CROSS REFERENCE
TECHNICAL FIELD
[0002] The present disclosure relates to the field of relay technology, and in particular
to a lead-out structure and a magnetic latching relay.
BACKGROUND
[0003] The magnetic latching relay is an automatic switch that connects and disconnects
the circuit. The magnetic latching relay includes a lead-out structure for electrical
connection to the load circuit.
[0004] In the related art, the lead-out structure includes a connecting piece and a round
copper rod, and the round copper rod and the connecting piece are connected by welding.
The connecting piece is used to connect to a static contact portion in the relay,
and the round copper rod is used to connect to an external load circuit. However,
due to the sudden change of the conductive cross-section material at the connection
between the round copper rod and the connecting piece, the current density of the
two is inconsistent, which increases the impedance of the load circuit. In the related
art, the lead-out structure is generally connected to a current transformer of larger
specifications. Due to the size limitation, it is difficult to install the current
transformer of smaller specifications. In addition, after the connecting piece is
formed in the preparation process, the remaining material will be wasted, and the
cost of the copper rod is also high, which increases the cost of the product.
[0005] The above information disclosed in this section is intended only to enhance understanding
of the background of present disclosure, and hence may include information that does
not constitute relevant art known to those skilled in the art.
SUMMARY
[0006] The embodiment of the disclosure provides a lead-out structure and a magnetic latching
relay, which can reduce the impedance of the load circuit and save costs.
[0007] The embodiment of the disclosure provides a lead-out structure including a lead-out
part and at least one auxiliary part. The lead-out part includes a first lead-out
part and a second lead-out part, one end of the second lead-out part is connected
to one side of the first lead-out part; in a width direction of the lead-out part,
the width of the second lead-out part is smaller than the width of the first lead-out
part; the first lead-out part is used to electrically connected to the static contact
portion of a relay; at least one auxiliary part is fixedly connected to the second
lead-out part; wherein the lead-out part is formed by a stamping process, and the
auxiliary part is formed by using a remaining material after the lead-out part is
formed by the stamping process.
[0008] In some embodiments of the present disclosure, the first lead-out part is a plate-like
structure, and in a thickness direction of the lead-out part, a thickness of the first
lead-out part is the same as a thickness of the second lead-out part.
[0009] In some embodiments of the present disclosure, in the thickness direction of the
lead-out part, the first lead-out part has a first surface and a second surface opposite
to the first surface, and the second lead-out part has a third surface and a fourth
surface opposite to the third surface, wherein the first surface is flush with the
third surface, and the second surface is flush with the fourth surface.
[0010] In some embodiments of the present disclosure, in the width direction of the lead-out
part, a side surface of the first lead-out part is flush with a side surface of the
second lead-out part.
[0011] In some embodiments of the present disclosure, the auxiliary part is a plate-shaped
structure, and the auxiliary part is laid flat on the third surface of the second
lead-out part; in the width direction of the lead-out part, a width of the auxiliary
part is less than or equal to a width of the second lead-out part.
[0012] In some embodiments of the present disclosure, the auxiliary part and the second
lead-out part are used to connect a current transformer, a total thickness of the
auxiliary part and the second lead-out part is less than or equal to a diameter of
a mounting hole of the current transformer; and a maximum widths of the second lead-out
part and the auxiliary part is less than or equal to a diameter of the mounting hole
of the current transformer.
[0013] In some embodiments of the present disclosure, a number of the auxiliary part is
plural, and the plural auxiliary parts are disposed at one side or at two opposite
sides of the second lead-out part.
[0014] In some embodiments of the present disclosure, a length of the auxiliary part is
the same as a length of the second lead-out part.
[0015] The embodiment of the disclosure further provides a magnetic latching relay, comprising
a base; a contact structure disposed on the base, the contact structure comprising
two elastic pieces parallel with each other, each elastic piece has a static contact
portion and a movable contact portion; a lead-out structure of present disclosure,
the first lead-out part of the lead-out structure is connected to one end of the static
contact portion, the second lead-out part of the lead-out structure extends out of
the base from a side of the base; a current transformer disposed outside the base,
the current transformer has a mounting hole, the second lead-out part and the auxiliary
part of the lead-out structure are inserted into the mounting hole, and the ends of
the second lead-out part and the auxiliary part away from the first lead-out part
extends out of the mounting hole.
