TECHNICAL FIELD
[0001] The present disclosure relates to a liquid ejection head such as an inkjet head,
a recording apparatus comprising the liquid ejection head, and an evaluation method
for a liquid ejection head.
BACKGROUND OF INVENTION
[0002] A liquid ejection head (for example, an inkjet head) that ejects liquid (for example,
ink) toward a recording medium (for example, paper) is known (for example, see Patent
Literature 1 below). The liquid is ejected as a droplet (for example, an ink droplet)
from an ejection hole (nozzle) that the head comprises, lands on the recording medium,
and forms a dot. An arbitrary image is formed by forming a plurality of dots.
[0003] Patent Literature 1 raises satellite droplets as a problem. A satellite droplet is
a phenomenon in which, in response to one droplet of liquid being intended to be ejected
from an ejection hole, a leading portion of the liquid ejected from the ejection hole
and a remaining portion separate, resulting in two or more droplets. Patent Literature
1 examines flow path shapes, flow path dimensions, and flow path characteristics so
that the probability of satellite droplets occurring is reduced.
CITATION LIST
PATENT LITERATURE
[0004] Patent Literature 1: International Publication No.
WO 2010/137435
SUMMARY
[0005] A liquid ejection head according to one aspect of the present disclosure comprises
a first flow path and an actuator. The first flow path includes an ejection hole configured
to eject liquid, a pressurization chamber communicating with the ejection hole, and
at least a portion on the pressurization chamber side of a supply path configured
to supply the liquid to the pressurization chamber. The actuator is configured to
apply pressure to the pressurization chamber. An upper limit of an ejection velocity
at which the liquid is ejected as one droplet without being divided into satellite
droplets for each pulse width in response to a rectangular pulse configured to perform
ejection by pull ejection being applied to the actuator is referred to as a single-droplet
upper limit velocity, and half of a natural vibration period of the liquid in the
first flow path is referred to as AL.
[0006] In one example, in the liquid ejection head, a minimum value of the single-droplet
upper limit velocity in response to the pulse width being within a range of AL±25%
is 4.0 m/s or more.
[0007] In one example, the liquid ejection head further comprises a driver configured to
input a first signal having a pulse height set to a predetermined operating voltage
to the actuator. The minimum value of the single-droplet upper limit velocity in response
to the pulse width being within the range of AL±25% is 40.5% or more of an ejection
velocity in response to the pulse having the same pulse width as the pulse width at
which the minimum value is obtained and the same pulse height as the operating voltage
being applied to the actuator.
[0008] In one example, in the liquid ejection head, a ratio (v_max - v_min)/v_min of a difference
between a minimum value v_min and a maximum value v_max of the single-droplet upper
limit velocity in response to the pulse width being within the range of AL±25% to
the minimum value v_min is 0.8 or less.
[0009] In one example, in the liquid ejection head, a quantity of a droplet ejected at the
minimum value of the single-droplet upper limit velocity in response to the pulse
width being within the range of AL±25% is 6.5 pL or more.
[0010] A recording apparatus according to one aspect of the present disclosure comprises
the liquid ejection head described above and a moving unit configured to relatively
move the liquid ejection head and a recording medium.
[0011] In an evaluation method for a liquid ejection head according to one aspect of the
present disclosure, the liquid ejection head comprises a first flow path and an actuator.
The first flow path includes an ejection hole configured to eject liquid, a pressurization
chamber communicating with the ejection hole, and at least a portion on the pressurization
chamber side of a supply path configured to supply the liquid to the pressurization
chamber. The actuator is configured to apply pressure to the pressurization chamber.
An upper limit of an ejection velocity at which the liquid is ejected as one droplet
without being divided into satellite droplets for each pulse width in response to
a rectangular pulse configured to perform ejection by pull ejection being applied
to the actuator is referred to as a single-droplet upper limit velocity, and half
of a natural vibration period of the liquid in the first flow path is referred to
as AL. At this time, the evaluation method includes a determination of whether or
not a minimum value of the single-droplet upper limit velocity in response to the
pulse width being within a range of AL±25% satisfies a predetermined condition.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[FIG. 1] A side view of a recording apparatus according to an embodiment.
[FIG. 2] A plan view of the recording apparatus of FIG. 1.
[FIG. 3] An exploded perspective view showing a part of a head of the recording apparatus
of FIG. 1.
[FIG. 4] A cross-sectional view taken along line IV-IV of FIG. 3.
[FIG. 5] A diagram for explaining an ejection operation of the head of FIG. 4.
[FIG. 6] A diagram for explaining a single-droplet upper limit velocity.
[FIG. 7] A diagram for explaining high-frequency vibration in a descender.
[FIG. 8] A diagram showing a condition relating to an absolute value of a minimum
value of a single-droplet upper limit velocity.
[FIG. 9] A diagram showing a condition relating to a relative value of a minimum value
of a single-droplet upper limit velocity.
[FIG. 10] A diagram showing a condition relating to a variation amount of a single-droplet
upper limit velocity.
[FIG. 11] A diagram showing a condition relating to a droplet quantity in response
to a single-droplet upper limit velocity being at a minimum value.
[FIG. 12] A diagram showing a relationship between high-frequency vibration in a descender
and a minimum value of a single-droplet upper limit velocity.
[FIG. 13] A diagram showing a relationship between a position of a changing portion
of a descender and a minimum value of a single-droplet upper limit velocity.
[FIG. 14] A diagram showing a relationship between a length of a changing portion
of a descender and a minimum value of a single-droplet upper limit velocity.
[FIG. 15] A diagram showing a relationship between a diameter of a changing portion
of a descender and a minimum value of a single-droplet upper limit velocity.
[FIG. 16] Another diagram showing a relationship between a diameter of a changing
portion of a descender and a minimum value of a single-droplet upper limit velocity.
[FIG. 17] Another diagram showing a relationship between inertance of a descender
and a minimum value of a single-droplet upper limit velocity.
[FIG. 18] Another diagram showing a relationship between compliance of a descender
and a minimum value of a single-droplet upper limit velocity.
[FIG. 19] A diagram showing frequencies of main vibration and high-frequency vibration
in examples.
DESCRIPTION OF EMBODIMENTS
[0013] Hereinafter, embodiments according to the present disclosure will be described with
reference to the drawings. The drawings used in the following description are schematic.
Therefore, for example, dimensional ratios and the like in the drawings do not necessarily
match actual ones. Dimensional ratios and the like may not match between drawings.
A specific shape and/or dimension and the like may be exaggerated, or details may
be omitted. However, the above does not deny that an actual shape and/or dimension
may be as shown in the drawings, or that features of a shape and/or dimension may
be extracted from the drawings.
[0014] For convenience, an orthogonal coordinate system D1D2D3 is attached to the drawings,
and terms such as D1 direction, D2 direction, and D3 direction may be used. The liquid
ejection head and recording apparatus according to the embodiment may be used in any
orientation. However, for convenience, terms assuming the +D3 side as upward may be
used.
(Overview of Embodiment)
[0015] In the present embodiment, a new concept of "single-droplet upper limit velocity"
is introduced. With this new concept, a configuration of a liquid ejection head can
be defined, or characteristics of a liquid ejection head can be evaluated. Specifically,
it is as follows.
[0016] FIG. 4 is a cross-sectional view showing a part of a head 3 (reference numeral refers
to FIG. 1; an example of a liquid ejection head) according to the embodiment. The
diagram on the right side of FIG. 4 shows another example regarding a part of the
diagram on the left side of FIG. 4.
[0017] On a lower surface (ejection surface 5) of the head 3, an ejection hole 7 configured
to eject liquid (for example, ink) is opened. A droplet (ink droplet) ejected downward
from the ejection hole 7 lands on a recording medium (not shown) (see printing paper
P in FIG. 1 to be described later), whereby a dot constituting an image is formed.
[0018] The head 3 comprises, as flow paths communicating with the ejection hole 7, for example,
in order from the ejection hole 7, a descender 9, a pressurization chamber 11, and
a supply path 13. A part of the supply path 13 is a restrictor 15 that narrows a cross
section (a cross section orthogonal to a flow direction) of the supply path 13. A
flow path from the restrictor 15 to the ejection hole 7 may be referred to as a first
flow path 17.
[0019] An upper surface of the pressurization chamber 11 is covered by an actuator 19. In
response to pressure being applied to the pressurization chamber 11 by the actuator
19, liquid is pushed out from the pressurization chamber 11 toward the ejection hole
7. Consequently, a droplet is ejected from the ejection hole 7. The pressurization
chamber 11 that has pushed out the liquid is replenished with liquid from the supply
path 13.
[0020] FIG. 5 shows an example of a drive signal Sg1 input to the actuator 19. In this diagram,
a horizontal axis indicates a normalized time t/AL obtained by dividing time t by
AL (Acoustic Length). AL is half of a natural vibration period of the liquid in the
first flow path 17. A left vertical axis indicates a potential V of the drive signal
Sg1.
[0021] The drive signal Sg1 includes, for example, a rectangular pulse Ps. This pulse Ps
is configured to eject a droplet by so-called pull ejection, as will be described
later. A time length of the pulse Ps is referred to as a pulse width PW. A variation
amount (amplitude) of a potential of the pulse Ps is referred to as a pulse height
PH.
