TECHNICAL FIELD
[0001] The present disclosure relates to a refrigeration cycle apparatus.
BACKGROUND ART
[0002] Conventionally, there may be cases where such a configuration has been adopted, depending
on application of a refrigeration cycle apparatus or a type of a refrigerant used,
for example, that, similar to a refrigeration cycle apparatus according to PTL 1 (
Japanese Unexamined Patent Application Publication No. 2005-49087), a plurality of compressors are provided in a refrigerant circuit in the refrigeration
cycle apparatus, the compressors are each caused to suck the refrigerant that varies
in pressure, and the refrigerant compressed by each of the plurality of compressors
is discharged to a single refrigerant flow path.
SUMMARY OF INVENTION
<Technical Problem>
[0003] Although, in such a refrigeration cycle apparatus as described above, efficient operation
may be difficult to achieve depending on compressors selected, such a configuration
of a refrigeration cycle apparatus with which highly efficient operation is possible
is not disclosed in PTL 1 (
Japanese Unexamined Patent Application Publication No. 2005-49087).
<Solution to Problem>
[0004] A refrigeration cycle apparatus according to a first aspect comprises a first refrigerant
circuit and a second refrigerant circuit. The first refrigerant circuit includes a
first compressor, a radiator, a first expansion valve, and a heat absorber. The second
refrigerant circuit connects a portion between the first compressor and the radiator
and a portion between the radiator and the first expansion valve. The second refrigerant
circuit includes a second compressor. Suction pressure of the first compressor is
lower than suction pressure of the second compressor.
[0005] The first compressor is a scroll compressor, and the second compressor is a rotary
compressor. Alternatively, the first compressor is a scroll compressor having a first
design compression ratio, and the second compressor is a scroll compressor having
a second design compression ratio smaller than the first design compression ratio.
[0006] In the refrigeration cycle apparatus according to the first aspect, the second refrigerant
circuit is connected to the first refrigerant circuit at the portion between the first
compressor and the radiator. Therefore, the first compressor and the second compressor
are identical to each other in discharge pressure. Furthermore, in the refrigeration
cycle apparatus according to the first aspect, the suction pressure of the first compressor
is lower than the suction pressure of the second compressor. Therefore, in the refrigeration
cycle apparatus according to the first aspect, the compression ratio of the first
compressor becomes greater than the compressor of the second compressor.
[0007] Using a scroll compressor that is high in efficiency in a region where the compression
ratio is high as the first compressor and a rotary compressor that is high in efficiency
in a region where the compression ratio is low as the second compressor makes it possible
to make the refrigeration cycle apparatus highly efficient.
[0008] Also, in a case where a scroll compressor that is great in design compression ratio
is used as the first compressor and a scroll compressor that is small in design compression
ratio is used as the second compressor, it is possible to operate both the compressors
in efficient regions, making it possible to make the refrigeration cycle apparatus
highly efficient.
[0009] A refrigeration cycle apparatus according to a second aspect is the refrigeration
cycle apparatus according to the first aspect, the second refrigerant circuit further
includes a second expansion valve and an economizer heat exchanger disposed between
the radiator and the heat absorber. The economizer heat exchanger is configured to
exchange heat between the refrigerant that flows out of the radiator, is branched
to the second refrigerant circuit at a branch portion, and is decompressed by the
second expansion valve and the refrigerant that flows out of the radiator. The refrigerant
decompressed by the second expansion valve and passing through the economizer heat
exchanger is sucked into the second compressor.
[0010] In the refrigeration cycle apparatus according to the second aspect, as the refrigerant
that has passed through the economizer heat exchanger is compressed by the second
compressor, it is possible to achieve improvements in capability and performance.
[0011] A refrigeration cycle apparatus according to a third aspect is the refrigeration
cycle apparatus according to the second aspect, the branch portion is disposed between
the radiator and the economizer heat exchanger.
[0012] In the refrigeration cycle apparatus according to the third aspect, the refrigerant
that has flowed out of the radiator is partially branched to the second refrigerant
circuit and flows toward the economizer heat exchanger via the second expansion valve,
and rest of the refrigerant flows toward the first expansion valve via the economizer
heat exchanger. Therefore, with the refrigeration cycle apparatus according to the
third aspect, it is possible to improve the capability of the refrigeration cycle
apparatus while the economizer heat exchanger is suppressed in size, compared with
a case where the refrigerant flowing out of the radiator is not branched but fully
flows into the economizer heat exchanger.
[0013] A refrigeration cycle apparatus according to a fourth aspect is the refrigeration
cycle apparatus according to the first aspect, the first refrigerant circuit further
includes a second expansion valve. The second refrigerant circuit further includes
a refrigerant vessel that is configured to separate gas and liquid. The refrigerant
vessel is disposed between the radiator and the heat absorber, and into which the
refrigerant that flowing out of the radiator and decompressed to be brought into a
two-phase state by the second expansion valve flows. The gas refrigerant separated
in the refrigerant vessel is sucked into the second compressor.
[0014] In the refrigeration cycle apparatus according to the fourth aspect, by lowering
the refrigerant flowing into the heat absorber in temperature, it is possible to improve
the refrigeration cycle apparatus in capability.
[0015] A refrigeration cycle apparatus according to a fifth aspect is the refrigeration
cycle apparatus according to the fourth aspect, the second refrigerant circuit further
includes a heat exchanger. The heat exchanger is arranged to exchange heat between
the refrigerant flowing out of the radiator toward the second expansion valve and
the gas refrigerant separated in the refrigerant vessel.
[0016] In the refrigeration cycle apparatus according to the fifth aspect, further using
the heat exchanger makes it possible to improve the refrigeration cycle apparatus
in capability.
[0017] A refrigeration cycle apparatus according to a sixth aspect is the refrigeration
cycle apparatus according to any one of the second aspect to the fifth aspect, the
second compressor in the second refrigerant circuit is a rotary compressor. In a case
where a load is at least equal to or lower than 47%, a number of rotations of the
first compressor is greater than a number of rotations of the second compressor.
[0018] In the refrigeration cycle apparatus according to the sixth aspect, under a relatively-low-load
condition that is high in frequency of use (under a condition of a load of 47%, which
is one condition for calculating a seasonal energy efficiency ratio (SEER)), the scroll
compressor that is efficient in a region where the number of rotations is greater
is operated at a greater number of rotations than the rotary compressor that is efficient
in a region where the number of rotations is smaller. Thus, it is possible to achieve
efficient operation.
[0019] A refrigeration cycle apparatus according to a seventh aspect is the refrigeration
cycle apparatus according to the sixth aspect, in a case where a load is at least
equal to or lower than 74%, the number of rotations of the first compressor is greater
than the number of rotations of the second compressor.
[0020] In the refrigeration cycle apparatus according to the seventh aspect, under a wide-load
condition (even under a condition of a load of 74%, which is one condition for calculating
an SEER), the scroll compressor that is efficient in a region where the number of
rotations is greater is operated at a greater number of rotations than the rotary
compressor that is efficient in a region where the number of rotations is smaller.
Thus, it is possible to achieve further efficient operation.
[0021] A refrigeration cycle apparatus according to an eighth aspect is the refrigeration
cycle apparatus according to any one of the first aspect to the seventh aspect, the
refrigerant filled in the first refrigerant circuit and the second refrigerant circuit
contains CO
2 at least partially in its components.
[0022] In the refrigeration cycle apparatus according to the eighth aspect, a refrigerant
containing at least CO
2 having a low global warming potential is used as the refrigerant, it is possible
to achieve the refrigeration cycle apparatus having a low environmental load.
[0023] A refrigeration cycle apparatus according to a ninth aspect is the refrigeration
cycle apparatus according to any one of the first aspect to the seventh aspect, in
which the second compressor is a rotary compressor. The refrigerant filled in the
first refrigerant circuit and the second refrigerant circuit is CO
2.
[0024] In the refrigeration cycle apparatus according to the ninth aspect, as CO
2 having a low global warming potential is used as the refrigerant, it is possible
to achieve the refrigeration cycle apparatus having a low environmental load.
[0025] A refrigeration cycle apparatus according to a tenth aspect is the refrigeration
cycle apparatus according to the ninth aspect, a ratio of displacement of the second
compressor with respect to displacement of the first compressor is determined so that,
in a case where a load is 47%, a number of rotations of the second compressor is greater
than a minimum number of rotations at which continuous operation is possible.
[0026] In the refrigeration cycle apparatus according to the tenth aspect, suppressing the
number of rotations of the second compressor (rotary compressor) as small as possible
when a load is high makes it possible to achieve highly efficient operation even when
the load is high. In other words, increasing the ratio of the displacement of the
second compressor with respect to the displacement of the first compressor as much
as possible makes it possible to maintain a refrigeration cycle high in efficiency
when a load is high.
