[Technical Field]
[0001] The present disclosure relates to an aerosol-generating device.
[Background Art]
[0002] An aerosol-generating device is a device that extracts certain components from a
medium or a substance by forming an aerosol. The medium may contain a multicomponent
substance. The substance contained in the medium may be a multicomponent flavoring
substance. For example, the substance contained in the medium may include a nicotine
component, an herbal component, and/or a coffee component. Recently, various studies
on aerosol-generating devices have been conducted.
[0003] The aerosol-generating device employs a blade-shaped or rod-shaped internal heater
that is inserted into an aerosol-generating substance to heat the aerosol-generating
substance or a cylindrical external heater that accommodates an aerosol-generating
substance to heat the aerosol-generating substance.
[0004] Because heat generated by a conventional external heater is transferred outside the
heater, internal temperature of the device may rise, operation of other sensors or
the like disposed in the device may be unstable, and thermal efficiency may deteriorate.
[0005] In addition, in the case of an external heater formed by rolling a sheet, if a temperature
sensor for measuring the temperature of the heater is disposed outside the heater,
it may be difficult to place the temperature sensor at a certain position, the rolled
shape of the sheet may be distorted due to the temperature sensor, and the temperature
sensor may not be in direct contact with a heat-generating element of the heater,
which may deteriorate the accuracy of measurement of temperature.
[Disclosure]
[Technical Problem]
[0006] It is an object of the present disclosure to solve the above and other problems.
[0007] It is another object of the present disclosure to provide an aerosol-generating device
in which a temperature sensor is disposed in a space defined by overlapping a plurality
of holes formed in a sheet forming a heater assembly.
[0008] It is still another object of the present disclosure to provide an aerosol-generating
device having a structure in which the temperature sensor is in direct contact with
an electrically conductive track outside the electrically conductive track.
[0009] It is still another object of the present disclosure to provide an aerosol-generating
device having a structure in which the temperature sensor is supported by at least
one layer disposed outside the temperature sensor.
[0010] It is still another object of the present disclosure to provide an aerosol-generating
device in which determined temperature of the electrically conductive track is calibrated
based on the resistance value of the electrically conductive track.
[0011] It is still another object of the present disclosure to provide an aerosol-generating
device including a heater assembly formed in such a manner that a thin-film-type susceptor
and an electrically conductive pattern disposed on one sheet are rolled together with
the sheet.
[0012] It is still another object of the present disclosure to provide an aerosol-generating
device having a structure in which a stepped portion formed when the sheet is rolled
is disposed so as to be misaligned from the space in which the temperature sensor
is disposed.
[0013] It is still another object of the present disclosure to provide an aerosol-generating
device having a structure in which the thin-film-type susceptor is capable of directly
contacting an inserted stick.
[Technical Solution]
[0014] In accordance with an aspect of the present disclosure for accomplishing the above
objects, there is provided an aerosol-generating device including a body, a power
supply mounted to the body, and a hollow heater assembly mounted to the body and providing
an insertion space with one side open, wherein the heater assembly includes a sheet
formed to be elongated and including a plurality of holes formed therein so as to
be spaced apart from each other, an electrically conductive track disposed on the
sheet and configured to generate heat in response to power received from the power
supply, and a temperature sensor configured to output a signal corresponding to the
temperature of the electrically conductive track, and the temperature sensor is disposed
in an accommodation recess formed by the plurality of holes overlapping each other.
[Advantageous Effects]
[0015] According to at least one of embodiments of the present disclosure, because a temperature
sensor is disposed in a space defined by overlapping a plurality of holes formed in
a sheet forming a heater assembly, the shape of the sheet may not be distorted, and
the temperature sensor may be fixed at a certain position.
[0016] According to at least one of embodiments of the present disclosure, because the temperature
sensor is disposed in the space defined by overlapping a plurality of holes formed
in the sheet forming the heater assembly, the size of a device may be reduced.
[0017] According to at least one of embodiments of the present disclosure, because the temperature
sensor is in direct contact with an electrically conductive track outside the electrically
conductive track, the accuracy of measurement of temperature may be increased.
[0018] According to at least one of embodiments of the present disclosure, because the temperature
sensor is supported by at least one layer disposed outside the temperature sensor,
the temperature sensor may be fixed at a certain position, and the accuracy of measurement
of temperature may be increased.
[0019] According to at least one of embodiments of the present disclosure, because determined
temperature of the electrically conductive track is calibrated based on the resistance
value of the electrically conductive track, it may be possible to minimize an error
in estimation of the temperature of the track caused by a difference in the characteristics
between electrically conductive tracks of respective devices.
[0020] According to at least one of embodiments of the present disclosure, because the heater
assembly is formed in such a manner that a thin-film-type susceptor and an electrically
conductive pattern disposed on one sheet are rolled together with the sheet, the size
of the device may be reduced.
[0021] According to at least one of embodiments of the present disclosure, because the heater
assembly is formed in such a manner that the thin-film-type susceptor and the electrically
conductive pattern disposed on one sheet are rolled together with the sheet, the process
of producing the heater assembly may be simplified.
[0022] According to at least one of embodiments of the present disclosure, because a stepped
portion formed when the sheet is rolled is disposed so as to be misaligned from the
space in which the temperature sensor is disposed, it may be possible to prevent parts
of the heater assembly from deteriorating to different degrees and to increase the
accuracy of measurement of temperature.
[0023] According to at least one of embodiments of the present disclosure, because stepped
portions formed when the sheet is rolled are disposed so as to be misaligned from
each other, it may be possible to evenly heat a stick inserted into the heater assembly.
[0024] According to at least one of embodiments of the present disclosure, because the thin-film-type
susceptor defines an insertion space and directly contacts the stick inserted into
the insertion space, efficiency of transfer of heat to the stick may be increased.
[0025] Additional applications of the present disclosure will become apparent from the following
detailed description. However, because various changes and modifications will be clearly
understood by those skilled in the art within the spirit and scope of the present
disclosure, it should be understood that the detailed description and specific embodiments,
such as preferred embodiments of the present disclosure, are merely given by way of
example.
[Description of Drawings]
[0026]
FIGs. 1 and 2 are views showing an aerosol-generating device according to embodiments
of the present disclosure.
FIG. 3 is a view showing a stick according to an embodiment of the present disclosure.
FIG. 4 is a front perspective view of a heater assembly according to an embodiment
of the present disclosure.
FIG. 5 is an exploded perspective view of the heater assembly according to the embodiment
of the present disclosure.
FIG. 6 is a view showing a susceptor of the heater assembly according to the embodiment
of the present disclosure.
FIG. 7 is a view showing an electrically conductive track of the heater assembly according
to the embodiment of the present disclosure.
FIGs. 8 to 11 are views showing unfolded states of heater assemblies according to
embodiments of the present disclosure.
FIGs. 12 and 13 are views showing brackets according to an embodiment of the present
disclosure.
FIG. 14 is a cross-sectional view of the heater assembly according to the embodiment
of the present disclosure.
FIG. 15 is a view showing placement of a temperature sensor of the heater assembly
according to the embodiment of the present disclosure.
FIG. 16 is a cross-sectional view showing a spacing structure between the temperature
sensor and a step of the heater assembly according to the embodiment of the present
disclosure.
FIG. 17 is a flowchart illustrating calibration of the temperature of the electrically
conductive track of the aerosol-generating device according to the embodiment of the
present disclosure.
FIG. 18 is a block diagram of an aerosol-generating device according to an embodiment
of the present disclosure.
[Mode for Invention]
[0027] Hereinafter, the embodiments disclosed in the present specification will be described
in detail with reference to the accompanying drawings. The same or similar elements
are denoted by the same reference numerals even though they are depicted in different
drawings, and redundant descriptions thereof will be omitted.
[0028] In the following description, with respect to constituent elements used in the following
description, the suffixes "module" and "unit" are used only in consideration of facilitation
of description, and do not have mutually distinguished meanings or functions.
[0029] In addition, in the following description of the embodiments disclosed in the present
specification, a detailed description of known functions and configurations incorporated
herein will be omitted when the same may make the subject matter of the embodiments
disclosed in the present specification rather unclear. In addition, the accompanying
drawings are provided only for a better understanding of the embodiments disclosed
in the present specification and are not intended to limit the technical ideas disclosed
in the present specification. Therefore, it should be understood that the accompanying
drawings include all modifications, equivalents, and substitutions within the scope
and sprit of the present disclosure.
[0030] It will be understood that although the terms "first", "second", etc., may be used
herein to describe various components, these components should not be limited by these
terms. These terms are only used to distinguish one component from another component.
[0031] It will be understood that when a component is referred to as being "connected to"
or "coupled to" another component, it may be directly connected to or coupled to another
component, or intervening components may be present. On the other hand, when a component
is referred to as being "directly connected to" or "directly coupled to" another component,
there are no intervening components present.
[0032] As used herein, the singular form is intended to include the plural forms as well,
unless the context clearly indicates otherwise.
[0033] FIGs. 1 and 2 are views showing an aerosol-generating device 1 according to embodiments
of the present disclosure.
[0034] Referring to FIGs. 1 and 2, an aerosol-generating device 1 according to embodiments
of the present disclosure may include at least one of a power supply 11, a controller
12, a sensor 13, or a heater 18. At least one of the power supply 11, the controller
12, the sensor 13, or the heater 18 may be disposed in a body 10 of the aerosol-generating
device. The body 10 may define a space having an open top to allow a stick S, which
is an aerosol-generating article, to be inserted thereinto. The space having an open
top may be referred to as an insertion space 43. The insertion space 43 may be formed
so as to be depressed to a predetermined depth toward the interior of the body 10
so that the stick S is inserted at least partway thereinto. The depth of the insertion
space 43 may correspond to the length of the portion of the stick S that contains
an aerosol-generating substance and/or medium. The lower end of the stick S may be
inserted into the body 10, and the upper end of the stick S may protrude to the outside
of the body 10. A user may inhale air in a state of holding the upper end of the stick
S, which is exposed to the outside, in the mouth.
[0035] The heater 18 may heat a stick S. The heater 18 may be disposed around a space into
which the stick S is inserted and may be elongated upward. For example, the heater
18 may be formed in a shape of a tube including a cavity formed therein. The heater
18 may be disposed around an insertion space 43. The heater 18 may be disposed so
as to surround at least a portion of the insertion space 43. The heater 18 may heat
the insertion space 43 or the stick S inserted into the insertion space 43. The heater
18 may include an electro-resistive heater and/or an induction heater.
[0036] For example, referring to FIG. 1, the heater 18 may be a resistive heater. For example,
the heater 18 may include an electrically conductive track and may be heated as current
flows through the electrically conductive track. The heater 18 may be electrically
connected to the power supply 11. The heater 18 may directly generate heat using current
received from the power supply 11.
[0037] For example, referring to FIG. 2, the aerosol-generating device may include an induction
coil 181 surrounding the heater 18. The induction coil 181 may cause the heater 18
to generate heat. The heater 18 may generate heat using a magnetic field generated
by alternating current flowing through the induction coil 181. The magnetic field
may pass through the heater 18 to generate an eddy current in the heater 18. The current
may cause the heater 18 to generate heat.
[0038] Meanwhile, a susceptor may be included in the stick S, and the susceptor in the stick
S may generate heat using a magnetic field generated by alternating current flowing
through the induction coil 181.
[0039] The power supply 11 may supply power so that components of the aerosol-generating
device operate. The power supply 11 may be referred to as a battery. The power supply
11 may supply power to at least one of the controller 12, the sensor 13, or the heater
18. The power supply 11 may supply power to the induction coil 181.
[0040] The controller 12 may control overall operation of the aerosol-generating device.
The controller may be mounted on a printed circuit board (PCB). The controller 12
may control operation of at least one of the power supply 11, the sensor 13, or the
heater 18. The controller 12 may control operation of a display, a motor, etc. mounted
in the aerosol-generating device. The controller 12 may check the state of each of
the components of the aerosol-generating device and may determine whether the aerosol-generating
device is in an operable state.
[0041] The controller 12 may analyze a result of detection by the sensor 13 and may control
subsequent processes. For example, the controller 12 may control, based on a result
of detection by the sensor 13, power supplied to the heater 18 so that operation of
the heater 18 commences or ends. For example, the controller 12 may control, based
on a result of detection by the sensor 13, the amount of power supplied to the heater
18 and a power supply time so that the heater 18 is heated to a predetermined temperature
or is maintained at an appropriate temperature.
