecting and coupling. Further, "connected" and "coupled" are not restricted to
physical or mechanical connections or couplings, and can include electrical connections
or couplings, whether direct or indirect.
[0034] Unless otherwise defined, all terms (including technical and scientific terms) used
herein have the same meaning as commonly understood by one having ordinary skill in
the art to which this teaching belongs.
[0035] It will be further understood that terms, such as those defined in commonly used
dictionaries, should be interpreted as having a meaning that is consistent with their
meaning in the context of the relevant art and the present disclosure and will not
be interpreted in an idealized or overly formal sense unless expressly so defined
herein.
[0036] In describing the teaching, it will be understood that a number of techniques and
steps are disclosed. Each of these has individual benefit and each can also be used
in conjunction with one or more, or in some cases all, of the other disclosed techniques.
[0037] Accordingly, for the sake of clarity, this description will refrain from repeating
every possible combination of the individual steps in an unnecessary fashion. Nevertheless,
the specification and claims should be read with the understanding that such combinations
are entirely within the scope of the teaching.
[0038] Embodiments of a mesh knitted fabric and a method for knitting a one-feeder mesh
knitted fabric according to the present teaching will be herein described.
[0039] In the following description, numerous specific details are set forth in order to
provide a thorough understanding of the present teaching. It will be evident, however,
to one skilled in the art that the present teaching may be practiced without these
specific details.
[0040] The present disclosure is to be considered as an exemplification of the teaching,
and is not intended to limit the teaching to the specific embodiments illustrated
by the figures or description below.
[Loop]
[0041] "Loop" herein refers to a portion of a yarn that is curved by a knitting needle and
a sinker. The loop is formed in an omega shape with a part thereof being opened.
[Old Loop]
[0042] "Old loop" herein refers to a portion that has already been formed into a loop in
an upstream process. A yarn drawn into the old loop by the knitting needle forms a
new loop (a new old loop) in a state of being intertwined with the old loop.
[Needle Loop]
[0043] "Needle loop" herein refers to a loop that extends toward the front surface of a
knitted fabric from a portion of the yarn in contact with the old loop as a result
of the yarn being drawn into the old loop by the knitting needle. That is, the needle
loop extends from the portion of the yarn in contact with the old loop in the direction
in which the knitting needle is located. The needle loop is in contact with the knitting
needle during loop formation.
[Sinker Loop]
[0044] "Sinker loop" herein refers to a loop that extends toward the back surface of the
knitted fabric from a portion of the yarn in contact with the old loop as a result
of the yarn being drawn into the old loop by the knitting needle. The sinker loop
extends from the portion of the yarn in contact with the old loop in the direction
in which the sinker is located. The sinker loop is in contact with the sinker during
loop formation.
[Circular Knitting Machine]
[0045] A circular knitting machine herein refers to an apparatus for producing a tubular
knitted fabric. The circular knitting machine includes a cylindrical rotating cylinder
(needle bed) that rotates with a plurality of knitting needles accommodated therein,
and a disc-shaped sinker dial (needle bed) that rotates with a plurality of sinkers
accommodated therein. The circular knitting machine knits a tubular knitted fabric
by using the knitting needles and the sinkers. A plurality of yarns are fed to the
circular knitting machine. The circular knitting machine can efficiently knit a tubular
knitted fabric by stacking the plurality of fed yarns in a helical manner.
[Intertwine, Be Intertwined]
[0046] "Intertwine" or "be intertwined" refers to a state in which one yarn is brought into
contact around another yarn. When one yarn is passed through a loop of another yarn
so that a loop of the one yarn is formed, the loop of the one yarn is formed by the
intertwining with the other yarn. By forming loops through intertwining yarns with
each other, the loops are restrained, for example by frictional force, so that the
size of the loops does not easily change.
[Knit]
[0047] "Knit" herein refers to an operation in which a loop is formed by a knitting needle
in one feeder. The knit includes: an ascending step of raising the knitting needle
from a knit position (descending position) located below the old loop to a clearing
position (ascending position) where a latch is located above the old loop; a holding
step of holding a new yarn by the knitting needle at the clearing position; and a
descending step of moving the knitting needle holding the new yarn from the clearing
position to the knit position so that the new yarn is passed through the old loop.
The knit position (descending position) refers to the lowest position to which the
knitting needle descends guided by a cam. By holding the yarn and descending to the
knit position, the knitting needle forms a loop. The clearing position (ascending
position) refers to a position where the latch is located above the old loop. At the
clearing position, the old loop is released from the latch and is caught on the stem.
Thereafter, when the knitting needle descends to the knit position, the old loop is
released from the knitting needle.
[Welt]
[0048] "Welt" herein refers to an operation in which a knitting needle does not hold a new
yarn in one feeder. The welt refers to a step of maintaining a state in which the
old loop is held in the feeder.
ADVANTAGEOUS EFFECTS OF INVENTION
[0049] According to one embodiment of the present teaching, it is possible to increase an
area of an inner region (opening) of a mesh loop on the front surface of a mesh knitted
fabric without changing the arrangement and the number of mesh loops.
BRIEF DESCRIPTION OF DRAWINGS
[0050]
[FIG. 1] FIG. 1 is a structure diagram of a mesh knitted fabric as viewed from the
fabric front surface according to a first embodiment of the present teaching.
[FIG. 2] FIG. 2 is a structure diagram of a mesh knitted fabric as viewed from the
fabric front surface according to a first variation of the first embodiment of the
present teaching.
[FIG. 3] FIG. 3 is a structure diagram of a mesh knitted fabric as viewed from the
fabric front surface according to a second variation of the first embodiment of the
present teaching.
[FIG. 4] FIG. 4 is a cross-sectional view of a main knitting portion of a circular
knitting machine that uses a method for knitting a one-feeder mesh knitted fabric
according to a second embodiment of the present teaching.
[FIG. 5] FIG. 5 is a side view of a sinker inserted into a sinker groove of the circular
knitting machine that uses the method for knitting a one-feeder mesh knitted fabric
according to the second embodiment of the present teaching.
[FIG. 6] FIG. 6 is a diagram of the needle and sinker tracks and a yarn feeding diagram
in the method for knitting a one-feeder mesh knitted fabric according to the second
embodiment of the present teaching.
[FIG. 7] FIG. 7 is a schematic diagram showing the positional relationship among a
knitting needle, a first yarn, and a second yarn relative to a sinker located at a
first sinker position in a yarn feeding step of the method for knitting a one-feeder
mesh knitted fabric according to the second embodiment of the present teaching.
[FIG. 8] FIG. 8 is a schematic diagram showing the positional relationship among the
knitting needle, the first yarn, and the second yarn relative to the sinker located
at a second sinker position in the yarn feeding step of the method for knitting a
one-feeder mesh knitted fabric according to the second embodiment of the present teaching.
[FIG. 9] FIG. 9 is a schematic diagram showing the positional relationship among the
sinker, the knitting needle, the first yarn, and the second yarn in a ground loop
forming step of the method for knitting a one-feeder mesh knitted fabric according
to the second embodiment of the present teaching.
[FIG. 10] FIG. 10 is a schematic diagram showing the positional relationship among
the sinker, the knitting needle, the first yarn, and the second yarn in a large mesh
loop forming step of the method for knitting a one-feeder mesh knitted fabric according
to the second embodiment of the present teaching.
[FIG. 11] FIG. 11 is a schematic diagram showing the positional relationship among
the sinker, the knitting needle, the first yarn, and the second yarn in a medium mesh
loop forming step of the method for knitting a one-feeder mesh knitted fabric according
to the second embodiment of the present teaching.