[0027] However, if such a measure is only taken that the number of rotations of the second
compressor is suppressed as small as possible, the number of rotations of the second
compressor may become too small and it is impossible to continue continuous operation
under a relatively-low-load condition that is high in frequency of operation (under
a condition of a load of 47%, which is one condition for calculating an SEER), possibly
resulting in a decrease in SEER.
[0028] In contrast, in the refrigeration cycle apparatus according to the tenth aspect,
as the ratio of the displacement of the second compressor with respect to the displacement
of the first compressor is determined so that the number of rotations of the second
compressor is greater than the minimum number of rotations at which continuous operation
is possible when a load is 47%, it is possible to suppress a decrease in SEER.
[0029] A refrigeration cycle apparatus according to an eleventh aspect is the refrigeration
cycle apparatus according to the ninth aspect or the tenth aspect, a ratio of displacement
of the second compressor with respect to displacement of the first compressor is determined
so that, in a case where a load is 100%, a number of rotations of the second compressor
is smaller than a maximum number of rotations at which continuous operation is possible.
[0030] In a case where a refrigeration cycle apparatus is designed so that the number of
rotations of the second compressor exceeds the maximum number of rotations at which
continuous operation is possible when a load is 100%, in a case where the load actually
reaches 100%, the number of rotations of the second compressor is reduced to the maximum
number of rotations to continue operation of the second compressor and insufficiency
in capability is compensated by causing the first compressor to be operated at a number
of rotations greater than an ideal number of rotations. In such an operation state,
the refrigeration cycle apparatus may decrease in efficiency when a load is 100%.
[0031] In contrast, in the refrigeration cycle apparatus according to the eleventh aspect,
as the ratio of the displacement of the second compressor with respect to the displacement
of the first compressor is determined to allow the number of rotations of the second
compressor to be smaller than the maximum number of rotations at which continuous
operation is possible when a load is 100%, it is possible to suppress a decrease in
SEER.
[0032] A refrigeration cycle apparatus according to a twelfth aspect is the refrigeration
cycle apparatus according to any one of the first aspect to the eleventh aspect and
further includes a bypass flow path, a valve, and a control unit. The bypass flow
path connects a discharge side of the second compressor in the second refrigerant
circuit and a suction side of the second compressor in the second refrigerant circuit.
Alternatively, the bypass flow path connects a portion between a discharge port of
the first compressor and the radiator in the first refrigerant circuit and the suction
side of the second compressor in the second refrigerant circuit. The valve is disposed
in the bypass flow path. The control unit is configured to control operation of the
valve. The control unit is configured to open the valve when the second compressor
is to be stopped.
[0033] In this refrigeration cycle apparatus, as the differential pressure between the discharge
side and the suction side of the second compressor is reduced when the second compressor
is stopped, it is possible to suppress an outflow of refrigerating machine oil inside
the second compressor from the suction port of the second compressor due to the differential
pressure.
BRIEF DESCRIPTION OF DRAWINGS
[0034]
[Fig. 1] Fig. 1 is a schematic configuration diagram of an air conditioner according
to a first embodiment of a refrigeration cycle apparatus.
[Fig. 2] Fig. 2 is a schematic control block diagram of the air conditioner illustrated
in Fig. 1.
[Fig. 3A] Fig. 3A is a schematic p-h diagram of an air conditioner in which no second
refrigerant circuit is present (air conditioner including only a first refrigerant
circuit).
[Fig. 3B] Fig. 3B is a schematic p-h diagram when cooling operation is performed in
the air conditioner illustrated in Fig. 1.
[Fig. 4] Fig. 4 is a flowchart for explaining control when operation of a second compressor
is to be stopped in the air conditioner illustrated in Fig. 1.
[Fig. 5] Fig. 5 is a p-h diagram schematically depicting ideally-balanced refrigeration
cycles for each load.
[Fig. 6] Fig. 6 is a diagram for explaining an example of a method for determining
a maximum value of a ratio of displacement of the second compressor with respect to
displacement of a first compressor.
[Fig. 7] Fig. 7 is a diagram for explaining an example of a method for determining
a minimum value of the ratio of the displacement of the second compressor with respect
to the displacement of the first compressor.
[Fig. 8A] Fig. 8A is a schematic configuration diagram of an air conditioner according
to Modification Example A.
[Fig. 8B] Fig. 8B is a schematic configuration diagram of an air conditioner according
to Modification Example B.
[Fig. 8C] Fig. 8C is another example of the schematic configuration diagram of the
air conditioner according to Modification Example B.
[Fig. 9] Fig. 9 is a schematic configuration diagram of an air conditioner according
to Modification Example D.
[Fig. 10] Fig. 10 is a schematic configuration diagram of a cold-storage refrigeration
apparatus according to a second embodiment of the refrigeration cycle apparatus.
DESCRIPTION OF EMBODIMENTS
[0035] Embodiments of a refrigeration cycle apparatus according to the present disclosure
will now be described herein with reference to the accompanying drawings.
<First Embodiment>
[0036] An air conditioner 100 according to a first embodiment of the refrigeration cycle
apparatus according to the present disclosure will now be described herein with reference
to the accompanying drawings. Note that the refrigeration cycle apparatus according
to the present disclosure is not limited to the air conditioner, and may be a device
of another type (for example, a chiller), which uses a vapor compression refrigeration
cycle to perform cooling or heating for a target to which a temperature is to be adjusted
(medium such as air or water).
(1) Overall Configuration
[0037] An overall configuration of the air conditioner 100 will now be described herein
with reference to Fig. 1. Fig. 1 is a schematic configuration diagram of the air conditioner
100.
[0038] The air conditioner 100 is a device that uses a vapor compression refrigeration cycle
to perform cooling or heating of air in a room in a building, for example, representing
a target to which the temperature is to be adjusted, to perform cooling or heating
for the room in the building, for example. Furthermore, although the air conditioner
100 according to the present embodiment is a device capable of performing cooling
and heating in a room in a building, for example, the air conditioner 100 may be a
device dedicated for cooling.
[0039] As illustrated in Fig. 1, the air conditioner 100 mainly includes a first refrigerant
circuit 110 and a second refrigerant circuit 120. The refrigerant circuits 110, 120
in the air conditioner 100 are filled with, but not limited to, a refrigerant containing
carbon dioxide (CO
2) at least partially in its components. The refrigerant circuits 110, 120 in the air
conditioner 100 are filled with a refrigerant of a single type that is carbon dioxide.
Carbon dioxide serves as a refrigerant that has a low global warming potential, a
low environmental load, and no toxicity or flammability, and is thus highly safe.
[0040] As illustrated in Fig. 1, the first refrigerant circuit 110 mainly includes a first
compressor 10, a first heat exchanger 40, a first expansion valve 50, and a second
heat exchanger 60. In the present embodiment, the first compressor 10, the first heat
exchanger 40, and the first expansion valve 50 are mounted in a heat source unit 2
disposed outdoors, such as on a rooftop of the building, and the second heat exchanger
60 is mounted in a utilization unit 4 disposed in a space that is a target of air
conditioning or near the space that is the target of air conditioning. In the air
conditioner 100, the heat source unit 2 and the utilization unit 4 are connected to
each other by refrigerant connection pipes 6 to configure the first refrigerant circuit
110.
[0041] The second refrigerant circuit 120 connects a portion between the first compressor
10 and a radiator (first heat exchanger 40) in the first refrigerant circuit 110 and
a portion between the radiator (first heat exchanger 40) and the first expansion valve
50 in the first refrigerant circuit 110, in the first refrigerant circuit 110 in which
the air conditioner 100 is in a state of performing cooling operation (in other words,
in a state where a switching mechanism 30 connects the pipes so that the first heat
exchanger 40 functions as the radiator for the refrigerant and the second heat exchanger
60 functions as a heat absorber (evaporator) for the refrigerant).
[0042] The second refrigerant circuit 120 mainly includes a second compressor 20. Furthermore,
the second refrigerant circuit 120 includes a second expansion valve 80 and an economizer
heat exchanger 70 disposed between the first heat exchanger 40 and the second heat
exchanger 60 in the first refrigerant circuit 110. Note that the economizer heat exchanger
70 is disposed to straddle the first refrigerant circuit 110 and the second refrigerant
circuit 120.
[0043] The second refrigerant circuit 120 is used to improve a refrigeration cycle in performance
during the cooling operation by the air conditioner 100. Specific description will
be given below.
