[Technical Field]
[0001] The present disclosure relates to a ferritic stainless steel and a method for manufacturing
the same.
[Background Art]
[0002] The excellent corrosion resistance and oxidation resistance of stainless steel facilitate
its application in various fields from room temperature to high temperatures. Among
these applications, extensive research is underway for manufacturing components, such
as fuel cell separator plates, from stainless steel for operation in high-temperature
environments.
[0003] Application of stainless steel to high-temperature fuel cells necessitates preventing
the scale thickness formed on the stainless steel surface in a high-temperature oxidizing
environment from becoming excessively thick and preventing an increase in interfacial
contact resistance (ICR).
[0004] Upon oxidation of stainless steel, chromium oxide (Cr
2O
3) forms on the surface. Corrosion resistance results from an oxide scale composed
of the chromium oxide. However, the scale formed at this time exhibits excellent corrosion
resistance while possessing low interfacial conductivity properties.
[0005] Additionally, the characteristic of a bipolar plate operated in a high-temperature
environment, wherein insufficient excellent strength at high temperatures degrades
fuel cell durability, necessitates sufficient strength in a high-temperature operating
environment.
[0006] Therefore, the application of stainless steel as fuel cell components requires excellent
strength and conductive properties at high temperatures.
[Disclosure]
[Technical Problem]
[0007] An objective of the present disclosure is to provide a ferritic stainless steel maintaining
low interfacial contact resistance (ICR) even in a high-temperature oxidation environment
while simultaneously having excellent high-temperature strength properties.
[0008] The technical problems to be solved in the present disclosure are not limited to
the technical problems mentioned above, and other technical problems not explicitly
mentioned will be clearly understood by one of ordinary skill in the art to which
the present disclosure pertains from the following description.
[Technical Solution]
[0009] A ferritic stainless steel according to an example of the present disclosure comprises,
in percent by weight: C: 0.0030 to 0.0200 %, N: 0.0030 to 0.0200 %, Si: 0.05 to 0.50
%, Mn: 0.10 to 1.50 %, Cr: 19.0 to 25.0 %, Mo: 0.01 to 2.00 %, Nb: 0.05 to 1.00 %,
Ti: 0.010 to 0.200 %, the balance being Fe and inevitable impurities, wherein the
ferritic stainless steel satisfies the following Formula (1).
(wherein Cr, Mn, Nb, and Mo represent the content (wt%) of each element)
wherein the stainless steel satisfies the following Formula (2)

(wherein Cr and Mn represent the content (wt%) of each element)
[0010] The stainless steel has a yield strength (YS) of 30 MPa or more at 800°C.
wherein the stainless steel has a creep rupture time of 100 hrs or more under a stress
condition of 30 MPa at 700°C.
[0011] The stainless steel has a high-temperature interfacial contact resistance (ICR) of
40 mΩ·cm
2 or less at 800°C.
[0012] Also, a method for manufacturing a ferritic stainless steel according to an example
of the present disclosure may comprise: reheating a slab at 1050 to 1280°C, wherein
the slabcomprising, in percent by weight: C: 0.0030 to 0.0200%, N: 0.0030 to 0.0200
%, Si: 0.05 to 0.50%, Mn: 0.10 to 1.50%, Cr: 19.0 to 25.0%, Mo: 0.01 to 2.00%, Nb:
0.05 to 1.00%, Ti: 0.010 to 0.200%, the balance being Fe and inevitable impurities,
and satisfying the following Formula (1); producing a hot-rolled material by hot rolling
the slab after the reheating, and then performing hot-rolled annealing at 900 to 1150°C;
and performing cold rolling and cold-rolled annealing at 900 to 1150°C on the hot-rolled
material.

(wherein Cr, Mn, Nb, and Mo represent the content (wt%) of each element)
[0013] According to an example of the present disclosure, the stainless steel can satisfy
the following Formula (2).

(wherein Cr and Mn represent the content (wt%) of each element)
[0014] According to an example of the present disclosure, the finish rolling temperature
during the hot rolling is 700 to 950°C.
