Technical Field
[0001] The present invention relates to a biodegradable fiber containing a polyethylene
terephthalate as a main component.
Background Art
[0002] Polyethylene terephthalate fibers are favorably used for a variety of applications
due to their excellent mechanical and chemical properties.
[0003] On the other hand, in recent years, biodegradable fibers have been attracting attention
in view of environmental issues. Typical examples of such fibers are polylactic acid
fibers.
[0004] Polylactic acid fibers have poor alkali resistance and the texture thereof cannot
be improved through alkali weight reduction like polyethylene terephthalate, making
them unsuitable for clothing applications. In addition, they undergo hydrolysis and
become brittle in a moist heat environment, making them unsuitable for use as vehicle
interior materials, which are used in high-temperature environments, and so their
applications have been limited.
[0005] As a biodegradable fiber having excellent alkali resistance, a core-sheath type composite
fiber with a polyethylene terephthalate sheath and a polylactic acid core has been
proposed (Patent Literature 1).
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0007] However, although the surface of the fiber of Patent Literature 1 is covered with
polyethylene terephthalate, the core becomes brittle in a moist heat environment,
and the fiber cannot prevent a decrease in its strength of the fiber. Further, upon
alkali weight reduction, the polylactic acid core dissolves. Furthermore, while the
polylactic acid used in the core is biodegradable, the polyethylene terephthalate
used in the sheath is not biodegradable, so the fiber is insufficient in terms of
environmental load.
[0008] As described above, there have been no biodegradable fibers that can be used in a
moist heat environment and exhibit alkali resistance.
[0009] Therefore, an object is to provide a fiber having excellent biodegradability while
containing a polyethylene terephthalate as a main component.
[0010] Further, an object is to provide a biodegradable fiber, which does not become brittle
even in a moist heat environment and has excellent alkali resistance. Solution to
Problem
[0011] As a result of extensive research, the present inventors have found that a fiber
comprising a blend polymer containing a polyethylene terephthalate as a main component
and specific amounts of a polybutylene adipate terephthalate and a polylactic acid
can be effectively biodegraded although polyethylene terephthalate fibers are inherently
almost non-biodegradable, and thus have completed the present invention.
[0012] Specifically, an object of the present invention is achieved by a biodegradable fiber
containing a blend polymer containing a polyethylene terephthalate, a polybutylene
adipate terephthalate and a polylactic acid, wherein the content of the polyethylene
terephthalate in the fiber is 80 mass% or more.
[0013] Further, the present inventors have found that it is possible to obtain a fiber comprising
a blend polymer containing a polyethylene terephthalate as a main component and specific
amounts of a polybutylene adipate terephthalate and a polylactic acid in a specific
mixing ratio, which does not become brittle even in a moist heat environment, has
good alkali resistance to an extent that it can be reduced in weight by alkali, and
further, is biodegradable as a whole fiber to an extent that equals to or greater
than the content of the polybutylene adipate terephthalate and the polylactic acid.
[0014] Specifically, an object of the present invention is achieved by a biodegradable fiber
containing a blend polymer containing a polyethylene terephthalate, a polybutylene
adipate terephthalate and a polylactic acid, wherein the content of the polyethylene
terephthalate in the fiber is at least 93 mass% or more, the content of the polybutylene
adipate terephthalate in the fiber is 0.4 mass% to 2.4 mass%, the content of the polylactic
acid in the fiber is 0.4 mass% to 2.4 mass%, and the ratio of the content of the polybutylene
adipate terephthalate to the content of the polylactic acid is 40/60 to 60/40 in terms
of mass ratio.
[0015] Further, the biodegradable fiber is preferably characterized in that the content
of the polyethylene terephthalate in the fiber is 98 mass% or more, and the ratio
of the content of the polybutylene adipate terephthalate to the content of the polylactic
acid (polybutylene adipate terephthalate/polylactic acid) is 50/50 to 60/40 in terms
of mass ratio. This makes it possible to prepare the biodegradable fiber having higher
resistance to a moist heat environment, biodegradability, and alkali resistance.