[0042] The sensor 13 may include at least one of a temperature sensor, a puff sensor, or
an insertion detection sensor. For example, the sensor 13 may detect at least one
of the temperature of the heater 18, the temperature of the power supply 11, or the
internal/external temperature of the body 10. For example, the sensor 13 may detect
a user puff. For example, the sensor 13 may detect whether the stick S is inserted
into the insertion space 43.
[0043] FIG. 3 is a view showing a stick according to an embodiment of the present disclosure.
[0044] Referring to FIG. 3, the stick S may include an aerosol base portion 510. The stick
S may include a medium portion 520. The aerosol base portion 510 and the medium portion
520 may be referred to as a tobacco rod. The stick S may include a cooling portion
530. The stick S may include a filter portion 540. The stick S may include a wrapper
550 that surrounds the aerosol base portion 510, the medium portion 520, the cooling
portion 530 and/or the filter portion 540. In FIG. 3, the wrapper 550 may include
individual wrappers that surround the aerosol base portion 510, the medium portion
520, and the filter portion 540, respectively, and/or an outer shell that surrounds
the aerosol base portion 510, the medium portion 520, and the filter portion 540,
which are surrounded by the individual wrappers, in one piece.
[0045] The aerosol base portion 510 may be a portion formed in a preset shape by containing
a moisturizer in pulp-based paper. The moisturizer (a base material) contained in
the aerosol base portion 510 may include propylene glycol and glycerin. For example,
the moisturizer of the aerosol base portion 510 may include propylene glycol and glycerin
having a certain weight ratio to the weight of base paper. When the stick S is inserted
into the aerosol-generating device 1 and is heated to a temperature above a predetermined
level by the heater 18, moisturizer vapor may be generated from the aerosol base portion
510.
[0046] The medium portion 520 may include at least one of a sheet, a strand, or pipe tobacco
formed of tiny bits of a shredded tobacco sheet. The medium portion 520 may be a portion
that generates nicotine in order to provide a smoking experience to a user. When the
temperature of the medium contained in the medium portion 520 rises to a predetermined
temperature or higher, nicotine vapor may be generated from the medium portion 520.
When the stick S is inserted into the aerosol-generating device 1, at least part of
the aerosol base portion 510 and at least part of the medium portion 520 may face
the heater 18. For example, a part of the upstream side or the downstream side of
the aerosol base portion 510 and a part of the downstream side or the upstream side
of the medium portion 520 may face the heater 18.
[0047] The length of the part of the medium portion 520 that faces the heater 18 may be
greater than the length of the part of the aerosol base portion 510 that faces the
heater 18. The length of the part of the aerosol base portion 510 that faces the heater
18 may be greater than or equal to half the overall length of the aerosol base portion
510. The length of the part of the medium portion 520 that faces the heater 18 may
be greater than or equal to half the overall length of the medium portion 520.
[0048] The part of the aerosol base portion 510 and the part of the medium portion 520 that
face the heater 18 may be heated by the heater 18. Because at least part of the aerosol
base portion 510 containing the moisturizer is heated by the heater 18, moisturizer
vapor may be generated. Because at least part of the medium portion 520 containing
the medium is heated by the heater 18, nicotine vapor may be generated. As the stick
S is disposed so as to vary a ratio of the length of the part of the aerosol base
portion 510 that faces the heater 18 to the length of the part of the medium portion
520 that faces the heater 18, a ratio of the amount of moisturizer vapor generated
to the amount of nicotine vapor generated may be appropriately adjusted.
[0049] In an embodiment, although the stick S is inserted into the aerosol-generating device
1, the medium portion 520 may not be directly heated by the heater 18. The medium
portion 520 may be indirectly heated from the aerosol base portion 510 and the medium-portion
wrapper (or the wrapper) surrounding the medium portion 520 through conduction, convection,
and radiation. After the aerosol base portion 510 is heated through the heater 18,
the temperature of the medium portion 520 may be indirectly increased.
[0050] The cooling portion 530 may be manufactured as a tube filter containing a predetermined
weight of plasticizer. The moisturizer vapor and the nicotine vapor generated from
the aerosol base portion 510 and the medium portion 520 may be mixed with each other
to be aerosolized, and may be cooled while passing through the cooling portion 530.
According to an embodiment, the cooling portion 530 may not be surrounded by the individual
wrapper, unlike the aerosol base portion 510, the medium portion 520, and the filter
portion 540.
[0051] The filter portion 540 may be a cellulose acetate filter. Meanwhile, there is no
limitation on the shape of the filter portion 540. The filter portion 540 may be a
cylindrical-type rod or may be of a tube type including a cavity formed therein. For
example, when the filter portion 540 is composed of a plurality of segments, at least
one of the plurality of segments may be manufactured in a different shape. The filter
portion 540 may be manufactured so as to generate a flavor. In an example, a flavoring
agent may be sprayed to the filter portion 540, or a separate fiber coated with a
flavoring agent may be inserted into the filter portion 540.
[0052] In addition, the filter portion 540 may include at least one capsule. Here, the capsule
may perform a function of generating a flavor. For example, the capsule may be a structure
that encapsulates a liquid containing a flavoring agent with a film, and may have
a spherical or cylindrical shape. However, the disclosure is not limited thereto.
[0053] FIG. 4 is a front perspective view of a heater assembly according to an embodiment
of the present disclosure, FIG. 5 is an exploded perspective view of the heater assembly
according to the embodiment of the present disclosure, FIG. 6 is a view showing a
susceptor of the heater assembly according to the embodiment of the present disclosure,
and FIG. 7 is a view showing an electrically conductive track of the heater assembly
according to the embodiment of the present disclosure.
[0054] Referring to FIG. 4, the heater 18 may include a heater assembly 30. The heater assembly
30 may be elongated. The heater assembly 30 may have a tubular shape or a cylindrical
shape including a cavity formed therein. The heater assembly 30 may be disposed in
the body 10 of the aerosol-generating device 1. The heater assembly 30 may surround
the insertion space 43 (refer to FIGs. 1, 2, 14). The heater assembly 30 may provide
the insertion space 43. The insertion space 43 or the stick S inserted into the insertion
space 43 may be heated by the heater assembly 30. The heater assembly 30 may include
a pair of leads 63a and 63b (refer to FIG. 7) that protrude outwardly and are electrically
connected to the power supply 11.
[0055] The heater 18 may include a pair of brackets 91 and 92. The pair of brackets 91 and
92 may be coupled to the top and bottom of the heater assembly 30, respectively. The
pair of brackets 91 and 92 may be coupled to the heater assembly 30 to support the
heater assembly 30.
[0056] Referring to FIGs. 5 to 7, the heater assembly 30 may include a sheet 40, a susceptor
50, and an electrically conductive track 60.
[0057] The susceptor 50 may have a cylindrical shape in which a thin-film-type metal sheet
is rolled up. The susceptor 50 may be referred to as a heat conductor, a heat conducting
member, a heat spreading member, or a pipe. The susceptor 50 may be made of stainless
steel, aluminum, or an alloy without being limited thereto.
[0058] The thin-film-type metal sheet may have a rectangular shape that is elongated in
one direction such that the length L1 thereof is greater than the width W1 thereof.
The length and width of the thin-film-type metal sheet may be defined as the length
and width of the susceptor 50, respectively. The length L1 of the susceptor 50 may
be 17.5 mm to 27.5 mm, and the width W1 of the susceptor 50 may be 10 mm to 20 mm.
Preferably, the length L1 of the susceptor 50 may be 20 mm to 25 mm, and the width
W1 of the susceptor 50 may be 12.5 mm to 17.5 mm. The susceptor 50 may have a cylindrical
shape and may have a diameter D1 of 7 mm to 8 mm.
[0059] One end 51 of the susceptor 50 may be spaced apart from the other end 52 of the susceptor
50 in the peripheral direction of the susceptor 50 or the peripheral direction of
the insertion space 43. A gap G1 may be formed between one end 51 and the other end
52 of the susceptor. The width of the gap G1 may be 0.5 mm or less. As the width of
the gap G1 increases, the area of a portion of the stick S that is not heated due
to the gap G1 may increase. Therefore, 0.5 mm may correspond to an upper limit width
at which aerosol is generated from the stick S in a preset minimum required amount
or more.
[0060] Accordingly, when forming the susceptor 50 in a cylindrical shape by rolling the
thin-film-type sheet, it is possible to prevent a phenomenon in which the shape of
the susceptor 50 is distorted or parts of the susceptor 50 overlap each other due
to an error in the assembly process.
[0061] The electrically conductive track 60 may have a rolled-cylindrical shape. The electrically
conductive track 60 may be formed by etching a metal thin film using a laser. The
electrically conductive track 60 may generate heat upon receiving power from the power
supply 11. The electrically conductive track 60 may be referred to as a heat-generating
member. The resistance value of the electrically conductive track 60 may be 1.0 to
1.2 ohm.
[0062] The electrically conductive track 60 may be made of stainless steel, aluminum, or
an alloy without being limited thereto.
[0063] The electrically conductive track 60 may have a rectangular shape that is elongated
in one direction such that the length L2 thereof is greater than the width W2 thereof.
The length L2 of the electrically conductive track 60 may be 18 mm to 28 mm, and the
width W2 of the electrically conductive track 60 may be 10 mm to 20 mm. Preferably,
the length L2 of the electrically conductive track 60 may be 20.5 mm to 25.5 mm, and
the width W2 of the electrically conductive track 60 may be 12.5 mm to 17.5 mm.
[0064] The electrically conductive track 60 may include a heat-generating track 61 and a
connecting portion 62. The heat-generating track 61 may include one or more tracks
61a, 61b, and 61c. The first track 61a may be disposed at the outermost portion of
the electrically conductive track 60 and may have a rectangular shape overall. The
second track 61b may be disposed inside the first track 61a, and the third track 61c
may be disposed inside the second track 61b.
[0065] Each of the first to third tracks 61a, 61b, and 61c may include at least one bent
portion and may have a serpentine shape. The number of bent portions of the first
track 61a may be less than the number of bent portions of the second track 61b. The
number of bent portions of the second track 61b may be less than the number of bent
portions of the third track 61c. The first to third tracks 61a, 61b, and 61c may be
spaced apart from each other. One end of each of the first to third tracks 61a, 61b,
and 61c may be connected to one end of each of the other tracks, and the other end
of each of the first to third tracks 61a, 61b, and 61c may be connected to the other
end of each of the other tracks. In other words, the first to third tracks 61a, 61b,
and 61c may be connected in parallel to each other.
[0066] The width Wa of the first track 61a may be 0.5 mm to 0.7 mm. The width Wb of the
second track 61b may be 0.6 mm to 0.8 mm. The width Wc of the third track 61c may
be 0.65 mm to 0.85 mm. A gap G2 by which the second track 61b is spaced apart from
the first track 61a or the third track 61c may be 0.3 mm to 0.4 mm.
[0067] The width Wa of the first track 61a may be less than the width Wb of the second track
61b and the width Wc of the third track 61c. The width Wb of the second track 61b
may be less than the width Wc of the third track 61c. The gap G2 by which the second
track 61b is spaced apart from the first track 61a or the third track 61c may be less
than the width Wa of the first track 61a, the width Wb of the second track 61b, and
the width Wc of the third track 61c.
[0068] The length of the first track 61a may be less than the length of the second track
61b and the length of the third track 61c.
[0069] Accordingly, in the electrically conductive track 60, resistance deviation between
the first track 61a disposed at the outermost portion of the electrically conductive
track 60, the second track 61b disposed inside the first track 61a, and the third
track 61c disposed inside the second track 61b may be reduced, and deviation between
the amounts of heat generated from the respective tracks may be reduced.
[0070] In addition, because the gap between the tracks is less than the widths of the tracks,
the heat-generating area of the electrically conductive track 60 may be increased,
and the insertion space 43 or the stick S inserted into the insertion space 43 may
be evenly heated by the electrically conductive track 60.
[0071] The connecting portion 62 may protrude outwardly from one side of the heat-generating
track 61. The connecting portion 62 may be formed integrally with the heat-generating
track 61. The connecting portion 62 may include a first connecting portion 62a and
a second connecting portion 62b. The first connecting portion 62a may be connected
to one end of each of the first to third tracks 61a, 61b, and 61c, and the second
connecting portion 62b may be connected to the other end of each of the first to third
tracks 61a, 61b, and 61c.