[0022] FIG. 6 is a diagram for explaining a single-droplet upper limit velocity. In this
diagram, a horizontal axis indicates a pulse width PW (µs). A left vertical axis indicates
an ejection velocity v (m/s) of a droplet ejected from the ejection hole 7. A right
vertical axis indicates a pulse height PH (V). This diagram is obtained from experiments.
[0023] A reference velocity v_s plotted in FIG. 6 is an ejection velocity v in response
to the pulse height PH being set to a predetermined operating voltage (to be described
later). As is publicly known, the ejection velocity v (v_s) changes in response to
a change in the pulse width PW. In response to the pulse width PW being AL (approximately
6.2 µs in the illustrated example), the ejection velocity v (v_s) becomes maximum.
In FIG. 6, a range of AL±25% (a range of approximately 4.65 µs to approximately 7.75
µs in the illustrated example) is surrounded by a frame.
[0024] Here, in response to the pulse width PW being a constant value, the higher the pulse
height PH, the higher the ejection velocity v. Also, the higher the ejection velocity
v, the higher the probability that satellite droplets occur. Therefore, by performing
ejection while changing the pulse height PH and determining whether or not satellite
droplets have occurred, an upper limit of the ejection velocity v at which satellite
droplets do not occur can be specified. This upper limit of the ejection velocity
v is defined as "single-droplet upper limit velocity." The single-droplet upper limit
velocity is a value obtained for each pulse width PW.
[0025] In FIG. 6, a single-droplet upper limit velocity v_u is plotted. Also, a single-droplet
upper limit voltage PHu, which is the pulse height PH in response to the single-droplet
upper limit velocity v_u being obtained, is plotted. Among the single-droplet upper
limit velocities v_u, a minimum value v_min within the range of AL±25% is circled.
[0026] The head 3 (shape and dimensions of flow paths, etc.) according to the embodiment
is configured, for example, so that a predetermined condition relating to the minimum
value v_min is satisfied. As the predetermined condition, for example, the following
are mentioned.
Conditions A to D may be adopted alone, or two or more may be adopted in combination.
Condition A: The minimum value v_min is 4.0 m/s or more.
Condition B: The minimum value v_min is 40.5% or more of a reference velocity v_s
having the same pulse width PW as the minimum value v_min.
Condition C: In response to a maximum value among the single-droplet upper limit velocities
v_u within the range of AL±25% being v_max, a ratio (v_max - v_min)/v_min is 0.8 or
less.
Condition D: A quantity of a droplet ejected at the minimum value v_min is 6.5 pL
or more.
[0027] By comprising the configuration as described above, for example, adjustment of a
waveform of the drive signal Sg1 is facilitated. Specifically, it is as follows.
[0028] As described above, in a process of obtaining the single-droplet upper limit velocity
v_u, a rectangular pulse Ps is used. On the other hand, a waveform of the drive signal
Sg1 actually used is usually not a rectangular pulse Ps. The waveform of the drive
signal Sg1 is adjusted so that states of various evaluation items such as a quantity
of a droplet, an ejection velocity, and/or presence or absence (and degree thereof)
of satellite droplets fall within desired ranges.
[0029] Among the evaluation items of droplets as described above, which is emphasized differs
depending on required image quality, a type of recording medium (for example, paper
or cloth, etc.), a distance between the head 3 and the recording medium, and the like.
For example, some satellite droplets may be allowed. However, in general, a degree
(number and quantity) of satellite droplets is preferably small.
[0030] Here, even in response to adjusting the waveform of the drive signal Sg1, it may
be difficult or impossible to bring states of other evaluation items within desired
ranges while eliminating satellite droplets or keeping a degree of satellite droplets
within an allowable range. This can be evaluated as the head 3 not comprising a structure
(for example, a shape and dimensions of the first flow path 17) that can widely allow
such adjustment. Conventionally, the head 3 has not been manufactured from a viewpoint
of such ease of adjustment.
[0031] In a configuration in which at least one of the conditions A to D relating to the
single-droplet upper limit velocity described above is satisfied, a probability that
the above-described inconvenience occurs is reduced. For example, in response to increasing
the pulse height PH to increase a quantity of a droplet, the ejection velocity v also
increases. As a result, a probability that satellite droplets occur increases. However,
in response to the condition A being satisfied (that is, in response to the minimum
value v_min being relatively large), the ejection velocity v after increasing the
pulse height PH does not exceed the single-droplet upper limit velocity v_u, or even
in response to exceeding, a difference therebetween is unlikely to become large. As
a result, satellite droplets do not occur, or a degree of satellite droplets is reduced.
[0032] The above is an overview of the embodiment. Hereinafter, details of the embodiment
will be described generally in the following order.
- 1. Printer in general (FIGS. 1 and 2)
- 2. Head (FIGS. 3 to 5)
2.1. Overall configuration of head
2.2. Flow path member
2.2.1. Flow path member in general
2.2.2. Individual flow path
2.2.3. Changing portion of descender
2.3. Actuator substrate
2.4. Ejection operation
- 3. Examples
3.1. Explanation of parameters (FIGS. 6 and 7)
3.2. Measurement method
3.3. Specifications of examples and comparative examples
3.4. Single-droplet upper limit velocity in examples and comparative examples
3.4.1. Regarding condition A (FIG. 8)
3.4.2. Regarding condition B (FIG. 9)
3.4.3. Regarding condition C (FIG. 10)
3.4.4. Regarding condition D (FIG. 11)
3.4.5. Regarding f2/f1 (FIGS. 8 to 11 and FIG. 19)
3.4.6. Regarding B2/B1 (FIG. 12)
3.4.7. Regarding dimensions and characteristics including changing portion (FIGS.
13 to 18)
- 4. Summary of embodiment
(1. Printer in General)
[0033] FIG. 1 is a side view of a printer 1 comprising a head 3. FIG. 2 is a plan view of
the printer 1.
[0034] A configuration of the printer 1 may be various configurations except for a configuration
relating to the head 3 (furthermore, a portion thereof directly related to ejection
of droplets), and may be, for example, a publicly known configuration. The printer
1 illustrated in FIGS. 1 and 2 is merely an example. Hereinafter, taking the printer
1 shown in FIGS. 1 and 2 as an example, the printer 1 in general will be briefly described.
[0035] The printer 1 forms an image on printing paper P by ejecting ink droplets downward
from the head 3. The printing paper P is conveyed by a conveying device 21. The head
3 and the conveying device 21 are controlled by a controller 23 (FIG. 1).
[0036] The printer 1 is configured as a so-called line printer. That is, a head unit 25
including at least one head 3 (five in the example of FIG. 2) extends over substantially
an entire width of the printing paper P (a length in a direction (D1 direction) intersecting
a conveying direction (D2 direction) of the printing paper P). In response to the
printing paper P being conveyed, printing is performed on a band-shaped region extending
in the D1 direction, and consequently, a two-dimensional image is formed.
[0037] In each head unit 25, five heads 3 are arranged in a staggered manner so that no
gap is generated in the D1 direction as viewed in the D2 direction. In each head unit
25, a configuration for fixing a plurality of heads 3 to each other is arbitrary.
In FIGS. 1 and 2, a frame (reference numeral omitted) comprising an opening (not shown)
that exposes an ejection surface 5 of the head 3 downward is illustrated.
[0038] The printer 1 is not limited to a line printer. For example, the printer 1 may be
a serial printer. In a serial printer, for example, an operation of printing while
moving a head (head unit) in a direction intersecting a conveying direction of the
printing paper P and conveying of the printing paper P are alternately performed.
[0039] The printer 1 comprises a total of four head units 25. The four head units 25 are,
for example, arranged in a conveying direction of the printing paper P. Five heads
3 in each head unit 25 correspond to ink of the same color. The four head units 25
correspond to inks of mutually different colors (inks of four colors). The inks of
four colors are, for example, magenta (M), yellow (Y), cyan (C), and black (K). Thereby,
the printer 1 functions as a color printer.
[0040] Unlike the above description, the printer 1 may perform printing of a single color,
or conversely, may perform printing of more than four colors. That is, a number of
colors is arbitrary. Also, two or more head units 25 may correspond to one color.
Conversely, one head unit 25 may correspond to two or more colors, for example, by
one head 3 corresponding to two or more colors. A number of heads 3 included in one
head unit 25 is arbitrary and may be one. As understood from the above, a number of
heads 3 that the printer 1 comprises is arbitrary.
[0041] The printer 1 performs printing, for example, on roll paper as the printing paper
P. However, the printing paper P may be cut sheet paper. Also, a size of the printing
paper P is also arbitrary. For example, a size of the printing paper P may be small
like a receipt, may be a size generally used in an office, or may be large like a
poster.
[0042] A configuration of the conveying device 21 is arbitrary. In FIGS. 1 and 2, a configuration
in which the printing paper P is conveyed by rotating a roller sandwiching the printing
paper P is illustrated. As another configuration, for example, a configuration in
which the printing paper P is conveyed by conveying a belt on which the printing paper
P is adsorbed, or a configuration in which the printing paper P is conveyed by rotating
a drum around which the printing paper P is wound, is mentioned. The conveying device
21 is, in a broader concept, a moving unit configured to relatively move the head
(3) and a recording medium (P).
[0043] The controller 23 is configured, for example, to include a computer, and controls
the head 3 and the conveying device 21 based on print data including data of an image
(assumed to be a broad concept including characters).
