FIELD OF THE INVENTION
[0001] The present disclosure relates to the fluid connectors, and more particularly to
the connectors that provide float tolerance for fluid connections between cold plates
that are connected by tubes or pipes.
BACKGROUND
[0002] In liquid cooling systems, the fluid connectors are used to connect tubes or pipes
to cold plates that require fluid flow for cooling or other similar purposes. Typically,
barbed fittings are applied to connect tubes to ports on the cold plates. Specifically,
the barb is fixed to the port, and the tube is pushed over the barb to create a secure
and fluid-tight connection.
[0003] However, this design contain certain drawbacks. The fixed connection between the
barb and the port does not allow for any movement of the tube. As a result, the assembly
is highly sensitive to misalignments during installation. Any minor deviations in
positioning can cause stress on the tube and the connection, leading to potential
damage or leaks over time. The rigid connection makes disconnecting and reconnecting
tubes during maintenance or component replacements cumbersome. Significant force is
often required to remove the tube from the barb, which can damage the tubing or surrounding
components, especially in densely packed systems.
[0004] The limitations mentioned above are particularly noticeable in applications where
it is tough to achieve precise alignment or where frequent maintenance is necessary.
The connector or tubing may experience mechanical stress, wear, and eventual failure
due to the inability to accommodate axial or angular movement.
SUMMARY
[0005] The present invention provides a solution to these problems by introducing a novel
connector design that allows for float tolerance in the axial and angular directions.
This design provides flexibility during installation, compensates for misalignments,
and makes it easier to swap components without compromising the integrity of the connection.
[0006] In one embodiment of the present disclosure, a liquid cooling system for an electronic
device includes a first cold plate and a second cold plate that are each thermally
coupled to a heat source and spaced apart from one another, a first port on the first
cold plate and a second port on the second cold plate, the first and second ports
being configured to circulate working fluids between the first cold plate and second
cold plate, a third port on the first cold plate and a fourth port on the second cold
plate, the third and fourth ports being configured to circulate working fluids between
the cold plates and an external heat exchanger, an inner wall in a housing of each
port surrounding a cavity, a first tube that is in fluid communication with both the
first port and the second port, and a first connector and a second connector that
each have a wide diameter portion and a narrow diameter portion, wherein: the narrow
diameter portions are coupled to opposite ends of the first tube and are placed in
the first port and the second port, respectively, each of the wide diameter portions
are placed in the first port and the second port and include grooves with O-rings
that are in close contact with the inner wall of the housing, and each end of the
first tube has a portion placed in the housing and spaced apart from the inner wall
of the housing by a gap.
[0007] In one embodiment of the present disclosure, the first tube is a metal hollow tube.
[0008] In one embodiment of the present disclosure, a first slot and a second slot are formed
on opposite sidewalls of the housing, each of the first slot and the second slot has
a portion extending to a top surface of the housing, the first slot and the second
slot being configured to receive a clip.
[0009] In one embodiment of the present disclosure, the first slot, the second slot and
the cavity define a neck portion positioned above the cavity.
[0010] In one embodiment of the present disclosure, the clip has a first leg and a second
leg placed into the first slot and the second slot respectively, and the first leg
and the second leg are connected by a bridging section that is positioned above the
neck portion.
[0011] In one embodiment of the present disclosure, a third slot is formed above the neck
portion, and a tool slot that intersects the third slot, wherein the third slot connects
to the first slot and the second slot to form a unified slot, and the tool slot is
configured to remove the clip.
[0012] In one embodiment of the present disclosure, the bridging section of the clip is
hidden by the third slot and is in contact with the neck portion.
[0013] In one embodiment of the present disclosure, the first port, the second port, and
the unified slot are rectangular in shape.
[0014] In one embodiment of the present disclosure, the first port, the second port, and
the unified slot are circular in shape.
[0015] In one embodiment of the present disclosure, the first tubes are configured to move
and shift angularly and axially along an X-axis, a Y-axis and a z-axis, with the X-axis
extending longitudinally along the length of the first tube, the Y-axis extending
horizontally and being perpendicular to the X-axis, and the Z-axis extending vertically
and perpendicular to both the X-axis and the Y-axis.
[0016] In one embodiment of the present disclosure, a liquid cooling system in an electronic
device includes at least two first cold plates and at least two second cold plates
that are alternatively arranged on a motherboard and thermally coupled to a heat source,
a first port on each of the first cold plates and a second port on each of the second
cold plates, the first and second ports being configure for circulating working fluid
between the cold plates, a third port on each of the first cold plates and a fourth
port on each of the second cold plates, the third and fourth ports being configured
for circulating working fluid between the first cold plates and a second inner manifold,
and between the second cold plates and a first inner manifold, respectively, an inner
wall in a housing of each port surrounding a cavity, at least two first tubes that
are in fluid communication with the first ports and the second ports respectively,
and at least two first connectors and at least two second connectors that each have
a wide diameter portion and a narrow diameter portion, wherein: the narrow diameter
portions are coupled to opposite ends of the first tubes and are placed in the first
ports and the second ports, respectively, each of the wide diameter portions are placed
in each of the first ports and the second ports and includes grooves with O-rings
that are in close contact with the inner wall of the housing, and each end of the
first tubes has a portion placed in the housing and spaced apart from the inner wall
of the housing by a gap.