[0016] In some embodiments of the present disclosure, the magnetic latching relay further
includes a push card disposed on the base, one end of the push card is connected to
the movable contact portion, and the push card is located below the second lead-out
part and can move below the second lead-out part.
[0017] It can be seen from the above technical solution that present disclosure has at least
one of the following advantages and positive effects:
In the embodiment of the disclosure, the lead-out part is formed by a stamping process,
so the first lead-out part and the second lead-out part can be formed by a single
stamping process, which simplifies the process and eliminates the need to separately
set the second lead-out part. The first lead-out part and the second lead-out part
are made of same material, so the current density of the two is the same, which reduces
the impedance of the load circuit. By fixing the auxiliary part to the second lead-out
part, the current carrying area is increased, thereby reducing the temperature rise,
and the second lead-out part can be set narrower, so as to facilitate insertion into
the current transformer of a smaller specification. In addition, the auxiliary part
is formed by using the remaining material after the lead-out part is formed by a stamping
process, which saves materials and reduces costs.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and other features and advantages of present disclosure will become more
apparent by describing in detail example embodiments thereof with reference to the
accompanying drawings.
Fig. 1 is an exploded schematic diagram of the lead-out structure according to some
embodiments of present disclosure;
Fig. 2 is an exploded top view of the lead-out structure according to some embodiments
of present disclosure;
Fig. 3 is an exploded side view of the lead-out structure according to some embodiments
of present disclosure;
Fig. 4 is a schematic perspective view of the lead-out structure after assembly according
to some embodiments of present disclosure;
Fig. 5 is a schematic perspective view of the lead-out structure with two auxiliary
parts after assembly according to some embodiments of present disclosure;
Fig. 6 is a schematic diagram showing the connection between the lead-out structure
and the current transformer, the static contact portion according to some embodiments
of present disclosure;
Fig. 7 is a schematic perspective view of the magnetic latching relay according to
some embodiments of present disclosure;
Fig. 8 is a schematic perspective view of the magnetic latching relay without the
current transformer according to some embodiments of present disclosure;
Fig. 9 is a schematic top view of the magnetic latching relay without the current
transformer according to some embodiments of present disclosure;
Fig. 10 is a schematic diagram of the magnetic latching relay without the base and
the current transformer according to some embodiments of present disclosure;
Fig. 11 is a schematic diagram showing the lead-out structure, the base and the push
card according to some embodiments of present disclosure.
Description of reference numerals:
[0019] 100, lead-out structure; 10, lead-out part; 1, first lead-out part; 101, first surface;
102, second surface; 2, second lead-out part; 201, third surface; 202, fourth surface;
203, protrusion; 3, auxiliary part; 301, fifth surface; 302, sixth surface; 303, riveting
hole; 200, current transformer; 300, base; 400, coil module; 401, bobbin; 402, coil;
500, contact structure; 501, movable contact portion; 502, movable contact; 503, static
contact portion; 504, static contact; 505, compression spring; 600, magnetic circuit
structure; 601, yoke; 602, armature; 603, permanent magnet; 604, swing arm; 700, push
card; 800, lead-out terminal; X, length direction; Y, width direction; Z, thickness
direction.
DETAILED DESCRIPTION
[0020] Exemplary embodiments will be described more comprehensively with reference to the
accompanying drawings. However, the exemplary embodiments can be implemented in various
forms and should not be understood as being limited to implementations described herein.
Rather, these embodiments are provided to make the present disclosure comprehensive
and complete, and fully convey the idea of exemplary embodiments to those skilled
in the art. The same reference numerals in the drawings denote same or similar structures,
and thus their detailed description will be omitted.
[0021] In order to make the solution clearer, the structure of the magnetic latching relay
is briefly described first. Referring to Fig. 7, a schematic perspective view of the
magnetic latching relay is shown (without the housing). The magnetic latching relay
includes a base 300, a coil module 400, a contact structure 500, a magnetic circuit
structure 600, a push card 700 and a lead-out structure 100 all disposed on the base
300. The coil module 400 includes an iron core (not shown in the drawings), a bobbin
401 and a coil 402. The coil 402 is wound around the outer surface of the bobbin 401,
and the iron core is disposed in the bobbin 401. The magnetic circuit structure 600
includes a yoke 601, an armature 602, a permanent magnet 603 and a swing arm 604.