[FIG. 12] FIG. 12 is a schematic diagram showing the positional relationship among
the sinker, the knitting needle, the first yarn, and the second yarn in a pile loop
forming step of the method for knitting a one-feeder mesh knitted fabric according
to the second embodiment of the present teaching.
[FIG. 13] FIG. 13 is a diagram of the needle and sinker tracks and a yarn feeding
diagram in a method for knitting a one-feeder mesh knitted fabric according to another
embodiment of the present teaching.
DESCRIPTION OF EMBODIMENTS
[0051] In the following, each embodiment will be described with reference to the drawings.
In each drawing, the same reference numerals are assigned to the same parts, and descriptions
of such identical parts will not be repeated. It should be noted that the dimensions
of the components shown in the drawings do not necessarily represent the actual dimensions,
dimensional ratios or the like of the components. Further, even when the same reference
numerals or names are used, the corresponding parts are not necessarily identical
in all embodiments, and may differ except for matters explicitly mentioned in the
text. Examples of such differences include material, size, shape, yarn composition
in the knitted fabric, and function.
<First Embodiment>
<Mesh Knitted Fabric>
<Ground Loop + Large Mesh Loop>
[0052] With reference to FIG. 1, a mesh knitted fabric 1A according to a first embodiment
of the present teaching will be described. FIG. 1 is a structure diagram of the mesh
knitted fabric 1A as viewed from the fabric front surface according to the first embodiment
of the present teaching. In the mesh knitted fabric 1A of FIG. 1, the front surface
is defined as the side facing the viewer.
[0053] As shown in FIG. 1, the mesh knitted fabric 1A is knitted with a first yarn 2 and
a second yarn 3. The mesh knitted fabric 1A is knitted by a combination of a ground
loop 4 and a large mesh loop 5.
[0054] The ground loop 4 is a loop formed by plating the first yarn 2 and the second yarn
3 together. The ground loop 4 is a needle loop that extends toward the front surface
of the knitted fabric from portions of the yarns in contact with an already formed
old loop. The ground loop 4 is a loop that constitutes the base of the mesh knitted
fabric 1A. The ground loop 4 is formed by the first yarn 2 and the second yarn 3 in
an overlapped state.
[0055] The large mesh loop 5 is a mesh loop formed by the first yarn 2. The large mesh loop
5 is a needle loop that extends toward the front surface of the knitted fabric from
portions of the yarn in contact with an already formed old loop. The large mesh loop
5 is a loop constituting a portion (opening) that appears as a gap in the mesh knitted
fabric 1A. The large mesh loop 5 is formed by the first yarn 2 without including the
second yarn 3. The circumference of the large mesh loop 5 is longer than that of the
ground loop 4. Accordingly, an area Sbm (see the dark gray portion) of an inner space
(inner region) of the large mesh loop 5 defined by the yarn is greater than an area
Sg (see the light gray portion) of an inner space (inner region) of the ground loop
4 defined by the yarn.
[0056] In the mesh knitted fabric 1A in this embodiment, the ground loop 4 and the large
mesh loop 5 are alternately arranged in a lateral direction (course direction) of
the knitted fabric. A first ground loop 4a and a first large mesh loop 5a adjacent
to each other in the lateral direction are connected via a sinker loop that extends
toward the back surface of the knitted fabric from portions of the yarn in contact
with an old loop. The first yarn 2 constituting the first ground loop 4a is connected
to the first yarn 2 constituting the first large mesh loop 5a adjacent to the first
ground loop 4a in the lateral direction. The second yarn 3 constituting the first
ground loop 4a is connected to the second yarn 3 constituting a second ground loop
4b adjacent to the first large mesh loop 5a in the lateral direction, without constituting
the first large mesh loop 5a. The first yarn 2 constituting the first large mesh loop
5a is connected to the first yarn 2 constituting the second ground loop 4b.
[0057] In the mesh knitted fabric 1A, the ground loop 4 and the large mesh loop 5 are alternately
arranged in a longitudinal direction (wale direction) of the knitted fabric. The first
large mesh loop 5a is intertwined with a third ground loop 4c serving as an old loop.
The first large mesh loop 5a passes through the third ground loop 4c from the back
surface to the front surface of the knitted fabric. The first large mesh loop 5a,
serving as an old loop, is intertwined with a fourth ground loop 4d. That is, the
fourth ground loop 4d passes through the first large mesh loop 5a from the back surface
to the front surface of the knitted fabric.
[0058] In the mesh knitted fabric 1A in which the ground loop 4 and the large mesh loop
5 are alternately arranged in the lateral direction and the longitudinal direction
of the knitted fabric in this manner, the area Sbm of the inner region of the large
mesh loop 5, which appears as a larger opening than the area Sg of the inner region
of the ground loop 4 that also appears as an opening when viewed from the front surface,
are arranged in the longitudinal direction and the lateral direction. In the mesh
knitted fabric 1A, the ground loop 4 and the large mesh loop 5 can be combined in
any arrangement.
[0059] The area Sbm of the opening of the large mesh loop 5 that constitutes the mesh knitted
fabric 1A is greater than the area Sg of the opening of the ground loop 4. Thus, by
substituting the large mesh loops 5 for mesh loops each having substantially the same
size as the ground loop 4, the area ratio of regions not occupied by the yarns within
the same surface area on the front surface of the mesh knitted fabric 1A can be increased,
without changing the arrangement and the number of the mesh loops. This can also increase
the openness of the knitted fabric without significant modification of a design constituted
by the arrangement of the ground loops 4 and the mesh loops.
<First Variation of First Embodiment>
<Ground Loop + Large Mesh Loop + Medium Mesh Loop>
[0060] With reference to FIG. 2, a mesh knitted fabric 1B according to a first variation
of the first embodiment of the present teaching will now be described. FIG. 2 is a
structure diagram of the mesh knitted fabric 1B as viewed from the fabric front surface.
[0061] As shown in FIG. 2, the mesh knitted fabric 1B is knitted with the first yarn 2 and
the second yarn 3. The mesh knitted fabric 1B is knitted by a combination of the ground
loop 4, the large mesh loop 5, and a medium mesh loop 6.
[0062] The medium mesh loop 6 is a mesh loop formed by the first yarn 2. The medium mesh
loop 6 is a needle loop that extends toward the front surface of the knitted fabric
from portions of the yarn in contact with an old loop. The medium mesh loop 6 is a
loop constituting a portion that appears as a gap in the mesh knitted fabric 1B. The
medium mesh loop 6 is formed by the first yarn 2 without including the second yarn
3. The circumference of the medium mesh loop 6 is shorter than that of the large mesh
loop 5. Accordingly, an area Ssm (see the light gray portion) of an inner region of
the medium mesh loop 6 is smaller than the area Sbm (see the dark gray portion) of
the inner region of the large mesh loop 5.
[0063] In the mesh knitted fabric 1B in this first variation, the ground loop 4, the large
mesh loop 5, and the medium mesh loop 6 are arranged in a lateral direction of the
knitted fabric in a predetermined order. A first ground loop 4a and a first large
mesh loop 5a adjacent to each other in the lateral direction are connected via a sinker
loop. The first large mesh loop 5a is connected to a first medium mesh loop 6a adjacent
to the first large mesh loop 5a in the lateral direction via a sinker loop. The first
medium mesh loop 6a is connected to a second large mesh loop 5b in the lateral direction
via a sinker loop. The first yarn 2 constituting the second large mesh loop 5b is
connected to the first yarn 2 constituting the first medium mesh loop 6a. The second
yarn 3 constituting the first ground loop 4a is connected to the second yarn 3 constituting
a second ground loop 4b adjacent to the second large mesh loop 5b in the lateral direction,
without constituting the first large mesh loop 5a, the first medium mesh loop 6a,
and the second large mesh loop 5b. The first yarn 2 constituting the first medium
mesh loop 6a is connected to the first yarn 2 constituting the second large mesh loop
5b.