[0017] In one embodiment of the present disclosure, each of the first soft tubes has a chamber
that includes a first barb, a second barb, and a second soft tube.
[0018] In one embodiment of the present disclosure, each of the first barb and the second
barb is coupled to the second end of the corresponding annular ring, spaced apart,
and the first barb and the second barb are in fluid communication through the second
soft tube.
[0019] In one embodiment of the present disclosure, at least one of the first ports and
the second ports and the unified slot are in rectangular shape.
[0020] In one embodiment of the present disclosure, the first soft tubes are configured
to move and shift angularly and axially along an X-axis, a Y-axis and a z-axis, with
the X-axis extending longitudinally along the length of the first tubes, the Y-axis
extending horizontally and perpendicular to the X-axis, and the Z-axis extending vertically
and perpendicular to both the X-axis and the Y-axis.
[0021] In one embodiment of the present disclosure, the cooling system of claim 11, further
includes at least two first pipes, at least two second pipes, a first inner manifold
that is disposed on a first inner side wall of the electronic and is in fluid communication
with the second cold plates via the first pipes, and a second inner manifold that
is disposed on a second inner side wall of the electronic device and is in fluid communication
with the at least two first cold plates via the second pipes.
[0022] In one embodiment of the present disclosure, the first pipes and the second pipes
are metal hollow pipes.
[0023] In one embodiment of the present disclosure, the first pipes and the second pipes
are soft pipes.
[0024] In one embodiment of the present disclosure, each of the first pipes including a
pair of third barbs that are connected to the fourth port and the first inner manifold,
respectively.
[0025] In one embodiment of the present disclosure, each of the second pipes including a
pair of fourth barbs that are connected to the third port and the second inner manifold,
respectively.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Aspects of the present disclosure can be understood from the following detailed description
when read with the accompanying Figures. It is noted that, in accordance with the
standard practice in the industry, various features are not drawn to scale. In fact,
the dimensions of the various features may be increased or reduced for clarity of
discussion.
FIG. 1 illustrates a perspective view of a liquid cooling system, according to one
embodiment of the present disclosure.
FIG. 2A illustrates a perspective view of an exploded liquid cooling system of FIG.
1.
FIG. 2B is a perspective view illustrating the portion of the novel connector in relative
detail.
FIG. 2C is a cross-sectional view of the ports, connectors and the tube that are connected
together.
FIG. 3A is a side view of the cold plates that are connected by the tube, illustrating
that the tube can move and shift along a Z-axis.
FIG. 3B is a plan view of the liquid cooling system, illustrating that the tube can
move and shift along a Y-axis.
FIG. 3C is a side view of an interior of port, illustrating that there is a proper
clearance between the tube and the inner wall of the housing so that the tube can
move and shift angularly.
FIG. 3D is a side view of the cold plates that are connected by the tube, illustrating
that the tube can move and shift along an X-axis.
FIG. 4A illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, according to one embodiment of the present disclosure.
FIG. 4B illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube, according to one embodiment of the present disclosure.
FIG. 5A illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, according to another embodiment of the present disclosure.
FIG. 5B illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube, according to another embodiment of the present disclosure.
FIG. 6A illustrates a perspective view of the liquid cooling system, according to
another embodiment of the present disclosure.
FIG. 6B illustrates a cross-sectional view of the ports, the connectors, the barbs
and the tube that are connected together.
FIG. 7A illustrates a perspective view of the liquid cooling system that is disposed
on an electronic device, according to another embodiment of the present disclosure.
FIG. 7B illustrates a perspective view of the liquid cooling system that is not disposed
on an electronic device, according to another embodiment of the present disclosure.
FIG. 8A illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, according to another embodiment of the present disclosure.
FIG. 8B illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube along a longitudinal direction, according to another embodiment
of the present disclosure.
FIG. 8C illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, with part of the housing of the port is taken apart, according
to another embodiment of the present disclosure.
FIG. 8D illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube along a transverse direction, according to another embodiment
of the present disclosure.
DETAILED DESCRIPTION
[0027] Detailed descriptions and technical contents of the present invention are illustrated
below in conjunction with the accompanying drawings. However, it is to be understood
that the descriptions and the accompanying drawings disclosed herein are merely illustrative
and exemplary and not intended to limit the scope of the present invention.