[Advantageous Effects]
[0015] According to an example of the present disclosure, a ferritic stainless steel is
provided, maintaining low interfacial contact resistance (ICR) even in a high-temperature
oxidizing environment, and having excellent high-temperature strength characteristics.
[0016] Advantageous effects obtainable from the present disclosure are not limited to the
aforementioned advantageous effects, and other unmentioned advantageous effects will
be clearly understood by a person of ordinary skill in the art to which the present
disclosure pertains from the following description.
[Modes of the Invention]
[0017] The examples of the present disclosure are described in detail with reference to
the accompanying drawings. The following examples are provided to sufficiently convey
the spirit of the present disclosure to a person of ordinary skill in the art to which
the present disclosure pertains. The present disclosure is not limited to the examples
presented herein and can be embodied in other forms. The drawings, for clarity of
the present disclosure, omit illustration of portions not relevant to the description,
and for ease of understanding, may somewhat exaggerate the size of components.
[0018] Furthermore, a description of any part 'comprising' any component signifies that,
absent specific contrary disclosure, it does not exclude other components but may
further include other components.
[0019] Singular expressions include plural expressions unless the context clearly dictates
otherwise.
[0020] The present disclosure aims to manufacture a ferritic stainless steel exhibiting
excellent interfacial conductivity characteristics, characterized by low interfacial
contact resistance (ICR), at high temperatures and simultaneously exhibiting excellent
strength characteristics at high temperatures.
[0021] An example ferritic stainless steel of the present disclosure comprises, in percent
by weight: C: 0.0030 to 0.0200%, N: 0.0030 to 0.0200%, Si: 0.05 to 0.50%, Mn: 0.10
to 1.50%, Cr: 19.0 to 25.0%, Mo: 0.01 to 2.00%, Nb: 0.05 to 1.00%, Ti: 0.010 to 0.200%,
the balance being Fe and inevitable impurities.
[0022] A specific description of the reasons for limiting the composition of the steel is
provided below. The following compositional ranges represent % unless otherwise specified.
[0023] The C content may be 0.0030 to 0.0200%.
[0024] C is an essential element for the stainless steel manufacturing process. An excessive
increase in the C content forms precipitates such as chromium carbides, adversely
affecting the composition and oxidation properties of the base material. Considering
this, the upper limit of C is preferably limited to 0.0200%. However, control of the
C content to an extremely low level causes an excessive cost increase. Considering
this, the lower limit of C is preferably limited to 0.0030%.
[0025] The N content is 0.0030 to 0.0200%.
[0026] An excessive increase in the N content may cause various nitrides to precipitate
or pores to generate, adversely affecting quality. Considering this, the upper limit
of N is desirably limited to 0.0200%. However, an extremely low control of the N content
causes an excessive cost increase. Considering this, the lower limit of N is desirably
limited to 0.0030%.
[0027] The Si content is 0.05 to 0.50%.
[0028] Si is a component requiring strict limitation due to its formation of film-shaped
precipitates at the interface between the scale and the base material upon the material's
exposure to high temperatures, thereby forming an insulating film. Considering this,
the upper limit of Si is desirably limited to 0.50%. However, for the purpose of reducing
the Si content to 0.05% or less, high-cost processes, such as vacuum melting, are
required, and in consideration thereof, the lower limit of Si is desirably limited
to 0.05%.
[0029] The Mn content is 0.10 to 1.50%.
[0030] Mn rapidly diffuses to form dense manganese/chromium oxides in the outer layer of
the scale when the stainless steel oxidizes at high temperatures. In consideration
of this, the lower limit of Mn is preferably limited to 0.10%. However, excessive
addition of Mn excessively promotes the growth of the scale, which may cause peeling
of the scale. In consideration of this, the upper limit of Mn is preferably limited
to 1.50%.
[0031] The Cr content is 19.0 to 25.0%.
[0032] Cr is an essential element for securing the corrosion resistance of stainless steel.
Prevention of Cr depletion due to long-term oxidation in a high-temperature oxidizing
environment is required. For this reason, the lower limit of Cr is preferably limited
to 19.0%. However, for the prevention of increased manufacturing costs and the precipitation
of chromium carbides and intermetallic compounds, the upper limit of Cr is preferably
limited to 25.0%.