[0016] It is also preferable that the biodegradable fiber has a biodegradation rate of 15%
or more after 135 days in the ASTM D5511 test.
[0017] It is also preferable that the biodegradable fiber has a reduction rate of strength
at break of 25% or less after the following moist heat environment test.
(Moist heat environment test)
[0018] A tubular knitted fabric is produced, and a 120 mm × 150 mm test piece is taken from
the produced tubular knitted fabric, and after heat setting, measurement is performed
using an AG-IS autograph (registered trademark) tensile tester manufactured by Shimadzu
Corporation under the conditions of a sample width of 50 mm, a test length of 50 mm,
and a constant tensile speed of 100 mm/min. The maximum load in the load-elongation
curve is taken as the strength at break (cN). The test piece is measured twice in
each of the vertical direction and the horizontal direction, with the average value
taken as the strength at break before the moist heat environment test. Using a still
air temperature and humidity chamber PR-3KP manufactured by ESPEC Corporation, the
test piece is left to stand in a moist heat environment at a temperature of 80°C and
a relative humidity of 95%. After 400 hours, the strength at break is measured twice
by the above tensile test after the moist heat environment test in the same manner
as in that before the moist heat environment test, and then the result is taken as
the strength at break after the moist heat environment test. The reduction rate of
strength at break in a moist heat environment is calculated using the average value
according to the following formula.
[0019] Reduction rate (%) of strength at break under moist heat environment = {(strength
at break before moist heat environment test - strength at break after moist heat environment
test)/(strength at break before moist heat environment test)}×100
[0020] In addition, the mass reduction rate of the biodegradable fiber after the alkali
resistance test described below is preferably 15% or less.
(Alkali resistance test)
[0021] A tubular knitted fabric is produced, a 100 mm × 100 mm test piece is taken from
the produced tubular knitted fabric, the mass (W1) in a moisture equilibrium state
is measured, and then the test piece is immersed in a 4 mass% concentration of an
aqueous sodium hydroxide solution kept at 98 ± 2°C. After 30 minutes, the test piece
is taken out, washed with water, dried, and then brought back to a moisture equilibrium
state, and thus the mass (W2) at that time is measured. This measurement is performed
twice, and the mass reduction rate is calculated using the average value according
to the following formula.

Advantageous Effects of Invention
[0022] According to the present invention, a biodegradable fiber can be obtained, wherein
even a polyethylene terephthalate, which is inherently non-biodegradable, exhibits
biodegradability, and the fiber does not dissolve immediately upon alkali weight reduction
because of its good alkali resistance, and does not become brittle easily even in
a moist heat environment. Furthermore, the strength at break and the elongation at
break of the obtained biodegradable fiber are equivalent to those of polyethylene
terephthalate fibers.
Description of Embodiments
[0023] The biodegradable fiber of the present invention must contain a blend polymer containing
a polyethylene terephthalate (hereinafter referred to as PET) as a main component,
a polybutylene adipate terephthalate (hereinafter referred to as PBAT) and a polylactic
acid. By blending PET with PBAT and the polylactic acid, biodegradability is imparted
to the PET fiber that is inherently non-biodegradable.
[0024] The biodegradable fiber of the present invention is biodegraded by the synergistic
effect of two components: because of a hydrolyzable material, polylactic acid, the
fiber is hydrolyzed in a high temperature and high humidity environment in soil, promoting
biodegradation by the action of microorganisms; and because of an enzymatically degradable
material, PBAT, the fiber is biodegraded directly by the action of microorganisms.
[0025] The biodegradable fiber of the present invention preferably contains at least 93
mass% or more of PET. It is also preferable that the content of PET in the fiber is
95 mass% or more. If the content of PET in the fiber is 93 mass% or more, the high
strength at break, alkali resistance, and other properties of a fiber made only of
PET are not lost, and the strength is less likely to decrease in a moist heat environment,
making it possible to use the fiber in the same applications as PET fibers.