[0028] FIG. 1 illustrates a perspective view of a liquid cooling system, according to one
embodiment of the present disclosure. FIG. 2A illustrates a perspective view of an
exploded liquid cooling system. FIG. 2B is a perspective view illustrating the portion
of the novel connector in relative detail. FIG. 2C is a cross-sectional view of the
ports, connectors and the tube that are connected together.
[0029] Referring to FIG. 1, the liquid cooling system 100 includes a first cold plate 102
and a second plate 104, both made of a thermally conductive material such as copper
or aluminum or any suitable material. The first cold plate 102 and the second cold
plate 104 are thermally coupled to heat sources like CPUs, GPUs, servers or similar
components. The first cold plate 102 and the second cold plate 104 are spaced apart
and are positioned on either side of the heat source (not shown), creating a designated
pathway for the working fluid (not shown) to flow between them. Each of the first
cold plate 102 and the second cold plate 104 includes multiple ports for circulating
the working fluid between them and an external heat exchanger.
[0030] A first port 106 and a third port 110 are disposed on the first cold plate 102, while
a second port 108 and a fourth port 112 are disposed on the second cold plate 104.
A first opening direction of the first port 106 is facing to a second opening direction
of the second port 108, and a third opening direction of the third port 110 is not
facing to a fourth opening direction of the fourth port 112. A third tube 136 and
a fourth tube 138 are placed into the third port 110 and the fourth port 112, respectively,
configured to connect the cold plates and the heat exchanger. In one embodiment, the
housing 114 of the ports is rectangular in shape, providing a large surface area for
working fluid to enter and exit, but the embodiment is not limited thereto. In another
embodiment, the housing 114 can be circular in shape, providing a more flexible configuration.
The liquid cooling system 100 for an electronic device (not shown) further includes
a plurality of mounting screws 190 disposed on the first cold plate 102 and the second
cold plate 104, being configured to secure fixtures.
[0031] Referring to FIG. 2A-2C, each port has a housing 114 with an inner wall 116 that
surrounds a cavity 118. The cavity 118 is designed to receive the working fluid from
a first tube 120 and direct it into the first cold plate 102 to absorb heat. The first
tube 120 is connected to and in fluid communication with both the first port 106 and
the second port 108. The first tube 120 allows the working fluid to flow between the
first cold plate 102 and the second cold plate 104, carrying heat away from the heat
sources. In one embodiment, the first tube 120 is a hollow tube made of metal, such
as stainless steel or aluminum, providing durability and high thermal conductivity,
but the embodiment is not limited thereto. In another embodiment, the first tube 120
may be made of a flexible material, such as silicone or rubber, and may include internal
barbs that are designed to enhance the fluid seal and secure the connection within
the ports.
[0032] A first connector 122 and a second connector 124 are coupled to each end of the first
tube 120, respectively. In one embodiment, each end of the first tube 120 can be machined
to form a connecting portion, which is the same as the first connector 122. Both the
first connector 122 and the second connector 124 include a wide diameter portion 132
and a narrow diameter portion 130, with a plurality of grooves 126 formed on wide
diameter portions 132. A plurality of O-rings 128 are placed into the grooves 126
to create a seal between the first connector 122 and the inner wall of the housing
114. The sealing is important for preventing any working fluid from leaking while
flowing between the cold plates.
[0033] Each end of the first tube 120 is securely placed into the first port 106 and the
second port 108, respectively. The first tube 120 is spaced apart from the inner surface
116 of the housing 114 by a minor gap 134. As shown in FIG. 3D, the gap 134 provides
a necessary clearance to accommodate angular and axial movement of the tube along
the X-axis, Y-axis, and Z-axis, allowing for movement in longitudinal, horizontal,
and vertical directions. The configuration provides flexibility during installation
and ensures that the tube can adjust to minor misalignments, thermal expansion, or
mechanical shifts in the system without compromising the integrity of the fluid seal
or causing leakage. The design thereby enhances durability and ease of maintenance
in environments where precision alignment may be challenging.
[0034] FIG. 3A is a side view of the cold plates that are connected by the tube, illustrating
that the tube can move and shift along a Z-axis. FIG. 3B is a plan view of the liquid
cooling system, illustrating that the tube can move and shift along a Y-axis. FIG.
3C is a side view of the cold plates that are connected by the tube, illustrating
that the tube can move and shift along an X-axis. The X-axis extending longitudinally
along the length of the first tube, the Y-axis extending horizontally and being perpendicular
to the X-axis, and the Z-axis extending vertically and perpendicular to both the X-axis
and the Y-axis. FIG. 3D is a side view of an interior of port, illustrating that there
is a proper clearance between the tube and the inner wall of the housing so that the
tube can move and shift angularly.