[0033] The Mo content is 0.01 to 2.00%.
[0034] Mo is an element capable of increasing the strength of the material in a high-temperature
environment. Therefore, a limitation of the lower limit of Mo to 0.01% is preferable.
However, Mo being an expensive element necessitates the suppression of an increase
in manufacturing cost. In consideration thereof, a limitation of the upper limit of
Mo to 2.00% is preferable.
[0035] The Niobium (Nb) content is 0.05 to 1.00%.
[0036] Nb is an element which oxidizes at the scale/base metal interface due to its excellent
oxidation properties, forming oxides, thereby suppressing the formation of insulating
silicon oxides and contributing to an improvement in the material's strength. Thus,
the lower bound of Nb is preferably limited to 0.05%. Conversely, excessive addition
of Nb hinders hot formability and increases manufacturing costs. Therefore, the upper
bound of Nb is preferably limited to 1.00%.
[0037] The Ti content is 0.010 to 0.200%.
[0038] Ti is an element that increases the strength of the material by forming internal
oxides at high temperatures immediately below the interface between the base material
and the scale, that is, near the surface of the base material. Considering this, a
lower limit of the Ti content is preferably restricted to 0.010%. However, excessive
addition of Ti causes an increase in manufacturing costs and forms titanium oxides
outside the scale; considering this, an upper limit of the Ti content is preferably
restricted to 0.200 %,
[0039] The balance being Fe and inevitable impurities. The remaining component is Fe. However,
in a typical manufacturing process, unintended impurities may inevitably be incorporated
from raw materials or the surrounding environment, and such impurities cannot be completely
excluded. Since such impurities are generally known to those skilled in the art, they
are not specifically described herein.
[0040] Among the alloy components of the present disclosure, Nb and Mo improve the strength
of the material at high temperatures. Accordingly, the present disclosure, through
consideration of the correlation between the ratio of Nb and Mo and high-temperature
strength, and by derivation of the following relational expression, enables the manufacturing
of a stainless steel having excellent strength characteristics at high temperatures
and simultaneously excellent electrical conductivity characteristics.
[0041] The ferritic stainless steel of an example of the present disclosure satisfies the
following Formula (1).

(wherein Cr, Mn, Nb, and Mo represent the content (wt%) of each element).
[0042] A value of (Cr/Mn) × 10 × (Nb+Mo) in Formula (1) being excessively low or excessively
high can lead to a degradation of strength at high temperature and high-temperature
creep strength, or a deteriotationof high-temperature interfacial contact resistance
(ICR), and a degradation of manufacturability due to a decrease in hot formability.
Therefore, satisfying a range of 240.00 or more and 520.00 or less for the value of
(Cr/Mn) × 10 × (Nb+Mo) is desirable for obtaining a material with excellent high-temperature
strength; more desirably, satisfying a range of 240.00 or more and 500.00 or less;
and most desirably, satisfying a range of 250.00 or more and 480.00 or less.
[0043] The ferritic stainless steel of an example of the present disclosure has a yield
strength (YS) of 30 MPa or more at 800°C and has a creep rupture time of 100 hrs or
more under a stress condition of 30 MPa at 700°C.
[0044] A yield strength of less than 30 MPa at 800°C or a creep rupture time of less than
100 hrs under a stress condition of 30 MPa at 700°C may render impossible the manufacture
of a material with excellent strength in a high-temperature oxidizing environment.
[0045] Specifically, the present disclosure enables the manufacture of a ferritic stainless
steel having improved high-temperature strength characteristics, with a yield strength
(YS) of 30 MPa or more at 800°C and a creep rupture time of 100 hrs or more under
a stress condition of 30 MPa at 700°C, by controlling the ratio of Nb and Mo, alloying
elements related to the high-temperature strength of the material, and by controlling
the value of Formula (1) to be 240.00 or more and 520.00 or less.
[0046] Additionally, the ferritic stainless steel according to an example of the present
disclosure satisfies the following Formula (2).