[0044] When assuming that no second refrigerant circuit 120 is present (in other words,
assuming that only the first refrigerant circuit 110 is provided), as the CO
2 refrigerant (carbon dioxide refrigerant) used in the air conditioner 100 has a relatively
low refrigeration effect due to its characteristics (see a p-h diagram illustrated
in Fig. 3A), an issue arises that the first compressor 10 is increased in size for
acquiring high capability with only the first refrigerant circuit 110.
[0045] In contrast, in the air conditioner 100 according to the present disclosure, the
second refrigerant circuit 120 is provided, and, in the economizer heat exchanger
70, the refrigerant flowing toward the second heat exchanger 60 (heat absorber) in
the first refrigerant circuit 110 and the refrigerant flowing toward the second compressor
20 in the second refrigerant circuit 120 exchange heat with each other, and the refrigerant
flowing toward the second heat exchanger 60 (heat absorber) in the first refrigerant
circuit 110 is further cooled. Therefore, improvements in capability and performance
of the air conditioner 100 are achieved, compared with a case where only the first
refrigerant circuit 110 is present (see a p-h diagram illustrated in Fig. 3B).
[0046] Note that, different from the air conditioner 100 according to the present disclosure,
performing intermediate injection of the refrigerant that has passed through the economizer
heat exchanger 70 into the first compressor 10, without providing the second compressor
20, also makes it possible to acquire effects of improvements in capability and performance.
However, since it is possible to desirably adjust intermediate pressure in the air
conditioner 100 provided with the second compressor 20, it is also possible to intentionally
improve the performance of the air conditioner 100 with respect to a configuration
in which intermediate injection of the refrigerant that has passed through the economizer
heat exchanger 70 into the first compressor 10 is performed.
(2) Detailed Configuration
[0047] The air conditioner 100 includes a pressure equalization mechanism 90, a first fan
42, a second fan 62, and a control device 8, in addition to the first refrigerant
circuit 110 and the second refrigerant circuit 120.
[0048] Various configurations of the air conditioner 100 will now be described herein in
detail.
(2-1) First Refrigerant Circuit
[0049] The first refrigerant circuit 110 mainly includes the first compressor 10, the switching
mechanism 30, the first heat exchanger 40, the first expansion valve 50, and the second
heat exchanger 60, which are connected to each other by the pipes.
[0050] The first compressor 10 is a scroll compressor. The first compressor 10 is a compressor
that is variable in operating capacity and that includes an inverter-control-type
motor.
[0051] The switching mechanism 30 is a mechanism that switches a state of the first refrigerant
circuit 110 between a first state (cooling operation state) and a second state (heating
operation state). When the first refrigerant circuit 110 is in the first state (see
solid lines in the switching mechanism 30 illustrated in Fig. 1), the first heat exchanger
40 functions as the radiator for the refrigerant, and the second heat exchanger 60
functions as the heat absorber (evaporator) for the refrigerant. When the first refrigerant
circuit 110 is in the second state (see broken lines in the switching mechanism 30
illustrated in Fig. 1), the first heat exchanger 40 functions as the evaporator for
the refrigerant, and the second heat exchanger 60 functions as the radiator for the
refrigerant.
[0052] The switching mechanism 30 is a four-way switching valve. However, the switching
mechanism 30 is not limited to the four-way switching valve, and may include a plurality
of pipes and a plurality of valves to achieve those coupling states of the pipes as
described below.
[0053] To set the state of the first refrigerant circuit 110 into the first state, the switching
mechanism 30 connects a discharge port of the first compressor 10 and one end side
of the first heat exchanger 40 to each other, and connects a suction port of the first
compressor 10 and one end side of the second heat exchanger 60 to each other. Furthermore,
to set the state of the first refrigerant circuit 110 into the second state, the switching
mechanism 30 connects the discharge port of the first compressor 10 and the one end
side of the second heat exchanger 60 to each other, and connects the suction port
of the first compressor 10 and the one end side of the first heat exchanger 40 to
each other.
[0054] Note that, when the air conditioner 100 is an apparatus dedicated for cooling, the
air conditioner 100 may not include the switching mechanism 30.
[0055] In the first heat exchanger 40, air (heat source air) that the first fan 42 described
later supplies and the refrigerant exchange heat with each other. When the state of
the first refrigerant circuit 110 is the first state, the first heat exchanger 40
functions as the radiator for the refrigerant, and the refrigerant is cooled by the
heat source air in the first heat exchanger 40. When the state of the first refrigerant
circuit 110 is the second state, the first heat exchanger 40 functions as the heat
absorber (evaporator) for the refrigerant, and the refrigerant is heated by the heat
source air in the first heat exchanger 40. The first heat exchanger 40 is, for example,
a fin-and-tube heat exchanger including many heat transfer tubes and many fins.
[0056] Note that the first heat exchanger 40 is not limited to a heat exchanger that allows
the heat source air and the refrigerant to exchange heat with each other. The first
heat exchanger 40 may be a heat exchanger that allows a medium such as water serving
as a heat source and the refrigerant to exchange heat with each other.
[0057] The economizer heat exchanger 70 is disposed between the first heat exchanger 40
and the second heat exchanger 60 in the first refrigerant circuit 110, more specifically,
between the first heat exchanger 40 and the first expansion valve 50 in the first
refrigerant circuit 110. Furthermore, the economizer heat exchanger 70 is disposed
between the second expansion valve 80 and the second compressor 20 in the second refrigerant
circuit 120. During the cooling operation, the economizer heat exchanger 70 exchanges
heat between the refrigerant flowing out of the radiator (first heat exchanger 40),
is branched to the second refrigerant circuit 120 at a branch portion 82, and is decompressed
by the second expansion valve 80 described later and the refrigerant that flows out
of the radiator (first heat exchanger 40), passes through the economizer heat exchanger
70, and flows toward the heat absorber (second heat exchanger 60). As a result, during
the cooling operation, the refrigerant that has been cooled in the radiator (first
heat exchanger 40) and that flows toward the heat absorber (second heat exchanger
60) (see a point c and a point d illustrated in Fig. 3B) is further cooled by the
economizer heat exchanger 70 (see a point h illustrated in Fig. 3B). Note that the
branch portion 82 is disposed between the first heat exchanger 40 functioning as the
radiator during the cooling operation and the economizer heat exchanger 70.
[0058] The first expansion valve 50 decompresses the refrigerant flowing between the first
heat exchanger 40 and the second heat exchanger 60. The first expansion valve 50 is
disposed between the first heat exchanger 40 and the second heat exchanger 60, more
specifically, between the economizer heat exchanger 70 and the second heat exchanger
60. The first expansion valve 50 is, for example, an electronic expansion valve that
is variable in opening degree.
[0059] In the second heat exchanger 60, the refrigerant and the air in the space that is
the target of air conditioning exchange heat with each other. The second heat exchanger
60 is housed in a non-illustrated housing, to which the air in the space that is the
target of air conditioning is supplied by the second fan 62 disposed in the housing.
In the second heat exchanger 60, the air in the space that is the target of air conditioning,
which is supplied by the second fan 62, and the refrigerant exchange heat with each
other. When the state of the first refrigerant circuit 110 is the first state, the
second heat exchanger 60 functions as the heat absorber for the refrigerant, and the
air in the space that is the target of air conditioning is cooled by the refrigerant
in the second heat exchanger 60. When the state of the first refrigerant circuit 110
is the second state, the second heat exchanger 60 functions as the radiator for the
refrigerant, and the air in the space that is the target of air conditioning is heated
by the refrigerant in the second heat exchanger 60. The second heat exchanger 60 is,
for example, a fin-and-tube heat exchanger including many heat transfer tubes and
many fins.
(2-2) Second Refrigerant Circuit
[0060] The second refrigerant circuit 120 includes the second compressor 20. Furthermore,
the air conditioner 100 according to the present embodiment includes the economizer
heat exchanger 70 and the second expansion valve 80. The second expansion valve 80
is, for example, an electronic expansion valve that is variable in opening degree.
[0061] The second refrigerant circuit 120 is mainly used during the cooling operation (second
compressor 20 is operated during the cooling operation), and is not used during heating
operation. In other words, basically, the refrigerant does not flow through the second
refrigerant circuit 120 during the heating operation. Therefore, below description
of the flow of the refrigerant in the second refrigerant circuit 120 is given for
describing the flow of the refrigerant during the cooling operation.
[0062] The second compressor 20 is a rotary compressor (including a swing compressor). The
second compressor 20 is a compressor that is variable in operating capacity and that
includes an inverter-control-type motor.