The yoke 601 is fixed on the base 300. There are two yokes 601, which are located
at two ends of the bobbin 401 and connected to the iron core. The permanent magnet
603 is located at one side of the coil module 400. The two ends of the permanent magnet
603 are connected to the armature 602, and the permanent magnet 603 and the armature
602 are fixedly connected together by an injection molded part formed by the injection
molding process. The injection molded part has two rotating shafts on the opposite
sides, one rotating shaft is inserted through an axial hole on the base 300, and the
other rotating shaft is inserted through an axial hole on the fixed frame, so that
the injection molded part can rotate. The injection molded part also includes two
swing arms 604 respectively located on both sides of the permanent magnet 603.
[0022] As shown in Fig. 9, the contact structure 500 includes two parallel elastic pieces,
each elastic piece has a movable contact portion 501 and a static contact portion
503, the movable contact portion 501 is provided with a movable contact 502, and the
static contact portion 503 is provided with a static contact 504. The movable contact
of one elastic piece corresponds to the static contact of the other elastic piece,
and the static contact of one elastic piece corresponds to the movable contact of
the other elastic piece. The contact structure 500 further includes a compression
spring 505, and the compression spring 505 is connected to the movable contact portion
501.
[0023] The push card 700 is disposed on the base 300, one end of which is connected to the
compression spring 505, and the other end of which can be movably connected to the
swing arm 604 of the injection molded part. When the swing arm 604 swings, it can
drive the push card 700 to move, and then drive the movable contact portion 501 to
move through the compression spring 505.
[0024] The lead-out structure 100 is connected to the static contact portion 503, and the
other end is connected to a load circuit.
[0025] When the coil 402 is supplied with a forward pulse voltage, the permanent magnet
603 swings to one side, and at the same time drives the armature 602 to swing, so
that the armature 602 overlaps with the yoke 601 on both sides. The permanent magnet
603, the armature 602, the yoke 601 and the iron core form a complete magnetic field.
At the same time, the permanent magnet 603 drives the swing arm 604 to swing, and
the swing arm 604 drives the push card 700 to move. The push card 700 pushes the movable
contact portion 501 through the compression spring 505, so that the movable contact
502 of one elastic piece and the static contact 504 of the other elastic piece are
in contact, that is, the two elastic pieces are closed, the relay is closed, and the
current flows through the static contact portion 503 through the lead-out structure
100, and the external load circuit is turned on. When the coil 402 is powered off,
the permanent magnet 603 can maintain the magnetic field, that is, to maintain the
position of the swing arm 604, thereby maintaining the contact of the movable contact
502 and the static contact 504.
[0026] When the coil 402 is supplied with a reverse pulse voltage, the permanent magnet
603 swings to the other side, and at the same time drives the armature 602 to swing
to the other side, so that the armature 602 can still overlap with the yoke 601 on
both sides to form another complete magnetic field. At the same time, the permanent
magnet drives the swing arm 604 to swing, and the swing arm 604 drives the push card
700 to move in the opposite direction. The push card 700 pulls the movable contact
portion 501, so that the movable contact 502 of one elastic piece is disconnected
from the static contact 504 of the other elastic piece, the two elastic pieces are
disconnected, the relay is disconnected, the current flowing through the lead-out
structure 100 is disconnected, and the external load circuit is disconnected. When
the coil 402 is powered off, the permanent magnet 603 can maintain the magnetic field,
that is, it can maintain the position of the swing arm 604, and then keep the movable
contact 502 and the static contact 504 disconnected.
[0027] The lead-out structure 100 of the embodiment of the disclosure is described in detail
below. As shown in Figs. 1 to 4, the lead-out structure 100 includes a lead-out part
10 and at least one auxiliary part 3.