[0044] The printer 1 may comprise various components in addition to the above-described
components. Although not particularly illustrated, examples are given below.
- Drying device: For example, promotes drying of ink.
- Coating device: For example, uniformly coats a transparent coating agent on the printing
paper P.
- Cleaning device: For example, performs cleaning of the head 3.
The printer 1 may use the head 3 for coating of a coating agent in addition to or
instead of printing with ink having color.
(2. Head)
(2.1. Overall Configuration of Head)
[0045] FIG. 3 is an exploded perspective view showing a part of the head 3. The head 3 comprises,
for example, a substantially plate-shaped head main body 27, at least one (two in
the illustrated example) FPC 29 connected to the head main body 27, and at least one
(five in the illustrated example) drive IC 31 (an example of a driver; IC: Integrated
Circuit) mounted on each FPC 29.
[0046] The head main body 27 comprises a flow path member 33 comprising the first flow path
17 described above, and an actuator substrate 35 including the actuator 19. The head
main body 27 may be regarded as an example of a head. The drive IC 31 generates the
drive signal Sg1 described above based on a signal from the controller 23. The FPC
29 transmits a signal from the controller 23 to the driver 31 and transmits a signal
(for example, the drive signal Sg1) from the driver 31 to the actuator substrate 35.
[0047] A configuration of the head 3 may be various configurations except for a configuration
relating to the head main body 27, and may be, for example, a publicly known configuration.
Therefore, for example, numbers, arrangement positions, specific configurations, and
the like of the FPC 29 and the drive IC 31 are arbitrary. Also, the head main body
27 may be configured in various ways as long as a condition relating to a single-droplet
upper limit velocity (for example, at least one of conditions A to D) is satisfied.
Therefore, for example, a basic structure excluding details of a shape and dimensions
and the like may be the same as a publicly known structure.
[0048] Also, the head 3 may comprise appropriate components in addition to the components
illustrated in FIG. 3. Although not particularly illustrated, examples of other components
are given below.
- Back parts: For example, overlap a non-arrangement region of the actuator substrate
35 on an upper surface of the flow path member 33, and supply ink to the flow path
member 33.
- Housing: For example, covers the back parts from above so as to accommodate the FPC
29 and the drive IC 31.
- Heat sink: For example, constitutes a part of a side surface of the housing, contacts
the drive IC 31, and contributes to heat dissipation of the drive IC 31.
- Circuit board: For example, is located inside the housing, mediates between the controller
23 and the FPC 29, and comprises various electric circuits.
- Connector: For example, is exposed from the housing and mediates between the controller
23 and the circuit board.
(2.2. Flow Path Member)
(2.2.1. Flow Path Member in General)
[0049] As described above, the head main body 27 may be configured in various ways as long
as a condition relating to a single-droplet upper limit velocity (for example, at
least one of conditions A to D) is satisfied. In the illustrated example, it is as
follows.
[0050] The flow path member 33 is a substantially plate-shaped member. The flow path member
33 comprises, as flow paths, at least one (eight in the illustrated example) port
37, at least one (four in the illustrated example) common flow path 39, and a plurality
of individual flow paths 41 (only a part is shown). Each individual flow path 41 comprises
the first flow path 17 described above. Ink flows in order of the port 37, the common
flow path 39, and the individual flow path 41, and is ejected from the ejection hole
7.
[0051] The port 37 is opened on a back surface (upper surface) of the flow path member 33.
A plurality of common flow paths 39 extend from the port 37 along the ejection surface
5 inside the flow path member 33, and extend in parallel with each other. A plurality
of individual flow paths 41 are arranged along each common flow path 39 and over substantially
an entire length of the common flow path 39. However, in FIG. 6, for convenience,
only a part of the individual flow paths 41 (furthermore, only the pressurization
chamber 11, which is a part of each individual flow path 41) is shown. Also, the individual
flow paths 41 should be indicated by dotted lines like the common flow paths 39, but
for convenience, they are indicated by solid lines because they are small compared
to a size of the diagram.
[0052] A number of common flow paths 39 and a direction in which they extend are arbitrary,
and a number of ports 37 and opening positions are also arbitrary. In the example
of FIG. 3, the common flow paths 39 extend along (for example, in parallel with) a
longitudinal direction (D1 direction) of the flow path member 33. The ports 37 are
connected to both ends of the common flow paths 39. From another viewpoint, the ports
37 are located on a short side side of the flow path member 33 with respect to the
common flow paths 39 (from another viewpoint, the actuator substrate 35). Ink flows
from both ends of the common flow paths 39 toward a center.
[0053] Examples other than the illustrated example are given. A direction in which a plurality
of common flow paths 39 extend may be the D2 direction instead of the D1 direction,
or may be a direction inclined at an angle of 45° or less with respect to the D1 direction
or the D2 direction. One or more common flow paths 39 extending along the D1 direction
may be arranged in the D1 direction. A plurality of common flow paths 39 may merge
at one end or both ends to constitute a manifold-shaped flow path. That is, a plurality
of common flow paths 39 do not have to be independent of each other inside the flow
path member 33 one by one. The port 37 may be located on a long side side of the flow
path member 33 with respect to the common flow paths 39 (and/or the actuator substrate
35). The port 37 may be connected to only one end instead of being connected to both
ends of the common flow paths 39. Ink may flow from one end of the common flow paths
39 toward another end.
[0054] A plurality of ejection holes 7 (from another viewpoint, a plurality of individual
flow paths 41) are arranged in one or more rows (for example, two rows or four rows)
along each common flow path 39, and are arranged in a plurality of rows (in other
words, two-dimensionally) on the ejection surface 5 by a plurality of common flow
paths 39 being provided in parallel with each other. Thereby, a plurality of ejection
holes 7 are densely arranged as viewed in a conveying direction of the printing paper
P, so that a resolution of a printed image is improved. The ejection holes 7 may be
provided in one row.
[0055] FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 3. This diagram shows
a range corresponding to, roughly, one common flow path 39 (a cross section thereof)
and one individual flow path 41 (a longitudinal section thereof).
[0056] The flow path member 33 is configured, for example, by laminating a plurality of
plates 43. In the plates 43, a plurality of voids (for example, through holes and
recesses) constituting flow paths are formed. Thicknesses and a number of laminations
of the plurality of plates 43 may be appropriately set according to a shape of flow
paths and the like. The plurality of plates 43 may be formed of an appropriate material.
For example, the plurality of plates 43 are formed of metal or resin. A thickness
of the plates 43 is, for example, 10 µm or more and 300 µm or less. The plates 43
are fixed to each other by, for example, an adhesive (for example, a thermosetting
resin) (not shown) interposed between the plates 43.
(2.2.2. Individual Flow Path)
[0057] The individual flow path 41 includes, for example, a flow path from the supply path
13 described above to the ejection hole 7. Specific shapes and dimensions of these
respective parts are arbitrary. In the illustrated example, it is as follows.
[0058] The pressurization chamber 11 is, for example, opened on an upper surface of the
flow path member 33 and is closed by the actuator 19. The pressurization chamber 11
may be closed by the plate 43. In any case, the pressurization chamber 11 is located
above the ejection hole 7 and the descender 9. A shape of the pressurization chamber
11 may be appropriately set. For example, the pressurization chamber 11 is formed
in a thin shape that spreads with a constant thickness along an upper surface of the
flow path member 33. However, the pressurization chamber 11 may comprise portions
having different thicknesses. A thin shape is, for example, a shape in which a thickness
is smaller than any diameter in plan view. Also, for example, a planar shape of the
pressurization chamber 11 may be a shape (for example, a rhombus or an ellipse) comprising
a longitudinal direction and a lateral direction orthogonal to each other, or may
be a shape (for example, a circle) in which such directions cannot be conceptualized.
[0059] The descender 9 extends from a lower surface of the pressurization chamber 11 toward
the ejection surface 5. A shape of the descender 9 is roughly cylindrical. The descender
9 may be parallel to the D3 direction, or may be inclined with respect to the D3 direction
in a part or as a whole. In the illustrated example, substantially the whole is parallel
to the D3 direction. However, an upper part is inclined so as to be separated from
the pressurization chamber 11 to a side opposite to the supply path 13. A cross-sectional
area of the descender 9 may be constant in a length direction of the descender 9,
or may differ depending on a position in the length direction (illustrated example).
In plan view (as viewed in the D3 direction), the descender 9 is connected to, for
example, an end portion of the pressurization chamber 11 in a predetermined direction
(for example, a longitudinal direction of the pressurization chamber 11 in plan view).
[0060] The ejection hole 7 is opened in a part of a bottom surface of the descender 9. The
ejection hole 7 is located, for example, at substantially a center of a bottom surface
of the descender 9. However, the ejection hole 7 may be provided eccentrically with
respect to a center of a bottom surface of the descender 9. A shape of a longitudinal
section of the ejection hole 7 is tapered so that a diameter becomes smaller toward
the ejection surface 5 side. However, the ejection hole 7 may be inversely tapered
in part or in whole.
