TECHNICAL FIELD
[0001] The present invention relates to the field of mattresses, and in particular to, an
inflatable mattress.
BACKGROUND
[0002] An existing inflatable mattress with inflation/deflation functionality primarily
performs massage work by repeatedly inflating and deflating massage airbags within
an internal massage layer of the mattress. Air hoses supporting the inflation and
deflation of the massage airbags are disorderly scattered on the surface of the massage
layer. These air hoses are mainly formed by connecting flexible tubes via various
types of connectors with different functions. When a user lies on the mattress, they
press against the flexible tubes and connectors, resulting in a noticeable foreign
body sensation and causing discomfort. Simultaneously, the air hoses are also susceptible
to being crushed, affecting the normal inflation and deflation operation of the mattress.
[0003] Further, a support layer that provides support via airbags has a similar problem.
The supporting air hoses for inflating and deflating the airbags within the support
layer are also arranged in a disorderly manner. These air hoses are also flexible
tubes connected via various connectors, which not only cause discomfort by pressing
against the user but are also easily crushed. Internally, the mattress is constructed
by laminating and adhesively bonding different core layers. Whether vertically or
horizontally, adjacent layers are fixed together using adhesive glue. Once fixed,
they are difficult to separate, which is not conducive to subsequent recycling of
the mattress. Moreover, adhesive bonding is not environmentally friendly. The glue
used in the mattress may be affected by seasonal changes and temperature during use,
releasing irritating odors, posing health and safety risks, and impacting the user's
physical health.
SUMMARY
[0004] To solve the technical problems in the existing inflatable mattresses, such as internal
air hoses being arranged in a disorderly manner which causes discomfort to the user
and the air hoses being easily crushed, the present invention provides an inflatable
mattress. By providing and laying dedicated internal paths for routing and guiding
the air hoses, the present invention organizes, shields, and protects the air hoses.
This prevents the air hoses from causing discomfort to the user and from being damaged
under pressure, thereby improving the comfort level of the mattress while effectively
protecting the air hoses, extending the service life of the air hoses, and ensuring
the normal inflation and deflation operation of the mattress.
[0005] The present invention solves the technical problems by adopting the following technical
solution: an inflatable mattress, including a massage layer and a support layer arranged
vertically, and a perimeter layer surrounding and fitting against the massage layer
and the support layer, where the massage layer is provided with massage airbags inside,
the massage airbags are connected via air hoses to an air hose adapter box located
externally to the massage layer, the massage layer and the perimeter layer are provided
with accommodation spaces for routing and housing the air hoses, an outer side surface
of the perimeter layer is provided with a through hole for mounting the air hose adapter
box, and the through hole is butt-connected and in communication with the accommodation
space on the perimeter layer that routes and houses the air hoses. The present invention
organizes and conceals the routing of the air hoses through the massage layer and
the perimeter layer. Specifically, accommodation spaces are provided on the massage
layer and the perimeter layer for the air hoses to be routed through. An air hose
connected to a massage airbag enters the accommodation space of the massage layer,
then proceeds into the accommodation space of the perimeter layer, and subsequently
enters a through hole that is connected and in communication therewith, to connect
with an air hose adapter box fitted into the through hole. The air hose that connects
the massage airbag and the air hose adapter box is concealed within the massage layer
and the perimeter layer. The massage layer and the perimeter layer are utilized to
shield and protect the air hoses, thereby preventing the air hoses from causing discomfort
to the user and from being crushed and damaged, and extending the service life of
the air hoses.
[0006] As a further refinement and supplement to the technical solution, the present invention
adopts the following technical measures: the accommodation space includes a first
open slot disposed on the massage layer and a second open slot disposed on the perimeter
layer, the first open slot is laterally positioned on a long side surface of the massage
layer, the second open slot is laterally positioned on a short side surface of an
inner side of the perimeter layer, an opening of the first open slot and an opening
of the second open slot are both located at edges of respective side surfaces, the
two openings are butt-connected and in communication, and an inner end of the second
open slot away from the opening thereof is butt-connected and in communication with
the through hole. The massage layer, through the first open slot provided thereon,
cooperates with the second open slot on the perimeter layer to jointly serve as the
accommodation spaces for the air hoses to be routed through. When the massage layer
and the perimeter layer are fitted in place, openings of the two open slots are butt-connected
and in communication with each other, linking the accommodation spaces of the massage
layer and the perimeter layer to allow the air hoses to be routed therethrough.
[0007] Preferably, the through hole is disposed at a height lower than a height at which
the second open slot is disposed, an inner end of the second open slot away from the
opening thereof extends downward to butt-connect and be in communication with the
through hole such that the second open slot forms a horizontal L-shape, an outer end
of a horizontal portion of the L-shape constitutes a butt-connection position between
the second open slot and the through hole, and an outer end of a vertical portion
of the L-shape constitutes an opening position of the second open slot. An inner end
of the second open slot extends downward to be butt-connected and in communication
with the through hole, which is located lower than the second open slot. This extension
causes the second open slot to form a horizontal L-shape, where an outer end of a
vertical portion of the L-shape corresponds to the opening of the second open slot,
and an outer end of a horizontal portion of the L-shape corresponds to a position
where the second open slot is butt-connected to the through hole.