[0035] Referring to FIG. 3A, the first cold plate 102 and the second cold plate 104 are
positioned at different levels along the Z-axis. The top figure in FIG. 3A shows the
first cold plate 102 positioned higher than the second cold plate 104 along the Z-axis,
while the bottom figure shows the first cold plate 102 positioned lower than the second
cold plate 104 along the Z-axis. The design of the first tube 120 allows for vertical
movement and shifting along the Z-axis, enabling it to accommodate the height difference
between the two cold plates. The feature provides flexibility in the system, ensuring
that the tube can adapt to variations in the relative positions of the cold plates
without stressing the connections or compromising the fluid seal, maintaining a reliable
and leak-proof system even when misalignment occurs.
[0036] Referring to FIG. 3B, the first cold plate 102 and the second cold plate 104 are
not aligned along the Y-axis. The right figure in FIG. 3B shows that the first cold
plate 102 is further forward than the second cold plate 104 along the Y-axis, while
the left figure in FIG. 3B shows that the second cold plate 104 is further forward
than the first cold plate 102 along the Y-axis. The design of the first tube 120 allows
for horizontal movement and shifting along the Y-axis. The flexibility ensures that
the tube can adapt to positional differences between the cold plates without placing
undue stress on the connections, thereby maintaining the integrity of the fluid flow
and preventing leaks, even when the plates are not perfectly aligned.
[0037] Referring to FIG. 3C, the first cold plate 102 and the second cold plate 104 can
spaced apart by different distances along the X-axis. The top figure in FIG. 3C illustrates
that the distance between the first cold plate 102 and the second cold plate 104 is
greater than that in the bottom figure where the first cold plate 102 and the second
cold plate 104 are positioned closer together. Because the first tube 120 can move
and shift along the X-axis, the variation in spacing between the first cold plate
102 and the second cold plate 104 is allowed. The variation in spacing along the X-axis
highlights the flexibility of the system design, allowing the cold plates to be installed
at different separations without affecting the functionality of the system.
[0038] Referring to FIG. 3D, the first tube 120 is designed to allow for angular movement
and shifting because the gap 134 provides a proper clearance for the movement. The
gap 134 provides the necessary clearance between the outer surface of the first tube
120 and the inner walls of the housing 114. The clearance afforded by the gap 134
allows the first tube 120 to rotate within a certain range of motion, accommodating
angular misalignment or movement in any direction, whether it be along the X-axis,
Y-axis, or Z-axis. This capability is critical in scenarios where the system experiences
mechanical stress, vibrations, or thermal expansion, ensuring that the tube remains
securely connected without compromising the integrity of the fluid seal. The design
reduces the risk of wear and tear on the connectors and prevents potential leakage
by maintaining a stable connection even when subjected to angular displacement or
movement within multiple planes.
[0039] FIG. 4A illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, according to one embodiment of the present disclosure. FIG.
4B illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube, according to one embodiment of the present disclosure.
[0040] Referring to FIGS. 4A and 4B, a first slot 140 and a second slot 142 are formed on
opposite sidewalls of the housing 114 to further secure the tubes. Each of the first
slot 140 and the second slot 142 has a portion 144 that extends to a top surface 146
of the housing 114. A clip 148 is placed into the first slot 140 and the second slot
142 to lock the first connector 122. The first slot 140 and the second slot 142 are
designed to provide stability and prevent unwanted movement of the first tube 120
during operation. Both the first slot 140 and the second slot 142 run vertically from
the bottom of the two opposite sidewalls of the housing 114 respectively and reach
the top surface 146 of the housing 114, ensuring a continuous, robust engagement with
the locking mechanism. To lock the first connector 122 into the housing 114 securely,
a clip 148 has a first leg 150 and a second leg 152 that are placed into the first
slot 140 and the second slot 142, respectively. This clip 148 spans the distance between
the first slot 140 and the second slot 142, providing a firm mechanical grip on the
first connector 122. It's the same for the second connector 124 locked in to the housing
108.
[0041] Referring to FIG. 4B, the first leg 150 and the second leg 152 of clip 148 are connected
by a bridging section 154. The first leg 150 and the second leg 152 of the clip 148
are in close contact with the first connector 122 and a neck portion 156 that is positioned
above the cavity 118 of the housing 114 and is defined by the first slot 140, the
second slot 142 and the cavity 118. The neck portion 156 prevents the clip 148 from
jumping out. In one embodiment, the bridging section 154 of the clip 148 is positioned
above the neck portion 156 and spaced apart from the neck portion 156, but the embodiment
is not limited thereto. In another embodiment, the bridging section 154 of the clip
148 is in close contact with the neck portion 156. The design of the clip 148 ensures
that the connector remains fixed in position, even in conditions where the system
may experience mechanical stress, thermal expansion, or vibrations. The clip 148 not
only locks the first connector 122 securely but also allows for easy removal or adjustment
if maintenance is required, ensuring both secure attachment and ease of use.