[0061] The supply path 13 extends upward from an upper surface of the common flow path 39,
then extends in a direction along the plate 43, and then extends upward and is connected
to a lower surface of the pressurization chamber 11. A portion extending in a direction
along the plate 43 is the restrictor 15. A shape of the supply path 13 is, for example,
cylindrical except for the restrictor 15. The restrictor 15 has, for example, a substantially
rectangular cross-sectional shape, and extends along an appropriate path (for example,
linearly or curvedly) as viewed in the D3 direction. The restrictor 15 has a smallest
cross-sectional area in the supply path 13, and has, for example, a smallest cross-sectional
area in the individual flow path 41 except for the ejection hole 7. As viewed in the
D3 direction, a connection position of the supply path 13 to the pressurization chamber
11 is, for example, an end portion on a side opposite to the descender 9 with respect
to a center of a lower surface of the pressurization chamber 11.
[0062] Although not particularly illustrated, examples of shapes of the individual flow
path 41 different from the illustrated example are given below.
[0063] For example, the individual flow path 41 may comprise a recovery path configured
to recover liquid from the descender 9. The recovery path may connect an appropriate
position of the descender 9 and a common flow path for recovery (a flow path different
from the common flow path 39). As understood from the above, the head 3 (printer 1)
may circulate liquid.
[0064] Also, for example, the individual flow path 41 may comprise a dead-end flow path
(side branch) extending from the descender 9. Also, the individual flow path 41 may
comprise a bypass connecting mutually different positions of the descender 9. Such
a side branch or bypass contributes to, for example, reduction of high-frequency vibration
(to be described later) in the descender 9.
[0065] Also, for example, the individual flow path 41 may not comprise the descender 9.
For example, the ejection hole 7 may be directly opened on a lower surface of the
pressurization chamber 11.
(2.2.3. Changing Portion of Descender)
[0066] The descender 9 illustrated in FIG. 4 comprises a changing portion 45 in which a
cross-sectional area changes. The changing portion 45 is a narrow portion (example
on the left of FIG. 4) in which a cross-sectional area is smaller than portions before
and after it, or a wide portion (example on the right of FIG. 4) in which a cross-sectional
area is larger than portions before and after it. In response to such a changing portion
45 being provided, for example, high-frequency vibration to be described later becomes
easier to attenuate. As a result, a probability that satellite droplets caused by
high-frequency vibration occur can be reduced.
[0067] As reference numerals are attached to a diagram on the right of FIG. 4, a portion
of the descender 9 on the pressurization chamber 11 side with respect to the changing
portion 45 is referred to as a first communication path 9a. A portion on the ejection
hole 7 side with respect to the changing portion 45 is referred to as a second communication
path 9b. Symbols L1, L2, and L3 are used for flow path lengths of the first communication
path 9a, the second communication path 9b, and the changing portion 45, respectively.
Symbols S1, S2, and S3 are used for cross-sectional areas of the first communication
path 9a, the second communication path 9b, and the changing portion 45, respectively.
Examples of specific values of L1 to L3 and S1 to S3 will be described later.
[0068] A flow path length (L1 to L3) is a length in a direction in which liquid flows. In
FIG. 4, for convenience, a symbol L1 is attached in parallel to the D3 direction.
In response to the descender 9 being inclined with respect to the D3 direction, a
flow path length may be, for example, a length of a line passing through a center
of a cross section of the descender 9. When specifying a length of a line passing
through a center of a cross section and a cross-sectional area (S1 to S3), the cross
section may be a cross section orthogonal to the D3 direction. The same applies in
response to calculating inertance and compliance to be described later.
(2.3. Actuator Substrate)
[0069] A number, shape, and dimensions of the actuator substrate 35 are arbitrary. In the
example of FIG. 3, one actuator substrate 35 comprising a width extending over all
pressurization chambers 11 is provided. A shape of the actuator substrate 35 is roughly
rectangular comprising four sides parallel to four sides of the flow path member 33,
and a longitudinal direction is also the same as a longitudinal direction of the flow
path member 33. Unlike the illustrated example, for example, a plurality of actuator
substrates 35 may be arranged in a longitudinal direction of the flow path member
33.
[0070] As reference numerals are attached to FIG. 4, the actuator substrate 35 comprises
the actuator 19 described above for each pressurization chamber 11. The actuator 19
is, for example, a piezo type that applies pressure to ink by mechanical distortion
of a piezoelectric body. A piezo type actuator is, for example, a so-called unimorph
type. The actuator 19 may be configured by a piezo type actuator of another type such
as a bimorph type.
[0071] A unimorph type actuator 19 comprises, for example, in order from the flow path member
33 side, a vibration plate 47, a common electrode 49, a piezoelectric layer 51, and
an individual electrode 53. The vibration plate 47, the common electrode 49, and the
piezoelectric layer 51 roughly spread over an entirety of the actuator substrate 35,
for example. That is, these are provided in common to a plurality of pressurization
chambers 11. The individual electrode 53 is provided for each pressurization chamber
11. The individual electrode 53 comprises a main body portion 53a overlapping the
pressurization chamber 11, and a lead-out electrode 53b drawn out from the main body
portion 53a and to which a drive signal is input. The main body portion 53a roughly
comprises the same shape and dimensions as a shape and dimensions of the pressurization
chamber 11. Specific materials and thicknesses of respective layers are arbitrary.
[0072] At least a portion of the piezoelectric layer 51 sandwiched between the main body
portion 53a of the individual electrode 53 and the common electrode 49 is polarized
in a thickness direction. Therefore, for example, in response to an electric field
(voltage) being applied in a polarization direction of the piezoelectric layer 51
by the main body portion 53a and the common electrode 49, the piezoelectric layer
51 contracts in a direction along the layer. This contraction is restricted by the
vibration plate 47. As a result, the actuator 19 bends and deforms so as to be convex
toward the pressurization chamber 11 side. In response to an electric field (voltage)
being applied in a direction opposite to the above by the main body portion 53a and
the common electrode 49, the actuator 19 bends and deforms to a side opposite to the
pressurization chamber 11. By using such bending deformation, a volume of the pressurization
chamber 11 can be changed, and pressure can be applied to ink in the pressurization
chamber 11.
[0073] The FPC 29 (FIG. 3) is, for example, arranged so that a region on one end side thereof
faces the actuator substrate 35, and a pad (not shown) located on a surface of the
region is connected to the lead-out electrode 53b. The drive signal Sg1 generated
by the drive IC 31 is input to the lead-out electrode 53b via the FPC 29. Also, the
actuator substrate 35 comprises a connection electrode (not shown) connected to the
common electrode 49 at an appropriate position (for example, outside an arrangement
region of a plurality of pressurization chambers 11). The FPC 29 comprises a pad (not
shown) connected to the connection electrode. A constant potential (for example, a
reference potential) is applied to the common electrode 49 from the FPC 29.
(2.4. Ejection Operation)
[0074] As described with reference to FIG. 5, the head main body 27 inputs the pulse Ps
to the actuator 19 and performs a so-called pull ejection type ejection operation.
The pulse Ps is rectangular as in the illustrated example in specifying a single-droplet
upper limit velocity, and is set to an appropriate shape in actual use. Even in the
latter case, a main principle is the same as in a case of a rectangular pulse Ps.
Hereinafter, a pull ejection type will be described taking a rectangular pulse Ps
as an example.
[0075] A horizontal axis and a left vertical axis of FIG. 5 are as already described. A
right vertical axis indicates a displacement x and a velocity u of a meniscus (a liquid
surface in the ejection hole 7). On a right vertical axis, a + side (upper side in
the diagram) indicates a displacement x and a velocity u toward an outside side (-D3
side) of the ejection hole 7. Lines Lx and Lu indicate temporal changes of the displacement
x and the velocity u, respectively. In actuality, a timing at which a drive signal
is applied and the actuator 19 starts to be displaced and a timing at which a meniscus
starts to be displaced are shifted by a propagation time for pressure to propagate
through a flow path, but in FIG. 5, the shift is excluded. The same applies to the
following description, and it is described as if there is no propagation time.
[0076] In the description here, in response to a potential of the individual electrode 53
being higher than a potential of the common electrode 49, an electric field is applied
to the piezoelectric layer 51 in the same direction as a polarization direction, and
the actuator 19 is in a shape bent toward the pressurization chamber 11 side. However,
a level of potentials at the individual electrode 53 and the common electrode 49 in
response to bending the actuator 19 toward the pressurization chamber 11 side may
be opposite to the description here.
[0077] Before there is an ejection request, the drive signal Sg1 (from another viewpoint,
the individual electrode 53) is set to a potential higher than the common electrode
49 (hereinafter, "high potential V_H"). In response to there being an ejection request,
a potential of the individual electrode 53 is set to a potential lower than the high
potential V_H (hereinafter, "low potential V_L"), and then set to the high potential
V_H again at a predetermined timing. Thereby, the pulse Ps is input to the individual
electrode 53. The low potential V_L may be appropriately set, but is, for example,
the same potential as the common electrode 49.
[0078] Before an ejection request, the drive signal Sg1 is set to the high potential V_H,
whereby the actuator 19 is in a shape bent toward the pressurization chamber 11 side.
A displacement x of a meniscus at this time is set to zero. Also, a velocity u of
a meniscus at this time is basically or ideally zero.
[0079] Next, in response to the drive signal Sg1 becoming the low potential V_L (t/AL=0),
the actuator 19 starts to return to a shape before deformation (a flat shape), and
a volume of the pressurization chamber 11 increases. Consequently, a negative pressure
(-P) is applied to liquid in the pressurization chamber 11. Thereby, a meniscus is
displaced toward an inside side of the ejection hole 7, and an absolute value of a
velocity relating to this displacement increases. Also, from another viewpoint, liquid
in the individual flow path 41 (first flow path 17) starts to vibrate at a natural
vibration period.