[0008] Preferably, the second open slot is laterally positioned on a short inner side surface
of the perimeter layer corresponding to a foot side, and the opening of the first
open slot is located at an end of a long side surface of the massage layer corresponding
to the foot side. Since the second open slot is located on a short side of the perimeter
layer corresponding to the foot side, and correspondingly, the opening of the first
open slot is located at an end of a long side surface of the massage layer corresponding
to the foot side, a connection position between the air hoses and the air hose adapter
box is arranged on the foot side, away from a headboard side. Consequently, a noise
source generated during the air supply operation of the air hose adapter box is located
away from the headboard side, resulting in minimal impact on the user.
[0009] Preferably, the perimeter layer is a rectangular frame formed by splicing two long
side foam pieces and two short side foam pieces, the second open slot is laterally
positioned on an inner side surface of one of the short side foam pieces, the short
side foam piece is composed of an inner foam layer and an outer foam layer bonded
together, and the second open slot and the through hole are respectively disposed
on the inner foam layer and the outer foam layer. The second open slot and the through
hole are respectively disposed on two vertically attached foam pieces, with the second
open slot located on an inner foam piece and the through hole located on an outer
foam piece. The two foam pieces are independently manufactured and separately provided
with the second open slot and the through hole. This method presents lower technical
requirements and higher efficiency compared to simultaneously forming both the second
open slot and the through hole on a single foam piece. In practice, the two layers
of foam may be adhered side by side to form the short side foam piece.
[0010] Preferably, the perimeter layer is enveloped within a perimeter cover, and the perimeter
cover is provided, at a side wall edge thereof corresponding to the second open slot,
with at least one second opening formed by a zipper opening/closing mechanism and
configured to match the opening of the second open slot for threading the air hoses
therethrough. The perimeter cover envelops the entire perimeter layer, serving as
an integrated independent unit to facilitate mattress assembly and production. The
perimeter cover is provided, at a corresponding side wall edge, with a zipper forming
an openable/closable second opening that matches the second open slot, thereby allowing
the air hoses to pass into and out of the second open slot via the second opening.
[0011] Preferably, the massage layer is enveloped within a massage cover, and the massage
cover is provided, at a short side edge thereof corresponding to the massage layer,
with a first opening formed by a double-pull zipper and configured to match the opening
of the first open slot for threading the air hoses therethrough. The massage cover
envelops the massage layer, serving as an independent unit to facilitate mattress
assembly and production. The massage cover is provided, at a short side edge thereof
corresponding to the massage layer, with a first opening formed by a double-pull zipper
and configured to match the opening of the first open slot for threading the air hoses
therethrough to connect to the massage airbags within the massage layer. By moving
the double-pull zipper, a position of the first opening on the massage cover can be
adjusted to match the opening.
[0012] Preferably, the massage cover includes an openable/closable structure formed by a
double-pull zipper extending along a periphery thereof, and the double-pull zipper
forms a gap as the first opening by making two zipper sliders separated. The massage
cover is provided with an openable/closable opening formed by a double-pull zipper,
which is used for enveloping and removing the massage layer. When the two zipper sliders
of the double-pull zipper are not closed together, they form a gap, which serves as
the first opening.
[0013] Preferably, the massage layer includes a perforated pad, a lower pad, and a base
pad stacked from top to bottom, the perforated pad is provided with through holes
matching the massage airbags, the massage airbags are supported on the lower pad,
and the first open slot is disposed on a long side surface of the base pad. The perforated
pad is used for placing the massage airbags. The perforated pad is provided with through
holes for mounting the massage airbags. The lower pad is attached to the perforated
pad to support the massage airbags from below. The base pad is attached to the lower
pad to provide elastic isolation between the massage layer and other pad layers below.
The first open slot for routing the air hoses is disposed on a long side surface of
the base pad.
[0014] Preferably, a top pad is attached onto the perforated pad, and the lower pad is a
firm pad. The top pad is placed over the perforated pad to flatten a surface of the
massage layer, thereby improving comfort in use. The lower pad is a firm pad, having
a flat surface and being resistant to deformation, which provides a level support
base for the massage airbags, allowing the airbags to lie flat and function properly.
[0015] Preferably, the support layer is provided with a plurality of support airbag mounting
holes distributed in a plane and is equipped with airbags, the airbags are connected
via the air hoses to the air hose adapter box located externally to the support layer,
the support layer is provided with the accommodation space for routing and housing
the air hoses which is in communication with the through hole, the accommodation space
includes a third open slot disposed on the support layer, the third open slot is laterally
positioned on a long side wall of the support layer, and an opening of the third open
slot is located at an edge of a side wall on which it is located, and is butt-connected
and in communication with the opening at one end of the second open slot. The air
hoses supplying air to the airbags located in the support layer also have dedicated
accommodation spaces for organized and concealed pipeline routing. This prevents the
corresponding air hoses from causing discomfort to the user, avoids them from being
crushed, and extends the service life of the air hoses.
[0016] Preferably, the support layer includes an upper perforated pad and a lower perforated
pad attached to a bottom surface thereof, the upper perforated pad and the lower perforated
pad are provided with the support airbag mounting holes corresponding in position
and quantity, and a long side wall of at least one of the upper perforated pad and
the lower perforated pad is provided with the third open slot. The support layer employs
two layers of perforated pads attached together, with corresponding support airbags
mounted therein to provide effective support. At least one of the two perforated pads
is provided with the third open slot opened on a long side wall thereof for mounting
the air hoses that inflate and deflate the airbags. In practice, either perforated
pad may be provided with the third open slot, or the complete third open slot may
be formed by each of the two perforated pads having a half-slot that are then spliced
together.