[0063] The economizer heat exchanger 70 is, for example, a double-pipe-type heat exchanger
or a plate-type heat exchanger. As described above, during the cooling operation,
the economizer heat exchanger 70 exchanges heat between the refrigerant that flows
out of the radiator (first heat exchanger 40), is branched to the second refrigerant
circuit 120 at the branch portion 82, and is decompressed by the second expansion
valve 80 and the refrigerant that flows out of the radiator (first heat exchanger
40), passes through the economizer heat exchanger 70, and flows toward the heat absorber
(second heat exchanger 60). The refrigerant that has been decompressed by the second
expansion valve 80, has passed through the economizer heat exchanger 70, and has cooled
the refrigerant flowing toward the heat absorber (second heat exchanger 60) is brought
into a gas state, and is sucked into the second compressor 20 (see a point f illustrated
in the p-h diagram illustrated in Fig. 3B).
[0064] A reason why a scroll compressor is used as the first compressor 10 and a rotary
compressor is used as the second compressor 20 will now be described herein.
[0065] In the air conditioner 100, as illustrated in Fig. 3B, suction pressure of the first
compressor 10 (see a point a illustrated in Fig. 3B) is lower than suction pressure
of the second compressor 20 (see the point f illustrated in Fig. 3B). In contrast,
since the second compressor 20 discharges the refrigerant into an area between the
first compressor 10 and the first heat exchanger 40 (radiator) in the first refrigerant
circuit 110, discharge pressure of the first compressor 10 (see a point b illustrated
in Fig. 3B) and discharge pressure of the second compressor 20 (see a point g illustrated
in Fig. 3B) are identical to each other. Therefore, a compression ratio of the first
compressor 10 is higher than a compression ratio of the second compressor 20 (see
Fig. 3B).
[0066] Differences in characteristics between the scroll compressor and the rotary compressor
will now be described herein.
[0067] Since the scroll compressor has a structure in which compression chambers are formed
in a plurality of stages in a compression mechanism, a pressure difference between
each two of the compression chambers is small, and leakage of the refrigerant between
each two of the compression chambers tends to be easily suppressed. Therefore, in
general, high efficiency tends to be easily achieved with the scroll compressor even
under a high differential pressure condition, compared with the rotary compressor.
On the other hand, there is an issue in the scroll compressor that, since a design
of a scroll shape of a scroll compression mechanism defines its compression ratio,
there is a decrease in efficiency due to an excessive compression loss under a condition
in which the compression ratio greatly falls below the design compression ratio. In
short, the scroll compressor makes it possible to achieve efficient operation under
a condition in which a pressure ratio is relatively high (close to the design compression
ratio).
[0068] On the other hand, the rotary compressor has general characteristics that a friction
loss increases and its efficiency tends to easily decrease when the number of rotations
of a motor in the compressor (hereinafter simply referred to as the number of rotations
of the compressor) increases, although it is possible to achieve efficient operation
under an operation condition that the number of rotations is relatively small. In
other words, the rotary compressor tends to easily decrease in efficiency when the
number of rotations of the compressor increases for acquiring a high pressure ratio.
[0069] Therefore, in the air conditioner 100, the scroll compressor is used as the first
compressor 10 that is high in compression ratio, and the rotary compressor is used
as the second compressor 20 that is low in compression ratio. By adopting such a configuration
as described above, efficient operation is achieved in the air conditioner 100, compared
with a case where scroll compressors that are identical to each other in specifications
are used for the first compressor 10 and the second compressor 20 or a case where
rotary compressors are used for both the first compressor 10 and the second compressor
20.
(2-3) Pressure Equalization Mechanism
[0070] The pressure equalization mechanism 90 is a mechanism for achieving pressure equalization
between the pressure on a discharge side of the second compressor 20 and the pressure
on a suction side of the second compressor 20 when the second compressor 20 is stopped.
[0071] The pressure equalization mechanism 90 includes a bypass flow path 92, a bypass valve
94 (valve), and a check valve 96.
[0072] The check valve 96 is provided between a discharge port of the second compressor
20 and a coupling portion of the second refrigerant circuit 120 to the first refrigerant
circuit 110 each other (coupling portion between the second refrigerant circuit 120
and a pipe coupling the discharge port of the first compressor 10 and the switching
mechanism 30 to each other). The check valve 96 prevents the refrigerant from flowing
from a side where the coupling portion of the second refrigerant circuit 120 and the
first refrigerant circuit 110 is present to a side where the discharge port of the
second compressor 20 is present. Note that, in a case where such a situation does
not occur that the air conditioner 100 does not perform the heating operation (does
not include the switching mechanism 30), and only the first compressor 10 is not operated
in a state where the second compressor 20 is stopped, the check valve 96 may be omitted.
[0073] The bypass flow path 92 is a flow path that connects the discharge side of the second
compressor 20 in the second refrigerant circuit 120 and the suction side of the second
compressor 20 in the second refrigerant circuit 120. Specifically, the bypass flow
path 92 connects a portion between the discharge port of the second compressor 20
and the check valve 96 in the second refrigerant circuit 120 and the suction side
of the second compressor 20.
[0074] Note that, although illustrations are omitted, the bypass flow path 92 may be a flow
path that connects a portion between the discharge port of the first compressor 10
in the first refrigerant circuit 110 and the radiator (first heat exchanger 40) when
the air conditioner 100 performs the cooling operation and the suction side of the
second compressor 20. Specifically, the bypass flow path 92 may be a flow path that
connects a pipe coupling the discharge port of the first compressor 10 and the switching
mechanism 30 and the suction side of the second compressor 20. Furthermore, the bypass
flow path 92 may be a flow path that connects the suction side of the second compressor
20 and a portion between the portion coupling the second refrigerant circuit 120 and
the first refrigerant circuit 110 (coupling portion between the second refrigerant
circuit 120 and a pipe coupling the discharge port of the first compressor 10 and
the switching mechanism 30) and the check valve 96.
[0075] The bypass valve 94 is a valve disposed in the bypass flow path 92. The bypass valve
94 may be an electromagnetic valve in which only opening and closing are controllable,
or may be an electrically-operated valve that is variable in opening degree.
[0076] When the second compressor 20 is stopped, the bypass valve 94 is controlled to be
opened by the control device 8 to be described later. As a result, pressure equalization
between the discharge side of the second compressor 20 and the suction side of the
second compressor 20 is achieved. The reason of why such pressure equalization is
performed is that, when the second compressor 20 is a rotary compressor, refrigerating
machine oil in the second compressor 20 may flow out of a suction port of the second
compressor 20, due to the characteristics of the compressor, when a state continues
that the pressure on the discharge side is higher than the pressure on the suction
side. Specific control for the bypass valve 94 by the control device 8 will be described
later.
(2-4) First Fan and Second Fan
[0077] The first fan 42 is housed inside a housing (illustrations are omitted) of the heat
source unit 2, which houses the first compressor 10, the second compressor 20, the
switching mechanism 30, the first heat exchanger 40, the economizer heat exchanger
70, the first expansion valve 50, the second expansion valve 80, and the bypass valve
94, for example. The first fan 42 supplies the heat source air to the first heat exchanger
40 in the first refrigerant circuit 110 and urges exchanging of heat between the refrigerant
flowing through the first heat exchanger 40 and the heat source air. Although the
type of the first fan 42 is not limited, the first fan 42 is, for example, a propeller
fan.
[0078] The second fan 62 is housed in the housing (illustrations are omitted) of the utilization
unit 4, which houses the second heat exchanger 60, for example. The second fan 62
sucks the air from the space that is the target of air conditioning, and supplies
the sucked air to the second heat exchanger 60 in the first refrigerant circuit 110
and urges exchanging of heat between the refrigerant flowing through the second heat
exchanger 60 and the sucked air from the target of air conditioning. Although the
type of the second fan 62 is not limited, the second fan 62 is, for example, a cross-flow
fan.
(2-5) Control Device
[0079] The control device 8 is a device that controls operation of the air conditioner 100.
[0080] The control device 8 is electrically connected to the first compressor 10, the second
compressor 20, the switching mechanism 30, the first expansion valve 50, the second
expansion valve 80, the bypass valve 94, the first fan 42, and the second fan 62 (see
Fig. 2). The control device 8 controls operation of these devices that are electrically
connected to each other to control operation of the air conditioner 100.
[0081] In the present embodiment, a non-illustrated electric circuit and a non-illustrated
control board mounted on the heat source unit 2 and a non-illustrated electric circuit
and a non-illustrated control board mounted on the utilization unit 4 are communicably
connected to each other, and cooperate with each other to function as the control
device 8. Note that, in Fig. 1, for purposes of convenience, the control device 8
is illustrated at a position separated from the heat source unit 2 and the utilization
unit 4, for example.