[0042] FIG. 5A illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, according to another embodiment of the present disclosure.
FIG. 5B illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube, according to another embodiment of the present disclosure.
[0043] Referring to FIG. 5A, a third slot 158 is positioned above the neck portion 156 and
is formed to integrate with the first slot 140 and the second slot 142, thereby creating
a continuous, unified slot structure that is rectangular in shape. A tool slot 160
is precisely aligned to intersect the third slot 158, facilitating the insertion of
a tool to remove the clip 148. The first leg 150 and the second leg 152 of the clip
148 are placed into the first slot 140 and the second slot 142, respectively.
[0044] Referring to FIG. 5B, the first leg 150 and the second leg 152 of the clip 148 are
in close contact with the first connector 122 and the neck portion 156. The bridging
section 154 of the clip 148 is in close contact with the neck portion 156 and is hidden
by the third slot 158. The third slot 158 hides the bridging section 154 of the clip
148 to avoid incorrect removal of the clip 148.
[0045] FIG. 6A illustrates a perspective view of the liquid cooling system, according to
another embodiment of the present disclosure. FIG. 6B illustrates a cross-sectional
view of the ports, the connectors, the barbs and the tube that are connected together.
[0046] The liquid cooling system 100A in this embodiment is similar to the liquid cooling
system 100 in FIG. 1, so the differences will be described, and the similarities will
bit be repeated. Referring to FIG. 6A, the first port 206 and the second port 208
are connected by a first soft tube 220, according to one embodiment of the present
disclosure. The soft tube 220, made of flexible and thermally stable materials like
silicone or rubber, allows for easier routing of the tubes between the cold plates.
The soft tube 220 is in fluid communication with the first port 206 and the second
port 208.
[0047] Referring to FIG. 6B, a first barb 270 is coupled to a first end 266 of a first annular
ring 268, and a second barb 272 is coupled to a first end 262 of a second annular
ring 264. The first barb 270 and the second barb 272 are positioned opposing to each
other, spaced apart, and connected via the second soft tube 280, which allows for
fluid communication between them. The first connector 222 is coupled to a second end
264 of the first annular ring 268, and the second connector 224 is coupled to a second
end 258 of the second annular ring 260. Additionally, the first ends of both the first
annular ring 268 and the second annular ring 260 are coupled to opposite ends of the
first soft tube 220, respectively. In some applications, the barbs create a strong,
durable connection that can withstand pressure fluctuations within the fluid system,
ensuring consistent and efficient fluid transfer. Further, the soft tubes are highly
flexible, allowing the liquid cooling system to accommodate movement or vibration
without compromising the integrity of the fluid connection. This is especially useful
in dynamic environments where rigid tubes might fail or disconnect.
[0048] FIG. 7A illustrates a perspective view of the liquid cooling system that is disposed
on an electronic device, and FIG. 7B illustrates a perspective view of the liquid
cooling system that is not disposed on an electronic device, according to another
embodiment of the present disclosure.
[0049] The liquid cooling system 100B of this embodiment is similar to the liquid cooling
system 100 in FIG. 1, so the differences will be described, and the similarities will
not be repeated. Referring to FIG. 7A, the liquid cooling system 100B is expanded
to accommodate multiple cold plates arranged in series on a motherboard 300 that is
disposed on an electronic device such as servers with multiple CPUs or GPUs.
[0050] The liquid cooling system 100B includes at least two first cold plates 302 and at
least two second cold plates 304, which are arranged alternatively on the motherboard
300. Each of the first cold plates 302 and the second cold plates 304 is thermally
coupled to a corresponding heat source. The first ports 306 on the first cold plates
302 and the second ports 308 on the second cold plates 304 allow the working fluids
to circulate between the cold plates, providing efficient thermal management across
the entire device.
[0051] In one embodiment, the third ports 310 on the first cold plates 302 and the fourth
ports 312 on the second cold plates 304 connect the cooling system to an external
heat exchanger via pipes and manifolds. The working fluid passes through the first
cold plates 302 and second cold plates to absorb heat, and is then directed through
the third ports 310 and the fourth ports 312 to the external cooling system, which
may include radiators or heat exchangers mounted outside the device.
[0052] In one embodiment, the liquid cooling system 100B further includes at least two first
pipes 314 and at least two second pipes 316. A first inner manifold 318 is disposed
on a first inner side wall 322 of the electronic device 380, wherein the first inner
manifold 318 is in fluid communication with the second cold plates 304 via the first
pipes 314. A second inner manifold 320 disposed on a second inner side wall 324 of
the electronic device 380, wherein the second inner manifold 320 is in fluid communication
with the two first cold plates 302 via the second pipes 316.