[0017] Preferably, an edge of an airbag on the support layer is provided with a protruding
air nozzle that extends into the third open slot, and an air hose runs through the
third open slot and is in communication with the air nozzle. An air nozzle provided
at an edge of an airbag directly extends into the third open slot to connect with
the air hose routed therethrough.
[0018] Preferably, the support layer is enveloped within a support cover, and the support
cover is provided, at a long side wall edge thereof corresponding to the support layer,
with a third opening configured to match the opening of the third open slot for threading
the air hoses therethrough. By being enveloped within the support cover, the support
layer becomes an independent unit, facilitating mattress assembly and production.
Simultaneously, the support cover is provided, at a long side wall edge thereof corresponding
to the support layer, with a third opening configured to match the opening of the
third open slot, thereby allowing the air hoses to pass through the support cover
to connect to the airbags of the support layer. The third opening may further adopt
an openable/closable structure, such as a zippered opening.
[0019] Preferably, a base layer is disposed below the support layer, and the base layer
and the perimeter layer are enveloped within a perimeter cover to be integrally formed
into a perimeter module having an open top and a bottom; the massage layer and the
support layer are respectively enveloped within the massage cover and the support
cover to be integrally formed into a massage module and a support module, and are
vertically stacked within an accommodation cavity on an inner side of the perimeter
module, and connections between the perimeter module and the massage module and between
the massage module and the support module are detachable connections. By independently
enveloping each layer within the mattress in the corresponding cover, integrated and
mutually independent modules are formed. Adjacent modules are detachably connected
to each other, thereby positioning and connecting the modules. This facilitates mattress
production, assembly, and disassembly for recycling. The modules do not require adhesive
bonding for positioning, eliminating the environmental issues associated with adhesives
and the health and safety risks caused by glue volatilization, making the mattress
more environmentally friendly and healthier compared to mattresses assembled using
adhesive fixation.
[0020] Preferably, the detachable connections are zipper connections, an inner side edge
of the accommodation cavity of the perimeter module and an upper edge of the massage
module are respectively provided with a first zipper and a second zipper matching
each other, and a lower edge of the massage module and an upper edge of the support
module are respectively provided with a third zipper and a fourth zipper matching
each other. Detachable connections between edges of the perimeter module and the massage
module, as well as between the massage module and the support module, are achieved
via zippers, thereby enabling rapid assembly, disassembly, and positioning connection
between two adjacent modules.
[0021] Preferably, the first zipper and the second zipper extend continuously or intermittently
along the inner side edge of the accommodation cavity and an upper edge of the massage
cover respectively, and the third zipper and the fourth zipper extend continuously
or intermittently along a lower edge of the massage cover and an upper edge of the
support cover respectively. The zippers may extend continuously or intermittently
along corresponding edges of the covers as required for connection and positioning,
thereby satisfying the connection and positioning needs between two adjacent modules.
[0022] Preferably, each of the perimeter module, the massage module, and the support module
has a rectangular outer contour, the first zipper extends continuously along the perimeter
cover at an edge of the accommodation cavity, the second zipper extends continuously
along the massage cover at four sides of the rectangular outer contour, the third
zipper extends along the massage cover at two parallel sides of the rectangular outer
contour, and the fourth zipper extends along the support cover at two parallel sides
of the rectangular outer contour. Each module has a rectangular outer contour, facilitating
the corresponding zippers to extend along sides of the rectangular outer contour.
Specifically, the first zipper is disposed along an inner edge of the perimeter cover,
and the second zipper is disposed along all four sides of the rectangular outer contour,
thereby achieving a zippered connection between the perimeter module and the massage
module. The third zipper is disposed along two opposite sides of the rectangular outer
contour, and the fourth zipper is also disposed along two opposite sides of the rectangular
outer contour, thereby achieving a zippered connection between the massage module
and the support module.
[0023] Preferably, the third zipper and the fourth zipper extend along two long sides of
the rectangular outer contour of the massage module and along two long sides of the
rectangular outer contour of the support module respectively. The zippers connecting
the massage cover and the support cover both extend along two long sides of the rectangular
outer contour, resulting in a longer connection and positioning area between the massage
cover and the support cover, thereby making the connection between the massage module
and the support module more secure.
[0024] Preferably, each of the perimeter cover, the massage cover, and the support cover
is provided with an openable/closable opening/closing structure, the opening/closing
structure on the perimeter cover is located below the first zipper, the opening/closing
structure on the massage cover is located between the second zipper and the third
zipper, and the opening/closing structure on the support cover is located below the
fourth zipper. Each of the perimeter cover, the massage cover, and the support cover
is provided with a corresponding opening/closing structure, enabling the respective
cover to be opened or closed as needed for mounting and removing an inner core within
the cover. The inner core may be an elastic pad of various softness, a massage airbag,
or other functional devices. Meanwhile, a position of the opening/closing structure
needs to avoid zippers on the respective cover that are used for connecting adjacent
modules during mounting. In practice, the opening/closing structure may be a zipper,
snap buttons, or a hook-and-loop fastener. When a zipper is used, a double-pull zipper
is preferred. The double-pull zipper has higher strength and is more durable than
a single-pull zipper, effectively ensuring that the cover reliably closes and envelops
the inner core.
[0025] Preferably, the base layer either is tightly attached to a bottom surface of the
perimeter layer, or is disposed in an inner side clearance space of the perimeter
layer, with four sides of the base layer being attached to the perimeter layer adjacent
thereto. The base layer may be attached to a bottom surface of the perimeter layer,
or placed within an inner side clearance space of the perimeter layer, and then enclosed
together with the perimeter layer within the perimeter cover, forming a perimeter
module with a base.