[0082] In the present embodiment, the control device 8 includes a control computation device
and a memory device. As the control computation device, it is possible to use a processor
such as a central processing unit (CPU). The control computation device reads a program
stored in the memory device and controls operation of the air conditioner 100 according
to the program.
(2-5-1) Heating Operation
[0083] To cause the air conditioner 100 to perform the heating operation, the control device
8 controls operation of the switching mechanism 30, sets the state of the first refrigerant
circuit 110 into the second state, and operates the first compressor 10. The control
device 8 controls a number of rotations of the motor in the first compressor 10 and
the opening degree of the first expansion valve 50 based on results of measurement
by various sensors (a temperature sensor for measuring a temperature of the refrigerant,
a pressure sensor for measuring pressure of the refrigerant, and a temperature sensor
for measuring a temperature in the space that is the target of air conditioning, for
example) disposed at various positions in the air conditioner 100. Furthermore, the
control device 8 operates motors of the first fan 42 and the second fan 62 each at
a predetermined number of rotations.
[0084] Note that, during the heating operation, the control device 8 controls the second
expansion valve 80 and the bypass valve 94 to be each in a closed state, and does
not operate the second compressor 20.
(2-5-2) Cooling Operation
[0085] To cause the air conditioner 100 to perform the cooling operation, the control device
8 controls operation of the switching mechanism 30, sets the state of the first refrigerant
circuit 110 into the first state, and operates the first compressor 10 and the second
compressor 20. The control device 8 controls the numbers of rotations of the motors
in the first compressor 10 and the second compressor 20 and the opening degrees of
the first expansion valve 50 and the second expansion valve 80 based on results of
measurement by the various sensors (the temperature sensor for measuring the temperature
of the refrigerant, the pressure sensor for measuring the pressure of the refrigerant,
and the temperature sensor for measuring the temperature in the space that is the
target of air conditioning, for example) disposed at the various positions in the
air conditioner 100. Furthermore, the control device 8 operates the motors of the
first fan 42 and the second fan 62 each at a predetermined number of rotations.
[0086] Note that, during the cooling operation, the control device 8 controls the bypass
valve 94 to be in the closed state.
(2-5-3) Pressure Equalization Control when Cooling Operation is stopped
[0087] Pressure equalization control between the discharge side and the suction side of
the second compressor 20 using the pressure equalization mechanism 90 when the second
compressor 20 is stopped will now be described herein with reference to a flowchart
illustrated in Fig. 4. Note that, cases when the second compressor 20 is stopped include
not only a case where operation of the air conditioner 100 is wholly stopped but also
a case where only the second compressor 20 is stopped for some reason while operation
of the first compressor 10 is continued.
[0088] The control device 8 determines whether or not to stop operation of the second compressor
20 during the cooling operation (in a state where both the first compressor 10 and
the second compressor 20 are operated) (step S1). Cases of stoppage of operation of
the second compressor 20 include not only a case where operation of the air conditioner
100 is wholly stopped but also a case where only the second compressor 20 is stopped
while operation of the first compressor 10 is continued, as described above.
[0089] When the control device 8 determines stoppage of operation of the second compressor
20 at step S1, the control device 8 opens the bypass valve 94 (step S2).
[0090] At step S3, the control device 8 determines whether or not differential pressure
between the discharge side and the suction side of the second compressor 20 has been
eliminated. Whether or not the differential pressure between the discharge side and
the suction side of the second compressor 20 has been eliminated is determined by,
for example, comparing the pressure measured by a pressure sensor (not illustrated)
provided on the discharge side of the second compressor 20 and the pressure measured
by a pressure sensor (not illustrated) provided on the suction side of the second
compressor 20 with each other. Note that, as for the method for determining whether
or not the differential pressure between the discharge side and the suction side of
the second compressor 20 has been eliminated, a method that uses a result of measurement
of the pressure by the pressure sensor may not be used. For example, the control device
8 may determine whether or not the differential pressure between the discharge side
and the suction side of the second compressor 20 has been eliminated based on a time
from when the bypass valve 94 is opened. Specifically, the control device 8 determines
that the differential pressure between the discharge side and the suction side of
the second compressor 20 has been eliminated when a predetermined time has elapsed
after the bypass valve 94 is opened.
[0091] When it is determined at step S3 that the differential pressure between the discharge
side and the suction side of the second compressor 20 has been eliminated, the control
device 8 causes the bypass valve 94 to be closed (step S4).
[0092] As a result, a possibility that the refrigerating machine oil in the second compressor
20 flows out of the suction port of the second compressor 20 is reduced.
(3) Method for Determining Ratio of Displacement of Second Compressor with respect
to Displacement of First Compressor
[0093] In the air conditioner 100, the scroll compressor is used as the first compressor
10, and the rotary compressor is used as the second compressor 20 to make the air
conditioner 100 highly efficient.
[0094] To further improve the air conditioner 100 in efficiency, it is preferable to appropriately
determine a ratio of the displacement (displacement volume) of the second compressor
20 with respect to the displacement (displacement volume) of the first compressor
10 (hereinafter simply referred to as a displacement ratio). A method for determining
a displacement ratio will now be described herein.
[0095] Seasonal energy efficiency ratio (SEER) is used as a criterion for evaluating cooling
performance of the air conditioner 100. SEER is calculated by calculating efficiency
under a plurality of load conditions. Specifically, SEER is calculated from efficiency
under conditions including, for example, a load of 100% and an outside air temperature
of 35°C (referred to as Condition A for convenience of description), a load of 74%
and an outside air temperature of 30°C (referred to as Condition B for convenience
of description), and a load of 47% and an outside air temperature of 25°C (referred
to as Condition C for convenience of description). Therefore, to achieve the air conditioner
100 that is high in SEER, efficient operation is desired under each of the plurality
of conditions. Efficiency under Condition C, which significantly influences a value
of an SEER, is important for a performance evaluation of the air conditioner 100 under
a relatively-low-load condition.
[0096] By determining a type of the refrigerant (in other words, determining pressure-temperature
characteristics that are inherent to the refrigerant) and making some assumptions,
it is possible to acquire a ratio of a circulation amount of the refrigerant in the
second compressor 20 with respect to a circulation amount of the refrigerant in the
first compressor 10 (referred to as a refrigerant circulation amount ratio) under
Conditions A to C described above from an ideally-balanced refrigeration cycle (p-h
diagram illustrated in Fig. 5). For example, a value of β / α illustrated in Fig.
5 serves as a preferable refrigerant circulation amount ratio under Condition C. As
illustrated in Fig. 5, the refrigerant circulation amount ratio tends to decrease
along a shift from a high-load condition to a low-load condition.
[0097] Note that the assumptions used for calculating a refrigerant circulation amount ratio
described above include, for example, that the suction pressure (intermediate pressure)
of the second compressor 20 represents a geometrical mean value of the discharge pressure
and the suction pressure of the first compressor 10, the economizer heat exchanger
70 is a counter-flow cascade heat exchanger, each temperature difference on an outlet
side is 5k, a degree of superheating of suction of the first compressor 10 is 5K,
and high pressure is determined to allow a coefficient of performance (COP) to be
maximum. However, assumptions to be used may be determined appropriately in consideration
of, for example, actual operation conditions of the air conditioner 100.
[0098] When a refrigerant circulation amount ratio is determined, it is possible to determine
a required number of rotations of each of the compressors 10 and 20 from a suction
density of each of the compressors 10 and 20 and a ratio (displacement ratio) of the
displacement (displacement volume) of the second compressor 20 with respect to the
displacement (displacement volume) of the first compressor 10. Since the suction density
of each of the compressors 10 and 20 is determined from an ideally-balanced refrigeration
cycle, determining a displacement ratio makes it possible to determine a required
number of rotations of each of the compressors 10 and 20.
[0099] A method for determining an appropriate displacement ratio in view of a required
number of rotations of each of the compressors 10 and 20 under each of Condition A
to Condition C (in view of a required number of rotations of each of the compressors
10 and 20 under each of Conditions A and C) will now be described herein.
[0100] The second compressor 20 is the rotary compressor as described above. To acquire
high efficiency in the air conditioner 100, it is preferable that the number of rotations
of the second compressor 20 be as small as possible under all of Conditions A to C,
from a viewpoint of the characteristics of the rotary compressor described above.
Specifically, from a viewpoint of only suppressing the number of rotations of the
rotary compressor, it is preferable that the number of rotations of the second compressor
20 be determined to be smaller than the number of rotations of the first compressor
10 under all of Conditions A to C, as illustrated in (a) in Fig. 6.