[0026] PET in the present invention may be not only homo-PET, but also copolymerized PET
copolymerized with an alkali metal salt of sulfoisophthalic acid, etc.
[0027] To PET in the present invention, modifiers such as light resistance agents, heat
resistance agents, and matting agents may be added to improve various physical properties.
[0028] The content of PBAT in the present invention is preferably 0.4 mass% to 2.4 mass%,
also preferably 0.6 mass% to 2.2 mass%, and more preferably 0.8 mass% to 2.0 mass%.
If the content is 0.4 mass% or more, biodegradability can be imparted to PET. If the
content is 2.4 mass% or less, the alkali resistance is good and the strength at break
and the elongation at break are less likely to decrease.
[0029] The content of the polylactic acid in the present invention is preferably 0.4 mass%
to 2.4 mass%. Further, the content is also preferably 0.6 mass% to 2.2 mass%, and
more preferably 0.8 mass% to 2.0 mass%. If the content is 0.4 mass% or more, the resultant
is easily hydrolyzed in soil, and biodegradability can be imparted to PET. If the
content is 2.4 mass% or less, the resultant is less likely to become brittle even
in a moist and heat environment, has good alkali resistance, and is less likely to
decrease in strength at break and elongation at break.
[0030] The ratio of the content of PBAT to the content of the polylactic acid in the present
invention is preferably 40/60 to 60/40 in terms of mass ratio. The ratio is preferably
45/55 to 55/45, and more preferably 48/52 to 52/48. When the content ratio is in the
range of 40/60 to 60/40, the synergistic effect of PBAT and the polylactic acid can
impart biodegradability to PET. In addition, the strength is less likely to decrease
even in a moist heat environment.
[0031] The biodegradable fiber of the present invention has a biodegradation rate of preferably
15% or more, more preferably 20% or more, and particularly preferably 25% or more
after 135 days in the ASTM D5511 test. If the biodegradation rate is 15% or more after
135 days, the fiber exhibits sufficient biodegradability.
[0032] The biodegradable fiber of the present invention has a biodegradation rate of preferably
35% or more, more preferably 40% or more, and particularly preferably 45% or more
after 360 days in the ASTM D5511 test.
[0033] The biodegradable fiber of the present invention has a biodegradation rate of preferably
57% or more, more preferably 60% or more, and particularly preferably 65% or more
after 675 days in the ASTM D5511 test.
[0034] The biodegradable fiber of the present invention has a reduction rate of strength
at break of preferably 25% or less, more preferably 15% or less, and particularly
preferably 10% or less after the moist heat environment test described below. The
biodegradable fiber with a reduction rate of strength at break of 25% or less can
also be used in applications where there is a possibility of a moist heat environment,
similar to PET fibers.
[0035] The biodegradable fiber of the present invention preferably has a mass reduction
rate of 15% or less after the alkali resistance test described below. If the mass
reduction rate is 15% or less, the texture can be appropriately improved by alkali
weight reduction, similar to PET fibers.
[0036] The total fineness of the biodegradable fiber of the present invention is not particularly
limited and may be the same as the total fineness used for ordinary PET fibers, and
is preferably 1 dtex to 300 dtex in terms of spinning operability and mechanical strength.
If the total fineness is 1 dtex to 100 dtex, the fiber will maintain good texture
when used mainly for clothing applications. Also, if the total fineness is 30 dtex
to 300 dtex, the fiber will maintain good strength when used for vehicle applications.
[0037] The biodegradable fiber of the present invention preferably has a single filament
fineness of 0.8 dtex to 25 dtex. If the single filament fineness is 0.8 dtex or more,
the fiber will maintain good strength, when used mainly for clothing applications.
If the single filament fineness is 25 dtex or less, the specific surface area of the
fiber will be large and the fiber will be easily biodegraded.
[0038] The biodegradable fiber of the present invention has a strength at break of preferably
2.0 cN/dtex or more, more preferably 2.5 cN/dtex or more, and particularly preferably
3.0 cN/dtex or more. If the strength at break is 2.0 cN/dtex or more, the spinning
operability and the processability in the knitting and weaving process are good, and
the fiber can be used in the same applications as PET fibers.