[0026] The present invention has the following beneficial technical effects: by providing
corresponding accommodation spaces in the massage layer, the perimeter layer, and
the support for routing the air hoses, the present invention organizes, conceals,
and protects the air hoses, thereby preventing the air hoses from causing discomfort
to the user and from being damaged by crushing, and further extending the service
life of the air hoses; the various layers within the mattress are enveloped in their
respective covers and integrated into independent modules, such that the modules are
quickly detachable and connectable via zippers, thereby facilitating assembly and
disassembly for recycling, avoiding the need for adhesive bonding for positioning,
and making the mattress environmentally friendly and healthy to use; the cover of
each module is also provided with the zippers capable of forming the opening for threading
the air hoses.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
FIG. 1 is an exploded view of a structure of an inflatable mattress according to the
present invention.
FIG. 2 is a schematic view of a perimeter layer.
FIG. 3 is a schematic view of a second open slot and a through hole on a perimeter
layer.
FIG. 4 is a schematic view of an air hose adapter box mounted inside a through hole
shown in FIG. 3.
FIG. 5 is a schematic view of two layers of a short side foam piece of a perimeter
layer.
FIG. 6 is a schematic view of FIG. 5 after mounting an air hose adapter box.
FIG. 7 is a schematic back view of FIG. 6.
FIG. 8 is a schematic view of accommodation spaces on a massage layer, a perimeter
layer, and a support layer.
FIG. 9 is a schematic view of a massage cover.
FIG. 10 is a schematic view of a massage module.
FIG. 11 is a schematic view of a perimeter cover.
FIG. 12 is a schematic view of a perimeter module.
FIG. 13 is a schematic assembly view of a massage module and a perimeter module.
FIG. 14 is a schematic view of a support module.
FIG. 15 is a schematic view of openings in a support cover adapted for a double-size
mattress.
[0028] Description of reference numerals: 1- massage layer, 2- perimeter layer, 3-massage
airbag mounting hole, 4- air hose adapter box, 5- through hole, 6- first open slot,
7- second open slot, 8- long side foam piece, 9- short side foam piece, 10- perforated
pad, 11- base pad, 12- top pad, 13- massage cover, 14- first opening, 15- perimeter
cover, 16-second opening, 17- lower pad, 18- massage airbag, 19- support layer, 20-
support airbag mounting hole, 21- third open slot, 22- support cover, 23- upper perforated
pad, 24- lower perforated pad, 25- third opening, 26- support cover zipper, 27- junction,
28- base layer, 29- perimeter module, 29-1- accommodation cavity, 30- massage module,
31- support module, 32- first zipper, 33- second zipper, 34- third zipper, 35- fourth
zipper, 36-perimeter cover zipper, 37- massage cover zipper.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The present invention will be further described below in detail in combination with
the specific embodiments with reference to the drawings.
[0030] As shown in FIG. 1 to FIG. 15, the present invention provides an inflatable mattress,
which includes a massage layer 1 and a support layer 19 arranged vertically, and a
perimeter layer 2 surrounding and fitting against the massage layer 1 and the support
layer 19. The massage layer 1 is provided with massage airbags 18 inside. The massage
airbags 18 are connected via air hoses to an air hose adapter box 4 located externally
to the massage layer 1. The massage layer 1 and the perimeter layer 2 are provided
with accommodation spaces for routing and housing the air hoses. An outer side surface
of the perimeter layer 2 is provided with a through hole 5 for mounting the air hose
adapter box 4. The through hole 5 is butt-connected and in communication with the
accommodation space on the perimeter layer 2 that routes and houses the air hoses.
The accommodation space on the massage layer 1 includes a first open slot 6 laterally
disposed on a long side surface of the massage layer 1. The accommodation space on
the perimeter layer 2 includes a second open slot 7 laterally disposed on a short
side surface of an inner side of the perimeter layer 2. An opening of the first open
slot 6 and an opening of the second open slot 7 are both located at edges of respective
side surfaces. The two openings are butt-connected and in communication. An inner
end of the second open slot 7 away from the opening thereof is butt-connected and
in communication with the through hole 5.
[0031] The massage layer, through the first open slot provided thereon, cooperates with
the second open slot on the perimeter layer to jointly provide concealed accommodation
spaces for routing and housing the air hoses, offering shielding and protective coverage.
When the massage layer and the perimeter layer are fitted in place, the openings of
the two open slots are butt-connected and in communication with each other, linking
the accommodation spaces of the massage layer and the perimeter layer. This prevents
the air hoses from being exposed, which could cause discomfort to the user and lead
to crushing damage, while simultaneously extending the service life of the air hoses.
The air hose adapter box is connected via an air hose to an air source control box
equipped with an air pump, which constitutes prior art for inflatable mattresses.
[0032] Further, as shown in the figures, the massage layer 1 includes a perforated pad 10,
a lower pad 17, and a base pad 11 stacked from top to bottom. The perforated pad 10
is provided with through holes matching the massage airbags 18. The massage airbags
18 are supported on the lower pad 17. The first open slot 6 is disposed on a long
side surface of the base pad 11. A top pad 12 is attached onto the perforated pad
10. The lower pad 17 is a firm pad. The top pad is placed over the perforated pad
to flatten the surface of the massage layer, thereby improving comfort in use. The
perforated pad is provided with through holes for mounting the massage airbags. The
lower pad is a firm pad, having a flat surface and being resistant to deformation.