[0101] However, when the number of rotations of the second compressor 20 is determined in
this way, there is a possibility that the number of rotations of the second compressor
20 may fall below a minimum allowable number of rotations at which continuous operation
of the second compressor 20 is possible, which is determined from the specifications
of the second compressor 20, under Condition C where a load is low. When such a state
is attained, the air conditioner 100 under Condition C decreases in efficiency, and
thus the air conditioner 100 significantly decreases in SEER.
[0102] Therefore, it is preferable that a displacement ratio be determined to allow the
number of rotations of the second compressor 20 to be greater than the minimum allowable
number of rotations at which continuous operation of the second compressor 20 is possible
(to attain a state illustrated in (b) in Fig. 6) even under Condition C where the
load is small (even when a load is 47%).
[0103] By expressing the method for determining a maximum value of the displacement ratio
as an equation, Equation 1 described below is acquired.
Displacement of the second compressor 20 / Displacement of the first compressor 10
(Displacement ratio) ≤ Number of rotations of the first compressor 10 at which maximum
capability (rated capability) may be exerted × 47% × 11% ÷ Minimum value of the number
of rotations of the second compressor 20 at which normal continuous operation is possible

[0104] Note that, here, the value of "47%" is a value of a load under Condition C, and the
value of "11%" is an optimum volume-flow ratio of the first compressor 10 with respect
to the second compressor 20 under temperature conditions defined in Condition C (specifically,
an outside air temperature of 25°C and an evaporation temperature of 5°C), which is
a value determined from physical properties of the refrigerant used in the air conditioner
100 and an ideally-balanced refrigeration cycle determined based on assumptions, as
described above.
[0105] However, if a fact that continuous operation of the second compressor 20 is possible
under Condition C is only focused on, there is a possibility that the number of rotations
of the second compressor 20 may exceed a maximum allowable number of rotations at
which continuous operation of the second compressor 20 is possible, which is determined
from the specifications of the second compressor 20, under Condition A in which a
load is high (see (a) in Fig. 7).
[0106] In this case, practically, continuous operation is possible when the second compressor
20 is operated at the maximum number of rotations and the first compressor 10 is operated
at a number of rotations greater than an ideal number of rotations to compensate insufficiency
in capability (see (b) in Fig. 7). However, when such operation is performed, there
may be a decrease in efficiency under Condition A.
[0107] Therefore, it is preferable that, even under Condition A in which the load is high
(when the load is 100%), a displacement ratio be determined to allow the number of
rotations of the second compressor 20 to be smaller than the maximum allowable number
of rotations at which continuous operation of the second compressor 20 is possible
(to be in a state illustrated in (c) in Fig. 7).
[0108] By expressing the method for determining a minimum value of the displacement ratio
as an equation, Equation 2 described below is acquired.
Displacement of the second compressor 20 / Displacement of the first compressor 10
(Displacement ratio) ≥ Number of rotations of the first compressor 10 at which Maximum
capability (rated capability) may be exerted × 28% ÷ Maximum value of the number of
rotations of the second compressor 20 at which normal continuous operation is possible

[0109] Note that, in here, the value of "28%" is an optimum volume-flow ratio of the first
compressor 10 with respect to the second compressor 20 under temperature conditions
defined in Condition A (specifically, an outside air temperature of 35°C and an evaporation
temperature of 0°C), which is a value determined from the physical properties of the
refrigerant used in the air conditioner 100 and an ideally-balanced refrigeration
cycle determined based on assumptions, as described above.
[0110] Note that, although it is preferable that the number of rotations of the second compressor
20 be smaller than the number of rotations of the first compressor 10 under all of
Conditions A to C, as described above, the number of rotations of the second compressor
20 may be greater than the number of rotations of the first compressor 10 in a region
where a load is high, as illustrated in (c) in Fig. 7 (at least under Condition A
in the example illustrated in (c) in Fig. 7), when the air conditioner 100 is designed
to satisfy the Equation 1 and Equation 2 described above and to suppress the second
compressor 20 in size as much as possible by taking into consideration a cost. However,
since a degree of contribution of Condition A to a value of an SEER is relatively
small (in other words, since a period of time in which the air conditioner 100 is
operated under a high-load condition such as Condition A in a year is not so long),
the air conditioner 100 tends to be easily maintained high in SEER even with such
a design as described above has been taken.
[0111] However, since it is preferable that the number of rotations of the second compressor
20 (rotary compressor) be suppressed as much as possible from a viewpoint of the efficiency
of the air conditioner 100 (since the period of time in which the air conditioner
100 is operated under a low-load condition such as Condition C is relatively long),
it is preferable that the number of rotations of the first compressor 10 be greater
than the number of rotations of the second compressor 20 at least when a load is equal
to or lower than 47% (at least under Condition C). Furthermore, it is more preferable
that the number of rotations of the first compressor 10 be greater than the number
of rotations of the second compressor 20 when a load is at least equal to or smaller
than 74% (at least under Condition B).
(4) Features
[0112] Features of the air conditioner 100 in a state where the air conditioner 100 performs
the cooling operation will now be described herein.
[0113] (4-1)
The air conditioner 100 according to the example of the refrigeration cycle apparatus
includes the first refrigerant circuit 110 and the second refrigerant circuit 120.
The first refrigerant circuit 110 includes the first compressor 10, the first heat
exchanger 40 functioning as a radiator for a refrigerant, the first expansion valve
50, and the second heat exchanger 60 functioning as a heat absorber for the refrigerant.
The second refrigerant circuit 120 connects a portion between the first compressor
10 and the first heat exchanger 40 and a portion between the first heat exchanger
40 and the first expansion valve 50. The second refrigerant circuit 120 includes the
second compressor 20. Suction pressure of the first compressor 10 is lower than suction
pressure of the second compressor 20. The first compressor 10 is a scroll compressor,
and the second compressor is a rotary compressor.
[0114] In the air conditioner 100, in which the second refrigerant circuit 120 is connected
to the first refrigerant circuit 110 at the portion between the first compressor 10
and the first heat exchanger 40. Therefore, the first compressor 10 and the second
compressor 20 are identical to each other in discharge pressure. Furthermore, in the
air conditioner 100, the suction pressure of the first compressor 10 is lower than
the suction pressure of the second compressor. Therefore, in the air conditioner 100,
the compression ratio of the first compressor 10 becomes greater than the compressor
of the second compressor 20.
[0115] Using a scroll compressor that is high in efficiency in a region where the compression
ratio is great as the first compressor 10 and a rotary compressor that is high in
efficiency in a region where the compression ratio is small as the second compressor
20 makes it possible to make the air conditioner 100 highly efficient.
[0116] (4-2)
In the air conditioner 100, the second refrigerant circuit 120 includes the second
expansion valve 80 and the economizer heat exchanger 70 disposed between the first
heat exchanger 40 and the second heat exchanger 60. The economizer heat exchanger
70 exchanges heat between the refrigerant that flows out of the first heat exchanger
40, is branched to the second refrigerant circuit 120 at the branch portion 82, and
is decompressed by the second expansion valve 80 and the refrigerant that flows out
of the first heat exchanger 40. The refrigerant decompressed by the second expansion
valve 80 and passing through the economizer heat exchanger 70 is sucked into the second
compressor 20.
[0117] In this air conditioner 100, as the refrigerant that has passed through the economizer
heat exchanger 70 is compressed by the second compressor 20, it is possible to achieve
improvements in capability and performance.
[0118] (4-3)
In the air conditioner 100, the branch portion 82 is disposed between the first heat
exchanger 40 and the economizer heat exchanger 70.
[0119] In this air conditioner 100, the refrigerant that has flowed out of the first heat
exchanger 40 is partially branched to the second refrigerant circuit 120 and flows
toward the economizer heat exchanger 70 via the second expansion valve 80, and rest
of the refrigerant flows toward the first expansion valve 50 via the economizer heat
exchanger 70. Therefore, with the air conditioner 100, it is possible to improve the
capability of the air conditioner 100 while the economizer heat exchanger 70 is suppressed
in size, compared with a case where the refrigerant flowing out of the first heat
exchanger 40 is not branched but fully flows into the economizer heat exchanger 70.
[0120] (4-4)
In the air conditioner 100, it is preferable that, in a case where a load is at least
equal to or lower than 47%, the number of rotations of the first compressor 10 be
greater than the number of rotations of the second compressor 20.
[0121] In this air conditioner 100, under a relatively-low-load condition that is high in
frequency of use (under a condition of a load of 47%, which is one condition for calculating
an SEER), the scroll compressor (first compressor 10) that is efficient in a region
where the number of rotations is greater is operated at a greater number of rotations
than the rotary compressor (second compressor 20) that is efficient in a region where
the number of rotations is smaller. Thus, it is possible to achieve efficient operation.