[0064] In the mesh knitted fabric 1B, the ground loop 4, the large mesh loop 5, and the
medium mesh loop 6 are alternately arranged in a longitudinal direction of the knitted
fabric in a predetermined order. The first large mesh loop 5a is intertwined with
a third ground loop 4c serving as an old loop. The first large mesh loop 5a passes
through the third ground loop 4c from the back surface of the knitted fabric to the
front surface. The first large mesh loop 5a, serving as an old loop, is intertwined
with a second medium mesh loop 6b. That is, the second medium mesh loop 6b passes
through the first large mesh loop 5a from the back surface of the knitted fabric to
the front surface. The second medium mesh loop 6b, serving as an old loop, is intertwined
with a third large mesh loop 5c. That is, the third large mesh loop 5c passes through
the second medium mesh loop 6b from the back surface of the knitted fabric to the
front surface. The third large mesh loop 5c, serving as an old loop, is intertwined
with a fourth ground loop 4d. That is, the fourth ground loop 4d passes through the
third large mesh loop 5c from the back surface of the knitted fabric to the front
surface.
[0065] In the mesh knitted fabric 1B in which the ground loops 4, the large mesh loops 5,
and the medium mesh loops 6 are arranged in the lateral direction and the longitudinal
direction of the knitted fabric in a predetermined order in this manner, the knitted
fabric includes the different-sized inner regions of the loops including the large
mesh loops 5 each having a greater area of the inner region than that of the ground
loop 4 and the medium mesh loops 6 each having a smaller area of the inner region
than that of the large mesh loop 5. In the mesh knitted fabric 1B, the ground loop
4, the large mesh loop 5, and the medium mesh loop 6 can be combined in any arrangement.
[0066] The area Ssm of the inner region of the medium mesh loop 6 that constitutes the mesh
knitted fabric 1B is smaller than the area Sbm of the inner region of the large mesh
loop 5. Constituting mesh loops by the large mesh loops 5 and the medium mesh loops
6 allows an increase in the area of the inner regions of mesh loops per unit area
of the mesh knitted fabric 1B, without changing the arrangement and the number of
the mesh loops. In addition, the mesh knitted fabric 1B including the large mesh loops
5 and the medium mesh loops 6 allows for various combination patterns of the mesh
loops with the ground loops 4, so that the design of the mesh knitted fabric 1B can
be improved.
<Second Variation of First Embodiment>
<Ground Loop + Large Mesh Loop + Pile Loop>
[0067] With reference to FIG. 3, a mesh knitted fabric 1C according to a second variation
of the first embodiment of the present teaching will now be described. FIG. 3 is a
structure diagram of the mesh knitted fabric 1C as viewed from the fabric front surface.
[0068] As shown in FIG. 3, the mesh knitted fabric 1C is knitted with the first yarn 2 and
the second yarn 3. The mesh knitted fabric 1C is knitted by a combination of the ground
loop 4, the large mesh loop 5, and a pile loop 7.
[0069] The pile loop 7 is a loop formed by the first yarn 2. The pile loop 7 is a sinker
loop that extends toward the back surface of the knitted fabric from portions of the
yarn in contact with already formed old loops. The pile loop 7 is a loop formed by
pile knitting in the mesh knitted fabric 1C. The pile loop 7 is formed as a sinker
loop connected to adjacent ground loops 4.
[0070] The mesh knitted fabric 1C in this embodiment is formed by the repetition of two
courses: one in which two ground loops 4 and one large mesh loop 5 are alternately
arranged in a lateral direction (course direction) of the knitted fabric; and the
other in which one ground loop 4 and two large mesh loops 5 are alternately arranged
in the lateral direction. A pile loop 7 is formed between two ground loops 4 in the
lateral direction. For example, a first group loop 4a and a second ground loop 4b
are connected to each other via a first pile loop 7a that is as a sinker loop. The
first yarn 2 constituting the first ground loop 4a is connected to the first yarn
2 constituting the first pile loop 7a. The second yarn 3 constituting the first ground
loop 4a is connected to the second yarn 3 constituting the second ground loop 4b adjacent
to a first large mesh loop 5a in the lateral direction. That is, the second yarn 3
constituting the first ground loop 4a does not constitute the first pile loop 7a.
The first yarn 2 constituting the first pile loop 7a is connected to the first yarn
2 constituting the second ground loop 4b.
[0071] In this manner, the mesh knitted fabric 1C, in which two ground loops 4 and one large
mesh loop 5 are alternately arranged in the lateral direction of the knitted fabric,
is knitted as a mesh knitted fabric having piles by forming a pile loop 7 between
adjacent ground loops 4.
[0072] The first pile loop 7a is formed by the first yarn 2 constituting the first ground
loop 4a at a position adjacent to the first ground loop 4a. That is, the first pile
loop 7a maintains a loop shape at the position adjacent to the first ground loop 4a
by the intertwining of the first yarn 2 constituting the first ground loop 4a with
an old loop. The large mesh loops 5 can be formed in the mesh knitted fabric 1C. Thus,
by forming the large mesh loops 5, the area of the inner region of each mesh loop
on the mesh knitted fabric 1C can be increased without changing the arrangement and
the number of the mesh loops. Further, by forming the first pile loop 7a in the mesh
knitted fabric 1C, the fabric becomes a novel design with the pile loops arranged
therein and an increased area of the inner region of each mesh loop .
[0073] The mesh knitted fabrics 1A, 1B, and 1C may include a spandex yarn 8 that is a highly
elastic material. The mesh knitted fabrics 1A and 1B may include the spandex yarn
8 overlapped with the first yarn 2 or the second yarn 3. At least the ground loop
4 among the ground loop 4, the large mesh loop 5, and the medium mesh loop 6 that
form the mesh knitted fabrics 1A and 1B is constituted by the first yarn 2 and the
second yarn 3 that are overlapped with the spandex yarn 8. At least the ground loop
4 among the ground loop 4 and the large mesh loop 5 that form the mesh knitted fabric
1C is constituted by the first yarn 2 and the second yarn 3 that are overlapped with
the spandex yarn 8.
[0074] In the mesh knitted fabrics 1A, 1B, and 1C including the spandex yarn 8 as described
above, the elasticity of the knitted fabric can be improved due to the combined effect
of the elasticity by deformation of the openings of the large mesh loops 5 or the
medium mesh loops 6, and the elasticity of the loops themselves that include the spandex
yarn 8.
<Second Embodiment>
<Method for Knitting One-Feeder Mesh Knitted Fabric>
<Overall Configuration of Circular Knitting Machine 100>
[0075] With reference to FIG. 4 and 5, a circular knitting machine 100 according to one
embodiment of the present teaching will be described. FIG. 4 is a cross-sectional
view of a main knitting portion of the circular knitting machine 100 that uses a method
for knitting a one-feeder mesh knitted fabric. FIG. 5 is a side view of a sinker 109
inserted into a sinker groove 106a of the circular knitting machine 100. The circular
knitting machine 100 is configured to knit a one-feeder mesh knitted fabric (hereinafter
simply referred to as "mesh knitted fabric") that is knitted by one feeder.