[0072] The lead 63 may be connected to the connecting portion 62. The lead 63 may be elongated
in the direction in which the connecting portion 62 protrudes. The lead 63 may electrically
connect the connecting portion 62 to the power supply 11 or a heater driving circuit
(not shown). The lead 63 may be made of a material having a lower temperature coefficient
of resistance (TCR) than the electrically conductive track 60. The lead 63 may be
attached to the connecting portion 62 through welding, but the disclosure is not limited
thereto.
[0073] Accordingly, change in the temperature of the electrically conductive track 60 obtained
based on the change in the resistance of the electrically conductive track 60 may
be accurately measured.
[0074] The sheet 40 may be elongated. The susceptor 50 and the electrically conductive track
60 may be attached to the sheet 40. The susceptor 50 and the electrically conductive
track 60 may be rolled in the longitudinal direction of the sheet 40 together with
the sheet 40. The sheet 40 may form multiple layers in the hollow heater assembly
30. The sheet 40 may form at least one layer surrounding the periphery of the susceptor
50 outside the susceptor 50 and at least one layer surrounding the periphery of the
electrically conductive track 60 outside the electrically conductive track 60.
[0075] The sheet 40 may be a flexible sheet, and may be formed of a material having heat
resistance. The sheet 40 may include, but is not limited to, polyimide or polyetheretherketone
(PEEK), and may include other materials having elasticity, heat resistance, and electrical
insulation.
[0076] The length L0 of the sheet 40 may be 115 mm to 165 mm, and the width WO of the sheet
40 may be 15 mm to 25 mm. Preferably, the length L0 of the sheet 40 may be 130 mm
to 150 mm, and the width WO of the sheet 40 may be 17.5 mm to 22.5 mm. The features
of the susceptor 50 and the electrically conductive track 60 being disposed on the
sheet 40 will be described in detail with reference to FIGs. 8 to 11.
[0077] FIGs. 8 to 11 are views showing unfolded states of heater assemblies according to
embodiments of the present disclosure.
[0078] Referring to FIGs. 8 and 9, the heater assembly 30 may include the sheet 40, the
susceptor 50, and the electrically conductive track 60. The susceptor 50 and the electrically
conductive track 60 may be disposed on the sheet 40. The susceptor 50 and the electrically
conductive track 60 may be sequentially disposed in the longitudinal direction of
the sheet 40.
[0079] The susceptor 50 and the electrically conductive track 60 may be disposed on the
same surface of the sheet 40. The sheet 40 may be one sheet elongated in one direction
or in the x direction. The sheet 40 may include a first surface 41 that is flat and
a second surface 42 that is formed opposite the first surface 41 in the thickness
direction thereof. The susceptor 50 and the electrically conductive track 60 may be
disposed on the first surface 41 of the sheet 40. The sheet 40 may be rolled so that
the first surface 41 faces the central axis of the hollow heater assembly 30 or the
insertion space 43 (refer to FIG. 12). The heater assembly 30 may be formed by rolling
the susceptor 50 and the electrically conductive track 60 together with the sheet
40.
[0080] When an elastic object is rolled up, springback may occur. When an object is deformed,
the object has a property of resisting deformation. Springback may be defined as a
phenomenon that occurs due to restoring force resisting deformation. When the susceptor
50 and the electrically conductive track 60 are disposed on the same surface of the
sheet 40, springback may occur less than when the susceptor 50 and the electrically
conductive track 60 are disposed on different surfaces of the sheet 40.
[0081] Accordingly, springback occurring during the process of assembling the hollow heater
assembly 30 may be reduced, thereby reducing defects in the heater assembly.
[0082] The susceptor 50 may be disposed adjacent to one end of the sheet 40 in the longitudinal
direction of the sheet 40. One end 51 of the susceptor 50 may be aligned parallel
to one end of the sheet 40. The susceptor 50 may be disposed so as to be spaced apart
from the electrically conductive track 60. For example, the electrically conductive
track 60 may be disposed so as to be spaced apart from the susceptor 50 in the longitudinal
direction of the sheet 40. One end 64 of the electrically conductive track 60 may
be spaced apart from the other end 52 of the sheet 40 by a predetermined distance
A1. The upper end 53 of the susceptor 50 may be aligned with the upper end 66 of the
electrically conductive track 60. The lower end 54 of the susceptor 50 may be aligned
with the lower end 67 of the electrically conductive track 60.
[0083] The width WO of the sheet 40 may be greater than the width W1 of the susceptor 50
and the width W2 of the electrically conductive track 60. The susceptor 50 and the
electrically conductive track 60 may be disposed closer to the upper end of the sheet
40 than to the lower end of the sheet 40 in the width direction of the sheet 40 or
in the y direction. A distance A2 by which the upper end 53 of the susceptor 50 and/or
the upper end 66 of the electrically conductive track 60 is spaced apart from the
upper end of the sheet 40 may be less than a distance A3 by which the lower end 54
of the susceptor 50 and/or the lower end 67 of the electrically conductive track 60
is spaced apart from the lower end of the sheet 40.
[0084] A distance A1 by which the susceptor 50 is spaced apart from the electrically conductive
track 60 in the longitudinal direction of the sheet 40 may be less than the length
L2 of the electrically conductive track 60 defined in the longitudinal direction of
the sheet 40. The susceptor 50 and the electrically conductive track 60 may be electrically
insulated from each other by the sheet 40. As the distance A1 between the susceptor
50 and the electrically conductive track 60 increases, the number of layers of the
sheet 40 disposed between the susceptor 50 and the electrically conductive track 60
in the hollow heater assembly 30 may be increased or the area of the sheet 40 may
be increased. When the distance A1 between the susceptor 50 and the electrically conductive
track 60 is less than the length L2 of the electrically conductive track 60, the number
of layers of the sheet 40 disposed between the susceptor 50 and the electrically conductive
track 60 may be two or less.
[0085] Accordingly, heat generated from the electrically conductive track 60 may be more
efficiently transferred to the susceptor 50.
[0086] In the longitudinal direction of the sheet 40, the length L2 of the electrically
conductive track 60 may be greater than the length L1 of the susceptor 50. In the
hollow heater assembly 30, the electrically conductive track 60 may surround the susceptor
50 outside the susceptor 50. Because the length L2 of the electrically conductive
track 60 is greater than the length L1 of the susceptor 50, the area of the portion
of the electrically conductive track 60 that surrounds the susceptor 50 may be increased.
[0087] Accordingly, the area of transfer of heat from the electrically conductive track
60 to the susceptor 50 may be increased, and the insertion space 43 or the stick S
in the insertion space 43 may be more evenly heated by the susceptor 50 and the electrically
conductive track 60. In addition, because the area of the electrically conductive
track 60 is increased, freedom of design of the shape of the track may be increased.
[0088] The sheet 40 may include first to fifth parts 40a, 40b, 40c, 40d, and 40e. The susceptor
50 may be disposed on the first part 40a. The electrically conductive track 60 may
be disposed on the second part 40b. The third part 40c may be disposed between the
first part 40a and the second part 40b in the longitudinal direction of the sheet
40 and may be connected to the first part 40a and the second part 40b. The fourth
part 40d may be opposite the third part 40c with respect to the second part 40b in
the longitudinal direction of the sheet 40 and may be connected to the second part
40b and the fifth part 40e. The fifth part 40e may be opposite the second part 40b
with respect to the fourth part 40d in the longitudinal direction of the sheet 40
and may be connected to the fourth part 40d.
[0089] The fourth part 40d may have a plurality of holes H1, H2, H3, ..., and Hn formed
therein. The plurality of holes H1, H2, H3, ..., and Hn may penetrate the sheet 40
in the thickness direction of the sheet 40 or in the z direction. The sheet 40 may
be rolled in a direction from one end of the first part 40a toward one end of the
fifth part 40e. In the hollow heater assembly 30, the plurality of holes H1, H2, H3,
..., and Hn may overlap each other to define an accommodation recess Hs (refer to
FIG. 14) in which a temperature sensor 131 (refer to FIG. 14) is disposed. The accommodation
recess may be referred to as an accommodation portion. The plurality of holes H1,
H2, H3, ..., and Hn may have a circular or polygonal section. The section of the plurality
of holes H1, H2, H3, ..., and Hn may have a shape corresponding to the section of
the temperature sensor 131.
[0090] The plurality of holes H1, H2, H3, ..., and Hn may be spaced apart from each other
in the longitudinal direction of the sheet 40. The plurality of holes H1, H2, H3,
..., Hn may be aligned in the longitudinal direction of the sheet 40. In the longitudinal
direction of the sheet 40, the first hole H1 may be located closer to the susceptor
50 and/or the electrically conductive track 60 than the remaining holes H2, H3, ...,
and Hn. In the longitudinal direction of the sheet 40, an interval P1 between centers
of the first hole H1 and the second hole H2 adjacent to each other may be greater
than an interval P2 between centers of the second hole H2 and the third hole H3 adjacent
to each other. In other words, the intervals P1 and P2 by which the centers of adjacent
holes among the plurality of holes H1, H2, and H3 are spaced apart from each other
in the longitudinal direction of the sheet 40 may increase as the distance between
the adjacent holes and the electrically conductive track 60 in the longitudinal direction
of the sheet 40 increases.
[0091] Accordingly, in the structure in which one sheet 40 is rolled to form multiple layers
of the heater assembly 30, the respective holes located in different layers may overlap
or be aligned with each other in the radial direction of the insertion space 43 to
form one accommodation recess Hs.
[0092] The fifth part 40e may be elongated. The length L4 of the fifth part 40e defined
in the longitudinal direction of the sheet 40 may be greater than the length L2 of
the electrically conductive track 60 defined in the longitudinal direction of the
sheet 40. The shortest distance L4 between the plurality of holes H1, H2, H3, ...,
and Hn in the fourth part 40d and the other end of the sheet 40 may be greater than
the length L2 of the electrically conductive track 60 defined in the longitudinal
direction of the sheet 40. In the heater assembly 30, the fifth part 40e may form
at least one layer surrounding the outer side of the fourth part 40d and/or the outer
side of the accommodation recess Hs.
[0093] In the hollow heater assembly 30, the second part 40b may be disposed outside the
first part 40a, the fourth part 40d may be disposed outside the second part 40b, and
the fifth part 40e may be disposed outside the fourth part 40d.
[0094] The susceptor 50 and the electrically conductive track 60 may be attached to the
sheet 40 through thermal fusion. The susceptor 50 and the electrically conductive
track 60 may be disposed on the first surfaces 41 of the first part 40a and second
part 40b of the sheet 40, respectively. The susceptor 50 and the electrically conductive
track 60 may be attached to the sheet 40 by heating the sheet 40, the susceptor 50,
and the electrically conductive track 60 to a predetermined temperature or higher.
[0095] Accordingly, the bonding structure of the heater assembly may be simplified.
[0096] The thickness T1 of the susceptor 50 may be 0.01 mm to 0.03 mm. The thickness T2
of the electrically conductive track 60 may be 0.03 mm to 0.05 mm. The thickness T0
of the sheet 40 or the depth T0 of the holes may be 0.015 mm to 0.035 mm. The thickness
T2 of the electrically conductive track 60 may be greater than the thickness T0 of
the sheet 40 and the thickness T1 of the susceptor 50. The thickness T0 of the sheet
40 may be greater than the thickness T1 of the susceptor 50. The thin-film-type susceptor
50 and the electrically conductive track 60 may be rolled together with one thin sheet
40 including the plurality of holes H1, H2, H3, ..., and Hn to form the hollow heater
assembly 30.
[0097] Accordingly, the size of the hollow heater assembly 30 may be reduced, thus leading
to reduction in the size of the aerosol-generating device 1. In addition, the process
of producing the heater assembly 30 may be simplified, and the manufacturing cost
thereof may be reduced.
[0098] In addition, because the thickness T0 of the sheet 40 is formed to be greater than
the thickness T1 of the susceptor 50, the susceptor 50 and the electrically conductive
track 60 may be prevented from being electrically shorted. In addition, because the
thickness T2 of the electrically conductive track 60 is formed to be greater than
the thickness T1 of the susceptor 50, the electrically conductive track 60 may stably
support the outer side of the susceptor 50 and may provide more heat to the susceptor
50.
[0099] Referring to FIGs. 10 and 11, the heater assembly 30 may include a sheet 40, a susceptor
50, and an electrically conductive track 60. The susceptor 50 and the electrically
conductive track 60 may be disposed on the sheet 40. The susceptor 50 and the electrically
conductive track 60 may be sequentially disposed in the longitudinal direction of
the sheet 40.