[0122] In the air conditioner 100, it is more preferable that, in a case where a load is
at least equal to or lower than 74%, the number of rotations of the first compressor
10 be greater than the number of rotations of the second compressor 20.
[0123] In this air conditioner 100, under a wide-load condition (even under a condition
of a load of 74%, which is one condition for calculating an SEER), the scroll compressor
(first compressor 10) that is efficient in a region where the number of rotations
is greater is operated at a greater number of rotations than the rotary compressor
(second compressor 20) that is efficient in a region where the number of rotations
is smaller. Thus, it is possible to achieve further efficient operation.
[0124] (4-5)
In the air conditioner 100, the refrigerant filled in the first refrigerant circuit
110 and the second refrigerant circuit 120 contains CO
2 at least partially in its components.
[0125] In the air conditioner 100 according to the embodiment described above, the refrigerant
filled in the first refrigerant circuit 110 and the second refrigerant circuit 120
is CO
2.
[0126] In the air conditioner 100, CO
2 having a small global warming potential is used as the refrigerant, it is possible
to achieve the air conditioner 100 having a small environmental load.
[0127] (4-6)
In the air conditioner 100, a ratio of the displacement of the second compressor with
respect to the displacement of the first compressor 10 is determined so that, in a
case where a load is 47%, a number of rotations of the second compressor to be greater
than a minimum number of rotations at which continuous operation is possible.
[0128] In this air conditioner 100, suppressing the number of rotations of the second compressor
20 (rotary compressor) as small as possible when a load is high makes it possible
to achieve highly efficient operation even when the load is high. In other words,
increasing the ratio of the displacement of the second compressor 20 with respect
to the displacement of the first compressor 10 as much as possible makes it possible
to maintain a refrigeration cycle high in efficiency when a load is high.
[0129] However, if such a measure is only taken that the number of rotations of the second
compressor 20 is suppressed as small as possible, the number of rotations of the second
compressor 20 may become too small and it is impossible to continue continuous operation
under a relatively-low-load condition that is high in frequency of operation (under
a condition of a load of 47%, which is one condition for calculating an SEER), possibly
resulting in a decrease in SEER.
[0130] In contrast, with this air conditioner 100, in which the ratio of the displacement
of the second compressor 20 with respect to the displacement of the first compressor
10 is determined so that the number of rotations of the second compressor 20 is greater
than the minimum number of rotations at which continuous operation is possible when
a load is 47%, it is possible to suppress a decrease in SEER.
[0131] (4-7)
In the air conditioner 100, a ratio of the displacement of the second compressor 20
with respect to the displacement of the first compressor 10 is determined so that,
in a case where a load is 100%, a number of rotations of the second compressor 20
is smaller than a maximum number of rotations at which continuous operation is possible.
[0132] In a case where an air conditioner 100 is designed so that the number of rotations
of the second compressor 20 exceeds the maximum number of rotations at which continuous
operation is possible when a load is 100%, the number of rotations of the second compressor
20 is reduced to the maximum number of rotations to continue operation of the second
compressor 20 when the load actually reaches 100%, and insufficiency in capability
is compensated by causing the first compressor 10 to be operated at a number of rotations
greater than an ideal number of rotations. In such an operation state, the air conditioner
100 may decrease in efficiency when a load is 100%.
[0133] In contrast, with this air conditioner 100, in which the ratio of the displacement
of the second compressor 20 with respect to the displacement of the first compressor
10 is determined to allow the number of rotations of the second compressor 20 to be
smaller than the maximum number of rotations at which continuous operation is possible
when a load is 100%, it is possible to suppress a decrease in SEER.
[0134] (4-8)
The air conditioner 100 includes the bypass flow path 92, the bypass valve 94 serving
as an example of a valve, and the control device 8 serving as an example of a control
unit. The bypass flow path 92 connects the discharge side of the second compressor
20 in the second refrigerant circuit 120 and the suction side of the second compressor
20 in the second refrigerant circuit 120. Alternatively, the bypass flow path 92 connects
a portion between the discharge port of the first compressor 10 and the first heat
exchanger 40 in the first refrigerant circuit 110 and the suction side of the second
compressor 20 in the second refrigerant circuit 120. The bypass valve 94 is disposed
in the bypass flow path 92. The control device 8 controls operation of the bypass
valve 94. The control device 8 allows the bypass valve 94 to be opened when the second
compressor 20 is to be stopped.
[0135] In this air conditioner 100, as the differential pressure between the discharge side
and the suction side of the second compressor 20 is reduced when the second compressor
20 is stopped, it is possible to suppress an outflow of the refrigerating machine
oil inside the second compressor 20 that is the rotary compressor from the suction
port of the second compressor 20 due to the differential pressure.
(5) Modification Examples
[0136] Modification examples of the air conditioner 100 according to the embodiment described
above will now be described herein. Note that it is possible to appropriately combine
the modification examples described below.
(5-1) Modification Example A
[0137] In the embodiment described above, although the branch portion 82 at which branching
occurs from the first refrigerant circuit 110 to the second refrigerant circuit 120
is disposed between the first heat exchanger 40 functioning as the radiator during
the cooling operation and the economizer heat exchanger 70, the present disclosure
is not limited to such an aspect.
[0138] As illustrated in Fig. 8A, a branch portion 82a may be disposed between the economizer
heat exchanger 70 and the second heat exchanger 60 used as the heat absorber during
the cooling operation. However, in this case, as the whole refrigerant flowing out
of the first heat exchanger 40 flows through the economizer heat exchanger 70 on the
side where the first refrigerant circuit 110 is present, and then the refrigerant
partially branches and then flows into the second refrigerant circuit 120, possibly
causing the economizer heat exchanger 70 to be large in size, compared with that according
to the embodiment described above.
(5-2) Modification Example B
[0139] In the embodiment described above, although the economizer heat exchanger 70 is provided
in the second refrigerant circuit 120 (to straddle the first refrigerant circuit 110
and the second refrigerant circuit 120), the present disclosure is not limited to
such an aspect.
[0140] As illustrated in Fig. 8B, the second refrigerant circuit 120 may include a refrigerant
vessel 72 (flash tank economizer) that is gas-liquid separatable and that straddles
the first refrigerant circuit 110 and the second refrigerant circuit 120, instead
of the economizer heat exchanger 70. Then, a second expansion valve 84 may be provided
in the first refrigerant circuit 110, instead of providing the second expansion valve
80 in the second refrigerant circuit 120. Note that, although illustrations are omitted,
when the air conditioner 100 is one that performs the heating operation, it is preferable
that a valve (for example, an electromagnetic valve controlled by the control device
8 during the heating operation) for preventing the refrigerant from flowing is provided
between the refrigerant vessel 72 and the second compressor 20 in the second refrigerant
circuit 120 to prevent the refrigerant from flowing through the second refrigerant
circuit 120 during the heating operation.
[0141] To describe a state where the air conditioner 100 performs the cooling operation,
the refrigerant vessel 72 is disposed between the first heat exchanger 40 functioning
as the radiator for the refrigerant and the second heat exchanger 60 functioning as
the heat absorber for the refrigerant (more specifically, between the first heat exchanger
40 and the first expansion valve 50). The second expansion valve 84 is disposed between
the first heat exchanger 40 functioning as the radiator and the refrigerant vessel
72. The refrigerant flowed out of the first heat exchanger 40 and decompressed and
brought into a two-phase state by the second expansion valve 84 flows into the refrigerant
vessel 72. The gas refrigerant separated in the refrigerant vessel 72 is sucked into
the second compressor 20. Note that, also in this air conditioner 100, the second
compressor 20 is not operated during the heating operation.
[0142] Even in such a configuration, it is possible to lower the temperature of the refrigerant
flowing into the second heat exchanger 60 functioning as the heat absorber for the
refrigerant during the cooling operation, making it possible to improve the capability
of the air conditioner 100.
[0143] Furthermore, as illustrated in Fig. 8C, the second refrigerant circuit 120 may include,
in addition to the refrigerant vessel 72, a heat exchanger 70b (economizer heat exchanger)
that is disposed between and that straddles the first refrigerant circuit 110 and
the second refrigerant circuit 120. The heat exchanger 70b is disposed, in the first
refrigerant circuit 110, between the first heat exchanger 40 functioning as the radiator
for the refrigerant during the cooling operation and the second expansion valve 84.