It is attached to the perforated pad to provide a level support base for the massage
airbags, allowing the airbags to lie flat and function properly. The base pad is attached
to the lower pad to provide elastic isolation between the massage layer and other
pad layers below. The first open slot for routing the air hoses is disposed on a long
side surface of the base pad.
[0033] As shown in FIG. 5, the through hole 5 is disposed at a height lower than a height
at which the second open slot 7 is disposed. An inner end of the second open slot
7 away from the opening thereof extends downward to butt-connect and be in communication
with the through hole 5 such that the second open slot 7 forms a horizontal L-shape.
An outer end of a horizontal portion of the L-shape constitutes a butt-connection
position between the second open slot 7 and the through hole 5, and an outer end of
a vertical portion of the L-shape constitutes an opening position of the second open
slot 7.
[0034] As shown in FIG. 3, the second open slot 7 is laterally positioned on a short inner
side surface of the perimeter layer 2 corresponding to a foot side. The opening of
the first open slot 6 is located at an end of a long side surface of the massage layer
1 corresponding to the foot side. Since the connection position between the air hoses
and the air hose adapter box is arranged on the foot side, away from the headboard
side, the noise source generated during the air supply operation of the air hose adapter
box is located away from the headboard side, resulting in minimal impact on the user.
[0035] As shown in FIG. 3 to FIG. 7, the perimeter layer 2 is a rectangular frame formed
by splicing two long side foam pieces 8 and two short side foam pieces 9. The second
open slot 7 is laterally positioned on an inner side surface of one of the short side
foam pieces 9. This short side foam piece 9 is composed of an inner foam layer and
an outer foam layer bonded together. The second open slot 7 and the through hole 5
are respectively disposed on the outer foam layer and the inner foam layer. The two
foam layers can be independently manufactured to form the second open slot and the
through hole separately. This method presents lower technical requirements and higher
efficiency compared to simultaneously forming both the second open slot and the through
hole on a single foam piece. In use, the two foam layers are adhered side by side
to serve as one short side foam piece of the perimeter layer.
[0036] As shown in FIG. 9 and FIG. 10, the massage layer 1 and the perimeter layer 2 are
respectively enveloped within a massage cover 13 and a perimeter cover 15. The massage
cover 13 includes an openable/closable structure formed by a double-pull zipper extending
along a periphery thereof. The double-pull zipper forms a gap as the first opening
14 by making two zipper sliders separated to match the opening of the first open slot
6 for threading the air hoses therethrough. As shown in the figures, the first opening
14 is located at a short side edge corresponding to the massage layer 1. The perimeter
cover 15 is provided, at a side wall edge thereof corresponding to the second open
slot 7, with at least one second opening 16 formed by a zipper opening/closing mechanism
and configured to match the opening of the second open slot 7 for threading the air
hoses therethrough.
[0037] The massage cover and the perimeter cover respectively envelop the massage layer
and the perimeter layer. After being enveloped, they become two independent units,
facilitating mattress assembly and production. The first opening on the massage cover
and the second opening on the perimeter cover are both for the purpose of threading
the air hoses therethrough. The massage cover employs a double-pull zipper. By moving
and adjusting the positions of two zipper sliders, the specific position of the first
opening on the massage cover can be adjusted.
[0038] As shown in FIG. 1, the support layer 19 is also provided with inflatable/deflatable
airbags (not shown) to provide elastic support. The airbags in the support layer 19
are distributed in a plane. Each airbag is mounted in a respective support airbag
mounting hole 20 provided on the support layer. The airbags are connected via air
hoses to the air hose adapter box 4 located externally to the support layer 19. The
support layer 19 is also provided with an accommodation space for routing and housing
the air hoses. The accommodation space is in communication with the perimeter 5. Specifically,
the accommodation space is a third open slot 21 disposed on the support layer 19.
The third open slot 21 is laterally positioned on a long side wall of the support
layer 19. An opening of the third open slot 21 and the opening of the second open
slot 7 are both located at edges of respective side walls, and the two openings are
butt-connected and in communication. During operation, the air hoses connecting the
airbags of the support layer and the air hose adapter box are routed and concealed
within the support layer and the perimeter layer, achieving shielding and protection.
This prevents these air hoses from causing discomfort to the user and from being crushed,
thereby extending the service life of the air hoses. The air hoses connected to the
airbags of the support layer enter the accommodation space of the perimeter layer
from the accommodation space of the support layer. Since the third open slot and the
second open slot are butt-connected and in communication, the air hoses pass smoothly
from the support layer into the perimeter layer, proceed from the second open slot
to the position of the through hole, and are butt-connected with the air hose adapter
box fitted into the through hole. The air hose adapter box is connected via an air
hose to an air source control box equipped with an air pump, which constitutes prior
art for inflatable support mattresses.
[0039] As shown in the figures, the support layer 19 includes an upper perforated pad 23
and a lower perforated pad 24 attached to a bottom surface thereof. The upper perforated
pad 23 and the lower perforated pad 24 are provided with support airbag mounting holes
20 corresponding in position and quantity. The airbags of the support layer are sandwiched
between the upper perforated pad and the lower perforated pad, with upper and lower
ends of each airbag extending into the support airbag mounting holes of the two perforated
pads. At least one of the upper perforated pad 23 and the lower perforated pad 24
is provided with the third open slot 21 on a long side wall thereof. Preferably, the
third open slot 21 is opened on the long side wall of the upper perforated pad 23.