[0028] In some embodiments, the lead-out part 10 includes a first lead-out part 1 and a
second lead-out part 2, one end of the second lead-out part 2 is connected to one
side of the first lead-out part 1; in the width direction Y of the lead-out part 10,
the width of the second lead-out part 2 is smaller than the width of the first lead-out
part 1; the first lead-out part 1 is used to electrically connect to the static contact
portion 503 of the magnetic latching relay. At least one auxiliary part 3 is fixedly
connected to the second lead-out part 2. The lead-out part 10 is formed by a stamping
process, and the auxiliary part 3 is formed by the remaining material after the lead-out
part 10 is formed by the stamping process.
[0029] Stamping process is a metal processing method based on the plastic deformation of
metal. It uses molds and stamping equipment to apply pressure to the sheet material
to cause plastic deformation or separation of the sheet material, thereby obtaining
parts (stamping parts) with certain shapes, sizes and properties.
[0030] As shown in Fig.1, the lead-out part 10 is formed by stamping; part of the material
is removed. This part of the material can be called the remaining material. The remaining
material is further stamped to form the auxiliary part 3 mentioned above.
[0031] In some embodiments, the auxiliary part 3 may be fixedly connected to the second
lead-out part 2 by riveting, threading or welding. As shown in Fig. 1, when the auxiliary
part 3 is riveted to the second lead-out part 2, the protrusion 203 may be provided
on the second lead-out part 2, and the riveting hole 303 may be provided on the auxiliary
part 3.
[0032] In some embodiments, the first lead-out part 1 is a plate-like structure, and in
the thickness direction Z of the lead-out part 10, the thickness of the first lead-out
part 1 is the same as the thickness of the second lead-out part 2.
[0033] As shown in Fig. 1, when the lead-out part 10 is formed by stamping a plate-like
structure, the first lead-out part 1 and the second lead-out part 2 have the same
thickness. Of course, the thickness of the first lead-out part 1 and the second lead-out
part 2 may be different, for example, the second lead-out part 2 may be thinner or
thicker than the first lead-out part 1. The total thickness of the second lead-out
part 2 and the auxiliary part 3 may be further adjusted by the auxiliary part 3 so
that the two can be inserted into a current transformer 200.
[0034] In some embodiments, as shown in Figs. 1 and 3, in the thickness direction Z of the
lead-out part 10, the first lead-out part 1 has a first surface 101 and a second surface
102 opposite to the first surface 101, and the second lead-out part 2 has a third
surface 201 and a fourth surface 202 opposite to the third surface 201, wherein the
first surface 101 is flush with the third surface 201, and the second surface 102
is flush with the fourth surface 202. As shown in Fig. 1 and Fig. 3, the first surface
101 of the first lead-out part 1 is flush with the second surface 102 of the second
lead-out part 2, and the second surface 102 of the first lead-out part 1 is flush
with the fourth surface 202 of the second lead-out part 2. That is, there is no angle
between the first lead-out part 1 and the second lead-out part 2, or the angle is
180°, so that the manufacturing process can be simplified.
[0035] In some embodiments, the first surface 101 of the first lead-out part 1 may not be
flush with the third surface 201 of the second lead-out part 2, that is, the third
surface 201 of the second lead-out part 2 may be concaved or protruded compared to
the first surface 101 of the second lead-out part 2, or there may be an angle between
the first lead-out part 1 and the second lead-out part 2, for example, the second
lead-out part 2 is tilted compared to the first lead-out part 1. Those skilled in
the art may set it according to actual conditions, for example, according to the connection
of the load circuit, the space occupied by the relay, etc., and no special limitation
is made here.
[0036] In some embodiments, in the width direction Y of the lead-out part 10, a side surface
of the first lead-out part 1 is flush with a side surface of the second lead-out part
2.
[0037] As shown in Fig. 2, the width of the second lead-out part 2 is smaller than the width
of the first lead-out part 1, and the second lead-out part 2 is located on one side
of the first lead-out part 1, that is, one side of the first lead-out part 1 is flush
with one side of the second lead-out part 2, so that in the width direction Y, the
first lead-out part 1 protrudes compared with the second lead-out part 2. Since the
first lead-out part 1 is used to connect with the static contact portion 503, as shown
in Figs. 7 and 8, the first lead-out part 1 needs to be placed in the base 300 of
the magnetic latching relay, and the second lead-out part 2 extends from one side
of the base 300, so that the side of the first lead-out part 1 is flush with the side
of the second lead-out part 2, which is beneficial for the cover of the relay to be
covered on the base 300 and convenient for the processing of the lead-out part 10.