[0053] In one embodiment, the first pipes 314 and the second pipes 316 are metal hollow
pipes, providing durability and resistance to high pressure, but the embodiment is
not limited thereto. In another embodiment, the first pipes 314 and the second pipes
316 are made of flexible materials, such as soft tubing, to accommodate demands requiring
greater flexibility. For the first pipe 314 and the second pipes 316 made of flexible
materials, each of the first pipes 314 includes a pair of third barbs (not shown)
that are connected to the fourth port and the first inner manifold, respectively.
Similarly, each of the second pipes 316 includes a pair of fourth barbs (not shown)
that are connected to the third port and the second inner manifold, respectively.
[0054] Referring to FIG. 7B, a third tube 332 connects the first inner manifold 318 to a
third connector 336, forming a secure and fluid-tight pathway for the exchange of
working fluid with external systems. Similarly, a fourth tube 334 connects the second
inner manifold 320 to a fourth connector 338, allowing for efficient external fluid
exchange. This configuration ensures reliable transfer between the internal manifolds
and the external environment.
[0055] FIG. 8A illustrates a perspective view of the clip system and the slotted configuration
for securing the tube, according to another embodiment of the present disclosure.
FIG. 8B illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube along a longitudinal direction, according to another embodiment
of the present disclosure. FIG. 8C illustrates a perspective view of the clip system
and the slotted configuration for securing the tube, with part of the housing of the
port is taken apart, according to another embodiment of the present disclosure. FIG.
8D illustrates a cross-sectional view of the clip system and the slotted configuration
for securing the tube along a transverse direction, according to another embodiment
of the present disclosure.
[0056] In one embodiment, the housing 414 of the ports is circular in shape. Referring to
FIG. 8A, the housing 414 of the first port 406 is in a circular shape. The circular
shape provides improved structural integrity and uniform stress distribution when
securing the tube, reducing potential weak points. A circular slot 440 is precisely
formed on the sidewalls of the housing 414, creating a continuous and smooth surface
for engagement. A tool slot 460 is precisely aligned to intersect the circular slot
440, allowing easy access for tool insertion and removal.
[0057] Referring to FIG. 8B, a first annular ring 468 has a first end 466 and a second end
464 that are coupled to a first barb 470 and the first connector 422, respectively.
The clip 448 placed into the circular slot 440 to secure the first connector 422.
As shown in the lower figure in FIG.8B, the first barb 470 can move and shift along
an X-axis with the X-axis extending longitudinally along the length of the first tube.
Additionally, the first barb 470 can move and shift annularly and axially either along
a Y-axis with the Y-axis extending horizontally and being perpendicular to the X-axis
and or along a Z-axis with, the Z-axis extending vertically and perpendicular to both
the X-axis and the Y-axis. This multi-axis movement allows for flexibility in positioning
and alignment, enhancing the adaptability of the connector during installation.
[0058] Referring to FIG. 8C, the clip 448 is configured to securely place into the circular
slot 440 to lock the first connector 422. Referring to FIG. 8D, the first leg 450
and the second leg 452 of the clip 448 are in close contact with the first connector
422 and a neck portion 456 that is defined by the circular slot 440 and the cavity
418. The bridging section 454 of the clip 448 is in close contact with the neck portion
456 and is hidden by the circular slot 440. The circular slot 440 hides the bridging
section 454 of the clip 448 to avoid incorrect removal of the clip 448. The circular
shape ensures that any forces exerted on the clip 448 and the first connector 422
are evenly distributed around the circumference, reducing the risk of localized stress
that could lead to damage or failure.
[0059] Therefore, embodiments disclosed herein are well adapted to attain the ends and advantages
mentioned as well as those that are inherent therein. The particular embodiments disclosed
above are illustrative only, as the embodiments disclosed may be modified and practiced
in different but equivalent manners apparent to those of ordinary skill in the relevant
art having the benefit of the teachings herein. Furthermore, no limitations are intended
to the details of construction or design herein shown, other than as described in
the claims below. It is therefore evident that the particular illustrative embodiments
disclosed above may be altered, combined, or modified and all such variations are
considered within the scope and spirit of the present disclosure. Of course, the disclosed
embodiments are merely exemplary embodiments and that various modifications can be
made without departing from the spirit and scope of the disclosure. Further, it should
be understood that various aspects of the embodiment are not mutually exclusive of
each other and can be combined as desired by a person of ordinary skill in the art
as a matter of design choices.