[0100] The first hole H1 located closest to the susceptor 50 and/or the electrically conductive
track 60 in the longitudinal direction of the sheet 40 may overlap the electrically
conductive track 60 in the thickness direction of the sheet 40. In other words, at
least some of the plurality of holes H1, H2, H3, ..., and Hn formed in the sheet 40
may overlap the electrically conductive track 60 in the thickness direction of the
sheet 40.
[0101] The sheet 40 may include first to fifth parts 40a, 40b, 40c, 40d, and 40e. The electrically
conductive track 60 may be disposed on the second part 40b. At least some of the plurality
of holes H1, H2, H3, ..., and Hn may be formed in the second part 40d.
[0102] The sheet 40 may be rolled in a direction from one end of the first part 40a toward
one end of the fifth part 40e. In the hollow heater assembly 30, the plurality of
holes H1, H2, H3, ..., and Hn may overlap each other to form one accommodation recess
Hs. In the hollow heater assembly 30, the accommodation recess Hs may be disposed
outside the electrically conductive track 60, and the fifth part 40e may be disposed
outside the accommodation recess Hs.
[0103] One side of the accommodation recess Hs may be open toward one surface of the electrically
conductive track 60. At least one surface of the temperature sensor 131 accommodated
in the accommodation recess Hs may be in contact with the electrically conductive
track 60.
[0104] Accordingly, because the temperature sensor is in direct contact with the electrically
conductive track outside the electrically conductive track, the accuracy of measurement
of temperature may be increased.
[0105] FIGs. 12 and 13 are views showing brackets according to an embodiment of the present
disclosure.
[0106] Referring to FIG. 12 together with FIGs. 4 and 5, the heater assembly 30 may be combined
with brackets 91 and 92. The first bracket 91 may be attached or coupled to an upper
side of the heater assembly 30 corresponding to the opening of the insertion space
43. The first bracket 91 may include a first bracket body 911, a first flange 912,
an insertion hole 913, and an alignment recess 914.
[0107] The first bracket body 911 may have a cylindrical shape. The outer diameter D2 of
the first bracket body 911 may be equal to or greater than the diameter of the upper
end portion of the heater assembly 30. The first bracket body 911 may extend in the
peripheral direction. The first bracket body 911 may be attached to or press-fitted
into the upper end portion of the heater assembly 30. The first flange 912 may protrude
from the upper end portion of the first bracket body 911 in the radially outward direction.
The first flange 912 may extend in the peripheral direction. The first flange 912
may surround the upper end portion of the first bracket body 911. The insertion hole
913 may be formed so as to penetrate the central portion of the first bracket 91 in
the upward-downward direction. The boundary portion between the first flange 912 and
the first bracket body 911 may have a shape that is convexly bent from the inner circumferential
surface of the first bracket body 911 to the upper surface of the first flange 912.
The alignment recess 914 may be formed by depressing one side of the flange 912 in
the radially inward direction. The alignment recess 914 may have a shape corresponding
to a protrusion formed at the body 10. The alignment recess 914 may be coupled to
the protrusion formed at the body 10. Due to the alignment recess 914, the heater
assembly 30 may be prevented from rotating in the body 10 and may be stably coupled
to the body 10. The first bracket 91 may be made of stainless steel, aluminum, or
an alloy without being limited thereto.
[0108] Referring to FIG. 13 together with FIGs. 4 and 5, the second bracket 92 may be attached
or coupled to a lower side of the heater assembly 30. The second bracket 92 may include
a second bracket body 921, a second flange 922, and a hole 924.
[0109] The second bracket body 921 may have a cylindrical shape. The outer diameter of the
second bracket body 921 may be equal to or greater than the diameter of the lower
end portion of the heater assembly 30, and the inner diameter D3 of the second bracket
body 921 may be less than the diameter of the lower end portion of the heater assembly
30. The second bracket body 921 may extend in the peripheral direction. The second
bracket body 921 may be attached to or press-fitted into the lower end portion of
the heater assembly 30. The second flange 922 may protrude from the lower end portion
of the second bracket body 921 in the radially outward direction. The second flange
922 may extend in the peripheral direction. The second flange 922 may surround the
lower end portion of the second bracket body 921. The hole 924 may be formed so as
to penetrate the central portion of the second bracket 92 in the upward-downward direction.
The second bracket 92 may be made of polyetheretherketone (PEEK) without being limited
thereto.
[0110] The first bracket 91 and the second bracket 92 may support the upper end and lower
end of the heater assembly 30, respectively. The upper end of the heater assembly
30 may be fixed to or supported by the first bracket 91. The lower end of the heater
assembly 30 may be fixed to or supported by the second bracket 92.
[0111] Accordingly, the susceptor 50, the electrically conductive track 60, and the sheet
40 may stably fix both ends of the heater assembly 30 formed in a rolled shape, thereby
ensuring the rigidity of the heater assembly 30.
[0112] FIG. 14 is a cross-sectional view of the heater assembly according to the embodiment
of the present disclosure, FIG. 15 is a view showing placement of the temperature
sensor of the heater assembly according to the embodiment of the present disclosure,
and FIG. 16 is a cross-sectional view showing a spacing structure between the temperature
sensor and a step of the heater assembly according to the embodiment of the present
disclosure. FIG. 14 shows the cross-section of the heater assembly cut along line
AA in FIG. 4, FIG. 15 shows area CC in FIG. 14 in an enlarged manner, and FIG. 16
shows the cross-section of the heater assembly cut along line BB in FIG. 4.
[0113] Referring to FIG. 14, the susceptor 50 may be located at the innermost portion of
the hollow heater assembly 30. The insertion space 43 may be disposed inside the susceptor
50. The susceptor 50 may define at least a portion of the insertion space 43. The
susceptor 50 may surround at least a portion of the insertion space 43. The inner
circumferential surface of the susceptor 50 may be exposed to the insertion space
43. The susceptor 50 may face the stick S inserted into the insertion space 43. At
least a portion of the inner circumferential surface of the susceptor 50 may be in
contact with the outer circumferential surface of the stick S inserted into the insertion
space 43.
[0114] Accordingly, the thin-film-type susceptor defines at least a portion of the insertion
space and is in direct contact with the stick inserted into the insertion space, thereby
increasing efficiency of transfer of heat to the stick.
[0115] The susceptor 50 and the electrically conductive track 60 may be spaced apart from
the upper end and lower end of the sheet 40. In the hollow heater assembly 30, the
upper and lower end portions of the first part 40a and the upper and lower end portions
of the second part 40b may be in contact with each other. The electrically conductive
track 60 may be sealed from the outside due to the structure in which the upper and
lower end portions of the first part 40a and the upper and lower end portions of the
second part 40b are in contact with each other and the first to fourth parts 40a,
40b, 40c, and 40d are rolled.
[0116] The hollow heater assembly 30 may be combined with the brackets 91 and 92. The brackets
91 and 92 may be bonded to or press-fitted into the heater assembly 30. In the state
in which the hollow heater assembly 30 is combined with the brackets 91 and 92, the
heater assembly 30 and the brackets 91 and 92 may be heated to a predetermined temperature
or higher.
[0117] Accordingly, the heater assembly may be sealed from the outside, and release of heat
generated from the electrically conductive pattern to the outside of the heater assembly
may be minimized.
[0118] The insertion hole 913 in the first bracket 91 may communicate with an upper side
of the insertion space 43. The hole 924 in the second bracket 92 may communicate with
a lower side of the insertion space 43. The stick S may be inserted into the insertion
space 43 through the insertion hole 913. Outside air may flow into the stick S via
an end portion of the stick S through the hole 924 from the outside of the heater
assembly 30. The inner circumferential surface of the first bracket body 911 may support
at least a portion of the outer circumferential surface of the stick S inserted into
the insertion space 43. The upper surface 923 of the second bracket body 921 may support
at least a portion of the lower end of the stick S inserted into the insertion space
43. The first bracket 91 and the second bracket 92 may be spaced apart from the susceptor
50 in the longitudinal direction of the insertion space 43. In the longitudinal direction
of the insertion space 43, the lower end of the first bracket body 911 may be spaced
apart from the upper end 53 of the susceptor 50, and the upper end of the second bracket
body 921 may be spaced apart from the lower end 54 of the susceptor 50.
[0119] The temperature sensor 131 may be disposed in the heater assembly 30. The temperature
sensor 131 may output a signal corresponding to the temperature of the electrically
conductive track 60. For example, the temperature sensor 131 may include a resistance
element, the resistance value of which varies in response to changes in the temperature
of the electrically conductive track 60. The temperature sensor 131 may be implemented
as a thermistor, which is an element that uses a characteristic that resistance varies
depending on temperature. The temperature sensor 131 may output a signal corresponding
to the resistance value of the resistance element as a signal corresponding to the
temperature of the electrically conductive track 60.
[0120] The temperature sensor 131 may be disposed in the accommodation recess Hs formed
by overlapping the plurality of holes H1, H2, H3, ..., and Hn. The heater assembly
30 may include a plurality of layers formed by at least a portion of the sheet 40
outside the electrically conductive track 60. The accommodation recess Hs may be formed
by the plurality of holes H1, H2, H3, ..., and Hn being disposed in the respective
layers and overlapping each other in the radial direction of the insertion space 43.
The accommodation recess Hs may be located adjacent to the electrically conductive
track 60. The accommodation recess Hs may be located so as to overlap the electrically
conductive track 60 and/or the susceptor 50 in the radial direction of the insertion
space 43.
[0121] A stick detection sensor 133 may be disposed in the heater assembly 30. The stick
detection sensor 133 may detect insertion and/or removal of the stick S. For example,
the stick detection sensor 133 may be an inductive sensor and/or a capacitance sensor.
The stick detection sensor 133 may be disposed adjacent to the lower end of the insertion
space 43. The stick detection sensor 133 may be disposed so as to surround at least
a portion of the lower side of the heater assembly 30. The stick detection sensor
133 may be disposed so as to be in contact with the fifth part 40e or the outermost
layer of the sheet 40 and to surround the fifth part 40e or the outermost layer. The
stick detection sensor 133 may be disposed below the susceptor 50 and the electrically
conductive track 60 in the longitudinal direction of the insertion space 43. The stick
detection sensor 133 may be spaced apart from the susceptor 50 and the electrically
conductive track 60 in the longitudinal direction of the insertion space 43.
[0122] Accordingly, transfer of heat generated by the susceptor 50 and the electrically
conductive track 60 to the sensor 133 may be minimized. In addition, the accuracy
of detection of the stick S by the sensor 133 may be increased.
[0123] Referring to FIG. 15 together with FIG. 14, the heater assembly 30 may include layers
formed in the order of the susceptor 50, the first part 40a and/or third part 40c
of the sheet 40, the electrically conductive track 60, the second part 40b of the
sheet 40, the fourth part 40d of the sheet 40, and the fifth part 40e of the sheet
40 in the radially outward direction from the insertion space 43. The fourth part
40d may form a plurality of layers outside the electrically conductive track 60.
[0124] At least one of the plurality of holes H1, H2, H3, ..., and Hn may be disposed in
each of the layers formed by the second part 40b and/or the fourth part 40d. For example,
outside the electrically conductive track 60, the first hole H1 may be formed in the
second part 40b that is contiguous with the electrically conductive track 60, the
second hole H2 may be formed in the fourth part 40d that is contiguous with the layer
in which the first hole H1 is formed, and the third hole H3 may be formed in the fourth
part 40d that is contiguous with the layer in which the second hole H2 is formed.
[0125] The first to third holes H1 to H3 may be aligned with each other in the radial direction
of the insertion space 43 to form one accommodation recess Hs. The temperature sensor
131 may be disposed in the accommodation recess Hs. The inner side surface of the
temperature sensor 131 may be in contact with one surface of the electrically conductive
track 60 in the radial direction of the insertion space 43. The outer side surface
of the temperature sensor 131 may be supported by at least one layer formed by the
sheet. The fifth part 40e of the sheet 40 may form at least one layer surrounding
the outer side of the accommodation recess Hs.
[0126] Accordingly, because the temperature sensor is supported by at least one layer disposed
outside the temperature sensor, the temperature sensor may be fixed at a certain position.
[0127] In addition, due to the plurality of layers forming the accommodation recess and
at least one layer surrounding the outer side of the accommodation recess, release
of heat generated by the electrically conductive track 60 to the outside of the heater
assembly may be minimized, and the accuracy of measurement of temperature by the temperature
sensor may be increased.
[0128] In addition, due to the structure in which the accommodation recess is sealed from
the outside by the sheet, the heater assembly may be effectively sealed.