[0038] In some embodiments, the side of the first lead-out part 1 may not be flush with
the side of the second lead-out part 2. For example, the side of the second lead-out
part 2 may be concaved or protruded compared to the side of the first lead-out part
1, as long as the first lead-out part 1 can be connected to the static contact portion
503, and the second lead-out part 2 can extend out of the base 300 without interfering
with the installation of the relay. Of course, in the case where the second lead-out
part 2 and the auxiliary part 3 can pass through the current transformer 200, the
widths of the second lead-out part 2 and the auxiliary part 3 are as large as possible,
so as to increase the current carrying area and reduce the temperature rise.
[0039] In some embodiments, as shown in Fig. 3, the auxiliary part 3 is a plate-like structure,
and the auxiliary part 3 is laid flat on the third surface 201 of the second lead-out
part 2; in the width direction Y of the lead-out part 10, the width of the auxiliary
part 3 is less than or equal to the width of the second lead-out part 2.
[0040] As shown in Fig. 3, the auxiliary part 3 is a plate-like structure, and the auxiliary
part 3 has a fifth surface 301 and a sixth surface 302 opposite to the fifth surface
301. The auxiliary part 3 is laid flat on the third surface 201 of the second lead-out
part 2, which can be understood as after the auxiliary part 3 is installed on the
second lead-out part 2, the sixth surface 302 of the auxiliary part 3 is attached
to the third surface 201 of the second lead-out part 2.
[0041] In some embodiments, in the width direction Y of the lead-out part 10, the width
of the auxiliary part 3 is equal to the width of the second lead-out part 2. In this
case, the width of the first lead-out part 1 can just pass through the mounting hole
of the current transformer 200, that is, the widths of the first lead-out part 1 and
the auxiliary part 3 are set to the maximum, so that the current carrying area can
be increased and the temperature rise can be reduced.
[0042] In other embodiments, the width of the auxiliary part 3 may be greater than or less
than the width of the second lead-out part 2. Regardless of the widths of the auxiliary
part 3 and the second lead-out part 2, the auxiliary part 3 can be inserted into the
current transformer 200 after being installed on the second lead-out part 2.
[0043] In some embodiments, as shown in Figs. 6 and 7, the auxiliary part 3 and the second
lead-out part 2 are used to connect a current transformer 200, and the total thickness
of the auxiliary part 3 and the second lead-out part 2 is less than or equal to the
diameter of the mounting hole of the current transformer 200; the maximum width of
the second lead-out part 2 and the auxiliary part 3 is less than or equal to the diameter
of the mounting hole of the current transformer 200. The current transformer 200 plays
a role in current measurement.
[0044] As shown in Fig. 6, the center of the current transformer 200 has a mounting hole,
and the auxiliary part 3 and the second lead-out part 2 can pass through the mounting
hole, so that the current transformer 200 is arranged on the second lead-out part
2 and the auxiliary part 3. Therefore, the total thickness of the auxiliary part 3
and the second lead-out part 2 must be less than or equal to the diameter of the mounting
hole, and the maximum width of the second lead-out part 2 and the auxiliary part 3
should be less than or equal to the diameter of the mounting hole.
[0045] The shape of the mounting hole can be circular or rectangular. When the shape of
the mounting hole is circular, the sixth surface 302 of the auxiliary part 3 can be
a plane, which fits the third surface 201 of the second lead-out part 2, and the two
side surfaces of the auxiliary part 3 and the fifth surface 301 can be arc-shaped
surfaces to adapt to the circular hole, and can increase the thickness of the auxiliary
part 3 to the maximum extent, thereby increasing the current-carrying area. When the
shape of the mounting hole is rectangular, the auxiliary part 3 can be a rectangular
plate-like structure.
[0046] In some embodiments, the auxiliary part 3 is provided in plural numbers, and the
plural auxiliary parts 3 are provided on one side or on two opposite sides of the
second lead-out part 2.