[0076] As shown in FIG. 4, the circular knitting machine 100 is a machine for knitting a
tubular knitted fabric. The circular knitting machine 100 mainly includes a frame
101, a rotary cylinder 102, a knitting needle cam holder 103, a knitting needle cam
104, a knitting needle 105, a sinker dial 106, a sinker cap 107a, a cap ring 107b,
a sinker cam 108, a sinker track selecting device 108a, a sinker 109, a yarn carrier
ring support 110, a yarn carrier ring 111, a yarn carrier holder 112, a yarn carrier
113, and a needle selecting device (not shown). The circular knitting machine 100
is installed with an axis of the rotary cylinder 102 oriented in the vertical direction.
[0077] The frame 101 supports main components of the circular knitting machine 100. The
frame 101 is formed in an approximately cylindrical shape. The rotary cylinder 102
and the sinker dial 106 are supported within the frame 101. An unillustrated winding
device, and an unillustrated power source for driving the rotary cylinder 102 or the
like, for example, are also disposed within the frame 101. The sinker cap 107a is
disposed on an inner peripheral portion of the cap ring 107b. The yarn carrier ring
support 110 is disposed on an outer peripheral portion of the cap ring 107b.
[0078] The rotary cylinder 102 is a member that successively moves a plurality of knitting
needles 105. The rotary cylinder 102 is formed in an approximately cylindrical shape.
The rotary cylinder 102 is configured to be rotatable with its axis as the center
of rotation by an unillustrated power source. A plurality of knitting needle grooves
102a for accommodating and guiding the knitting needles 105 are formed on an outer
peripheral surface of the rotary cylinder 102. The knitting needle grooves 102a are
formed so as to extend in the axial direction of the rotary cylinder 102. The knitting
needle grooves 102a are formed at equal intervals in a circumferential direction of
the rotary cylinder 102. That is, the knitting needle grooves 102a are formed on the
outer peripheral surface of the rotary cylinder 102 at equal central angles about
the axis of the rotary cylinder 102.
[0079] The knitting needle cam holder 103 is a member that accommodates the knitting needle
cam 104 for moving the knitting needles. The knitting needle cam holder 103 is installed
in an approximately cylindrical shape. The axis of the rotary cylinder 102 and an
axis of the knitting needle cam holder 103 coincide with each other. Accordingly,
the inner periphery of the knitting needle cam holder 103 and the outer periphery
of the rotary cylinder 102 are arranged concentrically when viewed in the axial direction.
[0080] The knitting needle cam 104 is a groove cam that determines a position in the vertical
direction (the axial direction of the rotary cylinder 102) of each knitting needle
105 depending on a rotational angle of the rotary cylinder 102. The knitting needle
cam 104 is accommodated in the knitting needle cam holder 103. The knitting needle
cam 104 is disposed so as to face the knitting needle grooves 102a of the rotary cylinder
102. The knitting needle cam 104 has a cam groove for moving the knitting needles
105 along a needle track, which is a trajectory of the knitting needles 105.
[0081] The knitting needle cam 104 moves the knitting needles 105 along a needle track for
knitting yarn with one feeder by the cam groove. The knitting needles 105 can be guided
to either a first needle track Rn1 (see FIG. 6) or a second needle track Rn2 (see
FIG. 6) during one feeder, by the knitting needle cam 104 and an unillustrated needle
selecting device. The needle selecting device can guide the knitting needles not only
to a knit track but also to welt and tuck tracks. By using the needle selecting device,
it is possible to insert not only knit stitches but also welts and tucks. In addition,
even without the needle selecting device, the present teaching can be practiced using
a mechanism alternative to the needle selecting device. For example, the present teaching
can be implemented by using knitting needle cams for respective needle tracks and
knitting needles each having a needle butt corresponding to each knitting needle cam.
[0082] Each of the knitting needles 105 is a needle for fabric formation that knits the
first yarn 2 and the second yarn 3by passing intermediate portions of the first yarn
2 and the second yarn 3 through an old loop (knocking over). A hook 105a for holding
yarns is formed at a tip portion of the knitting needle 105. A latch 105b is provided
at the hook 105a to open and close an opening of the hook 105a. When the opening of
the hook 105a is closed by the latch 105b, the knitting needle 105 does not hold the
first yarn 2 and the second yarn 3 with the hook 105a. A needle butt 105c, which protrudes
from a flat surface of the knitting needle 105 in a direction perpendicular to the
longitudinal direction of the needle, is formed at an intermediate portion of the
knitting needle 105. Each knitting needle 105 is inserted into one of the knitting
needle grooves 102a of the rotary cylinder 102. The needle butt 105c is inserted into
the cam groove of the knitting needle cam 104. Accordingly, each knitting needle 105
rotates integrally with the rotary cylinder 102 and is moved in the vertical direction
along the cam groove of the knitting needle cam 104.
[0083] The sinker dial 106 is a member that successively moves a plurality of sinkers 109.
The sinker dial 106 is formed in an approximately disc shape. The sinker dial 106
is fixed to the rotary cylinder 102 such that an axis of the sinker dial 106 coincides
with the axis of the rotary cylinder 102. A plurality of sinker grooves 106a for accommodating
and guiding the sinkers 109 are formed on an upper surface of the sinker dial 106.
The sinker grooves 106a extend in a radial direction of the sinker dial 106 at equal
central angles about the axis of the sinker dial 106. The sinker dial 106 is fixed
to the rotary cylinder 102 such that the sinker grooves 106a are positioned between
adjacent knitting needle grooves 102a of the rotary cylinder 102.
[0084] The sinker cap 107a is a member that accommodates the sinker cam 108 for moving the
sinkers 109. The sinker cap 107a is supported by the cap ring 107b. The sinker cam
108 is accommodated on a lower surface of the sinker cap 107a. A lower surface of
the sinker cam 108 faces an upper surface of the sinker dial 106.
[0085] The sinker cam 108 is a plate cam that determines a position of each sinker 109 in
the radial direction of the sinker dial 106 depending on a rotational angle of the
sinker dial 106. The sinker cam 108 is disposed so as to face the sinker grooves 106a
of the sinker dial 106. The sinker cam 108 has a cam groove for moving the sinkers
109 along a sinker track, which is a trajectory of the sinkers 109. The sinker cam
108 moves the sinkers 109 along a sinker track for knitting yarn with one feeder by
the cam groove. The sinkers 109 are guided to either a first sinker position Ps1 (see
FIG. 6) or a second sinker position Ps2 (see FIG. 6) during one feeder by the sinker
cam 108 and the sinker track selecting device 108a. The present teaching can be practiced
by using a mechanism alternative to the sinker track selecting device without changing
the tracks by the sinker track selecting device 108a as in this embodiment. For example,
the present teaching can be carried out by using sinker cams for respective sinker
tracks and sinkers each having a sinker butt corresponding to each sinker cam.
[0086] The sinker 109 is a member that performs feeding assistance of the first yarn 2 and
the second yarn 3 fed to the knitting needles 105, holding of old loops, and assistance
in passing through old loops of the knitting needles 105. The sinkers 109 are movably
accommodated respectively in corresponding sinker grooves 106a of the sinker dial
106. Each sinker 109 is disposed between adjacent knitting needles 105 accommodated
in the rotary cylinder 102. Accordingly, the sinkers 109 rotate integrally with the
sinker dial 106 and are each independently moved in the radial direction of the rotary
cylinder 102 (the radial direction of the sinker dial 106) by the sinker cam 108.
[0087] As shown in FIG. 5, the sinker 109 includes a sinker base portion 109a, a lower support
portion109b, an upper support portion 109c, a sinker engaging portion 109d, a groove
portion 109e, and a sinker butt 109f. The sinker 109 is configured to be movable within
the sinker groove 106a of the sinker dial 106 in an arrow Ar1 direction, which is
radially inward of the rotary cylinder 102 (hereinafter simply referred to as "radially
inward"), and in an arrow Ar2 direction, which is radially outward of the rotary cylinder
102 (hereinafter simply referred to as "radially outward").