[0080] Thereafter, an absolute value of a velocity of a meniscus reaches a peak (t/AL=approximately
0.5) and starts to decrease. Furthermore, in response to t/AL becoming approximately
1, a volume of the pressurization chamber 11 becomes maximum, and a pressure becomes
a positive pressure (P) substantially opposite to a pressure applied at t/AL=0. At
this time, a displacement x of a meniscus is located most toward an inside side of
the ejection hole 7, and a velocity u becomes approximately zero. Next, a volume of
the pressurization chamber 11 starts to decrease, and a pressure decreases.
[0081] In response to the drive signal Sg1 becoming the high potential V_H after being set
to the low potential V_L, the actuator 19 starts to bend toward the pressurization
chamber 11 side again. A vibration first applied by a fall of the pulse Ps and a vibration
next applied by a rise of the pulse Ps overlap, and a larger pressure is applied to
liquid. This pressure propagates through the descender 9 and causes liquid to be ejected
from the ejection hole 7. In response to a pulse width PW of the drive signal Sg1
being AL, in response to t/AL being approximately 1 and a pressure of the pressurization
chamber 11 being a positive pressure (P), a positive pressure (P) is further applied
by the actuator 19, so that a pressure of 2P propagates through the descender 9.
[0082] That is, a droplet can be ejected by supplying the pulse Ps that becomes the low
potential V_L for a certain period with the high potential V_H as a reference to the
individual electrode 53. In response to a pulse width PW of the pulse Ps being set
to half a time (AL) of a natural vibration period of liquid in the first flow path
17, in principle, a maximum value (maximum velocity u_max) of a velocity u becomes
maximum. Consequently, an ejection velocity v (FIG. 6) and an ejection quantity of
liquid become maximum.
[0083] A rectangular pulse Ps in response to obtaining a single-droplet upper limit velocity
does not have to be a strict rectangle. For example, an error that is unavoidable
in a configuration of a circuit that generates the pulse Ps may occur. For example,
a fall and a rise may comprise an unavoidable inclination with respect to a vertical
axis. For example, each of a fall and a rise may require a time of 2.0 µs or less
and/or 35% or less of AL. In response to an inclination existing as described above,
a pulse width PW may be, for example, a time length from a start of a fall to a start
of a rise.
[0084] A drive signal Sg1 in response to actually using the head 3 may be adjusted, for
example, in a pulse width PW and a pulse height PH. Also, for example, an inclination
of a fall and/or a rise of the pulse Ps with respect to a vertical axis may be adjusted.
Also, for example, the drive signal Sg1 may be adjusted to include a waveform that
reduces residual fluctuation of a meniscus. The waveform may be a part of the pulse
Ps, may be connected to the pulse Ps, or may be separated from the pulse Ps.
[0085] Shading intended in an image (including characters) formed on a recording medium
may be realized by an appropriate method. For example, it may be realized by a size
of a dot diameter on a recording medium, may be realized by a change (density) in
a number of dots per constant area, or may be a combination thereof. A size of a dot
diameter may be adjusted by a size of one droplet, may be adjusted by a number of
droplets landing at one location, or may be a combination thereof.
[0086] Also, from another viewpoint, intended shading may be realized by a size of a droplet
ejected from the ejection hole 7 adjusted by a potential difference between a high
potential V_H and a low potential V_L of the drive signal Sg1 and the like, may be
realized by an increase or decrease in a number of droplets adjusted by a number of
pulses Ps included in the drive signal Sg1 corresponding to one ejection request,
may be realized by an increase or decrease in a number per constant area of ejection
holes 7 (actuators 19 to which the pulse Ps is input) that perform an ejection operation,
or may be realized by a combination thereof.
(3. Examples)
[0087] A plurality of head main bodies 27 according to a plurality of examples and a plurality
of comparative examples were manufactured, and an experiment for measuring a single-droplet
upper limit velocity was performed. Results thereof are shown below. Hereinafter,
for example, it is shown that conditions A to D relating to a single-droplet upper
limit velocity are not satisfied in a conventional head.
(3.1. Explanation of Parameters)
[0088] Terms and/or parameters used in descriptions of examples and comparative examples
will be described.
[0089] "Main vibration" refers to natural vibration of liquid in the first flow path 17.
"High-frequency vibration" refers to natural vibration of liquid in the descender
9. A frequency of main vibration is f1, and a frequency of high-frequency vibration
is f2. AL is half of a period of main vibration, and is (1/f1)/2.
[0090] FIG. 7 is a diagram showing an example of an amplitude spectrum of a velocity in
vibration of a meniscus. In this diagram, a horizontal axis indicates a frequency
f (kHz). A vertical axis indicates an intensity I of a spectrum, and more specifically,
indicates an amplitude A (m/s) of a velocity.
[0091] As shown in this diagram, vibration of a meniscus is composed of vibrations of various
frequencies being combined (can be regarded as such). Vibrations of various frequencies
include main vibration and high-frequency vibration. An intensity becomes high at
a frequency corresponding to each of main vibration and high-frequency vibration and
a vicinity thereof (see frequencies relating to B1 and B2).
[0092] A maximum value of a portion where an intensity becomes high as described above is
referred to as a peak intensity. A peak intensity relating to main vibration is B1,
and a peak intensity relating to high-frequency vibration is B2. A frequency corresponding
to a peak intensity B1 is a frequency f1 of main vibration. A frequency corresponding
to a peak intensity B2 is a frequency f2 of high-frequency vibration.
[0093] Peak intensities B1 and B2 may be specified, for example, as follows. The following
specification method is also used in analysis of examples and comparative examples.
[0094] In a head 3 to be measured, an experiment is performed in which a drive signal Sg1
comprising a fall of a rectangular pulse Ps (not comprising a rise) is input to the
actuator 19. At this time, a velocity u of a meniscus is measured by a laser Doppler
vibrometer. In measurement, a laser is irradiated onto a meniscus from outside through
the ejection hole 7. Then, a frequency of a reflected laser is detected. Thereby,
a temporal change (from another viewpoint, a waveform of vibration) of a velocity
u of a meniscus is obtained.
[0095] An obtained waveform includes waveforms of various frequencies such as a waveform
due to main vibration and a waveform due to high-frequency vibration. This waveform
is decomposed into waveforms for each frequency by Fourier transform (for example,
FFT: fast Fourier transform). Thereby, a spectrum as illustrated in FIG. 7 can be
obtained.
[0096] In an obtained spectrum, a highest one among maximum values of intensity is a peak
intensity B1 of main vibration. On a higher frequency side than a peak intensity B1,
a maximum value of intensity that is second highest after a peak intensity B1 is a
peak intensity B2 of high-frequency vibration. A noise-like maximum value may be appropriately
excluded, and peak intensities B1 and B2 may be specified.
[0097] AL may be obtained from a frequency f1 corresponding to a peak intensity B1 specified
as described above. In FIG. 6, for convenience, "AL" is attached to a plot at which
a reference velocity v_s becomes maximum (that is, a position different from AL obtained
from the above specification method).
[0098] "Operating voltage" is a pulse height PH of a pulse Ps actually used in the head
3. In an aspect in which a plurality of types of pulses Ps having mutually different
pulse heights PH are used to realize various densities and the like, a maximum pulse
height PH may be an operating voltage. Also, in response to a pulse Ps not being rectangular,
a maximum potential difference (V_H - V_L) in the pulse Ps may be a pulse height PH.
Also, before use of the head 3, a maximum value of a pulse height PH for appropriately
using the head 3 described in a specification or an instruction manual may be specified
as an operating voltage. In examples and comparative examples, an operating voltage
is 26 V.
[0099] "M1" refers to a combined inertance of the pressurization chamber 11 and the first
communication path 9a of the descender 9. "M2" refers to a combined inertance of the
second communication path 9b and the ejection hole 7 of the descender 9. "M2/M1" is
a ratio of both. In analysis of examples and comparative examples, a combined inertance
was specified based on an equation M=ρL/S. Here, M is inertance, ρ is a density of
liquid, L is a length of a flow path, and S is a cross-sectional area of a flow path.
[0100] "C1" refers to a combined compliance of the pressurization chamber 11 and the first
communication path 9a of the descender 9. "C2" refers to a combined compliance of
the second communication path 9b and the ejection hole 7 of the descender 9. "C2/C1"
is a ratio of both. In analysis of examples and comparative examples, a combined compliance
was specified based on an equation C=W/ρc^2. Here, C is compliance, W is a volume
of a flow path, ρ is a density of liquid, and c is a sound velocity of liquid.
(3.2. Measurement Method)
[0101] A rectangular pulse Ps was input to the actuator 19 of a prototyped head main body
27 to eject ink. Specifications of ink are as follows.
- Density: approximately 1.10 g/cm^3
- Sound velocity: approximately 1500 m/s
- Surface tension: approximately 37 mN/m
- Viscosity: approximately 7 mPa·S
[0102] A droplet was photographed in a range in which a distance from the ejection surface
5 is 0.9 mm to 1.1 mm. Based on a photographing result, an ejection velocity v was
calculated. Also, an image obtained by photographing the above range (0.9 mm to 1.1
mm) was visually observed to determine whether or not it was one droplet. In response
to liquids being connected to some extent within the above range, it was determined
to be one droplet.