An airbag located in the support layer is provided, at an edge thereof, with a protruding
air nozzle that extends into the third open slot 21. The air hose is routed through
the third open slot 21 and is connected to the air nozzle.
[0040] As shown in FIG. 15, the support layer 19 is enveloped within a support cover 22.
The support cover 22 is provided, at a long side wall edge thereof corresponding to
the support layer 19, with an openable/closable third opening 25 configured to match
the opening of the third open slot 21 for threading the air hoses therethrough. The
support layer is enveloped by the support cover, serving as an independent unit to
facilitate the assembly and production of the mattress. The air hoses can pass through
the third opening into the support cover to connect with the airbags of the support
layer. In this embodiment, the third opening 25 is preferably an opening reserved
by a sewing method on the support cover 22. As shown in the figures, the support cover
22 is provided with the third opening 25 on both sides corresponding to the foot side
of the mattress, adapting to the two independent support layers on the left and right
sides of a double-size mattress for threading the air hoses. The two support layers
may select a proximate third opening for threading the air hoses according to the
left or right positions on the mattress. Falling in love in the case of a single-size
mattress having only one support layer, the corresponding support cover may be provided
with one third opening on the foot side.
[0041] As shown in FIG. 11, the perimeter layer 2 is also enveloped within a matching perimeter
cover 15. The perimeter cover 15 is provided, at an edge of a short side wall of an
inner side corresponding to the perimeter layer 2, with at least one second opening
16 formed by a zipper opening/closing mechanism and configured to match the opening
of the second open slot 7 for threading the air hoses therethrough. The configuration
with one second opening is suitable for threading the air hoses through the perimeter
cover of a single-size mattress. The configuration with two second openings is suitable
for separately threading the air hoses for the two independent support layers on the
left and right sides supplying air independently in a double-size mattress. As shown
in the figures, the two second openings are respectively located at two ends of the
short side wall of the inner side of the perimeter layer.
[0042] Further, the mattress is also provided with a base layer 28. The base layer 28 is
located below the support layer 19. The base layer 28 and the perimeter layer 2 are
enveloped within a perimeter cover 15 to be integrally formed into a perimeter module
29 having an open top and a bottom. The massage layer 1 is enveloped within the massage
cover 13 to become a massage module 30. The support layer 19 is enveloped within the
support cover 22 to become a support module 31. The massage module and the support
module are vertically stacked within an accommodation cavity 29-1 of the perimeter
module 29. The connections between the perimeter module 29 and the massage module
30, and between the massage module 30 and the support module 31, are detachable connections
of a zipper structure.
[0043] In use, the various layers within the mattress are enveloped in their respective
covers and integrated to form corresponding modules such as the massage, support,
and perimeter modules. The upper and lower massage module and support module are connected
via zippers. Then, the massage module is connected to the perimeter module via zippers.
A junction 27 shown in FIG. 13 is the position where the massage module 30 and the
perimeter module 29 are butt-connected via zippers, placing the massage module and
the support module within the enclosure of the perimeter module and realizing zippered
connections between the internal modules of the mattress. When disassembling the mattress
is required, simply unzipping the zippers separates the originally connected modules.
The connections between modules do not require the use of adhesive, eliminating the
environmental issues and health and safety risks associated with adhesive bonding,
making the mattress more environmentally friendly and healthier.
[0044] As shown in the figures, in this embodiment, each of the perimeter module 29, the
massage module 30, and the support module 31 has a rectangular outer contour. An inner
edge of the accommodation cavity 29-1 of the perimeter module 29 and an upper edge
of the massage module 30 are respectively provided with a first zipper 32 and a second
zipper 33 matching each other. The first zipper 32 and the second zipper 33 extend
continuously or intermittently along tan inner side edge of the accommodation cavity
29-1 and an upper edge of the massage cover 13 respectively. Preferably, the first
zipper 32 extends continuously along the perimeter cover 15 at the edge of the accommodation
cavity 29-1, and the second zipper 33 extends continuously along the massage cover
13 at all four sides of the rectangular outer contour. A lower edge of the massage
module 30 and an upper edge of the support module 31 are respectively provided with
a third zipper 34 and a fourth zipper 35 matching each other. The third zipper 34
and the fourth zipper 35 extend continuously or intermittently along a lower edge
of the massage cover 13 and an upper edge of the support cover 22 respectively. Preferably,
the third zipper 34 extends along the massage cover 13 at two parallel long sides
of the rectangular outer contour, the fourth zipper 35 extends along the support cover
22 at the two parallel long sides of the rectangular outer contour, and the two parallel
long sides of the rectangular outer contour also correspond to the long sides of the
rectangular outer contour of the respective module.
[0045] The perimeter module, the massage module, and the support module each have a rectangular
outer contour, facilitating the corresponding zippers to extend along the sides of
the rectangular outer contour. Specifically, the first zipper is disposed along an
inner edge of the perimeter cover, and the second zipper is disposed along all four
sides of the rectangular outer contour, thereby achieving a zippered connection between
the perimeter module and the massage module; the third zipper is disposed along two
opposite sides of the rectangular outer contour, which are also the two long sides
of the rectangular outer contour, and the fourth zipper is also disposed along two
opposite sides of the rectangular outer contour, which are also the two long sides
of the rectangular outer contour, thereby achieving a longer zippered connection between
the massage module and the support module.