[0039] The biodegradable fiber of the present invention preferably has an elongation at
break of 20% or more. If the elongation at break is 20% or more, the spinning operability
and the processability in the knitting and weaving process are good, and the fiber
can be used in the same applications as PET fibers.
[0040] The biodegradable fiber of the present invention may be circular or an irregular
cross section. Examples of the irregular cross section include multi-lobed, triangular,
flat, and elliptical shapes.
[0041] The biodegradable fiber of the present invention can also be used as long fiber,
but can be used as woven or knitted fabrics. They can also be processed from the long
fibers to produce short fibers, and can also be used as cotton batting. They can also
be used as nonwoven fabrics.
Examples
[0042] The present invention will be specifically described below with reference to examples,
but the present invention is not limited to these examples. In addition, the physical
properties in the examples were each measured and evaluated as follows.
(Tensile test)
[0043] Measurement was performed in accordance with JIS L 1013 using an AGS-1kNG autograph
(registered trademark) tensile tester manufactured by Shimadzu Corporation under conditions
of a sample yarn length of 200 mm and a constant tensile speed of 200 mm/min. The
maximum load in the load-elongation curve was divided by the fineness to determine
the strength at break (cN/dtex), and the elongation rate at that time was determined
as the elongation at break (%). The measurement was performed three times, and the
average value was found.
(Biodegradability evaluation)
[0044] An anaerobic biodegradability test was conducted at 52 ± 2°C according to the ASTM
D5511 standard.
(Moist heat environment test)
[0045] A circular knitting machine (NCR-EW) (manufactured by Eiko Industrial Co., Ltd.)
was used to perform circular knitting using two combined yarns, producing a tubular
knitted fabric with 30 wales/inch and 37 courses/inch. A 120 mm × 150 mm test piece
was taken from the produced tubular knitted fabric, and after heat setting at 190°C
for 1 minute, measurement was performed using an AG-IS autograph (registered trademark)
tensile tester manufactured by Shimadzu Corporation under the conditions of a sample
width of 50 mm, a test length of 50 mm, and a constant tensile speed of 100 mm/min.
The maximum load in the load-elongation curve was taken as the strength at break (cN),
and the test piece was measured twice in each of the longitudinal direction and the
transverse direction, with the average value taken as the strength at break before
the moist heat environment test. Using a still air temperature and humidity chamber
PR-3KP manufactured by ESPEC Corporation, the test piece was left to stand in a moist
heat environment at 80°C and 95% relative humidity. After 400 hours, the strength
at break of the test piece was measured twice in each of the longitudinal direction
and the transverse direction, with the average value taken as the strength at break
after the moist heat environment test. The reduction rate of strength at break in
a moist heat environment was calculated using the following formula.
Reduction rate (%) of strength at break under moist heat environment ={ (strength
at break before moist heat environment test - strength at break after moist heat environment
test)/(strength at break before moist heat environment test)}×100

(Alkali resistance test)
[0046] A circular knitting machine (NCR-EW) (manufactured by Eiko Industrial Co., Ltd.)
was used to perform circular knitting with two combined yarns, producing a tubular
knitted fabric with 30 wales/inch and 37 courses/inch. A 100 mm × 100 mm test piece
was taken from the produced tubular knitted fabric, and the mass (W1) in a moisture
equilibrium state was measured. The test piece was then immersed in a 4 mass% concentration
of an aqueous sodium hydroxide solution kept at 98 ± 2°C. After 30 minutes, the test
piece was taken out, washed with water, dried, and then brought back to a moisture
equilibrium state, and thus the mass (W2) at that time was measured. This measurement
was performed twice, and the mass reduction rate was calculated using the average
value according to the following formula. The mass reduction rate was used as an index
of alkali resistance. Mass reduction rate (%) = {(W1-W2)/W1}×100
(Example 1)
[0047] A blend polymer was obtained by mixing so that the PET content was 98 mass%, the
PBAT content was 1.0 mass% and the polylactic acid content was 1.0 mass%, with the
PBAT/polylactic acid content ratio being 50/50 in terms of mass ratio, and then melt
extruded at 294°C. The resultant was stretched 3.1 times with GR1 (peripheral speed
of 1350 m/min and a temperature of 90°C) and GR2 (peripheral speed of 4200 m/min and
a temperature of 140°C) to produce a biodegradable fiber with 84 dtex/36f. Using the
obtained biodegradable fiber, a tensile test, biodegradability evaluation, a moist
heat environment test, and an alkali resistance test were conducted.