(wherein Cr and Mn represent the content (wt%) of each element)
[0047] Satisfaction of the value of (Cr/Mn) × 10 × (Nb+Mo) in Formula (1) in a range of
240.00 or more to 520.00 or less, without satisfaction of the Cr/Mn value of Formula
(2), may result in difficulty securing the high-temperature interfacial contact resistance
(ICR) intended by the present disclosure. That is, the ferritic stainless steel of
the present disclosure achieves excellent interfacial conductivity characteristics
at high temperatures, with a high-temperature interfacial contact resistance (ICR)
of 40 mΩ·cm
2 or less at 800°C, through the simultaneous satisfaction of the value of Formula (1)
and satisfaction of the value of Formula (2) in a range of 35.00 or more to 60.00
or less. Therefore, the Cr/Mn value of Formula (2) is preferably satisfied within
a range of 35.00 or more to 60.00 or less, more preferably 35.00 or more to 55.00
or less, and most preferably 37.00 or more to 54.00 or less.
[0048] Thus, the present disclosure, through control of the ratio of Nb and Mo, satisfies
excellent strength characteristics in a high-temperature oxidation environment and,
simultaneously, through control of the ratio of Cr and Mn, can also secure excellent
electrical conductivity at high temperatures.
[0049] A ferritic stainless steel according to the present disclosure, upon exposure to
an oxidizing environment of 300 to 900°C, can form manganese/chromium oxides including
Cr and Mn on the surface of the ferritic stainless steel. The uniform formation of
the manganese/chromium oxides can ensure excellent electrical conductivity. Satisfaction
of the alloy composition of the ferritic stainless steel within the scope of the present
disclosure, along with the Cr/Mn × 10 × (Nb+Mo) of Formula (1) satisfying the range
of 240.00 ≤ (Cr/Mn) × 10 × (Nb+Mo) ≤ 520.00 and simultaneously the Cr/Mn of Formula
(2) satisfying the range of 35.00 ≤ Cr/Mn ≤ 60.00, results in fine and uniform manganese/chromium
oxides forming on the surface layer, exhibiting excellent electrical conductivity
characteristics at high temperatures, and simultaneously exhibiting excellent strength
characteristics at high temperatures.
[0050] Next, a method for manufacturing a ferritic stainless steel according to an example
of the present disclosure is described.
[0051] A method for manufacturing a ferritic stainless steel according to an example of
the present disclosure comprises: reheating a slabcomprising, in percent by weight:
C: 0.0030 to 0.0200%, N: 0.0030 to 0.0200%, Si: 0.05 to 0.50%, Mn: 0.10 to 1.50%,
Cr: 19.0 to 25.0%, Mo: 0.01 to 2.00%, Nb: 0.05 to 1.00%, Ti: 0.010 to 0.200%, the
balance being Fe and inevitable impurities, and satisfying the following Formula (1);
producing a hot-rolled material by hot rolling the slab and hot-rolled annealing after
the reheating; and performing cold rolling and cold-rolled annealing on the hot-rolled
material. Formula (1): 240.00 ≤ (Cr/Mn) × 10 × (Nb+Mo) ≤ 520.00 (wherein Cr, Mn, Nb,
and Mo represent the content (wt%) of each element)
[0052] The rationale for limiting the content ranges of the respective alloy elements is
as previously described, and hereinafter, the respective manufacturing steps are described
in more detail.
[0053] After manufacturing a slab satisfying said alloy composition, a series of processes
comprising reheating, hot rolling, hot-rolled annealing, cold rolling, and cold-rolled
annealing can be performed.
[0054] First, reheating the slab at 1050°C to 1280°C, and producing a hot-rolled material
by hot rolling the slab and hot-rolled annealing after the reheating.
[0055] The reheating temperature is 1050°C or more for the reduction of a hot rolling load,
and is limited to 1280°C or less for the prevention of internal grain coarsening.
[0056] The finish rolling temperature during the hot rolling is 700 to 950°C, and the thickness
of the thus hot-rolled material is 2 to 6 mm.