[0129] The thickness T3 of the accommodation recess Hs defined in the radial direction of
the insertion space 43 may be equal to or less than the thickness of the temperature
sensor 131 defined in the radial direction of the insertion space 43. The thickness
T3 of the accommodation recess Hs may be equal to the product of the number Nh of
holes forming the accommodation recess Hs and the thickness T0 of the sheet 40. In
other words, the thickness of the temperature sensor 131 may be equal to or greater
than the product of the number Nh of holes forming the accommodation recess Hs and
the thickness T0 of the sheet 40.
[0130] Accordingly, the temperature sensor 131 in the accommodation recess Hs may receive
a force in the radially inward direction of the insertion space 43 from the layers
disposed outside the accommodation recess Hs, and thus may be stably supported in
the accommodation recess Hs and may be stably in contact with the electrically conductive
track 60.
[0131] The width W3 of the accommodation recess Hs defined in the longitudinal direction
of the insertion space 43 may be equal to or greater than the width of the temperature
sensor 131. Accordingly, the temperature sensor 131 may be easily placed in the accommodation
recess Hs.
[0132] Referring to FIG. 16 together with FIG. 14, in the structure in which one sheet 40
is rolled to form multiple layers, a step may be formed at a connection portion between
one layer and another layer. For example, the heater assembly 30 may have a step formed
at a position at which one end 64 and the other end 65 of the electrically conductive
track 60 in the longitudinal direction are disposed. The heater assembly 30 may have
a step formed at a position at which one end 64 and the other end 65 of the electrically
conductive track 60 are disposed in the peripheral direction of the insertion space
43. This step may be referred to as a first stepped portion SP1. For example, a gap
G1 may be formed between one end 51 and the other end 52 of the susceptor 50 in the
peripheral direction of the insertion space 43 (refer to FIGs. 5 and 6), and the heater
assembly 30 may have a step formed at a position at which the gap G1 is formed in
the peripheral direction of the insertion space 43. This step may be referred to as
a second stepped portion SP2.
[0133] The first stepped portion SP1 and the second stepped portion SP2 may be disposed
so as to be misaligned from each other in the radial direction of the insertion space
43 or the radial direction of the heater assembly 30. The temperature sensor 131 and
the accommodation recess Hs may be disposed so as to be misaligned from at least one
of the first stepped portion SP1 or the second stepped portion SP2. The temperature
sensor 131 and the accommodation recess Hs may not overlap at least one of the first
stepped portion SP1 or the second stepped portion SP2 in the radial direction of the
insertion space 43 or the radial direction of the heater assembly 30.
[0134] The first stepped portion SP1 may be spaced apart from the gap G1 or the second stepped
portion SP2 by a predetermined angle. For example, an angle c1 formed between the
first stepped portion SP1 and the gap G1 or the second stepped portion SP2 with respect
to the center O or central axis of the heater assembly 30 may be 80 degrees to 100
degrees. Preferably, the angle c1 formed between the first stepped portion SP1 and
the gap G1 or the second stepped portion SP2 may be about 90 degrees.
[0135] The temperature sensor 131 and the accommodation recess Hs may be spaced apart from
the gap G1 or the second stepped portion SP2 by a predetermined angle. For example,
an angle c2 by which the temperature sensor 131 and the accommodation recess Hs are
spaced apart from the gap G1 or the second stepped portion SP2 with respect to the
center O or central axis of the heater assembly 30 may be 160 degrees to 200 degrees.
Preferably, the angle c2 by which the temperature sensor 131 and the accommodation
recess Hs are spaced apart from the gap G1 or the second stepped portion SP2 may be
about 180 degrees.
[0136] A distance by which the electrically conductive track 60 is spaced apart from the
susceptor 50 on the flat sheet 40 may be in the range of 0.23 to 0.28 times the length
L1 of the susceptor 50 defined in the longitudinal direction of the sheet 40. Preferably,
the distance by which the electrically conductive track 60 is spaced apart from the
susceptor 50 may be about 0.25 times the length L1 of the susceptor 50 defined in
the longitudinal direction of the sheet 40.
[0137] A distance by which the first hole H1 forming the accommodation recess Hs is spaced
apart from the electrically conductive track 60 on the flat sheet 40 may be in the
range of 0.23 to 0.28 times the length L2 of the electrically conductive track 60
defined in the longitudinal direction of the sheet 40. Preferably, the distance by
which the first hole H1 is spaced apart from the electrically conductive track 60
may be about 0.25 times the length L2 of the electrically conductive track 60 defined
in the longitudinal direction of the sheet 40.
[0138] Heat may not be evenly transferred to the insertion space 43 in the first stepped
portion SP1, the second stepped portion SP2, and the accommodation recess Hs in which
the temperature sensor 131 is disposed compared to the other portions surrounding
the insertion space 43. As the aerosol-generating device 1 is repeatedly used, the
degrees to which the first stepped portion SP1, the second stepped portion SP2, and
the portion in which the accommodation recess Hs accommodating the temperature sensor
131 is disposed deteriorate may be different from the degrees to which the other portions
surrounding the insertion space 43 deteriorate. If some of the first stepped portion
SP1, the second stepped portion SP2, and the accommodation recess Hs in which the
temperature sensor 131 is disposed are disposed so as to overlap each other, the degrees
of deterioration of the corresponding portions may greatly differ from the degrees
of deterioration of the other portions. In addition, a specific portion of the stick
S inserted into the insertion space 43 may not be properly heated, and the corresponding
portions may be more vulnerable to external impact than the other portions.
[0139] The first stepped portion SP1, the second stepped portion SP2, and the temperature
sensor 131 may be disposed so as to be spaced apart from each other by 90 degrees
with respect to the insertion space 43. Because the stepped portions SP1 and SP2 and
the temperature sensor 131 are disposed symmetrically with each other, it may be possible
to more effectively prevent the parts of the heater assembly 30 from deteriorating
to different degrees and to evenly heat the stick S inserted into the insertion space
43. In addition, damage to the heater assembly 30 due to external impact may be minimized.
[0140] Meanwhile, the first stepped portion SP1, the second stepped portion SP2, and the
temperature sensor 131 may be disposed symmetrically with each other in the peripheral
direction of the insertion space 43. For example, the first stepped portion SP1, the
second stepped portion SP2, and the temperature sensor 131 may be disposed so as to
be spaced apart from each other by 120 degrees with respect to the insertion space
43.
[0141] FIG. 17 is a flowchart illustrating calibration of the temperature of the electrically
conductive track of the aerosol-generating device according to the embodiment of the
present disclosure.
[0142] Referring to FIG. 17, the controller 12 may control the overall operation of the
aerosol-generating device. The controller 12 may determine the resistance value and
temperature of the electrically conductive track 60 (S1710). The controller 12 may
control at least one of the heater driving circuit or the power supply 11 that supplies
power to the electrically conductive track 60 to apply voltage of a constant magnitude
to the electrically conductive track 60 and a shunt resistor electrically connected
to the electrically conductive track 60. The controller 12 may calculate voltage Vd
applied to the shunt resistor based on the current flowing through the shunt resistor
and the resistance value Rs of the shunt resistor. The resistance value Rs of the
shunt resistor may be a value that does not change depending on the temperature. The
controller 12 may calculate a difference between the applied voltage and the voltage
Vd applied to the shunt resistor as the voltage applied to the electrically conductive
track 60. The controller 12 may calculate a resistance value Rh of the electrically
conductive track 60 based on the voltage applied to the electrically conductive track
60 and the current flowing through the electrically conductive track 60.
[0143] The memory 17 (refer to FIG. 18) may store information about the relationship between
the temperature and resistance of the electrically conductive track 60. The correlation
between the resistance value of the electrically conductive track 60 and the temperature
of the electrically conductive track 60 may be defined in advance and may be stored
in the memory 17 as a look-up table (LUT). Accordingly, the controller 12 may obtain
a temperature value mapped to the calculated resistance value Rh of the electrically
conductive track 60 based on the look-up table, thereby determining the current temperature
of the electrically conductive track 60.
[0144] The controller 12 may receive a signal output from the temperature sensor 131 (S1720).
The temperature sensor 131 may output a signal corresponding to the temperature of
the electrically conductive track 60. The controller 12 may determine a reference
temperature based on the signal output from the temperature sensor 131.
[0145] The controller 12 may compare the temperature of the electrically conductive track
60 determined in operation S1710 with the reference temperature (S1730). The controller
12 may calculate a difference between the determined temperature of the electrically
conductive track 60 and the reference temperature, and may compare the calculated
difference with a preset allowable deviation.
[0146] Although electrically conductive tracks 60 are made of the same material and have
the same specifications, the electrically conductive tracks 60 may have different
temperature-dependent resistance characteristics. For example, the temperature-dependent
resistance characteristics of the electrically conductive track 60 may vary slightly
due to dimensional errors in the shape of the electrically conductive track 60, such
as the length and thickness thereof, which may occur during manufacture thereof. For
example, the temperature-dependent resistance characteristics of the electrically
conductive track 60 may also vary due to errors in the ratio of elements forming an
alloy of the electrically conductive track 60, which may occur during manufacture
thereof. However, this is merely exemplary, and the factors affecting the temperature-dependent
resistance characteristics of the electrically conductive track 60 are not limited
to those described above. Even when a given amount of power is applied to the electrically
conductive track 60, the heating temperature of the electrically conductive track
60 may vary due to a difference in the temperature-dependent resistance characteristics
between the electrically conductive tracks 60.
[0147] The allowable deviation may mean the maximum allowable deviation of the difference
between the temperature-dependent resistance characteristics stored in the look-up
table as a reference and the temperature-dependent resistance characteristics of the
electrically conductive track 60 included in the actual heater assembly 30. In the
aerosol-generating device 1 according to the embodiment of the present disclosure,
the temperature of the electrically conductive track 60 determined based on the look-up
table may be a value determined by the temperature-dependent resistance characteristics
set as a default during manufacture of the aerosol-generating device 1, and the temperature
measured by the temperature sensor 131 may be a value determined by the temperature-dependent
resistance characteristics of the electrically conductive track 60 included in the
actual heater assembly 30.
[0148] If the difference between the determined temperature of the electrically conductive
track 60 and the reference temperature is greater than the allowable deviation ("Y"
in operation S1730), the controller 12 may update the relationship information based
on the reference temperature (S1740).
[0149] For example, the controller 12 may correct all the temperature values of the relationship
information in the look-up table by the difference between the determined temperature
of the electrically conductive track 60 and the reference temperature. In detail,
if the allowable deviation is 1°C and the difference between the determined temperature
of the electrically conductive track 60 and the reference temperature is 2°C, all
the temperature values of the relationship information in the look-up table may be
corrected by 2°C.
[0150] For example, the controller 12 may repeatedly determine the temperature of the electrically
conductive track 60 and the reference temperature while gradually increasing the power
applied to the electrically conductive track 60, and may reflect the differences between
the determined temperature of the electrically conductive track 60 and the reference
temperature in the relationship information in the look-up table.
[0151] For example, a variety of pieces of resistance-temperature relationship information
may be pre-stored for various electrically conductive tracks in the look-up table,
and the controller 12 may change, based on the difference between the determined temperature
of the electrically conductive track 60 and the reference temperature, the resistance-temperature
relationship information used to determine the temperature of the electrically conductive
track 60. In detail, when the difference between the determined temperature of the
electrically conductive track 60 and the reference temperature is greater than the
allowable deviation, the controller 12 may set another resistance-temperature relationship
information as the default, instead of the resistance-temperature relationship information
set as the default when the product is shipped, so that the difference between the
determined temperature of the electrically conductive track 60 and the reference temperature
becomes less than the allowable deviation.
[0152] The controller 12 may store the updated relationship information in the memory 17.
The controller 12 may determine the temperature of the electrically conductive track
60 based on the updated relationship information, and may control power supplied from
the power supply 11 to the electrically conductive track 60 based on the determined
temperature of the electrically conductive track 60.
[0153] If the difference between the determined temperature of the electrically conductive
track 60 and the reference temperature is equal to or less than the allowable deviation
("N" in operation S1730), the controller 12 may control power supplied from the power
supply 11 to the electrically conductive track 60 based on the determined temperature
of the electrically conductive track 60 (S1750). If the difference between the determined
temperature of the electrically conductive track 60 and the reference temperature
is equal to or less than the allowable deviation, the relationship information currently
used to determine the temperature of the electrically conductive track 60 may be considered
suitable. Therefore, the controller 12 may control power supplied to the electrically
conductive track 60 based on the current relationship information without updating
the relationship information so that the electrically conductive track 60 is heated
to a desired temperature.