(Example 2)
[0048] A biodegradable fiber was produced in the same manner as in Example 1, except that
the PBAT content was 1.1 mass%, the polylactic acid content was 0.9 mass%, and the
PBAT and polylactic acid were mixed to give a content ratio of 55/45 in terms of mass
ratio. Using the obtained biodegradable fiber, a tensile test, biodegradability evaluation,
moist heat environment test, and alkali resistance test were conducted in the same
manner as in Example 1.
(Example 3)
[0049] A biodegradable fiber was produced in the same manner as in Example 1, except that
the PBAT content was 0.9 mass%, the polylactic acid content was 1.1 mass%, and PBAT
and polylactic acid were mixed to give a content ratio of 45/55 in terms of mass ratio.
Using the obtained biodegradable fiber, a tensile test, biodegradability evaluation,
moist heat environment test, and alkali resistance test were conducted in the same
manner as in Example 1.
(Example 4)
[0050] A biodegradable fiber was produced in the same manner as in Example 1, except that
the PET content was 96 mass%, the PBAT content was 2.0 mass%, and the polylactic acid
content was 2.0 mass%. Using the obtained biodegradable fiber, a tensile test, a biodegradability
evaluation, a moist heat environment test, and an alkali resistance test were conducted
in the same manner as in Example 1.
(Example 5)
[0051] A biodegradable fiber was produced in the same manner as in Example 1, except that
the PET content was 96 mass%, the PBAT content was 2.2 mass%, the polylactic acid
content was 1.8 mass%, and PBAT and polylactic acid were mixed to give a content ratio
of 55/45 in terms of mass ratio. Using the obtained biodegradable fiber, a tensile
test, biodegradability evaluation, moist heat environment test, and alkali resistance
test were conducted in the same manner as in Example 1.
(Comparative example 1)
[0052] Except that melt spinning was performed using only PET, a multifilament was produced
in the same manner as in Example 1. Using the obtained multifilament, a tensile test,
a biodegradability evaluation, a moist heat environment test, and an alkali resistance
test were conducted in the same manner as in Example 1.
(Comparative example 2)
[0053] Polylactic acid alone was melt extruded at 230°C and melt spun in a conventional
manner to produce a multifilament with 84 dtex/36f. The multifilament obtained was
subjected to a tensile test, biodegradability evaluation, and an alkali resistance
test in the same manner as in Example 1. In addition, a moist heat environment test
was conducted in the same manner as in Example 1, except that the heat setting temperature
was set to 120°C.
(Comparative example 3)
[0054] A multifilament was produced in the same manner as in Example 1, except that the
PBAT content was 2.0 mass% and no polylactic acid was contained. Using the obtained
biodegradable fiber, a tensile test, biodegradability evaluation, a moist heat environment
test, and an alkali resistance test were conducted in the same manner as in Example
1.
(Comparative example 4)
[0055] A multifilament was produced in the same manner as in Example 1, except that no PBAT
was contained and the polylactic acid content was 2.0 mass%. Using the obtained biodegradable
fiber, a tensile test, biodegradability evaluation, a moist heat environment test,
and an alkali resistance test were conducted in the same manner as in Example 1. These
results are also shown in Table 1.