[0088] The sinker base portion 109a, which is a base portion of the sinker 109, is a platelike
portion serving as a foundation that supports respective portions of the sinker 109.
The sinker base portion 109a is inserted into the sinker groove 106a. One plate surface
of the sinker base portion 109a is in slidable contact with a side surface of the
sinker groove 106a. The sinker 109 has a circumferential position and a vertical position
defined in the sinker dial 106, and slides in the radial direction.
[0089] The lower support portion 109b shown in FIG. 5 is a portion that supports the first
yarn 2 and the second yarn 3. The lower support portion 109b is located above the
sinker base portion 109a and is arranged so as to extend radially inward (in the arrow
Ar1 direction) from the sinker base portion 109a. An upper end surface 109h (sinker
top) of the lower support portion 109b protrudes above the sinker groove 106a. The
lower support portion 109b supports the first yarn 2 and the second yarn 3 by the
upper end surface 109h.
[0090] The upper support portion 109c is a portion that supports the first yarn 2. The upper
support portion 109c is located above the lower support portion 109b and is arranged
so as to extend radially inward from the sinker base portion 109a. The upper support
portion 109c supports the first yarn 2 by an upper end surface 109g (sinker nose).
The upper end surface 109g is located above the upper end surface 109h of the lower
support portion 109b by a distance H. Further, the sinker engaging portion 109d protruding
radially inward is formed on a front end surface of the upper support portion 109c.
[0091] The groove portion 109e is a portion formed between the lower support portion 109b
and the upper support portion 109c. The groove portion 109e captures the first yarn
2 and the second yarn 3 between the upper end surface 109h of the lower support portion
109b and a lower end surface of the upper support portion 109c.
[0092] The sinker butt 109f is a portion guided by the sinker cam 108. The sinker butt 109f
is formed at an intermediate portion of the sinker base portion 109a. The sinker butt
109f protrudes upward from the sinker base portion 109a above the sinker groove 106a
so as to extend along a plate surface of the sinker 109. The sinker butt 109f is inserted
into the cam groove of the sinker cam 108.
[0093] As shown in FIG. 4, the yarn carrier ring support 110 is a member that supports the
yarn carrier ring 111. The yarn carrier ring supports 110 are fixed at a plurality
of circumferential positions of the cap ring 107b so as to extend upward from the
outer peripheral portion of the cap ring 107b. The yarn carrier ring 111 is fixed
to tip portions of the plurality of yarn carrier ring supports 110. The plurality
of yarn carrier holders 112 are provided on the yarn carrier ring 111. Further, the
yarn carriers 113 for feeding the first yarn 2 and the second yarn 3 to vicinities
of the knitting needles 105 and the sinkers 109 are provided on the yarn carrier holders
112. The yarn carriers 113 are disposed above the knitting needles 105 and the sinkers
109.
[0094] The circular knitting machine 100 configured as described above feeds the first yarn
2 and the second yarn 3 to vicinities of the knitting needles 105 and the sinkers
109 from the plurality of yarn carrier holders 112 via the yarn carriers 113. By rotating
the rotary cylinder 102, the circular knitting machine 100 causes the knitting needles
105 to catch the respective yarns and the sinkers 109 to assist in feeding the yarns
to the knitting needles 105 and in supporting loops. Further, the circular knitting
machine 100, by rotating the rotary cylinder 102, continuously knits a knitted fabric
by moving the knitting needles 105 up and down and moving the sinkers 109 in the radial
direction of the rotary cylinder 102 in each feeder so as to intertwine the first
yarn 2 and the second yarn 3 with old loops.
<Method for Knitting Mesh Knitted Fabric: Ground Loop + Large Mesh Loop>
[0095] With reference to FIGS. 4 to 10, a method for knitting a one-feeder mesh knitted
fabric by the circular knitting machine 100 will now be described. FIG. 6 is a diagram
showing the tracks of the knitting needle 105 and the sinker 109 and a yarn feeding
diagram during one feeder 1Fd in the method for knitting a one-feeder mesh knitted
fabric according to the second embodiment of the present teaching. FIG. 7 is a schematic
diagram showing the positional relationship among the knitting needle 105, the first
yarn 2, and the second yarn 3 relative to the sinker 109 located at the first sinker
position Ps1 in a yarn feeding step S1 of the method for knitting a one-feeder mesh
knitted fabric. FIG. 8 is a schematic diagram showing the positional relationship
among the knitting needle 105, the first yarn 2, and the second yarn 3 relative to
the sinker 109 located at the second sinker position Ps2 in the yarn feeding step
S1 of the method for knitting a one-feeder mesh knitted fabric. FIG. 9 is a schematic
diagram showing the positional relationship among the sinker 109, the knitting needle
105, the first yarn 2, and the second yarn 3 in a ground loop forming step S2 of the
method for knitting a one-feeder mesh knitted fabric. FIG. 10 is a schematic diagram
showing the positional relationship among the sinker 109, the knitting needle 105,
the first yarn 2, and the second yarn 3 in a large mesh loop forming step S3 of the
method for knitting a one-feeder mesh knitted fabric.
[0096] In FIG. 6, the small broken line indicates the sinker track Rs of the sinker 109,
and the solid line indicates the needle track Rn of the knitting needle 105. The chain
line indicates the first yarn 2, and the two-dot chain line indicates the second yarn
3. The long dashed line indicates the spandex yarn 8. The sinker track Rs represents
the movement of the sinker 109, which moves radially outward of the circular knitting
machine 100 as it proceeds in an arrow Ar3 direction. The needle track Rn represents
the movement of the knitting needle 105, which moves upward of the circular knitting
machine 100 as it proceeds in an arrow Ar4 direction.
[0097] The one-feeder mesh knitted fabric is a mesh fabric knitted by one feeder. The circular
knitting machine 100 knits the one-feeder mesh knitted fabric (hereinafter simply
referred to as "mesh knitted fabric") with the respective yarns, in which the second
yarn 3 and then the first yarn 2 are fed, and the first yarn 2 is fed from a position
above the second yarn 3.
[0098] As shown in FIG. 6, in the circular knitting machine 100, the knitting needles 105
are configured to move along one of the needle tracks Rn, that is, the first needle
track Rn1 or the second needle track Rn2, through selection of the needle track by
an unillustrated needle selecting device. The knitting needle 105 moving along the
first needle track Rn1 moves below the knitting needle 105 moving along the second
needle track Rn2.
[0099] The first needle track Rn1 indicates the movement of the knitting needle 105 when
the knitting needle 105 holds the first yarn 2 and the second yarn 3 and forms a loop
by the first yarn 2 and the second yarn 3. The second needle track Rn2 indicates the
movement of the knitting needle 105 when the knitting needle 105 holds the first yarn
2 without holding the second yarn 3 and forms a loop by the first yarn 2. For the
knitting needle 105 moving along the first needle track Rn1, the first yarn 2 and
the second yarn 3 are fed, by the yarn carrier 113, to a position above the lower
end of the latch 105b in its open state. For the knitting needle 105 moving along
the second needle track Rn2, the first yarn 2 is fed to a position above the lower
end of the latch 105b in its open state and the second yarn 3 is fed to a position
below the lower end of the latch 105b in its open state, by the yarn carrier 113.
[0100] The sinkers 109 are guided along one of two tracks that is selected by the sinker
cam 108 and the sinker track selecting device 108a. That is, each of the sinkers 109
is moved to the first sinker position Ps1 or the second sinker position Ps2 by the
sinker cam 108 and the sinker track selecting device 108a. The first sinker position
Ps1 is located further radially outward of the circular knitting machine 100 than
the second sinker position Ps2.