[0103] Then, a pulse height PH was changed in increments of 0.2 V (that is, an ejection
velocity v was changed), and an upper limit (that is, a single-droplet upper limit
velocity v_u) of an ejection velocity v at which one droplet is ejected was obtained.
Also, a pulse width PW was changed in increments of 0.4 µs within an appropriate wide
range including a range of AL±25%, and a minimum value v_min (and a maximum value
v_max) of a single-droplet upper limit velocity v_u within a range of AL±25% was obtained.
Such calculation of a minimum value v_min was performed for each of head main bodies
27 according to examples and comparative examples.
[0104] As illustrated in FIG. 6, in this experiment, a single-droplet upper limit velocity
v_u became smaller as a pulse width PW was closer to AL, and this tendency was the
same even in a relatively wide range including a range of AL±25%. In other words,
a minimum value v_min obtained in a range of AL±25% was also a minimum value of a
single-droplet upper limit velocity v_u in a relatively wide range. From another viewpoint,
in this experiment, accuracy of specifying AL did not affect specifying a minimum
value v_min.
[0105] In response to changing a pulse width PW in a range of 0 to 2AL and ejecting, basically,
ejection occurs in a range narrower than AL±50%. In response to a minimum value of
a single-droplet upper limit velocity v_u being within a range of AL±25%, it is considered
that an influence of high-frequency vibration on vibration as a whole is not excessive.
In response to such being the case, it is considered that satellite droplets are unlikely
to occur even in actual use.
(3.3. Specifications of Examples and Comparative Examples)
[0106] A basic configuration of head main bodies according to examples and comparative examples
is substantially the same as a configuration of a head main body 27 according to an
embodiment described so far. However, unlike a shape illustrated in FIG. 4, an entirety
of the descender 9 is parallel to the D3 direction. That is, a flow path length of
the descender 9 and a length of the descender 9 in the D3 direction are the same.
Also, a planar shape of the pressurization chamber 11 is a rhombus shape in which
corners are chamfered by arcs.
[0107] A plurality of examples and a plurality of comparative examples differ only in a
shape and dimensions of the descender 9, and other conditions are the same as each
other. Specifically, it is as follows.
- ref0 (comparative example): The descender 9 does not comprise a changing portion 45.
- ref1 (comparative example): The descender 9 comprises a narrow portion (changing portion
45). Various dimensions basically follow values disclosed in Patent Literature 1.
- smp (example or comparative example): The descender 9 comprises a changing portion
45 (narrow portion or wide portion). At least a part of various dimensions is not
disclosed in Patent Literature 1.
[0108] Values of specifications common to examples and comparative examples are shown below.
- Depth of pressurization chamber 11: 50 µm
- Length of pressurization chamber 11 in D2 direction (see FIG. 4) (length of a long
diagonal of a chamfered rhombus): 838 µm
- Length of pressurization chamber 11 in D1 direction (see FIG. 4) (length of a short
diagonal of a chamfered rhombus): 519 µm
- Diameter of ejection hole 7: 22 µm
- Length of ejection hole 7: 50 µm
[0109] In Patent Literature 1, an experiment is performed by changing a depth of the pressurization
chamber 11 and a diameter of the ejection hole 7 with the above length of the ejection
hole 7 (50 µm). A combination of the above depth of the pressurization chamber 11
and diameter of the ejection hole 7 (50 µm and 22 µm) is one obtained when the highest
evaluation was obtained regarding single-droplet formation.
[0110] Values of specifications of ref0 (comparative example) are shown below.
- L0: 1290 µm
- Minimum value of diameter of descender: 180 µm
- Maximum value of diameter of descender: 220 µm
- Average value of diameter of descender: approximately 209 µm
[0111] Values of specifications of ref1 (comparative example) are shown below. In S3/S1,
S3 is constant in the D1 direction (the same applies to smp). Average values in the
D1 direction were used for S1 and S2 (the same applies to smp).
- L0: 790 µm
- Minimum value of diameter of descender (excluding narrow portion): 180 µm
- Maximum value of diameter of descender (excluding narrow portion): 200 µm
- Average value of diameter of descender (excluding narrow portion): approximately 185
µm
- L2/L0: approximately 0.20
- L3/L0: approximately 0.13
- S3/S1: approximately 0.56
- S3/S2: approximately 0.60
[0112] In Patent Literature 1, an experiment is performed by changing L2/L0 and L3/L0 with
the above L0 (790 µm). A highest evaluation regarding single-droplet formation is
obtained when L2/L0 is 0.20 to 0.40 and L3/L0 is 0.10 to 0.15. Furthermore, in Patent
Literature 1, an experiment is performed by changing S3/S1 and L3/L0 with L2/L0 set
to 0.30. A highest evaluation regarding single-droplet formation is obtained when
S3/S1 is 0.30 to 0.70 and L3/L0 is 0.10 to 0.15.
[0113] A plurality of smp (examples or comparative examples) are configurations in which
a changing portion 45 is provided in ref0. A plurality of smp differ from each other
in a position (D3 direction), a length (D3 direction), and a diameter of a changing
portion 45. Values of specifications thereof are shown below.
- L2/L0: approximately 0.16 to approximately 0.63
- L3/L0: approximately 0.04 to approximately 0.35
- S3/S1: approximately 0.15 to approximately 1.86
- S3/S2: approximately 0.15 to approximately 1.80
[0114] In a plurality of smp, a diameter of a narrow portion is basically a minimum diameter
of the descender 9. Also, a wide portion is basically a maximum diameter of the descender
9. However, a few smp that are not limited thereto are also included.
(3.4. Single-Droplet Upper Limit Velocity in Examples and Comparative Examples)
(3.4.1. Regarding Condition A)
[0115] FIG. 8 is a diagram showing experimental results regarding condition A. In this diagram,
a horizontal axis indicates a ratio f2/f1 of a frequency f2 of high-frequency vibration
to a frequency f1 of main vibration. A vertical axis indicates a minimum value v_min
of a single-droplet upper limit velocity v_u in response to a pulse width PW being
within a range of AL±25%.
[0116] "ref0" and "ref1" in a legend are as already described. "NG" indicates ones among
a plurality of smp in which a minimum value v_min became lower than ref0. That is,
"NG" indicates ones in which characteristics focusing only on a magnitude of a minimum
value v_min deteriorated as a result of providing a changing portion 45. In a legend,
ones in which a range of a minimum value v_min is shown indicate ones among a plurality
of smp in which a minimum value v_min became higher than ref0. The same applies to
FIGS. 9 to 18 to be described later.
[0117] As shown in this diagram, in response to condition A (v_min≥4.0 m/s) being satisfied,
a minimum value v_min is higher than minimum values v_min of ref0 and ref1. Condition
A may be further tightened, and a minimum value v_min may be 4.2 m/s or more. This
value is realized in a range (4.15≤f2/f1≤4.43) surrounded by a frame. Also, a condition
may be further tightened, and a minimum value v_min may be 4.6 m/s or more or 5.0
m/s or more. In this case, a minimum value v_min is roughly a maximum value that can
be realized.
[0118] Plots in a diagram are drawn by spreadsheet software based on values before rounding
off measured values and the like. On the other hand, a frame is drawn based on values
after rounding off measured values and the like and by eye measurement. Therefore,
a plot that should be regarded as being located inside a frame may be located slightly
outside a frame. The same applies to FIGS. 9 to 18 to be described later.
(3.4.2. Regarding Condition B)
[0119] FIG. 9 is a diagram showing experimental results regarding condition B. In this diagram,
a horizontal axis is the same as FIG. 8. A vertical axis indicates a ratio (%) of
a minimum value v_min to a corresponding reference velocity v_sc. A corresponding
reference velocity v_sc is an ejection velocity v (among reference velocities v_s
shown in FIG. 6, one corresponding to the same pulse width PW as a pulse width PW
of a minimum value v_min) in response to using a rectangular pulse Ps comprising the
same pulse width PW as a pulse width PW in response to a minimum value v_min being
obtained and the same pulse height PH as an operating voltage described above.
[0120] As shown in this diagram, in response to condition B (v_min/v_sc×100≥40.5) being
satisfied, a ratio v_min/v_sc is higher than ratios v_min/v_sc of ref0 and ref1. Condition
B may be further tightened, and the ratio may be 45% or more. This value is realized
in a range (4.15≤f2/f1≤4.43) surrounded by a frame. Also, a condition may be further
tightened, and the ratio may be 50% or more or 55% or more. In this case, the ratio
is roughly a maximum value that can be realized.
(3.4.3. Regarding Condition C)
[0121] FIG. 10 is a diagram showing experimental results regarding condition C. In this
diagram, a horizontal axis is the same as FIG. 8. A vertical axis indicates a ratio
(v_max - v_min)/v_min.
[0122] As shown in this diagram, in response to condition C ((v_max - v_min)/v_min≤0.8)
being satisfied, a ratio (v_max - v_min)/v_min is smaller than ratios (v_max - v_min)/v_min
of ref0 and ref1. This value is realized in a range (4.15≤f2/f1≤4.43) surrounded by
a frame. Condition C may be further tightened, and the ratio may be 0.4 or less or
0.2 or less. In this case, the ratio is roughly a maximum value that can be realized.