[0046] To facilitate assembly and disassembly of the interior of each module, the perimeter
cover 15, the massage cover 13, and the support cover 22 are each further provided
with an openable/closable opening/closing structure. The opening/closing structure
may be a zipper, snap buttons, a hook-and-loop fastener, or other existing technologies
convenient for quick opening. This embodiment preferably employs an opening/closing
structure implemented by a zipper. As shown in FIG. 12, a perimeter cover zipper 36
on the perimeter cover 15 is located below the first zipper 32. As shown in FIG. 10,
a massage cover zipper 37 on the massage cover 13 is located between the second zipper
33 and the third zipper 34. As shown in FIG. 14, a support cover zipper 26 on the
support cover 22 is located below the fourth zipper 35.
[0047] Further, the base layer 28 may be attached to a bottom surface of the perimeter layer
2; or the base layer 28 may be disposed in an inner side clearance space of the perimeter
layer 2, with four sides of the base layer 28 being attached to the perimeter layer
2 adjacent thereto. Preferably, the base layer 28 is attached to the bottom surface
of the perimeter layer 2 and, together with the perimeter layer, is enclosed within
the perimeter cover, forming the perimeter module with a base after being enveloped.
[0048] Further, the massage layer 1 includes a plurality of massage airbags 18 distributed
in a plane. Each massage airbag 18 is embedded in a perforated pad 10. The perforated
pad 10 is provided with through holes corresponding in number and position to the
massage airbags 18. A top pad 12 is attached onto the perforated pad 10 to maintain
a flat surface on the upper side of the massage layer. A lower pad 17 and a base pad
11, stacked from top to bottom, are attached below the perforated pad 10. The lower
pad is configured to support the airbags. The base pad gives a certain elasticity
and softness to the lower surface of the massage layer.
[0049] Further, the support layer 19 includes a plurality of support airbags distributed
in a plane, and an upper perforated pad 23 and a lower perforated pad 24 for positioning
the support airbags. The upper perforated pad 23 and the lower perforated pad 24 are
vertically stacked, and both are provided with through holes corresponding in number
and position to the support airbags. The support airbags are sandwiched between the
upper perforated pad 23 and the lower perforated pad 24. During assembly, upper and
lower ends of each support airbag respectively extend into the through holes of the
upper and lower pads for supporting and positioning.
1. An inflatable mattress, comprising a massage layer (1) and a support layer (19) arranged
vertically, and a perimeter layer (2) surrounding and fitting against the massage
layer (1) and the support layer (19), wherein the massage layer (1) is provided with
massage airbags (18) inside, the massage airbags (18) are connected via air hoses
to an air hose adapter box (4) located externally to the massage layer (1), the massage
layer (1) and the perimeter layer (2) are provided with accommodation spaces for routing
and housing the air hoses, an outer side surface of the perimeter layer (2) is provided
with a through hole (5) for mounting the air hose adapter box (4), and the through
hole (5) is butt-connected and in communication with the accommodation space on the
perimeter layer (2) that routes and houses the air hoses.
2. The inflatable mattress according to claim 1, wherein the accommodation space comprises
a first open slot (6) disposed on the massage layer (1) and a second open slot (7)
disposed on the perimeter layer (2), the first open slot (6) is laterally positioned
on a long side surface of the massage layer (1), the second open slot (7) is laterally
positioned on a short side surface of an inner side of the perimeter layer (2), an
opening of the first open slot (6) and an opening of the second open slot (7) are
both located at edges of respective side surfaces, the two openings are butt-connected
and in communication, and an inner end of the second open slot (7) away from the opening
thereof is butt-connected and in communication with the through hole (5).
3. The inflatable mattress according to claim 2, wherein the through hole (5) is disposed
at a height lower than a height at which the second open slot (7) is disposed, an
inner end of the second open slot (7) away from the opening thereof extends downward
to butt-connect and be in communication with the through hole (5) such that the second
open slot (7) forms a horizontal L-shape, an outer end of a horizontal portion of
the L-shape constitutes a butt-connection position between the second open slot (7)
and the through hole (5), and an outer end of a vertical portion of the L-shape constitutes
an opening position of the second open slot (7).
4. The inflatable mattress according to claim 2, wherein the second open slot (7) is
laterally positioned on a short inner side surface of the perimeter layer (2) corresponding
to a foot side, and the opening of the first open slot (6) is located at an end of
a long side surface of the massage layer (1) corresponding to the foot side.
5. The inflatable mattress according to claim 4, wherein the perimeter layer (2) is a
rectangular frame formed by splicing two long side foam pieces (8) and two short side
foam pieces (9), the second open slot (7) is laterally positioned on an inner side
surface of one of the short side foam pieces (9), the short side foam piece (9) is
composed of an inner foam layer and an outer foam layer bonded together, and the second
open slot (7) and the through hole (5) are respectively disposed on the inner foam
layer and the outer foam layer.
6. The inflatable mattress according to claim 2, wherein the perimeter layer (2) is enveloped
within a perimeter cover (15), and the perimeter cover (15) is provided, at a side
wall edge thereof corresponding to the second open slot (7), with at least one second
opening (16) formed by a zipper opening/closing mechanism and configured to match
the opening of the second open slot (7) for threading the air hoses therethrough.
7. The inflatable mattress according to claim 2, wherein the massage layer (1) is enveloped
within a massage cover (13), and the massage cover (13) is provided, at a short side
edge thereof corresponding to the massage layer (1), with a first opening (14) formed
by a double-pull zipper and configured to match the opening of the first open slot
(6) for threading the air hoses therethrough.