[0101] At the first sinker position Ps1, the first yarn 2 is fed to a position above the
upper support portion 109c and the second yarn 3 is fed to a position above the lower
support portion 109b but below the upper support portion 109c in the vicinity of the
sinker 109 by the yarn carrier 113. At the first sinker position Ps1, the first yarn
2 and the second yarn 3 are held by the knitting needle 105 as the knitting needle
105 descends, and are supported on the upper end surface 109h of the lower support
portion 109b.
[0102] At the second sinker position Ps2, the first yarn 2 is fed to a position above the
upper support portion 109c and the second yarn 3 is fed to a position above the lower
support portion 109b but below the upper support portion 109c in the vicinity of the
sinker 109 by the yarn carrier 113. The sinker engaging portion 109d is located between
the first yarn 2 and the second yarn 3. Thus, at the second sinker position Ps2, the
first yarn 2 held by the knitting needle 105 is supported on the upper end surface
109g of the upper support portion 109c as the knitting needle 105 descends. Likewise,
the second yarn 3 held by the knitting needle 105 is supported on the upper end surface
109h of the lower support portion 109b as the knitting needle 105 descends.
[0103] The method for knitting a one-feeder mesh knitted fabric includes the yarn feeding
step S1, the ground loop forming step S2, and the large mesh loop forming step S3.
The ground loop forming step S2 and the large mesh loop forming step S3 are carried
out in an arbitrary combination based on the configuration of a mesh knitted fabric.
In the method for knitting a one-feeder mesh knitted fabric of this embodiment, the
mesh knitted fabric 1A (see FIG. 1) is knitted.
[0104] As shown in FIG. 7, the yarn feeding step S1 is a step of feeding the first yarn
2 and the second yarn 3 to the knitting needle 105 and the sinker 109. The first yarn
2 and the second yarn 3 are fed to the vicinity of the knitting needle 105 and the
sinker 109 by the yarn carrier 113. The fed yarns 2 and 3 are held by the knitting
needle 105.
[0105] As shown in FIG. 6, in the yarn feeding step S1, the first yarn 2 is fed to a position
above the lower end of the latch 105b in its open state in the knitting needle 105
that moves along the first needle track Rn1 and the second knitting needle Rn2. The
second yarn 3 is fed to a position above the lower end of the latch 105b in its open
state in the knitting needle 105 that moves along the first needle track Rn1.
[0106] As shown in FIGS. 7 and 8, in the yarn feeding step S1, the first yarn 2 is fed to
a position above the upper support portion 109c so as to be supported on the upper
end surface 109g of the upper support portion 109c. In the yarn feeding step S1, when
the sinker 109 is at the second sinker position Ps2, the second yarn 3 is fed to a
position above the lower support portion 109b but below the upper support portion
109c so as to be supported on the upper end surface 109h of the lower support portion
109b. In this case, the second yarn 3 is fed from a position upstream of the first
yarn 2 (see FIG. 6).
[0107] As shown in FIG. 9, the ground loop forming step S2 is a step of forming the ground
loop 4 by the knitting needle 105 and the sinker 109. In the ground loop forming step
S2, the sinker 109 is moved to the first sinker position Ps1 by the sinker cam 108
(see FIG. 4). The sinker 109 supports the first yarn 2 and the second yarn 3 fed in
the yarn feeding step S1, on the upper end surface 109h of the lower support portion
109b.
[0108] As shown in FIG. 6, the knitting needle 105 is caused to descend to a descending
position Pnd along the first needle track Rn1 by the knitting needle cam 104. The
knitting needle 105 holds the first yarn 2 and the second yarn 3 by its downward movement,
and passes through an old loop Ro (see FIG. 7). The knitting needle 105 then moves
upward to thereby form the ground loop 4 while intertwining the first yarn 2 and the
second yarn 3 in an overlapped state with the old loop Ro (see FIG. 7).
[0109] As shown in FIG. 9, the size of the ground loop 4 is defined based on a distance
H1 from the upper end surface 109h of the lower support portion 109b to the descending
position Pnd. An area of the inner region of the ground loop 4 formed by the two yarns
is smaller than an area of an inner region of a loop formed by a single yarn.
[0110] As shown in FIG. 10, the large mesh loop forming step S3 is a step of forming the
large mesh loop 5 by the knitting needle 105 and the sinker 109. In the large mesh
loop forming step S3, the sinker 109 is moved to the second sinker position Ps2 by
the sinker cam 108 and the sinker track selecting device 108a (see FIG. 4). The sinker
109 supports the first yarn 2 fed in the yarn feeding step S1 on the upper end surface
109g of the upper support portion 109c. The second yarn 3 is supported on the upper
end surface 109h of the lower support portion 109b.
[0111] As shown in FIG. 6, the knitting needle 105 is moved along the second needle track
Rn2 by the knitting needle cam 104 (see FIG. 4) and the needle selecting device. The
knitting needle 105 holds the first yarn 2 by its downward movement and passes through
the old loop Ro (see FIG. 8). In this case, the knitting needle 105 does not hold
the second yarn 3 fed to a position below the lower end of the latch 105b in its open
state. The knitting needle 105 then moves upward to thereby form the large mesh loop
5 while intertwining the first yarn 2 with the old loop Ro.
[0112] As shown in FIG. 10, the size of the large mesh loop 5 is defined based on a distance
H2 from the upper end surface 109g of the upper support portion 109c to the descending
position Pnd. The circumference of the large mesh loop 5 defined based on the distance
H2 greater than the distance H1 is thus longer than the circumference of the ground
loop 4. Accordingly, an area of the inner region of the large mesh loop 5 is greater
than the area of the inner region of the ground loop 4.
[0113] In the method for knitting a one-feeder mesh knitted fabric, the first yarn 2 is
supported on the upper support portion 109c and the knitting needle 105 holding the
first yarn 2 is moved to the descending position Pnd, so that the large mesh loop
5, which has the circumference longer than that of the ground loop 4 formed by the
first yarn 2 and the second yarn 3 supported on the lower support portion 109b, is
formed. Thus, by substituting the large mesh loops 5 for mesh loops each having substantially
the same size as the ground loop 4, for example, the area ratio of the inner regions
of the mesh loops per unit area of the mesh knitted fabric 1A can be increased without
changing the arrangement and the number of the mesh loops, while also improving productivity
compared to a mesh knitted fabric 1A knitted by two feeders.
<First Variation of Second Embodiment>
<Method for Knitting Mesh Knitted Fabric: Ground Loop + Large Mesh Loop + Medium Mesh
Loop>
[0114] With reference to FIGS. 6 and 11, a method for knitting a one-feeder mesh knitted
fabric according to a first variation of the second embodiment of the present teaching
will now be described. FIG. 11 is a schematic diagram showing the positional relationship
among the sinker 109, the knitting needle 105, the first yarn 2, and the second yarn
3 in a medium mesh loop forming step S4 of the method for knitting a one-feeder mesh
knitted fabric.
[0115] The method for knitting a one-feeder mesh knitted fabric in this variation includes
the yarn feeding step S1, the ground loop forming step S2, the large mesh loop forming
step S3, and the medium mesh loop forming step S4. The ground loop forming step S2,
the large mesh loop forming step S3, and the medium mesh loop forming step S4 are
carried out in an arbitrary combination based on the configuration of a mesh knitted
fabric.