[Table 1]
| |
|
|
Example 1 |
Example 2 |
Example 3 |
Example 4 |
Example 5 |
Comparative example 1 |
Comparative example 2 |
Comparative example 3 |
Comparative example 4 |
| Content |
PET |
mass% |
98 |
98 |
98 |
96 |
96 |
100 |
0 |
98 |
98 |
| PBAT |
mass% |
1.0 |
1.1 |
0.9 |
2.0 |
2.2 |
0 |
0 |
2.0 |
0 |
| Polylactic acid |
mass% |
1.0 |
0.9 |
1.1 |
2.0 |
1.8 |
0 |
100 |
0 |
2.0 |
| Content ratio of PBAT to polylactic acid (PBAT/polylactic acid) |
50/50 |
55/45 |
45/55 |
50/50 |
55/45 |
- |
0/100 |
100/0 |
0/100 |
| Fiber physical properties, Evaluation results |
Strength at break |
cN/dtex |
4.30 |
4.26 |
4.32 |
4.12 |
4.24 |
4.25 |
3.42 |
4.20 |
4.25 |
| Elongation at break |
% |
35.8 |
36.7 |
35.5 |
36.5 |
36.6 |
36.2 |
35.2 |
36.0 |
35.2 |
| Biodegradation rate on day 135 in ASTM D5511 test |
% |
26.3 |
24.0 |
23.5 |
39.5 |
35.2 |
2.4 |
89.8 |
12.0 |
10.0 |
| Biodegradation rate on day 360 in ASTM D5511 test |
% |
49.0 |
45.8 |
42.9 |
56.2 |
54.3 |
2.8 |
98.8 |
34.5 |
31.8 |
| Biodegradation rate on day 675 in ASTM D5511 test |
% |
67.8 |
65.5 |
62.7 |
73.2 |
72.5 |
4.6 |
99.5 |
56.3 |
52.5 |
| Reduction rate of strength at break in moist heat environment test |
% |
2.2 |
2.0 |
5.5 |
7.0 |
6.0 |
0.5 |
99.7 |
11.2 |
15.0 |
| Mass reduction rate in alkali resistance test |
% |
8.1 |
7.9 |
8.3 |
9.1 |
8.5 |
7.5 |
100 |
7.6 |
8.5 |
[0056] As a result of evaluating the physical properties of the fibers, it was found that
PET fibers, which are inherently non-biodegradable, exhibit excellent biodegradability
over a long period of time when both polylactic acid and PBAT are contained (Examples
and Comparative Examples 1, 3, and 4).
Furthermore, the results of each Example and Comparative Examples 3 and 4 show that
the fibers of the Examples were able to suppress a decrease in strength even when
exposed to a high-temperature, high-humidity environment.
[0057] Furthermore, the results of Comparative Example 2 confirmed that the fibers of the
Examples contain PET as a main component and therefore have excellent alkali resistance,
and that by setting the PET content to 97 mass% or more, particularly excellent alkali
resistance can be obtained (Examples 1, 2, and 3). It was also confirmed that particularly
excellent alkali resistance is obtained by setting the PBAT/polylactic acid content
ratio to 1 or more (Examples 2 and 3, 4 and 5).
[0058] Furthermore, in the case of Examples 1 and 2, it was found that the fiber can be
made to have excellent biodegradability while maintaining a particularly low strength
at break of 4% or less after a moist heat environment test.
[0059] As shown in Table 1, Examples 1 to 5 exhibited sufficient biodegradability. Furthermore,
the strength was sufficiently maintained even in a moist heat environment, and the
alkali resistance was also excellent. The strength at break and the elongation at
break were equivalent to those of PET without any decrease. The obtained biodegradable
fiber was suitable as a fiber for clothing and vehicle interior materials.
[0060] Comparative Example 1 exhibited no reduction in strength and high alkali resistance
in a moist heat environment, but did not exhibit biodegradability. Comparative Example
2 exhibited excellent biodegradability, but the strength was significantly reduced
in a moist heat environment. Further, the resultant had also poor alkali resistance,
dissolving entirely after 10 minutes of immersion in an aqueous sodium hydroxide solution.