[0047] As shown in Fig. 5, the number of the auxiliary part 3 may be two, three, four, five,
six or more. A plurality of auxiliary parts 3 may be provided on one side of the second
lead-out part 2, for example, a plurality of auxiliary parts 3 are all provided on
the third surface 201 of the second lead-out part 2. Alternatively, a plurality of
auxiliary parts 3 are provided on opposite sides of the second lead-out part 2, that
is, a plurality of auxiliary parts 3 are respectively provided on the third surface
201 and the fourth surface 202 of the second lead-out part 2. The thickness and width
of each auxiliary part 3 may be different. For example, when the mounting hole of
the current transformer 200 is a circular hole, among the plurality of auxiliary parts
3, the thickness and width of the auxiliary parts 3 in the direction away from the
second lead-out part 2 may be gradually reduced, under the condition that the auxiliary
parts 3 can pass through the mounting holes, more auxiliary parts 3 are arranged,
thereby further increasing the current-carrying area and reducing the temperature
rise. Of course, the thickness and width of the multiple auxiliary parts 3 may also
be the same, and those skilled in the art may set them according to actual conditions,
and are not specifically limited here.
[0048] In some embodiments, in the length direction X of the lead-out part 10, the length
of the auxiliary part 3 is the same as the length of the second lead-out part 2. In
this way, the length of the auxiliary part 3 is maximized to increase the current-carrying
area and reduce the temperature rise. As shown in Fig. 8, when the lead-out structure
100 is applied to the relay, a part of the second lead-out part 2 and the auxiliary
part 3 are located outside the base 300, and the ends of the second lead-out part
2 and the auxiliary part 3 away from the first lead-out part 1 are connected to the
lead-out terminal 800, and the lead-out terminal 800 is used to connect to the external
load circuit. In the embodiment of the disclosure, the end surface of the auxiliary
part 3 away from the first lead-out part 1 is flush with the end surface of the second
lead-out part 2 away from the first lead-out part 1, so that the load current can
flow smoothly through the lead-out terminal 800.
[0049] In summary, in the embodiment of the disclosure, the lead-out part 10 is formed by
a stamping process, so the first lead-out part 1 and the second lead-out part 2 can
be formed by a single stamping process, which simplifies the process and there is
no need to separately set the second lead-out part 2, for example, there is no need
to set a round copper rod. Moreover, the first lead-out part 1 and the second lead-out
part 2 are made of the same material, so the current density of the two is the same,
which reduces the impedance of the load circuit. By fixing the auxiliary part 3 to
the second lead-out part 2, the current carrying area is increased, thereby reducing
the temperature rise, and the second lead-out part 2 can be set narrower, so as to
facilitate the insertion of the current transformer 200 of a smaller specification.
In addition, the auxiliary part 3 is formed by using the remaining material after
the lead-out part 10 is formed by a stamping process, which saves materials and reduces
costs.
[0050] The embodiment of the disclosure further provides a magnetic latching relay, as shown
in Figs. 7 and 8, the magnetic latching relay includes a base 300, a contact structure
500, a lead-out structure 100 and a current transformer 200. The contact structure
500 is disposed on the base 300. The contact structure 500 includes two parallel elastic
pieces; each elastic piece has a static contact portion 503 and a movable contact
portion 501. The lead-out structure 100 is the lead-out structure described in any
of the above embodiments. The first lead-out part 1 of the lead-out structure 100
is connected to one end of the static contact portion 503 of one of the two parallel
elastic pieces, and the second lead-out part 2 of the lead-out structure 100 extends
out of the base 300 from a side surface of the base 300. The current transformer 200
is disposed outside the base 300. The current transformer 200 has a mounting hole,
the second lead-out part 200 extends out of the base 300, and the current transformer
200 has a mounting hole. The lead-out part 2 and the auxiliary part 3 are inserted
into the mounting hole, and ends of the second lead-out part 2 and the auxiliary part
3 away from the first lead-out part 1 extend out of the mounting hole.
[0051] The relay structure in the embodiment of the disclosure is the same as the structure
of the relay described in the above embodiment. For example, the relay also includes
a magnetic circuit structure 600, a push card 700 and a coil 402 of the above embodiment,
which will not be described in detail here.