The heat exchanger 70b is arranged so that the refrigerant flowing out of the first
heat exchanger 40 toward the second expansion valve 84 and the gas refrigerant separated
in the refrigerant vessel 72 to exchange heat with each other. In the heat exchanger
70b, the refrigerant that has exchanged heat with the refrigerant flowing through
the first refrigerant circuit 110 is sucked into the second compressor 20. Also in
this air conditioner 100, the second compressor 20 is not operated during the heating
operation.
[0144] Note that, although illustrations are omitted, also in here, when the air conditioner
100 is one that performs the heating operation, it is preferable that a valve (for
example, an electromagnetic valve controlled by the control device 8 during the heating
operation) for preventing the refrigerant from flowing is provided between the refrigerant
vessel 72 and the heat exchanger 70b in the second refrigerant circuit 120 to prevent
the refrigerant from flowing through the second refrigerant circuit 120 during the
heating operation.
[0145] With this configuration, further using the heat exchanger 70b makes it possible to
further improve the capability of the air conditioner 100 during the cooling operation,
compared with that of the configuration illustrated in Fig. 8B.
(5-3) Modification Example C
[0146] In the embodiment described above, the scroll compressor is used as the first compressor
10, and the rotary compressor is used as the second compressor 20 to make the air
conditioner 100 highly efficient.
[0147] However, the present disclosure is not limited to the configuration of the embodiment
described above, and the first compressor 10 may be a scroll compressor having a first
design compression ratio, and the second compressor 20 may be a scroll compressor
having a second design compression ratio smaller than the first design compression
ratio.
[0148] As described above, in the air conditioner 100, the compression ratio of the second
compressor 20 is smaller than the compression ratio of the first compressor 10. Therefore,
when a scroll compressor that is greater in design compression ratio is used as the
first compressor 10 and a scroll compressor that is smaller in design compression
ratio is used as the second compressor 20, it is possible to operate both the compressors
10 and 20 each in an efficient region, making it possible to make the refrigeration
cycle apparatus highly efficient.
(5-4) Modification Example D
[0149] In the embodiment described above, the bypass valve 94 of the pressure equalization
mechanism 90 is opened when the second compressor 20 is stopped to achieve pressure
equalization between the discharge side and the suction side of the second compressor
20.
[0150] However, as illustrated in Fig. 9, the bypass flow path 92 and the bypass valve 94
for the pressure equalization mechanism 90 may not be provided. Even in the configuration
as illustrated in Fig. 9, as the control device 8 opens, when the second compressor
20 is stopped, the second expansion valve 80 (for example, to an opening degree close
to full opening) and allows the second expansion valve 80 to be maintained in an opened
state for a predetermined period in accordance with, for example, the flowcharts illustrated
in Fig. 4 (bypass valve 94 is replaced with the second expansion valve 80), it is
possible to allow the pressure on the suction side of the second compressor 20 to
approach the pressure on the discharge side of the second compressor 20.
(5-5) Modification Example E
[0151] Although, in the embodiment described above, the description has been given with
reference to, as an example, the case where the second compressor 20 is operated during
the cooling operation, the second compressor 20 may be operated during the heating
operation. In other words, the second compressor 20 may be operated when the first
heat exchanger 40 functions as the heat absorber and the second heat exchanger 60
functions as the radiator. Applying such a configuration as described above makes
it possible to improve the air conditioner 100 in capability and performance even
during the heating operation.
<Second Embodiment>
[0152] The configuration in which a scroll compressor is used as the first compressor 10
and a rotary compressor is used as the second compressor 20 and the configuration
in which a scroll compressor having a first design compression ratio is used as the
first compressor 10 and a scroll compressor having a second design compression ratio
smaller than the first design compression ratio is used as the second compressor 20
are also useful when each of the configurations is applied to a refrigeration cycle
apparatus (cold-storage refrigeration apparatus 200) having a configuration as illustrated
in Fig. 10.
[0153] As illustrated in Fig. 10, the cold-storage refrigeration apparatus 200 includes
a first compressor 210, a second compressor 220, a first heat exchanger 240, a freezing-purpose
expansion valve 250a, a refrigeration-purpose expansion valve 250b, a freezing-purpose
heat exchanger 260a, and a refrigeration-purpose heat exchanger 260b.
[0154] The cold-storage refrigeration apparatus 200 includes a first refrigerant circuit
200a including the first compressor 210, the first heat exchanger 240 serving as a
radiator, the freezing-purpose expansion valve 250a serving as a first expansion valve,
and a freezing-purpose heat exchanger 260a serving as a heat absorber. Furthermore,
the cold-storage refrigeration apparatus 200 includes a second refrigerant circuit
200b that connects a portion between the first compressor 210 and the first heat exchanger
240 and a portion between the first heat exchanger 240 and the freezing-purpose expansion
valve 250a. The second refrigerant circuit 200b includes the second compressor 220.
Furthermore, the second refrigerant circuit 200b further includes the refrigeration-purpose
expansion valve 250b and the refrigeration-purpose heat exchanger 260b.
[0155] The first heat exchanger 240 functions as the radiator for the refrigerant, in which
a medium such as water serving as a heat source or heat source air and the refrigerant
exchange heat with each other.
[0156] The freezing-purpose heat exchanger 260a is used for a purpose of cooling inside
a freezer, and the refrigeration-purpose heat exchanger 260b is used for a purpose
of cooling inside a refrigerator. The freezing-purpose expansion valve 250a is used
to perform adjustments in pressure and flow rate of the refrigerant delivered to the
freezing-purpose heat exchanger 260a. The refrigeration-purpose expansion valve 250b
is used to perform adjustments in pressure and flow rate of the refrigerant delivered
to the refrigeration-purpose heat exchanger 260b.
[0157] Since the freezing-purpose heat exchanger 260a and the refrigeration-purpose heat
exchanger 260b differ in purpose from each other (differ in required temperatures
of the refrigerant from each other), the evaporation pressure in the freezing-purpose
heat exchanger 260a is lower than the evaporation pressure in the refrigeration-purpose
heat exchanger 260b. Therefore, the suction pressure of the first compressor 210 is
lower than the suction pressure of the second compressor 220. In other words, the
compression ratio and differential pressure between the discharge pressure and the
suction pressure in the second compressor 220 are small, compared with the compression
ratio and differential pressure between the discharge pressure and the suction pressure
in the first compressor 210. This feature is identical or similar to a relationship
between the compression ratio and differential pressure between the discharge pressure
and the suction pressure in the second compressor 20 and the compression ratio and
differential pressure between the discharge pressure and the suction pressure in the
first compressor 10 in the first embodiment.
[0158] Therefore, also in the cold-storage refrigeration apparatus 200 according to the
second embodiment, the configuration in which a scroll compressor is used as the first
compressor 210 and a rotary compressor is used as the second compressor 220 and the
configuration in which a scroll compressor having a first design compression ratio
is used as the first compressor 210 and a scroll compressor having a second design
compression ratio smaller than the first design compression ratio is used as the second
compressor 220 are also useful.
[0159] Note that, although illustrations and descriptions are omitted, when a rotary compressor
is used as the second compressor 220, in the cold-storage refrigeration apparatus
200, the pressure equalization mechanism 90 described in the embodiment described
above may be provided for the second compressor 220, and the bypass valve may be opened
for a predetermined period of time when the second compressor 220 is to be stopped
or the refrigeration-purpose expansion valve 250b may be opened fully for a predetermined
period of time (instead of providing the pressure equalization mechanism 90).
<Note>
[0160] While the embodiments of the present disclosure have been described above, it will
be understood that various changes in form and detail may be made therein without
departing from the spirit and scope of the present disclosure as set forth in the
appended claims.
REFERENCE SIGNS LIST
[0161]
- 8
- control device (control unit)
- 10
- first compressor
- 20
- second compressor
- 40
- first heat exchanger (radiator)
- 50
- first expansion valve
- 60
- second heat exchanger (heat absorber)
- 70
- economizer heat exchanger
- 70b
- heat exchanger
- 72
- refrigerant vessel
- 80
- second expansion valve
- 82
- branch portion
- 84
- second expansion valve
- 92
- bypass flow path
- 94
- bypass valve (valve)
- 100
- air conditioner (refrigeration cycle apparatus)
- 110
- first refrigerant circuit
- 120
- second refrigerant circuit
- 200
- cold-storage refrigeration apparatus (refrigeration cycle apparatus)
- 210
- first compressor
- 220
- second compressor
- 240
- first heat exchanger (radiator)
- 250a
- freezing-purpose expansion valve (first expansion valve)
- 260a
- freezing-purpose heat exchanger (heat absorber)
CITATION LIST
PATENT LITERATURE