[0116] As shown in FIGS. 6 and 11, the medium mesh loop forming step S4 is a step of forming
the medium mesh loop 6 by the knitting needle 105 and the sinker 109. In the medium
mesh loop forming step S4, the sinker 109 is moved to the first sinker position Ps1
by the sinker cam 108 and the sinker track selecting device 108a (see FIG. 4). The
sinker 109 supports the first yarn 2 fed in the yarn feeding step S1 (see FIG. 7)
on the upper end surface 109h of the lower support portion 109b.
[0117] As shown in FIG. 6, the knitting needle 105 is moved along the second needle track
Rn2 by the knitting needle cam 104 (see FIG. 4) and the needle selecting device. The
knitting needle 105 holds the first yarn 2 by its downward movement and passes through
the old loop Ro (see FIG. 7). In this case, the knitting needle 105 does not hold
the second yarn 3 fed to a position below the lower end of the latch 105b in its open
state. Further, the knitting needle 105 intertwines the first yarn 2 with the old
loop Ro by its downward movement, to thereby form the medium mesh loop 6.
[0118] As shown in FIG. 11, the size of the medium mesh loop 6 is defined based on the distance
H1 from the upper end surface 109h of the lower support portion 109b to the descending
position Pnd of the knitting needle 105. The circumference of the medium mesh loop
6, which is defined based on the shorter distance H1 than the distance H2, is shorter
than the circumference of the large mesh loop 5. The circumference of the medium mesh
loop 6 defined based on the distance H1 is substantially the same as that of the ground
loop 4 also defined based on the distance H1. Accordingly, the area Ssm of the inner
region of the medium mesh loop 6 is smaller than the area Sbm of the inner region
of the large mesh loop 5 (see FIG. 2). In addition, the second yarn 3 is thicker than
the first yarn 2 in this embodiment, which allows the area Ssm of the inner region
of the medium mesh loop 6 formed by the first yarn 2 to be greater than the area of
the inner region of the ground loop 4 formed by the first yarn 2 and the second yarn
3.
[0119] In the method for knitting a one-feeder mesh knitted fabric according to the first
variation, the first yarn 2 is supported on the lower support portion 109b by lowering
the knitting needle 105 that holds the first yarn 2 to the descending position Pnd,
thereby forming the medium mesh loop 6 that has a shorter circumference than that
of the large mesh loop 5 formed by the first yarn 2 supported on the upper support
portion 109c. The design variations can be expanded by forming the large mesh loop
5 and the medium mesh loop 6, which have different areas of the inner regions, in
the mesh knitted fabric 1A. This also allows an increase in the area ratio of the
openings per unit area of the mesh knitted fabric without changing the arrangement
and the number of mesh loops, while also improving productivity compared to a knitting
method for a mesh knitted fabric using two feeders.
<Second Variation of Second Embodiment>
<Method for Knitting Mesh Knitted Fabric: Ground Loop + Large Mesh Loop + Pile Loop>
[0120] With reference to FIGS. 6 and 12, a method for knitting a one-feeder mesh knitted
fabric according to a second variation of the second embodiment of the present teaching
will now be described. FIG. 12 is a schematic diagram showing the positional relationship
among the sinker 109, the knitting needle 105, the first yarn 2, and the second yarn
3 in a pile loop forming step S5 of the method for knitting a one-feeder mesh knitted
fabric.
[0121] The method for knitting a one-feeder mesh knitted fabric in this variation includes
the yarn feeding step S1, the ground loop forming step S2, the large mesh loop forming
step S3, and a pile loop forming step S5. The ground loop forming step S2, the large
mesh loop forming step S3, and the pile loop forming step S5 are carried out in an
arbitrary combination based on the configuration of a mesh knitted fabric.
[0122] As shown in FIG. 12, the pile loop forming step S5 is a step of forming the pile
loop 7 by the knitting needle 105 and the sinker 109. In the pile loop forming step
S5, the sinker 109 is moved to the second sinker position Ps2 by the sinker cam 108
and the sinker track selecting device 108a (see FIG. 4). The sinker 109 supports the
first yarn 2 fed in the yarn feeding step S1 on the upper end surface 109g of the
upper support portion 109c, and supports the second yarn 3 fed in the yarn feeding
step S1 on the upper end surface 109h of the lower support portion 109b.
[0123] As shown in FIG. 6, the knitting needle 105 is moved along the first needle track
Rn1 by the knitting needle cam 10 and the needle selecting device. The knitting needle
105 holds the first yarn 2 and the second yarn 3 by its downward movement, and passes
through the old loop Ro (see FIG. 8). The knitting needle 105 then moves upward to
thereby form the ground loop 4 while intertwining the first yarn 2 and the second
yarn 3 with the old loop Ro. In this case, a portion, which is supported on the upper
support portion 109c, of the first yarn 2 forms a larger pile loop 7 than when it
is supported on the lower support portion 109b.
[0124] As shown in FIG. 12, in the pile loop forming step S5, the pile loop 7 is formed
by the first yarn 2.
[0125] In the method for knitting a one-feeder mesh knitted fabric, the first yarn 2 is
fed to a position above the upper support portion 109c, which allows formation of
the large mesh loop 5 larger than the ground loop 4. In addition, the pile loop 7
is formed by the first yarn 2 constituting the ground loop 4 at a position adjacent
to the ground loop 4. That is, the pile loop 7 maintains a loop shape at the position
adjacent to the ground loop 4 by the intertwining of the old loop Ro with the ground
loop 4 that includes the first yarn 2 constituting the pile loop 7. Thus, it is possible
to provide the mesh knitted fabric that allows the area ratio of the inner regions
of mesh loops per unit area of the mesh knitted fabric to be increased by forming
the large mesh loops 5, without changing the arrangement and the number of the mesh
loops, and also includes the pile loops 7, while improving productivity compared to
a knitting method for a mesh knitted fabric using two feeders.
<Other Embodiments>
[0126] With reference to FIGS. 6 to 8 and 13, a method for knitting a one-feeder mesh knitted
fabric using the first yarn 2, the second yarn 3, and the spandex yarn 8 will be described.
FIG. 13 is a diagram of the tracks of the knitting needle 105 and the sinker 109 and
a yarn feeding diagram in a method for knitting a one-feeder mesh knitted fabric according
to another embodiment of the present teaching.
[0127] In the yarn feeding step S1, the spandex yarn 8 constituted by rubber having elasticity
or the like may be fed while overlapped with the first yarn 2 or the second yarn 3.
The configurations shown in FIG. 6 and FIG. 13 differ in feeding position of the spandex
yarn 8 relative to the knitting needle 105.
[0128] As shown in FIGS. 6 to 8, in the yarn feeding step S1, the first yarn 2, the second
yarn 3, and the spandex yarn 8 are fed to the knitting needle 105 and the sinker 109.
The first yarn 2, the second yarn 3, and the spandex yarn 8 are fed by the yarn carrier
113 to the vicinity of the knitting needle 105 and the sinker 109. The first yarn
2, the second yarn 3, and the spandex yarn 8 that have been fed are held by the knitting
needle 105.
[0129] As shown in FIGS. 6 to 8, in the yarn feeding step S1, the first yarn 2 is fed to
a position above the upper support portion 109c so as to be supported on the upper
end surface 109g of the upper support portion 109c. In addition, in the yarn feeding
step S1, the second yarn 3 and the spandex yarn 8 are fed to a position above the
lower support portion 109b but below the upper support portion 109c so as to be supported
on the upper end surface 109h of the lower support portion 109b. In this case, the
spandex yarn 8 is fed from a position upstream of the first yarn 2.