[0052] As shown in Figs. 8 to 10, the magnetic latching relay in this embodiment of the
disclosure further includes a push card 700, which is disposed on the base 300. One
end of the push card 700 is connected to the movable contact portion 501. The push
card 700 is located below the second lead-out part 2 of the lead-out structure 100
and is capable of moving below the second lead-out part 2.
[0053] As shown in Fig. 8, the contact structure 500 of the embodiment of the disclosure
further includes a compression spring 505, and the compression spring 505 is disposed
on the movable contact portion 501. One end of the push card 700 is connected to the
compression spring 505, and the connection with the movable contact portion 501 is
achieved through the compression spring 505. The other part of the push card 700 is
connected to the swing arm of the magnetic circuit structure 600. When the forward
pulse voltage is applied to the coil 402, the swing arm 604 of the magnetic circuit
structure 600 drives the push card 700 to move, and the push card 700 pushes the movable
contact portion 501 through the compression spring 505, so that the movable contact
502 on the movable contact portion 501 of one elastic piece and the static contact
504 on the static contact portion 503 of another elastic piece are in contact, and
the relay is closed. The load current flows through the lead-out structure 100 via
the static spring part 503, so that the external load circuit is turned on.
[0054] In order to more clearly show the connection between the lead-out structure 100 and
the static contact portion 503, Fig. 10 shows the structure of the magnetic latching
relay with the base 300 is removed, and Fig. 11 is a schematic diagram of only retaining
the base 300, the push card 700 and the lead-out structure 100. As shown in Figs.
10 and 11, the second lead-out part 2 of the lead-out part 10 is arranged in the base
300, and the push card 700 is located below the second lead-out part 2 and does not
contact the second lead-out part 2, and the push card 700 can move with the swing
arm 604, so the second lead-out part 2 gives way to the push card 700, ensuring that
the push card 700 can move smoothly.
[0055] In some embodiments, as shown in Figs. 9 and 10, the magnetic latching relay includes
two contact structures 500 and two lead-out structures 100; each lead-out structure
100 is connected to a static contact portion 503 in each contact structure 500. One
end of the push card 700 is connected to a movable contact portion 501 of one of the
contact structures 500 (e.g., connected via the compression spring 505), and the other
end is connected to a movable contact portion 501 of the other contact structure 500
(e.g., connected via another compression spring 505), and the swing arm 604 can be
movably connected to a portion of the push card 700 located between the two ends.
[0056] In some embodiments, as shown in Figs. 8 to 10, the magnetic latching relay may further
include a lead-out terminal 800. The lead-out terminal 800 is connected to the ends
of the second lead-out part 2 and the auxiliary part 3. The lead-out terminal 800
is used to connect to the external load circuit. For example, the lead-out terminal
800 can be plugged into a plug interface of the load to achieve electrical connection.
[0057] In summary, in the magnetic latching relay in this embodiment of the disclosure,
the first lead-out part 1, the second lead-out part 2 and the auxiliary part 3 of
the lead -out structure 100 are made of the same material, so that the current density
is the same, and the impedance of the load circuit is reduced. By fixing the auxiliary
part 3 to the second lead-out part 2, the current carrying area is increased and the
temperature rise is reduced. At the same time, the second lead-out part 2 can be set
narrower, so that the magnetic latching relay can be configured with a smaller specification
of the current transformer 200. The lead-out structure 100 is formed by a stamping
process, which saves materials and reduces costs.
[0058] It can be understood that various embodiments/implementations provided by the present
disclosure may be combined with each other without causing conflicts, and will not
be elaborated in detail.
[0059] In embodiments of the present disclosure, terms such as "first," "second," and "third"
are used only for purposes of description and are not intended to indicate or imply
relative importance; the term "a plurality of" means two or more than two, unless
specified otherwise. Terms such as "mounted," "connected," "coupled," "fixed" and
the like should be understood broadly, and may be, for example, fixed connection,
detachable connection, or integral connection; may also be direct connection or indirect
connection via intervening structures. For those skilled in the art, specific meanings
of the above terms in embodiments of the present disclosure may be understood according
to specific situations.