8. The inflatable mattress according to claim 7, wherein the massage cover (13) comprises
an openable/closable structure formed by a double-pull zipper extending along a periphery
thereof, and the double-pull zipper forms a gap as the first opening (14) by making
two zipper sliders separated.
9. The inflatable mattress according to claim 2, wherein the massage layer (1) comprises
a perforated pad (10), a lower pad (17), and a base pad (11) stacked from top to bottom,
the perforated pad (10) is provided with through holes matching the massage airbags
(18), the massage airbags (18) are supported on the lower pad (17), and the first
open slot (6) is disposed on a long side surface of the base pad (11).
10. The inflatable mattress according to claim 9, wherein a top pad (12) is attached onto
the perforated pad (10), and the lower pad (17) is a firm pad.
11. The inflatable mattress according to claim 2, wherein the support layer (19) is provided
with a plurality of support airbag mounting holes (20) distributed in a plane and
is equipped with airbags, the airbags are connected via the air hoses to the air hose
adapter box (4) located externally to the support layer (19), the support layer (19)
is provided with the accommodation space for routing and housing the air hoses which
is in communication with the through hole (5), the accommodation space comprises a
third open slot (21) disposed on the support layer (19), the third open slot (21)
is laterally positioned on a long side wall of the support layer (19), and an opening
of the third open slot (21) is located at an edge of a side wall on which it is located,
and is butt-connected and in communication with the opening at one end of the second
open slot (7).
12. The inflatable mattress according to claim 11, wherein the support layer (19) comprises
an upper perforated pad (23) and a lower perforated pad (24) attached to a bottom
surface thereof, the upper perforated pad (23) and the lower perforated pad (24) are
provided with the support airbag mounting holes (20) corresponding in position and
quantity, and a long side wall of at least one of the upper perforated pad (23) and
the lower perforated pad (24) is provided with the third open slot (21).
13. The inflatable mattress according to claim 11, wherein an edge of an airbag on the
support layer (19) is provided with a protruding air nozzle that extends into the
third open slot (21), and an air hose runs through the third open slot (21) and is
in communication with the air nozzle.
14. The inflatable mattress according to claim 11, wherein the support layer (19) is enveloped
within a support cover (22), and the support cover (22) is provided, at a long side
wall edge thereof corresponding to the support layer (19), with a third opening (25)
configured to match the opening of the third open slot (21) for threading the air
hoses therethrough.
15. The inflatable mattress according to claim 11, wherein a base layer (28) is disposed
below the support layer (19), and the base layer (28) and the perimeter layer (2)
are enveloped within a perimeter cover (15) to be integrally formed into a perimeter
module (29) having an open top and a bottom; the massage layer (1) and the support
layer (19) are respectively enveloped within the massage cover (13) and the support
cover (22) to be integrally formed into a massage module (30) and a support module
(31), and are vertically stacked within an accommodation cavity (29-1) on an inner
side of the perimeter module (29), and connections between the perimeter module (29)
and the massage module (30) and between the massage module (30) and the support module
(31) are detachable connections.
16. The inflatable mattress according to claim 15, wherein the detachable connections
are zipper connections, an inner side edge of the accommodation cavity (29-1) of the
perimeter module (29) and an upper edge of the massage module (30) are respectively
provided with a first zipper (32) and a second zipper (33) matching each other, and
a lower edge of the massage module (30) and an upper edge of the support module (31)
are respectively provided with a third zipper (34) and a fourth zipper (35) matching
each other.
17. The inflatable mattress according to claim 16, wherein the first zipper (32) and the
second zipper (33) extend continuously or intermittently along the inner side edge
of the accommodation cavity (29-1) and an upper edge of the massage cover (13) respectively,
and the third zipper (34) and the fourth zipper (35) extend continuously or intermittently
along a lower edge of the massage cover (13) and an upper edge of the support cover
(22) respectively.
18. The inflatable mattress according to claim 17, wherein each of the perimeter module
(29), the massage module (30), and the support module (31) has a rectangular outer
contour, the first zipper (32) extends continuously along the perimeter cover (15)
at an edge of the accommodation cavity (29-1), the second zipper (33) extends continuously
along the massage cover (13) at four sides of the rectangular outer contour, the third
zipper (34) extends along the massage cover (13) at two parallel sides of the rectangular
outer contour, and the fourth zipper (35) extends along the support cover (22) at
two parallel sides of the rectangular outer contour.
19. The inflatable mattress according to claim 18, wherein the third zipper (34) and the
fourth zipper (35) extend along two long sides of the rectangular outer contour of
the massage module (30) and along two long sides of the rectangular outer contour
of the support module (31) respectively.
20. The inflatable mattress according to claim 16, wherein each of the perimeter cover
(15), the massage cover (13), and the support cover (22) is provided with an openable/closable
opening/closing structure, the opening/closing structure on the perimeter cover (15)
is located below the first zipper (32), the opening/closing structure on the massage
cover (13) is located between the second zipper (33) and the third zipper (34), the
opening/closing structure on the support cover (22) is located below the fourth zipper
(35), and the opening/closing structure is a zipper, snap buttons, or a hook-and-loop
fastener.
21. The inflatable mattress according to claim 15, wherein the base layer (28) either
is tightly attached to a bottom surface of the perimeter layer (2), or is disposed
in an inner side clearance space of the perimeter layer (2), with four sides of the
base layer (28) being attached to the perimeter layer (2) adjacent thereto.