[0057] A finish rolling temperature less than 700°C during the hot rolling may increase
the rolling load and shape defects, thereby decreasing productivity. A finish rolling
temperature greater than 950°C may decrease surface quality due to an increase in
oxides from excessive high-temperature operation.
[0058] The hot-rolled annealing temperature of the hot-rolled material may be 900 to 1150°C.
[0059] A hot-rolled annealing temperature less than 900°C may lead to non-occurrence of
recrystallization, thereby preventing formation of a texture; a hot-rolled annealing
temperature greater than 1150°C may cause grain coarsening and weakening of the material's
strength.
[0060] The hot-rolled material that has undergone hot-rolled annealing can be cold rolled
and cold-rolled annealed.
[0061] The cold-rolled annealing can be performed at 900 to 1150°C, and the thickness of
the final cold-rolled product can be 0.05 to 2 mm.
[0062] The cold-rolled annealing temperature being less than 900°C results in insufficient
removal of stress formed during rolling, potentially leading to a decrease in formability,
and the cold-rolled annealing temperature being greater than 1150°C results in grain
coarsening and potential plate fracture.
[0063] The present disclosure is described in more detail through examples. However, the
description of these examples is merely for illustrating the modes of the present
disclosure, and the present disclosure is not limited by the description of these
examples. The scope of rights of the present disclosure is determined by the matters
described in the CLAIMS and matters reasonably inferred therefrom.
Examples
[0064] A slab was manufactured satisfying the various alloy compositions shown in Table
1.
[0065] A manufactured ingot was reheated at a temperature of 1250°C, hot rolling was performed
such that a finish rolling temperature was 900°C, and then hot-rolled annealing was
performed at a temperature of 1050°C, manufacturing a hot-rolled material with a thickness
of 5.0 mm. The hot-rolled material was cold rolled to a thickness of 1.0 mm, cold-rolled
annealing was performed at a temperature of 1050°C, and a 15 mm × 15 mm sample was
prepared to manufacture a ferritic stainless steel specimen.
[0066] The units in Table 1 below are %.
[Table 1]
| Category |
C |
Si |
Mn |
Cr |
Mo |
Ti |
Nb |
N |
(Cr/Mn) ×10× (Nb+Mo) |
Cr/Mn |
| Inventive Example 1 |
0.0060 |
0.11 |
0.46 |
22.4 |
0.20 |
0.048 |
0.50 |
0.0072 |
340.87 |
48.70 |
| Inventive Example 2 |
0.0050 |
0.14 |
0.49 |
21.5 |
0.20 |
0.069 |
0.51 |
0.0060 |
311.53 |
43.88 |
| Inventive Example 3 |
0.0053 |
0.13 |
0.53 |
21.9 |
0.01 |
0.053 |
0.71 |
0.0058 |
297.51 |
41.32 |
| Comparative Example 1 |
0.0060 |
0.12 |
0.29 |
21.6 |
0.20 |
0.035 |
0.50 |
0.0049 |
521.38 |
74.48 |
| Comparative Example 2 |
0.0050 |
0.11 |
0.66 |
22.5 |
0.20 |
0.050 |
0.49 |
0.0056 |
235.23 |
34.09 |
| Comparative Example 3 |
0.0050 |
0.13 |
0.67 |
21.5 |
0.001 |
0.043 |
0.51 |
0.0060 |
163.98 |
32.09 |
| Comparative Example 4 |
0.0069 |
0.13 |
0.36 |
22.7 |
0.21 |
0.067 |
0.001 |
0.0102 |
133.05 |
63.06 |
| Comparative Example 5 |
0.0051 |
0.13 |
0.47 |
21.6 |
0.20 |
0.048 |
0.002 |
0.0057 |
92.83 |
45.96 |
[0067] Table 2 below presents the high-temperature strength, creep rupture time, and high-temperature
interfacial contact resistance (ICR) of the said manufactured ferritic stainless steel.
The sampling and testing for high-temperature strength were performed in accordance
with the KS D 0026 standard. The fabricated samples were mounted on a tensile testing
machine and tensile tested at 800°C until fracture to measure the yield strength.
[0068] Measurement of creep rupture time involved sample preparation and testing conducted
in accordance with ASTM E139, wherein the time to rupture was determined by applying
a stress of 30 MPa at 700°C.