[0060] In the description of embodiments of the present disclosure, terms such as "upper,"
"lower," "left," "right," "front" and "rear" should be construed to refer to the orientations
or positions as then described or as shown in the drawings under discussion, and are
only used for convenience and simplicity of the description of embodiments of the
present disclosure, but do not indicate or imply that the device or unit referred
to must have a particular orientation or be constructed and operated in a particular
orientation. Thus, these terms shall not be construed as limitation on the embodiments
of the present disclosure.
[0061] Reference throughout this specification to "an embodiment," "some embodiments," "a
specific embodiment" and the like means that a particular feature, structure, material,
or characteristic described in connection with the embodiment or example is included
in at least one embodiment or example of the present disclosure. Thus, the appearances
of the phrases throughout this specification are not necessarily referring to the
same embodiment or example of the present disclosure. Furthermore, the particular
features, structures, materials, or characteristics may be combined in any suitable
manner in one or more embodiments or examples.
[0062] The above description only involves preferred embodiments of the present disclosure
and is not intended to limit embodiments of the present disclosure. For those skilled
in the art, embodiments of the present disclosure may have various modifications and
variations. Any modifications, equivalent substitutions, and improvements made within
the spirit and principles of embodiments of the present disclosure shall be included
in the protection scope of embodiments of the present disclosure.
1. A lead-out structure, comprising:
a lead-out part comprising a first lead-out part and a second lead-out part, one end
of the second lead-out part is connected to one side of the first lead-out part, in
a width direction of the lead-out part, a width of the second lead-out part is smaller
than a width of the first lead-out part, the first lead-out part is configured to
electrically connected to a static contact portion of a relay;
at least one auxiliary part fixedly connected to the second lead-out part;
wherein the lead-out part is formed by a stamping process, and the auxiliary part
is formed by using a remaining material after the lead-out part is formed by the stamping
process.
2. The lead-out structure according to claim 1, wherein the first lead-out part is a
plate-like structure, and in a thickness direction of the lead-out part, a thickness
of the first lead-out part is the same as a thickness of the second lead-out part.
3. The lead-out structure according to claim 2, wherein in the thickness direction of
the lead-out part, the first lead-out part has a first surface and a second surface
opposite to the first surface, and the second lead-out part has a third surface and
a fourth surface opposite to the third surface, wherein the first surface is flush
with the third surface, and the second surface is flush with the fourth surface.
4. The lead-out structure according to claims 2 or 3, wherein in a width direction of
the lead-out part, a side surface of the first lead-out part is flush with a side
surface of the second lead-out part.
5. The lead-out structure according to claim 3, wherein the auxiliary part is a plate-shaped
structure, and the auxiliary part is laid flat on the third surface of the second
lead-out part;
in the width direction of the lead-out part, a width of the auxiliary part is less
than or equal to a width of the second lead-out part.
6. The lead-out structure according to claim 1, wherein the auxiliary part and the second
lead-out part are configured to connect a current transformer, a total thickness of
the auxiliary part and the second lead-out part is less than or equal to a diameter
of a mounting hole of the current transformer; and a maximum widths of the second
lead-out part and the auxiliary part is less than or equal to a diameter of the mounting
hole of the current transformer.
7. The lead-out structure according to claim 1, wherein a number of the auxiliary parts
is plural, and the plural auxiliary parts are disposed at one side or at two opposite
sides of the second lead-out part.
8. The lead-out structure according to claim 1, wherein a length of the auxiliary part
is the same as a length of the second lead-out part.
9. A magnetic latching relay, comprising:
a base;
a contact structure disposed on the base, the contact structure comprising two elastic
pieces parallel with each other, each elastic piece has a static contact portion and
a movable contact portion;
a lead-out structure according to any of claims 1-8, a first lead-out part of the
lead-out structure is connected to one end of the static contact portion of one of
the two elastic pieces parallel with each other, a second lead-out part of the lead-out
structure extends out of the base from a side of the base;
a current transformer disposed outside the base, the current transformer has a mounting
hole, the second lead-out part and the auxiliary part of the lead-out structure are
inserted into the mounting hole, and the ends of the second lead-out part and the
auxiliary part away from the first lead-out part extends out of the mounting hole.
10. The magnetic latching relay according to claim 9, further comprising:
a push card disposed on the base, one end of the push card is connected to the movable
contact portion, and the push card is located below the second lead-out part and can
move below the second lead-out part.