Comparative Examples 3 and 4 exhibited poor biodegradability, with a biodegradation
rate of less than 15% after 135 days in the ASTM D5511 test.
Industrial Applicability
[0061] The biodegradable fiber of the present invention can be suitable for use in vehicle
interior materials used in high temperature environments, for example, because the
fiber exhibits little reduction in strength even when used in a moist heat environment,
despite the fact that it exhibits biodegradability in soil via hydrolysis. Furthermore,
since the fiber has excellent alkali resistance, the texture of the fiber can be improved
by alkali weight reduction in the same manner as PET fibers, and therefore the fiber
can be suitably used in clothing applications, for example. In addition, the fiber
can be suitably used in the same applications as ordinary PET fibers, such as industrial
materials and daily necessities.
1. A biodegradable fiber, containing a blend polymer containing a polyethylene terephthalate,
a polybutylene adipate terephthalate and a polylactic acid, wherein the content of
the polyethylene terephthalate in the fiber is 80 mass% or more.
2. A biodegradable fiber, containing a blend polymer containing a polyethylene terephthalate,
a polybutylene adipate terephthalate and a polylactic acid, wherein the content of
the polyethylene terephthalate in the fiber is at least 93 mass% or more, the content
of the polybutylene adipate terephthalate in the fiber is 0.4 mass% to 2.4 mass%,
the content of the polylactic acid in the fiber is 0.4 mass% to 2.4 mass%, and the
ratio of the content of the polybutylene adipate terephthalate to the content of the
polylactic acid is 40/60 to 60/40 in terms of mass ratio.
3. The biodegradable fiber according to claim 1 or 2, wherein the content of the polyethylene
terephthalate in the fiber is 98 mass% or more, and the ratio of the content of the
polybutylene adipate terephthalate to the content of the polylactic acid is 50/50
to 60/40 in terms of mass ratio.
4. The biodegradable fiber according to any one of claims 1 to 3, having a biodegradation
rate of 15% or more after 135 days in the ASTM D5511 test.
5. The biodegradable fiber according to any one of claims 1 to 4, having a reduction
rate of strength at break of 25% or less after the following moist heat environment
test.
(Moist heat environment test)
A tubular knitted fabric is produced, a 120 mm × 150 mm test piece is taken from the
produced tubular knitted fabric, and after heat setting, measurement is performed
using an AG-IS autograph (registered trademark) tensile tester manufactured by Shimadzu
Corporation under the conditions of a sample width of 50 mm, a test length of 50 mm,
and a constant tensile speed of 100 mm/min. The maximum load in the load-elongation
curve is taken as the strength at break (cN), and the test piece is measured twice
in each of the longitudinal direction and the transverse direction, with the average
value taken as the strength at break before the moist heat environment test.
Using a still air temperature and humidity chamber PR-3KP manufactured by ESPEC Corporation,
the test piece is left to stand in a moist heat environment at 80°C and 95% relative
humidity. After 400 hours, the strength at break of the test piece is measured twice
in each of the longitudinal direction and the transverse direction, with the average
value taken as the strength at break after the moist heat environment test. The reduction
rate of strength at break in a moist heat environment is calculated using the average
value, according to the following formula.
Reduction rate (%) of strength at break in moist heat environment = {(strength at
break before moist heat environment test - strength at break after moist heat environment
test)/(strength at break before moist heat environment test)}×100
6. The biodegradable fiber according to any one of claims 1 to 5, having a mass reduction
rate of 15% or less after the following alkali resistance test.
(Alkali resistance test)
A tubular knitted fabric is produced, a 100 mm × 100 mm test piece is taken from the
produced tubular knitted fabric, and the mass (W1) in a moisture equilibrium state
is measured. The test piece is then immersed in a 4 mass% concentration of an aqueous
sodium hydroxide solution kept at 98 ± 2°C. After 30 minutes, the test piece is taken
out, washed with water, dried, and then brought back to a moisture equilibrium state,
and thus the mass (W2) at that time is measured. This measurement is performed twice,
and the mass reduction rate is calculated using the average value according to the
following formula.