(3.4.4. Regarding Condition D)
[0123] FIG. 11 is a diagram showing experimental results regarding condition D. In this
diagram, a horizontal axis is the same as FIG. 8. A vertical axis indicates a quantity
Qc of a droplet ejected in response to an ejection velocity v being a minimum value
v_min.
[0124] As shown in this diagram, in response to condition D (Qc≥6.5 pL) being satisfied,
Qc is larger than Qc of ref0 and ref1. This value is realized in a range (4.15≤f2/f1≤4.43)
surrounded by a frame. Condition D may be further tightened, and Qc may be 7 pL or
more or 7.5 pL or more. In this case, Qc is roughly a maximum value that can be realized.
(3.4.5. Regarding f2/f1)
[0125] As understood from FIGS. 8 to 11, in response to a ratio f2/f1 of a frequency f2
of high-frequency vibration to a frequency f1 of main vibration falling within a specific
range, a probability that conditions A to D are satisfied increases. Therefore, for
example, f2/f1 may be 4.15 or more and 4.43 or less as shown by frames in FIGS. 8
to 11. In this range, a probability that conditions A to D are satisfied increases.
[0126] Also, the above range (4.15≤f2/f1≤4.43) does not include f2/f1 of ref0 and ref1.
Specifically, f2/f1 of ref0 is smaller than the above range, and furthermore, is smaller
than f2/f1 of any smp. f2/f1 of ref1 is larger than the above range, and furthermore,
is larger than f2/f1 of any smp.
[0127] FIG. 19 is a diagram showing frequencies f1 and f2 of ref0, ref1, and smp. In this
diagram, a horizontal axis indicates a frequency f1. A vertical axis indicates a frequency
f2. In a legend, "ref0" and "ref1" are as already described. Other legends indicate
a range of f2/f1.
[0128] As shown in this diagram, in smp, compared to ref0, f1 is lower by a changing portion
45 being provided. Thereby, f2/f1 of smp is larger than f2/f1 of ref0. Also, in smp,
compared to ref1, f2 is lower. Thereby, f2/f1 of smp is smaller than f2/f1 of ref1.
As a reason why f2 of smp is lower than ref1, it is mentioned that an entire length
(L0) of a descender 9 of smp is longer than ref1.
[0129] From the above, for example, f1 may be 67 kHz or more and 72 kHz. Also, f2 may be
292 kHz or more and 306 kHz or less.
(3.4.6. Regarding B2/B1)
[0130] FIG. 12 is a diagram showing a relationship between a ratio B2/B1 of a peak intensity
B1 of main vibration and a peak intensity B2 of high-frequency vibration and a minimum
value v_min. Specifically, in FIG. 8, a horizontal axis is replaced with B2/B1. A
legend is basically the same as FIG. 8. However, ref1 is not shown.
[0131] As shown in this diagram, in response to B2/B1 being 0.19 or more and 0.29 or less,
a probability that a minimum value v_min becomes 4.0 m/s or more increases, and furthermore,
a probability that it becomes 4.2 m/s or more or 4.6 m/s or more increases.
(3.4.7. Regarding Dimensions and Characteristics Including Changing Portion)
[0132] FIGS. 13 to 18 are diagrams showing a relationship between specifications of a changing
portion 45 and a minimum value v_min. Specifically, FIGS. 13 to 18 are ones in which,
in FIG. 8, a horizontal axis is replaced with L2/L0, L3/L0, S3/S1, S3/S2, M2/M1, or
C2/C1, respectively. A legend is basically the same as FIG. 8. However, ref1 is not
shown. Also, ref0 in which a changing portion 45 does not exist is not shown.
[0133] In each diagram, the following ranges are surrounded by frames.
FIG. 13: 0.16≤L2/L0≤0.51
FIG. 14: 0.04≤L3/L0≤0.19
FIG. 15: 0.23≤S3/S1≤1.86
FIG. 16: 0.22≤S3/S2≤1.80
FIG. 17: 0.22≤M2/M1≤0.41
FIG. 18: 0.15≤C2/C1≤0.72
[0134] In response to specifications relating to a changing portion 45 being in the above
ranges, a probability that a minimum value v_min becomes 4.0 m/s or more increases,
and furthermore, a probability that it becomes 4.2 m/s or more or 4.6 m/s or more
increases.
[0135] M2/M1 may be 0.26 or more and 0.41 or less, which is narrower than the above range.
This range does not overlap at all with a range of M2/M1 described in claim 1 of Patent
Literature 1, and includes values of M2/M1 of many smp.
[0136] C2/C1 may be 0.24 or more and 0.72 or less, which is narrower than the above range.
This range does not overlap at all with a range of C2/C1 described in claim 1 of Patent
Literature 1, and includes values of C2/C1 of many smp.
(4. Summary of Embodiment)
[0137] As described above, a liquid ejection head (head 3) according to an embodiment comprises
a first flow path 17 and an actuator 19. The first flow path 17 includes an ejection
hole 7 configured to eject liquid, a pressurization chamber 11 communicating with
the ejection hole 7, and at least a portion on the pressurization chamber 11 side
of a supply path 13 configured to supply liquid to the pressurization chamber 11.
The actuator 19 is configured to apply pressure to the pressurization chamber 11.
An upper limit of an ejection velocity v at which liquid is ejected as one droplet
without being divided into satellite droplets for each pulse width PW in response
to a rectangular pulse Ps configured to perform ejection by pull ejection being applied
to the actuator 19 is referred to as a single-droplet upper limit velocity v_u. Half
of a natural vibration period of liquid in the first flow path 17 is referred to as
AL. At this time, a minimum value v_min of a single-droplet upper limit velocity v_u
in response to a pulse width PW being within a range of AL±25% may be 4.0 m/s or more
(FIG. 8). That is, condition A may be satisfied.
[0138] In this case, a minimum value v_min is relatively large. Therefore, for example,
as described in an explanation of an overview of an embodiment, a probability that
a drive signal Sg1 can be adjusted so that states of other evaluation items (for example,
a quantity of a droplet and/or an ejection velocity) fall within desired ranges while
eliminating satellite droplets or keeping a degree of satellite droplets within an
allowable range is improved. Also, 4.0 m/s is larger than minimum values v_min of
ref0 and ref1. Therefore, compared to a conventional one, a head 3 in which adjustment
of a drive signal Sg1 is easy is provided.
[0139] The head 3 may comprise a driver (drive IC 31) configured to input a first signal
(pulse Ps not necessarily limited to being rectangular) having a pulse height PH set
to a predetermined operating voltage to the actuator 19. A minimum value v_min of
a single-droplet upper limit velocity v_u in response to a pulse width PW being within
a range of AL±25% may be 40.5% or more of an ejection velocity v in response to a
pulse Ps (a rectangular one similar to in response to obtaining a single-droplet upper
limit velocity) comprising the same pulse width PW as a pulse width PW in response
to the minimum value v_min being obtained and the same pulse height PH as the operating
voltage being applied to the actuator 19 (FIG. 9). That is, instead of or in addition
to condition A, condition B (v_min/v_sc×100≥40.5) may be satisfied.
[0140] In this case, a minimum value v_min has a relatively large relative value with respect
to an ejection velocity using an operating voltage. Therefore, for example, similarly
to in response to condition A being satisfied, a probability that a drive signal Sg1
can be adjusted so that states of other evaluation items fall within desired ranges
while eliminating satellite droplets or keeping a degree of satellite droplets within
an allowable range is improved. Also, 40.5% is larger than v_min/v_sc×100 of ref0
and ref1. Therefore, compared to a conventional one, a head 3 in which adjustment
of a drive signal Sg1 is easy is provided.
[0141] A ratio (v_max - v_min)/v_min of a difference between a minimum value v_min and a
maximum value v_max of a single-droplet upper limit velocity v_u in response to a
pulse width PW being within a range of AL±25% to the minimum value v_min may be 0.8
or less (FIG. 10). That is, instead of or in addition to conditions A and/or B, condition
C may be satisfied.
[0142] In this case, it can be said that a single-droplet upper limit velocity v_u has a
small variation amount with respect to a change in a pulse width PW in a range of
AL±25%. Therefore, for example, in response to adjusting a pulse width PW, a probability
that presence or absence of satellite droplets or a degree of satellite droplets changes
greatly is reduced. Also, 0.8 is smaller than (v_max - v_min)/v_min of ref0 and ref1.
Therefore, compared to a conventional one, a head 3 in which adjustment of a drive
signal Sg1 is easy is provided.
[0143] A quantity Qc of a droplet ejected at a minimum value v_min of a single-droplet upper
limit velocity v_u in response to a pulse width PW being within a range of AL±25%
may be 6.5 pL or more (FIG. 11). That is, instead of or in addition to conditions
A, B, and/or C, condition D may be satisfied.
[0144] In this case, a quantity Qc of a droplet corresponding to a minimum value v_min is
relatively large. Therefore, for example, in response to adjusting a drive signal
Sg1 so as to increase a quantity of a droplet, an ejection velocity v does not exceed
a single-droplet upper limit velocity v_u, or even in response to exceeding, a difference
therebetween is unlikely to become large. As a result, for example, a probability
that a drive signal Sg1 can be adjusted so that a quantity of a droplet falls within
a desired range while eliminating satellite droplets or keeping a degree of satellite
droplets within an allowable range is improved. Also, 6.5 pL is larger than Qc of
ref0 and ref1. Therefore, compared to a conventional one, a head 3 in which adjustment
of a drive signal Sg1 is easy is provided.