[0060] The embodiments illustratively disclosed herein suitably may be practiced in the
absence of any element that is not specifically disclosed herein and/or any optional
element disclosed herein. While compositions and methods are described in terms of
"comprising," "containing," or "including" various components or steps, the compositions
and methods can also "consist essentially of" or "consist of' the various components
and steps. All numbers and ranges disclosed above may vary by some number. Whenever
a numerical range with a lower limit and an upper limit is disclosed, any number and
any included range falling within the range is specifically disclosed. In particular,
every range of values (of the form, "from about a to about b," or, equivalently, "from
approximately a to b," or, equivalently, "from approximately a-b") disclosed herein
is to be understood to set forth every number and range encompassed within the broader
range of values. Also, the terms in the claims have their plain, ordinary meaning
unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite
articles "a" or "an," as used in the claims, are defined herein to mean one or more
than one of the elements that it introduces.
1. A liquid cooling system (100, 100A, 100B) for an electronic device (380) comprising:
a first cold plate (102, 302) and a second cold plate (104, 304) that are each thermally
coupled to a heat source and spaced apart from one another;
a first port (106, 206, 306, 406) on the first cold plate (102, 302) and a second
port (108, 208, 308) on the second cold plate (104, 304), the first (106, 206, 306,
406) and second ports (108, 208, 308) being configured to circulate working fluids
between the first cold plate (102, 302) and second cold plate (104, 304);
a third port (110) on the first cold plate (102, 302) and a fourth port (112, 312)
on the second cold plate (104, 304), the third (110, 310) and fourth ports (112, 312)
being configured to circulate working fluids between the cold plates and an external
heat exchanger;
an inner wall (116) in a housing (114, 414) of each port surrounding a cavity (118);
a first tube (120) that is in fluid communication with both the first port (106, 206,
306, 406) and the second port (108, 208, 308); and
a first connector (122, 322, 422) and a second connector (124, 224) that each have
a wide diameter portion (132) and a narrow diameter portion (130),
wherein:
the narrow diameter portions (130) are coupled to opposite ends of the first tube
(120) and are placed in the first port (106, 206, 306, 406) and the second port (108,
208, 308), respectively,
each of the wide diameter portions (132) are placed in the first port (106, 206, 306,
406) and the second port (108, 208, 308) and include grooves (126) with O-rings that
are in close contact with the inner wall (116) of the housing (114, 414), and
each end of the first tube (120) has a portion (144) placed in the housing (114, 414)
and spaced apart from the inner wall (116) of the housing (114, 414) by a gap (134).
2. The liquid cooling system (100, 100B) of claim 1, wherein the first tube (120) is
a metal hollow tube.
3. The liquid cooling system (100, 100A, 100B) of claim 1 or 2, wherein
a first slot (140) and a second slot (142) are formed on opposite sidewalls of the
housing (114, 414), each of the first slot (140) and the second slot (142) have a
portion (144) extending to a top surface (146) of the housing (114, 414), the first
slot (140) and the second slot being configured to receive a clip (148, 448).
4. The liquid cooling system (100, 100A, 100B) of claim 3, wherein
the first slot (140), the second slot (142) and the cavity (118) define a neck portion
(156, 456) positioned above the cavity (118).
5. The liquid cooling system (100, 100A, 100B) of claim 4, wherein
the clip (148, 448) has a first leg (150, 450) and a second leg (152, 452) placed
into the first slot (140) and the second slot (142) respectively, and the first leg
(150, 450) and the second leg (152, 452) are connected by a bridging section (154,
454) that is positioned above the neck portion (156, 456).
6. The liquid cooling system (100, 100A, 100B) of claim 4 or 5, further comprising:
a third slot that is formed above the neck portion (156, 456); and
a tool slot (160) that intersects the third slot (158), wherein the third slot connects
to the first slot (140) and the second slot (142) to form a unified slot, and the
tool slot is configured to remove the clip (148, 448).
7. The liquid cooling system (100, 100A, 100B) of claim 6, wherein
the bridging section (154, 454) of the clip (148, 448) is hidden by the third slot
(158) and is in contact with the neck portion (156, 456).
8. The liquid cooling system (100, 100A, 100B) of claim 6 or 7, wherein
the first port (106, 206, 306, 406), the second port (108, 208, 308), and the unified
slot are rectangular in shape.
9. The liquid cooling system (100, 100A, 100B) of claim 6 or 7, wherein
the first port (106, 206, 306, 406), the second port (108, 208, 308), and the unified
slot are circular in shape.
10. The liquid cooling system (100, 100A, 100B) of one of claims 1 to 9, wherein
the first tubes (120) are configured to move and shift angularly and axially along
an X-axis, a Y-axis and a z-axis, with the X-axis extending longitudinally along the
length of the first tube, the Y-axis extending horizontally and being perpendicular
to the X-axis, and the Z-axis extending vertically and perpendicular to both the X-axis
and the Y-axis.