[0154] Accordingly, because the determined temperature of the electrically conductive track
is calibrated based on the resistance value of the electrically conductive track,
it may be possible to minimize an error in estimation of the temperature of the track
caused by a difference in the characteristics between electrically conductive tracks
of respective devices.
[0155] On the other hand, if the difference between the determined temperature of the electrically
conductive track 60 and the reference temperature is greater than the allowable deviation,
the controller 12 may store the determined temperature of the electrically conductive
track 60, the reference temperature, and the resistance value of the electrically
conductive track 60 in the memory 17. The information stored in the memory 17 may
later be collected in the server or the like of the manufacturer, and may be used
to examine whether the resistance value distribution and heating temperature distribution
of the produced electrically conductive tracks meet the allowable distribution or
standard set by the manufacturer.
[0156] FIG. 18 is a block diagram of an aerosol-generating device 1 according to an embodiment
of the present disclosure.
[0157] The aerosol-generating device 1 may include a power supply 11, a controller 12, a
sensor 13, an output unit 14, an input unit 15, a communication unit 16, a memory
17, and one or more heaters 18 and 24. However, the internal structure of the aerosol-generating
device 1 is not limited to that shown in FIG. 18. That is, it is to be understood
by those skilled in the art that some of the components shown in FIG. 18 may be omitted
or new components may be added depending on the design of the aerosol-generating device
1.
[0158] The sensor 13 may detect the state of the aerosol-generating device 1 or the state
of the surrounding of the aerosol-generating device 1 and may transmit information
about the detected state to the controller 12. Based on the information about the
detected state, the controller 12 may control the aerosol-generating device 1 to perform
various functions, such as control of operation of the cartridge heater 24 and/or
the heater 18, smoking restriction, determination as to whether the stick S and/or
the cartridge 19 is inserted, and notification display.
[0159] The sensor 13 may include at least one of a temperature sensor 131, a puff sensor
132, an insertion detection sensor 133, a reuse detection sensor 134, a movement detection
sensor 137, or a humidity sensor 138.
[0160] The temperature sensor 131 may detect temperature to which the cartridge heater 24
and/or the heater 18 is heated. The aerosol-generating device 1 may include a separate
temperature sensor configured to detect the temperature of the cartridge heater 24
and/or the heater 18, or the cartridge heater 24 and/or the heater 18 itself may serve
as a temperature sensor.
[0161] The temperature sensor 131 may output a signal corresponding to the temperature of
the cartridge heater 24 and/or the heater 18. For example, the temperature sensor
131 may include a resistive element that changes in resistance value according to
a change in temperature of the cartridge heater 24 and/or the heater 18. The temperature
sensor may be implemented as a thermistor, which is an element characterized in that
the resistance thereof changes with temperature. In this case, the temperature sensor
131 may output a signal corresponding to the resistance value of the resistive element
as a signal corresponding to the temperature of the cartridge heater 24 and/or the
heater 18. For example, the temperature sensor 131 may be configured as a sensor configured
to detect the resistance value of the cartridge heater 24 and/or the heater 18. In
this case, the temperature sensor 131 may output a signal corresponding to the resistance
value of the cartridge heater 24 and/or the heater 18 as a signal corresponding to
the temperature of the cartridge heater 24 and/or the heater 18.
[0162] The temperature sensor 131 may be disposed around the power supply 11 to monitor
the temperature of the power supply 11. The temperature sensor 131 may be disposed
adjacent to the power supply 11. For example, the temperature sensor 131 may be attached
to one surface of the battery, which is the power supply 11. For example, the temperature
sensor 131 may be mounted on one surface of a printed circuit board.
[0163] The temperature sensor 131 may be disposed in the body 10 to detect the internal
temperature of the body 10.
[0164] The puff sensor 132 may detect a user puff based on various physical changes in a
gasflow path. The puff sensor 132 may output a signal corresponding to a puff. For
example, the puff sensor 132 may be a pressure sensor. The puff sensor 132 may output
a signal corresponding to the internal pressure of the aerosol-generating device.
Here, the internal pressure of the aerosol-generating device 1 may correspond to the
pressure of the gasflow path through which gas flows. The puff sensor 132 may be disposed
at a position corresponding to the gasflow path through which gas flows in the aerosol-generating
device 1.
[0165] The stick detection sensor 133 may detect insertion and/or removal of the stick S.
The stick detection sensor may be referred to as an insertion detection sensor. The
insertion detection sensor 133 may detect a signal change caused by insertion and/or
removal of the stick S. The insertion detection sensor 133 may be mounted around the
insertion space. The insertion detection sensor 133 may detect insertion and/or removal
of the stick S according to a change in dielectric constant in the insertion space.
For example, the insertion detection sensor 133 may be an inductive sensor and/or
a capacitance sensor.
[0166] The inductive sensor may include at least one coil. The coil of the inductive sensor
may be disposed adjacent to the insertion space. For example, if a magnetic field
changes around a coil through which current flows, the characteristics of the current
flowing through the coil may change according to Faraday's law of electromagnetic
induction. Here, the characteristics of the current flowing through the coil may include
a frequency of alternating current, a current value, a voltage value, an inductance
value, an impedance value, and the like.
[0167] The inductive sensor may output a signal corresponding to the characteristics of
the current flowing through the coil. For example, the inductive sensor may output
a signal corresponding to the inductance value of the coil.
[0168] The capacitance sensor may include a conductive body. The conductive body of the
capacitance sensor may be disposed adjacent to the insertion space. The capacitance
sensor may output a signal corresponding to the electromagnetic characteristics of
the surroundings, for example, the capacitance around the conductive body. For example,
if the stick S including a metallic wrapper is inserted into the insertion space,
the electromagnetic characteristics around the conductive body may change due to the
wrapper of the stick S.
[0169] The reuse detection sensor 134 may detect whether the stick S is being reused. The
reuse detection sensor 134 may be a color sensor. The color sensor may detect the
color of the stick S. The color sensor may detect the color of a portion of the wrapper
surrounding the outer side of the stick S. The color sensor may detect, based on light
reflected from an object, a value for the optical characteristic corresponding to
the color of the object. For example, the optical characteristic may be the wavelength
of light. The color sensor may be implemented as a component integrated with a proximity
sensor or may be implemented as a component provided separately from a proximity sensor.
[0170] At least a portion of the wrapper constituting the stick S may change in color due
to an aerosol. The reuse detection sensor 134 may be disposed at a position corresponding
to a position at which at least a portion of the wrapper, which changes in color due
to an aerosol, is disposed when the stick S is inserted into the insertion space.
For example, before the stick S is used by the user, the color of at least a portion
of the wrapper may be a first color. In this case, while the aerosol generated by
the aerosol-generating device 1 passes through the stick S, at least a portion of
the wrapper may become wet due to the aerosol, and accordingly, the color of at least
a portion of the wrapper may change to a second color. After changing from the first
color to the second color, the color of at least a portion of the wrapper may be maintained
in the second color.
[0171] The movement detection sensor 137 may detect movement of the aerosol-generating device.
The movement detection sensor 137 may be implemented as at least one of an acceleration
sensor or a gyro sensor.
[0172] The humidity sensor 138 may detect the humidity of the aerosol-generating device
and/or the cartridge. The humidity sensor 138 may detect the humidity of outside air
and/or the humidity in the cartridge. The humidity sensor 138 may be implemented as
a capacitive sensor or the like. The humidity sensor 138 may be disposed on the outer
side of the body 10 or may be located in a path through which outside air is introduced
to measure the humidity of the surroundings of the aerosol-generating device 1. The
humidity sensor 138 may be located in the storage portion C0 of the cartridge 19 to
measure the humidity in the cartridge 19.
[0173] In addition to the sensors 131 to 138 described above, the sensor 13 may further
include at least one of a barometric pressure sensor, a magnetic sensor, a position
sensor (GPS), or a proximity sensor. The functions of the sensors could be intuitively
deduced by those skilled in the art from the names thereof, and thus detailed descriptions
thereof will be omitted.
[0174] The output unit 14 may output information about the state of the aerosol-generating
device 1 and may provide the information to the user. The output unit 14 may include
at least one of a display 141, a haptic unit 142, or a sound output unit 143. However,
the disclosure is not limited thereto. If the display 141 and a touchpad form a touchscreen
together in a layered structure, the display 141 may be used as not only an output
device but also an input device.
[0175] The display 141 may visually provide information about the aerosol-generating device
1 to the user. For example, the information about the aerosol-generating device 1
may include various pieces of information, such as a charging/discharging state of
the power supply 11 of the aerosol-generating device 1, a preheating state of the
heater 18, an insertion/removal state of the stick S and/or the cartridge 19, a mounting/removal
state of the upper case, and a use restriction state of the aerosol-generating device
1 (e.g., detection of an abnormal article), and the display 141 may output the information
to the outside. For example, the display 141 may be in the form of a light-emitting
diode (LED) device. For example, the display 141 may be a liquid crystal display panel
(LCD), an organic light-emitting display panel (OLED), or the like.
[0176] The haptic unit 142 may convert an electrical signal into mechanical stimulation
or electrical stimulation to haptically provide the information about the aerosol-generating
device 1 to the user. For example, if initial power is supplied to the cartridge heater
24 and/or the heater 18 for a predetermined amount of time, the haptic unit 142 may
generate vibration corresponding to completion of initial preheating. The haptic unit
142 may include a vibration motor, a piezoelectric element, or an electrical stimulation
device.
[0177] The sound output unit 143 may audibly provide information about the aerosol-generating
device 1 to the user. For example, the sound output unit 143 may convert an electrical
signal into an acoustic signal and may output the acoustic signal to the outside.
[0178] The power supply 11 may supply power used for operation of the aerosol-generating
device 1. The power supply 11 may supply power so that the cartridge heater 24 and/or
the heater 18 is heated. In addition, the power supply 11 may supply power necessary
for operation of the other components provided in the aerosol-generating device 1,
such as the sensor 13, the output unit 14, the input unit 15, the communication unit
16, and the memory 17. The power supply 11 may be a rechargeable battery or a disposable
battery. For example, the power supply 11 may be a lithium polymer (LiPoly) battery.
However, the disclosure is not limited thereto.
[0179] Although not shown in FIG. 18, the aerosol-generating device 1 may further include
a power supply protection circuit. The power supply protection circuit may be electrically
connected to the power supply 11 and may include a switching element.
[0180] The power supply protection circuit may block an electric path to the power supply
11 according to a predetermined condition. For example, the power supply protection
circuit may block the electric path to the power supply 11 when the voltage level
of the power supply 11 is equal to or higher than a first voltage corresponding to
overcharge. For example, the power supply protection circuit may block the electric
path to the power supply 11 when the voltage level of the power supply 11 is lower
than a second voltage corresponding to overdischarge.
[0181] The heater 18 may receive power from the power supply 11 to heat the medium or the
aerosol-generating substance in the stick S. Although not shown in FIG. 18, the aerosol-generating
device 1 may further include a power conversion circuit (e.g., DC-to-DC converter)
configured to convert the power of the power supply 11 and supply the converted power
to the cartridge heater 24 and/or the heater 18. In addition, if the aerosol-generating
device 1 generates an aerosol in an induction heating way, the aerosol-generating
device 1 may further include a DC-to-AC converter configured to convert direct current
power of the power supply 11 into alternating current power.
[0182] The controller 12, the sensor 13, the output unit 14, the input unit 15, the communication
unit 16, and the memory 17 may perform functions using power received from the power
supply 11. Although not shown in FIG. 18, the aerosol-generating device may further
include a power conversion circuit configured to convert the power of the power supply
11 and supply the converted power to the respective components, for example, a low
dropout (LDO) circuit or a voltage regulator circuit. In addition, although not shown
in FIG. 18, a noise filter may be provided between the power supply 11 and the heater
18. The noise filter may be a low-pass filter. The low-pass filter may include at
least one inductor and a capacitor. The cutoff frequency of the low-pass filter may
correspond to the frequency of a high-frequency switching current applied from the
power supply 11 to the heater 18. The low-pass filter may prevent high-frequency noise
components from being applied to the sensor 13, for example, the insertion detection
sensor 133.