[0130] As shown in FIG. 6, in the yarn feeding step S1, the first yarn 2 and the spandex
yarn 8 are fed, by the yarn carrier 113, to a position above the lower end of the
latch 105b in its open state in the knitting needle 105 that moves along the first
needle track Rn1 and the second knitting needle Rn2. The second yarn 3 is fed, by
the yarn carrier 113, to a position above the lower end of the latch 105b in its open
state in the knitting needle 105 that moves along the first needle track Rn1.
[0131] In the ground loop forming stem S2 and the pile loop forming step S5, the knitting
needle 105 holds the first yarn 2, the second yarn 3, and the spandex yarn 8 by its
downward movement, and passes through the old loop Ro (see FIGS. 7 and 8). The knitting
needle 105 then moves upward to thereby form the ground loop 4 while intertwining
the first yarn 2, the second yarn 3, and the spandex yarn 8 with the old loop Ro.
The spandex yarn 8 forms the ground loop 4 together with the first yarn 2 and the
second yarn 3.
[0132] In the large mesh loop forming step S3, the knitting needle 105 holds the first yarn
2 and the spandex yarn 8 by its downward movement, and passes through the old loop
Ro (see FIG. 8). The knitting needle 105 then moves upward to thereby form the large
mesh loop 5 while intertwining the first yarn 2 and the spandex yarn 8 with the old
loop Ro. The spandex yarn 8 forms the large mesh loop 5 together with the first yarn
2.
[0133] As shown in FIG. 13, in the yarn feeding step S1 according to another embodiment,
the first yarn 2 is fed, by the yarn carrier 113, to a position above the lower end
of the latch 105b in its open state in the knitting needle 105 that moves along the
first needle track Rn1 and the second knitting needle Rn2. The second yarn 3 and the
spandex yarn 8 are fed, by the yarn carrier 113, to a position above the lower end
of the latch 105b in its open state in the knitting needle 105 that moves along the
first needle track Rn1.
[0134] In the ground loop forming stem S2 and the pile loop forming step S5, the knitting
needle 105 holds the first yarn 2, the second yarn 3, and the spandex yarn 8 by its
downward movement, and passes through the old loop Ro (see FIGS. 7 and 8). The knitting
needle 105 then moves upward to thereby form the ground loop 4 while intertwining
the first yarn 2, the second yarn 3, and the spandex yarn 8 with the old loop Ro.
The spandex yarn 8 forms the ground loop 4 together with the first yarn 2 and the
second yarn 3.
[0135] In the large mesh loop forming step S3, the knitting needle 105 holds the first yarn
2 by its downward movement, and passes through the old loop Ro (see FIG. 8). The knitting
needle 105 then moves upward to thereby form the large mesh loop 5 while intertwining
the first yarn 2 with the old loop Ro. In this case, the knitting needle 105 does
not hold the second yarn 3 and the spandex yarn 8 that have been fed to a position
below the lower end of the latch 105b in its open state. The spandex yarn 8, together
with the second yarn 3, is connected to the ground loop 4 adjacent to the large mesh
loop 5.
[0136] The method for knitting a one-feeder mesh knitted fabric can form the ground loop
4, the large mesh loop 5, or the medium mesh loop 6 that include the spandex yarn
8. Thus, in the mesh knitted fabric 1A, the elasticity of the knitted fabric can be
improved due to the combined effect of the elasticity by deformation of the openings
of the large mesh loops 5, and the elasticity of the loops themselves that include
the spandex yarn 8.
[0137] In the second embodiment described above, the method for knitting a mesh knitted
fabric is a method for knitting a one-feeder mesh knitted fabric in which the mesh
knitted fabric 1A is formed by one feeder 1Fd (see FIG. 6). Alternatively, the method
for knitting a mesh knitted fabric may be a method for knitting a two-feeder mesh
knitted fabric in which the mesh knitted fabric is formed using two feeders
[0138] In the second variation of the first embodiment described above, the mesh knitted
fabric 1C is formed by combinations of the ground loops 4, the large mesh loops 5,
and the pile loops 7. In addition, in the mesh knitted fabric 1C, at least the ground
loops 4 among the ground loops 4 and the large mesh loops 5 are respectively formed
by the first yarn 2, the second yarn 3, and the spandex yarn 8. Alternatively, the
mesh knitted fabric may include the medium mesh loops 6 in substitution for part of
the large mesh loops 5. The mesh knitted fabric is formed by combinations of the ground
loops 4, the medium mesh loops 6, and the pile loops 7. In the mesh knitted fabric,
at least the ground loops 4 among the ground loops 4 and the medium mesh loops 6 are
respectively formed by the first yarn 2, the second yarn 3, and the spandex yarn 8.
[0139] In the other embodiment described above, the method for knitting a one-feeder mesh
knitted fabric includes the yarn feeding step S1, the ground loop forming step S2,
the large mesh loop forming step S3, and the pile loop forming step S5. Further, in
the ground loop forming step S2, the large mesh loop forming step S3, and the pile
loop forming step S5, the ground loop 4 and the large mesh loop 5 that include the
spandex yarn 8 are formed. Alternatively, the method for knitting a one-feeder mesh
knitted fabric may include the yarn feeding step, the ground loop forming step, the
large mesh loop forming step, the medium mesh loop forming step, and the pile loop
forming step, wherein the ground loop, the large mesh loop, and the medium mesh loop
that include the spandex yarn are formed in the ground loop forming step, the large
mesh loop forming step, and the medium mesh loop forming step.
[0140] The embodiments of the present teaching have been described above, but the above-described
embodiments are merely illustrative examples for carrying out the present teaching.
Therefore, the present teaching is not limited to the above-described embodiments
and the above-described embodiments can be appropriately modified and implemented
without departing from the gist of the present teaching.
REFERENCE SIGNS LIST
[0141]
- 1A, 1B, 1C
- mesh knitted fabric
- 2
- first yarn
- 3
- second yarn
- 4
- ground loop
- 4a
- first ground loop
- 4b
- second ground loop
- 4c
- third ground loop
- 4d
- fourth ground loop
- 5
- large mesh loop
- 5a
- first large mesh loop
- 5b
- second large mesh loop
- 5c
- third large mesh loop
- 6
- medium mesh loop
- 6a
- first medium mesh loop
- 6b
- second medium mesh loop
- 7
- pile loop
- 7a
- first pile loop
- 8
- spandex yarn
- 100
- circular knitting machine
- 101
- frame
- 102
- rotary cylinder
- 102a
- knitting needle groove
- 103
- knitting needle cam holder
- 104
- knitting needle cam
- 105
- knitting needle
- 105a
- hook
- 105b
- latch
- 105c
- needle butt
- 106
- sinker dial
- 106a
- sinker groove
- 107a
- sinker cap
- 107b
- cap ring
- 108
- sinker cam
- 108a
- sinker track selecting device
- 109
- sinker
- 109a
- sinker base portion
- 109b
- lower support portion
- 109c
- upper support portion
- 109d
- sinker engaging portion
- 109e
- groove portion
- 109f
- sinker butt
- 109g, 109h
- upper end surface
- 110
- yarn carrier ring support
- 111
- yarn carrier ring
- 112
- yarn carrier holder
- 113
- yarn carrier
- Ar1, Ar2, Ar3, Ar4
- arrow
- Rn
- needle track
- Rn1
- first needle track
- Rn2
- second needle track
- Rs
- sinker track
- Ps1
- first sinker position
- Ps2
- second sinker position
- Pnd
- descending position
- H, H1, H2
- distance
- Sbm, Ssm, Sg
- area
- Ro
- old loop
- S1
- yarn feeding step
- S2
- ground loop forming step
- S3
- large mesh loop forming step
- S4
- medium mesh loop forming step
- S5
- pile loop forming step
- 1Fd
- one feeder