11. A liquid cooling system (100B) in an electronic device (380), comprising:
at least two first cold plates (302) and at least two second cold plates (304) that
are alternatively arranged on a motherboard (300) and thermally coupled to a heat
source;
a first port (306) on each of the first cold plates (302) and a second port (308)
on each of the second cold plates (304), the first and second ports (308) being configure
for circulating working fluid between the cold plates;
a third port (310) on each of the first cold plates (302) and a fourth port (312)
on each of the second cold plates (304), the third (310) and fourth ports (312) being
configured for circulating working fluid between the first cold plates (302) and a
second inner manifold (320), and between the second cold plates (304) and a first
inner manifold (318), respectively;
an inner wall (116) in a housing (114, 414) of each port surrounding a cavity (118);
at least two first tubes that are in fluid communication with the first ports (306)
and the second ports (308) respectively; and
at least two first connectors and at least two second connectors that each have a
wide diameter portion (132) and a narrow diameter portion (130),
wherein:
the narrow diameter portions (130) are coupled to opposite ends of the first tubes
and are placed in the first ports (306) and the second ports (308), respectively,
each of the wide diameter portions are placed in each of the first ports (306) and
the second ports (308) and includes grooves (126) with O-rings that are in close contact
with the inner wall (116) of the housing (114, 414), and
each end of the first tubes has a portion (144) placed in the housing (114, 414) and
spaced apart from the inner wall (116) of the housing (114, 414) by a gap (134).
12. The liquid cooling system (100B) of claim 11, wherein each of the first tubes is a
metal hollow tube.
13. The liquid cooling system (100B) of claim 11 or12, wherein
a first slot (140) and a second slot (142) are formed on opposite sidewalls of the
housing (114, 414) of at least one of the first ports (306) and the second ports (308),
each of the first slot (140) and the second slot (142) have a portion (144) extending
to a top surface (146) of the housing (114, 414), the first slot (140) and the second
slot (142) being configured to receive a clip (148, 448).
14. The liquid cooling system (100B) of claim 13, wherein
the first slot (140), the second slot (142) and the cavity (118) define a neck portion
(156, 456) positioned above the cavity (118).
15. The liquid cooling system (100B) of claim 14, wherein
the clip (148, 448) has a first leg (150, 450) and a second leg (152, 452) placed
in the first slot (140) and the second slot (142), respectively, and the first leg
(150, 450) and the second leg (152, 452) are connected by a bridging section (154,
454) positioned above the neck portion (156, 456).
16. The liquid cooling system (100B) of claim 14 or 15, further comprising:
a third slot that is formed above the neck portion (156, 456); and
a tool slot (160) that intersects the third slot (158), wherein the third slot connects
to the first slot (140) and the second slot (142) to form a unified slot, and the
tool slot is configured to remove the clip (148, 448).
17. The liquid cooling system (100B) of claim 16, wherein
the bridging section (154, 454) of the clip (148, 448) is hidden by the third slot
(158) and is in contact with the neck portion (156, 456).
18. The liquid cooling system (100B) of claim 16 or 17, wherein
at least one of the first ports (306) and the second ports (308) and the unified slot
are in rectangular shape.
19. The liquid cooling system (100B) of claim 16 or 17, wherein
at least one of the first ports (306) and the second ports (308) and the unified slot
are in circular ship.
20. The liquid cooling system (100B) of claim 11, wherein
the first soft tubes are configured to move and shift angularly and axially along
an X-axis, a Y-axis and a z-axis, with the X-axis extending longitudinally along the
length of the first tubes (120), the Y-axis extending horizontally and perpendicular
to the X-axis, and the Z-axis extending vertically and perpendicular to both the X-axis
and the Y-axis.
21. The liquid cooling system (100B) of one of claims 11 to 20, further comprising:
at least two first pipes (314);
at least two second pipes (316);
a first inner manifold (318) that is disposed on a first inner side wall (322) of
the electronic and is in fluid communication with the second cold plates (304) via
the first pipes (314); and
a second inner manifold (320) that is disposed on a second inner side wall (324) of
the electronic device (380) and is in fluid communication with the at least two first
cold plates (302) via the second pipes (316).
22. The liquid cooling system (100B) of claim 21, wherein the first pipes (314) and the
second pipes (316) are metal hollow pipes.
23. The liquid cooling system (100B) of claim 21, wherein the first pipes (314) and the
second pipes (316) are soft pipes.
24. The liquid cooling system (100B) of claim 23, wherein
each of the first pipes (314) including a pair of third barbs that are connected to
the fourth port (112) and the first inner manifold (318), respectively.
25. The liquid cooling system (100B) of claim 23, wherein
each of the second pipes (316) including a pair of fourth barbs that are connected
to the third port (310) and the second inner manifold (320), respectively.