[0183] In an embodiment, the cartridge heater 24 and/or the heater 18 may be formed of any
suitable electrically resistive material. For example, the suitable electrically resistive
material may be a metal or a metal alloy including titanium, zirconium, tantalum,
platinum, nickel, cobalt, chromium, hafnium, niobium, molybdenum, tungsten, tin, gallium,
manganese, iron, copper, stainless steel, or nichrome. However, the disclosure is
not limited thereto. In addition, the heater 18 may be implemented as a metal wire,
a metal plate on which an electrically conductive track is disposed, or a ceramic
heating element. However, the disclosure is not limited thereto.
[0184] In another embodiment, the heater 18 may be an induction heater. For example, the
heater 18 may include a susceptor configured to generate heat through a magnetic field
applied by a coil, thereby heating the aerosol-generating substance.
[0185] The input unit 15 may receive information input from the user or may output information
to the user. For example, the input unit 15 may be a touch panel. The touch panel
may include at least one touch sensor configured to detect touch. For example, the
touch sensor may include a capacitive touch sensor, a resistive touch sensor, a surface
acoustic wave touch sensor, an infrared touch sensor, etc. However, the disclosure
is not limited thereto.
[0186] The display 141 and the touch panel may be implemented as an integrated panel. For
example, the touch panel may be inserted into the display 141 (on-cell type touch
panel or in-cell type touch panel). For example, the touch panel may be added onto
the display 141 (add-on type touch panel).
[0187] Meanwhile, the input unit 15 may include a button, a keypad, a dome switch, a jog
wheel, a jog switch, etc. However, the disclosure is not limited thereto.
[0188] The memory 17 may be hardware storing various pieces of data processed in the aerosol-generating
device 1. The memory 17 may store data processed and to be processed by the controller
12. The memory 17 may include at least one type of storage medium among a flash memory
type memory, a hard disk type memory, a multimedia card micro type memory, a card
type memory (e.g., SD or XD memory), a random access memory (RAM), a static random
access memory (SRAM), a read-only memory (ROM), an electrically erasable programmable
read-only memory (EEPROM), a programmable read-only memory (PROM), a magnetic memory,
a magnetic disk, and an optical disc. The memory 17 may store data on an operation
time of the aerosol-generating device 1, the maximum number of puffs, the current
number of puffs, at least one temperature profile, and the user's smoking pattern.
[0189] The communication unit 16 may include at least one component for communication with
other electronic devices. For example, the communication unit 16 may include at least
one of a short-range communication unit or a wireless communication unit.
[0190] The short-range communication unit may include a Bluetooth communication unit, a
Bluetooth low energy (BLE) communication unit, a near-field communication unit, a
WLAN (Wi-Fi) communication unit, a Zigbee communication unit, an infrared data association
(IrDA) communication unit, a Wi-Fi direct (WFD) communication unit, an ultra-wideband
(UWB) communication unit, an Ant+ communication unit, etc. However, the disclosure
is not limited thereto.
[0191] The wireless communication unit may include a cellular network communication unit,
an Internet communication unit, a computer network (e.g., LAN or WAN) communication
unit, etc. However, the disclosure is not limited thereto.
[0192] Although not shown in FIG. 18, the aerosol-generating device 1 may further include
a connection interface such as a universal serial bus (USB) interface, and may be
connected to other external devices through the connection interface such as a USB
interface to transmit and receive information or charge the power supply 11
[0193] The controller 12 may control overall operation of the aerosol-generating device
1. In an embodiment, the controller 1 may include at least one processor. The processor
may be implemented as an array of a plurality of logic gates or may be implemented
as a combination of a general-purpose microprocessor and a memory in which a program
executable in the microprocessor is stored. Also, it will be understood by those skilled
in the art that the processor can be implemented in other forms of hardware.
[0194] The controller 12 may control the supply of power from the power supply 11 to the
heater 18 to control the temperature of the heater 18. The controller 12 may control
the temperature of the cartridge heater 24 and/or the heater 18 based on the temperature
of the cartridge heater 24 and/or the heater 18 detected by the temperature sensor
131. The controller 12 may control the power supplied to the cartridge heater 24 and/or
the heater 18 based on the temperature of the cartridge heater 24 and/or the heater
18. For example, the controller 12 may determine a target temperature of the cartridge
heater 24 and/or the heater 18 based on the temperature profile stored in the memory
17.
[0195] The aerosol-generating device 1 may include a power supply circuit (not shown) electrically
connected to the power supply 11 between the power supply 11 and the cartridge heater
24 and/or the heater 18. The power supply circuit may be electrically connected to
the cartridge heater 24, the heater 18, or the induction coil 181. The power supply
circuit may include at least one switching element. The switching element may be implemented
as a bipolar junction transistor (BJT), a field effect transistor (FET), or the like.
The controller 12 may control the power supply circuit.
[0196] The controller 12 may control switching of the switching element of the power supply
circuit to control the supply of power. The power supply circuit may be an inverter
configured to convert direct current power output from the power supply 11 into alternating
current power. For example, the inverter may be composed of a full-bridge circuit
or a half-bridge circuit including a plurality of switching elements.
[0197] The controller 12 may turn on the switching element so that power is supplied from
the power supply 11 to the cartridge heater 24 and/or the heater 18. The controller
12 may turn off the switching element so that the supply of power to the cartridge
heater 24 and/or the heater 18 is interrupted. The controller 12 may control the frequency
and/or the duty ratio of the current pulse input to the switching element to control
the current supplied from the power supply 11.
[0198] The controller 12 may control switching of the switching element of the power supply
circuit to control the voltage output from the power supply 11. The power conversion
circuit may convert the voltage output from the power supply 11. For example, the
power conversion circuit may include a buck-converter configured to step down the
voltage output from the power supply 11. For example, the power conversion circuit
may be implemented as a buck-boost converter, a Zener diode, or the like.
[0199] The controller 12 may control on/off operation of the switching element included
in the power conversion circuit to control the level of the voltage output from the
power conversion circuit. If the switching element is maintained in an on state, the
level of the voltage output from the power conversion circuit may correspond to the
level of the voltage output from the power supply 11. The duty ratio for the on/off
operation of the switching element may correspond to a ratio of the voltage output
from the power conversion circuit to the voltage output from the power supply 11.
As the duty ratio for the on/off operation of the switching element decreases, the
level of the voltage output from the power conversion circuit may decrease. The heater
18 may be heated based on the voltage output from the power conversion circuit.
[0200] The controller 12 may control the supply of power to the heater 18 using at least
one of a pulse width modulation (PWM) scheme or a proportional-integral-differential
(PID) scheme.
[0201] For example, the controller 12 may perform control using the PWM scheme such that
a current pulse having a predetermined frequency and a predetermined duty ratio is
supplied to the heater 18. The controller 12 may control the frequency and the duty
ratio of the current pulse to control the power supplied to the heater 18.
[0202] For example, the controller 12 may determine, based on the temperature profile, a
target temperature to be controlled. The controller 12 may control the power supplied
to the heater 18 using the PID scheme, which is a feedback control scheme using a
difference value between the temperature of the heater 18 and the target temperature,
a value obtained by integrating the difference value with respect to time, and a value
obtained by differentiating the difference value with respect to time.
[0203] The controller 12 may prevent the cartridge heater 24 and/or the heater 18 from overheating.
For example, the controller 12 may control operation of the power conversion circuit
such that the supply of power to the cartridge heater 24 and/or the heater 18 is interrupted
when the temperature of the cartridge heater 24 and/or the heater 18 exceeds a predetermined
limit temperature. For example, the controller 12 may reduce the amount of power supplied
to the cartridge heater 24 and/or the heater 18 by a predetermined ratio when the
temperature of the cartridge heater 24 and/or the heater 18 exceeds a predetermined
limit temperature. For example, when the temperature of the cartridge heater 24 exceeds
a limit temperature, the controller 12 may determine that the aerosol-generating substance
contained in the cartridge 19 has been exhausted and may interrupt the supply of power
to the cartridge heater 24.
[0204] The controller 12 may control charging/discharging of the power supply 11. The controller
12 may check the temperature of the power supply 11 based on an output signal from
the temperature sensor 131.
[0205] If a power line is connected to a battery terminal of the aerosol-generating device
1, the controller 12 may determine whether the temperature of the power supply 11
is equal to or higher than a first limit temperature, which is a reference temperature
at which charging of the power supply 11 is interrupted. When the temperature of the
power supply 11 is lower than the first limit temperature, the controller 12 may perform
control such that the power supply 11 is charged based on a predetermined charging
current. When the temperature of the power supply 11 is equal to or higher than the
first limit temperature, the controller 12 may interrupt charging of the power supply
11.
[0206] When the aerosol-generating device 1 is in an on state, the controller 12 may determine
whether the temperature of the power supply 11 is equal to or higher than a second
limit temperature, which is a reference temperature at which discharging of the power
supply 11 is interrupted. When the temperature of the power supply 11 is lower than
the second limit temperature, the controller 12 may perform control such that the
power stored in the power supply 11 is used. When the temperature of the power supply
11 is equal to or higher than the second limit temperature, the controller 12 may
interrupt use of the power stored in the power supply 11.
[0207] The controller 12 may calculate or determine the remaining amount of power stored
in the power supply 11. For example, the controller 12 may calculate or determine
the remaining capacity of the power supply 11 based on a voltage and/or current detection
value of the power supply 11.
[0208] The controller 12 may determine whether the stick S is inserted into the insertion
space using the insertion detection sensor 133. The controller 12 may determine that
the stick S has been inserted based on an output signal from the insertion detection
sensor 133. Upon determining that the stick S has been inserted into the insertion
space, the controller 12 may perform control such that power is supplied to the cartridge
heater 24 and/or the heater 18. For example, the controller 12 may supply power to
the cartridge heater 24 and/or the heater 18 based on the temperature profile stored
in the memory 17.
[0209] The controller 12 may determine whether the stick S is removed from the insertion
space. For example, the controller 12 may determine whether the stick S is removed
from the insertion space using the insertion detection sensor 133. For example, the
controller 12 may determine that the stick S has been removed from the insertion space
when the temperature of the heater 18 is equal to or higher than a limit temperature
or when the temperature change slope of the heater 18 is equal to or greater than
a predetermined slope. Upon determining that the stick S has been removed from the
insertion space, the controller 12 may interrupt the supply of power to the cartridge
heater 24 and/or the heater 18.
[0210] The controller 12 may control a power supply time and/or the amount of power supplied
to the heater 18 depending on the state of the stick S detected by the sensor 13.
The controller 12 may check, based on a look-up table, a level range within which
the level of a signal from the capacitance sensor is included. The controller 12 may
determine the amount of moisture in the stick S based on the checked level range.
[0211] When the stick S is in a highly humid state, the controller 12 may control a time
during which power is supplied to the heater 18 to increase a preheating time of the
stick S compared to when the stick S is in a normal state.
[0212] The controller 12 may determine whether the stick S inserted into the insertion space
is a reused stick using the reuse detection sensor 134. For example, the controller
12 may compare a sensing value of a signal from the reuse detection sensor with a
first reference range within which the first color is included, and may determine
that the stick S is not a reused stick when the sensing value is within the first
reference range. For example, the controller 12 may compare a sensing value of a signal
from the reuse detection sensor with a second reference range within which the second
color is included, and may determine that the stick S is a reused stick when the sensing
value is within the second reference range. Upon determining that the stick S is a
reused stick, the controller 12 may interrupt the supply of power to the cartridge
heater 24 and/or the heater 18.
[0213] The controller 12 may determine whether the aerosol-generating substance in the cartridge
19 is exhausted. For example, the controller 12 may apply power to preheat the cartridge
heater 24 and/or the heater 18, and may determine whether the temperature of the cartridge
heater 24 exceeds a limit temperature in a preheating section. When the temperature
of the cartridge heater 24 exceeds the limit temperature, the controller 12 may determine
that the aerosol-generating substance in the cartridge 19 has been exhausted. Upon
determining that the aerosol-generating substance in the cartridge 19 has been exhausted,
the controller 12 may interrupt the supply of power to the cartridge heater 24 and/or
the heater 18.
[0214] The controller 12 may make a determination as to a user puff using the puff sensor
132. For example, the controller 12 may determine, based on a sensing value of a signal
from the puff sensor, whether a puff occurs. For example, the controller 12 may determine
the intensity of a puff based on a sensing value of a signal from the puff sensor
132. When the number of puffs reaches a predetermined maximum number of puffs or when
no puff is detected for a predetermined time period or longer, the controller 12 may
interrupt the supply of power to the cartridge heater 24 and/or the heater 18.