[0145] The head 3 may further comprise a descender 9 extending from the pressurization chamber
11 to the ejection hole 7. A ratio f2/f1 of a natural vibration frequency f2 of liquid
in the descender 9 to a natural vibration frequency f1 of liquid in the first flow
path 17 may be 4.15 or more and 4.43 or less (FIGS. 8 to 11).
[0146] When the applicant examined a single-droplet upper limit velocity v_u (and a minimum
value v_min) for examples and comparative examples in which values of various parameters
differ from each other, it was found that various parameters (factors) complexly affect
a single-droplet upper limit velocity v_u. However, as understood from a comparison
of FIGS. 8 to 18, an influence that f2/f1 exerts on a single-droplet upper limit velocity
v_u is relatively high. When f2/f1 is within the above range, for example, a probability
that conditions A to D are satisfied is high. From another viewpoint, for example,
a probability that a drive signal Sg1 can be adjusted so that a quantity of a droplet
falls within a desired range while eliminating satellite droplets or keeping a degree
of satellite droplets within an allowable range is improved. Furthermore, the above
range of f2/f1 is greatly deviated from f2/f1 of ref1. Therefore, compared to a conventional
one, a head 3 in which adjustment of a drive signal Sg1 is easy is provided.
[0147] As a reason why f2/f1 of smp is smaller than ref1, for example, it is mentioned that
L0 is longer than ref1, and consequently, f2 is low. Therefore, from another viewpoint,
for example, L0 may be 800 µm or more or 1000 µm or more, and/or may be 5 times or
more or 6 times or more of an average diameter of a portion excluding a changing portion
45 of the descender 9.
[0148] In an amplitude spectrum of a vibration velocity of a meniscus of liquid at the ejection
hole 7, a ratio B2/B1 of a peak intensity B2 of natural vibration of liquid in the
descender 9 to a peak intensity B1 of natural vibration of liquid in the first flow
path 17 may be 0.19 or more and 0.29 or less (FIG. 12).
[0149] In this case, for example, a probability that conditions A to D are satisfied is
high. Also, for example, in response to B2/B1 being in the above range or more, an
influence that f2/f1 exerts on a single-droplet upper limit velocity v_u becomes large.
As a result, for example, it becomes easy to satisfy conditions A to D by adjusting
f2/f1.
[0151] In this case, for example, a probability that conditions A to D are satisfied is
high. Also, the above ranges include values in a plurality of smp for a large number
of parameters that have a relatively high influence on satellite droplets. Therefore,
for example, a probability that results similar to a plurality of smp are obtained
is high.
[0152] A recording apparatus (printer 1) according to an embodiment may comprise a head
3 according to an embodiment as described above and a moving unit (conveying device
21) configured to relatively move the head 3 and a recording medium (printing paper
P). In this case, for example, an image in which deterioration of image quality due
to satellite droplets is reduced can be obtained.
[0153] In an evaluation method for a liquid ejection head (head 3) according to an embodiment,
the head 3 comprises a first flow path 17 and an actuator 19 configured to apply pressure
to a pressurization chamber 11. The evaluation method includes a step of determining
whether or not a minimum value v_min of a single-droplet upper limit velocity v_u
in response to a pulse width PW being within a range of AL±25% satisfies a predetermined
condition (for example, at least one of conditions A to D).
[0154] Therefore, for example, a prototyped head 3 can be evaluated from a new viewpoint
of whether or not it is a head 3 in which it is easy to adjust a drive signal Sg1
while suppressing satellite droplets, and a design change of the head 3 can be performed.
That is, a head 3 in which adjustment of a drive signal Sg1 is easy can be provided.
[0155] A technology according to the present disclosure is not limited to the above embodiments,
and may be implemented in various aspects.
[0156] A recording apparatus may be a plotter. A recording apparatus may be a handy printer
that is held and moved by a user's hand as a whole and relatively moves with respect
to a recording medium. A recording apparatus may be one that relatively moves a recording
medium and a head by moving a head by a robot or the like.
[0157] A recording medium is not limited to paper. For example, a recording medium may be
cloth, wood, tile, a printed wiring board (more specifically, an insulating layer
on which a conductive pattern is printed), or a vehicle body.
[0158] A head may be used for applications other than a recording apparatus. For example,
a head may be used for manufacturing chemical agents. Specifically, for example, a
head may eject a predetermined amount of a liquid chemical agent or a liquid containing
a chemical agent toward a reaction vessel or the like.
[0159] As understood from examples of the above recording medium and the like, liquid is
not limited to ink. For example, it may be paint, or may be a conductive material
printed on a printed wiring board.
[0160] A pressurizing unit configured to apply pressure to a flow path (liquid) to eject
liquid is not limited to a piezoelectric type. For example, a pressurizing unit may
be one that heats liquid to generate bubbles and thereby applies pressure to liquid
(a thermal type pressurizing unit).
[0161] A flow path member is not limited to one configured by laminating plates made of
metal or resin. For example, it may be configured by MEMS (Micro Electro Mechanical
Systems). MEMS may include not only a flow path member but also a pressurizing unit.
[0162] The following concepts can be extracted from the present disclosure.
(Concept 1)
[0163] A liquid ejection head comprising:
a first flow path including an ejection hole configured to eject liquid, a pressurization
chamber communicating with the ejection hole, and at least a portion on the pressurization
chamber side of a supply path configured to supply the liquid to the pressurization
chamber; and
an actuator configured to apply pressure to the pressurization chamber,
wherein an upper limit of an ejection velocity at which the liquid is ejected as one
droplet without being divided into satellite droplets for each pulse width in response
to a rectangular pulse configured to perform ejection by pull ejection being applied
to the actuator is referred to as a single-droplet upper limit velocity, and
half of a natural vibration period of the liquid in the first flow path is referred
to as AL,
the liquid ejection head satisfying at least one of the following conditions A to
D, which are conditions relating to a minimum value of the single-droplet upper limit
velocity in response to the pulse width being within a range of AL±25%:
- Condition A: The minimum value is 4.0 m/s or more.
- Condition B: The liquid ejection head further comprises a driver configured to input
a first signal having a pulse height set to a predetermined operating voltage to the
actuator, and the minimum value is 40.5% or more of an ejection velocity in response
to the pulse having the same pulse width as a pulse width in response to the minimum
value being obtained and the same pulse height as the operating voltage being applied
to the actuator.
- Condition C: A ratio (v_max - v_min)/v_min of a difference between the minimum value
v_min and a maximum value v_max of the single-droplet upper limit velocity in response
to the pulse width being within the range of AL±25% to the minimum value v_min is
0.8 or less.
- Condition D: A quantity of a droplet ejected at the minimum value is 6.5 pL or more.
(Concept 2)
[0164] The liquid ejection head according to Concept 1, wherein the pulse width at which
the single-droplet upper limit velocity takes the minimum value is within the range
of AL±25%.
(Concept 3)
[0165] The liquid ejection head according to Concept 1 or 2, wherein
the first flow path further comprises a descender extending from the pressurization
chamber to the ejection hole, and
a ratio f2/f1 of a natural vibration frequency f2 of the liquid in the descender to
a natural vibration frequency f1 of the liquid in the first flow path is 4.15 or more
and 4.43 or less.
(Concept 4)
[0166] The liquid ejection head according to any one of Concepts 1 to 3, wherein
the first flow path further comprises a descender extending from the pressurization
chamber to the ejection hole, and
in an amplitude spectrum of a vibration velocity of a meniscus of the liquid at the
ejection hole, a ratio B2/B1 of a peak intensity B2 of natural vibration of the liquid
in the descender to a peak intensity B1 of natural vibration of the liquid in the
first flow path is 0.19 or more and 0.29 or less.
(Concept 5)
[0167] The liquid ejection head according to any one of Concepts 1 to 4, wherein
the first flow path further comprises a descender extending from the pressurization
chamber to the ejection hole,
the descender comprises a changing portion in which a cross-sectional area becomes
narrower or wider,
in response to
a length of the descender being L0,
a length of a first communication path between the pressurization chamber and the
changing portion being L1,
a length of a second communication path between the changing portion and the ejection
hole being L2,
a cross-sectional area of the first communication path being S1,
a cross-sectional area of the second communication path being S2,
a cross-sectional area of the changing portion being S3,
a combined inertance of the pressurization chamber and the first communication path
being M1,
a combined compliance of the pressurization chamber and the first communication path
being C1,
a combined inertance of the ejection hole and the second communication path being
M2, and
a combined compliance of the ejection hole and the second communication path being
C2,





and

are satisfied.
(Concept 6)
[0168] A recording apparatus comprising:
the liquid ejection head according to any one of Concepts 1 to 5; and
a moving unit configured to relatively move the liquid ejection head and a recording
medium facing the ejection surface along the ejection surface.
[0169] Also, from the present disclosure, unlike the above, an invention that does not require
that a minimum value of a single-droplet upper limit velocity satisfies a predetermined
condition may be extracted. For example, an invention that requires that M2/M1 is
0.26 or more and/or C2/C1 is 0.24 or more may be extracted.
REFERENCE SIGNS
[0170] 1... Printer (recording apparatus), 3... Head (liquid ejection head), 7... Ejection
hole, 11... Pressurization chamber, 13... Supply path, 17... First flow path, 19...
Actuator, 27... Head main body (liquid ejection head).