[0069] High-temperature interfacial contact resistance (ICR) measurement involved applying
Pt paste to both surfaces of a high-temperature oxidized specimen, followed by pre-drying
at 200°C and sintering at 800°C for 3 hours. The prepared specimen, with Pt sintered
on both surfaces, then underwent lamination of Pt mesh on both surfaces, subsequent
application of a 15g load, drawing out of Pt wires as 4 terminals, placement in a
furnace, and temperature elevation to 800°C. Measurement of resistance at 500 hours
was performed by a DC 4-point probe method, thereby calculating a resistance value.
[Table 2]
| Category |
Yield Strength at 800°C (MPa) |
Creep Rupture Time (hrs) |
Interfacial Contact Resistance at 800°C (mΩ·cm2) |
| Inventive Example 1 |
42.0 |
133.9 |
9.33 |
| Inventive Example 2 |
40.7 |
125.7 |
5.66 |
| Inventive Example 3 |
31.5 |
103.3 |
8.72 |
| Comparative Example 1 |
38.5 |
101.8 |
49.2 |
| Comparative Example 2 |
39.8 |
112.5 |
40.9 |
| Comparative Example 3 |
21.0 |
71.8 |
50.8 |
| Comparative Example 4 |
27.3 |
51.8 |
41.8 |
| Comparative Example 5 |
27.6 |
47.7 |
6.25 |
[0070] As shown in Table 2, example 1 to 3, satisfying the alloy composition and Formula
(1) presented in the present disclosure, have a yield strength (YS) of 30 MPa or more
at 800°C and a creep rupture time of 100 hrs or more under a stress condition of 30
MPa at 700°C, confirming superior strength characteristics at high temperatures. Further,
example 1 to 3, satisfying a Cr/Mn of 35.00 or more and 60.00 or less in Formula (2),
exhibit excellent electrical conductivity characteristics at high temperatures with
a high-temperature interfacial contact resistance (ICR) of 40 mΩ·cm
2 or less. On the other hand, comparative example 1, satisfying the alloy composition
presented in the present disclosure, but with a value of Formula (1) greater than
520.00 and a value of Formula (2) greater than 60, and comparative example 2, satisfying
the alloy composition presented in the present disclosure, but with a value of Formula
(1) less than 240.00 and a value of Formula (2) less than 35, have high contents of
Nb and Mo alloying elements, which affect high-temperature strength, with yield strengths
at 800°C of 38.5 MPa and 39.8 MPa, respectively, and creep rupture times under a stress
condition of 30 MPa at 700°C of 101.8 hrs and 112.5 hrs, respectively, exhibiting
a trend adjacent to the values defined in the present disclosure. However, it was
confirmed that the high-temperature interfacial contact resistance (ICR) was inferior
due to not satisfying the value of Formula (2).
[0071] Furthermore, for Comparative Examples 3 and 4, which neither satisfy the alloy composition
proposed in the present disclosure nor satisfy the values of Formula (1) and Formula
(2), it was confirmed that the yield strength, creep rupture time, and high-temperature
interfacial contact resistance (ICR) were all inferior.
[0072] Meanwhile, in the case of Comparative Example 5 not satisfying the alloy composition
presented in the present disclosure and Formula (1) but satisfying Formula (2), the
yield strength and the creep rupture time were inferior, while the high-temperature
interfacial contact resistance (ICR) was confirmed to be good.
[0073] From these results, it was confirmed that a ferritic stainless steel, satisfying
not only excellent electrical conductivity characteristics at high temperatures but
also high-temperature strength characteristics, can be manufactured by simultaneously
satisfying Formula (1) and Formula (2), which control the ratio of Nb and Mo, along
with the alloy composition presented in the present disclosure, and that said ferritic
stainless steel can be efficiently applied to a fuel cell operating in a high-temperature
environment.
[0074] Although examples of the present disclosure have been shown and described above,
the present disclosure is not limited to the specific examples described above, and
various modifications are possible by those skilled in the art to which the present
disclosure pertains without departing from the gist of the claims.