[0215] The controller 12 may control the output unit 14 based on a result of detection by
the sensor 13. For example, when the number of puffs counted through the puff sensor
132 reaches a predetermined number, the controller 12 may notify the user that operation
of the aerosol-generating device 1 will end soon through at least one of the display
141, the haptic unit 142, or the sound output unit 143. For example, upon determining
that the stick S is not present in the insertion space, the controller 12 may notify
the user of the determination result through the output unit 14. For example, upon
determining that the cartridge 19 and/or the upper case has not been mounted, the
controller 12 may notify the user of the determination result through the output unit
14. For example, the controller 12 may transmit information about the temperature
of the cartridge heater 24 and/or the heater 18 to the user through the output unit
14.
[0216] Upon determining that a predetermined event has occurred, the controller 12 may store
a history of the corresponding event in the memory 17 and may update the history.
The event may include events performed in the aerosol-generating device 1, such as
detection of insertion of the stick S, commencement of heating of the stick S, detection
of puff, termination of puff, detection of overheating of the cartridge heater 24
and/or the heater 18, detection of application of overvoltage to the cartridge heater
24 and/or the heater 18, termination of heating of the stick S, on/off operation of
the aerosol-generating device 1, commencement of charging of the power supply 11,
detection of overcharging of the power supply 11, and termination of charging of the
power supply 11. The history of the event may include the occurrence date and time
of the event and log data corresponding to the event. For example, when the predetermined
event is detection of insertion of the stick S, the log data corresponding to the
event may include data on a value detected by the insertion detection sensor 133.
For example, when the predetermined event is detection of overheating of the cartridge
heater 24 and/or the heater 18, the log data corresponding to the event may include
data on the temperature of the cartridge heater 24 and/or the heater 18, the voltage
applied to the cartridge heater 24 and/or the heater 18, and the current flowing through
the cartridge heater 24 and/or the heater 18.
[0217] The controller 12 may perform control for formation of a communication link with
an external device such as a user's mobile terminal. Upon receiving data on authentication
from an external device via the communication link, the controller 12 may release
restriction on use of at least one function of the aerosol-generating device 1. Here,
the data on authentication may include data indicating completion of user authentication
for the user corresponding to the external device. The user may perform user authentication
through the external device. The external device may determine, based on the user's
birthday or an identification number indicating the user, whether the user data is
valid, and may receive data on the authority for use of the aerosol-generating device
1 from an external server. The external device may transmit data indicating completion
of user authentication to the aerosol-generating device 1 based on the data on the
use authority. When the user authentication is completed, the controller 12 may release
restriction on use of at least one function of the aerosol-generating device 1. For
example, when the user authentication is completed, the controller 12 may release
restriction on use of a heating function for supplying power to the heater 18.
[0218] The controller 12 may transmit data on the state of the aerosol-generating device
1 to the external device through the communication link established with the external
device. Based on the received state data, the external device may output the remaining
capacity of the power supply 11 or the operation mode of the aerosol-generating device
1 through a display of the external device.
[0219] The external device may transmit a location search request to the aerosol-generating
device 1 based on an input for commencement of search for the location of the aerosol-generating
device 1. Upon receiving the location search request from the external device, the
controller 12 may perform control, based on the received location search request,
such that at least one of the output devices performs operation corresponding to location
search. For example, the haptic unit 142 may generate vibration in response to the
location search request. For example, the display 141 may output objects corresponding
to location search and termination of search in response to the location search request.
[0220] Upon receiving firmware data from the external device, the controller 12 may perform
control such that the firmware is updated. The external device may check the current
version of the firmware of the aerosol-generating device 1 and may determine whether
there is a new version of firmware. Upon receiving an input requesting firmware download,
the external device may receive new version of firmware data and may transmit the
new version of firmware data to the aerosol-generating device 1. Upon receiving the
new version of firmware data, the controller 12 may perform control such that the
firmware of the aerosol-generating device 1 is updated.
[0221] The controller 12 may transmit data on a value detected by the at least one sensor
13 to an external server (not shown) through the communication unit 16, and may receive,
from the server, and store a learning model generated by learning the detected value
through machine learning such as deep learning. The controller 12 may perform operation
of determining the user's puff pattern and operation of generating the temperature
profile using the learning model received from the server. The controller 12 may store
data on the value detected by the at least one sensor 13 and data for training an
artificial neural network (ANN) in the memory 17. For example, the memory 17 may store
a database for each of the components provided in the aerosol-generating device 1
and weights and biases constituting the structure of the artificial neural network
(ANN) in order to train the artificial neural network (ANN). The controller 12 may
learn data on the value detected by the at least one sensor 13, the user's puff pattern,
and the temperature profile, which are stored in the memory 17, and may generate at
least one learning model used to determine the user's puff pattern and to generate
the temperature profile.
[0222] As described above, according to at least one of the embodiments of the present disclosure,
because the temperature sensor is disposed in the space defined by overlapping a plurality
of holes formed in the sheet forming the heater assembly, the shape of the sheet may
not be distorted, and the temperature sensor may be fixed at a certain position.
[0223] According to at least one of the embodiments of the present disclosure, because the
temperature sensor is disposed in the space defined by overlapping a plurality of
holes formed in the sheet forming the heater assembly, the size of the device may
be reduced.
[0224] According to at least one of the embodiments of the present disclosure, because the
temperature sensor is in direct contact with the electrically conductive track outside
the electrically conductive track, the accuracy of measurement of temperature may
be increased.
[0225] According to at least one of the embodiments of the present disclosure, because the
temperature sensor is supported by at least one layer disposed outside the temperature
sensor, the temperature sensor may be fixed at a certain position, and the accuracy
of measurement of temperature may be increased.
[0226] According to at least one of the embodiments of the present disclosure, because the
determined temperature of the electrically conductive track is calibrated based on
the resistance value of the electrically conductive track, it may be possible to minimize
an error in estimation of the temperature of the track caused by a difference in the
characteristics between electrically conductive tracks of respective devices.
[0227] According to at least one of the embodiments of the present disclosure, because the
heater assembly is formed in such a manner that the thin-film-type susceptor and the
electrically conductive pattern disposed on one sheet are rolled together with the
sheet, the size of the device may be reduced.
[0228] According to at least one of the embodiments of the present disclosure, because the
heater assembly is formed in such a manner that the thin-film-type susceptor and the
electrically conductive pattern disposed on one sheet are rolled together with the
sheet, the process of producing the heater assembly may be simplified.
[0229] According to at least one of the embodiments of the present disclosure, because the
stepped portion formed when the sheet is rolled is disposed so as to be misaligned
from the space in which the temperature sensor is disposed, it may be possible to
prevent parts of the heater assembly from deteriorating to different degrees and to
increase the accuracy of measurement of temperature.
[0230] According to at least one of the embodiments of the present disclosure, because the
stepped portions formed when the sheet is rolled are disposed so as to be misaligned
from each other, it may be possible to evenly heat the stick inserted into the heater
assembly.
[0231] According to at least one of the embodiments of the present disclosure, because the
thin-film-type susceptor defines the insertion space and directly contacts the stick
inserted into the insertion space, efficiency of transfer of heat to the stick may
be increased.
[0232] Referring to FIGs. 1 to 18, an aerosol-generating device 1 in accordance with one
aspect of the present disclosure may include a body 10, a power supply 11 mounted
to the body 10, and a hollow heater assembly 30 mounted to the body 10 and providing
an insertion space 43 with one side open, the heater assembly 30 may include a sheet
40 formed to be elongated and including a plurality of holes H1, H2, and H3 formed
therein so as to be spaced apart from each other, an electrically conductive track
60 disposed on the sheet 40 and configured to generate heat in response to power received
from the power supply 11, and a temperature sensor 131 configured to output a signal
corresponding to the temperature of the electrically conductive track 60, and the
temperature sensor 131 may be disposed in an accommodation recess Hs formed by the
plurality of holes H1, H2, and H3 overlapping each other.
[0233] In addition, in accordance with another aspect of the present disclosure, the heater
assembly 30 may further include a susceptor 50, and the heater assembly 30 may be
formed by rolling the sheet 40 in the longitudinal direction of the sheet 40, with
the susceptor 50 and the electrically conductive track 60 being sequentially disposed
in the longitudinal direction of the sheet 40.
[0234] In addition, in accordance with another aspect of the present disclosure, the heater
assembly 30 may include a plurality of layers formed by at least a portion of the
sheet 40 outside the electrically conductive track 60, and the accommodation recess
Hs may be formed by overlapping the plurality of holes H1, H2, and H3 disposed in
each of the plurality of layers in the radial direction of the insertion space 43.
[0235] In addition, in accordance with another aspect of the present disclosure, among the
plurality of holes H1, H2, and H3, a hole H1 located closest to the susceptor 50 in
the longitudinal direction of the sheet 40 may overlap the electrically conductive
track 60 in the thickness direction of the sheet 40.
[0236] In addition, in accordance with another aspect of the present disclosure, the temperature
sensor 131 may be in contact with the electrically conductive track 60 outside the
electrically conductive track 60.
[0237] In addition, in accordance with another aspect of the present disclosure, the heater
assembly 30 may include at least one layer formed by at least a portion of the sheet
40 outside the accommodation recess Hs.
[0238] In addition, in accordance with another aspect of the present disclosure, intervals
P1 and P2 between the centers of adjacent holes among the plurality of holes H1, H2,
and H3 in the longitudinal direction of the sheet 40 may be greater than the length
L2 of the electrically conductive track 60 defined in the longitudinal direction of
the sheet 40.
[0239] In addition, in accordance with another aspect of the present disclosure, the intervals
P1 and P2 between the centers of adjacent holes among the plurality of holes H1, H2,
and H3 in the longitudinal direction of the sheet 40 may increase as a distance between
the adjacent holes and the electrically conductive track 60 in the longitudinal direction
of the sheet 40 increases.
[0240] In addition, in accordance with another aspect of the present disclosure, the thickness
of the temperature sensor 131 defined in the radial direction of the insertion space
43 may be greater than or equal to the product of the number Nh of holes forming the
accommodation recess Hs and the thickness T0 of the sheet 40.
[0241] In addition, in accordance with another aspect of the present disclosure, the heater
assembly 30 may include a gap G1 formed between one end 51 and the other end 52 of
the susceptor 50 in the peripheral direction of the insertion space 43, and the temperature
sensor 131 may be disposed so as to be misaligned with the gap G1 in the radial direction
of the insertion space 43.
[0242] In addition, in accordance with another aspect of the present disclosure, the aerosol-generating
device may further include a controller 12 and a memory 17 configured to store information
about the relationship between the temperature and resistance of the electrically
conductive track 60, and the controller 12 may be configured to calculate a resistance
value of the electrically conductive track 60, and determine temperature of the electrically
conductive track 60 based on the information about the relationship.
[0243] In addition, in accordance with another aspect of the present disclosure, the controller
12 may be configured to determine a reference temperature based on a signal output
from the temperature sensor 131, and compare the determined temperature of the electrically
conductive track 60 with the reference temperature. When a difference between the
determined temperature of the electrically conductive track 60 and the reference temperature
is greater than an allowable deviation, the controller 12 may be configured to update
the information about the relationship based on the reference temperature, and store
the updated information about the relationship in the memory 17.
[0244] In addition, in accordance with another aspect of the present disclosure, the controller
12 may be configured to determine temperature of the electrically conductive track
60 based on the updated information about the relationship, and control power supplied
from the power supply 11 to the electrically conductive track 60 based on the determined
temperature of the electrically conductive track 60.
[0245] In addition, in accordance with another aspect of the present disclosure, when the
difference between the determined temperature of the electrically conductive track
60 and the reference temperature is equal to or less than the allowable deviation,
the controller 12 may be configured to control power supplied from the power supply
11 to the electrically conductive track 60 based on the determined temperature of
the electrically conductive track 60.
[0246] Certain embodiments or other embodiments of the disclosure described above are not
mutually exclusive or distinct from each other. Any or all elements of the embodiments
of the disclosure described above may be combined with another or combined with each
other in configuration or function.
[0247] For example, a configuration "A" described in one embodiment of the disclosure and
the drawings and a configuration "B" described in another embodiment of the disclosure
and the drawings may be combined with each other. Namely, although the combination
between the configurations is not directly described, the combination is possible
except in the case where it is described that the combination is impossible.
[0248] The above detailed description is not intended to be construed to limit the disclosure
in all aspects and is to be considered by way of example. The scope of the disclosure
should be determined by reasonable interpretation of the appended claims, and all
equivalent modifications made without departing from the disclosure should be included
in the following claims.